IAM 0304 en PDF

Installation and Start-Up Guide 03/2004 Edition
sinumerik
SINUMERIK 840D/840Di/810D
HMI
Updates/ AE1
Supplements
Expanding the BE1

Operator Interface
SINUMERIK 840D/840Di/810D Online Help HE1
Installation and Start-Up HMI Starting Up IM2

HMI Embedded
Installation and Start-Up Guide Starting Up IM4

HMI Advanced
Creating Foreign TX1

Language Texts
with Windows 95/NT
Creating Foreign
Language TX2
Texts with
Windows 2000/XP
Index I
Appendix A
Valid for
Control Software version

SINUMERIK 840D powerline 7
SINUMERIK 840DE powerline (export version) 7
SINUMERIK 840Di 3
SINUMERIK 840DiE (export version) 3
SINUMERIK 810D powerline 7
SINUMERIK 810DE powerline (export version) 7
HMI Advanced 6
HMI Embedded 6
HT 6 6
03.04 Edition
SINUMERIK® Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" columns.
Status code in the "Remarks" column:
A .... New documentation.

B .... Unrevised reprint with new order no.
C .... Revised edition with new status.
If factual changes have been made on the page in relation to the same software version, this is indicated
by a new edition coding in the header on that page.
Edition Order No. Remarks
12.98 6FC5297-5AE20-0BP0 A
08.99 6FC5297-5AE20-0BP1 C
02.01 6FC5297-6AE20-0BP0 C
11.01 6FC5297-6AE20-0BP1 C
11.02 6FC5297-6AE20-0BP2 C
03.04 6FC5297-6AE20-0BP3 C
This book is part of the documentation on CD-ROM (DOCONCD)

Edition Order No. Remarks
09.04 6FC5298-7CA00-0BG1 C
More information is available on the Internet at:

http://www.siemens.com/motioncontrol
Other functions not described in this documentation might be
This publication was produced with WinWord V 8.0 and Designer V 7.0 executable in the control. This does not, however, represent an
and the documentation tool AutWinDoc. obligation to supply such functions with a new control or when
servicing.
The reproduction, transmission or use of this document or its contents We have checked that the contents of this document correspond to the
is not permitted without express written authority. Offenders will be hardware and software described. Nevertheless, differences might
liable for damages. All rights, including rights created by patent grant or exist and therefore we cannot guarantee that they are completely
registration or a utility model or design, are reserved. identical. The information given in this publication is reviewed at
regular intervals and any corrections that might be necessary are
made in subsequent editions. We welcome all recommendations and
suggestions.
© Siemens AG, 2004. All rights reserved Subject to change without prior notice
Order No. 6FC5297-6AE20-0BP3 Siemens Aktiengesellschaft

Printed in Germany
03.04 Preface
Preface
Structure of the documentation

The SINUMERIK documentation is organized in three parts:
• General Documentation
• User Documentation
• Manufacturer/Service Documentation
Target group
This documentation is intended for manufacturers of machine tools with the
SINUMERIK 840D/840Di/810D control.
Hotline
If you have any queries, please contact the following hotline:
A&D Technical Support Phone: +49 (0) 180 5050 - 222

Fax: +49 (0) 180 5050 - 223
E-Mail: [email protected]
If you have queries regarding documentation (suggestions, corrections), please

send a fax or e-mail to the following addresses:
Fax: +49 (0) 9131 98 - 2176

E-Mail: [email protected]
Fax form: See the feedback page at the end of the document.
Internet address
http://www.siemens.com/motioncontrol
SINUMERIK 840D powerline

Since 09.2001, the following csontrols with improved performance are available:
• SINUMERIK 840D powerline and
• SINUMERIK 840DE powerline
You can find a list of available powerline modules in the hardware description:
References: /PHD/ Configuring Manual SINUMERIK 840D
© Siemens AG, 2004. All rights reserved

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition v
Preface 03.04
SINUMERIK 810D powerline

Since 12.2001, the following controls with improved performance are available:
• SINUMERIK 810D powerline and
• SINUMERIK 810DE powerline.
You can find a list of available powerline modules in the hardware description:
References: /PHC/ Configuring Manual SINUMERIK 810D
Objectives
• To support the machine manufacturer in the commissioning and
parameterization of the HMI.
• To inform the machine manufacturer / end user of the various ways of
expanding the standard help system.
• The instructions explain how the HMI user interface provided by Siemens / the
machine manufacturer, can be modified easily by the machine manufacturer /
end user to meet their specific requirements. No other additional software tools
are required to do this.
Standard scope
The printed version consists of the following manuals:
• /AE1/ Updates/Supplements
• /BE1/ Expanding the Operator Interface
• /HE1/ Help in the Editor
• /IM2/ Starting Up HMI Embedded
• /IM4/ Starting Up HMI Advanced
• /TX1/ Creating Foreign Language Texts with Windows 95/NT
• /TX2/ Creating Foreign Language Texts with Windows 2000/XP
Search aids
To help you find your way around, there is a full list of contents together with a list
of chapter contents for each part as well as the following aids in the appendix:
1. References
2. List of abbreviations
3. Index per manual
! Important
This Installation and Start-Up Guide is valid for HMI Embedded, HMI Advanced
and HT 6.

vi SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
03.04 Preface
Safety and warning concept

The following safety and warning information is used in this document.
Explanation of symbols used:
! Danger
Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury or in substantial property damage.
! Warning
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury or in substantial property damage.
! Caution
Used with the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury or in property
damage.
Caution
Used without safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property damage.
Notice
Used without the safety alert symbol indicates a potential situation which, if not
avoided, may result in an undesirable result or state.

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition vii
Preface 03.04
Other information
! Important
Appears in the documentation wherever an important fact has to be taken into
account.
Note
Appears in the documentation wherever further references are made.
Machine Manufacturer
This symbol appears in this documentation whenever the machine manufacturer
can influence or modify the described functional behavior. Please observe
the information provided by the machine manufacturer.
Trademarks
IBM is a registered trademark of the International Business Corporation.
MS-DOS and WINDOWSTM are registered trademarks of the Microsoft
Corporation.

viii SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
03.04 Updates/Supplements (AE1)
Contents
Installation and Start-Up HMI
Updates/Supplements (AE1)
1 Changes from SW 5.3 (04.00) to SW 6.1/6.2 (10.00) ............................................................. AE1/1-3
2 Changes from NC-SW 6.1 (10.00) to SW 6.3 (11.01) and from HMI-SW 6.1 to SW 6.2 ....... AE1/2-9
3 Changes from NC-SW 6.3 (09.01) to SW 6.4 (11.02) and from HMI-SW 6.2 to SW 6.3 ..... AE1/3-13
4 Changes from the 11.02 Edition to the 03.04 Edition......................................................... AE1/4-21
I Index ........................................................................................................................................ AE1/I-25
I.1 Subject index .........................................................................................................................AE1/I-25

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition AE1/i
Updates/Supplements (AE1) 03.04
Contents

AE1/ii SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1 Changes from SW 5.3 (04.00) to SW 6.1/6.2 (10.00)
1 Changes from SW 5.3 (04.00) to SW 6.1/6.2

1
(10.00)
Introduction
The abbreviations listed below in column "Target document" are listed and
explained in the list of references in the appendix.
No. Topic: General tasks Target document(s)

61_01 New MDs in Online MD Help in the Editor
61_02 Generating lists LIS: Lists
61_03 New alarms DA: Diagnostics Guide
No. Topic: HW P6.1 Target document(s)

61_04 Qwerty OP: Key labeling BH: Operator Components, Manual
61_05 NCU573.3. tech. data update PHD: Configuring Manual NCU 561.2-573.2
61_06 PCU 20 BA: MMC Operator's Guide

BH: Operator Components, Manual
61_07 OP010, OP010C, OP010S BH: Operator Components, Manual
61_08 NCU 572.3: tech. data update PHD: Configuring Manual NCU 561.2-573.2
61_09 NCU link, Profibus: Expansion PHD: Configuring Manual NCU 561.2-573.2
61_10 PP031-MC: updated BH: Operator Components, Manual

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition AE1/1-3
No. Topic: NC SW 6.1/2 (10.00) Target document(s)

61_11 NCK-PLC interface updated LIS: Lists
61_12 Functionality of the NCUs 571-573 PHD: Configuring Manual NCU 561.2-573.2
updated IAD: SINUMERIK 840D/SIMODRIVE 611D
Installation and Start-Up Guide
61_13 Block search via program test FB1/K1: Mode group, channel, program operation
Supplements in (ASUBs in all mode
modes and travel to fixed stop)
61_14 Settable block change time with FB2/P2: Positioning axes

G0 FB1/S1: Spindles
FBSY: Description of Functions Synchronized
Actions
PG: Programming Guide Fundamentals
61_15 Spindle extensions: FB1/S1: Spindles

gear stage change, FBSY: Description of Functions Synchronized
synchronous spindle Actions
61_16 Electronic stop and retraction by FB3/M3: Coupled axes

the NC
61_17 Non-linear axis coupling in ELG FB3/M3: Coupled axes
61_18 Lead link axis ("reading" axis) FB2/B3: Several Operator Panels and NCUs
61_19 Sequence control system for the FB2/B3: Several Operator Panels and NCUs
NCU link FB1/G2: Velocities, …,
BA: MMC Operator's Guide
61_20 Drive status for synchronized FB2/B3 Several Operator Panels and NCUs
actions PGA: Programming Guide Advanced
61_21 New NC commands PGA: Programming Guide Advanced
61_22 Block search extensions FB1/K1: Mode group, channel, program operation
mode
61_23 ISO dialects: Extensions FBFA: ISO Dialects for SINUMERIK Description of
Functions
61_24 5th order polynomial FB1/K1: Mode Group, Channels, Program

(acceleration-steady axis motions) Operation
PGA: Programming Guide Advanced
HW in FB2/B3: Several Operator Panels and NCUs
61_25 Dynamic response adaptation: FB1/B1: Continuous-path mode

increasing the dynamics limit
values, keeping the program
execution time

AE1/1-4 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
61_26 Automatic change of the exact stop FB1/B1: Continuous-path mode

operation G601-G603
61_27 Compressor Compcad for smooth PGA: Programming Guide Advanced

surfaces
61_28 Smooth tool path velocity FB1/B1: Continuous-path mode
61_29 Rounding with contour tolerance FB1/B1: Continuous-path mode
61_30 Non-circular turning FB2/B3: Several Operator Panels and NCUs
61_31 Frame extensions FB1/K2: Coordinate systems,

(system frames) FB1/S1: Spindles
FB2/M5: Kinematic transformation
FBSY: Description of Functions, Synchronized
Actions PGA Programming Guide Advanced
61_32 Location-of-use and workpiece FB1/W1: Tool Compensation

specific tool offsets FB1/K2: Coordinate systems
61_33 Master/slave as standard solution FB3/TE3: Master/slave for drives
61_34 Measuring functions on the FB1/M5: Measuring

Profibus
61_35 Retrofittable SM/MT FBMA: Description of Functions ManualTurn
FBSP: Description of Functions ShopMill
No. Topic PLC SW 6.1 (10.00) Target document(s)

61_36 Basic PLC program, extensions FB1/P3: PLC basic program
No. Topic 611D SW 5.1 (10.00) Target document(s)

61_37 Descriptions of drive functions FBA: Description of Functions, Drive Functions
extended by SSI encoder DG1
61_38 1FE1 motor MD pulse rate PJU: Planning Guide Converters
61_39 Additional measuring system IAD: SINUMERIK 840D/SIMODRIVE 611D

without additional closed-loop Installation and Start-Up Guide (IAD), Chapters 6
control module with power module and 10
IAC: SINUMERIK 810D Installation and Start-Up
Guide, Chapters 6 and 11

No. Topic MMC SW 5.3 (10.00) Target document(s)

61_40 Software selection before initial IAM/IM3: Installation and Start-Up MMC103,
booting Chapter 13
61_41 Accelerated external block search BA: MMC Operator's Guide, Chapter 4
61_42 Multi-channel block search in IAM/IM3: Installation and Start-Up MMC103,

program test mode Chapter 16
BA: MMC Operator's Guide, Chapter 4
61_43 Automatic master spindle display BA: MMC Operator's Guide, Chapter 4
61_44 Additional states of skip levels BA: MMC Operator's Guide, Section 4.6
61_45 Rapid traverse override in the BA: Operator's Guide, Section 4.4
display
61_46 Tool management: code carrier FBW: Description of Functions Tool Management
with OEM data and new tool data
61_47 Extended tool parameters FBW: Description of Functions Tool Management
61_48 Access protection for basic softkey IAM/IM3: Installation and Start-Up MMC103,
offset Section 12.4
61_49 Tool management: filtered BA: MMC Operator's Guide, Section 5.3
lists/order processing
61_50 Extensions for MMC Wizard IAM/BE1: Expand the Operator Interface
61_51 Simulation: Match data with NC BA: MMC Operator's Guide, Section 6.7
61_52 Change-language softkey, BA: MMC Operator's Guide, Section 9.5

independent of the language
61_53 Finishing m:n: distributed concept FB2/B3: Several Operator Panels and NCUs
(server)
61_54 NCU-specific alarm texts for IAM/IM3: Installation and Start-Up MMC103,
m:n Section 4.5
61_55 Changing the Alarm Help and MD IAM/HE1: Online help, Chapter 4
Help to pdf Help

No. Topic HMI Advanced SW 6.1 Target document(s)

(02.01)
61_56 Conversion of display MDs BAD: Operator's Guide, HMI Advanced, Installation
and Start-Up
IAM/IM4: Installing HMI Advanced
61_57 Accelerated external block search BAD: Operator's Guide, HMI Advanced, Section 4.6
61_58 Multi-channel block search in IAM/IM4: Installing HMI Advanced, Chapter 5

program test mode BAD: Operator's Guide, HMI Advanced, Section 4.6
61_59 Automatic master spindle display BAD: Operator's Guide, HMI Advanced, Section 4.2
61_60 Additional states of skip levels BAD: Operator's Guide, HMI Advanced, Section 4.6
61_61 Rapid traverse override in the BAD: Operator's Guide, HMI Advanced, Section 4.4
display
61_62 Extended tool parameters FBW: Description of Functions Tool Management
61_63 Access protection for basic softkey IAM/IM4: Installing HMI Advanced, Chapter 5
offset
61_64 Tool management: filtered BAD: Operator's Guide, HMI Advanced,

lists/order processing Subsection 5.3.8
FBW: Description of Functions Tool Management
61_65 Tool management: order of BAD: Operator's Guide, HMI Advanced, Section 5.3
replacement tools FBW: Description of Functions Tool Management
61_66 Simulation: Match data with NC IAM/IM4: Installing HMI Advanced, Chapter 5
61_67 Change-language softkey, BAD: Operator's Guide, HMI Advanced, Section 9.5
independent of the language
61_68 NCU-specific alarm texts for IAM/IM4: Installing HMI Advanced, Section 6.2
m:n

No. Topic HMI Embedded SW 6.1 Target document(s)

(02.01)
61_69 Rapid traverse override in the BEM: Operator's Guide, HMI Embedded,
display Section 4.4
61_70 Automatic master spindle display BEM: Operator's Guide, HMI Embedded,
Section 4.4
61_71 Tool and magazine list from BEM: Operator's Guide, HMI Embedded,
ShopMill Section 5.4
61_72 Extensions for MMC Wizard IAM/BE1: Expand the Operator Interface
61_73 Editing and activating GUDs and BEM: Operator's Guide, HMI Embedded,
MACs Section 6.4
61_74 Utilization display for Non-Win in BEM: Operator's Guide, HMI Embedded,
percent Section 8.6
61_75 Extension: free contour BEM: Operator's Guide, HMI Embedded,

programming Section 6.5
61_76 Original condition via NC card BEM: Operator's Guide, HMI Embedded,
Section 7.5
61_77 Screen position configuring IAM/IM2: Installing HMI Embedded: Chapter 5
61_78 Utilization display in percent BEM: Operator's Guide, HMI Embedded,

Section 8.6
61_79 Setting date/hour of the PLC BEM: Operator's Guide, HMI Embedded,
Section 9.3
IAM/IM2: Installing HMI Embedded, Chapter 5
61_80 Override display in G0 BEM: Operator's Guide, HMI Embedded,

Section 4.4
61_81 Calculator help + extension BEM: Operator's Guide, HMI Embedded,
Subsection 2.6.9
61_82 Changing the language with BEM: Operator's Guide, HMI Embedded,
"Change language" independent Section 9.4
of the language

2 Changes from NC-SW 6.1 (10.00) to SW 6.3 (11.01) and from HMI-SW 6.1 to SW 6.2
2 Changes from NC-SW 6.1 (10.00) to SW 6.3

2
(11.01) and from HMI-SW 6.1 to SW 6.2
Note
Reference is made only to those functions and components that are not included
in Chapter 1 and that have been updated.

No. Topic: HW Release 09.01 Target document(s)

63_04 Qwerty OP: Key labeling BH: Operator Components, Manual
63_05 SINUMERIK HT6 BH: Operator Components, Manual
63_06 NCU 573.4 PHD: Configuration NCU 561.2-573.4 Manual
(HW)
(HW)
63_08 810D CCU3 PHC: CCU configuration
63_09 PCU 50 BH: Operator Components, Manual

No. Topic: NC SW 6.3 Target document(s)

63_10 NCK-PLC interface updated LIS: Lists
63_11 Single axes FB2, P2: Positioning axes
63_12 Spindle logic FB1, S1: Spindles
63_13 DRAM file system for cycle IAD: Installation & Start-up Guide
storage
63_14 Contour handwheel FB2, H1: Manual travel, handwheel travel
63_15 System frame FB1, K2: Axis Types, Coordinate Systems, Frames
63_16 3D measurement of inclined FB2, M5: Measuring
surfaces
63_17 Generic 5-axis transformations FB3, F2: 3 to 5-axis transformation
63_18 Orientation compression FB3, F2: 3 to 5-axis transformation
63_19 Rotation of the orientation vector FB3, F2: 3 to 5-axis transformation
63_20 Temperature compensation FB1, W1: Tool Compensation
override for programmed motion
in real time
63_21 Taking into account the FB1, W1: Tool Compensation
compensation values location
and workpiece-specifically
63_22 Extended system parameters for FB1, W1: Tool Compensation
orientated toolholder
63_23 Modular rotary axes FB1, R1: Reference point approach
FB2, R2: Rotary axes
63_24 Expansions to SW cams FB2, N3: Software cams, position switching signals
63_25 Gantry synchronization FB3, G1: Gantry axes
63_26 Extended electronic stop and FB3, M3: Coupled axes and ESR
retraction by the NC PGA: Programming Guide Advanced
63_27 Nonlinear couplings, cascading, FB3, M3: Coupled axes and ESR
curve tables PGA: Programming Guide Advanced
63_28 System variables stored in SRAM FBSY: Description of Functions Synchronized
for synchronized actions Actions
IAD: Installation & Start-up Guide
63_29 Involute interpolation PG: Programming Guide Fundamentals
63_30 Path acceleration by FB1, B1: Continuous-path mode, exact stop, Look
synchronized action Ahead
FBSY: Description of Functions Synchronized
Actions
63_31 Dry run feedrate mode FB1, V1: Feedrates
63_32 Control of interpolation buffer FB1, K1: Mode group, channel, program operation
mode

No. Topic: HMI SW 6.2 Target document(s)

63_33 Network boot PCU50 IAM, IM4: Installation and Start-Up HMI/MMC
63_34 Step7 installation directory, IAM, IM4: Installation and Start-Up HMI/MMC
optional
63_35 PCMCIA cards and SW IAM, IM4: Installation and Start-Up HMI/MMC
63_36 Diameter symbol for transverse BAD: Operator's Guide, HMI Advanced 2.5.1
axes BEM: Operator's Guide, HMI Embedded 2.5.1
63_37 Multi-block display with Extcall BAD: Operator's Guide, HMI Advanced 4.6.5
BEM: Operator's Guide, HMI Embedded 4.6.1,
6.11
IAM, IM2: Installation and Start-up Guide HMI
Embedded 3.5
63_38 Inclusion of wear EC/SC BAD: Operator's Guide, HMI Advanced 5.3.3
63_39 Extension of tool types BAD: Operator's Guide, HMI Advanced 5.1
63_40 Extended display for grinding BAD: Operator's Guide, HMI Advanced 5.3.4
tools IAM, IM4: Installation and Start-up Guide, HMI
Advanced 5.6.12
63_41 Relocate tools, old location as BAD: Operator's Guide, HMI Advanced 5.3.5
default
63_42 Polar coordinates for contour BAD: Operator's Guide, HMI Advanced 6.5.6
prog.
63_43 Undercut BAD: Operator's Guide, HMI Advanced 6.5.7
63_44 Settable access rights for part IAM, IM4: Installation and Start-up Guide, HMI
program creation Advanced 4.3.2, 5.6.8
63_45 Secured communication protocol BAD: Operator's Guide, HMI Advanced 7.4
IAM, IM4: Installation and Start-up Guide, HMI
Advanced 5.6.6
63_46 Storable RS232C interface BAD: Operator's Guide, HMI Advanced 7.5.2
parameters
63_47 Softkey layout for network drivesBAD: Operator's Guide, HMI Advanced 4.6.4, 4.6.6
Advanced 5.4
BEM: Operator's Guide, HMI Embedded 6.3
Embedded 5.26
63_48 Channel display selection by PLC IAM, IM4: Installation and Start-up Guide, HMI
Advanced 5.1.15, 5.1.18
63_49 Status display selection in IAM, IM4: Installation and Start-up Guide, HMI
operating screens Advanced 5.1.15
63_50 Provide HMI task number for PLC IAM, IM4: Installation and Start-up Guide, HMI
Advanced 5.1.4
63_51 Mouse operation with HMI BEM: Operator's Guide, HMI Embedded 2.1.7
Embedded Win 32 IAM, IM2: Installation and Start-up Guide HMI
Embedded 5.27
63_52 ATA card as logical drive BEM: Operator's Guide, HMI Embedded 6.10, 9.8
Embedded 8.5

63_53 Tool management: BEM: Operator's Guide, HMI Embedded 5.5

ShopTurn tools and tool list IAM, IM2: Installation and Start-up Guide HMI
Embedded 5.15
63_54 Plain texts for system frames BEM: Operator's Guide, HMI Embedded 4.4.7
Embedded 5.1.3
BAD: Operator's Guide, HMI Advanced 4.4.8
Advanced 5.3.3
63_55 Network links, network drives and BEM: Operator's Guide, HMI Embedded 7.5.9, 9.8
floppies, protection levels IAM, IM2: Installation and Start-up Guide HMI
Embedded 3.4, 5.26
63_56 Service Safety Integrated BEM: Operator's Guide: HMI Embedded 4.4.5,
8.3.3
Embedded 5.12
BAD: Operator's Guide: HMI Advanced 4.4.5, 8.3.3
Advanced 5.1.11
63_57 "Powerline" boot screen IAM, IM2: Installation and Start-up Guide HMI
Embedded 4.2
Advanced 4.3.1
63_58 Editing the HMI interface BEM: Operator's Guide, HMI Embedded 9.5

3 Changes from NC-SW 6.3 (09.01) to SW 6.4

3
Note

No. Topic: HW Release 11.02 Target document(s)

64_04 OP015 TFT width 416 mm BH: Operator Components, Manual
(DMG operator panel)
64_05 Machine control panel (MCP) BH: Operator Components, Manual
64_06 PCU 70 BH: Operator Components, Manual
64_07 Distributed Installation BH: Operator Components, Manual
64_08 PCU 50 (V2) with 512 MB BH: Operator Components, Manual
64_09 New MCP BH: Operator Components, Manual
64_10 OP015A BH: Operator Components, Manual
64_11 TP012 BH: Operator Components, Manual
64_12 PP012 BH: Operator Components, Manual
(HW)
(HW)
(HW)
64_16 810D CCU3 PHC: CCU configuration

64_16 Functionality of the NCUs 571-573 PHD: Configuring Manual NCU 561.2-573.4
64_17 Global measurement FB2, M5: Measuring
64_18 DRAM file system for cycle storage IAD: Installation & Start-up Guide
64_19 Wait mark for REPOS FB1, K1: Mode group, channel, program
operation mode
64_20 System variable SP_SEARCH_S FB1, K1: Mode group, channel, program
operation mode
64_21 Block search via program test FB1, K1: Mode group, channel, program
Supplements in (ASUBs in all operation mode
modes and travel to fixed stop) FB1, F1: Traversing to fixed stop
64_22 Single axes and spindle logic FB2, S3: Synchronous spindles
FB2, R2: Rotary axes, P2: Positioning axes
FB1, P3: PLC basic program
FB1, S1: Spindles, W1: Tool compensation
FB1, K1: Mode group, channel, program
operation mode,
VDI Interface Lists
64_23 Overlaid movements FB1, K1: Mode group, channel, program
operation mode, W1: Tool compensation
FB2, S5: Synchronized actions (up to SW 3)
Actions
64_24 Block change FB2, P2: Positioning axles
FB1, S1: Spindle
FBSY: Descr. of Functions, Synchr. Actions
64_25 Display of handwheels in the VDI FB2, H1: Manual travel, handwheel travel
interface
64_26 Contour handwheel FB2, H1: Manual travel, handwheel travel
64_27 Rotary table, 2 methods of FB2, H1: Manual travel, handwheel travel
operation
64_28 Expansions to SW cams FB2, N3: Software cams, position switching
signals
64_29 Spindle extensions FB1, S1: Spindles
FBSY: Description of Functions
64_30 No gear change during dry run FB1, S1: Spindles
FB1, K1: Mode gr, channel, prog. oper. mode
64_31 Automatic gantry synchronization
64_32 Electronic stop and retraction FB3, M3: Coupled axes and ESR
(NC-ESR): Extensions
64_33 EGON w. curve tables PLU V0015
64_34 Non-linear coupling in the ELG FB3, M3: Coupled axes and ESR
64_35 Drive signal dir. from the VDI FB2, B3: Several operator panels and NCUs
64_36 Drive status for synchronized FB2, B3: Several operator panels and NCUs
actions PGA: Programming Guide Advanced
64_37 Lead link axis FB2, B3: Several operator panels and NCUs

64_38 Sequence control system for the FB2, B3: Several Operator Panels and NCUs
NCU link FB1, G2: Velocities, setpoint/actual value
systems, closed-loop control
BA: MMC Operator's Guide
64_39 NC language P6 FB1, K1: Mode group, channel, program
operation mode
FB1, S1: Spindles
Actions
64_40 Ext. f. block search P6 FB1, K1: Mode group, channel, program
operation mode
64_41 Synchronized actions extensions FBSY: Description of Functions
64_42 Synchr. action for indexed access FBSY: Description of Functions
64_43 Polynomial, 5th degree FB1, K1: Mode Group, Channels, Program
Operation
PGA: Programming Guide Advanced,
HW in FB2, B3: Several operator panels and
NCUs
64_44 Autom. change of exact stop FB1, B1: Continuous-path mode, exact stop and
operation Look Ahead
64_45 Smoothing with contour tolerance FB1, B1: Continuous-path mode, exact stop and
Look Ahead
64_46 Path acceleration by SYNACT FB1, B1: Continuous-path mode, exact stop and
Look Ahead
FBSY: Descr. of Functions Synchronized Actions
64_47 Tool path velocity smoothing FB1, B1: Continuous-path mode, exact stop and
Look Ahead
64_48 Dynamic response adaptation FB1, B1: Continuous-path mode, exact stop and
Look Ahead
64_49 Compressor COMPCAD: PGA: Programming Guide Advanced
Extensions
64_50 Non-circular turning FB2, B3: Several operator panels and NCUs
64_51 Frame extensions FB1, K2: Axes, coordinate systems, frames,
actual value system for workpiece, external work
offset,
FB1, S1: Spindles, W1: Tool Compensation
FB2, M5: Measuring,
Actions
64_52 System frame for cycles FB1, K2: Axes, coordinate systems, frames,
offset
64_53 3D measurement of inclined FB2, M5: Measuring
surfaces
64_54 Generic 5-axis transformation FB3, F2: 3 to 5-axis transformation
64_55 Using compr. better for orient. tool FB3, F2: 3 to 5-axis transformation
64_56 Rotations of orientation vector FB3, F2: 3 to 5-axis transformation

64_57 Tool length offset for Traori in tool FB1, W1: Tool Compensation
orient. PGA: Programming Guide Advanced

64_58 WZ Corr. WS FB1, W1: Tool Compensation

FB1, K2: Axes, coordinate systems, frames,
offset
64_59 Inclined machining with 3+2 axes FB1, W1: Tool compensation
PGA: Programming Guide
64_60 Dry run feedrate mode
64_61 Control of interpolation buffer FB, K1: Mode group, channel, program operation
mode
64_62 Master-slave extensions FB3, TE3: Speed/torque coupling, master-slave
(TE1: Clearance control -TE3: Speed/torque
coupling, master-slave)
(TE5: Setpoint Exchange - TE6: MCS coupling)
64_63 Adaptation for 611D Onyx module IAD: Installation & Start-up Guide
FBA: (09.01 Edition)
64_64 Referencing in follow-up mode FB1, R1: Reference point approach
64_65 Measuring functions on the Profibus FB2, M5: Measuring
64_66 Tool management - new commands FBW: Description of Functions
Tool Management
64_67 Remote diagnosis: Extensions FBFE: Description of Functions, Remote
diagnostics
64_68 Retrace Support Retrace Support FB3, TE7: Retrace/Continue Machining Support
64_69 Cycle-independent path-synchro- FB3, TE8: Cycle-independent path-synchronous
nous switching signal output switching signal output
64_70 Retroloadability of compile cycles FB3, TE0: Installation and Activation of Compile
Cycles
64_71 REDEF PG: Programming Guide, Fundamentals
64_72 Block search and multiple channels, FB1, K1: Mode group, channel, program
SERUPRO approach operation mode
64_73 Fast block change on exact stop FB2, P2: Positioning axes
64_74 Block change fillets PGA: Programming Guide Advanced Chapter 5,
FB2, P2: Positioning axes
64_75 Axis replacement extensions PGA: Programming Guide Advanced Chapter 1,
FB1, K1: Mode Group, Channels, Program
Operation
FB2, K5: Mode groups, channels, axis
replacement, P2: Positioning Axes
P5: Oscillation
64_76 B-axis movable in parallel with tool FB2, P2: Positioning Axes
change P5: Oscillation,
FB3, M3: Coupled axes and ESR
LIS: Lists
64_77 Acceleration pattern of following FB1, B2: Acceleration
axis PG: Programming Guide, Fundamentals
64_78 TANGDEL PGA: Programming Guide Advanced
FB3 T3: Speed/torque coupling, master-slave
64_79 Deletion of all curve tables with PGA: Programming Guide Advanced,
CTABDEL FB3, M3: Coupled axes and ESR

64_80 Electronic gear synchronization PG: Programming Guide, Fundamentals,

PGA: Programming Guide Advanced ,
64_81 Diagnosis of coupled axes and PGA: Programming Guide, Advanced 9.3
curve tables FB3, M3: Axes coupling and ESR Chapter 2.2
64_82 Synchr. run difference with sign PGA: Programming Guide, Advanced
(automatically generated)
64_83 Curve tables extended: CTABSSV PGA: Programming Guide Advanced ,
and CTABSEV FB3 M3: Coupled axes and ESR
64_84 Block display with absolute value FB, K1: Mode group, channel, program operation
mode, BAD: Operator's Guide HMI Advanced
BEM: HMI Embedded Operator's Guide
64_85 Precompilation of selected cycles FB3, V2: Preprocessing
64_86 Block search extensions P6 FB1, K1: Mode group, channel, program
operation mode
64_87 ISO 16-G code compatibility G62 FBFA: Description of Functions, ISO Dialects for
SINUMERIK,
PGM: Programming Guide ISO Milling PGT:
Programming Guide: ISO Turning
64_88 ISO dialect extensions FBFA: Description of Functions, ISO Dialects for
SINUMERIK,
PGM: Programming Guide ISO Milling
PGT: Programming Guide: ISO Turning
64_89 Thread cutting (G33) FB1, V1: Feedrates
64_90 Extension of synchronized actions FB1, H2: Output of auxiliary functions to PLC
64_91 Extension of synchronized actions FBSY: Description of Functions Synchronized
Actions
64_92 Checking clamping tolerance FB1, A2: Various interface signals and
A3: Axis Monitoring, Protection Zones
64_93 Example LOOVR and JERKOVR PGA: Programming Guide Advanced
64_94 Frame chain new FB1, K2: Axes, coordinate systems, frames,
offset
FB2, M5: Measuring,
BNM: User Manual Measuring Cycles
64_95 Frame conversion FB1, K2: Axes, coordinate systems, frames,
offset
64_96 Coordinate transformations FB2, M5: Measuring
64_97 Cart. Extended interpolation of FB3, F2: 3 to 5-axis transformation,
orientation axes (PGA: Programming Guide, Advanced)
(PG: Programming Guide, Fundamentals)
64_98 Cart. manual travel FB1, K1: Mode group, channel, program
operation mode,
FB2, H1: Manual travel, handwheel travel
FB3, F2: 3 to 5-axis transformation,
(PGA: Programming Guide, Advanced)
64_99 Syst. var. for tool orientation FB3, F2: 3 to 5-axis transformation
64_100 Couplings FB2, P2: Positioning axes

64_101 TCP functionality with 3+2 axes FB1, W1: Tool Compensation
FB3, F2: 3 to 5-axis transformation
PGA: Programming Guide, Advanced
64_102 Online tool length offset TRAGEN, FB1, W1: Tool Compensation
TRAORI, TCARR FB3, F2: 3 to 5-axis transformation,
PGA: Programming Guide, Advanced
64_103 Referencing in follow-up mode FB1, R1: Reference point approach
64_104 Motor change on spindle drives FB1 G2: Velocities, setpoint/actual value
64_105 Referencing with Distance-Coded FB1, R1: Reference point approach
Encoders
64_106 611 Digital Performance 2 FBA: Description of Functions, Drive Functions
64_107 Identification def. 611D modules FB1, D1: Diagnostic tools
64_108 Position control with PI controller FB1, G2: Velocities, setpoint/actual value
FB3, M3: Coupled axes and ESR,
ELG -> FB1, G2: Velocities, setpoint/actual value
64_109 Gauging of the HLA valve
characteristic
64_110 Coupling and uncoupling of rotating FB3, TE3: Speed/torque coupling, master-slave
spindles
64_111 Measuring functions on the FB2, M5: Measuring, only MD 13210 expanded
PROFIBUS-DP HBI: Manual
64_112 SPL-EA_Timing FBSI: Description of Functions SINUMERIK
Safety Integrated
64_113 SI, Step 3 Gen. FBSI: Description of Functions SINUMERIK
Safety Integrated
64_114 SPL function blocks FBSI: Description of Functions SINUMERIK
Safety Integrated
64_115 Series installation and start-up IAD: Installation & Start-up Guide
64_116 SINUMERIK HT6 IAM, IM2: Installing HMI Embedded
BAH: Operator's Guide HT6 (HPU New)
64_117 Retrofittable SM/MT FBMA: Description of Functions, ManualTurn
FBSP: Description of Functions ShopMill
64_118 NCK shutdown path FBSI: Description of Functions SINUMERIK
Safety Integrated
64_119 Ext. safe braking FBSI: Description of Functions SINUMERIK
Safety Integrated
FB1, P3: PLC basic program
64_120 SI I/O on Profibus FBSI: Description of Functions SINUMERIK
Safety Integrated
64_121 SI, Step 3 Diagnosis FBSI: Description of Functions SINUMERIK
Safety Integrated
64_122 Acceptance test FBSI: Description of Functions SINUMERIK
Safety Integrated
64_123 SI combined with ESR FBSI: Description of Functions SINUMERIK
Safety Integrated

64_124 Alarms in XML DA: Diagnostics Guide

64_125 TCARR with workpiece-specific FBW: Description of Functions Tool
inclusion of wear/EC/SC Management
64_126 Always display buffer FBW: Description of Functions Tool
Management
64_127 SINTDC(TMS) link to PARAMTM FBW: Description of Functions Tool
Management
No. Topic: HMI-SW 6.3 Target document(s)

64_128 Shorten start-up time IAM, IM4: Installing HMI Advanced
64_129 Halt at cycle end BAD: Operator's Guide HMI Advanced
64_130 ELG parameter pattern BAD: Operator's Guide HMI Advanced
64_131 Undo Redo in the editor BAD: Operator's Guide HMI Advanced
64_132 Extensions for MMC Wizard IAM, BE1: Expand the Operator Interface
Count masks, function for bit
shifting, a further option bit,
selection bit for function GC
variant fields with variable
decimal place, string processing
64_133 Geometry processor and C950 BAD: Operator's Guide, HMI Advanced Section 6.5
64_134 Safety: enhanced diagnosis BAD: Operator's Guide HMI Advanced
version displays, cycles and def.
64_135 Display of simulation version BAD: Operator’s Guide HMI Advanced,
IAM, IM4: Installing HMI Advanced
64_136 Display of symbol information BAD: Operator’s Guide HMI Advanced,
IAM, IM4: Installing HMI Advanced
64_137 Type of feedforward control BAD: Operator's Guide HMI Advanced
64_138 Drive diagnosis with traffic light BAD: Operator's Guide HMI Advanced
FB1, A2: Various interface signals,
FB1, D1: Diagnostic tools
64_139 Compile cycles in series BAD: Operator's Guide HMI Advanced
installation and start-up
64_140 Hardkeys editor/program BAD: Operator's Guide HMI Advanced
manager
64_141 SW CAD reader for CAD link CAD: Operator's Guide CAD Reader
64_142 HMI Base and HMI Advanced IAM, IM4: Installing HMI Advanced
64_143 New design BAD: Operator's Guide HMI Advanced
64_144 Retroloadable compile cycles IAM, IM4: Installation and Start-up HMI Advanced,
IAM, IM2: Installing HMI Embedded
64_145 Service displays HMI ADV BAD: Operator's Guide HMI Advanced
64_146 Extended display for alarm 27090 FBSI: Description of Functions, Synchronized
Actions
IAM, IM2: Installing HMI Embedded
64_147 Safety service pattern IAM IM2: Installing HMI Embedded,
BEM: HMI Embedded Operator's Guide
64_148 All-channel display of states with BEM: HMI Embedded Operator's Guide
symbols in the header
64_149 Powerline boot screen editable IAM, IM2: Installing HMI Embedded

64_150 Block search when executing IAM, IM2: Start-Up HMI Embedded
from network IAM, IM4: Installing HMI Advanced
64_151 Selective program protection BEM: HMI Embedded Operator's Guide
64_152 Hidden lines in the editor BEM: HMI Embedded Operator's Guide
64_153 Double editor BEM: HMI Embedded Operator's Guide
64_154 Copying programs in the BEM: HMI Embedded Operator's Guide
background
64_155 Multiple selection of files BEM: HMI Embedded Operator's Guide
64_156 Editing on the network drive BEM: HMI Embedded Operator's Guide
64_157 Geometry processor and C950: BEM: HMI Embedded Operator's Guide
Grinding stock allowances
64_158 System resource display of IAM, IM2: Start-Up HMI Embedded
SRAM, DRAM
64_159 Entry of fits BEM: HMI Embedded Operator's Guide

4 Changes from the 11.02 Edition to the 03.04 Edition
4 Changes from the 11.02 Edition to the

4
03.04 Edition
Note

01 New MDs in Online MD Help in the Editor
02 Generating lists LIS: Lists
03 New alarms DA: Diagnostics Guide
No. Topic: Hardware Target document(s)

04 OP012S operator panel BH: Operator Components Manual
05 TP015A operator panel BH: Operator Components Manual
06 416 operator panel w/o VLE BH: Operator Components Manual
07 Direct control key submodule BH: Operator Components Manual
08 483C machine control panel BH: Operator Components Manual
09 483 machine control panel BH: Operator Components Manual
12 COM board BH: Operator Components Manual
13 483C keyboard BH: Operator Components Manual
14 310C keyboard BH: Operator Components Manual
15 USB disk drive BH: Operator Components Manual
16 NCU 571.4 PHD: Configuring Manual NCU 561.2-573.4

No. Topic: NC SW 7.1 Target document(s)

17 Block search via program test FB1, K1: Mode group, channel, program operation
mode
21PGA: Programming Guide Advanced
18 Ignore Feed Hold FB221, K1: Mode group, channel, program
operation mode
FB1, V1: Feedrates
19 ASUP extensions FB1, K1: Mode group, channel, program operation
mode
20 Single axes FB2, P2: Positioning axes
21 Spindle extensions FB1, S1: Spindle
22 Axis replacement extensions FB1, K2: Axes, coordinate systems, frames, actual
value system for workpiece, external work offset
23 Extensions curve tables FB3, M3: Coupled axes and ESR
CTABSP, CTABEP PGA: Programming Guide Advanced
24 Diagnosis of coupled axes and FB3, M3: Coupled axes and ESR
curve tables PGA: Programming Guide Advanced
25 Linear prying at position FB3, M3: Coupled axes and ESR
26 System variable for block type PGA: Programming Guide Advanced
information PG: Programming Guide Fundamentals
27 NC language P6 PG: Programming Guide Fundamentals
28 Precompilation for selected FB3, V2: Preprocessing
cycles
29 Auxiliary functions FB1, H2: Output of auxiliary functions to PLC
30 Smoothing optimization FB1, B1: Continuous-path mode, exact stop and
Look Ahead
31 Frame extensions P6 and tool FB1, K2: Axes, coordinate systems, frames, actual
and workpiece measurement value system for workpiece, external work offset
FB2, M5: Measuring
32 Workpiece and tool measurement FB2, M5: Measuring
33 Generic 5-axis transformer Ext. FB1, W1: Tool Compensation
P6 FB3, F2: 3-Axis to 5-Axis Transformation
34 Prepared TANGON PG: Programming Guide Fundamentals
35 Programmable offset for FB3, F2: 3-Axis to 5-Axis Transformation
orientation axes PGA: Programming Guide Advanced
36 Programming of orientation FB3, F2: 3-Axis to 5-Axis Transformation
polynominals
37 NC-functions for measuring FB1, W1: Tool Compensation
cycles PG: Programming Guide Fundamentals
38 2D WRK: Extensions P7 PG: Programming Guide Fundamentals

No. Topic: HMI-Advanced SW 6.4 Target document(s)

39 Wizard: Extension for engraving IAM, BE1: Expand the Operator Interface
cycle
40 Warning for PCU50 temperature IAM, IM4: Installing HMI Advanced
monitoring
41 Double channel display as for BAD: Operator's Guide HMI Advanced
840C
42 Adaptation TFS window BAD: Operator's Guide HMI Advanced
43 Turret position number in the BAD: Operator's Guide HMI Advanced
display
44 Protection level for PRESET and BAD: Operator's Guide HMI Advanced
scratching. IAM, IM4: Installing HMI Advanced
45 Status display swivel data BAD: Operator's Guide HMI Advanced
46 Scratching in swiveled plane with BAD: Operator's Guide HMI Advanced
rotary axes without encoder
47 ISO: Adapt machine area to ISO FBFA: Description of Functions ISO Dialects
compatibility
48 Fanuc work offset FBFA: Description of Functions ISO Dialects
49 Fanuc tool compensation with BAD: Operator's Guide HMI Advanced
TOOLMAN / also detailed image
50 Fanuc tool compensation without BAD: Operator's Guide HMI Advanced
TOOLMAN / H-data in details
51 TM: Always display buffer FBW: Description of Functions Tool Management
52 TM: Improve / implement HMI- BAD: Operator's Guide HMI Advanced
Adv setting location hierarchy
53 TM: Space status adjacent FBW: Description of Functions Tool Management
locations
54 TM: Extension of search FBW: Description of Functions Tool Management
strategies
55 TM: Visible cutting data per tool FBW: Description of Functions Tool Management
type
56 Extend controls for Wizard IAM, BE1: Expand the Operator Interface
57 WPD server for simulation / step- BAD: Operator's Guide HMI Advanced
time
58 Step-time BAD: Operator's Guide HMI Advanced
59 Templates for workpieces BAD: Operator's Guide HMI Advanced
60 Allow recompile with wizard IAM, BE1: Expand the Operator Interface
without #
61 Simulation: Fast simulation for BAD: Operator's Guide HMI Advanced
mold making
62 Simulation with OEM IAM, IM4: Installing HMI Advanced
transformation
63 Simulation: Inclusion of all tool IAM, IM4: Installing HMI Advanced
compensation types
64 Simulation: Simulation for multi- BAD: Operator's Guide HMI Advanced
channel machines
65 611D drive IB: Measuring BAD: Operator's Guide HMI Advanced
functions coupled axes IAD: SINUMERIK 840D Installation and Start-Up
Guide
66 More comprehensive version BAD: Operator's Guide HMI Advanced
image, previous images 8-digit

67 Bring display MD from PCU20 to BAD: Operator's Guide: HMI Advanced

PCU50
68 Display machine data filter BAD: Operator's Guide: HMI Advanced
No. Topic: HMI Embedded SW 6.5 Target document(s)

69 Version identifier for cycles BEM: HMI Embedded Operator's Guide
70 Ensure compatibility with WinXP IAM, IM2: Installing HMI Embedded
71 Remote diagnosis with PCU20 IAM, IM2: Installing HMI Embedded
when PCMCIA slot occupied
72 Enhanced SW update for PCU20 IAM, IM2: Installing HMI Embedded
73 Reference list for trip recorder IAM, IM2: Installing HMI Embedded
74 Show remaining dwell BEM: HMI Embedded Operator's Guide
75 Geometry processor and C950: BEM: HMI Embedded Operator's Guide
Grinding stock allowances
76 Mold making: accelerate HMI BEM: HMI Embedded Operator's Guide
Embedded editor IAM, IM2: Installing HMI Embedded
77 Consistent 8-digit version labels BEM: HMI Embedded Operator's Guide
78 Netservice IAM, IM2: Installing HMI Embedded
79 Practical design of the system BEM: HMI Embedded Operator's Guide
resources image IAM, IM2: Installing HMI Embedded
80 Include compile cycles in series BEM: HMI Embedded Operator's Guide
start-up
81 Plain texts for PLC machine data IAM, IM2: Installing HMI Embedded
82 Upgrade archive in HMI- BEM: HMI Embedded Operator's Guide
Embedded
83 ISO: Display support for ISO BEM: HMI Embedded Operator's Guide
cycles
84 System resource display in BEM: HMI Embedded Operator's Guide
diagnostic area
85 Measuring cycle support in IAM, IM2: Installing HMI Embedded
G-Code
86 Scrolling alarm line IAM, IM2: Installing HMI Embedded

I Index
I Index
I
I.1 Subject index
Changes from SW 5.3 (04.00) to SW 6.1/6.2
(10.00) ............................................... AE1/1-3
C Changes from SW 6.1 (NC) (10.00) to SW 6.3
Changes from NC-SW 6.3 (09.01) to SW 6.4 ............................................................ AE1/2-9
(11.02) and from HMI SW 6.2 to SW 6.3 Changes from the 11.02 Edition to the 03.04
......................................................... AE1/3-13 Edition .............................................. AE1/4-21

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition AE1/I-25
I Index

AE1/I-26 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
03.04 Expanding the Operator Interface (BE1)
Contents
Expanding the Operator Interface (BE1)
1 Introduction ............................................................................................................................. BE1/1-5
1.1 Aims and objectives ...............................................................................................................BE1/1-6
1.2 Scope and principle of operation............................................................................................BE1/1-7
1.3 Supplementary conditions for use..........................................................................................BE1/1-8
1.4 Syntax rules in this documentation ........................................................................................BE1/1-9
2 First Steps ............................................................................................................................. BE1/2-13
2.1 Creating configuration files...................................................................................................BE1/2-14

2.1.1 Principle of the screen form tree ......................................................................................BE1/2-17
2.1.2 Reverting to the standard application ..............................................................................BE1/2-17
2.2 Defining a start softkey ........................................................................................................BE1/2-18

2.2.1 Methods for screen-form-independent softkeys...............................................................BE1/2-19
2.2.2 Functions for screen-form-independent softkeys .............................................................BE1/2-20
2.3 Display selection from the PLC (SW 5.3 and higher) ...........................................................BE1/2-20
2.4 Defining a screen form .........................................................................................................BE1/2-21
2.5 Screen form properties ........................................................................................................BE1/2-24

2.5.1 Screen form appearance/differences...............................................................................BE1/2-26
2.6 Softkeys and hotkeys ...........................................................................................................BE1/2-29

2.6.1 Defining a softkey menu ..................................................................................................BE1/2-29
2.6.2 Defining a softkey ............................................................................................................BE1/2-30
2.6.3 RECALL key ....................................................................................................................BE1/2-33
2.6.4 Screen-form-independent softkeys ..................................................................................BE1/2-33
3 Syntax for Screen Form Definition ...................................................................................... BE1/3-35
3.1 Methods ...............................................................................................................................BE1/3-36

3.1.1 Version management in conjunction with OUTPUT blocks..............................................BE1/3-39
3.1.2 Screen form elements......................................................................................................BE1/3-41

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition BE1/i
Expanding the Operator Interface (BE1) 03.04
Contents
3.1.3 Changing the type of a variable .......................................................................................BE1/3-50

3.1.4 Displays ...........................................................................................................................BE1/3-59
3.1.5 Display in display .............................................................................................................BE1/3-63
3.1.6 Arrays ..............................................................................................................................BE1/3-64
3.1.7 Table element (grid).........................................................................................................BE1/3-70
3.2 Functions .............................................................................................................................BE1/3-76

3.2.1 Displaying another screen form or softkey.......................................................................BE1/3-76
3.2.2 Read/write PLC/NC variable, MD ....................................................................................BE1/3-80
3.2.3 General functions.............................................................................................................BE1/3-82
3.2.4 Subroutines .....................................................................................................................BE1/3-85
3.2.5 REFRESH function ..........................................................................................................BE1/3-87
3.2.6 File functions ...................................................................................................................BE1/3-88
3.2.7 NC functions (PI services) ...............................................................................................BE1/3-92
3.2.8 External functions (only MMC103)...................................................................................BE1/3-93
3.3 Language resources for syntax of methods .........................................................................BE1/3-95

3.3.1 Binary, hexadecimal and exponential notation of numbers..............................................BE1/3-95
3.3.2 Operators and functions ..................................................................................................BE1/3-95
3.3.3 Conditions........................................................................................................................BE1/3-98
3.3.4 Handling strings ...............................................................................................................BE1/3-98
3.4 General screen form variables ...........................................................................................BE1/3-103
3.5 Error handling, log book .....................................................................................................BE1/3-107
4 Programming Support System .......................................................................................... BE1/4-109
4.1 Objectives and programming support provided..................................................................BE1/4-110
4.2 Generating new screen forms ............................................................................................BE1/4-111

4.2.1 Special functions ...........................................................................................................BE1/4-111
4.3 General cycle support ........................................................................................................BE1/4-114
5 Configuring OP Hotkeys and PLC Keys............................................................................ BE1/5-117
5.1 Introduction ........................................................................................................................BE1/5-119

5.1.1 OP hotkeys ....................................................................................................................BE1/5-120
5.1.2 Assigning functions to keys ...........................................................................................BE1/5-121
5.1.3 Configuring the M key and Menu Select as HK7, HK8 ..................................................BE1/5-127
5.1.4 Extensions in HMI Advanced.........................................................................................BE1/5-127
5.1.5 Action: Special cases in HMI Advanced ........................................................................BE1/5-128
5.1.6 Task, State and Action: Special cases in HMI Embedded .............................................BE1/5-128
5.2 Selecting screens created with "Expanding the Operator Interface" ..................................BE1/5-128
5.2.1 INI files and sections......................................................................................................BE1/5-129
5.2.2 Configuration .................................................................................................................BE1/5-130
5.3 PLC interface .....................................................................................................................BE1/5-131

5.3.1 Description of the interface ............................................................................................BE1/5-131
5.3.2 Requirements of the PLC program ................................................................................BE1/5-131
5.3.3 Display selection from the PLC......................................................................................BE1/5-132
5.4 Expanded functions for PLC keys ......................................................................................BE1/5-136
5.5 List of selectable states in HMI Advanced .........................................................................BE1/5-136

5.5.1 Machine operating area .................................................................................................BE1/5-137
5.5.2 Parameters operating area ............................................................................................BE1/5-137

BE1/ii SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
Contents
5.5.3 Program operating area.................................................................................................BE1/5-138

5.5.4 Services operating area.................................................................................................BE1/5-138
5.5.5 Diagnosis operating area...............................................................................................BE1/5-138
5.5.6 Start-up operating area..................................................................................................BE1/5-139
5.5.7 User-specific Custom operating area.............................................................................BE1/5-139
5.6 List of selectable states in HMI Embedded ........................................................................BE1/5-140
5.7 List of selectable states in ShopMill ...................................................................................BE1/5-140

5.7.1 Machine Manual ............................................................................................................BE1/5-140
5.7.2 Machine Auto.................................................................................................................BE1/5-141
5.7.3 Program Manager..........................................................................................................BE1/5-141
5.7.4 Program.........................................................................................................................BE1/5-141
5.7.5 Messages Alarms ..........................................................................................................BE1/5-141
5.7.6 Tools zero offsets ..........................................................................................................BE1/5-142
5.7.7 Run Screen....................................................................................................................BE1/5-142
5.8 List of selectable states ShopTurn .....................................................................................BE1/5-143

5.8.1 Machine Manual ............................................................................................................BE1/5-143
5.8.2 Machine Auto.................................................................................................................BE1/5-144
5.8.3 Program Manager..........................................................................................................BE1/5-144
5.8.4 Program.........................................................................................................................BE1/5-144
5.8.5 Messages Alarms ..........................................................................................................BE1/5-144
5.8.6 Tools zero offsets ..........................................................................................................BE1/5-145
5.8.7 Run Screen....................................................................................................................BE1/5-145
5.9 Hotkey assignment on the MFII keyboard..........................................................................BE1/5-146
5.10 Examples .........................................................................................................................BE1/5-146
5.11 Configuration overview ....................................................................................................BE1/5-146
5.12 Terms...............................................................................................................................BE1/5-148
6 Separate Custom Operating Area (SW 6.2)....................................................................... BE1/6-149
6.1 Introduction ........................................................................................................................BE1/6-150

6.1.1 Scope of delivery ...........................................................................................................BE1/6-150
6.1.2 Activation on start-up .....................................................................................................BE1/6-151
6.1.3 Activation via keys .........................................................................................................BE1/6-151
6.1.4 Features of the Custom area .........................................................................................BE1/6-151
6.1.5 Integrating the Custom operating area ..........................................................................BE1/6-152
6.2 Configuration and functions ...............................................................................................BE1/6-153

6.2.1 Configuration of the start screen....................................................................................BE1/6-153
6.3 Response to operating area changeover ...........................................................................BE1/6-154
7 Configuring and Working Environment ............................................................................ BE1/7-155
7.1 General information about the configuring environment ....................................................BE1/7-156
7.2 MMC 100.2, HMI Embedded, HT6.....................................................................................BE1/7-159

7.2.1 Structure of the COMMON.COM control file..................................................................BE1/7-160
7.2.2 Saving configuration files on the NC and Flash File System .........................................BE1/7-168
7.2.3 Procedure for MMC 100.2, HMI Embedded, HT6..........................................................BE1/7-170
7.2.4 Testing configured screen forms in the PC/PG environment .........................................BE1/7-172
7.3 MMC 103, HMI Advanced ..................................................................................................BE1/7-173

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) - 03.04 Edition BE1/iii
Contents
7.3.1 Control file entries..........................................................................................................BE1/7-173

7.3.2 Saving configuration files on the hard disk of the MMC 103, HMI .................................BE1/7-173
7.3.3 Saving alarm text files on the hard disk of the MMC 103, PCU50 .................................BE1/7-173
7.3.4 Testing configured screen forms in the PC/PG environment .........................................BE1/7-174
7.4 HMI Embedded WIN32 and HMI Advanced together on one hardware platform ...............BE1/7-175
7.4.1 General information about searches..............................................................................BE1/7-175
7.4.2 Search strategy for common.com ..................................................................................BE1/7-179
7.4.3 Search sequence for images .........................................................................................BE1/7-180
7.5 Special considerations for HT6 ..........................................................................................BE1/7-181
8 Terms, Tables, Lists, Examples......................................................................................... BE1/8-183
8.1 Terms.................................................................................................................................BE1/8-184
8.2 Color table..........................................................................................................................BE1/8-187
8.3 List of accessible system variables ....................................................................................BE1/8-193
8.4 List of PI services...............................................................................................................BE1/8-204
8.5 Examples ...........................................................................................................................BE1/8-208
I Index ...................................................................................................................................... BE1/I-211
I.1 Subject index .......................................................................................................................BE1/I-211

BE1/iv SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1 Introduction
1 Introduction
1
1.1 Aims and objectives................................................................... BE1/1-6
1.2 Scope and principle of operation ............................................... BE1/1-7
1.3 Supplementary conditions for use ............................................. BE1/1-8
1.4 Syntax rules in this documentation ............................................ BE1/1-9

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition BE1/1-5
1 Introduction
Note
SW version 6 redefines the designations for the operating software packages
running on PCU 20, PCU 50 and PC with WinNT.
HMI Embedded WIN32 on PCU 50 and PC can be combined with WinNT and
HMI Advanced on a single hardware platform. More detailed information can be
found in Chapter 7.
The following names appear in the description

MMC 100.2 also apply for HMI Embedded, HMI Embedded WIN32
MMC 103 also apply for HMI Advanced
1.1 Aims and objectives
"Expanding the Operator Interface" (Wizard) is implemented with an interpreter on

MMC/HT6 and configuration files that contain the description of the user interfaces.
The tools package for "Expanding the Operator Interface" enables you to create
operator interfaces which display functional expansions designed by the machine
manufacturer or end user, or simply to implement your own screen form layout.
Preconfigured interfaces supplied by Siemens or the machine manufacturer can be
modified or replaced.
The interpreter is available as standard in MMC100.2/HT6, ShopMill and

ManualTurn as well as MMC103.
In SW 6 and higher, the functionality in HMI Embedded (corresponds to MMC
100.2) and HMI Advanced (corresponds to MMC103) are available. The terms
HMI ... are only used in combination with the functions introduced in SW 6 and
higher.
Parts programs for example can be edited on user-created operator interfaces.

Screen forms can be created directly on the control system. An additional graphics
tool is needed to produce graphics/display images. For the MMC100.2/HT6 you still
need the application disk and the PaintShopPro tool (http://www.jasc.com).
The tool box supplied contains configuration examples for new screen forms. You
can also use these examples as a template for creating your own forms.

BE1/1-6 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1 Introduction
1.2 Scope and principle of operation
1. Open screen forms containing the following elements:

• Softkeys
• Variables, tables
• Texts and Help texts
• Graphics and Help displays
2. Initiate operations in response to the following actions:
• Open a screen form
• Input values (variables)
• Select a softkey
• Exit a screen form
3. Restructure screen forms dynamically:
• Edit and delete softkeys
• Define and design variable fields
• Insert, exchange and delete display texts (language-dependent and
independent)
• Insert, exchange and delete graphics
4. Apply protection levels according to user classes
5. Variables
• Read (NC, PLC and user variables)
• Write (NC, PLC and user variables)
• Combine with mathematical, comparison or logic operators
6. Execute functions:
• Subroutines
• File functions
• PI services
• External functions (MMC 103)
7. Data exchange between screen forms
8. The screen form can be invoked:
• By activating (start) softkeys
• Via selection from the PLC (from SW 5.3)
Expanding the Operator Interface is configured by ASCII files, which can be

stored either on the NC (MMC100.2/HMI Embedded only) or on the MMC.
These configuration files which contain the description of the operator interface as
a whole are created using the ASCII Editor.
The syntax that must be applied in creating these files is described in the following
sections.
Note
The programming support functions described in Chapter 4 and the operator
interfaces for Siemens cycles in software version 5 and higher have been created
with the system tools for expanding the operator interface. As a result, they can
be modified as required by the machine manufacturer or end user within the
scope described in this chapter.

1 Introduction
1.3 Supplementary conditions for use
• It is only possible to switch between screen forms within one MMC operating
area.
• User, setting and machine data are initialized on request on the MMC 103.
• User variables may not have the same names as system or PLC variables.
• The screen forms activated by the PLC form a separate operating area for the
MMC 103 (similar to measuring cycle displays).
Additionally with MMC 100.2/HT6:
Size and number of configuration files
The entire memory space for all configuration files including texts amounts to
256KB, of which approx. 128KB are occupied by the system; therefore, 128 KB
remain for the user.
For PCU 20
256 kB are available to the user.
The maximum number of configuration files on MMC 100.2 is 10.

For PCU 20 and PCU 50
The maximum size of a configuration file is 30 kB.
Size of display files

The total size of the file with compressed images CST.ARJ is 150 kB.
On MMC 100.2, 100 kB of this is used by the system.
Functionality
The following functions are not available:
Search functions:
- SB (search forwards)
- SF (search backwards)
File names
All file names must follow DOS conventions (xxxxxxxx.eee).
Displays activated from the PLC

With the MMC 100.2/HT6 it is not possible to select/deselect displays via a
separate operating area.

1 Introduction
1.4 Syntax rules in this documentation

Key words Vocabulary words are interpreted as part of the syntax
in the configuration file.
Key words are in bold.
Parameters Parameters can be altered and are replaced by
other words/symbols in the configuration file.
Parameters are in italics.
Par.xy = value Parameters with corresponding codes (ID parameters) can be
used during runtime.
Codes are in bold.
Note
When an ID parameter is modified during operation, it is not necessary to specify
the parameter if it is unambiguous:
xy = value
[optional syntax] Optional syntax can, but need not, be configured.

machining.
Optional syntax is represented in square parentheses.
Note
If the square parentheses are in bold ([...]), then the entry is not optional syntax,
but square parentheses which form part of the syntax, i.e. square parentheses in
bold must be configured.
Example Configuration examples are shown in a different font.

; Comment Comments
• in the configuration examples in this documentation and
• as syntax elements in the configuration files
are preceded by a semicolon (;).
Positional Positional parameters are parameters that are defined by

para- their position.
meters The slash "/" separates the parameter groups. A parameter
group comprises one or more individual parameters.
Comma "," separates the individual parameters in the
parameter group.
Undefined parameter groups are replaced by a single
character "/" as the place holder.
Undefined single parameters are replaced by a single

character "," as the place holder.
Placeholders "/" are omitted after the last defined parameter
group.
Place holders "," are omitted after the last defined single
parameter in a parameter group.

1 Introduction
//M(Identifier/[Header]/[Graphic]/[Dimension]/[System
or user variable]/[Graphic position]/[Attributes])
//M(Mask1/"CYC83"/"c83.bmp"/,,300,200//10)
;Name of identifier: Form1
;Header: CYC83
;Graphics: c83.bmp
;Dimension: Distance from left and top: Standard positions are
system-dependent, width 300 pixels, height 200 pixels
;System or user variables: None
;x-position of Help display: 10 pixels
;Attribute: None
Note
All possible values which can be assumed by a parameter are listed for some positional
parameters. Only one of the specified values can be assigned.
Identifier=(Text[,Status][,Access level])
with status se0
se1
se2
se3
HS2=("thread",se1)
If alternative parameters are possible, the separator | is placed between the
alternatives in the syntax description.
Note
The positions and size of image parameters are specified in pixels with reference
to standard displays with 640x480 pixels. In displays with higher resolutions,
these positions are converted automatically.
The reference point for positions is the top left corner of the main section of the
screen form.
The display of the HT6 has a resolution of 320x240. The values are understood
1:1, i.e. they are not converted.

1 Introduction
$8xxxx Call a text from a separate text file. Texts used in

screenforms can be specified explicitly in
configuration files or, particularly in cases where
screenforms are to be displayed in different
languages, stored separately in text files.
Language-dependent texts can be used for:
• Softkey labels
• Headings
• Help texts
• Any other texts
The screen forms refer to texts in different text

files via text identification numbers (number after
the $ character). Text files are usually language-
dependent. Entries in control files determine
which text files must be activated.
The structure of the configuring environment in
Chapter 7 describes how selected text files can be
activated for target systems MMC 100.2/HT6 and
MMC 103.
The syntax for creating screen form texts in
separate files is also to be found in Chapter 7.
"text" text is text defined by the user which can be

entered directly as such in the configuration file.
Notations $8xxxx and "text" can be used as
alternatives.
Note
Commands which have not yet been implemented are specified at a number of
places in this document. Please refer to the Index for the corresponding
command with page reference.

1 Introduction
Notes

2 First Steps
2 First Steps
2
2.1 Creating configuration files ...................................................... BE1/2-14
2.1.1 Principle of the screen form tree........................................... BE1/2-17
2.1.2 Reverting to the standard application................................... BE1/2-17
2.2 Defining a start softkey ............................................................ BE1/2-18

2.2.1 Methods for screen-form-independent softkeys ................... BE1/2-19
2.2.2 Functions for screen-form-independent softkeys ................. BE1/2-20
2.3 Display selection from the PLC (SW 5.3 and higher) .............. BE1/2-20
2.4 Defining a screen form............................................................. BE1/2-21
2.5 Screen form properties ............................................................ BE1/2-24

2.5.1 Screen form appearance/differences ................................... BE1/2-26
2.6 Softkeys and hotkeys............................................................... BE1/2-29

2.6.1 Defining a softkey menu ....................................................... BE1/2-29
2.6.2 Defining a softkey ................................................................. BE1/2-30
2.6.3 RECALL key ......................................................................... BE1/2-33
2.6.4 Screen-form-independent softkeys ...................................... BE1/2-33

2 First Steps
2.1 Creating configuration files
Editor
An ASCII editor (e.g. Notepad or the MMC Editor) is used to create configuration
files.
Files
The defining data for new operator interfaces are stored in configuration files.
These files are automatically interpreted and displayed as screen forms.
Configuration files are not stored in the software supplied and must be set up by
the user.
Access
Every application uses permanent (MMC100.2, HT6, ShopMill, ManualTurn) or
default (MMC 103) start softkeys which can be selected to open newly configured
screen forms. Additional start softkeys can be configured on the MMC 103.

2 First Steps
Table 2-1 Interrelation start softkey/configuration file (default setting)

Softkey Configuration File
MMC 100.2/103
Main screen Machine JOG, horizontal MA_JOG.COM

softkey 1
Main screen Machine MDA, horizontal MA_MDA.COM
softkey 1
Main screen Machine Automatic, horizontal MA_AUTO.COM
softkey 2
Main screen Parameters, horizontal PARAM.COM
softkey 7
Main screen Programming, horizontal PROG.COM
softkey 8
Main screen Services, horizontal softkey 7 SERVICE.COM
Main screen Diagnosis, horizontal softkey 7 DIAG.COM
Main screen Installation and Start-Up, STARTUP.COM
horizontal softkey 7
and on the extended softkey menu
horizontal softkeys 6 and 7
Main screen Editor, horizontal softkeys 2 to 5 AEDITOR.COM
(assigned)
Main screen Editor, horizontal softkeys 6 AEDITOR.COM
(free) and on the extended softkey menu
horizontal softkeys 6 and 7
ShopMill
Main screen Machine Auto, horizontal SM_AUTO.COM

softkey 6
Main screen Program, SM_PROG.COM
Drilling Vertical softkey 6
Milling Vertical softkey 6
Miscellaneous Vertical softkey 4
Main screen Messages/Alarms, horizontal SM_DIAG.COM
softkeys 7 and 8
Main screen Tools/Zero Offsets, horizontal SM_PARAM.COM
softkey 7
ManualTurn
Softkey Operating Area Switchover, MAN_TURN.COM

horizontal softkeys 2 to 7

2 First Steps
HT6
Softkey Configuration File
Main screen Machine JOG, horizontal H_MA_JOG.COM
softkey 1
Main screen Machine MDA, horizontal H_MA_MDA.COM
softkey 1
Main screen Machine Automatic, horizontal H_MA_AUT.COM
softkey 2
Main screen Parameters, horizontal H_PARAM.COM
softkey 7
Main screen Parameters, horizontal H_PARAM.COM
softkey 8
Main screen Programming, horizontal H_PROG.COM
softkey 8
Main screen Services, horizontal softkey 7 H_SERVIC.COM
Main screen Start-up, horizontal softkey 7 H_STRTUP.COM
Main screen editor, horizontal softkeys 2-3 H_EDITOR.COM
Main screen correction editor, horizontal H_C_EDIT.COM
softkeys 2-4
User keys HT6

User key U1 H_U1.COM
Special key S1 H_S1.COM
Special key S2 H_S2.COM
TEACH key H_TEACH.COM
MMC 100.2/HT6
On the MMC 100.2, HT6, ShopMill and ManualTurn, the system first seeks to
access the configuration files in the user cycles directory (NC memory), then in the
standard cycles directory and finally in a special DOS directory (Flash File System).

2 First Steps
The Flash File System is the preferable option for performance-related reasons.
A setting can be made in file COMMON.COM in the standard cycles directory/user

cycles directory on the MMC100.2, HT6 to specify whether a configuration file
search should be carried out each time access is made (only relevant when the
screen forms are being set up directly on the control) or if the file already located
and buffered should be used (corresponds to the standard operating scenario).
Further information about setting the configuring and operational environments can
be found in Chapter 7.
MMC 103
On the MMC 103, the system first seeks to access the configuration files in the
user cycles directory and then the standard cycles directory. The search is also
made in the manufacturer cycles directory in SW 6.2 and higher.
2.1.1 Principle of the screen form tree

Several interlinked screen forms create a screen form tree. A link exists if you can
switch from one screen form into another. You can use the newly defined
horizontal/vertical softkeys in your form to call the preceding or any other screen
form.
Access
softkey
A screen form tree can be created behind each start softkey.
2.1.2 Reverting to the standard application

There are two different ways to close the new user interface and return to the
standard application.

2 First Steps
You can use the "RECALL" key to close the new user interfaces if you have not
configured this key for any other task.
See also Subsection 2.6.3 "RECALL key".
EXIT function
See Subsections 2.6.4 "Screen-form-independent softkeys" and 3.2.1 "Displaying
another screen form or softkey".
2.2 Defining a start softkey
In order to access the start screen or a start softkey menu, the start softkey must
be defined. The definition block for a start softkey is structured as follows:
Start identifier of start softkey //S(Start)
Define start softkey HS1=...

;horiz. SK 1
Method PRESS(HS1)
LM or LS function LM...
End of method END_PRESS
End identifier of start softkey //END
//S (Start) ;Start identifier of start softkey

...
//END ;End identifier
The softkey is defined in the start softkey description block (see Subsection 2.6.2
Defining a softkey) and the function "Display screen form" or "Display softkey
menu" is assigned in a method (see Subsection 2.2.1 Methods for screen-form-
independent softkeys and the elements these softkeys may contain in
Subsection 2.2.2 Functions for screen-form-independent softkeys).
If the start softkey definition is designated as a comment (semicolon (;) at
beginning of line) or the configuration file removed, the start softkey will not
function.
//S(Start) ;Start identifier

HS6=("1st form") ;Label horizontal softkey 6 with "1st form"
PRESS(HS6) ;PRESS method for horiz. SK 6
LM("Form1") ;Load function Form 1 (Form 1 must be defined
;within the same file).
END_PRESS ;End of PRESS method
HS7=("2nd form") ;Label horizontal softkey 7 with "2nd form"
PRESS(HS7) ;PRESS method for horiz. SK 7
LM("Form2") ;Load function Form 1 (Form 2 must be defined
;within the same file).
END_PRESS ;End of PRESS method
//END ;End identifier of start block

2 First Steps
MMC 100.2/HT6
Note
The information required to implement a softkey is to be found in
Subsection 7.2.1, keyword "Start softkeys".
2.2.1 Methods for screen-form-independent softkeys
Screen-form-independent softkeys are keys that are not called from a screen form,
i.e. they are start softkeys and softkey menus, which are configured before the first
new screen form. These functions are configured using the following method:
PRESS method
The PRESS method is executed when the corresponding softkey is pressed.
PRESS(Identifier)
...
END_PRESS
where:
Identifier Name of softkey: HS1-HS8, VS1-VS8
or RECALL
HS1 = ("other softkey menu")

HS2 = ("no function")
PRESS (HS1)
LS("Menu1") ;Load a new softkey menu
END_PRESS
PRESS (HS2) ;empty PRESS method
END_PRESS

2 First Steps
2.2.2 Functions for screen-form-independent softkeys

Certain functions can be initiated via screen-form-independent softkeys. The
following functions are possible:
• The LM function can be used to load another screen form.

LM("Identifier"[,"File"])
• The LS function can be used to display another softkey menu.
LS("Identifier"[, "File"][, Merge])
• You can use the EXIT function to leave the newly configured operator interfaces
and return to the standard application.
• You can use the EXITLS function to exit the current operator interfaces and
load a defined softkey menu.
• The EXE function can be used on the MMC 103 to call a program created as an
application with the OEM package of the MMC 103 or to start the Free Contour
Programming application.
On the MMC 100.2, EXE can only be used to start the Free Contour
For more information, see Chapter 3, "Methods".
2.3 Display selection from the PLC (SW 5.3 and higher)
Displays can also be selected from the PLC. An interface is available for signal
exchange between the PLC and MMC/HT6.
Interface description
The interface contains:
• The display number
• Control bits from the PLC to the MMC
• Control bits from the MMC to the PLC
As each NCU can be addressed by up to two MMCs/HT6s at the same time in
systems with "several operator panel fronts and NCUs", this interface can exist in
duplicate.
References: /FB/, B3 "Several Operator Panels and NCUs"
The interface is located in the operator panel front interface (DB19). The interface
requires a total of 8 bytes in DB19, 4 bytes for each MMC/HT6.
These PLC displays offer the same means of display and functions as for the
displays selected via the softkeys.
For more information about display selection from the PLC, see Chapter 5, "PLC
interface".

2 First Steps
2.4 Defining a screen form
A screen form is part of an operator interface consisting of a display line, form

elements and/or graphic, dialog line and 8 horizontal and 8 vertical softkeys.
Display line with headline and long text
Header
Form
element
8 vertical
softkeys
Graphic
Dialog line
8 horizontal softkeys
The definition of a screen form (form definition block) is basically structured as

follows:
Start identifier of form //M...
Variables DEF Var1=...

...
Softkeys HS1=...
...
Methods PRESS(HS1)
Actions LM...
End identifier of form //END
Within the screen form definition block, various variables that appear as form
elements in the screen form, as well as horizontal and vertical softkeys, are defined
first.
Different types of actions are then configured in methods.
The following rules must be observed when configuring screen forms:

• Texts/strings, path names and system or user variables must always be
enclosed in quotation marks (" ... ").

2 First Steps
• The Identifier parameter must be unique and always comprises a minimum of 2

and maximum of 32 characters. The first two characters must be two letters or
an underscore and a letter (a-z, A-Z, _).
• The system does not distinguish between upper and lower case type.
• Insertion of a space before or after the equals sign is optional.
• If a command is configured only with a file name, then the file search strategy is
as follows:
Table 2-2
Entry Search in ...
No file name, no path name COM file of current screen form

File name User cycles directory
Standard cycles directory
(including Flash File System on MMC 100.2)
File name and path name Specified path
File name and NC path name The system looks for the COM file on the
NC, copies it to the MMC and reads it there.
Example
A new screen form is called via start softkey "Example" from the Parameters
operating area.
//S(Start)
HS7=("Example", ac7, se1)
PRESS(HS7)
LM("Form1")
END_PRESS
//END
//M(Form1/"Cycles")
HS1=("")
HS2=("")
HS3=("")
HS4=("")
HS5=("")
HS6=("")
HS7=("")
HS8=("")
VS1=("")
VS2=("")
VS3=("")
VS4=("")
VS5=("")
VS6=("")
VS7=("")
VS8=("")
... ;Methods
//END

2 First Steps

2 First Steps
2.5 Screen form properties
Display line with headline
Header
Main body
of screen
form
Graphic
The properties of the screen form are defined in the start identifier line of the form
screen:
//M(Identifier/[Header]/[Graphic]/[Dimension]/[System or user variable]/[Graphic
position]/[Attributes])
where:
Identifier Name of the screen form
Header Screen form header as text or call for text
(e.g. $85011) from a language-specific text file
(see Section 7.1 General information about the
configuring environment).
Graphics Graphics file (with path) in double quotation marks.
See also Chapter 3 "Displays".
Dimension Position and sized of main body of screen form in
pixels (distance from left, distance from top, width,
height), measured from the top left corner of the
screen. The measurements are separated by commas.
System or System or user variable to which current cursor
user variable position is assigned. The cursor position can be sent to
the NC/PLC via the system or user variable.
The first variable has the index 1.
The sequence matches the configuring sequence
of the variables.
Graphic position Position of graphic (distance from left, distance from
top) in pixels, measured from the top left corner of the
main body of the screen form. The minimum clearance
from the top is 18 pixels.
The data is separated by commas.
Attributes Column alignment CMx (Column Mode)

CM0: The column distribution is carried out
separately for each row.

2 First Steps
CM1: The column distribution for the row with the

most columns is valid for all rows.
Default setting: CM0
//M(Form1/"CYCLE83"/"c83.bmp"/,,300,200/"$R[2]"/10,20/CM1)
The properties Header, Graphic and System or User Variable can be changed in
the methods when the application is running:
Hd = Header
Hlp = Graphic
Var = System or user variable
See above for explanation of parameters.
Hd = "CYCLE83 changed"
Hlp = "c83_b.bmp"
Var = $R[19]
The screen form property System can be read during the runtime:
Values: 0 HMI_Embedded is being used
1 HMI_Advanced is being used
Example
//S(Start)
HS7=("Example", se1, ac7)
PRESS(HS7)
LM("Form1")
END_PRESS
//END
//M(Screen form1/"Example 2 : Display graphics"/"MST.BMP")
HS1=("")
HS2=("")
HS3=("")
HS4=("")
HS5=("")
HS6=("")
HS7=("")
HS8=("")
VS1=("")
VS2=("")
VS3=("")
VS4=("")
VS5=("")
VS6=("")
VS7=("")
VS8=("")
...
//END

2 First Steps
Display for example 2: Display graphics
2.5.1 Screen form appearance/differences

If HMI Advanced is installed with ShopMill together on an operator panel front,
then both systems have a different font types. HMI Advanced has proportional
fonts, the JobShop products and HMI Embedded have a fixed font.
If the "Expanding the Operator Interface" system is used on HMI Embedded and
HMI Advanced, screen forms that are defined identically will appear differently by
default.

2 First Steps
Fig. 2-1 HMI Embedded screen form appearance

Below you can see how, despite being configured identically, the same screen
appears differently under HMI Advanced.
Fig. 2-2 HMI Advanced screen form appearance

2 First Steps
Setting for the same screen appearance

The common display mode possible for the systems referred to is fixed font. The
following setting can be applied in HMI Advanced to produce the same screen
form appearance:
A setting must be made in file wizard.ini to effect the switch to fixed font.
[FONT]
FixedFont=1
The text will be displayed in the current language in fixed font format.
This condition does not apply to the softkey labels.
Unlike the HMI Embedded input field, the HMI Advanced input field contains an
input mode pictogram.
This means that the HMI Advanced input is smaller than the HMI Embedded field.
As you can see above, the combination of short text, graphic text, input field and
unit text is approximately the same length and contains the same information in
both screens.
However, individual fields can be positioned differently in the two HMI versions
depending on the length of the text to be displayed and the text field within which it
will be contained.
In order for a common configuration file to be used for both versions, the SYSTEM
screen form property was created with HMI SW 6.1. See 2.5 "Screen form
properties".
The runtime environment can be scanned in the SYSTEM screen form property.
This enables one configuration to be used for both target systems.

2 First Steps
2.6 Softkeys and hotkeys
The names of the softkeys are predefined.

HSx x 1 -8, Horizontal softkeys 1 to 8
VSy y 1 -8, Vertical softkeys 1 to 8 (not for HT6)
Not all softkeys need to be assigned.
The names of hotkeys KH are predefined.
UKz z1-8 User keys 1 to 8 (only HT6)
SK1, SK2 Special keys 1 and 2 (only HT6)
TEACH TEACH key (only HT6)
2.6.1 Defining a softkey menu

The term softkey menu is used to refer to all the horizontal and vertical softkeys
displayed in a form.
In addition to the existing softkey menus, it is possible to define other menus, which
partially or completely overwrite the existing menus.
The definition of a softkey menu (softkey menu definition block) is basically
structured as follows:
Start identifier of softkey menu //S...
Define softkeys HSx=...
Methods PRESS(HSx)
Actions LM...
End identifier of softkey menu //END
//S (Identifier) ;Start identifier of the softkey bar

...
//END ;End identifier of the softkey menu
where:
Identifier Name of softkey menu
//S(Menu1) ;Start identifier of softkey menu

HS1=("OK",ac6,se1) ;Definition of 1st horizontal softkey,
;see Softkey properties
HS2=("Exit")
HS3=("\\bild1.bmp") ;Display (symbol) on softkey
VS2=("Sub-form")
VS3=($85011, ac7, se2)
PRESS(HS1) ;Start identifier of method
HS1.st="Calculate" ;Change softkey label
...
END_PRESS ;End identifier of method
PRESS(RECALL) ;Start identifier of method
LM("Form21") ;Load Form function
END_PRESS ;End identifier of method
//END ;End identifier of softkey

2 First Steps
2.6.2 Defining a softkey

Properties are assigned to softkeys when the softkeys are defined:
SK = (Text[, Access level][, Status]) or HK = ("", access level)
where:
SK softkey, e.g. HS1 to HS8,
VS1 to VS8 (not for HT6)
HK hotkey UK1 to UK8, SK1, SK2
and TEACH (HT6 only)
Text
Labeling of softkeys as described in
Section 1.4 "Syntax rules in this documentation"
Creation of text see also Section 7.1 "General information about the configuring
environment"
Display: See Subsection 3.1.4 "Displays".
Instead of a text a picture file name
is specified in the following form:
"\\my_pic.bmp" or using a separate text file
$85199 with the following text in the
(language-specific) text file: e.g.
85100 0 0 "\\c:\pic\my_pic.bmp". An image
to be displayed on a softkey may
be 80 * 34 pixels in size.
Note
A carriage return in the softkey designation is created with %n. A maximum of 2
lines of 10 characters are available in HMI Advanced and 2 lines of 9 characters
in HMI Embedded. Two lines of 6 characters each are available to the HT6.
Access level
ac0
...
ac7
Meaning, refer to Table 2-3.
Default setting: AC7
Status
se1 visible
se2 cannot be used (grayed-out)
se3 displayed (last softkey used)
Default setting: se1
VS7=("Abort", ac1, se3) ;Define softkey VS7 and assign

;the text "Abort", the access level 1
;and the status "displayed".
VS8=("OK", ac6, se2) ;Define softkey VS8 and assign

;the text "OK", the access level 6
;and the status "cannot be used".

2 First Steps
The properties Text, Access Level and Status can be changed in the methods
when the application is running:
SK.st = Text "Abort" ;Softkey e.g. the text "Abort"
SK.ac = Access level ;Softkey e.g. with access level 4
SK.se = Status ;Softkey e.g. with Status 2
where:
Access Level
0
...
7
Meaning, refer to Table 2-3.
Status
1 visible
2 cannot be used (grayed-out)
3 displayed (last softkey used)
Access level
The meanings of the different protection levels are as follows:
Table 2-3
Protection Locked by Range
level
ac0 Password Siemens

ac1 Password Machine manufacturer
ac2 Password Service
ac3 Password User
ac4 Keyswitch position 3 Programmer, machine setter
ac5 Keyswitch position 2 Qualified operator
ac6 Keyswitch position 1 Trained operator
ac7 Keyswitch position 0 Semi-skilled operator
ac0 is the highest protection level and ac7 the lowest. The operator can only
access information on the level for which he is authorized and all lower levels.
Example
//S(Start)
HS7=("Example", ac7, se1)
PRESS(HS7)
LM("Form3")
END_PRESS
//END

2 First Steps
//M(Screen form3/"Example 3 : Graphics and softkeys"/"MST.BMP")

HS1=("")
HS2=("")
HS3=("")
HS4=("")
HS5=("")
HS6=("")
HS7=("")
HS8=("")
VS1=("")
VS2=("")
VS3=("")
VS4=("")
VS5=("")
VS6=("")
VS7=("")
VS8=("OK", AC7, SE1)
PRESS(VS8)
EXIT
END_PRESS
//END
Display for example 3: Graphics and softkeys

2 First Steps
2.6.3 RECALL key
In addition to the horizontal and vertical softkeys, a RECALL key is also available.
In contrast to the softkeys, the RECALL key does not need to be defined. The
properties Status and Access Level can be assigned to it during operation (see
Subsection 2.6.2 "Define softkey").
PRESS(RECALL)
RECALL.ac = 1
LM("Form5")
END_PRESS
If you do not assign any action (function, calculation of variables, property

changes) to RECALL, you can use it to exit newly configured operator interfaces
and return to the standard application.
2.6.4 Screen-form-independent softkeys

Screen-form-independent softkeys are keys that are not called from a screen form,
i.e. they are start softkeys and softkey menus, which are configured before the first
new screen form.
Certain functions can be initiated via screen-form-independent softkeys. Screen-
form-independent softkeys can be defined using a number of methods. A
description of how to define screen-form-independent softkeys appears in
Section 3.1 "Methods".
Screen form elements and displays
Note
More information about defining variables for one or more screen form elements
and all relevant information about creating displays appears in Chapter 3 "Syntax
for screen form definition".

2 First Steps
Notes

3 Syntax for Screen Form Definition

3
3.1 Methods ................................................................................... BE1/3-36
3.1.1 Version management in conjunction with OUTPUT
blocks.................................................................................... BE1/3-39
3.1.2 Screen form elements .......................................................... BE1/3-41
3.1.3 Changing the type of a variable............................................ BE1/3-50
3.1.4 Displays ................................................................................ BE1/3-59
3.1.5 Display in display.................................................................. BE1/3-63
3.1.6 Arrays ................................................................................... BE1/3-64
3.1.7 Table element (grid) ............................................................. BE1/3-70
3.2 Functions ................................................................................. BE1/3-76

3.2.1 Displaying another screen form or softkey ........................... BE1/3-76
3.2.2 Read/write PLC/NC variable, MD ......................................... BE1/3-80
3.2.3 General functions ................................................................. BE1/3-82
3.2.4 Subroutines........................................................................... BE1/3-85
3.2.5 REFRESH function............................................................... BE1/3-87
3.2.6 File functions......................................................................... BE1/3-88
3.2.7 NC functions (PI services) .................................................... BE1/3-92
3.2.8 External functions (only MMC103) ....................................... BE1/3-93
3.3 Language resources for syntax of methods ............................ BE1/3-95

3.3.1 Binary, hexadecimal and exponential notation of
numbers................................................................................ BE1/3-95
3.3.2 Operators and functions ....................................................... BE1/3-95
3.3.3 Conditions............................................................................. BE1/3-98
3.3.4 Handling strings.................................................................... BE1/3-98
3.4 General screen form variables............................................... BE1/3-103
3.5 Error handling, log book......................................................... BE1/3-107

3.1 Methods
Various types of event (exit input field, actuate softkey) can initiate particular
actions in screen forms and screen-form-dependent softkey menus (softkey
menus, which are called from a newly configured screen form). These actions are
configured in methods.
The following table shows the basic principle used to configure a method:
Method PRESS(HS1)
Actions:
- Functions, LM...
see Section 3.2 "Functions" LS...
- Change properties Var1.st = ...

see Subsection 2.6.2, "Defining a
softkey" and Subsection 3.1.2,
"Screen form elements"
- Calculate with variables Var2 = Var3+

see Subs. 3.1.2, "Screen form elements" Var4...
EXIT
The following methods can be configured in a screen form:
PRESS method
The PRESS method is executed when the corresponding softkey is pressed. See
PRESS methods, softkey bars.
PRESS(SK)
...
END_PRESS
where:
SK Name of softkey: HS1-HS8, VS1-VS8,
or RECALL plus the following keys:
Keys
PU PageUP Screen up
PD PageDown Screen down
SL ScrollLeft Cursor key Left
SR ScrollRight " Right
SU ScrollUp " Up
SD ScrollDown " Down
The HT6 has the following additional keys:

UK1 - UK8 User keys 1-8
SK1 - SK2 Special keys S1 and S2
TEACH TEACH key
HS1 = ("other softkey menu")

HS2 = ("no function")
PRESS (HS1)
LS("Menu1") ;Load new softkey menu

Var2 = Var3 + Var1
END_PRESS
PRESS (HS2)
END_PRESS
PRESS(PU)
INDEX = INDEX -7
CALL("UP1")
END_PRESS
LOAD method
The LOAD method is executed after the variable and softkey definitions (DEF
Var1= ..., HS1= ...) have been interpreted. At this time, the screen form is not yet
displayed.
LOAD
...
END_LOAD
LOAD ;Start identifier of Load method
Form1.Hd = $85111 ;Assign text from language
;file as screen form header
VAR1.Min = 0 ;Assign Limit Value variable MIN
VAR1.Max = 1000 ;Assign Limit Value variable MAX
END_LOAD ;End identifier
UNLOAD method
The UNLOAD method is executed before a screen form is unloaded.
UNLOAD
...
END_UNLOAD
UNLOAD
REG[1] = VAR1 ;Place variable in register
END_UNLOAD
CHANGE method
CHANGE methods are executed if a variable value changes, i.e. variable
calculations that are performed as soon as a variable value changes are
configured within a CHANGE method.
There are two types of CHANGE method, i.e. element-specific and global.
The element-specific CHANGE method is executed if the value of a specified
variable changes.
CHANGE(identifier)
...
END_CHANGE
where:
Identifier Name of variable
If a system or user variable is assigned to a variable, cyclic updating of the variable
value can be configured in a CHANGE method.

