KX Series Brochure (715-3300kVA)

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The key takeaways are that Kohler power systems offer total system integration and are proven to work reliably in demanding environments.

Kohler power systems are known for their reliability, quality standards, and ability to work in demanding environments due to rigorous testing.

Kohler power systems undergo stringent transient power testing, cooling, sound, and other testing to ensure reliability and that all parts work together as a system.

KX Series

Power Systems Catalog


715 kVA - 3300 kVA, 50 HZ
700 kW - 3200 kW, 60 HZ
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Total System Integration.
Everything Works Together.

Reliability of power systems is critical. Your business depends on it. At Kohler, we build industrial
power systems that are proven to work because total system integration is engineered in from the
start.

For more than 90 years, Kohler has earned a global reputation as a pure power expert — in large part
to our strict quality standards. Our power systems are equipped with Kohler innovation, including
generators, transfer switches, switchgear and controllers. Enduring the industry’s toughest testing
process, including transient power testing, cooling sound and more, every part is built to work with
the entire system and perform in the most demanding environments before they are shipped out.

Our power systems are built for nearly every application, powering everything from gas stations to
hotels and hospitals, as well as military operations and airports. So you can be rest assured that our
products will work when you need them most.

Dependable Power and Performance


Tried, Tested and Proven to Work.
The new KX-series generators offer total, reliable and continuous power with a higher load factor^ as
well as competitive fuel consumption rates. Incorporating Kohler’s innovative technology, the KX range
enables a seamless integration that allows versatile system configurations for optimal performance.

Today, Kohler provides integrated solutions to streamline the specifying process. Our industrial
generators are diesel-fueled models — ranging from 5.5 kVA to 3,300 kVA @ 50 Hz (11 kW to 3200
kW @ 60 Hz) complete with electronic controls and automatic transfer switches. To help cater to
unique installation environments, we also offer a range of accessories, including controls, silencers,
enclosures, fuel tanks and block heaters.

^ 85% for standby rating; 75% for prime rating (70% for ISO standard).

Disclaimer: Information in this publication represents product data available at the time of print. Kohler Co. reserves the right to change
this publication and the products represented without notice and without any obligation or liability.
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Kohler Headquarters/Manufacturing – U.S.
Kohler Manufacturing – Singapore
Kohler Manufacturing – China
Kohler Manufacturing – France
Kohler Manufacturing – India

Kohler Service and Support


The Help You Need. Any Time, Anywhere.

Anybody can claim to offer an unrivaled level of support, but it is another thing to deliver on that promise.
Today, Kohler’s distribution network spans across multiple sales offices in countries throughout the Asia
Pacific region.

Unlike other generator manufacturers, Kohler certified distributors and dealers specialize in power.
This means our service network can be called on for anything related to your generator and its

components.

With Kohler, you enjoy world-class service and support from a global service network.

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Emissions OPTIMIzATION 50-60 Hz

KX880C KX1850C

TECHNICAL SPECIFICATIONS

50 Hz Specifications 60 Hz Specifications
General Specifications
400-230 V 480-277 V

kVA kWe
Engine Alternator Compact Version(5)
Cos 0.8 Cons ISO 8528* Cons
Generator Set Generator Set
3/4 3/4
Model (1) Model (2)
PRP ESP L/h PRP ESP L/h Bore Stroke Cyl Dimensions Weight(6)
Engine type cyl Type
(3) (4) (3) (4)
(mm) (mm) (L) LxWxH, m (kg)

KX715C 650 715 109 - - - - 12V2000G25 12V 130 150 23.9 491S4 3.97x1.63x1.94 4989

KX800C 727 800 113 KX700UC2 636 700 131 12V2000G65R/45 12V 130 150 23.9 491M6 3.97x1.85x2.1 5262

KX880C 800 880 131 KX800UC2 727 800 148 12V2000G65/85 12V 130 150 23.9 491L9A 3.97x1.63x1.96 5474

KX1000 C 910 1001 154 KX900UC2 818 900 168 16V2000G25/45 16V 130 150 31.8 491L10 4.37x1.84x2.19 6118

KX1100C 1000 1100 169 KX1000UC2 909 1000 184 16V2000G65/85 16V 130 150 31.8 491L11 4.37x1.84x2.19 6588

KX1250C 1136 1250 192 KX1200UC2 1091 1200 217 18V2000G65/85 18V 130 150 35.8 502M6 4.45x2.21x2.19 7383

KX1400C 1272 1400 209 - - - - 12V4000G21 12V 165 190 48.75 502L7 3.6x1.88x2.16 9778

