0900998628

ST48-WHCVR.201F

PID controller
Order number 900305.022

Wiring diagram

Product description
This micro-processed controller serves for temperature control at high measuring accuracy. The
PID regulation and/or thermostat regulation can be activated via parameter setting. Two resistance
sensors can be connected to the controller. As outputs there are two relay contacts and a voltage
output for external SSR available. Red LED lamps indicate the status of the output relays. The
setpoints and parameters determining the process are adjusted with a 4-field plastic foil keyboard.

Measuring range: depending on type of sensor

Front size: 54mm x 54mm
Panel cut-out: 45.2mm x 45.2mm
Connection: plug and socket
SOFTWARE .201

Adjustment options

Key UP
Pressing this key you can increase the parameter or parameter value or scroll the pa-
rameter list.
Additionally the second actual value can be accessed (C80=1).

Key DOWN
Pressing this key you can decrease the parameter or parameter value or scroll the pa-
rameter list. At alarm the buzzer function can be switched off with this key.

Function key 1 (H31 => standby or setpoint changeover)

Switching the controller on or off or setpoint changeover. After power failure, the condi-
tion is conserved (depending on parameter H17).

Key SET
Holding this key, the setpoint is indicated. Additionally, this key is used together withs
keys UP and DOWN for setting parameters.

First control level:

Parameter setting of the control setpoint

The main setpoint 1 (see parameter C1) can be selected by pressing the ’SET’ - key.
By additionally pressing the ’UP’- or ’DOWN’- key it can be adjusted.

Para- Function description Adjustment range Standard Custom

meter setting setting
C1 Setpoint 1 for control circuit 1 C10...C11 130.0 °C
and/or PID-control
C2 Setpoint 2 for control circuit 1 C10...C11 0.0 °C
(*)

* The activation of the 2nd setpoint C2 is indicated in the display by a flashing point on the right. C2
can be activated either with the switching input or with function key 1 (depending on parameters).
The setpoint changeover via the switching input takes place even in standby mode.

Software version
The software version can be requested by simultaneously pressing keys ’SET’ + ’UP’ + ’DOWN’.

Parameter reset
All parameters are reset to factory defaults by simultaneously pressing keys ’SET’ + ’ Function
key 1’ + ’DOWN’ before switing on mains voltage.
Menu level
By simultaneously pressing the UP and DOWN key for at least 4 seconds, the controller changes
to menu level. It consists of several sub-menus listed by the respective initial letter followed by 2
lines (e.g. C -- for the C-level).

Parameter Untermenü Funktion

U-- User level Combinations of several levels
C-- Controller level Application parameters
b-- Between level Connecting parameters
H-- Hardware level Hardware parameters
A-- Analogue level Parameter for analogue in- and outputs

Adjustment of control parameters

Selection of the sub-menu takes place by scrolling with the UP and DOWN key. Upon pressure of
the SET key the password of the respective level is requested. The password must be adjusted by
additionally pressing the UP or DOWN key (standard value: 0).

The last parameter of the respective sub-menu (e.g. U99, C99, b99...) corresponds to the current
password of this level and can be changed there.

Attention: Forgetting the password requires sending the controller to Stoerk Tronic.

If the password is correct, the display jumps to the sub-menu and shows the first listed parameters
when the set key is released. Pressing the SET key, the value of the selected parameter is indi-
cated. Additionally pressing the UP or DOWN key, the value can be adjusted. Releasing all keys,
the new value is saved long term.
If UP and DOWN keys are simultaneously pressed again for at least 4 seconds, the display
switches to the menu level again. Upon repeated pressing for 4 seconds or no pressing of any key
for more than 60 seconds, the system jumps back to the initial state.
The U-level (user)
This level contains a compilation of parameters of different levels.

Para- Function Adjustment range Standard Custom

meter setting setting
C1 Setpoint control circuit 1 C10...C11 130.0°C
C2 Setpoint control circuit 1 (*) C10...C11 0.0°C
C61 Lower alarm value, absolute -99.0 ... 990.0 110.0
C62 Upper alarm value, relative C1/C2 -99.0 ... 99.0 40.0
C80 PID mode 0: PID
1: PID-limit 1
H51 Mains frequency 0: 50Hz 0
1: 60Hz
L0 ST-Bus address 0 … 15 0
A71 Ambient temperature 0.0°C ... A72-5.0°C 25.0°C
A72 Temperature at correction offset A71+5.0°C ... 999.0°C 130.0°C
A73 Correction offset -99.0 K ... 99.0 K 0.0 K
U99 Password U level -99 ... 999 0

* The activation of the 2nd setpoint C2 is indicated in the display by a flashing point on the right. C2
can be activated either with the switching input or with function key 1 (depending on parameters).
For detailed description see the respective levels.