DEF VAR1=(S//////"DB20.DBB1") ;A system variable is assigned

;to Var1
CHANGE(VAR1)
IF VAR1.Val <> 1
VAR1.st=”Tool OK!” ;If the system variable value ≠ 1,
;then the short text of the variable:
;Tool OK!
otto=1
ELSE
VAR1.st="Caution Error!" ;If the system variable value = 1,
;then the short text of the variable:
;Caution Error!
otto=2
ENDIF
VAR2.Var=2
END_CHANGE
The global CHANGE method is executed if the value of any variable changes and
no element-specific CHANGE method has been configured.
CHANGE()
...
END_CHANGE
CHANGE()
EXIT ;If any variable value changes,
;the screen form is closed
END_CHANGE
FOCUS method
The FOCUS method is executed if the focus (cursor) is positioned on another field
in the screen form.
FOCUS
...
END_FOCUS
FOCUS
DLGL("The focus has been placed on variable"<< FOC <<)
END_FOCUS
The FOC function may not be initiated as a result of navigation event. The cursor
may only be moved in softkey press blocks, change blocks, …
The response to cursor left, right, up, down as well as PGUP, PGDN are
permanently pre-defined.
Note
Within the focus block, it is not possible to select a different variable, nor can a
new screen form be loaded.

OUTPUT method
The OUTPUT method is executed if the GC function is called.
OUTPUT(Identifier)
...
END_OUTPUT
where:
Identifier Name of OUTPUT method
Variables and Help variables are configured as an NC code in an OUTPUT

method. The individual elements in a code line are linked by means of blanks.
OUTPUT(CODE1)
"CYCLE82(" Var1.val "," Var2.val "," Var3.val ","
Var4.val "," Var5.val "," Var6.val ")"
END_OUTPUT
Block numbers and skip identifiers

The OUTPUT block may not contain line numbers and hide markings if you wish to
keep the file numbers and hide markings directly set with active program support in
the parts program in the case of recompilations.
Editor changes in the parts program produce the following response:
Condition Procedure
Number of blocks remains unchanged Block numbers are retained
Number of blocks is reduced The highest block numbers are
canceled
Number of blocks is increased New blocks are not numbered
Note
The NC code can be generated in an extra file by means of file functions and
transferred to the NC. For more information about NC code generation, see
Subsection 3.2.6 "File functions".
3.1.1 Version management in conjunction with OUTPUT blocks

Additional variables can be added to existing screen forms when
expanding/refining the operator interface. A version identifier in parentheses is
appended to the additional variables in the definition following the variable name:
(0 = Original, is not written), 1 = Version 1, 2 = Version 2, ...
Example:
DEF var100=(R//1) ;Original, corresponds to Version 0
DEF var101(1)=(S//"Hello") ;Extension with effect from Version 1

When writing the OUTPUT block, you can specify which variables are written, with
reference to a particular version identifier.
Example:
OUTPUT(NC1) ;Only the variables of the original are available
;in the OUTPUT block
OUTPUT(NC1,1) ;The variables of the original and the

;extensions with version identifier 1
;are available in the OUTPUT block
The OUTPUT block for the original version does not need a version identifier,
however you can specify it with 0. OUTPUT(NC1) is equivalent to
OUTPUT(NC1,0). Version identifier n in the OUTPUT block includes all variables of
the originals 0, 1, 2, ... up to and including n.
The read-only window property VERSION allows the configuration to be adapted in

order to handle different versions.
(IF VERSION==1 ...)
When the code is recompiled, VERSION is automatically assigned the version of

the recompiled code.
The code is automatically generated with the newest version, even if the code was
previously recompiled with an older version.
The GC command always generates the newest version. An additional identifier

indicating the generated version is inserted in the user comment of the generated
code in versions > 0.
• Variables used previously may not be changed.

• New variables are inserted in the existing (cycle) configuration in arbitrary
order.
• It is not permissible to delete variables from a screen form from one version to
the next.
• The screen form must contain all variables of all versions.
The newest screen form with all its variables is always displayed.
Example configuration with version identifiers:
; Version 0 (default)
//M(XXX)
DEF var100=(R//1)
DEF var101=(S//"Hello")
DEF TMP
VS8=("GC")
PRESS(VS8)
GC("NC1")
END_PRESS
OUTPUT(NC1)
var100",,"var101

END_OUTPUT
; ************ Version 1, extended definition ***************
//M(XXX)
DEF var100=(R//1)
DEF var101=(S//"Hello")
DEF var102(1)=(V//"HUGO")
DEF TMP
VS8=("GC")
PRESS(VS8)
GC("NC1")
END_PRESS
...
;Original
OUTPUT(NC1)
var100","var101
END_OUTPUT
...
; and the new version in addition
;Version 1
OUTPUT(NC1,1)
var100","var101"," var102
END_OUTPUT
3.1.2 Screen form elements
Short text Graphics text Input/output Unit

fields text
Display line
with
long text
Form
Main body element
of the form
Screen form elements fill lines in the main body of the form. One or several screen
form elements can be defined in each line (see also "Multi-column screen forms").

The term "screen form element" refers to the visible part of a variable, i.e. short
text, graphics text, input/output field (I/O field) and unit text.
All variables are valid only in the active screen form.

Properties are assigned to a variable when it is defined:
Defining variables
DEF Identifier = 1
(Variable type
2
/[limit values or toggle field or table identifier]
3
/[Default]
4
/[Texts (Long text, Short text|Display, Graphics text, Units text)]
5
/[Attributes]
6
/[Help display]
7
/[System or user variable]
8
/[Position of short text]
9
/[Position I/O field(Left, Top, Width, Height)]
10
/[Colors]
11
/[Help]*)
* MMC103 only
Note
The small figures above "(" and "/" are only an aid to assigning the parameter
groups. They are not part of the syntax. The single parameters to be separated
by commas are enclosed in round parentheses.
where:
Variable type Variable type:
R[x] Real (+ digit for the decimal place)
I Integer
Also refer below
"Integer extensions".
S[x] String (+ digit for string length)
C Single character
B Bool
V Version (See also "Variable type, variant")
The variable type must be specified.

Limit values Limit values for variables:

Limit value MIN, limit value MAX
The limit values are separated by a comma.
Limit values can be entered for types I, C and R in
decimal format or as characters in the format "A", "F".
The Limit Values parameter works in conjunction with the

Limit attribute (see Attributes, Limit).
Default setting: Empty
or
Toggle field Toggle field: List with predefined entries in the I/O field.
The list is initiated by a * ; the entries are separated
by commas.
The entries can be assigned a value
(see "Examples").
The entry for the limit value is interpreted as a list
for the toggle field.
Entering only a * generates a variable
toggle field (see "Variable toggle fields").
Default setting: No default
or
Table identifiers Identifiers of a table containing NCK/PLC values of the same

type, which can be addressed via a channel block. The table
identifier is differentiated from limit values or toggle fields by the
addition of a % sign in front of it. Other table element (grid)
features are described in 3.1.7. The file containing the table
description can be specified by adding a comma after the
identifier and then inserting the name of the file.
Default Default setting of the variables

If no default has been configured, and if the variable has not
been assigned any system or user variables (see system or
user variable property), the first element in the toggle field
is assigned. If a toggle field has not been defined, then there is
no default, i.e. the variable is allocated the "not calculated"
state.
Default setting: No default
See also the "Default" table.
Texts Texts: Long text, short text, graphics text, unit text
where:
Long text: Text in the display line
Short text: Name of the screen form element
Graphics text: Text refers to the terms in the graphics.
Unit text: Unit of screen form element
(see graphic above). See also Sections 1.4 and 5.1.
The sequence is specified.
In SW 6 and higher, instead of the short text, a diagram can also be displayed.

Attributes The attributes influence the following properties:

- Input mode
- Access level
- Alignment of short text
- Font size
- Handling the limit values
- Variant variable type
A definition can be made for each component.
Input mode (the representation refers to the complete line):

wr0 I/O field invisible, short text visible
wr1 Read (the line appears grayed-out)
wr2 Read and write (the line appears grayed-out)
wr3 wr1 with focus
wr4 All elements of the variables are invisible,
no focus possible
wr5 The value entered is saved immediately whenever
the key is pressed (unlike wr2 – here a save is only
performed on exiting the field, or when RETURN is
pressed).
Default setting: wr2
Input mode on the PCU 20:

Only relevant for the I/O field
wr4 Only all elements of the variable are affected.
Access level
Empty Can always be written
ac0...ac7 Protection levels (see Subsection 2.6.2
Defining a softkey)
If the access level is not adequate, then the first line is
displayed grayed-out.
Default setting: ac7
Text alignment, short text

al0 left-justified
al1 right-justified
al2 centered
Default setting: al0
Font size
fs1 Default font size (8 pt.)
fs2 Double font size
Default setting: fs1
The clearances between the lines is defined.
For the default font size, 16 lines can fit into the screen form.
Graphics and unit text can only be configured in the default
font size.

Handling the limit values

Limit can be used to check whether the value of the variables
is within the specified min. and max. limit values.
li0 No check
li1 Check with respect to min.
li2 Check with respect to max.
li3 Check with respect to min. and max.
Default setting: Determined by specified limit values
The limit values are separated by a commas, the any

sequence is possible.
The attributes do not apply to the toggle fields.
Help display Help display file: File name

The name of the Help display file is in double quotation
marks.
The display appears automatically (replacing the previous
graphic) if the cursor is positioned on this variable.
See also Subsection 3.1.4 "Displays".
System or user A system or user data on the NC/PLC variable can be

assigned to the variable.
The system or user variable appears in double quotation
marks.
See Section 8.3 "List of accessible system variables"
and also References /PGA 1/ "Lists of System Variables".
Position of Position of short text (distance from left, distance from

short text top, width)
The positions are specified in pixels and are measured from
the top left corner of the main body of the screen form.
Data is separated by a comma.
See also "Positions".
Position of I/O Position of I/O field (distance from left, distance top, width,
field height).
The positions are specified in pixels and are measured from
the top left corner of the main body of the screen form.
Data is separated by a comma.
See also "Positions".
If this position changes, the positions of the short text,
the graphics text and the unit text also change.
Colors Colors:
Foreground color, background color
Value range: 1...10
For colors, see Section 8.2 "Color table".
The colors are separated by a comma.
Default setting: Foreground color: Black
Background color: White

The color settings only apply to the I/O field

(colors cannot be specified for other texts).
The default colors of the I/O field are determined by the
Write mode:
Wr0 Foreground and background color: Window
background color,
Wr1 Text color: Black, background color for window
Wr2 Text color: Black, background color: White
Wr3 As wr1
Wr4 As wr0
Wr5 As wr2
Help Only MMC103:

Help: Help file, Index, Help text
where:
Help file: Path specification of the file (PDF format)
Index: Index in the Help text file to the Help text
Help text: Help text for display in the Help text file
Data is separated by a comma, the sequence is fixed.

The Help file and Help text appear in double quotation marks.
Several Help references can be configured in a loop (Help
loop) for each screen form element, i.e. the references
are called up in succession and when the last reference
closes, the first is displayed again.
If reference is made to the same file/index/Help text in a
second or subsequent Help call, the entries do not have
to be made (see "Examples").
The Help appears when the cursor is positioned on this
field and the Help key is pressed.
The PDF files must be located in the

CUS.DIR\hlp.dir or CST.DIR\hlp.dir directory.
Identical PDF and text files must have the same name.
The name of the PDF file must be written in uppercase letters
in the txt file.
See also "Help"
Variant variable type

The Variant variable type is determined by the data type
of the last value assignment. Its current status can be
queried using the ISNUM or ISSTR function.
In SW 6 and higher, the display mode can be changed
for the type property of a variable (see Subsection 3.1.3).
ISNUM (VAR)
where:
VAR Name of the variable whose data type must be checked
The result of the scan can be:
FALSE = not a numerical variable (data type = String)
TRUE = numerical variable (data type = Real)
or

ISSTR (VAR)
where:
VAR Name of the variable whose data type must be checked
FALSE = numerical variable (data type = Real)
TRUE = not a numerical variable (data type = String)
The field type "Variant" is mainly suited to write either variable names or numerical
values into the NC code.
IF ISNUM(VAR1) == TRUE
IF ISSTR(REG[4]+2) == TRUE
Integer extensions
The following extensions for determining the display in the I/O field and the
memory utilization are possible for Integer types:
Table 3-1 2nd character in the extension data type

Display format
B Binary
D Decimal with sign
H Hexadecimal
No specified validity Decimal with sign
Examples
Example 1:
Assign properties Variable Type, Texts, Help, Colors:
DEF Var1 = (R///,"Actual value",,"mm"//"Var1.bmp"////8,2)
Variable type: Real
Limit values or toggle field entries: None
Default: None
Texts:
Long text: None
Short text: Actual value
Graphics text: None
Unit text: mm
Attributes: None
Help display: Var1.bmp
System or user variable: None
Position of short text: No data, i.e. a default position
Position I/O field: No data, i.e. default position
Colors:
Foreground color: 8
Background color: 2
Help: None

Example 2:
Assign properties Variable Type, Limit Values, Attributes, Short Text Position:
DEF Var2 = (I/0,10///wr1,al1///,,300)
Variable type: Integer
Limit values: MIN: 0; MAX: 10
Default: None
Texts: None
Attributes:
Input mode: Is read only
Alignment of short text: Right-justified
Help display: None
System or user variable: None
Position of short text:
Distance from left: None
Distance from the top: None, i.e. default distance
from the top left
Width: 300
Position I/O field: No data, i.e. default position
Colors: No data, i.e. a default setting
Help: None
Example 3:
Assign properties Variable Type, Default, System or User Variable, I/O Field
Position:
DEF Var3 =(R//10////"$R[1]"//300,10,200//
"Help.pdf",1,"Help1")
Variable type: String
Limit values or toggle field entries: None
Default: 10
Texts: None
Attributes: None
Help display: None
System or user variable: $R[1] (R-Parameter 1)
Position, short text: Default position relative to the
I/O field
Position of the I/O field:
Distance from left: 300
Distance from the top: 10
Width: 200
Colors: No data, i.e. a default setting
Help: In the Help.pdf file, the Help with the Help text
"Help1" is called on the page with index 1
when the Help key is pressed.
Example 4:
Various entries in toggle field:
DEF Var1 = (I/* 0,1,2,3)
DEF Var2 = (S/* "In", "Out")
DEF Var3 = (B/* 1="In", 0="Out")
;1 and 0 are values, "In" and "Out"
;are displayed
DEF Var4 = (R/* ARR1) ;ARR1 is the name of an array

Example 5:
Several Help calls per form element (MMC 103 only):
DEF Var1 = (R//////////"Help1.pdf",1,"Help1",
,2,"Help2","Help3.pdf",3,)
;1. Entry in the Help loop
Help file: HELP1.PDF
Index: 1
Help text: Help1
2. Entry in the Help loop
Index: 2
Help text: Help2
3. Entry in the Help loop
Index: 3
Help text: Help2
Example 6: Displaying an image instead of a short text

DEF VAR1(V///,"\\bild1.bmp" ////160,40,50,50)
The size and position of the image is defined under Position I/O field (left, top,
width, height).

3.1.3 Changing the type of a variable
In SW 6 and higher, the display mode can be changed for the type property of a
variable.
For integer variables this is display type:
B = binary
D = decimal with sign
H = hexadecimal
without sign
+ U for unsigned
For Real, only the number of places after the decimal point can be changed.
Changing the basic type is illegal and generates an error message in the file
error.com.
Table 3-2 3rd and/or 4th character in extension data type

Variable format for default limit
values and calculations
B Byte
W Word
D Double Word
BU Byte without sign
WU Word without sign
DU Double Word without sign
Examples of valid Integer type definitions:

IB Integer variable 32 bits in binary representation
IBD Integer variable 32 bits in binary representation
IBW Integer variable 16 bits in binary representation
IBB Integer variable 8 bits in binary representation
I Integer variable 32 bits in decimal representation with sign
IDD Integer variable 32 bits in decimal representation with sign
IDW Integer variable 16 bits in decimal representation with sign
IDB Integer variable 8 bits in decimal representation with sign
IDDU Integer variable 32 bits in decimal representation without sign
IDWU Integer variable 16 bits in decimal representation without sign
IDBU Integer variable 8 bits in decimal representation without sign
IH Integer variable 32 bits in hexadecimal representation
IHDU Integer variable 32 bits in hexadecimal representation
IHWU Integer variable 16 bits in hexadecimal representation
IHBU Integer variable 8 bits in hexadecimal representation
Parameterization example:
Var1.typ = "IBW"
Var2.typ = "R3"

Default
A variable can assume various states depending on whether a default value, or a
system or user variable, or both, is assigned to the variable field (I/O field or toggle
field).
Table 3-3
If... Then...
Field Default System or Reaction of field type
type user variable
I/O field Yes Yes Write default value to system or user

variable
No Yes Use system or user variable as
default value
Error Yes Not calculated, system or user
variable is not written into/used.
Yes No Default
No No Not calculated
Error No Not calculated
Yes Error Not calculated
No Error Not calculated
Error Error Not calculated
Toggle Yes Yes Write default value to system or user
variable
No Yes Use system or user variable as
default value
Error Yes Not calculated, system or user
variable is not written into/used.
Yes No Default
No No Default = first element of toggle field
Error No Not calculated
Yes Error Not calculated
No Error Not calculated
Error Error Not calculated
Not calculated: Toggling is not possible until a valid value is assigned to the
variable

Positions
The short text and graphics text and the I/O field and unit text are each treated like
a unit, i.e. position settings for short text apply to the graphic text and settings for
the I/O field and to the unit text.
The configured position entry overwrites the default value, i.e. only one value can
be changed.
If no position data is configured for following screen form elements, then the
position settings for the preceding screen form element are applied.
If no positions have been specified for any element, then default positions are
applied. The column width for the short text and I/O field is calculated as standard
for each row from the number of columns and maximum row width, i.e.
column width = maximum row width/number of columns.
The width of the graphics and unit text is predefined and optimized to suit the
requirements of programming support. If graphics or unit text has been configured,
the width of the short text or I/O field is reduced accordingly.
The order of short text and I/O field can be reversed by position settings.
Help
The Help loop for a screen form element can be extended or deleted during
runtime. These functions are available only with MMC 103.
Extending the Help loop:
ADDHTX (Identifier, Help file, Index, Help text)
where:
Identifier Name of the variable whose Help loop will be extended
Help file Path specification of the file (PDF format)
Index Index in the Help file to the Help text
Help text Help text for display in the Help text file
The Help loop can be extended as required by calling the function repeatedly.
ADDHTX(VAR1, ”C:\OEM\HLP\MYHLP.PDF”, 15, ”Machine data”)
Deleting the existing Help loop:

CLRHTX (Identifier)
where:
Identifier Name of the variable whose Help loop is to be deleted
CLRHTX(VAR1)
Toggle field extension

The toggle field extension function can be used to display texts (entries in toggle
field) as a function of NC/PLC variables. A variable which is programmed with a
toggle field extension can only be read.

DEF Identifier =
(Variable type
/+ $Text number |
* value= "\\display"[,value="\\bild2.bmp"][, ...]
/[Default]
/[Texts(Long text, Short text, Graphics text, Units text)]
/[Attributes]
/[Help display]
/[Position of short text]
/[Position I/O field(Left, Top, Width, Height)]
/[Colors]
/[Help])
where:
Variable type Type of variables specified in the system or user
variable
Text number Number (basis) of the language-specific texts valid as the
basis number
System or System or user variable (offset)
user variable used to form the final text number (basis + offset)
For explanation of other parameters, see "Defining variables".
DEF VAR1=(IB/+ $85000/15////"DB90.DBB5")
When the screen form is opened, the contents of text number $85015 are
displayed in the I/O field. Default value 15 is entered in system variable
DB90.DBB5. If the value saved in system variable DB90.DBB5 changes, then the
displayed text number $(85000 + <DB90.DBB5>) is recalculated in response to
every change.
Variable toggle fields

It is possible to assign a screen form element a variable toggle field. This means
that when the toggle key is pressed, the variable is assigned a value configured in
one CHANGE method.
A single asterisk symbol * is entered for the Limit Values or Toggle Field property
to identify a variable toggle field when a variable is defined.
DEF VAR1=(S/*)
Displays dependent on toggle field

The toggle field is overlaid with changing graphic. If the flag byte has the value 1,
screen 1 is displayed, for value 2, screen 2. The position and size of the screen is
given under Position I/O field (left, top, width, height).
DEF VAR1=(IDB/*1="\\bild1.bmp",
2="\\bild2.bmp"//,"$85000"/wr1//"MB[0]"//160,40,50,50)

Multi-column screen forms

Several variables can be displayed in the master screen form section.
In this instance, the variables are all defined within one definition line in the
configuration file.
DEF VAR11 = (S///"Var11"), VAR12 = (I///"Var12")
To make individual variables in the configuration file more legible, the definition
lines can be wrapped after every variable definition and following comma.
The key word "DEF" always indicates the beginning of a new line.
DEF Tnr1=(I//1/"","T ",""/wr1///,,10/20,,50),

TOP1=(I///,"Type="/WR2//"$TC_DP1[1,1]"/80,,30/120,,50),
TOP2=(R3///,"L1="/WR2//"$TC_DP3[1,1]"/170,,30/210,,70),
TOP3=(R3///,"L2="/WR2//"$TC_DP4[1,1]"/280,,30/320,,70),
TOP4=(R3///,"L3="/WR2//"$TC_DP5[1,1]"/390,,30/420,,70)
DEF Tnr2=(I//2/"","T ",""/wr1///,,10/20,,50),
TOP21=(I///,"Type="/WR2//"$TC_DP1[2,1]"/80,,30/120,,50),
TOP22=(R3///,"L1="/WR2//"$TC_DP3[2,1]"/170,,30/210,,70),
TOP23=(R3///,"L2="/WR2//"$TC_DP4[2,1]"/280,,30/320,,70),
TOP24=(R3///,"L3="/WR2//"$TC_DP5[2,1]"/390,,30/420,,70)
...
Screen form
When designing multi-column forms, consideration should be given to the

capability of the hardware used. e.g.:
HT6 max. 4 columns, max. 60 DEF instructions
PCU 20 max. 10 columns, max. 60 DEF instructions

Variable value
The default property of a variable is its value. When a variable is defined, a value is
allocated to it in the form of a default setting, a system or user variable or
programmed in the methods, as described below.
Identifier.val = Variable value
or
Identifier = Variable value
where:
Variable value Value of variable
VAR3 = VAR4 + SIN(VAR5)

VAR3.VAL = VAR4 + SIN(VAR5)
Variable status
The "Variable status" property can be scanned during runtime to find out whether a
variable has a valid value. This property can be read and written with the FALSE =
0 setting.
Identifier.vld
where:
FALSE = invalid value
TRUE = valid value
IF VAR1.VLD == FALSE
VAR1 = 84
ENDIF
Changing the variable

properties
The properties Limit Values, Help Display, System or User Variable, Texts,
Attributes, Colors, Help, Variant Variable Type, Variable Value and Variable Status
can be changed in the methods during runtime.
Identifier.min = Limit values MIN

Identifier.max = Limit values MAX
Identifier.lt = Long text
Identifier.st = Short text
Identifier.gt = Graphics text
Identifier.ut = Unit text
Identifier.wr = Input mode
Identifier.ac = Access level
Identifier.al = Alignment of form text
Identifier.fs = Font size
Identifier.li = Limit
Identifier.hlp = Help display

Identifier.var = System or user variable

Identifier.fc = Foreground color
Identifier.bc = Background color
Identifier.htx = Help file, Index, Help text
Identifier.val = Variable value
Identifier.vld = Variable status
where:
Input mode: wr 0 Invisible, exception: Short text
1 Read (the line appears grayed-out)
2 Read and write (the line appears grayed-out)
3 wr1 with focus
4 All elements of the variables are invisible,
no focus possible
5 The value entered is saved immediately
whenever the key is pressed
(unlike wr2 - here, a save is only performed
on exiting the field, or when RETURN
is pressed).
The text/value entered is saved immediately.
Variable remains in the edit mode.
Input mode on the PCU 20: Only relevant for the I/O field
wr 4 Only all elements of the variable are affected.
Access level: ac Empty Can always be written

0...7 Protection levels see Subsection 2.6.2
"Defining a softkey"
Alignment of short text:

al 0 Left-justified
1 Right-justified
2 Centered
Font size: fs 1 Default font size 8 pt.,
MMC103 8x12 pixels MMC100.2/HT6
The clearances between the rows is
fixed. With default font sizes,
16 rows fit into the screen form.
2 Double font size
Limit: li 0 None
1 Min
2 Max
3 Min and Max
For explanation of other parameters, see "Defining variables".
HS3.st = "New Text" ;Change softkey label

Var1.wr = 2 ;Change input mode
Var4.li = 2 ;Check whether variable value is
;exceeding maximum limit
The expression on the right of the equals sign is evaluated and assigned to the
variable or variable property.

Addressing system variables indirectly

A system variable can also be addressed indirectly, i.e. as a function of another
variable.
PRESS(HS1)
AXIS=AXIS+1
WEG.VAR="$AA_DTBW["<<AXIS<<"]"
;Address axis address via
variable
END_PRESS
Help variables
Help variables are internal arithmetic variables.
Arithmetic variables are defined like other variables, but have no other properties
apart from variable value and status, i.e. Help variables are not visible in the screen
form. Help variables are of the Variant type.
DEF Identifier
where:
Identifier Name of Help variables
DEF OTTO ;Definition of a Help variable
A value is assigned to a Help variable in a method.
Identifier.val = Help variable value

or
Identifier = Help variable value
where:
Identifier Name of the Help variables
Help variable value Contents of the Help variables
LOAD
OTTO = "Test" ;Assign Help variable Otto the value "Test"
END_LOAD
LOAD
OTTO = REG[9].VAL ;Assign value of register to
;Help variable
END_LOAD
The Status property can be used to scan the Help variable to find out whether its
value is valid. Status is a read only property.
Identifier.vld
where:
Identifier Name of Help variables
TRUE = valid value
IF OTTO.VLD == FALSE
OTTO = 84
ENDIF

Calculation with variables

Variables are calculated every time you exit an I/O field (using ENTER or TOGGLE
key). The calculation is configured in a CHANGE method that is processed every
time the value changes.
The variable status (see Variable status) can be used to scan a variable to find out
whether its value is valid or not.
Var1 = Var5 + SIN(Var2)

Otto = PI * Var4

3.1.4 Displays
There are two display categories:
• Displays/graphics in the graphic area in accordance with the display in

Section 2.4 "Defining a screen"
• Help displays illustrating, for example, individual variables which are
superimposed in the graphic area.
• More Help displays can be configured instead of blocks of text or input/output
fields, which you position where you like.
Displays
Maximum size: 560 * 326 pixels (MMC 100.2 and MMC 103)
312 * 139 pixels (HT6)
688 * 376 pixels (PCU20 and PCU50 with OP012)
Creating displays on
MMC100.2/HT6
To configure displays, please proceed as follows:
• Create the displays using, for example, the Windows 95 Paint application.
• Convert the displays into PCX format with 16 colors (e.g. with PaintShopPro).
• Convert the PCX file where the supplied program pcxconv.exe is executed.
The program has the following parameters:
PCXCONV Xpos Ypos Width Height PCXfile attrib colTab
Explanation of parameters:
The parameters Xpos, Ypos, Width, Height define the display section to be
converted from the generated display.
I.a. Start with 0 0, that is, in the upper left corner.
Xpos X-position in pixels (must be an integer multiple of 8)

Ypos Y-position in pixels
Width Width in pixels (max. 640) (must be an integer multiple of 8)
Height Height in pixels (max. 480)
PCXfile Name of the PCX files (wildcards can be used)
attrib 0 --> 10k-binary files,
1 --> 26k-binary files,
2 --> original size
(here, always enter 2; the other options are reserved for
internal Siemens purposes)
colTab Color-Table:
standard --> use the color table from the MMC100 standard
system
cmm --> use the color table for ShopMill

Example: PCXCONV 0 0 80 36 help 2 standard
We recommend generating a batch file that calls PCXCONV in order to

convert all of the PCX files into the requested size.
The conversion program BMP2BIN (on the application floppy disk) should be used
with software version 6.2 and higher. It supports 256 colors and faster display
building.
This application converts BMP bitmaps to an optimized format of the HMI

Embedded.
The program has the following parameters:
BMP2BIN BMPfile colTab
Explanation of parameters:
BMPfile Name of the BMP file (wildcards can be used)

colTab Name of the color file with color conversion table.
This file can be used to assign a color of a BMP pixel
to a color in HMI Embedded. However, this is
only possible for 16-color bitmaps.
For 256 color bitmaps, a color file cannot be transferred.
Structure of the color file (example):
[BMP]
;BMP color HMI color
1 3
2 2
...
The separator is at least one blank
Please proceed according to the instructions in Subsection 7.2.3 "Procedure with

MMC 100.2, HT6".
The described procedure for conversion and archiving is applicable for all
displays in the MMC 100.2/HT6.
With MMC 100/WIN32, partial binary or BMP files (packed or compressed) can be
processed. MMC 100.2 can process packed or unpacked BMP files. The colors are
converted online. For this the files containing the color table (syscol.col,
sysbw.col,...) have been extended to include Section [BMP]. This section allocates
a color of a BMP pixel to a color of an MMC.

Screens without conversion

With SW 5.3 and higher you can link bit maps into the screens configured with
"Expanding the Operator Interface" without first converting them.
It is in fact possible to introduce unconverted images, but we urgently recommend

you to convert the BMP images offline using the BMP2BIN application (see further
above, application floppy disk), since output is speeded up considerably by doing
so.
Preconditions
The screens must have previously been stored in 16-color mode.
Bitmaps with 256 colors are supported in software version 6.2. and higher. You will
find the corresponding color table in Section 8.2. "Color table"
Storage locations
The following storage locations are possible (SW 5.3):
- Bitmap unpacked on Flash (WIN32 (MMC103, HMI) unpacked on
hard disk)
- In each case one bitmap packed in xxx.bm_, where xxx.bm_ contains file
xxx.bmp
As of SW 6:
- Bitmap packed in CST.ARJ (for standard cycle images)
- Bitmap packed in CUS.ARJ (for customer cycle images)
- Bitmap packed in CMA.ARJ (for manufacturer cycle images)
Procedure
Procedure when integrating the bitmaps (customer displays):
Integration on an MMC100.2 / System WIN32:

- Generate the BMP file using Microsoft Paint, Version 4.0 or higher
- Archive the BMP file using the arj.exe supplied (Version 2.41) into the archive
CUS.ARJ or alternatively each BMP file in a separate archive with the file name
of the BMP file and extension .BM_
Examples:
Alternative 1: Several files per archive:
arj a cus.arj my_file1.bmp my_file2.bmp my_file3.bmp my_file4.bmp
Alternative 2: One file per archive:
arj a my_file1.bm_ my_file1.bmp

Limit
Archiving is optional. However you must ensure that the sum of customer screens
does not exceed 128KB for the MMC 100.2 hardware.
Archiving individual files (.bm_) has runtime advantages over archiving in a large
archive (cus.arj) if you have a large number of customer screens.
If you are working in a WIN32 environment we recommend that you DO NOT
archive the BMP files but store them directly in the BIN directory. This therefore
eliminates the runtime when extracting.
Add the archive cus.arj, or the individual archive .bm_ using the MMC100.2
application environment (menu item ADD FILES)
This point no longer applies in the WIN32 environment.
Further, from SW 5.3, it is possible to assign any softkey a bitmap by starting the
softkey text with 2 backslashes. The text behind the backslashes is then
interpreted as the name of the file that contains the bitmap.
e.g. in ALUC.TXT 85000 0 0 "\\mybitmap.bmp"
Notice !
From SW 6.2 onwards, the widths of the bitmaps (No. of pixels) can be specified
with any number. There is no longer any requirement for it to be possible to divide
them by 8.
Note
The display colors might be shown differently on the MMC 100.2/HT6 than in
PaintShopPro. For more information about handling (e.g. search strategies in
general and search sequence for displays), see Chapter 7, Chapter 8 "Color
table".
Creating displays on
the MMC 103
Graphics/displays and Help images can have the following format:
• Bitmap (BMP),
• Metafile (WMF) or
• Icon (ICO).
Graphic programs can be freely selected provided that they are capable of creating
the prescribed formats.
Displays must be saved in one of the following directories:

\DH\CUS.DIR\HLP.DIR (User cycles directory)
\DH\COM.DIR\HLP.DIR (Comments directory)
\DH\CST.DIR\HLP.DIR (Standard cycles directory)
\DH\CMA.DIR\HLP.DIR (Manufacturer directory)

3.1.5 Display in display
You can insert further screens in the background (Help screen). Even as a function
of the values of the variables.
Like for softkeys you can assign a graphics file to a display field. The height of the
displayed graphic (of the I/O field) is specified as the fourth parameter of the
positions.
You can define bitmaps in fields (short text, I/O field).
The definition is made with the notation used in "Defining variables" (see
Subsection 3.1.2 Screen form elements).
Example:
Short text field is overlaid with graphics
DEF VAR1=(S///,"\\bild1.bmp" ////160,40,50,50) ; Type S irrelevant
Toggle field overlaid with graphics, the graphic being selected with a PLC flag byte.
DEF VAR1=(IDB/*1="\\bild1.bmp",
2="\\bild2.bmp"//,"$85000"/wr1//"MB[0]"//160,40,50,50)

3.1.6 Arrays
Arrays are tables in which data can be stored.

Arrays can be one- or two-dimensional. A one-dimensional array is treated like a
two-dimensional array with just one row or column.
Definition
Arrays have start identifier //A and end identifier //END. The number of rows and
columns is optional. An array is structured in the following way:
//A(Identifier)
(a/b...)
(c/d...)
...
//END
where:
Identifier Name of array
a, b, c, d Values of array
Note
Values of the String type must be enclosed in quotation marks.
//A(Thread)
; Size / Pitch / Core diameter
(0.3 / 0.075 / 0.202)
(0.4 / 0.1 / 0.270)
(0.5 / 0.125 / 0.338)
(0.6 / 0.15 / 0.406)
(0.8 / 0.2 / 0.540)
(1.0 / 0.25 / 0.676)
(1.2 / 0.25 / 0.676)
(1.4 / 0.3 / 1.010)
(1.7 / 0.35 / 1.246)
//END
Load
The LA (Load Array) function can be used to load an array from another file.
LA(Identifier [, File])
where:
Identifier Name of array to be loaded
File File in which the array is defined
Note
If an array in the current configuration file must be replaced by an array from
another configuration file, then both arrays must have the same name.

Extract from file maske.com:
DEF Var2 = (S/*ARR5/"Out"/,"Toggle field")

PRESS(HS5)
LA("ARR5","arrayext.com") ;Load array ARR5 from file
arrayext.com
VAR2 = ARR5[0] ;"Above"/"Below"/"Right"/"Left"
;appears in the toggle field of VAR2
;instead of "Out/In"
END_PRESS
//A(ARR5)
("Out"/"In")
//END
Extract from file arrayext.com:

//A(ARR5)
("Top"/"Bottom"/"Right"/"Left")
//END
Note
Please note that a valid value must be assigned to a variable after the LA function
has been used to assign another array to the toggle field of the variable.
Access
The value of an array access operation can be transferred with property Value
(identifier.val).
Access to one-dimensional array with only one column:
Identifier [Z,[M[,C]]] or Identifier [Z,[M[,C]]].val
Access to one-dimensional array with only one row:

Identifier [S,[M[,C]]] or Identifier [S,[M[,C]]].val
Access to two-dimensional array:

Identifier [Z,S,[M[,C]]] or Identifier [Z,S,[M[,C]]].val
where:
Z Row value (row index or search term)
S Column value (column index or search term)
M Access mode 0 = Direct
1 = searches the row, column directly
2 = row direct, search the column
3 = searching
4 = searches the row index
5 = searches the column index
C Compare mode 0 = Search term must be located in value range
of row or column
1 = Search term must be located exactly
VAR1 = MET_G[REG[3],1,0].VAL
;Assign Var1 a value from array MET_G

The row index (row number of the array) or column index (column number of the
array) each start at 0.
If a row index or column index points to outside the array, the value 0 or a blank
string is output and error variable ERR set to TRUE.
Error variable ERR is also set to TRUE if a search key cannot be found.
"Direct" access mode

With "Direct" access mode (M = 0), the array is accessed with the row index in Z
and the column index in S. Compare mode C is not evaluated.
"Search" access mode

In the case of access mode M = 1, 2 or 3, the search always commences in row 0
or column 0.
Compare mode
When compare mode C = 0 is used, the contents of the search row or search
column must be sorted in ascending sequence. If the search key is smaller than
the first element or greater than the last, a value of 0 or blank string is output and
error variable ERR is set to TRUE.
When compare mode C = 1 is used, the search key must be present in the search
row or search column. If the key cannot be found, a value of 0 or a blank string is
output and error variable ERR is set to TRUE.

Access mode
Table 3-4
Mode Row value Z Column value S Output value
M
0 Row index Column index Value from row Z and

column S
1 Search key, Column index of Value from row found
search in column 0 column from which and column S
value is read
2 Row index of row Search key, Value from row Z and
from which return search in row 0 column found
value is read
3 Search key, Search key, Value from row and
search in column 0 search in row 0 column found
4 Search key, Column index of search Row index
search in column S column
5 Row index of search Search key, Column index
row search in row Z
Example
Two arrays are defined below. These are the basis for the following examples.
//A(Thread)
(0.3 / 0.075 / 0.202)
(0.4 / 0.1 / 0.270)
(0.5 / 0.125 / 0.338)
(0.6 / 0.15 / 0.406)
(0.8 / 0.2 / 0.540)
(1.0 / 0.25 / 0.676)
(1.2 / 0.25 / 0.676)
(1.4 / 0.3 / 1.010)
(1.7 / 0.35 / 1.246)
//END

//A(Array2)
("DES" "PTCH" / "CDM" )
/
(0.3 / 0.075 / 0.202 )
(0.4 / 0.1 / 0.270 )
(0.5 / 0.125 / 0.338 )
(0.6 / 0.15 / 0.406 )
(0.8 / 0.2 / 0.540 )
(1.0 / 0.25 / 0.676 )
(1.2 / 0.25 / 0.676 )
(1.4 / 0.3 / 1.010 )
(1.7 / 0.35 / 1.246 )
//END
Example Access mode 1:

The search key is in Z. This key is always sought in column 0. The value from
column S is output with the row index of the search key found.
VAR1 = Thread[0.5,1,1] ;The value of VAR1 is 0.125
Explanation: Search for value 0.5 in column 0 of "Thread" array and output the
value found in column 1 of the same row.

The search key is in S. This key is always sought in row 0. The value from row Z is
output with the column index of the search key found.
VAR1 = ARRAY2 [3, "PTCH", 2] ;The value of VAR1 is 0.125
Explanation: Search for column containing "PTCH" in row 0 of array "Array2".

Output the value from the column found and the row with index 3.

A search key is in each of Z and S. The row index is sought in column 0 with the
key in Z and the column index in row 0 with the key in S. The value from the array
is output with the row index and column index found.
VAR1 = ARRAY2 [0.6 "PTCH", 3] ;The value of VAR1 is 0.15
Explanation: Search for the row with the contents 0.6 in column 0 of array "Array2",
search for the column with the contents "STG" in row 0. Transfer the value from the
row and column found to VAR1.


The search key is in Z. S contains the column index of the column in which key is
being sought. The row index of the key found is output.
VAR1 = Thread[0.125,1,4] ;The value of VAR1 is 2
Explanation: Search for value 0.125 in column 1 of array "Thread" and transfer the
row index of the value found to VAR1.

Z contains the row index of row in which key is being sought. The search key is in
S. The column index of the search key found is output.
VAR1 = Thread[4,0.2,5,1] ;The value of VAR1 is 1
Explanation: Search in row 4 of the "Thread" array for the value 0.2 and transfer
the column index of the value found to VAR1. Comparison mode 1 was selected
because the values of row 4 are not sorted in an increasing sequence.
Array status
The Status property can be used to scan a configuration file to find out whether an
array access operation is supplying a valid value. Status is a read only property.
Identifier [Z, S, [M[,C]]].vld
where:
TRUE = valid value
DEF MPIT = (R///"MPIT",,"MPIT",""/wr3)

DEF PIT = (R///"PIT",,"PIT",""/wr3)
PRESS(VS1)
MPIT = 0.6
IF MET_G[MPIT,0,4,1].VLD == TRUE
PIT = MET_G[MPIT,1,0].VAL
REG[4] = PIT
REG[1] = "OK"
ELSE
REG[1] = "ERROR"
ENDIF
END_PRESS

3.1.7 Table element (grid)
Contrary to the array, that displays status data saved in cables which can then be
selected, the values of a table element (grid) are continually updated. This involves
a tabular representation of values of system variables that can be addressed using
one block in one channel.
Assignment
The table element definition is assigned to a variable definition via a table identifier
in accordance with Subsection 3.1.2 "Screen form elements".
The variable definition determines the values to be displayed and the table element
definition determines the appearance and the assignment in the screen window.
The grid uses the I/O field-specific properties from the variable definition line.
Screen window
The visible area of the grid is determined by the width and height of the I/O field.
Any rows or columns than cannot be seen can be displayed by scrolling
horizontally and vertically.
Table description
The variable description will contain a reference to a table description:
DEF Identifier = 1
(Variable type
2
/[limit values or toggle field or table identifier]
3
/[Default]
4
/[Texts (Long text, Short text|Display, Graphics text, Units text)]
5
/[Attributes]
6
/[Help display]
7
....
The other parameters correspond to those described in Subsection 3.1.2 "Screen
form elements".
Note
The small figures above "(" and "/" are only intended to enhance legibility.

Table identifiers
Identifiers of a table containing NCK/PLC values of the
same type, which can be addressed via a channel
block. The table identifier is differentiated from limit
values or toggle fields by the addition of a % sign in
front of it. The file containing the table description can
be specified by adding a comma after the identifier and
then inserting the name of the file.
System or user variable
The parameter remains empty for grid, because the

column definition lines contain detailed information
about the variables to be displayed (see below).
The table description can be provided in a dynamic format.
Load Grid
LG (identifier, table identifier [,file name])
The identifier is the variable identifier to which the table identifier is to be assigned.
The file name can be inserted at this point. It identifies the file in which the table
description (table block) is stored.
Content of the table block

The table block comprises:
1. A header description
2. 1 to n column descriptions
Header
//G(Table identifier/Table type/Number of rows/[Fixed row attribute], [Fixed column
attribute])
Table identifier:
The table identifier is used without a leading % sign. It can only be used once in
each screen form.
Table type:
0 (default value) Standard table for PLC or user data
(NCK and channel-specific data)
1 (and others, reserved)
No. of rows:
Number of rows including header
Fixed row attribute:
1 Active
0 Not active

Fixed column attribute:
0 Active
1 Not active
The fixed row or fixed column is not scrolled.
The number of columns is the number of columns configured.
Column definitions
Column definition row:
(type/limit values/empty/long text, column header/attributes/help image/system or

OPI variable/column width/offset1, offset2, offset3)
Type Data type of the values in the column

Limit values Limit values for variables:
Limit value MIN, limit value MAX
The limit values are separated by a comma.
Limit values can be entered for types I, C and R in
decimal format or as characters in the format
"A", "F".
The Limit Values parameter works in conjunction with the
Limit attribute (see Attributes, Limit li).
Long text, column header
Attributes See Subsection 3.1.2 "Screen form elements"

Help display See Subsection 3.1.2 "Screen form elements"
System or OPI variables

The variables should be PLC or NC variables.
The system or user variable is in double quotation marks
See Section 8.3 "List of accessible system variables" and also
References /PGA 1/ "Lists of System Variables". Indexed
variables are usually used for table elements. The increments
to be used to accumulate each index in order to fill the column
are specified in the assigned offset parameter.
Column width Column width in pixels
Offset1 Step width for the 1st index

Offset2 Step width for the 2nd index
Offset3 Step width for the 3rd index
For PLC or NC variables, the index number is of significance with one or several
indices. Only those variables with index are sensibly represented as grid.

Modifying column properties

The column properties which can be modified dynamically (written) are:
Limit values (min,max),
Column header (st),
Attributes (wr, ac and li),
Help display (hlp) and
OPI variable (var).
Column properties are modified via the variable identifier in the definition list or via
the column index (starting at 1).
Example:
Var1[1].st="Column 1"
Column properties cannot be read in the Load block.

The wr, ac and li attributes can be specified for column definitions.
See Subsection 3.1.2 "Screen form elements"
Column header from text file

The column header can be entered as text or text numbers ($8xxxx) and is not
scrolled.
String variable
If the variable is a string type variable, the string length must be specified in Type.
Example for a user variable:

DEF CHAN string [16] TEXT[41]
The column definition for the CHAN variable therefore starts e.g. (S16/...
Processing the values

The values displayed in a grid can be modified directly by the end user within the
restrictions of the rights granted by the attributes and within any limits defined.
The next three examples show the assignment between cells and PLC variables in
a standard table (table type=0).
The first row shows the column headers.
Example 1:
//G(MB_TAB/0/4/,1)
(I///,"MB 1 to MB 3"///"MB1"/100/1)
(I///,"MB 4 to MB 6"///"MB4"/100/1)
MB 1 to MB 3 MB 4 to MB 6
Value(MB1) Value(MB4)

Example 2 with offset > 1 in the column definition:
//G(MB_TAB/0/4/,1)
(I///," MB1, MB3, MB5"///"MB1"/100/2)
(I///," MB2, MB4, MB6"/// "MB2"/100/2)
Rows and columns are assigned as follows:
MB1, MB3, MB5 MB2, MB4, MB6

In each row, the index of the variable was increased by the offset (=2).
Example 3 with offset and index number in the column definition:
//G(MB_TAB/0/4/,1)
(IB///,"M1.1, M2.1, M3.1"/// "M1.1"/100/1)
(IB///,"M1.1, M2.1, M3.1"/// "M1.1"/100/0.1)
M1.1, M2.1, M1.1, M1.2, M1.3

M3.1
Value(M1.1) Value(M1.1)
In the first column, the first variable index for each row was increased by 1.
(Offset1 = 1)
In the second column, the second variable index for each row was increased by 1.
(Offset2 = 1)
Other system variables

• Ascending numbers can be entered in the first column.
Example: (I///,"Rows"///"0"/60/1)
• Consecutive texts from the language files can be entered in the first column.
Example: (S///,"Rows"///"$80000"/60/1)

Focus control in the grid

The Row and Col properties can be used to set and calculate the focus within a
table.
Syntax Row and Col properties:
Identifier.Row
Identifier.Col
Row properties:
Each cell in a table has the Val and Vld properties.
In order to read and write cell properties, a row and column index must be specified
in addition to the variable identifiers from the definition list.
Syntax Val properties:
Identifier[row index, column index].Val or identifier [row index, column index]
Syntax Vld properties:
Identifier[row index, column index]. Vld
Example:
Var1[2,3].val=1.203
If a row or column index is not specified, the indices of the focused cell apply.
Example:
Var1[2,3].val=1.203
Is equivalent to:
Var1.Row =2
Var1.Col=3
Var1.val=1.203

3.2 Functions
A variety of functions are available in screen forms and screen-form-dependent

softkey menus. These can be activated by specific events (exit input field, actuate
softkey) and configured in methods.
3.2.1 Displaying another screen form or softkey
LM function
The LM function can be used to load another screen form.
LM("Identifier"[,"File"] [,MSx [, VARx] ] )

where:
Identifier Name of the screen form to be loaded
File Path name (MMC file system or NC file system)
of configuration file
Default setting: Current configuration file
MSx Screen form change mode
0: The current screen form is removed, the new screen form
is loaded and displayed. On EXIT (see EXIT
function) you revert to the standard application.
Parameter MSx can be set to determine whether or not
the current screen form is terminated when a screen form is
changed. If the current screen form is retained, variables may
be transferred to the new screen form.
A screen form, which calls another screen form but remains open
when the second screen form is displayed is known as a master screen
form. A screen form called from a master screen form is known
as a sub-screen form.
The advantage of the MSx parameter is that when screen
forms are replaced, they do not have to be reinitialized every
time because the data and layout of the current screen form
are retained and data transfer is facilitated.
1: The current screen form (master screen form) is interrupted

when the LM function is activated, the new screen form
(sub-screen form) is loaded and displayed. On EXIT,
the sub-screen form is terminated and the program reverts
to the interruption point of the master screen form.
The UNLOAD block is not processed in the master screen
form on interruption.
Default setting: 0
VARx List of variables that can be transferred from the master screen form
to the sub-screen form.
Requirement: MS1
Up to 20 variables, each separated by a comma, can be transferred.

Note
Parameter VARx transfers only the value of the variable in each case, i.e.
variables can be read and written in the sub-screen form, but are not visible in it.
Variables can be returned from the sub-screen form to the master screen form by
means of the EXIT function.
PRESS(HS1)
LM("MASKE2",”C:\CFI\CFI.COM”,1, POSX, POSY,
DIAMETER)
;Interrupt screen form1 and open screen form2. At the same
;time, transfer variables POSX, POSY and DIAMETER.
DLGL("Form2 ended")
;On return from screen form2, the following text appears in the
;dialog line of screen form1: Screen form2 ended.
END_PRESS
LS function
The LS function can be used to display another softkey menu.
LS("Identifier"[, "File"][, Merge])
where:
Identifier Name of softkey menu
File Path name (MMC file system or NC file system)
of configuration file
Default setting: Actual configuration file
Merge 0: All currently displayed softkeys are deleted - the
newly configured softkeys are entered
1: Merge, i.e. only newly configured softkeys overwrite
existing softkeys, other softkeys remain unchanged
and retain their function and text
Default setting: 1
Note
Even MMC, ShopMill or ManualTurn standard softkeys can be retained with their
existing functionality.
Default setting: 0
PRESS(HS4)
LS("Menu2",,0) ;Menu2 overwrites existing menu,
;all existing softkeys are deleted
END_PRESS
Note
As long as the interpreter has not displayed a screen form, i.e. no LM function
has yet been processed, only one LS or one LM command, but no other action,
can be configured in the PRESS methods of the definition blocks for the start
softkey and softkey menus.

Note
The LS and LM functions may only be called within a softkey PRESS block and
will not react if navigation keys are pressed (PU, PD, SL, SR, SU,SD)
EXIT function
The EXIT function is used to search for master forms.
If it finds a master screen form, the currently displayed form is closed and you
return to the master screen form. If no master screen form is found, you exit from
the newly configured operator interfaces and return to the standard application.
EXIT
PRESS(HS1)
EXIT
END_PRESS
If the current screen form has been called as a sub-screen form with transfer
variables, the variables in the sub-screen form can be changed and transferred
back to the master screen form.
EXIT[(VARx)]
where:
VARx List of variables or variable values which are
transferred from the sub-screen form to the master form.
The variable contents/values are assigned to the variables
transferred to the sub-screen form the master screen form via
the LM function.
Up to 20 variables/variable values, each separated by a
comma, can be transferred.
Note
The sequence of variables/variable values must be the same as the sequence of
transfer values programmed for the LM function to preclude assignment errors.
Any unspecified variable values will not be changed when the transfer is made.
The modified transfer variables are immediately valid in the master screen form
on execution of the LM function.
//M(Form1)
...
PRESS(HS1)
LM("Form2",”C:\CFI\CFI.COM”,1, POSX, POSY,
DIAMETER)
;Interrupt screen form1 and open screen form2. At the same
;time, transfer variables POSX, POSY and DIAMETER.
DLGL("Form2 ended")
;On return from screen form2, the following text appears in the
;dialog line of screen form1: Screen form2 ended.
END_PRESS
...
//END

//M(Form2)
...
PRESS(HS1)
EXIT(5, , CALCULATED_DIAMETER)
;Exit screen form2 and return to screen form1 in the row after
;LM. At the same time, assign value 5 to variable
;Assign the value of the CALCULATED_DIAMETER variables to the
;DIAMETER variables. The variable POSY retains its current value.
END_PRESS
...
//END
EXITLS function
You can use the EXITLS function to exit the current operator interfaces and load a
defined softkey menu.
EXITLS("Softkey menu"[, "Path name"][, Action])
where:
Softkey menu Name of the softkey menu to be loaded
Path name Directory path of the softkey menu to be loaded
Action Instruction to a softkey of the new menu
(function is still not available in SW 5.2)
PRESS(HS1)
EXITLS( "Bar1", "COM.DIR\AEDITOR.COM" )
END_PRESS
EXE function
The EXE function can be used on the MMC 103 to call a program created as an
application with the OEM package of the MMC 103 or to start the Free Contour
On the MMC 100.2, EXE can only be used to start the Free Contour Programming
application.
EXE (Program name) ; MMC 103 or
EXE (GPROC) ; MMC 100.2

where:
Program name Name of the program that is to be executed
Note
The EXE function GPROC is only available within the parts program editor.
Note (MMC103)
In order to start EXE, the task index of the EXE function must be entered under
[CHILDS] in the application INI file as it is stored in the REGIE.INI file (see OEM
documentation).

PRESS(VS3)
EXE(GPROC) ;Start GPROC.EXE (free
;contour programming)
END_PRESS
3.2.2 Read/write PLC/NC variable, MD

The RNP (Read NC PLC)/WNP (Write NC PLC) commands can be used to read
and write NC or PLC variables.
Each time a WNP or RNP function is processed, NC/PLC variables are re-
accessed. This means that an NC/PLC access is always executed in a CHANGE
method. It is advisable to use this option in cases where a system or user variable
changes value frequently. If an NC/PLC variable is to be accessed only once, then
it must be configured in a LOAD or UNLOAD method.
Read
RNP ("System or user variable")
where:
System or user variable Name of NC or PLC variable
VAR2=RNP("$AA_IN[2]") ;Read NC variable
Write
WNP ("System or user variable", value)
where:
System or user variable Name of NC or PLC variable
Value Value that should be written
into the system or user variable.
If the value is a String type, it must
be enclosed in quotation marks.
WNP("DB20.DBB1",1) ;Write PLC variable

NC variable
All machine data, setting data and R parameters are available, but only certain
system variables. A list of all accessible system variables can be found in
Section 8.3 or on the MMC 103 under Operating area Parameters/System
variables/Edit view/Insert variable.
All global and channel-specific user variables (GUDs) can be accessed but local
and program-global user variables cannot be processed.
Note
User variables may not have the same names as system or PLC variables.

Table 3-5
Machine data
Global machine data $MN_...

Axis-specific machine data $MA_...
Channel-specific machine data $MC_...
Table 3-6
Setting data
Global setting data $SN_...

Axis-specific setting data $SA_...
Channel-specific setting data $SC_...
Table 3-7
System variables
R parameter 1 $R[1]
Tool offset data can only be set up by means of PI Service commands

(_N_CRCEDN, _N_CREACE, _N_CREATO).
New values for settable zero offsets must be activated with command
_N_SETUFR.
PLC variable
All PLC data are available.
Table 3-8
PLC data
Byte y bit z of data block x DBx.DBXy.z

Byte y of data block x DBx.DBBy
Word y of data block x DBx.DBWy
Double word y v. of data block x DBx.DBDy
Real y of data block x DBx.DBRy
Flag byte x bit y Mx.y
Flag byte x MBx
Flag word x MWx
Flag double word x MDx
Input byte x bit y Ix.y or Ex.y
Input byte x IBx or EBx
Input word x IWx or EWx
Input double word x IDx or EDx
Output byte x bit y Qx.y or Ax.y
Output byte x QBx or ABx
Output word x QWx or AWx
Output double word x QDx or ADx
String y with length z from data DBx.DBSy.z (available from
block x SW 5.3)

Read several variables with one command

From SW 6.1 command MRNP is available.
This command can be used to transfer several system or OPI variables in a single
register access, see 3.4 General screen form variable transfer. This access method
is significantly faster than reading via individual access attempts.
The system or OPI variables must be included on a command of the same area.
The areas of the system or OPI variables are organized as follows:
General NC data ($MN..., $SN.., /nck/...)
Channel-spec. NC data ($MC..., $SC.., /channel/...)
PLC data (DB..., MB.., /plc/...)
Axis-spec. NC data of the same axis ($MA..., $SA..)
Structure of the command:
MRNP(Variable name1*Variable name2[* ...], Register index)
In the variable names, "*" is the separator. The values are transferred to register
REG[Register index] and those following in the order that the variable names
appear in the command.
The following therefore applies:
The value of the first variable is located in REG[Register index]
The value of the second variable is located in REG[Register index + 1],
etc., see General screen form variables, "Register" section.
Notice
Please note that the list of variables must not contain more than 500 rows and not
exceed the value for registers in Section 3.4 General screen form variables.
Example:
MRNP("$R[0]*$R[1]*$R[2]*$R[3]",1)
In the previous example, REG[1] to REG[4] are described with the value of
variables $R[0] to$R[3].
Reading display machine data

Display machine data can be read with RNP ($MM...) within the LOAD block.
General read/write access to display machine data is not possible using the extend
operator interface function.
3.2.3 General functions
Check variables (CVAR)

Using the function CVAR (CheckVariable) it is possible to interrogate as to whether
all or only certain variables or Help variables of a screen form are error-free.

A variable is error-free if the state of the variable identifier.vld = 1 (see

Subsection 3.1.2 "Screen form elements").
Check all variables for valid contents:
CVAR
Check specific variables for valid contents:
CVAR(VarN)
where:
VarN List of variables to be checked. A total of 29 variables,
separated by commas, can be checked. The maximum
character length of 500 must not be exceeded.

1 = TRUE (all variables have valid contents)
0 = FALSE (at least one variable has invalid contents)
It may be useful to check if variables contain a valid value before an NC code with
the GC function.
IF CVAR == TRUE ;Check all variables
VS8.SE = 1 ;If all variables are correct, softkey VS8
;will be visible
ELSE
VS8.SE = 2 ;If one variable contains
;an invalid value, softkey VS8
;cannot be used
ENDIF
IF CVAR(”VAR1”, ”VAR2”) == TRUE

;Check variables VAR1 and VAR2
DLGL (”VAR1 and VAR2 are OK”)
;If the contents of VAR1 and VAR2 are correct,
;"VAR1 and VAR2 are OK" appears in the dialog line
;(see DLGL function)
ELSE
DLGL (”VAR1 and VAR2 are not OK”)
;If the contents of VAR1 and VAR2 are incorrect,
;"VAR1 and VAR2 are not OK" appears in the
;dialog line (see DLGL function)
ENDIF
Dialog line (DLGL)

It is possible to configure short texts (messages or input tips) for output in the
dialog line in response to certain situations.
If default font size is selected:
For MMC 100.2 Appr. 50 characters in the dialog line

For MMC 103 Appr. 100 characters in the dialog line
For HT6 Appr. 48 characters in the dialog line
DLGL ("String")
where:
String Text which is displayed in the dialog line
(notated according to 1.4)

IF Var1 > Var2

DLGL("Value too high!") ;The text "Value too high!" appears
;in the dialog line if variable1 > variable2.
ENDIF
Evaluate expression (EVAL)

The EVAL function evaluates a transferred expression and then executes it. With
this function, expressions can be programmed during runtime. This can be useful,
for example, for indexed access operations to variables.
EVAL(exp)
where:
exp ;Logical expression to be evaluated
VAR1=(S)
VAR2=(S)
VAR3=(S)
VAR4=(S)
CHANGE()
REG[7] = EVAL("VAR"<<REG[5]) ;The expression in parentheses
;is the value of VAR3 if the value of
;REG[5] equals 3. REG[7] is
;assigned the value of VAR3.
;(See Section 3.3)
END_CHANGE
Conventional configuring of the above function would be performed as follows:

VAR1=(S)
VAR2=(S)
VAR3=(S)
VAR4=(S)
CHANGE()
IF REG[5] == 1
REG[7] = VAR1
ELSE
IF REG[5] == 2
REG[7] = VAR2
ELSE
IF REG[5] == 3
REG[7] = VAR3
ELSE
IF REG[5] == 4
REG[7] = VAR4
ENDIF
ENDIF
ENDIF
ENDIF
END_CHANGE

3.2.4 Subroutines
Repeatedly used configuring instructions or others which define the process for a
particular operation can be configured in subroutines. Subroutines can be loaded
into the main program or other subroutines at any time and executed as often as
necessary, i.e. the instructions they contain do not need to be configured
repeatedly. In this case, the screen form and softkey menu definition blocks act as
the main program.
Defining a
subroutine
Subroutines are identified by the block identifier //B and terminated with //END in a
configuration file. Several subroutines can be defined under each block identifier. A
block is structured in the following way:
//B(Block name)
SUB (identifier)
...
END_SUB
[SUB(identifier)
...
END_SUB]
...
//END
where:
Block name Name of block identifier
Identifier Name of subroutine
Note
Variables programmed in subroutines must be defined in the screen form in
which these subroutines are called.
//B(PROG1) ;Beginning of block

SUB(UP1) ;Start of the subroutine
...
REG[0] = 5 ;Assign value 5 to register 0
...
END_SUB ;End of subroutine
SUB(UP2) ;Start of the subroutine
IF VAR1.val=="Otto"
VAR1.val="Hans"
RETURN
ENDIF
VAR1.val="Otto"
END_SUB ;Subroutine end
//END ;Block end

Loading a block (LB)

The LB (LoadBlock) function can be used to load blocks containing subroutines
during operation.
LB should be configured in a LOAD method so that the loaded subroutines can be
called at any time.
LB("Block name"[,"File"])
where:
Block name Name of block identifier
File Path name of configuration file
Default setting: Current configuration file
LOAD
LB("PROG1") ;Block "PROG1" is located in the current configuration file
;and then loaded
LB("PROG2","C:\TMP\XY.COM")
;Block "PROG2" is located in configuration file XY.COM in the
;C:\TMP directory and then loaded
END_LOAD
Note
Subroutines can also be defined directly in a screen form so that they do not have
to be loaded.
Calling a
subroutine (CALL)
The CALL function can be used to call a loaded subroutine from any point in a
method.
Subroutine nesting is supported, i.e. you can call a subroutine from another
subroutine.
CALL("Identifier")
where:
Identifier Name of subroutine
//M(FORM1)
VAR1 = ...
VAR2 = ...
LOAD
...
LB("PROG1") ;Load block
...
END_LOAD
CHANGE()
...
CALL("UP1") ;Call the subroutine and execute
...
END_CHANGE
...
//END

Aborting the current subroutine (RETURN)

The RETURN function can be used to prematurely terminate execution of the
current subroutine and to return to the branch point of the last CALL command. If
no RETURN command is configured in the subroutine, the branch point is not
reached again until the end of the current subroutine.
RETURN
//B(PROG1) ;Block start
SUB(UP2) ;Subroutine start
IF VAR1.val=="Otto"
VAR1.val="Hans"
RETURN ;If the variable value = Otto,
;the value Hans is assigned to the
;variable and the subroutine
;is terminated at this point
ENDIF
VAR1.val="Otto" ;If the variable value ≠ Otto,
;the value Otto is assigned to the
;variable
END_SUB ;Subroutine end
//END ;Block end
3.2.5 REFRESH function

The function has no parameters. It can be called in any block (e.g. PRESS ...
END_PRESS).
Effect
1. All active variable contents (input/output fields) in the display range are output
again with the background and foreground.
2. All active and visible short description texts, graphic texts and unit texts are
output again without clearing the text background first.

3.2.6 File functions

File functions can be used to generate NC code from an OUTPUT method and
transfer it for execution to the NC.
Generating
NC code
The GC (Generate Code) function generates NC code from the OUTPUT method.
GC("Identifier"[,"Target file"][,Opt])
where:
Identifier Name of OUTPUT block from which code is
to be generated
Target file Path name of target file for MMC or NC file system
Opt Option for generating comments:
1: Do not create comments in the generated code
CAUTION: This code cannot be recompiled.
0: Default, generate code with comment for
recompilability
No entry for target file:

The GC function can only be used in the Programming Support system and writes
the NC code to the file currently open in the Editor.
Recompilation of the NC code is possible.
If the GC function is configured without specification of a target file under
"Expanding the Operator Interface", an error message is output when it is
executed.
Entry for target file:
The code generated from the OUTPUT block is transferred to the target file. If the
target file does not already exist, it is set up in the NC file system. If the target file is
stored in the MMC file system, it is stored on the hard disk (MMC 103 only).
User comment lines (information required to recompile code) are not set up, i.e. the
code cannot be recompiled.
Note
Invalid variables generate a blank string in generated NC code and an error
message in the log book when they are read.
Note
The GC function cannot be called in sub-forms because variables originating from
master forms can be used in sub-forms. These variables would not, however, be
available in response to a direct call.
When generated code is processed manually with the Editor, the number of
characters for values created by the code generation routine must not be
changed. Changing these values would make it impossible to recompile the code.
Remedy:
Recompile,
enter changes using the configured screen form (e.g. 99 Æ 101)
GC

//M(TestGC/"Code generation:")
DEF VAR1 = (R//1)
DEF VAR2 = (R//2)
DEF D_NAME
LOAD
VAR1 = 123
VAR2 = -6
END_LOAD
OUTPUT(CODE1)
"Cycle123(" VAR1 "," VAR2 ")"
"M30"
END_OUTPUT
PRESS(VS1)
D_NAME = "C:\TMP\MESSEN.MPF"
GC("CODE1",D_NAME) ;NC code:
Cycle123(123, -6)
M30
Write from OUTPUT method in file
C:\TMP\MESSEN.MPF
END_PRESS
Note
To store the NC code from the OUTPUT method directly in the NC, the path must
be defined as follows:
"/_N_MPF_DIR/_N_MESSEN_MPF"
Note
With the following functions, both with MMC 100.2 and with MMC 103, DOS
paths (e.g. \MPF.DIR\TEST.MPF) are used.
Activate Program (AP)

The AP (Activate Program) function transfers a file from the passive MMC file
system to the active NC file system. The file is loaded into the NC and enabled and
then deleted in the MMC file system.
With MMC 100.2, this function has the same effect as Set enable.
AP("File")
where:
File Complete path name of MMC file to be
transferred
DEF VAR1 = (R//1)
DEF VAR2 = (R//2)
DEF D_NAME
LOAD
VAR1 = 123
VAR2 = -6
END_LOAD

OUTPUT(CODE1)
"Cycle123(" VAR1 "," VAR2 ")"
"M30"
END_OUTPUT
PRESS(VS1)
GC("CODE1",D_NAME) ;Write code from OUTPUT method in
;file C:\TMP\MESSEN.MPF
END_PRESS
PRESS(HS8)
D_NAME = "\MPF.DIR\MESSEN.MPF"
AP(D_NAME) ;Load file into NC
END_PRESS
Passivate Program (PP)

The function PP (Passivate Program) transfers one file from the active file system
of the NC into the passive file system of the MMC103. After function PP has been
executed, the file is no longer present in the active file system of the NC.
With MMC100.2/HT6 this function has the same effect as Delete enable.
PP("File")
where:
File Complete path name of NC file to be
NC file
PP("\MPF.DIR\MESSEN.MPF")
Select Program (SP)

The SP (Select Program) function selects a file in the active NC file system for
execution, i.e. the file must be loaded into the NC beforehand.
SP("File")
where:
File Complete path name for
NC file
DEF VAR1 = (R//1)
DEF VAR2 = (R//2)
DEF D_NAME
LOAD
VAR1 = 123
VAR2 = -6
END_LOAD
OUTPUT(CODE1)
"Cycle123(" VAR1 "," VAR2 ")"
"M30"
END_OUTPUT
PRESS(VS1)
GC("CODE1",D_NAME) ;Write code from OUTPUT method in
;file C:\TMP\MESSEN.MPF
END_PRESS

PRESS(HS8)
AP("\MPF.DIR\MESSEN.MPF") ;Load the file into the NC
SP("\MPF.DIR\MESSEN.MPF") ;Select file
END_PRESS
Delete Program (DP)

The DP (Delete Program) function deletes a file from the passive MMC or active
NC file system.
DP("File")
where:
File Complete path name of file to be deleted
DP("\MPF.DIR\CFI.MPF")
Exists Program (EP)

The EP (Exists Program) function checks whether a particular file is stored in the
specified path in the NC or MMC file system.
EP("File", Result)
where:
File Complete path name of file for
NC file system or MMC file system
Result Name of a variable to which the result of the scan
is to be assigned
M = file is stored on MMC
N = file is stored on NC
Blank string = the file neither exists on the MMC nor on the NC
EP("\MPF.DIR\CFI.MPF", VAR1) ;Check whether file CFI.MPF

;exists in MMC file system
IF VAR1 == "M"
DLGL("File is located in MMC file system")
ELSE
IF VAR1 == "N"
DLGL("File is located in the NC file directory")
ELSE
DLGL("File is neither in the MMC nor in the NC
file directory")
ENDIF
ENDIF
Copy Program (CP)

The CP (Copy Program) function copies files within the MMC file system or NC file
system.
With MMC100.2/HT6, copying is only possible within the NC file system.
CP("Source file", "Target file")
where:
Source file Complete path data of the source file
Target file Complete path data of the target file
CP("\MPF.DIR\CFI.MPF ", "\spf.dir\cfi.nc")

3.2.7 NC functions (PI services)

The PI_SERVICE function can be used to start PI Services (Program Invocation
Services) in the NC area from the MMC/HT6 or PLC.
Note
Channel-dependent PI Services always refer to the current channel.
PI Services which require the TO area (PI Services of tool functions) always refer
to the TO area allocated to the current channel.
PI_SERVICE (Service, n parameter)

where:
Service Identifier of PI Service
n parameter List of n parameters of PI Service. The
parameters are separated by commas.
For a description of available PI Services, please refer to Section 8.4.
PRESS(HS2)
PI_SERVICE("_N_CREATO",55)
END_PRESS
PRESS(VS4)
PI_SERVICE("_N_CRCEDN",17,3)
END_PRESS

PI_START command (6.3)

The PI_START command executes a PI service based on OEM documentation.
Structure of the command:

PI_START(transfer string)
Unlike the OEM documentation, the transfer string should be entered in inverted
commas.
Example:
PI_START("/NC,001,_N_LOGOUT")
3.2.8 External functions (only MMC103)

Additional, user-specific functions can be integrated by means of external
functions.
External functions are stored in a DLL file and identified by an entry in the definition
lines of the configuration file.
FCT Function name = ("File"/Type of return/Types of
fixed call parameters/Types of variable
call parameters)
where:
Function name Name of external function
File Complete path name of DLL file
Type of return Data type of return value for function
Type of fixed call List of data types of fixed

parameter call parameters.
The data types are separated by commas.
Type of variable call List of data types of variable

parameter call parameters (variable or register).
The data types are separated by commas.
The data types of return values and call parameters are R, I, S, C, B.
Use of external functions in the further configuration:

Function name (Call parameter)
where:
Function name Name of external function
Call parameter List of all call parameters.
Individual parameters are separated by commas.
Note
An external function must have at least one return parameter.
//M(FORM1)
DEF VAR1 = (R)
DEF VAR2 = (I)
DEF RET = (I)
FCT InitConnection = ("c:\user\mydll.dll"/I/R,I,S/I,S)

;The external function "InitConnection"

;is declared. The data type of
;the return value is Integer, the data types
;of the fixed call parameters are Real,
;Integer and String, the data types of the
;variable call parameters are Integer
;and String.
LOAD
RET = InitConnection(VAR1+SIN(VAR3),13,"Servus",VAR2,
REG[2])
;RET is assigned the value of the external
function "InitConnection" with call
parameters VAR1+SIN(VAR3), 13,
Servus, VAR2 and REG[2].
END_LOAD
Extract from DLL file:

void __export WINAPI InitConnection(ExtFctStructPtr FctRet,
ExtFctStructPtr FctPar, char cNrFctPar)
FctRet->value.i Return value of function
FctPar[0]->value.r 1. parameter (VAR1+SIN(VAR3))
FctPar[1]->value.i 2. parameter (13)
FctPar[2]->value.s 3. parameter ("Servus")
FctPar[4]->value.i 4. parameter (reference to VAR2)
FctPar[5]->value.s 5. parameter (reference to REG[2])
cNrFctPar Number of parameters (5)

3.3 Language resources for syntax of methods
3.3.1 Binary, hexadecimal and exponential notation of numbers

Numbers can be represented in either binary, decimal, hexadecimal or exponential
notation.
Note
When codes are generated with the GC function, only numerical values in
decimal or exponential notation are evaluated, but not those in binary or
hexadecimal notation.
Binary: ‘B01110110‘
Decimal: 123.45
Hexadecimal: ‘HF1A9‘
Exponential: ‘-1.23EX-3‘
Note
Numerical values in binary, hexadecimal and exponential notation must be
enclosed in apostrophes.
VAR1 = ‘HF1A9‘
REG[0]= ‘B01110110‘
DEF VAR7 = (R//‘-1.23EX-3‘)
3.3.2 Operators and functions

Table 3-9
Mathematical operators
+ Addition
- Subtraction
* Multiplication
/ Division
MOD Modulo operation
() Parentheses
AND AND operator
OR OR operator
NOT NOT operator
Example:
VAR1.VAL = 45 * (4 + 3)
Bit-serial operators
BOR Bit-serial OR
BXOR Bit-serial XOR
BAND Bit-serial AND
BNOT Bit-serial NOT
SHL Shift bits to left
SHR Shift bits to right

SHL operator
Syntax:
variable = value SHL increment
value value to be shifted

increment number of shift increments
Function:
Bits are shifted to the left using the function SHL. You can specify both the value to
be shifted and the number of shift increments directly or via a variable.
If the limit of the data format is reached, the bits are shifted beyond the limit without
displaying an error message.
Example:
PRESS(VS1)
VAR01 = 16 SHL 2 ;Result = 64
VAR02 = VAR02 SHL VAR04 ;Convert contents of VAR02 to 32-bit unsigned
;and shift contents to left by number of bits
;specified in VAR04. Then convert
;32-bit value back to format of
;variable VAR02.
END_PRESS
SHR operator
Syntax:
variable = value SHL increment
value value to be shifted

increment number of shift increments
Function:
Bits are shifted to the right using the function SHR. You can specify both the value
to be shifted and the number of shift increments directly or via a variable.
If the limit of the data format is reached, the bits are shifted beyond the limit without
displaying an error message.
Example:
PRESS(VS1)
VAR01 = 16 SHR 2 ;Result = 4
VAR02 = VAR02 SHR VAR04 ;Same effect as SHL but shift to right
Table 3-10
Mathematical functions
SIN(x) Sine of x
COS(x) Cosine of x
TAN(x) Tangent of x
ATAN(x, y) Arc tangent of x/y
SQRT(x) Square root of x

Mathematical functions
ABS(x) Absolute value of x

SDEG(x) Conversion to degrees
SRAD(x) Conversion to radian
Note
The functions operate with radian measure. The functions SDEG() and SRAD()
can be used for conversion.
VAR1.VAL = SQRT(2)
Table 3-11
Constants
PI 3.14159265358979323846
FALSE 0
TRUE 1
VAR1.VAL = PI
Table 3-12
Comparison operators
== Equal to
<> Not equal to
> Greater than
< Less than
>= Greater than or equal to
<= Less than or equal to
IF VAR1.VAL == 1
VAR2.VAL = TRUE
ENDIF

3.3.3 Conditions
Condition with a command:
IF
...
ENDIF
Condition with two commands:

IF
...
ELSE
...
ENDIF
The nesting depth is unlimited.
3.3.4 Handling strings
String concatenation
Strings can be processed as part of the configuration. These allow text to be
displayed dynamically or different texts to be chained for the purpose of code
generation.
The following rules must be observed with regard to string variables:
Logic operations are processed from left to right.
Nested expressions are solved from the inside outwards.
No distinction is made between uppercase and lowercase type.
Strings can be deleted simply by assigning a blank string.
Strings can be attached after the equal sign using the operator "<<".
Quotation marks (") in the string are represented by two successive quotation mark
symbols.
Strings can be checked for equality in IF instructions.

Examples
Default settings for the following examples:
VAR1.VAL = "This is an"
VAR8.VAL = 4
VAR14.VAL = 15
VAR2.VAL = "error"
$85001 = "This is an"
$85002 = "alarm text"
Chaining of strings:
VAR12.VAL = VAR1 << " Error."
;Result: "This is an error"
Deleting a variable:
VAR10.VAL = "" ;Result: Blank string
Setting a variable with a text variable:

VAR11.VAL = VAR1.VAL ;Result: "This is an"
Data type matching:

VAR13.VAL ="This is the " << (VAR14 - VAR8) << "th error"
;Result: "This is the 11th error"
Treatment of numerical values:

VAR13.VAL = "Error " << VAR14.VAL << ": " << $T80001 <<
$T80002 ;Result:
;"Error 15: This is an alarm text"
IF VAR15 == "Error" ;Strings in IF instruction
VAR16 = 18.1234 ;Result: VAR16 equals 18.1234,
;if VAR15 equals "Error"
ENDIF
Quotation marks within a string:

VAR2="Hello, this is a "" Test"
;Result: Hello, this is a " Test
System or user-variable strings dependent on variable contents:

VAR2.Var = "$R[" << VAR8 << "]"
;Result: $R[4]
String functions
The string functions described below are available from HMI Advanced software
release 6.3 onwards.
The following string functions are available:
• Determine length of string
• Find a character in a string
• Extract substring from left
• Extract substring from right
• Extract substring from mid-string
• Replace substring

String length
Syntax:
LEN(string | varname)
Parameter:
string Every valid string expression. NULL is output if string is empty
varname Any valid declared variable name
Function:
Determine the number of characters in a string.
Note:
Only one of the two parameters is allowed.
Example:
DEF VAR01
DEF VAR02
LOAD
VAR01="HELLO"
VAR02=LEN(VAR01) ;Result = 5
END_LOAD
Find a character
Syntax:
INSTR(start, string1, string2 [,direction])
Parameter:
start Number, position from which string1 is searched for in string2.
This parameter defines the start position for the search. Enter 0
to start searching at the beginning of string2.
string1 Character, that is being searched for.
string2 Chain of characters in which the search is being made
direction Optional. Defines the search direction.

0: From the left to the right,
1: From the right to the left.
If not specified, then direction = 0
Function:
INSTR returns the position of the first occurrence of a specified character in a
string.
Note:
0 is returned if string1 does not occur in string2.

Example:
DEF VAR01
DEF VAR02
LOAD
VAR01="HELLO/WORLD"
VAR02=INST(1,"/",VAR01) ;Result = 6
END_LOAD
Substring from left

Syntax:
LEFT(string, length)
Parameter:
string Character string or variable with the string to be
processed
length Number of characters that are to be read out
Function:
LEFT returns a string containing the specified number of characters starting from
the left side of a string.
Example:
DEF VAR01
DEF VAR02
LOAD
VAR01="HELLO/WORLD"
VAR02=LEFT(VAR01,5) ;Result = "HELLO"
END_LOAD
Substring from right

Syntax:
RIGHT(string, length)
Parameter:
processed
length Number of characters that are to be read out
Function:
RIGHT returns a string containing the specified number of characters starting from
the right side of a string.

Example:
DEF VAR01
DEF VAR02
LOAD
VAR01="HELLO/WORLD"
VAR02=RIGHT(VAR01,4) ;Result = "WORLD"
END_LOAD
Substring from mid-string

Syntax:
MIDS(string, start [, length])
Parameter:
processed
start Start from where characters are to be read in the string

length Number of characters that are to be read-out (optional)
If length is not specified, then the string is transferred up to the
end.
Function:
MIDS returns a string containing the specified number of characters starting at the
specified position in the string.
Example:
DEF VAR01
DEF VAR02
LOAD
VAR01="HELLO/WORLD"
VAR02=MIDS(VAR01,4,4) ;Result = "LO/W"
END_LOAD

Replacing characters
Syntax
REPLACE ( String, FindString, ReplaceString [, Start [, Count ] ] )
Parameter:
String , in which the FinString is to be replaced by the
String
ReplaceString
FindString String to be replaced
ReplaceString Replacement string (is used instead of the FindString)
Start position from which a search is made or replacement
Start
made
Number of characters that are to be searched from the Start
Count
position after the FindString
Function:
The REPLACE function replaces a character/string in a string by another
character/string. It is similar to the basic function of the same name.
Return values:
If… Return value
String = Blank string Copy of String

FindString = Blank string Copy of String
Copy of String, in which all occurrences of
ReplaceString = Blank string
FindString are deleted
Start > Len(String) Blank string
Count = 0 Copy of String
3.4 General screen form variables
Registers
Registers are needed to be able to exchange data between different screen forms.
Registers are assigned to a screen form. They are loaded when the first screen
form is generated and assigned the value 0 or a blank string.
REG [x]
where:
x Number of register with x = 0...19
Real or String type = Variant
Registers with x ≥ 20 are used by Siemens.
Note
Registers may not be used directly in OUTPUT blocks for generating NC code.

Register value
The assignment of values to registers is configured in a method.
Identifier.val = Register value
or
Identifier = Register value
where:
Identifier Name of register
Register value Value of register
UNLOAD
REG[0] = VAR1 ;Assign value of variable 1 to
register 0
END_UNLOAD
UNLOAD
REG[9].VAL = 84 ;Assign value 84 to register 9

END_UNLOAD
These registers can then be assigned to local variables again in the next screen
form.
LOAD
VAR2 = REG[0]
END_LOAD
Note
If a new form is generated from an existing form by means of the LM function, the
contents of registers are automatically transferred to the new screen form at the
same time and so are available for further calculations in the second screen form.
Register status
The Status property can be used to scan a register for valid contents. Status is a
read-only property.
Identifier.vld
where:
Identifier Name of register
TRUE = valid value
One possible use for the register scan function is to ensure that a value is written to
a register only if the relevant screen form is a "master screen form".
IF REG[15].VLD == FALSE ;Scan validity of register
REG[15] = 84
ENDIF
VAR1 = REG[9].VLD ;Assign Var1 the value of the status scan
;of REG[9]

Error variable ERR

Variable ERR can be used to check whether the preceding lines have been
executed correctly.
ERR
FALSE = previous line was executed error-free
FALSE = previous line was not executed error-free
Variable ERR is a read only variable.

VAR4 = Thread[VAR1,"KDM",3] ;Output array value
IF ERR == TRUE ;Scan to check whether value has
;been found in array
VAR5 = "Array accessing error"
;If the value has not been found
;in the array, the value "Array
;accessing error" is assigned to the
;variable
ELSE
VAR5 = "All OK" ;If the value has been found
;in the array, the value "All OK"
;is assigned to the variable
ENDIF
Focus FOC
The input focus (current active I/O field) in a screen form is controlled by the FOC
function. FOC can be read and written into.
FOC
When FOC is read, the result is the name of the focused variable.
IF FOC == "Var1" ;Read focus
REG[1] = Var1
ELSE
REG[1] = Var2
ENDIF
When FOC is written, it is possible to assign either a string or a numerical value. A
string is interpreted as a variable name and a numerical value as a variable index.
The FOC function may not be initiated as a result of navigation event. The cursor
may only be moved in softkey press blocks, change blocks, …
The response to cursor left, right, up, down as well as PGUP, PGDN are
permanently pre-defined.
Note
The FOC function cannot be applied to variables with input mode wr = 0 and
wr = 4 or to Help variables.
FOC = "Var1" ;Input focus is assigned to variable 1

FOC = 3 ;Input focus is assigned to the 3rd screen form
;element with WR ≥ 2

Entry
The ENTRY variable can be used to check by what method a screen form has
been called.
ENTRY
0 = No programming support
1 = Programming support (the screen form was called under
programming)
2 = Programming support + default from
previous screen form (sub-screen form)
3 = Program support + recompilation
4 = Programming support + recompilation with generated
comments and # characters
5 = Programming support + recompilation with generated
comments but no # characters
The ENTRY variable is a read only variable.

IF ENTRY == 0
DLGL("The screen form was not called under Programming")
ELSE
DLGL("The screen form was called under Programming")
ENDIF
S_CHAN
In SW 6.1 and higher, variable S_CHAN can be used to determine the number of
the current channel for display or any evaluation purposes.
CURPOS
Using the CURPOS variable, it is possible to call or manipulate the position of the
cursor in the active input field of the current screen form. The variable indicates
how many characters are located in front of the cursor. If the cursor is located at
the start of the input field, then CURPOS assumes the value of 0. If the value of
CURPOS is changed, then the cursor is positioned at the appropriate location in
the input field.
In order to be able to respond to changes in the variable value, it is possible to
monitor for changes using a CHANGE block. If the value of CURPOS changes,
then a jump is made to the CHANGE block and the instructions contained there are
executed.

3.5 Error handling, log book
The log book is a file (Error.com) to which error messages generated by syntax
interpretation are written.
The operator himself must set up the file in the comment directory (MMC 103).
DEF VAR1 = (R)
DEF VAR2 = (R)
LOAD
VAR1 = VAR2 + 1 ;Error message in log book because
;VAR2 has no value
The system does not start to interpret syntax until the start softkey has been
defined and a screen form with start and end identifiers and a definition line has
been configured.
//S(Start)
HS6=("1st screen form")
PRESS(HS6)
LM("Screen form1")
END_PRESS
//END
//M(Form1)
DEF Var1=(R)
//END
If "Expanding the Operator Interface" detects any errors when interpreting the
screen form configuration files, these will be stored in the file ERROR.COM
- with MMC 100.2 and HT6 on the RAM drive,
- with MMC 103, in the directory \DH\COM.DIR\.
This file is deleted before every new screen form. It details
- which action was affected by an error,
- the row and column number of the first defective character and
- the whole defective line in the configuration file.
If the screen form was created using the PC test environment, then the error file
will be stored in the directory referenced by environment variable RAMDISK
(MMC 100.2/HT6). It can be read together with the communication error log in the
"Services" operating area by means of PCIN via the R-232 interface.
Editing in
ERROR.COM
MMC 103:
Call the editor in the "Services" or "Start-Up" area.
MMC 100.2/HT6
Operating area "Start-Up", Access mode "Manufacturer", MMC, EDIT, New,
E:\ERROR.COM.
Ram disk in on drive I:\ERROR.COM for PCU20 in SW 6.2 and later.


Notes

4 Programming Support System

4
4.1 Objectives and programming support provided..................... BE1/4-110
4.2 Generating new screen forms................................................ BE1/4-111

4.2.1 Special functions ................................................................ BE1/4-111
4.3 General cycle support............................................................ BE1/4-114

4.1 Objectives and programming support provided

The purpose of the programming support system is to assist programmers in
writing programs using the ASCII Editor.
The system provides the following standard tools for this purpose:
• Cycle support
• Free contour programming
• Blueprint programming
• Recompile
• Simulation
References: /BA/, Operator's Guide
Customized operator interfaces can also be created in the Programming support

system. These interfaces are configured using the ASCII Editor and the tools
provided by the "Expanding the Operator Interface" system.
Note
For the sake of compatibility, the cycles support (//C...) function is still supported
by the description language used in earlier versions and not by the syntax of the
"Expanding the Operator Interface" system.

4.2 Generating new screen forms

New operator interfaces are created with tools provided by the "Expanding the
Operator Interface" system. However, the procedures applied under Programming
support differ in a number of ways. These differences are described in this Section.
Configuration file
The definition of new screen forms for programming support is stored in
configuration file AEDITOR.COM.
Newly configured screen forms can be displayed in the Editor main screen through
selection of 5 start softkeys (horizontal softkeys 2, 3, 4, 5 and 6).
The default labels for softkeys 2 to 5 are "Contour", "Drilling", "Milling" and
"Turning".
In SW 6.1 and higher, horizontal softkeys 14 and 15 (softkeys 6 and 7 in the
expanded menu) are assigned the "Gauge turning" and "Gauge milling" functions.
5 access softkeys
4.2.1 Special functions

In addition to the functions provided by "Expanding the Operator Interface", the
following extra functions are available in the Programming support system:
Find Text
The "Find text" function is used to search for a string from the current cursor
position in the NC program currently selected in the Editor and to output its value.
Search backwards from the current cursor position:

SB ("String")
Search forwards from the current cursor position:
SF ("String")
where:
String Text to be found
Rules governing text search:
• A blank must be inserted before and after the search key unit, consisting of
search string and its value, in the currently selected NC program.
• The system does not search for keys within comment text or other strings.
• The value to be output must be a numerical expression. Expressions in the form
of "X1=4+5" are not detected.
• The system recognizes hexadecimal constants in the form of X1='HFFFF',
binary constants in the form of X1='B10010' and exponential components in the
form of X1='-.5EX-4'.
Note
The value of a string can be output if it contains the following between string and
value:
• Nothing
• Blank space
• Equality sign
X100 Y200
Abc=SB("Y") ;The variable Abc contains the value 200
or
X100 Y 200
or
X100 Y=200

Recompile
In the Programming support system, it is possible to recompile NC code that has
been generated with the GC function and to display the variable values in the I/O
field of the screen form again.
Variables from the NC code are transferred to the screen form.
At the same time, the variable values from the NC code are compared with the
calculated variable values from the configuration file. If the values do not coincide,
an error message is written to the log book because values have been changed
during NC code generation.
If the NC code contains the same variable several times, it is evaluated at the point
where it last occurs during recompilation.
A warning is also written to the log book.
Variables which are not utilized in NC code during code generation are stored as
user comment. The term "user comment" refers to all information required to
recompile codes. User comment must not be altered.
Note
The block consisting of NC code and user comment can be recompiled only if it
starts at the beginning of a line.
The configuration file contains the following NC code:

DEF VAR1=(I//101)
OUTPUT(CODE1)
"X" VAR1 " Y200"
"X" VAR1 " Y0"
END_OUTPUT
The following code is then stored in the parts program:

;NCG#TestGC#\cus.dir\aeditor.com#CODE1#
;#1#3#
X101 Y200
X101 Y0
;#END#
The Editor reads the following during recompilation:

X101 Y200
X222 Y0 ;The value for X has changed in
the parts program (X101 →
X222)
The following value is displayed for VAR1 in the input screen form:
VAR1=222

4.3 General cycle support
Introduction
When using the cycle support in the part program, in front of and behind the cycle
call, additional comment lines are generated that are used for re-compilation.
These lines start with ;# ... .
When cycles are called, that were directly noted using the editor (also "old" cycles),
then this information is missing. A description is provided in the following text as to
how the information for cycles, contained in the lines in ;# can be provided by
configuring INI files. This means, that after re-compilation, it will be possible to work
with the following using the screen form support:
• Directly noted cycle calls

• Siemens cycle calls
• User cycle calls.
For Siemens cycles, the required configuration files are included in the scope of
supply.
For screen forms, generated with expand operator interface, which are used to
support user cycles, then the information in the screen form descriptive files can be
used for this technique.
In order to define whether cycles with ;# lines are to be processed in the part
program, or re-compiled via the configuration files, can be defined for each cycle in
the configuration itself.
Using this technique, for the directly noted "old" cycles (SW 4.x), the
expansion by ;# lines, required for screen form support, can be optimally
generated in the part program.
Requirement:
For these cycles, a configuration generated using "expand operator
interface" resources must exist/be generated.
Configuration
The wizard.ini file can be stored in the following directories:
..-\user
..-\oem
..-\hmi_adv
..-\mmc2
A search is made in the specified directories in this sequence and the information
of the section
[MMC_CycleWizard] is then added so that it is up to date.

