Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 18g

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Email our technical support at: [email protected]
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2018 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product.
any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury.
Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
 table of contents
Safety ......................................................... 2 Maintenance ............................................... 9
Installation .................................................. 6 Parts List and Diagram .............................. 12
Specifications ............................................. 6 Warranty .................................................... 16
Operation .................................................... 7
SaFEty
inStallatiOn

WarninG SyMBOlS anD DEFinitiOnS

This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.
OpEratiOn

Addresses practices not related to personal injury.

MaintEnancE

Page 2 For technical questions, please call 1-888-866-5797. Item 64592 64596
iMpOrtant SaFEty inFOrMatiOn
General Safety Warnings
WarninG read all safety warnings and instructions.

SaFEty
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible
conditions and situations that may occur. It must be understood by the operator that common sense
and caution are factors which cannot be built into this product, but must be supplied by the operator.

1. Work area safety 4. compressor use and care

a. Keep work area clean and well lit. a. Do not use the compressor if the switch
Cluttered or dark areas invite accidents. does not turn it on and off. Any compressor
b. Do not operate the compressor in explosive that cannot be controlled with the switch
atmospheres, such as in the presence is dangerous and must be repaired.

inStallatiOn
of flammable liquids, gases or dust. b. Disconnect the plug from the power source
Compressor motors produce sparks before making any adjustments, changing
which may ignite the dust or fumes. accessories, or storing the compressor.
c. Keep children and bystanders away Such preventive safety measures reduce the
from an operating compressor. risk of starting the compressor accidentally.
c. Store an idle compressor out of the reach
2. Electrical safety of children and do not allow persons
a. compressor plugs must match the outlet. unfamiliar with the compressor or these
never modify the plug in any way. instructions to operate it. A compressor is
Do not use any adapter plugs with grounded dangerous in the hands of untrained users.
compressors. Standard plugs and matching d. Maintain the compressor. Keep the
outlets will reduce risk of electric shock. compressor clean for better and safer
b. Do not expose compressor to rain or wet performance. Follow instructions for
conditions. Water entering a compressor lubricating and changing accessories.
will increase the risk of electric shock. Keep dry, clean and free from oil and grease.
check for misalignment or binding of moving

OpEratiOn
c. Do not abuse the cord. never use the
parts, breakage of parts and any other
cord for unplugging the compressor.
condition that may affect the compressor’s
Keep cord away from heat, oil, sharp edges
operation. if damaged, have the compressor
or moving parts. Damaged or entangled
repaired before use. Many accidents are
cords increase the risk of electric shock.
caused by a poorly maintained compressor.
3. personal safety e. Use the compressor in accordance with
a. Stay alert, watch what you are doing and these instructions, taking into account
use common sense when operating this the working conditions and the work to
compressor. Do not use this compressor be performed. Use of the compressor for
while you are tired or under the influence operations different from those intended
of drugs, alcohol or medication. A moment could result in a hazardous situation.
of inattention while operating a compressor
5. Service
may result in serious personal injury.
a. Have your compressor serviced by a
b. Use personal protective equipment.
qualified repair person using only identical
MaintEnancE

always wear anSi-approved eye

replacement parts. This will ensure that the
protection during setup and use.
safety of the compressor is maintained.
c. prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source or moving the compressor.

Item 64592 64596 For technical questions, please call 1-888-866-5797. Page 3
 air compressor Safety Warnings
1. risk of fire or explosion - do not spray 14. USE OF AN EXTENSION CORD IS NOT
flammable liquid in a confined area or towards a RECOMMENDED. If you choose to use an
hot surface. Spray area must be well-ventilated. extension cord, use the following guidelines:
Do not smoke while spraying or spray where
taBlE a: rEcOMMEnDED MiniMUM WirE
SaFEty

