Cooling & Heating Division

Multi-energy
Vapour Absorption
Machines
40 TR - 4000 TR (140 kW to 14000 kW)

From the leader in innovative cooling and heating solutions

Vision Cooling & Heating Division - Cooling SBU
To be a globally respected high performance The Cooling SBU of THERMAX promotes Vapor Absorption Chillers as a
organization offering sustainable solutions in cost effective and environment friendly alternative to electricity driven
energy and environment. compression chillers.
It offers expert solutions in Process Chilling & Air Conditioning for industrial
Sustainable Solutions as well as commercial applications. Cooling SBU's strength lies in
customized solutions as per the requirement of customers.
From Cooling to Heating, from Power
Unlike electrical chillers, Absorption Chillers are powered by heat. These
Generation to Air Purification, from Water
machines can run on a variety of heat sources, e.g. steam, hot water,
and Sewage Treatment to Speciality
Chemicals, THERMAX Solutions are liquid/gaseous fuels, exhaust gases and/or a combination of above.
improving life at work in many ways.
Every year THERMAX helps generate 6,000 THERMAX - Conserving Energy,
MW of Power, produce 100,000 tons of
steam, provide 1 million tons of Cooling and Preserving the Environment
treat 1,000 million litres/day of Water and Vapor Absorption Technology from Thermax is at work for clients in more
Waste.
than 50 industries including Pharmaceuticals, Chemicals, Fertilizers,
THERMAX today is a major Engineering and Textiles, Petrochemicals, Food & Beverages and Automobile industries as
Environment company with revenues of well as in Hotels, Commercial Complexes, Shopping Complexes, Office
USD 800 million and with market
Buildings, Educational Institutes, Airports and Cinema halls.
capitalization of over USD 1 billion.
Manufacturing capabilities of Thermax’s Cooling SBU are confirmed by the
THERMAX was one of 20 Indian companies
in Forbes list of “Asia’s Best Under a Billion fact that, over the years, Thermax has installed numerous machines in more
Companies” in 2005 and 2006 and was than 70 countries including USA, Germany, Spain, UK, Italy, UAE, Saudi
ranked “No. 1 among the top 21 wealth Arabia, India, China, Australia, Thailand, Philippines, Malaysia, Russia and
creators” in India over the last 5 years by a Nigeria with the products conforming to the respective country standards like
leading investment journal. ETL, CE, TUV, DNV, ASME etc. Thermax has its fully owned subsidiaries namely
THERMAX brings to customers enriched Thermax Inc. in USA, Thermax Europe Limited in UK and Thermax (Zhejiang)
experience of industrial applications, and Cooling and Heating Engg. Company Limited in China.
expertise through technological Thermax believes in efficient and responsive services to it's clients and
partnerships and strategic alliances. exhibits in it's way of business, by giving optimal and quality solutions and
Operating from its Headquarters in Pune achieving customer delight. Thermax has a worldwide sales, service and
(Western India), Thermax has built an distribution network to fulfill the needs of it's valuable customers.
international sales & service network spread
over South East Asia, Middle East, Africa,
Russia, UK and the US. It has full fledged ISO
9001:2000 and ISO 14000 accredited
manufacturing setups.
The ‘Trigeneration’ concept Get double the overall
system efficiency!
Chilled Chilled Sankey Diagram* for IC engine
water in water out WITH HEAT RECOVERY 75 - 80%

100%
Heat Recovery - HT Jacket
Water waste heat 18% + Exhaust
Flue gas 22%

Stack Mechanical
Radiation Recovery Output
Loss 2% 22% 41%

Alternator
Loss 1%
Exhaust Coolant
Loss 7%
Electrical
Engine Output 42%
Electricity
3-way
Damper Trigenie Stack Loss
After Heat
Recovery 10%
Net Useful Output
Power + Process Heat & Cooling
80%

Jacket water Engine gensets normally have about 40%

overall electrical efficiency. The balance
60% is wasted to the atmosphere. The
conventional method is to recover the waste
heat through individual recovery equipment
Valve to cater to heating/ cooling requirements.
Radiator / HE

Unique features of Trigenie Highest COP

¢ Dump condenser - crystallisation prevention during shutdown of VAM Process design that ensures maximum internal
¢ Common chiller for up to 3 engines without mixing of gases - optimised heat recovery to give the lowest specific heat
input benefit to the customer.
capex as well as floor space
¢ Approximately 12 to 15% higher heat recovery from the same exhaust ¢ Enlargement of heat transfer area -
flow parameters with heat exchanger design - improved ROI Done by all manufacturers

