Neles RNP Cataloge

Technical bulletin
Easyflow by Neles™
Series RNP compact rack and
pinion pneumatic actuators
The Easyflow by Neles™ RNP series double-
opposed piston rack and pinion actuators
combine the benefits of high cycle life, a
rugged construction, and an extremely
compact and symmetrical design with a unique
range of features and options. They are
specifically designed for fast efficient operation
of ball, butterfly, and other rotary type valves.
• External adjustable stops in both directions assure flexibility

Versatility and accuracy when setting the valve in the open and closed
• Modular designs with same body and end caps for double- positions.
acting and spring-return. Springs can be added in the field • As an added safety feature, the external adjustment screws
to convert double-acting to spring-return or for changes in are designed to start venting internal pneumatic pressure in
supply pressure. the actuator before the screw is fully backed out. The sound
• Failure direction can be easily reversed from spring-to-open of escaping pressure indicates an unsafe condition.
or spring-to-close orientation simply by inverting the pistons.
• Actuator to valve attachments comply with ISO 5211. Specifications
• Solenoid valve and accessory attachments comply with • Pneumatic piston type quarter turn actuator
NAMUR VDI/VDE 3845.
• Spring return and double acting models
• A wide range of optional accessories and control devices
• Supply medium: Air, nitrogen
that include limit switches and solenoid valves are available
to satisfy virtually all automated valve requirements. • Design pressure: 10 barg (pressure retaining parts)
• Maximum operating pressure: 8 barg
High cycle life • Torque output range
• Bearings on all sliding and rotating moving parts to ensure • Spring return model:
long life. • Spring nominal: 5 Nm - 1770 Nm
• Dual piston rack-and-pinion mechanism for simple • Air break @ 4.0 barg: 8 Nm - 1816 Nm
construction, high cycle life, and constant torque. • Double acting model:
• Hard-anodized extruded aluminum body with honed internal • Air break @ 4.0 barg: 14 Nm - 3080 Nm
surface for strength and lower coefficient of friction. • Temperature range:
• Mechanically multi-guided aluminum pistons for precise • -20 °C ... +80 °C (normal)
movement, low friction, and high cycle life. • -20 °C ... +125 °C (high temp)
• Machined teeth on piston racks and pinions for excellent
rack and pinion engagement and maximum efficiency. Standards
• Actuator to valve mounting: ISO 5211
Corrosion resistant • Actuator to solenoid mounting: Namur, VDI/VDE3845
• Hard anodized body providing high corrosion resistance. • Actuator to accessory mounting: Namur, VDI/VDE3845
Optional epoxy painting by the spray technique. This epoxy
• External corrosion protection in compliance with ISO 12944-
coating helps in protecting the actuator from extremely
2 and EN 15714-3 class C3; optionally available class C5-I
corrosive environments.
Reliability Approvals and certificates

• Approved to ATEX 94/9/EC
• Safety-contained multi-spring design with preloaded and
heavy-duty coated springs for simpler range versatility, • SIL3 capable
greater safety, and corrosion resistance. • PED 2014/68/EN for Unfired Pressure Vessels (pending)
• CE, EAC, TR CU 012/11 (pending)
• IP66, IP67
A112-1 EN - 7/2020 1
Easyflow by Neles™ Series RNP Compact Rack and Pinion Pneumatic Actuators
ACTUATOR SELECTION
To select an actuator for a particular valve and service, first units, both the spring torque and the air torque must exceed
determine the maximum operating torque that will be required the required operating torque for the valve. If you have any
from the applicable valve bulletin. Then refer to the appropriate question that the actuator selected meets your intended service
torque output table and select an actuator that will, at the requirement, contact Neles. Contact information is located on
available supply pressure, provide a torque output no less than last page of this technical bulletin.
the required operating torque for the valve. For spring-return
Ref. Stroke speed

