Locally Produced RUF (NIAS)
Locally Produced RUF (NIAS)
Locally Produced RUF (NIAS)
1Institute of Biological Chemistry and Nutrition (140a+d), University of Hohenheim, Stuttgart, Germany;
2Institute for Social Sciences in Agriculture (430a+b), University of Hohenheim, Stuttgart, Germany;
3Institute of Plant Nutrition (330c), University of Hohenheim, Stuttgart, Germany; 4Faculty of Medicine,
Study Program Nutrition, University Brawijaya, Malang, Indonesia; 5Church World Service,
Indonesia/New York; 6SEAMEO-TROPMED Regional Center for Community Nutrition, University of
Indonesia, Jakarta, Indonesia; 7Department of Agricultural Economics and Rural Development, University
of Goettingen, Germany
Correspondence: Veronika Scherbaum, Institute for Social Sciences in Agriculture, Food and Gender,
University of Hohenheim, Schloss, Museumsflügel, 70593 Stuttgart, Germany
Email: [email protected]
nutrient Powder (Part II) for tent of the biscuit similar (but not skimmed milk powder instead of
Wasted Children in Nias, Indo- identical) to that of Plumpy’nutTM. whole milk powder, explaining the
nesia.’ A vitamin and mineral premix importance of peanuts) were there-
which would enable this was final- fore made. However, caretakers
Objectives ly produced by DSM Nutritional continued to complain about per-
Products, Singapore, for use in the ceived consequences for their chil-
The objectives of the study were to: production of RUF biscuits on Nias dren (such as diarrhea and consti-
Island. pation) when consuming PMP-
• Develop new recipes of cereal- Nias.
based RUF, in the form of bis- In Nias, data on the constant avail-
cuits, for local production and ability of ingredients to produce the Based on this experience, a new
consumption by wasted children biscuits were collected through a intervention area was established in
aged 6 to 60 months. market survey and in-depth inter- another district, where caretakers
• Compose a new vitamin and min- views with key CWS staff. Based did not participate in the local pro-
eral premix that would make the on this information, four of the duction of PMP-Nias during the
micronutrient specifications of RUF recipes were used to produce first month. Later, after the product
the RUF-Nias biscuits compara- biscuits that were field-tested in had been accepted and the caretak-
ble (but not identical) to that of seven feeding centers. The biscuits ers observed the benefits for their
Plumpy’nut™ and reference data were examined for appearance, children (increased appetite and
of WHO, WFP, UN-SCN, weight gain), they even started to
UNICEF.3 voluntarily assist in the production
• Explore baking time and temper- of the PMP-Nias. In contrast to the
ature yielding the lowest loss of original problems with PMP-Nias,
micronutrients; compare the RUF-Nias biscuits were readily
micronutrient content of the accepted and liked by the children
baked biscuits with the calculated and their caretakers.
ones; and study the stability of the
micronutrient content of the bis- Micronutrient stability test
cuits after 3–4 weeks of storage at
room temperature. Laboratory examination was per-
• Calculate the number of RUF- formed to analyze the nutrient com-
Nias biscuits needed to meet position of the biscuits using High
approximately 50–60% of the Child participating in feeding Performance Liquid Chromato-
daily energy requirements of chil- program graphy (HPLC) for vitamins A, E,
dren aged 6 to 60 months. C, and B1, and Atomic Absorption
• Compare the costs of locally pro- color, texture, consistency, smell Spectrophotometry (AAS) for iron
duced PMP-Nias and cere- and taste under given local climate and zinc.
al/nut/legume-based RUF-Nias conditions. This organoleptic eval-
biscuits. uation was repeated after two to The composition of micronutrients
three weeks to fulfil the demands of before baking and their deteriora-
Methodology weekly RUF distribution programs. tion during baking and storage
The two recipes for biscuits most were examined. Baking times and
Product development and favoured by wasted children and temperatures were investigated
evaluation their caretakers were selected and under the following conditions
locally produced. using an electric oven:
Nine new recipes of RUF biscuits
using local (Nias) and national The local production of PMP-Nias 170°C, 20 minutes; 170°C, 25 min-
(Indonesian) food sources were relied on previous experience from utes;180°C, 15 minutes; 180°C, 20
developed in Germany4 and their a similar study in Uganda.5 minutes
nutrient composition was analyzed Contrary to that experience, accept-
at the Institute of Biological Che- ance issues occurred with the PMP-
mistry and Nutrition, University Nias during the field testing.