The C-level (controller)

This level contains the user parameters.

Thermostat 1
Para- Function Adjustment range Standard Custom
meter setting setting
C1 Setpoint control circuit 1 C10...C11 130.0°C
C2 Setpoint control circuit 1 (*) C10...C11 0.0°C
C4 Switching sense 0: heating function
control circuit 1 1: cooling function 1
C5 Hysteresis control circuit 1 0.1 ... 99.9°K 1.0°K
C6 Hysteresis mode 0: symmetrical 1
control circuit 1 1: one-sided
C7 Minimum action time control 0 ... 400 sec. 0 sec.
circuit 1 "ON"
C8 Minimum action time control 0 ... 400 sec. 0 sec.
circuit 1 "OFF"
C9 Function control circuit 1 0: relay off 0
at sensor error 1: relay on
C10 Control range limitation, mini- -99.0°C ... C11 0.0°C
mum Setpoint 1
C11 Control range limitation, C10 ... 999.0°C 300.0°C
maximum Setpoint 1

* The activation of the 2nd setpoint C2 is indicated in the display by a flashing point on the right. C2
can be activated either with the switching input or with function key 1 (depending on parameters).
Alarm circuit

Para- Function Adjustment range Standard Custom

meter setting setting
C61 Lower alarm value, absolute -99.0 ... 990.0 110.0
C62 Upper alarm value, relative -99.0 ... 99.0 40.0
C1/C2
C64 Special function at boundary 0: not active 1
alarm 1: flashing display
C65 Hysteresis alarm circuit (bottom) 0.1 ... 99.9°K 10.0 K
C66 Hysteresis alarm circuit (top) 0.1 ... 99.9°K 10.0 K

Temperature
Max-alarm
C1/C2
+C62
Max
C66 C62

C1/C2 Setpoint
Actual value F1/F2

C65
C61 Min

Min-alarm

Max-alarm

Min-alarm

Time
PID control

The setpoint of the PID control corresponds to the setpoint of control circuit 1 (C1/C2).

Para- Function Adjustment range Standard Custom

meter setting setting
C80 PID mode 0: PID
1: PID-limit 1
C82 Proportional area at PID1 control 0.1 … 999.0 K 20.0 K
C83 Reset time at PID1 control 0...999 sec., 0: inactive 400 sec.
C84 Lead time at PID1 control 0...999 sec., 0: inactive 40 sec.
C85 Cycle time at PID1 control 2...100 sec. 30 sec.
C86 Control variable dead volume 0.0 … 100.0% 0.0%
C87 Function PID1 control circuit at -100.0% ... 0 ... 100.0% 0.0%
sensor error

C90 Limit setpoint, absolute -99.0 ... 999.0 °C 170.0°C

C91 Limit setpoint, relative C1/C2 -99.0 ... 99.0 K 25.0 K
C92 Proportional area at PID2 control 0.1 … 999.0 K 65.0 K
C93 Reset time at PID2 control 1...120 min., 0: inactive 14 min.
C94 Lead time at PID2 control 0...999 sec., 0: inactive 20 sec.

C99 Password C-level -99…999 -9

C80 Control process

C82,83,84,85
0 + Glue
C92,93,85
Setpoint C1/C2 PID 1
PID 2 1 Heating
* - 0..100%
+
- 0..100%
Limiter F1
C1/C2...C90/C91
F2

Tmax C90/C91
Parameter description C-level:
C1: Setpoint control circuit 1 (Thermostat / PID)
This value corresponds with the setpoint set at the first control level.

C2: Setpoint control circuit 1 (Thermostat / PID)

Activation of the 2nd setpoint C2 is indicated by a flashing point on the right side of the display. It is
activated by either the switching input or function key 1.
If activated, setpoint C2 can be displayed with the ’SET’- key.

