Husco PDF
Husco PDF
Husco PDF
Page 2
Model 6000
The Model 6000 sectional valve is a directional control valve designed for use with parallel,
conventional and serious circuit hydraulic systems, of open or closed center types. Model
6000 inlets, mid-inlets, outlets and spool sections provide a compact envelope to save
space.
Standard spool types include single acting, double acting, motor and double acting float,
with non-standard custom designed spools available.
Most design requirements can be met with a variety of work port options and end
mechanisms.
Features
“Low effort “ spools
“Zero leak spool seals } see page 4.
4000 psi maximum operating pressure-see page 6.
Open center or closed center operation.
Hard chrome plated spools.
Load check in each section.
Single “low pressure” O-ring sealing between sections.
Precision metering.
Options
Spring Centered;
Detent-single or multi position;
4th Position float;
Hydraulic pilot operated;
Automatic kickout;
Magnetic detent*.
Auxiliary Valves:
Regenerative spools*
Specialized spools*
Consult Factory.
3
Page
The term “Low Effort” was associated with The combined effect of both notch types
this spool not only reduces the flow forces the
Type as result of the successful design efforts flow forces for easier spool movement
to reduce the variety of flow forces on the and with less operator fatigue, it also
spool during operation. provides a spool with an increased
metering band for superior control.
The machined notch design in detail A directs Especially during multifunction
the fluid entering the spool land area in such operations
a way as to create a reactionary force on the
spool that reduces the force created by the For the reasons above and many years
high velocity. The machined notch in detail B of proven successful applications of
cushions the exhausting fluid from the land “low effort” spool type design. Model
area by directing the initials flow jet back 6000 spool sections equipped with “low
against the housing land when the grooves effort “ type spools became the obvious
are first exposed, then vertical to the spool choice to feature in the Model 6000
axis as the groove completely opens. Catalog.
Technical Data
Flow rating (nominal)…..35 U.S. gpm (132 lpm) Maximum number of spool sections (any
combination of) per valve assembly……….10
Maximum Rated Operating pressure
Parallel Spool Sections…… 4000 psi (276 bar)* Maximum outlet per pressure……250 PSI
Conventional Spool Sections…. Consult Factory
We reserve the right to amend these
(Method of verifying rated fatigue pressure of the specifications at any time without notice. The
pressure containing conforms to NFPA only warranty applicable is our standard written
recommended Std. warranty. We make no other warranty,
NFPA/2.6-1974 Category 1/90) expressed or implied.
7
Page
Inlet Section Assemblies
With Auxiliary Port For Main Relief Valve.
End Inlet And Side Gage Port (Plugged)
INLET SECTION
PORT SIZE (PART NUMBER
(51055-R.V.)
SAE #16 6001-J11
PORT SIZES
INLET OUTLET INLET SECTION PART NUMBER (51055 R.V.)
TOP END TOP END
SAE 12 NONE SAE 16 NONE 6001-D100
SAE 12 SAE 16 SAE 16 SAE 16 6001-D102
PORT SIZES
INLET SECTION PART NUMBER (51055 R.V.)
