Catalogue Card: Hydroster LTD
Catalogue Card: Hydroster LTD
Catalogue Card: Hydroster LTD
Na Ostrowiu Str. 1
80-958 Gdańsk
Phone: (48 58) 307 12 90, fax (48 58) 307 12 92, e-mail: [email protected]
CATALOGUE CARD
SCREW PUMPS
1. PRODUCTION PROGRAMME
The mentioned types of screw pumps are three-screw pumps. Pumps are equipped with
adjustable safety valves. The pump shaft is sealed by mechanical sealing, built acc. to
DIN 24960.
2. DESIGN
Low-pressure screw pumps are designed for operation with different working fluids, such as:
hydraulic oils, lubricating oils, transformer oils, light and heavy diesel oils, fuel oils and other
non-aggressive fluids of lubrication properties. Working fluids cannot cause corrosion of steel
and cast iron elements and they cannot react with fluorine and nitrile rubber.
Pump structure
Working elements of screw pumps are mutually gearing screws – the middle screw “1” and two
side screws ”2”, placed in the body “3”. Screws on their circuit mate with holes in the body,
which for screws are crosswise sliding bearings. The middle screw is additionally placed
perpendicularly on the rolling bearing “4”. The output of middle screw’s end from the pump cover
“5” is sealed by mechanical seal “6”. The pump is equipped with adjustable safety valve “7”.
Discharge in screw pumps is called by rotational screw motion, where the middle screw is
driven from outside and side screws are driven by middle screw. During screws rotation, coil
surfaces of gearing screw adhere either to each other or to the body, ensuring tightness of
space between coils. That space, of not changed shape and volume, is being filled by fluid on
the suction side and is being displaced during screws rotation together with gathered fluid
along axle of screws in the direction of discharge.
The pump work ensures: the uniform flow, silent- running work without vibrations, big suction
capability.
4. TECHNICAL CHARACTERISTICS
Geometric displacement
Discharge pressure
Maximal discharge pressure of fluid amounts to 1,6 MPa, at the same time maximal pressure
for viscosity of fluid below 37 cSt must be lowered to value acc. to the table:
Fluid temperature
ACE 032- ACE 032- ACE 038- ACE 038-
Pump denomination
2N1 2N2 2N1 2N2
-10 ¸ 130 -10 ¸155 -10 ¸130 -10 ¸ 155
0
Fluid temperature C
Viscosity
Admissible fluid viscosity: 2 cSt ¸ 1500 cSt.
Safety valve
The pump is equipped with safety valve direct operation, which limits the increase discharge
pressure above the set value.
Pumps have two opening adjustment ranges of safety valves:
- from 0,2 to 0,6 MPa,
- from 0,2 to 1,84 MPa, at the same time the admissible discharge pressure is equal to 1,6 MPa.
Opening pressure of safety valve should be from 10 to 15% higher than discharge pressure.
page 4/49 KKA-11126/01.99 Screw pump ACE
At full flow capacity of fluid through safety valve, pressure increases maximally of 0,3 MPa, at
viscosity up to 75 cSt. For higher viscosity of fluid pressure will increase. It is not allowed the
continuous work of pump at open safety valve, as the fluid temperature increase inside the pump
above the permissible temperature can damage the pump.
In order to protect the pump against contamination it is recommended to install filter on the
pump’s suction pipeline. Recommended diameters of holes in filter’s grid – up to 1 mm for fluid
of high viscosity. For fluids of lower viscosity filters of smaller holes in the grid should be used. It
is recommended not to exceed the pressure decrease of 0,01 MPa on the filter, at maximal flow
and viscosity.
The suction pipeline together with filter should be so selected as for the most hard work
conditions, pressure decrease in pipeline and on the filter does not cause lack of pump suction
capability. That pipeline should be constructed in such way as to unable draining fluid from the
pump to tank during its stay.
Pump denomination ACE 032-2N1 ACE 038-2N1 ACE 032-2N2 ACE 038-2N2
Element: Material: Material:
1)
- body grey cast iron spheroidal iron
- middle screw steel 1) steel 1)
1)
- side screw grey cast iron spheroidal iron
1)
- safety valve’s body grey cast iron spheroidal iron
Pump unit
The pump unit consists of screw pump and electric motor, which are fitted by flanges to the
common connecting frame. Ends of pump shaft and motor connect the flexible coupling, not
loading the pump shaft and motor by axial and radial forces.
The pump unit can work in horizontal and vertical position and for the vertical position, the
electric motor is located over the pump. There are allowed other types of fitting pumps with
electric motors or other types of drive motors, but the end of pump shaft cannot be loaded by
radial and axial forces.
Dimensions of pumps and chosen pump units are shown in tables on pages 6 and 7.
The double pump unit consists of two single pump units mounted to the common valve block on
one frame.
The double pump unit enables work of two or one pump. Such unit saves space and makes the
installation and inspection of pump unit work easier.
Technical characteristics, hydraulic system where pumps work and dimensions of the double
pump unit are given in the catalogue card KKA – 31122/02.99.
Screw pump ACE KKA-11126/01.99 page 5/49
6. ORDERING EXAMPLE
The pump ordering
In an order of pump there should be given:
- the name: Screw pump,
- the denomination: - acc. to it. 5,
- no. of at. card: KKA-11126/01.99,
the example: Screw pump ACE 032-2N1B3 acc. to KKA-11126/01.99
The pump application for work with other kinds fluid as mentioned in the fluid denomination
and operation conditions should be agreed with the manufacturer.
The pump unit ordering
In an order of pump unit there should be determined:
- type of pump, kind of fluid, operation parameters(max. discharge pressure, viscosity of
pumping fluid in the temperature function, minimal and maximal temperature of working
fluid, required flow at the same viscosity of fluid as for continuous work and maximal
pressure on discharge and suction side),
- size of electric motor from the catalogue of electric motors, supply (voltage and frequency),
exploitation requirements (e.g. land, sea or anti-explosive execution, temperature class,
isolation class) and other additional requirements.
It is also possible the execution:
- pump with flanges for connecting pipelines,
- pump with connecting frame, coupling without electric motor,
- pump with the receipt of Classification Societies, after agreement with the manufacturer.
page 6/49 KKA-11126/01.99 Screw pump ACE
Dimensions AC, HB, L, L1 concern three-phase inductive electric motor of general design produced by TAMEL S.A. – Poland. For other types of motors
detailed dimensions should be corrected acc. to the catalogue of used electric motor.
Dimensions AC, HB, L, L1 concern three-phase inductive electric motor of general design produced by TAMEL S.A. – Poland. For other types of motors
given dimensions should be corrected acc. to the catalogue of used electric motor.
NOTES
Manufacturer:
HYDROSTER Ltd.
Na Ostrowiu Str. 1
80-958 Gdańsk
tel. (48 58) 307-12-90 fax (48 58) 307-12-92 e - mail: [email protected]
Catalogue card KKA-11131/01.99
1. PRODUCTION PROGRAMME
The mentioned types of screw pumps are three-screw pumps. Pumps are equipped with
adjustable safety valves. The pump shaft is sealed by mechanical sealing, built acc. to
DIN 24960.
2. DESIGN
Low-pressure screw pumps are designed for operation with different working fluids, such as:
hydraulic oils, lubricating oils, transformer oils, light and heavy diesel oils, fuel oils and other
non-aggressive fluids of lubrication properties. Working fluids cannot cause corrosion of steel
and cast iron elements and they cannot react with fluorine and nitrile rubber.
Pump structure
Working elements of screw pumps are mutually gearing screws – the middle screw “1” and two
side screws “2” placed in the body “3”. Screws on their circuit mat with holes in the body, which
for screws are crosswise sliding bearings. The middle screw is additionally placed
perpendicularly on the rolling bearing “4”.The output of middle screw’s end from the pump cover
“5” is sealed by mechanical seal “6”.The pump is equipped with adjustable safety valve “7”.
Discharge in screw pumps is called by rotational screw motion, where the middle screw is
driven from outside, and side screws are driven by middle screw. During screws rotation, coil
surfaces of gearing screw adhere either to each other or to the body, ensuring tightness of
space between coils. That space, of not changed shape and volume, is being filled by fluid on
the suction side and is being displaced during screw rotation together with gathered fluid
along axle of screws in the direction of discharge.