KX1540C 1400 1540 226 - - - - 12V4000G23R1 12V 170 210 57.2 502L8 4.00x1.88x2.16 10640

KX1650C 1500 1650 251 - - - - 12V4000G23R2 12V 170 210 57.2 502VL10 4.16x1.88x2.16 10820

KX1850C 1663 1830 266 KX1600UC2 1400 1600 282 12V4000G23/43 12V 170 210 57.2 512S55 4.10x1.87x2.16 11405

KX2000C 1818 2000 298 KX1750UC2 1591 1750 319 12V4000G63/83 12V 170 210 57.2 512S55 4.10x1.87x2.16 11405

KX2200C 2000 2200 336 KX2000UC2 1818 2000 377 16V4000G23/43 16V 170 210 76.3 512M60 4.62x1.87x2.16 13280

KX2500C 2272 2500 369 KX230UC2 2091 2300 422 16V4000G63/83 16V 170 210 76.3 512VL90 4.81x1.87x2.16 14235

KX2800C 2545 2800 409 KX2500UC2 2272 2500 471 20V4000G23/43 20V 170 210 95.4 531M80 5.73x2.25x2.44 17290

KX3100C 2818 3100 450 KX2750C2 2500 2750 516 20V4000G63/83 20V 170 210 95.4 531M80 5.73x2.55x2.44 18365

KX3300C 3000 3300 481 - - - - 20V4000G63L 20V 170 210 95.4 54M75 5.73x2.25x2.44 18685

- - - - KX3200UC2 2800 3200 557 20V4000G83L 20V 170 210 95.4 54M9 5.60x2.25x2.44 19241
(1) Also available in the following voltages: 415/240 V - 380/220 V - 240/120 V - 220/110 V
(2) Also available in the following voltages: 440/254 V
(3) PRP: main power available continuously under variable load for an unlimited number of hours annually, in accordance with ISO 8528-1
(4) ESP: Emergency Standby Power available for supplying emergency power in variable load applications in accordance with ISO 8528-1, no overload available for this service.
(5) The dimensions and weights apply to a generator set specified in the price list, without options
(6) Dry weight - without fuel
* ISO 8528: powers specified in compliance with the legislation in force
** TA LUFT certification is given for PRP

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Consumption OPTIMIzATION 50-60 Hz

KX715 KX1750U

TECHNICAL SPECIFICATIONS

50 Hz Specifications 60 Hz Specifications
General Specifications
400-230 V 480-277 V

kVA kWe
Engine Alternator Compact Version(5)
Cos 0.8 ISO 8528*
Generator Set Cons Generator Set Cons
Model (1) 3/4 L/h Model (2) 3/4 L/h
PRP ESP PRP ESP Bore Stroke Cyl Dimensions Weight(6)
Engine Type cyl Type
(3) (4) (3) (4)
(mm) (mm) (L) LxWxH, m (kg)

KX715 650 715 104 - - - - 12V2000G25 12V 130 150 23.9 491S4 3.98x1.63x1.95 4989

KX800 727 800 111 - - - - 12V2000G65R 12V 130 150 23.9 491M6 3.97x1.85x2.1 5262

KX880 800 880 123 - - - - 12V2000G65 12V 130 150 23.9 491L9A 3.98x1.63x1.95 5474

KX1000 910 1001 140 - - - - 16V2000G65 16V 130 150 31.8 491L10 4.33x1.84x2.19 6118

KX1100 1000 1100 152 - - - - 16V2000G65 16V 130 150 31.8 491L11 4.37x1.84x2.20 6588

KX1250 1136 1250 177 - - - - 18V2000G65 18V 130 150 35.8 502M6 4.45x2.21x2.20 7383

KX1400 1272 1400 195 - - - - 12V4000G21 12V 165 190 48.75 502L7 3.6x1.88x2.16 9778

KX1540 1400 1540 210 - - - - 12V4000G23R1 12V 170 210 57.5 502L8 4.00x1.88x2.16 10640

KX1650 1500 1650 231 - - - - 12V4000G23R2/43 12V 170 210 57.2 502VL10 4.16x1.88x2.16 10920