INLET OUTLET
SAE 12 SAE 16 6001-M21
------------------------------------------------------------------------------------------------------
Mid-inlet Combiner Option
To combine inlet flow order this check valve assy and install in “A” option port of mid-inlet
10
Page
Mid-Inlet Separate Flow Option
To separate inlet flow order this pipe plug and install into “B” port option and also this
SAE plug and install into “A” Port option
11
Page
Parallel Circuit Manually Operated Spool
Section
Features HUSCO Patented “Low Effort”
Spool and “Zero Leak” spool seals
SPRING
51054 D10-200 6002-J433 6002-J387
CTR
SPRING
CTR
FLT IN 51476 D10-200 6002-J154 6002-J394
NEUTRAL
(MOTOR)
3 POS
DETENTED
FLT IN 51476 D11-100 6002-J328 6002-J395
NEUTRAL
(MOTOR)
3 POS, - 3 WAY
SPRING
CTR
(SINGLE 51425 D10-200 6002-J332 Consult HUSCO
ACTING)
13
Page
Parallel Circuit Hydraulic Remote (Oil Pilot Operated)
Spool Section Assemblies
Features HUSCO Patented “Low Effort Spools”
SPRING
CTR
51054 D12-109 6002-J631 6002-J605
SPRING CTR
FLT IN
NEUTRAL 51476 D12-109 6002-J632 6002-J662
(MOTOR)
Approximate pilot pressure vs spool travel Used in section 2 oof the valve assembly specification
20 PSI ------Spool starts to shift sheet (pg. 33)
80 PSI ----- Flow begins at work port
Use with HUSCO manual hydraulic controller:
360 PSI ----Full shift, full work port flow STD section type: P/N – 7470-A15 (1 spool operation)
1000 PSI ---Maximum pilot pressure STD. joystick type: P/N 7480-19 (2 spool operation)
14
Page
Conventional Circuit Manually Operated (Tandem)
Spool Section Assemblies
Feature HUSCO Patented “Low Effort” Spools - And “Zero Leak” Spool Seals
WITH 51055
WITH NO AUX. STYLE AUX
END VALVE PORTS
SPOOL AND END MECHANISM SPOO PORTS
MECHANIS
IN L
M
OUT P/N
KIT P/N
SPRIN
51054 D10-200 6002-K142 6002-K140
G CTR
SPRING
CENTER
DETENT IN
53169 N/A 6002-W3 6002-W23
& OUT
(AUTO-KICK
OUT)
Standard spring centering forces (Spring Used in section 2 of the valve assembly
P/N: 3329B) = 37 lbs (Doesn’t apply to specification sheet (Pg 33)
auto-K.O. section)
Weight: Aprox 13.21 lbs (5.99 kg) See page 7 for additional dimensional
information
15
Page
End Outlet/Turnaround - Outlet Section Assemblies
Weight:
approx. 9.44 lbs (4.28 kg)
To create a closed center circuit. Plug With 53203 hollow hex plug installed in
power beyond port(s) and install shut-off auxiliary port, all ports. All ports are
plug in auxiliary port common to outlet
19
Page
Relief Valve Assemblies
High Performance Relief Valve Assembly: 51055-22
51055-22
Preset at factory to 2000 psi
PSI range from 600-7000 psi
Manually adjustable
20
Page
Auxiliary Valve and Tie Rod Information
Anti-Cavitation Check Valve
The anti-cavitation check valve opens The ventable anti-cavitation check valve opens
when L.P. passage pressure exceeds when the L.P. passage pressure exceeds the
the H.P passage pressure. H.P. passage pressure or when the vent port is
opened to tank.
R.V. STYLE P/N: TORQUE R.V. STYLE P/N: TORQUE
51055 5375-F 43-53-FT-LBS 51055 5375-H 43-53-FT-LBS
-----------------------------------------------------------------------------------------------------
Shut-off Plug Assembly Model 6000 TIE ROD KITS
NO OF
P/N:
SECTIONS
6246-41 1
6246-2 2
6246-43 3
The shut off plug is used to shut off L.P. passage from the 6246-44 4
H.P. passage in all the aux valve ports. It is used to plug the 6246-45 5
aux valve port when an aux valve is not required. The shut-
off plug is also used in the outlet section to activate the 6246-46 6
power beyond port(s). 6246-47 7
6246-48 8
R.V. STYLE P/N: TORQUE
6246-49 9
51055 52810 43-53-FT-LBS
------------------------------------------
Standard SAE Plug and O-Ring
DESCRIPTION P/N: TORQUE
*12 SAE 11210 66-82 FT-LBS
*12 SAE 11215 66-82 FT-LBS
*16 SAE 11270 94-116 FT-LBS
22
Page
End Mechanism Kit
For Parallel and Conventional Circuit Sections
3 Position. 4 Way
Double Acting Spring
Centered
KIT #D10-200
For serious circuit sections use, KIT #D10-104 (P/N 4156 AND 4159 REPLACE P/N 3328)
3 Position. 4 Way
Double Acting
Detent
KIT #D11-100
FOR SERIES CIRCUIT USE: KIT #D11-116 (P/N 51509 AND 4159 REPLACE P/N 3343)
23
Page
4 Position. 4 Way
Double Acting Spring
Centered Detent in Float
KIT #D11-204
PART
DESCRIPTION QTY.
NO.