Entries are located in this section, that refer to cycle packets. For example:
INI_1=bohren.ini
INI_2=drehen.ini
...
INI_n=paket.ini

Cycle-specific entries with the following form are located in the particular paket.ini
files
[cycleName] Name of the cycle' as section entry
Mname= mandatory, screen form name
Dir= mandatory, directory of the file with the screen form information
Dname= mandatory, file with screen form information
Output mandatory, name of the OUTPUT block
Anzp= mandatory, number of parameters (defined variables)
Version= optional, cycle version, without data 0
Code_typ= optional, output with = 0 or without = 1 ;# lines
Example
[CYCLE83]
Mname=CYC83
Dir=cst.dir
Output=bohren.ini
Anzp=17
Version=3
Code_typ=0
Details
A differentiation is made between various versions of cycles with the same name
using the version number.
Main block/secondary block and block numbers in front of the cycle call are kept
unchanged.
Cycle call line in the part program:
/1234 :44 CYCLE94(, , )
After expansion by the string and ;# lines:
;NCG#CYC94#\CST.DIR\DREHEN.COM#NC1#1#*NCG;*RO*;*HD*
;##########*NCG;*RO*;*HD*
/1234 :44 CYCLE94(,,"",)
;#END#*NCG;*RO*;*HD*

Notes

5 Configuring OP Hotkeys and PLC Keys

5
5.1 Introduction ............................................................................ BE1/5-119
5.1.1 OP hotkeys ......................................................................... BE1/5-120
5.1.2 Assigning functions to keys ................................................ BE1/5-121
5.1.3 Configuring the M key and Menu Select as HK7, HK8 ...... BE1/5-127
5.1.4 Extensions in HMI Advanced.............................................. BE1/5-127
5.1.5 Action: Special cases in HMI Advanced............................. BE1/5-128
5.1.6 Task, State and Action: Special cases in
HMI Embedded................................................................... BE1/5-128
5.2 Selecting screens created with "Expanding the Operator

Interface" ............................................................................... BE1/5-128
5.2.1 INI files and sections .......................................................... BE1/5-129
5.2.2 Configuration ...................................................................... BE1/5-130
5.3 PLC interface ......................................................................... BE1/5-131

5.3.1 Description of the interface................................................. BE1/5-131
5.3.2 Requirements of the PLC program..................................... BE1/5-131
5.3.3 Display selection from the PLC .......................................... BE1/5-132
5.4 Expanded functions for PLC keys.......................................... BE1/5-136
5.5 List of selectable states in HMI Advanced............................. BE1/5-136

5.5.1 Machine operating area...................................................... BE1/5-137
5.5.2 Parameters operating area................................................. BE1/5-137
5.5.3 Program operating area...................................................... BE1/5-138
5.5.4 Services operating area...................................................... BE1/5-138
5.5.5 Diagnosis operating area.................................................... BE1/5-138
5.5.6 Start-up operating area....................................................... BE1/5-139
5.5.7 User-specific Custom operating area ................................. BE1/5-139
5.6 List of selectable states in HMI Embedded ........................... BE1/5-140
5.7 List of selectable states in ShopMill....................................... BE1/5-140

5.7.1 Machine Manual ................................................................. BE1/5-140
5.7.2 Machine Auto...................................................................... BE1/5-141
5.7.3 Program Manager............................................................... BE1/5-141
5.7.4 Program .............................................................................. BE1/5-141
5.7.5 Messages Alarms ............................................................... BE1/5-141
5.7.6 Tools zero offsets ............................................................... BE1/5-142
5.7.7 Run Screen......................................................................... BE1/5-142
5.8 List of selectable states ShopTurn......................................... BE1/5-143

5.8.1 Machine Manual ................................................................. BE1/5-143

5.8.2 Machine Auto...................................................................... BE1/5-144

5.8.3 Program Manager............................................................... BE1/5-144
5.8.4 Program .............................................................................. BE1/5-144
5.8.5 Messages Alarms ............................................................... BE1/5-144
5.8.6 Tools zero offsets ............................................................... BE1/5-145
5.8.7 Run Screen......................................................................... BE1/5-145
5.9 Hotkey assignment on the MFII keyboard ............................. BE1/5-146
5.10 Examples ............................................................................. BE1/5-146
5.11 Configuration overview ........................................................ BE1/5-146
5.12 Terms................................................................................... BE1/5-148

5.1 Introduction
This Section involves the configuring of
• a group of 6 hotkeys on the OP 010 and OP 010C or Sinumerik keyboards with
hotkey blocks
• the optional reconfiguration of the "Machine" and "Menu Select" keys
• keys (e.g. machine console keys) and events evaluated by the PLC, which, as
PLC keys or "virtual keys", can initiate configured sequences of operations in
the HMI system.
Overview
PLC Interface HMI e.g. OP010 (diagram)
MCP
only HM I Advanced with

hard disk
The 6 OP hotkeys can be used to display any HMI operating area directly. This
shortens the usual selection process via the main menu. The standard assignment
of the 6 hotkeys can be reconfigured.
The interface between the PLC and the HMI enables a PLC key to be transferred
from the PLC to the HMI. The operations initiated on the HMI system in this way
can be configured. Key numbers 50 to 254 are available for use by the PLC.
As an option, the "Machine" and "Menu Select" keys can be configured in the same
way as the 6 OP hotkeys. They are assigned to HK7 and HK8.
Configuration is carried out using the "Expanding the Operator Interface" system
functions described in the previous sections.
Applications
• Selection of operating areas (e.g. Machine, Parameters, etc.)
• Selection of specific submenus (e.g. selection of the alarm screen in the
Diagnosis area)
• Initiation of actions (e.g. selection of the tool list in the Parameters area and
pressing of softkey HS3)
• Specific selection of menus created using the "Expanding the Operator
Interface" system
• Selection of additional screens, depending on the current operating situation, in
screens created using the "Expanding the Operator Interface" system.

5.1.1 OP hotkeys
Standard layout
The 6 OP hotkeys are laid out in 2 lines, each of which contains 3 keys:
Line 1
Label Depends on OP
(no symbol)
OP10 Machine Program Offset
OP10C Machine
OP10S Position
Configured as HK1 HK2 HK3
Line 2
Label Prg. Manager Alarm Custom
(no symbol)
Configured as HK4 HK5 HK6
Optional HK7 and HK8

The OP keys "Machine" and "Menu Select" can be configured in the same way as
HK1 to HK6. They can be used:
To disable the standard functions of these keys and to activate new dedicated
functions.
Label Machine Menu

(no symbol) Select
Configured as HK7 HK8
Details about HK7 and HK8 can be found in 5.1.3 Configuring the M key and
Menu Select as HK7, HK8.
Note
Hot keys 1 and 7 (M key) cannot be determined by the hardware on the OP10S
(position of labeling). Hot key 7 is always triggered when one of the keys is
pressed. If HK1 is configured, this event can only be triggered by an external
(MFII) keyboard.

5.1.2 Assigning functions to keys

When the system is supplied, the assignment of hotkeys to the functions is entered
in file Keys.ini.
Directories
For HMI Advanced, the file can exist in various directories. These are:
• user
• oem
• add_on *)
• mmc0w32 *)
• mmc2 *)
• hmi_adv *)
The files are executed in the above sequence. Entries in the directory which
appears at the beginning of the sequence will disable existing entries in directories
which appear later in the sequence.
*) These directories are reserved for Siemens.
The assignments for HK1 to HK6 are supplied, saved as follows in Keys.ini in
directory mmc2 for the standard system:
Key Function
HK1 Position Machine operating area, last screen
HK2 Program Program operating area, last screen
HK3 Offset Parameters operating area, last screen
HK4 Prg. manager Main screen programming
HK5 Alarm Diagnosis operating area, alarm screen
HK6 Custom Default Custom operating area, last
screen
(user-configured operator interface)
The assignment for ShopMill/ShopTurn applications is as follows:
Key Function
HK1 Position Machine operating area, last screen
HK2 Program Program editor, last status
HK3 Offset Offset area, last status
HK4 Prg. manager Program directory last status
HK5 Alarm Diagnosis operating area, alarm screen
HK6 Custom Default Custom operating area, last
screen
(user-configured operator interface)
In HMI Embedded, the data in Keys.ini can be adapted using the Software
Configuration Kit (SCK):

Entry format
Details about the input format can be found in the "Hotkey event" subsection
below. To enable a better understanding of the input format, multiple keypresses
will be described first.
Multiple keypress
A function extension determines the sequence when the hotkey is pressed
repeatedly:
1. The number "n" in the key data in file Keys.ini represents the number of
keypress repeats, thus allowing a separate task/state/action combination to be
assigned each time the hotkey is pressed. This means that each time the key
is pressed, a change of state can take place and a screen and a softkey can
be selected.
2. When the user changes to another operating area, the repeat status of the
hotkey is cleared. In the new area, the hotkey is considered not to have been
pressed.
It does not matter how the user changed to the other operating area (operating
area menu, etc.). In addition, each time a function key is pressed (e.g. softkey,
area switchover key, channel switchover key, etc.), the status is reset.
3. Inputting data into fields in the current screen form does not interrupt the
repetition sequence. Pressing a softkey in the current screen form interrupts
the repetition sequence with the softkey which was used to call the current
screen form.
Note
Multiple keypress is possible for HK1–HK8 and for keys HK9–HK49, which are
reserved for Siemens.
Configuration file Keys.ini

Every version in the configuration file Keys.ini in the above mentioned directories
results in the hotkey responses in a section [KeyConfiguration]. Every entry (line)
defines the response of the system to a specific actuation (in the sense of multiple
actuation of specific hotkeys. These are known as hotkey events in the following
text.
The keys.ini configuration file has a dedicated section for assigning the ini files for
PLC keys. Without this entry, the ini files will not be detected. The default settings
are as follows:
[HMI_INI_FILES]
Task0=machine.ini
Task1=paramet.ini
Task2=program.ini
Task3=services.ini
Task4=diagnosis.ini
Task5=startup.ini
Task6 = shopmill.ini alternative Task6 = shopturn.ini depending on the system,
mandatory!
Task11=custom.ini

Hotkey-Event
Design:
KEYx.n = Task:=task, State:=state, Action:=action
The maximum number of attributes which can be assigned to a hotkey event are
the 4 attributes in bold print above.
The KEY key attribute identifies the event and must always come first. All other
attributes are optional, but at least one other attribute must be specified. These
attributes can appear in any sequence in the line.
• Attribute key (hotkey)
The value x.n contains the hotkey number x and a discrete event n
corresponding to the nth activation of the key (when the key is pressed several
times in succession).
For example, Key 3.5 addresses the hotkey event for HK3, 6th activation.
The range of values of the hotkey numbers is from 1 - 254.
The range of values for the event n is from 0 - 9 (10 keystrokes).
Hotkeys 1 - 8 are assigned to the keys of the Ops (refer to 5.1.1 OP hotkeys).
Hotkeys 9 - 49 are reserved for Siemens. PLC-specific keys from 50 - 254 are
also available. These keys are not actual hotkeys, but are used for selecting
screen forms via the PLC (virtual keys ). Keys 50 - 254 can also be configured
without a task. In this case, the event is always assigned to the current task.
• Attribute Task (operating area)
A hotkey is assigned to an operating area (task) via a task number. The task
number also defines the horizontal softkey to which the operating area is
assigned in the area switchover menu. This creates a permanent connection
between the task number and the corresponding softkey. In the HMI system,
there are three softkey menus (two in HMI Embedded) which are reserved for
the area switchover function. The default assignments are as follows:
Pressing the area switchover key selects softkey menu 1:

SK1 → Task0
...
SK8 → Task7
Pressing the ETC key accesses softkey menu 2

SK1 → Task0
...
SK8 → Task15
Pressing the ETC key again accesses softkey menu 3 (only possible in HMI
Advanced):
SK1 → Task16
...
SK8 → Task23
Pressing the ETC key again returns to softkey menu 1.
In HMI Advanced, the range of values for the task numbers is between 0 and
23. In HMI Embedded it is between 0 and 15.

If no task is specified, the event is assigned to the current task (current operating
area).
The task numbers can be accessed:

- From the Regie.ini (Control-ini) file for HMI Advanced.
- With the SCK (Software Configuration Kit) tool in HMI Embedded.
An application-specific assignment between SKs and operating areas (tasks) can
be preset during configuration:
HMI Advanced Section [TaskConfiguration] in file control.ini
HMI Embedded SCK "Modify configuration"
• Attribute State:
The State attribute can be used to select a specific screen within a task. The range
of values depends on the individual application and is limited to between 0 and
65534 (65535 is used by the system). A list of available states is stored in
5.5 List of selectable states in HMI Advanced
5.6 List of selectable states in HMI Embedded
5.7 List of selectable states in ShopMill
5.8 List of selectable states ShopTurn
• Attribute Action:
The Action attribute can be used to select a specific softkey within a task. In
order to be effective, the attribute must be set from a defined state, e.g. the
main menu.
The range of values depends on the individual application and is limited to
between 0 and 17 (see below). The Action attribute of particular importance.
With a value of ≥ 100, it activates a display selection via the "Expanding the
Operator Interface" system mechanism.
Actions in the value range 0 - 99 are not executed for ShopMill/ShopTurn.
Note
A power ON is required in order for the changes to keys.ini to take effect.
Example of multiple hotkey keypress

The first time the hotkey is pressed, the associated area is activated and a
state/action may be initiated in this area (entry 1). Pressing the hotkey again will
execute the subsequent entries for this hotkey and an area switchover will not take
place. Once all the entries configured for a hotkey have been executed, the cycle is
repeated. The entries are always executed in ascending order (from 0-9).
Execution in descending order is not possible. There must be no "event gaps" in
the configuration (missing entries). A gap is treated like the end of the chain and
processing will restart at Key x.0 the next time a key is pressed.

Configuring example
[KeyConfiguration]
KEY1.0 = Task:=0, State:=10, Action:=2 ;Hotkey 1, 1st activation
KEY1.1 = State:=10, Action:=3 ;Hotkey 1, 2nd activation
KEY1.2 = Action:=4 ;Hotkey 1, 3rd activation

Assignment of the softkeys to the action values
Horizontal softkeys SKHi Action

SKH1 0
SKH2 1
SKH3 2
SKH4 3
SKH5 4
SKH6 5
SKH7 6
SKH8 7
Vertical softkeys SKVi Action

SKV1 8
SKV2 9
SKV3 10
SKV4 11
SKV5 12
SKV6 13
SKV7 14
SKV8 15
RECALL key 16
ETC key (only for HMI 17
Embedded)

5.1.3 Configuring the M key and Menu Select as HK7, HK8

The M key (Machine) and Menu Select key can be optionally configured as
hotkeys. This means that these keys lose their original meaning or function. The
new functionality is defined using the Keys.ini configuration file If there is a key
definition in the configuration file for the key, but no response was saved, then the
key does not have a function.
Hotkey assignment:
MF II keyboard Hotkey
M key (Machine) SHIFT+F10 HK7
Menu Select (area F10 HK8
switchover)
If there is no entry in the Keys.ini configuration file for hotkey 7, the key will not be
mapped as a hotkey but will retain its original function (compatible mode). A key
definition without a response will be assigned the <empty> attribute (see example).
Examples
[KeyConfiguration]
; Activate mapping of the M key to hotkey 7 and set new
; key reaction
Key7.0 = Task:= 3, State := 10
; Activate mapping of the Menu Select key (F10) to

; hotkey 8,
; key has no function
Key8.0 = <empty> ; No reaction assigned
5.1.4 Extensions in HMI Advanced

The machine manufacturer can overload the entries in Keys.ini in directory mmc2
with his own settings. These settings can be entered in one of the following
directories
\user and
\oem
searched earlier during processing. Only deviations in the settings must be stored,
not the complete block.

5.1.5 Action: Special cases in HMI Advanced
HMI Advanced
The ETC key, Action 17, has no effect.
5.1.6 Task, State and Action: Special cases in HMI Embedded

• The range of values for the Task is limited to between 0 and 15.
• HMI Embedded always selects the last screen combination that was active
before the task change. (State not configured).
• The range of values for State is limited to 0. Only the main menu of the
operating area can be selected.
• The range of values for Action is between 0 and 17:

SK horizontal 1 to 8,
SK vertical 1 to 8,
Recall and
etc. limited.
5.2 Selecting screens created with "Expanding the Operator

Interface"
An Action value >= 100 automatically switches the HMI software to "Expanding the
Operator Interface" operational sequences.
If Action >= 100, the configuration of the INI files determines which softkey menu
or screen form should be displayed and in which state.

5.2.1 INI files and sections
HMI Advanced and HMI Embedded

The following INI files and sections can be configured for the jump entry to
"Expanding the Operator Interface":
Operating area | File | Section
Machine:
machine.ini
[KeyConfigurationAuto]
[KeyConfigurationMDA]
[KeyConfigurationJOG]
Parameter:
paramet.ini
[KeyConfiguration]
Programming:
program.ini
[KeyConfiguration]
Services:
services.ini
[KeyConfiguration]
Diagnostics:
diagnosis.ini
[KeyConfiguration]
Start-up:
startup.ini
[KeyConfiguration]
Custom
custom.ini
[KeyConfiguration]
JobShop
The INI files for the JobShop products ShopMill and ShopTurn are called
shopmill.ini and shopturn.ini.
Both files contain the following sections, in which 5.2.2 Configuration "Expanding
the Operator Interface" functions can be configured as described in
[MachineManual]
...
[MachineAutomatic]
...
[ProgramManager]
...
[Program]
...
[MessagesAlarms]
...
[ToolsZeroOffset]
...
[MachineMDI]

5.2.2 Configuration
One or more states (according to the State list) can be configured for each action
(≥ 100) and you can also specify which "Expanding the Operator Interface" function
is to be initiated.
If nothing is configured in these INI files, no screen forms or softkey menus will
appear.
General notation:
Action.State=Screen form/softkey menu to be loaded, configuration file
Action = The action is Action >= 100 configured in the KEYS.INI.

State = State in which the application is presently in
Configuration file = File in which the configuration is stored
LS/LM= "Expanding the operator interface"- commands to load
softkeys/screen forms
Examples
[KeyConfiguration]
100.10=LS("Softkey1","param.com")
100.30=LM("Form1","param.com")
101.10=LS("Softkey1","param.com")
101.30=LM("Form2","param.com")
102=LM("Form2","param1.com")
For the first line, for example, this means:
If an Action 100 is initiated in state (status/screen) 10, the softkey menu configured
in file param.com will be displayed with the name softkey1.
For the last line, for example, this means:
If Action 102 is initiated, the screen form with the name screen form2 will be called
in the actual screen. This screen form is configured in file param1.com.

5.3 PLC interface
5.3.1 Description of the interface

In the PLC interface area DB19. Byte10 is provided for key selection. Here, the
PLC can select one key between 50 and 254 directly.
(Keys 1 to 49 are reserved for Siemens, keys 50-254 are specific PLC keys.)
Note
In M:N mode, the area for the 2nd HMI interface is DB19.Byte60
See also: Description of Functions B3 "Interfaces in DB19 for M:N".
Acknowledgment
An HMI system acknowledgment is divided into two steps:
1. In the first step, the HMI software transfers the control information 255 to
DB19.Byte10.
2. In the second step, the actual acknowledgment takes place on the PLC in
which DB19.Byte10 is cleared.
This is necessary in order that, despite the lack of synchronism between the HMI
and the PLC, the same key code transferred twice in immediate succession can be
detected by the HMI. This defined virtual key activation enables the HMI to identify
every PLC key sequence uniquely. The control information is of no significance to
the PLC program (transparent) and must not be changed.
Next key input

If the transfer byte is set to 0, the PLC program can specify a new key. The current
key request is processed in parallel in the HMI system. The request leads to a
switchover to the corresponding task or initiates a state/action command in the
current task (configured in keys.ini).
Error
If the task switchover cannot be executed, the operator interface will send a
message to indicate this.
5.3.2 Requirements of the PLC program

A new request can only be set if the HMI system has acknowledged the previous
request (0 in the interface). If the PLC program is deriving the key from an MCP
key or from another source, it must provide sufficient intermediate storage for the
key to ensure that no data is lost if the key is pressed very quickly.

5.3.3 Display selection from the PLC
There is an interface between the PLC and the MMC/HT6 to select the displays.
These PLC displays offer the same means of display and functions as for the
displays selected via the softkeys.
Location and structure of the interface

The interface between the MMC/HT6 and the PLC uses the following data:
MMC 1:
DB19.DBW28: Display number
DB19.DBB30: PLC control bits Æ MMC, PLC byte
DB19.DBB31: Control bits MMC Æ PLC, MMC byte
MMC 2:
DB19.DBW28: Display number
DB19.DBB80: Control bits PLC Æ MMC, PLC byte
DB19.DBB81: Control bits MMC Æ PLC, MMC byte
PLC byte:
Bit0 Display selection
Bit1 Display deselection
MMC byte:
Bit0 Display selection/deselection accepted
Bit1 Display is selected/deselected
Bit2 Display is selected
Bit3 Display is deselected
Bit4 Error, display selection not possible
Bit7 Inactive bit
Two bytes are used for the display number to be transferred by the PLC, one byte
respectively (PLC byte and MMC byte) for coordinating the display selection.

Using the interface

Table 5-1 DB 19 extract, first MMC interface
PLC Æ Selec- Deselec- MMC Æ PLC Selection Deselec-
MMC tion tion tion
DBW Display number (1)

28
Bit DBB 30 DBB 31
0 Display 1 (2) Select/de- 1 (3) 1 (2)
selection select 0 (6)
0 (4) 0 (3)
accepted
1 Display 1 (1) Display is 0 (3) 0 (3)
deselec- being
0 (4) 1 (5)
tion selected
" "
deselected
2 Display is 0 (3) 0 (3)
selected
1 (7)
3 Display is 0 (3) 0 (2)
deselected
1 (3)
4 Error, display 0 0 (2)
selection not
possible
5 -
6 -
7 Inactive 0
The interface is operated by the PLC OEM program with the following functions:
Display selection
The relations with the individual steps are shown in the above table by the numbers
in brackets (step numbers).
1. The PLC enters the display number in the number word.

2. The PLC sets bit0 in the PLC byte for display selection if bit0 and bit7 are set to
zero in the MMC byte.
3. The MMC/HT6 acknowledges to the PLC that it has accepted the display
selection by setting bit0 in the MMC byte. At the same time, the value zero is
written to bit3 and bit4 in the MMC byte.
4. The PLC resets bit0 in the PLC byte.
5. The MMC/HT6 acknowledges to the PLC that the interpreter has started by
setting bit1 in the MMC byte.
6. The MMC resets bit0 in the MMC/HT6 byte.
7. Bit2 is set in the MMC byte if the corresponding display appears.

Display deselection
1. The PLC sets bit1 for display deselection in the PLC byte if bit1 and bit2 are set
in the MMC byte and bit7 is reset.
2. The MMC/HT6 acknowledges to the PLC that it has accepted display
deselection by setting bit0 in the MMC byte. At the same time, the value zero is
written to bit3 and bit4 in the MMC byte.
3. The MMC/HT6 acknowledges the display deselection to the PLC by setting bit3
and resetting bit0, bit1 and bit2 in the MMC byte if the interpreter is terminated.
4. The PLC resets bit1 in the PLC byte.
After display deselection by the PLC or the EXIT command, the MMC/HT6
switches back to the last selected MMC display.
Error when selecting a display

Bit4 is set in the MMC byte if the interpreter has not responded after 20 seconds or
if the required display cannot be opened.
The PLC states of the MMCs which do not support PLC display selection are
shown via bit7 in the MMC byte; e.g. the MMC 100.2 for switchover between
standard and ShopMill interface.
Operating areas
With the MMC 103, the displays are shown in a separate operating area similar to
the measuring cycle displays. This operating area can be selected manually by
means of the sixth softkey (PLC displays) on the second operating area menu. If
no PLC display is active when the area is selected, the text "Currently no PLC
display active" is displayed in the header. The PLC is informed when the area is
selected/deselected manually via bit2 of the MMC byte.
It is also possible to change to other operating areas via the MMC 103's operating
area after a display has been selected by the PLC.
With the MMC 100.2/HT6, it is not possible to manually select/deselect displays

selected by the PLC via an operating area. The PLC display remains in the
foreground even after operating area change has occurred.

Configuring PLC displays

The interface is activated by means of the section [PLC_SELECT] in the
Common.com file during MMC boot. MMC/HT6 searches the directories for the
Common.com file in the following sequence:
• User cycles directory (CUS)
• Standard cycles directory (CST)
• Comment directory (COM)
The first file found is evaluated.

Display numbers are assigned to the configured displays in the Common.com file
in the section [PLC_SELECT]. In general, the syntax of an assignment line is:
PCi = display name, file ; Comment

i Number of the display in the interface
Screen name Display (screen form) identifier
File File in which the display is configured
Example:
[PLC_SELECT] ; Fixed section introduction
PC1= CYC82, drilling.com ; assignment line
PC2= CYCLE90, millthre.com
PC3=...etc.

5.4 Expanded functions for PLC keys

Changes of task and state can also be configured for PLC keys. The number range
for the action lies
between 0 – 17 for standard applications
>= 100 for "expanding the operator interface" applications.
The PLC-specific keys are numbered from 50 - 254.

(50-81 are reserved for OEM applications)
Examples
Example in accordance with Subsection 5.1.2 Assigning functions to keys:
[KeyConfiguration]
HK50.0 = Action:=100
The configuration shown here does not execute a change of task or state and
therefore remains in the current task and screen. An Action 100 is forwarded.
A change of task and state could be configured here in exactly the same way.
HK50.0 = Task:=1, State:=10, Action:=100
5.5 List of selectable states in HMI Advanced

Setting tasks in HMI Advanced
In general, the following conditions apply to all tasks:
No configuration: Maintains current state

Configuration with 0: Reverts to the initial state of an operating area.

5.5.1 Machine operating area

In the Machine operating area, the status is always dependent on the status of the
machine (AUTO, MDA, JOG, REF). The following can be accessed via the PLC
key:
1.) The main screen for the relevant mode
State Mode Machine funct. Display

group
0 JOG REF JOG/REF main screen
0 JOG none JOG main screen
0 JOG REPOS REPOS main screen
0 MDA none MDA main screen
0 MDA TEACH MDA/Teach main
screen
0 MDA REF MDA/REF main screen
0 AUTO none Auto main screen
2.) The main actual value screens for each mode (softkey vertical 6)

group
10 JOG none Zoom actual values
JOG
20 MDA none Zoom actual values
MDA
30 AUTO none Zoom actual values
Auto
3.) Possibly still in jog / MDA

group
60 JOG none Handwheel selection
JOG
70 JOG none Increment selection
JOG
80 MDA none Handwheel selection
MDA
Switching between the WCS and MCS is possible via the PLC.
5.5.2 Parameters operating area

It is not possible to move from the current screen in this area.

5.5.3 Program operating area

State Function
10 File selection
20 Program handling
70 Protocol
5.5.4 Services operating area

State Function
10 Data in
20 Data out
90 Series start-up
60 Setting data
80 Interface
40 Manage data
100 Upgrade
5.5.5 Diagnosis operating area

The main screen in the Diagnosis operating area is the alarm overview.
The following horizontal softkeys can be used to access other states from this
state:
State Function
10 Alarms
20 Messages
30 Alarm log
40 Service displays
50 PLC status
Messages, alarm log and service displays can always be accessed.

5.5.6 Start-up operating area

The main screen in the Start-up operating area is an overview of the available NC
axes and drives.
State Function
0 NC axes and drives
10 Machine data
40 PLC status
50 Drive/servo
60 MMC
5.5.7 User-specific Custom operating area

See Chapter 6.

5.6 List of selectable states in HMI Embedded

State entries in HMI Embedded
There are only two configuration options for the State in HMI Embedded.
1. No configuration: Maintains current state
2. Configuration with 0: Reverts to the initial state of an
operating area.
5.7 List of selectable states in ShopMill

5.7.1 Machine Manual
State Function Remarks
19 Manual main screen
2 T,S,M,...
21 Set basic ZO
30 Workpiece zero
7 Edge z *)
5 Edge x
6 Edge y
8 Corner *)
9 Hole *)
10 Spigots *)
31 *)
11 Calibration probe length *)
12 Calibration probe radius
32 *)
50 Measure Tool
16 Length manual *)
17 Diameter manual *)
13 Length auto *)
14 Diameter auto *)
51 *)
15 Calibration probe *)
52 *)
20 MDA
4 Positioning
18 Face milling
1 Settings
*) These designated functions can be configured with the "Expanding the

Operator Interface" system. If this type of configuration is available, it is activated.
Otherwise, the standard ShopMill screen will appear.

5.7.2 Machine Auto

200 Current block display
210 Program control
220 Block search
230 *)
Simultaneous recording:
241 Settings
242 Top view
243 3-level view
244 Volume model
5.7.3 Program Manager

State Function
300 NC directory
310 User path
320 User path
330 User path
340 User path
5.7.4 Program
State Function
400 Program listing
Simulation:
412 Top view
413 3-level view
414 Volume model
5.7.5 Messages Alarms

500 Messages
510 *)
520 *)

5.7.6 Tools zero offsets

600 Tool list
610 Tool wear
620 OEM tool list
630 Magazine
640 Zero offset
650 R parameters
660 *)
User data:
680 User data
5.7.7 Run Screen

910 Run Screen in manual
mode
920 Run Screen in MDA
mode
930 Run Screen in Automatic
mode

5.8 List of selectable states ShopTurn

5.8.1 Machine Manual

19 Manual basic screen
2 T,S,M,...
21 Set basic ZO
30 Workpiece zero
31 *)
34 *)
35 *)
36 *)
37 *)
38 *)
40 *)
50 Measure Tool
51 Length manual X *)
52 Length manual Z *)
53 Tool gauging with zoom- *)
in function
54 *)
55 *)
56 Probe calibration *)
57 *)
58 Automatic tool gauging X
59 Automatic tool gauging Z
20 MDA
4 Positioning
80 Stock removal After "acceptance" 81; output
only, screen cannot be
accessed
90 *)
After "acceptance" 91; output
only, screen cannot be
accessed
1 Settings
*) These designated functions can be configured with the "Expanding the

Operator Interface" system. If this type of configuration is available, it is activated.
Otherwise, the standard ShopTurn screen will appear.

5.8.2 Machine Auto

200 Current block display
210 Program control
220 Block search
230 *)
Simultaneous recording:
242 3-window view
243 Side view
244 Front view
245 Volume model
5.8.3 Program Manager

State Function
300 NC directory
310 User path
320 User path
330 User path
340 User path
5.8.4 Program
State Function
400 Program listing
Simulation:
412 3-window view
413 Side view
414 Front view
415 Volume model
5.8.5 Messages Alarms

500 Messages
510 *)
520 *)

5.8.6 Tools zero offsets

600 Tool list
610 Tool wear
620 OEM tool list
630 Magazine
640 Zero offset
650 R parameters
660 *)
670 Spindles
User data:
680 User data
5.8.7 Run Screen

910 Run Screen in manual
mode
920 Run Screen in MDA
mode
930 Run Screen in Automatic
mode
Note
Screens marked *) may also have been configured using the "Expanding the
Operator Interface" system. In this case, the screen configured by the user is
addressed.
In ShopMill and ShopTurn, the active states in DB82 DBW44 are sent to the PLC.

5.9 Hotkey assignment on the MFII keyboard
Hotkey OP label MFII key

HK1 Position SHIFT F11
HK2 Program END (NB)*
HK3 Offset Page Down
(comment)*
HK4 Prg.Manager Home (comment)*
HK5 Alarm Page Up (comment)*
HK6 Custom SHIFT F12 or
Cursor Down
(comment)*
HK7 M Machine SHIFT F10
HK8 Menu Select F10
*) The key is on the numerical keypad. NumLock must be off.
5.10 Examples
Possible entries for Keys.ini
KEY1.0 = Task:=0 Selection of the Machine area in the last

screen the first time the key is pressed
KEY1.1 = Task:=0, State:=0 Selection of the Machine area in the start
screen the second time the key is pressed
KEY1.2 = State:=0, Action:=3 Selection of the Machine area in the start
screen the third time the key is pressed and
selection of the 3rd softkey
KEY1.3 = State:=0, Action:=100 Selection of the Machine area in the start
screen the fourth time the key is pressed and
selection of the "Expand operator interface"
function with the action configured under 100
in machine.ini
5.11 Configuration overview

Below is a schematic diagram illustrating the associations between configured OP
hotkeys and PLC keys and the "Expanding the Operator Interface" configuration.

In one of the directories:

user
add_on
File Keys.ini
oem
mmc0w32
hmi_adv ...
mmc2(Standard) [KeyConfiguration]
KEY x.n = TASK:= , State:= , Action:=
1
...
6 Hardkeys OP
7
Optional hardkeys OP
8
9
...
Reserved for Siemens
49
50
... OEM applications
81
82
... General applications
254
TASK corresponds to control area, ini files

own area
maschine.ini paramet.ini program.ini services.ini diagnose.ini startup.ini wizard
Definitions of applications:
[KeyConfigurationAuto]
[KeyConfigurationMDA]
[KeyConfigurationJOG] [KeyConfiguration]
Action.State = Screen form to be loaded/softkey menu, configuration file
e.g. param.com custom.com

100
101
102 //M(Screen form1)
103 DEF Var1 ...
.... HS1 = ...
HS2 = ...
(Action >= 100 lead to the ...
wizard control areas) PRESS(HS1)
LM(Screen form2)
END_PRESS
//S(Toolbar1)
...

5.12 Terms
Hotkeys
6 keys on OP010, OP010C and Sinumerik keyboards with hotkey blocks. Pressing
the keys selects an operating area directly.
As an option, 2 additional keys can be configured as hotkeys.
References: /BH/, Operator Components Manual
PLC keys
PLC keys are provided as hotkeys via the PLC interface of the HMI software. Their
reactions can be configured in the HMI. They are set up as:
- Keys of the machine control panel
- Signal logical interconnections of the PLC that are evaluated
These are also known as "virtual keys".
SK
Softkey
Virtual keys
See PLC keys.

6 Separate Custom Operating Area (SW 6.2)

6
6.1 Introduction ............................................................................ BE1/6-150
6.1.1 Scope of delivery ................................................................ BE1/6-150
6.1.2 Activation on start-up.......................................................... BE1/6-151
6.1.3 Activation via keys .............................................................. BE1/6-151
6.1.4 Features of the Custom area.............................................. BE1/6-151
6.1.5 Integrating the Custom operating area............................... BE1/6-152
6.2 Configuration and functions ................................................... BE1/6-153

6.2.1 Configuration of the start screen ........................................ BE1/6-153
6.3 Response to operating area changeover .............................. BE1/6-154

6.1 Introduction
The operating areas described thus far can be extended and modified using
"Expanding the Operator Interface" tools. Extensions can only be applied to
softkeys which have not been used previously. With the resources described in the
following, it is possible both in
- HMI Embedded, as well as also in

- HMI Advanced
to configure an autonomous operating area in which all of the 8 horizontal and 8

vertical softkeys are available for an application-specific operator interface. The
default name of this operating area is Custom.
The Custom operating area can be accessed directly (on OPs with hotkey blocks:
OP 010, OP 010C) with:
• the "Custom" hotkey or

• horizontal softkey 4 on the step menu (default setting)
(softkey menu which appears when the ETC key is pressed once in the main
screen).
6.1.1 Scope of delivery
HMI Advanced
The CUSTOM operating area is available as standard and can be reset via an
entry in file regie.ini (control.ini) or assigned to any other horizontal softkey.
HMI Embedded
The CUSTOM operating area is available as standard. It is supplied with the
application diskette and can be assigned to any horizontal softkey by the customer
using the Software Configuration Kit (SCK.exe).
Details for integrating the Custom operating area into the system can be found in
6.1.5 Integrating the Custom operating area.

6.1.2 Activation on start-up
HMI Advanced
See Integrating the Custom operating area 6.1.5 b).
HMI Embedded
Using the display machine data MD 9016: MM_SWITCH_TO_AREA, you can
define in which operator area HMI-Embedded should run-up; whereby, the
CUSTOM operating are can be specified.
The value in the MD provides the number of the softkey for the required operating
area.
Horizontal softkeys 1 – 8: 1–8
Softkeys of the 1st continue bar after pressing ETC: 9 – 16
The standard default setting is 12.
6.1.3 Activation via keys
With hotkey
The CUSTOM hotkey on the OP 010 and OP 010C always activates this operating
area (default). Other additional configurations are possible.
With horizontal softkey

The standard activation is via horizontal softkey 4 in the 1st step menu.
The softkey assignment can be changed for
HMI-Advanced
as specified in 6.1.5 Integrating the Custom operating area
for
HMI-Embedded
using the Software Configuration Kit (SCK).
6.1.4 Features of the Custom area

The CUSTOM operating area displays a standard empty window with a
configurable header across the whole area of the local menu.
The CUSTOM operating area also permits a configurable text in the operating area
display field in the global menu.
All softkeys are empty and can be assigned as required by the customer using the
"Expanding the Operator Interface" definition and provided with "Expanding the
Operator Interface" functionality.
When switching from and back to the CUSTOM area, the configured screen which
was active before exiting the CUSTOM operating area is active.

6.1.5 Integrating the Custom operating area
HMI Advanced
The operating area is enabled in the regie.ini file and is assigned to a softkey.
Example:
Activation via horizontal softkey 4 in the 1st step softkey menu
(standard assignment).
a) The entry must be made in section [TaskConfiguration]:
Task11 = name := custom, Timeout := 12000
b) In file control.ini this operating area can also be selected as the standard start-
up area. The entry must be made in section [Miscellaneous]:
PoweronTaskIndex = 11
The corresponding lines can be deactivated by adding a ";" comment line at the
beginning of the line if the Custom area is not to be selected or should not be
activated on start-up.
The area can be assigned to a different softkey by changing the task number.
HMI Embedded
The HMI software for the CUSTOM application evaluates file custom.ini and
decides whether the area should be displayed. The file contains a section for this
purpose (HMI Embedded only):
[Activate]
Activate=True
The operating area is assigned to a horizontal softkey by the customer using the
Software Configuration Kit (SCK.EXE), menu option "Modify configuration".
In order for the Custom operating area to be activated by default on start-up, the
softkey numbers must be entered in display machine data MD 9016:
MM_SWITCH_TO_AREA.
If this display MD has the value -1, HMI Embedded will start up in the operating
area specified as the start-up area with the SCK. (When delivered, softkey 1 in the
main menu Æarea MACHINE).

6.2 Configuration and functions
6.2.1 Configuration of the start screen

The inputs in file custom.ini are used for the starting screen form and those in file
re_xx.ini for the operating area name in HMI Advanced.
HMI Advanced HMI Embedded

Screen form header
A text with the screen form header can be entered into this section [Header].
This can be entered as text:
Text="XY special functions"
or using an alarm text number:
Text=$80XXX
in order that the header can be laid-out depending on the language.
Text="Custom" is set as default.
Picture in start-up screen form

A path for a screen can be entered in the section [Picture] that is displayed
when the application starts up:
Picture=\directory\bild.bmp
Operating area name Operating area name

The name specified appears in the top left of The name specified appears in the top left of
the screen form displayed. the screen form displayed.
In file re_xx.ini, xx indicates the language.

(File re_xx.ini only exists in HMI Advanced.) Section [Task name]
[HSoftkeyTexts] Notation: Text = $80xxx

HSK11 = "Custom"
Softkey label Softkey label

Section [Softkey]
The name entered as the operating area Notation: Text = $80xxx
name in file re_xx.ini is also displayed on the
configured softkey. The text entered is displayed on the softkey
assigned. If nothing has been entered,
CUSTOM will appear as standard.
All Custom area elements which are used to access other elements, e.g.
• softkey menus
• I/O fields
and their associated functions must be configured using "Expanding the Operator
Interface" tools.
In the CUSTOM application, all softkeys are available as "Expanding the Operator
Interface" softkeys.

These softkeys are configured in file custom.com (like the standard version of
aeditor.com) as described below.
In HMI Embedded, references must be made in file common.com (access file on

the NC for "Expanding the Operator Interface") to custom.com for the customer
start softkeys. Common.com is supplied so that all CUSTOM operating area
softkeys are linked to custom.com.
6.3 Response to operating area changeover

When you change from the CUSTOM operating area to another operating area and
back again, the window which was active when you closed the CUSTOM operating
area reappears the next time you open it.

7 Configuring and Working Environment

7
7.1 General information about the configuring environment ....... BE1/7-156
7.2 MMC 100.2, HMI Embedded, HT6 ........................................ BE1/7-159

7.2.1 Structure of the COMMON.COM control file ...................... BE1/7-160
7.2.2 Saving configuration files on the NC and
Flash File System ............................................................... BE1/7-168
7.2.3 Procedure for MMC 100.2, HMI Embedded, HT6 .............. BE1/7-170
7.2.4 Testing configured screen forms in the
PC/PG environment............................................................ BE1/7-172
7.3 MMC 103, HMI Advanced...................................................... BE1/7-173

7.3.1 Control file entries............................................................... BE1/7-173
7.3.2 Saving configuration files on the hard disk of the
MMC 103, HMI.................................................................... BE1/7-173
7.3.3 Saving alarm text files on the hard disk of the
MMC 103, PCU50............................................................... BE1/7-173
7.3.4 Testing configured screen forms in the
PC/PG environment............................................................ BE1/7-174
7.4 HMI Embedded WIN32 and HMI Advanced together on

one hardware platform .......................................................... BE1/7-175
7.4.1 General information about searches .................................. BE1/7-175
7.4.2 Search strategy for common.com....................................... BE1/7-179
7.4.3 Search sequence for images.............................................. BE1/7-180
7.5 Special considerations for HT6.............................................. BE1/7-181

7.1 General information about the configuring environment

Scope of delivery
The software which interprets the configuration files for operator interfaces, and
provides or activates the functions described in earlier sections, is an integral
component of the scope of supply of MMC SW 5.2 and higher. It also includes an
ASCII editor for creating the contents of configuration files. (Program editor).
SW version 6 redefines the designations for the operating software packages

running on PCU 20, PCU 50 and PC with WinNT:
HMI Embedded runs on PCU 20 with:

OP 010
OP 010C
OP 010S
OP 0012
OP 015 and as
HMI Embedded WIN32 on:

PCU50 and
PC with WinNT as well as
HMI Advanced on:

PCU50
PC with WinNT
JobShop products
The JobShop products ManualTurn, ShopMill and ShopTurn are based on HMI
Embedded.
HMI Embedded WIN32 and HMI Advanced can be combined on a single hardware
platform. Thus, the JobShop products operating systems are available as
alternatives to HMI Advanced on a single hardware platform. The special
considerations for configuration and search strategies for this case are described in
Section 7.4 HMI Embedded and HMI Advanced on a shared hardware platform.
Creating displays
If the configured screen forms are to include graphics, then a suitable graphics
program will be required. The following subsections contain relevant system-
specific information.

Differences between systems

Hardware differences:
• MMC 103, HMI Advanced on PCU 50 have a hard disk
• MMC 100.2, HT6, HMI Embedded on PCU 20 only have a user memory and a
Flash memory
• HMI Embedded WIN32 on PCU 50 or PC with WIN NT evaluates hard disk
configuration data and otherwise operates in the same way as HMI Embedded
on PCU 20.
Because of these differences, data is handled differently when creating the

configuration files.
Language-dependent texts
Texts used in screen forms can be specified explicitly in configuration files or,
particularly in cases where screen forms are to be displayed in different languages,
stored separately in text files. The syntax for texts in screen forms and alarm texts
is identical. You can choose between:
• incorporation of texts into user alarms

(MMC 100.2, HMI Embedded, MMC 103, HMI Advanced, HT6)
• separate files for text in configured screen forms on the NC (MMC 100.2, HMI
Embedded, HT6).
More information about this variant for setting up configuration files directly on
the control appears in "Storing configuration files".
The selected method must be defined by means of further control file entries on the
MMC 100.2, HMI Embedded, HT6.
Language-dependent texts can be used for:
• Softkey labels
• Headings
• Help texts
• Any other texts
Text file names

When text is incorporated into alarm texts ALUC (user cycle alarms)
The method of incorporating text into alarm text files is identical for MMC 100.2,
HMI Embedded, HT6 and MMC 103, HMI Advanced.
The names of the language files can be defined by the user and are specified in
COMMON.COM.
For more information, see "Structure of the COMMON.COM control file".

Format of a text entry

The text number is assigned to the text within the file by the following method:
8xxxx 0 0 "text"
where:
xxxx 5000 to 9899 (text identification number range reserved for users).
The numbers must only be assigned once.
Text Text that appears in the screen form, enclosed in quotation marks
Examples:
85000 0 0 "Retraction level"
85001 0 0 "Drilling depth"
85002 0 0 "Thread pitch"
85003 0 0 "Pocket radius"
Parameters 2 and 3 are separated by blanks and act as control characters for
alarm text output. To ensure that the text format is identical to that of the alarm
texts, these two parameters must always be set to 0.
The following control characters may be inserted in text:
%n Line break
%@x Axis name of axis x (x is a number between 1 and 5),

(only MMC 100.2, HMI Embedded, HT6)
Display axis names, general solution
MMC 100.2, HMI-Embedded, HT6 and
MMC 103, HMI_Advanced:
NC access to relevant machine data, string functions.
Maximum text lengths

Long text for standard screen size 62 characters or 25 characters for HT6
Screen form header 21 characters or 12 characters for HT6

7.2 MMC 100.2, HMI Embedded, HT6

Central control file COMMON.COM
The file contains the following information for "Expanding the Wizard directory":
• Assignment between start softkeys and configuration files
• Assignment of user keys to configuration files (only relevant for HT6)
• Assignment of display numbers to configuration files in PLC interface DB19
• Control entries (size of LOG file, available memory on RANRIVE for
configuration files, search criteria for language-dependent texts, search criterion
for configuration files)
Details of how to make the appropriate entries in file COMMON.COM for the
MMC 100.2, HMI Embedded, HT6 can be found in the next subsection.
Changes to COMMON.COM only take effect following a restart.
Storage location
The central control file COMMON.COM must be stored in one of the following NC
directories:
1. \CUS ; User cycles directory
2. \CST ; Standard cycles directory
3. \COM ; Comment directory
The system searches through the directories for COMMON.COM in the following
order. The first file with this name is evaluated.
The files with the configured form definitions must be stored:

• in one of the three specified directories
• in the Flash memory of the MMC 100.2, HMI Embedded, HT6 (DOS file name
conventions apply) BIN directory
Size and number of configuration files

Total size of all configuration files: Approx. 124 KB. Of the 256 KB total available
space, approximately 132 KB are allocated to the system. The size of all archive
files and texts must not exceed 128 KB (256 KB for HMI Embedded on PCU 20).
The total permissible number of configuration files is 10.
Displays
A graphics program which can be used to create displays for configured screen
forms in PCX format must be supplied by the user if necessary.
Color format: 16 colors.
In SW 6.2 or higher, PCU 20 and PCU 50 .bmp images and their conversions with
up to 256 colors can also be used (PCX2BIN application).
Files containing displays in PCX format must be stored in converted, compressed

form in the Flash memory. The PCX_CONV tool is available in the application
environment for this purpose. Picture files in PCX format must not exceed 64 KB
per picture.

Performance
If screen form configuration files are executed from the Flash memory, screen
forms are displayed and processed significantly faster. This option should therefore
be chosen where possible.
7.2.1 Structure of the COMMON.COM control file

COMMON.COM contains various sections for hardware-specific settings. The
[MMC_DOS] section is relevant for expanding the wizard directory on the
MMC 100.2, HMI Embedded. Section [HT6] is used for HT6.
Note
The file is supplied together with the cycles. It must always be set up on the NC.
Syntax of COMMON.COM
Comments:
All characters contained within a line after a semicolon ";" are treated as comment
and are not evaluated.
[ MMC_DOS]/[HT6] ;Start of the DOS or HT6 section
Parameter:
The general notation is:
Parameter=Value ;Any number of blanks may be inserted between

;Parameter '=' and value.
All parameters are optional.
Possible parameters:
SCxxx=file or HCyyy=file
SCxxx Softkey Connection (connection between softkey and configuration
file). xxx represents an internal softkey identity of the start softkey
See Chapter 2 "Defining a start softkey".
The softkey identity must be entered directly after SC.
Softkeys will not be displayed unless a softkey connection is defined
for them.
File The configuration file which contains the desired softkey and screen
form definitions.
MMC and HMI file names may only be 8 characters in length. The file
extension is added with a dot.
Examples:
SC101= my_file.com ; (my_file.com on MMC, HMI, NC)
HCyyy Hotkey connection (a connection between real key and configuration
file). yyy represents an internal hotkey identity of the start hotkey
(see Subsection "Start softkeys"). The hotkey identity must be entered
directly after HC.
Only hotkeys for which a hotkey connection has been defined have an
effect.

Note
The files names listed in Table 2-1 are already stored as defaults. The matching
files must however be set up on the NC or MMC, HMI, HT6 by the user.
LAN1=File
File Language-dependent file which contains the foreground
language
(1st language) of all configured texts.
LAN2=File
File Language-dependent file which contains the background
language
(2nd language) of all configured texts.
If parameters LAN1/LAN2 are assigned, then the system looks for language-
dependent texts in these files first before searching through the cycle alarm texts.
The contents of the files specified by LAN1/LAN2 matches the format of the alarm
texts (see Section 7.1 General information about configuring environment). The file
names can be freely assigned as part of the secondary conditions according to
Section 1.3. COM is the file extension. These text files allow texts to be created
directly in online operation which can then be displayed directly in screen forms
created online.
CHK_FILE_EXIST=ram
ram This control flag: specifies whether configuration files must be copied
each time by the NC or whether a check must be made as to whether the
files are already stored on the RAM drive of the MMC 100.2, HMI, HT6.
Possible values:
0:
A check whether the file already exists on the RAM drive is not carried
out. A search is first carried out in
- the NC user cycles directory, then in
- the NC manufacturer cycles directory, then in
- the NC standard cycles directory, then in
- the NC comments directory and finally in
- the Flash File System on the MMC 100.2, HMI Embedded, HT6
This mode is only set while the configuration files are being set up online
on the NC. Changes to configuration files in the NC then become
operative immediately on the MMC 100.2, HMI, HT6, slowing down the
display building process.
1:
Default setting (if CHK_FILE_EXIST has not been set):
The configuration files are read once into the RAM and executed
thereafter from there. (This means:
an improved runtime, but no reaction to changes in the configuration files
in the NC).

LOGSIZE=kB
KB Size of the LOG file in KB (max. size = 64 KB). A LOG file named
ERROR.COM is set up on the RAM disk of the MMC/HT6; its size is
determined by this parameter setting.
CHK_FILE_EXIST = tf
tf 0:
The files are always copied into RAMDISK, even if they are already
there. Existing files are overwritten.
1:
The files are only copied into RAMDISK, even if they are not already
there.
Default setting:
If CHK_FILE_EXIST is not specified, then 1 is assumed. This means that
the files are only copied if they are not already there.
RAMDISK_SIZE = kBrd
kBrd Size of the available RAMDISK spacing in KB for expanding the wizard
directory.
RAMDISK_SIZE can be located at any position - within or outside the
sections. If the element occurs several times, then the first occurrence is
relevant.
Example:
RAMDISK_SIZE=200 ; 200 KB
The standard value (if the element RAMDISK_SIZE was not specified) is
100 KB.
In SW 6.5 and higher, the default value is 300 KB
If, after copying, the selected size has been exceeded, all of the COM
files in the directory for expanding the operator interface on the
RAMDISK are deleted before the next copying operation. (Files for
screen forms in the background (for operating area change) are still
kept.)

Example of COMMON.COM
%_N_COMMON_COM
[MMC_DOS]
sc101=tooth.com ; MACHINE
; Files are located in the
; Flash memory of the MMC
sc111=mda.com
sc122=auto.com
sc207=param.com ; PARAMETER
sc314=aeditor.com ; PROGRAM, Editor
sc315=aeditor.com
sc316=aeditor.com
sc407=dienste.com ; SERVICES
sc507=diagnose.com ; DIAGNOSTICS
sc607=inbetrn.com ; Start-up
sc826=cmm.com ; ShopMill, Machine, AUTO
sc857=cmm.com ; Messages/
sc858=cmm.com ; alarms
sc867=cmm.com ; Tools, ZO
LAN1=stdlan1.com ; Configured form texts
; are in stdlan1.com in the
; Flash memory
LAN2=_N_stdlan2_com ; Background language on NC
CHK_COMMON.COM=1 ; faster processing
; from MMC
LOGSIZE=30 ; 30 kB for LOG of errors in
: the screen forms
[PLC_SELECT] ; declaration of
; displays that can be called from
; the PLC, see below.
PC1= CYC82, drilling.com ; display 1
PC2= CYCLE90, millthre.com ; display 2
Displays, which can be called from the PLC

If displays are to be called from the PLC for "Expanding the Operator Interface"
(from SW 5.3), then it is necessary to create a section [PLC_SELECT].
This section is for assigning the display numbers to the configured displays. In
general, the syntax of an assignment line is:
PCi = display name, file ;Comment

i Number of the display in the interface
Screen name Display (screen form) identifier
File File in which the display is configured
Example:
[PLC_SELECT] ;Fixed section introduction
PC1= CYC82, drilling.com ;assignment line
PC2= CYCLE90, millthre.com
PC3=...etc.
In the complete example shown above, the section [PLC_SELECT] is at the end of
Common.com.

Structure of the text files acc. to LAN1, LAN2

The syntactic structure of files specified with LAN1/LAN2 is the same as that of
alarm texts. See 7.1
Notice:
This mechanism is not compatible with the HMI language concept. It is merely
used for the online creation of language-dependent texts (text phase). As soon as
the user screens have been created their contents must be copied to the relevant
(ALUC.TXT).
The file names can be freely assigned as part of the secondary conditions
according to Section 1.3. COM is the file name extension.
The text files are defined with DOS notation (e.g. LAN1=my_text.com).
If LAN1/LAN2 is specified in COMMON.COM, the associated text files are

searched for in the following sequence:
1. User cycles directory

2. Standard cycles directory
3. Comment directory
4. Current directory on the MMC
If LAN1/LAN2 is not specified, the search is performed in the user cycle alarm texts
(ALUC) and in the standard cycle alarm texts (ALSC) only.
Once the screens have been created the text files specified in LAN1/LAN2 must be
read out of the NC and integrated in ALUC.TXT/ALSC.TXT. Before normal
operation starts entries LAN1/LAN2 must either be removed or marked as a
comment.
Note
To simplify the configuring process on the MMC 100.2, HMI, HT6, a further text
file named SPT.COM (temporary alarm text file) is provided, allowing texts to be
loaded for $8xxxx. This file is needed to avoid having to create file
ALUC_xx.COM in the EPROM during trial runs.
(xx language code as specified in Table 5-1)
Start softkeys
The start softkeys named here can be used to activate the associated configuration
files.
The possible start softkeys for screen forms are predefined. Additional start
softkeys are not possible. Access points are specific to operating areas.
SCxxx=File
SCxxx Softkey Connection (link between softkey and configuration file). xxx
represents one of the internal softkey identities for start softkeys listed
below
File Name of configuration file

Access points in operating area:
MACHINE SCxxx Screen form:

SC101 MACHINE JOG Horizontal SK 1
SC111 MACHINE MDA Horizontal SK 1
SC122 MACHINE AUTO Horizontal SK 2
PARAMETERS SC207 Main screen of PARAMETERS Horizontal SK 7
PROGRAM SC308 Main screen of PROGRAM Horizontal SK 8
SC312 1st softkey line of the editor Horizontal SK 2
SC326 2nd softkey line of the editor Horizontal SK 6
SERVICES SC407 Main screen of SERVICES Horizontal SK 7
DIAGNOSIS SC507 Main screen of DIAGNOSIS Horizontal SK 7
START-UP SC607 Main screen of START-UP Horizontal SK 7
ManualTurn SC702 More menu of basic menu Horizontal SK 2

SC703 More menu of basic menu Horizontal SK 3
ShopMill SC818 Machine Manual operating area Horizontal SK 8

SC8131 Machine Manual-Workpiece Vertical SK 1
Zero operating area
Zero operating area
Zero operating area
Zero operating area
Zero operating area
Zero operating area
Zero operating area
SC8141 Machine Manual-Tool Gauging Vertical SK 1
operating area
operating area
operating area
operating area
operating area

SC8146 Machine Manual-Tool Vertical SK 6

Gauging operating area
SC8147 Machine Manual-Tool Vertical SK 7
SC826 Machine Auto operating area Horizontal SK 6

SC8436 Program-Milling operating Vertical SK 6
area
SC8426 Program-Drilling operating Vertical SK 6
area
SC8454 Program-Miscellaneous Vertical SK 4
operating area
SC8951 Program-Miscellaneous- Vertical SK 1
Workpiece Zero operating
area
area
area
area
area
area
area
SC8961 Program-Miscellaneous-Tool Vertical SK 1

SC857 Messages/Alarms operating Horizontal SK 7

area
area
SC867 Tools/Zero offsets operating Horizontal SK 7
area
SC8493 Program-G-Code-Editor Horizontal SK 3
operating area (drilling cycles
support) *
operating area (milling cycles
support) *
operating area (turning cycles
support) *
ShopTurn SC818 Machine Manual operating area Horizontal SK 8

operating area
operating area
operating area
operating area
operating area
operating area
operating area
SC826 Machine Auto operating area Horizontal SK 6
SC8246 Program-Drilling operating area Vertical SK 6
SC9456 Program-Milling operating area Vertical SK 6
SC9436 Program-Turning operating Vertical SK 6
area
SC8454 Program-Miscellaneous Vertical SK 4
operating area
area
area
SC867 Tools/Zero offsets operating Horizontal SK 7
area
operating area (drilling cycles
support) *
operating area (milling cycles
support) *


operating area (turning cycles
support) *
* This involves Siemens screen forms
Start hotkeys for HT6

The start hotkeys named here can be used to activate the associated configuration
files.
The possible start hotkeys for screen forms are pre-defined. No additional start
hotkeys can be configured. Access points are specific to operating areas.
HCyyy=File
HCyyy hotkey connection (connecting the hotkey with the configuration file). yyy
stands for one of the internal hotkey identities listed below for the start hotkeys; file
is the name of the configuration file identities for start hotkeys:
HCyyy Key:
HC1 User key U1
HC2 User key U2
HC3 User key U3
HC4 User key U4
HC5 User key U5
HC6 User key U6
HC7 User key U7
HC8 User key U8
HC11 Special key S1
HC12 Special key S2
HC21 TEACH key
7.2.2 Saving configuration files on the NC and Flash File System
Introduction
While form configuration files are being created or tested, it is useful to store them
on the NC so that they can be edited with the program editor and the result
checked immediately.
Since configuration files have to be copied to the RAM of the MMC, HMI every time
they are accessed by the NC, the resulting access times are long.
For this reason, tested configuration files (except for the control file
COMMON.COM) should be transferred to the Flash File System of the MMC and
executed from there to achieve the best possible performance.
Configuration files are write-protected once they are stored in the Flash File
System.
Displays can only be inserted in screen forms from the Flash File System.

The following sections describe the steps needed to transfer configuration files and
displays to the Flash File System on the MMC 100.2, HMI using a PCMCIA card.
Preconditions, tools
You will need a PC with programmer for PCMCIA cards or a PG with integrated
programming device for PCMCIA cards.
Software requirements:
• MMC 100.2, HMI, HT6 system environment

• MMC 100.2, HMI, HT6 application environment
• Sinucopy FFS (software to program PCMCIA cards)
• PCIN/SinuCom PCIN (software for file transfer via an RS-232
interface for configuration files from NC
to PG/PC if applicable)
Overview
MMC 100.2, HMI, HT6
PCMCIA CARD
Programming
Editor
NC
Configured screen form files Control file
PCMCIA CARD
replugging for
PRJ1 PRJ2 PRJ3 Common. booting
com
PC or PG
PCMCIA CARD
System environment
Application environment
PCIN/SinuCom PCIN
Sinucopy FFS
Fig. 7-1 Procedure for generating a PCMCIA card with screen form configuration files

7.2.3 Procedure for MMC 100.2, HMI Embedded, HT6

The following sections restrict themselves to the operations and procedures that
are relevant in conjunction with expanding the Wizard directory. More general
information is provided in the Start-up Guide.
The following steps must be taken:
• Prepare files
• Creating a PCMCIA card image
• Transfer the PCMCIA card image to the PCMCIA card
• Transfer PCMCIA card to MMC 100.2, HMI Embedded
Prepare files
1. Install the system environment on your PC/PG
2. Install the application environment on your PC/PG
3. Archive your display data and screen form configuration files as follows using
the ARJ program supplied:
* Each file is saved in a separate archive

* The name of the archive is the same as that of the file, whereby the
last character of the file name extension is an '_'.
Examples:
abc.com is stored in abc.co_.
my_pic.bin is stored in my_pic.bi_.
ARJ is invoked: arj u my_pic.bi_ my_pic.bin
4. Check whether the total size of your files meet the requirements outlined in
Section 7.2 in terms of definition and size. If not, you must reduce the space
required by your display images by the following methods:
- Smaller formats
- Less complexity
- Fewer colors
- Fewer display images
- etc.
- Removing texts
Enter your files in the same way as you did for previous entries.
Alternative:
If you wish to integrate the texts for configuring forms into alarm texts, copy them
using an ASCII editor into file
ALUC.TXT in the application environment in the appropriate language-specific
directories.
These files are stored in directories:
proj\text\lan

under the directory in which you have installed the application environment. lan
identifies the language:
proj\text\d = German
proj\text\e = Spanish
proj\text\f = French
proj\text\g = English
proj\text\i = Italian
Creating a PCMCIA card image

1. Change to the application environment directory INSTUTIL
2. Start APP_INST.EXE.
3. Select item <2> (modify configuration)
4. Select item <6> (add user specific files to the application)
5. Enter the full path including the drive of the first required file. If you want to add
a further file, acknowledge the query from app_inst "Are you going to copy
other files?" with the y key. Repeat this procedure until you have added all the
files you want and then confirm the query with the n key.
6. Change to the main menu of app_inst with the ESC key.
7. Select "Install all modules on Hardware"
You then have the choice of transferring the software directly to the MMC 100.2,
HMI Embedded via the RS-232 interface or creating a Flash image for the PCMCIA
card.
8. Under the conditions outlined above, select

"Create Flash Memory Card image"
9. Specify the directory in which the System environment is installed.
10. Specify the directory in which the PCMCIA card image is to be stored. The
directory must already exist.
Transfer the PCMCIA card image to the PCMCIA card

Then transfer the PCMCIA card image to the PCMCIA card using
SINUCOPY_FFS.
Transfer PCMCIA card to MMC 100.2, PCU 20, HT6

Take the newly programmed PCMCIA card out of the PG or PCMCIA card
programmer on the PC/PG and insert it in the MMC 100.2, PCU 20, HT6
Power up the system and press key 6 while it is running up to branch into the
installation menu. Select:
0: Install via PCMCIA
After data transfer has been completed, MMC100.2, PCU20, HT6 will prompt you
to withdraw the PCMCIA card. To do this, switch off the MMC 100.2, PCU 20, HT6.

7.2.4 Testing configured screen forms in the PC/PG environment
Preconditions
You have installed the PC version of the MMC 100.2, HMI or HT6 software on your
PC/PG.
Procedure
Create COMMON.COM in the directory in which you have installed the PC version
of the MMC100.2, HMI-Embedded or HT6 SW. The data search takes place
according to the search sequence.
Set up the form configuration files and text files in the directory in which you have
installed the PC version of the MMC 100.2, HMI.
Start the PC version of the MMC 100.2, HMI or HT6 software.
The file ERROR.COM, which contains messages about errors in the screen form
configuration files, is stored in the directory to which the environment variable
RAMDISK refers.

7.3 MMC 103, HMI Advanced
7.3.1 Control file entries

When using MMC 103, HMI Advanced, no standard file entries are required.
7.3.2 Saving configuration files on the hard disk of the MMC 103, HMI
Directories
\DH\CUS.DIR\
\DH\CMA.DIR\
\DH\CST.DIR\
\DH\COM.DIR\
File names
Configuration files with the names listed in Table 2-1 are searched for in directories
in the specified order. If files of the same name are stored in different directories,
then the first file detected according to the search strategy is interpreted.
File sizes
The sizes of configuration files are not subject to any particular restrictions. It
should be noted, however, that large files are processed more slowly.
7.3.3 Saving alarm text files on the hard disk of the MMC 103, PCU50
Directory
\DH\MB.DIR\
File names
ALUC_xx.COM
Texts can be stored in text file ALUC_xx.COM as described in 7.1 General

information about the configuring environment.
The text language is assigned on the basis of the text file name. "xx" is replaced by
one of the following codes in the text file name:

Table 7-1
Code Language
xx
gr German
uk English
fr French
it Italian
sp Spanish
nl Dutch
fi Finnish
sw Swedish
pl Polish
tr Turkish
ch Chinese
tw Taiwan Chinese
ko Korean
hu Hungarian
po Portuguese
ru Cyrillic
cz Czech
ALUC_uk.COM ;File for English texts
7.3.4 Testing configured screen forms in the PC/PG environment
Preconditions
You have installed the PC version of the MMC 103, HMI Advanced software on
your PC/PG.
Directories
The directory structure is the same as on the MMC 103, see above. The error log is
generated in:
\DH\COM.DIR\ERROR.COM

7.4 HMI Embedded WIN32 and HMI Advanced together on one

hardware platform
HMI Embedded WIN32 searches the configuration files for "Expanding the Wizard
directory" on the same paths as HMI Advanced. The starting point is the data
management path.
The search sequences described below are relevant for ShopMill/ShopTurn if both
HMI systems (HMI Advanced and HMI Embedded) are operated in parallel on a
single platform. In this case, "Expanding the Wizard directory" under
ShopMill/ShopTurn operated under HMI Embedded accesses the same
"Expanding the Wizard directory" configuration files as "Expanding the Wizard
directory" in standard operation under HMI Advanced.
Supplementary conditions
HMI Embedded WIN32 evaluates the mmchome property of section [DHSTART]
in configuration file DH.INI which contains the root directory for the data
management path.
DH.INI must be stored in the BIN directory on which MMC0.EXE is started.
The maximum length for the data management root directory entry is 100
characters.
7.4.1 General information about searches
Booting
On start-up, HMI Embedded WIN32 uses the entries in the Windows Registry to
ascertain where HMI Advanced is installed.
In the directory indicated in the registry, a search is made for file DH.INI in the
subdirectories ..\user, ..\oem, ..\add_on, ..\mmc2 in the sequence specified. If
DH.INI cannot be found there, a search is carried out for the file in the current
directory of HMI Embedded WIN32.
Example:
If HMI-Advanced was found on f:\HMI\HMI-Advanced, then a search for dh.ini is
made in the following sequence:
f:\HMI\HMI-Advanced\user
f:\HMI\HMI-Advanced\oem
f:\HMI\HMI-Advanced\add_on
f:\HMI\HMI-Advanced\mmc2

Control variables for search sequences
Identifier From file Value 0 Value 1
CHK_FILE_EXIST Common.com No search in temp. directory on Default:

RAMDISK, HD, network HD
Search in temp. directory on
RAMDISK, HD, network HD
pc_test mmc0.ini Default: PC system,

No PC system, no NC connection present
NC connection
If the definition for CHK_FILE_EXIST has not been commented out in file
Common.com, CHK_FILE_EXIST 1 is used.
If mmc0.ini cannot be located, the default value is from pc_test 0 (default status on
installation).
The RAMDISK environment variable specifies the path to a directory on which

temporary files are stored by HMI Embedded.
The tabulated variables produce the following search sequences:
The files for the "Expanding the Wizard directory" are searched in the following
sequence. A hit in the above directory disables the corresponding entries in
directories located further down the sequence.
Note
File Common.com is handled differently. See below.
Search in temp. directories,

no PC system
A connection to the NC is established.
"Expanding the Wizard directory" directory on the RAM disk

CUS directory in the data management directory specified in dh.ini
CMA directory in the data management directory specified in dh.ini
CST directory in the data management directory specified in dh.ini
COM directory in the data management directory specified in dh.ini
No search in temp. directories,

no PC system

PC system
A connection to the NC is not established.
Current directory in HMI Embedded WIN32
Current directory in HMI Embedded WIN32 packed in *.co_
If a data management path is defined, it is prioritized and processed before the

current directory in order that HMI Embedded WIN32 and HMI Advanced access
the same images.
The new search mechanism also includes the directories of the data management
path, relevant for "Expanding the Wizard directory" and the possible archives for
images (cus.arj, cma.arj, cst.arj).
Search sequence for images,

individual image before archive
The search mechanism always processes the loop displays first before searching
possible archives. For performance reasons, .bin files are searched for before .bmp
files. The advantage of this method is that when creating an "Expanding the Wizard
directory" dialog box, the images do not have to be archived before they can be
displayed, but can simply be played from a relevant directory.
Once the search of the unpacked files has been completed, the archives
containing a single file (.bi_, then .bm_) are searched.
Bitmap name with path

Search sequence if no archive is specified and the file name contains a path
Filename.bin on the specified path
Filename.bmp on the specified path
Filename.bin in archive filename.bi_ on the specified path
Filename.bmp in archive filename.bm_ on the specified path
Filename.bxx
(partial binary files, which have to be processed for reasons of compatibility with
RealMode and when starting Protected Mode). These files are only searched for in
the Current directory.
Bitmap name without path

Search sequence if no archive is specified and the file name does not contain a
path
1. Filename.bin in the CUS directory of the data management path
2. Filename.bmp in the CUS directory of the data management path
3. Filename.bin in archive Filename.bi_ in the CUS directory of the data
management path
4. Filename.bmp in archive Filename.bm_ in the CUS directory of the data
management path
5. Filename.bin in the CUS\resolution directory of the data management path

6. Filename.bmp in the CUS\resolution directory of the data management path

7. Filename.bin in archive Filename.bi_ in the CUS\resolution directory of the
data management path
8. Filename.bmp in archive Filename.bm_ in the CUS\resolution directory of the
9. Filename.bin in the CMA directory of the data management path
10. Filename.bmp in the CMA directory of the data management path
11. Filename.bin in archive Filename.bi_ in the CMA directory of the data
management path
12. Filename.bmp in archive Filename.bm_ in the CMA directory of the data
management path
13. Filename.bin in the CMA\resolution directory of the data management path
14. Filename.bmp in the CMA\resolution directory of the data management path
15. Filename.bin in archive Filename.bi_ in the CMA\resolution directory of the
16. Filename.bmp in archive Filename.bm_ in the CMA\resolution directory of
the data management path
17. Filename.bin in the CST directory of the data management path
18. Filename.bmp in the CST directory of the data management path
19. Filename.bin in archive Filename.bi_ in the CST directory of the data
management path
20. Filename.bmp in archive Filename.bm_ in the CST directory of the data
management path
21. Filename.bin in the CST\resolution directory of the data management path
22. Filename.bmp in the CST\resolution directory of the data management path
23. Filename.bin in archive Filename.bi_ in the CST\resolution directory of the
24. Filename.bmp in archive Filename.bm_ in the CST\resolution directory of the
25. Filename.bin in the current directory (Bin directory)
26. Filename.bmp in the current directory (Bin directory)
27. Filename.bin in archive Filename.bi_ in the current directory (Bin directory)
28. Filename.bmp in archive Filename.bm_ in the curr. directory (Bin directory)
29. Filename.bin in archive CUS.ARJ in the CUS directory of the data
management path
30. Filename.bmp in archive CUS.ARJ in the CUS directory of the data
management path
31. Filename.bin in archive CUS.ARJ in the CUS\resolution directory of the data
management path
32. Filename.bmp in archive CUS.ARJ in the CUS\resolution directory of the data
management path
33. Filename.bin in archive CUS.ARJ in the CMA directory of the data
management path
34. Filename.bmp in archive CUS.ARJ in the CMA directory of the data
management path
35. Filename.bin in archive CUS.ARJ in the CMA\resolution directory of the data
management path
36. Filename.bmp in archive CUS.ARJ in the CMA\resolution dir. of the data
management path
37. Filename.bin in archive CUS.ARJ in the CST dir. of the data management path
38. Filename.bmp in archive CUS.ARJ in the CST dir. of the data managem. path
39. Filename.bin in archive CUS.ARJ in the CST\resolution directory of the data
management path
40. Filename.bmp in archive CUS.ARJ in the CST\resolution directory of the data
management path

Steps 29 through 40 are then repeated for CMA.ARJ
41. Filename.bin in archive CMA.ARJ in the CUS directory of the data

management path
....
52. Filename.bmp in archive CMA.ARJ in the CST\resolution directory of the data
management path
Steps 41 through 52 are then repeated for CST.ARJ
53. Filename.bin in archive CST ARJ in the CUS directory of the data
management path
....
64. Filename.bmp in archive CUS.ARJ in the CST\resolution directory of the data
management path
65. Filename.bin in archive CUS.ARJ in the current directory (Bin directory)

66. Filename.bmp in archive CUS.ARJ in the current directory (Bin directory)
67. Filename.bin in archive CMA.ARJ in the current directory (Bin directory)
68. Filename.bmp in archive CMA.ARJ in the current directory (Bin directory)
69. Filename.bin in archive CST.ARJ in the current directory (Bin directory)
70. Filename.bmp in archive CST.ARJ in the current directory (Bin directory)
71. Filename.bxx
(partial binary files, which have to be executed for reasons of compatibility with
RealMode and when starting Protected Mode).
These files are only searched for in the Current directory.
7.4.2 Search strategy for common.com

The "Expanding the Wizard directory" access configuration file common.com is
handled differently. In order to bring about the intended behavior of the "Expanding
the Wizard directory" system after a change has been made in this file, HMI
Embedded WIN32 must be restarted.
No PC system

PC system
A connection to the NC is not established.

Current directory in HMI Embedded WIN32
Current directory in HMI Embedded WIN32 packed in *.co_

7.4.3 Search sequence for images

The expanded search function for images (bitmaps) in software version 6.02 of
HMI Embedded can also be used for images in the "Expanding the Wizard
directory" system.
If HMI Embedded WIN32 (ShopMill/ShopTurn) is installed together with HMI

Advanced on a single hardware platform, a relevant data management path can be
preset.
If a data management path is defined, it is prioritized and processed before the

current directory in order that HMI Embedded WIN32 and HMI Advanced access
the same images.
The new search mechanism also includes the directories of the data management
path, relevant for "Expanding the Wizard directory" and the possible archives for
images (cus.arj, cma.arj, cst.arj).
The search mechanism always processes the loop displays first before searching
possible archives. This results in the following search sequence for images:
• Individual image before archive (.bin files are searched for before .bmp files).
Once the search of the unpacked files has been completed, the archives
containing a single file (.bi_, then .bm_) are searched.
• Bitmap name with followed by bitmap name without path
For more information about the search sequence for bitmaps with the various
formats, see "General information about searches".

7.5 Special considerations for HT6

Some of the features of the mobile operator component vary from those of the
stationary operator components. The display is smaller. The key arrangement and
number differs.
Softkey expansion
In addition to the horizontal softkeys (HS1-8) already configured, HT6-specific keys
can also be defined. As the HT6 has no vertical softkeys (VS1-8), they cannot be
configured.
UK1 to UK8 User keys

SK1 and SK2 Special keys
TEACH Teach key
Special properties that softkeys do not have:
These keys do not have to be initialized like standard softkeys
HS1=(text, access level, status).
If, however, an access level is to be configured, this is done in the same way, e.g.
UK1=("", access stage)
For each softkey a press block can be configured in which a further softkey bar or
screen form can be loaded.
Extensions common.com
Section [HT6] has been introduced into the file common.com. The connections for
the special HC keys can be entered here.
HC (Hotkey Connection) represents any one of the keys: UKi, SKi, TEACH
HC1= Test1.com ;A configuration file must be assigned to the relevant

;key
The key definition in area //(Start) is always loaded in this file.
All HCyyy hotkey connections

see "Structure of the COMMON.COM control file"
Note
If user keys U1–U8, S1 or S2 are operated on the HT6, any open screen created
with "expand Wizard directory" is closed. This also applies if no response has
been configured for the user key (e.g. with the software development kit or
"expand Wizard directory")!

Notes

8 Terms, Tables, Lists, Examples

8
8.1 Terms..................................................................................... BE1/8-184
8.2 Color table.............................................................................. BE1/8-187
8.3 List of accessible system variables........................................ BE1/8-193
8.4 List of PI services................................................................... BE1/8-204
8.5 Examples ............................................................................... BE1/8-208

8.1 Terms
Table 8-1
Term Explanation
Action Anything that is configured within a → method: → Functions,
→ Calculating variables, → Changing properties, ...
Access level Graduated system of authorization, which makes the accessibility
and utilization of functions on the → operator interface dependent
on the authorization rights of the user.
Array Table or list of data
Attribute Characteristic that assigns an object (→ screen form or → variable)
specific, detailed → properties.
Block Reload unit for → configuration file
Column index Column number of an array
Configuration file File or files, which contain definitions and instructions that deter-
mine the appearance of → Screen forms and their → Functions.
Definition lines Program section in which → variables and → softkeys are defined.
Editor ASCII Editor which with characters can be entered in a file and
edited.
Event Any action, which initiates execution of a → Method: Input of
characters, actuation of → Softkeys, ...
Focus Highlighting on screen which identifies the → Screen form element
that is currently selected for editing/monitoring. Screen form
element marked by the cursor.
Form-independent Softkeys, which are not called from a screen form, i.e. start softkey
softkeys and softkey menus, which the user configures before the first, new
screen form.
Function Sequence of operations programmed in → Methods as a function
of → Parameters.
Graphics Graphic which is displayed when a screen form is opened.
Help display Display, which is opened context-sensitively in relation to screen
form elements.
Help loop Several help references can be configured in a loop for each →
Screen form element, i.e. the references are called up in
succession and when the last reference closes, the first is
displayed again.
Help variable Internal arithmetic variable to which no → Properties can be
assigned, i.e. it is not visible in the → Screen form.
HSx Horizontal → Softkey x
I/O field Input/output field for displaying and modifying values of variables.
Interpreter The interpreter automatically converts the defined code from the →
Configuration File into a → Screen form and controls its use.
Machine data Settings of properties of the SINUMERIK system made by
Siemens/machine manufacturer/end user and stored in the system.
A differentiation is made between:
$MN_... General NC machine data
$MC_... Channel-specific machine data
$MA_... Axis-specific machine data
$MM_... Machine data for operator panel
In addition to these, the system also uses → Setting data and
Drive machine data.

Term Explanation
Main body of screen Header, long text, graphics and → Screen form elements
form
ManualTurn Optimized SINUMERIK application and operator interface for
simple turning machines.
Master screen form → Screen form, which calls another screen form but remains open
when a second screen is displayed.
Method Programmed sequence of operations which is executed when a
corresponding → Event occurs.
MMC 100.2 Computer unit of operator panel front without hard disk
MMC 103 Computer unit of operator panel front with hard disk
NC Numerical Control: System component of a SINUMERIK system
which controls the motional sequences of axes on the basis of →
Parts programs.
NC code Permissible language elements used to write → Parts programs of
the SINUMERIK system
NC function →PI service
Operator interface The term "operator interface" refers in this document to the
information displayed on the screen, including allocated softkeys
and some special operator panel front keys.
Parameters Parameters are variable elements of the programming syntax and
replaced by other words/symbols in the → Configuration file.
Parts programs A program formulated in the NC language, which specifies motion
sequences for axes and various special actions.
PI service → Function, which, on an → NC, executes a clearly defined
operation. PI services can be called from the → PLC and → MMC
100.2/103.
PLC Programmable Logic Control: Programmable controller, which
performs mainly logic operations in the SINUMERIK system.
Programming support Provision of → Screen forms to assist programmers in writing →
system Parts programs with "higher-level" components
Free contour programming
Cycle support
Blueprint programming
→ Recompilation
→ Simulation
directly from the → Editor.
Properties Characteristics of an object (e.g. of a → variable)
RECALL key Standard key on front of operator panel
Recompilation Sections of → NC code can be generated in a → Parts program
from input fields in → Screen forms of the → Programming support
system. Recompilation is the reverse operation. The input fields,
which have created a selected section of NC code, are retrieved
from the NC code and displayed in the original screen form.
Register Memory for data exchange between → Screen forms.
Row index Row number of an array
Screen form Screen display of → Operator interface
Screen form definition Program section from //M..........//END for defining a → Screen form
block
Screen form element Visible component of a → Variable: Short text, graphics text, → I/O
field and unit text
Screen form tree A group of interlinked → Screen forms

Term Explanation
Screen-form-dependent Softkey menu, which is called from a newly configured screen
softkey menu form.
Setting data Data that communicates properties of the machine tool to the NC
control in a way defined by the system software. In contrast to →
Machine data, setting data can be altered immediately by the
operator.
ShopMill Optimized SINUMERIK application and operator interface for 2½D
milling operations.
Simulation Simulation of a → Parts program run (e.g. graphically) without
movement of the actual machine axes.
Softkey Key on front of operator panel, which activates a function displayed
on the assigned area of the screen.
Softkey label Text/image on the screen area, which is assigned to a → Softkey.
Softkey menu All horizontal or all vertical → softkeys
Softkey menu definition Program section from //S..........//END for defining a → Softkey
block menu
Standard application → Operator interfaces that are integrated in standard software.
Start softkey → Softkey, with which the first newly created → screen form is
started.
Start softkey definition Program section from //S(Start)..........//END in which a → Start
block softkey is defined
Sub-screen form → Screen form that is called from another screen form (master
screen form) without the → Master screen form being closed.
System variables NC variable providing the NC states for parts program accesses
and accesses from → MMC.
Toggle field A list of values in the → I/O Field; check with toggle field: The
value input in a field must be the same as one of the listed values.
User comment Comment, which is automatically created during → NC code
generation.
User variable The user can declare user-defined variables for optional use in the
→ parts program or data block.
Variable Designation of a memory location, which can be displayed in a →
Screen form by assigning → Properties and in which input data
and the results of arithmetic operations can be entered.
VSx Vertical → Softkey x

8.2 Color table
Configuring screen forms
The following color table for screen form configuring is available for the MMC 100.2
and MMC 103 (subset of each standard color table):
Table 8-2 Color table

Number Color
1 Black
2 Red/brown
3 Dark green
4 Light gray
5 Dark gray
6 Blue
7 Red
8 Brown
9 Yellow
10 White
Colors for
MMC 103
MMC 100.2
ManualTurn
ShopMill
may be displayed with slight differences.
On the HT6 gray scales exist.
Bitmap color table
Note
With software version 6.3 and higher, HMI Embedded supports the "New Fashion" option.
Some colors in the color palette have changed in this context.
You will find more details below.
HMI Advanced
The following color table in the drawing program must be used for bitmaps in HMI
Advanced.
Index Red Green Blue

160 255 255 255
161 255 255 180
162 220 220 0
163 255 255 0
164 255 64 255


165 255 64 128
166 255 64 64
167 255 64 0
168 128 255 255
169 128 255 128
170 120 255 40
171 128 255 0
172 128 64 255
173 128 64 128
174 128 64 64
175 128 64 0
176 64 255 255
177 64 255 128
178 64 255 64
179 64 255 0
180 64 64 255
181 64 64 128
182 64 64 64
183 64 64 0
184 0 255 255
185 0 255 128
186 0 255 64
187 0 255 0
188 0 64 255
189 0 64 128
190 0 64 64
191 0 64 0
192 255 64 255
193 255 128 128
194 200 100 4
195 255 128 0
196 255 0 255
197 255 0 128
198 255 0 64
199 255 0 0
200 128 128 255
201 208 208 228
202 140 140 140
203 128 128 0
204 128 0 255
205 128 0 128
206 128 0 64
207 128 0 0
208 64 128 255
209 0 128 112
210 64 128 64
211 64 128 0
212 0 0 180
213 64 0 128
214 64 0 64
215 64 0 0
216 0 128 255


217 0 128 128
218 0 128 64
219 0 128 0
220 0 0 255
221 0 0 128
222 20 20 20
223 0 0 0
224 240 248 240
225 224 224 224
226 192 192 192
227 160 160 160
228 128 128 128
229 96 96 96
230 64 64 64
231 32 32 32
HMI Embedded
The following color table in the drawing program must be used for bitmaps in HMI
Advanced.

160 255 255 255
161 255 255 192
162 255 232 127
163 255 255 0
164 255 192 0
165 255 128 0
166 255 64 0
167 255 32 0
168 192 255 255

169 192 255 192
170 192 255 128
171 192 255 0
172 192 192 0
173 192 128 0
174 192 64 0
175 192 32 0
176 128 255 255

177 128 255 192
178 128 255 128
179 128 255 0
180 128 192 0
181 128 128 0
182 128 64 0
183 128 32 0
184 0 255 255


185 0 255 192
186 0 255 128
187 0 255 0
188 0 192 0
189 128 138 148
190 0 64 0
191 0 32 0
192 208 226 242

193 200 210 220
194 170 180 190
195 141 151 161
196 255 0 255
197 255 0 128
198 255 0 64
199 255 0 0
200 128 192 255

201 0 192 255
202 0 128 255
203 173 185 197
204 128 0 255
205 128 0 128
206 128 0 64
207 128 0 0
208 128 192 192

209 0 192 192
210 0 128 192
211 185 200 215
212 64 0 255
213 64 0 128
214 64 0 64
215 64 0 0
216 255 180 65

217 0 128 128
218 70 170 190
219 0 128 0
220 0 0 255
221 0 0 128
222 0 0 64
223 0 0 0
224 213 220 227

225 214 226 237
226 192 192 192
227 158 158 158
228 128 128 128
229 90 100 110
230 76 86 96
231 32 32 32

Color tables depend on the "New Fashion" option.

In tool box version 6.03.03 and higher, you will find the color tables in
8x0d\examples_tools\wizard.bsp\hmi_emb\...
The file names indicate the application of each table.
- HMI_EMB_OLD_FASHION.PAL :
This color palette should be used for HMI Embedded SW 6.2 and SW 6.3 with Old
Fashion
Color indices 160 to 231 are available
- HMI_EMB_NEW_FASHION.PAL :
This color palette should be used for HMI Embedded SW 6.3 with New Fashion
Color indices 160 to 231 are available
- HMI_EMB_OLD_AND_NEW_FASHION.PAL :
This color palette should be used for HMI Embedded SW 6.2 and SW 6.3
independent of Old and New Fashion; the bitmaps generated with this color palette
are identical in appearance for Old and New Fashion.
Color indices 160, 163, 184, 187, 196, 199, 204, 205, 207, 217, 219, 220, 221,
223, 226 and 228 are available
The previous color table HMI_EMB.PAL is superseded by the tables specified

above.
Only colors 160 through 231 can be used. This is the only way to ensure that
images look the same on HMI Embedded and HMI Advanced.
Activating a color table from PaintShopPro
File → Open → ...\*.bmp
Colors → Open picture palette → ...\*.PAL
Apply palette with Color Indices "Open"
System colors
One of 10 colors can be selected for one screen form element (text, input field,
screen form background, etc.). In SW 6.4 and higher, the system colors have been
expanded - and there is a difference between the old and new designs (refer to
e.g. the header color in the table below). In order to achieve a demarcation
between unique and design-dependent colors, it has been defined that the unique
colors are found between 0 and 128. The design-dependent colors that have been
newly introduced as part of this expansion, are defined from index 128. This
means, that also when the unique colors are expanded (up to 128), it is prevented
that both color types are mixed.

