The document discusses Wirecrete, a building system that uses welded steel wire beams to form lightweight wall panels. The wire beams range from 50-200mm wide and are assembled into panels on site according to a framing plan. The wall panels are then installed and connected to the foundation slab. Various lightweight concrete mixes are poured into the wire beam panels to form the walls. The wirecrete system allows for fast, lightweight construction without heavy equipment.
The document discusses Wirecrete, a building system that uses welded steel wire beams to form lightweight wall panels. The wire beams range from 50-200mm wide and are assembled into panels on site according to a framing plan. The wall panels are then installed and connected to the foundation slab. Various lightweight concrete mixes are poured into the wire beam panels to form the walls. The wirecrete system allows for fast, lightweight construction without heavy equipment.
The document discusses Wirecrete, a building system that uses welded steel wire beams to form lightweight wall panels. The wire beams range from 50-200mm wide and are assembled into panels on site according to a framing plan. The wall panels are then installed and connected to the foundation slab. Various lightweight concrete mixes are poured into the wire beam panels to form the walls. The wirecrete system allows for fast, lightweight construction without heavy equipment.
The document discusses Wirecrete, a building system that uses welded steel wire beams to form lightweight wall panels. The wire beams range from 50-200mm wide and are assembled into panels on site according to a framing plan. The wall panels are then installed and connected to the foundation slab. Various lightweight concrete mixes are poured into the wire beam panels to form the walls. The wirecrete system allows for fast, lightweight construction without heavy equipment.
• The Wire Beams are made of 4.5mm diameter steel wire with a tensile strength of 780 Mpa (113,000 Psi) or 900 Mpa (130,000Psi), formed and welded to achieve the required shape. • The width of the beam can vary from 50mm up to 200mm depending on the thickness of the wall. • The Wire Beam is light weight, 0.640 Kg per linear meter and can be hand carried. Design with Wire Beams A wall framing plan is produced for each wall of the building. It indicates the numbers, length and location of each beam. The Vertical beams are identified by a letter and the Horizontal by a number. Wall Panel Assembly Upon delivery to site the Wire Beams are assembled into wall panels using the framing plan indicated in 3 above. For each wall a pattern in actual size is prepared. The Vertical Beams are 1st positioned in the pattern, the Horizontal Beams are introduced at the designated location, locked in place and welded. The standard productivity is 4 panels per day per pattern (more in case of small walls such as T&B). If all patterns of a house are used at the same time this corresponds to 4 houses per day. The production rate can be increased by adding patterns hence 2 patterns per wall will produce about 8 houses per day. Installation The wall panels are installed and connected to the slab by a base plate at each corner and to the dowels protruding from the slab. The squareness and plumbness of the wall panels is adjusted before connecting the panels together using welded connectors. Upon installation of wall panels all electrical, plumbing roughing in and eventually door jambs are positioned within the panels. Depending on its size it takes 2 to 4 hours to install all panels of a housing unit without need for lifting equipment. The construction rate can be adjusted to project requirement. Concrete Mixes Various types of EPS based light weight concrete are available with densities ranging from 1,000 to 1,700 kg per cubic meter and compressive strength from 900 to 3,500 Psi. The light weight concrete provides. - Better thermal comfort and sound proofing - Higher fire rating - Better water proofing - Lower electrical consumption when using A/C The light weight concrete reduces the dead weight of the building, hence, a lower cost for the building frame and the foundation. Formworks The concrete is cast in place in climbing formworks. For small projects Phenolic Board can be used to fabricate the forms. For larger projects Composite Panels are recommended as they can be used more than 150 times and do not require maintenance and form oil.