01 (Horizontal Drive Motor)

Maintenance Manual CM2001E-8
Safety and Other Precautions

• Carefully read this maintenance manual and all accompanying documents before use (installation, operation, maintenance,
inspection, etc.). Thoroughly understand the machine, information about safety, and all precautions for correct operation.
Retain this manual for future reference.
• Pay close attention to the "DANGER" and "CAUTION" warnings regarding safety and proper use.
: Improper handling may result in physical damage, serious personal injury and / or
DANGER death.
: Improper handling may result in physical damage and / or personal injury.

CAUTION
Matters described in CAUTION may lead to serious danger depending on the situation. Be sure to observe important
matters described herein.
DANGER
• Transport, installation, plumbing, wiring, operation, maintenance, and inspections should be performed by trained
technicians; otherwise, electric shock, injury, fire, or damage to the equipment may result.
• When using the equipment in conjunction with an explosion proof motor , a technician with electrical expertise
should supervise the transport, installation, plumbing, wiring, operation, maintenance and inspection of the
equipment so as to avoid a potentially hazandous, situation that may result in electrical shock, fire, exposion,
personal injury and/or damage to the equipment.
• When the unit is to be used in a system for human transport, a secondary safety device should be installed to
minimize chances of accidents resulting in personal injury, death, or damage to the equipment.
• When the unit is to be used for an elevator, install a safety device on the elevator side to prevent it from falling;
otherwise, personal injury, death, or damage to the equipment may result.
1
How to Refer to the Maintenance Manual
•This maintenance manual is common for both CYCLO gearmotor and reducer. The symbols shown below appear in the upper
right corner of each page to indicate the classification. Read the applicable pages. On COMMON pages, these symbols
identify distinctions between gearmotors and reducers.
•Refer to the brake maintenance manual (Cat. No.MM0202E) for the handling of gearmotors with brake .
Specifications Common specifications Gearmotor Reducer
Symbol COMMON
CONTENTS
1. Inspection Upon Delivery ……………………………………………………………………………… 3
2. Storage …………………………………………………………………………………………………… 7
3. Transportation …………………………………………………………………………………………… 7
4. Installation ……………………………………………………………………………………………… 8
5. Coupling with Other Machines ……………………………………………………………………… 10
6. Wiring …………………………………………………………………………………… 12
7. Operation ……………………………………………………………………………………………… 16
8. Daily Inspection and Maintenance …………………………………………………………………… 17
9. Disassembly and Assembly ………………………………………………………………………… 26
10. Troubleshooting ……………………………………………………………………………………… 29
11. Construction Drawing ………………………………………………………………………………… 31
12. List of Bearings and Oil Seals ……………………………………………………………………… 33
13. Warranty ……………………………………………………………………………………………… 37
2
COMMON
1. Inspection Upon Delivery
CAUTION
• Unpack the unit after verifying that it is positioned right side up; otherwise, injury may result.
• Verify that the unit received is in fact the one you ordered. Installing the wrong unit may result in personal injury or
equipment damage.
• Do not remove nameplate.
Verify the items listed below upon receiving the CYCLO gearmotor or reducer. If a nonconformity or problem is found, contact
our nearest agent, distributor, or sales office.
(1) Does the information on the rating plate conform to what you ordered?
(2) Was there any part broken during transport?
(3) Are all bolts and nuts tightened firmly?
1-1) Nameplate
1and Type2. Some typical plates are shown below; refer to the proper one.
There are two types of nameplates, Type1
• When making an inquiry, advise us of (1) the type of gearmotor or reducer, (2) reduction ratio, and (3) serial No.
Gearmotor
(1) Nameplate Type1: Gearmotor
1 Gearmotor Type
(Refer to page 5.) MODEL SF
2 Reduction ratio
RATIO OUTPUT RATING N •m 4 Motor Type (Refer to page 6.)
kW P TYPE
• Motor capacity VOLTS FRAME 5 Brake Type (optional)
Hz M/B INS.CLASS (Refer to the brake maintenance
• Motor characteristics M.AMP TIME RATING
• Brake characteristics r/min B.TORQUE Nm
• manual.)
B.AMP JISC4004 • Motor frame size
(optional) SERIAL NO.
3 Serial No. JAPAN
AN9714G
• Brake characteristics (optional)
Fig.1 Gearmotor Nameplate (Type1)
(2) Nameplate Type2: Reducer with Motor
• Motor capacity
• Motor characteristics
4 Motor Type (Refer to page 6.)
1 Gearmotor Type
INDUCTION MOTOR 5 Brake Type (optional)
(Refer to page 5.)
(Refer to the brake maintenance
2 Reduction ratio MODEL kW P TYPE
VOLTS FRAME manual.)
• Service factor R AT I O Hz M/B INS.CLASS
SERVICE FACTOR M.AMP RATING • Motor frame size
• Allowable input capacity INPUT kW r/min r/min B.TORQUE N •m
B.AMP
OUTPUT TORQUE N •m BRG. • Motor shaft bearing No.
and speed (r/min) S E R I A L NO. SERIAL NO. JISC4004
• Allowable output torque J A PA N AN9068G JAPAN ER243WW
3 Serial No.
3Serial No. • Brake characteristics
(optional)
Nameplate of gear Nameplate of motor
Fig.2 Nameplate of Reducer with Motor (Type2)
3
COMMON
Reducer
(1) Nameplate Type1
1 Reducer Type JAPAN
(Refer to page 5.) MODEL

RATIO SF • Service factor
AN9716G
2 Reduction ratio INPUT kW r/min
• Allowable input capacity, OUTPUT RATING N •m SERIAL NO.
speed (r/min)
3 Serial No.
• Allowable output torque
Fig.3 Nameplate of Reducer (Type1)
(2) Nameplate Type2
1 Reducer Type
(Refer to page 5) MODEL
2 Reduction ratio R AT I O
SERVICE FACTOR
• Service factor INPUT kW r/min
• Allowable input capacity, OUTPUT TORQUE N •m
S E R I A L NO.
speed (r/min) J A PA N AN9068G
• Allowable output torque

3 Serial No.
Fig.4 Nameplate of Reducer (Type2)
1-2) Lubrication Method COMMON

Refer to "8-2. Confirmation of Lubrication Method" on page 18 to confirm the lubrication method.
• Oil-lubricated models are shipped without oil. Units must be filled with the proper amount of recommended oil prior
to start-up.
4
COMMON
1-3) Nomenclature of Gearmotor and Reducer
Respective codes and CYCLO nomenclature are shown below. Please verify that the type of gearmotor or reducer you
received conforms to what you ordered.
C CYCLO DRIVE
Input capacity symbol

(Motor capacity of gearmotors)
Refer Table 1, Page 5 With or Without Brake

Refer Table 5, Page 6
Special specification symbol(S)
C H H M 3 6130 43
Slow Speed Shaft Direction Mounting Style Type of Input
Reduction ratio.
H (Horizontal, slow speed shaft level) H (Foot) M (Gearmotors)
V (Vertical, slow speed shaft down) V (V Flange) No symbol (Reducers)
Suffix
W (Vertical, slow speed shaft up) F (Flange) J, JM (With adaptor)
N (Maintenance-free Universal direction) Refer Table 3, Page 6 for details.
Note)
H H H Shaft Spec. Symbol

Metric JIS No symbol
Inch Size Y
AGMA 1 YA
AGMA 2 YB
AGMA 3 YC
V V No symbol Metric DIN G
Cyclo Reducer Frame Size

W F J
N
Note)
Note: N-Universal Mounting Maintenance-free is for Frame Size up to 6125 (Single stage), 6125DB (Double stage).
Table1 Input Capacity Symbol (Motor Capacity for Gearmotors)

Capacity symbol 01 02 03 05 08 1 1H 2 3 4 5
kW (HP) 0.1 (1/8) 0.2 (1/4) 0.25 (1/3) 0.4 (1/2) 0.55 (3/4) 0.75 (1) 1.1 (1.5) 1.5 (2) 2.2 (3) 3.0 (4) 3.7 (5)
4P Capacity symbol 8 10 15 20 25 30 40 50 60 75 100
kW (HP) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25) 22 (30) 30 (40) 37 (50) 45 (60) 55 (75) 75 (100)
Capacity symbol 206 256 306 406 506 606 756 1006 1256 1506 1756
6P kW (HP) 15 (20) 18.5 (25) 22 (30) 30 (40) 37 (50) 45 (60) 55 (75) 75 (100) 90 (125) 110 (150) 132 (175)
5
COMMON
Table 2 CYCLO Reducer Frame Size
Single Single Double (Output side+ Double (Output side+ Double (Output side+
Reduction Reduction Reduction Input side) Reduction Input side) Reduction Input side)
6060 614H 6060DA 6060+6060 6140DC 6140+6105 6190DA 6190+6125
6065 6160 6065DA 6065+6065 6145DA 6145+6075 6190DB 6190+6135
6070 6165 6070DA 6070+6065 6145DB 6145+6095 6195DA 6195+6125
6075 616H 6075DA 6075+6065 6145DC 6145+6105 6195DB 6195+6135
6080 6170 6090DA 6090+6075 6160DA 6160+6095 6205DA 6205+6125
6085 6175 6095DA 6095+6075 6160DB 6160+6105 6205DB 6205+6135
6090 6180 6100DA 6100+6075 6160DC 6160+6125 6215DA 6215+6135
6095 6185 6105DA 6105+6075 6165DA 6165+6095 6215DB 6215+6165
6100 6190 6120DA 6120+6075 6165DB 6165+6105 6225DA 6225+6135
6105 6195 6120DB 6120+6095 6165DC 6165+6125 6225DB 6225+6175
610H 6205 6125DA 6125+6075 6170DA 6170+6095 6235DA 6235+6165
6110 6215 6125DB 6125+6095 6170DB 6170+6105 6235DB 6235+6185
6115 6225 6130DA 6130+6075 6170DC 6170+6125 6245DA 6245+6165
6120 6235 6130DB 6130+6095 6175DA 6175+6095 6245DB 6245+6185
6125 6245 6130DC 6130+6105 6175DB 6175+6105 6255DA 6255+6175
612H 6255 6135DA 6135+6075 6175DC 6175+6125 6255DB 6255+6195
6130 6265 6135DB 6135+6095 6180DA 6180+6105 6265DA 6265+6195
6135 6275 6135DC 6135+6105 6180DB 6180+6135 6275DA 6275+6195
6140 6140DA 6140+6075 6185DA 6185+6105
6145 H type is option. 6140DB 6140+6095 6185DB 6185+6135
Table3 Type of Motor Connection Table 4 Suffix Designation

Without With Reducer Specification Symbol Motor Specification Symbol
Type of Motor Connection
Motor Motor Torque Limiter TL AF Motor AV
Integral Motor M High Cap Brg. R1 Servo Motor SV
Free Shaft - High Cap. Brg. Ductile Casing R2 DC Motor DV
W/C-Face Adaptor J JM Baseplate BP 3-phase Motor Blank
W/Quill I/P Adaptor X XM HH Type Ceiling H1 Single-phase Motor SG
Beier B BM Modification Left Wall H2
With Clutch Brake CM Modification Right Wall H3
With Fluid Coupling RM
Table5 Brake (Integral Only)
Brake Symbol
NO Blank
YES B
1-4) Type of Motor

Respective codes and motor nomenclature are shown below. Please verify that the type of gearmotor you received
conforms to what you ordered.
• For CYCLO with a servo motor , DC motor , or Vector motor , refer to the respective motor maintenance manual.
H T C E X
Mounting method Driving power
H With Foot V Inverter driven (AF Motor)
Blank Flange type Blank Commercial power driven
Type of casing Protection method