C4: Switching sense control circuit 1

The switching sense for the relays, i.e. cooling or heating function, can be programmed independ-
ently. Heating function means that the contact falls as soon as the pre-set setpoint is reached, thus
power interruption. At cooling function the contact only tightens, if the actual value is above the
required setpoint.

C5: Hysteresis control circuit 1

The hysteresis can be set symmetrically or one-sided at the desired value (see C6). At one-sided
setting, the hysteresis works downward with heating contact and upward with cooling contact. At
symmetrical hysteresis, half of the hysteresis’ value is effective below and half of the value above
the switching point (see fig. 1 and 2).

Fig. 1: Heating controller, one-sided hysteresis Fig. 2: Cooling controller, symmetrical hysteresis

C6: Hysteresis mode control circuit 1

This parameter allows selection as to whether the hysteresis values which are adjustable with C5
are set symmetrically or one-sided at the respective switching point. At symmetrical hysteresis, half
of the hysteresis’ value is effective below and half of the value above the switching point. The one-
sided hysteresis works downward with heating contact and upward with cooling contact.

C7/C8: Minimum action time control circuit 1 "On"/"Off"

These parameters permit a delay in switching on/off the relay in order to reduce the switching fre-
quency. The adjusted time sets the entire minimum time period for a switching-on or switching-off
phase.

C9: Function control circuit 1 at sensor error

At sensor error the selected relay (see H41… 43) falls back into the condition pre-set here.
C10: Setpoint limit (minimum) setpoint 1
C11: Setpoint limit (maximum) setpoint 1
The adjustment range of the setpoint can be limited in both directions. This is to prevent the end
user of a unit from setting inadmissible or dangerous setpoints.

C61: Lower alarm value, absolute

The exit alarm is a boundary alarm with one-sided hysteresis (see parameter C65). The limit value
is absolute, i.e. independent of setpoint C1/C2.
The hysteresis works one-sided inwardly on each side.

C62: Upper alarm value, relative to C1/C2

The exit alarm is a boundary alarm with one-sided hysteresis (see parameter C66). The limit value
is relative, i.e. going along with the setpoint C1/C2.
The hysteresis works one-sided inwardly on each side.

C64: Special function at alarm

Here can be selected whether, in case of an emergency, the display flashes and/or the buzzer is to
start.
Sensor alarm (display F1L or F1H) is indicated independently thereof by a flashing display and the
buzzer.

C65: Hysteresis alarm circuit (bottom)

Hysteresis is set one-sided at the adjusted limit value. It becomes effective depending on alarm
definition.

C66: Hysteresis alarm circuit (top)

Hysteresis is set one-sided at the adjusted limit value. It becomes effective depending on alarm
definition.

C80: PID mode

C80=0: Standard PID control with actual value of sensor F1
C80=1: Cascading control with actual values of sensors F1 and F2

C82: Proportional band at PID1 regulation

The proportional band works in such a way that with approximation of the actual value to the set-
point the variable is reduced linearly from +-100% to 0%.

C83: Reset time at PID1 regulation (I-portion)

C84: Lead time at PID1 regulation (D-portion)
The proportional controller as such has a remaining deviation of the actual value from the setpoint.
The integral portion provides for a complete compensation of this offset.
The reset time is a measure for the period of time needed to adjust a remaining temperature devia-
tion of the size of the proportional range.
If a small reset time is set, a fast post-adjustment will take place. At a too small reset time, how-
ever, the system may tend to vibrate.
The differential portion dampens temperature changes.
If lead time is set for long, damping is strong. At too long lead time, however, the system may tend
to vibrate. At setting 0 the values are ineffective. It is therefore possible to realise a pure PI or PD
regulation.
C85: Cycle time at PID1 regulation
During the cycle time the control exit runs through one switching period, i.e. once switched out and
once switched on. The smaller the cycle time, the faster the regulation. By consequence, however,
there is also an increased switching frequency of the output, which can lead to rapid wear of relay
contacts. For very fast control ways with the respective high switching frequency a voltage output
is therefore of advantage.

C86: Control variable dead volume

With parameter C86 the size of the dead volume is ad-

justable in % of the PID variable.
Usually this finds application with phased PID control-
lers (relays), in order to obtain a minimum switch-on
time.

Fig. 7: Dead volume

C87: Function PID1 control circuit at sensor error

In the case a sensor error, the PID variable automatically goes to the condition set here.

