Product Guide: Energising Possibilities Stimulating Growth
Product Guide: Energising Possibilities Stimulating Growth
Product Guide: Energising Possibilities Stimulating Growth
Energising possibilities…
Stimulating growth…
LEGACY
Founded in 1947 by a legendary Indian, Kasturbhai Lalbhai, Atul Ltd (Atul), is amongst the first companies
of independent India. It has the distinction of being the first private sector company of India to be inaugurated by
the first Prime Minister of the country, Pandit Jawaharlal Nehru. It is part of the Lalbhai Group, one of the
oldest diversified business houses of the country engaged in manufacturing since 1896. Ever since its inception,
Atul has been committed to serving society, particularly in the areas of education, empowerment, health, relief,
infrastructure and conservation.
PROFILE
The first site of Atul, spread over 1,250 acres of land, houses one of the largest and the greenest chemical
complexes of its kind in the world. Starting with just a few textile dyes, the Company now manufactures 900 products
and 450 formulations, managing complex chemical processes in a responsible way. It has also established fruitful
and time-tested collaborations with leading multinational companies of the world.
Atul serves customers belonging to diverse industries including Adhesives, Agriculture, Animal Feed, Automobile,
Composites, Construction, Cosmetic, Defence, Dyestuff, Electrical and Electronics, Flavour, Food, Footwear,
Fragrance, Glass, Home Care, Horticulture, Hospitality, Paint and Coatings, Paper, Personal Care,
Pharmaceutical, Plastic, Polymer, Rubber, Soap and Detergent, Sports and Leisure, Textile, Tyre and Wind Energy.
In order to enhance customer focus, the Company has divided its product portfolio into seven businesses -
Aromatics, Bulk Chemicals and Intermediates, Colors, Crop Protection, Floras, Pharmaceuticals and Intermediates
and Polymers, and has established subsidiary companies in the USA, the UK, China, Brazil and the UAE.
PURPOSE
The name ‘Atul’ is a unique asset, which amongst others, represents a rich heritage of Values. In an environment
where change is a way of life, continuity of Values is fundamental to us. We have therefore formalised key Values and
are committed to institutionlising them. We will seek to create an environment wherein these Values are consistently
practiced and nurtured and ensure that they are not compromised to realise short-term gains.
Integrity
Working with honesty and following the highest standards of professionalism. Integrity is when our decisions and
actions remain consistent with our thoughts and words, written or spoken.
Understanding
How well we work with others depends on our ways to connect and this in turn is based on our level of Understanding
of human relationships. This certainly does not mean that we accept poor performance, but that we do it the right
way. Understanding is the external manifestation of internal realisation.
Unity
Working together and taking advantage of synergy while harnessing the unique abilities of each of us to achieve a larger
goal. Unity is the realisation that though we may work in different areas, we are finally interconnected and that
interdependence is a higher order of living than independence. Though we may be many, we share a common purpose.
Responsibility
Delivering value and taking ownership of actions. Responsibility must also give us the realisation that what is good
for the business must be for the overall good. In essence, we must work with a spirit of trusteeship not only for
Shareholders, but also for the other Stakeholders. What comes to us must be returned many times over.
Excellence
A drive that is more from inside than outside; it is about us seeking to continuously improve and developing an eye for
innovation even in day-to-day work. Excellence is about giving our best in all that we do and not giving up. Excellence
is also a journey, not simply a destination in itself.
POLYMERS BUSINESS
Epoxy resins, reactive diluents and hardeners are manufactured and marketed under the trade name ‘Lapox®’ by the
Polymers Business of Atul. The manufacture of epoxy systems began in 1960 in Cibatul Ltd, a joint venture between
the erstwhile Ciba-Geigy (Switzerland) and Atul. Following the disintegration of Ciba-Geigy, Cibatul was merged into
Atul in 1999.
The state-of-the-art manufacturing facilities for these products are located in Atul complex, 200 km north of Mumbai.
In addition to its leadership position within India, Polymers also sells to discerning customers outside the country.