T Totally enclosed A Increased safety explosion-proof (Indoor)
B Increased safety explosion-proof (Outdoor)
Rotor C Explosion-proof (Indoor)
C Ordinary cage type CX Explosion-proof (Outdoor)
K Special cage type X Nonexplosion-proof (Outdoor)
Blank Indoor
Cooling method
E Without fan (Self-cooling)
F With Self-ventilating fan (External fan)
B With Separate ventilation fan
6
COMMON
2. Storage
When storing CYCLO gearmotors or reducers for any extended period of time, consider the following important points :
2-1) Storage Location

Store the unit in a clean, dry place indoors.
• Avoid storage outdoors or in places with humidity, dust, sudden temperature changes, or corrosive gas.
2-2) Storage Period

(1) Storage period should be less than the "Rust-Proofing period" listed below.
(2) When the storage period exceeds the standard "rust-proofing period," special rust-proofing is necessary. Contact the
factory for details.
(3) Export models need export rust prevention. Contact the factory for details.
(4) Standard rust-proofing specification :
1 Outside rust-proofing
Before shipment, rust-proofing treatment is administered. Check the effect of rust-proofing, whenever necessary it
should be administered.
2 Fig Inside rust-proofing
Lubrication
Grease lubricated models Oil lubricated models
Rust-proofing period 1 Year 6 Months
Generally to be stored inside the shop or warehouse, relatively free

Storage condition of humidity, dust, extreme temperature fluctuation, corrosive gas,
and similar atmosphere.
2-3) Use After Storage

(1) Oil seals will deteriorate when exposed to high temperatures and UV rays. Inspect the oil seals before operation.
Replace the oil seals after long-term storage if there is any sign of deterioration.
(2) After starting the CYCLO, verify that there is no abnormal sound, vibration, or heat rise. If supplied as a brakemotor,
check that the brake operates properly. If any anomaly is observed, contact our nearest agent, distributor, or sales
office.
3. Transportation
DANGER
• Do not stand directly under a unit suspended by a crane or other lifting mechanism; otherwise, injury, or death may
result.
CAUTION
• Exercise ample care so as not to drop the gearmotor or reducer. When a hanging bolt or hole is provided, be sure
to use it. After mounting a CYCLO unit to the equipment, do not hoist the entire machine using the hanging bolt or
hole; otherwise, personal injury or damage to the equipment and / or lifting device may result.
• Before hoisting, refer to the rating plate, crate, outline drawing, catalog, etc. for the weight of the CYCLO
gearmotor or reducer. Never hoist a unit that exceeds the rating of the crane or other mechanism being used to lift
it; otherwise, personal injury or damage to the equipment and / or lifting device may result.
• Always drain oil lubricated models during mounting, moving, and transporting.
Moving the unit filled with oil may cause oil flow into the motor from the labyrinth seal of the high speed side of
reducer.
7
COMMON
4. Installation
DANGER
• Do not use a standard unit in an explosive atmosphere (which is likely to be filled with explosive gas or steam).
Under such conditions, an explosion-proof motor should be used; otherwise, electric shock, personal injury,
explosion fire, or damage to the equipment may result.
• Since the inverter itself is not explosion-proof, install an inverter-driven, explosion-proof type motor in a place
free from explosive gas; otherwise, electric shock, personal injury, explosion fire, or damage to the equipment may
result.
CAUTION
• Do not use the CYCLO gearmotor or reducer for purposes other than those shown on the rating plate or in the
manufacturing specifications; otherwise, electric shock, personal injury, or damage to the equipment may result.
• Do not place flammable objects around the gearmotor; otherwise, fire may result.
• Do not place any object around the gearmotor or reducer that will hinder ventilation. Insufficient ventilation can
cause excessive heat build-up that may result in burns or fire.
• Do not step on or hang from the gearmotor or reducer; otherwise injury may result.
• Do not touch the shaft end of the gearmotor or reducer, inside keyways, or the edge of the motor cooling fan with
bare hands; otherwise, injury may result.
• When the unit is used in food processing applications vulnerable to oil contamination, install an oil pan or other
such device to cope with oil leakage due to breakdown or faillure; otherwise, oil leakage may damage products.
4-1) Installation Location

Ambient temperature: -10°C to +40°C
Ambient humidity: 85% max.
Altitude: 1000m max.
Ambient atmosphere: There should be no corrosive gas, explosive gas, or
steam.The location should be well ventilated without dust.
Installation location: Indoors, with minimum dust and no water splashing.
• Units made to special specifications are necessary for installation under conditions other than the above.
• Units made according to the outdoor, explosion-proof, or other specifications can be used under the specified conditions
without any problem.
• Install units where inspection, maintenance, and other such operations can be easily carried out.
• Install units on a sufficiently rigid base.
4-2) Installation Angle

Table6 Installation Angle
Grease lubricated model Free
Oil lubricated model Low speed shaft Horizontal or Vertical (Refer to page 5. Consult us for inclined installation.)
When the unit is made according to your specification for inclined installation, do not install it at any angle other than the
specified angle. (The shaft orientation of the standard outdoor gearmotor is horizontal. Consult us for other shaft
orientations.)
• Do not remove the eyebolt on the motor. Should the eyebolt be removed, put a bolt into the threaded hole or take other
water-proofing measures to prevent water from entering the motor through the threaded hole.
4-3) Severe Load Conditions

When vibration is strong and start-stop operation is frequent, it is recommended to use minimum strength class 8.8
foundation bolts as per JIS 1051.
8
4-4) Assembly with Keyless Type Motor
(1) Wipe servo motor shaft and inside of high speed shaft of CYCLO® DRIVE to remove all traces of oil and dust. (Rustproof
oil is applied to the inside of high speed shaft at the time of shipment.)
(2) Place the reducer on an appropriate platform with the slow speed shaft on the bottom side.
(3) Match the cut of the high speed shaft and the clamp ring.
(4) Remove the cap on the adapter plate. Insert a hexagon wrench into the hexagon socket head bolt through the assembly
opening. Without removing the hexagon wrench, insert the shaft of servo motor into the high speed shaft.
(5) Make sure that the spigot of the servo motor and adapter plate is fitting each other properly. Tighten motor attachment bolt to
connect servo motor and adapter plate. Do not tighten bolt when spigots do not fit properly. Assembly will be uneven, which
may damage the internal bearing.
(6) Tighten hexagon socket head bolt of the clamp ring with torque indicated in Table 7.
(7) Operate at slow speed for some time. Tighten again with torque indicated in Table 7.
(8) Attach the cap of the adapter plate which was removed in the earlier step.
Table 7 Tightening Torque for Hexagon Socket Head Bolt on the Clamp Ring
Bolt Size M4 M5 M6 M8 M10 M12
Tightening Torque
4.3 5.5 9.6 23 46 79
(Nm)
Motor
Clamp Ring
Cap
High Speed Shaft
Fig. 5 Assembly Diagram
4-5) Assembly with Key Type Motor

(1) Apply fretting prevention to the servo motor shaft and CYCLO® DRIVE high speed shaft hole before assembly.
(2) Take sufficient care for shaft center alignment when assembling servo motor and CYCLO® DRIVE.
(3) Always make sure that the spigot of servo motor fits the spigot of adapter plate properly. Then tighten motor attachment bolt
to connect servo motor and adapter plate. Do not tighten bolt when spigots do not fit properly. Assembly will be uneven,
which may damage the internal bearing.
9
COMMON
5. Coupling with Other Machines
CAUTION
• Confirm the rotation direction before coupling the unit with the driven machine. Incorrect rotation direction may
cause personal injury or damage to the equipment.
• When operating the gearmotor or reducer alone (uncoupled), remove the key that is temporarily attached to the
output shaft; otherwise, injury may result.
• Cover the rotating parts; otherwise, injury may result.
• When coupling the gearmotor or reducer with a load, check that the centering, the belt tension and parallelism of
the pulleys are within the specified limits. When the unit is directly coupled with another machine, check that the
direct coupling accuracy is within the specified limits. When a belt is used for coupling the unit with another
machine, check the belt tension. Correctly tighten bolts on the pulley and coupling before operation; otherwise,
injury may result because of misalignment.
5-1) Confirming Rotation Direction
Gearmotor
Figure 6 shows the rotation direction of the output shaft when wires are connected as shown in Fig.11 on page 14.
Fig.6 Rotation Direction of Slow Speed Shaft (Gearmotor) Table 8 Frame Sizes
When the motor wiring conforms to Fig. 10, the motor shaft turns counterclockwise Frame size
viewed from the load side. At that time, the rotation direction of slow speed shaft is in Single reduction Double reduction
the direction of the arrow shown below. (Japan Standard Motor)
606 606 DA
Gear construction Single reduction Double reduction
607 607 DA
608 -------
609 609 DA
610 610 DA
Rotation -------
611
direction of slow
612 612 DA, 612 DB
speed shaft.
613 613 DA, 613 DB, 613 DC
614 614 DA, 614 DB, 614 DC
⎞Viewed from⎞
⎠ load side ⎠ 616 616 DA, 616 DB, 616 DC
617 617 DA, 617 DB, 617 DC
618 618 DA, 618 DB
619 619 DA, 619 DB
6205 6205DA, 6205DB
• For reverse rotation, change the positions of R and T of the motor wiring.
6215 6215DA, 6215DB
6225 6225DA, 6225DB
6235 6235DA, 6235DB
Reducer
6245 6245DA, 6245DB
6255 6255DA, 6255DB
Table 9 Rotation Direction of Slow Speed Shaft (Reducer) 6265 6265DA
6275 6275DA
Gear construction Single reduction Double reduction
indicates 0, 5, or H.
Rotation
As compared with high speed As compared with high speed
direction of slow
shaft, opposite direction. shaft, same direction.
speed shaft
10
COMMON
5-2) Coupling Installation
• When installing a coupling, do not impact or apply excessive thrust load to the shaft; otherwise, the bearing may be
damaged or collar may be left.
• Thermal shrinking is the recommended installation method.
(1) When Using a Coupling

The accuracy of the dimensions (A, B, and X) shown in Fig.6 should be within the tolerance shown in Table 9.
Table 10 Centering Accuracy of Flexible Coupling

B
0.1mm or manufacturer’s
Dimension A Tolerance
specification
0.1mm or manufacturer’s
Dimension B Tolerance
specification
A X dimension Manufacturer’s specification
X X
Fig. 7
(2) When Using a Chain Sprocket and Gear

• The chain tension angle should be perpendicular to the shaft.
• Refer to the chain catalog for the chain tension.
• Select sprockets and gears whose pitch diameter are three times the shaft diameter or greater.
• Install sprocket and gears so that their point of load application will be closer to the gearmotor or reducer side with
respect to the length of the shaft. (Fig.8)
(3) When Using a V-belt

• Excessive V-belt tension will damage the shaft and bearing. Refer to the V-belt catalog for proper tension.
• The parallelism and eccentricity (ß) between two pulleys should be within 20 minutes. (Fig.9)
• Use a matched set with the same circumferential length when more than one belt is to be installed.
Gear Gearmotor
(or reducer)
ß
Shaft
Fig. 8 Fig. 9
11
6. Wiring
• Wiring for SUMITOMO standard 3-phase motor is shown below.

