Metal Enclosed Busduct

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METAL ENCLOSED BUSDUCT

Definition
Metal enclosed busduct is an assembly of busbars with
associated connections, joints and insulator supports within
an earthed metal enclosure.

Classification
• Non-Segregated
• Phase Segregated
• Isolated Phase
Application

• Connection between Generator and Generator


Transformer;

• Connection between Transformer and Switchgear;

• Connection between one Switchgear to another


Switchgear.

• Economical point of view: When the current rating


required is high and length is short.
Non-Segregated Phase Busduct

• Air is the only insulating medium between three


phases.

• Recommended up-to 660V systems with current


ratings up-to 4000A.

• Specifically use for connection between secondary side


of distribution transformer and LV switchgear.
6.6kV, 2000A , 40KA for 3 Sec

6.6/0.433kV 6.6/0.433kV
2500 KVA 2500 KVA

NSPB
415V, 4000A, 50KA for 1 Sec
Phase-Segregated Busduct

• Insulated phase barriers are provided;

• On high voltage systems up-to 6.6kV with current


ratings up-to 4000A.

• Specifically use for connection between secondary side


of Power / distribution transformer and MV
switchgear, tie between MV switchgear.
Isolated Phase Busduct

• Separate enclosure for each;

• On systems 11kV and higher with current ratings over


4000A.

• Specially for generator leads (current>400A), IPBDs are


recommended.
IPBD

Continuous Non-Continuous

• Up-to 8000A rating may be left to the manufacturers of


busduct & the selection based on availability,
optimisation of capital cost & loss evaluation.

• Current rating over 8000A, only continuous type is


recommended to minimise the inductive heating of
supporting structures etc. & associated losses.
Typical arrangement of continuous type of Isolated Phase Bus Duct
Typical discontinuous type of Isolated Phase Bus Duct
220kV Switchyard

GT-3
315 MVA
235/16.5kV
220kV Switchyard
ST-3
40/25/25 MVA
UT-3 220/6.9/6.9kV
TO EXCT
40/25/25 MVA
TRAFO
16.5/6.9/6.9kV
Generator
250 MW R R
R R
16.5kV

6.6kV SWGR UB-3A UB-3B SB-3A SB-3B

IPBD
SPBD
Voltage Rating of the Busduct
Voltage class of the Busduct may be selected from one of the following
standard ratings and shall be at least equal to the maximum voltage
rating of the associated equipment:

0.66, 3.6, 7.2, 12, 24 and 36kV

Continuous Current Rating


Rated r.m.s. continuous current carrying capacity shall be at least equal
to the maximum current capability of the associated equipment (Which
may be higher than nominal rated current) rounded off to the nearest
higher standard current rating of the busduct.
Preferred standard current ratings are 100, 250, 400, 630, 800, 1250,
1600, 2000, 3150, 4000, 5000, 6300, 8000, 10000, 12500 and 15000A.
Short time Current Rating
Rated r.m.s. short time current ratings of the busbar shall correspond to
the fault level of the system. The time shall take into consideration the
operating time of backup protective devices on the incoming side but
the duration shall not be less than 1 sec.

Momentary peak current rating shall be 2.55 times the short time r.m.s.
current rating of the busduct.
Temperature rise
Voltage The temperature rise of the conductor shall be as per IS-8084.
Also the temperature of the busduct shall not exceed 2500C while
carrying the specified short circuit current for 1 sec when fault occurs, at
the operating temperature.
Bus support Insulator
Busbar support insulators are enclosed, the creepage distances & height
of insulators shall be the highest feasible and shall not be less than those
for heavily polluted atmosphere as per IS:2544 & IS:5350 (Part-I)
respectively to allow for dust accumulation and moisture condensation
which can occur. Station/Post type insulator shall be used for supporting
buses in metal enclosed busduct.

Terminations
Flexible connections such as braided or laminated flexible joints for
conductors and rubber bellows for enclosures shall be used for
termination of busuct at the terminal of generator, transformer,
switchgear etc. and similar flexible connections for conductors and
metallic or rubber bellows with metallic shorting for enclosures shall be
used in the run of the busuct such that they allow for vibrations &
thermal expansion and do not impose any stress on terminal and
bushings.
Cooling
Busduct shall be normally natural cooled (AN). Forced cooling may be
considered beyond 10000A rating as per IS:8084.

Material for Bus and Enclosure


•. Bus bar shall be either of copper or aluminium
conductor.

• Copper conductor shall be of hard drawn (HD), high


conductivity conforming to IS:613.

• Aluminium conductors shall be of aluminium alloy


grade 63401WP conforming to IS:5082.
• Material of enclosure for segregated & non-segregated
type busduct shall be mild steel or aluminium.

• If the location where the busduct (Where mild steel


are used for enclosure ) is to be installed is having
corrosive atmosphere, it shall be galvanised after
fabrication or it shall be painted preferably with epoxy
based paint.

• For isolated phase type of busduct, the enclosure


material shall be of aluminium alloy grade 63401WP
conforming to IS:5082.
Popularity of Aluminium Busduct over copper busduct:

• Aluminium is cheaper to use than copper.

• Aluminium has les than one-third the density of


copper. Weight of aluminium bus bar only half as much
as copper bar of equal current capacity. The light
weight of aluminium is of advantage in other ways too:
for instance, it allows easier handling, transportation &
erection.

• Outstanding resistance to corrosion, thus permitting its


widespread use in electro-chemical & electroplating
process where the atmosphere is highly corrosive.
• “Self-stifling” property.

• Nevertheless, Aluminium is the cheapest Non-


magnetic metal. Hence suitable material for enclosure
also.
Busduct- Electrical Parameter
TABLE-III
BUSDUCTSUPPORTING INSULATOR & SEAL OFF BUSHING
(BASED ON IS:2544 & IS: 5350 PART I)

* Note: Not available for Seal off bushing


Reference

• TCE Design Guide

• INDAL Aluminium Bas bar

• IS: 8084-1976 (Specification for interconnecting


busbars for AC voltage above 1kV up to and including
36kV)

• ANSI-C37-20

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