Newly defined colors

Index Color description Color
Old design New design
128 System color active field Yellow Orange
129 Background color Gray Light gray
130 Header color (active) Yellow Blue
131 Header font color (active) Black White

8.3 List of accessible system variables
Name Index Description

$A_DBB[x] x = ByteNo Data byte from/to PLC
$A_DBD[x] x = Offset Double data word (32bit) from/to PLC
$A_DBR[x] x = Offset Real data (32bit) from/to PLC
$A_DBW[x] x = Offset Data word (16bit) from/to PLC
$A_DLB[index] index = Offset Data byte in link area
$A_DLD[index] index = Offset Double data word access in link area
$A_DLR[index] index = Offset Real data in link area
$A_DLW[index] index = Offset Data word in link area
$A_IN[x] x = DigitalinputNo Value of HW digital input
$A_INA[x] x = AnaloginputNo Value of HW analog input
$A_INCO[x] x = InputNo Comparator input NC
$A_INSE Ext. NCK input of the safe progr. logic, NCK I/O
$A_INSED Image ext. NCK input of the Safe Progr. Logic
$A_INSEP Ext. PLC input, Safe Progr. Logic, PLC I/O
$A_INSEPD Image ext. PLC inputs of the Safe Progr. Logic
$A_INSI Int. NCK input, Safe Progr. Logic, NCK Safety
$A_INSID Image int. NCK input Safe Progr. Logic NCK Safety
$A_INSIP Int. PLC input Safe Progr. Logic 611D Safety
$A_LINK_TRANS_ Link transfer rate
RATE
$A_MARKERSI NCK flag for Safe Progr. Logic
$A_MARKERSIP Image, PLC flag for Safe Progr. Logic
$A_OUT[x] x = DigitaloutputNo Value of HW digital output
$A_OUTA[x] x = AnalogoutputNo Value of HW analog output
$A_OUTSE Ext. NCK output Safe Progr. Logic NCK I/O
$A_OUTSED Image ext. NCK outputs of the Safe Progr. Logic
$A_OUTSEP Ext. PLC output, Safe Progr. Logic, PLC I/O
$A_OUTSEPD Image ext. PLC outputs of the Safe Progr. Logic
$A_OUTSI Int. NCK output Safe Progr. Logic NCK Safety
$A_OUTSID Image int. NCK output Safe Progr. Logic NCK Safety
$A_OUTSID Image int. PLC input Safe Progr.Logic 611D Safety
$A_OUTSIP Int. PLC output Safe Progr. Logic 611D Safety
$A_OUTSIPD Image int. PLC output Safe Progr.Logic 611D Safety
$A_PBB_IN[index] index = Offset IN data byte
$A_PBB_OUT[index] index = Offset OUT data byte
$A_PBD_IN[index] index = Offset IN double data word
$A_PBD_OUT[index] index = Offset OUT double data word
$A_PBR_IN[index] index = Offset IN real data
$A_PBR_OUT[index] index = Offset OUT real data
$A_PBW_IN[index] index = Offset IN data word
$A_PBW_OUT[index] index = Offset OUT data word
$A_TC_FCT Command number
$A_TC_LFN Source location number
$A_TC_LFO Source location number
$A_TC_LTN Target location number
$A_TC_LTO Target location number
$A_TC_MFN Source magazine


$A_TC_MFO Source magazine number
$A_TC_MTN Target magazine number
$A_TC_MTO Target magazine number
$A_TC_STATUS Command status
$A_TC_THNO Number of toolholder
$A_TC_TNO T number
$A_TIMERSI NCK time for Safe Programmable Logic
$A_TOOLMLN[x] x = ToolNo T Current location
$A_TOOLMN[x] x = ToolNo T Current magazine
$AA_COUP_ACT[x] x = Spindle following Current coupling status following spindle
$AA_COUP_OFFS[x] x = Axis Offset to leading axis/leading spindle, setpoint
$AA_COUP_OFFS[x] x = Spindle Position offset for synchronous spindle, on the
setpoint side
$AA_CURR[x] x = Axis Actual current of axis or spindle in A
$AA_DELT[x] x = Axis Distance to go by the axes in WCS
$AA_DTBB[x] x = Axis Axial distance from block beginning in basic coord.
system
$AA_DTBW[x] x = Axis Axial dist. from block beg. in WCS
$AA_DTEB[x] x = Axis Axial distance from block end in basic coord. system
$AA_DTEPB[x] x = Axis Axial dist.-to-go infeed oscillation in basic system
$AA_DTEPW[x] x = Axis Axial dist.-to-go infeed oscillation in WCS
$AA_DTEW[x] x = Axis Axial dist. from block end in WCS
$AA_EG_ACTIVE a = Following axis EG coupling active
[a,b] b = Leading axis
$AA_EG_AX[n,a] n = Index leading EG leading axis number
axis
a = Following axis
$AA_EG_DENOM a = Following axis EG coupling factor denominator
$AA_EG_NUM_LA[a] a = Following axis EG no. of leading axes
$AA_EG_NUMERA a = Following axis EG coupling factor numerator
$AA_EG_SYN[a,b] a = Following axis EG synchronous position leading axis
b = Leading axis
$AA_EG_SYNCDIFF a = Axis identifier EG synchronism deviation
[a]
$AA_EG_SYNFA[a] a = Following axis EG synchronous position following axis
$AA_EG_TYPE[a,b] a = Following axis EG coupling type
b = Leading axis
$AA_ESR_ENABLE a = Axis ESR axis enable
[a]
$AA_ESR_ENABLE a = Axis ESR enable
[a]
$AA_ESR_STAT[a] a = axis ESR status
$AA_ETRANS[x] x = FrameNo Translation (offset) of external frames
$AA_FXS[x] x = Axis Status after travel to fixed stop
$AA_IBN[x] x = Axis Toolholder actual value
$AA_IEN[x] x = Axis Holder active tool rel. to workpiece zero
$AA_IM[x] x = Axis Toolholder
$AA_IW[x] x = Axis Toolholder position, setpoint


$AA_LEAD_P[x] x = Axis Real leading value - position
$AA_LEAD_SP[x] x = Axis Simulated master value - position
$AA_LEAD_SV[x] x = Axis Simulated master value - velocity
$AA_LEAD_TYP[x] x = Axis Source of leading value
$AA_LEAD_V[x] x = Axis Real leading value - velocity
$AA_LOAD[x] x = Axis Drive load in % (for 611D only)
$AA_MM[x] x = Axis Measured value in machine coordinate system
$AA_MM1[x] x = Axis Access to meas. result in MCS
$AA_MW[x] x = Axis Measured value in workpiece coordinate system
$AA_OFF[x] x = Axis Superimposed motion for the programmed axis
$AA_OFF_LIMIT[x] x = Axis Limit value axial offset $AA_OFF reached
$AA_OSCILL_REVER x = Axis Current reversal position 1 oscill. in synchr. act.
SE_POS1[x]
$AA_OSCILL_REVER x = Axis Current reversal position 2 oscill. in synchr. act.
SE_POS2[x]
$AA_OVR[x] x = Axis Axial override for motion-synchronous actions
$AA_POWER[x] x = Axis Drive active power in W
$AA_S[x] x = SpindleNo Spindle speed, setpoint
$AA_SOFTENDN[x] x = Axis Software limit position, negative direction
$AA_SOFTENDP[x] x = Axis Software limit position, positive direction
$AA_STAT[x] x = Axis Axis status
$AA_SYNA_MEM Free memory for motion-synchronous actions
$AA_SYNC[x] x = Axis Coupling status of following axis in master value
coupling
$AA_TORQUE[x] x = Axis Drive torque setpoint in Nm
$AA_TYP[x] x = Axis Axis type
$AA_VACTB[x] x = Axis Axial feed, actual value
$AA_VACTM[x] x = Axis Axial feed, setpoint
$AA_VACTW[x] x = Axis Axial feed, actual value
$AA_VC[x] x = Axis Add. offset for path/axial feed
$AC_ALARM_STAT ESR alarm status
$AC_AXCTSWA[CTn] CTn = axis cont. no. Axis container status
$AC_DELT Distance to go in the workpiece coordinate system
$AC_DRF[x] x = Axis DRF value
$AC_DTBB Distance from block beg. in basic coordinate system
$AC_DTBW Distance from the beginning of the block in the
workpiece coordinate system
$AC_DTEB Distance from block end in basic coordinate system
$AC_DTEPB Dist.-to-go, feed oscill. in the tool coordinate system
$AC_DTEPW Dist.-to-go infeed oscill. in workpiece coord. system
$AC_DTEW Distance from the end of the block in the workpiece
coordinate system
$AC_FCT0[x] x = polynomial no. a0 coefficient acc. to polynomial for synchr. action
$AC_FCTLL[x] x = polynomial no. Lower limit value after polynomial for synchr. action

$AC_FCTUL[x] x = polynomial no. Upper limit value after polynomial for synchro. action
$AC_FIFOx[y] x = FIFONo (1-10) FIFO variables for synchronous actions
y = ParameterNo
$AC_MARKER[x] x = MarkerNo Marker var, counter for motion-synchronous actions
$AC_MEA Probe has responded
$AC_OVR Path override for synchronous actions
$AC_PARAM[x] x = ParameterNo Dyn. parameter for motion synchronization
$AC_PATHN Normalized path parameter
$AC_PLTBB Path travel from block beg. in basic coordin. system
$AC_PLTEB Path travel from block end in basic coordin. system
$AC_PRESET[x] x = Axis PRESET value
$AC_PROG Program status
$AC_RETPOINT[x] x = Axis Return position on contour for repositioning
$AC_SDIR[x] x = SpindleNo Rotat. status
$AC_SMODE[x] x = SpindleNo Spindle mode
$AC_STAT Channel status
$AC_TIME Time from the start of the block in seconds
(including the times for the internally generated
intermediate blocks)
$AC_TIMES Time from the start of the block in seconds (without
the times for the internally generated intermediate
blocks)
$AC_TIMEC Time from the start of the block in interpolation clock
cycles (including clock cycles for the internally
generated intermediate blocks)
$AC_TIMESC Time from the start of the block in interpolation clock
cycles (without the clock cycles for internally
generated intermediate blocks)
$AC_TIMER[x] x = TimerNo Timer location in seconds
$AC_VACTB Interpolation feedrate, setpoint
$AC_VACTW Path velocity in workpiece coordinate system
$AC_VC Add. path feed override for synchronous actions
$AN_AXCTAS[n] Actual axis container address (rotary position)
$AN_AXCTSWA CTn = axis container Axis container rotation active
[CTn] no.
$AN_ESR_TRIGGER ESR start signal
$AN_MARKER[x] x = MarkerNo Marker variable for motion synchronous actions
$MC_DISPLAY_AXIS Bits 16-31 Machine axis identifier
$MC_DISPLAY_AXIS Bits 0-15 Identifier for geometry/auxiliary axis
$MC_MM_NUM_ Number of base frames in channel
BASE_FRAMES
$MN_EXTERN_ CNC system language
LANGUAGE and
$MN_EXTERN_CNC_
SYSTEM
$MN_MAX_CUTTING Maximum value D number
_EDGE_NO
$MN_MAX_CUTTING Max. number of edges per tool
_EDGE_PER_TOOL
$MN_MAX_ Max. number of total offsets per tool
SUMCORR_PERCUT
TING_EDGE

$MN_MM_KIND_OF_ Properties of total offsets in NCK

SUMCORR
$MN_MM_NUM_CC_ No. par. mag.user.data for a tool magazine
MAGAZINE_PARAM
$MN_MM_NUM_CC_ No. par. mag.user.data for tool mag. loc.
MAGLOC_PARAM
$MN_MM_NUM_CC_ No. par. monitor. user data for tool edge
MON_PARAM
$MN_MM_NUM_GLO Number of channel-independent basic frames
BAL_BASE_FRAMES
$MN_MM_NUM_ Total number of total offsets in NCK
SUMCORR
$MN_MM_NUM_ Max. no. available tool adapter data sets
TOOL_ADAPTER
$MN_MM_TOOL_MA Settings NCK tool management
NAGEMENT_MASK
$P_BUFR[x,MI] x = FrameNo Mirroring of settable frame
$P_BUFR[x,RT] x = FrameNo Rotation of settable frame
$P_BUFR[x,SC] x = FrameNo Scaling factor of settable frame
$P_BUFR[x,SI] x = FrameNo Fine offset for frames
$P_BUFR[x,TR] x = FrameNo Translation of settable frame
$P_CHBFRMASK Active channel-specific basic frames
$P_EG_BC[a] EG block change criterion
$P_NCBFRMASK Active channel independent basic frames
$P_OFFN Offset normal
$P_PFRAME [x,TR] or Compilation of active frame
$P_ACTFRAME or
$P_IFRAME
$P_TOOL Number of active tool edge
$P_TOOLL[1] Active tool length 1
$P_TOOLND[x] x = ToolNo Number of cutting edges
$P_TOOLNO Number of active tool
$P_TOOLR Active tool radius
$P_UIFR[x,y,MI] x=FrameNo, y=Axis Mirroring of settable frame
$P_UIFR[x,y,RT] x=FrameNo, y=Axis Rotation of settable frame
$P_UIFR[x,y,SC] x=FrameNo, y=Axis Scaling factor of settable frame
$P_UIFR[x,y,SI] x=FrameNo, y=Axis Fine offset for frames
$P_UIFR[x,y,TR] x=FrameNo, y=Axis Translation of settable frame
$P_UIFRNUM Index of active set frame
$R[x] x = ParameterNo R parameters
$SC_PA_ACTIV_ x = Number Immediately active after referencing
IMMED[x] protection zone
$SC_PA_CENT_ABS x = Number Abscissa of arc center of 1st contour element
[x,0] protection zone
$SC_PA_CENT_ABS x = Number Abscissa of arc center of 2nd contour element
$SC_PA_CENT_ABS x = Number Abscissa of arc center of 3rd contour element

$SC_PA_CENT_ABS x = Number Abscissa of arc center of 4th contour element

$SC_PA_CENT_ORD x = Number Ordinate of arc center of 1st contour element
$SC_PA_CENT_ORD x = Number Ordinate of arc center of 2nd contour element
$SC_PA_CENT_ORD x = Number Ordinate of arc center of 3rd contour element
$SC_PA_CENT_ORD x = Number Ordinate of arc center of 4th contour element
$SC_PA_CONT_ABS x = Number Abscissa of end point of 1st contour element
$SC_PA_CONT_ABS x = Number Abscissa of end point of 2nd contour element
$SC_PA_CONT_ABS x = Number Abscissa of end point of 3rd contour element
$SC_PA_CONT_ABS x = Number Abscissa of end point of 4th contour element


$SC_PA_CONT_ x = Number Number of valid contour elements
NUM[x] protection zone
$SC_PA_CONT_ x = Number Ordinate of end point of 1st contour element
ORD[x,0] protection zone

$SC_PA_CONT_ x = Number Ordinate of end point of 2nd contour element
$SC_PA_CONT_ x = Number Ordinate of end point of 3rd contour element
$SC_PA_CONT_ x = Number Ordinate of end point of 4th contour element
$SC_PA_CONT_TYP x = Number Contour type of 1st contour element
$SC_PA_CONT_TYP x = Number Contour type of 2nd contour element
$SC_PA_CONT_TYP x = Number Contour type of 3rd contour element
$SC_PA_CONT_TYP x = Number Contour type of 4th contour element
$SC_PA_LIM_3DIM x = Number Limitation of protection zone applicate
[x] protection zone
$SC_PA_MINUS_LIM x = Number Lower limit of protection zone, applicate
[x] protection zone
$SC_PA_ORI[x] x = No. protec. zone Plane assignment of protection zone
$SC_PA_PLUS_LIM x = Number Upper limit of protection zone, applicate
[x] protection zone

$SC_PA_T_W[x] x = Number Workpiece or tool-related protection zone

protection zone
$SN_PA_ACTIV_ x = Number Immediately active after referencing
IMMED[x] protection zone
$SN_PA_CENT_ABS x = Number Abscissa of arc center of 1st contour element
$SN_PA_CENT_ABS x = Number Abscissa of arc center of 2nd contour element
$SN_PA_CENT_ABS x = Number Abscissa of arc center of 3rd contour element
$SN_PA_CENT_ABS x = Number Abscissa of arc center of 4th contour element
$SN_PA_CENT_ORD x = Number Ordinate of arc center of 1st contour element
$SN_PA_CENT_ORD x = Number Ordinate of arc center of 2nd contour element
$SN_PA_CENT_ORD x = Number Ordinate of arc center of 3rd contour element
$SN_PA_CENT_ORD x = Number Ordinate of arc center of 4th contour element
$SN_PA_CONT_ABS x = Number Abscissa of end point of 1st contour element
$SN_PA_CONT_ABS x = Number Abscissa of end point of 2nd contour element
$SN_PA_CONT_ABS x = Number Abscissa of end point of 3rd contour element
$SN_PA_CONT_ABS x = Number Abscissa of end point of 4th contour element



$SN_PA_CONT_ x = Number Number of valid contour elements
NUM[x] protection zone
$SN_PA_CONT_ x = Number Ordinate of end point of 1st contour element
$SN_PA_CONT_ x = Number Ordinate of end point of 2nd contour element
$SN_PA_CONT_ x = Number Ordinate of end point of 3rd contour element
$SN_PA_CONT_ x = Number Ordinate of end point of 4th contour element
$SN_PA_CONT_TYP x = Number Contour type of 1st contour element
$SN_PA_CONT_TYP x = Number Contour type of 2nd contour element
$SN_PA_CONT_TYP x = Number Contour type of 3rd contour element
$SN_PA_CONT_TYP x = Number Contour type of 4th contour element


$SN_PA_LIM_3DIM x = Number Limitation of protection zone applicate
[x] protection zone

$SN_PA_MINUS_LIM x = Number Lower limit of protection zone, applicate
[x] protection zone
$SN_PA_ORI[x] x = Number Plane assignment of protection zone
protection zone
$SN_PA_PLUS_LIM x = Number Upper limit of protection zone, applicate
[x] protection zone
$SN_PA_T_W[x] x = Number Workpiece or tool-related protection zone
protection zone
$TC_ADPT... Adapter data
$TC_ADPTx; x = 1, ... 3, Number of parameters per adapter
$TC_ADPTT
$TC_DPCE Transformed edge correction value
$TC_DPCE Edge correction value
$TC_DPCx[y,z] x=ParamNo,y=Tool User-defined tool edge parameter
No z=EdgeNo
$TC_DPx[y,z] x = ParamNo y = Edge correction value
ToolNo z = EdgeNo
x = ParamNo y = Transformed edge correction value
$TC_DPx[y,z] ToolNo z = EdgeNo
$TC_ECP... Transformed location-dependent setup correction
$TC_MAMP3 Wear compound strategy
$TC_MAP1 Type of magazine
$TC_MAP2 Identifier of the magazine
$TC_MAP3 Status of magazine
$TC_MAP4 Link 1 between magazine and next magazine
$TC_MAP5 Link 2 between magazine and preceding magazine
$TC_MAP6 Magazine dimension
$TC_MAP9 Number of active wear group
$TC_MAPCx[y] x=ParameterNo Magazine user data for a tool magazine
y=MagazineNo
$TC_MOP1(x,y) x=ToolNo Monitoring data for each tool edge
...$TC_MOP15(x,y) y=EdgeNo
$TC_MOP1(x,y) x=ToolNo Monitoring data for each tool edge
...$TC_MOP15(x,y) y=EdgeNo
$TC_MOPCx[y,z] x=ParamNo, y=T- Monitoring user data for a tool edge
Number, z=Edge
$TC_MPPCx[y,z] x=ParamNo Magazine location user data for a tool magazine
y=MagazineNo
z=MagPlaceNo
$TC_MPPx x=1,...7 No. of parameters per magazine location
$TC_SCP... Transformed position-dependent wear correction
$TC_SCP... Location-dependent wear correction
$TC_SCPx x=13,...21,....71 No. total offset pars. per total offset block
$TC_TP1 Duplo number

$TC_TP10 Tool search type for replacement tools

$TC_TP11 Tool information for MMC
$TC_TP2 Tool designation
$TC_TP3 Size to left in half locations
$TC_TP4 Size to right in half locations
$TC_TP5 Size upwards in half locations
$TC_TP6 Size downwards in half locations

$TC_TP7 Magazine location type
$TC_TP8 Tool status
$TC_TP9 Tool monitoring method
$TC_TPCx[y] x = ParameterNo User-defined tool parameter
y = ToolNo
$TC_TPG1 Spindle number
$TC_TPG2 Chaining rule
$TC_TPG3 Minimum wheel diameter
$TC_TPG4 Minimum grinding wheel width
$TC_TPG5 Current width of grinding wheel
$TC_TPG6 Maximum speed of grinding wheel
$TC_TPG7 Maximum grinding wheel peripheral speed
$TC_TPG8 Angle of inclination of inclined grinding wheel
$TC_TPG9 Compensation parameter for GWPS
$VA_COUP_OFFS[x] x = Axis Offset to leading axis / leading spindle, actual value
$VA_IS[x] x = Axis Safe actual position of axis
$VA_VACTM[x] x = Axis Actual-value, load-end axis velocity in MCS system

8.4 List of PI services
PI_SERVICE(service, n parameter)
where:
Service Identifier of PI service
n parameter List of PI service parameters. The
parameters are separated by a comma.
Table 8-3
Service Explanation
Parameters
Example
_N_ASUP_ An interrupt number in the specified channel is assigned to a parts program

stored in the NCK (identified by path name and program name). This PI
service is identical to program instruction 'SETINT'.
Par1 Interrupt number (0 – 8)
Par2 Priority (0–8)
Par3 Liftfast (0, 1)
Par4 Block synchronization (0, 1)
Par5 Path data with max. 32 positions
Assignment of interrupt 5 to program MPF_DIR/TEST_MPF in the current
channel. The interrupt has priority 3 and is executed without rapid lift on the
PI_SERVICE("_N_ASUP__",5, 3, 0, 0,"/_N_MPF_DIR/_N_TEST_MPF")
_N_CANCEL All alarms with the "Cancel Alarm" classification can be acknowledged with
this command. Individual acknowledgment for specific alarms is not
possible.
---
All alarms with the "Cancel Alarm" classification are reset.
PI_SERVICE("_N_CANCEL“)

Service Explanation
Parameters
Example
_N_CRCEDN Create tool edge by specifying the cutting edge number. If the T number of
an existing tool is entered in parameter "T Number" of this service, then a
tool edge for the existing tool is created (in this case, the parameter "D
number", i.e. the number of the edge to be created, has a value range of 1-
9). If a positive T number is specified as a parameter and the tool for the T
number entered does not exist, then the PI service is aborted.
If a value of 0 is entered as the T number (model of absolute D numbers),
then the D number values can range from 1 - 31999. The new cutting edge
is set up with the specified D number.
If the specified cutting edge already exists, then the PI service is aborted in
both cases.
Par1 T number
Par2 D number
T number == 0 ==> 1–31999
T number > 0 ==> 1–9
A tool edge with number 3 is created for the tool with number 17 in the
current TO area.
PI_SERVICE("_N_CRCEDN“,17,3)
_N_CREACE Create a new tool edge for a specified tool. The next-higher available D
number is automatically set up. The following blocks in the active file system
are affected by this PI service:
Tool offsets TO: The relevant tool edge (with ZERO content) is set up
Monitoring data TS: (If available) the relevant tool edge (with ZERO content)
is set up
User edge data TUE: (if available) the respective tool edge is created (with
content ZERO)
(NCK software versions < 10.x)
Par1 Tool number 1 to 31999
After the tool with number 55 has been set up in T area 1, a further 2 edges
are created for it. The tool therefore now possesses a total of 3 edges.
PI_SERVICE("_N_CREATO“,55)
PI_SERVICE("_N_CREACE“,55)

Service Explanation
Parameters
Example
_N_CREATO Create a tool with a specific T number. The following blocks in the active file
system are affected by this PI service:
Tool directory TV: The tool is entered as an existing tool
Tool offsets TO: The first tool edge D1 (with ZERO content) is set up
User edge data TUE: (If available) the first tool edge D1 (with ZERO
content) is set up
User tool data TU: (If available) an empty data block is made available for
the tool
After the tool with number 55 has been set up in T area 1, a further 2 edges
are created for it. The tool therefore now possesses a total of 3 edges.
PI_SERVICE("_N_CREATO“,55)
_N_DELECE Delete a tool edge. If the T number of an existing tool is entered in
parameter "T Number" of this PI service, then the tool edge for the relevant
tool is deleted (in this case, the parameter "D number, i.e. the number of
edge to be deleted, has a value range of 1-9). If a positive T number is
specified as a parameter and the tool for the T number entered does not
exist, then the PI service is aborted.
If a value of 0 is entered as the T number (model of absolute D numbers),
then the D number values can range from 1-31999.
If the specified cutting edge does not exist, then the PI service is aborted in
both cases.
Par1 T number of the tool for which the associated tool cutting edge is to
be deleted.
A setting of 0 indicates that there is no reference to a specific tool (absolute
D number).
Par2 Cutting edge number of tool cutting edge that should be deleted.
Value range:
T number == 0 ==> 1–31999
T number > 0 ==> 1–9
The tool edge with number 3 for the tool with number 17 in the current TO
area is deleted.
PI_SERVICE("_N_DELECE“,17,3)

Service Explanation
Parameters
Example
_N_DELETO Deletes the tool with all tool edges in all data blocks in which it is stored. The
tool is also deleted in the following blocks (if available): TO, TU, TUE, TV,
TG (type 400), TD, TS.
Deletion of tool with T number 21 in the current T area.
PI_SERVICE("_N_DELETO“,21)
Par1 ID for the search mode
1: Search without calculation
2: Search with calculation
3: Search including the main block analysis
Start search with calculation in current channel.
To start the PI service in a meaningful manner, the data structure for the
block search (block SPRAF ; addressing on MMC102 with variable services
via /Channel/Search/..) must be filled in beforehand.
PI_SERVICE("_N_FINDBL“,2)
_N_LOGIN_ A password which sets the current access level is sent to the NCK.
Par1 Password (precisely 8 characters, for less than 8 characters, blanks
must be added)
Transfers a password to the NCK, thus setting another access level.
PI_SERVICE("_N_LOGIN_“,"TESTWORD“)
_N_LOGOUT The current access level is reset.
---
The current access level is reset.
PI_SERVICE("_N_LOGOUT“)
_N_SETUFR The SYSTEM OR USER variables 'linShift', 'mirrorImgActive', 'rotation' and
'scaleFact' in channel-specific data block FU can be used to define up to 8
zero offsets per channel. PI service _N_SETUFR must be called in order to
activate these user-defined zero offsets.
---
Activation of a user frame.
PI_SERVICE("_N_SETUFR“)

8.5 Examples
//S(Start)
HS7=("Example", se1, ac7)
PRESS(HS7)
LM("Form4")
END_PRESS
//END
//M(Form4/"Example 4: Machine control panel"/"MST.BMP")
DEF byte=(I/0/0/"Input byte, Standard=0","Byte

No.:",""/wr1,li1///380,40,100/480,40,50)
DEF Feed=(IBB//0/"","Feed
Ovrd.",""/wr1//"EB3"/20,180,100/130,180,100),
Axistop=(B//0/"","Feed
stop",""/wr1//"E2.2"/280,180,100/380,180,50/0,11)
DEF Spin=(IBB//0/"","Spindle
Override",""/wr1//"EB0"/20,210,100/130,210,100),
spinstop=(B//0/"","Spindle
stop",""/wr1//"E2.4"/280,210,100/380,210,50/0,11)
DEF custom1=(IBB//0/"","Customer keys
1",""/wr1//"EB6"/20,240,100/130,240,100)
DEF custom2=(IBB//0/"","Customer keys
2",""/wr1//"EB7"/20,270,100/130,270,100)
DEF By1
DEF By2
DEF By3
DEF By6
DEF By7
HS1=("Input byte", SE1, AC4)

HS2=("")
HS3=("")
HS4=("")
HS5=("")
HS6=("")
HS7=("")
HS8=("")
VS1=("")
VS2=("")
VS3=("")
VS4=("")
VS5=("")
VS6=("")
VS7=("")
VS8=("OK", SE1, AC7)
LOAD
By1=1
By2=2
By3=3
By6=6
By7=7
END_LOAD

PRESS(HS1)
Byte.wr=2
END_PRESS
CHANGE(Byte)
By1=byte+1
By2=byte+2
By3=byte+3
By6=byte+6
By7=byte+7
Feed.VAR="EB"<<By3
Spin.VAR="EB"<<Byte
Custom1.VAR="EB"<<By6
Custom2.VAR="EB"<<By7
Axistop.VAR="E"<<By2<<".2"
Spinstop.VAR="E"<<By2<<".4"
Byte.wr=1
END_CHANGE
CHANGE(Axistop)
IF Axistop==0
Axistop.BC=9
ELSE
Axistop.BC=11
ENDIF
END_CHANGE
CHANGE(Spinstop)
IF Spinstop==0
Spinstop.BC=9
ELSE
Spinstop.BC=11
ENDIF
END_CHANGE
PRESS(VS8)
EXIT
END_PRESS

Figure 8-1
Note
You will find further examples in the supplied tool box.

I Index
I Index
I.1 Subject index
/ C
//A ..................................................BE1/3-64 CALL ............................................. BE1/3-86

//B ..................................................BE1/3-85 CHANGE....................................... BE1/3-37
//M..................................................BE1/2-21 CLRHTX........................................ BE1/3-52
//S ........................................ BE1/2-18, 2-29 CM................................................. BE1/2-24
Color table................................... BE1/8-187
Colors............................................ BE1/3-45
A Column alignment ......................... BE1/2-24
Comment ........................................ BE1/1-9
ac......................................... BE1/2-31, 3-55 COMMON.COM.......................... BE1/7-159
Access level......................... BE1/2-30, 3-44 Compare mode ............................. BE1/3-66
Access mode Comparison operators .................. BE1/3-97
Direct ..........................................BE1/3-66 Configuration files
Search ........................................BE1/3-66 MMC 100.2 .............................. BE1/7-168
Action.............................................BE1/3-36 MMC 103 ................................. BE1/7-173
ADDHTX........................................BE1/3-52 Configuring example ................... BE1/5-125
Addressing system variables Configuring rules........................... BE1/2-21
Indirectly .....................................BE1/3-57 Configuring.................................. BE1/5-130
al....................................................BE1/3-55 Constants...................................... BE1/3-97
Alarm text files Control file
MMC 103..................................BE1/7-173 COMMON.COM....................... BE1/7-160
AP..................................................BE1/3-89 CP ................................................. BE1/3-91
Array ..............................................BE1/3-64 custom.com................................. BE1/6-154
Array access..................................BE1/3-65 CVAR ............................................ BE1/3-83
Array status ...................................BE1/3-69
ASCII editor ...................................BE1/2-14
Attributes ............................. BE1/2-24, 3-44 D
Default setting of the variables ..... BE1/3-43

B Defining variables ......................... BE1/3-42
Dialog line ..................................... BE1/3-83
Background color ..........................BE1/3-45 Directories................................... BE1/5-121
bc...................................................BE1/3-56 Display deselection ..................... BE1/5-134
Binary notation...............................BE1/3-95 Display line.................................... BE1/2-21
Block..............................................BE1/3-85 Display number ........................... BE1/5-132
Display selection ......................... BE1/5-133
Display .......................................... BE1/3-47
Displays ........................................ BE1/3-59

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I Index
Distribution Graphic ......................................... BE1/2-24

Configuration files ....................BE1/7-168 Graphics text................................. BE1/3-43
DLGL .............................................BE1/3-83 gt ................................................... BE1/3-55
DLL file .........................................BE1/3-94
DOS conventions ...........................BE1/1-8
DP..................................................BE1/3-91 H
Hardkey events .......................... BE1/5-122

E Hardkey-Event ............................ BE1/5-123
Hd.................................................. BE1/2-25
ELSE .............................................BE1/3-98 Header .......................................... BE1/2-24
ENDIF............................................BE1/3-98 Help display .................................. BE1/3-45
ENTRY ........................................BE1/3-106 Help loop....................................... BE1/3-46
EP..................................................BE1/3-91 Help variable ................................. BE1/3-57
ERR .............................................BE1/3-105 Help......................................BE1/3-46, 3-52
Error Hexadecimal notation ................... BE1/3-95
Display selection ......................BE1/5-134 hlp ................................................. BE1/3-55
Error variable ...............................BE1/3-105 Hlp................................................. BE1/2-25
EVAL .............................................BE1/3-84 HMI Advanced ................................ BE1/1-6
Event .............................................BE1/3-36 HMI Embedded ............................... BE1/1-6
EXE ..................................... BE1/2-20, 3-79 htx ................................................. BE1/3-56
EXIT...............................................BE1/3-78
EXITLS ..........................................BE1/3-79
Exponential notation......................BE1/3-95 I
External functions..........................BE1/3-93
I/O field.......................................... BE1/3-42
ID parameter ................................... BE1/1-9
F Identifier
Variable...................................... BE1/3-42
FALSE ...........................................BE1/3-97 Identifier ........................................ BE1/2-22
fc....................................................BE1/3-56 IF ................................................... BE1/3-98
FCT................................................BE1/3-93 INI files
Feature Sections ................................... BE1/5-129
Custom .....................................BE1/6-151 Input mode .................................... BE1/3-44
File Integer extensions ........................ BE1/3-47
Check .........................................BE1/3-91 Integration
Copy ...........................................BE1/3-91 Custom .................................... BE1/6-152
Deleting ......................................BE1/3-91 Interface
Selecting.....................................BE1/3-90 PLC.......................................... BE1/5-132
Transferring ...................... BE1/3-89, 3-90 Interpreter ....................................... BE1/1-6
File functions .................................BE1/3-88 ISNUM .......................................... BE1/3-46
Find a character...........................BE1/3-100 ISSTR ........................................... BE1/3-47
Find text.......................................BE1/4-111
FOC .............................................BE1/3-105
FOCUS ..........................................BE1/3-38 K
Focus...........................................BE1/3-105
Font size ........................................BE1/3-44 Key words ....................................... BE1/1-9
Foreground color ...........................BE1/3-45 Key Configuration ....................... BE1/5-130
fs....................................................BE1/3-55 Keys.ini ....................................... BE1/5-122
Functions .......................................BE1/3-76
L
G
LA.................................................. BE1/3-64
GC .................................................BE1/3-88 Language-dependent texts ......... BE1/7-158
Graphic position.............................BE1/2-24 LB.................................................. BE1/3-86

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I Index
li .....................................................BE1/3-55 PI_SERVICE................................. BE1/3-92

Limit values.......................... BE1/3-43, 3-72 Picture in start-up screen form.... BE1/6-153
LM..................................................BE1/3-76 PLC byte ..................................... BE1/5-132
LM..................................................BE1/2-20 PLC interface ............................. BE1/5-131
LOAD.............................................BE1/3-37 PLC variable
Loading a block .............................BE1/3-86 Read .......................................... BE1/3-80
Long text........................................BE1/3-43 Write .......................................... BE1/3-80
LS ..................................................BE1/3-77 PLC variables................................ BE1/3-81
LS ..................................................BE1/2-20 Position of I/O field........................ BE1/3-45
lt.....................................................BE1/3-55 Position of short text ..................... BE1/3-45
Position of the cursor .................. BE1/3-106
Positional parameters ..................... BE1/1-9
M Positions ....................................... BE1/3-52
PP ................................................. BE1/3-90
M key ..........................................BE1/5-127 PRESS.................................BE1/2-19, 3-36
Main body of screen form..............BE1/2-24 Principle of operation ...................... BE1/1-7
Master screen form .......................BE1/3-76 Protection levels............................ BE1/2-31
Mathematical functions..................BE1/3-96
Mathematical operators.................BE1/3-95
Max................................................BE1/3-55 R
Memory utilization .........................BE1/3-47
Menu Select.................................BE1/5-127 RECALL key ........................BE1/2-18, 2-33
Merge ............................................BE1/3-77 Recompile ................................... BE1/4-113
Methods.........................................BE1/3-36 REG ............................................ BE1/3-103
MFII keyboard .............................BE1/5-146 Register status ............................ BE1/3-104
Min.................................................BE1/3-55 Register value ............................. BE1/3-104
MMC byte ....................................BE1/5-132 Registers..................................... BE1/3-103
Multipl key press..........................BE1/5-122 Replacing characters .................. BE1/3-103
RETURN ....................................... BE1/3-87
RNP .............................................. BE1/3-80
N
NC code S
Generating .................................BE1/3-88
NC functions .................................BE1/3-92 SB ............................................... BE1/4-112
NC variable Scope of supply
Read...........................................BE1/3-80 Expanding the operator
Write ...........................................BE1/3-80 interface................................ BE1/7-156
NC variable....................................BE1/3-80 Scope.............................................. BE1/1-7
Screen form .................................. BE1/2-21
Screen form
O Multi-column .............................. BE1/3-54
Screen form change mode ........... BE1/3-76
Operating area Screen form definition block ......... BE1/2-21
Custom .....................................BE1/6-150 Screen form elements................... BE1/3-41
Operating area change................BE1/6-154 Screen form properties ................. BE1/2-24
Operating areas...........................BE1/5-134 Screen form tree ........................... BE1/2-17
Operator interface .........................BE1/2-21 se .................................................. BE1/2-31
OUTPUT........................................BE1/3-39 SF................................................ BE1/4-112
Short text
P As image.................................... BE1/3-49
Short text....................................... BE1/3-43
Parameter........................................BE1/1-9 SINUCOPY_FFS ........................ BE1/7-171
PCMCIA card image....................BE1/7-171 Size
PI services ....................................BE1/3-92 Configuration file...................... BE1/7-159
Picture file ................................ BE1/7-159

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I Index
Softkey Toggle field ................................... BE1/3-43

Horizontal ...................................BE1/2-21 Transfer variable ........................... BE1/3-78
Vertical .......................................BE1/2-21 TRUE ............................................ BE1/3-97
Softkey...........................................BE1/2-30
Softkey menu.................................BE1/2-29
SP..................................................BE1/3-90 U
st.......................................... BE1/2-31, 3-55
Standard application Unit text......................................... BE1/3-43
Return.........................................BE1/2-17 UNLOAD ....................................... BE1/3-37
Start softkeys............ BE1/2-14, 2-18, 7-164 User variable................................. BE1/3-45
State ............................................BE1/5-124 ut ................................................... BE1/3-55
Status ............................................BE1/2-30
String concatenation......................BE1/3-98 V
String handling...............................BE1/3-98
String length ................................BE1/3-100 val............................. BE1/3-56, 3-57, 3-104
SUB ...............................................BE1/3-85 Value range................................. BE1/5-123
Subroutine var ................................................. BE1/3-56
Aborting ......................................BE1/3-87 Var................................................. BE1/2-25
Calling ........................................BE1/3-86 Variable
Subroutine: Define.........................BE1/3-85 Calculation ................................. BE1/3-58
Subroutine .....................................BE1/3-85 Check......................................... BE1/3-83
Sub-screen form ............................BE1/3-76 S_CHAN .................................. BE1/3-106
Substring from left .......................BE1/3-101 Variable propertiy ......................... BE1/3-42
Substring from mid-string ............BE1/3-102 Variable status .............................. BE1/3-55
Substring from right .....................BE1/3-101 Variable type ................................. BE1/3-42
Syntax rules ....................................BE1/1-9 Variable value ............................... BE1/3-55
System variable .............................BE1/3-45 Variable......................................... BE1/3-42
Variablen properties
T Changing ................................... BE1/3-55
Variables
Table..............................................BE1/3-64 Default ....................................... BE1/3-51
Task.............................................BE1/5-123 Variant........................................... BE1/3-46
Terms ..........................................BE1/8-184 Virtual keys ................................. BE1/5-123
Test vld.................... BE1/3-56, 3-57, 3-69, 3-104
PC/PG environment
MMC 100.2 ...........................BE1/7-172 W
Text alignment ...............................BE1/3-44
Text file names ............................BE1/7-157 Wizard............................................. BE1/1-6
Text file ........................................BE1/7-158 WNP.............................................. BE1/3-80
Text files ............................ BE1/1-11, 7-164 wr .................................................. BE1/3-55
Texts..............................................BE1/3-43 Write mode.................................... BE1/3-46
Toggle field
Variables ....................................BE1/3-53
Toggle field extension ...................BE1/3-53

BE1/I-214 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
03.04 Online Help (HE1)
Contents
Online Help (HE1)
1 Programming Help.................................................................................................................. HE1/1-3
1.1 Overview of Programming Help ............................................................................................ HE1/1-4
1.2 Short Help "ASCII" ................................................................................................................ HE1/1-7

1.2.1 Expanding/replacing the Help function ............................................................................. HE1/1-7
1.2.2 Entries in the "IF.INI" file................................................................................................... HE1/1-7
1.2.3 Expanding the text files................................................................................................... HE1/1-10
1.2.4 Expanding a general category ........................................................................................ HE1/1-12
1.2.5 Expanding an instruction ................................................................................................ HE1/1-13
1.2.6 Configuring the Long Help "pdf"...................................................................................... HE1/1-14
1.2.7 Expansion with alarm text variables ............................................................................... HE1/1-17
1.3 Long Help "pdf" ................................................................................................................... HE1/1-17

1.3.1 Function.......................................................................................................................... HE1/1-17
1.3.2 Expanding the Programming Help .................................................................................. HE1/1-18
1.4 ISO Mode Help ................................................................................................................... HE1/1-20

1.4.1 Function.......................................................................................................................... HE1/1-20
1.4.2 Expanding the ISO Mode Help ....................................................................................... HE1/1-21
2 Alarm/Machine Data Help ..................................................................................................... HE1/2-25
2.1 Overview ............................................................................................................................. HE1/2-26
2.2 Alarm Help .......................................................................................................................... HE1/2-29

2.2.1 Function.......................................................................................................................... HE1/2-29
2.2.2 Expanding the Alarm Help .............................................................................................. HE1/2-30
2.2.3 User comments in Help .................................................................................................. HE1/2-31
2.2.4 Converting the Alarm Help from "Win-Help" to PDF Help".............................................. HE1/2-31
2.3 Machine Data Help ............................................................................................................. HE1/2-32

2.3.1 Function.......................................................................................................................... HE1/2-32
2.3.2 Expanding the Machine Data Help ................................................................................. HE1/2-33

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition HE1/i
Online Help (HE1) 03.04
Contents
I Index ........................................................................................................................................ HE1/I-35
I.1 Subject index ........................................................................................................................ HE1/I-35

HE1/ii SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1 Programming Help
1 Programming Help
1
1.1 Overview of Programming Help................................................. HE1/1-4
1.2 Short Help "ASCII" ..................................................................... HE1/1-7

1.2.1 Expanding/replacing the Help function................................... HE1/1-7
1.2.2 Entries in the "IF.INI" file......................................................... HE1/1-7
1.2.3 Expanding the text files ........................................................ HE1/1-10
1.2.4 Expanding a general category.............................................. HE1/1-12
1.2.5 Expanding an instruction ...................................................... HE1/1-13
1.2.6 Configuring the Long Help "pdf" ........................................... HE1/1-14
1.2.7 Expansion with alarm text variables ..................................... HE1/1-17
1.3 Long Help "pdf" ........................................................................ HE1/1-17

1.3.1 Function ................................................................................ HE1/1-17
1.3.2 Expanding the Programming Help ....................................... HE1/1-18
1.4 ISO Mode Help ........................................................................ HE1/1-20

1.4.1 Function ................................................................................ HE1/1-20
1.4.2 Expanding the ISO Mode Help ............................................. HE1/1-21

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition HE1/1-3
1 Programming Help
1.1 Overview of Programming Help

The following expandable Help systems are available on the control:
1. Programming Help
• Short Help "ASCII"
• Long Help "pdf"
• Additional Help (PDF file) from Short Help "ASCII"
• Additional Help for input fields of cycle parameterization screens
• ISO Mode Help
2. Alarm Help
3. Machine Data Help
Their functionality and expandability is described in the following sections.
Hardware
The pdf Help is available for PCU 50/PCU 70 with the HMI Advanced or HMI
Embedded Win 32 software.
Software
• HMI Advanced or HMI Embedded Win 32, SW 6.1 or higher
• Adobe Acrobat Reader 4.x (obtainable free in the Internet/in bookshops)
The Adobe Acrobat Reader 4.x software is installed in the SINUMERIK 840D
control from SW 5.x as standard.
• Adobe Acrobat 4.x
You will require Adobe Acrobat Distiller 4.x software for converting documents to
pdf and editing the pdf documents.
Note
• Adobe Acrobat 4 is available from your local software dealer
• Cost: around DM 600, with discounts for bulk quantities
• Adobe Reader 4 is free.
Help file directories

Programming Help F:\ DH\CST.DIR\HLP.DIR
(contains any hlp, pdf and txt files)
Alarm/MD Help F:\ MMC2\HLP (contains any hlp, pdf and txt files)
OPI Help F:\ HMI_ADV\HLP (contains any hlp, pdf and txt files)

HE1/1-4 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1 Programming Help
Principle of the pdf Help

The pdf Help needs the following components in the Help file directory:
1. Call file, e.g. PG_GR.TXT, with the parameters
<pdf file name> <ID> <search string> for each call
2. Associated pdf file
The Help function is invoked as follows:

• Start Adobe Acrobat Reader (contained in the control)
• Jump to page number (define via index in the document)
• Search for keyword (search function in the Adobe software)
Procedure:
1. Define and generate the jumps in the Help document (e.g. using the standard
index function of DTP systems)
2. Save the jump file as a text file
3. For Programming Help only: Assign ID numbers to the programming
commands
4. Generate the pdf file
Result:
• A call file (text file) with the parameters
• One or more associated pdf file(s)
Note
For multiple jumps to a topic, each page reference must be written
on a new line.
Example: 840d_pg_gr.pdf 44 155
840d_pg_gr.pdf 45 180
840d_pg_gr.pdf 46 199
Tip:
In cases where the index is large, the call file can be generated automatically using
Microsoft Excel:
• Insert "index file" (*.txt) in Excel
• Insert a column
• Enter the name of the PDF file in the first line.
• Execute "Edit - Fill".
• Copy data and
• Save the file as "txt".
The following syntax should remain:
<pdf file name> <ID> <search string>
840d_pg_gr.pdf 44 155

1 Programming Help
Testing the jumps in the document

To check whether all search keys have been found, proceed as follows:
Start up Adobe Acrobat
Activate the menu item Edit -> Find (Ctrl+F)
Enter search term.
Note
If the search terms were not found, it can be due to the following:
• Error during input
• The texts were incorrectly converted at PDF generation, therefore they could
not be found by the search function.
Analysis: Highlight a search term in the Adobe Acrobat, copy it and insert it
into a Word document.
Remedy:
• Generate pdf again.
• Produce the postscript file again using the Adobe printer

driver PS 5.1.1 and then convert it using the Acrobat Distiller.
Search order
The search order for the Help function is as follows:
1. F:\ USER\HLP
2. F:\ OEM\HLP
3. F:\ ADD_ON\HLP
4. F:\ MMC2\HLP
5. F:\ HMI_ADV\HLP
6. F:\ DH\CUS.DIR\HLP.DIR (User directory)
7. F:\ DH\CMA.DIR\HLP.DIR (Manufacturer directory)
8. F:\ DH\CST.DIR\HLP.DIR (Siemens directory)
9. F:\ DH\COM.DIR\HLP.DIR

1 Programming Help
1.2 Short Help "ASCII"

The following Help functions are provided in the editor for programming support
when editing part programs; they are called by pressing the "Information key":
1. Descriptive text for instructions, context-sensitive with reference to the
cursor position in the part program (e.g. G9 "Exact stop - deceleration")
2. List of general categories (e.g. "Preparatory functions", "Travel
commands", "Path action", etc.) to which instructions are assigned
3. Overview of instructions with descriptive texts
4. Find in the help window via category or text
5. Accept the selected instruction in the editor
• Long Help "pdf"

1. Call the Additional Help (PDF file) from the Short Help "ASCII", e.g. jump
to Programming Guide Fundamentals.
2. Call the Additional Help for input fields in the cycle screens (PDF file)
1.2.1 Expanding/replacing the Help function

The machine manufacturer or end user can integrate additional M and H functions,
cycles or macros into the Help system.
Certain text files to which the help function accesses can be expanded (see
Section 1.4 "Expanding the Text Files").
The paths of the generated ASCII text files must be entered in the "IF.INI"
initialization file or configured under "Settings" (user file name).
1.2.2 Entries in the "IF.INI" file

The following sections are available in the "If.ini" file for configuring the Help
functions:
• TECHNOLOGY
• TEXTFILES
• CONTEXT
• TEXTSEARCH
TECHNOLOGY section
The relevant technology category of the connected machine can be entered in the
[TECHNOLOGY] section so as to limit the display of instruction texts to relevant
technology entries, i.e. only entries pertinent to the relevant technology are
displayed.

1 Programming Help
The following technology codes can be specified:
"m" = milling
"t" = turning
"g" = grinding
"s" = nibbling
"p" = punching
"a" = display all technologies
TEXTFILES section
The paths (path\name) used for the Short Help text files on which the help function
is based are parameterized in the section [TEXTFILES].
The help function accesses the following text files:
• Siemens "DH\CST.DIR\IFS_GR.COM"
• Machine manufacturer "DH\CMA.DIR\IFM_GR.COM" (any file name)
• End user "DH\CUS.DIR\USER_GR.COM" (any file name)
(is also entered via "Settings")
! Important
The path for the Siemens text file "DH\CST.DIR\LFS_GR.COM" must exist
otherwise an error message is output.
There are different parameterization options for the names of the text files when
assigning the text path.
The following table lists the parameterization options and their interpretation by the
Help function.
Table 1-1
Parameters for the text file Interpretation

FileName.com The language-dependent text file is
read out.
File name_XX.com The language-dependent text file is

(XX=language code, e.g. "gr" for read out.
German. For a list of language codes,
see also /IAD/ 840D Installation and
Start-Up Guide, Section "Alarm and
Message Texts")
Example: ENDUSER=CUS.DIR\IFM_.COM
First of all, the language-independent text file "IFM.COM" is opened in the path
"C:\DH\CUS.DIR\" by default or, if the language-independent text file does not
exist, the relevant language-dependent text file (e.g. "IFM.COM") is opened.

1 Programming Help
Excerpt from txt file "IFM_GR.COM":

...
a2//G00/Linear interpolation with rapid traverse (m) Short Help
a2//G01/Linear interpolation with feed (m)
...
a/20/"PGA.PDF",2,"="/=/Assignment operator with Long Help
...
a/3/"PG.PDF",17,"ANG"/ANG/Contour angle (s) with Long Help for
... cycles
m/14/"PGZ.PDF",302,"CYCLE77"/CYCLE77/Circular spigot milling
cycle with Long Help for
... cycles
CONTEXT section
An increased context sensitivity of the Help function can be selected in the
[CONTEXT] section. This setting is activated with "1" and deactivated with "0".
(Also parameterized under "Settings").
If the increased context sensitivity is activated and the cursor is positioned to the
left of or on an instruction text, then all instructions with the same initial letters are
displayed when Help is called.
For example, if the programmer has selected instruction "G1", then all instructions
beginning with "G1" (e.g. "G1", "G17", "G18", "G19") are displayed.
If increased context sensitivity has been deactivated with "0", then only the
instruction actually selected (if available) is displayed.
TEXTSEARCH section
The text search type can be specified in the [TEXTSEARCH] section. The following
search methods can be parameterized:
1 = instruction texts only

2 = descriptive texts only
3 = instruction and descriptive texts
(also entered under "Search").

1 Programming Help
File IF.INI
[TECHNOLOGY]
"m" = milling
"t" = turning
"g" = grinding
"s" = nibbling
"p" = punching
[TEXTFILES]
Siemens = DH\CST.DIR\IFS_GR.COM
Machine manufacturer = DH\CMA.DIR\IFM_GR.COM
Machine manufacturer = DH\CMA.DIR\IFI_GR.COM
End user = DH\CUS.DIR\USER_GR.COM
[CONTEXT]
=0 Context sensitivity not active
=1 Context sensitivity active
[TEXTSEARCH]
=1 Text search only according in instruction texts
=2 Text search only according in description texts
=3 Text search in instruction and description texts
1.2.3 Expanding the text files
The text files have the following two categories:

1. Topic definition
2. Instruction definition
The following functions can be added to the text files (*.com) of the Help according
to the following pattern:
• General categories, i.e. "groups" of instructions
• Instructions with descriptive texts
• Instructions with Extended Help call
• Editor Help "pdf" or
• Cycle Help for input fields in the cycle screens in which the instruction
parameters are entered
• Instructions with alarm text variables as descriptive texts.
The corresponding text file provides one line each.

1 Programming Help
The following screenshot shows an example:
Fig. 1-1 Siemens text file
A category definition contains the following parameters:

Category definition
Technology code "r"/Category ID/Category name
An instruction definition contains the following parameters:
Instruction definition
Technology/Category ID/Extended Help
/Instruction text/Descriptive text
Note
1. With reference to the individual text files, first the Siemens and then the
machine manufacturer and last the final user general category are displayed.
2. The order specified above appears only if the categories are defined first,
followed by the instruction declarations in the text file.
3. To provide correct sorting of the standard, machine manufacturer and final
user instructions, the instructions in the text files must be stored in the
alphabetical order.

1 Programming Help
1.2.4 Expanding a general category
Adding a new category

A group of instructions via which instructions can be displayed is stored behind a
general category heading.
A line for the category definition contains the following 3 parameters:
Category definition
Technology code "r"/Category ID/Category name
In this case, the text file could contain the following line:
r/2/Travel commands
r is a predefined setting for category declarations.
2 is the category ID used to assign instructions to the
category.
Travel commands category name.
The "/" character separates the parameters and may only be used as a text
character in the last parameter.
The length of the category name is limited by the display and may not, for example,
exceed 40 characters with a standard type size of 8pt.
The following category IDs are reserved:
Table 1-2 Category IDs
Category ID User
0...49 Siemens
50...99 Machine manufacturer
100 and over End user
The following category IDs are provided in the Siemens text file as standard:
Table 1-3 Pre-assigned category IDs
Categ. Categ.
ID Category name ID Category name

1 Preparatory Functions 13 Program Handling
2 Travel Commands 14 Standard Cycles
3 Path Action 15 Measuring Cycles
4 Feedrate 16 Measurement
5 Spindle 17 Synchronized Actions
6 Axis Handling 18 Interrupt Handling
7 M Functions 19 String/Field operators
8 H Functions 20 Math. Functions/Operators
9 Offsets 21 Definitions
10 Transformations 22 High-Language Elements
11 Tool Management/ 23 Parameters
Compensations
12 Technology Functions 24 System Variables

1 Programming Help
1.2.5 Expanding an instruction
Expanding an instruction
An instruction contains description texts, e.g. "G0/linear interpolation with rapid
traverse". The category ID is used to assign instructions to the category.
Parameters of the instruction definition

An instruction definition contains the following parameters:
Technology/Category ID/Extended Help/Instruction text/Descriptive text
Example for Editor Help

a/20/"PGA.PDF",2,"="/=/Assignment operator
a Technology milling
20 Category ID standard cycles
"PGA.PDF",2,"=" Extended Help for command "="
= Instruction text
Assignment operator Descriptive text
When the above line is entered in one of the user text files (e.g. IFM_GR.COM),
the "pga.pdf" Help file for command "=" is called and the corresponding section of
the Help file is displayed.
Example for Cycle Help:

m/14/"PGZ.PDF",302,"CYCLE83"/CYCLE83/Milling cycle Deep-hole
drilling
m Milling technology
14 Category ID standard cycles
"PGZ.PDF",302,"RTP" Extended Help for parameter "RTP"
in cycle parameterization screen
CYCLE83 Instruction text for CYCLE83
Milling cycle Deep-hole drilling Descriptive text
After the above line has been entered in one of the user text files, the user cycle
"CYCLExx" is supported within the Help system. It is displayed if either of the
following are entered in the "If.ini" initialization file:
• The technology-independent identifier "a"
• The specific milling machine identifier "m"
The cycle is assigned to "Standard cycles" via category ID "14", i.e. it can also be
found by making the appropriate entry in the category search.
The last parameter of the definition contains the descriptive text that is displayed in
the corresponding column of the Help system to provide the user with basic
information about the function of the cycle.
The "/" character separates the parameters and may only be used as a text
character in the last parameter.

1 Programming Help
Technology
The following characters are used to assign the instruction to a technology type:
"m" = milling
"t" = turning
"g" = grinding
"s" = nibbling
"p" = punching
"a" = display for all technologies
Note
If you wish to assign instructions to several technologies and different categories,
the relevant ID codes must be separated by a "comma".
Category ID
The category ID is programmed to assign instructions to a particular category of
the category definition and display them under the relevant category heading.
Integrating additional commands

If additional commands with brief description are to be integrated in the Help
system, these must be added to the DH\CMA.DIR\ directory in the file
IFM_GR.COM (any file name) in accordance with the syntax above. If additional
help (Long Help "pdf") is to be called up for these commands, the "Extended Help"
parameter should be added, as described in the following section.
1.2.6 Configuring the Long Help "pdf"
Calling the Extended Help

A special identifier in the "Extended Help" parameter of the instruction definition
allows a Long Help "pdf" file to be called up as online help, in addition to the Short
Help. The Long Help can contain detailed information about a selected command,
for example. The following calls are possible:
• Editor Help: Jump directly to the Help (pdf file) from a term (command) in the
Short Help "ASCII" of the program editor
• Cycle Help: Jump to the Help (pdf file) from an input field in the cycle screen
Parameters of the instruction definition

Technology/Category ID/Extended Help/Instruction text/Descriptive text

1 Programming Help
Extended Help
The following entries are possible in the "Extended Help" parameter:
• Editor Help
/"Pdf file name", Help ID, "search string"/
• Cycle Help
/"Pdf file name", Help ID, "search string" (file name,
Help display)/
Two commas must be placed in the "Extended Help" parameter, even if no entry is
made.
Example:
The declaration line requires, e.g. the following parameters:
m,t/14/"Pdf file name", Help ID, "search string" (file name,
Help display)/CYCLE82/drilling cycle, drilling, counterboring
The entries for the "Extended Help" parameter have the following meaning:
Pdf file name
= file from which the descriptive text is to be displayed
Help ID
= unique assignment to term for which Help is to be displayed
search string
= search string in the pdf file to be displayed in the Help text.
(file name, help display)

= name of the file that contains the Help displays and the name of the Help display
to be displayed (Æ only relevant for Cycle Help)
CYCLE82
= instruction text
Drilling cycle, boring, counterbore
= description text
Sample call:
m,t/14/"PGZ.pdf",1,"RTP"(drilling,CYC82)/CYCLE82/drilling
cycle, drilling, counterboring
Note
If you wish to access only the Pdf file, only these parameters are permissible in
the "Extended Help" section.
e.g.: m,t/14/"PGZ.pdf",1,"RTP"/CYCLE82/drilling cycle, drilling, counterboring
If you wish to display only the Help display, only these parameters are
permissible in the "Extended Help" section.
e.g.: m,t/14/(drilling,CYC82)/CYCLE82/drilling cycle, drilling, counterboring

1 Programming Help
Instruction text
"G17" is one example of an instruction text. This text is transferred to the part
program that you are editing when you select "Transfer to the Editor".
Instruction texts can be about 12 characters in length.
Descriptive text
The descriptive text is the Help text that describes the instruction more in detail.
The length of the descriptive text is limited by the display and must not, for
example, exceed 40 characters with a standard type size of 8pt.
Multiple jumps
Multiple Help references can be stored per Help text as a ring (i.e. after the last
Help reference, the first Help reference is displayed again).
E.g.: m,t/14/"Hlp.pdf",1,"Hilfe1",,2,"Hilfe2","Help3.pdf",3,,/
CYCLE82/drilling cycle, drilling, counterboring
I.e.:
1. Entry in the Help text ring
File: HLP.PDF
Index: 1
Text: Help1
File: HLP.PDF
Index: 2
Text: Help2
File: HELP3.PDF
Index: 3
Text: Help2
To avoid repetitions, the components of the previous block are stored, as shown in
the example. Only whole blocks are transferred.
Note
• How the pdf files and Help files are embedded in the system is described in
Section 2.2 "Embedding PDF files in the Help system".
• Two commas must be placed in the "Extended Help" parameter, even if no
entry is made.

1 Programming Help
1.2.7 Expansion with alarm text variables
Expansion with alarm text variables

A special feature to be noted with respect to parameterizing the section for
descriptive texts or category names is that ("Alarm text variables") can be stored in
the section in place of descriptive texts.
These variables begin with "$".
E.g. m/14//CYCLExx/$888888
Instead of entering the descriptive text directly into the Help text file, it is stored
directly, e.g. under the alarm text variable "$888888".
The declaration of the descriptive text is thus relocated to a user-specific alarm text
file.
Thus you have a language-independent text file.
See /PGZ/, "Programming Guide Cycles", Section "Independence of Language".
1.3 Long Help "pdf"

1.3.1 Function
The following Help functions are provided in the editor for programming support
when editing part programs; they are called by pressing the "Information key":
1. Descriptive text for instructions, context-sensitive with reference to the
cursor position in the part program (e.g. G9 "Exact stop - deceleration")
2. List of general categories (e.g. "Preparatory functions", "Travel
commands", "Path action", etc.) to which instructions are assigned
3. Overview of instructions with descriptive texts
4. Find in the help window via category or text
5. Accept the selected instruction in the editor
• Long Help "pdf"

1. Call the Additional Help (PDF file) from the Short Help "ASCII", e.g. jump
to Programming Guide Fundamentals.
2. Call the Additional Help for input fields in the cycle parameterization
screens (PDF file)

1 Programming Help
1.3.2 Expanding the Programming Help

A special identifier in the "Extended Help" parameter of the instruction definition
allows a Long Help file to be included in addition to the Short Help (e.g. to display
detailed information about a selected command).
The following calls are possible:

• Editor Help: Jump directly to the Help (pdf file) from a term (command) in the
Short Help "ASCII" of the program editor
Precondition:
A list of additional commands to be displayed in the Short Help has already
been created (e.g. IFM_GR.COM), according to the procedure described in
Section 1.4 "Expanding the text files", and stored in the control. This enables
the "About" key to be used to call the Long Help after the Short Help. Make sure
that the list of commands for the Short Help corresponds to the list of
commands for the Long Help (concordance).
• Cycle Help: Jump to the Help (pdf file) from an input field in the cycle screen
Parameters of the instruction definition:

Technology/Category ID/Extended Help/Instruction text/
Descriptive text
"Extended Help":
• Editor Help
/"Pdf file name", Help ID, "search string"/
Example: a/20/"PGA.PDF",2,"="/=/Assignment operator
• Cycle Help
/"Pdf file name", Help ID, "search string" (file name,
help display)/
Example: a/3/"PG.PDF",17,"ANG"/ANG/Contour angle (s)
Configuring the Long Help pdf: see Subsection 1.4.3 "Expanding the Long Help
"pdf""
Required files
• IFM_GR.COM text file with program commands and brief description
• *.pdf Help file e.g. 840d_pg_gr.pdf
• *.txt Jump file e.g. 840d_pg_gr.txt
1
Define jump labels in the document
The jumps must be marked with index entry in the document (e.g. WinWord) of
which excerpts are to be displayed on the control as pdf.
and a single-column index list (page numbers right-justified) produced.
If multiple jumps are required for command, assign the appropriate number of
index markers first.

1 Programming Help
2
Create text file
Copy the single-column index created above (page number right-justified) and save
it as a txt file (*.txt).
Example: MEAW 155

<search term> <page>
The text file for the pdf call has the following syntax:
<pdf file name> <ID> <page>
Add the name of the pdf file for each line (without language code).
Example: 840d_pg_gr.pdf MEAW 155

<pdf name> <ID> <page>
3
Define ID numbers
Define unambiguous ID numbers (e.g. 1...n) for the search terms in each
document: The ID numbers correspond to the list of instructions of the Short Help
"ASCII", since the detailed description is to be displayed for the brief descriptions.
Example: 840d_pg_gr.pdf 44 MEAW 155

<pdf file name> <ID> <search term> <page>
Now delete the column "search terms", so that the following syntax remains:
Result: <pdf file name> <ID> <page>
840d_pg_gr.pdf 44 155
4
Generate a pdf file
Print your document as a postscript file and convert it to "pdf" using the Adobe
Acrobat Distiller.
5
Reading files to the control
The generated files (*.pdf and *.txt) must be copied onto the control, e.g. to
directory F:\DH\CUS.DIR\HLP.

1 Programming Help
Note
In cases where the index is large, the call file can be generated automatically
using Microsoft Excel:
• Insert text file (*.txt) in Excel
• Insert a column
• Now delete the column "search terms", so that the following syntax remains:
840d_pg_gr.pdf 44 155
• Copy data and
• save the file as "txt".
1.4 ISO Mode Help

1.4.1 Function
The following 840D-specific Help function is displayed per default:
• Help in the Editor
• Alarm Help
• Machine Data Help
If "ISO dialect 0" Help functions are to be displayed, the data to be displayed must
be distinguished, since the same commands can have different meanings, for
example.
To do this, the "IF.INI" file has been expanded in the [TEXTFILES] section to
include the entry SiemensI=Cst.dir\ifit_.com (turning technology) or
SiemensI=Cst.dir\ifim_.com (milling technology), under which the path (Cst.dir)
and name (ifit_.com or ifim_.com) are specified for the ISO Mode Short Help
"ASCII".
The relevant Long Help "pdf" can then be called from the Short Help "ASCII".
IF.INI[TEXTFILES]
[TEXTFILES]
;text files containing the information shown in the Help
system
Siemens=Cst.dir\Ifs_.com
SiemensI=Cst.dir\ifit_.com or ifim_.com
Manufacturer=
Enduser=

1 Programming Help
Required files
• List of "ISO-dialect 0" commands with associated brief description (see
Chapter 1)
• TXT file for jump to PDF file
• PDF file to be displayed in the Help
Program sequence
The Help function checks the following machine data during start-up:
• MD 18800 MM_EXTERN_LANGUAGE
If this MD is activated, the control switches to ISO Dialect 0 mode.
If MD 18800 = 1, MD 20150 is evaluated.
• MD 20150 GCODE_RESET_VALUES[n(current channel),47]

If MD 20150 [47] = 2, the file entered in the INI file under "SiemensI" (ISO
Mode) is used
(otherwise the file entered under "Siemens" is used).
• MD 10880 MM_EXTERN_CNC_LANGUAGE
MD 10880 specifies whether the control must be set for turning or milling in ISO
mode.
1.4.2 Expanding the ISO Mode Help
If additional descriptions are to be displayed in the ISO mode Help function, they
must be added in the form of
• a list of ISO-mode commands with brief description in the file ifit_.com or
ifim_.com file in the SiemensI=Cst.dir\ directory (see Section 1.4 "Expanding the
text files"),
• a Help description (pdf file) and a text file with the same name in the directory
F:\USER\HLP.
Parameters of the instruction definition:

Technology/Category ID/Extended Help/Instruction text/
Descriptive text
"Extended Help":
• Editor Help
/"Pdf file name", Help ID, "page number"/
• Cycle Help
/"Pdf file name", Help ID, "page number" (file name, Help
display)/
Configuring the Long Help pdf: see Subsection 1.4.3 "Expanding the Long Help
"pdf""

1 Programming Help
Required files
• Ifit_.com or Ifim_.com text file with ISO-mode commands and brief
description
• *.pdf e.g. 840d_pgit_gr.pdf
• *.txt e.g. 840d_pgit_gr.txt
1
The jump labels must be marked with an index entry in the document (e.g.
WinWord) to be displayed at the control as pdf
and a single-column index list (page numbers right-justified) produced.
2
Generate a text file
it as a txt file.
Example: G65 155
<search term> <page>
The text file requires the following syntax to call the pdf file:
<pdf file name> <search term> <page>
Add the name of the pdf file for each line (without language code).
Example: 840d_pgit.pdf G65 155

<pdf name> <search term> <page>
3
Define ID numbers
Define unambiguous ID numbers (e.g. 1...n) for the search terms in each
document: The ID numbers correspond to the list of instructions of the Short Help
"ASCII", since the detailed description is to be displayed for the brief descriptions.
Example: 840d_pgit.pdf 44 MEAW 155

<pdf file name> <ID> <search term> <page>
Now delete the column "search terms", so that the following syntax remains:
Result: <pdf file name> <ID> <page>
840d_pgit.pdf 44 155
4
Generate a pdf file
Acrobat Distiller.
5
Reading files to the control
The files created (*.pdf and *.txt) must be read to the control from the
F:\USER\HLP directory.

1 Programming Help
Note
• Insert text file (*.txt) in Excel
• Insert a column
• Now delete the column "search terms", so that the following syntax remains:
840d_pg.pdf 44 155
• Copy data and

1 Programming Help

2 Alarm/Machine Data Help

2
2.1 Overview .................................................................................. HE1/2-26
2.2 Alarm Help ............................................................................... HE1/2-29

2.2.1 Function ................................................................................ HE1/2-29
2.2.2 Expanding the Alarm Help.................................................... HE1/2-30
2.2.3 User comments in Help ........................................................ HE1/2-31
2.2.4 Converting the Alarm Help from "Win-Help" to PDF Help"... HE1/2-31
2.3 Machine Data Help .................................................................. HE1/2-32

2.3.1 Function ................................................................................ HE1/2-32
2.3.2 Expanding the Machine Data Help....................................... HE1/2-33

2.1 Overview
The following expandable Help systems are available on the control:
1. Programming Help
• Long Help "pdf"
• Additional Help (PDF file) from Short Help "ASCII".
• Additional Help for input fields of cycle parameterization screens
• ISO Mode Help
2. Alarm Help
3. Machine Data Help
Their functionality and expandability is described in the following sections.
Hardware
The pdf Help is available for PCU 50/PCU 70 with the HMI Advanced or HMI
Embedded Win 32 software.
Software
• HMI Advanced or HMI Embedded Win 32, SW 6.1 or higher
• Adobe Acrobat Reader 4.x (obtainable free in the Internet/in bookshops)
The Adobe Acrobat Reader 4.x software is installed in the SINUMERIK 840D
control from SW 5.x as standard.
• Adobe Acrobat 4.x
You will require Adobe Acrobat Distiller 4.x software for converting documents
to pdf and editing the pdf documents.
Note
• Adobe Acrobat 4 is available from your local software dealer
• Cost: around DM 600, with discounts for bulk quantities
• Adobe Reader 4 is free.
Help file directories

Programming Help F:\ DH\CST.DIR\HLP.DIR
(contains any hlp, pdf and txt files)
Alarm/MD Help F:\ MMC2\HLP (contains any hlp, pdf and txt files)
OPI Help F:\ HMI_ADV\HLP (contains any hlp, pdf and txt files)

Principle of the pdf Help

The pdf Help needs the following components in the Help file directory:
1. Call file, e.g. PG_GR.TXT, with the parameters
2. Associated pdf file
The Help function is invoked as follows:

• Start Adobe Acrobat Reader (contained in the control)
• Jump to page number (define via index in the document)
• Search for keyword (search function in the Adobe software)
Procedure:
1. Define and generate the jumps in the Help document (e.g. using the standard
index function of DTP systems)
2. Save the jump file as a text file
3. For Programming Help only: Assign ID numbers to the programming
commands
4. Generate the pdf file
Result:
• A call file (text file) with the parameters
• One or more associated pdf file(s)
Note
For multiple jumps to one topic, each page reference must be
written on a new line.
Example: 840d_pg_gr.pdf 44 155
840d_pg_gr.pdf 45 180
840d_pg_gr.pdf 46 199
Tip:
• Insert "index file" (*.txt) in Excel
• Insert a column
• Copy data and
The following syntax should remain:
<pdf file name> <ID> <search string>
840d_pg_gr.pdf 44 155

Testing the jumps in the document

To check whether all search keys have been found, proceed as follows:
Start up Adobe Acrobat
Activate the menu item Edit -> Find (Ctrl+F)
Enter search term.
Note
If the search terms were not found, it can be due to the following:
• Error during input
• The texts were incorrectly converted at PDF generation, therefore they could
not be found by the search function.
Analysis: Highlight a search term in the Adobe Acrobat, copy it and insert it
into a Word document.
Remedy:
• Generate pdf again.
• Produce the postscript file again using the Adobe printer

driver PS 5.1.1 and then convert it using the Acrobat Distiller.
Search order
The search order for the Help function is as follows:

1. F:\ USER\HLP
2. F:\ OEM\HLP
3. F:\ ADD_ON\HLP
4. F:\ MMC2\HLP
5. F:\ HMI_ADV\HLP
6. F:\ DH\CUS.DIR\HLP.DIR (User directory)
7. F:\ DH\CMA.DIR\HLP.DIR (Manufacturer directory)
8. F:\ DH\CST.DIR\HLP.DIR (Siemens directory)
9. F:\ DH\COM.DIR\HLP.DIR

2.2 Alarm Help

2.2.1 Function
In SW 6.1 and later, the Machine Data Help is based on the "pdf Help", i.e. a pdf
file is opened when the Help function is called and the corresponding alarm is
displayed in the control using Adobe Reader 4.
The files containing the alarms data are stored in the following directories:
• Siemens alarms F:\HMI_ADV\HLP,
• Manufacturer alarms F:\DH\CMA.DIR\HLP
• User alarms F:\DH\USER\HLP
File names
The following file names must be used, also for additional user alarms (i.e. must
not be changed):
• ALARM_GR.PDF [German alarms]
• ALARM_UK.PDF [English alarms]
• ALARM_FR.PDF [French alarms]
• ALARM_IT.PDF [Italian alarms]
• ALARM_SP.PDF [Spanish alarms]
The names of the associated txt files (containing the jump list) must correspond as
follows:
• ALARM_GR.TXT [German txt file]
• ALARM_UK.TXT [English txt file]
• ALARM_FR.TXT [French txt file]
• ALARM_IT.TXT [Italian txt file]
• ALARM_SP.TXT [Spanish txt file]
Further languages
The alarm texts are available in the following languages:
CH: Simplified Chinese
TW: Standard Chinese
KO: Korean
JA: Japanese
SW: Swedish
HU: Hungarian
PO: Portuguese
CZ: Czech
TR: Turkish
RU: Russian
PL: Polish
NL: Dutch
The language codes for the file names of the user alarms must be used in
accordance with the naming conventions specified above (must not be changed).

2.2.2 Expanding the Alarm Help

If additional user alarms are to be displayed in the Alarm Help, these must be
added in the form of a pdf file and in a txt file of the same name in the
C:\USER\HLP directory.
Required files
• *.pdf e.g. alarm_gr.pdf
• *.txt e.g. alarm_gr.txt
1
WinWord) to be displayed at the control as pdf single-colum index list (page
numbers right-justified) produced.
2
Create text file
it as a txt file.
Example: 10702 90
<ID> <page>
The search word (alarm number) is the same as the ID No. in this case.
The text file requires the following syntax to call the pdf file:
Insert the name of the pdf file in front of each line.
Example: ALARM_GR.PDF 10702 90

ALARM_GR.PDF 10703 90
3
Generate pdf file
Acrobat Distiller.
4
Incorporate the files to the control
The generated files (*.pdf and *.txt) must be copied onto the control, e.g. to
directory F:\DH\USER\HLP.

2.2.3 User comments in Help

The Help for alarms (key [i] in diagnostics) offers the notepad function where
customized texts can be saved for the individual alarms. These texts are stored in
the directory
F:\USER\RH
and are retained at MMC software installation (from SW 5.1).
Note
Alarm-specific texts can be stored by pressing the key [i] if the MMC Help
function was invoked from the alarm overview or alarm log for the respective
alarm. It does not work if you select the alarm from the directory.
2.2.4 Converting the Alarm Help from "Win-Help" to PDF Help"

If the Help function is to be converted from Win Help to PDF Help, the procedure is
the same as the one describe in the Section "Expanding the Alarm Help" above.
1. Define jump labels in the document for each alarm number:
Use an index entry to mark the jump points in the document (e.g. WinWord)
that is to be displayed as pdf file at the control and create a single-column
index entry (page numbers right-justified).
2. Create text file: Copy the single-colum index created above (page numbers
right justified) and save it in a "txt" file.
The text file for the pdf call has the following syntax:
The search word (alarm number) is the same as the ID No. in this case.
Add the name of the pdf file before each line.
Example: ALARM_GR.PDF 10702 90
3. Print out the file containing the alarm texts as a Postscript file (this works on
all common platforms). For example, the file extensions are ".prn" for WinWord
and ".ps" for Interleaf.
4. Convert the Postscript file to pdf with adobe Acrobat 4 using the Distiller.
5. Copy the files (*.pdf and *.txt) onto the control to directory
F:\DH\USER\HLP.DIR.

Note
• If additional user alarms are to be displayed in the Alarm Help, these must be
• Please observe the naming conventions stated in Section 4.1.
2.3 Machine Data Help

2.3.1 Function
In SW 6.1 and later, the Machine Data Help is based on the "pdf Help", i.e. a pdf
file is opened when the Help function is called and the corresponding alarm is
displayed in the control using Adobe Reader 4.
The files containing the machine data are stored in the following directories:
• Siemens MDs F:\MMC2\HLP
• User MDs F:\USER\HLP
File names
The following file names must be used, also for additional user MDs (i.e. must not
be changed):
• N_NCK_GR.PDF [German] N_NCK_UK.PDF [English]

• C_NCK_GR.PDF C_NCK_UK.PDF
• A_NCK_GR.PDF A_NCK_ UK.PDF
• S_NCK_GR.PDF S_NCK_ UK.PDF
• DISPL_GR.PDF DISPL_ UK.PDF
• DROT_GR.PDF DROT_ UK.PDF
• DLIN_GR.PDF DLIN_ UK.PDF
• HYDRM_GR.PDF HYDRM_ UK.PDF
The names of the associated txt files (containing the jump list) must correspond as
follows:
• N_NCK_GR.TXT [German] N_NCK_UK. TXT [English]

• C_NCK_GR. TXT C_NCK_UK. TXT
• A_NCK_GR. TXT A_NCK_ UK. TXT
• S_NCK_GR. TXT S_NCK_ UK. TXT
• DISPL_GR. TXT DISPL_ UK. TXT
• DROT_GR. TXT DROT_ UK. TXT
• DLIN_GR. TXT DLIN_ UK. TXT
• HYDRM_GR. TXT HYDRM_ UK. TXT

Layout of the text file
Pdf file without language MD No. Page

code
DROT.PDF 1000 1
DROT.PDF 1001 1
DROT.PDF 1002 1
... ... ...
Explanation of names
Name Significance
N_NCK_GR.PDF General MDs
C_NCK_GR.PDF Channel-specific MDs
A_NCK_GR.PDF Axis-specific MDs
S_NCK_GR.PDF Setting Data
DISPL_GR.PDF Display MDs
DROT_GR.PDF Drive MDs, rotary
DLIN_GR.PDF Drive MDs, linear
HYDRM_GR.PDF Drive MDs, hydraulics module
2.3.2 Expanding the Machine Data Help

If additional user machine data are to be displayed in the MD Help, these must be
C:\USER\HLP directory.
Required files
• *.pdf e.g. n_nck_gr.pdf
• *.txt e.g. n_nck_gr.txt
1
WinWord) to be displayed at the control as pdf and a single-column index list (page
numbers right-justified) produced.
2
Create text file
it as a txt file.
Example: 10000 170
<ID> <page>

The search word (MD number) is identical to the ID No.

The text file for the pdf call now needs to have the following syntax:
<pdf file name> <search term> <page>
Insert the name of the pdf file in front of each line.
Example: N_NCK_gr.PDF 10000 170

N_NCK_gr.PDF 10002 170
N_NCK_gr.PDF 10010 171
3
Generate pdf file
Acrobat Distiller.
4
Incorporate the files to the control
The files created (*.pdf and *.txt) must be read to the control from the

I Index
I Index
I
I.1 Subject index
Help references
Multiple ........................................HE/1-16
A
Alarm text variables........................ HE/1-17 I

Alarms
Comments ................................... HE/2-31 Initialization file If.ini .......................... HE/1-7
Instruction .......................................HE/1-13
Instruction definition
C Sections ..............................HE/1-10, 1-13
Instruction text.................................HE/1-16
Category ......................................... HE/1-12
Category ID .................................... HE/1-14
S
Search order
D Help .............................................HE/2-28
Descriptive text ............................... HE/1-16
T
H Technology .....................................HE/1-14
Help function...................HE/1-7, 1-17, 2-26

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition HE1/I-35
I Index

HE1/I-36 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
03.04 Starting Up HMI Embedded (IM2)
Contents
Starting Up HMI Embedded (IM2)
1 General Preparations............................................................................................................... IM2/1-7
1.1 Hardware/software requirements ........................................................................................... IM2/1-8
1.2 Documentation....................................................................................................................... IM2/1-9
1.3 EMC and ESD measures ....................................................................................................... IM2/1-9

1.3.1 RI suppression measures ............................................................................................... IM2/1-9
1.3.2 ESD measures.............................................................................................................. IM2/1-10
2 Overview of PCU HMI Devices .............................................................................................. IM2/2-11
2.1 Mechanical and electrical installation................................................................................... IM2/2-12

2.1.1 Components of the PCU 20 .......................................................................................... IM2/2-12
2.1.2 Accessories .................................................................................................................. IM2/2-13
2.1.3 Interfaces on the right-hand side of housing ................................................................. IM2/2-13
2.1.4 Interfaces on the left-hand side of housing ................................................................... IM2/2-14
2.1.5 Operator panel fronts .................................................................................................... IM2/2-14
3 Communication/Initial Requirements................................................................................... IM2/3-17
3.1 Communication within the system........................................................................................ IM2/3-18
3.2 MPI/OPI netiquette............................................................................................................... IM2/3-18

3.2.1 Standard configuration.................................................................................................. IM2/3-20
3.3 Network Manager on the server........................................................................................... IM2/3-22

3.3.1 Installation/deinstallation............................................................................................... IM2/3-23
3.3.2 Operation of the Network Manager ............................................................................... IM2/3-23
3.3.3 Select connection ......................................................................................................... IM2/3-25
3.3.4 User management ........................................................................................................ IM2/3-27
3.3.5 Shared folder for a PCU................................................................................................ IM2/3-29
3.3.6 Online help.................................................................................................................... IM2/3-30
3.3.7 Troubleshooting ............................................................................................................ IM2/3-31
3.4 Network operation with HMI Embedded (SW 6.2 and higher).............................................. IM2/3-31
3.4.1 Network configuration data ........................................................................................... IM2/3-32
3.4.2 HMI system settings...................................................................................................... IM2/3-32
3.4.3 Examples: Network configuration ................................................................................. IM2/3-33

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition IM2/i
Starting Up HMI Embedded (IM2) 03.04
Contents
3.4.4 HMI system procedure.................................................................................................. IM2/3-35

3.4.5 Accept network data ..................................................................................................... IM2/3-39
3.4.6 Settings under Windows NT/ 2000/ XP......................................................................... IM2/3-39
3.4.7 Settings under Windows 95/ 98/ ME ............................................................................. IM2/3-40
3.5 EXTCALL ............................................................................................................................. IM2/3-41
3.6 Error status screen "Blue screen" ........................................................................................ IM2/3-42

3.6.1 Restart .......................................................................................................................... IM2/3-45
3.6.2 Transmission times of the system data......................................................................... IM2/3-45
4 Switching On/Power Up ........................................................................................................ IM2/4-47
4.1 Establish readiness for operation......................................................................................... IM2/4-48
4.2 Ramp-up .............................................................................................................................. IM2/4-48
5 Functions/Parameterization .................................................................................................. IM2/5-49
5.1 Access protection via password and keyswitch ................................................................... IM2/5-51

5.1.1 Password ...................................................................................................................... IM2/5-52
5.1.2 Keyswitch...................................................................................................................... IM2/5-53
5.2 Functions ............................................................................................................................. IM2/5-55

5.2.1 Configure CAPSLOCK.................................................................................................. IM2/5-55
5.2.2 Activate screen darkening............................................................................................. IM2/5-55
5.2.3 Language selection - Change Language ...................................................................... IM2/5-56
5.2.4 Switch pocket calculator help on/off.............................................................................. IM2/5-56
5.2.5 Plaintexts for PLC-machine data .................................................................................. IM2/5-56
5.2.6 Set date/time................................................................................................................. IM2/5-57
5.2.7 Set editor ...................................................................................................................... IM2/5-57
5.2.8 Display acknowledgement icon for PLC alarm.............................................................. IM2/5-58
5.2.9 Alarm display ................................................................................................................ IM2/5-58
5.2.10 Expand user displays via operator interface ................................................................. IM2/5-58
5.2.11 Replace ramp-up screen............................................................................................... IM2/5-59
5.2.12 Inch/metric switchover .................................................................................................. IM2/5-59
5.3 Switch channels / control units............................................................................................. IM2/5-60

5.3.1 Several channels on one NCU...................................................................................... IM2/5-60
5.3.2 Configuration example of a NETNAMES.INI................................................................. IM2/5-61
5.3.3 Several channels on several NCUs .............................................................................. IM2/5-64
5.4 Select tool management ...................................................................................................... IM2/5-65
5.5 Fine tool offset ..................................................................................................................... IM2/5-65
5.6 Activate tool offset immediately............................................................................................ IM2/5-65
5.7 Selecting tools via a D number (flat D no.)........................................................................... IM2/5-66
5.8 Workpiece template ............................................................................................................. IM2/5-66
5.9 Analog spindles.................................................................................................................... IM2/5-66
5.10 Work offset......................................................................................................................... IM2/5-67

5.10.1 Switching between the new/old work offset display ...................................................... IM2/5-67
5.10.2 Changing access protection on base offset soft key..................................................... IM2/5-67
5.10.3 Work offset fine and base offset ................................................................................... IM2/5-67
5.10.4 Preset actual value memory, preset, scratching ........................................................... IM2/5-68

IM2/ii SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
Contents
5.10.5 Hide axes...................................................................................................................... IM2/5-70

5.10.6 Display geometry axes.................................................................................................. IM2/5-71
5.11 Define machine position and rotary axis position ............................................................... IM2/5-72
5.12 Program simulation ............................................................................................................ IM2/5-73

5.12.1 Turning simulation and program test............................................................................. IM2/5-73
5.12.2 Turning simulation ........................................................................................................ IM2/5-73
5.12.3 Milling simulation 3D ..................................................................................................... IM2/5-73
5.13 Free contour programming................................................................................................. IM2/5-74
5.14 Measuring cycle support in the G code editor .................................................................... IM2/5-75
5.15 Coordinate systems ........................................................................................................... IM2/5-76

5.15.1 Actual-value display ...................................................................................................... IM2/5-76
5.15.2 Position of the coordinate system ................................................................................. IM2/5-76
5.16 Remote diagnostics for HMI Embedded on PCU 20 .......................................................... IM2/5-78
5.17 Remote diagnostics "RCS Host PCU 20 / RCS Viewer PCU 20"....................................... IM2/5-78
5.17.1 Configure "RCS Host PCU 20" ..................................................................................... IM2/5-81
5.17.2 Installing and configuring "RCS Viewer PCU 20".......................................................... IM2/5-83
5.17.3 Start "RCS Host PCU 20" ............................................................................................. IM2/5-86
5.18 Display and edit the system resources .............................................................................. IM2/5-89

5.18.1 Static user memory (SRAM) ......................................................................................... IM2/5-89
5.18.2 Dynamic user memory (DRAM) .................................................................................... IM2/5-93
5.19 Available display machine data.......................................................................................... IM2/5-96
6 Alarm Texts and Help Files ................................................................................................. IM2/6-115
6.1 Alarm texts ......................................................................................................................... IM2/6-116

6.1.1 Alarm text files ............................................................................................................ IM2/6-116
6.1.2 Syntax for alarm text files............................................................................................ IM2/6-118
6.2 Configuring text files in foreign languages ......................................................................... IM2/6-121

6.2.1 General ....................................................................................................................... IM2/6-121
6.2.2 Supported languages.................................................................................................. IM2/6-122
7 Software Installation............................................................................................................ IM2/7-123
7.1 Software installation on PCU 20 ........................................................................................ IM2/7-124

7.1.1 Installation software .................................................................................................... IM2/7-124
7.1.2 Software replacement with standard configuration ..................................................... IM2/7-126
7.1.3 Software replacement with modified configuration...................................................... IM2/7-128
7.1.4 Creating an image....................................................................................................... IM2/7-139
7.1.5 Uploading an image to the PC card ............................................................................ IM2/7-141
7.1.6 Copying image from PC card to PCU ......................................................................... IM2/7-142
8 Data Backup ......................................................................................................................... IM2/8-145
8.1 Data backup....................................................................................................................... IM2/8-146

8.1.1 General ....................................................................................................................... IM2/8-146
8.2 Data backup for HMI Embedded........................................................................................ IM2/8-148

8.2.1 Data backup................................................................................................................ IM2/8-148

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition IM2/iii
Contents
8.2.2 Data backup of altered machine data ......................................................................... IM2/8-153

8.2.3 Activate data transfer via PLC .................................................................................... IM2/8-154
8.3 Reading ISO programs in/out via RS-232-C ...................................................................... IM2/8-158
8.4 Data backup on PC card .................................................................................................... IM2/8-159
8.5 Data backup for HMI Embedded WIN32 with PCU 50/70 .................................................. IM2/8-160
9 Diagnostics........................................................................................................................... IM2/9-161
9.1 Action log ........................................................................................................................... IM2/9-162

9.1.1 Log file ........................................................................................................................ IM2/9-164
9.1.2 Display log file / set action log..................................................................................... IM2/9-165
9.1.3 Read out log file.......................................................................................................... IM2/9-165
9.2 Software version display .................................................................................................... IM2/9-166
10 Configure Windows in the NC Program ......................................................................... IM2/10-167
10.1 Structure of the statements ............................................................................................ IM2/10-168
10.2 Statement examples ...................................................................................................... IM2/10-169
10.3 Sample program 1: MMC command without acknowledgment ...................................... IM2/10-171
10.4 Sample program 2: Hold time and optional text variables .............................................. IM2/10-172
10.5 Sample program 3: MMC command with synchronous acknowledgment mode ............ IM2/10-173
10.6 Sample program 4: Positioning the input and output field .............................................. IM2/10-174
10.7 Sample program 5: Insert pictures ................................................................................. IM2/10-176
10.8 Sample program 8: Asynchronous acknowledgment mode with softkeys...................... IM2/10-177
10.9 List of files for the dialog screen files ............................................................................. IM2/10-179
11 Installation and Start-up of SINUMERIK HT6................................................................. IM2/11-183
11.1 Hardware and software requirements ............................................................................ IM2/11-184

11.1.1 Hardware .................................................................................................................. IM2/11-184
11.1.2 Software.................................................................................................................... IM2/11-184
11.1.3 Documentation.......................................................................................................... IM2/11-186
11.2 Software replacement with standard configuration ........................................................ IM2/11-187
11.3 Software replacement with modified configuration......................................................... IM2/11-189

11.3.1 Preparing for installation ........................................................................................... IM2/11-189
11.3.2 Modifying the configuration ....................................................................................... IM2/11-191
11.4 Creating an image.......................................................................................................... IM2/11-200
11.5 Uploading the image to the PC card .............................................................................. IM2/11-202
11.6 Loading the image from the PC card to the HT 6........................................................... IM2/11-202

IM2/iv SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
Contents
11.7 Alarm and message texts............................................................................................... IM2/11-203

11.7.1 Adapt texts for channel menu ................................................................................... IM2/11-203
11.7.2 User cycle text file..................................................................................................... IM2/11-204
11.7.3 PLC alarm texts ........................................................................................................ IM2/11-206
11.7.4 Editing of text files..................................................................................................... IM2/11-208
11.8 Switch channels / control units....................................................................................... IM2/11-209

11.8.1 Connections for multi-channel systems .................................................................... IM2/11-209
11.8.2 Configuration example: Adapting NETNAMES.INI ................................................... IM2/11-210
11.9 PLC ................................................................................................................................ IM2/11-212

11.9.1 PLC data................................................................................................................... IM2/11-212
11.10 Diagnostics .................................................................................................................. IM2/11-213

11.10.1 Action log .................................................................................................................. IM2/11-213
11.10.2 Error status screen "Blue screen" ............................................................................. IM2/11-216
11.11 Miscellaneous .............................................................................................................. IM2/11-220

11.11.1 NCK reset ................................................................................................................. IM2/11-220
11.11.2 NCK machine data setting for teach-in ..................................................................... IM2/11-220
11.11.3 Activate screen darkening......................................................................................... IM2/11-220
11.11.4 Set screen brightness ............................................................................................... IM2/11-221
11.11.5 Enable/disable teach mode acceptance ................................................................... IM2/11-221
11.11.6 Several axis systems ................................................................................................ IM2/11-221
11.11.7 Showing/hiding status (STAT) and turn (TU) ............................................................ IM2/11-222
Index ......................................................................................................................................... IM2/I-223
I.1 Subject index ....................................................................................................................... IM2/I-223

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition IM2/v
Contents

IM2/vi SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1 General Preparations
1
1.1 Hardware/software requirements................................................ IM2/1-8
1.2 Documentation............................................................................ IM2/1-9
1.3 EMC and ESD measures............................................................ IM2/1-9

1.3.1 RI suppression measures........................................................ IM2/1-9
1.3.2 ESD measures ...................................................................... IM2/1-10

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition IM2/1-7
Introduction
This Installation and Start-Up Guide describes the procedures for installing the
PCU 20 with the software HMI Embedded.
For further reading on special NCK, MMC, PLC, or drive functions, please consult
the Descriptions of Functions/Manuals (see Section: Documentation).
Names of HMI/MMC:
Up to SW 5: HW and SW: MMC100.2
As of SW 6: HW: PCU 20/50/70

SW: HMI Embedded, HMI Embedded Win32,
1.1 Hardware/software requirements
Hardware
The hardware base for the HMI software (Human Machine Interface) is
• a PCU computer unit together with an
• OP display unit (operator panel)
Software
As standard, the HMI Embedded software is installed on the supplied PCU 20 and
contains all files required for the operation of the PCU.
If you want to change the configuration of the installed software or install a new
software version, then you must replace the software.
In this case, you can choose whether the replacement software has the standard
configuration or a modified configuration.
The complete HMI Embedded software package is supplied on one CD.