Refer to the respective instruction manual for brakemotors , servomotors , DC motors , and motors made by other
companies when they are used.
DANGER
• Do not handle the unit when cables are live. Be sure to turn off the power; otherwise, electric shock may result.
• Connect a power cable to the unit according to the diagram shown inside the terminal box or in the maintenance
manual; otherwise, electric shock or fire may result.
• Do not forcibly curve, pull, or clamp the power cable and lead wires; otherwise, electric shock or fire may result.
• Correctly ground the grounding bolt; otherwise, electric shock may result.
• The lead-in condition of an explosion-proof type motor shall conform to the facility's electrical codes, extension
regulations and explosion-proofing guide, as well as the maintenance manual; otherwise, electric shock, personal
injury, explosion, fire or damage to the equipment may result.
CAUTION
• When wiring, follow the facility's electrical codes and extension regulations; otherwise, burning, electric shock,
injury, or fire may result.
• The motor is not equipped with a protective device. However, it is compulsory to install an overload protector
according to facility electrical codes. It is recommended to install other protective devices (earth leakage breaker,
etc.), in addition to an overload protector, in order to prevent burning, electric shock, injury, and fire.
• Never touch the terminals when measuring insulation resistance; otherwise, electric shock may result.
• When using a star-delta starter , select one with an electromagnetic switch on the primary side
(3-contact type); otherwise, fire may result.
• When a using 400V-class inverter to drive the motor, mount a suppresser filter or reactor on the inverter side, or
provide reinforced insulation on the motor side; otherwise, dielectric breakdown may cause fire or damage to the
equipment.
• When driving an explosion-proof type motor with an inverter , use one inverter for one motor. Use the
approved inverter for the motor.
• When measuring the insulation resistance of an explosion-proof type motor , confirm that there is no gas,
steam, or other explosive suhstance in the vicinity, in order to prevent possible explosion or ignition.
• Long cables cause voltage to drop. Select cables with appropriate diameter so that the voltage drop will be less than 2%.
• After wiring outdoor and explosion-proof type motors , check that terminal box mounting bolts are not loose, and
correctly attach the terminal box cover.
6-1) Attaching and Detaching the Terminal Cover ( 0.1~0.4kW 3-phase motor )
(1) Detaching
As shown in Fig.10, hold both sides of the terminal box and pull it towards you. The cover will detach.
Fig. 10
(2) Attaching
Press the terminal box cover onto the terminal box case until it snaps into place.
12
6-2) Measuring Insulation Resistance
• When measuring the insulation resistance, disconnect the motor from the control panel. Check the motor separately.
Measure the insulation resistance before wiring. The insulation resistance (R) varies according to the motor output,
voltage, type of insulation, coil temperature, humidity, dirt, period of operation, test electrification time, etc. Usually, the
insulation resistance exceeds the values shown in Table 11.
Table 11 Insulation Resistance
Motor voltage Megohmmeter voltage Insulation resistance (R)

Low-voltage motor of 600V or less 500V 1M (Ω) or more
High-voltage motor of 3000V or more 1000V 5M (Ω) or more
Reference: The following equations are shown in JEC-2100.
Rated Voltage (V)

R≥ (MΩ)
Rated Output (kW)+1000
Rated Voltage(V)+Speed(rpm)/3
R≥ +0.5(MΩ)
Rated Output(kW)+2000
A drop in insulation resistance may be caused by poor insulation. In those cases, do not turn on the power. Consult our
nearest agent, distributor, or sales office.
6-3) Protection Coordination

(1) Use a molded case circuit breaker for protection against short circuit.
(2) Install an overload protector for protection against surge. It should provide protection from electric current exceeding
the rated current indicated on the nameplate.
(3) For explosion-proof type motors : Install an overload protector for protection against surge. It should provide
protection within the allowable locking time using locking current indicated on the nameplate.
13
6-4) Motor Connection (Japan Standard Motor)
Fig.11 shows the motor connection and the standard specifications for terminal codes.
Fig. 11 Motor Connection and Terminal Code (200/400V 50/60Hz, 220/440V 60Hz)
Star (wye) MCM ON
connection MCΔ OFF
for starting MC ON
Delta MCM ON
R S T R S T connection MCΔ ON
after start MC OFF
OLR
MC
MCΔ
MCM
OLR
U V W U1 V1 W1 V2 W2 U2 MC Y
（U）（V）（W）（Y）（Z）
（X）
Motor
Motor
Three outlet cables Star (wye) -delta connection
For slow MCL ON

speed (8P) MCH1 OFF
MCH2 OFF
R S T MCL OFF
For high
MCH1 ON
R S T speed (4P)
MCH2 ON
MC
OLR MCL MCH1

OLR OLR
（U） V1
U1 （V） W1
（W）
Y2 （Z） U2
（Y） W2 （X）
Motor 1U 1V 1W 2U 2V 2W MCH2
（U1（V
） 1（
）W1（U
） 2（V） 2（W
） 2）
Motor
Direct starting of star (wye) -delta connection 4/8-Pole, 2-step speed single coil (Constant torque)
Note: Alphabet inside the bracket indicates the previous terminal code of the motor.
MC: Electromagnetic contactor

These should be furnished by the customer.
OLR: Overload protection device
• Observe the following for a forced ventilation type :
• Connect the forced ventilation fan motor with the power source.
• When the fan motor is a single phase motor, the motor rotates in only one direction.
• When the fan motor is a three phase motor, it must be connected to the power source in such a way that the fan
turns in the same direction as the arrow shown on the direction indicator plate.
When rotary direction of the fan is opposite, change two of the three wires (U, V, and W) with each other. (The
direction of ventilation should be from opposite load side to load side.)
• For a forced ventilation type with a thermostat (Terminal code T1 and T2), connect the thermostat with the power
source. (The thermostat is a normal closed type.)
• Turn off the forced ventilation motor when the main motor is turned off for an extended period.
14
COMMON
6-5) Trochoid Pump Connection
CAUTION
• For forced oil lubrication by trochoid pump: Prime the pump as shown in the maintenance manual. Start the main
motor afterwards. It may result in equipment damage otherwise.
(1) Vertical type of frame sizes 6275 and 6275DA has individual lubrication system using trochoid pumps. Trochoid
pump requires separate power source (Refer to Table 12 and Figure 12).
(2) Refer to Fig.12 for the trochoid pump wiring.
(3) Install an interlock between motor for trochoid pump and main motor. The interlock should have the following functions
(Refer to Fig.13).
1 At startup: Main motor should not operate when the trochoid pump does not.
2 During operation: Main motor should stop when the trochoid pump stops for some reason.
(4) Trochoid pump should be started up at least 30 seconds before the starting up the main motor (priming). This assures
optimal lubrication condition.
Table12 Trochoid Pump Specification

CYCLO® DRIVE Trochoid pump Note
50Hz Zone 60Hz Zone
(1) Trochoid pump manufactured by
Type
Reduction Max. Max.

Frame size Pump type Pump motor Discharge Discharge
ratio pressure pressure Nippon Oil Pump Mfg. Ltd. is to be
(R/min) (MPa) (R/min) (MPa)
used as the standard pump.
All reduction TOP-
6275 0.75kW 4P 24.0 0.78 28.8 0.49 (2) A relief valve (Pressure set at
Vertical
ratio 216HBVB
0.29MPa) is a standard
All reduction TOP-
6275DA 0.4kW 4P 6.0 1.57 7.2 1.13 attachment on the trochoid pump.
ratio 204HBVB
a Pressure gauge
a
b Trochoid pump
b
c Coupling
c
d d Motor (for trochoid pump)
M e
e Oil filler plug
f
f Oil level gauge
Fig. 12 Trochoid Pump Construction
Power source R1
PB2
R S T
PB1 MC2
MC1 MC2
OLR OLR MC2 T MC1
S1
Trochoid MC1: Electromagnetic switch (for main motor)

Main motor pump
MC2: Electromagnetic switch (for trochid pump motor)
motor
PB1: Push button switch (for startup)
PB2: Push button switch (for stopping)
T: Timer (30 sec. or more)
Fig. 13 Trochoid Pump Wiring Diagram
15
COMMON
7. Operation
DANGER
• Do not approach or touch rotating parts (output shaft, etc. ) during operation; loose clothing may became caught in
these rotating parts and cause serious injury or death.
• When the power supply is interrupted, be sure to turn off the power switch. Unexpected resumption of power may
cause electric shock, personal injury, or damage to the equipment.
• Do not operate the unit with the terminal box cover removed. Return the terminal box cover to the original position
after maintenance, in order to prevent electric shock.
• Do not open the terminal box cover when power is supplied to an explosion-proof type motor ; otherwise,
explosion, ignition, electric shock, personal injury, fire, or damage to the equipment may result.
CAUTION
• Do not put fingers or foreign objects into the opening of the gearmotor or reducer; otherwise electric shock,
personal injury, fire, or damage to the equipment may result.
• The gearmotor or reducer becomes very hot during operation. Touching the unit may result in burns.
• Do not loosen the oil filler plug during operation; otherwise, hot, splashing lubricant may cause burns.
• If any abnormality occurs during operation, stop operation immediately; otherwise, electric shock, personal injury,
or fire may result.
• Do not operate the unit in excess of the rating; otherwise, personal injury, or damage to the equipment may result.
• Oil-lubricated models are shipped without oil. Units must be filled with the proper amount of recommended oil prior to
start-up.
After the unit is installed, filled with oil, and properly wired, check the following before operating:
(1) Is the wiring correct?
(2) Is the unit properly coupled with the driven machine?
(3) Are foundation bolts tightened firmly?
(4) Is the direction of rotation as required?
(5) Does the oil level in the oil-lubricated model reach the top line of the oil gauge when the unit is at rest?
After confirming these items without a load, gradually apply a load.
Check the items shown in Table 13.
Table 13 Items to Check During Initial Start-up and Break-in Period
(1) Is the housing deformed because the installation surface is not flat?
Is abnormal sound or (2) Is insufficient rigidity of the installation base generating excessive noise?
vibration generated? (3) Is the shaft center aligned with the driven machine?
(4) Is the vibration of the driven machine transmitted to the gearmotor or reducer?
Is the surface temper- (1) Is the voltage rise or drop substantial?

ature of the gearmotor (2) Is the ambient temperature too high?
or reducer abnormally (3) Does the current flowing to the gearmotor exceed the rated current shown on the
high? nameplate?
Stop operation and contact our nearest agent, distributor, or sales office when any abnormality is found.
16
COMMON
8. Daily Inspection and Maintenance
DANGER
• Do not handle the unit when cables are live. Be sure to turn off the power; otherwise, electric shock may result.
• Do not approach or touch any rotating parts (output shaft, etc.) during maintenance or inspection of the unit; loose
clothing may become caught in these rotating parts and cause serious injury or death.
• Customers must not disassemble or modify explosion-proof type motors ; otherwise, explosion, ignition, electric
shock, or damage to the equipment may result.
• The lead-in condition of an explosion-proof type motor shall conform to the facilities electrical codes, extension
regulations, and explosion-proofing guide, as well as the maintenance manual; otherwise, explosion, ignition,
electric shock, or damage to the equipment may result.
CAUTION
• Do not put fingers or foreign objects into the opening of the gearmotor or reducer; otherwise, electric shock, injury,
fire, or damage to the equipment may result.
• The gearmotor or reducer becomes very hot during operation. Touching the unit with bare hands; may result in
serious burns.
• Do not touch the terminal when measuring insulation resistance; otherwise, electric shock may result.
• Do not operate the unit without a safety cover in place to shield rotating parts; otherwise loose clothing may
become caught in the unit and cause serious injury.
• Promptly identify and correct, according to instructions in this maintenance manual, any abnormalities observed
during operation. Do not operate until abnormality is corrected.
• Change lubricant according to the maintenance manual instructions. Be sure to use factory recommended lubricant.
• Do not change lubricant during operation or immediateus after stopping operation; otherwise, burns may result.
• Supply / discharge grease to / from the motor bearing according to the maintenance manual instructions. Avoid
contact with rotating parts; otherwise, injury may result.
• Do not operate damaged gearmotors or reducers; otherwise, injury, fire, or damage to the equipment may result.
• We cannot assume any responsibility for damage or injury resulting from an unauthorized modification by a customer.
• Dispose of the gearmotor or reducer lubricant as general industrial waste.
• When measuring the insulation resistance of an explosion-proof type motor , confirm that there is no gas, steam,
or other explosive substance around the unit in order to prevent explosion or ignition.
8-1) Daily Inspection

To ensure proper and continued optimum operation, use Table 14 to perform daily inspections.
Table 14 Daily Inspection
Inspection item Details of inspection
Electric
Is the current below the rated current shown on the rating plate?
current
Noise Is there abnormal sound? Is there sudden change in sound?