spark or flame is present. arcing parts - keep

compressor at least 20 feet away from explosive GaUGE FOr EXtEnSiOn cOrDS
vapors, such as when spraying with a spray gun. (120 VOlt)
naMEplatE EXtEnSiOn cOrD
2. risk of bursting - do not adjust regulator higher
than marked maximum pressure of attachment. aMpErES lEnGtH
(at full load) 25′ 50′ 100′ 150′
3. risk of injury - do not direct air
0–6 18 16 16 14
stream at people or animals.
6.1 – 10 18 16 Do not use.
4. Do not use to supply breathing air. 10.1 – 12 16 16 Do not use.
5. Do not leave compressor unattended 12.1 – 16 14 12 Do not use.
for an extended period while plugged in.
inStallatiOn

Unplug compressor after working. a. Make sure your extension cord

is in good condition.
6. Keep compressor well-ventilated. b. Be sure to use an extension cord which
Do not cover compressor during use. is heavy enough to carry the current your
7. Drain Tank daily and after use. Internal rust causes product will draw. An undersized cord will
tank failure and explosion. cause a drop in line voltage resulting in loss
of power and overheating. Table A shows the
8. Do not remove the valve cover or correct size to use depending on cord length
adjust internal components. and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller
9. Compressor head gets hot during operation. the gauge number, the heavier the cord.
Do not touch it or allow children nearby
during or immediately following operation. 15. Industrial applications must follow OSHA guidelines.

10. Do not use the air hose to move the compressor. 16. Maintain labels and nameplates on the
compressor. These carry important safety
11. Release the pressure in the information. If unreadable or missing, contact
OpEratiOn

storage tank before moving. Harbor Freight Tools for a replacement.

12. The use of accessories or attachments not 17. This product is not a toy.
recommended by the manufacturer may Keep it out of reach of children.
result in a risk of injury to persons.
18. People with pacemakers should consult their
13. All air line components, including hoses, pipe, physician(s) before use. Electromagnetic fields in
connectors, filters, etc., must be rated for a minimum close proximity to heart pacemaker could cause
working pressure of 150 PSI, or 150% of the pacemaker interference or pacemaker failure.
maximum system pressure, whichever is greater.

SaVE tHESE inStrUctiOnS.

MaintEnancE

Page 4 For technical questions, please call 1-888-866-5797. Item 64592 64596
 Grounding

tO prEVEnt ElEctric SHOcK anD DEatH

FrOM incOrrEct GrOUnDinG WirE cOnnEctiOn:

SaFEty
check with a qualified electrician if you are in doubt as to whether the outlet is
properly grounded. Do not modify the power cord plug provided with the compressor.
never remove the grounding prong from the plug. Do not use the compressor if the power cord or plug
is damaged. if damaged, have it repaired by a service facility before use. if the plug will not fit the outlet,
have a proper outlet installed by a qualified electrician.

110-120 Vac Grounded compressors: compressors with three prong plugs

1. In the event of a malfunction or breakdown, 5. Use only 3-wire extension cords that have
grounding provides a path of least resistance for 3-prong grounding plugs and 3-pole receptacles
electric current to reduce the risk of electric shock. that accept the compressor’s plug.
This compressor is equipped with an electric
6. Repair or replace damaged or

inStallatiOn
cord having an equipment-grounding conductor
worn cord immediately.
and a grounding plug. The plug must be
plugged into a matching outlet that is properly
installed and grounded in accordance
with all local codes and ordinances.
2. Do not modify the plug provided –
if it will not fit the outlet, have the proper
outlet installed by a qualified electrician. Grounding
pin
3. Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
The conductor with insulation having an outer 125 Vac 3-prong plug and Outlet
surface that is green with or without yellow (for up to 125 Vac and up to 15 a)
stripes is the equipment-grounding conductor.
7. This compressor is intended for use on a
If repair or replacement of the electric cord or
circuit that has an outlet that looks like the one
plug is necessary, do not connect the equipment-
illustrated above in 125 Vac 3-prong plug

OpEratiOn
grounding conductor to a live terminal.
and Outlet. The compressor has a grounding
4. Check with a qualified electrician or service plug that looks like the plug illustrated above
personnel if the grounding instructions are in 125 Vac 3-prong plug and Outlet.
not completely understood, or if in doubt as to
8. The outlet must be properly installed and grounded
whether the compressor is properly grounded.
in accordance with all codes and ordinances.
9. Do not use an adapter to connect this
compressor to a different outlet.

