Catalogue Card: Hydroster LTD

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HYDROSTER Ltd.

Na Ostrowiu Str. 1
80-958 Gdańsk
Phone: (48 58) 307 12 90, fax (48 58) 307 12 92, e-mail: [email protected]

CATALOGUE CARD
SCREW PUMPS

1. Screw pump ACE KKA-11126/01.99 page 1


2. Screw pump ACG KKA-11131/01.99 page 11
3. Screw pump ACF KKA-11141/02.99 page 23
4. Screw pump ABQ KKA-11130/04.99 page 39
Catalogue card KKA-11126/01.99

Screw Pump It replaces : DR-01/2403.000


ACE page 1/49

1. PRODUCTION PROGRAMME

The production programme of low-pressure screw pumps in “HYDROSTER” – Gdańsk


includes:

Type of pump ACE ACG ACF ABQ


Max. discharge pressure
1,6 1,6 1,6 1,0
MPa
Flow range l/min 8 ¸ 160 60 ¸ 780 350 ¸ 2800 1500 ¸ 5700
Number of geometrical
2 4 7 4
displacements
Viscosity range cSt 2 ¸ 1500 2 ¸ 1500 2 ¸ 3800 2 ¸ 1500
-10 ¸ 155 -10 ¸ 155 -10 ¸ 130 -10 ¸ 90
O
Fluid temperature range C

The mentioned types of screw pumps are three-screw pumps. Pumps are equipped with
adjustable safety valves. The pump shaft is sealed by mechanical sealing, built acc. to
DIN 24960.

2. DESIGN

Low-pressure screw pumps are designed for operation with different working fluids, such as:
hydraulic oils, lubricating oils, transformer oils, light and heavy diesel oils, fuel oils and other
non-aggressive fluids of lubrication properties. Working fluids cannot cause corrosion of steel
and cast iron elements and they cannot react with fluorine and nitrile rubber.

Pumps are used in systems:


- lubricating of machines,
- filtration and cooling of hydraulic systems,
- preheating of diesel and fuel oils and supplying by those oils,
- pumping oils in refineries, ports and fuel stations.
page 2/49 KKA-11126/01.99 Screw pump ACE

3. TECHNICAL DESCRIPTION OF ACE PUMP

Pump structure

Working elements of screw pumps are mutually gearing screws – the middle screw “1” and two
side screws ”2”, placed in the body “3”. Screws on their circuit mate with holes in the body,
which for screws are crosswise sliding bearings. The middle screw is additionally placed
perpendicularly on the rolling bearing “4”. The output of middle screw’s end from the pump cover
“5” is sealed by mechanical seal “6”. The pump is equipped with adjustable safety valve “7”.

Principle of pump operation

Discharge in screw pumps is called by rotational screw motion, where the middle screw is
driven from outside and side screws are driven by middle screw. During screws rotation, coil
surfaces of gearing screw adhere either to each other or to the body, ensuring tightness of
space between coils. That space, of not changed shape and volume, is being filled by fluid on
the suction side and is being displaced during screws rotation together with gathered fluid
along axle of screws in the direction of discharge.
The pump work ensures: the uniform flow, silent- running work without vibrations, big suction
capability.

4. TECHNICAL CHARACTERISTICS

Geometric displacement

Pump denomination ACE 032-2N ACE 038-2N


Geometric displacement
29,1 49,1
cm3/r
Screw pump ACE KKA-11126/01.99 page 3/49

Discharge pressure
Maximal discharge pressure of fluid amounts to 1,6 MPa, at the same time maximal pressure
for viscosity of fluid below 37 cSt must be lowered to value acc. to the table:

Viscosity cSt ³37 30 20 12 7 2


Max. discharge pressure MPa 1,6 1,5 1,2 1,0 0,8 0,5

Pressure on suction side


Maximal pressure on suction side can amount to 0,55 MPa.
Minimal pressure on suction side (pump suction capability) is shown in tables on pages 8 and 9.
Pump suction capability increases together with lowering of fluid viscosity and pump speed. For
fluid of viscosity above 750 cSt, the minimal fluid pressure on suction should be discussed with
the manufacturer.
When pump works, pressure on suction side cannot exceed discharge pressure.
In case of pumping heated oils the following pressure on pump suction side acc. to the table is
required:
0
Temperature C 80 90 100 110 120 130 140 155
Suction pressure MPa 0,03 0,05 0,08 0,13 0,19 0,26 0,36 0,55

Fluid temperature
ACE 032- ACE 032- ACE 038- ACE 038-
Pump denomination
2N1 2N2 2N1 2N2
-10 ¸ 130 -10 ¸155 -10 ¸130 -10 ¸ 155
0
Fluid temperature C

Viscosity
Admissible fluid viscosity: 2 cSt ¸ 1500 cSt.

Speed and direction of rotation


Maximal speed of pump is equal to 3500 rpm (58,3 rps). Screw pumps are designed for work
in one rotation direction – right (clockwise) looking from the shaft drive.

Level of acoustic pressure

Pump denomination ACE 032-2N ACE 038-2N


Level of acoustic pressure dB(A) 59 60

Flow and power


Flow and power in the function of pump speed, discharge pressure and viscosity are shown in
tables on pages 8 and 9. Flows shown in the tables, concern fluid without vapour and gas. For
fluid of viscosity above 750 cSt flow and power should be discussed with the manufacturer.
For indirect values of pump speed, discharge pressure and viscosity (including the range from
the table), values of flow, power and pump suction capability can be settled by line
interpolation between adjacent values in tables.

Safety valve
The pump is equipped with safety valve direct operation, which limits the increase discharge
pressure above the set value.
Pumps have two opening adjustment ranges of safety valves:
- from 0,2 to 0,6 MPa,
- from 0,2 to 1,84 MPa, at the same time the admissible discharge pressure is equal to 1,6 MPa.
Opening pressure of safety valve should be from 10 to 15% higher than discharge pressure.
page 4/49 KKA-11126/01.99 Screw pump ACE

At full flow capacity of fluid through safety valve, pressure increases maximally of 0,3 MPa, at
viscosity up to 75 cSt. For higher viscosity of fluid pressure will increase. It is not allowed the
continuous work of pump at open safety valve, as the fluid temperature increase inside the pump
above the permissible temperature can damage the pump.

Filtration and suction pipeline

In order to protect the pump against contamination it is recommended to install filter on the
pump’s suction pipeline. Recommended diameters of holes in filter’s grid – up to 1 mm for fluid
of high viscosity. For fluids of lower viscosity filters of smaller holes in the grid should be used. It
is recommended not to exceed the pressure decrease of 0,01 MPa on the filter, at maximal flow
and viscosity.
The suction pipeline together with filter should be so selected as for the most hard work
conditions, pressure decrease in pipeline and on the filter does not cause lack of pump suction
capability. That pipeline should be constructed in such way as to unable draining fluid from the
pump to tank during its stay.

Materials of important elements

Pump denomination ACE 032-2N1 ACE 038-2N1 ACE 032-2N2 ACE 038-2N2
Element: Material: Material:
1)
- body grey cast iron spheroidal iron
- middle screw steel 1) steel 1)
1)
- side screw grey cast iron spheroidal iron
1)
- safety valve’s body grey cast iron spheroidal iron

Rolling bearing thermal stabilising


Shaft sealing mechanical sealing

1) Top layer is quenched and tempered chemically.

Pump unit

The pump unit consists of screw pump and electric motor, which are fitted by flanges to the
common connecting frame. Ends of pump shaft and motor connect the flexible coupling, not
loading the pump shaft and motor by axial and radial forces.
The pump unit can work in horizontal and vertical position and for the vertical position, the
electric motor is located over the pump. There are allowed other types of fitting pumps with
electric motors or other types of drive motors, but the end of pump shaft cannot be loaded by
radial and axial forces.
Dimensions of pumps and chosen pump units are shown in tables on pages 6 and 7.

Double pump unit

The double pump unit consists of two single pump units mounted to the common valve block on
one frame.
The double pump unit enables work of two or one pump. Such unit saves space and makes the
installation and inspection of pump unit work easier.
Technical characteristics, hydraulic system where pumps work and dimensions of the double
pump unit are given in the catalogue card KKA – 31122/02.99.
Screw pump ACE KKA-11126/01.99 page 5/49

5. DENOMINATION STRUCTURE OF SCREW PUMP ACE

6. ORDERING EXAMPLE
The pump ordering
In an order of pump there should be given:
- the name: Screw pump,
- the denomination: - acc. to it. 5,
- no. of at. card: KKA-11126/01.99,
the example: Screw pump ACE 032-2N1B3 acc. to KKA-11126/01.99
The pump application for work with other kinds fluid as mentioned in the fluid denomination
and operation conditions should be agreed with the manufacturer.
The pump unit ordering
In an order of pump unit there should be determined:
- type of pump, kind of fluid, operation parameters(max. discharge pressure, viscosity of
pumping fluid in the temperature function, minimal and maximal temperature of working
fluid, required flow at the same viscosity of fluid as for continuous work and maximal
pressure on discharge and suction side),
- size of electric motor from the catalogue of electric motors, supply (voltage and frequency),
exploitation requirements (e.g. land, sea or anti-explosive execution, temperature class,
isolation class) and other additional requirements.
It is also possible the execution:
- pump with flanges for connecting pipelines,
- pump with connecting frame, coupling without electric motor,
- pump with the receipt of Classification Societies, after agreement with the manufacturer.
page 6/49 KKA-11126/01.99 Screw pump ACE

7. PUMP DIMESNIONS T£130OC

1) The hole of draining leakage from the sealing chamber


Dimensions in mm Mass in
Pump
A A1 D DK DJ E F H H1 J K K1 L L1 P P1 P2 P3 PM T T1 T2 T3 TM W X Y Z kg
ACE 032-2N1 220 50 110 160 130 68 75 73 11 9 12 6 132 65 25 62 82 28 9 40 90 115 40 11 30 18 20,5 6 11
ACE 038-2N1 247 50 120 175 145 75 85 83 15 11 15 6 150 - 40 90 114 40 11 40 90 114 40 11 35 22 24,5 6 14

8. PUMP UNIT DIMENSIONS T£130 OC

Dimensions AC, HB, L, L1 concern three-phase inductive electric motor of general design produced by TAMEL S.A. – Poland. For other types of motors
detailed dimensions should be corrected acc. to the catalogue of used electric motor.

Mechanical Dimensions in mm Mass in


Pump size of
electric motor AC B B1 C C1 C2 HA HB HC HH L L1 N kg
90 180 200 160 86 56 91 125 267 16 198 587 281 14 36
100 206 200 160 106 70 89 145 300 18 218 640 314 14 50
ACE 032-2N1
112 233 200 160 106 70 89 145 314 18 218 649 323 14 57
132 263 220 180 126 86 91 170 351 18 243 746 400 14 80
90 180 200 160 86 56 98 125 267 16 208 614 281 14 39
100 206 220 180 106 70 96 145 300 18 228 667 314 14 53
ACE 038-2N1
112 233 220 180 106 70 96 145 314 18 228 676 323 14 60
132 263 220 180 126 86 98 170 351 18 253 773 400 14 83
Screw pump ACE KKA-11126/01.99 page 7/49

9. PUMP DIMENSIONS T£155OC

1) The hole of draining leakage from the sealing chamber


Mass in
Dimensions in mm
Pump kg
A A1 D DK DJ E F H H1 H2 J K K1 P P1 T T1 W X Y Z
ACE 032-2N2 234 50 110 160 130 73 85 50 78 96 9 11 6 25 31 38 44,5 30 18 20,5 6 12,6
ACE 038-2N2 259 51 120 175 145 90 85 57 87 103 11 14 6 38 44,5 38 44,5 35 22 24,5 6 16,4

10. PUMP UNIT DIMENSIONS T£155OC

Dimensions AC, HB, L, L1 concern three-phase inductive electric motor of general design produced by TAMEL S.A. – Poland. For other types of motors
given dimensions should be corrected acc. to the catalogue of used electric motor.

Mechanical Dimensions in mm Mass in


Pump size of
electric mtor AC B B1 C C1 C2 HA HB HC HH L L1 N kg
90 180 200 160 86 56 96 125 267 16 221 601 281 14 37
100 206 200 160 106 70 94 145 300 18 241 654 314 14 51
ACE 032-2N2
112 233 200 160 106 70 94 145 314 18 241 663 323 14 58
132 263 220 180 126 86 96 170 351 18 266 760 400 14 81
90 180 200 160 86 56 113 125 267 16 228 626 281 14 41
100 206 220 180 106 70 111 145 300 18 248 679 314 14 55
ACE 038-2N2
112 233 220 180 106 70 111 145 314 18 248 688 323 14 62
132 263 220 180 126 86 113 170 351 18 273 785 400 14 85
page 8/49 KKA-11126/01.99 Screw pump ACE

11. FLOW, POWER AND PRESSURE ON SUCTION SIDE f=50Hz

Viscosity 2cSt 7cSt


Speed 950 rpm 1450 rpm 2900 rpm 950 rpm 1450 rpm 2900 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 14 0,16 28 0,36 70 0,65 15 0,16 29 0,36 71 0,65


-0,05 -0,05 -0,05
0,4 10 0,23 24 0,44 66 0,96 12 0,23 -0,05 26 0,44 -0,05 68 0,96 -0,05
ACE 032-2N 0,63 -- -- -- -- -- -- 8 0,33 22 0,62 65 1,30
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 26 0,26 48 0,50 120 1,18 29 0,26 50 0,50 121 1,18
-0,05 -0,05 -0,05
0,4 21 0,38 46 0,74 117 1,54 25 0,38 -0,05 47 0,74 -0,05 118 1,54 -0,05
ACE 038-2N 0,63 -- -- -- -- -- -- 20 0,55 43 1,11 114 2,22
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --

p –discharge pressure , Q – flow, P – power, pss – minimal suction pressure.