Vibration Is there excessive vibration? Does vibration change suddenly?
Is the surface temperature abnormally high?
Does the surface temperature rise suddenly?
Surface temperature ⎫ The temperature rise during operation differs according to the models. When the difference between the ⎫
⎪ temperature of the gear surface and the ambient temperature is approx. 60°C (for size 6060~6125 it is ⎪
⎪ approx. 40°C), there will be no problem if there is no fluctuation. ⎪
⎭ ⎭
Does the oil level reach the upper line of oil gauge at rest?
At rest ・Add lubrication oil to the upper red line when oil level is between two red lines. Do NOT refill during
operation.
Oil level Did the oil level change significantly compared to the usual oil level?
( Oil-lubricated In operation ・Use the lower red line to help your oil level check. Oil level may become lower than this line during
model ) operation according to the rotational speed and direction.
Is the function of oil signal or flow gauge normal?
When using the
When the function is abnormal, stop the unit and inspect it; otherwise inadequate oil will cause poor lubrication
trochoid pump
of reduction portion, broken pump and fill-up the oil pipe.
Is the lubrication oil clean?
Lubrication oil degradation ・Check lubrication oil by sampling oil at stop or by observing oil gauge. Change oil gauge soon when it
starts to become dirty.
Oil or grease leakage Does oil or grease leak from the gear section?
Foundation bolt Are foundation bolts loose?
Chain and V-belt Are chain and V-belt loose?
When any abnormality is found during the daily inspection, take corrective measures listed in "10. Troubleshooting
(pages 29 and 30)". If the abnormality cannot be corrected, contact our nearest agent, distributor or sales office.
17
COMMON
8-2) Confirmation of Lubrication Method
• Refer to the applicable items regarding maintenance. Improper maintenance may decrcase unit life.
(1) Refer to Table 15 to confirm the gear lubrication method for your unit.
(2) Table 16 lists pages that can be referenced regarding lublication maintenance.
Table 15 Lubrication Method for Respective Gear Types (For driving at standard input speed)
Consult us for non-standard input speed.
Single reduction
Frame size 606 607 608 609 610 611 612 613 614 616 617 618 619 6205 6215 6225 6235 6245 6255 6265 6275
Horizontal Maintenance-free Grease Oil bath
Vertical Maintenance-free Grease Oil bath Plunger pump (Self-lubrication)
Frame size 606 DA 607 DA 609 DA 610 DA 612 DA 613 DA 613 DB 613 DC 614 DA 614 DB 614 DC 616 DA 616 DB 617 DA 617 DB 618 DA
612 DB
Horizontal Maintenance-free Grease Grease
Vertical Maintenance-free Grease Grease

Double reduction
Frame size 616 DC 6205DA 6215DA 6225DA 6235DA 6245DA 6255DA

617 DC 618 DB 619 DA 619 DB 6265DA 4275DA
6205DB 6215DB 6225DB 6235DB 6245DB 6255DB
Horizontal Oil bath

Reduction ~473 ~481 ~1015 ~2065 ~1849 ~2537
ratio
Vertical
Plunger pump (Self-lubrication)

Reduction 559~ 1003~ 1247~ 2537~ 2065~ 3045~
ratio
Grease
Maintenance-free type
Forced lubrication by trochoid pump. Refer to "6-5 Trochoid Pump Connection" on page 15.
Table 16 Maintenance Manual Pages that can be Referenced Regarding Lubrication Maintenance
Supply of Pages where maintenance method is shown
oil / grease before
Lubrication method Oil / grease Recommended Disposal of
initial operation Qty of oil / grease Parts
after purchase change period oil / grease oil / grease
Oil bath
Self-lubrication 8-3) 8-3) 8-3) 8-3)
Plunger pump
Oil
Necessary (1) (2) (3) (4), (5)

lubrication
P19 P19 P19 P20, 21
Gear
Trochoid pump Forced

lubrication lubrication
8-6)
Maintenance-free 8-4) 8-4) 8-4) 8-4)
Grease
P25
Self-lubrication Unnecessary (1) (2) (3) (4)
Except for P21 P21 P22 P22
maintenance-free
Motor shaft
bearing
8-5) 8-5) 8-5) 8-5)

Grease
------- Self-lubrication Unnecessary (1) (2) (1) (3)

P23 P24 P23 P24
18
COMMON
8-3) Oil Supply and Change for Oil-lubricated Gear
(1) Oil Change Interval
Table 17 Oil Change Interval

Task Change interval Conditions of use
Supply of oil At purchase common
First Change 500 hrs operation or 6 months, whichever comes first. common
5000 hrs operation or 1 year, whichever comes first. Indoor temperature is 0-35°C
Oil Change
Second change and thereafter Location where temperature cannot be kept
2500 hrs operation or 6 months, whichever comes first.
at 0-35°C
In the case where the ambient temperature is high, there is intense change in temperature, or the air contains corrosive gas consult the oil producter.
These situations may accelerate the deterioration of the oil.
(2) Recommended Lubricants

Always use recommended lubricants in Table 18.
Table 18 Recommended Lubricants (Equivalent to SP type industrial high-pressure gear oil or JIS K2219)
Ambient Idemitsu Japan
temperature Cosmo Oil Nippon Oil Shell Oil Exxson Mobil Gulf Oil Caltex Oil BP Oil
(°C) Kosan Energy
Daphne
Cosmo Gear Bonnock Spartan Mobil Gear JOMO
Super Omala Oil EP Lubricant Energol
-10 to 5 SE M EP 626 Reductus –
Gear Oil 68 HD68 GR-XP 68
68 68 68 (ISO VG 68) 68
68
Daphne Mobil Gear

Cosmo Gear Bonnock Spartan JOMO Energol
Super Omala Oil 627, 629 EP Lubricant Meropa
0 to 35 SE M EP Reductus GR-XP 100
100, 150 100, 150
Gear Oil 100, 150
100, 150 ⎞ ISO VG ⎞ 100, 150
HD100, 150 100, 150
GR-XP 150
100, 150 ⎠ 100, 150 ⎠
Mobil Gear EP Lubricant Energol
Cosmo Gear Bonnock Spartan JOMO Meropa
Omala Oil 630-634 HD220 GR-XP 220
30 to 50 SE M – EP Reductus 220, 320,
220-460 220-460
220-460
220-460 ⎞ ISO VG ⎞ 220-460
HD320
460
GR-XP 320
⎠ 220-460 ⎠ HD460 GR-XP 460
1 During winter or at comparatively low temperatures, use a lubricant with low viscosity.
2 Table 19 shows allowable viscosities. The viscosity should be less than standard range shown below.
Table 19 Allowable Viscosities

Min. Allowable Viscosity 15mm2/S or more at operating oil temperature Viscosity that ensures oil film strength adequate for load transmission
Oil-bath lubrication 4300mm /S max.
2
Viscosity necessary for start-up of the CYCLO
Max. Allowable Viscosity
Oil-bath lubrication 2200mm2/S max. Viscosity necessary for start-up of plunger pump and trochoid pump
3 For smooth start-up, use oil with a pour point 5°C lower than the ambient temperature.
4 When operating conditions vary greatly, use oil with a high viscosity index that meets the requirements of 2 and 3.
5 When the unit is operated in ambient temperatures either below or above the 0~40°C range, it may be necessary to
either preheat or cool the lubricant and/or use special parts. Contact us for details.
(3) Oil Quantity

Table 20 shows approx. quantity of oil. Be sure to check the oil level through the oil gauge.
Table 20 Approx. Qty of Oil (R)

Frame
size 613 614 616 617 618 619 6205 6215 6225 6235 6245 6255 6265 6275
Single
Horizontal 0.7 0.7 1.4 1.9 2.5 4.0 5.5 8.5 10 15 16 21 29 56
reduction shaft
Vertical 1.1 1.1 1.0 1.9 2.0 2.7 5.7 7.5 10 12 15 42 51 (60)
shaft
Frame 616 DC 617 DC 618 DB 619 DA 619 DB
size 616 DC 617 DC 618 DB 619 DA 619 DB 6205DA 6205DB 6215DA 6215DB 6225DA 6225DB 6235DA 6235DB 6245DA 6245DB 6255DA 6255DB 6265DA 6275DA
Double
Horizontal 1.5 2.4 3.5 5.8 6.0 6.0 6.0 10 10 11 11 17 17 18 18 23 23 32 60
reduction shaft
Vertical 1.0 1.9 2.0 2.7 2.7 1.1 11 14 14 18 18 23 23 29 29 42 42 51 (60)
shaft
( ) are types with trochoid pump. indicates 0, 5, or H.
Note: In this table, "Horizontal Type" indicates nomenclature CHH, CHHM, CHHJ, & CHHJM and "Vertical Type" indicates nomenclature CVV, CVVM,
CVVJ, & CVVJM. Check the specification documents for the amount or required lubricant for units with nomenclatures CHVM, CHVJM, CHFM,
CHFJM, & CVFJM, and units for special mounting direction.
Consult us when the amount of required oil is unclear.
19
COMMON
(4) Oil Supply
• Be sure to fill with oil when the unit is not operating.

• When the viscosity of oil is high, it may take some time for the oil to settle. Collar
Be careful not to over-fill. Slinger
(If oil is filled above the upper line, the temperature will rise due to the Motor
Gear side
churning heat of the oil or oil will leak into the motor through the slinger side
indicated in Fig.14).
Fig. 14
Oil supply for Horizontal Type (Refer to Fig.15)
• The standard location of the oil gauge on a horizontal unit is on the right side (viewed from the slow speed shaft side).
However, since the oil gauge may be placed on either side, select the side most convenient for observation.
1 Remove the oil filler plug.

2 Fill oil through oil filler port while checking oil level by the oil gauge.
3 Fill oil to the upper line on the oil gauge.
4 Replace the oil filler plug.
Oil filler plug

Oil filler port
Oil fill level Upper line
(When drive is Lower line
stopped)
Oil gauge
Plug
Oil gauge
Refer to the section "In operation" in
"Table 15 Daily Inspection" in page 18.
Fig. 15
Oil supply for Vertical Type (Refer to Fig.16)

1 Remove the oil filler plug and, except for sizes 6255 and 6265, also remove the air vent.
2 Fill oil through oil filler port while checking oil level by the oil gauge.
3 Fill oil to the upper line on the oil gauge.
4 Except for Sizes 6255 and 6265 , apply waterproof sealing tape to threads of the air vent plug before re-installing.
5 Replace the oil filler plug.

Oil filler plug (When drive is Lower line
Air vent
stopped)
Oil filler port
Oil gauge
Oil gauge
Plug

"Table 15 Daily Inspection" in page 18.
Fig. 16
20
COMMON
(5) Oil Discharge
Remove the drain plug shown in Fig. 17 or the lower plug shown in Fig. 18 to discharge oil.