The pump work ensures: the uniform flow, silent- running work without vibrations, big suction
capability.
4. TECHNICAL CHARACTERISTICS
Geometric displacement
Discharge pressure
Maximal discharge pressure of fluid amounts to 1,6 MPa, at the same time maximal pressure
for viscosity of fluid below 37cSt must be lowered to value acc. to the table:
Fluid temperature
Viscosity
Screw pumps are designed for work in one rotation direction – right (clockwise) looking from
the shaft drive.
Safety valve
The pump is equipped with safety valve direct operation, which limits the increase discharge
pressure above the set value.
Pumps have two opening adjustment ranges of safety valve:
- from 0,2 to 0,6 MPa,
- from 0,2 to1,84 MPa, at the same time the admissible discharge pressure is equal to 1,6 MPa.
Opening pressure of safety valve should be from 10 to 15% higher than discharge pressure.
At full capacity of fluid through safety valve, pressure increases maximally of 0,3 MPa, at
viscosity up to 75cSt. For higher viscosity of fluid pressure the increase will be higher. It is not
allowed the continuos work of pump at open safety valve, as the fluid temperature increase
inside the pump above the permissible temperature can damage the pump.
In order to protect the pump against contamination it is recommended to install filter on the
pump’s suction pipeline. Recommended diameters of holes in filter’s grid – up to 1 mm for fluid
of high viscosity. For fluids of lower viscosity filters of smaller holes in the grid should be used. It
is recommended not to exceed the pressure decrease of 0,01 MPa on the filter at maximal flow
and viscosity.
The suction pipeline together with filter should b so selected as for the most hard work
conditions, pressure decrease in the pipeline and on the filter does not cause the lack of pump
suction capability. That pipeline should be constructed in such way as to unable draining fluid
from the pump to tank during its stay.
Pump unit
The pump unit consists of screw pump and electric motor, which are fitted by flanges to the
common connecting frame. Ends of pump shaft and motor connect the flexible coupling, not
loading the pump shaft and motor by axial and radial forces.
The pump unit can work in horizontal and vertical position and for the vertical position the
electric motor is located over the pump. There are allowed other types of fitting pumps with
electric motors or other types of drive motors, but the end of pump shaft cannot be loaded by
radial and axial forces.
Dimensions of pump and chosen pump units are shown in tables on pages 6 and 7.
Screw pump ACG KKA-11131/01.99 page 15/49
6. ORDERING EXAMPLE
The pump ordering
In an order of pump there should be given:
- the name: Screw pump,
- the denomination: - acc. to it. 5,
- no. of cat. card: KKA-11131/01.99,
the example: ACG 045-2N1B3 acc. to KKA-11131/01.99
The pump application for work with other kinds of fluid as mentioned in the fluid denomination
and operation conditions should be agreed with the manufacturer.
The pump unit ordering
In an order of pump unit there should be determined:
- type of pump, kind of fluid, operation parameters (max. discharge pressure, viscosity of
pumping fluid in the temperature function, minimal and maximal temperature of working fluid,
required flow at the same viscosity of fluid as for continuos work and maximal pressure on
discharge and suction side),
- size of electric motor from the catalogue of electric motors, supply (voltage and frequency),
exploitation requirements (e.g. land, sea or anti-explosive execution, temperature class,
isolation class) and other additional requirements.
It is also possible the execution:
- pump with flanges connecting pipelines,
- pump with connecting frame, coupling without electric motor,
- pump with the receipt of Classification Societies, after agreement with the manufacturer.
page 16/49 KKA-11131/01.99 Screw pump ACG
7. PUMP DIMENSIONS
1) The hole of draining leakage from the sealing chamber. Hole with thread M10x1-6H.
2) The hole for pressure measurement in suction chamber16x1,5 acc. to standard PN-ISO 6149-1:1995 plugged.
3) The hole for pressure measurement in discharge chamber M16x1,5 acc. to standard PN-ISO 6149-1:1995 plugged.
Dimensions in mm Mass in
Pump
A B C D E F G H J K L N O P R S T W X Y Z kg
ACG 045-2N 373 220 50,8 139 4xf18 115 7 70 145 175 120 165 125 50 18 15 11 35 19 21,5 6 23
ACG 052-2N 409 245 60,5 154 4xf18 115 10 80 165 200 130 185 145 65 20 15 14 40 24 27 8 30
ACG 060-2N 457 280 61 189,5 8xf18 125 5 90 215 250 180 200 160 80 20 20 18 45 28 31 8 42
ACG 070-2N 504 300 72 209,5 8xf18 125 9 100 215 250 180 220 180 100 21 20 18 55 28 31 8 54
Screw Pump ACG KKA-11131/01.99 page 17/49
Dimensions A, B, E, L, concern a 3-phase inductive electric motor of general designation and mechanical size:
- 90, 100, 112, 132 – produced by Tamel S.A.
- 160, 180 – Indukta S.A
- 200, 225 – Celma S.A.
For other type of motors, given dimensions should be corrected acc. to the catalogue for used electric motor.
0,25 63 0,44 104 0,76 223 1,69 70 0,61 112 1,01 231 2,42
0,4 61 0,64 101 1,05 220 2,27 67 0,81 110 1,30 230 3,00
ACG 045-2N 0,63 56 0,92 -0,05 97 1,49 -0,05 215 3,16 -0,05 65 1,09 -0,05 108 1,74 -0,05 228 3,89 -0,04
1,0 51 1,43 92 2,21 210 4,59 62 1,56 106 2,46 226 5,32
1,6 44 2,18 84 3,35 203 6,91 58 2,28 103 3,60 223 7,64
0,25 101 0,73 164 1,21 346 2,76 109 0,99 173 1,67 355 3,79
0,4 97 1,03 160 1,66 343 3,69 108 1,29 171 2,08 353 5,03
ACG 052-2N 0,63 91 1,51 -0,05 154 2,36 -0,05 337 5,04 -0,05 105 1,76 -0,05 168 2,74 -0,05 350 6,07 -0,03
1,0 85 2,21 147 3,43 330 7,20 102 2,46 164 3,89 347 8,55
1,6 75 3,44 138 5,23 321 10,9 97 3,69 159 5,66 342 12,2
0,25 158 1,31 255 1,84 535 4,27 170 1,53 267 2,58 547 6,34
0,4 153 1,59 250 2,50 530 5,63 167 1,99 265 3,27 545 7,72
ACG 060-2N 0,63 144 2,31 -0,05 242 3,59 -0,05 521 7,72 -0,05 163 2,71 -0,05 260 4,37 -0,05 541 9,84 -0,02
