An Extension of Rigid Pavement Design Methods
An Extension of Rigid Pavement Design Methods
An Extension of Rigid Pavement Design Methods
t Design Methods
W.R. HUDSON and B. F. MCCULLOUGH
Respectively, Supervising Design Research Engineer and Design Research
Engineer, Texas Highway Department
•IN 1920, A. I. Goldbeck and Clifford Older independently developed formulas for ap-
proximating the stresses in concrete pavements. The best known of these formulas is
generally called the "corner formula" and was the basis for rigid pavement design for
many years. Results of the Bates Road Test in 1922-23 appeared to confirm the orig-
inal corner formula. In 1926, H. M. Westergaard completed his treatise on the anal-
ysis of stresses in concrete pavements (1). It was concerned with the determination
of maximum stresses in slabs of uniform thickness for three load conditions under
several limiting assumptions (2). The Westergaard equation for corner stresses has
become the definitive design equation for portland cement concrete pavements. In this
equation, Westergaard includes the following variables :
P =wheel load, in lb;
h =the thickness of the concrete slab, in in. ;
µ = Poisson's ratio for concrete;
E =Young's modulus of elasticity for the concrete in psi;
k = subgrade modulus in pci; and
a= radius of area of load contact, in in.
Using this same general equation form, slightly different design equations have been
developed by Spangler (3), Kelly (4), and Pickett (5). These equations are empirical
or semi-empirical, buCall retain the basic form o1 the Westergaard simplified theory.
All of these design equations are based on static loading. This is necessary because
very little theory exists to describe time dependent variables such as dynamic loads.
enough to provide us with adequate information on which to base dynamic design equa-
tions . The first objective of the Road Test as out lined by the Advisory Committee (~)
was:
To determine t he signifi cant relationsh i p between the number of
repetitions of specified axl e loads of di :rrerent magnitude and
a r rangement and the pe r fo rinance of di fferent thicknesses and uni -
f or'lllly des i gne d and cons truc t ed asphaltic concrete , plain portland
,. en1ent con c!'~te.) enCt re i:0_f0:!-~c ed port J_ 2_~,,_d ~ o!lcr!2te curfe,c cc . . .• .
In addition to basic performance data, the AASHO Road Test al so provided an opportu-
nity to measure strains in concrete pave ments under dynamic loads, and thus provide
a mechanistic tie from these pavements to future designs .
PRESENTATION OF GUIDE
Scope
It is felt that a detailed list of parameters should be incorporated into a rigid pave-
ment structure analysis. The Rigid Guide presents a procedure that encompasses
most of thes e parameters and allows the engineer to design the pavement structure
from the subgrade up. Basically the Guide separates the design into four phases-slab
dimensions, reinforcement, joints, and slab support control. The first two phas es are
handled by formulas and will be discussed; the latter two a re not discussed.
Slab Dimensions. -The Guide's approach to pavement structure design is a combina-
tion of theoretical and empirical relations. The design parameters covered by the
various theoretical analyses previously discussed are loading factor magnitude and tire
pressure; support media strength; concrete properties-strength, modulus of elasticity,
Poisson's ratio; and continuity (load transfer). '\Vhercas , the final equation for the
rigid pavement research phase of the AASHO Road Test encompassed the load applica-
3
tion factor as well as the following parameters: loading factor magnitude, repetitions,
and axle type . In this case, the concrete properties, subgrade support and other de-
sign factors were fixed parameters and their effect cannot be evaluated by the AASHO
Road Test equation.
The AASHO Subcommittee for Rigid Pavement Design combined the two approaches
into one equation. The parameters encompassed by the combined methods are loading
factor magnitude, repetitions, tire pressure, and axle type; support media strength;
concrete properties' strength, modulus of elasticity, and Poisson's ratio; continuity .
(load transfer); support media friction; and regional factors, i.e., weather, tempera-
ture, etc.
Reinforcement. -Steel reinforcement is placed in the slab for the purpose of holdi::g
any cracks that form in the pavement tightly closed, enabling the pavement to perform
as an integral structural unit. The Guide covers the design of two basic types of rein-
forced concrete pavement, i.e., jointed-reinforced and continuously-reinforced. Each
requires an individual procedure.
The reinforcement for the jointed concrete pavement is determined by the application
of the conventional "subgrade drag theory." In essence, the formula is based on the
principle of balancing the slab's resistance to movement against the tensile strength of
the steel.
