HENT 亨恩托机电

Chinese Patent No (ZL 2013 2 0011912.X)

DQF Series Electric Ball Valve for Silo Bottom
Aeration Control

(Upgrade)

Operation Manual

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
1
HENT 亨恩托机电

Content

 The electric ball valve for cement homogenizing silo…………..............3

 Structure of valve body…………………………………………….............3
 Working principle…………………………………………………...............4
 The circuit of DQF Electric ball valve ….……………………….….......... 5
 The wiring of DQF Electric ball valve ………………...............................6
 The dimension of DQF Electric ball valve ………………………............ 6
 The Characteristics of DQF Electric Ball Valve.......................8
 The Recovery Methods of DQF Electric Ball Valve......................1 0
 Installing Operation of DQF Electric Ball Valve...........................1 1

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
2
HENT 亨恩托机电

The DQF Series Electric Ball Valve (Upgrade Version)

HENT brand DQF series electric ball valve have overcome the shortcoming of traditional
electromagnetic valve which usually have been damaged in diaphragm and mechanical accessory, and
it has been proved that our valve has highest reliability in high frequency working condition .

The HENT brand DQF series electric ball valve has many specifications of nominal
diameter from 15 to 150 mm standard caliber. Control voltage: 220 v, Switching speed:
0.25time/sec. and continuous action life is over one million, its life is ten times than the
traditional electromagnetic valve.

Structure of Valve Body

HENT DQF series electric ball valve is made up of in-phase electromotor, limit switch
which is imported from OMRON Company in Japan, stainless steel ball and mechanical
drive device formed by gears, Q235 steel valve body. The flange and screw thread is
manufactured in GB. And it’s compatible with traditional electromagnetic valve; so it is
convenience for replacing. The above glass window can indicate actual valve position, the
combination of electric indicator cock and control indicated lamp can reflecting valve
position of working site actually. It has a precision manufacture techniques and good
looking appearance.
Limited switch Indicator
Circuit Signal switch
board
Micro in-phase
electromotor

Relay

Hous
e

Bodyy
PTFE Seal ring

Flange

Stainless steel ball

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
3
HENT 亨恩托机电
Working Principle
When the HENT DQF series electric ball valve do not get the outer open signal, it is
keeping electric lock in full cut-off position under the effect of operating power. And the
indicator plate in full cut-off indicator position, there is no output signal (relay signal) at
electric indicator cock.

When it has been received signal, the inner relay act, and main electromotor rotating, the
little gear in transmission shaft rotating synchronously, drive the big gear and basic shaft
and stainless steel ball rotating synchronously, after 0.25 second, the valve is in full open
position. The electro-motor stopped and keeping electric lock under the action of the
limited switch. At the same time the signal indicator be touched off and acting, the signal
output and let the indicated lamp has a corresponding indicate in the control room, and
then the indicate plate is in full open indicate position.

On the opposite, when the signal disappear, the electromotor rotating to the opposite
direction. And the electromotor will stop and keeping electric lock after 0.25 second
under the action of reverse limited switch.

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
4
HENT 亨恩托机电

The connection diagram of DQF Motorized Ball Valve

The Outline Dimension Drawing

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
5
HENT 亨恩托机电

The outline dimension of DQF Electric ball valve

nominal Main size(mm)
Pipe thread Weight
diameter
G(inch) L I H L1 L2 (kg)
D3(mm)
15 1/2 75 13 180 185 245 10
20 3/4 80 14 200 185 245 12
25 1 90 16 205 185 245 12
32 11/4 120 20 210 185 245 12
40 11/2 150 22 215 185 245 14
50 2 175 24 225 185 245 16

The outline dimension drawing of DQF Electric ball valve

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
6
HENT 亨恩托机电

Nominal Main size(mm)

Weight
diameter
L D D1 D2 f b n-φd L1 L2 H (Kg)
D3(mm)
15 130 95 65 46 2 14 4-14 185 245 190 10
20 150 105 75 56 2 14 4-14 185 245 195 12
25 160 115 85 65 2 14 4-14 185 245 200 13
32 180 135 100 78 2 16 4-18 185 245 210 15
40 200 145 110 85 2 16 4-18 185 245 215 19
50 250 160 125 100 3 16 4-18 185 245 222.5 22
65 250 180 145 120 3 16 4-18 310 350 260 24
80 250 195 160 135 3 20 8-18 310 350 262.5 27
100 280 215 180 155 3 20 8-18 310 350 277.5 35
125 300 245 210 185 3 22 8-18 310 350 292.5 37
150 300 285 240 210 3 24 8-23 310 350 310 41
200 460 335 295 260 3 25 12-23 310 350 400 50

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
7
HENT 亨恩托机电

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
8
HENT 亨恩托机电

The Characteristics of HENT DQF Electric Ball Valve (Upgrade)

HENT DQF Series Electric Ball Valve for Silo Bottom Aeration Control is upgraded
based on invention of the national patent product in 1990. It is widely used in silo
aeration control system, particularly in cement industry, preventing material jams.
The life span is 1 million times, with the switch time 0.25s, better than the similar
imported products, which is the ideal switch valve for inflation.