Symbology

pSi Pounds per square inch of pressure Double Insulated

cFM Cubic Feet per Minute flow

V Volts
MaintEnancE

ScFM
Cubic Feet per Minute flow
at standard conditions ~ Alternating Current

npt National pipe thread, tapered

a Amperes

npS National pipe thread, straight

Item 64592 64596 For technical questions, please call 1-888-866-5797. Page 5
 Specifications

64592 - 1 Gallon 64596 - 2 Gallon

Electrical Rating 120VAC / 60Hz / 3A 120VAC / 60Hz / 7A
Air Outlet Size 1/4″ - 18 NPT 1/4″ - 18 NPT
SaFEty

Shut-off 135 PSI 135 PSI

Air Pressure
Restart 105 PSI 105 PSI
Air Tank Capacity 1 Gallon 2 Gallons
Air Flow Capacity 0.7 SCFM @ 90 PSI 2.1 SCFM @ 90 PSI
Sound Level 57 dBA 60 dBA

installation

read the EntirE iMpOrtant SaFEty inFOrMatiOn section at the beginning of this
inStallatiOn

manual including all text under subheadings therein before set up or use of this product.

tO prEVEnt SEriOUS inJUry FrOM acciDEntal OpEratiOn:

turn the power Switch “OFF” and unplug the air compressor from its electrical
outlet before assembling or making any adjustments to the air compressor.

note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.

Functions
regulator
tank Outlet
Gauge Gauge
OpEratiOn

power
Switch

air
Outlet

2nd air
Outlet
(64596 only)
MaintEnancE

Drain
Valve

64592 - 1 Gallon and 64596 - 2 Gallon

Page 6 For technical questions, please call 1-888-866-5797. Item 64592 64596
Breaking in the air compressor
1. Turn Power Switch OFF 4. Turn Power Switch to AUTO.
and unplug Power Cord.

SaFEty
5. Let unit run for 30 minutes. Air will expel freely
2. Fully open Drain Valve. through the Drain Valve.

6. Turn Power Switch OFF.

7. Unplug Power Cord and close Drain Valve.

3. Plug in Power Cord.

Operating instructions

inStallatiOn
read the EntirE iMpOrtant SaFEty inFOrMatiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.

air compressor area Set Up

1. Designate a work area that is clean and well-lit. 3. Route the power cord from the Air Compressor
The work area must not allow access by to the grounded wall outlet, along a safe path
children or pets to prevent injury. without creating a tripping hazard or exposing
the power cord to possible damage.
2. Locate the Air Compressor on a flat level surface
to ensure proper pump lubrication and to prevent
damage to the unit. Keep at least 12″ of space
around the unit to allow air circulation.

air connection Setup

OpEratiOn
1. Connect a 1/4″ NPT air hose (sold separately) 2. Consult air tool’s manual for needed accessories.
to the Air Outlet. The air hose must be long
enough to reach the work area with enough extra
length to allow free movement while working.

General Operation
1. Close Drain Valve. 4. Turn Power Switch to AUTO.

5. Allow Air Compressor to build up

pressure until it cycles off.

note: At the beginning of the day’s first use

of the Air Compressor, check for air leaks by
MaintEnancE

2. Close Regulator. applying soapy water to connections while the

Air Compressor is pumping and after pressure
cut-out. Look for air bubbles. If air bubbles are
present at connections, tighten connections.
Do not use the Air Compressor unless all
connections are air tight, the extra air leaking
3. Plug Power Cord into a grounded out will cause the Air Compressor to operate too
120VAC electrical outlet. often, increasing wear on the Air Compressor.