¢ Separate generator for hot water recovery - better recovery at engine part ¢ Two stage evaporation -
Feature unique to Thermax VAM
load conditions, higher COP of VAM at part load operations
¢ Large temperature difference of chilled water -
¢ Customised exhaust gas inlet/ outlet connection to suit a site layout
Thermax can offer ∆T as high as 30 °C
¢ Maximising heat recovery - customised design to recover maximum heat
¢ Refrigerant heat exchanger -
from jacket hot water with outlet temperature as low as 70 to 75 0C Feature unique to Thermax VAM
¢ Back pressure management - engine/ turbine always accorded first priority ¢ Exhaust gas heat exchanger -
Feature unique to Thermax VAM
Trigenie -
designed and engineered to perform

Latest two stage evaporation technology Zero crystallisation

Unique state-of-the-art concentration control and display that

3500 NTR VAM virtually eliminates crystallisation and is distinctly different from
the auto decrystallisation offered by other manufacturers. This
The unique two stage evaporation technology ensures the permits the VAM to run smoothly even at 10 °C cooling water
Lowest Specific Heat Input requirement resulting in lowest heat inlet temperature.
and water consumption.
AC drives
Two stage evaporation also gives 5 to 7% higher COP than
conventional single stage evaporation technology. Partload Curve (with invertor)
(for indicative purpose only)
101
% Specific Heat Input Consumption

Advanced series flow 100

99
Parameter for Unit Para Flow Advanced
98
HTG Series Flow
97
0
HTG temperature C 162 155 96
LiBr concentration % 64-65 60.5 95

94
Parameter for Unit Para Flow Advanced
93
LTG Series Flow
92
0
LTG temperature C 88 90 30 40 50 60 70 80 90 100

LiBr concentration % 62-64 63 % Load

Variable frequency control on absorbent pump for higher

Advanced series flow cycle to avoid simultaneous occurrence of reliability & savings in power, especially during part load
high temperature and high concentration, thereby minimising operation.
the probability of corrosion.

Isolation valves
Winner of the “Bry Air Awards” Isolation valves with special
in 2006, 2007 & 2010 in the seals for vacuum application
“Most Innovative Product Design” and bolted pumps to facilitate
category. machine mounted pump
maintenance without any loss
of vacuum in the system due to
exposure to atmosphere.
Up to 0°C output Customised tube metallurgy

Chilled brine outlet temperature up to 0°C. In applications

Special tube materials like Cupro Nickel, SS-316L, Titanium
where temperature of less than 4 °C is critical, vapour absorption
depending on water quality on site.
technology can now be put to use.

PLC control Corrosion inhibitor

PLC based control Non-precipitating and non toxic Molybdenum based corrosion
panel with display, inhibitor that ensures smooth and stable performance.
user friendly
Deoxidised Low Phosphorus copper tubes
interface and data
logging system. These tubes conform to ASTM standards and presence of
Remote phosphorus is maintained at less than 0.005 ppm which protects
performance the tubes from Hydrogen embrittlement in LiBr environment.
monitoring / DCS Multistage level control
/ BMS connectivity
Multistage level control provided in the three heat exchangers
also possible.
enable effective operation during part load and help avoid
cavitation of solution pump.

Test bay
Thermax has a state-of-the-art test bay capable of testing
various types of vapour absorption chillers - steam driven,
hot water driven, fuel fired, exhaust driven and a
combination of these up to a capacity of 3500 TR (12300
kW). The entire testing facility is centrally operated by
sophisticated Distributed Control Systems (ABB make) and
can be operated by the touch of a button.
¢ Steam : 50 - 3500 TR (175 kW to 12300 kW)
¢ Exhaust : 50 - 3500 TR (175 kW to 12300 kW)
¢ Hot Water : 10 - 1380 TR (30 kW to 4850 kW)
¢ Fuel Fired : 50 - 3000 TR (175 kW to 10540 kW)
Customized features to match your requirements