The design method for continuously-reinforced concrete pavement is based on the
concept of balancing the internal concrete stresses developed by temperature and
shrinkage against the tensile strength of steel (10).
log Wt Gt
= 7 .35 log (D 2 + 1) + 73 - 0.06 +
S I (D o. 75 _
3. 58 log c 2 1.132) ]
690 ( D 2 o. 1s _ 18. 416 )
[ zD. 25 ( 1)
4
3. 42 log -~ ( ---1
7
G - 1. 132)
Sc (D2° ' ~
-8-.-41~6-)
r
L
7
690 D2 ; -
'
°·
Z0 · 25 'J
(2)
tive stiffness, i.e., E, k, orµ, were varied at the Road Test in a manner allowing
proper analysis.
After considering the fit of the data, the Spangler equation was selected. Figure 1
shows the correlation between Spangler, Westergaard, Pickett, and the Road Test
stresses as calculated from corner load strains, Loop 1, AASHO Road Test (2). The
following equation was selected as a result of the correlation. -
in which:
crrn = stress calculated from strains measured under an 18-kip single-axle vibratory
load on Loop 1, AASHO Road Test, psi.
~ 2 so~-----~-----~----~ tn 2so----------------~~
Q_ CL
~
- 100 1 - - - - - - - - + -- - -11"----1---11-----+---J
0 0
w w
> >
a:: a::
w w
lf) lf)
CD CD
0 0
lf) lf)
~ 501-------,_--+----+----1---1--~--1 ~ S0 +--~,_----+----+----1---11--t--1
a:: a::
f-- f--
lf) lf)
100 100 200 300 400 500 600 700
THEORETICAL ST R ES S (O"T) IN PS I THEORETICAL STRESS (OT) IN PSI
~
~=AO/
(J, STRESSES OBSERVED LOOP 1 -
0
AASHO ROAD TEST
~ 1 501----------+---~~~--11-----t---+--l (JT THEORETICAL STRESSES
0
0 A a B ° CORRELATION CONSTANTS
_J r' ° CORRELATION COEFFICIENT
A B r2
0
w SPANGLER\;
> .301 1.010 0.999
a:: EQUATION
w
lf)
CD
PICKETTS
0
EQUATION .389 1.006 0.999
lf)
PREDICTED BY WESTERGAARD'S
CORNER EQUATION
Figure l. Theoretical stresses compared with observed stresses on Loop l, AASHO Road
Test.
6
asp= stress predi cted by the Spangler equation for a 9, 000-lb wheel load (18-kip
single-axle), psi.
log (D + 1) = 1.995 - 0.517 (l.010 log asp - 0.521) = 2.264 - 0.522 log asp (5)
In a preliminary report (11) the Road Test equation is developed in terms of Z::L
(accumulated equivalent 18-kip single-axle loads).
The equation becomes:
in which
G = 4. 5 - Pt
3.0
7
{3 1 - 1+ 1.624 x: 10
- (D + l)a.16
logp = 7.35 log (D + 1) - 0.06
Pt = serviceability at end of time, t.
18
16
14
= r--
+ 12
0 10
-......__
8 -......_
~
a::
w
6
------ !--.-......
f-
--- r---- r---
z
(9
r----. r-.
(f)
4
w
0
2
100 150 200 250 300 400 500
CORNER STRESS - PSI (LOOP I)
This being the case, and because (D + 1) exerts a lar ge influence on log ~L through the
p term and only a weak influence through the {3 t e rm, it was decided to substitute a for
(D + 1) in the p term only. Therefore, substituting Eq. 5 into Eq. 6 gives:
This equation obtains for pavements of a fixed strength, Sc, (28 day) for AASHO
Road Test pavements was constant at 690 psi ± random variations. Previous design
equations have relied on the a/Sc ratio as the measure of adequate design. Work done
for the AASHO Interim Rigid Pavement Design Guide related this ratio to pavement life
in terms of log LL. This can be stated as follows:
It can be asswned that log I: L is a function of the a /Sc ratio; and
that when an increased a is matched by an incre ase d S so that the
ratio ox/Sx remains eq_ual to the ratio a /Sc , no change in I: L would
result. Therefore , the rate of change of I: L as Sc changes is in-
versely proportional to the rate of change of log 2:;L as a change s .
