Lyft Training V1.2R1 Letter

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The key takeaways are that the training covers pulsed eddy current (PEC) inspection theory, operation workflow, applications and conditions impacting PEC signals, and inspection procedures using the Lyft PEC system.

The purpose of the training is to prepare participants to perform pulsed eddy current inspections with the Lyft PEC system by teaching them to carry out complete inspection projects, tasks before and after inspections, and understand PEC theory, breadth, intricacies, and limitations.

The main topics covered in the training include PEC theory, system operation workflow, applications and conditions impacting PEC signals, special experimental conditions, and inspection procedures.

Pulsed Eddy Current Training

Version 1.2
Pulsed Eddy Current Training
Version 1.2R1

3/20/2017

Training Scope

This course is intended to prepare prepares the participants to perform pulsed


eddy current (PEC) inspections with the Lyft® system.

Participants will learn to:


• Perform complete inspection projects.
• Carry out tasks necessary before and after performing inspections, such as:
• Creating and managing inspection projects, components, and scan zones.
• Selecting appropriate probes and instrument configurations to achieve optimum performance.
• Interpreting and evaluating results.
• Generating inspection reports.
• Understand the breadth, intricacies, and limitations of PEC.

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V 1.2.R1
Training Scope

Agenda Overview

Day 1
Session 1: Pulsed Eddy Current Theory
Session 2: Overview and Operation Workflow

Day 2
Session 3: Applications and Conditions Impacting PEC Signals
Session 4: Experiments with Special Conditions

Day 3
Session 5: Inspection Procedures
Session 6: Exams

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Application Scope

PEC measures wall thickness with liftoff

• Without liftoff, UT inspection is • 3 options to the problem:


straightforward. • Low-frequency eddy current array
But liftoff is often a constraint: (LFECA)
• Non-metallic pipe protection • Remote-field array (RFA)
• External corrosion product • Pulsed eddy current (PEC)
• Corrosion under insulation (CUI) • Eddyfi chose PEC: more versatile !
• Marine growth

Corrosion scab Coating and wrapping CUI

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Application Scope

PEC measures wall thickness with liftoff

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PEC Technique Strengths and Weaknesses

PEC Strengths

• Direct contact with the surface or surface preparation are unnecessary.


• Measures the full wall thickness.
• Sensitive to near-side and far-side defects.
• Inspect through insulation, coatings, paints, concrete fireproofing, marine growth.
• Inspect through aluminum, stainless steel, and galvanized steel weather jackets.
• Inspect structures featuring chicken wire and rebars.
• Unaffected by water or ice.
• No costly or unnecessary insulation stripping.
• No safety issues (unlike X-rays) and performed on working components.
• Easy to use, fast learning curve.

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V 1.2.R1
PEC Technique Strengths and Weaknesses

PEC Weaknesses

• Affected by the edge effect (about the size of a probe’s footprint) near metallic
structures.
• Unable to discriminate between near-side and far-side defects.
• Impossible to detect small pitting.
• Under sizes flaws smaller than the probe’s averaging area (mitigated with the
compensated wall thickness tool—see later in the training).
• Difficult to use on elbows smaller than 200 mm (8 in) in diameter.
• Difficult to use on very fast materials (with characteristic decay rates less than 3 ms).

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Session 1

Pulsed Eddy Current Theory

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Session 1 Agenda

In session 1, participants will learn:

• What is the PEC acquisition cycle.


• What is an A-scan and how the decay rate is derived from this curve.
• How C-scans summarize information from multiple A-scans.
• How the footprint and averaging area are defined and how they influence the resolution
and the detection limit.
• How to select the right probe according to the component.

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Session 1 Agenda

• What is an A-scan
• How C-scan

• Information
fields

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PEC Acquisition Cycle

PEC analyzes the transient eddy current in a conductive component after a


sharp electromagnetic transition

The first phase is the emission (the pulse). The probe injects magnetic fields
that penetrate and stabilize in the component’s thickness.

Time
Excitation pulse

Time
Magnetic response

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PEC Acquisition Cycle

PEC analyzes the transient eddy current in a conductive component after a


sharp electromagnetic transition

The second phase is the cutoff. It induces strong eddy currents into the component
when the magnetic field emission is abruptly terminated.

Time
Excitation pulse

Time
Magnetic response

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PEC Acquisition Cycle

PEC analyzes the transient eddy current in a conductive component after a


sharp electromagnetic transition

The third phase is the reception. The magnetic sensors measure the eddy
current decay rate as they diffuse in the material thickness.

3
Time
Excitation pulse

Time
Magnetic response

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PEC Acquisition Cycle

The overall length of a cycle depends on the material’s time constant

Pulse width Relaxation time

Driver

Time
Acquisition cycle

Active measurement time

Receiver

Time
Magnetic field decay related to
material thickness and properties

A thicker wall, more permeable and more conductive materials leads to a longer time
for the magnetic field to stabilize and has a slower magnetic field decay.
A single cycle can take from 50 ms to 1 s.
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PEC Acquisition Cycle

This three-step process is repeated cyclically

1. Emission 2. Cutoff 3. Reception

Time Time Time


Excitation pulse Excitation pulse Excitation pulse

Time Time Time


Magnetic response Magnetic response Magnetic response
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A-Scan

An A-scan shows the amplitude of a probe’s response according to the elapsed


time after the pulse is cut off

The log-log scale is used by Lyft shows the log-lin scale by default
conventional PEC systems

Log-Log Scale Log-Lin Scale


Voltage —Log Scale (v)

Voltage—Log Scale (v)

1 10 100 0 50 100 150


Time—Log Scale (ms) Time—Lin Scale (ms)

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A-Scan

Early in an A-scan, faster eddy currents from the material’s surface predominate

The decay rate follows a power law that produces a:


• Straight line in a log-log scale.
• Rapid drop in a log-lin scale.

Log-Log Scale Log-Lin Scale


Voltage—Log Scale (v)

Voltage—Log Scale (v)


 ∝    ∝  
1 10 100 0 50 100 150
Time—Log scale (ms) Time—Lin Scale (ms)

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A-Scan

Later in an A-scan, eddy currents diffusing through the material’s volume


predominate
The decay rate follows an exponential relation that produces a:
• Rapid drop in a log-log scale. Material’s
• Straight line in a log-lin scale. time constant

Log-Log Scale Log-Lin Scale

 
Voltage—Log Scale (v)

Voltage—Log Scale (v)

∝  ∝ 

1 10 100 0 50 100 150


Time—Log Scale (ms) Time—Lin Scale (ms)

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Decay Rate

The decay rate is inversely proportional to the material’s time constant (


) over
the exponential portion of the signal
Component
1
Thinner material = faster decay = smaller
2
3
Thicker material = slower decay = larger
4

Log-Log Scale Log-Lin Scale



Voltage—Log Scale (v)


Voltage—Log Scale (v)

∝ 

1 10 100 0 50 100 150


Time—Log Scale (ms) Time—Lin Scale (ms)

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Decay Rate

On a log-lin scale, a thinner wall leads to a steeper slope

• The curve used to fit is more complex Log-Lin Scale


than a simple line, but the basic principle
remains.
Voltage—Log Scale (v)

Thin Wall
• The analysis method is insensitive to Thick Wall
liftoff variations because it looks at the
signal’s shape.
• Liftoff variations change the amplitude
but not the shape of the curve.
• Up to a certain point: Great liftoff
0 50 100 150
variations can lead to saturation and low
Time—Lin Scale (ms)
signal, covered in session 3.