KX1850 1663 1830 241 X1600U 1400 1600 265 12V4000G23/43 12V 170 210 57.2 512S55 4.10x1.87x2.16 11405

KX2000 1818 2000 266 X1750U 1591 1750 301 12V4000G63/83 12V 170 210 57.2 512S55 4.10x1.87x2.16 11405

KX2200 2000 2200 306 X2000U 1818 2000 358 16V4000G23/43 16V 170 210 76.3 512M60 4.62x1.87x2.16 13280

KX2500 2272 2500 331 X2300U 2091 2300 398 16V4000G63/83 16V 170 210 76.3 512VL90 4.81x1.87x2.16 14235

KX2800 2545 2800 386 X2500U 2272 2500 452 20V4000G23/43 20V 170 210 95.4 531M80 5.73x2.25x2.44 17290

KX3100 2818 3100 420 X2750U 2500 2750 487 20V4000G63/83 20V 170 210 95.4 531M80 5.73x2.25x2.44 18365

KX3300 3000 3300 445 - - - - 20V4000G63L 20V 170 210 95.4 54M75 5.73x2.25x2.44 18685

- - - - X3200U 2800 3200 530 20V4000G83L 20V 170 210 95.4 54M9 5.73x2.25x2.44 18685
(1) Also available in the following voltages: 415/240 V - 380/220 V - 240/120 V - 220/110 V
(2) Also available in the following voltages: 440/254 V
(3) PRP: main power available continuously under variable load for an unlimited number of hours annually, in accordance with ISO 8528-1
(4) ESP: Emergency Standby Power available for supplying emergency power in variable load applications in accordance with ISO 8528-1, no overload available for this service.
(5) The dimensions and weights apply to a generator set specified in the price list, without options
(6) Dry weight - without fuel
* ISO 8528: powers specified in compliance with the legislation in force

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The CONTENERGY concept 50-60 Hz

The CONTENERGY concept offers a range of soundproof CONTENERGY ISO


containers featuring a multitude of options. The dimensions of CONTENERGY ISO containers comply
with CSC certification. They have been specially designed
With the standard dimensions, CONTENERGY containers to withstand significant loads and pressures during
are easy to transport and, once on site, very simple to transport without incurring damage, and can be shipped
install: we would recommend that you install them outside without any special constraints. They are available in two
the building on a concrete floor plate fitted with a tunnel sizes: 20 and 40 feet “High Cube”.
for the cables and pipes.
CONTENERGY CIR
Highly economical thanks to its cooling system, integrated CIR type containers are specially designed with mobile
sound traps and silencers, the CONTENERGY concept and rental applications in mind. This highly compact
is completely self-contained, with a fuel capacity which model has a very low sound level and features an optional
enables it to operate immediately, without connection to high volume tank, giving it up to 10 hours of autonomy.
an additional tank. This model is available as a 20 feet “High Cube”

Kohler understands the many factors that have an Our containers comply with all current standards and
influence on your equipment's operation. That is why regulations governing these products, including:
our containers are designed to withstand harsh climate • ISO 668
conditions. Whether your equipment needs to operate in • NF90-005
extreme cold or tropical environments, let us know your • NF ISO 1496-1 (ISO 8323)
requirements - we are sure to have the solution you're
looking for.

Trailers compliant with international standards are also


available, allowing you to transform your generating set
into a mobile unit.

Silent Super Silent


Generator Set Model Engine
87-92 dB(A)@1 m 85 - 88 dB(A)@1 m 79-87dB(A)@7 m 79-82 dB(A)@7 m

KX700UC2 to KX880C 12V2000 ISO 20 Si X CIR 20 SSi X

KX900UC2 to KX1100C 16V2000 ISO 20 Si X CIR 20 SSi X

KX1200UC2 to KX1250C 18V2000 ISO 20 Si X CIR 20 SSi X

KX1540C to KX2000C 12V4000 ISO 40 Si EUR 40 Si X EUR 40 SSi

KX2000UC2 to KX2500C 16V4000 ISO 40 Si EUR 40 Si X EUR 40 SSi

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Generator Set Controls 50-60 Hz

Three control units are available in our 715 to 3300 kVA range: the M80, the KOHLER® DEC4000 control unit and the
KERYS. Your control unit can be chosen according to your equipment type and perfectly adapted to suit your needs using
the available options. This modularity is made even easier by the fact that each optional peripheral device (air cooler, daily
service tank, oil top-up, etc.) has its own protection.