See Chapter 7: SW Installation
Required equipment and accessories

You will need the following equipment and accessories to install the software on the
PCU:
• A PC or PG with an Omnidrive drive.
MS-DOS and, if required, the SINUCOPY-FFS software must be installed on
the PC/PG.

IM2/1-8 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1.2 Documentation
You require the following documentation for the installation and start-up of
SINUMERIK 840D:
1. Operator Components Manual /BH/
2. Description of Functions Basic Machine /FB1/
3. Lists /LIS/
4. Diagnostics Guide /DA/
5. Operator's Guide HMI Embedded /BEM/
6. Description of Functions ShopTurn /FBT/
7. Description of Functions ShopMill /FBSP/
8. Programming Guide Cycles /PGZ/
1.3 EMC and ESD measures

1.3.1 RI suppression measures
Shielded signal cables

To ensure safe, interference-free operation of the system, the cables specified in
the individual drawings must be used. Both ends of the shield must always be
connected conductively with the housings.
Exception:
If non-Siemens devices are connected (printers, programming devices, etc.), you
can also use standard shielding cables which are connected at one end.
These external devices may not be connected to the control during normal
operation. However, if the system cannot be operated without them, then the cable
shields must be connected at both ends. Furthermore, the external device must be
connected to the control via an equipotential bonding cable.
Rules for routing cables

In order to achieve the best-possible noise immunity for the complete system
(control, power section, machine) the following EMC measures must be observed:
Signal cables and load cables must be routed at the greatest possible distance
from one another.
Only cables supplied by SIEMENS may be used as signal cables to and from the
NC and PLC.
Signal cables must not be laid in the close vicinity of strong magnetic fields (e.g.
motors and transformers).

Pulse-carrying HC/HV cables must always be laid completely separately from all
other cables.
The distance (interference injection area) between the following cables must be as
close as possible:
Signal line and signal line
Signal line and associated equipotential bonding conductor
Equipotential bonding conductor and PE conductor (routed together)
! Important
For further information about suppression measures and the connection of
shielded cables see
References: /EMC/, EMC Directive
1.3.2 ESD measures
! Important
Handling of modules containing devices sensitive to electrostatic discharge:
• When handling electrostatically sensitive devices, make sure that operator,
workplace and packing material are properly grounded.
• Generally, electronic modules must not be touched unless work has to be

carried out on them. When handling PC boards make absolutely sure that
you do not touch component pins or printed conductors.
• Components must only be touched if

- You are permanently grounded with an ESD arm band,
- You are wearing ESD shoes or ESD shoe grounding strips that are in
contact with an ESD floor.
Modules must be placed on a conductive surface (table with ESD surface,
conductive ESD foam plastic, ESD packing bag, ESD transport container).
• Never place modules in the vicinity of display units, monitors, or television

sets (minimum distance < 10 cm).
• Modules must never be brought into contact with statically chargeable and
highly insulating materials, such as plastic sheeting, insulating table tops,
clothing made of synthetic fibers.
• Measurements of the module must only be performed if

- The measuring instrument is grounded (e.g. via protective conductor) or
- Before measuring with a potential-free measuring device the measuring
head is discharged briefly (e.g. touch unpainted metal on the control
housing).

2 Overview of PCU HMI Devices

2
2.1 Mechanical and electrical installation ....................................... IM2/2-12
2.1.1 Components of the PCU 20................................................... IM2/2-12
2.1.2 Accessories ........................................................................... IM2/2-13
2.1.3 Interfaces on the right-hand side of housing ......................... IM2/2-13
2.1.4 Interfaces on the left-hand side of housing ........................... IM2/2-14
2.1.5 Operator panel fronts............................................................. IM2/2-14

2.1 Mechanical and electrical installation

The HMI Embedded software is supplied with PC/PG, PCU and SINUMERIK
operator panel fronts.
Combination with operator panel front

If an operator panel front (e.g. OP 010) is used, the PCU is first screwed to it and
then fixed to the mounting wall with tensioners.
Please note the following during installation:

- Protect the PCU from dust, humidity and heat.
- Do not expose the PCU to direct sun radiation.
- Install the device such that no danger (e.g. by falling down) may result.
- The clearance at the rear of the PCU must be at least 10 mm to ensure
sufficient ventilation.
- Do not cover the vent slots.
This procedure is described in:

References: /BH/Operator Components Manual, Operator Panel Front
2.1.1 Components of the PCU 20

The following PCU 20 computer units are available:
SINUMERIK PCU 20 / 8 MB Flash Order No.: 6FC5210-0DF00-0AA0
SINUMERIK PCU 20 / 16 MB Flash Order No.: 6FC5210-0DF00-0AA1/ -1AA1
Features of the PCU 20

• User memory (RAM) 16/32 MB
• Onboard flash memory 8/16 MB
• Memory card interface (PC card / memory card)
• Power supply: 24 VDC
• Interfaces:
- COM1 serial RS232C/V.24 interface (25-pin sub D socket)
- COM2 serial RS232C/V.24 interface (9-pin sub D socket)
- PS/2-keyboard (6-pin Mini-DIN)
- USB interface (4-pin USB socket), for USB keyboard only
- MPI/DP interface RS485 (9-pin sub D socket), max. 1.5 Mbaud
- Ethernet connection 10/100 Mbaud (8-pin RJ45 socket)
- Floppy disk drive interface
- Interfaces to operator panel front
You can find a detailed description of the PCU as well as the current descriptions
of the other components in:
References: /BH/Operator Components, Manual

The PCU 20/50/70 computer unit can be used together with the following operator
panel fronts.
OP, operator panel: OP 010, OP 010C, OP 010S,
OP 012, OP 015, OP 015A
TP, touch panel: TP 012, TP015A: Can only be used with customized
HMI software.
2.1.2 Accessories
Diskette drive (SW 6.2 and higher)

The external floppy disk drive can be connected to the PCU 20.
The connection for the external diskette drive is located on the left-hand side of the
housing.
For more detailed information about the diskette drive see:
References: /BH/Operator Components Manual, 3.5 Diskette Drive.
2.1.3 Interfaces on the right-hand side of housing
Depth = 56
53
PS/2 keyboard COM1/RS-232 COM2/RS-232 USB Ethernet MPI/L2-DP Memory card slot
Fig. 2-1 Side view of right-hand side of PCU 20 with interfaces
Table 2-1 Interfaces on right-hand side of housing

Connection Function
PS/2 mouse/ PS/2 mouse/keyboard connection
keyboard
COM1/RS- 25-pin sub D Serial interface 1 (RS-232-C)
232 socket
COM2/RS- 9-pin sub D socket Serial interface 2 (RS-232-C)
232
USB 4-pin USB socket External connection for Universal Serial Bus
Ethernet 8-pin RJ45 socket Connection for local area network (LAN), SW
(SW 6.2 and option
higher)
MPI/L2-DP 9-pin sub D socket Multi-point interface / PROFIBUS DP
(RS 485) connection
Connection of an S7 programmable controller
Memory card 68-pin PC card PC card standard PCMCIA, STRATA or
slot connector Compact Flash card with adapter

2.1.4 Interfaces on the left-hand side of housing
Interfaces for the

operator panel front:
CMOS for STN display
LVDS for TFT display
I/O for USB data
Data interface for

external diskette
drive
Reset
24 V power connection
Fig. 2-2 PCU 20 interfaces on left-hand side of housing
2.1.5 Operator panel fronts

The OP 010 / OP 010S / OP 010C operator panel fronts feature:
• 10.4" TFT flat screen (color) with a resolution of 640x480 pixels
• Mechanical short-stroke keys with alphanumeric, cursor, control and
hotkey keypads: Not on OP 012 and OP 015
• Status LEDs for power supply and overtemperature
• Shift key for switching to the second key level
• USB port at front
• Degree of protection IP 54
• Can be combined with the PCU 20/50/70 component
• Connection for external diskette drive (SW 6.2 and higher)
The OP 012 / TP 012 operator panel fronts feature:
• 12.1" TFT flat screen (color) with a resolution of 800x600 pixels

• Membrane keyboard with alphanumeric, cursor and control keypads
• Integrated mouse
• Direct keys for connection via direct key module (optional), PP031-MC or
directly to I/O devices
• Degree of protection IP65
Otherwise as for OP 010
The TP 012 panel is operated by touching the touch-sensitive display with your
finger.

The OP 015 / OP 015A and TP 015A operator panel fronts feature:

• 15" TFT flat screen (color) with a resolution of 1024x768 pixels
Otherwise as for OP 012
The TP 015A panel is operated by touching the touch-sensitive display with your
finger.
Interfaces on the front

Located on the front side
• The USB front interface for the connection of an external keyboard
Note
You will notice that the electromagnetic compatibility of commercially available
peripheral devices is usually rated for office use only.
For industrial use, components with a higher degree of certificate are
recommended.
Interfaces at the rear

Two cables for connecting the PCU are located at the rear:
- I/O USB cable K1: (Ribbon cable) all signals which in addition to the display
interface are used to connect operator panel fronts
- Display cable K2
For OP 015A / TP 015A:

- Interface X11, usually hidden under the blanking plate: Signals from the 16
direct control keys "vertical soft keys".
Memory cards
The following memory cards can be used for operation on the operator
components:
Compact Flash card 32 MB Order no.: 6FC5313-1AG00-0AA0
Compact Flash card 64 MB Order no.: 6FC5313-2AG00-0AA0
The associated adapter is commercially available, see, for example,

http://www.sandisk.com/oem/pc_adapter.asp
Card reader
You require a commercially available card reader for the above memory cards, a
USB card reader which supports the CF cards.
You can find information on how to adapt and set your interface and which
connection cable you require in the description of the corresponding device.


3 Communication/Initial Requirements
3
3.1 Communication within the system ............................................ IM2/3-18
3.2 MPI/OPI netiquette ................................................................... IM2/3-18

3.2.1 Standard configuration .......................................................... IM2/3-20
3.3 Network Manager on the server ............................................... IM2/3-22

3.3.1 Installation/deinstallation ....................................................... IM2/3-23
3.3.2 Operation of the Network Manager ....................................... IM2/3-23
3.3.3 Select connection .................................................................. IM2/3-25
3.3.4 User management ................................................................. IM2/3-27
3.3.5 Shared folder for a PCU ........................................................ IM2/3-29
3.3.6 Online help............................................................................. IM2/3-30
3.3.7 Troubleshooting..................................................................... IM2/3-31
3.4 Network operation with HMI Embedded (SW 6.2 and

higher) ...................................................................................... IM2/3-31
3.4.1 Network configuration data.................................................... IM2/3-32
3.4.2 HMI system settings .............................................................. IM2/3-32
3.4.3 Examples: Network configuration.......................................... IM2/3-33
3.4.4 HMI system procedure .......................................................... IM2/3-35
3.4.5 Accept network data .............................................................. IM2/3-39
3.4.6 Settings under Windows NT/ 2000/ XP ................................. IM2/3-39
3.4.7 Settings under Windows 95/ 98/ ME ..................................... IM2/3-40
3.5 EXTCALL .................................................................................. IM2/3-41
3.6 Error status screen "Blue screen"............................................. IM2/3-42

3.6.1 Restart ................................................................................... IM2/3-45
3.6.2 Transmission times of the system data ................................. IM2/3-45

3.1 Communication within the system

Communication within the system between the operator panel and the NCU/CCU is
performed via the operator panel interface, the OPI (1.5 Mbaud) or the MPI
interface (187.5 kbaud).
Communication within the system between the operator panel and the PLC (e.g.
SIMATIC AS 3XX) is performed via the MPI interface (187.5 kbaud).
3.2 MPI/OPI netiquette

Please take the following basic rules into account when undertaking network
installations:
1. The bus line must be terminated at both ends. To do this, you switch on the
terminating resistor in the MPI connector of the first and last node, and switch
off any other terminators.
! Important
Only two terminations are permitted.
Bus terminating resistors are integral components of HHU and HPU units.
2. It is necessary to apply 5 V voltage to at least 1 terminator.

For this, the MPI connector with inserted terminating resistor must be connected
to a powered device.
! Important
The NC control must be located at the end of the connection*).
3. Drop cables (feeder cable from bus segment to node) should be as short as
possible.
! Important
Any unassigned spur lines should be removed if possible.
*) Address depending on software version:

Address NCK to MPI = address PLC+1=3
PLC 314
4. Each MPI node must first be connected and then enabled.

When disconnecting an MPI node, first deactivate the connection, then remove
the connector.
5. Either one HHU and one HPU, or two HHUs or two HPUs can be connected to
each bus segment. No bus terminators must be inserted in the distributor boxes
of an HHU or an HPU.
If more than one HHU/HPU are connected to a bus segment, this can be done
with an intermediate repeater.

6. The following cables lengths for MPI or OPI for standard use without repeater
may not be exceeded:
MPI (187.5 kbaud): Max. cable length 1000 m in total
OPI (1.5 Mbaud): Max. cable length 200 m in total
Example A
on
HHU
Terminating resisitor
inserted in connector
on PCU
Distribu-
MCP on
tor box
integrated
OPI on
840D control
MPI on
Distribu-
tor box
PG
on
HPU
Fig. 3-1 Network installation with two terminating resistors

MPI: HPU, 840D control
OPI: HHU, 840D control
Example B
on
inserted in connector
PCU
OP030
MCP on
on
integrated
on
OPI
840D control
Fig. 3-2 Network installation with two terminating resistors in

OPI: MCP, control

3.2.1 Standard configuration

Connection of either one or two machine control panels (interface customer
operator panels, hand-held programmers, PP031) and/or a HHU can be performed
simply by setting parameters in the basic PLC program (FB1). In this case,
parameterization with the STEP 7 tool "Communication Configuration" is not
necessary.
References: /FB1/P3: PLC basic program
Standard application
SINUMERIK 840D with PCU and one machine control panel (MCP) or interface
customer operator panel on the OPI
Hardware requirements
At least firmware release V 03_01_01 for
• MCP
• Customer operator panel / PP031
Bus addresses
Each node on the MPI/OPI bus must have a bus address (0...31).
Standard bus addresses

PCU
1 OPI
1.5 MBaud
6
SINUMERIK 840D
MCP/interface
X101
13 customer operator
NCK panel
PG/ 0
setup tool X122 PLC
2
MPI
187.5 kBaud
Fig. 3-3 Standard application with SINUMERIK 840D

Bus address and GD circuit
! Important
The logical addressing of components in the PLC basic program is performed by
means of the bus address parameter setting (for the machine control panel) or
the GD circuit (for the handheld operator unit). The GD circuits are always used
for physical addressing on the OPI/MPI. Every machine control panel, interface
customer operator panel etc. must be addressed with a GD circuit.
In the control, the conversion of the bus address in the associated GD circuit is
performed via the PLC program.
The bus address, and therefore the setting of the associated GD circuits, are set on
the machine control panel by means of DIP-FIX switches.
On the MPI, however, the same GD circuits are set for different bus addresses for
the components machine control panel, interface customer operator panel, PP031
and HPU. Allowance should be made for this when using more than one machine
control panel, etc.
The table below shows the relationship between bus addresses and GD circuit.
Table 3-1 Relationship between bus address and GD circuit
Bus addresses on MPI GD circuit
15,14,13 1
12,11 2
10, 9 3
8, 7 4
6 8
5, 4 5
Example:
Two machine control panels (MCPs) on the MPI are to be connected to one
control. The first MCP can be connected to bus address 15 (GD circuit 1), the
second to bus address 12 (GD circuit 2).
MPI interface and GD circle
Note
If PLC lateral communication is to be configured on the MPI with the STEP 7 tool
"Communication Configuration", for example, and one or several MCPs is/are to
be connected to the MPI, it is important to ensure that the GD circles are uniquely
assigned. The STEP 7 tool "Communication Configuration" allocates the GD
circuits, starting at GD circuit 1, in ascending order. If the MCPs on the OPI are
connected, the PLC-PLC communication on the MPI is not affected.

Example:
"Communication Configuration" allocates GD circuits 1 and 2 for PLC-PLC lateral
communication. The first MCP on the MPI can be assigned to GD circuit 3 (bus
address 9 or 10), and a second MCP can be assigned to GD circuit 4 (bus address
7 or 8).
USB keyboard
If a USB keyboard is connected, a reset must be performed on the PCU: Key
combination Ctrl + Q + Input or, if this key combination is not available: "Power
OFF“.
3.3 Network Manager on the server

The Network Manager, the "Administer SINUMERIK 810D/840D network/diskette
drive on the PCU 20" program must be installed, configured and started on each
computer which is to release directories for the PCU.
This Network Manager is the PCU's communication partner in network operation.
Delivery
The Network Manager software is supplied on the CD
"Administer SINUMERIK 810D/840D network/diskette drive on the PCU 20"
with the order number 6FC5253-0AE01-0AA0.
Precondition
The Network Manager is available for the operating systems Windows95/ 98/ ME
and WindowsNT/ 2000/ XP.
The PCU and HMI Embedded Network Manager communicate with one another
via TCP/IP sockets.
Client
(HMI Embedded Server
System) (Server
computer)
Client process Sockets Network Manager
Fig. 3-4 Client/server connection

For the connection to be secure, a password and user name must be set on the
client and on the server. These are defined on the client as part of the network
startup process.
Any users who need access to the server must be registered in the Network
Manager with their name and password.
If no user names have been defined, the system uses a standard user name
(PCU20_USER).
3.3.1 Installation/deinstallation
Installation
The HMI Embedded Network Manager is installed by running the "setup.exe"
program.
You can specify the following within this installation routine:

• Installation path on the hard disk.
• Folder within the program folder of the Start menu.
• Automatic start of Network Manager every time the operating system starts.
• Network Manager is started immediately after installation.
Deinstallation
The deinstallation of the HMI Embedded Network Manager is performed under:
"/Start/Settings/Control Panel/Software". Select the HMI Embedded Network
Manager and click "Add/Remove..." to deinstall.
3.3.2 Operation of the Network Manager
Start
Start the Network Manager under "Start/Programs/<name selected during the
installation>/HMI Embedded Network Manager".
When you start the Network Manager, an icon is displayed in the status line of the
taskbar (Windows) to signal that the manager is active on this particular computer.
Fig. 3-5 Icon, Network Manager active on computer

Right-click the icon to open the shortcut menu which contains the following entries:
Fig. 3-6 Menu selection
Help options...: Language setting in HTML Help: English or German
Help...: Displays the main Help menu for the Network Manager
About... Displays the software version of the Network Manager.
Debug Menu option "Debug" opens another submenu and gives

access to debugging functions if, for example, a link cannot be
setup between the Network Manager and the PCU. The
debugging functions are safeguarded by the system or
manufacturer password and may be accessed by authorized
persons only.
You must not activate this option when the computer is
connected to the network as it greatly impairs the speed of the
network connection.
Message window... In this dialog box you can check the status
of the current connection.
Activate detailed trace file... A trace file is activated which logs all
telegrams with their contents. The icon in the
status line changes.
Fig. 3-7 Icon, trace file active

Config Network Manager...: Only possible under WindowsNT/ 2000/ XP:

Switches between a connection with Login and a permanent
connection,
see Section: Select connection.
Config HMI specific shared folders...:

Creates HMI-specific shared folders which can be used only in
communication between a PCU and the Network Manager,
see Section: Select connection.
User management... Creates a list of user names and associated passwords,

see Section: User management
Exit Closes the Network Manager.
3.3.3 Select connection

Depending on the operating system used, the Network Manager can be operated
in two different connection modes.
Right-click the Network Manager icon and select "Config Network Manager..." in
the menu. A dialog field is opened in which you can choose between two
connection modes.
1. Applies to Windows95/ 98/ ME and WindowsNT/ 2000/ XP.

Connection via the Network Manager
2. Applies only to WindowsNT/ 2000/ XP.

Permanent connection
Connection via Network Manager (Win95/98/2000/ME/NT/XP)

If you select the "Connection with login" connection type, the connection to one or
more PCUs only exists as long as the "Network Manager" is activated. This variant
requires a login process.
You have the following restrictions with this connection type:

• Running services are exited and the communication control is transferred
back to the Network Manager program.
• The "Message window" cannot be reached from a service, i.e. no

connection information is sent there.
If you require error messages or logs, you can obtain these via the menu
"Debug" -> "Activate detailed trace file...".

Permanent connection (WindowsNT/ 2000/ XP)

If you select "Permanent connection (service)", the connection to the PCUs exists
during the entire runtime of the operating system. This connection operates
independently of the current user and therefore a login is not required.
Select the menu "Config. Network Manager..." → "Permanent Connection

(service)". After you have confirmed with "OK", you are requested to enter the
Windows user.
The following window appears:
Fig. 3-8 Permanent connection
The status data of the Network Manager are displayed in the upper part of the
window.
The following data must be entered in the lower part of the screen:
• Computer or domain name followed by the user name,

• User's password,
• Password confirmation.
The user name need not correspond to the current user, but the "permanent
connection" must be authorized to access the directories of the entered user.
See section: User administration
Note
Setting up or clearing a permanent connection can take several seconds.

3.3.4 User management

To ensure secure and reliable communication a user with associated password
must be entered on every PCU. To grant this PCU access to shared directories on
the server, this user must also be entered with his/her password in the user list of
the Network Manager.
In this way, each PCU 20 can be exactly assigned to which directories on the
respective server computer it should be granted access.
Simple network
Each PCU is shipped with a standard user name "PCU20_USER"; this name is
also entered in each Network Manager as soon as it is installed. However, this user
name should be used only in a simple point-to-point connection because the data
on the server can be accessed within a larger network and secure communication
between the PCU and the server cannot be guaranteed if the standard user name
is used.
Large network
If you wish to share selected directories with a particular PCU, you must assign
appropriate rights to the relevant PCU user in the Network Manager.
Display and edit the user list

Click the HMI Embedded Network Manager icon with the right-hand mouse button.
Select "User management". A list of the entered users is displayed.
If you double-click the icon with the left-hand mouse button, the "User
management" dialog box is also displayed.
You can make the following entries within the "User management..." dialog box:
- New: Create new user.
Fig. 3-9 User list

In the top section of the screen, enter the user name (max. 40
characters) and its password (max. 40 characters). Repeat the
password in the "Confirm Password" field.
In the central area of the screen, you assign access (operating system
shares and HMI-specific shares) to the shared drives on the server
computer of the relevant user.
The left-hand field (List of visible shared folders) contains all folders to
which the user can be granted access.
The right-hand field (List of shared folders) contains all shared folders
to which the Windows user who started the Network Manager has
access and all HMI-specific shared folders that have been set up within
the Network Manager.
By clicking "Å Add" you can add a folder selected in the right-hand field
to the left-hand list and thus make it accessible to the user.
By selecting "Æ Remove" you can delete a visible folder (on the left-
hand side) again.
You can enter hidden shared folders manually in the "Add hidden
shared folder" field and click "Å Add hidden" to add them to the "List of
visible shared folders ..." field.
The directory path of the currently selected shared folder is displayed in

the lower area of the screen.
If no directory path is displayed with Windows NT/ 2000/ XP, this
indicates that the current user does not possess the appropriate access
rights.
This information is always displayed with Windows 95/ 98/ ME as these
systems do not feature an access rights administration function.
The abbreviation at the start of the status line has the following
meaning:
- OS: Operating system share
- HMI: HMI-specific share
Clicking "OK" will confirm these settings and the dialog box is exited.
Clicking "Cancel" will reject these settings and the dialog box is exited.
Clicking "Help" calls the help function.
- Edit: In this box you can edit an existing user who you have selected. The
"Edit..." dialog operates on the same principle as the "New..."
dialog.
- Delete: An existing user who you have selected can be deleted. A prompt
appears with which you must confirm the actual deletion with "YES".
With "NO", you can reject the deletion.

3.3.5 Shared folder for a PCU

1. Creating an operating system share:
If a folder on the server is to be visible from a PCU, it must be enabled as a
"shared" folder under Windows. These shared folders can also be used by other
computers in the network.
To enable a folder for sharing, click it in the Windows Explorer with the right-
hand mouse button:
• Select the item "Share...".
• Select "Share as".
• Enter the share name. You can also assign the rights to the shared folders.
2. Creating HMI-specific shares:

HMI-specific shared folders are for accessing operations from the PCU to
servers connected to the computer on which the Network Manager is installed.
When you select menu option "Config HMI specific shared folders..." the
following dialog appears:
Fig. 3-10
Edit field "HMI specific shared folder":

Entry of the local directory path which is to be visible from the connected PCU.
Directory paths are offered via "Browse...":
Select the desired path and with "OK" it is entered in the edit field.

Fig. 3-11
Edit field "Shared folder name":

Assign shared folder name. It can have max. 40 characters and must start with
a letter.
Do not use a name which has already been assigned for the operating system
share.
The following characters are possible: Upper/lower case letters
Numbers
Underscore ("_")
Hyphen ("-").
"Add": Add HMI-specific shared folder to the list field.

System checks the name. If this has already been assigned for the
operating system share, it is rejected.
"Edit": Dialog for editing entries already contained in the list.
"Remove": Entries are deleted.
3.3.6 Online help

The "Help..." button appears in various windows and can be used to request the
online help.
The help file is available in both English and German.
With the "Help options..." button, you can switch between the two languages.
Precondition
The following programs must be installed on the system:
• Microsoft Internet Explorer 4.0 or higher,
• Microsoft Help HTML Viewer
If the Help HTML Viewer is not available on your computer, the "hhupd.exe"
installation routine is started to install the viewer.
The Help HTML Viewer is integrated as standard in WindowsNT/ 2000/ XP and
must not be installed again.

3.3.7 Troubleshooting
There is an error in communication between the PCU and the HMI Embedded
Network Manager. Check the ports.
Remedy
1. The following ports must be available:
- pcu20_ftp1 6743/tcp
If necessary, these ports are entered in the "services" file every time the HMI
Embedded Network Manager is started. If a port is already being used by another
program, the program must be uninstalled so that the port can be made available
to the Network Manager.
2. Check the software versions
You must use the correct Network Manager software version in each case for the
HMI Embedded software version installed.
3.4 Network operation with HMI Embedded (SW 6.2 and higher)
This function is the option "Administer SINUMERIK 810D/840D network/diskette
drive on the PCU 20".
The PCU hardware has its own network card and can be integrated in an existing
network. If the appropriate option is set, additional horizontal keys are integrated in
the Program Manager of the "Machine" and "Program" standard applications; these
soft keys symbolize a linked drive or a local drive.
Precondition:
The Network Manager must be installed on the PC to be connected,
see Section "Network Manager on the server".
Possible connections
The number of possible connections between the HMI Embedded system and
different servers or local drives is limited to four.

3.4.1 Network configuration data
Display machine data

You need to set the following display machine data for authorizing input of
configuration data:
MD 9509: MM_USER_CLASS_DIRECTORY_CHG (value 0 ... 7)
The following machine data are available for authorizing the use of the drives that
are set up:
MD 9510 MM_USER_CLASS_DIRECTORY1_P
(value 0...7)
TCP/IP protocol
The only protocol supported for configuration within the network startup masks is
TCP/IP.
Section "Examples: Network Configuration" describes two possible configuration
options:
1. A small self-contained network whose sole purpose is to network the PCU with
one or more servers.
2. A large company network.
In the first example, both the HMI Embedded configuration and the Windows
configuration are explained in detail. The second example provides an explanation
of the HMI Embedded system configuration only, as the company network is
already in existence and the company has network administrators to perform the
Windows tasks.
3.4.2 HMI system settings

The following settings must be made to set up a small self-contained network:
1. IP addresses:
For each computer you must select an IP address that is unique within the
network. For purely private networks, RFC 1597 makes provisions for three
address ranges so that there are no conflicts while using the Internet at the
same time:
10.0.0.0 > 10.255.255.255 (Class A network)
172.16.0.0 > 172.31.255.255 (Class B network)
192.168.0.0 > 192.168.255.255 (Class C network)
The IP addresses for small networks should be selected from these ranges.
2. Subnet mask:
You need to select a subnet mask that is unique within the entire network.

3. Computer name:
The computer name is optional, as it is only a symbolic identifier and can be
replaced by the IP address at any time.
4. User name/password:
The user name and password are used to protect communication between the
HMI Embedded system and the associated Network Manager on the server. If
you assign a user name and a password, you need to specify them in the
Network Manager as well. This means that the HMI embedded system will be
recognized as an authorized user. If you don't assign a user name and
password, the system enters a standard user (PCU20_USER) and standard
password so that the Network Manager can decide whether the request comes
from an authorized user or not and refuse it if appropriate.
See Section: User management
5. Monitoring time (timeout)

Set a timeout in seconds so that the connection setup attempts between the
HMI Embedded system and the server can be canceled. This timeout is set to a
default value (30); please only change this setting if problems occur (valid
setting range 10 – 300 seconds).
3.4.3 Examples: Network configuration
HMI Embedded System and one server

The simplest type of small network is to connect an HMI embedded system to an
external computer.
! Important
As no "hub" is used, you will need a special twisted-pair cable for the point-to-
point connection.
Crossed
twisted pair cable
IP address: 192.168.0.1 IP address: 192.168.0.2

Subnet mask: 255.255.0.0 Subnet mask: 255.255.0.0
Computer name: PCU20 Computer name: SERVER
User name: PCU20_USER1
Password: ********
Fig. 3-12 Example: One HMI system / one server

Three HMI Embedded systems and two servers

Also, several external computers can be linked with several HMI embedded
systems to form a network, e.g. 3 HMI embedded systems and 2 external
computers:
In this configuration the HMI embedded systems cannot access each other's
drives.
As a hub is available in this configuration, standard twisted-pair cables are used.
IP address: 192.168.0.1
Subnet mask: 255.255.0.0
Computer name: PCU20_1
Password: ********
IP address: 192.168.0.4
Computer name: SERVER_1
IP address: 192.168.0.2
Password: ********
IP address: 192.168.0.5
IP address: 192.168.0.3
Password: ********
Fig. 3-13 Example: Three HMI systems / two servers
As in this case the same user name was chosen for all three HMI Embedded
systems, the same password must be entered on each system too.
You can also, however, enter a different user on each HMI Embedded system. The
respective users must then be entered in the Network Manager on the servers
whose drives are to be displayed.

Company network
A fixed IP address is used to address the company network. You will need to ask
your administrator for an IP address for each PCU. The computer name is also
provided by the network administrator and corresponds to the IP address that is
set. Further, it is necessary to have the correct subnet mask for the network and a
default gateway (router). If you intend to use a DNS server, you will also need its IP
address and the DNS domain. The data must be entered in the "Startup" operating
area under "Logical drives" "Network configuration".
You can select any user name you want, as long as it is known within the Network
Manager so that a secure connection can be established.
3.4.4 HMI system procedure

After you have set the machine data, perform a Power On.
A new soft key "Logical drives" is displayed under "Start-up"
which gives you access to the following submenus:
Netw. Config.
Connections
Server name
File types
Network configuration
The network is switched off when the HMI Embedded system starts for the first
time.
There are three options:
HMI boot without network
• A network is not started when the HMI Embedded system is booted, therefore
no network drives are available. This setting is the default setting at initial
system startup. After the first start, the user can specify network data if
required.
HMI boot with network:

• At each start, the HMI Embedded system is connected to the network and all
network connections are set up.
HMI boot with network if confirmed:

• When the HMI Embedded is booted, a prompt is displayed asking whether to
start with or without network. If you don't make a selection within 10 seconds,
the system is started without a network connection.

If the network is to be set up, first the setting "HMI boot:" must be set to either "with
network" or "with network if confirmed". The remaining fields can now be edited
and the following settings entered:
Fig. 3-14 Configuring the network
The remaining fields must not be filled in as this small network does not have a
DNS server or a default gateway.
Connections: Logical drives

Network connections can be defined or configured in the screen displayed below.
The logical drives can either refer to a network connection or to an internal drive,
such as a diskette drive, a PCMCIA memory card interface (Compact Flash card)
etc.
With internal drives you need to enter the drive letter and the required path if
necessary:
• Diskette drive: A:
• Compact Flash card: C:\TEMP
Up to four connections, i.e. four associated soft keys, can be configured.

The soft key designation consists of two columns so that you can enter a text for
each line of the soft key.
These soft keys are displayed in a second vertical menu via the "ETC key" or the
"Additional..." soft key in the "Program" and "Services" operating areas.

With external drives (network connections) you need to specify the full network
path (\\Computer name\Share name\Path specification), whereby the path name is
optional:
\\R4711\Workpieces\Template
\\R4812\Workpieces
Fig. 3-15 Network connections: Logical drives
The names you specify must be available on the network computer.\\R1234 refers
to the network computer in our example. The share name WORKPIECES must be
specified on any hard disk drive on this computer.
Server name
In order to assign symbolic names to the computers, the relevant nodes to be
addressed within the network must be entered so that their names can be resolved:
Example
Server name:
192.168.0.20 R2345
192.168.0.21 R2346
With these settings computers R2345 and R2346 can be addressed by means of
their symbolic names.

Fig. 3-16 Server names
Operation:
The first entry in the line is the IP address. The second entry is the computer name.
The data already specified appears in the upper section of the screen. By selecting
soft keys "New" and "Edit" you can go to the lower half of the screen where you
can edit entries.
You can change back to the upper section by pressing the "Cancel" soft key (data
is not saved) or the "Save" soft key (data is saved).
File types
File types must be set up as required. These types are evaluated and displayed
by the PCU.
The Program Manager will use the file extensions to filter which files to display and
which to hide. This filter function can be set as follows:
If soft keys "New" or "Edit" are selected, then like with the dialog box "Enter server
name", you change to the lower section of the screen and make additional entries
or edit existing ones. To exit, press "Cancel" (without changes) or "Save" (with
changes).

3.4.5 Accept network data

After changing the configuration data, you must restart the system for the changes
to take effect in the HMI Embedded system and the new login process to be
performed. You can edit all screens, connections, Netw. Config., server names and
file types in succession. After completing your inputs and activating the "Save" soft
key, a prompt is displayed asking whether you want to accept the data and restart
the system. You can only exit this dialog box by clicking "OK" or "Cancel".
3.4.6 Settings under Windows NT/ 2000/ XP

A network card must already be installed and operational within Windows NT/
2000/ XP. Then you can install the TCP/IP protocol if it is not yet installed.
Installing the TCP/IP protocol

For installation, go to "Start/Settings/Control Panel/Network/Protocols".
To install the TCP/IP protocol click "Add...".
Configuring the TCP/IP protocol

After it is installed, you can select the TCP/IP protocol.
You can configure the TCP/IP connection via the "Properties" button.
If several computers are to be integrated into the network, each computer must
have a unique IP address. The subnet mask must be the same throughout the
entire network. Other entries are not necessary.
Assigning the computer name

The computer name is insignificant for the communication between the server and
the HMI embedded system, as the assignment of the symbolic name to the IP
address takes place within the HMI Embedded system. several servers are
integrated in the network, the symbolic computer name facilitates communication
between these computers.
If you want, you can assign a computer name. To do this, go to
"Start/Settings/Control Panel/Network/identification":
Example:
Work group: GROUP1

User name / password

If user names and passwords were allocated for the HMI Embedded systems, you
need to enter them in the Network Manager for the addressed server in each case.
See section: "Network Manager on the server"
3.4.7 Settings under Windows 95/ 98/ ME

A network card must already be installed and operational under Windows95/ 98/
ME. Then you can install the TCP/IP protocol.
Installing the TCP/IP protocol

To install the protocol, go to "Start/Settings/Control Panel/Network". The installed
network components are displayed when you click "Configuration".
Configuring the TCP/IP protocol

Select the TCP/IP connection, click "Properties" to carry out the configuration:
Select "IP address" under "Properties for TCP/IP". The screen "Define IP address"
appears. Enter the values for the IP Address and Subnet mask.
With small networks you do not need to make any more entries in the screens.
Assigning the computer name

The computer name is insignificant for the communication between the server and
the HMI Embedded system, as the assignment of the symbolic name to the IP
address takes place within the HMI Embedded system. several servers are
integrated in the network, the symbolic computer name facilitates communication
between these computers.
To assign the name, go to "Start/Settings/Control Panel/Network/identification":
Example:
Work group: GROUP1
User name / password

If user names and passwords were allocated for the HMI Embedded systems, you
need to enter them in the Network Manager for the addressed server in each case.
See section: Network Manager on the server

3.5 EXTCALL
Extcall is supported. For security reasons a search is not performed automatically

on the logical drives.
During execution the first file is transferred via a quick download operation. For this
reason, time-critical reload sections should always be included in the first execution
file.
The program to be called must be specified in a unique manner and with the full
path and file name.
A prefix part of the path name can be predefined via the channel-specific setting
data 42700 SC_EXT_PROG_PATH.
Example:
Full path name in NC program:
N10 EXTCALL ("C:\Workpieces\Template.mpf")
- with prefix part in setting data:
SC_EXT_PROG_PATH = C:\Workpieces\
N10 EXTCALL("Template.mpf")
Note
It is not advisable to execute a program directly from a network drive as there is
no guarantee that the network performance will be stable or sufficiently dynamic.
We recommend that you transfer programs via the network to an optional plug-in
Compact Flash card.
The drive letter of this external storage medium always begins with C:\
The storage media must always be plugged in before the computer boots. They
cannot be hot-swapped.
References: /PG/Programming Guide Fundamentals

3.6 Error status screen "Blue screen"

If the system crashes, an error status screen ("Blue Screen") showing current
system information is displayed.
The error status screen displays a brief description of the error which has occurred
plus all relevant processor registers.
Backup option
A complete system data image is downloaded to an external device.
In a selection menu you can choose the following back-up options:
• Transmission via RS-232-C to an external device,
• to diskette.
System data display

In the event of a system crash, the crash address, the register allocation and any
additional information needed for crash analysis are displayed on the screen.
Sorry, but HMI Embedded has caused an exception in task XXXXX

Function at XXXXXXXX with code XXXXX
The type of exception is: XXXXXXXXXXXXXXXXXXXXX
The exception has occurred at cs: XX eip : XXXXXXXX!
EAX= XXXXXXXX EBX= XXXXXXXX ECX= XXXXXXXX EDX= XXXXXXXX
EDI= XXXXXXXX ESI= XXXXXXXX FLAGS= XXXXXXXX DS= XXXX ES= XXXX
SS= XXXX ESP= XXXXXXXX EBP= XXXXXXXX FS= XXXX GS= XXXX
Additional information:
XXXXXXXX loaded at: XXXXXXXX XXXXXXXX loaded at: XXXXXXXX
...
CODE = XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX
XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX
EIP: XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX
XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX XX
STACK= XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX
XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX
Please send the above or saved information to the SINUMERIK Hotline!

email: [email protected]
Fill in subject: "HMI Embedded exception (SW XX.XX.XX; date)"
Press 'S' to save data or press 'R' to reboot immediately
When you select key:

"S" (Save) you open the menu for saving data,
"R" to restart the PCU.

Menu for saving data

The selected system file is backed up on an external device via a serial interface or
to diskette. In this menu you choose the baud rate and the interface for the serial
transmission.
If you have installed a floppy drive on your PCU 20 press 'F' to save
exception data to floppy disk
To use serial communication interface

set remote device to receive binary data and start in receive mode.
Use key 'B' and key 'C' to change the settings for serial
communication:
'C' - com port (HMI) : COMX

'B' - baud rate : XXXXXX
Make sure you use the correct com port and the same baud rate as the
receiving station. Then press 'T' to transfer data via serial line.
You can also press 'R' to reboot immediately but we recommend you
save the data first.
Transfer to diskette
When you select key "F" you start transmission of the exception trace to diskette.
The following status message appears:
Please wait - data transmission in progress.
Output via serial interface

Press key "C" to set the interface to which the serial cable on the PCU is
connected.
Press key "B" to set the baud rate selected on the external receiving device
(PG/PC).
Then set the external device to receive data and start it. Only when you have done
this
can you press key "T" to start the transmission. The following status message then
appears:
Please wait - data transmission in progress.

If you have problems with the remote device you can
press key 'S' to stop transmission.

Abort transfer
If errors occur in the transmission, or you have set the baud rate incorrectly, you
can stop the transmission again by pressing key "S". The following message
appears about 2 to 5 seconds after you press key "S":
Transmission stopped by pressing key 'S'
press 'S' to return to save menu or 'R' to reboot
Press key "S" to return to the menu for saving data.

Press key "R" to initiate a reset.
Transmission finished
Once all the data have been transferred successfully, the following message
appears:
Transmission finished, XXXXXX bytes saved.
When using serial transmission please check the number of saved bytes
with the number of bytes received by the remote device.
If there is any difference please return to the save menu by pressing
the 'S' key and retry the transmission with a lower baud rate.
Please send the saved information to the SINUMERIK Hotline!

Fill in subject: "HMI Embedded exception (SW XX.XX.XX; date)"
Press 'S' to return to save menu or 'R' to reboot
Note
When you use the serial link, the number of transmitted bytes is also displayed
and must match the number of bytes received. If the two numbers are not the
same, abort the transmission by pressing key "S", select a lower baud rate and
start the transmission again.

3.6.1 Restart
The exception handler attempts an automatic restart in Restart mode.
Try
Try rebooting
rebooting -- in
in the
the event
event of
of no
no reaction
reaction after
after 11 minute,
minute,
please switch Off/On
please switch off/on
If the PCU has not reacted after 60 seconds, you must restart it manually by
switching the power supply to the system or the operator panel front off and then
on again.
3.6.2 Transmission times of the system data

The times taken to transfer system data to an external device are as follows:
Baud Complete image

1200 Approx. 64 min
2400 Approx. 32 min
4800 Approx. 16 min
9600 Approx. 8 min
19200 Approx. 4 min
38400 Approx. 2 min
57600 Approx. 1 min, 2 sec
115200 Approx. 40 sec.
Floppy Approx. 1 min
Note
These times apply on condition that the external device can receive the set baud
rate without blocking.


4 Switching On/Power Up
4
4.1 Establish readiness for operation ............................................. IM2/4-48
4.2 Ramp-up ................................................................................... IM2/4-48

4.1 Establish readiness for operation

Connecting I/O devices
Before you connect the PCU to a power supply, you must connect an operator
panel front.
1. Plug the connecting cable of the operator panel front into the relevant sockets
on the interface side of the PCU.
2. After the operator panel front has been connected, the device is ready.
Information on how to adapt and set the interface and which connection cable is
required, is to be found in the manual of your I/O device.
Note
When connecting I/O devices, please make sure that the components are
designed for use in industry!
! Caution
When plugging in / unplugging I/O connections (keyboard, mouse, printer, etc.),
make sure that the I/O devices and the PCU are disconnected from the power
supply. Otherwise they may be damaged.
This does not apply to USB connections.
Connecting the power supply

The PCU is supplied with 24 V direct voltage.
Power supply On/Off

Switch off the 24 V supply.
4.2 Ramp-up
As soon as the power supply is switched on the PCU ramps up automatically and
displays a start screen if NC-PLC data communication has been established. If
there is no NC-PLC data communication, the following message appears: "Waiting
for communication" (black screen).
Powerline
Since software version 6.2, the Siemens ramp-up screens for the NCU/CCU types
with "powerline" are specially marked. The control detects the "powerline" module
automatically and the name is displayed in the ramp-up screen.

5 Functions/Parameterization
5
5.1 Access protection via password and keyswitch........................ IM2/5-51
5.1.1 Password ............................................................................ IM2/5-52
5.1.2 Keyswitch ............................................................................ IM2/5-53
5.2 Functions .................................................................................. IM2/5-55

5.2.1 Configure CAPSLOCK........................................................ IM2/5-55
5.2.2 Activate screen darkening................................................... IM2/5-55
5.2.3 Language selection - Change Language............................ IM2/5-56
5.2.4 Switch pocket calculator help on/off ................................... IM2/5-56
5.2.5 Plaintexts for PLC-machine data ........................................ IM2/5-56
5.2.6 Set date/time ....................................................................... IM2/5-57
5.2.7 Set editor............................................................................. IM2/5-57
5.2.8 Display acknowledgement icon for PLC alarm ................... IM2/5-58
5.2.9 Alarm display....................................................................... IM2/5-58
5.2.10 Expand user displays via operator interface....................... IM2/5-58
5.2.11 Replace ramp-up screen..................................................... IM2/5-59
5.2.12 Inch/metric switchover ........................................................ IM2/5-59
5.3 Switch channels / control units ................................................. IM2/5-60

5.3.1 Several channels on one NCU............................................ IM2/5-60
5.3.2 Configuration example of a NETNAMES.INI ...................... IM2/5-61
5.3.3 Several channels on several NCUs .................................... IM2/5-64
5.4 Select tool management ........................................................... IM2/5-65
5.5 Fine tool offset .......................................................................... IM2/5-65
5.6 Activate tool offset immediately ................................................ IM2/5-65
5.7 Selecting tools via a D number (flat D no.) ............................... IM2/5-66
5.8 Workpiece template .................................................................. IM2/5-66
5.9 Analog spindles......................................................................... IM2/5-66
5.10 Work offset.............................................................................. IM2/5-67

5.10.1 Switching between the new/old work offset display............ IM2/5-67
5.10.2 Changing access protection on base offset soft key .......... IM2/5-67
5.10.3 Work offset fine and base offset ......................................... IM2/5-67
5.10.4 Preset actual value memory, preset, scratching................. IM2/5-68
5.10.5 Hide axes ............................................................................ IM2/5-70
5.10.6 Display geometry axes........................................................ IM2/5-71

5.11 Define machine position and rotary axis position ................... IM2/5-72
5.12 Program simulation................................................................. IM2/5-73

5.12.1 Turning simulation and program test .................................. IM2/5-73
5.12.2 Turning simulation............................................................... IM2/5-73
5.12.3 Milling simulation 3D ........................................................... IM2/5-73
5.13 Free contour programming ..................................................... IM2/5-74
5.14 Measuring cycle support in the G code editor ........................ IM2/5-75
5.15 Coordinate systems ................................................................ IM2/5-76

5.15.1 Actual-value display ............................................................ IM2/5-76
5.15.2 Position of the coordinate system ....................................... IM2/5-76
5.16 Remote diagnostics for HMI Embedded on PCU 20 .............. IM2/5-78
5.17 Remote diagnostics "RCS Host PCU 20 / RCS Viewer

PCU 20"................................................................................. IM2/5-78
5.17.1 Configure "RCS Host PCU 20" ........................................... IM2/5-81
5.17.2 Installing and configuring "RCS Viewer PCU 20" ............... IM2/5-83
5.17.3 Start "RCS Host PCU 20" ................................................... IM2/5-86
5.18 Display and edit the system resources................................... IM2/5-89

5.18.1 Static user memory (SRAM) ............................................... IM2/5-89
5.18.2 Dynamic user memory (DRAM) .......................................... IM2/5-93
5.19 Available display machine data .............................................. IM2/5-96

5.1 Access protection via password and keyswitch

Access levels for enabling data areas are implemented in the SINUMERIK 840D.
These are subdivided into:
• 4 password levels for Siemens, machine manufacturer and end user.
• 4 keyswitch positions for end user.
This provides a multilevel safety concept for controlling access rights.
Access rights
• 0 to 3 are locked by means of a password and
• 4 to 7 by means of keyswitch positions.
Table 5-1 Protection level concept

Protect- Locked by Area
ion level
0 Password Siemens
1 Password: SUNRISE (default) Machine manufacturer:
Development
2 Password: EVENING (default) Machine manufacturer: Start-up
engineer
3 Password: CUSTOMER End user: Service
(default)
4 Keyswitch position 3 End user: Programmer, machine
setter
5 Keyswitch position 2 End user: Skilled operator without
programming knowledge
6 Keyswitch position 1 End user: Trained operator
without programming knowledge
7 Keyswitch position 0 End user: Semi-skilled operator
Access features
• Protection level 0 provides the greatest number of access rights,
protection level 7 the least.
• If certain access rights are granted to a protection level, these protection

rights automatically apply to any higher protection levels.
• Conversely, protection rights for a certain protection level can only be

altered from a higher protection level.
• Access rights on protection levels 0 to 3 are set as Siemens defaults.
• Access rights can be set by querying the current keyswitch positions and
comparing the passwords entered. When a password is entered it
overwrites the access rights of the keyswitch position.
• Options can be protected on each protection level. However, option data

can only be entered in protection levels 0 and 1.

• Access rights for protection levels 4 to 7 are only suggestions and can be
altered by the machine tool manufacturer or end user.
5.1.1 Password
Set/reset password
The passwords for the 4 available password levels with their respective access
authorization can be entered in the "Diagnostics" operating area through selection
of soft key "Set password".
References: /BEM/ Operator's Guide HMI Embedded
A password remains valid until the access authorization is reset with the soft key
"Delete password".
Access authorization is therefore not automatically deleted by Power On!
Permitted characters
Up to eight characters can be used in the password. We recommend that you
restrict yourself to the character set of the operator panel in selecting a password.
Where a password consists of less than eight characters, the additional characters
are interpreted as blanks.
Default passwords
The following default passwords are defined for protection levels 1 to 3:
Protection level 1 SUNRISE
Protection level 2 EVENING
Protection level 3 CUSTOMER
Note
The passwords are entered as the defaults on system ramp-up in start-up mode
(NCK start-up switch in position 1).
The default passwords should be changed in order to guarantee reliable access
protection.

5.1.2 Keyswitch
Protection levels 4 to 7 require a corresponding keyswitch position on the machine
control panel. Three keys of different colors are provided for this purpose. Each of
these keys provides access only to certain areas. The keyswitch positions are
transferred at the PLC interfaces. The associated interface signals are in the DB10,
DBB56 and can be evaluated by the PLC user program.
Keyswitch application
The keyswitch can be used to inhibit access to certain data areas. In this way, for
example, unintentional changes by the operator in the geometry data (e.g. work
offsets) can be excluded.
Keyswitch position 0 has access rights of the lowest priority and position 3 access
rights of the highest priority.
Table 5-2 Meaning of the keyswitch positions

Key color Switch position DB10, DBB56 Protection level
All (no key used) 0 = Key removal Bit 4 7
position
Black 0 and 1 Bit 5 6-7
Green 0 to 2 Bit 6 5-7
Red 0 to 3 Bit 7 4-7
Influencing the PLC user program

The PLC interface signals "Keyswitch positions 0 to 3" can be input either directly
via the keyswitch on the machine control panel or from the PLC user program. If
more than one interface signal is set at the same time, the control sets keyswitch
position 3.
Redefining protection levels for NC data

The user can change the priority of the protection levels. Only lower priority
protection levels can be assigned to machine data, whereas higher or lower priority
protection levels can be assigned to setting data.
Example:
%_N_SGUD_DEF ; File for global variables
; $PATH=/_N_DEF_DIR
REDEF $MA_CTRLOUT_SEGMENT_NR APR 2 APW 2
; (APR ... read access)
REDEF $MA_ENC_SEGMENT_NR APR 2 APW 2
; (APW ... write access)
REDEF $SN_JOG_CONT_MODE_LEVELTRIGGRD APR 2 APW 2
M30
The file becomes active when the next _N_INITIAL_INI is read in. Different
protection levels are specified for writing (changing) or reading (parts program or
PLC).

Example:
MD 10000 has protection levels 2/7, i.e. writing requires protection level 2
(corresponding to password) and reading requires protection level 7. In order to
access the machine data area, key switch position 3 or more is required.
Undoing protection level changes

In order to undo protection level changes, the original values have to be restored.
Example:
; $PATH=/_N_DEF_DIR
M30

5.2 Functions
5.2.1 Configure CAPSLOCK

The key response of CAPSLOCK is set in the MD 9009 KEYBOARD_STATE:
0: SingleShift is active after ramp-up

1: Setting not relevant!
2: CAPSLOCK is active after ramp-up (default setting)
References: /FB1/ A2: Various interface signals
5.2.2 Activate screen darkening
Screen darkening via PLC

You can activate the screen darkening with the PLC in DB19.DBB0. The PLC takes
precedence over the entry in MD 9006.
Duration of the screen darkening

The duration (max. 60 minutes) after which the screen is automatically darkened if
no key is pressed on the keyboard can be specified via the machine data MD 9006
DISPLAY_BLACK_TIME.
In MD 9006, the function "Screen dark from HMI Embedded" can be started using
the following entry:
MD 9006 = 1 < time in minutes, e.g. 1 >
MD 9006 = 0 Deactivation of the function (default setting)
Caution
If a high contrast picture is displayed on the TFT display for more than an hour,
there is a danger of irreversible display damage due to the so-called "burn-in
effect".
In order to avoid this undesired effect, the screen saver must always be active.

5.2.3 Language selection - Change Language

As standard, the HMI software is available in five languages:
English, German, French, Italian, Spanish and simplified Chinese.
Two of these languages can be selected during the installation. During operation,
the switchover between the first and the second language is performed via the soft
key "Change Language".
Which language is displayed during the controller ramp-up is performed via

MD 9003.
In addition to these standard languages, further languages can be loaded via the
language CD.
See Chapter 7: Software installation
5.2.4 Switch pocket calculator help on/off

In MD 9991 HMI_HELP_SYSTEMS you can activate or deactivate pocket
calculator help.
Bit 0 = 0 help display not active

Bit 0 = 1 help display active (default setting)
5.2.5 Plaintexts for PLC-machine data

As of HMI SW 6.5, you have the possibility of creating your own texts for the PLC
machine data.
After the installation, the text for the selected machine data item is displayed below
the machine data list in the Set-up operating area.
Syntax
Plaintext number
Number: Number of the machine data item
Plaintext: Plaintext of the machine data item, maximum 62 characters
(The plaintext cannot be enclosed by inverted comas.)
Machine data with different indices:

Number[x] plaintext
x: Index of the machine data item
Note
If a machine data item has different indices and you do not specify an index for
the plaintext, the same plaintext appears for all the indices of the machine data
item.

Examples:
14504 Number of user data (INT)
14510[0] First user data item (INT)
14510[1] Second user data item (INT)
5.2.6 Set date/time

You can set the date and time in the PLC and synchronize the PLC and HMI
Embedded date and time.
This function is accessed via the Start-up operating area in the PLC menu by
activating the soft key "Set time/date".
If any changes are made to the time and date, the time and date from HMI
Embedded are transferred to the PLC.
You can check the synchronization in the "Current:" output field.
The cyclical synchronization of the time can be
• activated/deactivated via the soft keys "Synchronous AUTO/ON" or
"Synchronous AUTO/OFF" and
• the duration of the synchronization set via the soft key "Synchronous manual".
10 minutes should be entered as default.
Minimum value: 0, maximum value: 99.
The values set are retained when the software is rebooted.
Note
Changes can only be made to the PLC operands with the appropriate password.
5.2.7 Set editor

In MD 9460 PROGRAM_SETTINGS you can define the following settings for the
editor in the Program operating area:
Bit 0/1 Internal

Bit 2 =0 No automatic enabling for programs
=1 Automatic enabling for programs
Bit 3 =0 SK labelling of the contour calculator as text

=1 SK labelling of the contour calculator as icons
Bit 4 =0 Line feed is not hidden in all editors

=1 Line feed is hidden in all editors
Bit 5 =0 HD (hidden) lines are shown

=1 HD (hidden) lines remain hidden
The settings in the PROGRAM operating area are retained after a reset.

5.2.8 Display acknowledgement icon for PLC alarm

Via the MD 9055 PLC_ALARM_PICTURE, you can activate or deactivate the
following icons:
Value: -1 No icon display

Value: 0 Icon labeled "PLC" is displayed.
Value: 1 "Cancel" icon is displayed.
This functionality refers only to PLC alarms, not to PLC messages.
5.2.9 Alarm display

If several alarms are pending at the same time, only the last alarm is displayed in
the alarm and message line. If you want to display the NCK, PLC or HMI alarms
alternately, you can set this in the machine data MD 9056
ALARM_ROTATION_CYCLE as of SW 6.5.
The following settings can be made:

< 500: No change of the alarm display, only the last alarm is
displayed
500 – 10000: Display duration of an alarm in milliseconds
If a valid display duration is set, each alarm is displayed for this time before being
replaced by the next alarm.
Cyclical alarms or program messages are not displayed alternately.
5.2.10 Expand user displays via operator interface

You can create user displays with the function "Expanding the Operator Interface"
(Wizard).
References: /IAM/ HMI Installation and Start-Up Guide,

BE1, Expanding the Operator Interface

5.2.11 Replace ramp-up screen

You can set up a directory for customized boot screens in which the selected
screens can be stored according to the following scheme:
Screen name
The screen name must be "Logo_oem.bmp".
There can be only one file for each directory.
Resolution
The screens must be copied to the directory with the appropriate resolution
(BIN\640, BIN\800 and BIN\1024).
Colors
The screen must be stored as a 256-color bitmap.
Procedure
Before installation (see Chapter 7), you must copy the desired screen
"Logo_oem.bmp" into each directory with the appropriate resolution.
Copy the batch file "oem_bmp.bat" from the "tool\oem_bmp" directory on the
supplied CD into the BIN\640, BIN\800 and BIN\1024 directories and start the
batch file in each of these three directories.
5.2.12 Inch/metric switchover

The availability of the soft key and its functionality can be configured via the MD
10260.
In the "Machine" operating area, you can switch between the inches measuring
system and the metric measuring system via a soft key. If you want to display the
"Switch to inch“ or "Switch to mm" soft key, set the machine data as follows:
MD 10260 CONVERT_SCALING_SYSTEM ≠ 0
References: /FB1/A3: Axis Monitoring, Protection Zones

/FB1/G2: Velocities, setpoint / actual value systems, closed-loop
control

5.3 Switch channels / control units

5.3.1 Several channels on one NCU
Function
Using the user interface, you can establish a connection between the HMI
Embedded unit and the connected NCU/PLC units in each operating area.
Channel number of HMI Embedded, Number returned by the PLC,

is written in DB19 DBB22 e.g. of MCP from DB19 DBB8
(DB19.DBB72)
Machine Channel \MPF.DIR

Channel JO T1N1.MP
Channel Channel11
Program
400260 NC1: Machine control panel 1 Channel12
Channell13
Channel14
Channel15
Mill 1 Mill 2
Fig. 5-1 Channel menu
Only the channels of the respective group are displayed.

Activate the channel switch key. The currently existing connection is displayed by
means of the highlighted soft keys (horizontal, vertical) if the channel menu is
active.
Channel switchover
You can switch to other channels by means of the vertically arranged soft keys.
Group switchover
Use the horizontal soft keys to switch over to a different group; the channels of the
current group are now displayed on the vertical soft keys. Switchover to another
channel (and if necessary to another NC) only takes place upon activation of a
vertical soft key.
Note
The soft keys only offer the connections that are really assigned and whose
channels are active in the respective NC.

5.3.2 Configuration example of a NETNAMES.INI

Access to the channel menu configuration is granted by extending the file
"NETNAMES.INI".
To do this, proceed as follows:
1. Define groups (a max. of 8) in "logChanSetList"
2. Define the NCs and the channels with unambiguous names for the groups
in "logChanList"
3. For the channels (max. 8/group) specify
- The NC name in "logNCName",
- The channel number on the NC in "ChanNum" and
- Reserve soft key yes/no (via the command IsAGap" = True/False)
Note
The NC writes the channel number of HMI Embedded in DB19, DBB22 or DB19,
DBB72 (2nd interface).
The names in the file NETNAMES.INI are limited to five characters.
1st example: Operator panel front as main operator panel
NETNAMES.INI
[own]
owner= HMI_1
; Description of possible connections
[conn HMI_1]
conn_1= NCU_1
; Description of significant net parameters
[param network]
bus= opi; the mpi interface must be used on the SINUMERIK 810D
[param HMI_1]
mmc_typ = 0x20
mmc_bustyp = OPI
mmc_address = 1
mstt_address = 6
name = HMI1
start_mode = ONLINE
[param NCU_1]
nck_address = 12
plc_address = 12
name= NCU1
; Description of a standard channel configuration
[chan HMI_1]
ShowChanMenu = TRUE ; FALSE -> deactivate the channel menu
DEFAULT_logChanSet = Mill_1
DEFAULT_logChan = Channel11
logChanSetList = Mill_1, Mill_2
[Mill_1]

logChanList = Channel11, Channel12, Channel13, Channel14, Channel15,

[Channel11]
logNCName = NCU_1
ChanNum =1
[Channel12]
logNCName = NCU_1
ChanNum =2
[Channel13]
logNCName = NCU_1
ChanNum =3
[Channel14]
logNCName = NCU_1
ChanNum =4
[Channel15]
logNCName = NCU_1
ChanNum =5
[Mill_2]
logChanList = Channel21, Channel22, Channel23, Channel24,
[Channel21]
logNCName = NCU_1
ChanNum =6
[Channel22]
logNCName = NCU_1
ChanNum =7
[Channel23]
logNCName = NCU_1
ChanNum =8
[Channel24]
logNCName = NCU_1
ChanNum =9
2nd example: Operator panel front as auxiliary operator panel

NETNAMES.INI
[own]
owner= HMI_2
[conn HMI_2]
conn_1= NCU_1
[param network]
bus= opi
[param HMI_2]
mmc_typ = 0x10
mmc_bustyp = OPI
mmc_address = 2
mstt_address = 7
name = HMI2
start_mode = OFFLINE
[param NCU_1]
nck_address = 12
plc_address = 12
name = NCU1
; Description of a standard channel configuration

[chan HMI_1]
ShowChanMenu = TRUE ; FALSE -> deactivate the channel menu
DEFAULT_logChanSet = Mill_1
logChanSetList = Mill_1, Mill_2
[Mill_1]
logChanList = Channel11, Channel12, Channel13, Channel14, Channel15,
[Channel11]
logNCName = NCU_1
ChanNum =1
[Channel12]
logNCName = NCU_1
ChanNum =2
[Channel13]
logNCName = NCU_1
ChanNum =3
[Channel14]
logNCName = NCU_1
ChanNum =4
[Channel15]
logNCName = NCU_1
ChanNum =5
[Mill_2]
logChanList = Channel21, Channel22, Channel23, Channel24,
[Channel21]
logNCName = NCU_1
ChanNum =6
[Channel22]
logNCName = NCU_1
ChanNum =7
[Channel23]
logNCName = NCU_1
ChanNum =8
[Channel24]
logNCName = NCU_1
ChanNum =9

Foreign language texts

The file "chan.txt" is available in several language variants specially for the channel
menu. These are stored according to language in text directories "\proj\text\d", (->
German texts), "\proj\ text\g" (-> English texts), etc. The content of "chan.txt" files
which do not yet contain any texts is as follows.
Example:
File with OEM name specifications for channel-areas and channels
//* text definitions for soft keys in channel switch menu *///* name of channel area 1
and names of channels of channel area 1 */
//* name of channel area 1 and names of channels of channel area 1 */

T_CHAN_AREA_1 "Mill_1"
T_CHAN_AREA_1_CHANNEL_1 " Channel11"
T_CHAN_AREA_1_CHANNEL_6 ""
//* name of channel area 2 and names of channels of channel area 2 */

T_CHAN_AREA_2 "Mill_2"
The OEM user can enter texts by inserting them in the blank character strings (see
above ")! 8 characters are possible per soft key bar; the carriage return is created
with characters "%n": e.g. "NC3Turn%nChann1".
5.3.3 Several channels on several NCUs

You can find a detailed description in the following documentation.
References: /FB2/B3: Several Operator Panels and NCUs
The MMC 100.2 is described in the above document which corresponds exactly to
the functionality of HMI Embedded.

5.4 Select tool management

The ShopTurn, ShopMill tool management function is activated via a display
machine data.
MD 9414 TM_KIND_OF_TOOLMANAGEMENT for displaying
ShopMill/ShopTurn and
MD 9414 = 1 ShopMill/ShopTurn tool management
MD 9414 = 0 Standard tool management (default setting)
Note
This functionality requires NCK software version 4 and later.
All the information needed for setup can be found in:
References: /FBW/ Description of Functions Tool Management

/FBSP/ Description of Functions ShopMill
/FBT/ Description of Functions ShopTurn
5.5 Fine tool offset

The limit values of the fine tool offset are specified in the machine data
MD 9450 WRITE_TOA_FINE_LIMIT.
When entering the tool wear fine, the difference between the previous value and
the new value may not exceed the limit entered here.
The MD 9450 can only be changed if a permissible protection level is entered in

MD 9202 USER_CLASS_TOA_WEAR.
5.6 Activate tool offset immediately

MD 9440 ACTIVATE_SEL_USER_DATA can be used to specify that the active tool
offset can be activated immediately when the part program is in the "Reset" or
"Stop" state.
If you use the function in the reset state, machine data MD 20110
RESET_MODE_MASK bit 0 = reset mode must be set accordingly. Then the tool
offset is not reset on a reset.
References: /FB1/K2: Axis Types, Coordinate Systems, Frames,…

5.7 Selecting tools via a D number (flat D no.)

The "flat D number management" can be activated with MD 18102
TYPE_OF_CUTTING_EDGE.
Value = 0 NCK manages the T and D numbers = default setting

Value = 1 Only tools with the D number structure can be selected.
A D number can be assigned just once per tool, i.e. each D number stands for one
and no more than one offset data set.
References: /FB1/W1: Tool offset
5.8 Workpiece template

Workpiece templates for a program can be used for similar programs.
For that purpose, you must create a workpiece with the name _TEMPL_. If you
press the soft key "New", this workpiece is copied and renamed to a new name. All
files in this directory are also copied into the new directory.
Example:
Suppose you want to create a workpiece template with the content "Daten.ini" and
"TEST.MPF":
Workpiece: _TEMPL_
_TEMPL_.MPF
DATEN.INI
TEST.MPF
Operating sequence:
1. Press soft key "New"
2. Name: Define "ACHSE"
3. The new workpiece "ACHSE" is created with the following files:
ACHSE.MPF
DATEN.INI
TEST.MPF
5.9 Analog spindles

The spindle load from 0 to 100% can be displayed in the spindle window for up to
two analog spindles. For that, the following bytes must be set in DB 19:
Analog spindle: DB19.DBB 6
Analog spindle: DB19.DBB 7

5.10 Work offset
Note
The functions of HMI Embedded can be altered in the INI files, display MD or the
user interface.
5.10.1 Switching between the new/old work offset display

Via the MD 9459: PA_ZOA_MODE, it is possible to switch between the old and the
new work offset display.
MD 9459 = 0 old display, as up to SW 5

Global frames and basic frames are displayed in the work offset screen.
MD 9459 = 1 new display, as of HMI SW 6.1

Global frames, basic frames and also system frames are displayed in the work
offset screen.
5.10.2 Changing access protection on base offset soft key
Parameters operating area

MD 9247 MM_USER_CLASS_BASE_ZERO_OFF_PA can be used to set the
access level from which the "Base WO" soft key is displayed in the "Work offset"
window in the "Parameters" operating area.
At the same time, the base frames are also shown/hidden in the "Work offset"
window and in the "Active WO + offsets" window.
Machine operating area

MD 9248 MM_USER_CLASS_BASE_ZERO_OFF_MA can be set to select the
access level from which the "Base WO" soft key is displayed in the "Scratching"
screen in the Machine operating area and/or G500 can be entered in the work
offset field.
5.10.3 Work offset fine and base offset

This function refers to the offset in the screen form "Settable work offset" and
"Base work offset".
Another column for the fine offset is inserted alongside the column for entering the
offsets.
The inputs are checked against the display machine data
• MD 9203: USER_CLASS_WRITE_FINE
• MD 9451: MM_WRITE_ZOA_FINE_LIMIT

The first data describes the protection level, and the second data the amount of a
possible value that can be entered.
The base work offset (base WO) is displayed like a settable work offset and can be
selected and modified using the soft key "Base WO" in the screen form "Overview
of work offsets".
MD 18600: MM_FRAME_FINE_TRANS = 1 activates the fine offset for all settable

FRAMES and the base frame.
If you set MD 18600: MM_FRAME_FINE_TRANS = 0, the fine offset cannot be

entered or programmed.
References: /FB1/K2: Axes, Coordinate Systems, Frames,…External Work

Offset.
5.10.4 Preset actual value memory, preset, scratching
Introduction
The behavior of the scratching and preset actual value memory, PRESET
functions is influenced by a number of machine data. The selected settings also
affect operation. (Display of soft keys and values, saving of input values).
References: /BEM/, HMI Embedded Operator's Guide
With the introduction of system frames in software version 6, two variants are
available for the functions. The variants are differentiated by a channel-specific
MD:
MD 28082: MM_SYSTEM_FRAME_MASK
Bit: 0 Preset, scratching
1 External work offset
2 TCARR, PAROT
3 TOROT, TOFRAME
4 Workpiece reference points (SW 6.3 and higher)
5 Cycles (SW 6.3 and higher)
6 Frame transformation (SW 6.4 and higher)
Variant 1 without system frame:

The MD does not exist (older NCK software versions) or bit 0 for system frame for
scratching and preset is not set.
Variant 2 with system frame:

Bit 0 for system frame for scratching and preset is not set in the MD.

Display machine data MD 9422: MA_PRESET_MODE defines the PRESET / base

offset in the JOG mode.
0: No soft key
1: The old PRESET in the Machine operating area (default).
2: Preset actual value memory:

NCK without system frame: Setting only possible with active G500 in the
base offset, otherwise error message.
NCK with system frame: Setting in the system frame possible.

The basic frame is not used with G500 in the system frame.
3: Preset actual value memory: NCK with/without system frame: Setting possible
in the currently active frame.
Note
To hide the PRESET, preset actual value memory and scratching soft keys, MD
9220: MM_USER_CLASS_PRESET can be set.
Preset actual value memory

Preset actual value memory with system frame
G500 active
- The values are written to the system frame
G500 not active
- An error message is output.
Preset actual value memory without system frame

G500 active (adjustable frames reset)
- The values are written to the first basic frame (up to software version 4),
or (as of software version 5)
depending on the entry in display machine data
MD 9245: MA_PRESET_FRAMEIDX = index of basic frame
to the set basic frame
Scratching
Scratching with system frame
G500 active
G500 not active
- The values are written in the currently active frame
You cannot choose any tool other than the one in the spindle.
If there is no tool in the spindle, you can choose any tool you want.

Scratching without system frame

- The values are written to the first basic frame (up to software version 4),
or (as of software version 5)
depending on the entry in display machine data
MD 9245: MA_PRESET_FRAMEIDX = index of basic frame
to the set basic frame
G500 not active

The values are written in the currently active frame
G500 not active
An error message is output.
You can select any tool you want.
References: /FB1/ Description of Functions, K2: Frames...
5.10.5 Hide axes
Function
Channel-specific MD 20098 DISPLAY_AXIS can be used to hide axes in the
Machine operating area.
All axes are displayed by default.
In this way you can specify separately for the view in the machine or workpiece
coordinate system whether or not the axis is displayed:
Bits 0 to 15 Show (=1)/hide (=0) geometrical axes (WCS)

Bits 16 to 31 Show (=1)/hide (=0) machine axes (MCS).
20098 DISPLAY_AXIS
MD number Display or hide axis on MMC/HMI
Default setting: 0xFFFFFFFF Minimum input limit: 0 Maximum input limit:
0xFFFFFFFF
Changes effective after POWER ON Protection level: 2/7 Unit: -
Data type: DWORD Applies from SW: 4.4
Meaning: Bits 0 to 15: WCS
Bit 0= 1 Show geometrical axis in actual-value windows
0 Hide geometrical axis in actual-value windows
Bit 1 1 Show geometrical axis in reference point
windows
Bit 2= 1 Show geometrical axis in preset/base
offset/scratching/work offset window
0 Hide geometrical axis in preset/base offset/
scratching window
Bit 3= 1 Show geometrical axis in handwheel selection window
0 Hide geometrical axis in handwheel selection
window.

Bits 16 to 31: MCS

Bit 16= 1 Show machine axis in actual-value windows
0 Hide machine axis in actual-value windows
(Bit 17) Do not use
Bit 18= 1 Show machine axis in base offset window
0 Hide machine axis in base offset window
Bit 19= 1 Show machine axis in handwheel selection window
0 Hide machine axis in handwheel selection window
Special cases
• Reference point approach and Safety Integrated
MD 20098 DISPLAY_AXIS is not evaluated in the displays for referencing
mode, i.e. in the axis reference point and acknowledge safe position display. All
machine axes are always displayed.
Therefore the operator cannot change the values for the base work offset without
the appropriate access authorization.
Access authorization 7 is entered as the default value in MD 9247 / 9248.
5.10.6 Display geometry axes

In MD 9421 MA_AXES_SHOW_GEO_FIRST you specify whether the geometry
axes are to be displayed at the first position or not (e.g. before the auxiliary axes).
MD 9421 = 1 Display geometry axes at the first position
MD 9421 = 0 Do not display geometry axes at the first position
(default setting)

5.11 Define machine position and rotary axis position

Singularities with special kinematics and robots
When the cartesian point-to-point method (PTP) in workpiece coordinates is used,
the position of machine axes is ambiguous at certain points. In order to define
these singularities without ambiguity, the position of the machine STAT and the
position of the axes TU are defined in addition to the workpiece coordinates for this
type of transformation (e.g. 5-axis transformation).
Setting the numerical basis

The STAT- and TU values are displayed in the axis screens (actual-value window,
broad actual-value window with feed and zoom display) and entered in the MDA
editor during the teach-in procedure.
Whether the values in STAT and TU are displayed in binary, decimal or

hexadecimal format is set via the display machine data:
MD 9242: MA_STAT_DISPLAY_BASE Numerical basis for display of

articulated position STAT
MD 9243: MA_TU_DISPLAY_BASE Numerical basis for display of
rotary axis position TU
Possible settings are:
02: Display as binary value
10: Display as decimal value
16: Display as hexadecimal value
These settings apply to both the actual-value window and the editor window.
Example
In the NC program the movement of axes from X120 Y20 Z-50 to X200 Y200 Z-120
looks like this in binary display:
• X=120 Y=20 Z=-50 STAT=’B010’ TU’B011101’

• X=200 Y200 Z=-120 STAT’B110‘ TU=‘B011111‘
References: /FB1/ Description of Functions, K2: Frames...

Show/hide STAT and TU

The STAT and TU values are displayed in the axis screens (actual-value windows)
and in teach mode (insert block).
You can choose whether or not to show the STAT and TU values by setting the
following display machine data:
STAT and TU are not displayed:

MD 9242: MA_STAT_DISPLAY_BASE =0 of articulated position STAT
MD 9243: MA_TU_DISPLAY_BASE =0 of rotary axis position TU
STAT and TU are displayed:

5.12 Program simulation

5.12.1 Turning simulation and program test
PLC signal DB19.DBB20.6 is set to 1 when simulation is activated. This signal can
be evaluated for the purpose of switching to program test mode or canceling axis
or controller enabling signals (to prevent axes from moving during simulation runs).
The signal is reset to 0 when simulation is terminated.
To be able to simulate certain operations during a dry run even though the
axis/controller pulses have been disabled, the transfer of status "ext. pulse disable
active, terminal 663 open" to the NC must be inhibited.
The machine manufacturer can achieve this by evaluating the above-mentioned
PLC signal and activating the dry run simultaneously with NC Start.
If the drive MD 1012 FUNC_SWITCH, Bit 2 = 0 is also set, the status "ext. pulse
disable active, terminal 663 open" is not transferred to the NC.
References: /FBA/DB1: Operational messages / alarm responses
5.12.2 Turning simulation

With MD 9020 TECHNOLOGY =1, the turning machine configuration is activated
and with it turning simulation.

5.12.3 Milling simulation 3D

This function is a software option called "milling simulation" with the
Order No.: 6FC5253-0AE02-0AA0
When the option is set, you can select the function via the "3D Simulation" softkey.
Operation of milling machine simulation is described in:

5.13 Free contour programming

The free contour programming is a support tool for the editor. You can generate
both simple and complex contours using the contour programming function, see
References: /BEM/ Operator's Guide HMI Embedded, Chapter 6.
The contour elements of the contour chain are displayed by symbols or text.
Via the MD 9020 TECHNOLOGY, you define the basic configuration for the free
contour programming of turning/milling.
MD 9020 = 1 Turning machine configuration

MD 9020 ≠ 1 Milling machine configuration
Replacing text with symbols

Via the MD 9460 PROGRAM_SETTINGS, Bit 3, you can set whether the soft keys
for the selection of the contour elements should be displayed with text or with
symbols:
Bit 3 = 0 Soft key with text
Bit 3 = 1 Soft key with symbol

5.14 Measuring cycle support in the G code editor
In HMI Embedded you can integrate screen forms which provide support for
programming measuring cycles into the G code editor. These cycles can then be
recompiled automatically.
The "measuring cycles" function is a software option with order no. 6FC520-
0BX00-0AB0.
For further information about measuring cycle support, please refer to:
References: /BNM/ User's Guide Measuring Cycles
• In the ANWENDER-ZYKLEN\COMMON.COM file, remove the semicolon ";" in

front of the following lines:
;SC326 = AEDITOR.COM ;Turning meas. cycles (horizontal soft key 6 on
;the extended soft key bar in the G code editor)
;SC327 = AEDITOR.COM ;Milling meas. cycles (horizontal soft key 7 on
;the extended soft key bar in the G code editor)
In this way, you establish the connection between the soft keys, with which
you call the measuring cycle support, and the configuration file of these
support screens.
• In the ANWENDER-ZYKLEN\COMMON.COM file, remove the semicolon ";" in

front of the following line:
;SC617 = STARTUP.COM ;Start-up operating area (horizontal
;soft key 7 on the extended softkey bar
;in the G code editor)
In this way, you can change the properties of the measuring cycle support in
the Start-up operating area.
Change the properties of the measuring cycle support in the "Start-up" " >"
"Measuring Cycles" menu.

5.15 Coordinate systems

5.15.1 Actual-value display
In MD 9424 MA_COORDINATE_SYSTEM you can set whether
• the position of the workpiece coordinate system (programmed position,
corresponds to the default setting) or
• the holding position of the active tool relative to the workpiece zero must be
shown in the actual-value display.
MD 9424 =0 Display in workpiece coordinate system, WCS

(default)
MD 9424 =1 Display in settable zero system, SZS
(take-up position of active tool)
References: /FB1/K2: Axes, Coordinate Systems, Frames,…External Work

Offset
5.15.2 Position of the coordinate system

You can set the position of the coordinate system for milling in MD 9650
CMM_POS_COORDINATE_SYSTEM.
Table 5-3 Machine data 9650

9650 MD number CMM_POS_COORDINATE_SYSTEM
Position of coordinate system
Default setting 0 Min. input limit: 0 Unit: -
Data type BYTE Valid as of SW release:

SW 05.01.13
Meaning With this machine data you adapt the coordinate

system of the user interface to the coordinate system
of the machine.
The coordinate system can assume the following
positions.
Note
You can set the position of the coordinate system for turning in MD 9610
CTM_POS_COORDINATE_SYSTEM.
References: /FB1/K1: Mode group, channel, program operation mode

+Y +Z +X
+Z
+Y
+X +Y
+X +Z
0 +X 1 +Z 2 +Y 3
+Z +Z
+Y +Y +X
+X
+X +X
+Y +Z
4 5 +Z 6 +Y 7
+X +Y
+Z +X
+Z +Z
+Y
+Y
8 +Y 9 +X 10 +Z 11 +X
+X
+X +Z
+Z +Y +Y
+Y +Y
14 +Z
12 13 +X +Z 15 +X
+Y +X +Y +Z
+X +Z +X
+Z +Y
16 17 +Y 18 +X 19
+Z
+Y +Y +Z
+X +X
+Z
+Z
+Z
20 23 +X
21 +Y 22 +X +Y
+Y +Z +X
+Y
+Z
+X +Z
+X
+Y
24 +X 25 +Y 26 +Z 27
+Y +Y
+Z +Z +X
+X
+X +X
+Z +Y
28 29 +Y 30 +Z 31
+X +Y +X +Z
+Y +Y
+Z
+Z
32 +Z 33 +X 34 +Y 35 +X
+X
+X +Y
+Y +Z +Z
+Z +Z
+Y
36 37 +X 38 +Y 39 +X
+Z +X +Z +Y
+X +Y +X
+Y +Z
40 +Y 41 +Z 42 +X 43
+Z +Z +Y
+X +Y +X
+Y
+Y
+X
44 45 +Z 46 +X 47 +Z
Fig. 5-2 Coordinate system

5.16 Remote diagnostics for HMI Embedded on PCU 20

Remote diagnostics
The remote diagnostics function (ReachOut) is an option.
The remote diagnostics is supplied on a CD-ROM.
The DOS version must be installed and configured on the PCU 20.
The PC card with the remote diagnostics software must be inserted when the
PCU 20 is switched on. The card must be started up during the initial ramp-up.
(Press key 6 during ramp-up, modem on COM1 or COM2...)
The remote diagnostics software only supports graphics mode 12 (640 x 480, 16
colors). With higher resolution displays, a small centered screen is displayed.
You can find a detailed description of the installation, configuration and operation
of the remote diagnostics in
References: /FBFE/Description of Functions: Remote Diagnostics

SINUMERIK, FE1 as well as in the ReadMe file of the remote
diagnostics.
Remote diagnostics "RCS Host PCU 20 / RCS Viewer PCU 20" as of HMI SW 6.5
See following section: "Remote diagnostics RCS Host PCU 20 / RCS Viewer
PCU 20"
5.17 Remote diagnostics "RCS Host PCU 20 / RCS Viewer

PCU 20"
The remote diagnostics software "RCS Host PCU 20" and "RCS Viewer PCU 20" is
an option and is available as of HMI Embedded software 6.5.
The remote diagnostics software "RCS Host PCU 20" is already installed on the
PCU 20.
For the PC, the remote diagnostics software "RCS Viewer PCU 20 V1.0" is
supplied on the remote diagnostics CD
"RCS Viewer (Edition 01/2004)" with the order no.: 6FC6000-6DC01-1BA0.
It is then possible for a service engineer to monitor and influence a controller via its
PCU 20 from a remote PC (remote PC = viewer), i.e. the same display is shown on
the remote PC as on the PCU 20.
Remote diagnostics has the following services:

• Direct access to the PCU 20 via network
• Data exchange (file transfer)

Precondition
The following hardware and software is required:
• Establish a tunnel connection between the PCU 20 (machine) and the remote
PC (viewer), e.g. via hardware router with so-called VPN (Vitual Private
Network) functionality, e.g. Cisco 803
• Windows PC (NT4/95/98) with network connection
• "Viewer" application (mmcR.exe) from the remote diagnostics CD (remote PC)
• Ethernet cable
• Network Manager (on the remote PC)
- Set up logical drive for the data exchange (file transfer)
• "Ping" server application (optional, but recommended) which accepts and
manages incoming service requests from the PCU 20. This SW is not part of
the scope of delivery!
Connection structure
The example shows the connection via the ISDN network (64 kbit/s). This
telephone network provides the capability of connecting to remote LANs via a
tunnel using the point-to-point protocol (PPP). The PCU 20 is connected to the
ISDN network via the Ethernet interface with a hardware router (with VPN
functionality).
Structure example of an ISDN connection:
Remote PC (Viewer) PCU 20 (Host)
LAN HW Router HW Router LAN

(Ethernet) private Cisco 803 Cisco 803 (Ethernet) private
WAN
ISDN Netw.
172.1.1.2
Host: PCU 20 (HMI Embedded)
IP 192.168.254.4 Ethernet BRIO Interface BRIO Interface Ethernet Host: IP 192.168.12.238
174.1.1.1 192.168.254.1 192.168.12.237 172.1.1.1
Process: UDP Ping (Server) Process: UDP Ping (Client)
on Port 9999 Target: 192.168.254.4:9999
Tunnel Connection
Host: Remote PC (VPN) Process: "RCS Host PCU 20"
IP 192.168.254.129 (Server) on Port 5800
Process: "RCS Viewer PCU 20" (Client) Process: File transfer (Client)
Target: 192.168.12.238:5800
Process: File transfer (Server)

"Netzwork Manager" application
Share folder Port 19000
Fig. 5-3 Example: Connection structure of the remote diagnostics

Remote diagnostics sequence

A machine manufacturer who provides this service for a PCU 20 has selected an
appropriate topology for a tunnel connection and will provide support when setting
up the remote diagnostics.
Usually the remote PC should have a "Ping" server application in its LAN for the
log-on and monitoring of the remote diagnostics session. This server has the task
of accepting the incoming "Ping" data (e.g. serial number) of the requesting
machine and registering the IP address of the requesting PCU 20. This can be
implemented, for example, with a simple server application based on the UDP. The
IP address, the port and the protocol used for this Ping server is specified by the
service provider and must be set on the PCU 20.
The remote diagnostics is intiated by the PCU 20. The PCU 20 is connected to the
appropriately configured router via an Ethernet cable and starts the remote
diagnostics via the "Diagnostics" operating area and the "Remote diagnostics" soft
key.
The PCU 20 then sends cyclical preset "Ping" data to the remote PC and waits for
its response. The sending of the "Ping" causes the router to establish the
connection (e.g. ISDN switched communication).
When the response is received from the remote PC, the PCU 20 is ready for the
data communication for the remote diagnostics. For this, a server process is
started on the PCU 20 which is responsible for the exchange of graphic information
to the remote PC and the keyboard inputs from the remote PC.
The exchange is performed via the TCP/IP protocol and a "permanently" agreed
port, the so-called "RCS Host PCU 20 port". A so-called "Viewer" application
(mmcR.exe) is installed on a remote PC as communication partner. As of now, all
further activites initiate from the remote PC.
With the arrival of the "Ping" on the PC, the IP address of the requesting PCU 20 is
known and the "Viewer" application (mmcR.exe) with this destination IP address
can be started on a PC. This application runs as client. The PCU 20 can be
monitored and controlled via this remote PC.
The transfer of files between the remote PC and the PCU 20 is handled in the
same way as the access to logical drives - so-called Share Folders. A folder (Share
Folder), which accepts the transferred files, only has to be selected on the remote
PC.
The appropriate settings are automatically made by the system on the PCU 20.
The file transfer is performed via a separate communication process ("HMI
Network Manager"). This process runs on the remote PC as server. The port used
for this is called "Port for share folder" in the following. This server application is
automatically called with the start of the "Viewer" application.

5.17.1 Configure "RCS Host PCU 20"

The remote diagnostics software is part of the HMI Embedded software and is
activated via a machine data item.
Adapting PCU 20 to router (VPN network)

PCU 20 and router are connected via an Ethernet cable.
If the PCU 20 is already in the network, save the current network configuration.
To adapt the network configuration of the PCU 20 to the configuration of the
Ethernet interface of the router, proceed as follows:
Start the PCU 20, press the "Start-up" -> "HMI" -> "Netw. config." soft keys and
make the following entries:
Fig. 5-4 Configuration of the Ethernet interface "Router PCU 20"
The entries
• IP address
• Subnet mask
• Gateway
are already specified by the router configuration and are only used as examples
here.
When you press the "Save" soft key, the PCU 20 is restarted.