Online standby solution and refrigerant pumps Holistic customer care

Thermax can offer machine mounted, standby absorbent and Thermax Absorption Cooling Division has a wide network of
refrigerant pump. Service Centres across the globe to ensure quick response to
customers. With a cumulative service experience of over 4000
VAMs operating for more than 25 years, Thermax service
Multi-sectional shipment arrangements
personnel are equipped to deliver the right solution to users.
For convenient shipping and rigging, Thermax Vapor
In fact, in keeping with the company’s proactive approach,
Absorption Machines can be shipped in two or more sections
Thermax has developed specific service modules for different
depending upon the site requirements.
types of users; depending on their usage pattern. For the
benefit of its customers, Thermax offers various value-added
Auto purging services like:
¢ Preventive maintenance contract
Remote Performance Monitoring System (RPMS) ¢ Operation & manning
¢ Localized customer training programs

Backed by quality assured

manufacturing
to international codes

ISO 14001

REGISTERED
FIRM
Reference list of CHPC installations

ITPL, Bangalore California State University Berlin Airport

2400 TR (8438 kW) Fullerton, USA 740 TR (2600 kW)
2600 TR (9211 kW)

PTT, Thailand Pacific Mall, India 101, Miller Street, Australia

236 TR (830 kW) 830 TR (2918 kW) 426 TR (1500 kW)

Moserbaer, India Grand Venezia, India T Systems, Germany

4000 TR (14000 kW) 4800 TR (16877 kW) 41 TR (144 kW)

Electronics Food Processing/ Packaging Software Parks

¢ Videocon Narmada Glass, Bharuch, ¢ Perfetti Van Malle, Chennai, India ¢ ITPL, Bangalore, India
India ¢ Amul Dairy, Ahmedabad, India
¢ AT&S, Mysore (India), Shanghai ¢ Mother Dairy, Ahmedabad, India
(China)
¢ Tetra Pak, Pune, India
¢ Moser Baer, Noida, India

Polyfibres/ Spinning Mills Chemicals & Pharmaceuticals Commercial/ Institution

¢ Gujarat Polyfilms, Surat, India ¢ Bayer India Ltd., Ankleshwar, India ¢ California State University, Fullerton,

¢ Recron Synthetics, Allahabad, India ¢ Sunpharma, Panoli, India USA

¢ United Weaving, Bangladesh ¢ Cadila Pharma Ltd., Ankleshwar, ¢ Rome Airport, Italy

India ¢ Berlin Airport, Germany

¢ Astrazeneca UK and India

Shopping Malls/ Multiplexes Glass, Plastics and others Data Centres

¢ Pacific Mall, New Delhi, India ¢ Neutral Glass, Ankleshwar, India ¢ T - Systems, Germany

¢ Cross River Mall, New Delhi, India ¢ PTT, Thailand ¢ IBM Data Centre, Syracuse

¢ Atlantis Mall, Allahabad, India ¢ Arashi Hitech, Coimbatore, India University, USA
¢ Grand Venezia, Noida, India ¢ Murudeshwar Ceramics, Karaikal,
India
Technical specification sheet
Double Effect Exhaust Fired Series
Model Number UNIT ED 10A HU/ ED 10B HU/ ED 10C HU/ ED 20A THU/ ED 20B THU/ ED 20C THU/ ED 20D THU/ ED 30A THU/ ED 30B THU/
ED 10A CU ED 10B CU ED 10C CU ED 20A TCU ED 20B TCU ED 20C TCU ED 20D TCU ED 30A TCU ED 30B TCU
Cooling TR 49 75 104 132 158 200 238 296 336
Capacity kW 172 264 366 464 556 703 837 1041 1182
Chilled Water Flow Rate m³/hr 29.6 45.2 62.7 79.6 95.3 120.6 143.6 178.6 202.7
0
Circuit Inlet/ Outlet Temperature C 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7
Friction loss mWC (kPa) 2.9 (28.4) 4.7 (46.1) 5.0 (49.0) 1.7 (16.7) 2.1 (20.6) 5.0 (49.0) 6.0 (58.8) 5.4 (53.0) 6.0 (58.8)
Connection Diameter mmNB 80 125 150
Cooling Water Flow Rate m³/hr 49 75 104 132 158 200 235 296 336
0
Circuit Inlet/ Outlet Temperature C 29.4 / 34.9 29.4 / 34.9 29.4 / 34.9 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.7 29.4 / 34.6 29.4 / 34.6
Friction loss mWC (kPa) 3.8 (37.3) 5.8 (56.9) 6.9 (67.7) 2.5 (24.5) 2.7 (26.5) 6.9 (67.7) 7.0 (68.6) 6.5 (63.7) 6.7 (65.7)
Connection Diameter mmNB 100 150 200
0
Inlet Temperature Range C 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600
0
Exhaust Gas Outlet Temperature Range C 170 -200 170 -200 170 -200 170 -200 170 -200 170 -200 170 -200 170 -200 170 -200
Circuit Maximum Heat Input kCal/hr 117600 180000 249600 287171 343735 435108 517778 643960 730981
kW 137 209 290 334 400 506 602 749 850
Overall Length mm 2600 2850 3100 4100 4400
Dimensions Width mm 1900 2050 2400 2600 2800
Height mm 2000 2200 2700 2800 3000
Operating Weight Tons 5.1 5.3 5.4 7.8 8.1 9.8 10.2 12.6 13.0
Connected Power kVA 5.7 5.7 5.7 7.6 7.6 7.6 7.6 9.1 9.1

