Wayne Hodgins and Robert Buchanan, Both of Canusa-CPS, Canada

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High Temperature Pipeline Coatings - Field Joint Challenges in Remote Construction

Wayne Hodgins and Robert Buchanan, both of Canusa-CPS, Canada

ABSTRACT

Industry watchers see global trends in pipeline technology and pipeline coatings are in part
dictated by where the oil and gas reserves are located. These reserves are becoming
increasingly difficult to find. Producers are looking further afield and often find the reserves
are much deeper than in the past. Associated with this, the resources tend to flow under high
temperatures and pressures. The pipelines may also need to be constructed in remote and
harsh environments. This paper examines some of these trends and provides case histories of
several high temperature projects constructed in the remote and harsh environments.

1. INTRODUCTION

High performance pipeline corrosion protection coatings have been developed to meet the
demanding requirements of current pipeline engineers. A variety of pipeline-coating
technologies are available, and selection has evolved along geographical lines.

In North America, fusion bonded epoxy (FBE), and 2-layer polyethylene (2LPE) have been
the dominant coatings, although accelerating acceptance of multi-layer coatings is being
noted. In Europe, Asia, Middle East and South America, multi-layer polyolefin coatings such
as 3-layer polyethylene (3LPE) and 3-layer polypropylene (3LPP) tend to be favoured. Also,
newer technologies such as composite coatings (HPCC) and multi-layer, insulated systems
are gaining attention1, 2. The table below examines commonly available coatings and their
typical maximum operating temperatures.

High Temperature Coatings


Coating Type Maximum Operating
Temperature††
Fusion Bonded Epoxy (FBE) 85 - 90ºC
2-Layer Polyethylene (2LPE) 60ºC
3-Layer Polyethylene (3LPE) 85 - 90ºC
3-Layer Polypropylene (3LPP) 110 - 140ºC
Composite Coatings (HPCC) 85ºC
†† - Data gathered from pipe coating companies' published literature. Speciality grades of raw materials may be rated higher.

Coating decisions are generally based on the owner or engineering company preferences, but
pipeline construction and operating conditions need consideration3. Pipe is often sourced and
coated a long distance from its ultimate destination. On recent large projects in the Caspian
region and in Africa, most of the pipe coating was applied in the Far East and transported by
ship then truck to remote locations.

With shipping and handling over long distances, coating damage is a real concern. The robust
nature of 3LPE and 3LPP coatings, compared to FBE, generally results in less handling
damage. The author recently visited a project where substantial damage to the FBE coated

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