1,0 135 3,35 232 5,29 512 11,2 158 3,75 254 5,99 536 13,3
1,6 122 5,19 218 8,01 498 16,6 152 5,59 249 8,78 529 18,7
0,25 258 1,79 411 2,93 856 6,74 274 2,42 427 4,12 872 10,1
0,4 250 2,48 404 4,04 849 8,99 271 3,13 424 5,22 869 12,3
ACG 070-2N 0,63 239 3,67 -0,05 392 5,72 -0,05 837 12,2 -0,03 265 4,25 -0,05 418 6,91 -0,05 863 15,6 -0,01
1,0 226 5,35 379 8,38 825 17,7 258 6,00 411 9,54 856 21,0
1,6 208 8,22 362 12,8 807 26,4 250 8,84 403 13,9 848 29,7
Screw Pump ACG KKA-11131/01.99 page 19/49
f=50Hz
Viscosity 400cSt 750cSt
Speed 950 rpm 1450 rpm 2900 rpm 950 rpm 1450 rpm 2900 rpm
0,25 73 0,76 114 1,30 232 3,32 74 0,83 115 1,52 233 3,91
0,4 72 0,96 113 1,62 231 3,90 73 1,03 114 1,84 232 4,48
ACG 045-2N 0,63 70 1,22 -0,05 112 2,03 -0,05 230 4,79 -0,03 72 1,31 -0,05 114 2,25 -0,05 232 5,38 0,02
1,0 69 1,69 110 2,80 228 6,25 71 1,84 112 2,94 230 6,84
1,6 67 2,50 108 3,90 226 8,52 70 2,58 111 4,12 229 9,10
0,25 114 1,17 177 2,04 359 4,17 115 1,35 178 2,34 361 6,03
0,4 113 1,47 175 2,50 358 6,03 114 1,62 177 2,80 360 6,90
ACG 052-2N 0,63 111 1,94 -0,05 174 3,22 -0,05 356 7,38 0,01 113 2,16 -0,05 176 3,48 -0,04 358 8,28 0,04
1,0 109 2,64 171 4,26 354 9,60 112 2,79 174 4,62 357 10,5
1,6 106 3,82 168 6,00 351 13,2 110 3,97 172 6,30 355 14,0
0,25 175 1,82 273 3,14 552 7,88 177 2,01 275 3,57 554 9,21
0,4 174 2,28 271 3,83 551 9,26 176 2,42 273 4,26 553 10,7
ACG 060-2N 0,63 171 3,00 -0,05 268 4,93 -0,05 549 11,4 0,01 174 3,06 -0,05 271 5,36 -0,03 552 12,9 0,05
1,0 168 4,04 265 6,54 545 14,8 172 4,26 269 7,06 549 16,0
1,6 164 5,81 261 9,32 541 20,2 169 6,11 266 9,78 546 21,6
0,25 281 2,89 434 5,00 879 12,6 285 3,26 438 5,74 883 14,6
0,4 279 3,61 432 6,02 877 14,7 282 3,97 435 6,85 880 16,9
ACG 070-2N 0,63 275 4,72 -0,05 428 7,79 -0,05 873 18,1 0,03 280 5,09 -0,02 433 8,53 -0,02 878 20,1 0,07
1,0 271 6,40 424 10,4 870 23,4 277 6,84 430 11,2 875 25,6
1,6 265 9,26 419 14,8 864 32,2 273 9,71 426 15,5 871 34,3
0,25 65 0,50 112 0,83 253 1,85 70 0,50 118 0,83 260 1,85
-0,05 -0,05 -0,05
0,4 58 0,72 107 1,16 250 2,52 64 0,72 -0,05 113 1,16 -0,05 256 2,52 -0,05
ACG 045-2N 0,63 -- -- -- -- -- -- 56 1,06 105 1,73 248 3,66
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 106 0,79 181 1,21 401 2,94 112 0,79 188 1,21 408 2,94
-0,05 -0,05 -0,05
0,4 98 1,15 173 1,81 394 4,01 105 1,15 -0,05 181 1,81 -0,05 401 4,01 -0,05
ACG 052-2N 0,63 -- -- -- -- -- -- 95 1,71 171 2,65 390 5,66
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 167 1,25 282 1,95 622 4,56 176 1,25 292 1,95 631 4,56
-0,05 -0,05 -0,05
0,4 157 1,73 273 2,83 611 6,21 168 1,73 -0,05 284 2,83 -0,05 623 6,21 -0,04
ACG 060-2N 0,63 -- -- -- -- -- -- 153 2,65 269 4,04 608 8,75
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 280 1,90 464 3,15 -- -- 292 1,90 476 3,15 -- --
-0,05 -0,05
0,4 265 2,82 449 4,51 -- -- 280 2,82 -0,05 464 4,51 -0,05 -- --
ACG 070-2N 0,63 -- -- -- -- -- -- -- 260 4,20 444 6,43 -- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 80 0,56 128 0,92 271 2,00 86 0,71 135 1,33 278 3,42
0,4 77 0,82 126 1,30 269 2,91 85 1,04 134 1,73 277 4,12
ACG 045-2N 0,63 70 1,12 -0,05 121 1,83 -0,05 264 4,05 -0,05 82 1,38 -0,05 131 2,23 -0,05 274 5,21 -0,02
1,0 63 1,74 116 2,70 259 5,76 80 1,99 129 3,03 272 6,92
1,6 59 2,66 109 4,00 252 8,59 76 2,87 125 4,53 268 9,75
0,25 126 0,92 202 1,48 422 3,49 134 1,25 210 2,16 430 5,31
0,4 123 1,26 198 2,04 418 4,56 133 1,59 209 2,70 429 6,36
ACG 052-2N 0,63 117 1,79 -0,05 192 2,88 -0,05 412 6,21 -0,04 130 2,11 -0,05 206 3,53 -0,05 425 8,01 -0,01
1,0 110 2,69 185 4,20 405 8,92 127 2,95 202 4,82 422 10,7
1,6 106 4,13 176 6,33 396 13,2 122 4,34 197 6,99 418 15,0
0,25 196 1,41 312 2,30 651 5,39 208 1,91 324 3,30 669 8,13
0,4 192 1,89 308 3,18 646 7,04 205 2,47 321 4,12 660 9,78
ACG 060-2N 0,63 182 2,81 -0,05 298 4,39 -0,05 637 9,58 -0,03 201 3,32 -0,05 317 5,39 -0,05 656 12,4 0
1,0 174 4,09 290 6,48 628 13,7 196 4,68 312 7,42 651 16,4
1,6 160 6,30 276 9,79 614 19,6 180 6,88 306 10,8 645 23,1
0,25 319 2,18 503 3,64 -- -- 335 3,01 519 5,19 -- --
0,4 311 3,11 496 5,00 -- -- 332 3,94 516 6,55 -- --
ACG 070-2N 0,63 300 4,48 -0,05 484 6,92 -0,05 -- -- -- 326 5,31 -0,05 510 8,47 -0,05 -- -- --
1,0 287 6,56 472 10,3 -- -- 319 7,39 503 11,9 -- --
1,6 270 10,0 454 15,6 -- -- 311 10,9 495 17,1 -- --
Screw Pump ACG KKA-11131/01.99 page 21/49
0,25 89 0,82 138 1,67 281 4,29 92 1,10 139 2,00 282 5,05
0,4 88 1,18 137 2,06 280 5,00 90 1,33 138 2,28 281 5,73
ACG 045-2N 0,63 87 1,60 -0,05 136 2,57 -0,05 279 6,05 0 89 1,66 -0,05 137 2,87 -0,04 280 6,86 0,04
1,0 85 2,14 134 3,46 277 7,79 88 2,28 136 3,68 279 8,48
1,6 83 3,02 132 4,85 275 10,6 86 3,17 134 5,07 278 11,4
0,25 139 1,48 214 2,64 435 6,68 140 1,70 216 3,07 436 7,83
0,4 138 1,84 213 3,24 434 7,72 139 2,06 215 3,53 435 8,90
ACG 052-2N 0,63 136 2,33 -0,05 212 4,01 -0,05 432 9,37 0,01 138 2,55 -0,05 214 4,37 -0,03 434 10,6 0,05
1,0 134 3,31 209 5,30 429 12,0 137 3,55 212 5,74 432 13,2
1,6 131 4,48 206 2,42 427 16,3 135 4,92 210 7,86 430 17,5
0,25 213 2,32 329 4,03 668 10,2 215 2,68 331 4,62 670 12,1
0,4 213 2,87 329 4,86 667 11,9 214 3,16 332 5,44 668 13,7
ACG 060-2N 0,63 209 3,72 -0,05 325 6,12 -0,05 664 14,4 0,02 212 4,08 -0,05 328 6,71 -0,01 667 16,3 0,07
1,0 207 5,00 323 8,16 661 18,5 210 5,37 326 8,80 665 20,3
1,6 203 7,21 319 11,5 657 25,1 207 7,57 323 12,1 662 26,8
0,25 342 3,63 526 6,36 -- -- 346 4,21 530 7,39 -- --
0,4 340 4,48 524 7,65 -- -- 343 5,07 527 8,62 -- --
ACG 070-2N 0,63 336 5,93 -0,05 520 9,64 -0,04 -- -- -- 341 6,51 -0,04 525 10,7 0,01 -- -- --
1,0 332 8,0 517 13,0 -- -- 338 8,51 522 14,0 -- --
1,6 327 11,5 511 18,3 -- -- 334 12,0 518 19,3 -- --
NOTES
Manufacturer:
HYDROSTER Ltd.
Na Ostrowiu Str. 1
80-958 Gdańsk
tel. (48 58) 307-12-90 fax (48 58) 307-12-92 e - mail: [email protected]
Catalogue card KKA-11141/02.99
1. PRODUCTION PROGRAMME
The mentioned types of screw pumps are three-screw pumps. Pumps are equipped with
adjustable safety valves. The pump shaft is sealed by mechanical sealing, built acc. to
DIN 24960.
