cat CG132

Series Gas Generator Sets

Cat CG132
®

Smarter
Energy
Solutions
Commercial and Industrial Facilities
Facilities such as manufacturing plants, resorts, shopping
Agriculture and Food / Beverage Processing
Biogas, a useful byproduct of the anaerobic digestion
centers, office or residential buildings, universities, data of organic waste, is created by food processors, ethanol
centers and hospitals reduce operating costs and carbon and biodiesel manufacturers, and farms around the
footprint simultaneously. world as a renewable fuel resource for Cat® powered
electricity generation.

Electric Utilities
Caterpillar has led innovation to deliver stationary and Landfills and Wastewater Treatment Plants
containerized gas power plants to electric utilities Landfill and sewage gases are generated by communities
and district energy facilities around the world for both around the world as part of sanitary process infrastructure.
continuous grid support and peak electricity demand. Instead of destroying or flaring the methane gas produced,
communities make beneficial use of this fuel as part of a
sustainable energy program.
Mines
Mining operators increase mine safety and reduce
carbon emissions with coal gas, while many other mining Greenhouses
operations are realizing the benefits of onsite gas power In greenhouses, Cat gas generator sets simultaneously deliver
generation to support greenfield site development. electricity for lighting or sale to the local grid, hot water for
facility heating, and carbon dioxide as an organic fertilizer for
increased crop production.
Installed capacity of 1,438 MWel with 2,577 generator sets worldwide

928 MWel
10 MWel 100 MWel

290 MWel
66 MWel

44 MWel

meeting your needs has shaped our History

At Caterpillar, we understand what it takes to deliver a successful gas power generation system, and it starts with a core machine that
is designed for efficiency and reliability. Since the 1920s, Caterpillar has been designing and building engines for power production.
Although the technology has changed over the years, the philosophy hasn’t: to deliver the most reliable power generation at the lowest
possible cost of ownership and operation. Today, Caterpillar not only manufactures power generation equipment, but we also provide
customized project financing and trade solutions via Cat Financial and Cat World Trade.

The Complete Solution

Caterpillar is your complete gas solutions partner. From mechanical systems such as gas fuel train and heat recovery systems, to
exhaust aftertreatment that complies with the world’s most stringent emission requirements, Cat Gas Solutions engineering works with
your local Cat dealer to deliver a complete scope of supply. Caterpillar also provides electrical systems such as master controls and
paralleling switchgear, electrical distribution switchgear and uninterruptible power supplies (UPS) that can meet either
UL or IEC requirements.

Product Support Worldwide

Your gas power system is supported by our factory trained global network of Cat dealers. Therefore, you can rest assured that your
equipment will be ordered, delivered, installed and commissioned in consultation with a local expert. You’ll also have the confidence
that Caterpillar will be there to keep you up and running. Cat dealers have over 1,600 dealer branch stores operating in 200 countries
to provide the most extensive post-sales support including oil and fuel monitoring services, preventive maintenance and comprehensive
customer support agreements.

Lower Life Cycle Cost

With longer maintenance intervals, higher fuel efficiency and competitive repair options, Caterpillar delivers the lowest total owning
and operating costs. When you design your facility within the Cat Application and Installation Guidelines, you can expect generator set
availability up to 99 percent of planned operating hours annually. It all adds up to a strong return on your investment, year after year.
CG132: HIGH PERFORMANCE W
Highly efficient
Save up to 15 percent annually on fuel
costs and improve your profitability.
The CG132 gas generator is highly
efficient with an optimized camshaft,
combustion chamber and spark plugs.

Lower operating costs

Optimized engine components mean the
CG132 uses up to 50 percent less lubricating oil
than competing generator sets, which means
more money stays in your company’s pockets.

Smaller footprint
The CG132 uses nearly 50 percent less
space than similar systems. Less space
means lower installation costs.

System control
Control the entire system, not just the engine,
with the Cat Total Electronic Management
System. Features like temperature and pressure
monitoring for each cylinder and anti-knock
control allow for maximum power output and
the best possible fuel utilization, even if gas
composition changes.

Flexible fuel usage

Our gas-mixer technology and Total Electronic
Management System let you use a wide
variety of gases, including problematic gases
like digester, landfill and sewage gases.
WITH LOW OPERATING COSTS
50 hz product performance
Engine Type Units CG132-8 CG132-12 CG132-16

Bore/stroke mm in 132/160 5.2/6.3 132/160 5.2/6.3 132/160 5.2/6.3

Displacement l in
3
17.5 1068 26.3 1605 35 2136
Speed rpm 1500 1500 1500
Mean piston speed m/s ft/s 8 26 8 26 8 26
Length 1)
mm in 3,090 122 3,690 145 4,060 160
Width 1) mm in 1,490 59 1,490 59 1,490 59
Height
1)
mm in 2,190 86 2,160 85 2,110 83
Dry weight genset kg lb 4,880 10,760 6,090 13,428 6,960 15,347