60-210 O-RING 1
3028 O-RING 1
3084 BALL 4
3391 BALL 1
3396 SEAL PLATE 1
3345 CAP 1
3346 DET. SLEEVE 1
3347 DET, PLUG 1
3348 SNAP RING 1
3349 SPRING SEAT 2
3371 DET. PIN 1
3372 SPRING 1
3373 SPRING 1
3324 CAP SCREW 2
4137 WIPER 1
*Not for Conversion
3326 SPACER 1
24
Page
End Mechanism Kits
-Not for Series Sections-
Hydraulic Remote (Oil Pilot Operated)
Auto-Kickout Setting
and Adjustment
Adjustments to the
auto-kickout valve
section are made when
integrated within a
hydraulic circuit.
1. Install a pressure gage in the valve assembly inlet or cylinder port line which is in
communication with the auto-kickout valve section to be adjusted.
2. With the hydraulic system off, shift auto-kickout valve section to be detented position.
3. Active the hydraulic system at a reduced pressure below that of the desired setting. Let the
cylinder bottom out or plug the cylinder port to allow pressure build-up for kickout activation.
Slowly increase the hydraulic system pressure (the main system relief may be used for the
purpose) until the auto-kickout activates and spool returns to the center neutral position. Do
not exceed system capability. Note the pressure reading at time of kickout: this will
determine its current setting. Standard factory setting. If not specified, is 2000 PSI.
4. To make adjustments, remove rubber plug (P/N 4938) from end cap to access adjustment
screw (P/N 4933-1). With hydraulic system off, turn adjustment screw clockwise (in) to
increase the pressure setting. Counterclockwise (out) to decrease pressure setting. One
revolution of the adjustment screw is approximately equal to 650 PSI change in the kickout
pressure. Repeat procedure #3 above until desired setting is achieved. Adjustment range is
1000-2600 PSI. Run a few cycles to assure setting consistency, replace rubber plug. Note:
Final main relief setting must be at least 250 PSI higher than the highest auto-kickout setting
in the system.
Caution: To avoid damaged or lost parts do not remove adjustment screw.
(For reference, the adjustment screw has approximately 15 full turns of thread engagement before it
“bottoms out.” The kickout adjustment range is within the last 5 full turns before the “bottom out”
26
condition occurs.)
Page
Spool End Orientation
(Consult cable manufacturer for further information)
CABLE CONNECTORS
MANUFACTURER KIT P/N
CABLERAFT INC. 180-100-002
FELESTED 59103
MORSE CONTROLS 303031
----------------------------------------------------------------------------------------------------------------------------
Basic Casting Identification
(Non-Servicable)
Note:
Casting options shown
are represented in this
catalog.
Contact HUSCO for other
available options.
-------------------------------------------------------------------------------------------------------------------------
To perform service, clean the surrounding area and remove the complete relief valve
cartridge. Examine the seat in the main valve housing and if grooves or ridges are present,
the valve must be returned to HUSCO for re-machining.
The design of the poppet and its seat provides positive seating and very seldom requires any
maintenance. Therefore, the pilot section can be removed from the cartridge housing without
disturbing the setting. With it will come the check valve poppet and other internal parts.
These are easily disassembled and should be smooth and free of nicks, scratches or
grooves. Examine O-rings and back up washers for any damage and replace if necessary.
All moving parts should slide freely, with only seal friction being present.
After inspecting and cleaning, immerse all parts in hydraulic oil and re-assemble. Since
pressure setting was not disturbed, unit can be tested for proper functioning under actual
working conditions.
If operating difficulties indicate that the pilot poppet is leaking or sticking, remove internal
parts of the pilot section, and follow the same procedure as above plus follow “How to set
Pressure” previously discussed.
If unit still does not function properly, you may wish to return the cartridge to HUSCO.
Shut-off Valve
Shut-off valves are available to fit most work
port and main relief valve machining locations.
31 Page
Appendix 6
Assembly Procedures for the HUSCO 6000 Valve
spools)
Page
Appendix 7
4 AUXILIARY 5 LEVERS
VALVES
SECTIONS AUX. “A” AUX. “B” ASSEMBLY P/N
P/N: INLET END COVER PORT PLUGS
SEE LISTING OF PLUG P/N `S BELLOW
INLET END 6001-
1
COVER _____ TOP IN: _______ TOP OUT: __________________
PSI:
END IN: ______ END OUT: __________________
FUNCT: P/N: P/N:
600__-___
TIE-ROAD KIT 6246-41 PSI: PSI:
FUNCT: P/N: P/N:
600__-___
TIE-ROAD KIT 6246-42 PSI: PSI:
OR MID-
INLETS
P/N:
END P.B :_________ END OUT. :___________________
COMMENTS:
TIE ROD TORQUE: LARGE DIA. 74 FT.LBS. SMALL DIA. 48FT. LBS.