Hohenheim. The goal was to make Modifications to the recipe (includ-
the macro- and micronutrient con- ing heating the oil, adding
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RUF Magazine Issue 1/2009
Table 1: Recipes of locally produced peanut/milk paste (PMP-Nias) and RUF-Nias biscuits
PMP-Nias with PMP-Nias with whole RUF 1 –Nias biscuit* RUF 8 –Nias biscuit*
skimmed milk powder milk powder with soybean with mungbean
Ingredients Weight (g) Ingredients Weight (g) Ingredients Weight (g) Ingredients Weight (g)
Wheat flour 25 Wheat flour 22
Peanut flour 26 Peanut flour 25 Peanut flour 25 Peanut flour 22
Skimmed milk powder 25 Whole milk powder 30 Soy bean flour 9 Mungbean flour 9
Palm oil 34 Palm oil 34 Palm oil 20 Palm oil 24
Refined sugar 27 Refined sugar 28 Refined sugar 18 Refined sugar 21
Egg white and Egg white and
egg yolk 10 egg yolk 10
Vitamin-mineral Vitamin-mineral Vitamin-mineral Vitamin-mineral
premix 2.7 premix 2.7 premix 2.7 premix 2.7
TOTAL 114.7 g TOTAL 119.7 g TOTAL 109.7 TOTAL 110.7
Energy Energy Energy Energy
(per 100 g) 569 kcal (per 100 g) 590 kcal (per 100 g) 536 kcal (per 100 g) 523 kcal
Fat 63% Fat 67% Fat 58% Fat 60%
Protein 10% Protein 7% Protein 10% Protein 8%
Carbohydrate 27% Carbohydrate 26% Carbohydrate 32% Carbohydrate 32%
*RUF 1 and 8 Nias biscuits were selected based on local acceptability from nine recipes developed in Germany
31
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Table 2: Micronutrient composition of Plumpy’nutTM and RUF-Nias biscuits in comparison to recommendations. Source: World Health Organization, the
World Food Programme, the United Nations System Standing Committee on Nutrition and the United Nations Children’s Fund. Community-Based
Management of Severe Acute Malnutrition. WHO, WFP, UN-SCN and UNICEF Joint Statement. Geneva: WHO/WFP/UN-SCN/UNICEF, 2007.
Micronutrients WHO, WFP, UN-SCN, Plumpy’nutTM RUF 1-Nias RUF 8-Nias Premix RUF 1-Nias RUF 8-Nias
UNICEF (for 100 g) (in 100 g) biscuits biscuits biscuits biscuits
Min Max Min Max No added premix No added premix (for 100 g) (in 100 g) (in 100 g)
SIGHT AND LIFE
Vitamins
Vitamin A µg 800 1100 800 1,200 49.0 40.8 930.0 979.0 970.8
Vitamin D µg 15 20 15 18 0.3 0.2 16.2 16.5 16.4
Vitamin C mg 50 - 50 132 0.3 0 54.0 54.3 54
Thiamine B1 mg 0.5 - 0.5 0.8 0.1 0.1 0.8 0.9 0.9
Riboflavin mg 1.6 - 1.6 2 0.1 0.1 1.8 1.9 1.9
Vitamin B6 mg 0.6 - 0.6 0.7 0.1 0.1 0.6 0.7 0.7
Vitamin B12 µg 1.6 - 1.6 2.0 0.1 0.1 1.8 1.9 1.9
Niacin mg 5 - 5.0 5.9 4.0 3.5 7.7 11.7 11.2
Biotin µg 60 - 60 72 3.1 2.6 62.9 66.0 65.5
Folic acid µg 200 - 200 230 52.0 53.4 203.8 255.8 257.2
Vitamin K µg 15 30 15 25 8.0 6.9 20.3 28.3 27.2
Vitamin E mg 20 - 20 25 3.9 3.2 16.2 20.1 19.4
Pantothenate mg 3 - 3 3.7 0.7 0.6 3.3 4.0 3.9
Minerals
Calcium mg 300 600 300 600 58.0 32.3 287.9 345.9 320.2
Iron mg 10 14 10 14 3.1 1.8 10.8 13.9 12.6
Iodine µg 70 140 70 140 0.9 0.8 119.9 120.8 120.7
Zinc mg 11 14 11 14 1.6 1.1 13.3 14.9 14.4
Sodium mg - 290 - 290 16.0 14.8 0 16.0 14.8
Potassium mg 1,110 1,400 1,100 1,400 353.0 202.5 600.9 953.9 803.4
Magnesium mg 80 140 80 140 69.0 44.4 22.6 91.6 67
Phosphorus mg 300 600 300 600 206.0 141.8 144.7 350.7 286.5
Copper mg 1.4 1.8 1.4 1.8 0.5 0.3 1.8 2.3 2.1
Selenium µg 20 40 20 40 0 0 30.6 30.6 30.6
RUF
RUF Magazine Issue 1/2009
1.20 70.0
1.00 60.0
Viamin C (mg/100g)
Viamin A (mg/100g)
50.0
0.80
40.0
0.60
30.0
0.40
20.0
0.20 10.0
0 0
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
Temp 170, 20 min. Temp 170, 25 min. Temp 180, 15 min. Temp 180, 20 min. Temp 170, 20 min. Temp 170, 25 min. Temp 180, 15 min. Temp 180, 20 min.