The Business has been awarded ISO 9001:2008 and ISO 14000.
Lapox® is a registered trademark of Atul Ltd.
INDUSTRIES SERVED
B-7 Max 2 3.57 - 4.45 450 - 8002 Semi-solid resin for adhesives and prepregs.
*Method: Colour - ASTM D1544; Epoxy value - ASTM D1652; Viscosity - ASTM D2196
Bisphenol-A based modified liquid resins
Atul offers various modified resins for different applications including floorings, coatings, composites and adhesives.
Viscosity1
Colour Epoxy value
Lapox® grade @ 25C Recommendations
Gardner Eq/kg mPa s
ARB-22
Max 1 4.90 - 5.20 800 - 1,200 Recommended for primers, mortars and floor top coatings.
(XR-118)
ARB-28 Max 1 5.00 - 5.50 1,500 - 2,000 Recommended for primers, mortars and floor top coatings.
ARB-30 Max 1 5.00 - 5.50 4,500 - 5,500 Recommended for primers, mortars and floor top coatings.
ARL-135 Max 2 5.40 - 5.90 1,700 - 2,500 Recommended for FRP components by hand lay-up process.
Viscosity1 Softening
Epoxy value
Lapox® grade @ 25C point Recommendations
Eq/kg mPa s
C
ARP-13 LV 1.33 - 1.40 500 - 600 95 - 101 Recommended for hybrid powder coatings.
P-6 High molecular weight Type 9 resin recommended for can and
0.34 - 0.42 5,000 - 10,000 125 - 140 coil coatings.
(ARP-19)
P-62
1.25 - 1.40 500 - 700 95 - 101 Standard solid resin for powder coating formulations.
(ARP-13)
*Method: Epoxy value - ASTM D1652; Viscosity - ASTM D2196; Softening point - ASTM E28
Bisphenol-F and Bisphenol-A/F blends
Bisphenol-F based resins are known for low viscosity, better chemical resistance and low crystallisation tendency in cold
conditions. Atul offers Bisphenol-F based pure and Bisphenol-A/F blend resins in varying viscosity for several applications.
ARF-15 Max 2 6.00 - 6.40 1,200 - 1,600 Very low viscosity Bis-F resin (distilled version).
ARL-148 – 50 - 350 48 - 52 (120C/2h) Recommended for polyester film coatings along with melamine
formaldehyde hardener (AH-343).
ARL-154 – 50 - 350 50 - 55 (120C/2h) Recommended for polyester film coatings to achieve high
gloss and adhesion.
XR-10 – 150 - 350 48 - 52 (120C/2h) Recommended for polyester film coatings along with melamine
formaldehyde hardener (K-306).
*Method: Colour - ASTM D1544; Epoxy value - ASTM D1652; Viscosity - ASTM D2196
Epoxy phenol novolac resins
Epoxy phenol novolac (EPN) resins are available in varying functionalities and are recommended to achieve higher chemical
and thermal resistance in various applications including adhesives, coatings, floorings, composites and electrical.
Viscosity1 Non-volatile
Colour Epoxy value
®
Lapox grade @ 25 C content3 Recommendations
Gardner Eq/kg mPa s %
ARTF-23 3,000 - 6,000 Low viscosity, tetrafunctional resin based on MDA for
Max 12 8.55 - 9.00 @ 50C Max 0.10
(XR-23) aerospace and high performance composites.
*Method: Colour - ASTM D1544; Epoxy value - ASTM D1652; Viscosity - ASTM D2196; HyCl - ASTM D1726
Other specialty resins
Atul offers Bismaleimide, Diallyl Bisphenol-A and Benzoxazine resins along with distilled epoxy resins based on Bisphenol-A
and Bisphenol-F.
Epoxy Viscosity1
Colour HyCl
Lapox grade®
value @ 25 C Recommendations
Gardner Eq/kg mPa s %
200 - 450 sec Bis-F based benzoxazine resin for high performance
60 - 80 1,000 - 7,0003 composites, electrical and electronics. Offers excellent
ARBZ-10 Yellow solid @ 220C
(softening point,C ) @ 100C resistance to moisture, has low shrinkage and provides
(gel time) moderate flammability.