Item 64592 64596 For technical questions, please call 1-888-866-5797. Page 7
 note: As long as the Power Switch is set to AUTO, the 7. Adjust the Regulator Knob so that the air
operation of the Air Compressor is automatic, controlled output is enough to properly power the tool,
by an internal pressure switch. The Air Compressor will but the output will not exceed the tool’s
turn on automatically when the air pressure drops to 105 maximum air pressure at any time. Turn the
PSI, and will turn off automatically when the knob clockwise to increase the pressure and
air pressure reaches 135 PSI. counter-clockwise to decrease pressure. Adjust
WarninG! tO prEVEnt SEriOUS the pressure gradually, while checking the
SaFEty

inJUry anD DEatH FrOM Outlet Pressure gauge to set the pressure.
EXplOSiOn:
Do not adjust the internal 8. Use the air tool as needed.
pressure switch. Any change to the
9. When finished, turn the Power Switch OFF.
automatic pressure levels may cause excess pressure to
accumulate, causing a hazardous situation. 10. Unplug the Air Compressor.
6. Make sure the air tool’s throttle or switch is in the 11. Bleed air from the tool then disconnect the tool.
OFF position. Connect the air tool to the air hose.
12. Open the tank’s Drain Valve slowly to gradually
release tank pressure and any built-up moisture.
Close the Drain after air and moisture have
drained out. Do not remove the Drain Valve.
inStallatiOn

13. Clean, then store the Air Compressor indoors.

Emergency Depressurization
If it is necessary to quickly depressurize the Air Compressor, turn the Power Switch OFF.
Then, pull on the ring on the Safety Valve to quickly release stored air pressure.

Safety
Valve
OpEratiOn

automatic Shut off System

1. If the Air Compressor automatically shuts off 2. Possible causes of repeated automatic
before reaching its normal cutoff pressure: shut off of the Air Compressor are:
a. Shut off all tools. a. Using an extension cord that
b. Turn Power Switch to OFF position. is too long or narrow;

c. Unplug Air Compressor. b. An air leak or open hose causing

the Air Compressor to cycle too
d. Wait until the Air Compressor often and build up heat;
cools down (about 10 minutes).
c. Turning Air Compressor off and
MaintEnancE

e. 64592 - 1 Gallon on again too quickly.

• Push Reset Button.
3. Correct any issues before further use to
• Plug Air Compressor in. avoid damage to the Air Compressor.
• Turn Power Switch to AUTO.
f. 64596 - 2 Gallon
• Plug Air Compressor in.
• Turn Power Switch to AUTO.
g. Resume operation.

Page 8 For technical questions, please call 1-888-866-5797. Item 64592 64596
 Maintenance and Servicing

procedures not specifically explained in this manual must

be performed only by a qualified technician.

SaFEty
tO prEVEnt SEriOUS inJUry FrOM acciDEntal OpEratiOn:
turn the power Switch “OFF” and unplug the air compressor from its electrical outlet
before performing any inspection, maintenance, or cleaning procedures.

tO prEVEnt SEriOUS inJUry FrOM air cOMprESSOr FailUrE:

Do not use damaged equipment. if abnormal noise or vibration occurs,
have the problem corrected before further use.

cleaning, Maintenance, and lubrication

1. BEFOrE EacH USE, inspect the general 2. aFtEr USE, wipe external surfaces of the

inStallatiOn
condition of the air Air Compressor. Check for: Air Compressor with a clean cloth.
• loose hardware,
3. WarninG! if the supply cord of this air
• misalignment or binding of moving parts, compressor is damaged, it must be replaced
• cracked or broken parts, only by a qualified service technician.
• damaged electrical wiring, and
• any other condition that may
affect its safe operation.