Viscosity 37cSt 150cSt


Speed 950 rpm 1450 rpm 2900 rpm 950 rpm 1450 rpm 2900 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 21 0,18 35 0,39 77 0,72 25 0,23 39 0,49 81 0,97


0,4 19 0,25 33 0,47 75 1,03 24 0,30 38 0,57 80 1,28
ACE 032-2N 0,63 17 0,35 -0,05 31 0,65 -0,05 73 1,37 -0,05 23 0,40 -0,05 37 0,75 -0,05 79 1,62 -0,05
1,0 14 0,52 28 0,99 71 1,98 21 0,57 35 1,10 77 2,23
1,6 11 0,80 25 1,23 65 3,03 18 0,85 32 1,53 74 3,28
0,25 37 0,28 57 0,56 129 1,29 41 0,36 64 0,84 137 1,52
0,4 34 0,40 56 0,79 128 1,65 40 0,48 63 0,98 135 1,98
ACE 038-2N 0,63 31 0,57 -0,05 55 1,17 -0,05 126 2,33 -0,05 39 0,65 -0,05 62 1,41 -0,05 133 2,82 -0,04
1,0 27 0,86 51 1,61 122 3,35 37 0,94 60 1,86 131 3,67
1,6 23 1,31 47 2,48 118 5,03 34 1,39 57 2,67 128 5,36

Viscosity 400cSt 750cSt


Speed 950 rpm 1450 rpm 2900 rpm 950 rpm 1450 rpm 2900 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 26 0,28 40 0,58 82 1,23 27 0,36 41 0,63 83 1,53


0,4 25 0,35 39 0,66 82 1,54 26 0,43 40 0,74 82 1,84
ACE 032-2N 0,63 24 0,45 -0,05 38 0,84 -0,05 80 1,88 -0,04 25 0,53 -0,05 39 0,98 0,05 81 2,18 0
1,0 23 0,62 37 1,18 79 2,50 24 0,70 38 1,25 80 2,80
1,6 20 0,90 34 1,62 76 3,53 21 0,98 35 1,76 78 3,82
0,25 43 047 66 0,89 139 2,06 44 0,57 66 1,04 139 2,65
0,4 43 0,59 66 1,10 137 2,58 44 0,69 66 1,25 138 3,10
ACE 038-2N 0,63 42 0,76 -0,05 65 1,45 -0,05 136 2,94 -0,02 43 0,86 -0,05 65 1,58 0,05 137 3,90 0,02
1,0 40 1,05 63 1,91 134 4,26 42 1,15 64 2,14 135 4,70
1,6 39 1,50 60 2,80 131 5,95 41 1,60 61 2,94 132 6,40
Screw pump ACE KKA-11126/01.99 page 9/49

12. FLOW, POWER AND PRESSURE ON SUCTION SIDE f=60Hz

Viscosity 2cSt 7cSt


Speed 1150 rpm 1750 rpm 3500 rpm 1150 rpm 1750 rpm 3500 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 19 0,19 37 0,36 88 0,88 20 0,19 38 0,36 89 0,88


-0,05 -0,05 -0,05
0,4 15 0,27 33 0,52 84 1,18 17 0,27 -0,05 35 0,52 -0,05 86 1,18 -0,05
ACE 032-
0,63 -- -- -- -- -- -- 13 0,43 32 0,77 82 1,39
2N
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 36 0,32 64 0,69 148 1,47 39 0,32 65 0,69 149 1,47
-0,05 -0,05 -0,05
0,4 31 0,46 61 0,88 146 1,91 35 0,46 -0,05 62 0,88 -0,05 147 1,91 -0,05
ACE 038-
0,63 -- -- -- -- -- -- 30 0,68 58 1,30 144 2,57
2N
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --

p –discharge pressure, Q – flow, P – power, pss – minimal suction pressure.

Viscosity 37cSt 150cSt


Speed 1150 rpm 1750 rpm 3500 rpm 1150 rpm 1750 rpm 3500 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 26 0,21 44 0,40 95 0,97 30 0,28 48 0,52 99 1,34


0,4 24 0,29 42 0,56 93 1,27 29 0,36 47 0,68 98 1,56
ACE 032-
0,63 20 0,47 -0,05 40 0,81 -0,05 90 1,48 -0,05 28 0,49 -0,05 46 0,93 -0,05 97 1,85 -0,05
2N
1,0 19 0,61 38 1,14 88 2,44 26 0,68 43 1,34 94 2,81
1,6 16 0,94 34 1,81 84 3,62 23 1,01 41 1,93 92 3,99
0,25 47 0,35 71 0,75 157 1,76 51 0,46 78 0,98 164 2,21
0,4 44 0,49 71 0,94 157 2,21 50 0,60 78 1,15 163 2,65
ACE 038-
0,63 41 0,71 -0,05 69 1,37 -0,05 154 3,07 -0,05 49 0,82 -0,05 77 1,59 -0,05 161 3,46 -0,02
2N
1,0 37 1,04 66 1,97 152 4,26 47 1,15 74 2,18 159 4,70
1,6 32 1,60 61 3,01 147 6,25 44 1,71 70 3,22 156 6,69

Viscosity 400cSt 750cSt


Speed 1150 rpm 1750 rpm 3500 rpm 1150 rpm 1750 rpm 3500 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 31 0,36 49 0,65 100 1,69 32 0,41 50 0,80 101 2,05


0,4 30 0,46 48 0,81 99 1,91 31 0,49 49 0,96 100 2,36
ACE 032-
0,63 29 0,57 -0,05 47 1,06 -0,05 98 2,20 -0,01 30 0,62 -0,05 48 1,21 -0,05 99 2,56 0,01
2N
1,0 28 0,76 45 1,40 96 3,16 29 0,81 46 1,52 97 3,53
1,6 25 1,09 43 1,99 94 4,34 26 1,14 44 2,13 95 4,71
0,25 53 0,60 81 1,11 167 2,79 54 0,68 82 1,33 167 3,46
0,4 52 0,74 81 1,40 167 3,31 53 0,82 81 1,62 167 3,89
ACE 038-
0,63 51 0,96 -0,05 80 1,83 -0,05 166 3,97 0 53 1,04 -0,05 80 2,05 -0,05 166 4,56 0,04
2N
1,0 50 1,29 78 2,43 164 5,29 52 1,37 79 2,65 164 5,96
1,6 49 1,85 75 3,38 161 7,28 51 1,93 76 3,60 161 7,94
page 10/49 KKA-11126/01.99 Screw pump ACE

NOTES

Manufacturer:
HYDROSTER Ltd.
Na Ostrowiu Str. 1
80-958 Gdańsk
tel. (48 58) 307-12-90 fax (48 58) 307-12-92 e - mail: [email protected]
Catalogue card KKA-11131/01.99

Screw pump It replaces: DR-01/2403.000


ACG page 11/49

1. PRODUCTION PROGRAMME

The production programme of low-pressure screw pumps in “HYDROSTER” – Gdańsk


includes :

Type of pump ACE ACG ACF ABQ


Max. discharge pressure
1,6 1,6 1,6 1,0
MPa
Flow range l/min 8 ¸ 160 60 ¸ 780 350 ¸ 2800 1500 ¸ 5700
Number of geometrical
2 4 7 4
displacements
Viscosity range cSt 2 ¸ 1500 2 ¸ 1500 2 ¸ 3800 2 ¸ 1500
-10 ¸ 155 -10 ¸ 155 -10 ¸ 130 -10 ¸ 90
O
Fluid temperature range C

The mentioned types of screw pumps are three-screw pumps. Pumps are equipped with
adjustable safety valves. The pump shaft is sealed by mechanical sealing, built acc. to
DIN 24960.

2. DESIGN

Low-pressure screw pumps are designed for operation with different working fluids, such as:
hydraulic oils, lubricating oils, transformer oils, light and heavy diesel oils, fuel oils and other
non-aggressive fluids of lubrication properties. Working fluids cannot cause corrosion of steel
and cast iron elements and they cannot react with fluorine and nitrile rubber.

Pumps are used in systems:


- lubricating of machines,
- filtration and cooling of hydraulic systems,
- preheating of diesel and fuel oils and supplying by those oils,
- pumping oils in refineries, ports and fuel stations.
page 12/49 KKA-11131/01.99 Screw pump ACG

3. TECHNICAL DESCRIPTION OF ACG PUMP

Pump structure

Working elements of screw pumps are mutually gearing screws – the middle screw “1” and two
side screws “2” placed in the body “3”. Screws on their circuit mat with holes in the body, which
for screws are crosswise sliding bearings. The middle screw is additionally placed
perpendicularly on the rolling bearing “4”.The output of middle screw’s end from the pump cover
“5” is sealed by mechanical seal “6”.The pump is equipped with adjustable safety valve “7”.

Principle of pump operation.

Discharge in screw pumps is called by rotational screw motion, where the middle screw is
driven from outside, and side screws are driven by middle screw. During screws rotation, coil
surfaces of gearing screw adhere either to each other or to the body, ensuring tightness of
space between coils. That space, of not changed shape and volume, is being filled by fluid on
the suction side and is being displaced during screw rotation together with gathered fluid
along axle of screws in the direction of discharge.
The pump work ensures: the uniform flow, silent- running work without vibrations, big suction
capability.

4. TECHNICAL CHARACTERISTICS

Geometric displacement

ACG 045- ACG 052- ACG 060- ACG 070-


Pump denomination
2N 2N 2N 2N
Geometric displacement
81,6 125,9 193,4 307,6
cm3/r.
Screw pump ACG KKA-11131/01.99 page 13/49

Discharge pressure
Maximal discharge pressure of fluid amounts to 1,6 MPa, at the same time maximal pressure
for viscosity of fluid below 37cSt must be lowered to value acc. to the table:

Viscosity cSt ³37 30 20 12 7 2


Max. discharge pressure
1,6 1,5 1,2 1,0 0,8 0,5
MPa

Pressure on suction side


Maximal pressure on suction side can amount to 0,55 MPa.
Minimal pressure on suction side (suction pump capability) is shown in tables on pages 8, 9,
10 and 11. Suction pump capability increases together with lowering of fluid viscosity and
pump speed. For fluid of viscosity above 750 cSt, the minimal fluid pressure on suction should
be discussed with the manufacturer.
When pump works, pressure on suction side cannot exceed discharge pressure. In case of
pumping heated oils the following pressure on pump suction side acc. to the table is required:
0
Temperature C 80 90 100 110 120 130 140 155
Suction pressure MPa 0,03 0,05 0,08 0,13 0,19 0,26 0,36 0,55

Fluid temperature

ACG 045-2N1 ACG 045-2N2


ACG 052-2N1 ACG 052-2N2
Pump denomination
ACG 060-2N1 ACG 060-2N2
ACG 070-2N1 ACG 070-2N2
-10 ¸ 130 -10 ¸ 155
0
Fluid temperature C

Viscosity

Admissible fluid viscosity : 2 cSt ¸ 1500 cSt.

Speed and direction of rotation

ACG 045- ACG 052- ACG 060- ACG 070-


Pump denomination
2N 2N 2N 2N
Max. speed rpm 3500 3000

Screw pumps are designed for work in one rotation direction – right (clockwise) looking from
the shaft drive.

Level of acoustic pressure

ACG 045- ACG 052- ACG 060- ACG 070-


Pump denomination
2N 2N 2N 2N
Level of acoustic pressure dB(A) 61 64 67 69

Flow and power


Flow and power in the function of pump speed, discharge pressure and viscosity are shown in
tables on pages 8, 9, 10 and 11. Flows shown in the tables concern fluid without vapour and
gas. For fluid of viscosity above 750 cSt flow and power should be discussed with the
manufacturer.
For indirect values of pump speed, discharge pressure and viscosity (including the range from
table), values of flow, power and suction pump capability can be settled by line interpolation
between adjacent values in tables.
page 14/49 KKA-11131/01.99 Screw pump ACG

Safety valve
The pump is equipped with safety valve direct operation, which limits the increase discharge
pressure above the set value.
Pumps have two opening adjustment ranges of safety valve:
- from 0,2 to 0,6 MPa,
- from 0,2 to1,84 MPa, at the same time the admissible discharge pressure is equal to 1,6 MPa.
Opening pressure of safety valve should be from 10 to 15% higher than discharge pressure.
At full capacity of fluid through safety valve, pressure increases maximally of 0,3 MPa, at
viscosity up to 75cSt. For higher viscosity of fluid pressure the increase will be higher. It is not
allowed the continuos work of pump at open safety valve, as the fluid temperature increase
inside the pump above the permissible temperature can damage the pump.

Filtration and suction pipeline

In order to protect the pump against contamination it is recommended to install filter on the
pump’s suction pipeline. Recommended diameters of holes in filter’s grid – up to 1 mm for fluid
of high viscosity. For fluids of lower viscosity filters of smaller holes in the grid should be used. It
is recommended not to exceed the pressure decrease of 0,01 MPa on the filter at maximal flow
and viscosity.
The suction pipeline together with filter should b so selected as for the most hard work
conditions, pressure decrease in the pipeline and on the filter does not cause the lack of pump
suction capability. That pipeline should be constructed in such way as to unable draining fluid
from the pump to tank during its stay.

Materials of important elements

ACG 045 -2N1 ACG 045 -2N2


ACG 052 -2N1 ACG 052 -2N2
Pump denomination
ACG 060 -2N1 ACG 060 -2N2
ACG 070 -2N1 ACG 070 -2N2
Element: Material: Material
- body grey cast iron spheroidal iron
- middle screw steel 1) steel 1)
- side screw grey iron 1) grey iron 1)
- safety valve’s body grey iron 1) spheroidal iron 1)

Rolling baring thermal stabilising


Shaft sealing mechanical sealing

Top layer quenched and tempered chemically.