Cyl. Volume (litres) Weight (kg)
Actuator model (sec.)
Open Close Open / Close kg
DA 0.20 0.3 / 0.3 1.3
RNP40 0.10
SR – 0.3 / 0.3 1.5
DA 0.26 0.3 / 0.3 1.7
RNP50 0.15
SR – 0.3 / 0.3 2.0
DA 0.43 0.3 / 0.3 2.3
RNP63 0.27
SR – 0.3 / 0.3 2.8
DA 0.69 0.4 / 0.4 3.1
RNP80 0.44
SR – 0.4 / 0.4 3.9
DA 1.15 0.4 / 0.4 5.1
RNP90 0.72
SR – 0.4 / 0.4 6.5
DA 1.64 0.6 / 0.6 7.3
RNP100 1.02
SR – 0.6 / 0.6 9.1
DA 1.94 0.6 / 0.6 8.3
RNP110 1.24
SR – 0.6 / 0.6 10.6
DA 3.44 0.6 / 0.6 11.7
RNP125 1.71
SR – 0.6 / 0.6 15.4
DA 5.18 1.0 / 1.0 17
RNP150 2.88
SR – 1.0 / 1.0 25.7
DA 7.42 1.0 / 1.0 22.1
RNP175 4.12
SR – 1.0 / 1.0 28
DA 11.76 1.0 / 1.0 33
RNP200 6.80
SR – 1.0 / 1.0 51
DA 13.75 1.5 / 1.5 48
RNP250 10.20
SR – 1.5 / 1.5 69
DA 31.50 1.5 / 1.5 60
RNP300 16.30
SR – 1.5 / 1.5 111
DA 37.00 2.0 / 2.0 77
RNP350 25.70
SR – 2.0 / 2.0 133
2 A112-1 EN - 7/2020
ACTUATOR SELECTION
Table 2. Single acting actuator torque table
SPRING 3 bar 3.5 bar 4 bar 4.5 bar 5 bar 5.5 bar 6 bar 7 bar
Actuator model
Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max
040 SR 30 4 6 4 6 6 8 8 10 10 12 11 13 13 15 15 17 16 19
040 SR 40 5 8 2 5 4 7 6 8 7 10 9 12 11 14 12 15 14 17
040 SR 55 8 12 - - - - 2 6 3 8 5 9 7 11 9 13 10 15
050 SR 30 6 10 7 10 10 13 12 16 15 18 18 21 20 24 23 26 26 29
050 SR 40 9 13 3 8 6 11 9 13 12 16 14 19 17 21 20 24 22 27
050 SR 55 13 19 - - - - 3 9 5 12 8 15 11 17 14 20 16 23
063 SR 30 11 17 12 18 17 23 22 28 27 33 32 38 37 43 42 48 47 53
063 SR 40 15 24 - - 11 19 16 24 21 29 26 34 31 39 36 44 41 49
063 SR 55 23 35 - - - - 5 17 10 22 15 27 20 32 25 37 30 42
080 SR 30 18 28 20 29 28 37 36 45 44 53 52 61 60 69 68 77 76 85
080 SR 40 24 37 11 24 19 32 27 40 35 47 43 55 51 63 59 71 67 79
080 SR 55 37 56 - - - - 8 27 16 35 24 43 32 51 40 59 48 67
090 SR 30 29 44 32 47 45 60 57 72 70 85 83 98 95 111 108 123 121 136
090 SR 40 39 59 18 38 30 50 43 63 56 76 68 89 81 101 94 114 107 127
090 SR 55 58 89 - - - - - - 25 56 38 69 51 81 64 94 76 107
100 SR 30 42 64 45 67 64 85 82 104 100 122 118 140 136 158 155 176 173 195
100 SR 40 55 84 25 54 43 72 61 90 80 108 98 127 116 145 134 163 152 181
100 SR 55 84 127 - - - - - - 36 80 55 98 73 116 91 135 109 153
110 SR 30 52 79 56 83 79 106 101 128 124 151 146 173 169 196 192 219 214 241
110 SR 40 68 104 31 67 54 89 76 112 99 134 121 157 144 179 166 202 189 225
110 SR 55 104 158 - - 0 54 23 77 45 99 68 122 90 144 113 167 135 189
125 SR 30 72 113 74 115 106 146 137 178 168 209 199 240 231 271 262 303 293 334
125 SR 40 97 151 37 91 68 122 99 153 131 185 162 216 193 247 224 278 256 310
125 SR 55 135 211 - - 8 84 39 115 70 146 102 177 133 209 164 240 195 271
150 SR 30 121 195 117 191 169 242 221 294 273 346 325 398 377 450 429 502 480 554
150 SR 40 162 260 52 150 104 202 156 254 208 306 260 358 312 410 364 462 416 514
150 SR 55 226 363 - - 0 137 52 189 104 241 156 293 208 345 260 397 312 449
175 SR 30 168 274 176 283 251 358 326 433 401 508 476 583 551 658 626 733 701 808
175 SR 40 223 366 85 227 160 302 235 377 310 452 385 527 460 602 535 677 610 752
175 SR 55 313 512 - - 13 212 88 287 163 362 239 438 314 513 389 588 464 663
200 SR 30 235 425 259 448 373 562 487 676 601 790 715 904 829 1018 943 1132 1057 1246
200 SR 40 314 566 118 370 231 484 345 598 459 712 573 826 687 940 801 1054 915 1168
200 SR 55 439 793 - - 5 358 119 472 233 586 347 700 461 814 575 928 689 1042
250 SR 30 383 690 421 729 606 914 791 1099 977 1284 1162 1469 1347 1655 1532 1840 1717 2025
250 SR 40 510 920 191 601 376 786 561 971 747 1157 932 1342 1117 1527 1302 1712 1487 1897
250 SR 55 714 1288 - - 8 582 193 767 378 953 564 1138 749 1323 934 1508 1119 1693
300 SR 30 693 1055 634 995 915 1277 1196 1558 1478 1839 1759 2121 2040 2402 2322 2683 2603 2965
300 SR 40 924 1406 282 764 563 1046 845 1327 1126 1608 1408 1890 1689 2171 1970 2452 2252 2734
300 SR 55 1294 1969 - - 1 676 282 957 564 1239 845 1520 1126 1801 1408 2083 1689 2364
350 SR 30 948 1443 867 1362 1252 1747 1637 2132 2022 2517 2407 2902 2792 3287 3177 3672 3562 4057
350 SR 40 1264 1924 386 1046 771 1431 1156 1816 1541 2201 1926 2586 2311 2971 2696 3356 3081 3741
350 SR 55 1770 2694 - - 1 925 386 1310 771 1695 1156 2080 1541 2465 1926 2850 2311 3235
DOUBLE ACTING TORQUE (Nm)