C90: Limit setpoint for control circuit (glue heating F1 - limiter control)
Absolute limit setpoint for temperature sensor F1 (glue heating, C80=1).

C91: Limit setpoint for control circuit (glue heating F1 - limiter control)
Relative limit setpoint for temperature sensor F1 (glue heating, C80=1) relative to C1 or C2.

C92: Proportional band at PID2 regulation

The proportional band works in such a way that with approximation of the actual value to the set-
point the variable is reduced linearly from +-100% to 0%.

C93: Reset time at PID2 regulation (I-portion)

C94: Lead time at PID2 regulation (D-portion)
The proportional controller as such has a remaining deviation of the actual value from the setpoint.
The integral portion provides for a complete compensation of this offset.
The reset time is a measure for the period of time needed to adjust a remaining temperature devia-
tion of the size of the proportional range.
If a small reset time is set, a fast post-adjustment will take place. At a too small reset time, how-
ever, the system may tend to vibrate.
The differential portion dampens temperature changes.
If lead time is set for long, damping is strong. At too long lead time, however, the system may tend
to vibrate. At setting 0 the values are ineffective. It is therefore possible to realise a pure PI or PD
regulation.

C99: Password
This parameter is to set the password for the C—level.
b-level (between)
This level contains the parameters for different combinations.

Para- Function Adjustment range Standard Custom

meter setting setting
b11 Delay control circuit 1 after 0...400 sec. 0 sec.
"Power-On"
b90 Setpoint for limiter 0: absolute (=>C90)
1: relative C1/C2 (=>C91+C1/C2) 1
2: minimum (C90; C91+C1/C2)
b99 Password b-level -99 ... 999 -9

Parameter description b-level:

b11: Delay control circuit 1 after "Power-On"

This parameter allows a switching-on delay of the relays after switching-on the mains voltage. This
delay corresponds with the time set here.

b90: Setpoint for limiter

With b90=0 C90 is set as absolute limit value.
With b90=1 a limit value relative to the setpoint is calculated.
SetpointLimit = Setpoint [C1,C2] + C91.
With b90=2 the relative setpoint of b90=1 is set, but only if it is less than C90.

b99: Password
This parameter is to set the password for the b—level.
H-level (hardware)
This level contains the hardware parameters.

Para- Function Adjustment range Standard Custom

meter setting setting
H1 Key-lock 0: no key-lock 0
1: key-lock
H11 Indication mode display 1 0: integrals
1: decimals in 0.5°K
2: decimals in 0.1°K 2
H13 Indication mode display 2 0: integrals
1: decimals in 0.5°K
2: decimals in 0.1°K 2
3: decimals in 0.01°K
H14 Display 2 mode 0: deactivated
1: actual value heating F1
2: actual value glue F2
3: setpoint 3
4: PID regulating variable
5: PID limit setpoint
6: deviation F2 – C1/C2
7: deviation F1 – C1/C2
H15 Temperature scale 0: Celsius 0
1: Fahrenheit
H16 Indication standby 0: display deactivated
(point to the right)
1: AUS
2: OFF 2
H17 Mode following "Power-On" 0: Off
1: On 1
2: Auto
H21 Function of switching input E1 0: no function
1: standby function
2: setpoint 1 / setpoint 2 2
H22 Switching sense E1 0: active at 24V 0
1: active at 0V
H31 Assigning function key 1 0: no function 0
1: standby key
2: setpoint 1 / setpoint 2
H41 Function output K1 0: no connection
1: thermostat 1
2: alarm function max
(Thermostat H41=1) 3: alarm function min
(PID control H41=4) 4: PID-mode heating 4
5: PID-mode cooling
H42 Function output K2 2: alarm function max 2
3: alarm function min
H43 Function output K3 2: alarm function max
3: alarm function min 3
H51 Mains frequency 0: 50Hz 0
1: 60Hz
L0 ST-Bus address 0 … 15 0
H99 Password H- level -99..999 -9
Parameter description H-level:
H1: Setpoint-lock
The key-lock allows blocking of the control keys. In locked condition parameter adjustments with
keys is not possible. At the attempt to adjust the parameters despite key-lock the message "==="
appears in the display.