For power plants, separate control boxes may be used in place of the control units: Please contact us for more
information.

M80
The M80 control unit has a dual functionality. It can be used as a basic terminal block for connecting a control
box and as an instrument panel with a direct read facility that provides a global view of your generator set's basic
parameters.
Coolant temperature
Tachometer
Oil pressure

Emergency
stop button

SPECIFICATIONS

BASIC TERMINAL BLOCK M 80

MEASUREMENTS Tachometer (54 mm) X •


Oil pressure gauge X •
ENGINE PARAMETERS Coolant temperature indicator X •
Oil temperature indicator X O

CONTROLS Emergency stop • •


CE compliant • •
MISCELLANEOUS
Customer connection terminal block • •
• As standard
X Not available
O Options

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Generator Set Controls 50-60 Hz

DEC4000
The KOHLER® DEC4000 Control unit is straightforward and user-friendly, with the emphasis on communication
USB connections, PC connections, control software and remote operation.

The DEC4000 design offers simplicity with a reduced


number of buttons to operate your generator set.

ADDITIONAL • Integrated maintenance monitoring programs (on-screen display of future maintenance operations)
Features
include:
• Built-in troubleshooting tool guides the user in the event of any alarms or faults

• Ability to send e-mail, SMS or Fax in the event of any alarms or faults as an option

• Optional tropical insulation of the circuit boards to provide protection in extremely humid conditions

• Compliance with various requirements or regulations (CE, UL, etc.)

• Screen with contrast adapted to all types of lighting

• Five languages featured, with numerous other optional languages

• Remote monitoring and field updates via USB connection

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Generator Set Controls 50-60 Hz

KERYS

The KERYS command and control unit has been designed to fulfil the specific requirements of professionals in terms of
managing and monitoring generator sets. It therefore offers a wide range of functions.This control unit is fitted as standard
to all generator sets designed to be used for coupling and is offered as an option across the rest of our range.The KERYS
can be built into the central console, fitted directly on the generator set, or in a separate cabinet, to fulfil all the requirements
for low and high output power plants.

AUTOMATIC CONTROLLER DEDICATED TO LOAD IMPACTS


GENERATING SET APPLICATIONS Improvement of generating set performance during
• Choice of a range of basic standard configurations. application of a significant load.
• Additional logics can be added without any external
tools. GRAPHS AND ARCHIVING OF ELECTRICAL AND
• Library of functional modules. MECHANICAL PARAMETERS
Adjustable sampling and configurable triggering
FAULT FINDING HELP criteria.
• Validation of operation by simulation.
• Display of the status of variables. COMPLIANCE WITH INTERNATIONAL
• Breakdown guide with keyword search. STANDARDS
The KERYS has undergone very stringent tests
ASSISTANCE AND MAINTENANCE in independent laboratories (climatic tests,
• Emails sent automatically for maintenance requests, electromagnetic compatibility tests, vibration tests,
and for the appearance of alarms or faults. etc.) It is CE compliant.
• Log of operations carried out (maintenance or
breakdown).

MMI (Man-Machine Interface)


Man-machine interface module
The man-machine interface is available with a colour screen and a 7-inch touch panel. The MMI module is equipped
with all the keys required to ensure the generator set can be controlled and the system configured, thanks to a screen
navigator and an alphanumeric keypad.

Control keypad
Display screen: with display LEDs
7.4 inch LCD TFT display
Manual mode selection
Detailed colour display
Stop mode selection
Touch screen Automatic mode selection
Dimensions: 154 x 86 mm
Generating set circuit breaker open/
close
Alphanumeric keypad Test activation/deactivation
for setting parameters, Grid circuit breaker
navigation and direct access open/close
to screens LED test
Horn off
Clear faults

Arrow keys
with operation LEDs
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Generator Set Controls 50-60 Hz