Adapt PCU 20 to the remote PC

In the "Start-up" operating area, press the ETC key ">" and the soft key "Remote
diagnostics". The following window appears:
Bild 5-5 Setting up logon server
The port number, default 5800, is entered in the "Port for remote diagnostics
(default 5800)" input field for the server process (remote diagnostics). The same
port number must be entered in the "Viewer" application on the remote PC.
Option: "RCS service partner operates a Ping server" selected

The option "RCS service partner operates a Ping server" selects that the remote
PC operates a Ping server. The other settings must be obtained from the service
partner that operates a Ping server:
• Ping server port
• IP address of the PCU 20 (host) on which the "Ping" server runs
• Protocol selection, UDP or TCP/IP
• Connection duration (min): Entry for the maximum time for the duration of the
remote diagnostics. After this time expires, the connection is interrupted.
• Transmission interval (sec): The Ping data is transmitted cyclically in this
interval from the PCU 20 to the remote PC. This is used for the monitoring of
the connection.
• Ping transmission data: Entry of an agreed user data string

Option: "RCS service partner operates a Ping server" deactivated

This option should only be deselected when the initiative for the remote diagnostics
is to come from the remote PC (e.g. when the remote PC and the PCU 20 are in
the same Intranet and an individual PCU 20 in the LAN is to be accessed from a
PC).
When this option is deactivated, no other entries are possible.
Pressing the "Save" soft key terminates the configuration of the server.
Connections for data exchange (file transfer)

In order to be able to perform a file transfer, connection entries
(\\<remote_ip>\<share folder name>) are automatically made by the system for the
remote diagnostics. These connection entries are used by the "logical drives". The
connection for the file transfer is called "REMOTE FOLDER" and appears as a soft
key in the "Program" operating area.
If, from the four possible "logical drives", no connection is available, the message
"Caution: No configurable share available!" appears.
Deactivate the remote diagnostics by pressing the "Exit" soft key.
Switch to the "Start-up" operating area, press the soft key "Connections" and
delete a connection entry.
When you restart the remote diagnostics "RCS Host PCU 20", the connection
"REMOTE_FOLDER" is automatically set up and the soft key with the same name
generated.
5.17.2 Installing and configuring "RCS Viewer PCU 20"
Precondition
• Remote diagnostics CD with the "RCS Viewer PCU 20" software
• HMI Network Manager (for data exchange, the file transfer)
Installation
The "RCS Viewer PCU 20" is installed by running the "setup.exe" setup program.
The installation path should be noted for the later "Network Manager" installation.
Note
"Network Manager" and "RCS Viewer PCU 20" must be in the same path.

After the first ramp-up, the following message appears:
Fig. 5-6 Message
You must then, if you have not already done so, install the Network Manager in the
same directory as the "RCS-Viewer PCU 20" application.
Also, during the installation of the Network Manager option, you must click the "No"
button twice in the "Select Components" window.
See Chapter 3: "Network Manager on the Server"
Configuration
Start the "Viewer" application "mmcR.exe" on the remote PC. When starting the
"mmcR.exe" for the first time, you must select a folder (share folder) on the PC.
Data is transferred to and from the PCU 20 via this common folder (file transfer).
This folder is managed under the permanent name "REMOTE_FOLDER". The file
transfer uses this name only for the identification of the source or the target.
Fig. 5-7 Folder: REMOTE_FOLDER
When you click the "Yes" button, the dialog box for the selection of the storage
path appears. Either enter the path in the "Config HMI-specific shared folders..."
field or click "Browse..." so that the path can be selected in the Explorer view.
Confirm the selection with "OK".

You return to the following window and the selected storage path is displayed:
Fig. 5-8 Path selection
Click the "Add" button and then "OK" to conclude the configuration for the file
transfer.
Note
The name "REMOTE_FOLDER" cannot be changed as only this name is used as
reference on the PCU 20.
Change "RCS Host PCU 20" port

If, for example, due to Firewall settings when the port is only to be enabled for
incoming packets, the default setting of the remote diagnostics port changes, select
the "RCS Viewer PCU 20 (Remote Control System)" window and click the
"Configuration" button.
The following window appears:
Fig. 5-9 Port setting
Enter another port and save the settings with "OK".

In the next window, the following dialog appears:

"The port-number has been stored.
Please, restart your application. "
Click "OK" and a restart is performed.
"Port for share folder" already used

"RCS Viewer PCU 20" requires the configured port "Port for share folder" on the
remote PC for the file transfer. If this port is already used, an error message
appears.
Fig. 5-10 Error message
If this port (e.g. 1902) is after the service entry "pcu20_remote diagnostics 1902/tcp
#Siemens..." in the "Services" file, the entire line must be deleted.
5.17.3 Start "RCS Host PCU 20"
PCU 20 (host)
Activate the "RCS Host PCU 20" in the "Diagnostics" operating area via the
"Remote diagnostics" and "Start" soft keys.
Status messages provide information on the current state.
When the connection to the remote PC is established, the PCU 20 waits for the
"Viewer“ application (mmcR.exe) to be started on the remote PC and the
communication for the data exchange to be activated.
The message: "Ping server responds" appears.
This communication is performed via the "RCS Host PCU 20 port" which, per
default, is applied to port number 5800.
When the message "Communication running" appears, operation of the PCU 20
from the remote PC is possible.

Remote PC (viewer)
When you start the "mmcR.exe", the "RCS Viewer PCU 20" window opens.
If a "Ping" server is operated, then the IP address of the PCU 20 is known on the
remote PC after the first "Ping" has been received and can be transferred with the
call of the "Viewer" application or entered directly in the dialog field:
e.g.: 192.168.12.238
Bild 5-11 Setting connection to PCU
When you click the "Connect" button, the connection with the PCU 20 via the "RCS
Host PCU 20 port" is activated. The corresponding status messages are output in
the field below. When these are completed, the dialog is reduced and the HMI
Embedded interface appears.
File transfer
The file transfer is performed in the "Program" operating area. When you press the
"REMOTE FOLDER" soft key, the contents of the selected folder are displayed.
The transfer can be performed using the vertical soft keys.

Fig. 5-12 Share folder for file transfer
Selecting another folder

The Network Manager, via which you specify the storage path, is automatically
started with the start of the PC application. The icon for the activation of the
Network Manager appears in the status line.
Fig. 5-13 Icon of the Network Manager
Place the cursor on the icon. Right-click the icon to open a menu and select the
"Config HMI-specific shared folders..." dialog.
The procedure is the same as in Section: Installing and configuring RCS Viewer
PCU 20.

5.18 Display and edit the system resources

Up-to-date information about the system resources currently used (utilization
display) can be displayed and edited for the NC and HMI Embedded areas.
Precondition
As different protection levels are assigned to machine data per default, the set
access authorization for the editing of machine data must be sufficiently high.
Depending on the authorization level, it will be possible to edit data such as cycles
and machine data.
Procedure
A soft key menu is displayed when you select the ETC key ">" in the Start-up
operating area.
When you select the "NC memory" soft key, the memory overview screen appears,
showing the amount of NC user memory currently available for programs and data.
The "SRAM" and "DRAM" areas have been provided to enable you to examine or
edit those machine data which configure the memory. These areas in turn are
divided into further groups.
5.18.1 Static user memory (SRAM)

When you select the "SRAM" soft key, the total memory allocation is displayed and
can be modified at the top of the screen.
The memory-configuring machine data are divided into the following groups:
- Tool management
- Global user data
- Curve tables
- Compensation
- File system / program memory
- Protection zones

Fig. 5-14 Static user memory SRAM
Detailed view
Click the area of interest with the cursor and select the "Details" soft key. The
current data for the relevant machine data are then displayed.
The block header contains the number and name of the machine data. The
currently set values are output on the lines below.
You can change the memory setting in the gray field after "New value" or "New
number" to the right of the field containing the actual value.
This new setting is entered temporarily. Your entry is automatically checked for
limits and an appropriate message output in the dialog line if you make a mistake.
The total available memory, taking into account any modified values, is displayed in
the lower half of the screen.
Soft keys "Axis+" and "Axis-" are displayed for axis-specific machine data.
Soft keys "Channel+" and "Channel-" are displayed for channel-specific machine
data.
When you select soft key "Accept", the temporary values of the displayed machine
data are transferred to the NC.
You can exit the detail view by selecting the "Cancel" soft key or the Recall key "^".
Note
Once you have pressed soft key "Accept", the "Cancel" soft key is no longer
operative, i.e. any changes you have made cannot be undone.

Data backup
When you change the allocation of a memory, alarm 4400 "Machine data alteration
will cause reorganization of buffered memory (data loss)" appears.
Since data are not backed up automatically, to avoid data loss you must back up
the data yourself by way of an NCK Reset before you transfer the MD change.
Memory allocation: Tool management

In the main SRAM screen, click the "Tool management" area with the cursor and
then click the vertical soft key "Details". The following screen appears:
Fig. 5-15 SRAM - Tools
By selecting the horizontal soft keys, you can view or edit the machine data
memory values of other subgroups.
"Tools": MD 18082 MM_NUM_TOOL

MD 18088 MM_NUM_TOOL_CARRIER
"Tool edges": MD 18100 MM_NUM_CUTTING_EDGES_IN_TOA

MD 18110 MM_MAX_SUMCORR_PER_CUTTEDGE
MD 18104 MM_NUM_TOOL_ADAPTER
"Magazine": MD 18084 MM_NUM_MAGAZINE

MD 18086 MM_NUM_MAGAZINE_LOCATION

"Magazine OEM": MD 18090 MM_NUM_CC_MAGAZINE_PARAM

MD 18092 MM_NUM_CC_MAGLOC_PARAM
"Tool parameter": MD 18094 MM_NUM_CC_TOA_PARAM

MD 18096 MM_ NUM_CC_TDA_PARAM
MD 18098 MM_ NUM_CC_MON_PARAM
"Tool management": 18080 MM_TOOL_MANAGEMENT_MASK
Memory allocation: Global user data

When you select the "Global user data" area and click the "Details" soft key, you
can display and edit the memory settings in the machine data of the following
areas:
"GUD files": MD 18118 MM_NUM_GUD_MODULES
MD 18150 MM_GUD_VALUES_MEM
"Number of variables": MD 18120 MM_NUM_GUD_NAMES_NCK

MD 18130 MM_NUM_GUD_NAMES_CHAN
Memory allocation: Curve tables

When you select the "Curve tables" area and click the "Details" soft key, you can
display and edit the memory settings in the following machine data:
MD 18400 MM_NUM_CURVE_TABS
MD 18402 MM_NUM_CURVE_SEGMENTS
MD 18404 MM_NUM_CURVE_POLYNOMS
Memory allocation: Compensations

When you select the "Compensations" area and click on the "Details" soft key, you
areas:
"Sag compens.": MD 18342 MM_NUM_CEC_MAX_POINTS[ ]
These configuring machine data are indexed machine data. The index is set in the
top half of the screen.
"E. error compens.": MD 38000 MM_ENC_COMP_MAX_ POINTS[0]

MD 38000 MM_ENC_COMP_MAX_ POINTS[1]
There are only two tables for the encoder/spindle compensation interpolation
points. There is no need to select an index.
"Q. error compens.": MD 38010 MM_QEC_MAX_POINTS[0]

There is only one table for quadrant error compensation. There is no need to select
an index.

Memory allocation: File system / program memory

When you select the "File system / program memory" area and click on the
"Details" soft key, you can display and edit the memory settings in the machine
data of the following areas:
"Directories": MD 18310 MM_NUM_DIR_IN_FILESYSTEM
MD 18270 MM_NUM_SUBDIR_PER_DIR
"Files": MD 18320 MM_NUM_FILES_IN_FILESYSTEM

MD 18280 MM_NUM_FILES_PER_DIR
Memory allocation: Protection zones

When you select the "Protection zones" area and click the "Details" soft key, you
areas:
"Global prot. zone": MD 18190 MM_NUM_PROTECT_AREA_NCK
"Chann-spec. prot. zone": MD 28200 MM_NUM_PROTECT_AREA_CHAN
MD 28210 MM_NUM_PROTECT_AREA_ACTIVE
5.18.2 Dynamic user memory (DRAM)

When you select the "DRAM" soft key, the total memory allocation is displayed and
can be modified at the top of the screen.
To help you optimize memory utilization effectively, the memory-configuring

machine data are divided into the following groups:
- Local user data
- REORG
- Cycles
- Interpolation buffer
- Execute from external
- Synchronized actions
- Macros
- Tool management
- Protection zones

Fig. 5-16 Dynamic user memory DRAM
Operating instructions: See Section "Static user memory (SRAM), Detail view"
Additional elements in DRAM memory allocation screen:

Since the memory of some data areas is allocated to dynamic processes, their
memory requirements vary. By selecting soft key "Peak values=0", you can reset
the peak values of the currently displayed machine data to zero.
Memory allocation: Local user data

In the DRAM main screen, click the "Local user data" area with the cursor and then
click vertical soft key "Details" to view and edit the memory settings of the following
machine data:
MD 28020 MM_NUM_LUD_NAMES_TOTAL
MD 28040 MM_LUD_VALUES_MEM
Memory allocation: Reorganization

When you select the "REORG" area and click the vertical soft key "Details", you
can display and edit the memory settings in the following machine data:
MD 28000 MM_REORG_LOG_FILE_MEM
MD 28010 MM_NUM_REORG_LUD_MODULES
Memory allocation: Cycles

When you select the "Cycles" area and click the "Details" soft key, you can display
and edit the memory settings in the following machine data:
MD 18170 MM_NUM_MAX_FUNC_NAMES
MD 18170 MM_NUM_MAX_FUNC_PARAM

Memory allocation: Interpolation buffer

When you select the "Interpolation buffer" area and click the "Details" soft key, you
can display and edit the memory settings in the following machine data:
MD 28060 MM_IPO_BUFFER_SIZE
MD 28070 MM_NUM_BLOCKS_IN_PREP
Memory allocation: Execute from external

When you select the "Execution from external source" area and click the "Details"
soft key, you can display and edit the memory settings in the following machine
data:
MD 18360 MM_EXT_PROG_BUFFER_SIZE
MD 18362 MM_EXT_PROG_NUM
Memory allocation: Synchronized actions

When you select the "Synchronized actions" area and click the "Details" soft key,
you can display and edit the memory settings in the machine data of the following
areas:
"Synchronized action 1": MD 28250 MM_NUM_SYNC_ELEMENTS

MD 28252 MM_NUM_FCTDEF_ELEMENTS
MD 28258 MM_NUM_AC_TIMER
"Synchronized action 2": MD 28254 MM_NUM_AC_PARAM

MD 28256 MM_NUM_AC_MARKER
Memory allocation: Macros

When you select the "Macros" area and click the "Details" soft key, you can display
and edit the memory settings in the following machine data:
MD 18160 MM_NUM_USER_MACROS
Memory allocation: Tool management

When you select the "Tool management" area and click on the "Details" soft key,
you can display and edit the memory settings in the following machine data:
MD 18105 MM_MAX_CUTTING_EDGE_NO
MD 18106 MM_MAX_CUTTING_EDGE_PERTOOL
Memory allocation: Protection zones

See Section: Static user memory (SRAM), memory allocation: Protection zones

5.19 Available display machine data

Please refer to the following documentation for a description of all the display
machine data:
References: /LIS/ Lists Manual
Legend
Target systems:
Adv HMI Advanced
Emb HMI Embedded
HT6 Handheld terminal 6
OP30 Operator panel OP 030
MT ManualTurn
SM ShopMill
ST ShopTurn
Filter:
H01 ShopMill
H02 ShopTurn
H03 ManualTurn
H04 Access levels
H05 Standard machine
MD number Identifier Filter Cross

reference:
Unit Name Data type Read/write
protection
Target system Default value Min. value Max. value Effective SW version
9000 LCD_CONTRAST H05 CR: A2

- Contrast BYTE 3/4
OP30, Adv, Emb OP30: 7, Adv: 7, 0 15 Power On -
Emb: 7
9001 DISPLAY_TYPE H05 CR: A2
- Type of operator panel BYTE 0/0
9002 external monitor
OP30, Adv, Emb OP30: 1, Adv: 1, 0 2 Power On
Emb: 1
9002 DISPLAY_MODE CR: A2
- BYTE 3/4
(1: black and white, 2: color)
OP30, OP30: 0, 0 2 Power On 1
9003 FIRST_LANGUAGE H05 CR: A2

- Foreground language BYTE 3/4
OP30, Emb OP30: 1, Emb: 1 1 2 Power On 1.1
9004 DISPLAY_RESOLUTION H05 CR: A2

- Display resolution BYTE 3/4
OP30, Adv, Emb OP30: 3, Adv: 3, 0 5 Power On -
Emb: 3
9005 PRG_DEFAULT_DIR H05 CR: A2
- Basic setting Program directory BYTE 3/4
OP30, Emb OP30: 1, Emb: 1 1 5 IMMEDI- -
ATELY

9006 DISPLAY_BLACK_TIME H05 CR: A2

- Time for screen darkening BYTE 3/4
OP30, Emb OP30: 15, Emb: 0 60 Power On SW 2
15
9007 TABULATOR_SIZE H05 CR: A2
- Tabulator length BYTE 3/4
OP30, Emb OP30: 4, Emb: 4 0 30 IMMEDI- SW 2
ATELY
9008 KEYBOARD_TYPE H05 CR: A2
- Keyboard type BYTE 3/4
(0: OP, 1: MFII/QWERTY)
Adv, Emb Adv: 0, Emb: 0 0 1 Power On SW3.6
9009 KEYBOARD_STATE H05 CR: A2

- Keyboard shift response during ramp-up BYTE 3/4
(0: single, 2: CAPSLOCK)
9011 DISPLAY_RESOLUTION_INCH H05 CR: A2

- Display resolution for INCH system of measurement BYTE 3/4
9012 ACTION_LOG_MODE H05 CR: IM2, IM4

- Set action mode for action log INTEGER 1/1
Adv, Emb Adv: 0xFE, Emb: 0 0xFFFF Power On SW5.2
254
9013 SYS_CLOCK_SYNC_TIME H05 CR: IM1
- Synchronization time for MMC/HMI time with PLC REAL 0/0
Synchr. time for HMI/PLC time
Emb Emb: 0 0 199 Power On SW5.3
9014 USE_CHANNEL_DISPLAY_DATA H05 CR: FBT,

FBSP, EMB,
ADV
- Use channel-specific display MDs INTEGER 3/4
Adv, Emb Adv: 0, Emb: 0 0 1 IMMEDI- SW6.3
ATELY
9015 DARKTIME_TO_PLC CR: -
- BOOL 3/4
OP30, OP30: 0, *** *** Power On SW5
9016 SWITCH_TO_AREA H05 CR: IAM, BE1

- Default boot menu can be selected INTEGER 3/4
OP30, Emb OP30: 20, Emb: - -1 10000 Power On SW6.3
1
9017 PLC_HOTKEY CR:
- STRING 3/4
OP30, OP30: *** *** Power On
DB0.DBB0.0,

9020 TECHNOLOGY H05 CR: A2, FBT

- Technology for NC prog. and simulation BYTE 3/4
0: No specific assignment
1: Turning machine configuration
<>1: Milling machine configuration
Adv, Emb Adv: 0, Emb: 1 0 2 Power On SW6,
ST SW6.1
9021 LAYOUT_MODE H05 CR:

- Design of the operator interface BYTE 3/4
Adv, Emb, HT 6 Adv: 1, Emb: 0, 0 1 Power On SW 6.3
HT 6:1
9025 DISPLAY_BACKLIGHT CR: IM2

- Display backlight brightness level BYTE 3/4
HT6: 15 0 31 Power On SW 5.3
9026 TEACH_MODE CR: IM2

- Teach mode to be activated REAL 3/4
HT6: 1 *** *** Power On SW 5.3
9027 NUM_AX_SEL CR: IM2

- Number of axis groups for traversing keys REAL 3/4
HT6: 0 0 4 Power On SW 5.3
9030 EXPONENT_LIMIT H05 CR: A2

- Number of digits for display without exponent BYTE 3/4
Emb Emb: 6 0 20 Power On SW 5.1
9031 EXPONENT_SCIENCE H05 CR: A2

- Exponent in the technical representation BYTE 3/4
9032 HMI_MONITOR H05 CR: FBT,

FBSP, EMB,
ADV
- Determine PLC data for HMI monitor information STRING 2/4
Adv, Emb Adv: ", Emb: 0 *** *** Power On SW6.2
9050 STARTUP_LOGO H05 CR: FBT,

FBSP, EMB,
ADV
- Activate OEM boot screen BYTE 1/4
9052 SHOW_CHANNEL_SPANNING_STATE H05 CR: FBT,

FBSP
- Change cross-channel status display BYTE 2/4
9053 PLC_SYMBOL_SORT H05 CR:

- Sorting algorithm for PLC icons INTEGER 3/4
ATELY

9054 PLC_SYMBOL_FILTER H05 CR:

- Filter settings for PLC icons REAL 3/4
Adv, Emb Adv: 0, Emb: 0 0 0xFFFF IMMEDI- SW6.3
ATELY
9055 PLC_ALARM_PICTURE H05 CR:
- Acknowledgement icon selection for PLC alarms INTEGER 3/4
Adv, Emb Adv: 1, Emb: 1 -1 1 Power On SW6.3
9056 ALARM_ROTATION_CYCLE H05 CR:

- Rotation cycle time for the alarm display INTEGER 3/4
Emb Emb: 0 0 10000 IMMEDI- SW6.4
ATELY
9180 USER_CLASS_READ_TCARR H04, H05 CR: A2

- Protection level read toolholder offsets BYTE 3/4
ATELY
9181 USER_CLASS_WRITE_TCARR H04, H05 CR: A2
- Protection level write toolholder offsets BYTE 3/4
ATELY
9182 USER_CLASS_INCH_METRIC H04, H05 CR: EMB
- Protection level inch/metric switchover BYTE 3/4
ATELY
9183 USER_WRITE_TOOLFRAME H04, H05 CR:
- Protection level write toolholder BYTE 3/4
ATELY
9184 USER_WRITE_PARTFRAME H04, H05 CR:
- Protection level write toolholder reference point BYTE 3/4
ATELY
9185 USER_WRITE_WPFRAME H04, H05 CR:
- Protection level write workpiece reference point BYTE 3/4
ATELY
9186 USER_WRITE_CYCFRAME H04, H05 CR:
- Protection level write cycle frame BYTE 3/4
ATELY
9187 USER_WRITE_TRAFRAME H04, H05 CR:
- Protection level write transformation frame BYTE 3/4
ATELY
9188 USER_WRITE_EXTFRAME H04, H05 CR:
- Protection level write external WO BYTE 3/4
ATELY

9200 USER_CLASS_READ_TOA H04, H05 CR: A2

- Protection level read tool offsets BYTE 3/4
OP30, Adv, Emb OP30: 7, Adv: 7, 0 7 IMMEDI- -
Emb: 7 ATELY
9201 USER_CLASS_WRITE_TOA_GEO H04, H05 CR: A2
- Protection level write tool geometry BYTE 3/4
Emb: 7 ATELY
9202 USER_CLASS_WRITE_TOA_WEAR H04, H05 CR: A2
- Protection level write tool wear data BYTE 3/4
Emb: 7 ATELY
9203 USER_CLASS_WRITE_FINE H04, H05 CR: A2
- Protection level fine BYTE 3/4
Adv, Emb Adv: 7, Emb: 7 0 7 IMMEDI- -
ATELY
9209 USER_CLASS_WRITE_TOA_ADAPT H04, H05 CR: A2

- Protection level write tool adapter data BYTE 3/4
OP30, Adv, Emb OP30: 7, Adv: 7, 0 7 IMMEDI- SW5
Emb: 7 ATELY
9210 USER_CLASS_WRITE_ZOA H04, H05 CR: A2
- Protection level write settable WO BYTE 3/4
Emb: 7 ATELY
9211 USER_CLASS_READ_GUD_LUD H04, H05 CR: A2
- Protection level read user variables BYTE 3/4
OP30, Adv, Emb OP30: 7, Adv: 7, 0 7 IMMEDI- SW6.1
Emb: 7 ATELY
9212 USER_CLASS_WRITE_GUD_LUD H04, H05 CR: IM2, IM4,
A2
- Protection level write user variables BYTE 3/4
OP30, Adv, Emb OP30: 7, Adv: 7, 0 7 IMMEDI- SW6.1
Emb: 7 ATELY
9213 USER_CLASS_OVERSTORE_HIGH H04, H05 CR: A2
- Protection level extended overstore BYTE 3/4
Emb: 7 ATELY
9214 USER_CLASS_WRITE_PRG_CONDIT H04, H05 CR: A2
- Protection level program control BYTE 3/4
Emb: 7 ATELY
9215 USER_CLASS_WRITE_SEA H04, H05 CR: A2
- Protection level write setting data BYTE 3/4
Emb: 7 ATELY
9216 USER_CLASS_READ_PROGRAM H04, H05 CR: A2
- Protection level read part program BYTE 3/4
Emb: 7 ATELY
9217 USER_CLASS_WRITE_PROGRAM H04, H05 CR: A2
- Protection level write part program BYTE 3/4
Emb: 7 ATELY

9218 USER_CLASS_SELECT_PROGRAM H04, H05 CR: A2

- Protection level Program selection BYTE 3/4
Emb: 7 ATELY
9219 USER_CLASS_TEACH_IN H04, H05 CR: A2
- Protection level TEACH IN BYTE 3/4
Emb: 7 ATELY
9220 USER_CLASS_PRESET H04, H05 CR: A2
- Protection level PRESET BYTE 3/4
Emb: 7 ATELY
9221 USER_CLASS_CLEAR_RPA H04, H05 CR: A2
- Protection level delete R parameters BYTE 3/4
Emb: 7 ATELY
9222 USER_CLASS_WRITE_RPA H04, H05 CR: A2
- Protection level write R parameters BYTE 3/4
Emb: 7 ATELY
9223 USER_CLASS_SET_V24 H04, H05 CR: A2
- Protection level RS-232 interface parameterization BYTE 3/4
ATELY
9224 USER_CLASS_READ_IN H04, H05 CR: A2
- Protection level read in data BYTE 3/4
ATELY
9225 USER_CLASS_READ_CST H04, H05 CR: A2
- Protection level standard cycles BYTE 3/4
ATELY
9226 USER_CLASS_READ_CUS H04, H05 CR: A2
- Protection level user cycles BYTE 3/4
ATELY
9227 USER_CLASS_SHOW_SBL2 H04, H05 CR: A2
- Skip single block2 (SBL2) BYTE 3/4
ATELY
9228 USER_CLASS_READ_SYF H04, H05 CR: A2
- Access level for selecting the directory SYF BYTE 3/4
ATELY
9229 USER_CLASS_READ_DEF H04, H05 CR: A2
- Access level for selecting the directory DEF BYTE 3/4
ATELY
9230 USER_CLASS_READ_BD H04, H05 CR: A2
- Access level for selecting the directory BD BYTE 3/4
ATELY

9242 MA_STAT_DISPLAY_BASE H05 CR: K2

- Numerical basis for display of articulated position STAT WORD 3/4
ATELY
9243 MA_TU_DISPLAY_BASE H05 CR: K2
- Numerical basis for display of rotary axis position TU WORD 3/4
ATELY
9246 USER_CLASS_SYS_ZERO_OFF H04, H05 CR:

- Access level for writing system frames BYTE 2/2
Adv, Emb Adv: 7, Emb: 7 0 7 IMMEDI- Adv. SW6.3,
ATELY Emb. SW6.2
9247 USER_CLASS_BASE_ZERO_OFF_PA H04, H05 CR: K2

- Access level for basic offset PA BYTE 2/2
ATELY
9248 USER_CLASS_BASE_ZERO_OFF_MA H04, H05 CR: IAM, IM1
- Access level for basic offset MA BYTE 2/2
ATELY
9249 USER_CLASS_VERT_MODE_SK H04, H05 CR: K2
- Protection level for vertical SKs of area SKs DOUBLE 3/4
Protection for vertical SKs
Emb Emb: 0 0x77777777 IMMEDI- SW6.1
2004318071 ATELY
9251 USER_CLASS_TM_SKTLLIST H04, H05 CR: FBW
- Display tool list BYTE 3/4
Emb Emb: 7 0 7 Power On S 4.1
9252 USER_CLASS_TM_SKTOOLLOAD H04, H05 CR: FBW

- Protection level for loading tools BYTE 3/4
9253 USER_CLASS_TM_SKTOOLUNLOAD H04, H05 CR: FBW

- Protection level for unloading tools BYTE 3/4
9254 USER_CLASS_TM_SKTOOLMOVE H04, H05 CR: FBW

- Protection level for relocating tools BYTE 3/4
9256 USER_CLASS_TM_SKMGLREPR2 H04, H05 CR: FBW

- Protection level for displaying 2nd magazine list BYTE 3/4
9257 USER_CLASS_TM_SKMGLREPR3 H04, H05 CR: FBW

- Protection level for displaying 3rd magazine list BYTE 3/4
9258 USER_CLASS_TM_SKNCNEWTOOLE H04, H05 CR: FBW

- Protection level for creating new tool edges BYTE 3/4

9259 USER_CLASS_TM_SKNCDELTOOL H04, H05 CR: FBW

- Protection level for deleting tools BYTE 3/4
9260 USER_CLASS_TM_SKMGBUFFER H04, H05 CR: FBW

- Protection level for buffer ON/OFF BYTE 3/4
9261 USER_CLASS_TM_SKMGFIND H04, H05 CR: FBW

- Protection level for search BYTE 3/4
9262 USER_CLASS_TM_SKMGLISTPOS H04, H05 CR: FBW

- Protection level for positioning BYTE 3/4
9263 USER_CLASS_TM_SKMGNEXT H04, H05 CR: FBW

- Protection level for paging to next magazine BYTE 3/4
9264 USER_CLASS_TM_SKTLNEWTOOL H04, H05 CR: FBW

- Protection level for creating tools BYTE 3/4
9265 USER_CLASS_TM_SKTLLREPR1 H04, H05 CR: FBW

- Protection level for displaying 1st tool list BYTE 3/4

- Protection level for displaying 2nd tool list BYTE 3/4

- Protection level for displaying 3rd tool list BYTE 3/4
9269 USER_CLASS_TM_SKFINDPLACE H04, H05 CR: FBW

- Soft key empty location, displ. Tool list BYTE 3/4
9270 USER_CLASS_TM_SKACTPLACE H04, H05 CR: FBW

- Protection level for loading to curr. location BYTE 3/4
9271 USER_CLASS_TM_SKLDTOOLDAT H04, H05 CR: FBW

- Viewing and editing tool data BYTE 3/4
9272 USER_CLASS_APPLICATION H04, H05 CR:

- Protection level for selecting the operating area BYTE 3/4
ATELY

9300 V24_USER_XON H05 CR: K4

- User: X on character REAL 3/4
OP30, Emb OP30: 17, Emb: 0 0xFF IMMEDI- -
17 ATELY
9301 V24_USER_XOFF H05 CR: K4
- User: X off character REAL 3/4
19 ATELY
9302 V24_USER_EOF H05 CR: K4
- User: End of transmission character REAL 3/4
26 ATELY
9303 V24_USER_CONTROLS H05 CR: K4
- User: Special bits REAL 3/4
OP30, Emb OP30: 76, Emb: 0 0x3FF IMMEDI- -
76 ATELY
9304 V24_USER_RTS H05 CR: K4
- User: Line-controlled BYTE 3/4
ATELY
9305 V24_USER_BAUD H05 CR: K4
- User: Baud rate BYTE 3/4
(300, 600, 1200, 2400, 4800, 9600, 19200)
0 1 ...
ATELY
9306 V24_USER_DATABITS H05 CR: K4
- User: Data bits BYTE 3/4
ATELY
9307 V24_USER_PARITY H05 CR: K4
- User: Parity bits BYTE 3/4
ATELY
9308 V24_USER_STOPBIT H05 CR: K4
- User: Stop bits BYTE 3/4
ATELY
9309 V24_USER_LINE H05 CR: K4
- User: RS-232-C interface (COM1/COM2) BYTE 3/4
(COM1/COM2)
Emb Emb: 1 1 2 IMMEDI- SW5
ATELY
9310 V24_PRINTER_XON H05 CR: K4
- Printer: X on character REAL 3/4
17 ATELY
9311 V24_PRINTER_XOFF H05 CR: K4
- Printer: X off character REAL 3/4
19 ATELY

9312 V24_PRINTER_EOF H05 CR: K4

- Printer: End of transmission character REAL 3/4
12 ATELY
9313 V24_PRINTER_CONTROLS H05 CR: K4
- Printer: Special bits REAL 3/4
76 ATELY
9314 V24_PRINTER_RTS H05 CR: K4
- Printer: Line-controlled BYTE 3/4
ATELY
9315 V24_PRINTER_BAUD H05 CR: K4
- Printer: Baud rate BYTE 3/4
(300, 600, 1200, 2400, 4800, 9600, 19200)
0 1 ...
ATELY
9316 V24_PRINTER_DATABITS H05 CR: K4
- Printer: Data bits BYTE 3/4
ATELY
9317 V24_PRINTER_PARITY H05 CR: K4
- Printer: Parity bits BYTE 3/4
ATELY
9318 V24_PRINTER_STOPBIT H05 CR: K4
- Printer: Stop bits BYTE 3/4
ATELY
9319 V24_PRINTER_LINE H05 CR: K4
- Printer: RS-232-C interface (COM1/COM2) BYTE 3/4
(COM1/COM2)
Emb Emb: 1 1 2 IMMEDI- -
ATELY
9320 V24_PG_PC_XON H05 CR: K4
- PG: X on character REAL 3/4
9321 PG: X off character
17 ATELY
9321 V24_PG_PC_XOFF H05 CR: K4
- REAL 3/4
19 ATELY
9322 V24_PG_PC_EOF H05 CR: K4
- PG: End of transmission character REAL 3/4
26 ATELY
9323 V24_PG_PC_CONTROLS H05 CR: K4
- PG: Special bits REAL 3/4
9324 PG: Line-controlled
144 ATELY

9324 V24_PG_PC_RTS H05 CR: K4

- BYTE 3/4
ATELY
9325 V24_PG_PC_BAUD H05 CR: K4
- PG: Baud rate BYTE 3/4
(300, 600, 1200, 2400, 4800, 9600)
0 1 ...
ATELY
9326 V24_PG_PC_DATABITS H05 CR: K4
- PG: Data bits BYTE 3/4
ATELY
9327 V24_PG_PC_PARITY H05 CR: K4
- PG: Parity bits BYTE 3/4
ATELY
9328 V24_PG_PC_STOPBIT H05 CR: K4
- PG: Stop bits BYTE 3/4
ATELY
9329 V24_PG_PC_LINE H05 CR: K4
- PG: RS-232-C interface (COM1/COM2) BYTE 3/4
(COM1/COM2)
Emb Emb: 1 1 2 IMMEDI- -
ATELY
9400 TOOL_REF_GEO_AXIS1 H05 CR: BA

- Absolute dimension tool length compensation DOUBLE 3/4
GEOaxis.1
OP30, Emb OP30: 0, Emb: 0 *** *** IMMEDI- -
ATELY
GEOaxis.2
ATELY
GEOaxis.3
ATELY
9410 TM_LOAD_PLACE H05 CR: BA
- Number of loading station INTEGER 3/4
OP30, Emb OP30: 0, Emb: 0 *** *** Power On -
9411 TM_NUM_MAG H05 CR: BA

- Number of work magazine INTEGER 3/4
OP30, Emb OP30: 0, Emb: 0 *** *** Power On -
9412 TM_DEFAULT_TOOLSIZE H05 CR: FBW

- Default for tool size REAL 3/4
Emb Emb: 1111 1111 7777 IMMEDI- SW4.1
ATELY

9414 TM_KIND_OF_TOOLMANAGEMENT H01, H02, CR: FBW

H05
- Type of representation of the tool management BYTE 3/4
0: Old, 1: New (SW 5.2 and higher)
SM, ST, Emb SM: 1, ST: 1, 0 1 Power On SW5
Emb: 0
9415 TM_DEFAULT_TOOLPLACESPEC H05 CR: FBW
- Default value for location type BYTE 3/4
ATELY
9416 TM_DEFAULT_TOOLTYPE H05 CR: FBW
- Default for location type REAL 3/4
ATELY
9417 TM_DEFAULT_TOOLSTATE H05 CR: FBW
- Default for tool status load INTEGER 3/4
ATELY
9419 TM_DEFAULT_DELETE_TOOL H05 CR: FBW
- Default for tool data auto. deletion BYTE 3/4
ATELY
9420 MA_ONLY_MKS_DIST_TO_GO H05 CR: FBW
- Distance-to-go display in the Work window BYTE 3/4
0: Work value
1: Machine value
ATELY
9421 MA_AXES_SHOW_GEO_FIRST H05 CR: K1
- Actual-value display with leading geo axes BYTE 3/4
Adv, Emb Adv: 1, Emb: 1 0 1 IMMEDI- SW 2
ATELY
9422 MA_PRESET_MODE H05 CR: K1
- Selecting PRESET / base offset in JOG BYTE 3/4
0 No Preset, no preset actual value memory
1 PRESET
2 Preset actual value memory
3 Preset actual value memory s. Online help
Adv, Emb Adv: 1, Emb: 1 0 3 IMMEDI- SW5
ATELY
9423 MA_MAX_SKP_LEVEL H05 CR: K1
- Max. skip levels in NC program BYTE 3/4
Adv, Emb Adv: 1, Emb: 1 1 8 Power On SW5
9424 MA_COORDINATE_SYSTEM H05 CR: K2

- Coord. system for actual-value display BYTE 3/4
0: Work
1: SZS (settable zero system)
Adv, Emb Adv: 0, Emb: 0 0 1 Power On SW5
9425 MA_SCRATCH_DEFAULT_MODE H05 CR: K2

- Tool offset calculation scratching DOUBLE 3/4
Emb Emb: 0 0 2236962 IMMEDI- 5.3
ATELY

9430 TM_UNLOAD_AND_DELETE CR: FBO

- BOOL 3/4
OP30, OP30: 0, *** *** Power On SW5
9431 TM_LOAD_TOOL_NEW CR: FBO

- BOOL 3/4
OP30, OP30: 1, *** *** Power On SW5
9432 TM_TOOL_STATE_DEF_VAL CR:

- BYTE 3/4
OP30, OP30: 2, *** *** Power On
9433 TM_ACT_SEARCH_AND_POS CR:
- BOOL 3/4
OP30, OP30: 0, *** *** Power On
9434 TM_LOAD_LOC1 CR: FBW
- INTEGER 3/7
0: Autom. determination for one magazine
OP30, OP30: 0, *** *** Power On SW4.2

- INTEGER 3/7
OP30, OP30: 0, *** *** Power On SW4.2

- INTEGER 3/7
OP30, OP30: 0, *** *** Power On SW4.2

- INTEGER 3/7
OP30, OP30: 0, *** *** Power On SW4.2

- INTEGER 3/7
OP30, OP30: 0, *** *** Power On SW4.2
9440 ACTIVATE_SEL_USER_DATA H05 CR: K2

- Activating the active wear immediately BYTE 3/4
ATELY
9450 WRITE_TOA_FINE_LIMIT H05 CR: K2
mm Limit value for wear fine DOUBLE 3/4
Adv, Emb Adv: 0, Emb: *** *** IMMEDI- SW4.2
0.999 ATELY
9451 WRITE_ZOA_FINE_LIMIT H05 CR: K2
mm Limit value for offset fine DOUBLE 3/4
Adv, Emb Adv: 0, Emb: *** *** IMMEDI- SW4.2
0.999 ATELY
9459 PA_ZOA_MODE H05 CR: K2, IM2
- Display mode of work offset BYTE 3/4
Emb Emb: 1 0 1 IMMEDI- SW 6.1
ATELY

9460 PROGRAM_SETTINGS H05 CR: A2

- Settings in the Program area INTEGER 3/4
Adv, Emb Adv: 0, Emb: 5 *** *** IMMEDI- SW5.1
ATELY
9461 CONTOUR_END_TEXT H05 CR: A2
- String to be added at the end of the contour STRING 3/4
Emb Emb: " *** *** IMMEDI- SW5.1
ATELY
9464 MAX_PROGRAMM_SIZE_CHECK H05 CR:

- File size as of which no check is made INTEGER 3/4
Emb Emb: 0 *** *** IMMEDI- SW6.4
ATELY
9477 TO_TRACE H01, H02, CR:
H05
- For internal testing purposes REAL 3/4
SM, ST, Emb SM: 0, ST: 0, 0 0xFFFF Power On
Emb: 0
9478 TO_OPTION_MASK H01, H02, CR:
H05
- For internal purposes INTEGER 2/2
SM, ST, Emb SM: 1, ST: 1, 0 0xFFFF Power On
Emb: 0
9479 TO_MAG_PLACE_DISTANCE H02, H05 CR:
mm Distance between individual magazine locations DOUBLE 3/4
ST, Emb ST: Emb: 0 0 10000 Power On SW6.3
9480 MA_SIMULATION_MODE H05 CR:

- Simulation mode BYTE 3/4
Adv Adv: -1 -1 2 IMMEDI- SW6.4
ATELY
9481 MA_STAND_SIMULATION_LIMIT H05 CR:
- Limit of the standard simulation in KB INTEGER 3/4
Adv Adv: 200 200 2000000 IMMEDI- SW6.4
ATELY
9500 NC_PROPERTIES H05 CR: A2

- NC properties BYTE 3/4
Bit 0: Digital drives
Bit 1: Software startup switch
Bits 2...4: Reserved
OP30, Emb OP30: 255, Emb: 0 0xFF IMMEDI- SW 2
255 ATELY
9509 USER_CLASS_DIRECTORY_CHG H04, H05 CR: FBT,
FBSP, EMB
- Protection level for network configuration BYTE 3/4
ATELY
9510 USER_CLASS_DIRECTORY1_P H04, H05 CR: A2
- Protection level for network drive 1 prog. BYTE 3/4
ATELY
ATELY


ATELY
Adv, Emb Adv: 7, Emb: 1 0 7 IMMEDI- 6.1
ATELY
9516 USER_CLASS_DIRECTORY1_M H04, H05 CR: A2

- Protection level for network drive 1 mach. BYTE 3/4
ATELY
ATELY
ATELY
ATELY
9600 CTM_SIMULATION_DEF_X H01, H02, CR: FBMA,

H03, H05 FBSP
- Simulation default value for X INTEGER 3/4
SM, ST, MT, SM: 0, ST: 0, -10000 10000 Power On SW2.1
Emb MT: 0, Emb: 0 (810D), 4.3
(840D)
9601 CTM_SIMULATION_DEF_Y H01, H02, CR: FBMA,

H03, H05 FBSP
- Simulation default value for Z INTEGER 3/4
Emb MT: 0, Emb: 0 (810D), 4.3
(840D)
9602 CTM_SIMULATION_DEF_VIS_AREA H01, H02, CR: FBMA,

H03, H05 FBSP
- Simulation default value for display area INTEGER 3/4
SM, ST, MT, SM: 100, ST: -10000 10000 Power On SW2.1
Emb 100, MT: 100, (810D), 4.3
Emb: 100 (840D)
9603 CTM_SIMULATION_MAX_X H01, H02, CR: FBMA,

H03, H05 FBSP
- Simulation of maximum display X INTEGER 3/4
Emb MT: 0, Emb: 0 (810D), 4.3
(840D)

9604 CTM_SIMULATION_MAX_Y H01, H02, CR: FBMA,

H03, H05 FBSP
- Simulation maximum display Z INTEGER 3/4
SM, ST, MT, SM: 0, ST: 0, -10000 10000 Power On 840D SW
Emb MT: 0, Emb: 0 4.3, 810D
SW 2.1
9605 CTM_SIMULATION_MAX_VIS_AREA H01, H02, CR: FBMA,

H03, H05 FBSP
- Simulation of maximum display area INTEGER 3/4
SM, ST, MT, SM: 1000, ST: -10000 10000 Power On 840D SW4.3,
Emb 1000, MT: 1000, 810D SW2.1
Emb: 1000
9606 CTM_SIMULATION_TIME_NEW_POS H01, H02, CR: FBMA,
H03, H05 FBT
- Simulation updating rate of actual value INTEGER 3/4
SM, ST, MT, SM: 250, ST: 0 4000 Power On 840D SW4.3,
Emb 350, MT: 250, 810D SW2.1,
Emb: 100 ST SW6.1
9610 CTM_POS_COORDINATE_SYSTEM H03, H05 CR: FBMA

- Position of coordinate system for turning BYTE 3/4
MT, Adv, Emb MT: 2, Adv: 2, 0 7 IMMEDI- 840D SW4.3,
Emb: 2 ATELY 810D SW2.1
9611 CTM_CROSS_AX_DIAMETER_ON H02, H03, CR: FBMA,

H05 FBT
- Diameter display for active transverse axes BYTE 3/4
ST, MT, Emb ST: 1, MT: 1, 0 1 IMMEDI- 840D SW4.3,
Emb: 1 ATELY 810D SW2.1,
ST 6.1
9619 CTM_G91_DIAMETER_ON H02, H03, CR: FBMA,

H05 FBT
- Incremental infeed BYTE 3/4
ST, MT, Emb ST: 0, MT: 0, 0 1 IMMEDI- 840D SW4.3,
Emb: 1 ATELY 810D SW2.1,
ST SW6.1
9626 CTM_TRACE H02, H03, CR: FBMA

H05
- Test flags internal ManualTurn diagnostics REAL 3/4
ST, MT, Emb ST: 1, MT: 1, 0 0xFFFF IMMEDI- 840D SW4.3,
Emb: 0 ATELY 810D SW2.1
9632 CTM_ANGLE_REFERENCE_AXIS H03, H05 CR: FBMA

- Angle reference axis REAL 3/4
1: 1st axis
2: 2nd axis
MT, Emb MT: 1, Emb: 1 0 1 IMMEDI- 840D SW4.4,
ATELY 810D SW2.4

9650 CMM_POS_COORDINATE_SYSTEM H01, H02, CR: FBSP,

H05 FBT
- Position of coordinate system BYTE 3/4
SM, ST, Adv, SM: 0, ST: 34, 0 47 IMMEDI- SW4.3 ,
Emb Adv: 0, Emb: 0 ATELY ST SW6.1
9651 CMM_TOOL_MANAGEMENT H01, H02, CR: FBSP,
H05 FBT
- Tool management strategy BYTE 3/4
SM, ST, Adv, SM: 4, ST: 4, 1 4 Power On SW6.1,
Emb Adv: 4, Emb: 4 ST SW6.1
9652 CMM_TOOL_LIFE_CONTROL H01, H02, CR: FBSP,
H05 FBT
- Tool monitoring BYTE 3/4
SM, ST, Adv, SM: 1, ST: 1, 0 1 Power On SW6.1
Emb Adv: 1, Emb: 1
9661 CMM_ENABLE_CUSTOMER_M_CODES H01, H02, CR: FBSP
H05
- Input of customized M commands BYTE 3/4
SM, ST, Adv, SM: 0, ST: 0, 0 4 Power On 840D SW4.3,
Emb Adv: 4, Emb: 0 810D SW2.3
9663 CMM_TOOL_DISPLAY_IN_DIAM H01, H02, CR: FBSP,

H05 FBT
- Display radius/diameter for tool BYTE 3/4
Emb Adv: 1, Emb: 1 810D SW2.3,
ST SW6.1
9672 CMM_FIXED_TOOL_PLACE H01, H02, CR: FBSP,

H05 FBT
- Fixed location coding BYTE 3/4
ST SW6.1
9673 CMM_TOOL_LOAD_STATION H01, H02, CR: FBSP,

H05 FBT
- Number of loading station BYTE 3/4
ST SW6.1
9674 CMM_ENABLE_TOOL_MAGAZINE H01, H02, CR: FBSP,

H05 FBT
- Display of magazine list BYTE 3/4
ST SW6.1
9676 CMM_DIRECTORY_SOFTKEY_PATH1 H01, H02, CR: FBSP,

H05 FBT
- Path to the drive names in the directory man. STRING 3/4
SM, ST, Adv, SM: ", ST: ", Adv: *** *** Power On 840D SW4.4,
Emb ", Emb: 0 810D SW2.4
with SM


H05 FBT
Emb ", Emb: 0 810D SW2.4
with SM

H05 FBT
Emb ", Emb: 0 810D SW2.4
with SM

H05 FBT
Emb ", Emb: 0 810D SW2.4
with SM
9900 MD_TEXT_SWITCH H05 CR: -

- Plaintext instead of MD identifier BOOL 3/4
OP30, Adv, Emb OP30: 0, Adv: 0, *** *** IMMEDI- SW 2
Emb: 0 ATELY
9950 MD_NC_TEA_FILTER H05 CR:
- Display options general machine data INTEGER 0/0
Emb Emb: 67108865 *** *** Power On
9951 MD_NC_TEA_IDX_LIMIT H05 CR:
- Index filter for general machine data INTEGER 0/0
Emb Emb: 0 *** *** Power On
9952 MD_AX_TEA_FILTER H05 CR:
- Display options axis machine data INTEGER 0/0
Emb Emb: 67108865 *** *** Power On
9952 MD_AX_TEA_FILTER H05 CR:
- Display options axis machine data INTEGER 0/0
Emb Emb: 67108865 *** *** Power On
9953 MD_AX_TEA_IDX_LIMIT H05 CR:
- Index filter for axis machine data INTEGER 0/0
9954 MD_CH_TEA_FILTER H05 CR:
- Display options channel machine data INTEGER 0/0
Emb Emb: 33554433 *** *** Power On
9955 MD_CH_TEA_IDX_LIMIT H05 CR:
- Index filter for channel machine data INTEGER 0/0
9956 MD_DRV_TEA_FILTER H05 CR:
- Display options drive machine data INTEGER 0/0
Emb Emb: 8388609 *** *** Power On
9957 MD_DRV_TEA_IDX_LIMIT H05 CR:
- Index filter for drive machine data INTEGER 0/0

9980 LANGUAGE_SETTINGS H05 CR:

- Internal language settings INTEGER 0/0
9990 SW_OPTIONS H05 CR: FBSP,
FBT
- Enable MMC/HMI SW options INTEGER 2/2
Adv, Emb Adv: 0, Emb: 0 *** *** Power On SW5.3
9991 HMI_HELP_SYSTEMS H05 CR: FBSP,

FBT
- Enable MMC/HMI help systems INTEGER 2/2
Bit 0 = 1 Help for calculator enabled (default)
Emb Emb: 1 *** *** Power On SW6.1
9992 HMI_TESTAUTOMAT_OPTION H05 CR: FBT,

FBSP, EMB
- Options for HMI automatic test machine INTEGER 2/2
9993 HMI_WIZARD_OPTION H05 CR: FBT,

FBSP, EMB
- Options for the wizard INTEGER 2/2
9999 TRACE H05 CR: -

- Test flags for internal diagnosis INTEGER 2/2
OP30, Adv, Emb OP30: 0, Adv: 0, 0 0xFFFF Power On -
Emb: 0

6 Alarm Texts and Help Files

6
6.1 Alarm texts .............................................................................. IM2/6-116
6.1.1 Alarm text files ..................................................................... IM2/6-116
6.1.2 Syntax for alarm text files .................................................... IM2/6-118
6.2 Configuring text files in foreign languages.............................. IM2/6-121

6.2.1 General ................................................................................ IM2/6-121
6.2.2 Supported languages .......................................................... IM2/6-122

6.1 Alarm texts

6.1.1 Alarm text files
Description
The installation operation of the HMI Embedded software (see Chapter 7) transfers
the following data from the Update directory on your PC/PG to the PCU:
- Configuration settings,
- Texts,
- The configured user interface,
- The user software
The ways in which the alarm text files can be adapted beforehand are described
here.
Preconditions
RS 232C (V.24) cable between the COM1 interface of the PCU 20 and the COM1
or COM2 interface of your PC.
The following description assumes that you have already transferred the software
from the HMI Embedded software as described in Chapter 7.
Alarm texts / message texts

The texts are stored on the PC with the Siemens standard entries. You can select
the hard disk you want to store them on.
To simplify matters, this disk drive is always referred to as C:. The directory is:
C:\mmc 100 pj\proj\text\<LANGUAGE DIRECTORY>.
Files
Depending on the selected language, one of the following letters stands for
<LANGUAGE DIRECTORY>:
D for German
G for English
F for French
E for Spanish
I for Italian
The alarm file names start with a and end in the extension .txt:
ALZU.TXT Cycle texts
ALUC.TXT Cycle alarm and tool management texts
ALC.TXT Compile cycle alarm texts
ALPU.TXT PLC alarm/message texts
ALSI.TXT Alarm texts for Safety Integrated

Editor
For editing you can use the DOS editor "edit" (OEM code page) or under Windows
"Notepad" or "Wordpad" (ANSI code page, see Table 6.5). The standard texts
contained in the text files can be overwritten by user-specific texts. An ASCII editor,
e.g. DOS editor, must be used for this purpose. New entries can be added to alarm
text files.
More than one language

The PCU 20 can be set with two online languages. These are referred to as the
foreground and background languages. Foreground and background languages of
HMI Embedded can be replaced via the installation program.
The installation allows you to choose any combination of two of these languages
as the foreground and background language.
See Chapter 7: Software replacement with modified configuration
Master language
The master language is by definition German. It defines the number and order of
the alarm/message texts for the languages selected by the user.
The number and sequence of the alarm/message texts of the chosen languages
and the master language must match.
Note
For the user up to 256 Kbytes are available (e.g. for additional text files, images,
PLC user alarms).

6.1.2 Syntax for alarm text files
Alarm numbers
The following alarm numbers are available for the cycle, compile cycle and PLC
alarms:
Table 6-1 Alarm numbers for cycle, compile cycle, and PLC alarms
Number range Description Effect Deletion Name
60000 – 60999 Cycle alarms Display, Reset ALZ.txt

(Siemens) interlocking ALZU.txt
NC start (user)
61000 – 61999 Display, Reset

interlocking
NC start, motion
standstill
62000 – 62999 Display Cancel
63000 – 64999 Reserved
65000 – 65999 Cycle alarms Display, Reset
(user) interlocking
NC start
66000 – 66999 Display, Reset
interlocking
NC Start, motion
stop after
execution of
predecoded
blocks
68000 – 69000 Reserved
70000 – 702463 Compile cycle ALC.txt
alarms
400000 – 499999 PLC alarms ALP.txt
general ALPU.txt
500000 – 599999 PLC alarms for (user)
channel
600000 – 699999 PLC alarms for
axis and spindle
user
sequence
cascades/graphs

Format of the text file for cycle alarm texts

The number range in the list is not available with every number.
References: /FB1/P3: Lists
The structure of the text file for cycle and compile cycle alarms is as follows:
Table 6-2 Structure of the text file for cycle alarm texts
Alarm number Display Help ID Text or alarm number
60100 1 0 "No D number %1 is
programmed"
60101 1 0 60100
... ... ... ...
65202 0 1 "Axis %2 in channel %1 is still
moving"
// Alarm text file for cycles in German
Alarm number
List of alarm numbers
Display
This number defines the alarm display type:
0: Display in alarm line
1: Display in a dialog box
Help ID
(in preparation)
Text or alarm number

The associated text is given in inverted commas with the position parameters.
Characters " and # must not be used in alarm texts. The % character is reserved
for displaying parameters.
If an existing text is to be used, this can be done with a reference to the
corresponding alarm. 7-digit alarm number instead of "text".
The alarm file can contain comment lines, these must start with "//". The maximum
length of the alarm text is 110 characters for a 2-line display. If the text is too long,
it is truncated and the symbol " * " added to indicate missing text.
Parameter "%1": Channel number
Parameter "%2": Block number

Format of text file for PLC alarm texts

The ASCII file for PLC alarm texts has the following structure:
Table 6-3 Structure of the text file for PLC alarm texts
Alarm Display Help ID Text Text on HMI
no.
510000 1 0 "Channel %K FDDIS all" Channel 1 FDDIS all
600124 1 0 "Feed disable axis %A" Feed disable axis 1
600224 0 0 600124 Feed disable axis 2
702463 0 1 "Group index:%A Group index:24

Number:%N" Number:63
// Alarm text file for PLC alarm
References: /FB/P3: "PLC Basic Program"

Display
Help ID
(in preparation)


• The alarm file can contain comment lines, these must start with "//".
• The maximum length of the alarm text is 110 characters for a 2-line
display. If the text is too long, it is truncated and the symbol " * " added to
indicate missing text.
Parameter ”%K”: = 0, e.g. channel number with FC10
(As substitute for %K, the 2nd digit of the 6-digit alarm number
is inserted in the alarm text). Digit count from left to right.
Parameter ”%A”: = 24, the parameter is replaced by the signal group no. (e.g.
axis no., user area no., sequence cascade no.)
(As substitute for %A, the 3rd and 4th digits of the alarm
number are inserted in the alarm text).
Parameter ”%N”: = 63, e.g. signal number
(As substitute for %N, the 5th and 6th digits of the alarm
number are inserted in the alarm text).

Parameter ”%Z”: e.g. status number for Higraph

(As substitute for %Z, the supplementary information for the
alarm number is inserted in the alarm text). The parameter is
relevant only in connection with HIGRAPH programming,
800000…899999).
Note
The alarm number is transferred from the PLC via basic program module FC 10
(this uses PLC system function SFC 52 to send alarms to the HMI).
Supplementary information is not supported.
However, the alarm number can also be transferred to the HMI by means of PLC
system function SFC 17, SFC 18 (ALARM S, ALARM SQ). The mechanisms are
used, for example, by the PDIAG configuring tool.
The alarm number displayed on the HMI is transferred via SFC parameter EV_ID.
The supplementary information for the alarm number is transferred via SFC
parameter SD.
Indexed alarms
Indexed alarms can be used to display additional comments in the alarm line, e.g.
an explanation for "action =%"
Table 6-4 Examples:

Alarm Display Help ID Text
no.
010203 0 0 "Channel %1 NC Start without reference point
(Action=%2<ALNX>)"
016903 1 0 "Channel %1 Action=%2<ALNX> not permitted in
current status"
016912 0 0 "Channel %1 Action=%2<ALNX> only possible in
reset state"
References: /DA/Diagnostics Guide
6.2 Configuring text files in foreign languages

6.2.1 General
Text files in ANSI format are used. If you wish to use cycle, alarm and message
texts from earlier SW versions (DOS format), you must convert them to ANSI
format beforehand:
Convert the old text file (OEM cycles text file) to an ANSI text file with "Save As.."
in the Windows Editor (WinWord, Notepad, etc.).
Load, combine and save new text file, supplied with SW 6, and converted old text
file in the Windows Editor.
Replace the TXT file supplied with software version 6 with the created text file in
the corresponding language catalog.
Mixed code pages within a file are not supported.

Header in *.TXT files

// CP = XXXX Number of the code page used for the creation of the file
// IDEO = YES Yes: Logographic language
No: Single-byte language
(Default: No)
// ANSI = YES Yes: ANSI code page
No: OEM code page
(Default: No)
// UNICODE = No Yes: Unicode
(available soon) No: Single byte
(Default: No)
6.2.2 Supported languages

To maintain compatibility with text files already existing, the following conversions
from OEM to ANSI code pages are supported:
Table 6-5 Languages and ANSI tables / code pages used

Language Language codes Code page (DOS) ANSI table
(Windows)
German D 850 1252
English G 850 1252
Finnish P 850 1252
French F 850 1252
Italian I 850 1252
Dutch N 850 1252
Polish K 852 1250
Portuguese Y 850 1252
Russian X 866 1251
Swedish S 850 1252
Spanish I 850 1252
Czech Z 852 1250
Turkish R 857 1254
Hungarian U 852 1250
No conversion is required for Asian languages as the ANSI and OEM code pages
are identical in this case.
OEM code pages are not supported for languages not listed.

7 Software Installation
7
7.1 Software installation on PCU 20 ............................................. IM2/7-124
7.1.1 Installation software............................................................. IM2/7-124
7.1.2 Software replacement with standard configuration ............. IM2/7-126
7.1.3 Software replacement with modified configuration.............. IM2/7-128
7.1.4 Creating an image ............................................................... IM2/7-139
7.1.5 Uploading an image to the PC card .................................... IM2/7-141
7.1.6 Copying image from PC card to PCU.................................. IM2/7-142

7.1 Software installation on PCU 20

7.1.1 Installation software
As standard, the HMI Embedded software is installed on the supplied PCU 20 and
contains all files required for the operation of the PCU.
Software on CD
The complete HMI Embedded software package is supplied on one CD:
A folder named e.g. "sw_6_x" containing the following is stored on the CD:
• Documentation:
Upgrade instructions in English "siemene.txt" and German "siemend.txt".
• HMI Embedded WIN32:

HMI software for the installation on the hard disk of a Windows computer.
Up to six languages are available, as standard, these are: English, German,
French, Italian, Spanish and simplified Chinese.
• pcu20 8 MB:
Creates an 8 MB flash image for the update of a PCU 20 / 8 MB.
Two languages are available, as standard, these are German and English.
• pcu20 16 MB:
Creates a 16 MB flash image for the update of a PCU 20 / 16 MB.
Up to six languages are available, as standard, these are: English, German,
French, Italian, Spanish and simplified Chinese.
The "Installation diskette" directory contains the following files:

− "Setup.exe", starts the program with which you can create your own
flash image, e.g. PCU_20.ABB, i.e. you can modify the following
application parameters:
- Select further languages,
- Change the MPI parameters (NETNAMES.INI),
- Adapt parameters for several operator panel fronts / NCUs,
- Set defaults for display machine data,
- Adapt and expand alarm text files,
- Transfer user-defined screens for PLC status,
- Add additional user screens.
− The files required by Setup.exe, i.e. INSTALL.000 – INSTALL.xxx. (The
number of files is dependent on the software version.)
• tools:
In this directory, you can store your own screens, e.g. in the folder:
"oem_bmp"/"wizard", and the Network Manager in the folder "net server".

Additional languages
A separate language add-on CD is available which allows you to both install
additional languages and to replace the existing standard languages.
Precondition
The software can run on a PC or PG under the following operating systems:
• Windows NT (version 4.0 and later)
• Windows 2000
• Windows XP
To store the data on the installation CD and create a flash image for the PC card,
there must be at least 30 to 40 MB of free memory available on the PC or PG (a
great deal more memory is required for logographic languages such as Korean,
Chinese etc.!).
Procedure: Software replacement

1. Software replacement with standard configuration
or
software replacement with modified configuration
2. Creating an image
3. Uploading the image to the PC card
4. Copying the image from PC card to PCU, either:

- Copy completely new Flash image or
- All files with the exception of the configuration data are to be replaced or
- Within a software version, all user files are to be retained.

7.1.2 Software replacement with standard configuration

If you want to install the new software with the standard configuration, proceed as
follows:
Preparing for installation

• Place the CD in the CD drive of the PC or PG,
• Open the folder "Installation diskette" and
• Start "Setup.exe".
In the first screen you can choose between English and German as the language
for the installation preparation menus.
Select your chosen language and click "OK".
The next screen will display a default installation path and name for the software
package, e.g. "D:\HMI_0_2".
Fig. 7-1 Installation directory
If you want to select another path, click the "Modify" button.

You can enter the path and name directly in the input field or open the Explorer by
clicking the "Browse.." button.
Choose the installation path and confirm by clicking the "Select" button. If you click
"Reject", you return to the previous page without having made a selection.
The installation path (standard path or selected path) is then displayed and you
can preset it by clicking the "Accept" button.
If you want to replace your selected path with the standard path, click the "Restore
original status" button. You are prompted as to whether you want to restore the
original status (click "OK"), or whether the current status should be retained (click
"Cancel").
You return to this screen (see Fig.: Installation directory), in which the installation
path is displayed. When you click "Accept", the next screen for the procedure is
displayed.

To continue the installation, click "OK".

If the software is already installed, a prompt will be displayed confirming that the
directory already exists and that existing files will be deleted.
If you click the "Cancel" button, you will return to the previous screen.
If you click "OK", the installation will continue and the files will be overwritten.
The current status of the installation preparation process is displayed in the next
screen.
Data compilation
Once the preparation is complete, you have the following two options:
1. Install the software at a later time:
Click the "Finish" button to end the installation preparation phase.
All data have now been downloaded from the data medium (CD) to your local
hard disk which means that you do not need the CD to continue the
installation.
To resume the installation at a later time, simply go to the directory that you
specified during the preparation phase and start the "Setup.Exe"
routine again.
2. Install the software immediately:

If you click the "Start program" button, you can configure the software
immediately.
The "Installation" screen opens in which you can select between two
installation program languages, i.e. German and English.
Confirm your selection with "OK".
The "Selected configuration" screen appears. This displays an overview of current

user settings.
Fig. 7-2 User settings

Confirm these settings with "OK". The data compilation process then commences.
For information on what to do next, see sections:

Creating an image
Uploading the software image to the PC card and
Copying software from PC card to PCU
7.1.3 Software replacement with modified configuration

If you want to modify the application parameters to suit your own requirements, you
can do this in a menu-assisted process in software version 6.5 and later.

package, e.g. "D:\HMI_0_2".
If you want to select another path, click the "Modify" button.

You can enter the path and name directly in the input field or open the Explorer by
clicking the "Browse.." button.
Choose the installation path and click the "Select" button. If you click "Back", you
return to the previous page without having made a selection.
The installation path (standard path or selected path) is then displayed and you
can preset it by clicking the "Accept" button.

If you want to replace your selected path with the standard path, click the "Restore
original status" button. You are prompted as to whether you want to restore the
original status (click "OK"), or whether the current status should be retained (click
"Cancel").
You return to this screen (see Fig.: Installation directory), in which the installation
path is displayed. To continue the installation, click "OK".
screen.
Data compilation
installation.
routine again.

immediately.

Modifying the configuration

Selected configuration
The "Selected configuration" screen displays an overview of the current user
settings.
Fig. 7-4 Selected configuration
You can view, edit or add to the user settings listed below. Furthermore, you can
also install your own or manufacturer-specific files.
• Language setting
• Modified configuration files
• Your own files
• Boot screen
• Supported displays
If you click the "Change selection" button, you will be able to view further areas and
files in which you can make your own settings.
Clicking "OK" will confirm these settings and initiate data compilation.

Note
Some buttons are displayed in all screens and have the following function:
• "Back" takes you back to the previous screen.
• "Cancel program" allows you to close and exit the program after a
confirmation prompt.
• "Help" displays a dialog box containing a help text.
• "Restore defaults" is activated only if you have entered your own settings.
When you select this button, the defaults defined by Siemens AG are
restored again.
When this button is clicked, a prompt appears asking you to confirm
restoration of the default settings with "OK" or allowing you to retain your own
settings with "Cancel". The button is deactivated again once the original
status has been restored.
• "Reject" enables you to cancel the last setting entered.
• "Accept" confirms the settings you have made and returns you to the
"Selected configuration" screen.
Language selection
You are in the "Selected configuration" screen.
If you select the "Change selection" button in the language selection line, you will
open the "Select language" screen.
German, English, French, Italian, Spanish and simplified Chinese are available for
the PCU 20. All available languages are displayed in a table.
The following selections can be made in the checkboxes in front of the languages:
• 1st and 2nd language, or
• "No 2nd language", and
• "Additional"
Add new languages

If you wish to integrate additional languages, these can be loaded from a separate
language CD.
Place the CD in the CD drive of the PC or PG and click the "Add new languages"
button.

The dialog box "Extended language selection" appears.

Enter the path of the CD drive manually in the input field or open the Explorer
by clicking the "Browse…" button.
Choose a directory and confirm by clicking the "Select" button.
You will then return to the previous screen and the selected path is now displayed.
Click "Accept" to start the installation. You will be able to monitor its progress on
the screen.
If languages are already installed, the message "Overwrite language" will appear.
If you have loaded a new language to the installation directory, you will return to
the "Select language" screen. This will now show the new language for you to
select.
Reset selection:
If you have selected a directory and want to remove it, click the "Reject" button.
The Explorer is then closed. You can click the "Back" button to return to the "Select
language" screen.
Modified configuration files

If you click the "Change selection" button in the "Modified configuration files" area,
you will open a screen in which you can view, modify or add to the following user-
and manufacturer-specific files.
Fig. 7-5 Adapt configuration files
• MPI configuration: Open NETNAMES.INI file

• Display machine data: Open BD.TEA file
• Hardkey configuration: Further subdivision into areas:
- Configuration file
- .ini files

• Alarm and user texts:

Further subdivision into areas:
Texts for channel menu (CHAN.TXT)
Cycle texts (ALZU.TXT)
Cycle alarm and tool management texts (ALUC.TXT)
PLC alarm texts (ALPU.TXT)
Clicking the "Change" button starts the editor in which you can view, modify or add
to the values and settings in the opened files. Clicking "Change" in the last two
lines opens screens displaying further subcategories of files.
If you want to link a file of your own into the installation environment, click the
"Replace" button. The Explorer will then open and you can select this file, e.g. one
containing data specific to your own requirements.
MPI configuration
The information needed to set up the links between the PCU and NCU/PLC units
and to define their properties is stored in the NETNAMES.INI configuration file.
For example, you want to link a PCU to two NCs. You use the channel switchover
key and the channel menu to switch from one NC to the other. The softkey
assignments must be configured in file NETNAMES.INI.
Click the "Change" button after "MPI configuration" in the "Data manipulation"
screen. The NETNAMES.INI file opens. You can view the settings and modify or
add to them if required.
Click the "Replace" button if you want to install your own file.
The Explorer then opens. Select the appropriate file and click the "Select" button.
This is then accessed as the installation file.
The actual configuring process is described in the following sections or references:

See Chapter 5: "Switching over channels / operator units",
"Sample configuration of a "NETNAMES.INI" file"
References: /FB2/B3: Description of Functions, Extension Functions,

Several Operator Panels: Section: Configuration file NETNAMES.INI


The default settings for the display machine data are in the BD.TEA file. Clicking
the "Change" button opens the BD.TEA file and the machine data with their
settings are displayed.
Note
You cannot change the display machine data available for PCU 20 in the NC in
the BD.TEA file! You can only alter the default settings for these machine data.
Any changes are activated only if the display machine data does not exist in the
NC.
If you possess the required access authorization, you can also change the default
settings in the "Start-up" operating area while the system is operating.
References: /BEM/Operator's Guide HMI Embedded, Chapter: Start-up
Note
Any default settings for display machine data altered in this menu cannot,
however, be changed after the software has been installed!
Select "Replace" to link a file containing user-defined display machine data into the
installation environment. Choose the relevant file in the Explorer view and confirm
by clicking "Select".
Hardkey configuration
If you click the "Change" button in the "Hardkey configuration" line, the following
selections will appear:
Fig. 7-6 Hardkey configuration

These hardkey configuration files (.ini files) are displayed for selection per default.
The configuration file contains the following files.
machine.ini
paramet.ini
program.ini
services.ini
diagnosis.ini
startup.ini
Configuration file:
The ini. files for hardkeys are assigned in configuration file KEYS.INI. Without this
entry, the ini files will not be detected.
If you want to change the names and settings of files contained in the configuration
file, click the "Change" button.
The editor is then started and the KEYS.INI file opens. You can change, add or
delete hardkey names in this file.
Save your change and close the editor.
You will return again to the overview where the current hardkey files are displayed.
If you want to link your own KEYS.INI file into the software environment, click the
"Replace" button. Choose the relevant file in the Explorer view and confirm by
clicking "Select".
.ini files
The individual hardkeys/softkeys are configured in the .ini files.
If the .ini files do not yet contain any settings, click the "Create" button. A file
containing only header data will be opened; you can enter your configuration
settings here.
For an exact description of how to configure a hardkey/softkey, please refer to the

following documents:
References: /PJE/ HMI Embedded Configuring Package: Configuring a project
/IAM/BE1/ HMI Option Package
If you have your own ini files, you can link them into the installation environment by
clicking "Replace", choosing the relevant file and confirming with "Select".
If an ini file has already been set up, the "Create" button is replaced by the
"Change" button which you can use to open the file.
Confirm the file settings by clicking the "Accept" button.
Caution
If you click the "Reject" button in the "Change hardkey configuration" screen, all
settings made in the .ini files and the configuration file are discarded and you then
return to the "Data manipulation" screen.

Alarm and user texts

In order to be able to adapt alarm and user texts to the specific requirements of a
machine, the alarm and user texts are stored in freely accessible ASCII text files.
If you click the "Change" button in the "Alarm and user texts" line, a screen
displaying different categories of user text will appear:
Fig. 7-7 Modifying user texts
You can select the following categories of text:

• Texts for channel menu (CHAN.TXT)
• Cycle texts (ALZU.TXT)
• Cycle alarm and tool management texts (ALUC.TXT)
• User PLC alarm texts (ALPU.TXT)
Language:
You can select the language for the files to be changed in this box.
The box contains every installed language.
Texts for channel menu:

In order to identify the NCU to be addressed, the texts for the softkeys of the of the
appropriate channel menu must be entered in file CHAN.TXT.
If you want to link your own file into the installation environment, click the "Replace"
button, select the file and confirm with the "Select" button.
If you click the "Change" button in the "Texts for channel menu" line, you will open
the CHAN.TXT file directly in which you can view and modify the configuration.
See Chapter 6: Alarm and message texts

User cycle texts

The cycle texts are integrated in text file ALZU.TXT.
If you click the "Change" button in the "User cycle texts" line, you will open the
ALZU.TXT file directly in which you can view and modify the configuration.
User cycle alarm and tool management texts

Cycle alarm texts are integrated in text file ALUC.TXT.
If you click the "Change" button in the "User cycle alarm texts" line, you will open
the ALUC.TXT file directly in which you can view and modify the configuration.
For the exact configuration procedure, please refer to the following documentation:
References: /FBT/ Description of Functions ShopTurn
/FBSP/ Description of Functions ShopMill
User PLC alarms

The alarm text and message files contain only Siemens texts.
Manufacturer-specific PLC alarms or PLC messages can be integrated and
anchored in the ALPU.TXT file.
If you click the "Change" button in the "User PLC alarm texts" line, you will open
the ALPU.TXT file directly in which you can view and modify the configuration.
Your own files

The integration of user icons and your own screens is performed in two steps:
1. Before the actual installation, you must first switch to the Explorer and copy
the desired screens and icons (256 colors *.bmp) and/or a CUS.ARJ
(CUS_8.ARJ and CUS_10.ARJ) to the directory with the appropriate
resolution (BIN\640, BIN\800 and BIN\1024).
Start the batch file CUS_BMP.BAT from the "INSTUTIL" directory of the
installation path of the installation diskette. After its completion, start the
installation.
2. If you now want to add your own files to the installation environment, click
the "Change selection" button after "Own files".
In the following screen, select "Other (*.*)".

Fig. 7-8 Add own files
Now click the "Browse…" button. The "INSTUTIL" directory is opened and you can
select the appropriate files (see below). Confirm your selection with the "Select"
button.
For the resolution 640 x 480:

• BIN\640\CUS.ARJ
• BIN\640\CUS.IDX

• BIN\800\CUS_8.ARJ
• BIN\800\CUS_8.IDX

• BIN\1024\CUS_10.ARJ
• BIN\1024\CUS_10.IDX
! Important
An error message will appear if you attempt to add files with names that do not
comply with the DOS convention (max. 8 characters for name and 3 characters
for file extension).
All files you select are displayed with their size and date. At the same time, a
"Delete" button is displayed after every file so that you have the option of removing
it again after a confirmation prompt.

Ramp-up screen (in preparation)

A selection of ramp-up screens is not yet possible for the PCU 20 via the
installation software.
To integrate your own ramp-up screen,
see Chapter 5: Replacing ramp-up screen.
Supported displays
The following operator panels with the appropriate resolution are available for
selection:
OP 010 (640 x 480)
OP 012 (800 x 600)
OP 015 (1024 x 768)
Select the appropriate operator panel.

Creating an image
7.1.4 Creating an image

Once you have finished configuring the software, you will return to the "Selected
configuration" screen in which the current settings are displayed.
Click the "OK" button to compile the installation data.
You can monitor the progress of this task in the "Data preparation" screen.
To stop the preparation run and return to the "Selected configuration" screen, click
the "Interrupt" button.
When the data compilation is completed, you are prompted to specify the
installation type and the storage path for the flash image.
The following screen appears for the PCU 20:

Fig. 7-9 Installation on target hardware
Select the installation to a PC card for the PCU 20:

"Create a flash image for PCMCIA card"
In the input box enter the storage path on your PC for the flash image or
open the Explorer by clicking the "Browse .." button and select the path in the
Explorer view.
Finally, click the "OK" button to start the flash image creation process itself.
Once the data have been installed, the following messages appear:
On the PCU 20 with 8 MB flash:
"The flash card image for PCU 20 has been successfully created.
It is in F:\0605440a\flash
Please use SINUCOPY to transfer this image to a Flash Memory card or copy this
onto a Compact Flash card".
On the PCU 20 with 16 MB flash:

"The flash card image for PCU 20 (16 MB flash) has been successfully created.
It is in (e.g.) F:\0605440a\flash
Please transfer this image to a Compact Flash card".
On the PC/PG with HMI Embedded WIN32:

"The installation on the hard disk for HMI Embedded WIN32 has been successfully
completed.
The installation path was (e.g.) D:\HMI_0_2\"
If you click the "Back" button, you will return to the previous screen. You can close
the installation program by clicking "Exit program".

Image for PCU

For instructions on copying the new image to the PCU 20,
see Section: Uploading an image to the PC card and

7.1.5 Uploading an image to the PC card
PCMCIA card name convention

The PCMCIA cards used for the NCU and PCU are very similar in appearance and
therefore easily confused with one another. For better identification, the PCMCIA
cards have different names:
• "NC card" for the NCU
• "PC card" for the PCU
Card selection
The following memory cards are available:
• For a PCU 20 with 8 MB internal flash:
Linear Flash memory card (8 MB)
Compact Flash card (as of 16 MB) with adapter
• For a PCU 20 with 16 MB internal flash (as of SW 6.3):

Compact Flash card (as of 32 MB) with adapter
Supplementary conditions of the cards:

The "PCU_20.ABB" image must be in the Root directory of the Compact Flash
card.
• For an 8 MB image, at least a 16 MB Compact Flash card must be used.

• For an 16 MB image, at least a 32 MB Compact Flash card must be used.
Preconditions
• If you want to copy the image to a Linear Flash Memory Card, the
"SINUCOPY_FFS" software must be installed on your PC.
• If you use a Compact Flash Card, the software is copied and inserted with
the Windows Explorer.
You require the appropriate adapter for the Compact Flash card.
The "SINUCOPY_FFS" software is no longer required.

Procedure
With a Linear Flash Memory Card:
1. Insert the PC card in the card drive on the PC or PG.
2. Start the SINUCOPY-FFS program.
3. Select: "Save system from hard disk to PC card".
4. Select the path and the ABB.file on the PC.
5. Start the upload.
With a Compact Flash Card with adapter:

2. Select the ABB.file on the hard disk of the PC.
3. Click "Copy" (via the menu or the right-hand mouse button).
4. Select the card drive in which the PC card is inserted.
5. Start the copy procedure by clicking "Paste" (via the menu or the right-hand
mouse button).
7.1.6 Copying image from PC card to PCU
Software on PC card
Precondition:
• PC card with new image.
• The controller is switched off.
Procedure:
1. Before switching on the PCU, insert the PC card into the PCMCIA memory
card slot of the PCU.
2. Switch on the PCU.
3. Press key "6" on the operator panel several times.
4. A dialog box appears:
• "-: Update from PC card with default configuration data".

Standard configuration is loaded (the current settings are
discarded). The MAC address is checked during ramp-up.

Important
If the network settings were made on another PCU, network access is disabled. A
network address must not be assigned more than once.
• "0: Update from PC card without updating configuration data".

The settings saved last on the PCU, e.g. network settings, color
settings etc. are retained. The current settings are written to the PC
card and are available at the next update as default.
If, for example, you select "0"
5. The following selection will appear: CFG data saved on PC card

"0: Update from PC card"
Select "0"
Note
If you insert the wrong card in the PCU by mistake, e.g. NC card or an empty
card, the following message appears:
"No PCU system software on PC card".
The transfer operation begins and its progress is displayed on the PCU.
Linear Flash Memory Card

When the update is complete, the following message is displayed: "Remove PC
card". On removal of the PC card, the control boots and starts up automatically.
Compact Flash Card

When the update is complete, there is an automatic ramp-up.

Software via Network Manager

With the aid of the Network Manager, it is possible to directly access the Compact
Flash card inserted PCU via the operator interface.
Precondition
• The Network Manager is installed.
• Compact Flash Memory Card inserted in the PCU.
• The connection to the internal drive, the PCMCIA memory card interface, is
already set up.
See Section: Connections, logical drives
Procedure
1. Insert the PC card with the new HMI Embedded software version in the
PCMCIA memory card slot of the PCU.
2. In the "Program" or "Services" operating area, select the ETC key or the
"Additional..." softkey to get to the second vertical bar.
3. When you press the "Compact Flash Card" softkey, the Explorer with the
files of the external drive appears on the screen.
4. Now press the "Start" softkey to start the data transmission.

8 Data Backup
8 Data Backup
8
8.1 Data backup............................................................................ IM2/8-146
8.1.1 General ................................................................................ IM2/8-146
8.2 Data backup for HMI Embedded ............................................ IM2/8-148

8.2.1 Data backup......................................................................... IM2/8-148
8.2.2 Data backup of altered machine data.................................. IM2/8-153
8.2.3 Activate data transfer via PLC ............................................. IM2/8-154
8.3 Reading ISO programs in/out via RS-232-C .......................... IM2/8-158
8.4 Data backup on PC card......................................................... IM2/8-159
8.5 Data backup for HMI Embedded WIN32 with PCU 50/70 ...... IM2/8-160

8 Data Backup
8.1 Data backup

8.1.1 General
The procedure is as follows:

You should backup your data
• after start-up,
• after changing machine-specific settings,
• after service (e.g. after replacing hardware or software), in order to resume
operation quickly
• during start-up before altering the memory configuration to make sure that no
data are lost during start-up.
NCK/PLC/HMI
The entire data backup with the SINUMERIK 840D is divided into
1. Data backup for NCK, drive and operator panel front settings
2. Data backup for PLC
Series start-up
The following methods can be used to back up data, each serving a different
purpose.
1. Series start-up
In order to be able to transfer as simply as possible a particular configuration to
further controls of the same software version that are e.g. operated on the same
machine type, you can create what are called series start-up files. This type of
file cannot be modified externally using an ASCII editor.
Series start-up files contain all relevant settings (except for compensation data).
Series start-up files must be created for NCK, PLC,
PCU 20 for HMI Embedded, and
PCU 50/70 for HMI Embedded Win32.
2. Series start-up with compensation data
3. Software upgrade
4. Area-specific archiving
PLC and HMI Embedded data are not subdivided any further.

8 Data Backup
Required accessories
You will require the following accessories in order to save data:
• PCIN data transmission program for PG/PC
• RS232C (V24) cable 6FX2002–1AA01–0BF0
References: /Z/Catalog NC Z (Accessories)

• PG 740 (or higher) or PC (DOS)
Structure of the file name

Table 8-1 File name structure
_N_ Area Unit - Type
• The area specifies which data are to be backed up or retrieved (general,

channel-specific or axis-specific).
• The unit defines the channel, the axis or the TOA area. No unit has to be
specified if the entire area is selected.
• The type determines the data type. During a data backup, the file names are
created and output automatically.
Areas
NC General NC-specific data
CH Channel-specific data (unit corresponds to the channel
number)
AX Axis-specific data (unit corresponds to the number of the
machine axis)
TO Tool data
COMPLETE All data of an area
INITIAL Data for all areas (_N_INITIAL_INI)
Types
TEA Machine data
SEA Setting data
OPT Option data
TOA Tool data
UFR User input frames: Settable Work offset, rotations, etc.
EEC Measuring system error compensation
CEC Sag/angularity compensation
QEC Quadrant error compensation
PRO Protection zone
RPA R parameters
GUD Global user data
INI General initialization program (all data in the active file system)
_N_COMPLETE_TEA Archiving of all machine data

_N_AX_TEA Archiving of all axis machine data
_N_CH1_TEA Archiving of the machine data for channel 1
_N_CH1_GUD Archiving of global user data for channel 1
_N_INITIAL_INI Archiving of all data in the active file system

8 Data Backup
8.2 Data backup for HMI Embedded

8.2.1 Data backup
Via RS-232
Data can be backed up in the following way via the RS232C (V.24) interface:
• Series start-up: With selection option for areas
- NCK (complete)
- PLC (complete)
• Area-specific archiving: Backup or read-in of individual data areas (softkey

"Data in", "Data out", and "Data selection").
Error, operational, cycle alarm texts

These texts are part of the operator panel front system software. The texts have to
be reloaded when software is updated and hardware replaced. For this, the
message texts must be available in the correct format. The texts cannot be read
back.
Data backup
1. Connect the PG/PC to the COM1/COM2 interface of the PCU.
2. Select the "Services" operating area,

then select the "RS 232-PG/PC" interface with the vertical softkey and
check or perform the parameterization of the RS 232 interface via "Settings":
(Default setting).
Device type: RTS/CTS

Baud rate: 9600 baud
Parity: None
Data bits: 8
Stop bits: 1
Character for XON: 11H(ex)
Character for XOFF: 13H(3x)
Text end character: 1AH(ex)
Format: Punched tape format, deselected for
series startup or for area specific
backup of drive data.
Select punched tape format for
area-specific backup of all other
data except drive data.
a. Series start-up (data backup)

3. PCU interface configuration (see above, punched tape format deselected).
4. Start PCIN data transmission program ("Data In") on the PC/PG.

8 Data Backup
5. On the PCU select "start-up data" (PCU 20 operating area "Services", data
output "Data Out"); after pressing the Enter key, the NCK and PLC areas are
offered.
6. First select NCK ("NCK" is offered as the name of the archive file)
and start the read-out procedure with the softkey "Start". Proceed in the same
way for the "PLC" data record.
b. Area-wide archiving
3. PCU interface configuration (see above, select punched tape format for all data
except for drive data).
4. Start PCIN data transmission program ("Data In") on the PC/PG and enter a file
name.
5. On the PCU 20, select the data area to be output (operating area "Services",
data output "Data out").
6. Press the "Data selection" softkey and select the areas to be read out. The area
"NC active data", for example, contains the following data:
Machine data
- Setting data
- Option data
- Global and local user data
- Tool and magazine data
- Protection zones
- R parameters
- Work offsets
- Drive data
- Compensation data
- Display machine data
- Workpieces, global part programs / subroutines
- Standard and user cycles
- Definitions and macros
When the areas are being output, the internal identifier used in each case
appears in the top line of the display.
7. Start the read-out procedure with the softkey "Start" and answer the prompts
on the operator panel front.
Note
For the PLC, data backup can be executed with the SIMATIC tools HiGraph.
Note filter setting for SDBs!
References: /S7HT/ Manual: Using the Tools
This has advantages for the portability of the PLC programs

8 Data Backup
Loading archiving data

If you wish to read in a complete configuration, you must execute a general reset
on the control.
1. Set the protection level to "User" (password CUSTOMER).
2. Connect the PG/PC to the COM1/COM2 interface of the PCU.
3. Select the "Services" operating area on the PCU. Continue with steps listed
under "Reading in series start-up" or "Reading in area-specific archive data".
a. Series start-up
4. Select the PCU 20 interface configuration "RS 232-PG/PC" as above,
(punched tape format deselected).
5. Start the PCIN data transmission program on the PG/PC by selecting the
NCK series start-up file to be read into the control under "Data Out" for
transmission.
Select the operating area "Services", "Data In" and start the read-in procedure
with the softkey "Start". Acknowledge the input prompts on the PCU 20.
6. Follow the same procedure for the PLC series start-up file after executing an
NCK reset and a PLC general reset.
7. After another NCK reset, the control powers up with the imported data sets.
Note
The NCK series start-up file must always be imported before the PLC series start-
up file.

8 Data Backup
b. Area-wide archiving
4. Select the PCU 20 interface configuration "V24-PG/PC" as above and set
"punched tape format" (except for drive data).
- Start the PCIN data transmission program on the PG/PC. Selection
of the archive file to be read into the control under "Data Out" for
transmission.
- On the PCU 20, select area "Services", "Data In" and start
the read-in procedure with the softkey "Start". The file is
automatically detected and loaded accordingly.
5. Read in option data, initiate NCK RESET.
6. Load the machine data file and actuate "NCK RESET". If you then receive
messages about a reconfiguration of the memory or restandardization of
machine data, then you must read in the machine data file again and RESET
the control. Usually, this procedure will have to be performed two or three
times.
7. If you want to activate global user data, read out the "N_INITIAL_INI" file
(Table 8-2). Read out starts when you select "All data" as for area-wide
archiving.
8. Read in archive file for global user data.
9. Read the save "N_INITIAL_INI" file back in to activate the global user data.
10. Then load the other areas.
11. The PLC area must be loaded last after a PLC general reset.
Note
• When you are loading drive data, deselect the punched tape format as well
as all special functions on the right of the display of interface settings. Do
not actuate softkey "Back up boot file" in the drive data menu until you have
reset the control once after loading the drive archive data.
• Check/correct the interface settings after display of a message regarding

memory reconfiguration.

8 Data Backup
Transmission errors
If transmission is aborted with an error, check the following:
• The password has been entered for the correct protection level
• The interface parameters (RS-232-C-PG/PC) are correct
• If LEC data are being read in, MD32700 ENC_COMP_ENABLE must be
initially set to 0.
• MD11220 INI_FILE_MODE set to 1 or 2 see:
References: /IAD/Installation and Start-Up Guide
Table 8-2 Data of the _N_INITIAL_INI file

File Data not contained in file
_N_INITIAL_INI _N_INITIAL_INI
• Option data • Modify drive machine data
• Machine data • Compensation data
• Setting data - Leadscrew error
• Tool offsets compensation
• Work offsets - Quadrant error
• Global user data compensation
• Local user data - Sag compensation
• R parameters • Display machine data
• Workpieces
• Global parts programs
• Global subroutines
• User cycles
• Standard cycles
• Definitions and macros

8 Data Backup
8.2.2 Data backup of altered machine data
Saving altered values MD 11210

In MD 11210 UPLOAD_MD_CHANGES_ONLY (MD backup of altered MDs only),
it can be set for the backup of the machine and setting data, whether all data or
only data differing from the default setting should be output via the RS 232
interface.
11210 UPLOAD_MD_CHANGES_ONLY
MD number MD backup of changed MD only
Default setting: 0 Minimum input limit: 0 Maximum input limit: 255
Change effective: Immediately Protection level: 2/4 Unit: –
Data type: BYTE Valid as of SW release: 1 or 4
Meaning: Up to SW 3.x
Bit 0 Scope of the differential upload with TEA files
(area-specific archiving)
0: All data are output
1: Only data which deviate from the standard are output
(not valid for INITIAL_INI)
If a value of a data item, which is stored as an array, is
changed, the complete MD array is output
(e.g. MD 10000: AXCONF_MACHAX_NAME_TAB).
As of SW 4
Bit 1 Scope of the differential upload with INI files
0: All data are output
1: Only data which deviate from the standard are
output
(e.g. INITIAL_INI)
Bit 2 Changes of a field element
0: Complete array is output
1: Only modified elements of an array are output
Bit 3 R parameters (only for INITIAL_INI)
0: All R parameters are output
1: Only R parameters not equal to zero are output
Bit 4 Frames (only for INITIAL_INI)
0: All frames are output
1: Only frames not equal to zero are output
Bit 5 Tool data, cutting edge parameters (only for INITIAL_INI)
0: All tool data are output
1: Only tool data not equal to zero are output
Related to ....