Actuator model 2.5 bar 3 bar 3.5 bar 4 bar 4.5 bar 5 bar 5.5 bar 6 bar 7 bar
40 9 10 12 14 16 17 19 21 24
50 14 16 19 22 24 27 30 33 38
63 25 30 35 40 45 50 54 59 69
80 40 48 56 64 72 80 88 96 111
90 64 76 89 102 114 127 140 153 178
100 91 109 127 145 164 182 200 218 255
110 113 135 158 180 203 225 248 270 315
125 156 188 219 250 281 313 344 375 438
150 260 312 364 415 467 519 571 623 727
175 375 450 525 600 675 750 825 900 1050
200 570 684 798 912 1026 1140 1254 1368 1596
250 926 1111 1296 1482 1667 1852 2037 2222 2593
300 1407 1688 1970 2251 2532 2814 3095 3376 3939
350 1925 2310 2695 3080 3465 3850 4235 4620 5390
A112-1 EN - 7/2020 3
RNP 40...110 DA
BILL OF MATERIALS AND PARTS LIST

CORROSION
ITEM NO. UNIT QTY. PART DESCRIPTION MATERIAL SPECIFICATION
PROTECTION
1 1 BODY ALUMINIUM 6063T5/T6; 6005-T6/T5 HARD ANODISED
2♦ 1 PINION STEEL EN8 ZINC FLACKING
3♦ 2 PISTON WITH RACK ALUMINIUM LM13 HARD ANODISED
4♦ 2 COVER ALUMINIUM LM6 EPOXY POWDER COATED
5 2 STOPPER BOLT STAINLESS STEEL AISI304
6*# 2 O-RING (PISTON) NITRILE RUBBER NBR 70SHORE A
7# 2 PISTON STRIP POLYACETAL -
8♦ 1 CAM CAST CARBON STEEL ASTM A216 GR WCB OLIVE PASSIVATION
9 8 COVER BOLT STAINLESS STEEL AISI304
10 1 WASHER (PINION) POLYACETAL -
11*# 1 O-RING (PINION BOTTOM) NITRILE RUBBER NBR 70SHORE A
12 2 RACK BEARING POLYACETAL -
13 2 NUT (STOPER BOLT) STAINLESS STEEL AISI304
14*# 1 O-RING (PINION TOP) NITRILE RUBBER NBR 70SHORE A
15 1 PINION STRIP POLYACETAL -
16# 2 COVER SEAL NITRILE RUBBER NBR 70SHORE A
17 1 CIRCLIP (PINION) SPRING STEEL EN47-GR.3 ZINC FLAKING
18# 1 BEARING BUSH (CAM) POLYACETAL -
19 1 WASHER (PINION) STAINLESS STEEL AISI304
20*# 2 O-RING (STOPER BOLT) NITRILE RUBBER NBR 70SHORE A
21 2 WASHER (STOPER BOLT) STAINLESS STEEL AISI304
22 1 NAME PLATE POLYESTER ALUMINIUM -
23 2 DUST CAP PLASTIC -
NOTE. 1 * Marked components are the parts of the seal kit