Maintenance Schedule
Following are general guidelines for maintenance checks of the Air Compressor.

note: The environment in which the Air Compressor is used, and the frequency of use will affect how
often you will need to check the Air Compressor components and perform maintenance procedures.

OpEratiOn
Daily: Weekly:
a. Make sure all nuts and bolts are tight. a. Inspect Air Filter.
b. Drain moisture from air tank.
Monthly:
c. Check for abnormal noise or vibration.
a. Inspect Safety Valve.
d. Check for air leaks.*
e. Wipe off any oil or dirt from the Air Compressor.
MaintEnancE

* To check for air leaks, apply soapy water to joints while

the Air Compressor is pressurized. Look for air bubbles.

Item 64592 64596 For technical questions, please call 1-888-866-5797. Page 9
 Draining Moisture from air tank
The Moisture Drain is located under the Tank. It must be used daily to release all trapped air and
moisture from the Tank. Doing this will eliminate condensation and prevent tank corrosion.

1. Turn the Power Switch off. 3. When all the pressure and moisture is released,
close the Moisture Drain.
SaFEty

2. Turn the Drain Valve to open it.

air Filter Maintenance

1. Remove Cover and Filter. Check 2. cleaning:
Filter for accumulated dirt. a. To prevent injury from dust and debris,
air inlet wear ANSI-approved safety goggles,
Filter cover NIOSH-approved dust mask/respirator,
and heavy-duty work gloves. In a
well-ventilated area away from bystanders,
use pressurized air (no more than 15 PSI)
to blow dust out of the filter.
inStallatiOn

b. Replace the clean filter. Replace the Cover,

making sure the Tube is facing down.
air inlet
Filter 3. replacements:
tube a. Air Inlet Filter only:
Paper Filter Element 2-1/4″ Outer Diameter.
b. Air Inlet Filter Assembly:
Inlet Filter Silencer Male 1/4″ NPT.
OpEratiOn
MaintEnancE

Page 10 For technical questions, please call 1-888-866-5797. Item 64592 64596
troubleshooting
problem possible causes likely Solutions
Compressor does 1. Tank(s) already pressurized. 1. No problem. Compressor will start when needed.
not start or restart 2. Power cord not plugged in properly. 2. Check that cord is plugged in securely.
3. Incorrect power supply. 3. Check that circuit matches compressor requirements.

SaFEty
4. No power at outlet. 4. Reset circuit breaker, or have outlet
serviced by a qualified technician.
5. Thermal overload switch tripped. 5. Turn off Compressor and wait for it to cool down.
Press reset button. Resume operation.
6. Building power supply circuit tripped 6. Reset circuit or replace fuse. Check for low voltage conditions.
or blown fuse. It may be necessary to disconnect other electrical appliances
from the circuit or move the compressor to its own circuit.
7. Cord wire size is too small or 7. Use larger diameter or shorter extension cord or
cord is too long to properly eliminate extension cord. See Recommended Wire
power compressor. Gauge for Extension Cords in Safety section.
8. Compressor needs service. 8. Have unit inspected by a qualified technician.
Compressor builds 1. Incorrect power supply. 1. Check that circuit matches compressor requirements.
pressure too slowly

inStallatiOn
2. Working environment too cold. 2. Move compressor to a warmer location.
3. Safety valve leaking. 3. Listen for air leaking from valve.
If leaking, replace with identical valve with same rating.
DO nOt SEal Or taMpEr WitH SaFEty ValVE.
4. Loose fittings. 4. Reduce air pressure, then check all fittings with a soap solution
for air leaks and tighten as needed. Do not overtighten.
Compressor not 1. Air filter needs cleaning/replacing. 1. Check inlet filter.
building enough Clean and/or replace as needed.
air pressure 2. Check Valve needs service. 2. Have technician clean or replace, as needed.
3. Compressor not large enough for 3. Check if accessory CFM is met by Compressor.
job. If Compressor cannot supply enough
air flow (CFM), use a larger Compressor.
4. Loose fittings. 4. Reduce air pressure, then check all fittings with a soap solution
for air leaks and tighten as needed. Do not overtighten.
5. Hose or hose connections 5. Replace with wider hose and/or hose connections.
too narrow.