H11: Indication mode display 1

The value can be indicated in integrals or with decimals in 0.5°K or 0.1°K. At indication in 0.5°K the
value is rounded up or down. In general, all parameter indications are presented in 0.1°K.

H13: Indication mode display 2

The value can be indicated in integrals or with decimals in 0.5°K or 0.1°K. At indication in 0.5°K the
value is rounded up or down. In general, all parameter indications are presented in 0.1°K.

H14: Display 2 mode

H14=1 or 2 indicates the actual value of F1 or F2, H14=3 indicates the setpoint C1 or C2 and
H14=4 statically indicates the PID variable in the display.

H15: Temperature scale

Indication can be switched between Fahrenheit and Celsius. At conversion, the parameters and
setpoints maintain their numerical value and adjustment range. (Example: A controller with the
setpoint of 0°C is switched to Fahrenheit. The new setpoint is then interpreted as 0°F, which corre-
sponds to a temperature of -18°C).
NOTE: Indication limits with °F can be smaller than the actual measuring range!

H16: Indication standby

In standby mode the here set value appears in the display.

H17: Mode following "Power-On"

After switching on the mains voltage the controller automatically goes to the condition set here.
H17=2 applies to the condition prior to the separation from the net.

H21: Funtion of switching input E1

With H21=0 the switching input is disabled. With H21=1 the controller is switched to standby mode
with a trailing edge 10 and it is switched on with a rising edge 01. With H21=2 the switching
input alternates between setpoint 1 (C1) and 2 (C2).

H22: Switching sense of E1

With H22=1 the switching sense is inverted.

H31: Assigning function key 1

Setting =0 deactivates the key, =1 functions as standby key.
H31 =2 allows to change between setpoint 1 (C1) and setpoint 2 (C2).

H41,42,43: Function output SSR1, K2, K3

Generally, the exits are exchangeable with parameter adjustments, in order to achieve an optimal
relation of the existing hardware with regard to contact rating, kind of contact and cycle number.
Therefore, these parameters first assign the exits to the controller function.

H51: Mains frequency

This parameter is to select the mains frequency.
L0: Bus address
Address of the controller to communicate with the SPS-ST-Gateway. Each controller must have a
unique address.

H99: Password
This parameter is to adjust the password for the H—level.

A-level (analogue values)

This level contains the parameters for analogue inputs and outputs.

Para- Function Adjustment range Standard Custom

meter setting setting
A1 Indication of actual value ana- -
logue input F1
A2 Actual value correction F1 -99.0...99.9 °K 0 °K
A4 Sensor type F1 11: Pt100 two-wire 11
13: Pt1000 two-wire
21: KTY81-121 two-wire

A11 Indication of actual value ana- -

logue input F2
A12 Actual value correction F2 -99.0...99.9 °K 0 °K
A14 Sensor type F2 11: Pt100 two-wire 11
13: Pt1000 two-wire
21: KTY81-121 two-wire

A40 Time constant of the software 0: not active,

filter average value with
1: 2 measuring values (2*X s)
2: 4 measuring values (4*X s)
3: 8 measuring values (8*X s)
4: 16 measuring values (16*X s) 4
5: 32 measuring values (32*X s)
6: 64 measuring values (64*X s)
7: 128 measuring values (128*X s)

A50 Indication of the PID variable -

A51 Indication of the PID setpoint -

A71 Ambient temperature 0.0°C ... A72-5.0°C 25.0°C

A72 Temperature at correction A71+5.0°C ... 999.0°C 130.0°C
offset
A73 Correction offset -99.0 K ... 99.0 K 0.0 K
A74 Gradient limit 0 ... 100% 70%

A99 Password A-level -99 ... 999 -9

Parameter description A-level:
A1: Indication of actual value analogue input F1
The here indicted temperature value is the sum of the actual measured value of sensor F1 and the
actual value correction according to parameter A2.

A2: Actual value correction analogue input F1

With this parameter it is possible to correct actual value deviations for example caused by sensor
tolerances or extremely long sensor lines. The control measured value is increased or decreased
by the here set value.

A4: Analogue input type F1

This parameter permits selection of the sensor type, respectively the type of analogue input if the
needed hardware prerequisites are available.

A11: Indication of actual value analogue input F2

The here indicted temperature value is the sum of the actual measured value of sensor F2 and the
actual value correction according to parameter A12.