Model Number UNIT ED 30C THU/ ED 40A THU/ ED 40B THU/ ED 40C THU/ ED 50A THU/ ED 50B THU/ ED 60A THU/ ED 60B THU/ ED 60C THU/
ED 30C TCU ED 40A TCU ED 40B TCU ED 40C TCU ED 50 A TCU ED 50B TCU ED 60A TCU ED 60B TCU ED 60C TCU
Cooling TR 395 440 501 557 610 676 786 870 950
Capacity kW 1389 1547 1762 1959 2145 2377 2764 3060 3341
Chilled Water Flow Rate m³/hr 238.3 265.4 302.2 336 368 407.8 474.1 524.8 573.1
0
Circuit Inlet/ Outlet Temperature C 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7
Friction loss mWC (kPa) 9.4 (92.2) 8.2 (80.4) 8.5 (83.4) 9.2 (90.2) 9.1 (89.2) 9.4 (92.2) 6.2 (60.8) 6.6 (64.7) 7.1 (69.6)
Connection Diameter mmNB 150 200 200 250
Cooling Water Flow Rate m³/hr 395 440 501 557 610 676 786 870 950
0
Circuit Inlet / Outlet Temperature C 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6
Friction loss mWC (kPa) 4.6 (45.1) 3.8 (37.3) 4.0 (39.2) 4.2 (41.2) 3.7 (36.3) 3.8 (37.3) 5.6 (54.9) 5.7 (55.9) 6.3 (61.8)
Connection Diameter mmNB 200 250 300 350
0
Inlet Temperature Range C 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600
0
Exhaust Gas Outlet Temperature Range C 170 - 200 170 -200 170 -200 170 -200 170 -200 170 -200 170 -200 170 -200 170 -200
Circuit Maximum Heat Input kCal/hr 859338 957237 1089945 1211776 1327079 1470665 1709974 1892719 2066763
kW 999 1113 1268 1409 1543 1710 1989 2201 2404
Overall Length mm 5000 5100 5100 6400 7900
Dimensions Width mm 3000 3100 3400 3400 3600
Height mm 3000 3400 3600 3600 3700
Operating Weight Tons 14.8 17.7 18.3 19.0 21.4 23.0 28.4 29.5 40.6
Connected Power kVA 9.1 11.2 11.2 11.2 13.4 13.4 15.5 15.5 18.1