Pump unit

The pump unit consists of screw pump and electric motor, which are fitted by flanges to the
common connecting frame. Ends of pump shaft and motor connect the flexible coupling, not
loading the pump shaft and motor by axial and radial forces.
The pump unit can work in horizontal and vertical position and for the vertical position the
electric motor is located over the pump. There are allowed other types of fitting pumps with
electric motors or other types of drive motors, but the end of pump shaft cannot be loaded by
radial and axial forces.
Dimensions of pump and chosen pump units are shown in tables on pages 6 and 7.
Screw pump ACG KKA-11131/01.99 page 15/49

5. DENOMINATION STRUCTURE OF SCREW PUMP ACG

6. ORDERING EXAMPLE
The pump ordering
In an order of pump there should be given:
- the name: Screw pump,
- the denomination: - acc. to it. 5,
- no. of cat. card: KKA-11131/01.99,
the example: ACG 045-2N1B3 acc. to KKA-11131/01.99
The pump application for work with other kinds of fluid as mentioned in the fluid denomination
and operation conditions should be agreed with the manufacturer.
The pump unit ordering
In an order of pump unit there should be determined:
- type of pump, kind of fluid, operation parameters (max. discharge pressure, viscosity of
pumping fluid in the temperature function, minimal and maximal temperature of working fluid,
required flow at the same viscosity of fluid as for continuos work and maximal pressure on
discharge and suction side),
- size of electric motor from the catalogue of electric motors, supply (voltage and frequency),
exploitation requirements (e.g. land, sea or anti-explosive execution, temperature class,
isolation class) and other additional requirements.
It is also possible the execution:
- pump with flanges connecting pipelines,
- pump with connecting frame, coupling without electric motor,
- pump with the receipt of Classification Societies, after agreement with the manufacturer.
page 16/49 KKA-11131/01.99 Screw pump ACG

7. PUMP DIMENSIONS

1) The hole of draining leakage from the sealing chamber. Hole with thread M10x1-6H.
2) The hole for pressure measurement in suction chamber16x1,5 acc. to standard PN-ISO 6149-1:1995 plugged.
3) The hole for pressure measurement in discharge chamber M16x1,5 acc. to standard PN-ISO 6149-1:1995 plugged.

Dimensions in mm Mass in
Pump
A B C D E F G H J K L N O P R S T W X Y Z kg
ACG 045-2N 373 220 50,8 139 4xf18 115 7 70 145 175 120 165 125 50 18 15 11 35 19 21,5 6 23
ACG 052-2N 409 245 60,5 154 4xf18 115 10 80 165 200 130 185 145 65 20 15 14 40 24 27 8 30
ACG 060-2N 457 280 61 189,5 8xf18 125 5 90 215 250 180 200 160 80 20 20 18 45 28 31 8 42
ACG 070-2N 504 300 72 209,5 8xf18 125 9 100 215 250 180 220 180 100 21 20 18 55 28 31 8 54
Screw Pump ACG KKA-11131/01.99 page 17/49

8. PUMP UNIT DIMENSNIONS

Dimensions A, B, E, L, concern a 3-phase inductive electric motor of general designation and mechanical size:
- 90, 100, 112, 132 – produced by Tamel S.A.
- 160, 180 – Indukta S.A
- 200, 225 – Celma S.A.
For other type of motors, given dimensions should be corrected acc. to the catalogue for used electric motor.

Mechanical Dimensions in mm Mass in


Pump size of electric
kg
motor A B C D E F G H K L N P
90 705 258 125 162 180 86 56 15 160 301 14 200 47
100 748 278 145 160 206 106 70 18 180 314 14 220 67
ACG 045-2N1
112 757 278 145 160 233 106 70 18 180 323 14 220 85
ACG 045-2N2
132 814 345 170 162 263 126 86 20 180 360 14 220 106
160 994 390 190 167 323 156 106 25 220 510 18 260 155
90 761 283 150 171 180 106 70 18 160 281 14 200 59
100 784 283 150 172 206 116 86 15 220 314 14 260 70
ACG 052-2N1 112 793 283 150 172 233 116 86 15 220 323 14 260 88
ACG 052-2N2 132 850 345 170 169 263 136 96 15 180 360 14 220 115
160 1030 410 210 174 323 166 116 26 220 510 18 260 164,5
180 1092 452 210 174 360 166 116 26 220 572 18 260 216,5
100 842 283 165 211,5 206 126 86 20 220 314 14 260 83
112 851 316 165 211,5 233 126 86 20 220 323 14 260 100
ACG 060-2N1
132 909 415 170 211,5 263 147 107 20 250 360 14 300 130
ACG 060-2N2
160 1088 440 210 212,5 323 176 126 25 250 510 18 300 185
180 1150 440 210 212,5 360 176 126 25 250 572 18 300 235
200 1278 525 240 216,5 450 176 126 25 250 700 18 300 316,7
100 878 308 175 232 206 126 86 20 220 314 14 260 96,1
112 887 341 175 232 233 126 86 20 220 323 14 260 112
132 945 345 170 238 263 147 107 20 250 360 18 300 143
ACG 070-2N1
160 1124 410 240 237 323 176 126 25 250 510 18 300 195
ACG 070-2N2
180 1186 410 240 237 360 176 126 25 250 572 18 300 235
200 1314 525 240 237 450 176 126 25 250 700 18 300 328,4
225 1359 585 275 237 505 176 126 25 250 745 18 300 420,7
page 18/49 KKA-11131/01.99 Screw Pump ACG

9. FLOW, POWER AND PRESSURE ON SUCTION SIDE f=50Hz


Viscosity 2cSt 7cSt
Speed 950 rpm 1450 rpm 2900 rpm 950 rpm 1450 rpm 2900 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 49 0,37 90 0,69 208 1,54 53 0,37 94 0,69 212 1,54


-0,05 -0,05 -0,05
0,4 42 0,57 82 0,94 220 2,14 48 0,57 -0,05 88 0,94 -0,05 207 2,14 -0,05
ACG 045-2N 0,63 -- -- -- -- -- -- 40 0,85 81 1,42 199 3,00
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 80 0,62 143 1,05 326 2,33 86 0,62 150 1,05 332 2,33
-0,05 -0,05 -0,05
0,4 73 0,92 136 1,51 318 3,27 80 0,92 -0,05 143 1,51 -0,05 326 3,27 -0,05
ACG 052-2N 0,63 -- -- -- -- -- -- 70 1,40 133 2,23 315 4,63
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 129 0,97 226 1,58 505 3,61 138 0,97 235 1,58 515 3,61
-0,05 -0,05 -0,05
0,4 118 1,43 215 2,24 495 4,96 129 1,43 -0,05 226 2,24 -0,05 507 4,96 -0,05
ACG 060-2N 0,63 -- -- -- -- -- -- 115 2,15 212 3,33 492 7,03
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 219 1,54 372 2,52 817 5,70 231 1,54 384 2,52 829 5,70
-0,05 -0,05 -0,05
0,4 204 2,23 357 3,63 802 7,95 218 2,23 -0,05 372 3,63 -0,05 817 7,95 -0,05
ACG 070-2N 0,63 -- -- -- -- -- -- 199 3,42 352 5,31 797 11,2
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --

p – discharge pressure, Q – flow , P – power, pss – minimal suction pressure


Viscosity 37cSt 150cSt
Speed 950 rpm 1450 rpm 2900 rpm 950 rpm 1450 rpm 2900 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 63 0,44 104 0,76 223 1,69 70 0,61 112 1,01 231 2,42
0,4 61 0,64 101 1,05 220 2,27 67 0,81 110 1,30 230 3,00
ACG 045-2N 0,63 56 0,92 -0,05 97 1,49 -0,05 215 3,16 -0,05 65 1,09 -0,05 108 1,74 -0,05 228 3,89 -0,04
1,0 51 1,43 92 2,21 210 4,59 62 1,56 106 2,46 226 5,32
1,6 44 2,18 84 3,35 203 6,91 58 2,28 103 3,60 223 7,64
0,25 101 0,73 164 1,21 346 2,76 109 0,99 173 1,67 355 3,79
0,4 97 1,03 160 1,66 343 3,69 108 1,29 171 2,08 353 5,03
ACG 052-2N 0,63 91 1,51 -0,05 154 2,36 -0,05 337 5,04 -0,05 105 1,76 -0,05 168 2,74 -0,05 350 6,07 -0,03
1,0 85 2,21 147 3,43 330 7,20 102 2,46 164 3,89 347 8,55
1,6 75 3,44 138 5,23 321 10,9 97 3,69 159 5,66 342 12,2
0,25 158 1,31 255 1,84 535 4,27 170 1,53 267 2,58 547 6,34
0,4 153 1,59 250 2,50 530 5,63 167 1,99 265 3,27 545 7,72
ACG 060-2N 0,63 144 2,31 -0,05 242 3,59 -0,05 521 7,72 -0,05 163 2,71 -0,05 260 4,37 -0,05 541 9,84 -0,02
1,0 135 3,35 232 5,29 512 11,2 158 3,75 254 5,99 536 13,3
1,6 122 5,19 218 8,01 498 16,6 152 5,59 249 8,78 529 18,7
0,25 258 1,79 411 2,93 856 6,74 274 2,42 427 4,12 872 10,1
0,4 250 2,48 404 4,04 849 8,99 271 3,13 424 5,22 869 12,3
ACG 070-2N 0,63 239 3,67 -0,05 392 5,72 -0,05 837 12,2 -0,03 265 4,25 -0,05 418 6,91 -0,05 863 15,6 -0,01
1,0 226 5,35 379 8,38 825 17,7 258 6,00 411 9,54 856 21,0
1,6 208 8,22 362 12,8 807 26,4 250 8,84 403 13,9 848 29,7
Screw Pump ACG KKA-11131/01.99 page 19/49

f=50Hz
Viscosity 400cSt 750cSt
Speed 950 rpm 1450 rpm 2900 rpm 950 rpm 1450 rpm 2900 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 73 0,76 114 1,30 232 3,32 74 0,83 115 1,52 233 3,91
0,4 72 0,96 113 1,62 231 3,90 73 1,03 114 1,84 232 4,48
ACG 045-2N 0,63 70 1,22 -0,05 112 2,03 -0,05 230 4,79 -0,03 72 1,31 -0,05 114 2,25 -0,05 232 5,38 0,02
1,0 69 1,69 110 2,80 228 6,25 71 1,84 112 2,94 230 6,84
1,6 67 2,50 108 3,90 226 8,52 70 2,58 111 4,12 229 9,10
0,25 114 1,17 177 2,04 359 4,17 115 1,35 178 2,34 361 6,03
0,4 113 1,47 175 2,50 358 6,03 114 1,62 177 2,80 360 6,90
ACG 052-2N 0,63 111 1,94 -0,05 174 3,22 -0,05 356 7,38 0,01 113 2,16 -0,05 176 3,48 -0,04 358 8,28 0,04
1,0 109 2,64 171 4,26 354 9,60 112 2,79 174 4,62 357 10,5
1,6 106 3,82 168 6,00 351 13,2 110 3,97 172 6,30 355 14,0
0,25 175 1,82 273 3,14 552 7,88 177 2,01 275 3,57 554 9,21
0,4 174 2,28 271 3,83 551 9,26 176 2,42 273 4,26 553 10,7
ACG 060-2N 0,63 171 3,00 -0,05 268 4,93 -0,05 549 11,4 0,01 174 3,06 -0,05 271 5,36 -0,03 552 12,9 0,05
1,0 168 4,04 265 6,54 545 14,8 172 4,26 269 7,06 549 16,0
1,6 164 5,81 261 9,32 541 20,2 169 6,11 266 9,78 546 21,6
0,25 281 2,89 434 5,00 879 12,6 285 3,26 438 5,74 883 14,6
0,4 279 3,61 432 6,02 877 14,7 282 3,97 435 6,85 880 16,9
ACG 070-2N 0,63 275 4,72 -0,05 428 7,79 -0,05 873 18,1 0,03 280 5,09 -0,02 433 8,53 -0,02 878 20,1 0,07
1,0 271 6,40 424 10,4 870 23,4 277 6,84 430 11,2 875 25,6
1,6 265 9,26 419 14,8 864 32,2 273 9,71 426 15,5 871 34,3

p – discharge pressure , Q – flow, P – power, pss – minimal suction pressure


page 20/49 KKA-11131/01.99 Screw Pump ACG

10. FLOW, POWER AND PRESSURE ON SUCTION SIDE f=60Hz


Viscosity 2cSt 7cSt
Speed 1150 rpm 1750 rpm 3500 rpm 1150 rpm 1750 rpm 3500 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 65 0,50 112 0,83 253 1,85 70 0,50 118 0,83 260 1,85
-0,05 -0,05 -0,05
0,4 58 0,72 107 1,16 250 2,52 64 0,72 -0,05 113 1,16 -0,05 256 2,52 -0,05
ACG 045-2N 0,63 -- -- -- -- -- -- 56 1,06 105 1,73 248 3,66
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 106 0,79 181 1,21 401 2,94 112 0,79 188 1,21 408 2,94
-0,05 -0,05 -0,05
0,4 98 1,15 173 1,81 394 4,01 105 1,15 -0,05 181 1,81 -0,05 401 4,01 -0,05
ACG 052-2N 0,63 -- -- -- -- -- -- 95 1,71 171 2,65 390 5,66
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 167 1,25 282 1,95 622 4,56 176 1,25 292 1,95 631 4,56
-0,05 -0,05 -0,05
0,4 157 1,73 273 2,83 611 6,21 168 1,73 -0,05 284 2,83 -0,05 623 6,21 -0,04
ACG 060-2N 0,63 -- -- -- -- -- -- 153 2,65 269 4,04 608 8,75
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 280 1,90 464 3,15 -- -- 292 1,90 476 3,15 -- --
-0,05 -0,05
0,4 265 2,82 449 4,51 -- -- 280 2,82 -0,05 464 4,51 -0,05 -- --
ACG 070-2N 0,63 -- -- -- -- -- -- -- 260 4,20 444 6,43 -- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --

p – discharge pressure, Q – flow, P power, pss – minimal suction pressure


Viscosity 37cSt 150cSt
Speed 1150 rpm 1750 rpm 3500 rpm 1150 rpm 1750 rpm 3500 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 80 0,56 128 0,92 271 2,00 86 0,71 135 1,33 278 3,42
0,4 77 0,82 126 1,30 269 2,91 85 1,04 134 1,73 277 4,12
ACG 045-2N 0,63 70 1,12 -0,05 121 1,83 -0,05 264 4,05 -0,05 82 1,38 -0,05 131 2,23 -0,05 274 5,21 -0,02
1,0 63 1,74 116 2,70 259 5,76 80 1,99 129 3,03 272 6,92
1,6 59 2,66 109 4,00 252 8,59 76 2,87 125 4,53 268 9,75
0,25 126 0,92 202 1,48 422 3,49 134 1,25 210 2,16 430 5,31
0,4 123 1,26 198 2,04 418 4,56 133 1,59 209 2,70 429 6,36
ACG 052-2N 0,63 117 1,79 -0,05 192 2,88 -0,05 412 6,21 -0,04 130 2,11 -0,05 206 3,53 -0,05 425 8,01 -0,01
1,0 110 2,69 185 4,20 405 8,92 127 2,95 202 4,82 422 10,7
1,6 106 4,13 176 6,33 396 13,2 122 4,34 197 6,99 418 15,0
0,25 196 1,41 312 2,30 651 5,39 208 1,91 324 3,30 669 8,13
0,4 192 1,89 308 3,18 646 7,04 205 2,47 321 4,12 660 9,78
ACG 060-2N 0,63 182 2,81 -0,05 298 4,39 -0,05 637 9,58 -0,03 201 3,32 -0,05 317 5,39 -0,05 656 12,4 0
1,0 174 4,09 290 6,48 628 13,7 196 4,68 312 7,42 651 16,4
1,6 160 6,30 276 9,79 614 19,6 180 6,88 306 10,8 645 23,1
0,25 319 2,18 503 3,64 -- -- 335 3,01 519 5,19 -- --
0,4 311 3,11 496 5,00 -- -- 332 3,94 516 6,55 -- --
ACG 070-2N 0,63 300 4,48 -0,05 484 6,92 -0,05 -- -- -- 326 5,31 -0,05 510 8,47 -0,05 -- -- --
1,0 287 6,56 472 10,3 -- -- 319 7,39 503 11,9 -- --
1,6 270 10,0 454 15,6 -- -- 311 10,9 495 17,1 -- --
Screw Pump ACG KKA-11131/01.99 page 21/49