2 # Marked components are the parts of repair kit.
3 ♦ Marked components are critical components.
4 A112-1 EN - 7/2020
RNP 125 - 175 DA

CORROSION
ITEM NO. UNIT QTY. PART DESCRIPTION MATERIAL SPECIFICATION PROTECTION

A112-1 EN - 7/2020 5
RNP 200 - 250 DA

CORROSION
ITEM NO. UNIT QTY. PART DESCRIPTION MATERIAL SPECIFICATION
PROTECTION
11*# 1 O-RING (BOTTOM PINION) NITRILE RUBBER NBR 70SHORE A
14*# 1 O-RING (TOP PINION) NITRILE RUBBER NBR 70SHORE A
30 1 MANIFOLD ALUMINIUM 6351-T6
31 4 MANIFOLD BOLT STAINLESS STEEL AISI304
32 2 MANIFOLD ORING NITRILE RUBBER NBR 70SHORE A

6 A112-1 EN - 7/2020
RNP 300 - 350 DA

ITEM NO. UNIT QTY. PART DESCRIPTION MATERIAL SPECIFICATION CORROSION PROTECTION
28 1 BEARING BUSH HOUSING ALUMINIUM 6063T5/T6; 6005-T6/T5
29 1 O-RING (BEARING BUSH HOUSING) NITRILE RUBBER -
32 2 MANIFOLD O-RING NITRILE RUBBER -
33 2 O-RING SMALL (BODY) NITRILE RUBBER -
34 4 BEARING BUSH HOUSING BOLT STAINLESS STEEL AISI304
NOTE. 1 * Marked components are the parts of the seal kit 3 ♦ Marked components are critical components.
A112-1 EN - 7/2020 7
RNP 40 - 110 SA

24 MIN. 1 / MAX. 2 OUTER SPRING STAINLESS STEEL - EPOXY POWDER COATED
25 MIN. 1 / MAX. 2 MIDDLE SPRING STAINLESS STEEL - EPOXY POWDER COATED
26 MIN. 1 / MAX. 2 INNER SPRING STAINLESS STEEL - EPOXY POWDER COATED

8 A112-1 EN - 7/2020
RNP 125 - 175 SA

24 MIN.1 / MAX. 14 SPRING (CARTRIDGE) STAINLESS STEEL - EPOXY POWDER COATED

A112-1 EN - 7/2020 9
RNP 200 - 250 SA

32 2 MANIFOLD ORING NITRILE RUBBER NBR 70SHORE A
NOTE. 1 * Marked components are the parts of the seal ki

10 A112-1 EN - 7/2020
RNP 300 - 350 SA

28 1 BEARING BUSH HOUSING ALUMINIUM 6063T5/T6; 6005-T6/T5
29 1 O-RING (BEARING BUSH HOUSING) NITRILE RUBBER -
32 2 MANIFOLD O-RING NITRILE RUBBER -
33 2 O-RING SMALL (BODY) NITRILE RUBBER -
34 4 BEARING BUSH HOUSING BOLT STAINLESS STEEL AISI304