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Decay Rate

The acquisition region is reduced on Lyft® to improve the acquisition rate and
minimize effects of weather jackets

Log-Lin Scale
10

Voltage - Log scale (v)


1 Lyft region of interest
The region is defined during
system autoset.
0.1
If component’s properties
change significantly, signal
can get outside the box and a 0.01

new calibration is needed.


0.001
1 21 41 61 81 101 121 141
Time - Linear scale (ms)

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Decay Rate

not only depends on wall thickness, but also on material permeability ( ) and
conductivity (σ)
Material’s
time constant

∝ , , σ
Log-Lin Scale


Voltage—Log Scale (v)

Lyft does not automatically discriminate ∝ 


between the effects of , σ, and the wall
thickness, but: Decay Rate
• Within a component, σ and should be fairly
constant.
• You can see odd signals with fast decay rates
but high amplitudes.
0 50 100 150
• When in In doubt: double check with an Time—Lin Scale (ms)
inspection port.

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Decay Rate

Furthermore,
depends on the wall thickness within the averaging area

General wall loss


Average wall thickness
Minimum wall thickness

Averaging Area

Irregular wall loss (such as corrosion under insulation)


Average wall thickness

Minimum wall thickness


Averaging Area

Very localized corrosion (such as pitting) Average wall thickness

Minimum wall thickness


Averaging Area
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Decay Rate

Furthermore,
depends on the wall thickness within the averaging area

Averaging Area

The averaging area ≈ area covered


with 90% of the emitted magnetic 90% of the
flux. Total magnetic flux

It is commonly referred to as
the surface seen by the probe.

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Footprint and Averaging Area

The footprint is the main variable used in describing the signal distribution in
space

Averaging Area (AvgA)


Footprint (FP)
The footprint is defined as the area
on the component’s surface 90% of the
containing 50% of the magnetic flux. Total magnetic flux

50% of the
total magnetic
flux

    . 
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Footprint and Averaging Area

The footprint and the averaging area are closely related

Averaging Area Averaging Area (AvgA)


Footprint Footprint (FP)
100
50% of the 90% of the
total Total magnetic flux
magnetic flux
50

    . 
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Footprint and Averaging Area

The footprint is defined along the axis of the PEC probe

The signal amplitude


• Reaches maximum at the center of the probe’s magnetic element.
• Decreases axially and transversely following a bell-shaped curve.

–6 dB
(50%)

Footprint

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Footprint and Averaging Area

The footprint and averaging area increase with:

Probe Size
The larger the probe, the larger the footprint at the probe’s interface.

Coating/Insulation Thickness
The signal diverges as it travels toward the
component under test.

Weather Jacket Material


For example, galvanized steel.

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Footprint and Averaging Area

The footprint can be estimated with the probe size and the liftoff

  .    ! 
LO is the liftoff: insulation, weather jacket, coating thickness, etc.
FP0 is the footprint at liftoff = 0

35 mm 62 mm 100 mm
1.38 in 2.44 in 3.94 in

FP0

~18° FP

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Footprint and Averaging Area

The footprint is defined to ensure there is at least 50% signal overlap between
each grid point

It is equal to the full width at


half maximum (FWHM).

It also corresponds to the


minimum grid resolution to
obtain 100% coverage. –6 dB
(50%)

FP

Grid Spacing Grid Spacing

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C-Scan

The footprint is defined to ensure at least 50% signal overlap between each grid
point
Physical Grid Resulting C-Scan

FP
90 81 65 77

FP

95 75 58 68

100 85 62 73

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C-Scan

The footprint is defined to ensure at least 50% signal overlap between each grid
point
Physical Grid Resulting C-Scan

FP
90 81 65 77

FP

95 75 58 68

100 85 62 73

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C-Scan

A C-scan is a simplified representation of all the analyzed A-scans meant to ease


data visualization

The remaining wall thickness is 58%


from the nominal value.

Log-Lin Scale
Voltage—Log Scale (v)


∝ 90 81 65 77

95 75 58 68

100 85 62 73
0 50 100 150
Time—Lin Scale (ms)
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C-Scan

The Lyft system recommends three standard acquisition resolutions that are
defined according to the footprint

Grid-mapping mode Dynamic mode Dynamic mode


For fast screening For fast screening For high-resolution scans
FP/5

FP
FP/2

FP

FP

FP/2

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Resolution and Detection Limit

The system’s resolving power relates to the footprint, not the sampling

Inspection
Reality 98 96 95 96 98
Results
96 85 75 85 96
Smaller 95 75 55 75 95
100 100 100 100 100 96 93 91 93 96
Footprint 96 85 75 85 96
100 100 100 100 100 93 87 83 87 93
98 96 95 96 98
100 100 25 100 100 91 83 75 83 91

100 100 100 100 100 93 87 83 87 93

100 100 100 100 100 96 93 91 93 96


96 95 94 94 93 92 94 95 95 97

94 93 90 89 88 87 90 93 93 96

93 91 87 83 81 82 85 88 92 96
Grid
Higher 94 90 84 80 77 75 81 85 91 94

Component Sampling 95

96
91

92
85

87
82

84
75

79
76

81
80

84
85

88
90

92
95

95

96 94 88 86 84 84 85 89 94 96

Field intensity 98 97 95 94 93 95 96 97 98 98

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Resolution and Detection Limit

The smallest detectable defect corresponds to a volume approximately 15% of


the footprint volume

Deep Defect, Small Diameter Shallow Defect, Large Diameter

FP Volume

Volume of Smallest
Detectable Defect

This rule of thumbs is valid down to defects making "⁄# of the FP’s surface.
It was determined without a weather jacket under typical conditions.
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Resolution and Detection Limit

The smallest detectable defect corresponds to a volume approximately 15% of


the footprint volume

To find the smallest diameter: To find the shallowest depth:


• Minimum volume ratio: VolRatio(%) = 15% • Minimum volume ratio: VolRatio(%) = 15%
• Specific defect depth: DefDp(%) • Specific defect diameter: DefDiam

,-.(/% *+
2
%&'()  *+  %&'1%   ,-.(/%
%&'1% %&'()

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Resolution and Detection Limit

PEC measurements are disturbed by nearby geometry variations such as


nozzles, flanges, or the end of a structure

Edge Effect Mass Effect

Measurements begin to vary from a distance of approximately


one footprint from the center of the probe.
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Selecting the Right Probe