380 - 420 sec
Yellowish 74 - 76%
ARBZ-10 A 75 100 - 400 @ 220C 75% solution of ARBZ-10 in acetone.
liquid (solid content)
(gel time)
250 - 550 sec Bis-A based benzoxazine resin for high performance
60 - 80 50 - 5003 composites, electrical and electronics. Offers excellent
ARBZ-11 Yellow solid @ 220C
(softening point,C ) @ 125C resistance to moisture, has low shrinkage and provides
(gel time) moderate flammability.
Epoxy Viscosity1
Colour HyCl
Lapox grade®
value @ 25 C Recommendations
Gardner Eq/kg mPa s %
Aliphatic - monofunctional
Based on C12 -C14 alcohol. Provides excellent wetting
ARD-13 and flexibility. Recommended for epoxy floorings
(XR-80) Max 1 3.35 - 3.70 4 - 12 Max 0.10
and coatings.
Aliphatic - difunctional
Difunctional reactive diluent based on 1,4-butane diol.
ARD-51
Max 1 7.00 - 7.80 10 - 22 Max 0.15 Recommended to modify resins used for
(K-77)
composite applications.
Difunctional reactive diluent based on 1,6-hexane diol.
ARD-52
Max 1 6.20 - 6.80 15 - 30 Max 0.15 Recommended to modify resins used for coating and
(XR-86)
composite applications.
Aliphatic - trifunctional
ARD-55 Trimethylol propane based reactive diluent.
(XR-85) Max 2 7.00 - 8.00 100 - 200 Max 0.15 Recommended for composite and coating formulations.
Aromatic - monofunctional
Aromatic - difunctional
ARD-57 Reactive diluent based on aniline. Recommended for
(XR-104) Max 16 8.15 - 9.50 100 - 200 –
high performance composite formulations.
1
Brookfield viscosity
Method: Colour - ASTM D1544; Epoxy value - ASTM D1652; Viscosity - ASTM D2196; HyCl - ASTM D1726
*
CURING AGENTS
Aromatic amine hardeners
These are available in liquid and solid forms and are modified to cure epoxy resins at ambient conditions as well. Higher
thermal stability and chemical resistance along with excellent mechanical properties are specific advantages of these
hardeners. Atul offers a wide range of aromatic amine hardeners for various applications.
Crystalline White to 167 - 175C More reactive than ASH-10. Suitable for fast curing
ASH-11 powder brown white 99% (purity) 35 and higher productivity.
(melting point)
Dark brown 4.40 - 4.80 Low viscosity and highly reactive hardener to be
K-42 Max 18 15,000 - 21,000 60 used along with hardener K-41.
liquid (eq/kg)
Low viscosity hardener with moderate reactivity.
4.70 - 5.00 Ideal for solvent-free chemical resistant coatings,
K-49 Brown liquid Max 13 700 - 900 60
(eq/kg) floorings and linings.
Ambient curing modified hardener. Recommended
Dark brown 4.70 - 5.10
K-92 Max 18 5,000 - 10,000 60 for high chemical resistant coatings, tank linings
liquid (eq/kg) and floorings.
Dark brown Liquid hardener with very low reactivity.
– 250 - 400
K-450 liquid (solidifies 431 - 452 34 Recommended to use along with accelerator for
@ 40C
upon storage) composite applications.
Elevated temperature curing hardener.
K-5200 Yellow to
Max 15 100 - 300 628 - 634 24 Recommended for achieving high glass transition
(AH-618) brown liquid
temperatures and a long pot life.
1
Brookfield viscosity
2
With liquid epoxy resin of EEW:190
Method: Colour - ASTM D1544; Viscosity - ASTM D2196; Amine value - ASTM D2073
*
Aliphatic amines and their adducts
Aliphatic amines are low in viscosity and are preferred curing agents at ambient conditions for general applications.