OpEratiOn
6. High altitude reducing air output. 6. Higher altitudes require compressors with greater output.
Overheating 1. Air filter needs cleaning/replacing. 1. Check inlet filter.
Clean and/or replace as needed.
2. Unusually dusty environment. 2. Clean and/or replace filter more often or
move unit to cleaner environment.
3. Extension cord used. 3. Eliminate extension cord.
Compressor 1. Loose fittings. 1. Reduce air pressure, then check all fittings with a soap solution
starts and stops for air leaks and tighten as needed. Do not overtighten.
excessively 2. Compressor not large 2. Check if accessory SCFM is met by Compressor.
enough for job. If Compressor cannot supply enough
air flow (SCFM), use a larger Compressor.
Excessive noise Loose fittings. Reduce air pressure, then check all fittings with a soap solution
for air leaks and tighten as needed. Do not overtighten.
Moisture in Too much moisture in air. Install inline air filter/dryer, and/or relocate
discharge air to less humid environment.
MaintEnancE

Safety Valve “pops” Safety valve needs service. Pull on the ring on the Safety Valve. If it still pops, replace.
Air leaks from Loose fittings. Reduce air pressure, then check all fittings with a soap solution
pump or fittings for air leaks and tighten as needed. Do not overtighten.
Air leaks from tank Defective or rusted tank. Have tank replaced by a qualified technician.
Drain moisture from tank daily to prevent future corrosion.

Follow all safety precautions whenever diagnosing or servicing the compressor.

Disconnect power supply before service.

Item 64592 64596 For technical questions, please call 1-888-866-5797. Page 11
 parts list and Diagram

plEaSE rEaD tHE FOllOWinG carEFUlly

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
SaFEty

IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

64592 parts list

part Description Qty part Description Qty
inStallatiOn

1 Screw 8 38 Screw 4
2 Flat Washer 8 39 Pump Head Cover 2
3 Pump Head 2 40 Pump Head Cover Clamp 2
4 Screw 4 41 Shock Pad 4
5 Range Limiter 4 42 Lock Nut 4
6 Valve Block 4 43 Nylon Pipe 1
7 Seal 2 44 Lock Nut 1
8 Valve Board 2 45 Sleeve 1
9 Valve Block Clamp 2 46 Lining 2
10 O-Ring 2 47 Elbow 1
11 Screw 2 48 Flexible Tube 1
12 Cylinder 2 49 Check Valve 1
13 Piston Cap 2 50 Thermal Reset Capacitor 1
14 Piston Ring 2 51 Screw 2
15 Connecting Rod 2 52 Thermal Reset Cover 1
16 Screw 4 53 Protector 1
17 O-ring 4 54 Bolt 4
OpEratiOn

18 Tube 2 55 Cushion 4
19 Screw 6 56 Foot Pad 4
20 Ground 1 57 Tank 1
21 Fan Housing 2 58 Drain Valve 1
22 Fan 1 59 Nut 2
23 Screw 2 60 Joint 1
24 Crank 2 61 Screw 2
25 Bearing 2 62 Safety Valve 1
26 Left Crankcase 1 63 Regulator 1
27 Bearing 2 64 Pressure Gauge 2
28 Rotor 1 65 Quick Connect 1
29 Stator 1 66 Control Panel 1
30 Spring Gasket 4 67 Bolt 6
31 Bolt 4 68 Pipe 1
32 Right Crankcase 1 69 Elbow 1
33 Spring 2 70 Power Cord Buckle 3
MaintEnancE

34 Fan 1 71 Power Switch 1

35 Pump Head 2 72 Swivel Joint 1
Air Inlet Filter Silencer 73 Swivel Joint Nut 1
36 1 74 Gasket 1
Male 1/4" NPT
37 Air Inlet Filter Tube 1 75 Handle Sleeve 1
76 Power Cord 1

record product’s Serial number Here:

note: If product has no serial number, record month and year of purchase instead.

note: Some parts are listed and shown for illustration purposes only, and are not available individually
as replacement parts. Parts may not be interchangeable. Specify number when ordering.