Natural gas
Engine Type Units CG132-8 CG132-12 CG132-16

Electrical power 2) kWe 400 600 800
Mean effective pressure bar psi 19.0 276 18.9 274 18.9 274
Thermal output (+/-8 %) 3)
kW Btu/m 428 24362 654 37225 856 48723
Electrical efficiency 2)
% 42.3 42.0 42.4
Thermal efficiency 3) % 45.2 45.9 45.3
Total efficiency % 87.5 87.9 87.7

NOX ≤ 500 mg/mn 3, 1 g/bhp-h

biogas
Engine Type Units CG132-8 CG132-12 CG132-16

Electrical power 2) kWe 400 600 800
Mean effective pressure bar psi 19.0 276 19.0 274 18.9 274
Thermal output (+/-8%) 3) kW Btu/m 398 22654 608 34607 810 46105
Electrical efficiency 2) % 42.8 42.7 42.8
Thermal efficiency 3)
% 42.1 42.3 42.3
Total efficiency % 84.9 85.0 85.1

NOX ≤ 500 mg/mn 3, 1 g/bhp-h

1) Transport dimensions of genset. Components set up separately must be separately taken into account.
2) According to ISO 3046/1 at voltage = 400V, PF=1.0 at 50Hz, and a methane number of MN70 for natural gas, MN 130 for biogas.
3) Exhaust gas cooled to 120° C with natural gas and 150° C with biogas, plus engine jacket water heat.

NOx emissions as NO2 dry exhaust gas @ 5% O2

Biogas fuels assumed to meet published engine-in contaminant limits with compositions:
Sewage gas (65 % CH4 / 35 % CO2)
Biogas (60 % CH4 / 32 % CO2, rest N2)
Landfill gas (50 % CH4 / 27 % CO2, rest N2)
Minimum heating value (LHV) = 18.0 MJ/mn3 or 457 Btu/scf.
Specifications for special gases available.

Engine configuration with dry exhaust manifolds.

Data is representative and non-binding. Contact your Caterpillar dealer for site and fuel specific performance.

60 hz product performance
Engine Type Units CG132-8 CG132-12 CG132-16

Bore/stroke mm in 132/160 5.2/6.3 132/160 5.2/6.3 132/160 5.2/6.3

Displacement l in 3
17.5 1068 26.3 1605 35 2136
Speed rpm 1800 1800 1800
Mean piston speed m/s ft/s 9.6 31 9.6 31 9.6 31
Length 1)
mm in 3,090 122 3,690 145 4,060 160
Width 1) mm in 1,490 59 1,490 59 1,490 59
Height 1)
mm in 2,190 86 2,160 85 2,110 83
Dry weight genset kg lb 4,880 10,760 6,090 13,428 6,960 15,347

Natural gas
Engine Type Units CG132-8 CG132-12 CG132-16

Electrical power 2) kWe 400 600 800
Mean effective pressure bar psi 15.8 229 15.7 228 15.7 228
Thermal output (+/-8 %) 3)
kW Btu/m 447 25443 681 38762 892 50772
Electrical efficiency 2)
% 41.2 41.1 41.5
Thermal efficiency 3) % 46.1 46.6 46.3
Total efficiency % 87.3 87.7 87.8

NOX ≤ 500 mg/mn3, 1 g/bhp-h

biogas
Engine Type Units CG132-8 CG132-12 CG132-16

Electrical power 2) kWe 400 600 800
Mean effective pressure bar psi 15.8 229 15.7 228 15.7 228
Thermal output (+/-8%) 3) kW Btu/m 415 23622 645 36713 845 48097
Electrical efficiency 2) % 41.6 41.4 41.7
Thermal efficiency 3)
% 43.2 43.7 43.3
Total efficiency % 84.8 85.1 85.0

NOX ≤ 500 mg/mn3, 1 g/bhp-h

1) Transport dimensions of genset. Components set up separately must be separately taken into account.
2) According to ISO 3046/1 at voltage = 480V, PF=1.0 at 60Hz, and a methane number of MN 80 for natural gas, MN 130 for biogas.
3) Exhaust gas cooled to 120° C with natural gas and 150° C with biogas, plus engine jacket water heat.

NOx emissions as NO2 dry exhaust gas @ 5% O2

Biogas fuels assumed to meet published engine-in contaminant limits with compositions:
Sewage gas (65 % CH4 / 35 % CO2)
Biogas (60 % CH4 / 32 % CO2, rest N2)
Landfill gas (50 % CH4 / 27 % CO2, rest N2)
Minimum heating value (LHV) = 18.0 MJ/mn3 or 457 Btu/scf.
Specifications for special gases available.

Engine configuration with dry exhaust manifolds

Data is representative and non-binding. Contact your Caterpillar dealer for site and fuel specific performance.
For more information and to contact your local Cat dealer,
visit www.catelectricpowerinfo.com/gas

LEBE0019-01 October 2013

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and may not be used without permission.