2. DESIGN
Low-pressure screw pumps are designed for operation with different working fluids, such as:
hydraulic oils, lubricating oils, transformer oils, light and heavy diesel oils, fuel oils and other
non-aggressive fluids of lubrication properties. Working fluids cannot cause corrosion of steel
and cast iron elements and they cannot react with fluorine and nitrile rubber.
Working elements of screw pumps are mutually gearing screws – the middle screw “1” and
two side screws ”2”, placed in the body “3”. Screws on their circuit mate with holes in the
body, which for screws are crosswise sliding bearings. The middle screw is additionally
placed perpendicularly on the rolling bearing “4” and thrust plates of side screws are leaned
against the pump base “5”. The output of middle screw’s end from the pump cover “6” is
sealed by mechanical seal “7”. The pump is equipped with adjustable safety valve “8”.
Discharge in screw pumps is called by rotational screw motion, where the middle screw is
driven from outside, and side screws are driven by middle screw. During screws rotation, coil
surfaces of gearing screw adhere either to each other or to the body, ensuring tightness of
space between coils. That space, of not changed shape and volume, is being filled by fluid on
the suction side and is being displaced during screws rotation together with gathered fluid
along axle of screws in the direction of discharge.
The pump work ensures: the uniform flow, silent- running work without vibrations, big suction
capability.
Screw pump ACF KKA-11141/02.99 page 25/49
4. TECHNICAL CHARACTERISTICS
Geometric displacement
Design version – 3N
ACF 080- ACF 090- ACF 100- ACF 110- ACF 125-
Pump denomination
3N 3N 3N 3N 3N
Geometric displacement
458,3 652,6 895,2 1191,5 1748,4
cm3/r
Design version – 3L
Discharge pressure
Maximal discharge pressure of fluid amounts to 1,6 MPa, at the same time maximal pressure
for viscosity of fluid below 37 cSt must be lowered to value acc. to the table:
Fluid temperature
Viscosity
ACF 100-
3N ACF 125-
ACF 080- ACF 090-
Pump denomination ACF 110- 3N
3N 3N
3N ACF 125-3L
ACF 110-3L
Max. speed of pump
3000 2700 2250 1800
r/min
Screw pumps are designed to work in one rotation direction – right (clockwise) looking from the
shaft drive.
Pump denomination ACF 080 ACF 090 ACF 100 ACF 110 ACF 125
Level of acoustic pressure dB(A) 73 74 75 76 77
Flow and power in the function of pump speed, discharge pressure and viscosity are shown in
tables on pages 10¸15. Flows shown in the tables, concern fluid without vapour and gas. For
fluid of viscosity above 750 cSt flow and power should be discussed with the manufacturer.
For indirect values of pump speed, discharge pressure and viscosity (including the range from
the table), values of flow, power and pump suction capability can be settled by line interpolation
between adjacent values in tables.
Safety valve
The pump is equipped with safety valve direct operation, which limits the increase discharge
pressure above the set value.
Pumps adjustment range of safety valves:
- from 0,2 to 1,84 MPa, at the same time the admissible discharge pressure is equal to 1,6 MPa.
Opening pressure of safety valve should be from 10 to 15% higher than discharge pressure.
At full flow capacity of fluid through safety valve, pressure increases maximally of 0,3 MPa, at
viscosity up to 75 cSt. For higher viscosity of fluid pressure will increase. It is not allowed the
continuous work of pump at open safety valve, as the fluid temperature increase inside the pump
above the permissible temperature can damage the pump.
In order to protect the pump against contamination it is recommended to install filter on the
pump’s suction pipeline. Recommended diameters of holes in filter’s grid – from 0,5 to 1 mm for
fluid of high viscosity. For fluids of lower viscosity filters of smaller holes in the grid should be
used. It is recommended not to exceed the pressure decrease of 0,01 MPa on the filter, at
maximal flow and viscosity.
The suction pipeline together with filter should be so selected as for the most hard work
conditions pressure decrease in pipeline and on the filter does not cause lack of pump suction
capability. That pipeline should be constructed in such way as to unable draining fluid from the
pump to tank during its stay.
Screw pump ACF KKA-11141/02.99 page 27/49
Pump unit
The pump unit consists of screw pump and electric motor, which for the work of pump unit are
mounted:
- in vertical position by flanges to the connecting frame, and the electric motor is placed above
the pump; the pump unit is mounted to the bed – plate by pump base;
- in horizontal position by flanges to the common connecting frame.
Ends of pump shaft and motor connect the flexible coupling, not loading the pump shaft and
motor by axial and radial forces.
There are allowed other types of fitting pumps with electric motors or other types of drive motors,
but the end of pump shaft cannot be loaded by radial and axial forces.
Dimensions of pumps and chosen pump units are shown in tables on pages 7, 8 and 9.
page 28/49 KKA-11141/02.99 Screw pump ACF
6. ORDERING EXAMPLE
The pump ordering
In an order of pump there should be given:
- the name: Screw pump,
- the denomination: - acc. to it. 5,
- no. of at. card: KKA-11141/02.99,
the example: Screw pump ACF 090-3N4C4 acc. to KKA-11141/02.99
The pump application for work with other kinds fluid as mentioned in the fluid denomination
and operation conditions should be agreed with the manufacturer.
7. PUMP DIMENSIONS
0,25 359 2,2 588 3,6 1253 8,4 372 2,2 601 3,6 1266 8,4
-0,05 -0,05 0
0,4 339 3,2 568 5,3 1232 11,7 355 3,2 -0,05 584 5,3 -0,05 1249 11,7 0
ACF 080-3N 0,63 -- -- -- -- -- -- 335 4,9 564 7,8 1228 16,7
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 552 3,2 849 5,1 -- -- 539 3,2 865 5,1 -- --
-0,05 -0,05
0,4 497 4,7 823 7,5 -- -- 518 4,7 -0,05 844 7,5 -0,05 -- --