Viscosity 400cSt 750cSt


Speed 1150 rpm 1750 rpm 3500 rpm 1150 rpm 1750 rpm 3500 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 89 0,82 138 1,67 281 4,29 92 1,10 139 2,00 282 5,05
0,4 88 1,18 137 2,06 280 5,00 90 1,33 138 2,28 281 5,73
ACG 045-2N 0,63 87 1,60 -0,05 136 2,57 -0,05 279 6,05 0 89 1,66 -0,05 137 2,87 -0,04 280 6,86 0,04
1,0 85 2,14 134 3,46 277 7,79 88 2,28 136 3,68 279 8,48
1,6 83 3,02 132 4,85 275 10,6 86 3,17 134 5,07 278 11,4
0,25 139 1,48 214 2,64 435 6,68 140 1,70 216 3,07 436 7,83
0,4 138 1,84 213 3,24 434 7,72 139 2,06 215 3,53 435 8,90
ACG 052-2N 0,63 136 2,33 -0,05 212 4,01 -0,05 432 9,37 0,01 138 2,55 -0,05 214 4,37 -0,03 434 10,6 0,05
1,0 134 3,31 209 5,30 429 12,0 137 3,55 212 5,74 432 13,2
1,6 131 4,48 206 2,42 427 16,3 135 4,92 210 7,86 430 17,5
0,25 213 2,32 329 4,03 668 10,2 215 2,68 331 4,62 670 12,1
0,4 213 2,87 329 4,86 667 11,9 214 3,16 332 5,44 668 13,7
ACG 060-2N 0,63 209 3,72 -0,05 325 6,12 -0,05 664 14,4 0,02 212 4,08 -0,05 328 6,71 -0,01 667 16,3 0,07
1,0 207 5,00 323 8,16 661 18,5 210 5,37 326 8,80 665 20,3
1,6 203 7,21 319 11,5 657 25,1 207 7,57 323 12,1 662 26,8
0,25 342 3,63 526 6,36 -- -- 346 4,21 530 7,39 -- --
0,4 340 4,48 524 7,65 -- -- 343 5,07 527 8,62 -- --
ACG 070-2N 0,63 336 5,93 -0,05 520 9,64 -0,04 -- -- -- 341 6,51 -0,04 525 10,7 0,01 -- -- --
1,0 332 8,0 517 13,0 -- -- 338 8,51 522 14,0 -- --
1,6 327 11,5 511 18,3 -- -- 334 12,0 518 19,3 -- --

p – discharge pressure, Q – flow, P – power, pss – minimal suction pressure


page 22/49 KKA-11131/01.99 Screw Pump ACG

NOTES

Manufacturer:
HYDROSTER Ltd.
Na Ostrowiu Str. 1
80-958 Gdańsk
tel. (48 58) 307-12-90 fax (48 58) 307-12-92 e - mail: [email protected]
Catalogue card KKA-11141/02.99

Screw pump It replaces: DR-01/2403.000


ACF page 23/49

1. PRODUCTION PROGRAMME

The production programme of low-pressure screw pumps in “HYDROSTER” – Gdańsk


includes:

Type of pump ACE ACG ACF ABQ


Max. discharge pressure
1,6 1,6 1,6 1,0
MPa
Flow range l/min 8 ¸ 160 60 ¸ 780 350 ¸ 2800 1500 ¸ 5700
Number of geometrical
2 4 7 4
displacements
Viscosity range cSt 2 ¸ 1500 2 ¸ 1500 2 ¸ 3800 2 ¸ 1500
-10 ¸ 155 -10 ¸ 155 -10 ¸ 130 -10 ¸ 90
O
Fluid temperature range C

The mentioned types of screw pumps are three-screw pumps. Pumps are equipped with
adjustable safety valves. The pump shaft is sealed by mechanical sealing, built acc. to
DIN 24960.

2. DESIGN

Low-pressure screw pumps are designed for operation with different working fluids, such as:
hydraulic oils, lubricating oils, transformer oils, light and heavy diesel oils, fuel oils and other
non-aggressive fluids of lubrication properties. Working fluids cannot cause corrosion of steel
and cast iron elements and they cannot react with fluorine and nitrile rubber.

Pumps are used in systems:


- lubricating of machines,
- filtration and cooling of hydraulic systems,
- preheating of diesel and fuel oils and supplying by those oils,
- pumping oils in refineries, ports and fuel stations.
page 24/49 KKA-11141/02.99 Screw pump ACF

3. TECHNICAL DESCRIPTION OF ACF PUMP


Pump structure

Working elements of screw pumps are mutually gearing screws – the middle screw “1” and
two side screws ”2”, placed in the body “3”. Screws on their circuit mate with holes in the
body, which for screws are crosswise sliding bearings. The middle screw is additionally
placed perpendicularly on the rolling bearing “4” and thrust plates of side screws are leaned
against the pump base “5”. The output of middle screw’s end from the pump cover “6” is
sealed by mechanical seal “7”. The pump is equipped with adjustable safety valve “8”.

Principle of pump operation

Discharge in screw pumps is called by rotational screw motion, where the middle screw is
driven from outside, and side screws are driven by middle screw. During screws rotation, coil
surfaces of gearing screw adhere either to each other or to the body, ensuring tightness of
space between coils. That space, of not changed shape and volume, is being filled by fluid on
the suction side and is being displaced during screws rotation together with gathered fluid
along axle of screws in the direction of discharge.
The pump work ensures: the uniform flow, silent- running work without vibrations, big suction
capability.
Screw pump ACF KKA-11141/02.99 page 25/49

4. TECHNICAL CHARACTERISTICS

Geometric displacement

Design version – 3N

ACF 080- ACF 090- ACF 100- ACF 110- ACF 125-
Pump denomination
3N 3N 3N 3N 3N
Geometric displacement
458,3 652,6 895,2 1191,5 1748,4
cm3/r

Design version – 3L

ACF 110- ACF 125-


Pump denomination
3L 3L
Geometric displacement
1053 1398,7
cm3/r

Discharge pressure

Maximal discharge pressure of fluid amounts to 1,6 MPa, at the same time maximal pressure
for viscosity of fluid below 37 cSt must be lowered to value acc. to the table:

Viscosity cSt ³37 30 20 12 7 2


Max. discharge pressure MPa 1,6 1,5 1,2 0,9 0,7 0,4

Pressure on suction side

Maximal pressure on suction side can amount to 0,4 MPa.


Minimal pressure on suction side (pump suction capability) is shown in tables on pages
10¸15. For fluid of viscosity above 750 cSt, the minimal fluid pressure on suction should be
discussed with the manufacturer. Suction pump capability increases together with lowering of
fluid viscosity and pump speed.
When pump works, pressure on suction side cannot exceed discharge pressure.
In case of pumping heated oils the following pressure on pump suction side acc. to the table
is required:
0
Temperature C 80 90 100 110 120 130
Suction pressure MPa 0,03 0,05 0,08 0,13 0,19 0,26

Fluid temperature

ACF _ _ _ 1) - 3N4 ACF _ _ _ 1) - 3N6


ACF _ _ _ 1) - 3N5 ACF _ _ _ 1) - 3N7
Pump denomination
ACF _ _ _ 2) - 3L4 ACF _ _ _ 2) - 3L6
ACF _ _ _ 2) - 3L5 ACF _ _ _ 2) - 3L7
Fluid temperature 0
C -10 ¸ 90 -10 ¸ 130

1) Pump sizes: 080, 090, 100, 110, 125.


2) Pump sizes: 110, 125.

Viscosity

Admissible fluid viscosity: 2 cSt ¸ 3800 cSt.


page 26/49 KKA-11141/02.99 Screw pump ACF

Speed and direction of rotation

ACF 100-
3N ACF 125-
ACF 080- ACF 090-
Pump denomination ACF 110- 3N
3N 3N
3N ACF 125-3L
ACF 110-3L
Max. speed of pump
3000 2700 2250 1800
r/min

Screw pumps are designed to work in one rotation direction – right (clockwise) looking from the
shaft drive.

Level of acoustic pressure

Pump denomination ACF 080 ACF 090 ACF 100 ACF 110 ACF 125
Level of acoustic pressure dB(A) 73 74 75 76 77

Flow and power

Flow and power in the function of pump speed, discharge pressure and viscosity are shown in
tables on pages 10¸15. Flows shown in the tables, concern fluid without vapour and gas. For
fluid of viscosity above 750 cSt flow and power should be discussed with the manufacturer.
For indirect values of pump speed, discharge pressure and viscosity (including the range from
the table), values of flow, power and pump suction capability can be settled by line interpolation
between adjacent values in tables.

Safety valve

The pump is equipped with safety valve direct operation, which limits the increase discharge
pressure above the set value.
Pumps adjustment range of safety valves:
- from 0,2 to 1,84 MPa, at the same time the admissible discharge pressure is equal to 1,6 MPa.
Opening pressure of safety valve should be from 10 to 15% higher than discharge pressure.
At full flow capacity of fluid through safety valve, pressure increases maximally of 0,3 MPa, at
viscosity up to 75 cSt. For higher viscosity of fluid pressure will increase. It is not allowed the
continuous work of pump at open safety valve, as the fluid temperature increase inside the pump
above the permissible temperature can damage the pump.

Filtration and suction pipeline

In order to protect the pump against contamination it is recommended to install filter on the
pump’s suction pipeline. Recommended diameters of holes in filter’s grid – from 0,5 to 1 mm for
fluid of high viscosity. For fluids of lower viscosity filters of smaller holes in the grid should be
used. It is recommended not to exceed the pressure decrease of 0,01 MPa on the filter, at
maximal flow and viscosity.
The suction pipeline together with filter should be so selected as for the most hard work
conditions pressure decrease in pipeline and on the filter does not cause lack of pump suction
capability. That pipeline should be constructed in such way as to unable draining fluid from the
pump to tank during its stay.
Screw pump ACF KKA-11141/02.99 page 27/49

Materials of important elements

ACF _ _ _ 1) - 3N4 ACF _ _ _ 1) - 3N6


ACF _ _ _ 1) - 3N5 ACF _ _ _ 1) - 3N7
Pump denomination
ACF _ _ _ 2) - 3L4 ACF _ _ _ 2) - 3L6
ACF _ _ _ 2) - 3L5 ACF _ _ _ 2) - 3L7
Element: Material: Material:
- front cover grey cast iron grey cast iron 3)
- body grey cast iron grey cast iron
- middle screw steel steel 3)
- side screw steel 3) steel 3)
- base grey cast iron 3) grey cast iron 3)
- safety valve’s body grey cast iron grey cast iron
Rolling bearing standard thermal stabilising
Shaft sealing mechanical sealing

1) Pump sizes: 080, 090, 100, 110, 125.


2) Pump sizes: 110, 125.
3) Top layer is quenched and tempered chemically.

Pump unit

The pump unit consists of screw pump and electric motor, which for the work of pump unit are
mounted:
- in vertical position by flanges to the connecting frame, and the electric motor is placed above
the pump; the pump unit is mounted to the bed – plate by pump base;
- in horizontal position by flanges to the common connecting frame.
Ends of pump shaft and motor connect the flexible coupling, not loading the pump shaft and
motor by axial and radial forces.
There are allowed other types of fitting pumps with electric motors or other types of drive motors,
but the end of pump shaft cannot be loaded by radial and axial forces.
Dimensions of pumps and chosen pump units are shown in tables on pages 7, 8 and 9.
page 28/49 KKA-11141/02.99 Screw pump ACF

5. DENOMINATION STRUCTURE OF SCREW PUMP ACF

6. ORDERING EXAMPLE
The pump ordering
In an order of pump there should be given:
- the name: Screw pump,
- the denomination: - acc. to it. 5,
- no. of at. card: KKA-11141/02.99,
the example: Screw pump ACF 090-3N4C4 acc. to KKA-11141/02.99
The pump application for work with other kinds fluid as mentioned in the fluid denomination
and operation conditions should be agreed with the manufacturer.

