The Mechanism of Emitter Clogging Analyzed by CFD-DEM Simulation and PTV Experiment
The Mechanism of Emitter Clogging Analyzed by CFD-DEM Simulation and PTV Experiment
The Mechanism of Emitter Clogging Analyzed by CFD-DEM Simulation and PTV Experiment
Liming Yu1, Na Li1, Jun Long2, Xiaogang Liu1 and Qiliang Yang1
Abstract
Small but complicated labyrinth channel emitters are easily clogged. In this study, computational fluid dynamics–discrete
element method coupling approach was employed to investigate the mechanism of emitter clogging caused by particles
in size of 65, 100, and 150 mm. Computational fluid dynamics used Navier–Stokes equation to analyze flow characteris-
tics of continuous phase. Discrete element method used Newton’s laws of motion to measure single particle motion and
group distribution of disperse phase. Particle tracking velocimetry was also utilized to follow the trajectories and velocity
of single particle. Our results indicated that the smaller the particle size, the less the total force. Tiny sands were mainly
influenced by drag forces. The amplitude between tooth tips was small. Particles moved basically in the main stream with
fast velocity and short travel distance, thereby having good following performance. It took shorter time to reach micro-
dynamic balance. Meanwhile, the amount of sediments in the labyrinth channel was less. Particles in size of 150 mm were
mainly affected by inertial forces. They can easily enter vortex areas. Sands staying longer than 0.1 s in the labyrinth chan-
nel accounted for 37.9% of total number. Sand groups were mainly distributed at the inlet of labyrinth channel. The more
sands trapped in vortex areas, the easier it was to precipitate and cause emitter clogging.
Keywords
Clogging, emitter, labyrinth channel, particle size, two-phase flow
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2 Advances in Mechanical Engineering
Figure 1. CAD model of the emitter with geometrical parameters: (a) structure of tooth shape labyrinth channel, (b) dimensions
of tooth shape labyrinth channel, and (c) hexahedron mesh.
was closely related to emitter blocking. Many studies have Materials and methods
been done on the movement of solid particles in the flow
channels including computational fluid dynamics (CFD)
Physical model and boundary conditions
numerical simulation of the two-phase flow and particle The structure of tooth shape labyrinth channel was
tracking velocimetry (PTV) particle movement measure- indicated in Figure 1(a). The flow path was closely
ment. CFD modeling has been a major interest of against the inner wall of drip irrigation pipe. Water in
researchers in engineering field.6,7 Li et al.8 investigated the drip line entered channel through filter grid, then
water and sediment two-phase flow in the channel of converged at the exit after energy dissipation and finally
emitter with CFD. Our research optimized the structure effused from the drip line after punching in the corre-
of labyrinth channel and significantly reduced emitter sponding positions of pipe. There are a variety of chan-
clogging using external factors.9 Wei et al.10 measured nel dimensions. The dimensions adopted in this study
solid particle movement in the flow channel using PTV are illustrated in Figure 1(b). The flow path had a
and confirmed the results of CFD simulation. But CFD length (S) of 20.62 mm, and depth (D) of 1.41 mm. The
simulation is based on discrete phase mode (DPM) in sectional area (A) was 1.33 mm2. The angle of the tooth
Lagrangian coordinate system. Particles were added after prong was 65°. The tooth space width (L) was 2.2 mm,
flow field calculation without considering the influence of and the tooth height (H) was 1.2 mm. In line with the
particles on the flow field or the collisions among particles actual operational condition of the drip irrigation sys-
or between the particles and the wall. Although grain flow tem, pressure boundary conditions for the inlet and out-
in the emitter is dilute-phase flow, the velocity and direc- let were defined. If the inlet pressure is 50,000 Pa and
tion of water changes frequently. Therefore, either the col- 0 Pa is the outlet pressure, others are wall boundary
lision among particles or that between the particles and conditions. By adopting the finite volume method, the
the wall is not to be neglected. Classical discrete element better simulated results can be got from the small size
method (DEM) model was proposed by Cundall and of flow path and the grid spacing set at 0.1 mm. As
Strack.11 In recent years, CFD-DEM coupling system shown in Figure 1(c), the mesh number of hexahedron
was developed to determine the collision among granules was 39,830 after gridding, little influence on the final
or between the granules and the wall. However, no results was found when using even finer grids.