Page
Page 34
CONTROL FOCUSED • TECHNOLOGY DRIVEN
MODEL 5000
SECTIONAL VALVE
5000 VALVE SERIES
MO D EL 5000
SECTIO N A L CU TAWAY
PARALLEL CIRCUIT
SPOOL SECTION CUTAWAY
“B” Work Port
“A” Work Port
Work Port Feeder
Core or “Bridge” Auxiliary Port – See
Pages 20-22 for
Parallel Passage Work Port Options
Since 1946, HUSCO International has established itself as the resource OEM engineers rely on for help designing
high quality, innovative, customized products that meet precision motion control requirements. This catalog fully
illustrates the component features and options you need to specify, build and service a Model 5000 sectional body
directional control valve.
Designed for hydraulic systems, the Model 5000 valve line is made from an assortment of valve component
sections and options that deliver the desired control valve circuit to match your specific application.
FEATURES
• 3000 psi operating pressure rating (207 bar)
OPTIONS
• High pressure carryover (Power Beyond)
• Lock-out spool section (Built-in pilot operated check valve section)
• Mid-inlet flow combiner or separator
• Left-hand spool sections*
• Parallel, Conventional and Series circuitry
• End mechanisms:
– Spring centered
– Detent – single or multi-position
– 4th position float
– Hydraulic remote
– Pneumatic remote
– Automatic kick-out
• Auxiliary valves:
– Pilot-operated, anti-cavitation check combination; relief cartridges
– Anti-cavitation; cartridges
• Regenerative spools*
3
• Specialized spools*
* Consult HUSCO
TABLE OF C ONT E N T S PA G E
APPENDICES
APPENDICES
Appendix 1 Automatic Kick-Out Feature (ordering information pg. 15) 28
Appendix 2 Spool End Orientation/Cable Connectors 29
Appendix 3 Basic Casting Identification 29
Appendix 4 52250 Style Lever Parts Listing 30
4
Appendix 5 P.O. Relief and Anti-Void Operation 31
Appendix 6 P.O. Relief and Anti-Void Maintenance Procedure 32
Appendix 7 Valve Assembly Procedure 33
Appendix 8 Valve Assembly Specification Sheet 34
PRES S UR E DR O P C U R V E S
AND T E C HNIC A L D ATA
6
I NLE T S E C T ION A S S E M B L I E S
10
11
WEIGHT: APPROX. 5.1 LBS. [2.3 kg] **WEIGHT: APPROX. 5.4 LBS. [2.4 kg]
PA RA L L E L C IR C U I T M A N U A L LY O P E RATED
LOCK- OUT S P O O L S E C T I O N A S S E MBLY
12
13
14
15
WEIGHT: APPROX. 5.1 LBS. [2.3 kg] **WEIGHT: APPROX. 5.6 LBS. [2.5 kg]
SERI E S C IR C UI T M A N U A L LY O P E R ATED
SPOOL S E C T IO N A S S E M B L I E S
16
END OUTLET/TURNAROUND
(OPEN-CENTER SYSTEM)
POWER BEYOND/CLOSED-CENTER
17
U NI V E R S AL OU T L E T / P O W E R B E Y O N D O PTIO N
SECT ION AS S E M B L I E S
18
OUTLET INLET
PARALLEL PASSAGE
MAIN RELIEF
THRU NEUTRAL
PASSAGE
LOW PRESSURE OR
TANK PASSAGE
PARALLEL PASSAGE
FROM LAST PARALLEL
SPOOL SECTION
WILL END HERE THRU
NEUTRAL
HIGH PRESSURE PASSAGE
OUTLET PORT
POWER BEYOND
PORTS
LOW PRESSURE OR
TANK PASSAGE
20
REL IE F VALV E A S S E M B L I E S
21
A UX IL IAR Y VALV E A N D T I E R O D I NFO RMATIO N
22
LEVE R AS S E M B L I E S
23
LEVE R AS S E M B L I E S
24
EN D M E C HANI S M K I T S
25
EN D M E C HANI S M K I T S
26
EN D M E C HANI S M K I T S
FLOW RESTRICTORS
27
A PPE NDIX 1
A UTOM AT IC K I C K - O U T F E AT U R E
The aut
mec
release the spool to the center position at a pre-determined settable cylinder port pressure.