A smaller probe yields a better resolution (smaller footprint), but tolerates less
liftoff

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Selecting the Right Probe

Probe Selection Table — First-Generation Probes

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Selecting the Right Probe

Probe Selection Table—Second-Generation Probes

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Selecting the Right Probe

Probe Selection Table—Offshore Probes

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Selecting the Right Probe

Footprint Evaluation Table—First-Generation Probes

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Selecting the Right Probe

Footprint Evaluation Table—Second-Generation Probes

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Selecting the Right Probe

Minimum Detectable Defect Diameter as a function of the Defect Depth and the
Probe’s Footprint
Minimum Defect Depth
10% 20% 30% 40% 50% 60%
mm In mm in mm in mm in mm in mm in mm in
40 1.6 49 1.9 35 1.4 28 1.1 24 1.0 22 0.9 20 0.8
50 2.0 61 2.4 43 1.7 35 1.4 31 1.2 27 1.1 25 1.0
60 2.4 73 2.9 52 2.0 42 1.7 37 1.4 33 1.3 30 1.2
70 2.8 86 3.4 61 2.4 49 1.9 43 1.7 38 1.5 35 1.4
80 3.1 98 3.9 69 2.7 57 2.2 49 1.9 44 1.7 40 1.6
F
90 3.5 110 4.3 78 3.1 64 2.5 55 2.2 49 1.9 45 1.8
O
O 100 3.9 122 4.8 87 3.4 71 2.8 61 2.4 55 2.2 50 2.0
T 110 4.3 135 5.3 95 3.8 78 3.1 67 2.7 60 2.4 55 2.2
P 120 4.7 147 5.8 104 4.1 85 3.3 73 2.9 66 2.6 60 2.4
R 130 5.1 159 6.3 113 4.4 92 3.6 80 3.1 71 2.8 65 2.6
I
140 5.5 171 6.8 121 4.8 99 3.9 86 3.4 77 3.0 70 2.8
N
T 150 5.9 184 7.2 130 5.1 106 4.2 92 3.6 82 3.2 75 3.0
160 6.3 196 7.7 139 5.5 113 4.5 98 3.9 88 3.5 80 3.1
170 6.7 208 8.2 147 5.8 120 4.7 104 4.1 93 3.7 85 3.3
180 7.1 220 8.7 156 6.1 127 5.0 110 4.3 99 3.9 90 3.5
190 7.5 233 9.2 165 6.5 134 5.3 116 4.6 104 4.1 95 3.7
200 7.9 245 9.6 173 6.8 141 5.6 122 4.8 110 4.3 100 3.9

Defects smaller than the probe averaging area are undersized but detected if their diameter is
larger than the tabulated Minimum Defect Diameter.
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Session 2

System Overview and Operation


Workflow – Hands-On
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Session 2 Agenda

In session 2, participants will become familiar with Lyft. Specifically, they will
learn about:
• The Lyft system:
• Instrument, probes and accessories
• The inspection workflow:
• Instrument Configuration
• Component preparation/marking
• Calibration, SmartPULSETM and Survey Mode
• Data acquisition / scan
• Data analysis
• Reporting
• The compensated wall thickness algorithm.

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Inspection Workflow

The goal of the first hands-on session is to go through the inspection workflow
with Lyft and its probes

• Instrument configuration
• Project creation
• Component creation
• Scan zone creation
• Component preparation/marking
• Calibration
• SmartPULSE
• Survey mode
• Data acquisition / scan
• Data analysis
• Reporting
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Inspection Workflow

The goal of the first hands-on session is to go through the inspection workflow
with Lyft and its probes

• Instrument configuration
• Project creation Project
• Component creation
• Scan zone creation Component
• Component preparation/marking
• Calibration Scan Zone
• SmartPULSE and Setup
• Survey mode
• Data acquisition / scan
Data
• Data analysis
• Reporting
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Inspection Workflow

The goal of the first hands-on session is to go through the inspection workflow
with Lyft and its probes

• Instrument configuration
• Project creation
• Component creation
• Scan zone creation
• Component preparation/marking
• Calibration
• SmartPULSE
• Survey mode
• Data acquisition / scan
• Data analysis
• Reporting
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V 1.2.R1
Inspection Workflow

The goal of the first hands-on session is to go through the inspection workflow
with Lyft and its probes

• Instrument configuration
• Project creation
• Component creation
• Scan zone creation
• Component preparation/marking
• Calibration
• SmartPULSE
• Survey mode SmartPULSE Survey mode

• Data acquisition / scan


• Data analysis
• Reporting
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Inspection Workflow

The goal of the first hands-on session is to go through the inspection workflow
with Lyft and its probes

• Instrument configuration
• Project creation
• Component creation
FP
• Scan zone creation
• Component preparation/marking FP

• Calibration
• SmartPULSE
• Survey mode
• Data acquisition / scan
• Data analysis
• Reporting
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Inspection Workflow

The goal of the first hands-on session is to go through the inspection workflow
with Lyft and its probes
Calibration Color Compensated
• Instrument configuration
point palette Wall Thickness
• Project creation
• Component creation
• Scan zone creation
• Component preparation/marking
• Calibration
• SmartPULSE
• Survey mode
• Data acquisition / scan
• Data analysis
Report Entry Indication
• Reporting
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Inspection Workflow

The goal of the first hands-on session is to go through the inspection workflow
with Lyft and its probes

• Instrument configuration
• Project creation
• Component creation
• Scan zone creation
• Component preparation/marking
• Calibration
• SmartPULSE
• Survey mode
• Data acquisition / scan
• Data analysis
• Reporting
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Calibration, SmartPULSE, and Survey Mode

Lyft calibration is a 3-step process combined in the SmartPULSE algorithm

= + +

WT Repeatability
SmartPULSE PEC Autoset Calibration Optimization

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Calibration, SmartPULSE, and Survey Mode

PEC Autoset adjusts the pulser settings to avoid saturation and improve the
signal-to-noise ratio
• Instrument internal gain
• Line filter frequency
• Pulse start time and length

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Calibration, SmartPULSE, and Survey Mode

WT Calibration defines the reference wall thickness

The reference WT is typically 100%


of the nominal, but it can be a
different percentage.

Wall Thickness Calibration cannot


be used alone to avoid saturation
(PEC Autoset required).

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Calibration, SmartPULSE, and Survey Mode

The Repeatability Optimization step evaluates the system noise

• The averaging is suggested by


default to the least yielding
1% repeatability
• The user can choose:
• A higher averaging to
increase data quality.
• A lower averaging to
increase the acquisition
speed.

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Calibration, SmartPULSE, and Survey Mode

Survey Mode is used to quickly validate the best area to calibrate on

It simply deactivates the c-scan


and data is not saved.

It enables sampling without


recording nor changing the scan
zone settings.