15.0 0.70
12.0 0.60
0.50
9.0 0.40
6.0 0.30
0.20
3.0
0.10
0 0
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
unbaked
day 1
day 15–21
Temp 170, 20 min. Temp 170, 25 min. Temp 180, 15 min. Temp 180, 20 min. Temp 170, 20 min. Temp 170, 25 min. Temp 180, 15 min. Temp 180, 20 min.
RUF-Nias (unbaked vs baked) RUF-Nias (unbaked vs baked)
Figure 1: Vitamin concentration in RUF-Nias biscuits, unbaked, baked, and after 15–21 days of
storage
area. More expensive skimmed milk powder was with and without the vitamin/mineral premix, is shown
therefore introduced during the initial months of the in Table 2.
PMP-Nias production. Once the children and care-
givers became familiar with the taste of PMP-Nias, Laboratory examination of RUF 1-Nias biscuits
both skimmed and whole milk powders were used,
depending mainly on price and availability in the dif- As shown in Figure 1, a baking temperature of 180°C
ferent project areas. Palm oil was the only available for 15 minutes resulted in the lowest loss of vitamins
type of oil on Nias Island and was therefore used as the while the greatest loss was observed at 170°C for 25
oil source for PMP-Nias and RUF-Nias biscuits. minutes and 180°C for 20 minutes. Heat-sensitive
micronutrients should be added in slightly higher
Selection of biscuits for use in daily and weekly inter- amounts in the vitamin-mineral premix to make up for
vention programs losses during the baking process.
Of the nine newly designed RUF recipes, RUF-1 and Storage at room temperature for two to three weeks
RUF-8 biscuits were selected on the bases of the con- produced no further loss of the investigated micronu-
stant availability and accessibility of the ingredients on trients. In some trials, the vitamin content was even
Nias Island; the high acceptability of the biscuits by slightly higher after two to three weeks. This can only
children aged 6 to 60 months and their caregivers; and be explained by the fact that the premix was probably
the stability in taste, color, consistency and texture not well mixed into the dough. Therefore, for local
after baking and up to three weeks of storage under production, we recommend producing smaller
local weather conditions (on average 30°C). The com- amounts of biscuits (a maximum of 1 kg was mixed in
position of the RUF-1 and RUF-8 selected biscuits, Nias), more regularly and according to the demand
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SIGHT AND LIFE RUF
Table 3: Cost of ingredients per kg of PMP-Nias and RUF-1 (in euros) ed to cover about 50% of the
daily energy requirements of
Ingredient PMP- Nias RUF 1-Nias individual children, based on the
Peanuts 0.55 – 0.57 0.46 child’s weight. Energy require-
ments were taken from FAO/-
Wheat flour 0.40
WHO/UNU recommendations
Soybean/mungbean 0.11
for children’s dietary energy
Palm oil 0.39 0.20 – 0.30 intakes.7
Sugar 0.27 0.18
Egg 0.13 After field testing, the number of
Whole-, skim milk powder 1.44 - 2.99 biscuits to be consumed was
Vitamin/mineral premix 0.04 0.04 increased by 10% to cover 60%
Total 2.69 – 4.26 1.52 – 1.62 of the daily energy requirements
of children, in line with
Indonesian guidelines.8 The
(number of malnourished children admitted to the pro- increase takes into consideration the possible sharing
gram). of the biscuits within families. Children aged 6–24
months, with a weight of about 6–10 kg received 4–7
Iron and zinc content in the RUF biscuits after baking biscuits per day (50–90 g); children aged 2–5 years,
was similar to the calculated amounts, confirming that weighing 10–15 kg, were given 7–11 biscuits (90–150
the right amount of these essential minerals had been g) per day.
mixed into the dough.
As the locally produced PMP-Nias quickly sours under
It is important to note that a kerosene stove was used local temperatures of about 30°C, it was produced and
in Nias which cannot keep exact temperature. distributed on the same day with close supervision.