Model Number UNIT ED 60D THU/ ED 70A THU/ ED 70B THU/ ED 80A THU/ ED 80B THU/ ED 80C THU/ ED 80D THU/ Notes:
ED 60D TCU ED 70A TCU ED 70B TCU ED 80A TCU ED 80B TCU ED 80C TCU ED 80D TCU 1) Model Nos. : ED XXX -
HU/THU/CU/TCU Exhaust Gas
Cooling TR 1052 1165 1300 1474 1622 1879 2042
Capacity kW 3700 4097 4572 5184 5704 6608 7182
driven Double Effect Chillers
2) Dimensions & weights are
Chilled Water Flow Rate m³/hr 634.6 702.7 784.2 889.1 978.4 1133.4 1231.8 approximate and should be used
0
Circuit Inlet/ Outlet Temperature C 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 for indicative purpose only.
Friction loss mWC (kPa) 7.6 (74.5) 6.0 (58.8) 6.4 (62.8) 5.4 (53.0) 5.9 (57.9) 9.7 (95.1) 10.2 (100.0) 3) These are custom built chillers,
Connection Diameter mmNB 250 300 350 designed based on the engine
Cooling Water Flow Rate m³/hr 1052 1165 1300 1474 1622 1879 2042 and its loading condition.
0
Circuit Inlet / Outlet Temperature C 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 29.4 / 34.6 4) Minimum Cooling water inlet
Friction loss mWC (kPa) 6.5 (63.7) 5.9 (57.9) 6.2 (60.8) 5.6 (54.9) 5.9 (57.9) 7.9 (77.5) 8.3 (81.4) temperature is 100C
Connection Diameter mmNB 350 400 450 5) Ambient condition shall be
Exhaust Gas Inlet Temperature Range
0
C 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 between 5 to 450C
Circuit Outlet Temperature Range 0
C 170 - 200 170 - 200 170 -200 170 -200 170 -200 170 -200 170 -200 6) Maximum Allowable pressure in
Maximum Heat Input kCal/hr 2288668 2534504 2828201 3206745 3528725 4087839 4442452 Chilled / Cooling water system =
kW 2662 2948 3289 3729 4104 4754 5167 8 kg/cm²(g) {784.5 kPa(g)}
Overall Length mm 7900 8200 8400 9600 7) All Water Nozzle connections to
Dimensions Width mm 3600 3900 4500 suit ASME B16.5 Class 150
Height mm 3700 4200 4500 8) Control panel Electric Input =
1kVA
Operating Weight Tons 42.1 51.6 52.9 67.4 68.6 76.3 77.8
9) Power supply required is 415 V
Connected Power kVA 20.3 20.3 20.3 20.3 25.3 25.3 25.3 (±10%), 3 Phase, 50 Hz (±5%)
*Additional Heat Recovery from exhaust gas up to 135 to 1400C (unique to Thermax) available on request +N
10) Above specifications are valid for
insulated machine.
11) Technical specifications based on
JIS B 8622 2002
12) Please contact Thermax for higher
capacities
Technical specification sheet
Double Effect Exhaust + Jacket Water Fired Series
Model Number UNIT EJ 10A HU/ EJ 10B HU/ EJ 10C HU/ EJ 20A THU/ EJ 20B THU/ EJ 20C THU/ EJ 20D THU/ EJ 30A THU/ EJ 30B THU/
EJ 10A CU EJ 10B CU EJ 10C CU EJ 20A TCU EJ 20B TCU EJ 20C TCU EJ 20D TCU EJ 30A TCU EJ 30B TCU
Cooling TR 49 75 104 132 158 200 238 296 336
Capacity kW 172 264 366 464 556 703 837 1041 1182
Chilled Water Flow Rate m³/hr 29.6 45.2 62.7 79.6 95.3 120.6 143.6 178.6 202.7
0
Circuit Inlet/ Outlet Temperature C 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7
Friction loss mWC (kPa) 2.9 (28.4) 4.7 (46.1) 5.0 (49.0) 1.7 (16.7) 2.1 (20.6) 5.0 (49.0) 6.0 (58.8) 5.4 (53.0) 6.0 (58.8)
Connection Diameter mmNB 80 125 150
Cooling Water Flow Rate m³/hr 49 75 104 132 158 200 235 296 336
0
Circuit Inlet/ Outlet Temperature C 29.4 / 35.6 29.4 / 35.6 29.4 / 35.6 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.5 29.4 / 35.4 29.4 / 35.4
Friction loss mWC (kPa) 3.8 (37.3) 5.8 (56.9) 6.9 (67.7) 2.5 (24.5) 2.7 (26.5) 6.9 (67.7) 7.0 (68.6) 6.5 (63.7) 6.7 (65.7)
Connection Diameter mmNB 100 150 200
0
Inlet Temperature Range C 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600
0
Exhaust Gas Outlet Temperature Range C 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200
Circuit Maximum Heat Input kCal/hr 70560 108000 149760 172303 206241 261065 310667 386376 438589
kW 82 126 174 200 240 304 361 449 510
0
Hot Water Inlet Temperature range C 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120
0
Circuit Outlet Temperature range C 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110
Maximum Heat Input kCal/hr 81192 124274 172327 218722 261804 331397 394363 490468 556747
kW 94 145 200 254 304 385 459 570 647
Overall Length mm 2600 2850 3100 4100 4400
Dimensions Width mm 2100 2250 2600 2800 3100
Height mm 2200 2400 2900 3000 3300
Operating Weight Tons 5.6 6.0 6.1 8.5 8.9 10.7 11.2 13.8 14.2
Connected Power kVA 8.2 8.2 8.2 10.1 10.1 11.2 11.2 14.8 14.8