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Calibration, SmartPULSE, and Survey Mode

Here are some tips to find the best point to calibrate on:

1. Always try to use the thickest area Calibrate here


with the lowest insulation/coating
thickness.
2. Avoid defects.
3. Stay away from other metallic
Calibrate here
structures / edges
(at least 1 footprint).
4. Avoid jacket overlaps and straps.
5. Stay away from sources of vibration.
6. Use Survey Mode.

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Compensated Wall Thickness

The actual signal contains information from the defect and the nominal wall
thickness

Actual signal

Signal - Log Scale (V)

2 12 22 32 42 52
Time - Log Scale (ms)

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Compensated Wall Thickness

The actual signal contains information from the defect and the nominal wall
thickness

Actual signal = Average contribution of nominal


Signal - Log Scale (V)

2 12 22 32 42 52
Time - Log Scale (ms)

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Compensated Wall Thickness

The actual signal contains information from the defect and the nominal wall
thickness

Actual signal = Average contribution of nominal + defect

Signal - Log Scale (V)

2 12 22 32 42 52
Time - Log Scale (ms)

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Compensated Wall Thickness

The Compensated Wall Thickness isolates the defect contribution from the
signal
Signal - Log Scale (V)

It uses the known nominal and actual signal


curves to find the defect curve.

2 12 22 32 42 52
Time - Log Scale (ms)
It analyzes a defective region rather than a
single data point to increase the signal-to-
noise ratio.
• Needs a C-scan
• Finds one minimum WT for the whole
region

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Compensated Wall Thickness

The compensated wall thickness improves results on lab samples

Sample Flat bottom holes


A B
Plate WT 0.5” (12.7mm)
Insulation 2” (50.8mm)

Defect Diameter Real WT C

A 3’’ 66%
B 6’’ 33%
C 3’’ 33%

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Compensated Wall Thickness

The compensated wall thickness improves results on lab samples

A B
Sample Flat bottom holes
Plate WT 0.5” (12.7mm)
Insulation 2” (50.8mm)

Average C
Defect Diameter Real WT
WT
A 3’’ 66% 88%
B 6’’ 33% 62%
C 3’’ 33% 80%

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Compensated Wall Thickness

The compensated wall thickness improves results on lab samples

A B
Sample Flat bottom holes
Plate WT 0.5” (12.7mm)
Insulation 2” (50.8mm)

Average Comp. C
Defect Diameter Real WT
WT WT
A 3’’ 66% 88% 57%
B 6’’ 33% 62% 35%
C 3’’ 33% 80% 36%

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Compensated Wall Thickness

The compensated wall thickness improves results on real corrosion samples

Sample Corrosion Scab UT scan from inside


Pipe WT 0.25” (6.35mm)
Insulation None 29%

32%

PEC scan from outside—Average WT C-scan

52%

56%

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Compensated Wall Thickness

The compensated wall thickness improves results on real corrosion samples

Sample Corrosion Scab UT scan from inside


Pipe WT 0.25” (6.35mm)
Insulation None 29%

32%

PEC scan from outside—Compensated WT C-scan

30%

24%

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Compensated Wall Thickness

The compensated wall thickness improves results on real corrosion samples

Sample Corrosion Scab UT scan from inside


Pipe WT 0.25” (6.35mm)
Insulation 2.5” (63mm) 29%

32%

PEC scan from outside—Average WT C-scan

75%

74%

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Compensated Wall Thickness

The compensated wall thickness improves results on real corrosion samples

Sample Corrosion Scab UT scan from inside


Pipe WT 0.25” (6.35mm)
Insulation 2.5” (63mm) 29%

32%

PEC scan from outside—Compensated WT C-scan

40%

42%

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CWT Rules

The Compensated Wall Thickness algorithm works best on isolated defects


surrounded by near-nominal walls

Optimal Conditions Sub-optimal Conditions

Flange
Defect embeded in
large corrosion

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CWT Rules

The CWT algorithm will be inactive or will not converge if:

• The selection box does not contain at least 3 rows, 3 columns and 9 valid data points.

Only 8 points

3x1 grid
Valid Invalid
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CWT Rules

The CWT algorithm will be inactive or will not converge if:

• The selection box does not contain at least 3 rows, 3 columns and 9 valid data points.
• The deepest point of the selection is on an edge (including the impact of the edge effect).

Valid Invalid
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CWT Rules

The CWT algorithm will be inactive or will not converge if:

• The selection box does not contain at least 3 rows, 3 columns and 9 valid data points.
• The deepest point of the selection is on an edge (including the impact of the edge effect).
• Defects are barely detectable or the signal is too noisy.

Valid Invalid
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CWT Rules

The CWT algorithm will be inactive or will not converge if:

• The selection box does not contain at least 3 rows, 3 columns and 9 valid data points.
• The deepest point of the selection is on an edge (including the impact of the edge effect).
• Defects are barely detectable or the signal is too noisy.
• The scan sampling is lower than 1FP along the index axis and ½FP along the scan axis.

⅓ FP 1 FP

Valid Invalid
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CWT Rules

The CWT tool can work with sub-components

• Sub-components must be calibrated


• The box cannot include sub-component boundaries

Sub-component
calibration point

Valid Invalid
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Session 3

Applications and Conditions


Impacting PEC Signals
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Session 3 Agenda

In session 3, participants will learn:

• What are edge and mass effects, and specific considerations regarding elbows and
small pipes.
• The impact of aluminum and galvanized steel weather jackets.
• How to identify and mitigate vibration sources.
• What is metallic component interference and how it impacts PEC signals.
• The effects of liftoff variations within a scan.
• The system’s speed limitations.

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Edge and Mass Effects

PEC measurements are disturbed by nearby geometry variations such as


nozzles, flanges, or the end of a structure

Edge Effect Mass Effect

Measurements begin to vary from a distance of one footprint from the center of a probe’s coils.

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Edge and Mass Effects

Edge effect: When the probe approaches an edge, an increasing portion of the
averaging area is outside the component

Edge Effect

Indication
Plate
edges

This results in a decreasing measured wall thickness.

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Edge and Mass Effects

Mass effect: When the probe approaches a flange, the strong and slow flange
signal covers a portion of the pipe

1. Pipe wall: Far + Thin


→ Weak, fast-decaying signals
2. Flange: Close + Thick Insulation
→ Strong, slow-decaying signals
3. Within one FP distance, flange signal 2
hides pipe signal
Flange

1
Pipe wall
This results in an increasing measured
wall thickness.
3

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Edge and Mass Effects

Mass effect: Example of corrosion close to the flange

Nominal signal

Flange signal

2
1
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Edge and Mass Effects

Mass effect also applies to:

• Pipe saddles • T-pipes


• Supports • Any other area interfering
• Welded I-beams with the averaging area
• Nozzles

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Edge and Mass Effects

The CWT can take mass effect into account

The CWT algorithm will assume nominal


on a perpendicular line from the
bounding box and compensate the
measurement.

For this reason, the box should be larger


than the defect !

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Edge and Mass Effects

Other components only interfere if they cross the averaging area

This pipe does not interfere with the probe.