8 Data Backup
Note
It might be sensible to back up only altered machine data before a software
update if changes have been made to the default machine data settings in the
new software version. This applies particularly to machine data which are
assigned SIEMENS protection level 0.
Note
MD 11210 UPLOAD_MD_CHANGES_ONLY should be set to "1" or the
corresponding bits set to "1". With this setting, the transferred files contain only
those data which deviate from the default. This is of advantage with respect to
future SW upgrades.
Continue with "Series start-up" or "Area-specific archiving".
8.2.3 Activate data transfer via PLC

A data transfer from/to NCK can be started from the PLC via the RS 232C V.24
interfaces (COM1/COM2).
The PLC transfers jobs to HMI Embedded via the PLC-HMI Embedded interface in
DB19. These jobs initiate data transfer operations between HMI Embedded and
NCK or external equipment which is connected to COM1 or COM2.
Job byte of PLC:
Table 8-3 DB19.DBB12 (PLC HMI Embedded)

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
RS- RS- RS- RS- COM1 COM2 Res. Res.
232-C 232-C 232-C 232-C active active
In Out Ext stop
Table 8-4 Specify standard control file:

Always PLC index which specifies axis, channel or TO no.
0 (curr. Value: 0 - 127
file
syst.)
Specify file:
Table 8-5 DB19.DBB15 (PLC HMI Embedded)

PLC line offset in a standard or user control file
Value: 0 - 255

8 Data Backup
HMI Embedded acknowledgment byte to PLC for current status of V.24 (RS-232-C)
interface:
Table 8-6 DB19.DBB24 (HMI Embedded PLC)

RS- RS- RS- RS- COM1 COM2 OK Error
232-C 232-C 232-C 232-C active active
In Out Ext stop
Job processing
A PLC job is processed according to the following scheme:
1. The PLC may initiate a job only if the acknowledgment byte is 0.
2. HMI Embedded mirrors the job (excluding parameter set) in the

acknowledgment byte, signaling to the PLC that a PLC job is being processed.
3. Once the operation is finished (OK or Error), the PLC must respond again and
delete the job byte. The PLC receives a "job active" signal for an unfinished
job.
4. In response, HMI Embedded sets the acknowledgment byte to 0.
This scheme ensures sequential processing of jobs.
Standard control file

The names of files to be transferred (output) are stored in the following control file
"_xxx_":
Line File name

index
N1 _N_INITIAL_INI
N2 _N_COMPLETE_TEA
N3 _N_NC_TEA
N4 _N_CH%d_TEA
N5 _N_AX%d_TEA
N6 _N_COMPLETE_SEA
N7 _N_NC_SEA
N8 _N_CH%d_SEA
N9 _N_AX%d_SEA
N10 _N_COMPLETE_OPT
N11 _N_NC_OPT
N12 _N_CH%d_OPT
N13 _N_AX%d_OPT
N14 _N_CH%d_RPA
N15 _N_COMPLETE_PRO
N16 _N_NC_PRO
N17 _N_CH%d_PRO

8 Data Backup
N18 _N_CH%d_UFR
N19 _N_COMPLETE_GUD
N20 _N_NC_GUD
N21 _N_NC_GD1
N22 _N_NC_GD2
N23 _N_NC_GD3
N24 _N_NC_GD4
N25 _N_NC_GD5
N26 _N_NC_GD6
N27 _N_NC_GD7
N28 _N_NC_GD8
N29 _N_NC_GD9
N30 _N_CH%d_GUD
N31 _N_CH%d_GD1
N32 _N_CH%d_GD2
N33 _N_CH%d_GD3
N34 _N_CH%d_GD4
N35 _N_CH%d_GD5
N36 _N_CH%d_GD6
N37 _N_CH%d_GD7
N38 _N_CH%d_GD8
N39 _N_CH%d_GD9
N40 _N_TO%d_INI
N41 _N_TO%d_TOA
N42 _N_TO%d_TMA
N43 _N_NC_CEC
N44 _N_AX%d_QEC
N45 _N_AX%d_EEC
In the case of files with identifier "%d", the channel, axis or tool area number is
specified via the PLC (DB19, DBB14).
The standard list cannot be edited.
• Axis and channel numbers can be specified via the PLC (DB19, DBB14).
• Another index (0, 1 - 255) for defining text (file name) can be specified as a line
offset within this file. HMI Embedded uses this information to identify the name
of the transfer file or job list to be started.
Example: Output via RS 232 C (V.24) (R parameter channel 1)

Precondition:
• Standard list for NC data: See above
• Acknowledgment byte DB19.DBB24 is 0.
• PLC job "RS-232-C Out" DB19.DBB 12.6 = 1

• PLC index for channel 1 DB19.DBB 14 = 1
• PLC line offset DB19.DBB 15 = 14
File _N_CH1_RPA is output.
• HMI Embedded signals to the PLC: Reading out control file DB19.DBB24,6 = 1

8 Data Backup
Error messages to the PLC

The HMI Embedded outputs the following error values to the PLC via
DB19.DBB25:
0 No error
1 Invalid number for control file.
(value in DB19.DBB14 < 127 or invalid)
2 Unable to read DB19.DBB15
3 Control file /BD.DIR/PLC_IN_OUT_xxx.TEA not found.
(value in DB19.DBB14 invalid)
4 Invalid index in control file.
(incorrect value in DB19.DBB15)
5 Selected job list in control file could not be opened
(HMI Advanced only)
6 Error in job list (job list interpreter returns error)
(HMI Advanced only)
7 Job list interpreter returns empty job list
(HMI Advanced only)
8 Error during RS-232-C transmission. The error text is entered
in the SERVICES LOG.
9 Error while executing job list
(HMI Advanced only)
User control file

• The PLC specifies an index (1 - 127) which determines the control file in which
one or more texts (e.g. program names / job list names) are stored, and
• A further index (0, 1 - 255) as line offset to determine the text within this file.
HMI Embedded uses this information to identify the name of the transfer file or
job list to be started.
Transfer user files

Files that have been created specifically by the user can be stored in specially
provided control files (user control list). The control file has the same structure as a
part program.
The name of a file can be stored in each line. Line numbering can be used (i.e. N1
to N255). File names are assigned according to a predefined scheme:
The control file is called "_N_PLC_IN_OUT_xxx_TEA",
in which xxx (index) stands for a number between 001 and 127. The number is
specified in DB19, DBB14, bits 0 to 6, Bit7=1. The control file is stored in the
operator data directory (_N_BD_DIR).
It is possible to store either complete paths or just the file names themselves. The
names must be specified initially in NCK notation for HMI Embedded. But they can
also be extended to the job list notation.
Example User control list "_N_PLC_IN_OUT_003_TEA",

N1 _N_OTTO_MPF
N2 /_N_WKS_DIR/_N_OTTO_WPD/_N_OTTO_MPF
N3 .....

8 Data Backup
If index 0 is specified, all files listed in the control file will be output.
The line numbers (N1 to N255) must be generated starting at 1 and incremented
by 1 for each line.
Multiple operator panel fronts/NCUs (m:n)

Data transmission is performed via the operator panel front currently connected to
the NCU.
Machine manufacturer
See machine manufacturer's specifications.
For a description of DB 19, please refer to:

References: /FB/ A2: Various interface signals
8.3 Reading ISO programs in/out via RS-232-C

Note
FANUC 0 control system programs can be read in and out as ISO programs.
ISO programs can be read in and out of HMI Embedded in punched tape format.
The punched tape format for ISO programs (ISO punched tape format) is not the
same as Siemens HMI Embedded punched tape format.
The new ISO format settings are activated in display machine data
"MM_ISO_ACTIVE" (9390) ("MM_ISO_ACTIVE" = 1).

8 Data Backup
8.4 Data backup on PC card

With the PCU 20, the existing PC card plug-in unit can be used with various cards
as an additional external program memory.
Memory cards
The following commercially available SANDISK cards are recommended:
SDP3B- 32-101
SDP3B-128-101
Cards available from Siemens:
- STRATA PC CARD with the card driver SINUCOPY FFS or
SinuCom FFS
- Compact Flash Card with adapter
Supplementary conditions of the cards:

The "PCU_20.ABB" image must be in the Root directory of the Compact Flash
Card.
• For an 8 MB image, at least a 16 MB Compact Flash Card must be used.

• For an 16 MB image, at least a 32 MB Compact Flash Card must be used.
Saving complete internal image

As of SW 6.5, it is possible to save a complete internal image, i.e. the current
software version together with the OEM data, on an external card.
Procedure:
• Insert the card in the deactivated PCU 20.
• Switch on the PCU 20.
• The PCU ramps up and

when the serial number appears, press key 6 on the operator panel several
times.
• The following selection of update variants appears:
"-: Update from PC card with default configuration data".

Standard configuration is loaded (the current settings are discarded). The
MAC address is checked during ramp-up.
! Important
If the network settings were made on another PCU, network access is disabled. A
network address must not be assigned more than once.

8 Data Backup
"0 : Update from PC card without updating configuration data".

The settings saved last on the PCU, e.g. network settings, color settings
etc. are retained. The current settings are written to the PC card and are
available at the next update as default.
Configured network data are:
- NETNAMES.BIN and CHAN.Sxx
- NETPCU20.INI
- BASIC.SYM and BASIC024.SYM
- CUSTOM.INI
"8 : Copy/save internal flash to PC card (incl. configuration and OEM

data)".
The entire flash image of the PCU 20 is transferred to the PC card or
Compact Flash Card.
"+ : Add/replace separate files to internal flash"

User-specific files, such as expand operator interface, PLC status screens,
etc. added to or removed from the flash image. A floppy disk drive or a
Compact Flash Card can be used, for example, as data source/target.
• To save the complete internal image, press the "8".
8.5 Data backup for HMI Embedded WIN32 with PCU 50/70
Data backup including hard disk backup is described in:
References: /IAM/IM4: Installing HMI Advanced

■

9 Diagnostics
9
9 Diagnostics
9.1 Action log ................................................................................ IM2/9-162

9.1.1 Log file ................................................................................. IM2/9-164
9.1.2 Display log file / set action log ............................................. IM2/9-165
9.1.3 Read out log file................................................................... IM2/9-165
9.2 Software version display......................................................... IM2/9-166

9 Diagnostics
9.1 Action log

The Action log function can be used to log operating sequences.
Function
The following functions are available:
• Logging of alarms
• Logging of key actuation
• Output of log file via RS-232-C (V.24).
The action log is password-encrypted (protection level less than/equal to 3).

Can be enabled/disabled via MD 9012 ACTION_LOG_MODE.
Note
The precondition for the Action Log function is that the "Start-up" operating area
is installed.
9012 ACTION_LOG_MODE
MD number Action log settings
Default: 255 Min. input value: 0 Max. input value: 0xffff
Changes effective after POWER ON Protection level (R/W) 2/2 Unit: -
Data type: DWORD
Meaning This MD can be used to enable/disable the action log and to
define a choice of the data to be logged.
Bit 0 =1 Action log ON (default)

=0 Action log OFF
Bit 1 =1 HMI Advanced: Variable services (write

accessing of geometrical data, e.g. tool
offset) are logged. Meaning of the
variables, see help in operating area Parameters
under Variable Views (default).
=0 Variable services are not logged.
Bit 2 =1 HMI Advanced: PI services (e.g. program

selection) are logged, for meaning of variables
see help in operating area Parameters under
Variable Views (default).
=0 PI services are not logged
Bit 3 =1 HMI Advanced: Domain services (e.g.

load/unload program) are logged (default).
=0 Domain services are not logged.
Bit 4 =1 Changes to the alarm status are logged (default).

=0 Changes to the alarm status are not logged.
Bit 5 =1 Key actuations are logged (default).

9 Diagnostics
=0 Key actuations are not logged.
Bit 6 =1 Channel status / override is logged (default).

=0 Channel status / override is not logged
Bit 7 =1 HMI Advanced: Softkey actuations and menu

changes are logged.
For Siemens internal use only (default)
HMI Embedded: Identification number (ID) of
the open and closed window is logged. For
Siemens internal use only (default).
=0 Softkey actuations and menu changes are
are not logged.
If the action log is enabled, the files that can be logged are logged by default. The
following events can be logged:
Alarm status
All displayed NC/PLC and HMI Embedded alarms and messages can be logged.
Key actuation
All operator panel front and MF2 key actuations can be logged.
Channel status / override

NC/PLC statuses can be logged using information about the channel status and
the position of the override switch. At least in parts, if they can be recorded by time,
these statuses are used to verify the operation of the MCP.
Window ID
The identification number of a screen is logged when it is opened or closed.

9 Diagnostics
9.1.1 Log file

The log file is output in English.
File structure
The log file is divided into 4 columns:
• Date
• Time
• NCU name
• Event
Example of a log file:

Date Time Event specification
26.02.1999 07:45:20 HMI booting (conn.no: 0, MM_ACTION_LOG_MODE:
ff, entries: 4094)
26.02.1999 07:45:20 Alarm 300701 Axis X1, drive 2 start-up required
29.09.1999 18:59:10 Key: 68 KEY_SELECT_MODE (0)
29.09.1999 18:59:07 Open window: 20005
29.09.1999 18:59:07 Close window: 20020
Output of the window name

As of SW 6.5, the window name, if known, is displayed in addition to the window ID
in the action log.
E.g.:
....
27.02.2002 18:59:07 Open window: (10001) Alarm
For older software versions, you can find an assignment of the window IDs to the
window names in the "Documentation \ Window Lists" directory on the software
CD.
For each software version, there is an assignment file which contains the version
ID in the file name (e.g. 060507.txt for the software version P06.05.07).
You can see which software version is installed on the PCU at the start of the log
file.

9 Diagnostics
9.1.2 Display log file / set action log
Display log file

The display is password-protected.
The current log file is displayed on the screen of the operator panel front in the
"Diagnostics" operating area in the "Service Displays" -> Action Log menu in the
"Action Log File" screen.
If a crash file exists, the softkey "Crash Data" is also displayed, with which the
crash file can be displayed.
The vertical softkey "Data Out -> RS-232-C (V.24)" can be used to output and
archive the log file.
Set action log

The action log settings are password-encrypted.
The screen "Action log settings" is displayed in the menu
HMI Embedded in the Start-up operating area. Here you can:
• enable/disable the logging
• select the data to be logged
• alarm status change
• key actuation
• channel status/override
• window IDs
The selected setting must be confirmed by pressing the softkey "OK".
9.1.3 Read out log file

The log file output is password-encrypted.
There are two possible ways to output the log file:

1. via the Diagnostics operating area in the menu Service Displays -> Action Log
-> Read-out via RS-232C or
2. via the boot menu.

A boot menu is displayed whenever a crash event exists (PLC bit DB19, byte0,
bit6). The bit is set and reset from the PLC at the user interface (as with key
lock, screen darkening, etc.). HMI Embedded evaluates the rising edge of the
signal (i.e. a transition from 0 to 1) and creates the log file when the signal
comes. HMI Embedded only reads the data, i.e. the signal must be reset from
the PLC/user program.

9 Diagnostics
If the bit is already set when HMI Embedded is booted, HMI Embedded does not
respond to the value of the bit (only after it has been reset and set again).
• The log file _AC_LOGP.TXT is read out either during the boot process or can
be read out in the Diagnosis operating area until the system is next switched
off. The file is then deleted.
• Reboot of the control with
• Prompt: "Action log detected! Read out V.24? ([Y]/N)"
• If you acknowledge this question with "Yes", the log will be read out via RS
232 C (V.24).
Requirement: The interface parameters of RS 232 C (V.24) must be set

accordingly.
Note
A latency must be observed between two signals to make sure that the second
signal can be processed.
9.2 Software version display

Function
The version data of the installed system software are output in the version display.
Procedure
• Select the "Diagnostics" operating area
• Select the "Service displays" softkey
• Select the "Version" softkey
You can display the version data of the following areas via the horizontal softkeys:
• Version data of the NCU
• Version data of the HMI
• Version data of the cycles (user, manufacturer, standard cycles)

10 Configure Windows in the NC Program

10
10.1 Structure of the statements ............................................... IM2/10-168
10.2 Statement examples.......................................................... IM2/10-169
10.3 Sample program 1: MMC command without

acknowledgment................................................................ IM2/10-171
10.4 Sample program 2: Hold time and optional text

variables ............................................................................ IM2/10-172
10.5 Sample program 3: MMC command with synchronous

acknowledgment mode...................................................... IM2/10-173
10.6 Sample program 4: Positioning the input and output

field .................................................................................... IM2/10-174
10.7 Sample program 5: Insert pictures .................................... IM2/10-176
10.8 Sample program 8: Asynchronous acknowledgment

mode with softkeys ............................................................ IM2/10-177
10.9 List of files for the dialog screen files ................................ IM2/10-179

Introduction
With software version 4.4 and higher, you can configure your own dialog windows
(dialog screens) and display them on HMI Embedded.
The appearance of the dialog windows is configured purely by text (COM file in the
cycles directory). The dialog window is opened and closed by function calls from
the parts program.
User-configured dialog windows do not modify the HMI system software (operator
interface).
You cannot call user-defined dialog windows simultaneously in different channels,
i.e. you can only use the MMC command with a 1:1 link.
The "Configure Windows in the NC Program" function is also referred to as the
"command channel".
Application
One possible application of user dialog windows is, for example, to selectively
assign current values to particular user variables (GUD) prior to a parts program
run.
10.1 Structure of the statements

Syntax
MMC ("operating area, command, Com file, dialog box name, user data definition
file, graphics file, display time or acknowledgment variable, text variables...",
"Acknowledgment mode")
Operating area
Name of softkey with which the configured user dialogs can be called. Default
entry: "CYCLES", appears as "Cycles" on softkey 7 (with Win32: Softkey 14) and
can be reached via the "ETC" key.
Command
Picture_on select screen
Picture_off deselect screen
Com file
Name of the dialog box file (max. 8 characters, in the user cycles or standard
cycles directory CST.DIR). The dialog screen design is defined here. The dialog
screen is used to display user variables and/or comment texts.
Dialog screen name

The individual screens are selected via the dialog screen names.

User data definition file

GUD file accessed on reading/writing of variables.
Graphics file
File name of a BMP graphic to be inserted.
See Operator Interface book, BE1: Chapter, Screen elements, pictures
Display time or acknowledgment variable

Display time in acknowledgment mode "N"
Acknowledgment variable in acknowledgment mode "A"
Text variables
Screen header or comment text from a text variable in the COM file.
Acknowledgment mode
"S" Synchronous, acknowledgment via "OK" softkey
10.2 Statement examples

MMC command in the parts program
M M C("CYCLES;PICTURE_O N; T_SK.CO M , SCREEN1, M G UD.DEF , SCREEN_3.AW B, TEST_1, A1","S")
O perating area
Com m and Picture on/off
Com file nam e*) in the
cycle directory
Dialog screen nam e

Graphics file (not HMI Em bedded)
Acknowledge variable (or display tim e for m ode N")
(not HMI Em bedded)
Screen header or com m ent from
text variable (from CO M file)
Acknowledgem ent m ode:

Synchronous, Asynchonous, No ackn.
*) On the MMC103 / PCU 50, the file is named T_SK_GR.COM for example, but is
called here without language identifier "GR".

User variables (in the definition directory)
%_N_UGUD_DEF
;$PATH=/_N_DEF_DIR
DEF CHAN REAL TEST_1
Reference para-
meter for MMC
command
Data type
Name of the user variable
Dialog screen file (in the cycle directory)

(*.COM)
//C3(Bild3)
R/ 15 75 5/ COMMENT;%1,%2,%3/ W,RJ TEST_1/ ...)
Variable type
Real Integer String
User variable
Input limits:
min. 15, max. 75
(not HMI Embedded)
Default value
for user VAR
Comment text with
optional text variables
Access type:
W = Read/write
R= Read only
W, rj = Read/write with comment
No j: Left-justified to input/output field
j: Right-justified to input/output field
(not HMI Embedded)
Note
For variable names, text variables and cycle names, capital letters must be used.
Text variables
[TEXTVARIABLES ]
A1 =Example2: MMC command without ack.
Reference para-
meter for MMC
command
Screen header or comment text

10.3 Sample program 1: MMC command without

acknowledgment
Part program
N10 MMC("CYCLES,PICTURE_ON,T_SK.COM,SCREEN1,GUD4.DEF,,,A1",
"N")
N20 TEST_1 = 1
N25 G4 F10
N30 MMC ("CYCLES, PICTURE_OFF", "N")
N40 M30
Dialog screen file (*.COM)

//C1(SCREEN1)
(R///USER VAR TEST_1/W/TEST_1///)
Text variable
TEXT VARIABLES]
A1 =............Example1: MMC command without acknowledgment………
Sequence
The user variable TEST_1 from GUD4.DEF with header A1 is displayed for a short
time.
The display time comes from parts program block N25.
Example 1: MMC command without acknowledgement
ANW.VAR TEST_1 1.000000

10.4 Sample program 2: Hold time and optional text variables

Part program
N10 MMC("CYCLES,PICTURE_ON,T_SK.COM,SCREEN6,GUD4.DEF,,10,
T1,G1","N")
N15 G4 F15
N30 MMC("CYCLES,PICTURE_OFF","N")
N40 M30

//C6(screen6)
(R///USER VAR TEST_1,%1/W/TEST_1///)
Text variable
[TEXT VARIABLES]
T1 = Example2: Hold time and optional text variables…

G1 = Optional text variable
The 7th parameter is interpreted as the display time for the mode without
acknowledgment (10 seconds).
The contents of the table are then deleted. The screen form remains on the screen
until Picture_off is selected.
The 8th parameter (T1) is the text variable for the screen header. If there is no
entry, the operating area name (cycles) is displayed.
The parameters 9 to 23 are optional text variables (in this case "G1=optional text
variable").
In this COM file, the optional text variables must be loaded with default values in
the "[Text variables]" section.
Example 2: Hold time and optional text variable
ANW.VAR TEST_1, optional text variable 1.000000

Sequence
The comment text from the COM file (USER VAR TEST_1) is expanded in this
example at the position of the first wild card (%1) by the contents of the text
variable "G1optional text variable". By calling the text variables contained in the
MMC command (9th to 23rd parameters), messages or names can be "composed"
in this way.
10.5 Sample program 3: MMC command with synchronous

acknowledgment mode
Part program
N15 MMC("CYCLES,PICTURE_ON,T_SK.COM,SCREEN1,GUD4.DEF,,,F1",
"S")
N18 STOPRE
N20 TEST_1 = 5
N25 MMC("CYCLES, PICTURE_OFF","N")
N30 M30

//C1(SCREEN1)
Text variable
F1 = ...Example3: MMC command with synchronous acknowledgment mode…
Example 3: MMC command with synchronous acknowledgement mode
OK
Sequence
The user variable Test_1 is displayed until the "OK" softkey is pressed.
The user variable has also been overwritten with the value 5 here.
Without STOPRE, this assignment would be carried out before the keyboard input
(after it with STOPRE!).

10.6 Sample program 4: Positioning the input and output field

By specifying position parameters in the COM file, you can insert the comment
field, or input and output field, at any position within the display area.
N15 MMC("CYCLES,PICTURE_ON, T_SK.COM; Screen2,

GUD4.DEF,,,C1","S")
N20 TEST_3 = 5
N40 M30

//C2(Screen12)
(R///Var.Name/R/TEST_3/6000,2800,8000/ 200,3000,7500)
Position of the input/output field

Position of the comment field:
Initial value = 0 --> automatic positioning to default value
No value --> Standard positioning as with PCU20
The two parameters each consist of three numerical values; these specify the
position and length of the field. The values are specified in Twips, with 15 Twips
roughly corresponding to one pixel.
The field height is defined as being 250 Twips.
Meaning of values:
(./6000,2800,8000/....)
Clearance from left screen edge
Clearance to upper screen edge

Length of the field
It is possible to graphically configure 16 comment and 16 input or output fields.
Where there are more than 16 fields, they can be controlled via a scroll bar.

Example 4: Position parameter
ANW.VAR TEST_2
1.000000
OK
To ensure that the cursor control works seamlessly, the configured fields must
overlap one another (see below):
Example 4: Position parameter
1.000000
1.000000
1.000000
1.000000
OK

10.7 Sample program 5: Insert pictures

You also have the option of inserting graphics, e.g. pictures created with
Paintbrush, in the dialog screen by specifying a graphics file.
A comment text for the picture can also be preassigned via the Com file. You can
position this comment text by specifying position parameters.
Note
You can only move the picture itself by repositioning it in the graphics program.
Part program
N10 MMC("CYCLES,PICTURE_ON,T_SK.COM,SCREEN8,GUD4.DEF,
GRA.BMP,,M1","S")
N30 M30
Dialog screen file

(*.COM)
//C8(SCREEN8)
(I/// Insert picture no. 2///4000,3000,7500)
(I/// Created with Paintbrush ///4000,3250,7500)
Text variable
M1 = ......Example5: Insert picture…..
Pictures are created, e.g. with the drawing tool "Paintbrush".
Picture size: 300X500 pixels, you can only change the picture size in Paintbrush.
Example 5: Inserted pictures
OK

10.8 Sample program 8: Asynchronous acknowledgment mode

with softkeys
Softkeys can be preprogrammed in the COM file for display in asynchronous mode,
linked with the acknowledgment variable and evaluated in the parts program.
Part program
N10 QUIT_1 = "START"
N20 MMC("CYCLES, PICTURE_ON,T_SK.COM,SCREEN3,GUD4.DEF,,
QUIT_1,K1","A")
N30 LABEL0:
N40 STOPRE
N50 IF MATCH (QUIT_1,"SK1") >= 0 GOTOF LABEL1
N70 GOTOB LABEL0
N80 LABEL2:
N90 MMC("CYCLES, PICTURE_ON,T_SK.COM,SCREEN1,GUD4.DEF,,,
N1","N")
N100 G4F10
N110 LABEL1:
N130 M30
Dialog screen file
(*.COM)
//C3(Screen3)
(S/// USER VAR QUIT_1/W/QUIT_1//)
[TEXT VARIABLES]
K1 = ..Example8: MMC command with asynchronous acknowledgment mode
N1 = ..Example8: Screen2
Text variable
[SCREEN3]
SK1 = END
SK2 = Screen2
Softkey 8
Softkey 9
Example 8: MMC command with asynchronous acknowledgement mode
Softkey 10
ANW.VAR TEST_1 START
Softkey 11
Softkey 12
Softkey 13
Softkey 14
OK Softkey 15
END Screen2
Softkey 0 Softkey 1 Softkey 2 Softkey 3 Softkey 4 Softkey 5 Softkey 6 Softkey 7

Sequence
The screen called via the asynchronous MMC command continues to be displayed
until one of the two configured softkeys is actuated:
With softkey "END", the user dialog is immediately exited.
With softkey "Screen2", a further screen is then displayed for 10s.
Program
• The acknowledgment variable is defined as a string.
Length of the string: >= 20
(Values < 20 are evaluated internally only, SK0 ... SK15 are entered at position
17...20 on actuation of the softkey).
• The string is assigned a value in the parts program and any old softkey
information is deleted.
• Before the parts program can branch as a function of the acknowledgment

variable, the block search must be halted by the STOPRE command.
• IF Match (Quit_1," SK1") >= 0 GotoF Label1

searches for a string within the string
If no softkey is actuated, the loop runs again.
Example 8: Screen 2
OK

10.9 List of files for the dialog screen files

Parts programs
%_N_MMC_EXAMPLE1_MPF
N10 MMC("CYCLES,PICTURE_ON,T_SK.COM,SCREEN1,GUD4.DEF,,,A1",
"N")
N20 TEST_1 = 1
N25 G4 F10
N40 M30
T1,G1","N")
N15 G4 F15
N25 M30
"S")
N20 TEST_1 = 5
N40 M30
N15 MMC("CYCLES,PICTURE_ON,T_SK.COM,SCREEN2,GUD4.DEF,,,C1",
"S")
N20 TEST_3 = 5
N40 M30
N15 MMC("CYCLES,PICTURE_ON,T_SK.COM,SCREEN8,GUD4.DEF,
GRA.BMP,,M1","S")
N40 M30

QUIT_1,K1","A")
N30 LABEL0:
N40 STOPRE
N70 GOTOB LABEL0
N80 LABEL2:
N1","N")
N100 G4 F10
N110 LABEL1:
N130 M30
Dialog screen files (*.COM)

%_N_T_SK_GR.COM
;$PATH=/_N_CST.DIR
//C1(SCREEN1)
//C2(SCREEN2)
(R///USER VAR TEST_2/W/TEST_2/6000,2800,8000/200,3000,7500)
//C3(SCREEN3)
(S///USER VAR QUIT_1/W/QUIT_1///)
//C4(SCREEN4)
(R///USER VAR TEST_1/W/TEST_1/4000,250,2000/6000,250,1500/)
(R///USER VAR SINUM_1/W/SINUM_1/0,250,2500/1900,250,2000/)
//C5(SCREEN5)
(R///USER VAR TEST_2/r,rj/TEST_2///)
//C6(SCREEN6)
//C7(SCREEN7)
(R///USER VAR TEST_1/W,RJ/TEST_1///)
(I///)
(R///Actual value from axis1/R/$actual value)
(R//1/R parameter12/W/$R[12])
//C8(SCREEN8)
(I///Insert picture no.///4000,3000,7500)
(I///Created with Paintbrush///4000,3250,7500)

Text variable definition

[TEXT VARIABLES]
A1 = Example1: MMC command without acknowledgment
T1 = Example2: Hold time and optional text variables
C1 = Example4: Position parameters
F1 = Example3: MMC command with synchronous acknowledgment mode
I1 = Type of access to user variable
K1 = Example8: MMC command with asynchronous acknowledgment mode
M1 = Example5: Insert picture
N1 = Example8: Screen2
[SCREEN3]
SK1 = END
SK2 = Screen2
SK3
SK4
[OPIVar]
$Actual value=/Channel/machineaxis/actToolbasePos[u1,1]
$R[12]=/Channel/Parameter


11 Installation and Start-Up of SINUMERIK HT6
11 Installation and Start-Up of

11
SINUMERIK HT6
11.1 Hardware and software requirements ................................ IM2/11-184

11.1.1 Hardware ....................................................................... IM2/11-184
11.1.2 Software ........................................................................ IM2/11-184
11.1.3 Documentation .............................................................. IM2/11-186
11.2 Software replacement with standard configuration............. IM2/11-187
11.3 Software replacement with modified configuration ............. IM2/11-189

11.3.1 Preparing for installation................................................ IM2/11-189
11.3.2 Modifying the configuration ........................................... IM2/11-191
11.4 Creating an image .............................................................. IM2/11-200
11.5 Uploading the image to the PC card................................... IM2/11-202
11.6 Loading the image from the PC card to the HT 6 ............... IM2/11-202
11.7 Alarm and message texts ................................................... IM2/11-203

11.7.1 Adapt texts for channel menu........................................ IM2/11-203
11.7.2 User cycle text file ......................................................... IM2/11-204
11.7.3 PLC alarm texts ............................................................. IM2/11-206
11.7.4 Editing of text files ......................................................... IM2/11-208
11.8 Switch channels / control units ........................................... IM2/11-209

11.8.1 Connections for multi-channel systems......................... IM2/11-209
11.8.2 Configuration example: Adapting NETNAMES.INI ....... IM2/11-210
11.9 PLC ..................................................................................... IM2/11-212

11.9.1 PLC data........................................................................ IM2/11-212
11.10 Diagnostics ....................................................................... IM2/11-213

11.10.1 Action log...................................................................... IM2/11-213
11.10.2 Error status screen "Blue screen" ................................ IM2/11-216
11.11 Miscellaneous ................................................................... IM2/11-220

11.11.1 NCK reset ..................................................................... IM2/11-220
11.11.2 NCK machine data setting for teach-in......................... IM2/11-220
11.11.3 Activate screen darkening ............................................ IM2/11-220
11.11.4 Set screen brightness................................................... IM2/11-221
11.11.5 Enable/disable teach mode acceptance ...................... IM2/11-221
11.11.6 Several axis systems.................................................... IM2/11-221
11.11.7 Showing/hiding status (STAT) and turn (TU) ............... IM2/11-222

Introduction
This chapter describes how to install and start up the HT 6.
For further reading on special NCK, MMC, PLC or drive functions, please consult
the Descriptions of Functions/Manuals (see Section: Documentation)
11.1 Hardware and software requirements

11.1.1 Hardware
The handheld terminal HT 6 comprises a flat screen, softkeys, keypad, override
rotary switch, emergency switch and enable key, as well as interfaces and power
supply.
The HT 6 combines the functions of the HMI and MCP.

In order to install the software on the HT 6 you require
1. A PC or PG with CDROM drive, keyboard and mouse
2. A PC or PG with Omnidrive for writing to the PC card
3. Linear flash memory card
Linear flash memory cards are used for both the NCU and the HT 6. These
cards look identical and are therefore easily mistaken. We will distinguish
between them below by referring to the card for the
• NCU as the "NCU card" and
• the card for the HT 6 as the "PC card".
11.1.2 Software
The software used to install the HT 6 software is pre-installed on the HT 6 when it
is shipped.
The complete HT 6 software package as of SW 6.4 is supplied on one CD:

A folder named e.g. "sw_6_x" containing the following is stored on the CD:
• Documentation:
Upgrade instructions in English "siemende.txt" and German "siemendd.txt"
• Directory "flashabb"
This directory contains the PC card image HT6.ABB of the standard
system/application software in English and German.
• Directory "Installation diskette"
This directory contains the following files:
− "Setup.exe", starts the routine with which you can create your own flash
image HT6.ABB, i.e. you can modify the following application
parameters:
− Select other languages (if enough memory is available),
− Change the MPI parameters (NETNAMES.INI),
− Adapt parameters for several operator panel fronts / NCUs,

− Set defaults for display machine data,

− Modify system files "AUTOEXEC.BAT" and "CONFIG.SYS",
− Adapt and expand alarm text files.
− The files required by Setup.exe, i.e. INSTALL.000 – INSTALL.xxx. (The
number of files is dependent on the software version.)
The five available interface languages are English, German, French, Spanish and
Italian.
Additional languages
A separate language add-on CD is available which allows you to both install
additional languages and to replace the existing standard languages.
Precondition
The software can run on a PC or PG under the following operating systems:
• Windows 98
• Windows Me
• Windows NT (version 4.0 and later)
• Windows 2000
• Windows XP
To store the data of the installation CD and create a flash image (8 MB) for the PC
card, there must be at least 30 to 40 MB of free memory available on the PC or
PG.
If you wish to install pictographic languages such as Korean or Chinese, you will
need significantly more memory.

Procedure: Software replacement

1. Software replacement with standard configuration
or
software replacement with modified configuration
2. Create an image
3. Upload the image to the PC card
4. Load the image from the PC card to the HT 6
11.1.3 Documentation
You will require the following documentation to install and start up the HT 6:
− /BH/ Operator Components Manual, Section: Handheld Terminal HT 6
− /BH/ SINUMERIK 840Di Manual, Section: Handheld Terminal HT 6
− /FB1/ P3/ Description of Functions Basic Machine, Section: HT 6
Signals to Interfaces
− /FB2/ B3/ Description of Functions Extension Functions, Section:
Several Operator Panel Fronts
− /IAC/Installation & Start-Up Guide, Section: Handheld Terminal HT 6
− Lists /LIS/
− Diagnostics Guide /DA/
− Installation & Start-Up Guide, HMI Option Package /IAM/BE1/
− Operator's Guide HT 6 /BAH/

11.2 Software replacement with standard configuration

If you want to accept the standard configurations of the new software, follow the
procedure below:

package, e.g. "E:\HMI_HT6".
If you want to specify a different path, select the "Change" button and the following
screen will appear:
You can enter the path and name directly in the input field or
open the Explorer by clicking the "Find directory.." button.
Choose the installation path by clicking the "Select" button. The installation path is
then displayed and you can preset it by clicking the "Accept" button.
You then return to the previous screen (see screenshot above) where the
installation path will be displayed.
Click the "OK" button to continue the installation.

directory already exists and that existing data will be deleted.
screen.
Click the "Finished" button to end the preparation phase and continue the
installation at a later point in time. All data have now been downloaded from
the data medium (CD) to your local hard disk which means that you do not
need the CD to continue the installation.
routine again.

immediately.
installation program languages, i.e. German and English. Confirm your
selection with "OK".
The "Selected configuration" screen appears. This displays an overview of current

user settings.
Fig. 11-2 User settings
Confirm these settings with "OK".

The data compilation process then commences.


Creating an image
Loading the software from the PC card to the HT 6
11.3 Software replacement with modified configuration

If you want to modify the application parameters to suit your own requirements, you
can do this in a menu-assisted process in software version 6.4 and later.
11.3.1 Preparing for installation

package, e.g. "E:\HMI_HT6".
If you want to specify a different path, select the "Change" button and the following
screen will appear:
You can enter the path and name directly in the input field or
open the Explorer by clicking the "Find directory.." button.

Choose the installation path by clicking the "Select" button.

The installation path is then displayed and you can preset it by clicking the "Accept"
button.
Click the "OK" button to continue the installation.
screen.
installation.
routine again.

If you click the "Start program" button, you can perform the actual
configuration.

11.3.2 Modifying the configuration
Selected configuration
The "Configuration selected" screen displays an overview of the current user
settings.
Fig. 11-4 Selected configuration
You can view, edit or add to the user settings listed below. Furthermore, you can
also install your own or manufacturer-specific files.
• Language setting
• Modified configuration files
• Your own files
• Boot screen (HT 6 does not have a boot screen)
• Supported displays
If you click the "Change selection" button, you will be able to view further areas and
files in which you can make your own settings.
Clicking "OK" will confirm these settings and initiate data compilation.

Note
Some buttons are displayed in all screens and have the following function:
• "Back" takes you back to the previous screen.
• "Cancel program" allows you to close and exit the program after a
confirmation prompt.
• "Help" displays a dialog box containing a help text.
• "Restore defaults" is activated only if you have entered your own settings.
When you select this button, the defaults defined by Siemens AG are
restored again.
When this button is clicked, a prompt appears asking you to confirm
restoration of the default settings with "OK" or allowing you to retain your own
settings with "Cancel". The button is deactivated again once the defaults
have been restored.
• "Reject" enables you to cancel the last setting entered.
• "Accept" confirms the settings you have made and returns you to the
"Selected configuration" screen.
Select language
You are in the "Selected configuration" screen.
If you select the "Change selection" button in the language selection line, you will
open the "Select language" screen.
A table of available languages is displayed: You can make your selections for the
1st and 2nd languages, or choose "No 2nd language", by activating the
corresponding checkboxes.
Add new languages:

If you wish to integrate additional languages, these can be loaded from a separate
language CD.
Place the CD in the CD drive of the PC or PG and click the "Add new languages"
button.
The dialog box "Extended language selection" appears.

You can enter the CD drive path manually in the input field or open the Explorer
view by clicking the "Find directory.." button.
Choose a directory and confirm by clicking the "Select" button.
You will then return to the previous screen in which the selected path is now
displayed. Click "Accept" to start the installation. You will be able to monitor its
progress on the screen.

If languages are already installed, the message "Overwrite language" will appear.
If you have loaded a new language to the installation directory, you will return to
the "Select language" screen. This will now show the new language for you to
select.
Reset selection:
If you have selected a directory and want to remove it, click the "Reject" button.
The Explorer is then closed. You can click the "Back" button to return to the "Select
language" screen.
Modified configuration files

If you click the "Change selection" button in the "Modified configuration files" line,
you will open a screen in which you can view, modify or add to the following user-
and manufacturer-specific files.
• MPI configuration: The NETNAMES.INI file opens
• Display machine data: The BD.TEA file opens
• Hardkey configuration: Further subdivision into areas:
- Configuration file
- .ini files
• Alarm and user texts: Further subdivision into areas:
- Texts for channel menu (CHAN.TXT)
- User cycle texts (ALUC.TXT)
- User PLC alarm texts (ALPU.TXT)
Fig. 11-5 Adapt configuration files
Clicking the "Change" button starts the editor in which you can view, modify or add
to the values and settings in the opened files. Clicking "Change" in the last two
lines opens screens displaying further subcategories of files.
If you want to link a file of your own into the installation environment, click the
"Replace" button. The Explorer will then open and you can select this file, e.g. one
containing data specific to your own requirements.

MPI configuration
The information needed to set up the links between the HT 6 and NCU/PLC units
and to define their properties is stored in the NETNAMES.INI configuration file.
For example, you want to link an HT 6 to two NCs. You use the channel switchover
key and the channel menu to switch from one NC to the other. The softkey
assignments must be configured in file NETNAMES.INI.
Click the "Change" button after "MPI configuration" in the "Adapt configuration files"
screen. The NETNAMES.INI file opens. You can view the settings and modify or
add to them if required.
Click the "Replace" button if you want to install your own file. The Explorer then
opens. Select the appropriate file and click the "Select" button.
This is then accessed as the installation file.
The actual file configuration is described in the following sections or references

see Section: "Switching over channels/operator units",
Sample configuration of a "NETNAMES.INI" file
References: /FB2/B3: Description of Functions, Extension Functions,
Several Operator Panels: Sect.: Configuration file NETNAMES.INI

The defaults for the display machine data are stored in file BD.TEA.
If you click the "Change" button, file BD.TEA opens and displays the machine data
and their settings.
Note
You cannot change the display machine data for HT 6 in file BD.TEA! You can
only alter the default settings for these machine data.
Any changes are activated only if the display machine data does not exist in the
NC.
If you possess the required access authorization, you can also change the default
settings in the "Start-up" operating area while the system is operating.
References: /BAH/HT 6 Operator's Guide, Section: Start-up

Note
Any default settings for display machine data altered in this menu cannot,
however, be changed after the software has been installed!
Select "Replace" to link a file containing user-defined display machine data into the
installation environment. Choose the relevant file in the Explorer view and confirm
by clicking "Select".
Hardkey configuration
If you click the "Change" button in the "Hardkey configuration" line, the following
selections will appear:
Fig. 11-6 Hardkey configuration
These hardkey configuration files (.ini files) are displayed for selection per default.
The configuration file contains the following files.
machine.ini
paramet.ini
program.ini
services.ini
diagnosis.ini
startup.ini

Configuration file:
The .ini files for hardkeys are assigned in configuration file KEYS.INI. Without this
entry, the ini files will not be detected.
If you want to change the names and settings of files contained in the configuration
file, click the "Change" button.
The editor is then started and the KEYS.INI file opens. You can change, add or
delete hardkey names in this file.
Save your change and close the editor.
You will return again to the overview where the current hardkey files are displayed.
If you want to link your own KEYS.INI file into the software environment, click the
"Replace" button. Choose the relevant file in the Explorer view and confirm by
clicking "Select".
.ini files
The individual hardkeys/softkeys are configured in the .ini files.
If the .ini files do not yet contain any settings, click the "Create" button. A file
containing only header data will be opened; you can enter your configuration
settings here.
For an exact description of how to configure a hardkey/softkey, please refer to the

following documents:
References: /PJE/ HMI Embedded Configuring Package: Configuring a project
/IAM/BE1/ HMI Option Package
If you have your own ini files, you can link them into the installation environment by
clicking "Replace", choosing the relevant file and confirming with "Select".
If an ini file has already been set up, the "Create" button is replaced by the
"Change" button which you can use to open the file.
Confirm the file settings by clicking the "Accept" button.
Caution
If you click the "Reject" button in the "Change the hardkey configuration" screen,
all settings made in the .ini files and the configuration file are discarded and you
then return to the "Adapt configuration files" screen.

Alarm and user texts

In order to be able to adapt alarm and message texts to the specific requirements
of a machine, the alarm and message texts are stored in freely accessible ASCII
text files.
If you click the "Change" button in the "Alarm and user texts" line, a screen
displaying different categories of user text will appear:
Fig. 11-7 Modifying user texts
You can select the following categories of text:

• Texts for channel menu
• User cycle alarm texts
• User PLC alarm texts
Language:
You can select the language for the files to be changed in this box.
The box contains every installed language.
Texts for channel menu:

In order to identify the NCU to be addressed, the texts for the labeling of softkeys
on the operator panel must be entered in file CHAN.TXT.
If you click the "Change" button in the "Texts for channel menu" line, you will open
the CHAN.TXT file directly in which you can view and modify the configuration.
See Section: Alarm and message texts

User cycle alarm texts

You can insert your own alarm and message texts in the text files. Cycle alarm
texts are integrated in text file ALUC.TXT.
If you click the "Change" button in the "User cycle alarm texts" line, you will open
the ALUC.TXT file directly in which you can view and modify the configuration.
User PLC alarms

Manufacturer-specific PLC alarms or PLC messages can be integrated and
anchored in the ALPU.TXT file.
The alarm text and message files contain only Siemens texts.
If you click the "Change" button in the "User PLC alarm texts" line, you will open
the ALPU.TXT file directly in which you can view and modify the configuration.
Your own files

If you want to add your own files to the installation environment, click the "Change
selection" button after "Own files".
The following screen opens:
Fig. 11-8 Add own files
The file is selected on the basis of a file type filter. You can enter the file type
directly in the first input box or
use the arrow to open the drop-down list of the following file types:

Fig. 11-9 File type
After you have selected a file type, click the "Browse" button. Choose the
corresponding file in the Explorer view and confirm by clicking "Select".
! Important
An error message will appear if you attempt to add files with names that do not
comply with the DOS convention (max. 8 characters for name and 3 characters
for file extension).
All files you select are displayed with their size and date. At the same time, a
"Delete" button is displayed after every file so that you have the option of removing
it again after a confirmation prompt.
Boot screen
A boot screen cannot be selected for the HT 6.

Supported displays
Fig. 11-10 Display resolution
The only resolution available for the HT 6 is 320 x 240; no alternative resolutions
can be selected.

Creating an image
Loading the software from the PC card to the HT 6
11.4 Creating an image

Once you have finished configuring the software, you will return to the "Selected
configuration" screen in which the current settings are displayed.
Click the "OK" button to compile the installation data.
You can monitor the progress of this task in the "Data preparation" screen.
To stop the preparation run and return to the "Selected configuration" screen, click
the "Interrupt" button.

Once the data have been compiled, the following screen appears:
Fig. 11-11 Installation on target hardware
Select the installation to a PC card:

"Create a flash image for PCMCIA card"
In the input box, enter the storage path on your PC for the flash image or
open the Explorer by clicking the "Find directory.." button and select the path in the
Explorer view.
Finally, click the "OK" button to start the flash image creation process itself.
Once the data have been installed, the following message appears:
Fig. 11-12 Installation completed
If you click the "Back" button, you will return to the previous screen. You can close
the installation program by clicking "Finish program".
Image for PCU

For instructions on copying the new image to the HT 6,
see Section: Uploading an image to the PC card and

11.5 Uploading the image to the PC card

Preconditions
If you want to copy the image to a linear flash memory card, the "SINUCOPY_FFS"
software must be installed on your PC.
Procedure
With a Linear Flash memory card:
2. Start the SINUCOPY-FFS program.
3. Select: "Save system from hard disk to PC card".
4. Select the path and the ABB.file on the PC.
5. Start the upload.
11.6 Loading the image from the PC card to the HT 6

Take the PC card containing the new image HT6.ABB.
1. Insert the PC card in the PC card drive on the HT 6.
2. Press the Reset key on the HT 6 and wait for the software version and
serial number to appear.
3. Press key "6" on the HT 6.

This starts updating mode.
4. A dialog box appears,

"0: Transfer from PC card to HT 6"
1: Transfer via RS-232-C is not supported for HT 6!
"3: Select Setup for Teleservice"
Select "0: Update from PC card"
5. When the update is complete, the following message is displayed:

"Remove PC card".
6. As soon as you remove the PC card the HT 6 boots automatically and

starts up with the new software.
Note
With software version 6.4 or later, an error message will appear if you select
"0:Update from PC card" and have inserted by mistake the wrong card, e.g. the
NC card, or an empty card, in the HT 6.

11.7 Alarm and message texts

By changing the relevant texts or files, or creating new ones, it is possible to adapt
them flexibly to your own requirements.
Standard text files

You should not modify the standard text files in order to adapt alarm and messages
texts, as these standard files are overwritten when the software is updated and you
will therefore lose any changes to them.
User-specific text files

Store your own alarm and message texts in separate text files.
Editor
You should use the editor (Notepad) called by the installation software to make any
changes to files.
If you use a different editor to edit text files, make sure that you store them in ASCII
format afterwards.
11.7.1 Adapt texts for channel menu

In order to identify the NCU to be addressed, the texts for the labeling of softkeys
on the operator panel must be entered in file CHAN.TXT.
Foreign language texts

The file CHAN.TXT is available in several language variants specially for the
channel menu. These are stored according to language in text directories
"\proj\text\d", (-> German texts), "\proj\ text\g" (-> English texts), etc. The content of
"CHAN.TXT" files which do not yet contain any texts is as follows.
Example:
File with OEM name specifications for channel-areas and channels.
//* text definitions for softkeys in channel switch menu *///* name of channel area 1
and names of channels of channel area 1 */
T_CHAN_AREA_1 "Milling1"
T_CHAN_AREA_1_CHANNEL_1 "Channel11"

//* name of channel area 2 and names of channels of channel area 2

*/T_CHAN_AREA_2 "Milling1"
//* name of channel area 3 and names of channels of channel area 3

*/T_CHAN_AREA_3
:
:
etc.
The OEM user can enter texts by inserting them in the blank character strings (see
above)!
Six characters are possible per softkey bar; the carriage return is created with
characters "%n": e.g. "NC3%nChann1".
11.7.2 User cycle text file

The following alarm numbers are available for the cycle and PLC alarms:
Table 11-1 Alarm numbers for cycle alarms
60000 – 60999 Cycle alarms Display, interlocking Reset

(Siemens) NC start ALUC.txt
61000 – 61999 Display, interlocking Reset

NC start, motion standstill
63000 – 64999 Reserved
65000 – 65999 Cycle alarms Display, interlocking Reset
(user) NC start
66000 – 66999 Display, interlocking Reset
NC Start, motion stop after
execution of predecoded
blocks


68000 – 69000 Reserved
Format of the text file for cycle alarm texts

The number range in the list is not available with every number.
References: /FB1/P3: Lists
The text file for cycle alarms is structured as follows:
Table 11-2 Structure of the text file for cycle alarm texts
60100 1 0 "No D number %1 is
programmed"
60101 1 0 60100
... ... ... ...
65202 0 1 "Axis %2 in channel %1 is still
moving"
Alarm number
List of alarm numbers
Display
Help ID
(in preparation)

Parameter "%1": Channel number
Parameter ”%2”: Block number

11.7.3 PLC alarm texts

The following alarm numbers are available for PLC alarms:
Number range Description Name
400000 – 499999 PLC alarms general

500000 – 599999 PLC alarms for channel ALPU.txt
600000 – 699999 PLC alarms for axis and spindle
700000 – 799999 PLC alarms for user
800000 – 899999 PLC alarms for sequence
cascades/graphs
Format of text file for PLC alarm texts

The ASCII file for PLC alarm texts has the following structure:
Table 11-3 Structure of the text file for PLC alarm texts
Alarm Display Help ID Text Text on HT 6
no.
510000 1 0 "Channel %K FDDIS all" Channel 1 FDDIS all
600124 1 0 "Feed disable axis %A" Feed disable axis 1
703210 1 1 "User text" User Text
...
703211 1 1 "User text%A ..." User Text
Axis 1 ...
// Alarm text file for PLC alarm
Display
Help ID
(in preparation)


Parameter ”%K”: e.g. channel number with FC10
(the 2nd digit of the 6-digit alarm number is inserted in the
alarm text to replace %K). Digits are counted from left
to right.
Parameter ”%A”: The parameter is replaced by the signal group no. (e.g.
axis no., user area no., sequence cascade no.)
(the 3rd and 4th digits of the alarm number are inserted in the
in the alarm text to replace %Z).
Parameter ”%N”: e.g. signal number
(the 5th and 6th digits of the alarm number are inserted in the
in the alarm text to replace %Z).
Parameter ”%Z”: e.g. status number for Higraph
(the supplementary information for the alarm number is
inserted in the alarm text to replace %Z).
Note
The alarm number is transferred from the PLC via basic program module FC 10
(this uses PLC system function SFC 52 to send alarms to the HMI).
Supplementary information is not supported. However, the alarm number can
also be transferred to the HMI by means of PLC system function SFC 17, SFC 18
(ALARM S, ALARM SQ). The mechanisms are used, for example, by the PDIAG
configuring tool. The alarm number displayed on the HMI is transferred via SFC
parameter EV_ID. The supplementary information for the alarm number is
transferred via SFC parameter SD.
Indexed alarms
Indexed alarms can be used to display additional comments in the alarm line, e.g.
an explanation for "action =%"
Table 11-4 Examples

Alarm no. Display Help ID Text
010203 0 0 "Channel %1 NC Start without home
position (action=%2<ALNX>")"
016903 0 0 "Channel %1 Action=%2<ALNX>not
permitted in current status"
016912 0 0 Channel %1 Action=%2<ALNX> only
possible in reset state"
References: /DA/Diagnostics Guide

11.7.4 Editing of text files

You can modify text files (e.g. alarm text files) stored in the system.
To do this, follow the instructions below:
1. Upload the file to a PC (or programming device) via the RS-232-C interface,
2. Edit and save the file,
3. Download the file to the HT 6 again.
Example:
You want to assign the text "SampleText" to alarm number 700007
(DB2.DBX180.7).
Procedure:
1. a. Set up an RS-232-C link between the HT 6 and your PC,
b. Boot the HT 6 and PC,
c. In the "Services" operating area on the HT 6, select menu "Data Out",
menu "Texts" [in our case "Language 1" (German),
d. In the working window which then opens, select a menu line
[in our case "PLC alarm texts (user)"],
e. Start a data transfer program (e.g. PCIN) on the PC, at the same
time specifying the storage path and name for the file to be edited,
(e.g. "Alarm1.txt")
f. Activate the "Start" softkey in the HT 6 working window.
The alarm text file is then transferred to the PC where it is saved under the name
you selected.
2. a. Edit the file on the PC. Each line contains an alarm text number
with associated explanatory text.
b. Generate a new line at the end of the file by pressing the <RETURN>
key,
c. Type in a new entry: 700007 0 0 "SampleText",
d. Save and close the file.
3. a. Activate the data transfer from the PC (see 1.e) with "Send Data",
b. As for 1.c, but select menu "Data In",
c. In the working window which then opens, keeping the default
settings, start the data transfer to the HT 6 by selecting softkeys
"Start" and "OK".
The HT 6 boots automatically when the data have been transferred. The modified
alarm text file is then operative.

11.8 Switch channels / control units

11.8.1 Connections for multi-channel systems
If two HMI units are assigned to one NC/PLC unit (M:N), the PLC must first scan
the interfaces to determine which of them is active. Icons can be requested by the
PLC only for the active HMI unit.
Note
• On the HT 6 the channel menu for m:n systems consists of two stages.
• In the first stage you select the channel group and in the second stage, the
channel.
For details please see the following
References: /BAH/ HT 6 Operator's Guide and the

/FB2/ B3: Several Operator Panel Fronts on Several NCUs
On 1:1 systems, switchover is not performed via the channel menu, but with the
softkey "channel".
Configuration file NETNAMES.INI

The configuration file NETNAMES.INI contains the parameters of the individual
hardware components and specifies how they are interconnected and how they
work with one another.
This file is located in the flash image HT6.ABB and must be flashed with the PC
card.
Note
The NETNAMES.INI file cannot be loaded via the RS-232-C interface!
Using the user interface, you can establish a connection between the HT 6 unit and
the connected NCU/PLC units in each operating area.
References: /BAH/HT 6 Operator's Guide
Note
The softkeys only offer the connections that are really assigned and whose
channels are active in the respective NC.
In the case of "m:n systems" all PLC communications tasks are mapped onto
single variable accesses to keep the PLC resources required to a minimum.

11.8.2 Configuration example: Adapting NETNAMES.INI

"NETNAMES.INI".

1. Define groups (max. 8) in "logChanSetList".
2. Define the NCs and the channels with unambiguous names for the groups
in "logChanList".
3. For the channels define
- NC names in "logNCName",
- Channel no. on the NC in "ChanNum" and
- Reserve softkey yes/no (using command IsAGap" = True/False).
Note
The NC writes the channel number of the HT 6 in DB19, DBB22 or DB19, DBB72
(2nd interface).
The names in the file NETNAMES.INI are limited to five characters.
Example:
NETNAMES.INI
[own]
owner = HT6_1

[conn HT6_1]
conn_1 = NCU_1
conn_2 = NCU_2
[param network]
bus = btss ; on the SINUMERIK 810D the MPI interface must be used
[param HT6_1]
mmc_typ = 0x10 ; secondary operator panel
mmc_bustyp = OPI
mmc_address = 14
mstt_address = 14
name = HT6
start_mode = OFFLINE
[param NCU_1]
type = NCU_573
nck_address = 12
plc_address = 12

name = NCU1
[param NCU_2]
type = NCU_573
nck_address = 14
plc_address = 14
name = NCU2
[chan HT6_1]
DEFAULT_logChanSet = Milling1
ShowChanMenu = TRUE
logChanSetList = Milling1, Milling2
[Milling1]
logChanList = Channel11, Channel12, Channel13, Channel14, Channel15
[Channel11]
logNCName = NCU_1
ChanNum = 1
[Channel12]
logNCName = NCU_1
ChanNum = 2
[Channel13]
logNCName = NCU_1
ChanNum = 3
[Channel14]
logNCName = NCU_1
ChanNum = 4
[Channel14]
logNCName = NCU_1
ChanNum = 5
[Fräsen2]
logChanList = Channel21, Channel22, Channel23
[Channel21]
logNCName = NCU_2
ChanNum = 1
[Channel22]
logNCName = NCU_2
ChanNum = 2
[Channel23]
logNCName = NCU_2
ChanNum = 3

11.9 PLC
The task of the PLC is to control functional sequences specific to the machine. It is
implemented as a software PLC.
For instructions on how to start up the PLC, see

References: /FB1/P3, PLC Program Start-Up
11.9.1 PLC data
Date and time

You have the option of setting the time and date on the PLC and of synchronizing
the time and date on the PLC and HT 6.
This function is accessed via the "Start-up" operating area in the "PLC" screen by
activating the softkey "Date%nTime".
If any changes are made to the time and date, the time and date of the HT 6 are
transferred to the PLC.
You can check the synchronization in the "Current time:" output field.
Cyclical synchronization of the time:
• The time duration with active "autom. ON" is specified in the field
"Synchronization time".
• "Sync. manual" synchronizes the PLC and HT 6 immediately.
The values set are retained when the software is rebooted.
Note
Changes can only be made to the PLC operands with the appropriate password.
Note
If you operate the HT 6 via the MPI card of the PC, the system time of the PC is
altered when the two devices are synchronized.

11.10 Diagnostics
11.10.1 Action log
Function
The following functions are provided:
• Logging of key actuation
• Output of log file via RS 232 C (V.24)
The action log is protected by a password (protection level ≤ 3)

and can be activated/deactivated via MD 9012 ACTION_LOG_MODE
Note
The precondition for the Action Log function is that the "Start-up" operating area
is installed.
Default: 255 Min. input value: 0 Max. input value: 0xffff
Changes effective after POWER ON Protection level (R/W) 2/2 Unit: -
Data type: DWORD Applies as of SW 5.2
Meaning This MD can be used to enable/disable the action log and to
define a choice of the data to be logged.
=0 Action log OFF
Bit 1 =1 HMI Advanced: Variable services (write

accessing of geometrical data, e.g. tool
offset) are logged.
For meaning of variables, see help in operating
area Parameters under Variable Views (default)
=0 Variable services are not logged.
Bit 2 =1 HMI Advanced: PI services (e.g. program

selection) are logged, for meaning of variables
see help in operating area Parameters under
Variable Views (default)
=0 PI services are not logged.
Bit 3 =1 HMI Advanced: Domain services (e.g.

load/unload program) are logged (default)
=0 Domain services are not logged.
Bit 4 =1 Changes to the alarm status are logged (default)

=0 Changes to the alarm status are not logged.
Bit 5 =1 Key actuations are logged. (default)

=0 Key actuations are not logged.
Bit 6 =1 Channel status/override is logged (default).

=0 Channel status/override is not logged.
Bit 7 =1 HMI Advanced: Softkey actuations and screen

changes are logged. For Siemens internal
use only (default)
HMI Embedded: Identification number of
opened and closed screens is logged. For
Siemens internal use only (default)
=0 Softkey actuations and screen changes
are not logged.
If the action log is enabled, the files that can be logged are logged by default. The
following events can be logged:
Alarm status
All displayed NC/PLC and HT 6 alarms and messages can be logged.
Key actuation
All operator panel front and MF2 key actuations can be logged.
Channel status / override

NC/PLC statuses can be logged using the information regarding the channel status
and the position of the override switch. At least in parts, if they can be recorded by
time, these statuses are used to verify the operation of the MCP.
Window ID
The identification number of a screen is logged when it is opened or closed.
Log file
The log file is divided into four columns:
File structure
• Date
• Time
• NCU name
• Event

On the HT 6 the log file is not flashed, i.e. after every power off/on or reset the old
contents are erased.

Date Time Event specification
26.02.1999 07:45:20 HMI booting (conn.no: 0,
$MM_ACTION_LOG_MODE: ff, entries: 4094)
26.02.1999 07:45:20 Alarm 300701 Axis X1, drive 2 requires
start-up
29.09.1999 18:59:10 Key: 68 KEY_SELECT_MODE (0)
29.09.1999 18:59:07 Open window: 20005
29.09.1999 18:59:07 Close window: 20020
Display log file

The log file output is password-protected.
"Diagnostics" operating area when you select softkey "Service Displays" -> "Action
log" in the "Action log log file" screen.
If a crash file exists, the softkey "Crash Data" is also displayed, with which the
crash file can be displayed.
Set action log

The action log settings are password-encrypted.
The screen "Action log settings" is displayed in the screen "HMI" -> "Action log" in
the Start-up operating area.
You can change the following settings:

• Enable/disable the logging
• Select the data to be logged
- alarm status change
- key actuation
- channel status / override
- window IDs
The selected setting must be confirmed by pressing the softkey "Save Settings".
Reading out the log file

The log file output is password-encrypted.
There are two possible ways to output the log file:

1. By selecting softkeys "Service Displays" -> "Action log" in the Diagnosis
operating area. The log file is read out and archived with vertical softkey
"Data Out -> RS-232-C".

2. Via the boot menu.

A boot menu is displayed whenever a crash event exists (PLC bit DB19,
byte0, bit6). The bit is set and reset from the PLC at the user interface (such
as also key lock, screen darkening ....). The HT 6 evaluates the rising edge
of the signal (i.e. a transition from 0 to 1) and creates the log file when the
signal arrives. The HT 6 only reads the data, i.e. the signal must be reset
from the user program (PLC).
If the bit is already present when the HT 6 boots, the HMI will not react to the value
of the bit (only after resetting and setting).
• The log file _AC_LOGP.TXT is read out either during the boot process
or can be read out in the Diagnostics operating area within the time
when the MMC is switched off. The file is then deleted.
• Reboot the control system.
• Prompt: "Crash Log found! Read out V24? ([Y]/N)"
• If you acknowledge this question with "Yes", the log will be read out
via RS 232 C (V.24).
Requirement: The interface parameters of RS 232 C (V.24) must be set

accordingly.
Note
A latency must be observed between two signals to make sure that the second
signal can be processed.
11.10.2 Error status screen "Blue screen"

If the system crashes, an error status screen ("Blue Screen") showing current
system information is displayed.
The error status screen displays a brief description of the error which has occurred
plus all relevant processor registers.
Backup option
A complete system data image is downloaded to an external device.
The data are backed up via the RS-232-C interface to an external medium.
System data display

In the event of a system crash, the crash address, the register allocation and any
additional information needed for crash analysis are displayed on the screen.

Sorry, but HMI Embedded has caused an

exception in task XX with code XXXXX
The exception has occurred in Fct.:
XXXXXXXX at cs : XX eip : XXXXXXXX
DS= XXXX EAX= XXXXXXXX EBX= XXXXXXXX
ES= XXXX ECX= XXXXXXXX EDX= XXXXXXXX
FS= XXXX EDI= XXXXXXXX ESI= XXXXXXXX
GS= XXXX FLAGS= XXXXXXXX
SS= XXXX ESP= XXXXXXXX EBP= XXXXXXXX
Please send the screen information or
saved data to the SINUMERIK Hotline!
Fill in subject:
"HMI Emb exception (SW XX.XX.XX;date)"
Press ‘1’ to save data
Press other key for next page
When you select key

"1", you go to the screen for saving data,
with any other key, you go to the next screen.
Additional information:
XXXXXXXX:XXXXXXXX XXXXXXXX:XXXXXXXX
...
XXXXXXXX:XXXXXXXX
CODE = XX XX XX XX XX XX XX XX XX XX
EIP: XX XX XX XX XX XX XX XX XX XX
STACK= XXXXXXXX XXXXXXXX XXXXXXXX
XXXXXXXX XXXXXXXX XXXXXXXX
XXXXXXXX XXXXXXXX XXXXXXXX
Press ‘1’ to save data or press ‘9’ to
reboot immediately
When you select key

"1", you go to the screen for saving data,
key "9" reboots the HT 6.
Screen for saving data

The selected system data file is uploaded via the serial interface. In this screen you
To use serial communication interface

use key ‘3’ to change the
settings for serial communication:
‘3’ - baud rate : XXXXXX
Make sure you use the same baud rate
as the receiving station.
Then press ‘2’ to transfer data via
serial line. You can also press ‘9’
to reboot immediately, but we
recommend you save the data first.
choose the baud rate and the interface for the serial transmission.

Press key "3" to set the baud rate selected on the external receiving device
(PG/PC).
Set the external receiving device to "Receive" and start.
Start the transmission by pressing key "2".
Please wait - data

transmission in progress.
If you have problems with the remote

device you can press key ‘1’ to
stop transmission.
You can stop the transmission by pressing "1" (in the event of transmission error or
incorrect baud rate)
The following message appears about 2 to 5 seconds after you press key "1":
Transmission stopped by pressing

key ‘1’
Press ‘1’ to return to save menu or

‚9’ to reboot
Press key "1" to return to the screen for saving data.

Initiate a reset by pressing key "9".

Once all the data have been transferred successfully, the following message
appears:
Transmission finished
XXXXXX bytes saved.
Please check the number of saved bytes

with the number of bytes received by
the remote device. If there is any
difference please return to the save
menu by pressing the ‘1’ key and retry
with a lower baud rate.
Please send the saved information to

the SINUMERIK Hotline!
Fill in subject:
"HMI Emb exception (SW XX.XX.XX;date)"
Press '1' to return to save menu or
"’9’ to reboot
Note
When you use the serial link, the number of transmitted bytes is also displayed
and must match the number of bytes received. If the two numbers are not the
same, abort the transmission by pressing key "1", select a lower baud rate and
start the upload again.
Restart
The exception handler attempts an automatic restart in Restart mode.
Try rebooting - in the event of no

reaction after 1 minute,
please switch Off/On
If the HT 6 has not reacted after 60 seconds, you must restart it manually by
switching the power supply to the system or the operator panel front off and then
on again.

11.11 Miscellaneous
11.11.1 NCK reset
It is possible to initiate an NCK Power-On Reset from the HT 6.
Operating sequence
Select the operating area "Start-up" and press the softkey
"NC"
"Start-up NC"
You can choose between:
- "Normal mode"
- "Start-up mode"
- "Software update"
11.11.2 NCK machine data setting for teach-in

Set the following machine data to ensure correct positioning of the block display in
SBL mode:
MD 10702 $MN_IGNORE_SINGLEBLOCK_MASK Bit 4 = 1
This setting ensures that the program halts after the first machine function block
when a part program is started from reset with SBL active and not immediately
after the initialization sequence (Init. block).
11.11.3 Activate screen darkening

You can activate the screen darkening function by setting machine data:
MD 9006 DISPLAY_BLACK_TIME (maximum 60 minutes).
In MD 9006, the function "Screen dark from MMC" can be started using the
following entry:
Deactivation of function
MD 9006 = 0 Deactivation of function

11.11.4 Set screen brightness

You can adjust the screen brightness using two different methods.
1. By programming machine data 9025 DISPLAY_BACKLIGHT, you can vary

the brightness from
0 = dark to
31 = very bright.
The default setting is 25.
2. You can adjust the brightness via softkeys in the "Start-up" operating area.
Select softkey "System" in the "Start-up" operating area. Then select softkey
"Brightness". The softkey menu changes and you can adjust the backlighting
by selecting softkeys "brighter" or "darker".
11.11.5 Enable/disable teach mode acceptance

By setting MD 9026 TEACH_MODE, you enable or disable the transfer of teach
blocks.
NB_MM_TEACH_MODE =1 Teach block is transferred.
NB_MM_TEACH_MODE =2 Acceptance of the teach block can be disabled by

the PLC via DB19.DBX13.0 (disable teach
acceptance).
DB19.DBX13.0 = 0 Teach block is transferred.
DB19.DBX13.0 = 1 Teach block is not transferred. The message
"Teach not permitted" is displayed
11.11.6 Several axis systems

The HT 6 has 6 traversing keys with which axes can be moved in the plus or minus
direction. If the machine has more than 6 axes, the axes to be controlled by the 6
traversing keys can be grouped into so-called "axis systems". You can define a
maximum of 4 axis systems. You can also define axis systems for machines with
less than 7 axes.
You can select the axis system by clicking on "CONTROL PANEL FUNCTION",
and softkey "Trav. Key".
If the traversing keys are to control 6 axes or less, it is not necessary to create any
axis system groups.
To set up a number of axis systems, proceed as follows:
• Set the number of axis systems in machine data 9027.
9027 = 0: The HT 6 software automatically calculates the number of axis

systems (number of machine axes divided by 6)
9027 > 0: Number of axis systems (max. 4)

• The status of softkey "Trav. Key" is passed from the HT 6 to the

PLC in signal Ebn+2 Bit6 (AXSEL0).
Signal = 1 Key actuated
Signal = 0 Key not actuated.
• In the PLC user program, specify which axes are to be controlled by the
traversing keys and the axis system to which the axes belong.
For an exact description, please see:

References: /FB1/P3 Basic PLC Program
• Set signal Abn+2 Bit6 (AXSEL0) to transfer the selected axis system from
the PLC to the HT 6. The selected axis system is displayed to the right of the
override in the status display (ASY2/ASY3/ASY4).
No text is displayed for axis system 1 (i.e. ASY1 is not shown).
11.11.7 Showing/hiding status (STAT) and turn (TU)
Singularities with special kinematics and robots

When the cartesian point-to-point method (PTP) in workpiece coordinates is used,
the position of machine axes is ambiguous at certain points. In order to define
these singularities without ambiguity, the position of the machine STAT and the
position of the axes TU are defined in addition to the workpiece coordinates for this
type of transformation (e.g. 5-axis transformation).
Show/hide STAT and TU

The STAT and TU values are displayed in the axis screens (actual-value windows)
and in teach mode (insert block).
You can choose whether or not to show the STAT and TU values by setting the
following display machine data:
STAT and TU are not displayed:

STAT and TU are displayed:


I Index
I Index
I
I.1 Subject index
Change language...........................IM2/5-56
Channel switchover example.........IM2/5-61
A CMM_DIRECTORY_SOFTKEY_PATH1
MD 9676 ...................................IM2/5-112
Access rights ................................. IM2/5-51 CMM_DIRECTORY_SOFTKEY_PATH2
Accessories for PCU20 ................. IM2/2-13 MD 9677 ...................................IM2/5-113
Accessories ..................................... IM2/1-8 CMM_DIRECTORY_SOFTKEY_PATH3
Action log MD 9678 ...................................IM2/5-113
HT 6........................................ IM2/11-213 CMM_DIRECTORY_SOFTKEY_PATH4
Read out log file, MD 9679 ...................................IM2/5-113
HMI Emdedded ..................... IM2/9-165 CMM_ENABLE_CUSTOMER_M_CODES
Reading out the log file, HT6.. IM2/11-215 MD 9661 ...................................IM2/5-112
Set, HT 6 ................................ IM2/11-215 CMM_ENABLE_TOOL_MAGAZINE
ACTION_LOG_MODE MD 9674 ...................................IM2/5-112
9012 ....................................... IM2/11-213 CMM_FIXED_TOOL_PLACE
MD 9012..................................... IM2/5-97 CMM_POS_COORDINATE_SYSTEM
MD9012.................................... IM2/9-162 CMM_TOOL_DISPLAY_IN_DIAM
Activate tool offset immediately..... IM2/5-65 MD 9663 ...................................IM2/5-112
ACTIVATE_SEL_USER_DATA CMM_TOOL_LIFE_CONTROL
MD 9440................................... IM2/5-108 MD 9652 ...................................IM2/5-112
Alarm display ................................. IM2/5-58 CMM_TOOL_LOAD_STATION
Alarm text files for HT 6............. IM2/11-203 MD 9673 ...................................IM2/5-112
Alarm texts................................... IM2/6-116 CMM_TOOL_MANAGEMENT
ALARM_ROTATION_CYCLE MD 9651 ...................................IM2/5-112
MD 9056..................................... IM2/5-99 Communication .............................IM2/3-18
Altered MD, Data backup ............ IM2/8-153 Compact Flash card ......................IM2/3-36
Analog spindles ............................. IM2/5-66 Compact Flash card with
Articulated position STAT.............. IM2/5-72 adapter....................................IM2/7-142
Components of the PCU................IM2/2-12
B Configuration
Alarm and user texts.................IM2/7-136
Base offset..................................... IM2/5-67 Changing the language ............IM2/7-131
Blue screen, HT 6...................... IM2/11-216 ini files.......................................IM2/7-135
Blue screen.................................... IM2/3-42 Modifying the files .....................IM2/7-132
Bus address................................... IM2/3-20 Configure CAPSLOCK...................IM2/5-55
Configuring text files in foreign
languages ...............................IM2/6-121
C Connection mode
Network Manager ......................IM2/3-25
Card reader ................................... IM2/2-15

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition IM2/I-223
I Index
Connection structure between the RCS DISPLAY_BLACK_TIME

Host PCU 20 and RCS Viewer MD 9006 .....................................IM2/5-97
PCU 20..................................... IM2/5-79 DISPLAY_MODE
CONTOUR_END_TEXT MD 9002 .....................................IM2/5-96
MD 9461................................... IM2/5-109 DISPLAY_RESOLUTION
Coordinate system MD 9004 .....................................IM2/5-96
for milling .................................... IM2/5-76 DISPLAY_RESOLUTION_INCH
Coordinate systems....................... IM2/5-76 MD 9011 .....................................IM2/5-97
Creating an HT 6 image ............ IM2/11-200 DISPLAY_TYPE
CTM_ANGLE_REFERENCE_AXIS MD 9001 .....................................IM2/5-96
MD 9632................................... IM2/5-111 Documentation................................. IM2/1-9
CTM_CROSS_AX_DIAMETER_ON Dynamic user memory (DRAM).....IM2/5-93
MD 9611................................... IM2/5-111
CTM_G91_DIAMETER_ON
MD 9619................................... IM2/5-111 E
CTM_POS_COORDINATE_SYSTEM
MD 9610................................... IM2/5-111 Edit resource display......................IM2/5-89
CTM_SIMULATION_DEF_VIS_AREA Edit user list
MD 9602................................... IM2/5-110 Network Manager .......................IM2/3-27
CTM_SIMULATION_DEF_X Enter server name .........................IM2/3-37
MD 9600................................... IM2/5-110 Error mesages to the PLC
CTM_SIMULATION_DEF_Y HMI Embedded.........................IM2/8-157
MD 9601................................... IM2/5-110 Error status screen.........................IM2/3-42
CTM_SIMULATION_MAX_VIS_AREA ESD measures...............................IM2/1-10
MD 9605................................... IM2/5-111 Establish readiness for operation ..IM2/4-48
CTM_SIMULATION_MAX_X Expand user displays ....................IM2/5-58
MD 9603................................... IM2/5-110 EXPONENT_LIMIT
CTM_SIMULATION_MAX_Y MD 9030 .....................................IM2/5-98
MD 9604................................... IM2/5-111 EXPONENT_SCIENCE
CTM_SIMULATION_TIME_NEW_POS MD 9031 .....................................IM2/5-98
MD 9606................................... IM2/5-111 EXTCALL .......................................IM2/3-41
CTM_TRACE
MD 9626................................... IM2/5-111 F
D File transfer
RCS Viewer PCU 20 .................IM2/5-87
D number....................................... IM2/5-66 File transfer between RCS Host PCU 20
DARKTIME_TO_PLC and RCS Viewer PCU 20..........IM2/5-83
MD 9015..................................... IM2/5-97 Fine offset of tools for wear ...........IM2/5-65
Data backup FIRST_LANGUAGE
For HMI Embedded WIN32 with the MD 9003 .....................................IM2/5-96
PCU 50 ................................. IM2/8-160 Free contour programming ...........IM2/5-74
General..................................... IM2/8-146
Transmission errors ................. IM2/8-152 G
Data backup on PC card ............. IM2/8-159
Data transfer via PLC .................. IM2/8-154 G code editor .................................IM2/5-75
Display axes .................................. IM2/5-71
Display axis systems, HT 6 ....... IM2/11-221
Display log file, HMI Embedded .. IM2/9-165 H
Display machine data .................... IM2/5-96
Display user list Hardware
Network Manager....................... IM2/3-27 Requirements .............................IM2/3-20
DISPLAY_BACKLIGHT HMI boot with network ..................IM2/3-35
MD 9025..................................... IM2/5-98

IM2/I-224 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
I Index
HMI boot with network if L

confirmed.................................. IM2/3-35
HMI boot without network ............. IM2/3-35 Language selection
HMI Embedded software................. IM2/1-8 Modifying the configuration.......IM2/7-131
HMI_HELP_SYSTEMS Language selection........................IM2/5-56
MD 9991................................... IM2/5-114 LANGUAGE_SETTINGS
HMI_MONITOR MD 9980 ...................................IM2/5-114
MD 9032..................................... IM2/5-98 LAYOUT_MODE
HMI_TESTAUTOMAT_OPTION MD 9021 .....................................IM2/5-98
MD 9992................................... IM2/5-114 LCD_CONTRAST
HMI_WIZARD_OPTION MD 9000 ....................................IM2/5-96
MD 9993................................... IM2/5-114 Linear Flash memory
HMI-specific share......................... IM2/3-29 card .................... IM2/7-142, IM2/11-202
HT 6 Log file
Action log................................ IM2/11-213 Display, HT 6 ..........................IM2/11-215
Alarm text files........................ IM2/11-203 Read out, HMI Emdedded .......IM2/9-165
Hardware requirement ........... IM2/11-184 Reading out, HT 6 ..................IM2/11-215
Software ................................. IM2/11-184 Structure ...................................IM2/9-164
HT 6 configuration Logical drives .................................IM2/3-36
Alarm and user texts .............. IM2/11-197
Change language................... IM2/11-192
ini files .................................... IM2/11-196 M
Modify files ............................. IM2/11-193
HT 6 software replacement MA_AXES_SHOW_GEO_FIRST
Modifying the configuration .... IM2/11-191 MD 9421 ...................................IM2/5-107
Preparing for installation ........ IM2/11-189 MA_COORDINATE_SYSTEM
With modified configuration.... IM2/11-189 MD 9424 ...................................IM2/5-107
With standard configuration ... IM2/11-187 MA_MAX_SKP_LEVEL
HTML Viewer................................. IM2/3-30 MD 9423 ...................................IM2/5-107
HW/SW requirements...................... IM2/1-8 MA_ONLY_MKS_DIST_TO_GO
MD 9420 ...................................IM2/5-107
MA_PRESET_MODE
I MD 9422 ...................................IM2/5-107
MA_SCRATCH_DEFAULT_MODE
Image MD 9425 ...................................IM2/5-107
Copying from PC card to PCU . IM2/7-142 MA_SIMULATION_MODE
Creating ................................... IM2/7-139 MD 9480 ...................................IM2/5-109
Loading from PC card to MA_STAND_SIMULATION_LIMIT
HT 6 .................................... IM2/11-202 MD 9481 ...................................IM2/5-109
Uploading to PC card ............... IM2/7-141 MA_STAT_DISPLAY_BASE
Inch/metric switchover................... IM2/5-59 MD 9242 ...................................IM2/5-102
Installation of the HMI Embedded MA_TU_DISPLAY_BASE
software.................................. IM2/7-124 MD 9243 ...................................IM2/5-102
Interfaces of the PCU20 ................ IM2/2-13 MAX_PROGRAMM_SIZE_CHECK
MD 9464 ...................................IM2/5-109
MD_AX_TEA_FILTER
K
MD 9952 ...................................IM2/5-113
MD_AX_TEA_IDX_LIMIT
KEYBOARD_STATE MD 9953 ...................................IM2/5-113
MD 9009..................................... IM2/5-97 MD_CH_TEA_FILTER
KEYBOARD_TYPE
MD 9954 ...................................IM2/5-113
MD 9008..................................... IM2/5-97 MD_CH_TEA_IDX_LIMIT
Keyswitch position......................... IM2/5-53 MD 9955 ...................................IM2/5-113
Keyswitch ...................................... IM2/5-51
MD_DRV_TEA_FILTER
MD 9956 ...................................IM2/5-113

I Index
MD_DRV_TEA_IDX_LIMIT O
MD 9957................................... IM2/5-113
MD_NC_TEA_FILTER Online help
MD_NC_TEA_IDX_LIMIT OP 010 operator panel fronts ........IM2/2-14
MD 9951................................... IM2/5-113 OP 010...........................................IM2/2-14
MD_TEXT_SWITCH OP 012 operator panel front .........IM2/2-14
MD 9900................................... IM2/5-113 OP 012...........................................IM2/2-14
Measuring cycles........................... IM2/5-75 OP 015 operator panel fronts .......IM2/2-15
Mechanical and electrical installation OP 015...........................................IM2/2-15
PCU............................................ IM2/2-12 Operating system share.................IM2/3-29
Memory allocation Operation of the Network
Tool management ...................... IM2/5-91 Manager ...................................IM2/3-23
User data.................................... IM2/5-94
Memory cards................................ IM2/2-15
Metric/inch switchover ................... IM2/5-59 P
Milling simulation 3D graphics....... IM2/5-73
Modifying the configuration PA_ZOA_MODE
HT 6 software replacement .... IM2/11-191 MD 9459 ...................................IM2/5-108
Software replacement .............. IM2/7-130 Password
MPI/OPI netiquette ....................... IM2/3-18 Default password ........................IM2/5-52
Permitted characters ..................IM2/5-52
PC card ........................................IM2/7-141
N PCMCIA card ...............................IM2/7-141
PCU
NC card ....................................... IM2/7-141 Components ...............................IM2/2-12
NC_PROPERTIES Mechanical and electrical
MD 9500................................... IM2/5-109 installation................................IM2/2-12
NETNAMES.INI PCU ................................................ IM2/1-8
File extension ............................. IM2/5-61 PCU20
Netork Accesories ..................................IM2/2-13
Configuration data...................... IM2/3-32 Interfaces ....................................IM2/2-14
Network configuration examples Permanent connection
Company network ...................... IM2/3-35 Network Manager ......................IM2/3-26
One embedded / one server PLC alarm acknowledgement
computer ................................. IM2/3-33 icon ...........................................IM2/5-58
Three embedded / two server PLC start-up
computers ............................... IM2/3-34 HT 6 ........................................IM2/11-212
Network Manager PLC_ALARM_PICTURE
Deinstallation.............................. IM2/3-23 MD 9055 .....................................IM2/5-99
Network Manager PLC_HOTKEY
Connection mode ....................... IM2/3-25 MD 9017 .....................................IM2/5-97
Installation .................................. IM2/3-23 PLC_SYMBOL_FILTER
Operation.................................... IM2/3-23 MD 9054 .....................................IM2/5-99
Network Manager ......................... IM2/3-22 PLC_SYMBOL_SORT
Network operation MD 9053 .....................................IM2/5-98
HMI Embedded, TCP/IP PLC-MD
protocol ................................... IM2/3-32 Assign texts ................................IM2/5-56
Network operation with HMI Powerline ramp-up screen.............IM2/4-48
Embedded ............................... IM2/3-31 Preset actual value memory ..........IM2/5-68
NUM_AX_SEL Preset.............................................IM2/5-68
MD 9027..................................... IM2/5-98 PRG_DEFAULT_DIR
MD 9005 .....................................IM2/5-96
Program simulation ........................IM2/5-73

I Index
PROGRAM_SETTINGS Turning........................................IM2/5-73
MD 9460................................... IM2/5-109 SINUMERIK HT6 .......................IM2/11-184
Protection level change ................ IM2/5-53 Software installation ....................IM2/7-124
Software replacement
Modifying the configuration.......IM2/7-130
R Operator panel..........................IM2/7-139
Preparing for installation...........IM2/7-128
Ramp-up of the PCU ..................... IM2/4-48 Software replacement with modified
RCS Host PCU 20 configuration ...........................IM2/7-128
Adapt to PC ................................ IM2/5-82 Software replacement with standard
Change port ............................... IM2/5-85 configuration ...........................IM2/7-126
Configure.................................... IM2/5-81 Software version display..............IM2/9-166
Connection structure .................. IM2/5-79 Software via Network Manager....IM2/7-144
File transfer ................................ IM2/5-83 Standard configuration...................IM2/3-20
Sequence ................................... IM2/5-80 Standard control file
Start............................................ IM2/5-86 HMI Embedded.........................IM2/8-155
RCS Host PCU 20 ........................ IM2/5-78 STARTUP_LOGO
RCS Viewer PCU 20 MD 9050 .....................................IM2/5-98
Configuration.............................. IM2/5-84 STAT ..........................IM2/5-72, IM2/11-222
Connection structure .................. IM2/5-79 Static user memory (SRAM) .........IM2/5-89
File transfer ................................ IM2/5-83 Status (STAT)
Installation .................................. IM2/5-83 Hide, HMI Embedded ................IM2/5-73
Sequence ................................... IM2/5-80 Hide, HT 6...............................IM2/11-222
RCS Viewer PCU 20 .................... IM2/5-78 Show, HMI Embedded................IM2/5-73
Reading ISO programs in/out...... IM2/8-158 Show, HT 6 .............................IM2/11-222
Remote diagnostics of the Suppression measures ................... IM2/1-9
PCU 20 .................................... IM2/5-78 SW_OPTIONS
Replace ramp-up screen ............... IM2/5-59 MD 9990 ...................................IM2/5-114
Reset password............................. IM2/5-52 Switch channel
Rotary axis position ....................... IM2/5-72 Foreign language texts ...............IM2/5-64
Switch channel / control units
S SINUMERIK HT6 ....................IM2/11-209
Switch channels on one NCU ........IM2/5-60
Scratching...................................... IM2/5-68 Switch pocket calculator on/off ......IM2/5-56
Screen SWITCH_TO_AREA
Activate screen darkening, MD 9016 .....................................IM2/5-97
HT 6 .................................... IM2/11-220 Switching the work offset display...IM2/5-67
Screen darkening via PLC ........ IM2/5-55 SYS_CLOCK_SYNC_TIME
Set brightness, HT 6 .............. IM2/11-221 MD 9013 .....................................IM2/5-97
Screen saver ................................. IM2/5-55
Select language HT 6 T
Modifying the configuration .... IM2/11-192
Selecting tools via a D number TABULATOR_SIZE
(flat D no.) ................................ IM2/5-66 MD 9007 .....................................IM2/5-97
Series start-up ............................. IM2/8-146 TCP/IP protocol
Set action log, HMI Emdedded.... IM2/9-165 Configuring under Win95/98/ME IM2/3-40
Set date ......................................... IM2/5-57 Configuring under WinNT/
Set editor ....................................... IM2/5-57 2000/XP...................................IM2/3-39
Set password................................. IM2/5-52 Install/configure under HMI
Set time ......................................... IM2/5-57 Embedded ...............................IM2/3-32
Shared folder for PCU ................... IM2/3-29 Installing under Win95/98/ME.....IM2/3-40
SHOW_CHANNEL_SPANNING_STATE Installing under WinNT/
MD 9052..................................... IM2/5-98 2000/XP...................................IM2/3-39
Simulation
Milling ......................................... IM2/5-73