The pump unit ordering


In an order of pump unit there should be determined:
- type of pump, kind of fluid, operation parameters(max. discharge pressure, viscosity of
pumping fluid in the temperature function, minimal and maximal temperature of working
fluid, required flow at the same viscosity of fluid as for continuous work and maximal
pressure on discharge and suction side),
- size of electric motor from the catalogue of electric motors, supply (voltage and
frequency),exploitation requirements (e.g. land, sea or anti-explosive execution,
temperature class, isolation class) and other additional requirements.
It is also possible the execution:
- pump with flanges for connecting pipelines,
- pump with connecting frame, coupling without electric motor,
- pump with the receipt of Classification Societies, after agreement with the manufacturer.
Screw pump ACF KKA-11141/02.99 page 29/49

7. PUMP DIMENSIONS

1) The hole of draining leakage from the sealing chamber.


2) The hole for pressure measurement in the discharge chamber M16x1,5 acc. to standard PN-ISO 6149-1:1995 plugged.
3) The hole for pressure measurement in the suction chamber M16x1,5 acc. to standard PN-ISO 6149-1:1995 plugged.
4) Drain fluid from the pump crankcase.
5) Base flange for pump ACF 080.
6) Base flange for pump ACF 090, ACF 100, ACF 110, ACF 125.
Dimensions in mm
Pump
A B C D D1 D2 E F G H J K N N1 N2
ACF 080-3N 578 226 400 400 445 4xø18 25 100 150 180 24 230 265 300 4xø18
ACF 090-3N 609 241 450 400 445 8xø22 25 99 162 180 24 250 300 350 8xø18
ACF 100-3N 685 256 500 460 505 8xø22 29 121 210 220 30 300 350 400 8xø18
ACF 110-3N
743 283 500 460 505 8xø22 32 121 210 220 30 300 350 400 8xø18
ACF 110-3L

ACF 125 -3N


824 334 500 515 565 8xø22 37 121 210 220 35 300 350 400 8xø18
ACF 125 -3L
Mass
Dimensions in mm
Pump in kg
M P P1 P2 P3 R T T1 T2 T3 U W X Y Z
ACF 080-3N 320 100 180 220 8xø18 22 125 210 250 8xø18 22 70 40 43 12 155
ACF 090-3N 330 125 210 250 8xø18 23 150 240 285 8xø22 23 70 45 48,5 14 176
ACF 100-3N 367 125 210 250 8xø18 23 150 240 285 8xø22 23 80 50 53,5 14 224
ACF 110-3N
430 150 240 285 8xø22 23 200 295 340 8xø22 25 85 55 59 16 271
ACF 110-3L

ACF 125 -3N


445 150 240 285 8xø22 23 200 295 340 12xø22 25 89 60 64 18 335
ACF 125 -3L
page 30/49 KKA-11141/02.99 Screw pump ACF

8. PUMP UNIT DIMENSIONS

Dimensions A, B, C and masses concern three-phase inductive electric motor:


- 132 – produced by Tamel S.A.
- 160, 180 – Indukta S.A
- 200, 225,250,280 – Celma S.A.
For other types of motors detailed dimensions and masses should be corrected acc. to the catalogue of used electric motor.
1) Base flange for pump ACF 080.
2) Base flange for pump ACF 090, ACF 100, ACF 110, ACF 125

Mechanical size Dimensions in mm


Pump Mass in kg
of electric motor A B C D D1 D2 E F
132 1063 663 181 400 445 4xø18 25 300 298
ACF 080 - 3N4 160 1249 695 210 400 445 4xø18 25 350 363
ACF 080 - 3N6 180 1290 695 228 400 445 4xø18 25 350 415
200 1395 695 340 400 445 4xø18 25 400 503
160 1280 726 210 400 445 8xø22 25 350 369
ACF 090 - 3N4 180 1321 726 228 400 445 8xø22 25 350 418
ACF 090 - 3N6 200 1426 726 340 400 445 8xø22 25 400 520
225 1531 756 360 400 445 8xø22 25 450 645
160 1374 820 210 460 505 8xø22 29 350 400
180 1395 800 228 460 505 8xø22 29 350 451
ACF 100 - 3N4
200 1500 800 340 460 505 8xø22 29 400 540
ACF 100 - 3N6
225 1605 830 360 460 505 8xø22 29 450 638
250 1700 830 405 460 505 8xø22 29 550 732
160 1412 858 210 460 505 8xø22 32 350 454
ACF 110 - 3N4 180 1453 858 228 460 505 8xø22 32 350 506
ACF 110 - 3N6 200 1558 858 340 460 505 8xø22 32 400 595
ACF 110 - 3L4 225 1663 888 360 460 505 8xø22 32 450 693
ACF 110 - 3L6 250 1758 888 405 460 505 8xø22 32 550 787
280 1788 888 440 460 505 8xø22 32 550 926
180 1534 939 228 515 565 8xø22 37 350 556
ACF 125 - 3N4
200 1639 939 340 515 565 8xø22 37 400 655
ACF 125 - 3N6
225 1744 969 360 515 565 8xø22 37 450 741
ACF 125 - 3L4
250 1839 969 405 515 565 8xø22 37 550 836
ACF 125 - 3L6
280 1865 965 440 515 565 8xø22 37 550 1055
Screw pump ACF KKA-11141/02.99 page 31/49

9. PUMP UNIT DIMENSIONS

Dimensions A, B concern three-phase inductive electric motor of mechanical size:


- 132 – produced by Tamel S.A.
- 160, 180 – Indukta S.A
- 200, 225,250,280 – Celma S.A.
For other types of motors detailed dimensions should be corrected acc. to the catalogue of used electric motor.
Mechanical Mass in
Dimensions in mm
Pump size of kg
electric motor A B F G H K L N P R S T
132 1061 661 300 245 565 350 189 22 400 239 209 25 298
ACF 080 - 3N5 160 1247 693 350 245 565 350 221 22 400 271 209 25 363
ACF 080 - 3N7 180 1288 693 350 245 565 350 221 22 400 271 209 25 415
200 1393 693 400 245 565 350 221 22 400 271 209 30 503
160 1278 724 350 245 575 350 221 22 400 271 225 25 369
ACF 090 - 3N5 180 1319 724 350 245 575 350 221 22 400 271 225 25 418
ACF 090 - 3N7 200 1424 724 400 245 575 350 221 22 400 271 225 30 440
225 1470 695 450 295 625 350 251 22 400 301 225 30 645
160 1352 798 350 245 612 400 249 26 460 309 251 30 400
180 1393 798 350 245 612 400 249 26 460 309 251 30 451
ACF 100 - 3N5
200 1498 798 400 245 612 400 249 26 460 309 251 30 540
ACF 100 - 3N7
225 1603 828 450 295 662 450 279 26 510 339 251 30 638
250 1698 828 550 345 712 450 279 26 510 339 251 35 732
160 1410 856 350 245 675 450 279 26 510 339 267 30 454
ACF 110 - 3N5 180 1451 856 350 245 675 450 279 26 510 339 267 30 506
ACF 110 - 3N7 200 1556 856 400 245 675 450 279 26 510 339 267 30 595
ACF 110 - 3L5 225 1661 886 450 295 725 450 279 26 510 339 282 30 693
ACF 110 - 3L7 250 1756 886 550 345 775 450 279 26 510 339 282 35 787
280 1786 886 550 345 775 450 279 26 510 339 282 35 926
180 1532 937 350 245 690 450 279 26 510 339 297 30 556
ACF 125 - 3N5
200 1637 937 400 245 690 450 279 26 510 339 297 30 655
ACF 125 - 3N7
225 1742 967 450 295 740 450 279 26 510 339 312 30 741
ACF 125 - 3L5
250 1837 967 550 345 790 450 279 26 510 339 312 35 836
ACF 125 - 3L7
280 1867 967 550 345 790 450 279 26 510 339 312 35 1055
page 32/49 KKA-11141/02.99 Screw pump ACF

10. FLOW, POWER AND PRESSURE ON SUCTION SIDE f=50Hz


Viscosity 2cSt 7cSt
Speed 950 rpm 1450 rpm 2900 rpm 950 rpm 1450 rpm 2900 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 359 2,2 588 3,6 1253 8,4 372 2,2 601 3,6 1266 8,4
-0,05 -0,05 0
0,4 339 3,2 568 5,3 1232 11,7 355 3,2 -0,05 584 5,3 -0,05 1249 11,7 0
ACF 080-3N 0,63 -- -- -- -- -- -- 335 4,9 564 7,8 1228 16,7
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 552 3,2 849 5,1 -- -- 539 3,2 865 5,1 -- --
-0,05 -0,05
0,4 497 4,7 823 7,5 -- -- 518 4,7 -0,05 844 7,5 -0,05 -- --
ACF 090-3N 0,63 -- -- -- -- -- -- -- 492 7,0 818 11,0 -- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 729 4,4 1177 7,2 -- -- 750 4,4 1198 7,2 -- --
-0,05 -0,05
0,4 697 6,5 1145 10,4 -- -- 723 6,5 -0,05 1171 10,4 -0,05 -- --
ACF 100-3N 0,63 -- -- -- -- -- -- -- 691 9,7 1138 15,3 -- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 852 5,3 1379 8,5 -- -- 877 5,3 1404 8,5 -- --
-0,05 -0,05
0,4 813 7,7 1339 12,3 -- -- 845 7,7 -0,05 1371 12,3 -0,05 -- --
ACF 110-3L 0,63 -- -- -- -- -- -- -- 805 11,5 1332 18,0 -- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 976 6,0 1571 9,7 -- -- 1002 6,0 1598 9,7 -- --
-0,05 -0,05
0,4 934 8,7 1530 13,9 -- -- 968 8,7 -0,05 1564 13,9 -0,05 -- --
ACF 110-3N 0,63 -- -- -- -- -- -- -- 926 13,0 1522 20,4 -- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
115
0,25 7,0 1853 11,3 -- -- 1184 7,0 1883 11,3 -- --
4
-0,05 -0,05
110 -0,05 1845 18,3 -0,05
0,4 10,3 1807 18,3 -- -- 1145 10,3 -- --
8
ACF 125-3L -- --
0,63 -- -- -- -- -- -- 1099 15,3 1798 24,0 -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
145
0,25 8,9 2326 14,2 -- -- 1487 8,9 2362 14,2 -- --
2
-0,05 -0,04
139 -0,05 2316 20,5 -0,04
0,4 12,9 2270 20,5 -- -- 1441 12,9 -- --
6
ACF 125-3N -- --
0,63 -- -- -- -- -- -- 1385 19,2 2260 30,0 -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --

p – discharge pressure, Q – flow, P – power, pss – minimal suction pressure


Screw pump ACF KKA-11141/02.99 page 33/49

Viscosity 37cSt 150cSt


Speed 950 rpm 1450 rpm 2900 rpm 950 rpm 1450 rpm 2900 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 399 2,5 628 4,2 1293 9,6 417 3,3 646 5,7 1311 13,7
0,4 390 3,6 619 5,8 1283 12,8 413 4,4 642 7,3 1306 17,0
ACF 080-3N 0,63 378 5,3 -0,05 607 8,3 -0,05 1271 17,8 0 407 6,0 -0,05 636 9,8 -0,05 1300 22,0 0,01
1,0 363 7,9 592 12,3 1257 25,9 399 8,7 628 13,8 1293 30,0
1,6 340 12,2 570 18,8 1230 39,0 390 13,0 619 20,3 1283 43,0
0,25 574 3,6 900 5,9 -- -- 597 4,7 923 8,0 -- --
0,4 562 5,2 888 8,3 -- -- 591 6,3 917 10,4 -- --
ACF 090-3N 0,63 547 7,5 -0,05 873 11,8 -0,05 -- -- -- 583 8,6 -0,05 910 13,9 -0,05 -- -- --
1,0 528 11,2 854 17,5 -- -- 574 12,3 900 19,6 -- --
1,6 500 17,2 826 27,0 -- -- 562 18,4 888 28,9 -- --
0,25 793 5,0 1241 8,2 -- -- 822 6,5 1269 11,0 -- --
0,4 778 7,1 1225 11,3 -- -- 814 8,6 1262 14,2 -- --
ACF 100-3N 0,63 759 10,3 -0,05 1207 16,2 -0,05 -- -- -- 805 11,8 -0,05 1253 19,1 -0,05 -- -- --
1,0 736 15,4 1183 24,0 -- -- 793 16,9 1241 27,0 -- --
1,6 703 23,6 1152 36,7 -- -- 778 25,3 1226 39,7 -- --
0,25 930 5,9 1457 9,6 -- -- 965 7,6 1492 13,0 -- --
0,4 911 8,3 1438 13,3 -- -- 956 10,1 1483 16,7 -- --
ACF 110-3L 0,63 889 12,1 -0,05 1415 19,1 -0,05 -- -- -- 945 13,9 -0,05 1471 22,5 -0,05 -- -- --
1,0 860 18,1 1386 28,3 -- -- 930 19,9 1457 31,7 -- --
1,6 821 28,0 1345 43,1 -- -- 912 29,7 1438 46,7 -- --
0,25 1058 6,6 1654 10,9 -- -- 1095 8,7 1691 14,7 -- --
0,4 1038 9,4 1634 15,1 -- -- 1085 11,4 1681 18,9 -- --
ACF 110-3N 0,63 1014 13,7 -0,05 1610 21,6 -0,05 -- -- -- 1073 15,7 -0,05 1669 25,4 -0,05 -- -- --
1,0 984 20,5 1580 32,0 -- -- 1058 22,5 1654 35,9 -- --
1,6 943 31,5 1538 49,0 -- -- 1038 33,6 1634 52,8 -- --
0,25 1246 7,8 1945 12,7 -- -- 1287 10,2 1987 17,2 -- --
0,4 1224 11,0 1923 17,7 -- -- 1276 13,4 1976 22,2 -- --
ACF 125-3L 0,63 1197 16,0 -0,05 1897 25,3 -0,05 -- -- -- 1263 18,4 -0,05 1963 29,8 -0,05 -- -- --
1,0 1163 24,1 1862 37,6 -- -- 1246 26,5 1945 42,1 -- --
1,6 1113 37,0 1816 57,8 -- -- 1224 39,5 1924 62,0 -- --
0,25 1562 9,7 2436 15,9 -- -- 1612 12,7 2486 21,6 -- --
0,4 1536 13,8 2410 22,2 -- -- 1598 16,8 2473 27,8 -- --
ACF 125-3N 0,63 1504 20,1 -0,05 2378 31,7 -0,04 -- -- -- 1582 23,0 -0,05 2457 37,3 -0,03 -- -- --
1,0 1463 30,1 2337 47,0 -- -- 1562 33,1 2436 52,6 -- --
1,6 1410 46,0 2282 72,0 -- -- 1536 49,4 2410 77,5 -- --