PEC area

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Edge and Mass Effects

Other components only interfere if they cross the averaging area

The averaging area is slightly wider on the sides of a probe—take advantage of this to avoid
interfering components.

Averaging area

Interfering component,
edge or mass

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Elbows

Elbows are complex components that require special attention

Pipe wall and elbow wall


properties may be different

Tight intrados radius


Smooth extrados radius

Welds

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Elbows

The best place to calibrate is usually on the side of an elbow

In case of saturation or weak signals around elbow circumference,


separate elbow inspection in two scan zones
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Elbows

Lyft integrates an elbow component to handle the shape variation between the
intrados and the extrados

3453  6  78

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Elbows

Lyft integrates an elbow component to handle the shape variation between the
intrados and the extrados

3453  6  78

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Elbows

Inspecting with the probe perpendicular to the pipe axis will yield better results

The probe is less affected by liftoff variations due to:

The probe casing and cable The component’s radius

For same thickness, expect different


measurements along elbow radius

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Small pipes

Pipes with an outer diameter as small as 25.4 mm ( 1 in) can be inspected with
Lyft
• The footprint and minimum volume concepts are still valid.
• As the pipe diameter decreases, the footprint wraps around the circumference and
stops to expand in the transverse axis.

NPS 2 NPS 4 NPS 6

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Small pipes

When the liftoff is high enough for the footprint to wrap around the pipe, far-
side defects can be detected. This is the small pipe regime.
• Defect A is detected on the NPS 2 pipe with increasing liftoff
opposite side with enough liftoff. 100
Small Pipe Regime
• After 3 inches of LO, the signal 95
Measured Remaining WT (%)

decreases due to the SNR ratio.


90

85
Front side

80

Defect
75
Front Side
70
Opposite Side
65
Opposite side 0 1 2 3 4 5
180°
Lift off (inches)

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Small pipes

Small pipes—Example on a pipe with a 50.8 mm ( 2 in) OD

90° defects 360° defects

WL 60% 60% 20% 20% 60% 60% 20%

LO: 1“

Nominal WT: 0.154" (~5/32")

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Small pipes

Lyft takes the pipe curvature into account - it defines a circumferential footprint

Simple footprint translation


leads to oversampling.

The circumferential footprint


projects the angle
on the outer surface.

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Aluminum Weather Jackets

Aluminum weather jackets create an additional fast decaying signal on the A-


scan
Lyft adds a delay to the reception phase of the PEC cycle to avoid the fast decaying
aluminum.
Aluminum jackets may prevent accurate measurements on thin walls (WT ≤3mm; ≤1/8in)

Early saturation when adding 0.02”


(0.5mm) aluminum on component

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Galvanized Steel Weather Jackets

Galvanized steel weather jackets have a strong negative impact on PEC signals

The ferromagnetic nature of galvanized steel (GS):


1. Attenuates PEC signals
2. Adds a mechanical vibration synced with the pulses

Without galvanized steel With galvanized steel

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Galvanized Steel Weather Jackets

1. Signal attenuation forces the unit to use a higher gain and averaging

• Assume an equivalent increase of 40 mm (1.5 in) of liftoff per 0.5 mm (0.02 in) of galvanized
steel.
• Lyft 1.2 suggests another probe when the gain is too high.
Insulation / Coating thickness
mm 0.00 6.35 12.70 19.05 25.40 38.10 50.80 63.50 76.20 88.90 101.60 127.00 152.40 177.80 203.20 254.00 304.80

in 0.000 0.250 0.500 0.750 1.000 1.500 2.000 2.500 3.000 3.500 4.000 5.000 6.000 7.000 8.000 10.000 12.000

3.18 0.125

6.35 0.250

9.53 0.375 PEC-025-G2


12.70 0.500
Wall Thickness

15.88 0.625

19.05 0.750
PEC-089-G2
25.40 1.000

31.75 1.250
PEC-152-G2
38.10 1.500

50.80 2.000

63.50 2.500

76.20 3.000

101.60 4.000

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Galvanized Steel Weather Jackets

2. GS vibrates under the probe, causing noise on the A-scan

• PEC pulses induce magnetic forces and electrostriction in GS.


• This noise cannot be averaged out because it is synced with PEC pulses.
• The dynamic mode is not recommended on galvanized steel jackets.

A-scan from vibrating galvanized steel

A-scan from static


galvanized steel

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Galvanized Steel Weather Jackets

A probe shoe and pressure on the probe increases the mechanical coupling
between the probe and galvanized steel, damping vibrations
The shoe is secured to the probe with 4 screws.

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Vibration Sources

PEC measurements are influenced by mechanical vibrations of inspected


components
Potential vibration locations include:
• Vibrations caused by nearby pumps and rotating
machines.
• Spectral content of vibrations typically concentrated
around a few discrete frequencies.

• Pipes affected by flow-generated vibrations and


cavitation near elbows, tees, and other flow-disrupting
structures.
• Flow disruptions may cause turbulence generating low-
frequency, wide-bandwidth vibrations.

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Vibration Sources

High-frequency vibrations do not affect measurements, despite being visible on


A-scan

Vibration period

A-scan length

High frequency = Period less than A-scan length/20


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Vibration Sources

Low frequency vibrations cause periodic modulation of A-scan that are typically
not in sync with measurement repetition rate
Linear amplitude scale

Nominal signal

Vibration-affected signal
The resulting C-scan is noisy
0.000 4.500 9.000 13.500

14.745 91.9 74.1 117.7 84.8

Logarithmic amplitude scale 9.830 18.9 36.1 73.4 89.1

4.915 83.6 75.0 45.4 64.8

0.000 40.6 112.9 115.4 39.6

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Vibration Sources

Low frequency vibrations may also cause occasional / intermittent saturation at


start of A-scan

Saturation

Vibration-affected signal

Nominal signal

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Vibration Sources

Increasing averaging filters out signal modulated by external (not synced)


vibrations

0.000 4.500 9.000 13.500

14.745 91.9 74.1 117.7 84.8

9.830 18.9 36.1 73.4 89.1

4.915 83.6 75.0 45.4 64.8


More averaging

0.000 40.6 112.9 115.4 39.6

0.000 4.500 9.000 13.500

14.745 93.8 95.0 95.2 94.7

9.830 98.3 97.7 98.2 97.6

4.915 96.9 97.0 97.7 98.8

0.000 100.5 100.1 101.2 100.5

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Metallic Component interference

Other metallic components can interfere with PEC signals

Chicken wire
• Thin cross-section, ~ 9.1 mm (¾ in) wire mesh wrapping insulation.
• Generally no problem. If loose, it can vibrate and induce noise.
Applying pressure and using the shoe
might help for these vibrations too!

Welded wire mesh (concrete reinforcement )


• ~3.2 mm (1/8 in) cross-section wire and ~ 38.1 mm (1.5 in) mesh opening.
• Generally no problem when far from probe. Problematic if near probe.