Inserting strength into Eq. 8 as such an inverse ratio with the fixed strength of the
Road Test pavements ( 690 psi) the following is obtained:
(10)
Substituting the full Spangler equation, crsp• expanding and combining terms obtains:
in which 25
t [ zD
= 12(1-µ 2)
3
Jo·
In order to simplify the design equation and without damage to the theory, Poisson's
ratio (µ) is fixed at a value of 0. 20, resulting in a simplied form for the radius of rela-
tive stiffness: t = (Z D3/ l 1. 52) 0 • 25 • Taking a1 = a -12 and substituting for t and a 1,
Eq. 11 becomes
At this point, a so-called life term must be inserted into the design equation. The
life term will simply serve to modify the life of a pavement section as predicted by
Road Test equation (a 2-yr test). Studies of existing pavements in Texas and Illinois,
among others, have established this fact. A substitution of the Road Test values for
parameters in Eq. 12 would reduce it back to the basic Road Test equation. Perform-
ance studies now being conducted in Texas have indicated that the logarithm of the pre-
dicted applications obtained by the Road Test equation must be reduced by a factor of
0. 896. The AASHO Subcommittee on Rigid Pavement Design in effect reduced the
logarithm of the predicted applications by a factor of O. 935 by using a safety factor
(0. 75 of the concrete strength for a working stress). Although the use of a safety factor
to reduce the working stress is satisfactory, the use of a life term was adopted because
future results of performance studies will undoubtedly provide a better estimate of the
true factor and such values can be used to replace the trial value.
In determining the magnitude of the life factor both the Design Guide and the Texas
performance studies were given equal consideration and an average factor of 0. 9155
was selected.
Application of the life factor to the right side of Eq. 12 gives:
Only one term in Eq. 13 has not been evaluated adequately, the continuity or J term.
The selection of a value, J, for design purposes must now be postulated on the basis of
limited data. The J value for the jointed pavements on the Road Test is automatically
fixed at the value of 3. 2 that was used in all correlation work. For the present, this
value shall be assumed to apply for all jointed-concrete pavements with adequate load
transfer. A J value of 2. 2 was selected for continuously-reinforced concrete pavements
based on comparisons of previous design procedures and performance studies . This
value also gives answers that are compatible with the recommendations in the AASHO
Design Guide.
Graphical Solution
Using this equation, it is particularly hard to solve for concrete pavement thickness
D. It is a very simple matter, however, to program this equation on a computer and
solve for I;L using all combinations of the other variables. The resulting output is
useful in the form of tables. These tables can be combined graphically into a very use-
ful nomograph (Fig. 3). The nomograph is for a final serviceability level of 2. 5.
Evaluation of terminal serviceability throughout the United States has shown that an
acceptable level for the final or terminal condition of an Interstate pavement is 2. 2 -
2. 5. The Texas Highway Department has settled on 2. 5 for use in design of such pave-
ments. For design of lower class roads a terminal serviceability of 1. 5 is felt to be
satisfactory.
Use of the Nomograph. -The examples on the chart show how typical design problems
may be handled. Certain information is normally fixed by the conditions at the site or
by arbitrary choice.
Equohon for Ncmo11roph• LoQ!L:- 9 _682 _ 3, 513 LOQ[ritl(l-~)]+09155 GIB
8
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EXAMPLE
MODIFIED Gw~ NOTE
AASHO DESIGN CHART ..,,, •
~met'll
lr.~)0,,000 ~~ron.
Type-CPJ
(a)Fla11t1men1 Type
I CPCA-Concrete Pavement C~:t A.Worcecl
RIGID PAVEMENTS KE~IOOpci 2 CPJ-Concrete F'Dvemenl Jomted hovinQ ~le
Allernole Desio;in I loodlransferatalljaints
PRIMARY HIGHWAYS Ccncrele with• 5t;:400psi .le?Jlll •CO«:tnr Jilc.>ll!lml1 ~ ••-.SjMCIHI
(p"2.5) E: l.5X 106 ps1 ~~"' ..._.,~~ .. ~4ffl'JOll"h
JANUARY 0 required•!.L.§....i!!!<l (bl Based upon 29 day test, ASTM 78-59
1964 Alternate Oeslo;in 2 {Third poin! lood•ngl
Concrele with' S.:• 690 psi fd t pt~tit1ttl!tllf'll U'28CI~'
E•4.SXI06 psi
Orequired~~
<:D
P = L F x 100 (14)
s 2 fs
in which
Ps = required steel percentage, percent.
L =length of slab between joints, ft.
F = friction factor of subbase.
fs = allowable working stress in steel, psi.
Figure 4 shows a nomograph for solving Eq. 14. Note the flexibility provided, in
that the working stress can be varied between wide limits in addition to including fric-
tion factor as a variable. The inclusion of a complete scale for working stress in lieu
of several fixed values allows the designer to apply any desired value.
11
NOMOGRAPH
SOLVES: P5 •i:sx100
o.ooe
0 .006
0 .007
120 §;~I
110
100
90 0 .02
80 o.e
· 70 0 . 03 70,000
t
0 .04 60,000
--- -- ..___
.