p –discharge pressure , Q – flow, P – power, pss – minimal suction pressure


page 34/49 KKA-11141/02.99 Screw pump ACF

Viscosity 400cSt 750cSt


Speed 950 rpm 1450 rpm 2900 rpm 950 rpm 1450 rpm 2900 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 424 4,3 654 7,5 1318 19,0 427 4,8 657 8,5 1321 21,8
0,4 421 5,4 651 9,1 1315 22,2 425 5,9 654 10,1 1319 25,1
ACF 080-3N 0,63 418 7,0 -0,05 647 11,6 -0,05 1311 27,3 0,03 423 7,6 -0,05 652 12,6 -0,04 1316 30,1 0,05
1,0 413 9,7 642 15,7 1307 35,3 419 10,2 648 16,7 1313 38,1
1,6 407 13,9 637 22,2 1301 48,3 415 14,5 644 23,2 1309 51,1
0,25 606 6,2 932 10,7 -- -- 610 6,9 936 12,1 -- -- --
0,4 602 7,7 928 13,0 -- -- 607 8,4 933 14,4 -- --
ACF 090-3N 0,63 598 10,0 -0,05 924 16,6 -0,05 -- -- -- 604 10,8 -0,05 930 18,0 -0,03 -- --
1,0 592 13,7 918 22,3 -- -- 599 14,5 925 23,7 -- --
1,6 584 19,8 911 31,6 -- -- 594 20,6 920 33,0 -- --
0,25 833 8,4 1281 14,7 -- -- 838 9,5 1285 16,6 -- --
0,4 828 10,5 1276 17,9 -- -- 834 11,6 1282 19,8 -- --
ACF 100-3N 0,63 823 13,7 -0,05 1270 22,7 -0,04 -- -- -- 830 14,8 -0,05 1278 24,7 -0,02 -- -- --
1,0 815 18,9 1263 30,6 -- -- 825 19,9 1272 32,5 -- --
1,6 806 27,2 1254 43,3 -- -- 818 28,2 1266 45,3 -- --
0,25 979 9,9 1506 17,3 -- -- 985 11,2 1511 19,6 -- --
0,4 973 12,4 1500 21,0 -- -- 980 13,6 1507 23,3 -- --
ACF 110-3L 0,63 966 16,1 -0,05 1493 26,7 -0,04 -- -- -- 975 17,4 -0,05 1502 29,0 -0,02 -- -- --
1,0 957 22,2 1484 36,0 -- -- 969 23,4 1496 38,3 -- --
1,6 946 32,0 1473 50,9 -- -- 961 33,2 1487 53,2 -- --
0,25 1109 11,2 1705 19,5 -- -- 1115 12,6 1711 22,1 -- --
0,4 1103 14,0 1699 23,8 -- -- 1111 15,4 1707 26,4 -- --
ACF 110-3N 0,63 1096 18,3 -0,05 1692 30,3 -0,03 -- -- -- 1106 19,6 -0,05 1702 32,9 -0,01 -- -- --
1,0 1087 25,1 1682 40,7 -- -- 1099 26,5 1695 43,3 -- --
1,6 1075 36,2 1670 57,6 -- -- 1095 37,6 1686 60,2 -- --
0,25 1303 13,2 2003 22,9 -- -- 1310 14,8 2010 26,0 -- --
0,4 1297 16,4 1996 27,9 -- -- 1305 18,1 2005 31,0 -- --
ACF 125-3L 0,63 1289 21,4 -0,05 1988 35,5 -0,03 -- -- -- 1300 23,1 -0,04 1999 38,6 -0,01 -- -- --
1,0 1278 29,5 1978 47,8 -- -- 1292 31,1 1991 50,8 -- --
1,6 1265 42,5 1964 67,7 -- -- 1282 44,1 1981 70,7 -- --
0,25 1631 16,5 2505 28,7 -- -- 1639 18,5 2513 32,5 -- --
0,4 1623 20,6 2497 34,9 -- -- 1633 22,6 2507 38,7 -- --
ACF 125-3N 0,63 1613 26,8 -0,05 2487 44,4 -0,02 -- -- -- 1626 28,8 -0,04 2500 48,2 0 -- -- --
1,0 1600 36,8 2475 59,7 -- -- 1617 38,9 2491 63,5 -- --
1,6 1584 53,1 2459 84,6 -- -- 1605 55,2 2479 88,4 -- --

p –discharge pressure , Q – flow, P – power, pss – minimal suction pressure


Screw pump ACF KKA-11141/02.99 page 35/49

11. FLOW, POWER AND PRESSURE ON SUCTION SIDE f=60Hz

Viscosity 2cSt 7cSt


Speed 860 rpm 1150 rpm 1750 rpm 860 rpm 1150 rpm 1750 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 318 1,9 450 2,7 726 4,5 331 1,9 464 2,7 739 4,5
-0,05 -0,05 -0,05 -
0,4 297 2,9 430 4,0 705 6,4 314 2,9 447 4,0 -0,05 722 6,4 -0,05
0,05
ACF 080-3N 0,63 -- -- -- -- -- -- 293 4,4 426 6,0 701 9,4
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 464 2,8 653 4,0 1045 6,5 480 2,8 670 4,0 1061 6,5
-0,05 -0,05 -0,05 -
0,4 438 4,2 627 5,8 1019 9,3 459 4,2 648 5,8 -0,05 1040 9,3 -0,05
0,05
ACF 090-3N 0,63 -- -- -- -- -- -- 433 6,4 622 8,6 1014 13,6
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 649 3,9 908 5,6 1445 9,0 669 3,9 929 5,6 1466 9,0
-0,05 -0,05 -0,05 -
0,4 616 5,8 876 8,1 1413 12,9 643 5,8 902 8,1 -0,05 1439 12,9 -0,05
0,05
ACF 100-3N 0,63 -- -- -- -- -- -- 610 8,7 870 11,9 1407 18,7
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 757 4,7 1063 6,6 1694 10,7 783 4,7 1088 6,6 1720 10,7
-0,05 -0,05 -0,04 -
0,4 718 6,9 1023 9,5 1655 15,2 750 6,9 1055 9,5 -0,05 1687 15,2 -0,04
0,05
ACF 110-3L 0,63 -- -- -- -- -- -- 710 10,3 1016 14,1 1648 22,1
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 868 5,3 1214 7,5 1929 12,1 895 5,3 1241 7,5 1955 12,1
-0,05 -0,05 -0,04 -
0,4 827 7,8 1172 10,8 1887 17,2 861 7,8 1206 10,8 -0,05 1921 17,2 -0,04
0,05
ACF 110-3N 0,63 -- -- -- -- -- -- 819 11,7 1164 16,0 1879 25,0
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 1028 6,3 1434 8,8 2273 14,2 1058 6,3 1464 8,8 2303 14,2
-0,05 -0,05 -0,04 -
0,4 982 9,2 1387 12,7 2227 20,4 1019 9,2 1425 12,7 -0,05 2264 20,4 -0,04
0,05
ACF 125-3L 0,63 -- -- -- -- -- -- 973 13,7 1378 18,8 2218 29,4
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 1294 7,9 1801 11,0 2850 17,8 1330 7,9 1837 11,0 2886 17,8
-0,05 -0,05 0 -
0,4 1239 11,6 1746 16,0 2795 25,3 1284 11,6 1791 16,0 -0,05 2840 25,3 0
0,05
ACF 125-3N 0,63 -- -- -- -- -- -- 1228 17,2 1735 23,5 2784 36,8
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --

p –discharge pressure , Q – flow, P – power, pss – minimal suction pressure


page 36/49 KKA-11141/02.99 Screw pump ACF

Viscosity 37cSt 150cSt


Speed 860 rpm 1150 rpm 1750 rpm 860 rpm 1150 rpm 1750 rpm

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 358 2,3 491 3,2 766 5,2 376 3,0 509 4,2 784 7,2
0,4 348 3,2 481 4,5 756 7,2 371 3,9 504 5,5 779 9,1
-
ACF 080-3N 0,63 337 4,7 -0,05 470 6,5 -0,05 744 10,2 -0,05 365 5,4 498 7,5 -0,05 773 12,2 -0,05
0,05
1,0 322 7,1 454 9,6 729 15,1 358 7,8 491 10,7 766 17,0
1,6 300 10,9 432 14,8 706 22,9 348 11,6 481 15,9 756 24,9
0,25 515 3,2 704 4,5 1096 7,4 538 4,2 727 6,0 1119 10,2
0,4 503 4,6 692 6,4 1084 10,2 532 5,6 721 7,9 1113 13,0
-
ACF 090-3N 0,63 488 6,7 -0,05 677 9,2 -0,05 1069 14,6 -0,05 525 7,7 714 10,7 -0,05 1106 17,3 -0,04
0,05
1,0 469 10,1 658 13,7 1050 21,4 515 11,1 704 15,2 1096 24,2
1,6 435 15,5 630 21,0 1022 32,5 503 16,6 692 22,6 1084 35,4
0,25 712 4,4 972 6,2 1509 10,2 741 5,8 1001 8,3 1538 14,0
0,4 697 6,3 957 8,7 1494 14,0 734 7,6 993 10,8 1530 17,8
-
ACF 100-3N 0,63 679 9,2 -0,05 938 12,6 -0,05 1475 19,9 -0,04 724 10,5 984 14,6 -0,05 1521 23,7 -0,04
0,05
1,0 655 13,9 915 18,8 1452 29,4 713 15,2 972 20,9 1509 33,2
1,6 624 21,3 884 28,8 1420 44,6 697 22,7 957 30,9 1494 48,6
0,25 835 5,2 1141 7,3 1773 12,0 871 6,8 1176 9,7 1808 16,5
0,4 817 7,5 1122 10,3 1754 16,5 861 9,0 1167 12,7 1799 21,0
-
ACF 110-3L 0,63 794 10,8 -0,05 1099 14,8 -0,05 1731 23,4 -0,03 850 12,4 1155 17,2 -0,05 1787 27,9 -0,03
0,05
1,0 765 16,3 1070 22,2 1702 34,6 835 17,9 1141 24,5 1773 39,0
1,6 727 25,1 1035 34,0 1662 52,6 817 26,8 1122 36,4 1754 57,1
0,25 951 5,9 1296 8,3 2011 13,6 988 7,7 1333 11,0 2048 18,6
0,4 931 8,4 1277 11,6 1991 18,7 978 10,2 1323 14,3 2038 23,7
-
ACF 110-3N 0,63 907 12,3 -0,05 1253 16,8 -0,05 1968 26,5 -0,03 966 14,0 1312 19,5 -0,05 2026 31,6 -0,03
0,05
1,0 876 18,5 1222 25,1 1937 39,1 951 20,2 1296 27,8 2011 44,2
1,6 836 28,5 1182 38,5 1896 59,5 931 30,3 1277 41,2 1992 64,6
0,25 1120 6,9 1526 9,7 2365 15,9 1162 9,0 1567 12,9 2406 21,9
0,4 1098 9,9 1504 13,7 2343 21,9 1151 12,0 1556 16,8 2395 27,9
-
ACF 125-3L 0,63 1071 14,4 -0,05 1477 19,7 -0,05 2316 31,1 -0,03 1137 16,5 1543 22,9 -0,05 2382 37,1 -0,03
0,05
1,0 1037 21,7 1443 29,4 2280 45,9 1120 23,7 1526 32,6 2365 51,9
1,6 992 33,4 1397 45,1 2236 70,0 1098 35,5 1504 48,4 2343 75,9
0,25 1404 8,7 1911 12,2 2961 19,9 1454 11,3 1961 16,1 3010 27,3
0,4 1378 12,4 1885 17,1 2934 27,4 1441 14,9 1948 21,0 2997 34,8
-
ACF 125-3N 0,63 1346 18,0 -0,05 1853 24,6 -0,05 2902 38,9 0 1425 20,6 1932 28,6 -0,05 2981 46,3 0,01
0,05
1,0 1305 27,1 1812 36,8 2861 57,4 1405 29,7 1912 40,8 2961 64,8
1,6 1255 41,9 1762 56,5 2810 87,3 1378 44,4 1886 60,5 2935 94,8