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Metallic Component interference

Other metallic components can interfere with PEC signals

Rebars (concrete reinforcement )


• ~ 12.7 mm (½ in) cross-section bars and ~ 152.4 mm (6 in) mesh opening
• Generally no problem when far from probe. Problematic if in contact.

Adding artificial liftoff might help!

Heat tracers
• Steam tubes and electrical heating copper wires.
• Generally non-ferromagnetic alloys in contact with components, so no
interference.
• Electrical tracers may interfere if the current is high and the frequency is
different from the line frequency.

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Metallic Component interference

Rebar example: Stronger signal (more volume or closer to probe) creates more
interference

9:;&;:< ∝ 1/; 2 9:;&;:< ∝ Vi

FP volume (Vp)

Interfering volume (Vi)

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Metallic Component interference

Rebar example: Stronger signal (more volume or closer to probe) creates more
interference

Rebar far from the probe Rebar close to the probe


No impact on the C-scan Appreciable impact on the C-scan

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Metallic Component interference

Signal with decay time close to region of interest creates more interference

Fast decay Slow decay

Thin weather jacket

3.2 mm (1/8 in) welded wire mesh


Fine chicken wire
12.7 mm (½ in) OD rebars
Pipe flanges
Inspected plate
Repads
Thick SS tracer

Corroded plate

Faster decay rates have less impact than similar or slower decay rates

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Liftoff Variation Effects

The nominal liftoff can vary significantly due to many factors

(3)

(1) (2)

Sagging insulation Damaged weather jackets Near elbows and tees Uncontrolled cover,
e.g., marine growth

(1) www.cimesupply.com/products/thermo12.php
(2) microscopicminute.wordpress.com/tag/asbestos/
(3) www.foundocean.com/en/what-we-do/products/marine-growth-prevention/

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Liftoff Variation Effects

PEC Autoset adjusts the amplification level to 70% of the full-scale for optimal
tolerance to liftoff variations
• Significant liftoff reduction according to calibration may lead to A-scan saturation
• High liftoff increase may reduce signal amplitude below noise level

Saturation

Nominal

Low signal

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Liftoff Variation Effects

Actions must be taken when dealing with saturation or low signals

Liftoff reduction Liftoff increase

Saturation

Low signal

• Create a new scan zone. Calibrate on a low liftoff • Create a new scan zone. Calibrate on a high liftoff
section (thin insulation). section (thick insulation).
• Before inspecting, create a “survey” scan zone. • Increase averaging at expense of longer
Search for a region with the lowest liftoff and measurement times.
maximum wall thickness on the sample under test.

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Speed Limitations

The maximum scan speed is reached when the instrument can no longer supply
data samples quickly enough
The maximum speed is influenced by:
• Pulse repetition frequency (PRF) Pulse duration

Pulses per seconds. Active measurement time


High PRF = Fast inspection. Pulse width Relaxation time
PRF decreases with wall thickness, liftoff
and metallic interfering components

• Averaging (Avg)
More noise = More averaging = Slower
inspection

FP
• Grid resolution (GR)
Higher spatial resolution = Slower FP
inspection speed

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Speed Limitations

The maximum scan speed is simply the pulse rate times the grid resolution,
divided by the averaging

F  GF PRF: Pulse repetition frequency


?@A BCDDE  Avg: Averaging
 GR: Grid resolution

For instance, knowing that:


• After performing PEC Autoset, the pulse rate is 10 Hz
• The scan axis resolution is set to 12.7 mm/sample (½ in/sample)
• Repeatability Optimization returned an averaging of 4 samples
We can calculate the maximum scan speed:

F  GF   H. I
?@A BCDDE    K. I LL/M  . HNO/M
 J

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Speed Limitations

Exceeding the maximum speed in dynamic scan mode leads to lower averaging
and missing data points
• Consider 5 consecutive acquisition points with an averaging of 2.
• Blue boxes = Pulse cycles. The faster the probe goes, the longer the box is.

1 2 3 4 5
Slow scan 1 1 2 2 3 3 4 4 5 5

Faster scans
Near optimal speed 1 1 2 2 3 3 4 4 5 5

Too fast: Less averaging 1 1 2 2 3 4 4 5

Too fast: Missing data 1 2 4

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Speed Limitations

In addition to a warning on the instrument and the red LED on the probe,
overspeed events can be detected by analyzing scans

Unstable/Unusual ending curves Missing data points


on the A-scan on the C-scan

Signal overspeed System overspeed


The probe left before capturing the entire The instrument did not have time to start at
signal decay. least one pulse during the time interval the
probe was on the region of interest.

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FAQ

Frequently Asked Questions

• Wet insulation, ice, water, marine growth effects: Negligible


• Scale effects: Scale and corrosion materials result in later signals and they do not interfere
with wall thickness measurements.
• Weld effects: Blind to most welds, but not when welds are very thick or have large HAZ.
• Typically, carbon steel permeability and resistivity increase with temperature. If the
temperature is stable, the effect is negligible on defect detection and sizing. However, the
minimum measurable thickness increases with temperature.
• Superimposed plates: Two, 12.7 mm (½ in) thick plates do not measure like one, 25.4 mm
(1 in) thick plate
• Beware of magnetized carbon steel: PEC results are affected by magnetization, so properly
demagnetizing components is recommended if such a risk is present.

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Session 4

Conditions Influencing PEC


Signals – Hands-On
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Session 5

Inspection Procedures

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Inspection Workflow

This inspection workflow is meant to help you develop a procedure


Know all component characteristics (geometry, nominal wall thickness, insulation, weather jacket, temperature). Initial
Obtain work permit/access to the site.
Validate inspection scope, select probes, and calculate footprint/averaging area and smallest detectable defects. Preparation

Perform systems check. On-site


Mark the structure. Preparation

Create reference scan zone, find best calibration point with survey mode and verify signal quality.
Perform final calibration. Calibration
Record a few points at calibration position in reference scan zone, verify signal quality and repeatability.

Create inspection scan zones by duplicating reference scan zone (keeps calibration).
Adjust scan zone parameters and scan definition. Inspection
Perform scan, verify data quality, and adjust scan parameters as necessary.