The illustration below identifies the working components of the auto kick-out mechanism. The auto kick-out mechanism is not available in
kit conv
maintenance procedures.
A PPE NDIX 3
BAS IC C AS T IN G I D E N T I F I C AT I O N
29
A PPE NDIX 4
LEVE R AS S E M B L I E S – PA R T S L I S T I N G
30
A PPE NDIX 5
The oil pressure in the high pressure port “HP” has reached the setting of the
pilot poppet spring force and unseats the pilot poppet “E.” Oil flows around
the poppet – through the cross drilled holes and to the low pressure area “LP.”
The loss of oil behind Poppet “C,” effected by the opening of pilot
poppet “E,” causes poppet “C” to move back and seat against
pilot poppet “E.” This shuts off the oil flow to the area behind
relief valve poppet “D,” and causes a low pressure area internally.
AS ANTI-VOID
The anti-void unit supplies oil to the high pressure port “HP” when
cavitation has occurred. A lower pressure exists in the port “HP”
compared to the low pressure chamber “LP.” The difference between
the effective area of diameter “A” and “G” causes imbalance of the
check valve poppet “K” which unseats, thus allowing oil from the
low pressure chamber “LP” to enter the port “HP” and fill the void.
AS SEPARATE ANTI-VOID
The anti-void check valve opens when cavitation occurs in the high
pressure port “HP” and supplies oil from the reservoir “LP” to help fill
this void. The poppet “M” is held on its seat by the port pressure “HP,”
acting on the larger area behind the O-ring. When pressure “HP” drops
below atmosphere, the tank pressure “LP” operating on the annular
area A1-A2 will overcome the port pressure “HP” and the spring force
to open the poppet. When the void is eliminated the spring will return
the poppet which will then be tightly seated by the port pressure “HP.”
31
MA INT E NANC E P R O C E D U R E
32 SHUT-OFF VALVE
Shut-off valves are available to fit most work port
and main relief valve machining locations.
2. Assemble tie rod nuts to one end of each tie rod with one
or two threads showing. Insert tie rods through tie rod holes
of inlet (larger tie rod at top). Lay inlet on end with tie rods up,
place O-ring into position.
Final torque the two 1/2” nuts to 14 ft-lb; final torque the 9/16”
nut to 33 ft-lb. Check for proper spool movement.
33
GENERAL ASSEMBLY NOTES:
A. Lever assemblies can be installed on section before or after complete
valve assembly.
B. The load check and spring may be omitted from assembly in certain conditions
(i.e., motor spools).
APPE NDIX 8
34
APPE NDIX 8
CO NT R OL F OC U S E D - T E C H N O L O G Y D RIVEN
For over 50 years, HUSCO International has been designing and producing some of the
most important custom hydraulic and electrohydraulic products in the construction,
forestry and material handling industry. Today HUSCO control products can be found on
a variety of leading off-highway equipment including: Caterpillar, CNH, Crown, Daewoo,
Deere & Company, Hyundai, JCB, Jerr-Dan, JLG, Komatsu, Kubota, Liebherr, Manitowoc
Crane Group, NACCO, Volvo, Terex, just to name a few.
Dedicated to meeting and exceeding the changing control needs of the off-highway
market for today and well into tomorrow, HUSCO employs an extensive engineering staff
capable of designing customized, cost-effective solutions to maximize the efficiency,
productivity, controllability and reliability of vehicles.
And with vehicle fit-up and testing capabilities, we’re able to design, install and test
valve configurations at HUSCO facilities, reducing product development time while
optimizing vehicle performance through iterative testing.
With manufacturing facilities in North America, Europe and Asia, we continue to expand
as we work with international partners in South America, Korea, Japan, India, South
Africa and Australia to bring you any product you need, anywhere in the world.
CONTROL FOCUSED TECHNOLOGY DRIVEN