Oil gauge
(When drive is Lower line
Drain plug stopped)
Oil gauge Oil gauge
Plug
Drain plug Plug

Horizontal Vertical "Table 15 Daily Inspection" in page 18.
Fig. 17 Fig. 18
(6) Long-term Stoppage
Table 21 Long-Term Stoppage
Approx. 1 month Change the oil and operate the unit for several minutes before stopping the unit.
Stoppage Period
Flush the unit with oil, fill with rust-preventive oil, and operate the unit without a load for
More than 1 month
several minutes before stopping the unit.
• Before starting operation after long-term stoppage, always change the oil. This will ensure that the lubricant is
free from deterioration that may have been caused by long-term stoppage.
8-4) Grease Replenishment and Change for Gear Portion

(1) Grease Replenishment / Change Interval
Table 22 Grease Supply/Change Intervals
Model Grease supply / change interval
Long-life grease (BEN10-No.2) is supplied with these

Maintenance-free series
models, so operation can continue for extended periods.
( section in Table 15 on
However, disassembly to change the grease after 20,000
page 18)
hr or 3 to 5 years operation will ensure longer service life.
Grease-lubricated models other Refer to Tables 23 and 24 for supply and change of
than maintenance-free grease.
Table 23 Grease Replenishment Interval Table 24 Grease Change Interval

(Excluding maintenance-free type) (Excluding maintenance-free type)
Hours of Replenishment Remarks Change interval Remarks
operation interval
10 hr max. / day 3~6 months Shorten the supply interval Shorten the supply interval
when the operating Every 20,000 hr or when the operating
conditions are severe or 3~5 years conditions are severe or
10~24 hr / day 500~1,000 hr the frame size is large. the frame size is large.
(2) Recommended Grease
Table 25 Recommended Grease
Model
Ambient The following size at inverter driven
temperature i) Maintenance-free series 613□DA, 613□DB, 613□DC, 614□DA,
ii) Other grease model
(°C) ( section in Table 15 on page 18) 614□DB, 614□DC, 616□DA, 616□DB,
617□DA, 617□DB, 618□DA
Nippon Koyu Cosmo Oil Nippon Koyu
COSMO GREASE
-10~50 *BEN10-No.2 *BEN10-No.2
DYNAMAX SH No.2
* This is the recommended grease starting from units shipped on April 1, 2006. There is no problem for mixing with our previous
recommended grease, ALVANIA Grease RA by Showa Shell Sekiyu.
• Do not use any grease other than those shown in Table 25.
• Model with AF motor indicated in Table 25 ii) is shipped with grease BEN10-No.2.
• When the ambient temperature continuously exceeds the range of 0~40°C, modifications are needed.
21
COMMON
(3) Quantity of Grease
Table 26 shows the quantity of grease required when grease needs to be changed. Approximately 1/3~1/2 of the
volume for the 1st stage reduction portion is appropriate when grease needs to be replenished.
Table 25 Qty of Grease

Single reduction
Frame size 606 607 608 609 610 611 612

Reduction Qty of grease (g)
portion 25 25 40 60 120 190 250
Slow speed shaft Qty of grease (g)
bearing portion 15 15 25 30 30 45 55
Frame size 606 DA 607 DA 609 DA 610 DA 612 DA 612 DB 613 DA 613 DB 613 DC 614 DA 614 DB 614 DC 616 DA 616 DB 616 DC 617 DA 617 DB 617 DC
1st stage
(I/P side) Qty of grease (g)
reduction 25 60 25 60 120 25 60 120 60 120 250 60 120 250
portion
2nd stage
(O/P side) Qty of grease (g)
reduction 25 60 120 250 450 750 1000
portion
2nd stage (O/P
Double reduction
side) slow speed Qty of grease (g)

shaft bearing 15 15 30 30 55 300 500
portion
Frame size 618 DA 618 DB 619 DA 619 DB 6205DA 6205DB 6215DA 6215DB 6225DA 6225DB 6235DA 6235DB 6245DA 6245DB 6255DA 6255DB 6265DA
1st stage
(I/P side) Qty of grease (g) 120
reduction 450 330 450 330 450 750 450 1000 750 1100 750 1100 1000 1500 1500
portion
2nd stage
(O/P side) Qty of grease (g)
reduction 1100 1500 1500 2000 2500 4000 4500 6000 8000
portion
2nd stage (O/P
side) slow speed Qty of grease (g)
shaft bearing 600 700 700 800 900 1000 1100 1200 1300
portion
• Maintenance-free Series
• Space/volume ratio: Ratio of grease to the volume of space
• indicates 0, 5, or H.
(4) Supply and Discharge of Grease

Procedure for supplying grease for grease-lubricated models
(excluding maintenance-free type)
Metal Cap
1 Remove the grease discharge plug from the outside cover.
2 Supply grease using a grease gun through the grease fitting on the high
speed end shield or motor connection cover.
For grease fitting with metal cap:
Remove metal cap before supplying grease. Attach metal cap afterward. Grease Fitting
3 Replace the grease discharge plug. with Metal Cap
Grease fitting
Grease discharge plug
Fig. 19 Location of Grease Discharge Port
• Fill with grease during operation to ensure proper, uniform circulation.

• Fill with grease slowly.
• Grease supply exceeding the quantity shown in Table 26 will cause temperature rise from agitation heat or leakage
of grease into the motor.
• Apply grease liberally to bearings (especially to eccentric bearings), pins, rollers, and toothed section of the cycloid
disks. (Refer to 11. Construction Drawing on pages 31 and 32.)
• Dropping the metal cap of the grease fitting from a high place may cause a dangerous situation. Please take
sufficient caution when removing the metal cap.
Grease change for grease-lubricated models and maintenance-free series
Disassemble the gear portion. Remove old grease and supply new grease.
22
8-5) Maintenance of Motor Bearing
The maintenance for Sumitomo standard 3-phase motor is shown below.
(Refer to the respective instruction manuals for the brakemotor , servomotor , and DC motor and Bearing type ;
maintenance methods also differ according to motor size. Before maintenance, check the bearing type on the rating plate
and Table 27)
Table 27 Bearing Type

Motor frame size
Bearing type Note
Load side Opposite side
Shield bearing Smaller than 160# Smaller than 250# No grease fitting
Bigger than 180#
Open bearing and frame size over ---- With grease fitting and discharge plug
than 6235
Maintenance of Shield Bearing

Refer to [8-6 Maintenance of Parts] (Page 25)
Grease replenishment for Open Bearing

(1) Grease Replenishment Intervals and Quantity
Check the bearing number on the nameplate, refer to Table 28, and supply grease.
Table 28 Grease Replenishment Intervals and Quantity for Open Bearing

Dimension (mm) Initial qty Replensihed Grease replenishment intervals (Total times every motor speed (r/min))
Bearing No.
I.D O.D W (g) qty (g) 750r/min 900r/min 1000r/min 1200r/min 1500r/min 1800r/min
6314 70 150 35 200 40 8500 7000 6000 5000 3500 2500
6315 75 160 37 230 45 8500 6500 6000 4500 3500 2500
6316 80 170 39 260 50 8000 6500 5500 4500 3000 2500
6317 85 180 41 300 55 7500 6000 5000 4000 3000 2000
6318 90 190 43 350 60 7000 5500 5000 4000 2500 2000
6319 95 200 45 400 65 7000 5500 4500 3500 2500 1500
6320 100 215 47 450 70 6500 5000 4500 3500 2000 1500
6321 105 225 49 500 75 6000 5000 4000 3000 2000 1500
6322 110 240 50 550 80 6000 4500 4000 3000 2000 1000
6324 120 260 55 700 100 5500 4000 3500 2500 1500 1000
6412 60 150 35 200 40 8500 7000 6000 5000 3500 3000
6413 65 160 37 230 45 8000 6500 6000 4500 3500 2500
6414 70 180 42 300 55 8000 6500 5500 4500 3000 2500
NU314 70 150 35 120 40 4000 3500 3000 2500 1500 1000
NU315 75 160 37 150 45 4000 3000 3000 2000 1500 1000
NU316 80 170 39 200 50 4000 3000 2500 2000 1500 1000
NU317 85 180 41 250 55 3500 3000 2500 2000 1500 1000
NU318 90 190 43 300 60 3500 2500 2500 2000 1000 1000
NU319 95 200 45 350 65 3500 2500 2000 1500 1000
NU320 100 215 47 400 70 3000 2500 2000 1500 1000
NU321 105 225 49 450 75 3000 2500 2000 1500 1000
NU322 110 240 50 500 80 3000 2000 2000 1500 1000
NU324 120 260 55 650 100 2500 2000 1500 1000
• "Initial qty" shows quantity of grease for disassembled and cleaned inside of the unit. Paint 1/3 of grease with the
inner lace of bearing and replenish other with inside of the unit.
• "Replenished qty" shows quantity of grease for every replenishment.
• For intermittent operation, replenish grease at least every 3 years.
• For long-term stoppage replenish grease immediately after re-starting operation.
23
(2) Recommended Grease
Table 29 Recommended Grease

Open bearing
Ambient
temperature E, B Insulation F Insulation
°C
Esso Showa Shell Sekiyu
-10~40 UNIREX N2 Shell stamina Grease RL2
• Do not use any grease other than those shown in Table 29.
(3) Grease Supply and Discharge (Refer to Fig.20 and Fig.40, 41 on page 33)
1 Remove the discharge plug, discharge old grease and add new grease while unit is operating.
(Grease replenishment at rest cause an insufficient grease change.)
2 Return the discharge plug after operating for 10 minutes.
• Excessive grease may cause temperature rise of bearing or leakage of grease.

• Exceeding the recommended amount of grease does not extend the replenishment interval.
• Do not neglect daily inspection; otherwise abnormal wear and noise from the motor, damage to the bearing may result.
Grease fitting Grease fitting
Bearing cover
Cyclo flange bracket
Oil slinger Bearing
Bearing cover
Bearing End bracket
Motor shaft
Motor shaft
Gear side
Outlet Outlet
1 Gear side 2 Gear end side
Fig. 20 Construction of Open Bearing in the Motor
24
COMMON
8-6) Maintenance of Parts
We recommend overhauling the gearmotor or reducer after 20,000 hours or 4 to 5 years of operation to ensure longer
service life; this is dependent on the operating conditions.
Contact our service office, if necessary. Although our technician should perform overhauls, the customer should identify and
provide appropriate corrective action according to Table 30, if performing disassembly and inspection.
Table 30 Maintenance of Parts

Parts Material Correction
Cycloid disk Bearing steel • Replace if pitted or teeth are damaged.

"
Ring gear pin
"
Slow speed shaft pin • Replace if part is damaged.
"
Slow speed shaft roller
"
Bearing • Replace if part is damaged.
• Replace.
Gear portion
• Apply grease (or oil) on the lip of the oil seal during assembly.
Oil seal Nitiril rubber
• JIS D type (Spring loaded, rubber covered with dust lip) is recommended for
dust-proof.
Oil level gauge Oil-proof special vinyl (Standard) Replace when discolored parts make it difficult to check oil level.
Oil signal Polycarbonate (Transparent pipe) Clean discolored parts with neutral cleanser.
Paper gasket for low (medium) • Replace.
surface pressure (manufactured • Apply liquid gasket (Three Bond 1102 etc.) on both surfaces of paper gasket,
by Three Bond Co., Ltd.) during assembly.
Gasket
Three Bond 1215
(Liquid gasket : manufactured by • Apply liquid gasket on both surfaces of parts after flashing oil.
Three Bond Co., Ltd.)
Sealed type Bearing steel • Replace. Grease inside is damaged.
Motor portion
Bearing "
Open type • Replace if part is damaged.
Oil slinger collar

• Replace.
(Only for motor of Nitiril rubber
• Apply grease on the lip of the oil seal during assembly.
6130~6165 )
• Wear and tear on the oil seals, collar, oil level gauge, oil signal, and gasket may result in oil leakage. Handle all parts
carefully during disassembly and assembly. Replace parts showing any signs of deterioration.
• Apply Three Bond 1215 to 6 gasket A, !4 gasket B and !7 gasket C in frame size 6205~6265, 6205DA~6265DA,
6205DB~6255DB (Refer Fig.29 on Page 31 and Fig.35 on Page 32)
• Items listed in the "Material" column of Table 30 are standard accessories. Consult us if the ambient is non-standard
since some of them are different from standard one.
• Use CM class (distance) bearing for the motor bearing.
• Use grease (Kyodo Yushi: Multemp SRL) lubricated bearing for the sealed motor bearing.
• Use the roller bearing with a bronze retainer for the motor bearing.
• Replace the V ring on the anti-load side with a new one for outdoor type motors .
Grease V ring lip when assembling.
25
COMMON
9. Disassembly and Assembly
DANGER
• Customers shall not disassemble or modify explosion-proof type motors ; otherwise, explosion, ignition, electric
shock or damage to the equipment may result.
CAUTION
• Trained technicians should repair, disassemble and assemble gearmotors or reducers; otherwise, electric shock,
personal injury, fire, or damage to the equipment may result.
• To avoid injury, take care when working around keyways and parts having sharp edges. Observe all safety precautions.
• Avoid disassembling gearmotors or reducers in dusty or humid locations.
• Keep screws and other small parts in a box to avoid losing them.
• Take care not to damage parts. Avoid contact with dust and water.
• After disassembly, clean and inspect all parts. Replace all damaged parts.
9-1) Disassembly of Gear Portion (Single Reduction)