p –discharge pressure , Q – flow, P – power, pss – minimal suction pressure


Screw pump ACF KKA-11141/02.99 page 37/49

Viscosity 400cSt 750cSt


Speed 860 rpm 1150 rpm 1750 rpm 860 rpm 1150 rpm 1750 rpm
pss
p Q P pss Q P pss Q P pss Q P Q P pss Q P pss
Pump MP
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW l/min kW MPa l/min kW MPa
a
0,25 383 3,8 516 5,6 791 9,6 386 4,3 519 6,2 794 11,0
0,4 380 4,8 513 6,8 788 11,6 384 5,2 517 7,5 792 12,9
-
ACF 080-3N 0,63 376 6,2 -0,05 509 8,8 -0,05 784 14,6 -0,04 381 6,7 514 9,5 -0,05 789 16,0 -0,02
0,05
1,0 372 8,6 505 12,0 780 19,5 378 9,1 511 12,7 786 20,8
1,6 366 12,5 499 17,2 774 27,3 374 13,0 507 17,9 782 28,7
0,25 547 5,4 736 7,9 1128 13,7 551 6,1 740 8,9 1132 15,6
0,4 543 6,8 733 9,7 1124 16,5 548 7,4 737 10,7 1129 18,4
-
ACF 090-3N 0,63 539 8,9 -0,05 728 12,5 -0,05 1120 20,8 -0,03 545 9,5 734 13,5 -0,04 1126 22,7 -0,01
0,05
1,0 533 12,3 722 17,1 1114 27,7 541 12,9 730 18,1 1122 29,6
1,6 526 17,8 715 24,4 1106 38,9 535 18,4 724 25,4 1116 40,8
0,25 752 7,4 1012 10,8 1549 18,8 757 8,3 1017 12,2 1554 21,4
0,4 748 9,3 1007 13,3 1544 22,7 754 10,2 1013 14,7 1550 25,3
-
ACF 100-3N 0,63 742 12,2 -0,05 1002 17,2 -0,05 1539 28,5 -0,02 750 13,1 1009 18,6 -0,04 1546 31,1 0
0,05
1,0 735 16,9 994 23,4 1532 38,0 744 17,8 1004 24,8 1541 40,6
1,6 725 24,4 985 33,5 1522 53,4 737 25,3 997 34,9 1534 56,0
0,25 884 8,7 1190 12,7 1821 22,1 890 9,8 1195 14,4 1827 25,2
0,4 878 11,0 1184 15,7 1816 26,7 886 12,0 1191 17,3 1823 29,7
-
ACF 110-3L 0,63 872 14,3 -0,05 1177 20,2 -0,05 1809 33,6 -0,02 881 15,4 1186 21,9 -0,04 1818 36,6 0,01
0,05
1,0 863 19,8 1168 27,6 1800 44,7 874 20,9 1180 29,2 1812 47,8
1,6 851 28,7 1157 39,4 1789 62,8 866 29,8 1171 41,1 1803 65,8
0,25 1002 9,9 1348 14,4 2063 25,0 1008 11,0 1354 16,2 2069 28,5
0,4 996 12,4 1342 17,8 2057 30,2 1004 13,6 1349 19,6 2064 33,6
-
ACF 110-3N 0,63 989 16,2 -0,05 1334 22,9 -0,05 2049 38,0 -0,01 998 17,4 1344 24,8 -0,04 2059 41,5 0,02
0,05
1,0 979 22,4 1325 31,2 2040 50,6 992 23,6 1337 33,0 2052 54,1
1,6 967 32,5 1313 44,6 2028 71,0 983 33,7 1329 46,5 2043 74,5
0,25 1178 11,6 1583 16,9 2422 29,4 1184 13,0 1590 19,1 2429 33,5
0,4 1171 14,5 1577 20,9 2416 35,4 1180 15,9 1585 23,0 2424 39,5
-
ACF 125-3L 0,63 1163 19,1 -0,05 1568 26,9 -0,05 2408 44,6 -0,01 1174 20,5 1579 29,1 -0,03 2418 48,7 0,01
0,05
1,0 1152 26,3 1558 36,6 2397 59,4 1166 27,7 1572 38,8 2411 63,5
1,6 1139 38,1 1545 52,4 2384 83,4 1156 39,5 1562 54,6 2401 87,5
0,25 1473 14,5 1980 21,1 3029 36,8 1482 16,2 1989 23,8 3038 41,8
0,4 1465 18,2 1972 26,1 3021 44,3 1476 19,9 1983 28,8 3032 49,3
-
ACF 125-3N 0,63 1456 23,8 -0,05 1963 33,6 -0,04 3012 55,8 0,02 1469 25,6 1976 36,3 -0,02 3025 60,8 0,05
0,05
1,0 1443 32,9 1950 45,8 2999 74,3 1459 34,7 1967 48,5 3016 79,3
1,6 1427 47,7 1934 65,5 2983 104,3 1448 49,4 1955 68,2 3004 109,3

p –discharge pressure , Q – flow, P – power, pss – minimal suction pressure


Screw pump ACF KKA-11141/02.99 page 38/49

Manufacturer:
HYDROSTER Ltd.
Na Ostrowiu Str. 1
80-958 Gdańsk
tel. (48 58) 307-12-90 fax (48 58) 307-12-92 e - mail: [email protected]
Catalogue card KKA-11130/04.99

Screw Pump It replaces: DR-01/2403.000


ABQ page 39/49

1. PRODUCTION PROGRAMME

The production programme of low-pressure screw pumps in “HYDROSTER” – Gdańsk


includes:

Type of pump ACE ACG ACF ABQ


Max. discharge pressure
1,6 1,6 1,6 1,0
MPa
Flow range l/min 8 ¸ 160 60 ¸ 780 350 ¸ 2800 1500 ¸ 5700
Number of geometrical
2 4 7 4
displacements
Viscosity range cSt 2 ¸ 1500 2 ¸ 1500 2 ¸ 3800 2 ¸ 1500
-10 ¸ 155 -10 ¸ 155 -10 ¸ 130 -10 ¸ 90
O
Fluid temperature range C

The mentioned types of screw pumps are three-screw pumps. Pumps are equipped with
adjustable safety valves. The pump shaft is sealed by mechanical sealing, built acc. to DIN
24960.

2. DESIGN

Low-pressure screw pumps are designed for operation with different working fluids, such as:
hydraulic oils, lubricating oils, transformer oils, light and heavy diesel oils, fuel oils and other
non-aggressive fluids of lubrication properties. Working fluids cannot cause corrosion of steel
and cast iron elements and they cannot react with fluorine and nitrile rubber.

Pumps are used in systems:


- lubricating of machines,
- filtration and cooling of hydraulic systems,
- preheating of diesel and fuel oils and supplying by those oils,
- pumping oils in refineries, ports and fuel stations.
page 40/49 KKA-11130/04.99 Screw Pump ABQ

3. TECHNICAL DESCRIPTION OF ABQ PUMP


Pump structure
Working elements of screw pumps are mutually gearing screws – the middle screw “1” and two
side screws “2”, placed in sleeves „3”.Sleeves and connector „4” are the pump insert. Screws on
their circuit mate with holes in the sleeves, which for screws are crosswise sliding bearings. The
middle screw is additionally placed perpendicularly on the rolling bearing „5” located on the ends
of pump insert. The output of middle screw’s end from the pump cover „6” is sealed by
mechanical seal „7”. The pump insert is fitted in the pump body „8”. The pump is equipped with
adjustable safety valve „9”.

Principle of pump operation

Discharge in screw pumps is called by rotational screw motion, where the middle screw is
driven from outside and side screws are driven by middle screw. During screws rotation, coil
surfaces of gearing screw adhere either to each other or to the body, ensuring tightness of
space between coils. That space, of not changed shape and volume, is being filled by fluid on
the suction side and is being displaced during screws rotation together with gathered fluid
along axle of screws in the direction of discharge.
The pump work ensures: the uniform flow, silent- running work without vibrations, big suction
capability.
Screw Pump ABQ KKA-11130/04.99 page 41/49

4. TECHNICAL CHARACTERISTICS
Geometric displacement

Design version – 3N
Pump denomination ABQ 110-3N ABQ 125-3N
Geometric displacement
2383 3497
cm3/obr.
Design version – 3L
Pump denomination ABQ 110-3L ABQ 125-3L
Geometric displacement
2106 2794
cm3/obr.
Discharge pressure
Maximal discharge pressure of fluid amounts to 1,0 MPa, at the same time maximal
pressure for viscosity of fluid below 20 cSt must be lowered to value acc. to the table:

Viscosity cSt ³20 12 7 2


Max. discharge pressure
1,0 0,9 0,6 0,4
MPa
Pressure on suction side
Maximal pressure on suction side can amount to 0,25 MPa.
Minimal pressure on suction side (suction pump capability) is shown in tables on pages 8, 9
and 10. Suction pump capability increases together with lowering of fluid viscosity and pump
speed. For fluid viscosity above 750 cSt, the minimal fluid pressure of suction should be
consulted with the manufacturer.
When pump works, pressure on suction side cannot exceed discharge pressure.
In case of pumping heated oils the following pressure on pump suction side acc. to the table
is required:
0
Temperature C 80 90
Suction pressure MPa 0,03 0,05

Fluid temperature
Admissible fluid temperature: -10OC ÷ 90OC.

Viscosity
Admissible fluid viscosity: 2 cSt ¸ 1500 cSt.

Speed and direction of rotation

Maximal speed of pump is equal to 1800 rpm (30 rps).


Screw pumps are designed for work in one rotation direction - left (counter - clockwise)
looking from the shaft drive.

Level of acoustic pressure

Pump denomination ABQ 110 ABQ 125


Level of acoustic pressure dB(A) 77 79
page 42/49 KKA-11130/04.99 Screw Pump ABQ

Flow and power


Flow and power in the function of pump speed, discharge pressure and viscosity are shown
in tables on pages 8, 9 and 10. Flows shown in the tables concern fluid without vapour and
gas.
For fluid viscosity above 750 cSt flow and power should be consulted with the manufacturer.
For indirect values of pump speed, discharge pressure and viscosity (including the range
from table), values of flow, power and pump suction capability can be settled by line
interpolation between adjacent values in tables.
Safety valve
The pump is equipped with safety valve direct operation, which limits the increase discharge
pressure above the set value.
Pumps have two opening adjustment ranges of safety valve:
- from 0,2 to 0,4 MPa,
- from 0,2 to 1,15 MPa, at the same time the admissible discharge pressure is equal to 1,0
MPa.
Opening pressure of safety valve should be from 10 to 15% higher than discharge pressure.
At full flow capacity through safety valve, pressure increases maximally of 0,3 MPa, at
viscosity up to 75cSt. For higher viscosity of fluid pressure will increase. It is not allowed the
continuos work of pump at open safety valve, as the fluid temperature increase inside he
pump above the permissible temperature can damage the pump.

Filtration and suction pipeline

In order to protect the pump against contamination it is recommended to install filter on the
pump’s suction pipeline. Recommended diameters of holes in filter’s grid – up to 1mm for
fluid of high viscosity. For fluids of lower viscosity filters of smaller holes in the grid should be
used. It is recommended not to exceed the pressure decrease of 0,01 MPa on the filter at
maximal flow and viscosity.
The suction pipeline together with filter should b so selected as for the most hard work
conditions, pressure decrease in the pipeline an on the filter does not cause the lack of pump
suction capability That pipeline should be constructed in such way as to unable draining fluid
from the pump to tank during its stay.

Materials of important elements


Pump denomination ABQ
Element: Material:
- body grey iron
- pump cover grey iron
- sleeve grey iron
- middle screw steel
- side screw steel 1)
Bearing sliding
Shaft sealing mechanical sealing
Top layer is quenched and tempered chemically.

Pump unit
The pump unit consists of screw pump and electric motor, which are fitted by flanges to the
common connecting frame, and the electric motor is placed above the pump; the pump unit is
mounted to the bed plate by the pump base.
Ends of pump shaft and motor connect the flexible coupling, not loading the pump shaft and
motor by axial and radial forces.
There are allowed other types of fitting pumps with electric motors or other types of drive
motors, but the end of pump shaft cannot be loaded by radial and axial forces.
Dimensions of pumps and chosen pump units are shown in tables on pages 6 and 7.
Screw Pump ABQ KKA-11130/04.99 page 43/49

5. DENOMINATION STRUCTURE OF SCREW PUMP ABQ

6. ORDERING EXAMPLE
The pump ordering
In an order of pump there should be given:
- the name: Screw pump,
- the denomination: - acc. to it. 5,
- no. of cat. card: KKA-11130/04.99,
the example: Screw Pump ABQ 110-3L4C4 acc. to KKA-11130/04.99
The pump application for work with other kinds of fluid as mentioned in the fluid denomination
and operation conditions should be agreed with the manufacturer.
The pump unit ordering
In an order of pump unit there should be determined:
-type of pump, kind of fluid, operation parameters (max. discharge pressure, viscosity of
pumping fluid in the temperature function, minimal and maximal temperature of working
fluid, required flow at the same viscosity of fluid as for continuos work and maximal
pressure on discharge and suction side),
-size of electric motor from the catalogue of electric motors, supply (voltage and
frequency), exploitation requirements (e.g. land, sea or anti-explosive execution,
temperature class, isolation class) and other additional requirements.
It is also possible the execution:
- pump with flanges connecting pipelines,
- pump with connecting frame, coupling without electric motor,
- pump with the receipt of Classification Societies, after agreement with the manufacturer.
page 44/49 KKA-11130/04.99 Screw Pump ABQ

7. PUMP DIMENSIONS

1) The hole of draining leakage from the sealing chamber.


2) The hole for pressure measurement in suction chamber16x1,5 acc. to standard PN-ISO 6149-1:1995 plugged.
3) The hole for pressure measurement in discharge chamber M16x1,5 acc. to standard PN-ISO 6149-1:1995 plugged.
4) Drain of fluid from the pump crankcase.