They offer excellent combinations of properties and are used in composites, coatings, adhesives and construction
applications. Atul offers several grades of aliphatic amine hardeners with varying viscosity, reactivity and performance
properties after optimum curing.
Yellow 4
Modified polyamine adduct with high reactivity.
AH-342 19,000 - 31,000 500 - 640 15 - 25 80 Recommended for sealants and adhesives.
brown
Unmodified aliphatic polyamine. Recommended for
AH-348 Max 1 5 - 10 680 - 720 45 - 55 21 flexible, transparent castings and coatings.
XH-61 67.50
– – (with resin Modified polyamine adduct solution in xylene and
1,500 - 2,000 3 - 6 hr
(AH-321) butanol. Recommended for clear coatings.
P-101)
1
Brookfield viscosity
2
100 g mix mass in plastic cup with liquid epoxy resin of EEW:190
3
With liquid epoxy resin of EEW:190
4 o
With liquid epoxy resin of EEW:190 of 25 g mix mass at 27 C
5 o
With liquid epoxy resin of EEW:190 of 14 g mix mass at 27 C
6 o
With liquid epoxy resin of EEW:190 of 9 g mix mass at 27 C
Method: Colour - ASTM D1544; Viscosity - ASTM D2196; Amine value - ASTM D2073; Pot life - ASTM D2471
*
Polyamide hardeners
A polyamide hardener is a reaction product of dimer acid and polyamine. These hardeners can be blended with
epoxy resins in a variety of mixing ratios. Good chemical resistance, film forming character, high gloss and excellent
adhesion of these hardeners make them suitable for coating and adhesive applications. Atul offers various hardeners
under this category with varying viscosity and reactivity.
*Method: Colour - ASTM D1544; Viscosity - ASTM D2196; Amine value - ASTM D2073; Pot life - ASTM D2471
Cycloaliphatic amine hardeners and adducts
Cycloaliphatic amine hardeners offer low colour and viscosity. They are widely used in floorings, coatings, adhesives, self-leveling
flooring and composite applications.
AH-420 Very low viscosity, moderate pot life hardener for protective
(K-964) Max 3 40 - 60 320 - 340 25 - 35 48 coatings and floorings to achieve better chemical resistance.
*Method: Colour - ASTM D1544; Viscosity - ASTM D2196; Amine value - ASTM D2073; Pot life - ASTM D2471
Phenalkamine hardeners
A phenalkamine is a reaction product of cardanol and polyamine. They cure epoxy resins at low temperatures, even in
moist conditions. They are preferred for protective and marine coatings in cold conditions where general ambient curing
hardeners are difficult to use.
Thin film
Viscosity1 Amine Pot life2 set time
Mixing
Colour
Lapox® grade @ 25C value @ 25C (8 mils) ratio3 Recommendations
Parts
Gardner cPs mg KOH/g minutes hours by weight
*Method: Colour - ASTM D1544; Viscosity - ASTM D2196; Amine value - ASTM D2073
STORAGE, HANDLING AND SAFETY
Storage
Epoxy resins and hardeners should be stored in a dry place in their original, sealed containers at temperatures
between 60 - 100°F (16 - 38oC). Material temperatures should be above 65oF (18oC) when mixing. After use, tightly
reseal containers.
Liquid epoxy resins stored for prolonged periods at normal room temperatures can crystallise; they should show
little, if any, change in quality. However, at higher temperatures (> 35oC), some colour increase may occur. The rate
of increase depends on the storage temperature and the particular epoxy resin being stored.
Some epoxy hardeners are susceptible to higher temperatures and a slight increase in colour or viscosity may occur.
It is therefore advisable to store these hardeners in tightly sealed containers at < 25oC.
Safety
Epoxy resins and hardeners, by their nature, contain chemicals capable of causing damage to health. However, if
these products are used with appropriate care and control, the risk should be minimised. Thus, the basic rule in the
use of all chemicals is the avoidance of contact, or at least its limitation, to a level where the risk of damage to health
is minimal. Contact can take the form of skin contact, inhalation or ingestion. Each component part, resin or
hardener, will have hazards associated with it. The resin can be harmful to health by inhalation, and in contact with
the skin, it can cause irritant dermatitis as allergic reactions.