Recalibrate wall thickness, adjust color palette to optimize contrast, and discard invalid ponts. Analysis &
Identify and mark defects, use CWT tool if available.
Update scan zone and generate report. Report
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Inspection Workflow

Initial Preparation – Make sure you know all component characteristics

• Basic component characteristics Initial


Preparation
• Wall thickness (WT)
• Insulation thickness (CT)
On-site
• Weather jacket material and thickness (JT)
Preparation
• Other structures in the insulation
• Rebars, chicken wire, etc.
Calibration
• See session 3 for details about effects of other structures on signals
• Different geometries in component
• Elbows, Ts, straight sections of a pipeline are all different geometries and Inspection
should therefore be different components

Analysis &
Report

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Inspection Workflow

Initial Preparation – Make sure the scope of work is clear

• Know all components that need to be inspected Initial


Preparation
• Must inspect entire component or only specific areas?
• Determine origin (datum) of components and know how you will mark the On-site
structure Preparation
• Determine scan zones you must create
• Calculate the offset from origin along X and Y axes
Calibration
• Evaluate the size along X and Y axes
• Determine the scan direction during data acquisition
• Grid mode: any direction is suitable. Inspection
• Dynamic mode: make sure the selected direction allows good encoder contact
with the surface. For example, avoid scanning along circumference axis of small
pipes. Analysis &
Report

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Inspection Workflow

Initial Preparation – Example of components creation

Initial
Preparation

On-site
Preparation

Calibration

O
Inspection

Analysis &
Report

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Inspection Workflow

Initial Preparation – Example of determining the scan zones for the bottom of a
pipe
Initial
Preparation

On-site
Corresponding scan area
Preparation

Circumference along Y axis

Calibration
Scan Zone 1 Scan Zone 2 Scan Zone 3
Offset X = 0 Offset X = 1 × length Offset X = 2 × length
180° Offset Y = 90° Offset Y = 90° Offset Y = 90°
Size X = Length
Size Y = 180°
Size X = Length
Size Y = 180°
Size X = Length
Size Y = 180°
Inspection

Analysis &
360° Report
Length along X axis
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Inspection Workflow

Initial Preparation – Example of determining the scan zones for the lower
portion of a pressure vessel
Initial
Preparation

Corresponding scan area


On-site
Preparation

Height along Y axis


Calibration
Scan Zone 1 Scan Zone 2
Offset X = 0 Offset X = Half circ.
Offset Y = 0 Offset Y = 0
Size X = Half circ. Size X = Half circ.
Size Y = Half height Size Y = Half height Inspection
O O
Circumference along X axis
Analysis &
Report

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Inspection Workflow

Initial Preparation – Get the permits and check the working temperature

• Work permits Initial


Preparation
• Lyft is not intrinsically safe—make sure you have the proper permits if you
must use the system in a hazardous environment
On-site
• Temperature Preparation
• Surfaces in contact with PEC probes should remain under 70 °C (158 °F )
• If the surface temperature is higher, use the optional shoe for use up to 120 °C
(248 °F ) Calibration

Inspection

Analysis &
Report

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Inspection Workflow

Initial Preparation – Choose the right probe

• Follow the table for your probes Initial


Preparation
• First-generation probes (025/089/152)
• Second-generation probes (025-G2/089-G2/152-G2)
On-site
• Tank floor probe (TF)
Preparation
• Splash zone and underwater probes (SZ-089/SZ-089-G2)
• Assume an equivalent increase of 40 mm (1.5 in) of liftoff per 0.5 mm
(0.02in) of galvanized steel. Calibration

• Lyft 1.2 suggests another probe when the gain is too high after Autoset.
Inspection

Analysis &
Report

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Inspection Workflow

Initial Preparation – Calculate essential variables

Footprint Initial
Preparation
• To determine the scan’s resolution and the edge/mass effects limit

On-site
Averaging Area Preparation
• To evaluate when defects are underestimated

Calibration
Smallest Detectable Defect
• To find the shallowest or smallest detectable defect
Inspection

Use the formulas or the tables available in session 1. Analysis &


Report

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Inspection Workflow

On-site Preparation – Perform a systems check

• The systems check is performed to: Initial


Preparation
• Validate that the probe and equipment are functioning properly
• Comply with standards (ISO standard under development)
On-site
• The systems check should be performed: Preparation
• With the probe used for inspection
• On a known sample
Calibration
• Perfect if same thickness and insulation (similar conditions)
• For practicality, can be performed on different plate thicknesses for which
probe behavior is known (can be small to be easier to carry)
• Often Inspection
• At the beginning and end of each inspection/work shift
• At least every four hours Analysis &
• If probe is changed Report

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Inspection Workflow

On-site Preparation – Perform a systems check

• To perform a systems check : Initial


Preparation
1. Create a systems check scan zone with a significant name.
2. Create a grid mode setup for the systems check scan zone.
On-site
3. Calibrate the system with SmartPULSE.
Preparation
• If the reference WT is significantly different from component WT:
• Perform PEC Autoset, WT Calibration, and Repeatability Optimization separately.
• Manually type Mag. Time Constant in Autoset for faster calibration. Calibration
4. Perform initial reading—3 to 5 measurements on the same row.
• Change row for following systems check.
Inspection
If the reference plate wall thickness is different from the component WT, the displayed
WT is incorrect. However, WT(%) is accurate. To see the correct WT of the acquired data,
create a subcomponent covering the scan zone with a different nominal WT. Analysis &
Report

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Inspection Workflow

On-site Preparation – Mark the component

• Markings are meant to help inspectors scan straight and according to Initial
the setup resolution. Markings can be: Preparation
• Eddyfi’s grid mat
• Masking tape On-site
Preparation
• Permanent marker pen
• Etc.
Calibration

Inspection

Analysis &
Report

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Inspection Workflow

Calibration – Create a reference scan zone

• Create a reference scan zone to: Initial


Preparation
• Perform a survey scan and find the
best location to perform calibration.
• Evaluate inspection conditions/ On-site
validate if a dynamic scan is possible. Preparation
• Maintain a record of the calibration
and propagate it to all scan zones. Calibration
• We suggest:
• Use the full component size.
• Use a standard name such as RefZone. Inspection
• Use the grid scan mode.
• Use the screening grid size (FP × FP). Analysis &
Report

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Inspection Workflow

Calibration – Perform initial calibration

1. Always try to use the thickest area Calibrate here Initial


with the lowest insulation/coating Preparation
thickness.
On-site
2. Avoid defects. Preparation
3. Stay away from other metallic
Calibrate here
structures / edges
(at least 1 footprint). Calibration

4. Avoid jacket overlaps and straps.


5. Stay away from sources of vibration . Inspection
6. Perform SmartPULSE.
Analysis &
Report

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Inspection Workflow

Calibration – Use the Survey Mode to find the optimal reference point

• The C-scan is disabled in Survey Mode. All the information is shown in the Initial
information fields . Preparation

• Take readings at different points to locate the area with the strongest
On-site
signal. Look at the shape of A-scans (saturation, noise level) Preparation

Calibration

Inspection

Analysis &
Report

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Inspection Workflow

Calibration – Use the Survey Mode to find the optimal reference point

Watch out for signal saturation. In this case, perform SmartPulse again in Initial
this area and continue looking for optimal reference point Preparation

On-site
Preparation

Calibration

Saturation creates a flat signal at Inspection


the beginning of an A-scan

Analysis &
Report

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Inspection Workflow

Calibration – Perform final calibration on the optimal reference point

Initial
Preparation
• Stop Survey Mode and perform
the final calibration. On-site
Preparation
• Start acquiring data.
• Capture a few (5–10) data points
Calibration
at the reference point.
• Check the signal quality and
repeatability.
Inspection
• Having data is necessary to save
the scan zone.
Analysis &
Report