numerical simulation of particle movement in the emitter
has been reported. In this study, CFD-DEM coupling
approach was adopted to investigate movement and dis- Mathematical model and simulation method
tribution of sediment in the flow and the possible block- The flow in channel can be considered as a viscous
ing positions caused by granules. PTV was employed to incompressible fluid, running under normal temperature.
determine the direction and velocity of movement. Our The effect of gravity and channel wall roughness was
study revealed the mechanism of emitter clogging and regarded. The influence of surface tension was ignored.
provided theoretical foundation for flow channel structure At present, Reynold’s number of emitters (Re) is roughly
optimization. The CFD and DEM software used in this among 78–1284. Nishimura found that laminar turbulent
research was Fluent12.0 and EDEM2.2, respectively. transition occurred when Re was between 200 and 350,
Yu et al. 3
which was far less than the critical Reynold’s number of time increment size is 0.001 s. The total record is 1000
the conventional straight path.12,13 Other similar experi- times. The discrete approach was employed to simulate
mental results were also reported at a number of times.14 sand movement, collisions among granules and between
There are two reasons for this: first, because of the small granules and the wall, the effect of sand movement to
cross-sectional area of the flow passage which can be eas- the surrounding continuous phase, and energy and
ily affected by the roughness of the wall and so on; sec- momentum exchange. Collisions among sands and
ond, because of the labyrinth’s complicated flow channel between sands and the wall did not lead to significant
boundaries, the structures are bending and changeable plastic deformation, thereby attributing to hard particle
which is more likely to turn laminar flow to turbulent contact, which is a wet grain contact model. ‘‘Hertz–
flow as shown in equation (1)15 Mindlin (no slip) built-in’’ was utilized in this study.
The overriding consideration in the process of calcu-
rVR lation was viscous drag force and gravity. Other addi-
Re = ð1Þ
m tional forces such as pressure gradient force, virtual
mass force, and Saffman force had smaller order of
where Re is Reynold’s number, r (kg/m3) is the density magnitude compared with the former; thus, they were
of fluids, V (m/s) is the average velocity, R (m) is the not considered.18 The referring equations19 can be seen
hydraulic radius of flow, and m (kg/(m s)) is the viscos- in Table 2.
ity coefficient of fluids. The two-way coupling process of CFD and DEM is
The working pressure of emitter was 50,000 Pa, the as follows: continuous phase was solved by CFD to
rated flow was 4.85 L/h, and Reynold’s number Re was acquire fluid drag force in sediments, which was trans-
286. The unsteady standard k 2 e turbulence model was formed from flow field information through drag force
adopted for the simulation of continuous phase. model. The stress state of sediments was measured by
The continuity equation is16 DEM to obtain new information such as position and
∂ velocity of sands and counter reflect to the flow field.
(ruj ) = 0 ð2Þ CFD was used to renew the flow and produce the latest
∂xj
stress condition of sediments. The two approaches were
The momentum equation is coupled by a certain model that carried out transmis-
sion of mass, momentum, and energy.