ACF 090-3N 0,63 -- -- -- -- -- -- -- 492 7,0 818 11,0 -- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 729 4,4 1177 7,2 -- -- 750 4,4 1198 7,2 -- --
-0,05 -0,05
0,4 697 6,5 1145 10,4 -- -- 723 6,5 -0,05 1171 10,4 -0,05 -- --
ACF 100-3N 0,63 -- -- -- -- -- -- -- 691 9,7 1138 15,3 -- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 852 5,3 1379 8,5 -- -- 877 5,3 1404 8,5 -- --
-0,05 -0,05
0,4 813 7,7 1339 12,3 -- -- 845 7,7 -0,05 1371 12,3 -0,05 -- --
ACF 110-3L 0,63 -- -- -- -- -- -- -- 805 11,5 1332 18,0 -- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 976 6,0 1571 9,7 -- -- 1002 6,0 1598 9,7 -- --
-0,05 -0,05
0,4 934 8,7 1530 13,9 -- -- 968 8,7 -0,05 1564 13,9 -0,05 -- --
ACF 110-3N 0,63 -- -- -- -- -- -- -- 926 13,0 1522 20,4 -- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
115
0,25 7,0 1853 11,3 -- -- 1184 7,0 1883 11,3 -- --
4
-0,05 -0,05
110 -0,05 1845 18,3 -0,05
0,4 10,3 1807 18,3 -- -- 1145 10,3 -- --
8
ACF 125-3L -- --
0,63 -- -- -- -- -- -- 1099 15,3 1798 24,0 -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
145
0,25 8,9 2326 14,2 -- -- 1487 8,9 2362 14,2 -- --
2
-0,05 -0,04
139 -0,05 2316 20,5 -0,04
0,4 12,9 2270 20,5 -- -- 1441 12,9 -- --
6
ACF 125-3N -- --
0,63 -- -- -- -- -- -- 1385 19,2 2260 30,0 -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 399 2,5 628 4,2 1293 9,6 417 3,3 646 5,7 1311 13,7
0,4 390 3,6 619 5,8 1283 12,8 413 4,4 642 7,3 1306 17,0
ACF 080-3N 0,63 378 5,3 -0,05 607 8,3 -0,05 1271 17,8 0 407 6,0 -0,05 636 9,8 -0,05 1300 22,0 0,01
1,0 363 7,9 592 12,3 1257 25,9 399 8,7 628 13,8 1293 30,0
1,6 340 12,2 570 18,8 1230 39,0 390 13,0 619 20,3 1283 43,0
0,25 574 3,6 900 5,9 -- -- 597 4,7 923 8,0 -- --
0,4 562 5,2 888 8,3 -- -- 591 6,3 917 10,4 -- --
ACF 090-3N 0,63 547 7,5 -0,05 873 11,8 -0,05 -- -- -- 583 8,6 -0,05 910 13,9 -0,05 -- -- --
1,0 528 11,2 854 17,5 -- -- 574 12,3 900 19,6 -- --
1,6 500 17,2 826 27,0 -- -- 562 18,4 888 28,9 -- --
0,25 793 5,0 1241 8,2 -- -- 822 6,5 1269 11,0 -- --
0,4 778 7,1 1225 11,3 -- -- 814 8,6 1262 14,2 -- --
ACF 100-3N 0,63 759 10,3 -0,05 1207 16,2 -0,05 -- -- -- 805 11,8 -0,05 1253 19,1 -0,05 -- -- --
1,0 736 15,4 1183 24,0 -- -- 793 16,9 1241 27,0 -- --
1,6 703 23,6 1152 36,7 -- -- 778 25,3 1226 39,7 -- --
0,25 930 5,9 1457 9,6 -- -- 965 7,6 1492 13,0 -- --
0,4 911 8,3 1438 13,3 -- -- 956 10,1 1483 16,7 -- --
ACF 110-3L 0,63 889 12,1 -0,05 1415 19,1 -0,05 -- -- -- 945 13,9 -0,05 1471 22,5 -0,05 -- -- --
1,0 860 18,1 1386 28,3 -- -- 930 19,9 1457 31,7 -- --
1,6 821 28,0 1345 43,1 -- -- 912 29,7 1438 46,7 -- --
0,25 1058 6,6 1654 10,9 -- -- 1095 8,7 1691 14,7 -- --
0,4 1038 9,4 1634 15,1 -- -- 1085 11,4 1681 18,9 -- --
ACF 110-3N 0,63 1014 13,7 -0,05 1610 21,6 -0,05 -- -- -- 1073 15,7 -0,05 1669 25,4 -0,05 -- -- --
1,0 984 20,5 1580 32,0 -- -- 1058 22,5 1654 35,9 -- --
1,6 943 31,5 1538 49,0 -- -- 1038 33,6 1634 52,8 -- --
0,25 1246 7,8 1945 12,7 -- -- 1287 10,2 1987 17,2 -- --
0,4 1224 11,0 1923 17,7 -- -- 1276 13,4 1976 22,2 -- --
ACF 125-3L 0,63 1197 16,0 -0,05 1897 25,3 -0,05 -- -- -- 1263 18,4 -0,05 1963 29,8 -0,05 -- -- --
1,0 1163 24,1 1862 37,6 -- -- 1246 26,5 1945 42,1 -- --
1,6 1113 37,0 1816 57,8 -- -- 1224 39,5 1924 62,0 -- --
0,25 1562 9,7 2436 15,9 -- -- 1612 12,7 2486 21,6 -- --
0,4 1536 13,8 2410 22,2 -- -- 1598 16,8 2473 27,8 -- --
ACF 125-3N 0,63 1504 20,1 -0,05 2378 31,7 -0,04 -- -- -- 1582 23,0 -0,05 2457 37,3 -0,03 -- -- --
1,0 1463 30,1 2337 47,0 -- -- 1562 33,1 2436 52,6 -- --
1,6 1410 46,0 2282 72,0 -- -- 1536 49,4 2410 77,5 -- --
0,25 424 4,3 654 7,5 1318 19,0 427 4,8 657 8,5 1321 21,8
0,4 421 5,4 651 9,1 1315 22,2 425 5,9 654 10,1 1319 25,1
ACF 080-3N 0,63 418 7,0 -0,05 647 11,6 -0,05 1311 27,3 0,03 423 7,6 -0,05 652 12,6 -0,04 1316 30,1 0,05
1,0 413 9,7 642 15,7 1307 35,3 419 10,2 648 16,7 1313 38,1
1,6 407 13,9 637 22,2 1301 48,3 415 14,5 644 23,2 1309 51,1
0,25 606 6,2 932 10,7 -- -- 610 6,9 936 12,1 -- -- --
0,4 602 7,7 928 13,0 -- -- 607 8,4 933 14,4 -- --
ACF 090-3N 0,63 598 10,0 -0,05 924 16,6 -0,05 -- -- -- 604 10,8 -0,05 930 18,0 -0,03 -- --
1,0 592 13,7 918 22,3 -- -- 599 14,5 925 23,7 -- --
1,6 584 19,8 911 31,6 -- -- 594 20,6 920 33,0 -- --
0,25 833 8,4 1281 14,7 -- -- 838 9,5 1285 16,6 -- --
0,4 828 10,5 1276 17,9 -- -- 834 11,6 1282 19,8 -- --
ACF 100-3N 0,63 823 13,7 -0,05 1270 22,7 -0,04 -- -- -- 830 14,8 -0,05 1278 24,7 -0,02 -- -- --
1,0 815 18,9 1263 30,6 -- -- 825 19,9 1272 32,5 -- --
1,6 806 27,2 1254 43,3 -- -- 818 28,2 1266 45,3 -- --
0,25 979 9,9 1506 17,3 -- -- 985 11,2 1511 19,6 -- --
0,4 973 12,4 1500 21,0 -- -- 980 13,6 1507 23,3 -- --
ACF 110-3L 0,63 966 16,1 -0,05 1493 26,7 -0,04 -- -- -- 975 17,4 -0,05 1502 29,0 -0,02 -- -- --
1,0 957 22,2 1484 36,0 -- -- 969 23,4 1496 38,3 -- --
1,6 946 32,0 1473 50,9 -- -- 961 33,2 1487 53,2 -- --
0,25 1109 11,2 1705 19,5 -- -- 1115 12,6 1711 22,1 -- --
0,4 1103 14,0 1699 23,8 -- -- 1111 15,4 1707 26,4 -- --
ACF 110-3N 0,63 1096 18,3 -0,05 1692 30,3 -0,03 -- -- -- 1106 19,6 -0,05 1702 32,9 -0,01 -- -- --
1,0 1087 25,1 1682 40,7 -- -- 1099 26,5 1695 43,3 -- --
1,6 1075 36,2 1670 57,6 -- -- 1095 37,6 1686 60,2 -- --
0,25 1303 13,2 2003 22,9 -- -- 1310 14,8 2010 26,0 -- --
0,4 1297 16,4 1996 27,9 -- -- 1305 18,1 2005 31,0 -- --
ACF 125-3L 0,63 1289 21,4 -0,05 1988 35,5 -0,03 -- -- -- 1300 23,1 -0,04 1999 38,6 -0,01 -- -- --
1,0 1278 29,5 1978 47,8 -- -- 1292 31,1 1991 50,8 -- --
1,6 1265 42,5 1964 67,7 -- -- 1282 44,1 1981 70,7 -- --
0,25 1631 16,5 2505 28,7 -- -- 1639 18,5 2513 32,5 -- --
0,4 1623 20,6 2497 34,9 -- -- 1633 22,6 2507 38,7 -- --
ACF 125-3N 0,63 1613 26,8 -0,05 2487 44,4 -0,02 -- -- -- 1626 28,8 -0,04 2500 48,2 0 -- -- --
1,0 1600 36,8 2475 59,7 -- -- 1617 38,9 2491 63,5 -- --
1,6 1584 53,1 2459 84,6 -- -- 1605 55,2 2479 88,4 -- --
0,25 318 1,9 450 2,7 726 4,5 331 1,9 464 2,7 739 4,5
-0,05 -0,05 -0,05 -
0,4 297 2,9 430 4,0 705 6,4 314 2,9 447 4,0 -0,05 722 6,4 -0,05
0,05
ACF 080-3N 0,63 -- -- -- -- -- -- 293 4,4 426 6,0 701 9,4
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 464 2,8 653 4,0 1045 6,5 480 2,8 670 4,0 1061 6,5