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Inspection Workflow

Inspection – Create inspection scan zones

Create a new scan zone by Initial


duplicating the reference point Preparation
scan zone. Check ‘’Keep
calibration’’. On-site
Preparation

Calibration

Inspection

Analysis &
Report

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Inspection Workflow

Inspection – Review scan resolution

• If Scan Mode or Scan Size were modified, verify the grid resolution. Initial
Preparation
• Tap Scan on the Setup ribbon.
• Adjust Resolution according to the new scan zone (this does not delete the
calibration). On-site
Preparation

Calibration

Inspection

Analysis &
Report

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Inspection Workflow

Inspection – During acquisition, continuously validate data quality

Good data should have Initial


Preparation
• Fairly linear decay rate in A-scan (in Log-Lin scale)
• Initial amplitude between 1V & 10V
On-site
Preparation

Calibration

Inspection

Analysis &
Report

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Inspection Workflow

Inspection – During acquisition, continuously validate data quality

Good data may contain low-amplitude and high-frequency noise that does Initial
not affect decay rate evaluation (signal slope) such as: Preparation

On-site
Preparation

Oscillations Spikes Calibration

Inspection
Increasing averaging is always a good way to reduce such noise.
Analysis &
Report

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Inspection Workflow

Inspection – During acquisition, continuously validate data quality

Bad data points may show: Initial


Preparation

Saturation
On-site
Preparation

Calibration
Vibration noise
Inspection
Overspeed effects
Analysis &
Report

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Inspection Workflow

Inspection – During acquisition, continuously validate data quality

If data quality is bad during acquisition, you can: Initial


Preparation
• Measure at these coordinates again in grid mode
• Move the probe back to overwrite bad data in dynamic mode On-site
Preparation

• Increase averaging
• In dynamic scan, increasing averaging may force you to switch to Calibration
grid scan mode
• Perform SmartPULSE again
Inspection
• The line filter frequency is re-evaluated. It may improve the
signal quality.
Analysis &
These changes erase previous data—perform as early as possible. Report

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Inspection Workflow

Analysis and Reporting – Recalibrate WT on existing data

Once data acquisition is complete, you may perform WT calibration again if: Initial
Preparation
The thickness at a
A thicker area was found specific point is known
On-site
Preparation

Calibration

Inspection

Analysis &
Report

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Inspection Workflow

Analysis and Reporting – Recalibrate and WT using a subcomponent

If nominal WT is different from originally defined for the component: Initial


Preparation

Create a Sub- On-site


component Preparation
covering the
entire scan
zone Calibration

Define new
Inspection
nominal WT

Analysis &
Report

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Inspection Workflow

Analysis and Reporting – Discard bad data that could not be re-acquired

Initial
Preparation

• Move cursor on bad data On-site


• Tap Discard/Keep Preparation
• Selected data is grayed
and no longer considered
Calibration
• A-scan remains visible
• Tap Discard/Keep again
on same coordinates to Inspection
reactivate data
Analysis &
Report

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Inspection Workflow

Analysis and Reporting – Optimize color palettes

Modify color palette settings to improve contrast of small WT variations: Initial


Preparation

Tap Palette on
On-site
the Home
Preparation
ribbon

Calibration
Select C-scan Edit the color
to modify range and
pattern Inspection

Analysis &
Report

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Inspection Workflow

Analysis and Reporting – Update scan zones

Data is always saved, but not modifications made to the setup such as: Initial
Preparation
• WT calibrations on existing points
• Subcomponents
On-site
• Color palette modifications
Preparation
• Layout modifications
To save these, tap Update Scan Zone on the Home ribbon.
Calibration

Inspection

Analysis &
Report

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Inspection Workflow

Analysis and Reporting – Report defects

Initial
Preparation
Compute CWT
if possible On-site
Preparation

Short tap: Add


Calibration
indication

Fully contain
Inspection
the indication
with cursors
Analysis &
Long tap: Select
Report
indication type
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Inspection Workflow

Analysis and Reporting – Report defects

Initial
Preparation
Activate the
report tab on
On-site
the Layout
Preparation
ribbon

Calibration

Inspection
Review list of
indications
Tap (and pin) Analysis &
the report tab Report

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Inspection Workflow

Analysis & Report – Generate Report

Create a spreadsheet report for the current component: Initial


Preparation

Fill in the
On-site
report Preparation
summary

Calibration

Inspection
Tap Finish
Tap Generate
Report Analysis &
Report

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Inspection Workflow

Analysis and Reporting – Generate a report

The report contains: Initial


Preparation
• Inspection summary
• Report summary
• Component details On-site
• Scan zone list Preparation
• Reported indications list
• C-scan (color-coded cell format) Calibration
• Screen captures of reported indications

Inspection

Analysis &
Report

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Inspection Workflow

Analysis and Reporting – Export data and reports

Projects and components can be Initial


transferred to computers and other Lyfts: Preparation

On-site
Preparation
Via USB Via Wi-Fi

Calibration
1. Insert USB key in any instrument 1. Enable Wi-Fi on instrument.
port. 2. Connect instrument and
2. Export to USB. computer on the same network. Inspection
3. Import from USB on other 3. In Lyft Pro software:
instrument or on computer via • Import from instrument to Lyft Pro. Analysis &
Lyft Pro software. • Export from Lyft Pro to instrument. Report

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Inspection Workflow

Analysis and Reporting – Take advantage of Lyft Pro capabilities

Lyft Pro allows you to analyze data on a computer, with additionnal features: Initial
Preparation
Calibration propagation between
scan zones in the same component On-site
Preparation

Right-click options Calibration


in C-scan

Inspection
Compensated wall
thickness C-scan Analysis &
Report

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Advanced System Features

Buttons help you perform faster inspections


Calibration
SmartPULSE Actions Button (combinations) Calibration Actions Button (combinations)
Open SmartPULSE + Open PEC Autoset +
dialog box dialog box
Open WT Calibration +
Start SmartPULSE
dialog box
Select averaging value or Open Repeat. Optimiz. +
dialog box
Apply selected
averaging Start / Execute
Quit without applying Apply and close PEC
+
averaging + Autoset /WT calibration
Optimization: Select or

PEC Autoset: Get A-scan


Optimization: Apply and close

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Advanced System Features

Buttons help you perform faster inspections


Acquisition
Scan Control Probe Button (combinations)
Start acquisition

Acquire measurement All shortcuts are listed


point (grid mode) directly on the instrument!
Change row

Stop acquisition +

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The information in this document is accurate as of its publication. Actual products may differ from
those presented herein.
© 2017 Eddyfi. Eddyfi, Lyft, SmartPULSE, and their associated logos are registered trademarks of
Printed on 100 % Eddyfi in the United States and/or other countries. Eddyfi reserves the right to change product
www.eddyfi.com [email protected] post-consumer fibers offerings and specifications without notice.

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