A12: Actual value correction analogue input F2

With this parameter it is possible to correct actual value deviations for example caused by sensor
tolerances or extremely long sensor lines. The control measured value is increased or decreased
by the here set value.

A14: Analogue input type F2

This parameter permits selection of the sensor type, respectively the type of analogue input if the
needed hardware prerequisites are available.

A40: Time constant of the software filter

With several measuring values, it is possible to obtain an average value. If a sensor with a very
fast reaction to external influences is used, an average value ensures a calm signal process.

A50: Indication of the PID variable

Indication of the internally computed PID variable from -100%... 100%.

A51: Indication of the PID setpoint

Either C1/C2 or the computed setpoint at limiter operation.

Setpoint = C1/C2 for C80=0

Setpoint = actuating variable [%] * C90 for b90 = 0, C80=1
Setpoint = actuating variable [%] * (C1 | C2 + C91) for b90 = 1, C80=1
A71: Ambient temperature
As long as the actual temperature value is below A71, the measured value is assigned to the con-
trol unchanged.
For values above A71, a correction offset corresponding to the calculated characteristic curve is
subtracted from the actual value.

A72: Temperature at correction offset

Temperature, where the correction offset was determined experimentally.

A73: Correction offset

Correction value at temperature determined in A72.

A74: Gradient limit

Limitation of the correction offset to a limit value set with A74.

Offset [K]
Actual value = Actual value 1 - Offset 1

A74

A73

Offset 1

A71 Actual value 1 A72 Temperature [°C]

0°C

A99: Password
This parameter permits setting of the password for the A-level.
Status indications and error messages

Message Cause Error elimination

F 1_ Sensor error Check sensor
(H: open-circuit or L: short-circuit at sensor F1)

F 2_ Sensor error Check sensor

(H: open-circuit or L: short-circuit sensor F2)

0: Error program memory

1: Error parameter memory
E P_ Repair controller
=> ALL EXITS WILL BE SWITCHED OFF

--- Display overrun or key-lock

Flashing Temperature alarm at too high or too low tem-

display peratur (if activated)

If an error is recognised in the parameter memory (indication EP) and therefore the saved settings
cannot to be used, relays are set out of power supply.
Technical data of ST48-WHCVR.201F
Input
E1: Switching input for an external potential-free switch, switching voltage 12-24V DC

Measuring inputs
F1: Temperature sensor,
F2: Temperature sensor,
type defined with parameter A04, terminal assignment must be selected accordingly
Choice of following types:
Pt100-2: -99°C...+550°C
Pt1000-2: -99°C...+400°C
PTC: -50°C...+150°C

Measuring accuracy: +/- 0.5 % of scale range

Outputs
S1: SSR (24V +/- 10%, internal resistance 540Ohm (Imax < 45mA), function see H41
K2: Relay, 8(1.5) A, 28 V~, NO contact, function see parameter H42.
K3: Relay, 8(1.5) A, 28 V~, NO contact, function see parameter H43.
WARNING: Use only as low voltage output!

Display
One 3-digit display, height 13mm, red
One 3-digit display, height 10mm, red
Three LEDs, diameter 3mm, for status display of the control exits

ST-Bus communication interface (“Krones” protocol)

Shielded 2-wire line, Twisted Pair, 57.6kBaud, not polar, maximum cable length 100m
Interface driver: RS485, galvanically not separated
With this driver the units must have a power supply with galvanic isolation!
The network has to be installed in line topology and terminated with 120 Ohm on both sides.

Power supply
24 V DC +/-10 %, (50/60 Hz)
Power consumption max. 3 VA

Connectors
Plug and socket
Terminal A: 8-pole, spacing 5.0 mm, for cable up to 2.5 mm²
Terminal B: 11-pole, spacing 3.5 mm, for cable up to 1.5 mm²

Ambient conditions
Storage temperature: -20°C...+70°C
Operating temperature: 0...55°C
Relative humidity: max. 75%, without dew

Weight
ca. 280 g

Enclosure
Front IP65, IP00 from back

Order no.: 900305.022

Installation data
The unit is foreseen to be installed in an instrument panel.
Front size: 54 x 54 mm
Panel cut-out: 45.2 x 45.2 mm
Installation depth: ca. 120 mm with connectors
Mounting: by fixing strap

Order no.: 900305.022