Page 12 For technical questions, please call 1-888-866-5797. Item 64592 64596
64592 assembly Diagram

38

39

SaFEty
40 35

36
1
2 37
3
4 17 18 76
5
6

inStallatiOn
7
8
6
9
4
10
11
12
13
34
14 33
15
16 32
31
68 59 69
30
29
28 70
27
26 71
25
24
23 41 66
22

OpEratiOn
21 72
42 75 67
20 73
19 74

43
44 65
45
46
64
47 62
63
61
48 60
59
49

58
MaintEnancE

57
50
51 56
52 55
54

53

Item 64592 64596 For technical questions, please call 1-888-866-5797. Page 13
 64596 parts list
part Description Qty part Description Qty
1 Screw 8 40 Screw 2
2 Flat Washer 8 41 Pump Head Cover 4
3 Pump Head 2 42 Inlet Filter Silencer Male 1/4″ NPT 1
4 Seal 2 43 Pipe 1
SaFEty

5 Screw 2 44 Power Cord 1

6 O-Ring 4 45 Control Panel 1
7 Tube 2 46 Bolt 6
8 Range Limiter 2 47 Pressure Gauge 2
9 Valve Block 4 48 Screw 1
10 Valve Board 2 49 Regulator 1
11 Valve Block Clamp 2 50 Joint 1
12 Screw 2 51 Lock Nut 2
13 O-Ring 2 52 Quick Connect 2
14 Cylinder 2 53 Safety Valve 1
15 Screw 2 54 Handle Sleeve 1
16 Piston Cap 2 55 Bolt 4
17 Piston Ring 2 56 Lock Nut 4
inStallatiOn

18 Connecting Rod 2 57 Drain Valve 1

19 Gasket 2 58 Frame 1
20 Fan Cover 2 59 Foot Pad 4
21 Washer 2 60 Washer 4
22 Fan 1 61 Bolt 4
23 Shock Pad 4 62 Power Switch 1
24 Screw 4 63 Joint 1
25 Crankcase 1 64 Elbow 1
26 Screw 2 65 Screw 2
27 Bearing 2 66 Thermal Reset Cover 1
28 Rotor 1 67 Thermal Reset Capacitor 1
29 Lock Nut 4 68 Plug 1
30 Stator 1 69 Elbow 1
31 Spring Gasket 4 70 Lining 2
32 Bolt 4 71 Pipe 1
33 Lock Nut 4 72 Sleeve 1
OpEratiOn

34 Power Cord Buckle 4 73 Lock Nut 1

35 Crankcase 1 74 Pipe 1
36 Screw 4 75 Flexible Tube 1
37 Bearing 2 76 Check Valve 1
38 Crank 2 77 Tank 1
39 Fan 1 78 Pump Head 1
MaintEnancE

record product’s Serial number Here:

note: If product has no serial number, record month and year of purchase instead.

note: Some parts are listed and shown for illustration purposes only, and are not available individually
as replacement parts. Parts may not be interchangeable. Specify number when ordering.

Page 14 For technical questions, please call 1-888-866-5797. Item 64592 64596
64596 assembly Diagram

SaFEty
inStallatiOn
OpEratiOn
MaintEnancE

Item 64592 64596 For technical questions, please call 1-888-866-5797. Page 15
 limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • pO Box 6009 • camarillo, ca 93011 • 1-888-866-5797