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    120H Caf 2 Start Relay

    Uploaded by

    Miguel Angel Garrido Cardenas
    This document provides troubleshooting information for diagnostic code MID 081 - CID 0444 - FMI 03 related to the start relay on Caterpillar 120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders. The FMI 03 code indicates the voltage of the relay circuit is above normal, which could be caused by a failed relay, short in the energizer circuit, or failed ECM. The provided test procedure checks the energizer circuit for a short and verifies if the diagnostic code is still present after reconnecting connectors.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    120H Caf 2 Start Relay

    Uploaded by

    Miguel Angel Garrido Cardenas
    64 views3 pages
    This document provides troubleshooting information for diagnostic code MID 081 - CID 0444 - FMI 03 related to the start relay on Caterpillar 120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders. The FMI 03 code indicates the voltage of the relay circuit is above normal, which could be caused by a failed relay, short in the energizer circuit, or failed ECM. The provided test procedure checks the energizer circuit for a short and verifies if the diagnostic code is still present after reconnecting connectors.

    Original Description:

    RELAY DE ARRANQUE DE MOTO 120H CATERPILLAR

    Original Title

    120H CAF 2 START RELAY

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    This document provides troubleshooting information for diagnostic code MID 081 - CID 0444 - FMI 03 related to the start relay on Caterpillar 120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders. The FMI 03 code indicates the voltage of the relay circuit is above normal, which could be caused by a failed relay, short in the energizer circuit, or failed ECM. The provided test procedure checks the energizer circuit for a short and verifies if the diagnostic code is still present after reconnecting connectors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    64 views3 pages

    120H Caf 2 Start Relay

    Uploaded by

    Miguel Angel Garrido Cardenas
    This document provides troubleshooting information for diagnostic code MID 081 - CID 0444 - FMI 03 related to the start relay on Caterpillar 120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders. The FMI 03 code indicates the voltage of the relay circuit is above normal, which could be caused by a failed relay, short in the energizer circuit, or failed ECM. The provided test procedure checks the energizer circuit for a short and verifies if the diagnostic code is still present after reconnecting connectors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    15/8/2020 120H Motor Grader CAF00001-UP (MACHINE) POWERED BY 3126B Engine(SEBP3617 - 68) - Documentación

    Pantalla anterior
    Bienvenido: pvaldez
    Producto: MO TO R GR ADER
    Mode lo: 120H MO TO R GR ADER C AF
    C onfiguración: 120H Motor Grade r C AF00001-UP (MAC HINE)
    PO W ER ED BY 3126B Engine

    Localización y Solución de Problemas


    120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders
    Número de medio -RENR4104-12 Fecha de publicación -01/10/2014 Fecha de actualización -23/10/2014

    i03524201

    MID 081 - CID 0444 - FMI 03


    SMCS - 1426-038

    Conditions Which Generate This Code:

    Illustration 1 g01853834
    Schematic of the start relay

    This diagnostic code is associated with the start relay. The FMI 03 means that the ECM has determined that the voltage
    of the relay circuit is above normal.

    The possible causes of the diagnostic code are listed:

    The relay has failed.

    The energizer circuit of the relay is shorted to the +battery circuit.

    https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/sisweb/sis… 1/3
    15/8/2020 120H Motor Grader CAF00001-UP (MACHINE) POWERED BY 3126B Engine(SEBP3617 - 68) - Documentación

    The ECM has failed. This is unlikely.

    Note: The following test procedure may create other diagnostic codes. Clear these diagnostic codes when the original
    diagnostic code has been corrected. Ensure that the diagnostic code of CID 0444 FMI 03 is active before
    performing this procedure.

    Note: Use a calibrated Digital Multimeter for the measurements in this procedure.

    System Response:

    When this diagnostic code is active, the ECM will turn off the current to the failed relay.

    Test Step 1. CHECK THE ENERGIZER CIRCUIT OF THE RELAY FOR A SHORT TO THE +BATTERY
    CIRCUIT.

    A. Turn the key start switch and the disconnect switch to the OFF position.

    B. Disconnect the machine harness connectors from the relay and the ECM.

    C. At the machine harness connector for the ECM, measure the resistance from contact J1-8 (wire 306-GN) to all
    contacts that are used in the machine harness connectors for the ECM.

    Expected Result:

    Each resistance measurement is greater than 5000 ohms.

    Results:

    OK - Each resistance measurement is greater than 5000 ohms. The machine harness is correct. Proceed to Test
    Step 2.

    NOT OK - Each resistance measurement is not greater than 5000 ohms. There is a short in the machine harness.
    The short is between J1-8 (306-GN) and the circuit that has a low resistance measurement.

    Repair: Repair the machine harness or replace the machine harness.

    STOP

    Test Step 2. CHECK IF THE DIAGNOSTIC CODE IS STILL ACTIVE.

    A. Perform the following:

    Inspect the contacts of the harness connectors.

    Clean the contacts of the harness connectors.

    B. Reconnect all harness connectors.

    C. Turn the disconnect switch to the ON position.

    D. Turn the key start switch to the ON position.

    E. Operate the machine.


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    15/8/2020 120H Motor Grader CAF00001-UP (MACHINE) POWERED BY 3126B Engine(SEBP3617 - 68) - Documentación

    F. Determine if the CID 0444 FMI 03 is active.

    Expected Result:

    The CID 0444 FMI 03 is active.

    Results:

    OK - The CID 0444 FMI 03 is active. The problem has not been corrected. The ECM may have failed.

    Repair: It is unlikely that the ECM has failed. Exit this procedure and perform this procedure again. If the cause
    of the diagnostic code is not found, replace the ECM. See the Testing and Adjusting, "Electronic Control Module
    (ECM) - Replace" Story in this manual for additional information.

    STOP

    NOT OK - The CID 0444 FMI 03 is not active. The problem does not exist at this time.

    Repair: The initial diagnostic code was probably caused by a poor electrical connection or a short at one of the
    harness connectors that was disconnected and reconnected. Resume normal machine operation.

    STOP

    C opyright 1993 - 2020 C ate rpillar Inc. Sat Aug 15 2020 11:06:19 GMT-0500 (hora e stándar orie ntal)
    Todos los de re chos re se rvados.
    R e d privada para lice nciados de l SIS. pvalde z

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