Dimensions in mm
Pump
A B C D D1 D2 E F H J K N N1 N2
ABQ 110-3N
ABQ 110-3L
ABQ 110-3N/A
1412 595 760 590 660 8xø28 350 50 251 25 520 615 660 8xø22
ABQ 110-3L/A

ABQ 125 -3N


ABQ 125 -3L
1486 670 900 720 800 8xø28 420 60 208 24 630 730 780 8xø22

Dimensions in mm Mass
Pump
M P P1 P2 P3 R T T1 T2 T3 U W X Y Z in kg

ABQ 110-3N 8xø22


ABQ 110-3L 8xø22
535 200 295 340 26 250 350 395 12xø22 28 108 60 64 18 750
ABQ 110-3N/A 12xø22
ABQ 110-3L/A 12xø22
ABQ 125 -3N
ABQ 125 -3L
594 200 295 340 8xø22 26 250 350 395 12xø22 28 106 60 64 18 900
Screw Pump ABQ KKA-11130/04.99 page 45/49

8. PUMP UNIT DIMENSIONS

Dimensions A, B, C and masses concern a 3-phase inductive electric motor of general designation and mechanical size:
- 180 – Indukta S.A
- 200, 225,250,280 – Celma S.A.
For motors of other type, detailed dimensions and masses should be corrected acc. to the catalogue for used electric motor.
Mechanical Dimensions in mm Mass
Pump size of
A B C D D1 D2 E F G in kg
electric motor
180 2120 350 1002
ABQ 110 - 3N 1525
200 2256 450 1080
ABQ 110 - 3L
225 2301 535 590 660 8xf28 350 50 505 1190
ABQ 110 - 3N/A 1556
250 2396 540 1255
ABQ 110 - 3L/A
280 2456 620 1535
200 2343 450 1233
ABQ 125 - 3N 225 2388 505 1360
1643 594 720 800 8xf28 420 60
ABQ 125 - 3L 250 2483 540 1420
280 2543 620 1580
page 46/49 KKA-11130/04.99 Screw Pump ABQ

9. FLOW, POWER AND PRESSURE ON SUCTION SIDE f=50Hz


Viscosity 2cSt 7cSt
Speed 720 obr./min 950 obr./min 1450 obr./min 720 obr./min 950 obr./min 1450 obr./min

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 1206 7,5 1690 10,5 2743 17,0 1256 7,6 1740 10,6 2793 17,1
-0,06 -0,06 -0,06
0,4 1144 11,1 1628 15,1 2681 24,4 1205 11,2 -0,06 1689 15,2 -0,06 2742 24,5 -0,06
ABQ 110-3L
0,63 -- -- -- -- -- -- 1126 16,7 1610 22,6 2663 35,9
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
0,25 1459 8,8 1936 11,7 3127 19,1 1515 8,9 1992 11,8 3183 19,2
-0,06 -0,06 -0,06
0,4 1393 13,1 1870 16,9 3061 28,5 1459 13,2 -0,06 1936 17,0 -0,06 3127 28,6 -0,06
ABQ 110-3N
0,63 -- -- -- -- -- -- 1309 19,7 1786 25,5 2977 40,3
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --

0,25 1711 10,5 2270 13,8 3669 22,5 1765 11,6 2324 13,9 3723 22,6
-0,06 -0,06 -0,05
0,4 1627 15,5 2186 20,2 3585 32,3 1728 15,6 -0,06 2287 20,3 -0,06 3685 32,4 -0,05
ABQ 125-3L
0,63 -- -- -- -- -- -- 1601 23,3 2160 30,1 3559 47,5
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
0,25 2054 12,5 2859 17,3 4607 28,9 2118 12,6 2923 17,4 4671 29,0
-0,06 -0,06 -0,06
0,4 1954 18,3 2759 25,0 4507 39,8 2077 18,4 -0,06 2882 25,1 -0,06 4630 39,9 -0,05
ABQ 125-3N
0,63 -- -- -- -- -- -- 1922 27,9 2727 37,7 4475 60,2
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --

p – discharge pressure, Q – flow , P – power, pss – minimal suction pressure

Viscosity 37cSt 150cSt


Speed 720 obr./min 950 obr./min 1450 obr./min 720 obr./min 950 obr./min 1450 obr./min

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 1368 8,7 1852 12,1 2905 19,5 1442 11,2 1926 15,9 2979 26,9

0,4 1340 12,4 1824 16,7 2877 27,0 1429 14,9 1913 20,7 2966 34,4
ABQ 110-3L -0,06 -0,06 -0,06 -0,06 -0,06 -0,05
0,63 1294 18,1 1778 24,3 2831 38,6 1406 20,6 1890 28,2 2943 46,0

1,0 1238 27,3 1722 36,3 2775 56,9 1377 29,8 1861 39,3 2914 64,3

0,25 1631 10,1 2108 13,3 3299 21,6 1707 13,1 2184 17,6 3375 29,8

0,4 1599 14,5 2076 18,6 3267 30,1 1695 17,5 2172 21,8 3363 38,3
ABQ 110-3N -0,06 -0,06 -0,05 -0,06 -0,06 -0,05
0,63 1559 21,2 2036 27,3 3227 43,0 1651 24,2 2128 31,6 3319 51,2

1,0 1511 32,0 1988 41,0 3179 64,0 1641 35,0 2118 43,9 3309 72,2

0,25 1915 12,1 2474 15,8 3873 25,8 2007 15,7 2566 21,0 3965 35,6
0,4 1873 17,2 2432 22,3 3831 35,7 1994 20,8 2553 27,6 3952 45,5
ABQ 125-3L -0,06 -0,06 -0,05 -0,06 -0,06 -0,05
0,63 1825 25,1 2384 31,3 3783 51,0 1959 28,7 2518 37,5 3917 60,8
1,0 1757 37,8 2316 48,3 3715 75,5 1933 41,4 2492 53,5 3891 85,3

0,25 2296 14,4 3101 19,8 4849 33,4 2408 18,4 3213 26,2 4961 46,7

0,4 2250 20,3 3055 27,6 4803 44,4 2393 24,2 3198 33,8 4946 59,1
ABQ 125-3N -0,06 -0,06 -0,04 -0,06 -0,06 -0,04
0,63 2190 30,0 2995 40,4 4743 64,9 2352 34,0 3157 46,8 4905 78,2

1,0 2110 45,1 2915 60,4 4663 94,9 2320 48,9 3127 66,3 4873 108
Screw Pump ABQ KKA-11130/04.99 page 47/49

p – discharge pressure, Q – flow , P – power, pss – minimal suction pressure


Viscosity 400cSt 750cSt
Speed 720 obr./min 950 obr./min 1450 obr./min 720 obr./min 950 obr./min 1450 obr./min

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 1470 13,1 1954 18,8 3007 32,3 1482 14,9 1966 21,4 3019 37,2
0,4 1461 16,8 1945 23,5 2998 39,8 1477 18,6 1961 26,2 3014 44,7
ABQ 110-3L -0,06 -0,06 -0,04 -0,06 -0,05 -0,01
0,63 1448 22,5 1932 31,1 2988 51,4 1466 24,3 1950 33,7 3003 56,3
1,0 1429 31,7 1913 49,1 2966 69,7 1454 33,5 1938 45,8 2991 74,6

0,25 1739 15,6 2216 21,2 3407 36,5 1751 17,7 2228 24,1 3419 41,0
0,4 1729 20,0 2206 25,7 3397 45,0 1745 22,1 2222 28,4 3413 50,5
ABQ 110-3N -0,06 -0,06 -0,03 -0,06 -0,05 -0,01
0,63 1703 26,7 2180 35,2 3371 57,9 1725 28,8 2202 38,1 3393 63,4
1,0 1695 37,5 2172 47,9 3363 78,9 1721 39,6 2198 50,6 3389 84,4

0,25 2039 18,4 2598 24,8 3997 42,8 2055 20,8 2614 28,3 4013 49,4
0,4 2032 23,5 2594 31,3 3990 52,7 2052 25,9 2611 34,8 4010 59,3
ABQ 125-3L -0,06 -0,06 -0,03 -0,06 -0,05 -0,01
0,63 2011 31,4 2570 41,3 3969 68,0 2035 33,8 2594 44,8 3993 74,6
1,0 1994 44,1 2553 57,4 3952 92,5 2025 46,5 2584 60,8 3983 99,1

0,25 2446 22,0 3251 31,0 4999 56,6 2468 24,1 3273 35,3 5021 65,5
0,4 2439 27,1 3244 37,8 4992 69,0 2462 29,7 3267 41,8 5015 77,9
ABQ 125-3N -0,06 -0,05 -0,03 -0,06 -0,04 -0,01
0,63 2412 37,6 3217 51,6 4965 89,1 2444 39,7 3249 55,9 4997 97,0
1,0 2393 51,8 3198 70,4 4946 119 2429 54,4 3234 74,3 4982 128

10. FLOW, POWER AND PRESSURE ON SUCTION SIDE f=60Hz


Viscosity 2cSt 7cSt
Speed 860 obr./min 1150 obr./min 1750 obr./min 860 obr./min 1150 obr./min 1750 obr./min

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 1502 9,2 2112 12,7 3376 21,0 1552 9,3 2162 12,8 3426 21,1
-0,06 -0,06 -0,05
0,4 1438 13,5 2048 18,8 3312 30,0 1499 13,6 -0,06 2110 18,9 -0,06 3374 30,1 -0,06
ABQ 110-3L
0,63 -- -- -- -- -- -- 1422 20,3 2032 27,6 3396 41,1
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --

0,25 1721 10,4 2412 14,6 3842 23,8 1777 10,5 2468 14,7 3898 23,9
-0,06 -0,06 -0,04
0,4 1655 15,1 2346 20,9 3776 34,0 1720 15,2 -0,06 2411 21,0 -0,06 3842 34,1 -0,04
ABQ 110-3N
0,63 -- -- -- -- -- -- 1571 22,9 2262 29,9 3692 49,5
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --

0,25 2018 12,3 2830 17,3 4508 28,0 2072 12,4 2884 17,4 4562 28,1
-0,06 -0,06 -0,03
0,4 1934 18,1 2746 25,0 4424 39,8 2035 18,2 -0,06 2846 25,1 -0,06 4525 39,9 -0,03
ABQ 125-3L
0,63 -- -- -- -- -- -- 1908 27,0 2720 37,0 4398 58,2
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --

0,25 2544 15,1 3558 21,5 5656 35,2 2608 15,3 3622 21,6 5720 35,3
-0,06 -0,06 -0,02
0,4 2444 22,3 3458 30,8 5556 50,1 2567 22,5 -0,06 3581 30,9 -0,06 5679 50,2 -0,02
ABQ 125-3N
0,63 -- -- -- -- -- -- 2412 34,0 3426 46,3 5524 73,0
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
page 48/49 KKA-11130/04.99 Screw Pump ABQ

p – discharge pressure, Q – flow , P – power, pss – minimal suction pressure

Viscosity 37cSt 150cSt


Speed 860 obr./min 1150 obr./min 1750 obr./min 860 obr./min 1150 obr./min 1750 obr./min

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 1664 10,6 2274 14,6 3538 24,1 1738 13,9 2348 19,8 3612 34,3
0,4 1634 15,0 2244 20,8 3508 33,2 1723 17,6 2334 24,6 3598 43,4
ABQ 110-3L -0,06 -0,06 -0,04 -0,06 -0,06 -0,04
0,63 1590 21,9 2200 29,7 3464 44,4 1702 25,3 2312 34,9 3576 54,6
1,0 1532 32,8 2142 44,5 3406 69,3 1672 35,3 2283 48,4 3546 79,5

0,25 1893 12,0 2584 16,7 4014 27,5 1969 15,8 2660 22,5 4090 38,5
0,4 1861 16,8 2552 23,1 3982 37,8 1956 19,3 2647 28,8 4078 48,8
ABQ 110-3N -0,06 -0,06 -0,03 -0,06 -0,06 -0,02
0,63 1821 24,7 2512 32,2 3942 53,4 1913 26,4 2604 38,0 4034 64,4
1,0 1773 37,1 2464 50,2 3894 78,7 1902 39,5 2593 55,7 4024 89,7

0,25 2222 14,2 3034 19,7 4712 32,3 2314 18,6 3126 26,6 4804 45,1
0,4 2180 20,1 2992 27,5 4670 44,2 2301 23,3 3112 32,8 4791 57,0
ABQ 125-3L -0,06 -0,06 -0,03 -0,06 -0,06 -0,02
0,63 2132 29,1 2944 39,6 4622 62,7 2266 35,5 3078 46,5 4756 75,5
1,0 2064 43,6 2876 59,0 4554 92,3 2240 46,9 3051 64,3 4730 105

0,25 2786 17,6 3800 23,5 5898 40,4 2898 23,2 3912 33,1 6010 56,7
0,4 2740 24,6 3754 33,9 5852 55,4 2883 28,5 3898 42,5 5995 71,7
ABQ 125-3N -0,06 -0,06 -0,01 -0,06 -0,06 0
0,63 2680 36,3 3694 48,5 5792 78,4 2832 41,9 3856 58,1 5954 94,7
1,0 2600 44,4 3614 72,8 5712 116 2810 57,9 3824 81,9 5922 132

p – discharge pressure, Q – flow , P – power, pss – minimal suction pressure

Viscosity 400cSt 750cSt


Speed 860 obr./min 1150 obr./min 1750 obr./min 860 obr./min 1150 obr./min 1750 obr./min

p Q P pss Q P pss Q P pss Q P pss Q P pss Q P pss


Pump
MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa l/min kW MPa

0,25 1766 16,4 2376 23,8 3640 41,8 1778 18,7 2388 27,3 3652 48,4
0,4 1755 20,9 2366 29,8 3630 50,9 1772 23,1 2383 33,2 3646 57,5
ABQ 110-3L -0,06 -0,06 -0,02 -0,06 -0,04 0
0,63 1744 27,7 2354 38,9 3618 62,1 1762 30,0 2370 42,4 3636 68,7
1,0 1723 38,6 2334 53,5 3598 87,0 1749 40,9 2360 57,0 3624 93,6

0,25 2001 18,6 2692 26,9 4122 46,6 2013 21,1 2704 30,9 4134 53,9
0,4 1990 22,9 2682 32,5 4112 56,9 2008 25,1 2699 36,1 4128 64,2
ABQ 110-3N -0,06 -0,05 -0,01 -0,06 -0,03 0,01
0,63 1965 31,3 2656 42,4 4086 72,5 1987 33,8 2678 46,4 4108 79,8
1,0 1955 42,9 2647 59,4 4078 97,8 1983 45,3 2652 63,0 4104 105

0,25 2346 21,9 3158 31,8 4836 54,9 2362 24,8 3174 36,4 4852 63,6
0,4 2339 27,7 3151 39,6 4829 66,8 2359 30,6 3170 44,2 4849 75,5
ABQ 125-3L -0,06 -0,05 -0,01 -0,06 -0,03 0,02
0,63 2318 36,8 3130 51,7 4806 85,3 2342 39,7 3154 56,3 4832 94,0
1,0 2301 51,3 3112 71,1 4791 115 2332 54,2 3143 75,7 4822 124

0,25 2936 27,3 3950 39,5 6048 68,6 2958 31,0 3975 45,2 6070 79,3
0,4 2929 33,5 3943 47,7 6041 83,6 2952 36,9 3966 55,1 6064 94,3
ABQ 125-3N -0,06 -0,05 0,01 -0,05 -0,03 0,03
0,63 2902 46,0 3916 64,5 6014 107 2934 49,7 3948 70,2 6046 117
1,0 2883 63,0 3897 87,1 5995 144 2919 66,4 3933 94,5 6031 154
Screw Pump ABQ KKA-11130/04.99 page 49/49

NOTES:

Manufacturer:
HYDROSTER Ltd.
Na Ostrowiu Str. 1
80-958 Gdańsk
tel. (48 58) 307-12-90 fax (48 58) 307-12-92 e - mail: [email protected]

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