Discharge oil from the oil lubricated unit before the disassembly.
(Refer to [8-3 (5) Discharge of Oil] on Page 21)
(Slow speed section)

(Reduction gear section)
(Slow speed section) (Reduction gear section)
Fig. 21 Fig. 22
Disassembly of Main Parts

Follow these steps to disassemble the unit: (Refer to Fig. 21, 22 and Fig. 28, 32 on Page 31)
(1) Place the drive with the slow speed section up → Remove the bolts for ring gear housing #1 → Separate the slow
speed section
(2) Reduction gear section
Slow speed shaft roller @1 → Retaining ring !1 ( Larger than frame size 6120 ) → High speed shaft bearing A !2
( Reducer and smaller than frame size 6115 gearmotor . Refer to Fig.29 on Page 31) → Spacer !5 → Cycloid disk
A #3 → Spacer ring !6 ( Larger than frame size 6100 ) → Eccentric #4 (With eccentric bearing !9) or eccentric
bearing %6 (Refer to Fig.33 on Page 31) → Cycloid disk B #3 (Larger than frame size 6100) → Key #7 → Spacer !5 →
Ring gear pin #6 → Ring gear roller #5
(3) High speed section (Refer to Fig.29 on Page 31) …High speed end shield @0 to high speed shaft @6 disassembly.
Fan cover @4 → Fan @3 ( Larger than frame size 6160 ) → Retaining ring #0 ( Frame size 6060~6265 ) or bearing
plate ( Frame size 6275 ) → High speed shaft @6 (With high speed shaft bearing B @9 and collar @7)
(4) Slow speed section
Slow speed end cap 4 → Retaining ring 5 → Slow speed shaft 1 (With slow speed shaft bearing A 7, B !0 and
collar 2)
26
COMMON
9-2) Assembly of Gear Portion (Single Reduction)
Assembly procedures are the reverse of the disassembly procedures.
(1) Since wear and tear on the oil seals, collars, gaskets, oil signal,
etc. may lead to oil leakage, they should be replaced with new
Stamp Stamp
parts in accordance with the procedures described in Table 30 Stamp
on Page 25.
(2) When assembling balance weight ( Frame size 6060~6095 ), Stamp
the stamped face of the weight should be facing the front side.
(3) Replacement of the eccentric bearing
One cycloid disk model (Frame size 606 , 607 , 609 ) Fig. 23 Fig. 24
• Fit the bearing with the eccentric so that the unstamped
sides are on the same level.
( Frame size 606 , 607 , refer to Fig. 22 )
• When assembling the eccentric to the shaft, the
stamped side of one should be facing the front side.
One cycloid disk model (Frame size 608 )
• Fit cycloid disk at center of the bearing (Refer Fig. 25)
Two cycloid disk model (Frame size 610 , 612 ~616 )
Fig. 25
Two cycloid disk model (Frame size 611 , 617 ~6275)
• Fit the bearing to the eccentric assembly so that the
stamps are facing outwards to each other. (Refer to Fig.
24)
Stamp
(4) In frame sizes 6100~6275 , the two cycloid disks should be
placed with the stamps on each disc facing you at an angle of
180 degrees opposite to each other. (Refer to Fig. 26)
(5) In the vertical type with a plunger pump, the roller at the
extended end of the pump should be assembled so that the
roller is in contact with the cam $7 (Fig. 30 on Page 31) to
enable it to rotate. At that time, the position should be fixed with
the UP mark on the pump at the top side ( Frame size 6205 Stamp
through 6265 ) or a knock pin ( Frame size 6160 through 6195 ).

(6) After assembling, confirm that there is no abnormality and Fig. 26
testrun the unit.
27
COMMON
9-3) Disassembly of Gear Portion (Double Reduction)
• Discharge oil from the oil lubricated unit before the disassembly. (Refer to "8-3 (5) Discharge of Oil" on Page 21)
• Disassembly procedures for double reduction are basically the same as those for single reduction.
Disassemble second stage first and then the first stage according to Fig. 27 and 28 on Page 28 (Refer to "Disassembly of
Gear Portion (Single Reduction)" on Page 26).
9-4) Assembly of Gear Portion (Double Reduction)

• Assembly procedures are the reverse of the disassembly procedures.
(1st stage (I/P side) reduction portion)

(Slow speed portion)
(Slow speed portion)

Spacer Key (Motor)
(2nd stage (O/P side) reduction portion)
Key (Intermediate
Ring gear shaft)
housing bolt Spacer
(Reduction portion)
Fig. 27
Fig. 28
9-5) Disassembly and Assembly of Motor

When disassembling and assembling motor, take care the following.
(1) Avoid assembling or disassembling the stationary core and bearing in a dusty, humid, or wet location.
(2) When the unit is used under severe duty, suchas fluctuating load or vibration, we recommend applying a small
amount of loctite to the outer race of the bearing. (Recommended: Loctite 242 or 271)
(3) Apply Three bond 1324D to inner race of the oil slinger collar of on the rotation sid (P33, Fig.41, No.14) for
6130~6165 or, the bottom side of oil seal collar.
(4) When assembling an outdoor motor, remove the old liquid gasket and re-apply.
(5) After assembling, confirm that there is no abnormality and test-run the unit.
28
COMMON
10. Troubleshooting
If a problem occurs with the gearmotor or reducer, refer to Table 31 below and take the appropriate corrective action as soon as
possible. If the problem can not be eliminated, contact out nearest agent, dealer or sales office.
Table 31 Troubleshooting
Problem Possible cause Correction

Power failure Contact the electric power company.
Defective electric circuit Check the circuit.
Blown fuse Replace the fuse.
Protective device is engaged Fix the problem and recover.
Load locking Check the load and safety device.
The motor will not operate under no load.
Poor switch contact Adjust the contact area.
Disconnection of motor stator coil Return the unit to factory for servicing.
Bearing is broken Replace the bearing.
Check the power supply with a voltmeter. Check
3-phase is functioning as single-phase. the motor, coil in the transformer, contact, fuse,
etc. and repair or replace them.
The motor runs without a load but the output
Damage due to overloading of gears Return the unit to factory for servicing.
shaft does not rotate.
Insufficient capacity of switch Replace with specified switch.
The switch is heated.
Overload Decrease the load to the specified value.
Insufficient capacity of fuse Replace with specified fuse.
The output shaft turns without a load
When a load is applied
Fuse tripping
Voltage drop Contact the electric power company.
The speed will not increase and the
motor is overheating.
Short-circuited motor stator coil Return the unit to factory for servicing.
The key is missing Install a key.
The motor stops. The bearing is burned. Replace the bearing.
Poor adjustment of protective device Adjust the protective device.
The motor runs in the reverse direction. Connection error Change the connection.
The outlet wire is short-circuited. Return the unit to factory for servicing.
Fuse tripping
Poor contact between motor and starter Complete the connection.
Voltage drop or rise Contact the electric power company.
Excessive temperature rise The ambient temperature is high. Improve the ventilation method.
Damaged bearing Replace the bearing.
Abnormal wear of cycloid disk due to overloading Replace the cycloid disk.
Blot or drip of a small amount of oil at Blot out in the first stage of oil and fat element
Wipe off around the oil seal, and observe.
seal part of input or output shaft. of the grease suplied on the oil seal.
Leakage of oil / grease from high
Oil leakage
Damaged oil seal Replace the oil seal.

speed / slow speed shaft section
Leakage of oil / grease from the contact
Loose bolts Tighten bolts correctly.
surfaces of frame and outside cover
Damaged oil seal Return the unit to factory for servicing.
Leakage of oil / grease into motor
Excessive oil / grease supply Remove excess oil / grease.
Entry of dust and foreign matter into bearings or
Replace the bearing.
damaged bearings.
Entry of foreign matter into cycloid disk. Remove the foreign matter and check the damage.
Damaged cycloid disk. Replace the cycloid disk.
Distortion of housing because the installation Make the installation base flat or make
Abnormal sound
surface is not flat adjustment using shims.
Abnormal vibration
Resonance due to insufficient rigidity of Reinforce the installation base to increase
installation base rigidity.
Nonalignment of shaft with driven machine Align the shaft centers.
Individually operate the gearmotor or reducer to
Transmission of vibration from the driven machine
check the source of the sound.
Entry of foreign matter Remove the foreign matter.
Abnormal sound from motor
Damaged bearings Replace the bearing.
29
COMMON
Table 31 Troubleshooting
Problem Possible cause Correction
Sudden acceleration / deceleration Increase the acceleration / deceleration time.

Shut-off due to overcurrent
Inverter tripping
Sudden change in load Decrease the load change.
Grounding overcurrent Grounding on the output side Make correction to eliminate grounding.
Make correction to eliminate short-circuiting.

DC overcurrent Short-circuiting on the output side
Check cables.
Shut-off due to regenerative Increase the deceleration time.
Sudden deceleration
overvoltage Reduce the braking frequency.
Thermal relay operation Overloading Decrease the load to the specified value.
30
COMMON
11. Construction Drawing
11-1) Construction of Gearmotor and Reducer
Fig. 29 Type CHH (Horizontal, Reducer) Fig. 30 Type CVV (Vertical, Reducer)
Single Reduction (Example: Frame size 6175) Single Reduction (Example: Frame size 6225)
Fig. 31 Type CHHM (Horizontal, Gearmotor), Single Reduction (Example: Frame size 6225)
Fig. 32 Type CNHM (Horizontal, Gearmotor) Fig. 33 Type CNH (Horizontal, Reducer)
Single Reduction (Example: Frame size 6095) Single Reduction (Example: Frame size 6105)
31
COMMON
Fig. 34 Type CHHM (Horizontal, Gearmotor) Fig. 35 Type CHH (Horizontal, Reducer)
Double Reduction (Example: Frame size grease Double Reduction (Example: Frame size 6185DB)
lubricated 6185DB)
Fig. 36 Type CHHM (Horizontal, Gearmotor)

Double Reduction (Example: Frame size 6225DB)
Fig. 37 Type CVVM (Vertical, Gearmotor) Fig. 38 Type CVV (Vertical, Reducer) Fig. 39 Type CVVM (Vertical, Gearmotor)
Single Reduction Double Reduction Double Reduction
(Example: Frame size 6145) (Example: Frame size 6135DA) (Example: Frame size 6225DA)
Table 32 Principal Parts

No. Part Name No. Part Name No. Part Name No. Part Name No. Part Name
1 Slow speed shaft 13 Spacer 25 Oil seal 37 Key 49 Spacer
2 Collar (Slow speed shaft) 14 Gasket B 26 High speed shaft 38 Gland 50 Eye bolt
3 Oil seal 15 End plate 27 Collar (High speed shaft) 39 Flanged casing 51 Oil filler
4 Slow speed end cap 16 Spacer ring 28 Spacer 40 Plunger pump 52 Intermediate shaft, bearing A
5 Retaining ring 17 Gasket C 29 High speed shaft, bearing B 41 Air vent plug 53 Intermediate shaft
6 Gasket A 18 Air vent plug 30 Retaining ring 42 Oil signal 54 Intermediate cover
7 Slow speed shaft, bearing A 19 Bearing for eccentric 31 Bolt for ring gear housing 43 Oil slinger 55 Intermediate shaft, bearing B
(High speed shaft section)
8 Horizontal casing 20 High speed end shield 32 Ring gear housing 44 Oil lever gauge 56 Eccentric bearing (Double)
9 Oil filler plug 21 Slow speed shaft roller 33 Cycloid disk 45 Plug (Oil drain) 57 Grease fitting
10 Slow speed shaft, bearing B 22 Slow speed shaft pin 34 Eccentric 46 Spacer
11 Retaining ring 23 Cooling fan 35 Ring gear roller 47 Cam
12 High speed shaft, bearing A 24 Fan cover 36 Ring gear pin 48 Plug (Oil drain)
32
COMMON
11-2) Construction Drawing of Motor (for direct coupling with CYCLO DRIVE)
Fig. 40 Example of Construction of 80-112M Frame Fig. 41 Example of Construction of Frame Size 180 or Above
Table 33 Main Parts of Motor