1.0
1.e_
0 . 0~
0 .06
0 .01
8~B-----
(HiQh Ylold)
eo,ooo
30 F
2 .0
2.!I
-- -- a:i (Hard Grado)
ln11rm1diote)
40,000
30,000
( Grade
0,2
0 .6
20 20,000
0.4
o.e
0 .6
8·. ~
n
10 10,000
L Pi vol Is
Line
Figure !1. Distributed steel requirement for light i·einforced jointed-concrete pavements .
In addition, the designer has added flexibility using the two scales on the right to
either select the steel type or grade and determine the resulting required steel perc e nt-
age , or s elect an optimum steel percentage and determine the steel type.
y x 100 (15)
12
NOMOGRAPH
...
I
SOLVES y • ~aPs, 100
.....
• 0!':
!...
I
I
I
t,...., r••
'
•7t~~
.....6:_-05
...,
I
'"'
1
.
·s,_o~
~ .;_02
" t",.
~ -:,-
"
_,.,
-;-01
.....
~ooa
-,-007
1006
'"2-oos
.•
roo~
..
!
I
Aa l..,1 1
..l
'
p~ (%1
in which
y = bar or wire spacing, center to center, in.
Ab = cross-sectional area of bar or wire, sq in.
D =pavement thickness, in.
Ps = required steel percentage, percent.
Figure 5 shows a nomograph solution of this equation. Using the variable scales
on the right side of the nomograph, several combinations of bar spacings and sizes that
meet the steel percentage requirements can be readily obtained.
SUMMARY
Conclusions
The following conclusion can be draw from this work: (a) Based on an analysis of
stresses "observed" at the AASHO Road Test, the Spangler simplification of the
Westergaard stress equations fits the Road Test pavements. The use of this equation
as a stress model in design is therefore justified. (b) A design equation relating load
applications to pavement design factors including modulus of elasticity and slab con-
tinuity can be developed through the relationship of stress to slab thickness and load
applications observed at the Road Test. (c) The complicated design equation involving
load applications, modulus of rupture, modulus of elasticity, slab continuity, modulus
of subgrade reaction, thickness of slab, and pavement performance can be usefully dis-
played as a nomograph using general computer solutions of the equations. (d) The
evaluation of all variables and constants are reasonably well founded except for the
value of life term and slab continuity. Continued observations on existing pavements
13
will help verify these effects. (e) By use of a series of nomographs, the steel rein-
forcing requirements, i.e., bar size and spacing, for the design conditions of either
jointed-reinforced concrete pavement or continuously-reinforced concrete pavement
can be determined with several simple manipulations. (f) The design charts developed
herein allow the designer to consider numerous variables that were not accounted for
in previous design methods. Hence, more flexibility is afforded the designer.
Needed Research
The design methods reported herein are intended to represent the best use of availa-
ble knowledge concerning portland cement concrete pavements. They are presented
as empirical approximations of the true phenomena involved. Continuing research into
various aspects of this problem is being carried on.
Powerful computational techniques along with the wealth of experimental data that is
being accumulated should advance pavement performance knowledge. Specifically,
additional information is needed to evaluate a variable termed "subbase quality" (Q).
This variable is related to the load carrying capacity, but must also evaluate the ability
of the subgrade to maintain its integrity under repeated load applications. The search
should also continue to develop a meaningful environment factor (RF), a function of
weather and other environmental conditions. This term would of course include the
curling and warping effects of temperature and moisture differentials.
In addition to these two variables, not included in the design equation developed
herein, a great amount of work remains for the verification of the following parameters:
1. J, a function of slab continuity, load conditions, and jointing procedures.
2. t , radius of relative stiffness, a function of E, K, and D. The present applica-
tion of these factors is based on elastic theory. It can immediately be noted that K is
far from elastic and additional study is warranted.
3. Log I;L, several satellite studies designed to extend and verify the AASHO Road
Test equations are in various stages of planning at the present time. Such studies are
vital to the solution of this problem.
REFERENCES
1. Westergaard, H. M., "Computation of Stresses in Concrete Roads . " HRB
Proc. 5(Ft. 1):90-112 (1925).
2. Hudson, W. R., "Comparison of Concrete Pavement Load-Stresses at AASHO
Road Test with Previous Work." HRB Highway Res. Rec. 42, pp. 57-98 (1963).
3. Spangler, M. G., "stresses in the Corner Region of Concrete Pavements." Iowa
Eng. Exp. Sta. Bull . 157 (1942).
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