Model Number UNIT EJ 30C THU/ EJ 40A THU/ EJ 40B THU/ EJ 40C THU/ EJ 50A THU/ EJ 50B THU/ EJ 60A THU/ EJ 60B THU/ EJ 60C THU/
EJ 30C TCU EJ 40A TCU EJ 40B TCU EJ 40C TCU EJ 50 A TCU EJ 50B TCU EJ 60A TCU EJ 60B TCU EJ 60C TCU
Cooling TR 395 440 501 557 610 676 786 870 950
Capacity kW 1389 1547 1762 1959 2145 2377 2764 3060 3341
Chilled Water Flow Rate m³/hr 238.3 265.4 302.2 336 368 407.8 474.1 524.8 573.1
0
Circuit Inlet/ Outlet Temperature C 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7
Friction loss mWC (kPa) 9.4 (92.2) 8.2 (80.4) 8.5 (83.4) 9.2 (90.2) 9.1 (89.2) 9.4 (92.2) 6.2 (60.8) 6.6 (64.7) 7.1 (69.6)
Connection Diameter mmNB 150 200 200 250
Cooling Water Flow Rate m³/hr 395 440 501 557 610 676 786 870 950
0
Circuit Inlet/ Outlet Temperature C 29.4/ 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4
Friction loss mWC (kPa) 4.6 (45.1) 3.8 (37.3) 4.0 (39.2) 4.2 (41.2) 3.7 (36.3) 3.8 (37.3) 5.6 (54.9) 5.7 (55.9) 6.3 (61.8)
Connection Diameter mmNB 200 250 300 350
0
Exhaust Gas Inlet Temperature Range C 275-600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600
0
Circuit Outlet Temperature Range C 170-200 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200
Maximum Heat Input kCal/hr 515603 574342 653967 727065 796247 882399 1025984 1135632 1240058
kW 600 668 761 846 926 1026 1193 1321 1442
0
Hot Water Inlet Temperature range C 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120
0
Circuit Outlet Temperature range C 70 -110 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110
Maximum Heat Input kCal/hr 654510 729074 830150 922941 1010762 1120123 1302391 1441578 1574137
kW 761 848 965 1073 1176 1303 1515 1677 1831
Overall Length mm 5000 5100 5100 6400 7900
Dimensions Width mm 3300 3400 3700 3800 4000
Height mm 3300 3700 3900 4000 4100
Operating Weight Tons 16.3 19.4 20.1 20.9 23.5 25.2 31.6 32.8 45.1
Connected Power kVA 14.8 19.1 19.1 19.1 21.3 21.3 25.6 25.6 30.3

Model Number UNIT EJ 60D THU/ EJ 70A THU/ EJ 70B THU/ EJ 80A THU/ EJ 80B THU/ EJ 80C THU/ EJ 80D THU/ Notes:
EJ 60D TCU EJ 70A TCU EJ 70B TCU EJ 80A TCU EJ 80B TCU EJ 80C TCU EJ 80D TCU 1) Model Nos. : EJ XXX -
HU/THU/CU/TCU Exhaust Gas
Cooling TR 1052 1165 1300 1474 1622 1879 2042 cum Hot water driven Multi Energy
Capacity kW 3700 4097 4572 5184 5704 6608 7182 Chillers
Chilled Water Flow Rate m³/hr 634.6 702.7 784.2 889.1 978.4 1133.4 1231.8 2) Dimensions & weights are
Circuit Inlet/ Outlet Temperature
0
C 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 12 / 7 approximate and should be used
Friction loss mWC (kPa) 7.6 (74.5) 6.0 (58.8) 6.4 (62.8) 5.4 (53.0) 5.9 (57.9) 9.7 (95.1) 10.2 (100.0) for indicative purpose only.
3) These are custom built chillers,
Connection Diameter mmNB 250 300 350
designed based on the engine
Cooling Water Flow Rate m³/hr 1052 1165 1300 1474 1622 1879 2042 and its loading condition.
0
Circuit Inlet/ Outlet Temperature C 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 29.4 / 35.4 4) Minimum cooling water inlet
Friction loss mWC (kPa) 6.5 (63.7) 5.9 (57.9) 6.2 (60.8) 5.6 (54.9) 5.9 (57.9) 7.9 (77.5) 8.3 (81.4) temperature is 100C
Connection Diameter mmNB 350 400 450 5) Ambient condition shall be
Inlet Temperature Range 0
C 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 275 - 600 between 5 to 450C
Exhaust Gas Outlet Temperature Range 0
C 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200 170 - 200 6) Maximum allowable pressure in
Chilled / Cooling / Hot water
Circuit Maximum Heat Input kCal/hr 1373201 1520702 1696921 1924047 2117235 2452703 2665471
system = 8 kg/cm²(g)
kW 1597 1769 1974 2238 2462 2852 3100 {784.5 kPa(g)}
0
Hot Water Inlet Temperature range C 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 80 - 120 7) All water nozzle connections to
0
Circuit Outlet Temperature range C 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110 70 - 110 suit ASME B16.5 Class 150
Maximum Heat Input kCal/hr 1743150 1930389 2154082 2442398 2687632 3113477 3383566 8) Control panel electric input = 1kVA
kW 2027 2245 2505 2841 3126 3621 3935 9) Power supply required is 415 V
Overall Length mm 7900 8200 8400 9600
(±10%), 3 Phase, 50 Hz (±5%)
+N
Dimensions Width mm 4000 4300 5000
10) Above specifications are valid for
Height mm 4100 4600 5000 insulated machine.
Operating Weight Tons 46.8 57.4 58.9 75.1 76.5 85.2 86.9 11) Technical specifications based on
Connected Power kVA 32,5 29.6 29.6 29.6 34.6 37.5 37.5 JIS B 8622 2002
*Additional Heat Recovery from exhaust gas up to 135 to 1400C (unique to Thermax) available on request 12) Please contact Thermax for higher
capacities
TRiGENiE - working with all leading engine/ turbine makes