No. Part Name No. Part Name No. Part Name
1 Bearing cover 7 Rotor core 13 Bearing on motor shaft load side
2 Bearing on motor shaft anti-load side 8 Stationary core 14 Oil slinger (Oil seal)
3 Fan 9 Stator frame 15 Motor shaft
4 Fan cover 10 Stator windings 16 Conduit box
5 End bracket 11 Eyebolt 17 Bearing cover
6 Rotor conductor short circuit ring 12 CYCLO flange bracket
12. List of Bearings and Oil Seals
12-1) Bearings
Table 34 shows whether each bearings are used or not.
Table 34 Check list whether each bearings are used or not (Single reduction)
Reducer Gearmotor
Frame size Slow speed shaft High speed shaft Slow speed shaft Motor shaft
Bearing Bearing Bearing Bearing Eccentric Bearing Bearing Bearing Eccentric
A B A B bearing A B A bearing
6060，6065
6070，6075
6080，6085
use use use use use use use use use
6090，6095
6100，6105
6110，6115
6120，6125
6130，6135
6140，6145
6160，6165
6170，6175
6180，6185
6190，6195
6205 use use use use use use use none use
6215
6225
6235
6245
6255
6265
6275
33
COMMON
Table 35 Slow Speed Shaft Bearing
Frame size Slow speed shaft (Note) Refer to the following construction
Single reduction Double reduction Bearing A Bearing B drawing for position of bearing
606 606 DA 6204 6909 Single Double
No.
607 607 DA 6204 6909 reduction reduction
608 ---------- 6305 6009 Slow speed
Fig. 29 Fig. 35
609 609 DA 6306 16011 shaft 7
(P31) (P32)
bearing A
610 610 DA 6306 16011
Slow speed
611 ---------- 6307 6011 Fig. 29 Fig. 35
shaft !0
(P31) (P32)
612 612 DA, 612 DB 6308 6013 bearing B
613 613 DA, 613 DB, 613 DC 6211NR 6213
614 614 DA, 614 DB, 614 DC 22211EXNR 6213
616 616 DA, 616 DB, 616 DC ∗3TM-6213NR ∗6215
617 617 DA, 617 DB, 617 DC ∗6216NR ∗6218
618 618 DA, 618 DB ∗6218NR ∗6220
619 619 DA, 619 DB ∗6221NR ∗6026
6205 6205DA, 6205DB 22220BNRC2 6222C2
6215 6215DA, 6215DB 23022BNRC2 6224C2
6225 6225DA, 6225DB 23024BNRC2 6226C2
6235 6235DA, 6235DB 23026BNRC2 NUP228C2
6245 6245DA, 6245DB 23028BNRC2 NUP230C2
6255 6255DA, 6255DB 23032BNRC2 NUP234C2
6265 6265DA 23034BNRC2 NUP236C2
6275 6275DA 23136BNXR 6340
Bearing marked with " "needs to be replaced with one-side shielded bearing when lubricating with grease.
＊
Symbol at the end changes from "NR, NXR, and none," to "ZNR, ZNXR, and Z"
Table 36 High Speed Shaft Bearing, Motor Shaft Bearing

Frame size High speed shaft , Motor shaft High speed shaft High speed shaft , Motor shaft
Single reduction Double reduction High speed shaft bearing A High speed shaft bearing B Eccentric bearing Q’ty
606 606 DA, 607 DA 6301 6301Z 607YXX 1
609 DA, 610 DA, 612 DA
607 6301 6301Z 607YXX 1
613 DA, 614 DA
608 ---------- 6301SH 6301Z 6004RZZSBC3 1
612 DB, 613 DB, 614 DB
609 6302RSH2 6302Z
616 DA, 617 DA Refer to Table 37 for
1
613 DC, 614 DC, 616 DB eccentric bearing
610 6302RSH2 6302Z
617 DB, 618 DA
611 ---------- 6302RSH2 6302Z 611YSS (611GSS) 2
616 DC, 617 DC
612 6304 6305Z
619 DA, 6205DA
618 DB, 619 DB Refer to Table 37 for
613 6305 6306 1
6205DB, 6215DA, 6225DA eccentric bearing
614 ---------- 6305R 6306
616 6215DB, 6235DA, 6245DA 6307R 6308
617 6225DB, 6255DA 6406 6407 617YSX 2
618 6235DB, 6245DB 6407 6409 618YSX 2
619 6255DB, 6265DA, 6275DA 6408 6411 619YSX 2
6205 ---------- NJ310EV9 21311V1 620GXX 2
6215 ---------- NJ311EV23 21311V1 621GXX 2
6225 ---------- NJ312EV14 21312V1 622GXX 2
6235 ---------- NJ313EV16 21314V1 623GXX 2
6245 ---------- NJ314EV9 21315V1 624GXX 2
6255 ---------- NJ316EV3 21318V1 625GXX 2
6265 ---------- NJ317EV2 21318V1 626GXX 2
6275 ---------- NJ417 22222BL1 627GXX 2
Note: Refer to the following construction drawings for

position of bearing
Single reduction Double reduction No.

High speed shaft bearing A Fig. 29 (P31) Fig. 35 (P32) !2
High speed shaft bearing B Fig. 29 (P31) Fig. 35 (P32) @9
Eccentric bearing Fig. 29 (P31) Fig. 36 (P32) !9
34
COMMON
Table 37 Eccentric Bearing
Frame size
High speed shaft,
Motor speed shaft 6090, 6095 6100, 6105 6120, 6125 6130, 6135 6140, 6145 6160, 6165
Intermediate 613 DA 614 DA 616 DA
shaft 612 DA
609 DA 610 DA 613 DB 614 DB 616 DB
612 DB
Reduction ratio 613 DC 614 DC 616 DC
6 60906YRX 6100608YRX 6120608YRX 61406-11YSX 61406-11YSX 6160608YRX2
8 60908-15YSX 6100608YRX 6120608YRX 61406-11YSX 61406-11YSX 6160608YRX2
11 60908-15YSX 61011-15YRX 6121115YSX 61406-11YSX 61406-11YSX 61611-15YSX
17 60917YSX 61017YSX 6121317YSX 61413-17YSX 61413-17YSX 61617-25YSX
21 60921YSX 61021YRX 61221YRX 6142125YSX 6142125YSX 61617-25YSX
25 6092529YSX 6102529YRX 6122529YSX 6142125YSX 6142125YSX 61617-25YSX
29 6092529YSX 6102529YRX 6122529YSX 6142935YSX 6142935YSX 6162935YSX
35 60935YSX 61035YRX 61235YRX 6142935YSX 6142935YSX 6162935YSX
43 60943YSX 61043YSX 61243YSX 61443-59YSX 61443-59YSX 6164351YSX
51 60951YRX 61051YRX 6125159YSX 61443-59YSX 61443-59YSX 6164351YSX
59 60959YSX 61059YRX 6125159YSX 61443-59YSX 61443-59YSX 61659YSX
71 60971YRX 61071YRX 6127187YSX 6147187YSX 6147187YSX 61671YRX2
87 60987YSX 61087YRX 6127187YSX 6147187YSX 6147187YSX 61687YSX
119 609119YSX 610119YSX ---------- ---------- ---------- ----------
Note: Refer to the following construction

drawings for position of bearing
Single reduction No.
Fig. 33 (P31) %6
Double reduction No.
Fig. 38 (P32) !9
35
COMMON
Table 38 Intermediate Shaft Bearing
Intermediate shaft Intermediate shaft
Frame size Frame size
Bearing A Bearing B Eccentric bearing Q’ty Bearing A Bearing B Eccentric bearing Q’ty
606 DA 6201 6909 607YXX 1 618 DA 6407 6208 618YSX 2
607 DA 6201 6909 607YXX 1 618 DB 6407 6213 618YSX 2
609 DA 6302RSH2 6007 619 DA 6408 6210 619YSX 2
610 DA 6302RSH2 6007 619 DB 6408 6213 619YSX 2
612 DA 6304 6007 6205DA NJ310EV9 6210 620GXX 2
612 DB 6304 6205 6205DB NJ310EV9 6310 620GXX 2
613 DA 6305 6007 6215DA, 6215DB NJ311EV23 6311 621GXX 2
613 DB 6305 6206 6225DA, 6225DB NJ312EV14 6313 622GXX 2
Refer to table 37
613 DC 6305 6206 1 6235DA, 6235DB NJ313EV16 6314 623GXX 2
Eccentric bearing
614 DA 6305 6007 6245DA NJ314EV9 6315 624GXX 2
614 DB 6305 6206 6245DB NJ314EV9 6316 624GXX 2
614 DC 6305 6206 6255DA, 6255DB NJ316EV3 6318 625GXX 2
616 DA 6265DA NJ317EV2 6320 626GXX 2
6307R 6207
616 DB 6275DA NJ417 22220RH 627GXX 2
616 DC 6307R 6208
617 DA Note: Refer to the following construction drawing for
6406 6207 617YSX 2 position of bearing
617 DB
617 DC 6406 6208 617YSX 2 Drawing No. No.
indicates 0, 5, or H. Intermediate shaft bearing A Fig. 35 (P32) %2
Intermediate shaft bearing B Fig. 35 (P32) %5
Eccentric bearing Fig. 35 (P32) !9
12-2) Oil Seals

Table 39 Oil Seal
Slow speed shaft High speed shaft
Note: Refer to the following construction
Frame size Dimension (mm) Q’ty Dimension (mm) drawing for position of bearing
Type Type Q’ty
Horizontal Vertical
(I.D. x O.D. x W) shaft shaft (I.D. x O.D. x W)
Single Double
606 D 30 x 47 x 8 1 1 S 17 x 30 x 6 1 No.
reduction reduction
607 D 30 x 47 x 8 1 1 S 17 x 30 x 6 1
Slow speed Fig. 29 Fig. 35
608 D 45 x 62 x 9 1 1 S 17 x 30 x 6 1 3
shaft oil seal (P31) (P32)
609 D 50 x 72 x 12 1 1 S 20 x 35 x 7 1
High speed Fig. 29 Fig. 35
610 D 50 x 72 x 12 1 1 S 20 x 35 x 7 1 @5
shaft oil seal (P31) (P32)
611 D 55 x 80 x 12 1 1 S 20 x 35 x 7 1
612 D 65 x 90 x 13 1 1 D 32 x 52 x 8 1
613 D 65 x 88 x 12 1 2 D 38 x 58 x 11 1
614 D 65 x 88 x 12 1 2 D 38 x 58 x 11 1
616 D 85 x 110 x 13 1 2 D 55 x 78 x 12 1
617 D 95 x 130 x 15 1 2 D 60 x 82 x 12 1
618 D 110 x 145 x 15 1 2 D 65 x 88 x 12 1
619 D 120 x 155 x 16 1 2 S 70 x 88 x 10 1
6205 D 120 x 155 x 16 1 2 S 70 x 88 x 10 1
6215 D 130 x 160 x 14 1 2 S 75 x 100 x 13 1
6225 D 145 x 175 x 14 1 2 S 75 x 100 x 13 1
6235 D 160 x 190 x 16 1 2 S 85 x 110 x 13 1
6245 D 170 x 200 x 16 1 2 S 95 x 120 x 13 1
6255 D 190 x 225 x 16 1 2 S 110 x 140 x 14 1
6265 D 200 x 240 x 20 1 2 S 110 x 140 x 14 1
6275 D 230 x 270 x 20 1 2 S 120 x 150 x 14 1
Table 40 Type and Shaft of Oil Seal
Type Shape NOK Koyo Chicago Rawhide
Circumferential rubber with spring