Upgraded DQF Electric ball valve keeps the same advantages and has a short
switching time and better valve body, details as follow:

1. Micro synchronous motor-no burning, if jammed but no burning;

2. Stainless steel valve core and no rust. Smooth surface helps the motor turning
easily at some rating.
3. Max working temperature of PTFE Seal is 250°C. It never deforms in the normal
working temperature. PTFE seal and stainless steel core have a good sealing. Both
PTFE seal and stainless steel valve core have friction only in the turning process
and no damage and scratch on both of them. It has been proved that PTFE has a
10 year working life.
4. The Omron limit switch and relay has a 1 million time working life. According to
the aeration process, the electric ball valve has 5 years quality warranty.
5. There is no installation limit-Horizontal or vertical.
6. Using carbon steel valve body, durable, strong, smooth and beautiful shape.
7. Close/open time: 0.25 seconds (0-90 degree), to domestic and international
leading level.
8. The body with plastic safety guards is outside the terminal; Position indicator is
inside the actuator and it is easy to observe through sealed organic glass.
Protection grade: IP55.
9. Valve core is not accidentally stuck by ash and welding slag.
10. The body size is guaranteed and air volume is not losing.

As mentioned above, upgraded DQF electric ball valve is maintenance free in the first
5 year. It can turn to be another 5 year warranty time when the limit switch and relay
had been replaced.

Why the Electric Ball Valve can eliminate the air distribution valve?
The reason as follows:
1. The solenoid valve can only work 3 months in the aeration system
2. The pneumatic solenoid only work 8 months with additional air supply pipe
system to solenoid valve.
3. The solenoid valve of “o” electric ball valve malfunction frequently and randomly.

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
9
HENT 亨恩托机电

The “o” electric ball valve need air supply piping system and it also need
lubrication
4. The normal electric actuated ball valve has 8 -20 seconds switching time. The
position signal will change after 45 working days. The stem will be damaged
when the valve is installed vertically with an actuator weight. It needs 3 phase
power supply and control signal system.
5. Rotary air distributor has a high power consumption with a simply control
module. The rotary air distributor will break down once one nozzle is jammed. It
has another disadvantage of civil foundation construction.

DQF electric ball valve has a 220VAC 50HZ (Optional) power supply and control
power. The valve has a ball valve position signal with a position sensor, feeding back
to control center. The control center can know the ball valve condition timely and
accurately.
DQF electrical ball:
DN15，20，25，32，40，50，65，80，100，125，150，200；Weight:
19KG~160KG.
HENT is committed to supply high quality products to market, innovation technology
, integrity and friendly to our customers and we will make our own contribution to
building industry .

Welcome to contact us and build business relationship with us.

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
10
HENT 亨恩托机电

The Recovery Methods of HENT DQF Electric Ball Valve

1. Omron Relay is damaged,
Situation: Ball valve is still in the closed
Recovery method: Change a new
position only. The Relay has no responses after
Omron Relay;
power on. It lets the valve turn to open position
after power down.
2. Micro switch is damaged,
Situation: Position indicator in control Recovery method: Change a new
cabinet is unable to properly indicate the Micro switch;
valve switch.
3. Valve core is jammed, Recovery method: Remove flange
Situation: The valve core continues not opening and clean the impurity particles on
or closing after turning to a certain positions. the valve core. Then, reinstall the
flange.
4.Resistance is damaged,
Recovery method: Change a new
Situation: Micro synchronous motor shakes and
resistance;
does not operate well.
5. Electrical network is in trouble; Recovery method: Recheck
Situation: Do not work properly. electrical network(the circuit
board and supporting circuit)

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
11
HENT 亨恩托机电

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
12
HENT 亨恩托机电

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
13
HENT 亨恩托机电

Zhejiang HENT Electromechanical Engineering Co., Ltd.

Tel：+86 571 23230606 +86 571 23230707 Fax：+86 571 23230707 ext.7017 Mobile:+86 13306518261 Wang Yongliang
14