FUNCTIONS
GENERATOR SET AUTOMATIC CONTROL COMMUNICATION
• Single generator set or as part of power plant • Built-in web server
• Operation in HT (high tension) or LT (low tension) • User-friendly man-machine interface
• Normal/Emergency operation • 5 basic languages (French, English, Spanish, Portuguese,
• Operation in permanent or temporary grid coupling without German), one of which is interchangeable (please consult us)
cut-out: • Ethernet Port
• Upon return to grid power • Dialogue with all engines equipped with a built-in ECU
• During peak shaving • RS 485 port for Modbus RTU
• During trials or tests • RS 232 port
• Inverted emergency operation • Option of PSTN communication (Public Switched Telephone
• Power production unit Network)
• Cogeneration
CONTROLS
MEASUREMENTS AND DISPLAYS Mechanical: Electrical:
Mechanical: Electrical: • Speed • Voltage
• Temperatures • Voltages • Synchronisation • Voltage equalising
• Pressures and levels • Currents • Coupling • Distribution or setting of grid or
depending on engine • Frequency and power • Distribution or setting of generator set reactive power
configuration • Power factor grid or generator set • Adjustment of the grid or
• Outputs active power generator set power factor (cos
• Mechanical and electrical • Wattmetric programming Phi).
metering.
SAFETY FEATURES
Mechanical: Electrical: Inclusive of many more control parameters*
• Speed • Currents
• Alarms • Voltages
• Engine safety • Outputs
• Special customer • Frequency
features • Micro cut-outs

display screens

1- Operation screen 2- Synchronisation screen

3- Graph display 4- Mechanical measurements screen

10 * For more detailed information, refer to the KERYS documentation or contact your Kohler sales representative.
SPECIFICATIONS AIPR
Each generator set may be supplied with a protection unit. This unit is mounted on the chassis with connection cables to
the alternator. It is located on the right-hand side of the generator set.

Rating 1250 A 1600 A 2000 A 2500 A 3600 A

With manual control on the front

Fixed 3-pole power circuit breaker O O O O O

Fixed 4-pole power circuit breaker O O O O O

Motorised control option (1)

With 3 or 4-pole open circuit breaker only O O O O O

Voltage 208-440 V • • • • •
Auxiliary unit option (2)
O O O O O

Power connection bus bars • • • • •


Remote control terminal block • • • • •
Protection index IP 207 IP 207 IP 207 IP 207 IP 207

height (mm) 1260 1260 1260 1260 1260


1 DIMENSIONS
width (mm) 683 683 683 683 683
(without air cooler unit)
depth (mm) 365 365 365 365 365

height (mm) 1664 1664 1664 1664 1664


2 DIMENSIONS
width (mm) 683 683 683 683 683
(with air cooler unit)
depth (mm) 365 365 365 365 365

height (mm) 1883 1883 1883 1883 1883


DIMENSIONS
(with connection unit width (mm) 683 683 683 683 683
on upper section)
depth (mm) 365 365 365 365 365

(1) The motorised control includes a closure solenoid valve, a shunt trip coil and an AC motor
(2) The auxiliary unit option is mounted above the main unit. It is used for the power connections of generator set auxiliaries, e.g.:
- air cooler output
- fuel pump unit output
• Standard
O Option

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North Asia S.E. Asia, Taiwan, Hong Kong & Australasia
Bangladesh
Kohler Power Systems - Japan Kohler Power Systems – Australia
SBS Hills-II, No. 53 Kohler Power Systems – Singapore C/O P O Box 324, Highgate
4-10-3, Yoga, Setagaya-Ku (Regional HQ) South Australia 5063
Tokyo 158-0097 7 Jurong Pier Road Tel: +61 439 338 166
Japan Singapore 619159 Fax: +61 8 8338 6424
Tel: +81 3 6807 1730 Tel: +65 6264 6422 Email: [email protected]
Fax: +81 3 3708 4377 Fax: +65 6264 6455
Email: [email protected] Email: [email protected]

Kohler Power Systems - Korea


Room 1201 Lg Twintel 2
157-3 Samsung–Dong
Gangnam-Gu
Seoul 135-090 Korea
Tel: +82 2 563 9266
Fax: +82 2 563 9730
Email: [email protected]

Spec your job at KohlerPower.com.SG

For more information call +65 6264 6422


or visit KohlerPower.com.sg/Industrial

Printed in Singapore
GSF-721 04/12
©2012 by Kohler Co.

KOHLER® is a registered trademark of Kohler Co.


Use of this material for reproduction on the Internet and World Wide Web
is strictly prohibited without written permission from Kohler Co.

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