Guascor
Rolls Royce Cummins
CAT

Deutz
Man B & W

TM

Wartsila

Capstone Micro turbine

GE Jenbacher
Hyundai Waukesha

Exhaust Fired Cycle

Dump
Condensor Aux. Cooling
LTG Water out
Condenser Aux. Cooling
Water in
Cooling
Water Outlet

Exhaust
Drain Heat Gas out
Exchanger
Exhaust
Gas in
Chilled Water
Outlet

Chilled Water EVAP ABSORBER EVAP

Inlet
Purge Tank

Refrigerant Blow High Temp. Heat

Down Valve Exchanger
s

Purge
Pump

Auto Blow Down

Solenoid Valve Absorbent Low Temp. Heat
Refrigerant Pump Exchanger
Pump Over Flow
Cooling Pipe
Water Inlet

Intermediate Solution Dilute Solution Strong Solution

Refrigerant Liquid Refrigerant Vapour

P & I Diagrams (Indicative)
Exhaust + Jacket Water Fired Machine

Air Header
Gate valve (open)
E/P Gate valve (close)
Globe valve (open)
PI TI
M
From other applications Hot Insulation Globe valve (close)
Non return valve
Make up water Hot Water Inlet
Cooling Tower PI TI cock
Hot Insulation Butterfly valve (open)
Cooling Hot Water Outlet Air Butterfly valve (close)
PI TI E/P
Water Outlet Header Pneumatic Butterfly
Aux. Cooling
Blow Water Out on off valve (close)
PI TI
Down S
Aux. Cooling “Y” Strainer
Radiator
PI TI
Water In Air filter regulator
TI
Pump
Chimney

FM
PI TI
Exhaust
Gas Outlet Hot FM Flow meter
Chilled Water Outlet TI PI M Motor
Cold
Hot Pneumatic line
Insulation PI TI Insulation
PI PI
PI Pressure indicator
M
TI Temperature indicator
Exhaust FM Flow meter

Silencer
PI TI
Air Supply from Gas (Optional) TE Temperature element
Common Header Outlet
PI PI

S Hot
M
TC Temperature controller
Insulation
Orifice plate
FM Drain Hot Water Booster Pumps Client Thermax scope
M
( 1 Working + 1 Stand by) scope
FM Three Way (If Required)
Chilled Three way
Damper
Cooling Water Inlet diverting damper
PI PI
Water Inlet M S
Solenoid valve

PI PI
PI
M
PI
M Expansion bellow
Cold Insulation Manual insertion
blind plate
TI

PI
M
PI
Chilled Water Pumps
( 1 Working + 1 Stand by)
Control valve
Gas/Oil Engine
Cooling Water Pumps To Other Pressure gauge provision
( 1 Working + 1 Stand by)
Application