-0,05 -0,05 -0,05 -
0,4 438 4,2 627 5,8 1019 9,3 459 4,2 648 5,8 -0,05 1040 9,3 -0,05
0,05
ACF 090-3N 0,63 -- -- -- -- -- -- 433 6,4 622 8,6 1014 13,6
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 649 3,9 908 5,6 1445 9,0 669 3,9 929 5,6 1466 9,0
-0,05 -0,05 -0,05 -
0,4 616 5,8 876 8,1 1413 12,9 643 5,8 902 8,1 -0,05 1439 12,9 -0,05
0,05
ACF 100-3N 0,63 -- -- -- -- -- -- 610 8,7 870 11,9 1407 18,7
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 757 4,7 1063 6,6 1694 10,7 783 4,7 1088 6,6 1720 10,7
-0,05 -0,05 -0,04 -
0,4 718 6,9 1023 9,5 1655 15,2 750 6,9 1055 9,5 -0,05 1687 15,2 -0,04
0,05
ACF 110-3L 0,63 -- -- -- -- -- -- 710 10,3 1016 14,1 1648 22,1
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 868 5,3 1214 7,5 1929 12,1 895 5,3 1241 7,5 1955 12,1
-0,05 -0,05 -0,04 -
0,4 827 7,8 1172 10,8 1887 17,2 861 7,8 1206 10,8 -0,05 1921 17,2 -0,04
0,05
ACF 110-3N 0,63 -- -- -- -- -- -- 819 11,7 1164 16,0 1879 25,0
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 1028 6,3 1434 8,8 2273 14,2 1058 6,3 1464 8,8 2303 14,2
-0,05 -0,05 -0,04 -
0,4 982 9,2 1387 12,7 2227 20,4 1019 9,2 1425 12,7 -0,05 2264 20,4 -0,04
0,05
ACF 125-3L 0,63 -- -- -- -- -- -- 973 13,7 1378 18,8 2218 29,4
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 1294 7,9 1801 11,0 2850 17,8 1330 7,9 1837 11,0 2886 17,8
-0,05 -0,05 0 -
0,4 1239 11,6 1746 16,0 2795 25,3 1284 11,6 1791 16,0 -0,05 2840 25,3 0
0,05
ACF 125-3N 0,63 -- -- -- -- -- -- 1228 17,2 1735 23,5 2784 36,8
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
-- -- --
1,6 -- -- -- -- -- -- -- -- -- -- -- --
0,25 358 2,3 491 3,2 766 5,2 376 3,0 509 4,2 784 7,2
0,4 348 3,2 481 4,5 756 7,2 371 3,9 504 5,5 779 9,1
-
ACF 080-3N 0,63 337 4,7 -0,05 470 6,5 -0,05 744 10,2 -0,05 365 5,4 498 7,5 -0,05 773 12,2 -0,05
0,05
1,0 322 7,1 454 9,6 729 15,1 358 7,8 491 10,7 766 17,0
1,6 300 10,9 432 14,8 706 22,9 348 11,6 481 15,9 756 24,9
0,25 515 3,2 704 4,5 1096 7,4 538 4,2 727 6,0 1119 10,2
0,4 503 4,6 692 6,4 1084 10,2 532 5,6 721 7,9 1113 13,0
-
ACF 090-3N 0,63 488 6,7 -0,05 677 9,2 -0,05 1069 14,6 -0,05 525 7,7 714 10,7 -0,05 1106 17,3 -0,04
0,05
1,0 469 10,1 658 13,7 1050 21,4 515 11,1 704 15,2 1096 24,2
1,6 435 15,5 630 21,0 1022 32,5 503 16,6 692 22,6 1084 35,4
0,25 712 4,4 972 6,2 1509 10,2 741 5,8 1001 8,3 1538 14,0
0,4 697 6,3 957 8,7 1494 14,0 734 7,6 993 10,8 1530 17,8
-
ACF 100-3N 0,63 679 9,2 -0,05 938 12,6 -0,05 1475 19,9 -0,04 724 10,5 984 14,6 -0,05 1521 23,7 -0,04
0,05
1,0 655 13,9 915 18,8 1452 29,4 713 15,2 972 20,9 1509 33,2
1,6 624 21,3 884 28,8 1420 44,6 697 22,7 957 30,9 1494 48,6
0,25 835 5,2 1141 7,3 1773 12,0 871 6,8 1176 9,7 1808 16,5
0,4 817 7,5 1122 10,3 1754 16,5 861 9,0 1167 12,7 1799 21,0
-
ACF 110-3L 0,63 794 10,8 -0,05 1099 14,8 -0,05 1731 23,4 -0,03 850 12,4 1155 17,2 -0,05 1787 27,9 -0,03
0,05
1,0 765 16,3 1070 22,2 1702 34,6 835 17,9 1141 24,5 1773 39,0
1,6 727 25,1 1035 34,0 1662 52,6 817 26,8 1122 36,4 1754 57,1
0,25 951 5,9 1296 8,3 2011 13,6 988 7,7 1333 11,0 2048 18,6
0,4 931 8,4 1277 11,6 1991 18,7 978 10,2 1323 14,3 2038 23,7
-
ACF 110-3N 0,63 907 12,3 -0,05 1253 16,8 -0,05 1968 26,5 -0,03 966 14,0 1312 19,5 -0,05 2026 31,6 -0,03
0,05
1,0 876 18,5 1222 25,1 1937 39,1 951 20,2 1296 27,8 2011 44,2
1,6 836 28,5 1182 38,5 1896 59,5 931 30,3 1277 41,2 1992 64,6
0,25 1120 6,9 1526 9,7 2365 15,9 1162 9,0 1567 12,9 2406 21,9
0,4 1098 9,9 1504 13,7 2343 21,9 1151 12,0 1556 16,8 2395 27,9
-
ACF 125-3L 0,63 1071 14,4 -0,05 1477 19,7 -0,05 2316 31,1 -0,03 1137 16,5 1543 22,9 -0,05 2382 37,1 -0,03
0,05
1,0 1037 21,7 1443 29,4 2280 45,9 1120 23,7 1526 32,6 2365 51,9
1,6 992 33,4 1397 45,1 2236 70,0 1098 35,5 1504 48,4 2343 75,9
0,25 1404 8,7 1911 12,2 2961 19,9 1454 11,3 1961 16,1 3010 27,3
0,4 1378 12,4 1885 17,1 2934 27,4 1441 14,9 1948 21,0 2997 34,8
-
ACF 125-3N 0,63 1346 18,0 -0,05 1853 24,6 -0,05 2902 38,9 0 1425 20,6 1932 28,6 -0,05 2981 46,3 0,01
0,05
1,0 1305 27,1 1812 36,8 2861 57,4 1405 29,7 1912 40,8 2961 64,8
1,6 1255 41,9 1762 56,5 2810 87,3 1378 44,4 1886 60,5 2935 94,8
Manufacturer:
HYDROSTER Ltd.
Na Ostrowiu Str. 1
80-958 Gdańsk
tel. (48 58) 307-12-90 fax (48 58) 307-12-92 e - mail: [email protected]
Catalogue card KKA-11130/04.99
1. PRODUCTION PROGRAMME
The mentioned types of screw pumps are three-screw pumps. Pumps are equipped with
adjustable safety valves. The pump shaft is sealed by mechanical sealing, built acc. to DIN
24960.
2. DESIGN
Low-pressure screw pumps are designed for operation with different working fluids, such as:
hydraulic oils, lubricating oils, transformer oils, light and heavy diesel oils, fuel oils and other
non-aggressive fluids of lubrication properties. Working fluids cannot cause corrosion of steel
and cast iron elements and they cannot react with fluorine and nitrile rubber.
Discharge in screw pumps is called by rotational screw motion, where the middle screw is
driven from outside and side screws are driven by middle screw. During screws rotation, coil
surfaces of gearing screw adhere either to each other or to the body, ensuring tightness of
space between coils. That space, of not changed shape and volume, is being filled by fluid on
the suction side and is being displaced during screws rotation together with gathered fluid
along axle of screws in the direction of discharge.
The pump work ensures: the uniform flow, silent- running work without vibrations, big suction
capability.
Screw Pump ABQ KKA-11130/04.99 page 41/49
4. TECHNICAL CHARACTERISTICS
Geometric displacement
Design version – 3N
Pump denomination ABQ 110-3N ABQ 125-3N
Geometric displacement
2383 3497
cm3/obr.
Design version – 3L
Pump denomination ABQ 110-3L ABQ 125-3L
Geometric displacement
2106 2794
cm3/obr.
Discharge pressure
Maximal discharge pressure of fluid amounts to 1,0 MPa, at the same time maximal
pressure for viscosity of fluid below 20 cSt must be lowered to value acc. to the table:
Fluid temperature
Admissible fluid temperature: -10OC ÷ 90OC.