Prevention of exposure
By preventing contact and exposure to hazardous materials, it is possible to control and minimise the risks to health.
This should be done in a structured manner through the use of engineering controls (such as enclosure of the
process), ventilation, training and the use of Personal Protective Equipment (PPE).
Enclosure
In an ideal situation, all work using hazardous products would be carried out in an enclosed environment with the
operator isolated from the chemical. Certain products, particularly curing agents, are more hazardous than others. It
is recommended that processes be developed to protect personnel against the hazards to health and safety
associated with any of the products. Ideally, materials should be used in an enclosed system. If this is not achievable,
the following recommendations can be helpful in preventing health effects:
Skin
If skin contact should occur, flush contaminated skin with plenty of tepid running water. Any contaminated clothing,
including shoes, should be removed and should not be reused until the articles are thoroughly laundered and entirely
free of resin. Any injuries or irritation that may occur should receive prompt medical attention. Contact with liquid or
solid epoxy resins may cause skin irritation. Some may also cause skin sensitisation. All skin contact with uncured
resins should be avoided.
Eyes
If the eyes are contaminated, they should be flushed immediately with a large amount of water for at least 15 minutes
holding eyelids open. Medical attention should be sought. Epoxy resins and curing agents are irritating to the eyes
and can cause corneal injury.
Inhalation
If a person should experience any ill effects while working with these materials, he or she should be moved to fresh
air and medical attention should be sought immediately. If breathing stops, administer artificial respiration at once. In
certain processes, respiratory protection may be required; approved air-purifying or positive-pressure supplied air
respirators should be used. The latter is preferable in areas where a high concentration of fumes is present to ensure
that clean air is available to the operator.
Contain large spills using an inert absorbent material such as clay or sand. Small spills may be scraped. Make sure to
collect as much of the spill as possible. Unmixed and uncontaminated resin and hardener may be saved for reuse.
Do not use fine cellulose materials like sawdust to collect hardeners and do not dispose of material in trash
containing any of these materials as spontaneous combustion may occur.
Spilled resin or mix (resin and hardener) can be cleaned with any kind of thinner including acetone, alcohol, toluene
and xylene. Remember to follow instructions on solvent containers. You can clean any leftover hardener spills with
warm, soapy water.
Dispose of absorbed spills, resin, hardener and containers in accordance with federal, state or municipal
regulations. Mix and cure waste resin and hardener to an inert solid before disposal. Do not dispose of mixture until it
has cooled. This reduces the risk of flash fires caused by the heat-producing cure process.
NOTES
KEY MARKETS EUROPE
Belgium, Czech Republic
Finland, France, Germany
Hungary, Italy, Norway, UK
Atul
INDIA
Head office Registered office
OUTSIDE INDIA
Atul Brasil Quimicos Limitada Atul China Ltd Atul Europe Ltd Atul Middle East FZ-LLC Atul USA Inc
Avenida Ipiranga, 318 Room #202 1|B Dean Row Court Nucleotide Complex Office #400
Conjunto 1001, Sala 04, Bloco A Building #15 Summerfields Village Centre Emirates Road, Floor 3, Office #43 6917 Shannon Willow Road
Republica, CEP 01046-010 Guilin Lu 396 Dean Row Road Dubai Science Park, Al Barsha South Charlotte
Paulo
Cidade de Sao Shanghai 200 233 Wilmslow SK92TB, Cheshire P.O. Box 500 767 NC 28226
Brazil China United Kingdom Dubai
Oct 2016
Disclaimer: Information given in this guide is only for guidance without any responsibility on Atul Ltd (Atul). Results vary depending upon application and various other parameters | conditions for
which no guarantee or warranty is given by Atul. Atul will not be liable for any damage | loss which users may suffer.