Double Effect Exhaust Fired Machine

Make Up Water
PI TI
Cooling Tower Cooling S
Water Outlet Cooling Water In
Tapping from Generator
PI TI
Gate valve (open)
PI TI
Cooling Water Out Gate valve (close)
Blow Globe valve (open)
Down TI
Globe valve (close)
PI TI Chimney
Hot Gas Non return valve
Chilled Water Outlet Insulation Outlet cock
PI
Cold Insulation TI Butterfly valve (open)
Pneumatic Butterfly
Hot on off valve (close)
Insulation
PI TI “Y” Strainer
Pump
Air Supply from
M Motor
Common Header PI Pressure indicator
Silencer

(Optional) TI Temperature indicator

S
PI TI
Gas Inlet
FM Flow meter
TE Temperature element
Hot TC Temperature controller
FM Insulation Client Thermax scope
Vapour Absorption Machine Drain scope

Three way
Cooling Three Way Damper diverting damper
Water Inlet S
PI PI Solenoid valve
M

Expansion bellow
PI PI Manual insertion
M
Chilled
Water Inlet PI PI blind plate
M
Pressure gauge provision
Oil/ Gas Engine
Cooling Water Pumps Exhaust Gas Source
PI PI
(1 Working + 1 Std. by) M
Cold Insulation

Cooling Water Pumps

(1 Working + 1 Std. by)
Meet your cooling requirements from any heat source
HEAT SOURCE APPLICATIONS
Steam
- from Process
- from Boiler
Hot Water Process
- from Process Cooling
- from Engine

Liquid/Gaseous Fuels
THERMAX
- Natural Gas/ LPG Vapour
- Bio-gas/ Producer Gas Absorption
- SKO Machine Air
- HSD etc Conditioning
Exhaust Gas
- from Engine/ Turbine
- from Micro Turbine/ Furnace
Combination of any
two or more of above

OVERSEAS OFFICES Thermax Ltd, Thailand

Thermax Inc., USA: Tel : +628159803103, Email : [email protected]
Tel : +1-248-207-9959, Fax : +1-248-468-0546 Thermax Ltd, Malaysia
Email: [email protected], www.thermax-usa.com Tel : +628159803103, Email : [email protected]
Thermax Europe Ltd., UK: Thermax Ltd, Indonesia
Tel : +44-1908-378914, Fax : +44-1908-379487 Tel : +628159803103, Email : [email protected]
Email: [email protected], www.thermax-europe.com Thermax Ltd, Philippines
Thermax (Zhejiang) Cooling & Heating Engg. Company Tel : +628159803103, Email : [email protected]
Ltd. - China. Tel : +86-18-667375588, Fax : +86-21-64483997 Thermax Ltd, Bangladesh
Sustainable Solutions in Email : [email protected], www.thermax-china.com Tel : +88-01-912008883, Email : [email protected]
Energy & Environment Thermax Ltd, Russia
Tel : +7-495-434-30-41, Fax : +7-495-434-46-58
Thermax Ltd, Sri Lanka
Tel: +91 98500 80012, Email : [email protected]
Cooling & Heating Division Email : [email protected]
Thermax Ltd., UAE:
Tel: +971-4-8816481, Fax:+971-4-8816039
Thermax Business Portfolio
D-13 MIDC Chinchwad, Pune 411 019, India.
Email : [email protected],
Tel.: +91 -20-2747 5941 Fax: +91-20-27475907
[email protected]
Water & Waste Solutions
Email: [email protected]
Website: www.thermaxindia.com Thermax Ltd, Saudi Arabia
Customer Care: 1800 2090 115 Tel : +966(3)8494111#5357, Fax : +966(3)8493707 Air Pollution Control
Email : [email protected],
INDIA OFFICES
[email protected] Chemicals
Mumbai: Tel: (022) 67542222, Fax: (022) 22040859
Thermax Ltd, Kenya
Ahmedabad: Tel: (079) 26575408, Fax: (079) 26577270 Tel : +254-726 729812, Fax : +254-20-4451919 Boilers & Heaters
Savli (Vadodara): Tel: (02667) 264727, Fax: (02667) 264728 Email: [email protected], [email protected]
New Delhi: Tel: (011) 46087200, Fax: (011) 26145311 Thermax Ltd, Nigeria Absorption Cooling
Chennai: Tel: (044) 24303400, Fax: (044) 24353841 Tel: +254-726 729812 , Fax : +254-20-4451919
Bangalore: Tel: (080) 22371721, Fax: (080) 22371726 Email :[email protected], [email protected] Captive Power
Hyderabad: Tel: (040) 23310254, Fax: (040) 23312335
Kolkata: Tel: (033) 22826711-3, Fax: (033) 22826796 www.thermaxindia.com