S SC MHS
(JIS S type)
Dust-proofing circumferential rubber

D with spring TC MHSA
(JIS D type)
(JIS B2402-1976 Oil seal)
36
COMMON
13. Warranty
The scope of our warranty for our products is limited to the range of our manufacture.
Warranty (period and contents)
Warranty
The warranty for new CYCLO, units shall be 24 months from date of shipment.
Period
In the event that any problem or damage to the Product arises during the "Warranty Period" from defects in the Product
whenever the Product is properly installed and combined with the Buyer's equipment or machines, maintained as
specified in the maintenance manual, and properly operated under the conditions described in the catalog or as
otherwise agree upon in writing between the Seller and the Buyer or its customers; the Seller will provide, at its sole
Warranty discretion, appropriate repair or replacement of the Product, without charge, at a designted facility, except as stipulated
Condition in the "Warranty Exclusions" described below.
However, if the Product is installed or integrated into the Buyer's equipment or machines, the Seller shall not reimburse
the cost of: removal or re-installation of the Product or other incidental costs related thereto, any lost opportunity, any
profit loss or other incidental or consequential losses or damages incurred by the Buyer or its customers.
Notwithstanding the above warranty, the warranty as set forth herein shall not apply to any problem or damage to the
Product that is caused by:
1. installation, connection, combination or integration of the Product in or to the other equipment or machine that is
rendered by any person or entity other than the Seller;
2. insufficient maintenance or improper operation by the Buyer or its customers, such that the Product is not
maintained in accordance with the maintenance manual provided or designated by the Seller;
3. improper use or operation of the Product by the Buyer or its customers that is not informed to the Seller, including,
Warranty without limitation, the Buyer's or its customers' operation of the Product not in conformity with the specifications, or
use of lubricating oil in the Product that is not recommended by the Seller;
Exclusions
4. any problem or damage to any equipment or machine to which the Product is installed, connected or combined, or
on any specifications particular to the Buyer or its customers;
5. any changes, modifications, improvements or alterations to the Product or those functions that are rendered on the
Product by any person or entity other than the Seller;
6. any parts in the Product that are supplied or designated by the Buyer or its customers;
7. earthquake, fire, flood, sea-breeze, gas, thunder, acts of God or any other reasons beyond the control of the Seller;
8. normal wear and tear, or deterioration of the Product's parts, such as bearings, oil-seals;
9. any other troubles, problems or damage to the Product that are not attributable to the Seller.
37
Worldwide Sumitomo Network
U.S.A. Germany China Vietnam
Sumitomo Machinery Corporation of America (SMA) Sumitomo(SHI) Cyclo Drive Germany GmbH (SCG) Sumitomo(SHI) Cyclo Drive China, Ltd. (SCT) SCA Representative Office in Ho Chi Minh
4200 Holland Blvd. Chesapeake, VA 23323, U.S.A. Cyclostraße 92, 85229 Markt Indersdorf, Germany 13 Floor, No. 1698 Yishan Rd, Shanghai, China 201103 7th Floor, 301 Tran Hung Dao St., Co Giang Ward,
Tel: (1)757-485-3355 Tel: (49)8136-66-0 Tel: (86)21-3462-7877 District. 1, HCMC
Fax: (1)757-485-7490 Fax: (49)8136-5771 Fax: (86)21-3462-7922 Tel: (84) 8-3920-4539
Fax: (84) 8-3920-4540
Argentina Austria Hong Kong
SM-Cyclo de Argentina S.A. (SMAR) SCG Branch Austria Office SM-Cyclo of Hong Kong Co., Ltd. (SMHK) Malaysia
Montes de Oca #6719, (B1606BMG)Munro, Gruentalerstraße 30A, 4020 Linz, Austria Unit 1802, 18/F, Park Building, 476 Castle Peak Road, SM-Cyclo(Malaysia) Sdn. Bhd. (SMMA)
Buenos Aires, Argentina Tel: (43)732-330958 Kowloon, Hong Kong No. 2, Jalan BP 4/1, Bandar Bukit Puchong, 47100
Tel: (54)11-4765-5332 Fax: (43)732-331978 Tel: (852)2460-1881 Puchong, Selangor Darul Ehsan, Malaysia
Fax: (54)11-4765-5517 Fax: (852)2460-1882 Tel: (60)3-8061-2909
Fax: (60)3-8061-3909
Benelux
Brazil SCG Branch Benelux Office Korea
SM-Cyclo Redutores do Brasil, Com. Ltda. (SMBR) Office Heikneuterlaan 23, 3010 Kessel-Lo/Leuven, Thailand
Sumitomo(SHI) Cyclo Drive Korea, Ltd. (SCK)
Av. Fagundes Filho, 191 Metrô Sao Judas Belgium SMTH Bangkok Office
Royal Bldg. 9F Rm. 913, 5 Danju-Dong, Chongro-Gu,
Edifício - Sala H123 Sao Paulo-SP Tel: (32)16 60 83 11 195, Empire Tower 21st Fl., Unit 2103-4, South
Seoul, Korea 110-721
Brasil 04304-010 Fax: (32)16 57 16 39 Sathorn Road, Yannawa Sathorn Bangkok 10120,
Tel: (82)2-730-0151
Tel: (55)11-5585-3600 Thailand
Fax: (82)2-730-0156
Fax: (55)11-5585-9990 Tel: (66)2-670-0998
France Fax: (66)2-670-0999
SM-Cyclo France SAS (SMFR) Taiwan
Chile
8 Avenue Christian Doppler Arlington Tatung SM-Cyclo Co., Ltd. (TSC)
SM-Cyclo de Chile, Ltda. (SMCH) Australia
Techniparc, 77700 Serris, France 22 Chungshan N. Road 3rd., Sec. Taipei, Taiwan 104,
San Pablo N3507, Comuna de Quinta Normal, SM Cyclo(Australia) Pty., Ltd. (SMAU)
Tel: (33)149-929494 R. O. C.
Santiago, Chile 9 Holbeche Rd, Arndell Park, NSW, 2148, Australia
Fax: (33)149-929490 Tel: (886)2-2595-7275
Tel: (56)2-892-7000 Tel: (61)2-8811-6555
Fax: (56)2-892-7001 Fax: (886)2-2595-5594 Fax: (61)2-8811-6500
Italy
Mexico SM-Cyclo Italy Srl (SMIT) Singapore India
SM-Cyclo de Mexico, S.A. de C.V. (SMME) Via dell' Artigianato 23, 20010 Cornaredo(MI), Italy Sumitomo(SHI)Cyclo Drive Asia Pacific Pte. Ltd.(SCA) Sumi-Cyclo Drive India Private Limited
Calle "C" No. 506A Parque Industrial Tel: (39)02-9356-2121 15 Kwong Min Road, Singapore 628718 Survey No. 130, Hissa No. 02, Jeevan Nagar,
Almacentro Apodaca, N. L., Mexico 66600 Fax: (39)02-9356-9893 Tel: (65)6591-7800 Off Mumbai-Bangalore bypass,
Tel: (52)81-8144-5130 Fax: (65)6863-4238 Tathawade, Pune-411 033, India
Fax: (52)81-8369-3699 Tel: (91)20-6674-2900
Spain
SM-Cyclo Iberia, S.L. (SMIB) Fax: (91)20-6674-2901
Philippines
Canada Edificio Gobelas, C/Landabarri, n 4 Escalera 1, 2 Izqda,
SCA Branch Office in Philippines
SM-Cyclo of Canada, Ltd. (SMC) Leioa 48940 Vizcaya, Spain
B2b Granville Industrial Complex, Governor's Drive, Bo, Japan
1045 South Service Road West, Oakville, Ontario, Tel: (34)944-805389
Bancal, Carmona 4116 Cavite, Philippines Sumitomo Heavy Industries, Ltd.
Canada L6L 6K3 Fax: (34)944-801550
Tel: (63)2-6800-6500 ThinkPark Tower, 1-1, Osaki 2-Chome,
Tel: (1)905-469-1050 Tel: (63)2-6800-6501 Shinagawa-ku, Tokyo 141-6025, Japan
Fax: (1)905-469-1055 Tel: (63)4-6430-3591 Tel: (81) 3-6737-2511
Sweden
Fax: (63)2-6800-6555 Fax: (81) 3-6866-5160
SM-Cyclo Scandinavia AB (SMSC)
Fax: (63)4-6430-3592
Ridbanegatan 4, S-21377 Malmö, Sweden
Tel: (46)40220030
Fax: (46)40220035
UK
SM-Cyclo UK Ltd. (SMUK)
Unit 29, Bergen Way, Sutton Fields Industrial Estate,
Kingston upon Hull, HU7 0YQ, East Yorkshire,
United Kingdom
Tel: (44)1482-790340
Fax: (44)1482-790321
MW25
ThinkPark Tower, 1-1, Osaki 2-Chome, Shinagawa-ku, Tokyo 141-6025, Japan

Tel: (03)6737-2511 Fax: (03)6866-5160
Specifications, dimensions, and other items in the catalog are subject to change without prior notice. CM2001E-8.2 Printed 2011.04

01 (Horizontal Drive Motor)

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Maintenance Manual CM2001E-8

Safety and Other Precautions

: Improper handling may result in physical damage and / or personal injury.

Specifications Common specifications Gearmotor Reducer

1. Inspection Upon Delivery ……………………………………………………………………………… 3

5. Coupling with Other Machines ……………………………………………………………………… 10

8. Daily Inspection and Maintenance …………………………………………………………………… 17

9. Disassembly and Assembly ………………………………………………………………………… 26

10. Troubleshooting ……………………………………………………………………………………… 29

11. Construction Drawing ………………………………………………………………………………… 31

12. List of Bearings and Oil Seals ……………………………………………………………………… 33

13. Warranty ……………………………………………………………………………………………… 37

(1) Nameplate Type1: Gearmotor

Fig.1 Gearmotor Nameplate (Type1)

(2) Nameplate Type2: Reducer with Motor

Fig.2 Nameplate of Reducer with Motor (Type2)

(1) Nameplate Type1

1 Reducer Type JAPAN

(Refer to page 5.) MODEL

(2) Nameplate Type2

• Allowable output torque

Fig.4 Nameplate of Reducer (Type2)

1-2) Lubrication Method COMMON

Input capacity symbol

Refer Table 1, Page 5 With or Without Brake

H H H Shaft Spec. Symbol

Cyclo Reducer Frame Size

Table1 Input Capacity Symbol (Motor Capacity for Gearmotors)

Table3 Type of Motor Connection Table 4 Suffix Designation

1-4) Type of Motor

Type of casing Protection method

2-1) Storage Location

2-2) Storage Period

Rust-proofing period 1 Year 6 Months

Generally to be stored inside the shop or warehouse, relatively free

2-3) Use After Storage

4-1) Installation Location

4-2) Installation Angle

Grease lubricated model Free

4-3) Severe Load Conditions

Bolt Size M4 M5 M6 M8 M10 M12

High Speed Shaft

Fig. 5 Assembly Diagram

4-5) Assembly with Key Type Motor

5-1) Confirming Rotation Direction

(1) When Using a Coupling

Table 10 Centering Accuracy of Flexible Coupling

A X dimension Manufacturer’s specification

(2) When Using a Chain Sprocket and Gear

(3) When Using a V-belt

• Wiring for SUMITOMO standard 3-phase motor is shown below.

Table 11 Insulation Resistance

Motor voltage Megohmmeter voltage Insulation resistance (R)

Reference: The following equations are shown in JEC-2100.

Rated Voltage (V)

6-3) Protection Coordination

Three outlet cables Star (wye) -delta connection

For slow MCL ON

OLR MCL MCH1