A112-1 EN - 7/2020 11
DIMENSIONS
R
M5 x 8 DEEP
T
S
G
S
R
M5 x 8 DEEP
N 6.1
C
M6
O
4
P
4
6
12
B
L M `A'
W x Y deep
ON 'Q' PCD
V DEPTH-X
45°
Z
45°
H
W1xY1 deep CH-90°
ON 'Q1' PCD
I
CH-1, 180°
ACTUATOR RNP40 RNP50 RNP63 RNP80 RNP90 RNP100 RNP110 RNP125 RNP150 RNP175 RNP200 RNP250 RNP300 RNP350
MODEL
A 162 175 196 208 238 274 284 395 412 511 550 695 634 773
B 72 81 91 106 126 139 146 161 191 199 253 253 360 360
C 68 76 88 102 115 124 132 149 176 189 264 264 373 373
D 80 80 80 80 80 80 80 80 80 80 130 130 130 130
G 30 30 30 30 30 30 30 30 30 30 30 30 30 30
H 30 30 40 42 42 55 58 70 70 90 90 122 90 122
I 12.5 12.5 17 19 19 25 25 25 33 46 45 63 57 57
L 30 34 41 49 58 62 66 73 88 93 132 132 187 187
M 38 42 47 53 57 63 67 76 88 96 157 157 207 207
N A/F 12 14 18 18 23 26 28 32 36 41 41 41 41 41
O 14 16 20 20 27 30 33 36 42 48 60 60 60 60
P 20 20 20 20 20 20 20 30 20 20 30 30 30 30
Q 36 36 50 50 - 70 70 102 102 102 102 - - -
Q1 50 50 70 70 70 102 102 125 125 125 140 140 165 165
FLANGE F03 F03 F05 F05 F07 F07 F07 F10 F10 F10 F10 F14 F16 F16
FLANGE F05 F05 F07 F07 - F10 F10 F12 F12 F12 F14 - - -
R 12 12 12 12 12 12 12 12 12 12 12 12 20 20
S 16 16 16 16 16 16 16 16 16 16 16 16 22.5 22.5
T 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” 1/2” 1/2”
CH-90° 11 11 14 17 17 22 22 22 27 27 36.11 46.11 46 55
W M5 M5 M6 M6 - M8 M8 M10 M10 M10 M10 M10 - -
Y 8 8 8 8 - 10 10 12 12 12 12 - - -
W1 M6 M6 M8 M8 M8 M10 M10 M12 M12 M12 M16 M16 M20 M20
Y1 8 8 10 10 10 10 15 20 20 20 16 20 20 20
NOTE. Tolerance details shown in document F94725, please consult factory.
12 A112-1 EN - 7/2020
HOW TO ORDER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
RNP 150 SR40 C A 1 G D / * (NIL)
1. Series 5. Material
RNP Rack and pinion actuator A Aluminum + anodized
B Aluminum + epoxy paint
2. Cylinder size
040 6. Pinion & piston material
050 1 Carbon steel pinion / aluminum piston
063
080 7. Temperature range
090 G -20 ...+80 °C
100 H -20 ...+125 °C
110
150
125
8. Shaft bore-key type
150
D According to ISO 5211 square drive
175
200
9. Break
250
/ Type code break to be left blank if no options specified
300
350
10. Options
* (NIL)
3. Spring version
SR30 Spring set
SR40 Spring set
SR55 Spring set
DN00 Double acting
4. Action
C Spring to close (90°)
A Spring to open (90°)
D Double acting (90°)
A112-1 EN - 7/2020 13
Neles
A112-1 EN - 7/2020
Vanha Porvoontie 229, 01380 Vantaa, Finland.
Tel. +358 10 417 5000.
neles.com
Subject to change without prior notice. Neles, Jamesbury and Easyflow by Neles,
and certain other trademarks, are either registered trademarks or trademarks of
Neles Corporation or its subsidiaries or affiliates in the United States and/or in other
countries. For more information www.neles.com/trademarks

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Technical bulletin

• External adjustable stops in both directions assure flexibility

Reliability Approvals and certificates

Ref. Stroke speed

DOUBLE ACTING TORQUE (Nm)

BILL OF MATERIALS AND PARTS LIST

NOTE. 1 * Marked components are the parts of the seal kit

RNP 125 - 175 DA

BILL OF MATERIALS AND PARTS LIST

NOTE. 1 * Marked components are the parts of the seal kit

RNP 200 - 250 DA

BILL OF MATERIALS AND PARTS LIST

NOTE. 1 * Marked components are the parts of the seal kit

RNP 300 - 350 DA

BILL OF MATERIALS AND PARTS LIST

BILL OF MATERIALS AND PARTS LIST

NOTE. 1 * Marked components are the parts of the seal kit

RNP 125 - 175 SA

BILL OF MATERIALS AND PARTS LIST

NOTE. 1 * Marked components are the parts of the seal kit

RNP 200 - 250 SA

BILL OF MATERIALS AND PARTS LIST

NOTE. 1 * Marked components are the parts of the seal ki

RNP 300 - 350 SA

BILL OF MATERIALS AND PARTS LIST

NOTE. 1 * Marked components are the parts of the seal kit

NOTE. Tolerance details shown in document F94725, please consult factory.

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