Therefore, the CWS staff was advised to bake the The same holds true for commercially produced
RUF-Nias biscuits until they were light brown (which Plumpy’nut™, which can be used for only one day
took about 20 minutes at about 170–180°C). after the packaging is opened.9,10 (In the Uganda expe-
rience, a local substitute of Plumpy’nut™ was pro-
Feeding recommendations duced on a weekly basis because it could be stored in
a refrigerator.5) For a child aged 6–24 months, with a
The RUF-Nias biscuits were mainly developed as an weight range of 6–10 kg, half to one portion of PMP-
alternative to locally produced PMP-Nias for wasted Nias (50–100 g) was distributed each day; children
children aged 6–60 months during the rehabilitation aged 2–5 years, weighing about 10–15 kg, received
phase. For younger children, especially infants aged 1–1.5 portions per day (100–150 g).
6–12 months, the biscuits were crushed into small
quantities of boiled drinking water and offered by the Cost estimation
spoonful. Mothers/caretakers were instructed to offer
the biscuits between family meals and after breastfeed-The costs of the RUF1-Nias biscuits and PMP-Nias
were calculated according to local prices for the ingre-
ing. Caretakers were informed that the biscuits are sup-
plementary foods designed to support weight and dients (Table 3). In general, prices are higher on Nias
height gain in malnourished children. Originally, the Island compared to other parts of Indonesia, mainly
recommended number of biscuits per day was calculat- because transportation costs are exacerbated by
uneven deliveries resulting from
Table 4: Price comparison (Note: the calculation does not include costs bad weather.
of equipment and salaries for NGO staff responsible for pro-
duction, distribution and monitoring) Table 4 presents an overview of
the calculated costs per 100 g of
RUF- PMP/RUF- RUF1-Nias two locally-produced PMPs
Price for 100 g, Uganda Nias biscuits (Uganda and Nias) and the
about 500 kcal (2006) (2007) (2007) RUF1-Nias biscuits. The cost of
(in euros) the PMP produced in Uganda is
0.22 – 0.30 0.27 – 0.43 0.15 – 0.16 included to illustrate the vari-
ability of local production costs
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RUF Magazine Issue 1/2009
in different research sites, to date. depending on the type of milk pow- from DSM Singapore to Jakarta,
The cost calculation was based on der (whole or skimmed milk), which was borne by DSM.
the average price of the ingredients while the cost of the vitamin-min-
used in Nias in 2007 (1 euro was eral premix to produce 100 g of Preliminary results
approximately Rp 12,000). The RUF biscuits or PMP-Nias was 0.4
cost of 100 g of PMP-Nias was euro cents. This price does not Of the 230 moderately/mildly wast-
between 27 and 43 euro cents, include the cost of transportation ed ( -3 to < -1.5 WHZ) children
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SIGHT AND LIFE RUF
Box 2: Energy and macronutrient content (per 100 g) Despite the higher cost of the PMP-
Nias, the RUF-Nias biscuits result-
Plumpy’nut™ PMP-Nias* Average of 9 RUF ed in better weight gain. The best
recipes weight gain (5.5 g per kg body
520–550 kcal 569–590 kcal 500–536 kcal weight per day) was achieved
10–12 % protein 7–10 % protein 8–14 % protein through the use of the biscuits com-
45–60 % fat 63–67 % fat 31–58 % fat bined with participatory nutrition
28–45 % carbohydrate 26–27 % carbohydrate 31–44 % carbohydrate education, followed by the use of
Nutriseta (*whole/skim milk) Shapiro, 2007b the biscuits alone (3.7 g per kg
body weight per day), and finally
The amount of RUF1-Nias biscuits needed each day was calculated as by the use of the PMP-Nias (3.5 g
follows: per kg body weight per day) in
• 100g of biscuit dough contains 536 kcal; daily intervention programs. Data
• 8 individual biscuits are made from about 100 g dough; from weekly programs indicate
• 1 individual biscuit weighs about 13 g and contains about 67 kcal. similar results but somewhat lower
weight gains.
References for Box 2
a. Nutriset. Plumpy’nut™, F-100 therapeutic milk in spread form, 2008. The average length of participation
b. Shapiro O. Development of Ready-to-Use Food (RUF) for malnourished chil- in the program was approximately
dren in Indonesia. Diploma Thesis. Germany: Institute of Biological Chemistry
and Nutrition, University of Hohenheim, Stuttgart, 2007.
3–5 weeks. In the Part II study, of
the 210 mildly wasted ( -1.5 to <
-1 WHZ) children admitted into the
admitted into the ongoing RUF- 152 recovered successfully (dis- ongoing Home-Based Foods with
Nias intervention study (Part I), charged at > -1.5 WHZ). Micronutrient Powder intervention,
36
RUF Magazine Issue 1/2009
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