Viscosity
Admissible fluid viscosity: 2 cSt ¸ 1500 cSt.
In order to protect the pump against contamination it is recommended to install filter on the
pump’s suction pipeline. Recommended diameters of holes in filter’s grid – up to 1mm for
fluid of high viscosity. For fluids of lower viscosity filters of smaller holes in the grid should be
used. It is recommended not to exceed the pressure decrease of 0,01 MPa on the filter at
maximal flow and viscosity.
The suction pipeline together with filter should b so selected as for the most hard work
conditions, pressure decrease in the pipeline an on the filter does not cause the lack of pump
suction capability That pipeline should be constructed in such way as to unable draining fluid
from the pump to tank during its stay.
Pump unit
The pump unit consists of screw pump and electric motor, which are fitted by flanges to the
common connecting frame, and the electric motor is placed above the pump; the pump unit is
mounted to the bed plate by the pump base.
Ends of pump shaft and motor connect the flexible coupling, not loading the pump shaft and
motor by axial and radial forces.
There are allowed other types of fitting pumps with electric motors or other types of drive
motors, but the end of pump shaft cannot be loaded by radial and axial forces.
Dimensions of pumps and chosen pump units are shown in tables on pages 6 and 7.
Screw Pump ABQ KKA-11130/04.99 page 43/49
6. ORDERING EXAMPLE
The pump ordering
In an order of pump there should be given:
- the name: Screw pump,
- the denomination: - acc. to it. 5,
- no. of cat. card: KKA-11130/04.99,
the example: Screw Pump ABQ 110-3L4C4 acc. to KKA-11130/04.99
The pump application for work with other kinds of fluid as mentioned in the fluid denomination
and operation conditions should be agreed with the manufacturer.
The pump unit ordering
In an order of pump unit there should be determined:
-type of pump, kind of fluid, operation parameters (max. discharge pressure, viscosity of
pumping fluid in the temperature function, minimal and maximal temperature of working
fluid, required flow at the same viscosity of fluid as for continuos work and maximal
pressure on discharge and suction side),
-size of electric motor from the catalogue of electric motors, supply (voltage and
frequency), exploitation requirements (e.g. land, sea or anti-explosive execution,
temperature class, isolation class) and other additional requirements.
It is also possible the execution:
- pump with flanges connecting pipelines,
- pump with connecting frame, coupling without electric motor,
- pump with the receipt of Classification Societies, after agreement with the manufacturer.
page 44/49 KKA-11130/04.99 Screw Pump ABQ
7. PUMP DIMENSIONS
Dimensions in mm
Pump
A B C D D1 D2 E F H J K N N1 N2
ABQ 110-3N
ABQ 110-3L
ABQ 110-3N/A
1412 595 760 590 660 8xø28 350 50 251 25 520 615 660 8xø22
ABQ 110-3L/A
Dimensions in mm Mass
Pump
M P P1 P2 P3 R T T1 T2 T3 U W X Y Z in kg
Dimensions A, B, C and masses concern a 3-phase inductive electric motor of general designation and mechanical size:
- 180 – Indukta S.A
- 200, 225,250,280 – Celma S.A.
For motors of other type, detailed dimensions and masses should be corrected acc. to the catalogue for used electric motor.
Mechanical Dimensions in mm Mass
Pump size of
A B C D D1 D2 E F G in kg
electric motor
180 2120 350 1002
ABQ 110 - 3N 1525
200 2256 450 1080
ABQ 110 - 3L
225 2301 535 590 660 8xf28 350 50 505 1190
ABQ 110 - 3N/A 1556
250 2396 540 1255
ABQ 110 - 3L/A
280 2456 620 1535
200 2343 450 1233
ABQ 125 - 3N 225 2388 505 1360
1643 594 720 800 8xf28 420 60
ABQ 125 - 3L 250 2483 540 1420
280 2543 620 1580
page 46/49 KKA-11130/04.99 Screw Pump ABQ
0,25 1206 7,5 1690 10,5 2743 17,0 1256 7,6 1740 10,6 2793 17,1
-0,06 -0,06 -0,06
0,4 1144 11,1 1628 15,1 2681 24,4 1205 11,2 -0,06 1689 15,2 -0,06 2742 24,5 -0,06
ABQ 110-3L
0,63 -- -- -- -- -- -- 1126 16,7 1610 22,6 2663 35,9
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
0,25 1459 8,8 1936 11,7 3127 19,1 1515 8,9 1992 11,8 3183 19,2
-0,06 -0,06 -0,06
0,4 1393 13,1 1870 16,9 3061 28,5 1459 13,2 -0,06 1936 17,0 -0,06 3127 28,6 -0,06
ABQ 110-3N
0,63 -- -- -- -- -- -- 1309 19,7 1786 25,5 2977 40,3
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
0,25 1711 10,5 2270 13,8 3669 22,5 1765 11,6 2324 13,9 3723 22,6
-0,06 -0,06 -0,05
0,4 1627 15,5 2186 20,2 3585 32,3 1728 15,6 -0,06 2287 20,3 -0,06 3685 32,4 -0,05
ABQ 125-3L
0,63 -- -- -- -- -- -- 1601 23,3 2160 30,1 3559 47,5
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
0,25 2054 12,5 2859 17,3 4607 28,9 2118 12,6 2923 17,4 4671 29,0
-0,06 -0,06 -0,06
0,4 1954 18,3 2759 25,0 4507 39,8 2077 18,4 -0,06 2882 25,1 -0,06 4630 39,9 -0,05
ABQ 125-3N
0,63 -- -- -- -- -- -- 1922 27,9 2727 37,7 4475 60,2
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
0,25 1368 8,7 1852 12,1 2905 19,5 1442 11,2 1926 15,9 2979 26,9
0,4 1340 12,4 1824 16,7 2877 27,0 1429 14,9 1913 20,7 2966 34,4
ABQ 110-3L -0,06 -0,06 -0,06 -0,06 -0,06 -0,05
0,63 1294 18,1 1778 24,3 2831 38,6 1406 20,6 1890 28,2 2943 46,0
1,0 1238 27,3 1722 36,3 2775 56,9 1377 29,8 1861 39,3 2914 64,3
0,25 1631 10,1 2108 13,3 3299 21,6 1707 13,1 2184 17,6 3375 29,8
0,4 1599 14,5 2076 18,6 3267 30,1 1695 17,5 2172 21,8 3363 38,3
ABQ 110-3N -0,06 -0,06 -0,05 -0,06 -0,06 -0,05
0,63 1559 21,2 2036 27,3 3227 43,0 1651 24,2 2128 31,6 3319 51,2
1,0 1511 32,0 1988 41,0 3179 64,0 1641 35,0 2118 43,9 3309 72,2
0,25 1915 12,1 2474 15,8 3873 25,8 2007 15,7 2566 21,0 3965 35,6
0,4 1873 17,2 2432 22,3 3831 35,7 1994 20,8 2553 27,6 3952 45,5