∂ ∂p ∂ ∂ui ∂uj
r (ui uj ) = + m + ð3Þ
∂xi ∂xj ∂xi ∂xj ∂xi PTV flow test platform and experimental sediments
r is the density of fluid; ui and uj are both fluid velocity, PTV experimental platform consisted of continuous
which is the sum of average fluid velocity and turbulent light source, high-speed camera, and VS-M0910 magni-
velocity; and m is dynamic viscosity. fying lens (Figure 2). Movias Pro Viewer 1.63 analysis
Sediments used belonged to dilute phase flow software can calculate the velocity of particles and dis-
with the maximum particle volume fraction of 1%. play direction of movement according to the distance
Lagrangian coupling system was adopted in this study. they move per unit time. The test platform was engraved
Table 1 indicates the specific parameter settings. The in plexiglass using numerical control machines, covered
total time of numerical simulation is 1.0 s, and every by Lucite plate with good light transmission to seal the
4 Advances in Mechanical Engineering
Figure 5. Numerically obtained particle trajectories in the channel: (a) particles with a diameter of 65 mm, (b) 100 mm, and
(c) 150 mm.
6 Advances in Mechanical Engineering
Figure 6. Velocity and force condition of representative sand particles: (a) particles with a diameter of 65 mm, (b) 100 mm, and
(c) 150 mm.
could easily form adhesive aggregates and cause emitter PTV tracing of sediments
clogging. Figures 7(a)–(c) and 8(a)–(c) indicate the trajectories
Figure 6 shows the velocity and total force of the rep-
and velocity of representative sand movement in dia-
resentative sediments in Figure 5. For particles in the
meters of 65, 100, and 150 mm measured by PTV. In all,
size of 65 mm, the force was even with small variations.
10 grains of sand were traced, respectively. Due to lim-
The force was small with the magnitude at 1027–1026.
itations of viewing region and clarity, only the fourth
The corresponding velocity change was small. The range
and fifth channel units, including the main stream of
of velocity was 0.76–2.37 m/s. The average velocity was
the fourth and fifth channel units and the 7th, 8th, 9th,
1.48 m/s. For particles in the size of 100 mm, the varia-
and 10th vortex areas, were measure in the PTV experi-
tion of force was complex with magnitude at 1026. The
ment in this study.
corresponding velocity changed considerably. The range
Figures 7(d)–(f) and 8(d)–(f) indicate the trajectories
of velocity was 0.08–2.05 m/s. The average velocity was
and velocity of representative sand movement in diameters
0.77 m/s. For particles in the size of 150 mm, the varia-
of 65, 100, and 150 mm measured by numerical simulation,
tion of force was complicated and huge. The absolute
they are the same fourth and fifth channel units measured
value of force was also great with 1026–1025 in magni-
by PTV. The movement trajectories of sands, namely the
tude. The frequency of velocity changed drastically. The
representative sands’ trajectories in the fourth and fifth
range of velocity was 0.07–1.80 m/s. The average velo-
channel units, are shown in Figure 5(a)–(c). The velocity
city was the lowest, which was 0.55 m/s.
Yu et al. 7
Figure 7. PTV traced and numerical obtained of particle trajectories: (a) and (d) particles with a diameter of 65 mm,
(b) and (e) 100 mm, and (c) and (f) 150 mm.
Figure 8. PTV traced and numerical obtained of particle velocity: (a) and (d) particles with a diameter of 65 mm,
(b) and (e) 100 mm, and (c) and (f) 150 mm.
of the representative sands is what presented in the detected. The amplitude in the Y-axis was small. The
fourth and fifth channel units of Figure 6(a)–(c). The following performance of sand was great. A representa-
motion laws of sands measured by PTV and numerical tive sand trajectories 7(a), exactly similar 7(d). The
simulation are almost the same. With the increase in average velocity of sands from the PTV was 1.32 m/s,
sand sizes, sediments turned to be more and more dis- the average velocity of sands from the numerical simu-
turbed in the channel. lation was 1.82 m/s, and almost all velocities were larger
For particles of 65 mm in size, 10 sand trajectories than 1.0 m/s. Therefore, the conclusion is that the sand
were approximately the same. No circular motion was movement mostly stays in the main flow area and
8 Advances in Mechanical Engineering
passes through the fourth and the fifth units at higher respectively, as shown in Table 3). However, the velo-
velocity (see Figure 8(a) and (d)). city of particles in the size of 150 mm was low. Hence,
For particles of 100 mm in size, 1 of 10 grains under- the input speed was slow. It took a long time to attain
went one time of circular movement. The amplitude in micro-dynamic balance (0.50 s as shown in Table 3).
the Y-axis increased. A representative sand trajectories Therefore, the time points in Figure 9(a)–(c) were dif-
is shown in Figure 7(b). The same situation also ferent. For particles in size of 65 mm, all sand clusters
occurred in numerical simulation and it is shown in moved in the main stream without entering any vortex
Figure 7(e). The average velocity measured by PTV area. The trajectories were almost the same. In the
was 0.99 m/s, whereas the numerical simulation mea- effect of the drag force, particles got over the inertial
sured number was 1.14 m/s. More than half of the time, force and exhibited very good following performance.
the movement velocity was between 0.5 and 1.0 m/s For particles in size of 100 mm, most of sand clusters
which was apparently lower than the velocity of the moved in the main stream with lesser grains getting
65 mm sand, which explained that although the sand into the vortex area. The trajectories were similar. The
movement was in the main flow area, the larger the drag force and inertial force were close, but the drag
amplitude of vibration, the more declining of the velo- force was dominant. Sediments had good follow-up
city (see Figure 8(b) and (e)). ability. For particles in size of 150 mm, the vast major-
For particles of 150 mm in size, 9 of 10 grains under- ity of sands got into vortex areas, all grains had distinct
went circular movement, among which one grain had trajectories, and the inertial force was dominant, parti-
endless circular motion within limited tracing time. A cles showed bad following performance.
representative sand trajectories 7(c). In numerical simu- After sand clusters reached dynamic equilibrium, the
lation, the results showed that sands entered into vortex number of sand particles in the size of 65, 100, and
area to have a circulation movement which can be seen 150 mm in the channel was 632, 671, and 1155, respec-
in Figure 7(f). The average velocity of sands measured tively. A certain fluctuation may happen. As indicated
by PTV was 0.68 m/s, while the average velocity from in Table 2, more particles occurred in the channel with
the numerical simulation was 0.57 m/s. For most of the bigger diameter and longer time. Part of sediments had
time, the velocity of the sands was lower than 0.5 m/s comparatively longer run time, for example, for parti-
and that is apparently lower than the velocity of 65 mm cles in size of 150 mm, at t = 1.0 s, 0.6% of sediments
and 100 mm. Sands moved in vortex area for most of moved longer than 0.3 s in the channel. 5.1% of sedi-
the time with low velocity and they even could not ments moved longer than 0.2 s. 32.2% of sediments
escape from vortex area (see in Figure 8(c) and (f)). moved longer than 0.1 s. 33.2% of sediments moved
longer than 0.044 s. The reason of this phenomenon is
due to participation of particles in the circulation. On
Analysis of movement of sand clusters the contrary, it took only 0.044 s for particles not
Figure 9 shows the distribution of sand clusters in the involved in the circulation to pass through the same
size of 65, 100, and 150 mm at different time. The sedi- channel, which accounted for merely 0.84% of total
ment volume was calculated at 1%. The time was 1 s. sand clusters (Table 4). Sediments were difficult to
The total number of grains detected in 1 s was 36,215, escape from vortex areas in the effect of inertial forces.
25,658, and 7592, respectively. In combination with This is the major cause of emitter clogging.
Figures 6–8, they suggested that particles in the size of The characteristics of sand clusters running through
65 mm and 100 mm moved fast. The input speed was the whole channel in 1 s are indicated in Table 4. The
also fast. It reached micro-dynamic balance inside the circulating times increased with enlarging particle sizes.
flow channel in a short time (0.03 s and 0.05 s, The corresponding circulating times for particles in size
Yu et al. 9
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article: This work was supported by the National Natural
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