ABQ 125-3L -0,06 -0,06 -0,05 -0,06 -0,06 -0,05
0,63 1825 25,1 2384 31,3 3783 51,0 1959 28,7 2518 37,5 3917 60,8
1,0 1757 37,8 2316 48,3 3715 75,5 1933 41,4 2492 53,5 3891 85,3
0,25 2296 14,4 3101 19,8 4849 33,4 2408 18,4 3213 26,2 4961 46,7
0,4 2250 20,3 3055 27,6 4803 44,4 2393 24,2 3198 33,8 4946 59,1
ABQ 125-3N -0,06 -0,06 -0,04 -0,06 -0,06 -0,04
0,63 2190 30,0 2995 40,4 4743 64,9 2352 34,0 3157 46,8 4905 78,2
1,0 2110 45,1 2915 60,4 4663 94,9 2320 48,9 3127 66,3 4873 108
Screw Pump ABQ KKA-11130/04.99 page 47/49
0,25 1470 13,1 1954 18,8 3007 32,3 1482 14,9 1966 21,4 3019 37,2
0,4 1461 16,8 1945 23,5 2998 39,8 1477 18,6 1961 26,2 3014 44,7
ABQ 110-3L -0,06 -0,06 -0,04 -0,06 -0,05 -0,01
0,63 1448 22,5 1932 31,1 2988 51,4 1466 24,3 1950 33,7 3003 56,3
1,0 1429 31,7 1913 49,1 2966 69,7 1454 33,5 1938 45,8 2991 74,6
0,25 1739 15,6 2216 21,2 3407 36,5 1751 17,7 2228 24,1 3419 41,0
0,4 1729 20,0 2206 25,7 3397 45,0 1745 22,1 2222 28,4 3413 50,5
ABQ 110-3N -0,06 -0,06 -0,03 -0,06 -0,05 -0,01
0,63 1703 26,7 2180 35,2 3371 57,9 1725 28,8 2202 38,1 3393 63,4
1,0 1695 37,5 2172 47,9 3363 78,9 1721 39,6 2198 50,6 3389 84,4
0,25 2039 18,4 2598 24,8 3997 42,8 2055 20,8 2614 28,3 4013 49,4
0,4 2032 23,5 2594 31,3 3990 52,7 2052 25,9 2611 34,8 4010 59,3
ABQ 125-3L -0,06 -0,06 -0,03 -0,06 -0,05 -0,01
0,63 2011 31,4 2570 41,3 3969 68,0 2035 33,8 2594 44,8 3993 74,6
1,0 1994 44,1 2553 57,4 3952 92,5 2025 46,5 2584 60,8 3983 99,1
0,25 2446 22,0 3251 31,0 4999 56,6 2468 24,1 3273 35,3 5021 65,5
0,4 2439 27,1 3244 37,8 4992 69,0 2462 29,7 3267 41,8 5015 77,9
ABQ 125-3N -0,06 -0,05 -0,03 -0,06 -0,04 -0,01
0,63 2412 37,6 3217 51,6 4965 89,1 2444 39,7 3249 55,9 4997 97,0
1,0 2393 51,8 3198 70,4 4946 119 2429 54,4 3234 74,3 4982 128
0,25 1502 9,2 2112 12,7 3376 21,0 1552 9,3 2162 12,8 3426 21,1
-0,06 -0,06 -0,05
0,4 1438 13,5 2048 18,8 3312 30,0 1499 13,6 -0,06 2110 18,9 -0,06 3374 30,1 -0,06
ABQ 110-3L
0,63 -- -- -- -- -- -- 1422 20,3 2032 27,6 3396 41,1
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
0,25 1721 10,4 2412 14,6 3842 23,8 1777 10,5 2468 14,7 3898 23,9
-0,06 -0,06 -0,04
0,4 1655 15,1 2346 20,9 3776 34,0 1720 15,2 -0,06 2411 21,0 -0,06 3842 34,1 -0,04
ABQ 110-3N
0,63 -- -- -- -- -- -- 1571 22,9 2262 29,9 3692 49,5
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
0,25 2018 12,3 2830 17,3 4508 28,0 2072 12,4 2884 17,4 4562 28,1
-0,06 -0,06 -0,03
0,4 1934 18,1 2746 25,0 4424 39,8 2035 18,2 -0,06 2846 25,1 -0,06 4525 39,9 -0,03
ABQ 125-3L
0,63 -- -- -- -- -- -- 1908 27,0 2720 37,0 4398 58,2
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
0,25 2544 15,1 3558 21,5 5656 35,2 2608 15,3 3622 21,6 5720 35,3
-0,06 -0,06 -0,02
0,4 2444 22,3 3458 30,8 5556 50,1 2567 22,5 -0,06 3581 30,9 -0,06 5679 50,2 -0,02
ABQ 125-3N
0,63 -- -- -- -- -- -- 2412 34,0 3426 46,3 5524 73,0
-- -- --
1,0 -- -- -- -- -- -- -- -- -- -- -- -- -- -- --
page 48/49 KKA-11130/04.99 Screw Pump ABQ
0,25 1664 10,6 2274 14,6 3538 24,1 1738 13,9 2348 19,8 3612 34,3
0,4 1634 15,0 2244 20,8 3508 33,2 1723 17,6 2334 24,6 3598 43,4
ABQ 110-3L -0,06 -0,06 -0,04 -0,06 -0,06 -0,04
0,63 1590 21,9 2200 29,7 3464 44,4 1702 25,3 2312 34,9 3576 54,6
1,0 1532 32,8 2142 44,5 3406 69,3 1672 35,3 2283 48,4 3546 79,5
0,25 1893 12,0 2584 16,7 4014 27,5 1969 15,8 2660 22,5 4090 38,5
0,4 1861 16,8 2552 23,1 3982 37,8 1956 19,3 2647 28,8 4078 48,8
ABQ 110-3N -0,06 -0,06 -0,03 -0,06 -0,06 -0,02
0,63 1821 24,7 2512 32,2 3942 53,4 1913 26,4 2604 38,0 4034 64,4
1,0 1773 37,1 2464 50,2 3894 78,7 1902 39,5 2593 55,7 4024 89,7
0,25 2222 14,2 3034 19,7 4712 32,3 2314 18,6 3126 26,6 4804 45,1
0,4 2180 20,1 2992 27,5 4670 44,2 2301 23,3 3112 32,8 4791 57,0
ABQ 125-3L -0,06 -0,06 -0,03 -0,06 -0,06 -0,02
0,63 2132 29,1 2944 39,6 4622 62,7 2266 35,5 3078 46,5 4756 75,5
1,0 2064 43,6 2876 59,0 4554 92,3 2240 46,9 3051 64,3 4730 105
0,25 2786 17,6 3800 23,5 5898 40,4 2898 23,2 3912 33,1 6010 56,7
0,4 2740 24,6 3754 33,9 5852 55,4 2883 28,5 3898 42,5 5995 71,7
ABQ 125-3N -0,06 -0,06 -0,01 -0,06 -0,06 0
0,63 2680 36,3 3694 48,5 5792 78,4 2832 41,9 3856 58,1 5954 94,7
1,0 2600 44,4 3614 72,8 5712 116 2810 57,9 3824 81,9 5922 132
0,25 1766 16,4 2376 23,8 3640 41,8 1778 18,7 2388 27,3 3652 48,4
0,4 1755 20,9 2366 29,8 3630 50,9 1772 23,1 2383 33,2 3646 57,5
ABQ 110-3L -0,06 -0,06 -0,02 -0,06 -0,04 0
0,63 1744 27,7 2354 38,9 3618 62,1 1762 30,0 2370 42,4 3636 68,7
1,0 1723 38,6 2334 53,5 3598 87,0 1749 40,9 2360 57,0 3624 93,6
0,25 2001 18,6 2692 26,9 4122 46,6 2013 21,1 2704 30,9 4134 53,9
0,4 1990 22,9 2682 32,5 4112 56,9 2008 25,1 2699 36,1 4128 64,2
ABQ 110-3N -0,06 -0,05 -0,01 -0,06 -0,03 0,01
0,63 1965 31,3 2656 42,4 4086 72,5 1987 33,8 2678 46,4 4108 79,8
1,0 1955 42,9 2647 59,4 4078 97,8 1983 45,3 2652 63,0 4104 105
0,25 2346 21,9 3158 31,8 4836 54,9 2362 24,8 3174 36,4 4852 63,6
0,4 2339 27,7 3151 39,6 4829 66,8 2359 30,6 3170 44,2 4849 75,5
ABQ 125-3L -0,06 -0,05 -0,01 -0,06 -0,03 0,02
0,63 2318 36,8 3130 51,7 4806 85,3 2342 39,7 3154 56,3 4832 94,0
1,0 2301 51,3 3112 71,1 4791 115 2332 54,2 3143 75,7 4822 124
0,25 2936 27,3 3950 39,5 6048 68,6 2958 31,0 3975 45,2 6070 79,3
0,4 2929 33,5 3943 47,7 6041 83,6 2952 36,9 3966 55,1 6064 94,3
ABQ 125-3N -0,06 -0,05 0,01 -0,05 -0,03 0,03
0,63 2902 46,0 3916 64,5 6014 107 2934 49,7 3948 70,2 6046 117
1,0 2883 63,0 3897 87,1 5995 144 2919 66,4 3933 94,5 6031 154
Screw Pump ABQ KKA-11130/04.99 page 49/49
NOTES:
Manufacturer:
HYDROSTER Ltd.
Na Ostrowiu Str. 1
80-958 Gdańsk
tel. (48 58) 307-12-90 fax (48 58) 307-12-92 e - mail: [email protected]