I Index
Teach mode TOOL_REF_GEO_AXIS1

Enable/disable acceptance, MD 9400 ...................................IM2/5-106
HT 6 ................................... IM2/11-221 TOOL_REF_GEO_AXIS2
TEACH_MODE MD 9401 ...................................IM2/5-106
MD 9026..................................... IM2/5-98 TOOL_REF_GEO_AXIS3
Teach-in MD 9402 ...................................IM2/5-106
NCK MD setting for HT 6 ....... IM2/11-220 TP 012 operator panel front ..........IM2/2-14
TECHNOLOGY TP 012 ...........................................IM2/2-14
MD 9020..................................... IM2/5-98 TRACE
Texts for PLC-MD.......................... IM2/5-56 MD 9999 ...................................IM2/5-114
TM_ACT_SEARCH_AND_POS Transfer user files
MD 9433................................... IM2/5-108 HMI Embedded .......................IM2/8-157
TM_DEFAULT_DELETE_TOOL Transmission times of the system
MD 9419................................... IM2/5-107 data ...........................................IM2/3-45
TM_DEFAULT_TOOLPLACESPEC Troubleshooting
TM_DEFAULT_TOOLSIZE TU ..............................IM2/5-72, IM2/11-222
MD 9412................................... IM2/5-106 Turn (TU)
TM_DEFAULT_TOOLSTATE Hide, HMI Embedded ................IM2/5-73
MD 9417................................... IM2/5-107 Hide, HT 6...............................IM2/11-222
TM_DEFAULT_TOOLTYPE Show, HMI Embedded ...............IM2/5-73
MD 9416................................... IM2/5-107 Show, HT 6 .............................IM2/11-222
TM_KIND_OF_TOOLMANAGEMENT Turning simulation..........................IM2/5-73
MD 9414................................... IM2/5-107
TM_LOAD_LOC1
MD 9434................................... IM2/5-108 U
TM_LOAD_LOC2
MD 9435................................... IM2/5-108 USE_CHANNEL_DISPLAY_DATA
TM_LOAD_LOC3 MD 9014 .....................................IM2/5-97
MD 9436................................... IM2/5-108 User management
TM_LOAD_LOC4 Network Manager .......................IM2/3-27
MD 9437................................... IM2/5-108 USER_CLASS_APPLICATION
TM_LOAD_LOC5 MD 9272 ...................................IM2/5-103
MD 9438................................... IM2/5-108 USER_CLASS_BASE_ZERO_OFF_MA
TM_LOAD_PLACE MD 9248 ...................................IM2/5-102
MD 9410................................... IM2/5-106 USER_CLASS_BASE_ZERO_OFF_PA
TM_LOAD_TOOL_NEW MD 9247 ...................................IM2/5-102
MD 9431................................... IM2/5-108 USER_CLASS_CLEAR_RPA
TM_NUM_MAG MD 9221 ...................................IM2/5-101
MD 9411................................... IM2/5-106 USER_CLASS_DIRECTORY_CHG
TM_TOOL_STATE_DEF_VAL MD 9509 ...................................IM2/5-109
MD 9432 ................................... IM2/5-108 USER_CLASS_DIRECTORY1_M
TM_UNLOAD_AND_DELETE MD 9516 ...................................IM2/5-110
MD 9430................................... IM2/5-108 USER_CLASS_DIRECTORY1_P
TO_MAG_PLACE_DISTANCE MD 9510 ...................................IM2/5-109
MD 9479................................... IM2/5-109 USER_CLASS_DIRECTORY2_M
TO_OPTION_MASK MD 9517 ...................................IM2/5-110
MD 9478................................... IM2/5-109 USER_CLASS_DIRECTORY2_P
TO_TRACE MD 9511 ...................................IM2/5-109
MD 9477................................... IM2/5-109 USER_CLASS_DIRECTORY3_M
Tool management MD 9518 ...................................IM2/5-110
Memory allocation ...................... IM2/5-91 USER_CLASS_DIRECTORY3_P
ShopMill...................................... IM2/5-65 MD 9512 ...................................IM2/5-110
Standard..................................... IM2/5-65 USER_CLASS_DIRECTORY4_M
MD 9519 ...................................IM2/5-110

I Index
USER_CLASS_DIRECTORY4_P USER_CLASS_TM_SKMGNEXT
MD 9513................................... IM2/5-110 MD 9263 ...................................IM2/5-103
USER_CLASS_INCH_METRIC USER_CLASS_TM_SKNCDELTOOL
MD 9182..................................... IM2/5-99 MD 9259 ...................................IM2/5-103
USER_CLASS_OVERSTORE_HIGH USER_CLASS_TM_SKNCNEWTOOLE
MD 9213................................... IM2/5-100 MD 9258 ...................................IM2/5-102
USER_CLASS_PRESET USER_CLASS_TM_SKTLLIST
MD 9220................................... IM2/5-101 MD 9251 ...................................IM2/5-102
USER_CLASS_READ_BD USER_CLASS_TM_SKTLLREPR1
MD 9230................................... IM2/5-101 MD 9265 ...................................IM2/5-103
USER_CLASS_READ_CST USER_CLASS_TM_SKTLLREPR2
MD 9225................................... IM2/5-101 MD 9266 ...................................IM2/5-103
USER_CLASS_READ_CUS USER_CLASS_TM_SKTLLREPR3
MD 9226................................... IM2/5-101 MD 9267 ...................................IM2/5-103
USER_CLASS_READ_DEF USER_CLASS_TM_SKTLNEWTOOL
MD 9229................................... IM2/5-101 MD 9264 ...................................IM2/5-103
USER_CLASS_READ_GUD_LUD USER_CLASS_TM_SKTOOLLOAD
MD 9211................................... IM2/5-100 MD 9252 ...................................IM2/5-102
USER_CLASS_READ_IN USER_CLASS_TM_SKTOOLMOVE
MD 9224................................... IM2/5-101 MD 9254 ...................................IM2/5-102
USER_CLASS_READ_PROGRAM USER_CLASS_TM_SKTOOLUNLOAD
MD 9216................................... IM2/5-100 MD 9253 ...................................IM2/5-102
USER_CLASS_READ_SYF USER_CLASS_VERT_MODE_SK
MD 9228................................... IM2/5-101 MD 9249 ...................................IM2/5-102
USER_CLASS_READ_TCARR USER_CLASS_WRITE_FINE
MD 9180..................................... IM2/5-99 MD 9203 ...................................IM2/5-100
USER_CLASS_READ_TOA USER_CLASS_WRITE_GUD_LUD
MD 9200................................... IM2/5-100 MD 9212 ...................................IM2/5-100
USER_CLASS_SELECT_PROGRAM USER_CLASS_WRITE_PRG_CONDIT
MD 9218................................... IM2/5-101 MD 9214 ...................................IM2/5-100
USER_CLASS_SET_V24 USER_CLASS_WRITE_PROGRAM
MD 9223................................... IM2/5-101 MD 9217 ...................................IM2/5-100
USER_CLASS_SHOW_SBL2 USER_CLASS_WRITE_RPA
MD 9227................................... IM2/5-101 MD 9222 ...................................IM2/5-101
USER_CLASS_SYS_ZERO_OFF USER_CLASS_WRITE_SEA
MD 9246................................... IM2/5-102 MD 9215 ...................................IM2/5-100
USER_CLASS_TEACH_IN USER_CLASS_WRITE_TCARR
MD 9219................................... IM2/5-101 MD 9181 .....................................IM2/5-99
USER_CLASS_TM_SKACTPLACE USER_CLASS_WRITE_TOA_ADAPT
MD 9270................................... IM2/5-103 MD 9209 ...................................IM2/5-100
USER_CLASS_TM_SKFINDPLACE USER_CLASS_WRITE_TOA_GEO
MD 9269................................... IM2/5-103 MD 9201 ...................................IM2/5-100
USER_CLASS_TM_SKLDTOOLDAT USER_CLASS_WRITE_TOA_WEAR
MD 9271................................... IM2/5-103 MD 9202 ...................................IM2/5-100
USER_CLASS_TM_SKMGBUFFER USER_CLASS_WRITE_ZOA
MD 9260................................... IM2/5-103 MD 9210 ...................................IM2/5-100
USER_CLASS_TM_SKMGFIND USER_WRITE_CYCFRAME
MD 9261................................... IM2/5-103 MD 9186 .....................................IM2/5-99
USER_CLASS_TM_SKMGLISTPOS USER_WRITE_EXTFRAME
MD 9262................................... IM2/5-103 MD 9188 .....................................IM2/5-99
USER_CLASS_TM_SKMGLREPR2 USER_WRITE_PARTFRAME
MD 9256................................... IM2/5-102 MD 9184 .....................................IM2/5-99
USER_CLASS_TM_SKMGLREPR3 USER_WRITE_TOOLFRAME
MD 9257................................... IM2/5-102 MD 9183 .....................................IM2/5-99

I Index
USER_WRITE_TRAFRAME MD 9314 ...................................IM2/5-105

MD 9187..................................... IM2/5-99 V24_PRINTER_STOPBIT
USER_WRITE_WPFRAME MD 9318 ...................................IM2/5-105
MD 9185..................................... IM2/5-99 V24_PRINTER_XOFF
Utilization display........................... IM2/5-89 MD 9311 ...................................IM2/5-104
V24_PRINTER_XON
MD 9310 ...................................IM2/5-104
V V24_USER_BAUD
MD 9305 ...................................IM2/5-104
V24_PG_PC_BAUD V24_USER_CONTROLS
MD 9325................................... IM2/5-106 MD 9303 ...................................IM2/5-104
V24_PG_PC_CONTROLS V24_USER_DATABITS
MD 9323................................... IM2/5-105 MD 9306 ...................................IM2/5-104
V24_PG_PC_DATABITS V24_USER_EOF
MD 9326................................... IM2/5-106 MD 9302 ...................................IM2/5-104
V24_PG_PC_EOF V24_USER_LINE
MD 9322................................... IM2/5-105 MD 9309 ...................................IM2/5-104
V24_PG_PC_LINE V24_USER_PARITY
MD 9329................................... IM2/5-106 MD 9307 ...................................IM2/5-104
V24_PG_PC_PARITY V24_USER_RTS
MD 9327................................... IM2/5-106 MD 9304 ...................................IM2/5-104
V24_PG_PC_RTS V24_USER_STOPBIT
MD 9324................................... IM2/5-106 MD 9308 ...................................IM2/5-104
V24_PG_PC_STOPBIT V24_USER_XOFF
MD 9328................................... IM2/5-106 MD 9301 ...................................IM2/5-104
V24_PG_PC_XOFF V24_USER_XON
MD 9321................................... IM2/5-105 MD 9300 ...................................IM2/5-104
V24_PG_PC_XON
MD 9320................................... IM2/5-105
V24_PRINTER_BAUD W
MD 9315................................... IM2/5-105
V24_PRINTER_CONTROLS Work offset.....................................IM2/5-67
MD 9313................................... IM2/5-105 Work offset fine ..............................IM2/5-67
V24_PRINTER_DATABITS Workpiece
MD 9316................................... IM2/5-105 Template ....................................IM2/5-66
V24_PRINTER_EOF WRITE_TOA_FINE_LIMIT
MD 9312................................... IM2/5-105 MD 9450 ...................................IM2/5-108
V24_PRINTER_LINE WRITE_ZOA_FINE_LIMIT
MD 9319................................... IM2/5-105 MD 9451 ...................................IM2/5-108
V24_PRINTER_PARITY
MD 9317................................... IM2/5-105
V24_PRINTER_RTS

03.04 Starting Up HMI Advanced (IM4)
Contents
Starting Up HMI Advanced (IM4)
1 General Preparations............................................................................................................... IM4/1-7
1.1 Hardware/software requirements ........................................................................................... IM4/1-8
1.2 Documentation....................................................................................................................... IM4/1-9
1.3 EMC/ESD measures .............................................................................................................. IM4/1-9

1.3.1 Interference suppression measures .................................................................................. IM4/1-9
1.3.2 ESD measures ................................................................................................................ IM4/1-10
2 Overview of HMI Devices ...................................................................................................... IM4/2-11
2.1 Mechanical and electrical design ......................................................................................... IM4/2-12

2.1.1 Operator panel fronts....................................................................................................... IM4/2-12
2.1.2 PCU 50 component ......................................................................................................... IM4/2-13
2.1.3 PCU 70 component ......................................................................................................... IM4/2-13
3 Communication / Basic Conditions...................................................................................... IM4/3-15
3.1 Internal communication ........................................................................................................ IM4/3-16
3.2 Network operation with Windows NT 4.0/XP........................................................................ IM4/3-16
3.3 Components supplied (HMI) ................................................................................................ IM4/3-16

3.3.1 Hardware ......................................................................................................................... IM4/3-17
3.3.2 Basic PCU software......................................................................................................... IM4/3-17
3.3.3 Boot manager .................................................................................................................. IM4/3-18
3.3.4 Software distribution on the hard disk.............................................................................. IM4/3-19
3.3.5 Software installation and software activation variants...................................................... IM4/3-21
3.3.6 Service menu................................................................................................................... IM4/3-22
3.4 Basic functions of the Service menu .................................................................................... IM4/3-25

3.4.1 Authorizing SIMATIC Step7 for SINUMERIK hardware ................................................... IM4/3-25
3.4.2 Setting the original SINUMERIK HMI environment .......................................................... IM4/3-26
3.4.3 Setting the current SINUMERIK HMI environment .......................................................... IM4/3-28
3.4.4 Starting DOS Shell........................................................................................................... IM4/3-29
3.4.5 Starting the SINUMERIK desktop (Windows NT/XP)....................................................... IM4/3-30
3.4.6 Checking the hard disk .................................................................................................... IM4/3-31
3.4.7 Checking the basic software version ............................................................................... IM4/3-32

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition IM4/i
Starting Up HMI Advanced (IM4) 03.04
Contents
3.5 Basic functions of the SINUMERIK desktop......................................................................... IM4/3-33

3.5.1 Installing/updating HMI system software ......................................................................... IM4/3-33
3.5.2 Setting the original SINUMERIK HMI environment .......................................................... IM4/3-33
3.5.3 Setting the current SINUMERIK HMI environment .......................................................... IM4/3-34
3.5.4 Authorizing SIMATIC Step7 for SINUMERIK hardware ................................................... IM4/3-34
3.5.5 Connecting a serial mouse .............................................................................................. IM4/3-34
3.5.6 Error analysis................................................................................................................... IM4/3-35
3.5.7 Configuration ................................................................................................................... IM4/3-36
4 Power On / Booting................................................................................................................ IM4/4-39
4.1 Switching on......................................................................................................................... IM4/4-40
4.2 Booting................................................................................................................................. IM4/4-41
4.3 Influencing HMI booting ....................................................................................................... IM4/4-42

4.3.1 Changing the boot screen................................................................................................ IM4/4-45
4.3.2 Access authorizations when creating programs .............................................................. IM4/4-46
4.3.3 Keyboard features (PCU50/70) for HMI Advanced .......................................................... IM4/4-47
4.4 HMI Advanced with SITOP UPS .......................................................................................... IM4/4-49
4.5 Boot errors ........................................................................................................................... IM4/4-50
4.6 BIOS setup........................................................................................................................... IM4/4-51

4.6.1 Changing the BIOS settings ............................................................................................ IM4/4-53
5 Functions / Parameterization ................................................................................................ IM4/5-55
5.1 Functions ............................................................................................................................. IM4/5-57

5.1.1 Alarm protocol ................................................................................................................. IM4/5-57
5.1.2 Activating data transfer via PLC ...................................................................................... IM4/5-59
5.1.3 Informing the PLC of the current HMI task number (HMI version 6.2 and higher) ........... IM4/5-62
5.1.4 Fine zero offset and base offset ...................................................................................... IM4/5-64
5.1.5 Defining the machine position and rotary axis position (version 6.1 and higher) ............. IM4/5-64
5.1.6 Block search in program test mode, multi-channel (not version 6.1) ............................... IM4/5-65
5.1.7 Configuring language selection ....................................................................................... IM4/5-67
5.1.8 Access protection ............................................................................................................ IM4/5-70
5.1.9 Changing access protection for the base offset softkey................................................... IM4/5-72
5.1.10 Hiding axes...................................................................................................................... IM4/5-72
5.1.11 Changing the coordinates system for actual-value display .............................................. IM4/5-74
5.1.12 Activating the active tool offset immediately .................................................................... IM4/5-74
5.1.13 Checking for boot viruses ................................................................................................ IM4/5-75
5.1.14 Cross-channel status display with icons (version 6.2 and higher) ................................... IM4/5-76
5.1.15 Inverting the spindle icon in the spindle display (version 6.2 and higher) ........................ IM4/5-82
5.1.16 Configurable displays in the header (version 6.2 and higher).......................................... IM4/5-83
5.1.17 Selecting the channel/spindle from the PLC (version 6.2 and higher) ............................. IM4/5-87
5.1.18 User-specific operating trees ........................................................................................... IM4/5-88
5.1.19 Cycles in the DRAM......................................................................................................... IM4/5-95
5.1.20 Image provision for classic/new layout variants............................................................... IM4/5-97
5.1.21 User additions in the service overview............................................................................. IM4/5-98
5.2 Simulation data matching................................................................................................... IM4/5-101

5.2.1 Simulation data .............................................................................................................. IM4/5-101
5.2.2 Displaying simulation data ............................................................................................. IM4/5-106
5.2.3 Expansion of geometrical tool data in the simulation ..................................................... IM4/5-107
5.2.4 Data matching in simulation........................................................................................... IM4/5-110
5.2.5 Memory configuration for simulation .............................................................................. IM4/5-114
5.2.6 Simulation with OEM transformations............................................................................ IM4/5-115
5.2.7 Accelerating simulation startup...................................................................................... IM4/5-115

IM4/ii SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
Contents
5.3 Parameterization with ini files............................................................................................. IM4/5-117

5.3.1 Editing Ini files ............................................................................................................... IM4/5-117
5.3.2 Tool management.......................................................................................................... IM4/5-120
5.3.3 MD for actual-value setting, scratching, PRESET ......................................................... IM4/5-120
5.3.4 Executing from the hard disk in M : N ............................................................................ IM4/5-123
5.3.5 Editor ............................................................................................................................. IM4/5-124
5.4 Setting up access to external drives/computers................................................................. IM4/5-125
5.5 Setting the display MD parameters .................................................................................... IM4/5-127

5.5.1 Display machine data .................................................................................................... IM4/5-127
5.5.2 Transferring display MD from HMI Embedded systems................................................. IM4/5-127
5.6 Ini files................................................................................................................................ IM4/5-127

5.6.1 MMC.INI ........................................................................................................................ IM4/5-127
5.6.2 NETNAMES.INI ............................................................................................................. IM4/5-128
5.6.3 MBDDE.INI .................................................................................................................... IM4/5-131
5.6.4 AEDITOR. INI ................................................................................................................ IM4/5-134
5.6.5 COMIC.NSK .................................................................................................................. IM4/5-135
5.6.6 DINO.INI ........................................................................................................................ IM4/5-135
5.6.7 DPDH.INI....................................................................................................................... IM4/5-137
5.6.8 DH.INI............................................................................................................................ IM4/5-137
5.6.9 DPSIM.INI...................................................................................................................... IM4/5-137
5.6.10 SIMTOGEO.INI.............................................................................................................. IM4/5-138
5.6.11 MASCHINE.INI .............................................................................................................. IM4/5-140
5.6.12 PARAM.INI .................................................................................................................... IM4/5-144
5.6.13 PARAMTM.INI ............................................................................................................... IM4/5-144
5.6.14 REGIE.INI...................................................................................................................... IM4/5-145
5.6.15 TASKCONF.INI ............................................................................................................. IM4/5-147
5.6.16 DG.INI............................................................................................................................ IM4/5-149
5.6.17 IB.INI.............................................................................................................................. IM4/5-150
5.6.18 IF.INI.............................................................................................................................. IM4/5-152
5.6.19 OEMFRAME.INI ............................................................................................................ IM4/5-155
5.6.20 LAYOUTSW.INI ............................................................................................................. IM4/5-155
5.6.21 DGOVW.INI ................................................................................................................... IM4/5-157
5.6.22 DGOVWTXT_xx.INI....................................................................................................... IM4/5-157
5.6.23 HMIDesk.ini ................................................................................................................... IM4/5-158
5.7 System settings.................................................................................................................. IM4/5-159

5.7.1 MMC.INI ........................................................................................................................ IM4/5-159
5.7.2 NETNAMES. INI ............................................................................................................ IM4/5-160
5.7.3 REGIE.INI...................................................................................................................... IM4/5-161
5.7.4 HEADER.INI .................................................................................................................. IM4/5-162
5.7.5 KEYS.INI ....................................................................................................................... IM4/5-165
6 Alarm / MD Texts, Alarm Help Files.................................................................................... IM4/6-167
6.1 Alarm texts ......................................................................................................................... IM4/6-168

6.1.1 Alarm text files ............................................................................................................... IM4/6-168
6.1.2 User alarm structure ...................................................................................................... IM4/6-171
6.1.3 Help for alarms .............................................................................................................. IM4/6-171
6.2 Plain texts for PLC machine data....................................................................................... IM4/6-172
6.3 Languages ......................................................................................................................... IM4/6-173

6.3.1 Configuring foreign languages....................................................................................... IM4/6-173
6.3.2 Supported languages..................................................................................................... IM4/6-173
6.3.3 Assignment between ANSI tables and fonts.................................................................. IM4/6-174
6.3.4 Setup ............................................................................................................................. IM4/6-174
6.3.5 Changing language........................................................................................................ IM4/6-175

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition IM4/iii
Contents
6.3.6 NCU-specific alarm texts with multiple operator panels/NCUs ...................................... IM4/6-175
6.4 Operating messages .......................................................................................................... IM4/6-176
6.5 System limits...................................................................................................................... IM4/6-176
7 Installation Variants / Data Backup .................................................................................... IM4/7-177
7.1 General .............................................................................................................................. IM4/7-178
7.2 Settings for network drives................................................................................................. IM4/7-178

7.2.1 Requirements of the PG/PC .......................................................................................... IM4/7-178
7.2.2 Settings from the Service menu on the PCU ................................................................. IM4/7-179
7.3 Software installation/update ............................................................................................... IM4/7-184

7.3.1 First boot for initial startup ............................................................................................. IM4/7-184
7.3.2 Installing via a parallel link with a FAT16 file structure................................................... IM4/7-186
7.3.3 Installing via a parallel connection with a FAT32 file structure....................................... IM4/7-188
7.3.4 Installation via a network link ......................................................................................... IM4/7-189
7.4 Data backup/restore with a parallel connection.................................................................. IM4/7-194

7.4.1 The Norton Ghost utility ................................................................................................. IM4/7-194
7.4.2 PCU hard diskto PG/PC, CD ......................................................................................... IM4/7-194
7.4.3 Restoring the PCU hard disk from PG/PC, CD.............................................................. IM4/7-199
7.4.4 Replacement hard disk/replacement PCU..................................................................... IM4/7-203
7.5 Data backup/restore with an Ethernet connection.............................................................. IM4/7-206

7.5.1 Backing up the PCU hard disk to a PG/PC hard disk .................................................... IM4/7-206
7.5.2 Restoring the PCU hard disk from the PG/PC hard disk................................................ IM4/7-211
7.6 Replacing the hard disk ..................................................................................................... IM4/7-218
7.7 Backing up and restoring PCU partitions locally ................................................................ IM4/7-218

7.7.1 Backing up/restoring partitions in general...................................................................... IM4/7-218
7.7.2 Backing up partitions ..................................................................................................... IM4/7-220
7.7.3 Restoring partitions........................................................................................................ IM4/7-223
7.7.4 Restoring Partition E: (Windows) to PCU ...................................................................... IM4/7-225
7.7.5 Deleting a backup image ............................................................................................... IM4/7-227
7.7.6 Defining an emergency backup image........................................................................... IM4/7-229
7.7.7 Restoring an emergency backup to partition E .............................................................. IM4/7-232
7.8 SINUMERIK desktop (Windows)........................................................................................ IM4/7-233

7.8.1 Network operation.......................................................................................................... IM4/7-233
7.8.2 Reinstalling Windows components ................................................................................ IM4/7-234
7.8.3 Installing SIMATIC STEP7 for SINUMERIK hardware................................................... IM4/7-235
7.9 PCMCIA interface software................................................................................................ IM4/7-238

7.9.1 PCMCIA interface software for Windows NT ................................................................. IM4/7-238
7.9.2 PCMCIA interface software for Windows XP ................................................................. IM4/7-239
7.10 Directory structure of HMI Advanced ............................................................................... IM4/7-240
8 Diagnostics........................................................................................................................... IM4/8-241
8.1 Action log ........................................................................................................................... IM4/8-242

8.1.1 Log file ........................................................................................................................... IM4/8-245
8.1.2 Displaying the log file/setting the action log ................................................................... IM4/8-245
8.1.3 Outputting the log file..................................................................................................... IM4/8-246

IM4/iv SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
Contents
8.2 Software version display .................................................................................................... IM4/8-247
9 Installing HMI Software on PC ............................................................................................ IM4/9-249
9.1 Installing HMI software on the PC...................................................................................... IM4/9-250
9.2 HMI Advanced on a standalone desktop ........................................................................... IM4/9-251

9.2.2 Configuring the desktop switch application.................................................................... IM4/9-253
10 Configure Window Using NC Program........................................................................... IM4/10-257
10.1 Setup ............................................................................................................................. IM4/10-258
10.2 Structure of instructions ................................................................................................. IM4/10-259
10.3 Example instructions ...................................................................................................... IM4/10-260
10.4 Example program 1: MMC command without acknowledgment .................................... IM4/10-262
10.5 Example program 2: Display time and optional text variables........................................ IM4/10-263
10.6 Example program 3: MMC command with synchronous acknowledgment mode .......... IM4/10-265
10.7 Example program 4: Positioning the input and output field ............................................ IM4/10-266
10.8 Example program 5: Insert images ................................................................................ IM4/10-268
10.9 Example program 7: OPI variables ................................................................................ IM4/10-269
10.10 Example program 8: Asynchronous acknowledgment mode with softkeys .................. IM4/10-270
10.11 List of files for the dialog screen files ........................................................................... IM4/10-272
I Index ...................................................................................................................................... IM4/I-275
I.1 Subject index ...................................................................................................................... IM4/I-275

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition IM4/v
Contents

IM4/vi SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1
1.1 Hardware/software requirements................................................ IM4/1-8
1.2 Documentation............................................................................ IM4/1-9
1.3 EMC/ESD measures................................................................... IM4/1-9

1.3.1 Interference suppression measures ........................................ IM4/1-9
1.3.2 ESD measures ...................................................................... IM4/1-10

Introduction
This Installation and Start-Up Guide describes the procedures for commissioning
the PCU 50/70 with the HMI Advanced software. For further reading on special
NCK, MMC, PLC, or drive functions, please consult the Descriptions of
Functions/Manuals (see "Required documentation").
Note
The HMI Advanced software can also run on the MMC 103 with Windows NT4.0,
order number 6FC5 2110-0DB21-3AA1. (Intel Pentium 200 MHz, 64 MB RAM).
The HMI Advanced software, which must be ordered separately, should be
loaded using the pre-installed basic software, as described for the PCU50.
1.1 Hardware/software requirements

Software
Depending on the order details, the HMI Advanced software may be pre-loaded on
the PCU 50/70 on delivery. If the HMI Advanced software is not pre-loaded on the
PCU 50/70 (e.g. PCU50 supplied with no system software), the HMI software can
be installed onto the PCU 50/70 from the Service menu using the CD supplied (see
Chapter 7 Software installation). The same applies to software updates.
In order to install the software onto the PCU 50/70 with HMI Advanced you will
need
1. PC/PG with
2. CD drive
3. Network connection or parallel cable
Operating systems
The HMI software can run on Windows NT 4.0 or Windows XP. Please refer to the
Operator Components Manual /BH/ for possible assignments of the PCU 50/70
variants to the operating systems that can be used.

1.2 Documentation
You require the following documentation for the installation and start-up of
SINUMERIK 840D:
1. Operator Components Manual /BH/
Order number: 6FC5 297-6AA50-0AP0
2. Description of Functions, Basic Machine /FB/ (Part 1)
Order number: 6FC5 297-6AC20–0AP0
3. Lists /LIS/
Order number: 6FC5 297-6AB70-0AP0
4. Diagnostics Guide /DA/
Order number: 6FC5 297-6AA20-0AP0
5. Operator's Guide HMI Advanced /BAD/
Order number: 6FC5 298-6AF00-0AP0
Operator's Guide HMI Advanced
1.3 EMC/ESD measures
1.3.1 Interference suppression measures
Shielded signal cables

To ensure safe, interference-free operation of the system, the cables specified in
the individual drawings must be used. Both ends of the shield must always be
conductively connected to the equipment housing.
Exception:
• If non-Siemens devices are connected (printers, programming devices, etc.),
you can also use standard shielding cables which are connected at one end.
These external devices may not be connected to the control during normal
operation. However, if the system cannot be operated without them, then the
cable shields must be connected at both ends. Furthermore, the external
device must be connected to the control via an equipotential bonding lead.
Rules for routing cables

In order to achieve the best-possible noise immunity for the complete system
(control, power section, machine) the following EMC measures must be observed:
• Signal cables and load cables must be routed at the greatest possible distance
from one another.
• Only use SIEMENS signal cables for connecting to and from the NC or PLC.
• Signal cables must not be laid in the close vicinity of strong external magnetic
fields (e.g. motors and transformers).

• Pulse-carrying HC/HV cables must always be laid completely separately from

all other cables.
• The distance (interference injection area) between the following cables must
be as close as possible:
— Signal cable and signal cable
— Signal cable and associated equipotential bonding lead
— Equipotential bonding lead and protective conductor incorporated in lead.
! Important
For more information about interference suppression measures and connection of
shielded cables, please refer to
References: /EMC/, EMC Installation Guidelines
1.3.2 ESD measures
! Important
Handling of modules containing devices sensitive to electrostatic discharge:
• When handling electrostatically sensitive devices, make sure that operator,
workplace and packing material are properly grounded.
• As a general principle, avoid touching electronic components unless the work
to be performed makes this unavoidable. Therefore, when handling PCBs,
make sure that you never touch any submodule pins or conducting paths.
• Components must only be touched if
- You are permanently grounded with an ESD arm band,
- You are wearing ESD shoes or ESD shoe grounding strips that are
in contact with an ESD floor.
• Modules must be placed on a conductive surface (table with ESD surface,
conductive ESD foam plastic, ESD packing bag, ESD transport container).
• Never place modules in the vicinity of display units, monitors, or television sets
(minimum distance < 10 cm).
• Modules must never be brought into contact with statically chargeable and
highly insulating materials, such as plastic sheeting, insulating table tops,
clothing made of synthetic fibers.
• Measurements of the module must only be performed if
- The measuring instrument is grounded (e.g. via protective conductor) or
- Before measuring with a potential-free measuring device the measuring
head is discharged briefly (e.g. touch unpainted metal on the control
housing).

2 Overview of HMI Devices

2
2.1 Mechanical and electrical design.............................................. IM4/2-12
2.1.1 Operator panel fronts............................................................. IM4/2-12
2.1.2 PCU 50 component ............................................................... IM4/2-13
2.1.3 PCU 70 component ............................................................... IM4/2-13

2.1 Mechanical and electrical design

2.1.1 Operator panel fronts
The HMI Advanced software runs with the following SINUMERIK operator panel
fronts for use with the PCU 50/70: OP 010, OP 010S, OP 010C, OP 012, TP012,
TP015A, OP 015 and OP015A.
When it is used with an operator panel front, the PCU 50/70 is first screwed to the
panel front and then secured to the mounting panel with fixing devices.
The procedure is described in the /BH/ Operator Components Manual, in the

section on operator panel fronts.
Example of an operator panel front
Status LEDs: POWER TEMP *) Alpha block Numerical block

Softkeys
Control key
Softkeys block
Hotkey
block
Cursor
block
USB
front
interface
Recall Machine Area Etc key Area switchover
*) When TEMP LED responds, expect higher wear
Fig.: 2-11 View of operator panel front OP 010

2.1.2 PCU 50 component

Example of a PCU: PCU 50 ≤ 500 MHz, Perspective view with the hard disk
installed
Fig. 2-1
The description applies to the following devices:
Processor Operating system Other features Order no.

6FC5 2...
Pentium II, 333 MHz NT 4.0 - ...10-0DF01-0AA0
incl. HMI Advanced ...10-0DF02-0AA0
incl. MCI board ...20-0AA00-1AA0
Pentium III, 500 MHz NT 4.0 - ...10-0DF05-0AA0
Celeron, 566 MHz NT 4.0 - ...10-0DF20-0AA0
XP - ...10-0DF21-2AA0
Celeron, 1.2 GHz NT 4.0 - ...10-0DF22-0AA0
XP - ...10-0DF22-2AA0
2.1.3 PCU 70 component

Processor Operating system Other features Order no.
6FC5 2...
Pentium III, 500 MHz NT 4.0 - ...10-0DF04-0AA0

Notes

3 Communication / Basic Conditions

3
3.1 Internal communication............................................................. IM4/3-16
3.2 Network operation with Windows NT 4.0/XP............................ IM4/3-16
3.3 Components supplied (HMI) ..................................................... IM4/3-16

3.3.1 Hardware ............................................................................... IM4/3-17
3.3.2 Basic PCU software............................................................... IM4/3-17
3.3.3 Boot manager ........................................................................ IM4/3-18
3.3.4 Software distribution on the hard disk ................................... IM4/3-19
3.3.5 Software installation and software activation variants........... IM4/3-21
3.3.6 Service menu......................................................................... IM4/3-22
3.4 Basic functions of the Service menu ........................................ IM4/3-25

3.4.1 Authorizing SIMATIC Step7 for SINUMERIK hardware ........ IM4/3-25
3.4.2 Setting the original SINUMERIK HMI environment ............... IM4/3-26
3.4.3 Setting the current SINUMERIK HMI environment................ IM4/3-28
3.4.4 Starting DOS Shell ................................................................ IM4/3-29
3.4.5 Starting the SINUMERIK desktop (Windows NT/XP)............ IM4/3-30
3.4.6 Checking the hard disk .......................................................... IM4/3-31
3.4.7 Checking the basic software version..................................... IM4/3-32
3.5 Basic functions of the SINUMERIK desktop............................. IM4/3-33

3.5.1 Installing/updating HMI system software............................... IM4/3-33
3.5.2 Setting the original SINUMERIK HMI environment ............... IM4/3-33
3.5.3 Setting the current SINUMERIK HMI environment................ IM4/3-34
3.5.4 Authorizing SIMATIC Step7 for SINUMERIK hardware ........ IM4/3-34
3.5.5 Connecting a serial mouse .................................................... IM4/3-34
3.5.6 Error analysis......................................................................... IM4/3-35
3.5.7 Configuration ......................................................................... IM4/3-36

3.1 Internal communication

Internal communication between the operator panel front and the NCU/CCU takes
place via the operator panel front interface, the OPI (1.5 Mbaud) or the MPI
interface (187.5 kbaud).
Internal communication between the operator panel front and the PLC (e.g.
SIMATIC AS 300) takes place via the MPI interface (187.5 kbaud).
3.2 Network operation with Windows NT 4.0/XP

The PCU50 contains a network connection by default.
The network connection is pre-installed in so far as all that is required for TCP/IP
communication, after plugging in the Ethernet cable, is to enter the IP address of
the PCU or select the use of a DHCP server.
IP address input
To do this, select
Start-> Settings-> Control Panel-> Network, "Protocols" tab, and set Properties to
TCP/IP Protocol.
ID for the PCU50/70

At this stage at the latest, the PCU must be given a unique computer name to
identify it in the network. Select
Start→Settings→Control Panel→Network, "Identification" tab to enter an
appropriate identifier.
3.3 Components supplied (HMI)

Systems as supplied from the factory can consist of:
• Hardware
• Basic PCU software
• HMI system software for Sinumerik

3.3.1 Hardware
Hardware
The operating basis for HMI software is
• a computer unit together with an
• OP… operator panel
"PCU" is the term used for the computer unit on which the HMI (human-machine
interface) software runs from HMI software release 6.0 onwards.
Features of the OPs

A detailed description of the OPs can be found in
References: /BH/, Operator Components Manual.
The previous chapter also includes an overview of the OPs.
Note
Details of how to replace PCU and OP/TP components can also be found in the
Operator Components Manual. Please refer to the latest /BU/ NC 60 order
catalog for available component combinations.
Features of the PCUs

A detailed description of the PCUs can be found in
References: /BH/, Operator Components Manual.
Depending on the PCU model, either Windows NT 4.0 or Windows XP may be
installed on the PCU hard disk. For PCU models that offer both options, please
specify the operating system you require by means of the appropriate order
number.
3.3.2 Basic PCU software

The basic software that comes pre-installed on the PCU comprises the following
components:
NT 4.0 XP version
----------------------------------------------------------------------------------------------------------
• MS Windows NT 4.0 SP6a, English version MS Windows XP Pro SP1
English version
• Internet Explorer 5.0, English version 6.0
• MS-DOS SW 6.21 and higher 6.21
• MPI driver SW 5 and higher 5
• Norton Ghost Version 6 and higher 7.5
• Norton Ghost Walker Version 6 and higher 7.5

Note
Instructions on how to use the basic software can be found in the file
C:\Siemensd.rtf
For the versions of the Service menu (and Windows NT) system components
contained in the basic software, please refer to the file C:\BaseVers.txt.
The basic PCU software can be expanded with

• Siemens HMI system software for operating the Sinumerik or
• OEM software
for customized system software.
The expansion is carried out from a Service menu, which comes with the basic
software.
Service menu
The Service menu is written in DOS.
Software installations and updates are started from the Service menu and (after
rebooting the system) executed by Windows NT/XP.
Data backup functions (backup/restore) are also carried out using the Service
menu.
The boot manager allows you to choose between booting a Sinumerik system and
the Service menu.
3.3.3 Boot manager

When booting the PCU, the boot manager menu allows you to choose between the
SINUMERIK system and the Service menu:
• SINUMERIK: SINUMERIK system
This takes you to HMI system software start or (for service purposes) to the
SINUMERIK desktop (Windows NT/XP).
• [hidden menu entry]: Service menu
The Service menu in DOS is used
- to transfer software for installation (e.g. if there is no network
available) and
- to back up data.
• [hidden menu entry]: Recovery console (XP only)
Details of this can be found in the original MS literature under "Starting
Windows Recovery Console".

3.3.4 Software distribution on the hard disk

In order to keep the software applications separate, the hard disk of the PCU is
divided into 4 partitions with different file systems.
The partitioning of the hard disk corresponds to the partitioning that is required in
order to install the HMI system software on the PCU under Windows NT 4.0 or
Windows XP. Windows XP can be used with PCU 50 V2 (566 MHz or 1.2 GHz, 10
GB hard disk or larger).
• 3 primary partitions and 1 expanded partition are created. (Hard disks below 4.8
GB in size are not supported).
• As well as Windows NT 4.0 or Windows XP (with the HMI system software),
DOS (with the Service menu) can also be booted (dual booting).
• Depending on the order details, the HMI system software may be pre-loaded on
delivery. It is installed subsequently by the customer the first time the system is
booted.
• For data security reasons, the HMI system software, the Windows NT system
software and DOS are distributed by the Service menu to different partitions.
The following illustration shows how partitioning is used in the installation of the
HMI system software (the partition names are shown in italics).
PCU
H a rd d is k
FAT16 FAT16 NTFS NTFS

C: D: E F
R ec.
C ons. XP T M P , Im a g e s , 8 4 0 D S y s te m
In s ta ll, U p d a te s W in N T /X P H M I, o th e r a p p lic a tio n s
D O S T o o ls
P rim a ry p a rtitio n E x p a n d e d p a rtitio n P rim a ry p a rtitio n P rim a ry p a rtitio n

a c tiv e w ith lo g ic a l d riv e
Figure 3-1 Use of partitioning on installation of the HMI system software
Contents of the partitions

The individual partitions are intended for the following data:
Partition C
Partition C contains DOS 6.2 together with the tools and scripts created by the
Service menu (e.g. Ghost tools).
Partition D
Partition D is used for Ghost images, i.e. stored images (e.g. those supplied with
the system) and local backup images. The Windows NT system software, which
can be copied for installing drivers or as an update, for example, is also stored
there. Partition D also contains the installation directory to which the software to be
installed is copied from a remote PG/PC before the actual installation process.

Partition E
Partition E is reserved for the Windows NT/XP system software.
Partition F
Partition F is the applications partition. Applications such as the HMI system
software (including data management and temporary data), HMI-OEM applications,
STEP7 and customer-specific applications (e.g. Protool) run here.
Note
The size of the partitions shown in Figure 3-1 depends on the size of the hard
disk and the type of Windows operating system.
Note
We strongly recommend that you install all applications in Partition F only.
Free areas
The following hard disk memory space is available on the PCU 50 and PCU 70:
Drive D: 1.8 GB reserved for local backups
Drive F: 3 GB in addition to the pre-installed 5-language HMI Advanced
which is reserved for user data (programs, applications, languages,
data, etc.).
High memory allocation in drive F: can mean that a local partition backup becomes
so big that it can no longer be stored locally on drive D:. If that happens, the
GHOST image (hard disk backup) must be stored on an external device.

3.3.5 Software installation and software activation variants

Windows NT 4.0 or XP is pre-installed on the PCU.
The Windows system together with the Service menu described below form the
"basic Windows software":
• SINUMERIK desktop (under Windows NT/XP):

The Windows area is intended for the service function, which can use the
Windows features to commission the control.
Here you can:
- Install HMI system software from the network
- Install additional software (e.g. install additional languages)
- Change INI files/hardware configuration (e.g. install drivers)
- Set up the processing environment for the HMI software
- Authorize SIMATIC Step7
- Perform system checks (e.g. version check, disk check, etc.)
- Install and configure UPS software
The other features of the SINUMERIK desktop can be found under

• Service menu (in DOS)
The Service menu is used for software installation and data backup.
Here you can:
- Transfer/expand HMI system software
- Install HMI system software from a network
- Save data to the hard disk (backup/restore)
The basic functions of the Service menu are described in section 3.4. It can be
activated when the system is booted. See 3.3.6.
Calling the SINUMERIK desktop

1. When the system is booting up, select the "SINUMERIK" menu in the boot
manager and then, when the version number appears in the bottom right of the
background display, press "3".
2. Enter the password.
3. Select the first menu, "SINUMERIK Desktop", and press Enter to confirm.
The SINUMERIK desktop is displayed. The basic functions of the SINUMERIK

desktop are described in section 3.5 Basic functions of the SINUMERIK desktop.

3.3.6 Service menu

The Service menu offers
• Functions for installing/updating the HMI system software
• Functions for backing up/restoring data
See Chapter 7 for details.
• Basic functions (see 3.4 Basic functions of the Service menu)
Calling the Service menu

1. When booting up the system, select the second, hidden menu option in the
boot manager, below the "SINUMERIK" menu option.
The basic menu for the Service menu opens.
2. Enter the password if requested.
The menu structure is illustrated below:
The following functions are available in the Service menu:

Main Function
menu
1 Install/update SINUMERIK system: Installation and addition or updating of
the SINUMERIK system
1 Install from Floppy Disk
2 Install via Serial/Parallel Line: Serial connection V.24/parallel
connection
3 Install from Network Drive: network connection
1 Manage Network Drives
1 Connect to Network Drives, enter connection details
2 Show connected Network Drives, display connections
3 Disconnect from all Network Drives, disconnect all conn.
4 Change Network Settings, change connection settings
1 Change Machine Name (for DOS-Net only)
2 Change User Name
3 Toggle Protocol
4 Toggle logon to domain (Yes or No)
[5] Change Domain Name
[6] Change TCP/IP settings
1 Toggle "Get IP Addresses" (automatically or
manually)
2 Change IP Address
3 Change Subnetmask
4 Change Gateway
5 Domain Name Server
6 Change DNS Extension
9 Back to previous menu
4 Change Install Directory
[5] Install from (network drive), if set up
5 REBOOT: restart the system
9 Return to Main Menu: Back to main menu

Main Function
menu
2 SINUMERIK Tools and Options: Load additional tools and enable options.
1 Activate STEP7 for PCU, see notes below
3 DOS Shell: call the DOS command interpreter, drive C:\ is displayed, type
"exit" to leave the DOS shell.
4 Start Windows: The Windows functions can be used here
1 Standard Windows (without starting SINUMERIK HMI)
4 Original SINUMERIK HMI Environment, started next time the system
is booted
5 Current SINUMERIK HMI Environment, started next time the system
is booted
5 SINUMERIK System Check: test the file system for consistency, restore
consistency with SCANDISK if necessary.
7 Backup/Restore:
1 Hard disk Backup/Restore with GHOST
1 Configure GHOST Parameters: Set parameters (interface, path,
network connection) for Norton Ghost
1 Set Connection Mode PARALLEL (LPT:)
2 Set Connection Mode LOCAL/NETWORK
3 Change Backup Image File Name
4 Change Restore Image File Name
5 Change Machine Name (for Windows and DOS net)
1 Input Machine Name MANUALLY
2 Generate Machine Name RANDOMLY
6 Manage Network Drives (see above)
7 Change Split Mode
1 NO Splitting
2 Splitting
2 Harddisk Backup: back up hard disk
3 Harddisk Restore: copy data to hard disk
1 Windows XP
1 Standard Partitioning (default)
2 User-defined Partitioning
3 Image-defined Partitioning
2 Windows NT/2000 (submenu same as for Windows XP)
3 Windows 95 (submenu same as for Windows XP)
4 WfW3.11 (submenu same as for Windows XP)
5 DOS (spare part) (submenu same as for Windows XP)
4 Switch to other version of GHOST
9 Back to previous menu: return to previous menu

Main Function
menu
7 4 Partition Backup/Restore with GHOST: Save partition contents from
C:, E:, F: to D: or copy back from D: to C:, E:, F:.
1 Configure Ghost Parameters
1 Change Maximum Backup Images
2 Define Emergency Backup Image
2 Partition Backup, LOCAL Mode
3 Partition Restore, LOCAL Mode
4 Partition E (Windows) Restore, Mode LOCAL
8 Delete Image
8 Start PC Link: install software from a CD-ROM (Interlink/Interserve)
9 Reboot: restart the system
Configuring the Service menu

The Service menu options can be configured as follows:
show/hide [a]
use specific product name (instead of SINUMERIK) [b]
edit text [c]
To configure the Service menu, create the file envparam.bat in the Tools directory
in partition C: and enter the following commands:
Entry DOS command Text/function if Text/function if Default

no. =True =False
1 [a] set _INSTALL 1 Install/Update SINUMERIK Not displayed True
System
2 [a] set _TOOLS 2 SINUMERIK Tools and Not displayed True
Options
4 [a] set _SERVICE 4 Start Windows (Service Not displayed True
Mode)
6 [a] set _REBOOT 6 Reboot System (Warmboot) Not displayed False
[a] set _HMI Display submenu with HMI Not displayed True
functions
String entries:
9 [c] set _ENDTXT =String Reboot

(Warmboot)
[b] set =String SINUMERIK
_PRODUCTLINE

Calling the Recovery Console

1. When booting up the system, select the third, hidden menu option in the boot
manager, below the "SINUMERIK" menu option.
The system displays: Starting Windows Recovery Console.
Please refer to the original MS literature for more details.
3.4 Basic functions of the Service menu

3.4.1 Authorizing SIMATIC Step7 for SINUMERIK hardware
Preconditions
The SIMATIC Step7 software V5.x for SINUMERIK hardware is already installed.
Operator action
While the PCU is booting (after switching the control off and then on again):
1. Select the Service menu [hidden menu option] in the boot manager
The following menu is displayed:
PLEASE SELECT
1 Install/Update SINUMERIK System

2 SINUMERIK Tools and Options
3 DOS Shell
4 Start Windows (Service Mode)
5 SINUMERIK System Check
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1, 2, 3, 4, 5, 7, 8, 9]?
2. Select option 2
The system will ask you to enter the password:

passwd:

3. Enter one of the passwords for authorization levels 0 – 2.

- System
- Manufacturer
- Service
PLEASE SELECT
1 Activate Step7 for PCU
9 Return to Main Menu
Your Choice [1, 9] ?
Authorizing
4. Select option 1
Booting
The system will then reboot automatically.
The actual authorization takes place next time Windows NT/XP is booted, before
the HMI system software is started.
Note
Authorization can also be performed on the SINUMERIK desktop by starting the
function "STEP7 Authorizing".
3.4.2 Setting the original SINUMERIK HMI environment

The original HMI environment settings are restored. To this end the contents of
directories
- ADD_ON
- USER
- OEM
are saved. The directories are then cleared.
Operator action


PLEASE SELECT

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1, 2, 3, 4, 5, 7, 8, 9]?
2. Select option 4

PLEASE SELECT

4 Original SINUMERIK HMI environment
5 Current SINUMERIK HMI environment
Your Choice [1, 4, 5, 9]?
Setting the environment

3. Select option 4
passwd:

- System
- Manufacturer
- Service
Booting
The function is actually executed next time Windows is booted, before the HMI
system software is started.
Note
The original settings for the HMI environment can also be restored on the
SINUMERIK desktop by starting the function "Original SINUMERIK HMI Environ".

3.4.3 Setting the current SINUMERIK HMI environment

Restoration of the original HMI environment can be canceled, i.e. the saved
directory contents can be copied back.
Operator action

PLEASE SELECT

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1, 2, 3, 4, 5, 7, 8, 9]?
2. Select option 4

PLEASE SELECT

Setting the environment

3. Select option 5
passwd:

- System
- Manufacturer
- Service

Booting
The function is actually executed next time Windows is booted, before the HMI
software is started.
Note
Restoration of the original settings for the HMI environment can also be canceled
on the SINUMERIK desktop by starting the function "Current SINUMERIK HMI
Environ".
3.4.4 Starting DOS Shell
Operator action

PLEASE SELECT

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1, 2, 3, 4, 5, 7, 8, 9]?
Starting DOS Shell

2. Select option 3
passwd:


- System
- Manufacturer
- Service
You are now in the DOS Shell.
Exiting DOS Shell

To leave the DOS Shell, type exit.
3.4.5 Starting the SINUMERIK desktop (Windows NT/XP)

Next time the system boots up, the SINUMERIK desktop (Windows NT/XP) is
started instead of the HMI system software.
Operator action
PLEASE SELECT

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1, 2, 3, 4, 5, 7, 8, 9]?
Starting DOS Shell

2. Select option 4

The following menu appears:

PLEASE SELECT
1 Standard Windows (without starting

SINUMERIK HMI)
Your Choice [1,4, 5, 9]?
Starting the SINUMERIK desktop

3. Select option 1
Booting
Instead of the HMI system software, the SINUMERIK desktop (Windows NT/XP) is
started.
Note
The SINUMERIK desktop can also be started while the system is booting by
pressing 3 when the version number of the basic software appears in the
background display (within a 3-second time frame).
3.4.6 Checking the hard disk

All partitions (C:, D:, E:, F:) on the hard disk are checked.
Operator action

PLEASE SELECT

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1, 2, 3, 4, 5, 7, 8, 9]?

Checking the hard disk

2. Select option 5
Booting
The function is actually executed next time Windows NT/XP is booted, before the
HMI system software is started.
Note
The hard disk can also be checked on the SINUMERIK desktop by starting the
function "Check SINUMERIK System".
3.4.7 Checking the basic software version

The versions of the Service menu and Windows NT system components included
in the basic software are listed in the file C:\BaseVers.txt.
Alternatively, HMI Explorer on the SINUMERIK desktop can be activated.
Operator action
1. Follow the procedure in 3.4.4 Starting DOS Shell to start a DOS Shell.
Checking the version

2. Enter: type BaseVers.txt
The version information is listed.

Exiting DOS Shell
To leave the DOS Shell, type exit.
Booting
In the boot screen the version of the basic PCU software appears in the bottom
right of the display.

3.5 Basic functions of the SINUMERIK desktop

3.5.1 Installing/updating HMI system software
In addition to the Service menu (DOS), the SINUMERIK desktop can also be used
for installing or updating HMI system software. This applies primarily to
installation/update programs transferred to the PCU via the Windows network.
Installations/updates can be carried out in two ways:
• The installation/update process is started direct from the SINUMERIK desktop

by executing the installation/update program (as in Windows).
• The installation/update application is copied into the D:\INSTALL directory. Next

time the PCU is booted, the installation/update process is started automatically.
The HMI system software is not started until the installation/update is
completed.
Note
Installing/updating the HMI system software via the Service menu (DOS) is
described in 7.2.
3.5.2 Setting the original SINUMERIK HMI environment

The function "Original SINUMERIK HMI Environ" is available as a script file on the
SINUMERIK desktop. When this function is executed, the original settings are
restored, i.e. the contents of the directories
- F:\ADD_ON
- F:\USER
- F:\OEM
- C:\RUNOEM
are saved. The directories are then cleared.
Note
The function can also be initiated in the Service menu (DOS), see 3.4.2 Setting
the original SINUMERIK HMI environment.
It is then executed when Windows NT is started (before the HMI system software
starts), without the need to open the SINUMERIK desktop.

3.5.3 Setting the current SINUMERIK HMI environment

The function "Current SINUMERIK HMI Environ" is available as a script file on the
SINUMERIK desktop. When this function is executed, restoration of the original
settings is canceled, i.e. the saved directory contents are copied back.
Note
The function can also be initiated in the Service menu (DOS) as described in
3.4.3 Setting the current SINUMERIK HMI environment. It is then
executed when Windows is started (before the HMI system software starts),
without the need to open the SINUMERIK desktop.
3.5.4 Authorizing SIMATIC Step7 for SINUMERIK hardware

The function "STEP7 Authorizing" is available as a script file on the SINUMERIK
desktop. When this function is executed, the SIMATIC Step7 software is
authorized, provided that it has already been installed.
Note
3.4.1 Authorizing SIMATIC Step7 for SINUMERIK hardware. It is then
executed when Windows is started (before the HMI system software starts),
without the need to open the SINUMERIK desktop.
3.5.5 Connecting a serial mouse

The two COM interfaces are set up by default so that serial devices excluding
serial mice can be used.
To use a serial mouse, in the [operating systems] section of the bootloader file
C:\Boot.ini remove the option |NoSerialMice in the entry for Windows startup.
In the Control Panel, under Mouse (Start→ Settings→ Control→ Panel→ Mouse),
General tab, you must also set the mouse type to serial.
Note
A PS/2 mouse will not work with this setting.

3.5.6 Error analysis
Checking the hard disk

The function "Check SINUMERIK System" is available as a script file on the
SINUMERIK desktop. All partitions (C:, D:, E:, F:) on the hard disk are checked
when this function is executed.
Note
3.4.6 Checking the hard disk. It is then executed when Windows is
started (before the HMI system software starts), without the need to open the
SINUMERIK desktop.
Creating dump information

Windows NT/XP is configured so that in the event of a system crash (blue screen)
it creates a dump with the current system information. The dump is stored in the file
D:\Memory.dmp.
Checking the basic software version

The file C:\BaseVers.txt contains version information relating to the Service menu
and Windows NT/XP system components included in the basic software.
Checking versions of the HMI system software

The Windows program "HMI Explorer" is included on the SINUMERIK desktop.
When this program is called, detailed version information relating to the HMI
system software applications installed and to Windows NT/XP is displayed.
HMI Explorer
In some cases HMI applications can be started and uninstalled individually from
HMI Explorer.
Log file
Whenever the system is booted, information is written to a block in the file
D:\$$Base.log, which contains the date, time and nature of administrative
interventions.

3.5.7 Configuration
Starting OEM programs

OEM programs can be started immediately before the HMI system software is
started up. This requires these programs (or links to them) to be stored in
subdirectories of the directory C:\RunOEM.
Programs in the C:\RunOEM\SeqOnce subdirectory are started once and

sequentially, i.e. a program is not started until the previously started program is
completed.
Programs in the C:\RunOEM\Seq subdirectory are started sequentially whenever

the system is booted, i.e. a program is not started until the previously started
program is completed.
Programs in the C:\RunOEM\ParOnce subdirectory are started once and

simultaneously. They run in parallel with the HMI system software.
Programs in the C:\RunOEM\Par subdirectory are started simultaneously

whenever the system is booted. They run in parallel with the HMI system
software.
The subdirectories are executed in the order listed above.

The programs within a subdirectory are started in the chronological order in which
they were placed in the subdirectory.
In addition to programs, data files can also be placed in the subdirectories. They
are then opened according to their file type. For example, ".txt" files are opened
with Notepad, ".htm" files with Internet Explorer.
Reference documents
The documents SIEMENSD and SIEMENSE on the SINUMERIK desktop contain
notes, explanations and conditions relating to the basic software that is currently
loaded.
Configuring HMI users

You can configure the nominated Windows user under which the HMI system
software is always started (= HMI user). The local Windows user 'auduser' is the
default HMI user setting. However, in place of 'auduser' the HMI user can also be
any other Windows user that is set up under Windows as a local user or domain
user and has administrator rights. HMI users can be registered by means of the
following registry entries:
Reference Default
Key HKLM\SOFTWARE\Siemens\SINUMERIK\Basesoftware\<version>\HM
IManager
User Input HMIUserName (STRING) auduser
Domain Input HMIUserDomainName (STRING) local

For the HMIUserDomainName you should enter:
for a domain user: "<domainname>"

for a local user: "(local)"
When the operator logs on as the (currently registered) HMI user, the HMI system
software is started automatically when the system boots. If the operator logs on as
a Windows user other than the HMI user, the SINUMERIK desktop opens.
The operator does not normally need to log on explicitly, as the system is
configured so that the operator logs on automatically as the HMI user.
To log on as another Windows user, the operator must press and hold down the
Shift key on the PS2 keyboard or on an external USB keyboard (this function is
not available on an OP…) as soon as the boot screen appears. The Windows
Logon screen then opens, in which the operator must enter the name and
password of the chosen Windows user.


4 Power On / Booting
4
4.1 Switching on.............................................................................. IM4/4-40
4.2 Booting...................................................................................... IM4/4-41
4.3 Influencing HMI booting ............................................................ IM4/4-42

4.3.1 Changing the boot screen ..................................................... IM4/4-45
4.3.2 Access authorizations when creating programs.................... IM4/4-46
4.3.3 Keyboard features (PCU50/70) for HMI Advanced ............... IM4/4-47
4.4 HMI Advanced with SITOP UPS............................................... IM4/4-49
4.5 Boot errors ................................................................................ IM4/4-50
4.6 BIOS setup................................................................................ IM4/4-51

4.6.1 Changing the BIOS settings .................................................. IM4/4-53

4.1 Switching on
Preconditions
Before you connect the PCU to the power supply, you must unlock the hard disk
and connect an operator panel front and the I/O devices (keyboard and display or
monitor).
1. With the power supply to the PCU 50/70 switched off, plug the leads for the I/O
devices into the appropriate sockets on the interface side of the PCU.
2. Once the I/O devices have been connected, the device is ready.
Information on how to adapt and set the interface and which connection cable is
required, can be found in the User's Manual for your I/O device.
Connecting the power supply

The PCU 50/70 is supplied with 24 V direct voltage.
Switching on and switching off

There is no mains switch, so the power supply is connected and disconnected
by plugging in or unplugging the mains connector (see above).
Note
When connecting I/O devices, please make sure that the components are
designed for use in industry.
! Caution
When plugging in/unplugging I/O connections (keyboard, mouse, printer, etc.),
make sure that the I/O devices and the PCU are disconnected from the power
supply. Otherwise they may be damaged.
This does not apply to USB connections.

4.2 Booting
Function
When the system is started for the first time, the software pre-loaded on the hard
disk (SINUMERIK products, including HMI Advanced software if applicable), is
installed under Windows NT/XP as follows:
Welcome to SINUMERIK
These SINUMERIK products will be installed now:
<product 1>
<product 2>
<product 3>
...
Install NOW
Install at NEXT REBOOT
CANCEL Installing
The buttons can be selected by pressing the Tab key and activated by pressing
Enter.
Effect of the buttons:
Install NOW:
All the products displayed are installed one after another in the sequence in which
they are listed. If a reboot is required to activate the installation, it is executed
immediately after installation of the corresponding program. The system may
therefore be rebooted several times until all products are installed.
Install at NEXT REBOOT:

The screen above is displayed again the next time the system is rebooted. Nothing
is installed immediately.
CANCEL Installing
Nothing is installed and the screen is not displayed again the next time the system
is rebooted. Other installations can then only be carried out explicitly in Windows
mode by activating the setup.exe programs directly in the setup directories.
Should you wish to install individual products at a later date, you will have to start
up HMI Explorer from the SINUMERIK desktop. See 3.4.5. Then in HMI Explorer
choose the Install menu option and select the product you wish to install.

Initial situation
The hard disk of the PCU is pre-partitioned for SINUMERIK 840D operation and
further SINUMERIK applications on delivery and the software required for a basic
start-up is installed:
• The boot software and other software needed for start-up are stored on C:
The drives E: and F: are empty.
PCU
H ard disk
F AT16 F AT16 N TFS NTFS

C: D: E: F:
TM P , Im ages, 840D System
DO S Tools Install, U pdates W in N T /XP HM I, other applications
Prim ary partition Expanded partition P rim ary partition P rim ary partition
active w ith logical drive
Figure 4-1 Partitioning on installation
4.3 Influencing HMI booting

Using files
The actions executed on booting are controlled by the contents of initialization files.
REGIE.INI
The applications to be started are entered in the REGIE.INI file. This file can be
edited, see Chapter 5.
; Notes on other entries can be found in the OEM documentation
References: MMC/HMI OEM Package, Chapter 6
Accelerated WIN XP startup

Windows XP allows you to shorten the startup process (Hibernate) if certain
conditions are met.
Features:
• The Windows XP desktop image is stored in a file when the system is shut
down and activated again in accelerated startup.

• When this file is written to the hard disk, the power supply to the PCU can be
disconnected without the loss of relevant information.
• Reactivating the operating system image file is far quicker than restarting
Windows XP as a full reboot.
Preconditions:
• All Windows XP drivers and all applications must support accelerated mode
(Hibernate) in order to execute Hibernate along with applications. For Touch
Panel drivers this may not be the case. Accelerated mode is therefore
unavailable for systems with TP0xx.
• The Windows system must be activated in standard mode (not service mode).
Use:
Since one or more applications/drivers cannot be closed in Hibernate mode, only a
limited Hibernate can be executed. All HMI Advanced applications must be closed.
Only the Windows XP image can be saved by Hibernate and restored the next time
the system is rebooted.
Reactivating the Windows XP image is slightly faster than restarting Windows
completely. All applications must be restarted once Windows XP has been
reactivated.
! Important
The "Hibernate" function has been tested in the standard configuration of HMI
Advanced. If add-on and OEM software components are installed, the user
should test this function.
Configuration
Selection of the suitable variant for an XP system and its configurations is
configured in the file regie.ini. See Chapter 5.
NETNAMES.INI
In M:N configuration the startup of the operator panel front(s) can be modified in
the file NETNAMES.INI, see Chapter 5, and
References: /FB2/, B3, Multiple Operator Panels and NCUs
Using the user interface

The following functions for the startup of the operator panel front can be modified
by means of the user interface in the "Startup" operating area:
• Language localization
• MPI/OPI address
• Color settings for the user interface

Using the Service menu

Specific software versions, for example, can be loaded for the next reboot by
means of the Service menu, see Chapter 7 "Software installation/data backup".

4.3.1 Changing the boot screen
Software version 6.1 and lower

If the standard background boot screen is unsuitable, it can be replaced by a more
suitable screen.
Replace the screen in E:\Winnt.40\System32\MMC840D.BMP with a more
suitable screen with the same filename.
Screen properties:
The required screen resolution is 640 x 480 to 1024 x 768 (depending on the OP),
with 256 colors.
Software version 6.2 and higher

From this software version onwards, Siemens boot screens for NCU models 572.3,
573.3 and CCU3 are specifically identified with the word "powerline". You can set
up a directory tree for manufacturer-specific boot screens in which the selected
screens can be stored according to the diagram below:
Directory tree of the manufacturer-specific boot screens:
F:\OEM\IB\DATA\<Nck type>\<Resolution>\<Bild.bmp>
Nck type stands for: Default Resolution: 640 (dpi)

3000 (802D) 800
2000 (810D) 1024
0 (840D)
5000 (840Di)
If you want the same screen to be used each time (NCU-independent screen), it
can be saved in the "default" directory in the required resolutions.
If you want to display different screens for different NCUs, they must be stored in
the <NckType\<Resolution> subdirectories in the appropriate resolution.
Screen name
<Name>.bmp
You can choose any name you want, but you can store only one file per directory.

Resolution
The screens must be created with a graphics tool in the resolution indicated by the
subdirectory name and stored in the corresponding directory. The HMI software
selects the screen according to the NCK type and the resolution of the operator
panel.
Colors
The screen must be set to 256 colors.
Note
When the system is booted for the first time, a standard screen is displayed
because there is no viable connection to the NC. Thereafter, the screen
corresponding to the hardware in use is displayed.
Screens from earlier versions

Provided that the points above regarding directory tree, resolution and name of the
screen files are observed, the screens can continue to be used.
4.3.2 Access authorizations when creating programs
Function
When the data management server is booted, the server reads
• the data chart SCHEMA.BIN followed by

• the plain text identifier from the appropriate language dll
In the boot phase the data management server checks whether there are entries
for modified standard access authorizations in the file dh.ini.
The data management server uses these settings to update its internal image of
the data management chart with the modified access authorizations.
The access authorizations described in the entries are now used as standard
access authorizations for the selected data.
Entries that do not match the existing chart are ignored.
Formats and data type

The entries have the following format:
\wks.dir\*.wpd\*.mpf = 75775
\mpf.dir\*.mpf = 75775
All entries are located in the [Accessmasks] section

A standard access mask can be agreed for each data type and filing location.

An entry comprises the path at which data of the data type can be created and the
new standard access mask.
The paths are composed of the data type identifiers.

In the example above, "\wks.dir\*.wpd\*.mpf" consists of the data types for
workpiece directories "wks.dir"

workpieces "*.wpd"
part programs "*.mpf".
The new standard access mask 75775, with which new part programs are created,
is defined in all workpieces. Access mask 75775 stands for:
Access mask
7 Read access for all 0 to 7 are permissible
5 Write access from protection level 5 0 to 7 are permissible
7 Execution access is set 0 or 7 are permissible
7 Display access for all 0 to 7 are permissible
5 Delete access from protection level 5 0 to 7 are permissible
Restrictions
When the HMI database is installed, data is always created with the access
authorizations defined in the standard data chart.
Access authorizations for nodes such as wks.dir cannot be changed.
Example
[Accessmasks]
\wks.dir\*.wpd\*.mpf = 75775
\mpf.dir\*.mpf = 75775
\cus.dir\*.spf = 33773
4.3.3 Keyboard features (PCU50/70) for HMI Advanced
CAPSLOCK
The CAPSLOCK function is used to lock conversion of lower case to upper case
letters. It is used with external SINUMERIK keyboards. If lower case letters occur,
they can be added by means of the SHIFT commands function.
The function is only active when HMI Advanced is running, not in standard
Windows NT/XP operation.
Pressing the key sequence CTRL and SHIFT in succession reverses the function
so that upper case letters that occur are converted into lower case letters.
Pressing the CTRL, SHIFT sequence again switches back to conversion from
lower case to upper case letters. There is no limit on the time elapsing between
pressing CTRL and SHIFT, but no other character can be entered between CTRL
and SHIFT.

Activation
The function is activated by the display machine data 9009
$MM_KEYBOARD_STATE activated.
0: CAPSLOCK off
2: CAPSLOCK on
This data is only evaluated on startup. If the MD is changed, the system must be
rebooted.
Screen display
When lower case letters are activated, an icon of the SHIFT key appears in the
dialog line.
Restrictions
• When the CAPSLOCK function is activated, the SHIFT key has no effect on
letter keys.
• In standard Windows applications CTRL/ALT key sequences only work in
lower case mode.
• Switching to lower case mode is not available on the integral keyboards on the
OP 010/OP 12.
• The CTRL + Shift switching sequence only works with PS2 keyboards and
external USB PC keyboards, not with panel keyboards.

4.4 HMI Advanced with SITOP UPS

Application
SITOP UPS:
6EP1931-2DC31 (6A module with serial interface) or
6EP1931-2EC31 (15A module with serial interface) or
6EP1931-2DC41 (6A module with USB interface) or
6EP1931-2EC41 (15A module with USB interface)
can be used in conjunction with HMI Advanced in the event of a failure in the
power supply to the PCU50/70 to continue operation for a limited period using the
backup battery and to shut down the HMI properly before the battery runs out.
Preconditions
• HMI Base 06.03.14
• SITOP software version 2.5 and higher
– configuration manager
– monitoring program
are installed.
• The SITOP UPS hardware is connected
The necessary programs are set up as part of the HMI Advanced installation.
! Important
The "SITOP UPS" function has been tested in the standard configuration of HMI
Advanced. If add-on and OEM software components are installed, the user
should test the shutdown of the entire system.
Procedure
Start the configuration manager in Windows mode. In the parameters area for the
buffer memory enter the path of the program that you want to close HMI Advanced
and shut down the PCU in the event of a power failure. The path name is:
E:\WINNT.40\System32\hmiexit.exe
Parameterization
Parameterization is carried out in the file:
E:\WINNT.40\System32\hmiexit.ini in the Actions section.
[Actions]
#Waiting time in seconds for closing HMI Advanced applications
Wait = 120

# Action on expiration of the waiting time
ForceShutdown = True
The default settings are shown above. With ForceShutdown = True, a Windows
shutdown is executed on expiration of the waiting time, regardless of the status of
the HMI applications (recommended).
With ForceShutdown = False, Windows is not shut down.
References:
More information can be found in the product descriptions with the corresponding
order number.
4.5 Boot errors
The following errors can occur when the operator panel front is booted:
• Hard disk is still locked

Remedy: Unlock hard disk
• NCU or CCU does not boot,
Software and hardware do not match (e.g. NC PC card with software for NCU
572.2 inserted in an NCU 573.2)
NC card or hardware faulty
Remedy: See /IAD/ Installation & Start-Up Guide 840D or
/IAC/ Installation & Start-Up Guide 810D
• PCU 50 does not boot,
Remedy: See /BH/ Operator Components Manual, PCU 50 section
• No connection to NCU/CCU: alarm 120202 is output
The operator panel front is connected to the NC and the PLC via a serial bus.
This alarm occurs if the HMI is started for the first time and the NC/PLC has
not yet finished booting or communication with these components is faulty.
When this alarm occurs, all display values connected with the NC/PLC become
invalid. Such faults are normal while the controls are starting up (e.g. after
resetting).
The alarm disappears automatically as soon as the fault situation has ended. If
the alarm continues, a wide variety of causes may be to blame (e.g. line break,
NC/PLC not booted, faulty address/baud rate configuration on one of the bus
nodes, etc.).

4.6 BIOS setup

Factory settings
Some of the settings vary according to the PCU type:
PCU 50 with 333 MHz or 500 MHz, referred to as V1, and
PCU 50 with 566 MHz or 1.2 GHz, referred to as V2.
The following standard BIOS parameters are factory-set on the PCU50 device:
Description Setting for PCU 50 V1 V2 (if different)
Main
System time 1) hh:mm:ss
System date MM/DD/YYYY
Disk A: 1.44 MB, 3 ½" (connected
externally
=> disable additional HD test)
Primary master C: 10056 MB (currently) or higher 10056 MB (currently) or higher
Primary slave None
Secondary master None
Secondary slave None
Memory cache Write back
Boot options
Quick boot mode Enabled
SETUP prompt Enabled
POST errors Enabled
Floppy check Disabled
Summary screen Enabled Disabled
Keyboard features
Num Lock Off Off
Key click Disabled
Keyboard auto–repeat rate 30/s
Keyboard auto–repeat delay 1/2s
Hardware options
PCI–MPI/DP: Enabled
On-board Ethernet Enabled
Ethernet address 08000624xxxx
LAN remote boot Enabled
Cardbus/PCMCIA slot Enabled
Fan control Enabled
SafeCard functions Enabled
Legacy USB support Enabled Enabled
CRT/LCD selection SIMULTANEOUS
CRT 640 x 480 75 Hz
CRT 800 x 600 75 Hz
CRT 1024 x 768 75 Hz
LCD screensize Graph & text expanded
DSTN contrast 154
Trackball / PS2 mouse Auto

Advanced
COM/LPT Configuration
Internal COM1 Enabled
Base I/O address 3F8
Interrupt IRQ4
Internal COM2 Enabled
Base I/O address 2F8
Interrupt IRQ3
Internal LPT1 Enabled
Mode EPP EPP
Base I/O address 378 Not applicable for EPP
Interrupt IRQ7
DMA channel DMA 10 Not applicable for EPP
PCI configuration:
PCI device slot 1
Option ROM scan Enabled
Enable master Enabled
Latency timer 0040 h
PCI device slot 2
Option ROM scan Enabled
Enable master Enabled
on-board PCI
Ethernet
Option ROM scan Disabled
Enable master Disabled
PCI/PnP ISA IRQ exclusion
IRQ3 Available
IRQ4 Available
IRQ5 Available
IRQ7 Available
IRQ9 Available
IRQ10 Available
IRQ11 Reserved
PCI IRQ line 1 Auto-select 5
PCI IRQ line 2 Auto-select
Installed O/S Other
Reset configuration data No
Floppy disk controller Enabled
Local bus IDE adapter Primary & secondary, both
Large disk access mode DOS
Hard disk pre-delay Disabled
Memory gap at 15MB Disabled
Security
Supervisor password is Disabled
User password is Disabled
Set supervisor password [Enter]
Set user password [Enter]
Password on boot Disabled
Fixed disk boot sector Normal
Floppy disk access Supervisor

Power
APM Enabled
Power savings Disabled
Standby timeout Off
Suspend timeout Off
Hard disk timeout Disabled
Fan control Enabled
Boot sequence
Hard drive Hard drive
Removable devices Removable devices
Floppy disk drive CD-ROM drive
ATAPI CD-ROM drive IntelBootAgent (IBA)
Version
Component SINUMERIK PCU 50
BIOS version V07.01.07 V02.03.04
BIOS number -A5E00054959A-DS02 - A5E00124434-ES01
MPI/DP firmware V01
CPU type PENTIUM II PENTIUM III
CPU speed 333 MHz or higher 866 MHz
CPU ID
Code revision
1)
Italics: Automatic setting, cannot be changed
4.6.1 Changing the BIOS settings

If additional components are added or installed, in some cases they have to be
declared to the system in the BIOS setup.
You can activate this via the operator panel front as described below.
1. Boot the device.

2. When you see the prompt to activate BIOS setup, press <F2> (corresponds to
horizontal softkey 2 on the OP). The BIOS setup menu appears.
3. In the menu, use the cursor keys to navigate to the selection field you require.
4. Change the setting using the + key (press <SHIFT> and <X> at the same time)
or the <–> key (in the numerical keypad).
5. Press the right or left cursor keys to access other setup menus if required.
6. Press <Escape> (<Alarm Cancel> key) to go to the "Exit" menu. (Alternatively,
keep pressing the right cursor key).
7. Press the <Input> key to quit the setup menu.
The system will then boot as described in Subsection 7.6.1 of the Operator
Components Manual.
Note
Changes to the BIOS settings, with the exception of the boot sequence and the
LPT mode (EPP, EPC), require an OEM agreement to be signed.


Notes

5 Functions / Parameterization
5
5.1 Functions .....................................................................................IM4/5-57
5.1.1 Alarm protocol ........................................................................IM4/5-57
5.1.2 Activating data transfer via PLC.............................................IM4/5-59
5.1.3 Informing the PLC of the current HMI task number
(HMI version 6.2 and higher) .................................................IM4/5-62
5.1.4 Fine zero offset and base offset.............................................IM4/5-64
5.1.5 Defining the machine position and rotary axis position
(version 6.1 and higher) .........................................................IM4/5-64
5.1.6 Block search in program test mode, multi-channel
(not version 6.1) .....................................................................IM4/5-65
5.1.7 Configuring language selection..............................................IM4/5-67
5.1.8 Access protection...................................................................IM4/5-70
5.1.9 Changing access protection for the base offset softkey ........IM4/5-72
5.1.10 Hiding axes ............................................................................IM4/5-72
5.1.11 Changing the coordinates system for actual-value display....IM4/5-74
5.1.12 Activating the active tool offset immediately ..........................IM4/5-74
5.1.13 Checking for boot viruses ......................................................IM4/5-75
5.1.14 Cross-channel status display with icons
5.1.15 Inverting the spindle icon in the spindle display
5.1.16 Configurable displays in the header
5.1.17 Selecting the channel/spindle from the PLC
5.1.18 User-specific operating trees .................................................IM4/5-88
5.1.19 Cycles in the DRAM ...............................................................IM4/5-95
5.1.20 Image provision for classic/new layout variants.....................IM4/5-97
5.1.21 User additions in the service overview...................................IM4/5-98
5.2 Simulation data matching ..........................................................IM4/5-101
5.2.1 Simulation data ....................................................................IM4/5-101
5.2.2 Displaying simulation data ...................................................IM4/5-106
5.2.3 Expansion of geometrical tool data in the simulation...........IM4/5-107
5.2.4 Data matching in simulation.................................................IM4/5-110
5.2.5 Memory configuration for simulation ....................................IM4/5-114
5.2.6 Simulation with OEM transformations..................................IM4/5-115
5.2.7 Accelerating simulation startup ............................................IM4/5-115
5.3 Parameterization with ini files ....................................................IM4/5-117
5.3.1 Editing Ini files ......................................................................IM4/5-117
5.3.2 Tool management ................................................................IM4/5-120
5.3.3 MD for actual-value setting, scratching, PRESET ...............IM4/5-120
5.3.4 Executing from the hard disk in M : N ..................................IM4/5-123
5.3.5 Editor ....................................................................................IM4/5-124

5.4 Setting up access to external drives/computers ........................IM4/5-125
5.5 Setting the display MD parameters ...........................................IM4/5-127

5.5.1 Display machine data...........................................................IM4/5-127
5.5.2 Transferring display MD from HMI Embedded systems ......IM4/5-127
5.6 Ini files........................................................................................IM4/5-127

5.6.1 MMC.INI ...............................................................................IM4/5-127
5.6.2 NETNAMES.INI....................................................................IM4/5-128
5.6.3 MBDDE.INI...........................................................................IM4/5-131
5.6.4 AEDITOR. INI.......................................................................IM4/5-134
5.6.5 COMIC.NSK.........................................................................IM4/5-135
5.6.6 DINO.INI...............................................................................IM4/5-135
5.6.7 DPDH.INI .............................................................................IM4/5-137
5.6.8 DH.INI...................................................................................IM4/5-137
5.6.9 DPSIM.INI ............................................................................IM4/5-137
5.6.10 SIMTOGEO.INI ....................................................................IM4/5-138
5.6.11 MASCHINE.INI.....................................................................IM4/5-140
5.6.12 PARAM.INI...........................................................................IM4/5-144
5.6.13 PARAMTM.INI......................................................................IM4/5-144
5.6.14 REGIE.INI ............................................................................IM4/5-145
5.6.15 TASKCONF.INI ....................................................................IM4/5-147
5.6.16 DG.INI ..................................................................................IM4/5-149
5.6.17 IB.INI ....................................................................................IM4/5-150
5.6.18 IF.INI.....................................................................................IM4/5-152
5.6.19 OEMFRAME.INI...................................................................IM4/5-155
5.6.20 LAYOUTSW.INI ...................................................................IM4/5-155
5.6.21 DGOVW.INI..........................................................................IM4/5-157
5.6.22 DGOVWTXT_xx.INI .............................................................IM4/5-157
5.6.23 HMIDesk.ini..........................................................................IM4/5-158
5.7 System settings..........................................................................IM4/5-159

5.7.1 MMC.INI ...............................................................................IM4/5-159
5.7.2 NETNAMES. INI...................................................................IM4/5-160
5.7.3 REGIE.INI ............................................................................IM4/5-161
5.7.4 HEADER.INI.........................................................................IM4/5-162
5.7.5 KEYS.INI ..............................................................................IM4/5-165

5.1 Functions
The functions of HMI Advanced can be altered in the INI files, display MD or the
user interface.
5.1.1 Alarm protocol

There is a choice of two different methods for outputting alarms. The choice
depends on the
• application and the
• disk loading.
The relevant inputs are made in the file MBDDE.INI.
Disk loading
Writing to alarm files always places a load on the same hard disk regions. Various
methods can be chosen with the following control options.
There are a number of strategies for reducing the load on the disk. Multiple
protocol files can be maintained in parallel on the disk. With the multiple file
strategy, each time the HMI is started the next file is selected. This reduces the
load on the disk hardware, in the area of both data and directory information. In
addition, this strategy detects physical disk errors in the data area on startup and
avoids them by reallocating memory space.
The multiple file strategy can be selected by means of the DiskCare Ini file entry
File: "mbdde.ini",
Section: [PROTOCOL],
Entry: "DiskCare".
The following values are possible:
DiskCare=-1 The MBDDE server controls the alarm protocol in the memory.
The alarm protocol is saved to the hard disk if it is displayed in
the diagnostics operating area or if the Alarm Cancel key is
actuated.
DiskCare=0 The data is written to the protocol file immediately.
DiskCare=n Changes to the alarm status are written to the protocol file if no
change occurs within n seconds.
In addition, the alarm protocol is saved to the hard disk if
it is displayed in the diagnostics operating area or if the Alarm
Cancel key is actuated.
DiskCare=-n n>1 specifies the number of parallel alarm files to be

maintained.

The file "mbdde.ini" is evaluated on startup. The unused alarm files and the current
protocol file are located in the mmc2 directory. The names of these hidden files
(attribute "hidden") consist of an 8-digit hexadecimal number with the extension
".alr". The names of files in which write errors are detected on startup also consist
of an 8-digit hexadecimal number, but with the extension ".al_".
Protocol file size

The size of the protocol file (ring buffer) can be defined in the file MBDDE.INI.
[Alarms]
Records = value ; Size of protocol file
Default value: 150
Minimum value: 18
Maximum value: 32000
With standard value 150, 75 alarms can be displayed. 2 records are needed for
each alarm.
Selecting alarms by feature

Filter entries in MBDDE.INI can be used to control the messages logged in the
protocol file.
[PROTOCOL]
Filter=Expression
Expression expresses selection features and is constructed as follows:
Syntax
[IDENTIFIER][RELATION][FEATURE][OPERATORS]
IDENTIFIER:
• No. Alarm number
• Prio Priority
• Mode Message line/alarm line or dialog box
• Type Alarm type (PowerOn, Cancel, etc.)
• From Source of alarm
• AckVar Acknowledgment variable
RELATION:
• ':' Equal to
• '<' Less than
• '>' Greater than
• '!' Not

FEATURE:
• Numbers
• Strings
OPERATORS
• ',' Comma denotes logical OR, only within
a filter.
• '' Space/blank denotes logical AND between
individual filters.
• '|' Pipe denotes logical OR between individual filters.
Examples:
Filter=Type<3
Only POWERON and RESET alarms are logged.
Filter=From:NCU_1
Only alarms from NCU_1 are logged
Filter=From:NCU_1 Type:1,3
Only POWERON and CANCEL alarms from
NCU_1 are logged
5.1.2 Activating data transfer via PLC
Data transfer from/to NCK with the following properties can be started via the PLC:
• Data transfer from the hard disk in or from the NCK (workpiece directory, part
program, etc.) using job lists.
• The "Job lists" function in HMI Advanced allows full part program handling, such
as loading, unloading, selecting or executing, from the hard disk.
References relating to job lists: /IAD/ Installation and Start-Up Guide 840D,
Chapter 11
/BA/ Operator's Guide MMC 103, Chapter 2
By means of the interface between the PLC and HMI in DB19 the PLC gives the
HMI jobs that initiate a data transfer between the HMI (hard disk) and NCK.
Specify the user control file:
Table 5-1 DB19.DBB16 (PLC Æ HMI)
Bit7 Bit6 Bit5 Bit4 Bit 3 Bit 2 Bit 1 Bit 0

always 1 PLC index for the user control file
(appr. Value: 1 - 127
file
syst.)

Specify the job list:

PLC line offset in the user control file
Value: 1 - 255
Job byte of PLC:

Selection Load Unload
Acknowledgment byte from HMI for the current data transfer status:
Table 5-4 DB19.DBB26 (HMI Æ PLC)

Selection Load Unload Active Error OK res. PLC
Job processing
A PLC job is processed according to the following scheme:
1. The PLC may only initiate a job in the job byte if the acknowledgment byte is 0.
2. The HMI mirrors the job (excluding the parameter set) in the acknowledgment
byte (signaling to the PLC that a PLC job is being processed). The PLC
receives a "job active" signal for an unfinished job.
3. Once the operation is finished (OK or Error), the PLC must respond again and
delete the job byte.
4. In response, the HMI sets the acknowledgment byte to 0.
This scheme ensures sequential processing of jobs.
User control file

The names of the job lists to be executed are stored by default in the control file
PLC_IN_OUT_xxx.TEA in the display machine data directory (/BD.DIR), where
"xxx" represents a number between 001 and 127. The file contains a maximum of
127 references to job lists.
The user must create this file.
The PLC sets an index (1-127) via DB19.DBB16, which determines the control file
in which the job list names are stored.
Example User control file PLC_IN_OUT_003.TEA

N1 /WKS.DIR/OTTO.WPD/OTTO.JOB
N2 /WKS.DIR/WELLE.WPD/KANAL1.JOB
N3 ...
N4 ...

The line numbers (N..) can be omitted.

The file can be edited.
Example: Loading a job list

Requirement:
• Existing file PLC_IN_OUT_003.TEA
N1 job list A
N2 job list B
N3 job list C
• Acknowledgment byte DB19.DBB26 is 0.
• Define PLC index for the control file (DB 19, DBB16 = 131)
• Define PLC line offset 2 (DB 19, DBB17 = 2)
• PLC job: Load (DB 19, DBB13,6=1)
Job list B is loaded
• HMI signals to the PLC: Job list is loaded (DB19.DBB26,6=1)
Note
This function is not available if the MACHINE operating area is suppressed from
the HMI startup.
Error messages to the PLC

The HMI outputs the following error values to the PLC via DB19.DBB27:
0 No error
1 Invalid number for control file.
(value in DB19.DBB16 < 127 or invalid)
2 Unable to read DB19.DBB15
3 Control file /BD.DIR/PLC_IN_OUT_xxx.TEA not found.
(value in DB19.DBB16 invalid)
4 Invalid index in control file.
(incorrect value in DB19.DBB17)
5 Selected job list in control file could not be opened
6 Error in job list (job list interpreter returns error)
7 Job list interpreter returns empty job list
9 Error while executing job list
Multiple operator panel fronts/NCUs (m:n)

In an m:n system, assignment of HMI Advanced to a netmaster NCU/PLC takes
place in the NETNAMES.INI. The bus address of the NCU is configured in the
[param network] section.
For example:
[param network]
netmaster= NCU_LEFT
This setting for the netmaster NCU/PLC means that data transfer is only activated
by the NCU/PLC with the symbolic name NCU_LEFT.

See machine manufacturer's specifications.
For a description of DB 19, please refer to

/FB/, A2, Various Interface Signals
5.1.3 Informing the PLC of the current HMI task number (HMI
version 6.2 and higher)
Task number
A task describes the position at which an operating area is attached in the HMI
area menu, i.e. the highest level.
The following fixed relationship exists between softkey bars in the area menu and
tasks:
1st softkey bar:

Softkey 1 2 3 4 5 6 7 8
Task 0 1 2 3 4 5 6 7
number
2nd softkey bar:

Softkey 1 2 3 4 5 6 7 8
Task 8 9 10 11 12 13 14 15
number
3rd softkey bar:

Softkey 1 2 3 4 5 6 7 8
Task 16 17 18 19 20 21 22 23
number
Which task number is assigned to which application is stored/configured in the

[TaskConfiguration] section of the file REGIE.INI (see 5.6.14 REGIE.INI).
From software version 6.3 and higher, a 4th softkey bar can be used for OEM
applications.
4th softkey bar:

Softkey 1 2 3 4 5 6 7 8
Task 96 97 98 99 100 101 102 103
number
Task numbers 24 to 95 are already reserved for child tasks of standard

applications or for specific OEM tasks. The associated label texts can be entered in
the language-specific files re_xx.ini.

Application
For manufacturer-configured user interfaces, correct concurrence of key strokes on
the machine operator panel and the operating areas/screens displayed is essential.
Example:
The function "Move unit" is selected in a screen form. On the MCP are "forward"
and "backward" traversing keys, which are used to move the unit in real time.
To prevent a new screen from opening before the traversing key movement has
been completed, due to a change of operating area in the HMI for example, the
PLC is always able to know and check the current task number.
Configuration
The current task number is transferred to the PLC in a data block area, which can
be specified in display machine data 9032: HMI_MONITOR as a string in the
following format:
DBxx.DBByy
where:
xx is the number of a data block
yy is the byte number of the 1st byte of the transfer area (word limit)
The transfer area is 8 bytes long.
The transfer takes place in the 1st byte. Bytes 2 to 8 are reserved.
Note
Check that the specified area is not already occupied by input bytes, output bytes
or flag bytes.
The block numbers and byte area are not checked.
Updating
The task number in the 1st byte is updated
• on every task change by the HMI

• when the connection is changed to a different NC in M:N
For the duration of unspecified states (e.g. during changeover to another NC in
M:N) the special value 255 is transferred as the task number.

Value range
The task number can assume values from 0 to 95, including the operating areas
configured by the user.
All visible tasks in the main menu (0 to 31) and the hidden child tasks (32 to 95) are
therefore displayed.
5.1.4 Fine zero offset and base offset

This function refers to the offset in the screen form "Settable zero offset" and "Base
zero offset".
Another column for the fine offset is inserted alongside the column for entering the
offsets. The inputs are checked against the display machine data
• MD 9203: USER_CLASS_WRITE_FINE Access level for protection

• MD 9451: MM_WRITE_ZOA_FINE_LIMIT Amount of change
Actual value display: settable zero system
Using MD 9424: MA_COORDINATE_SYSTEM you can set whether

• the position of the workpiece coordinate system (programmed position,
corresponds to the default setting) or
• the take-up position of the active tool relative to the workpiece zero
is displayed in the actual value display
MD 9424 =0 Display in workpiece coordinate system, WCS

(default)
MD 9424 =1 Display in settable zero system, SZS
(take-up position of active tool)
5.1.5 Defining the machine position and rotary axis position

(version 6.1 and higher)
Singularities in special kinematics and robots

In the Cartesian point to point process (PTP) in workpiece coordinates the position
of the machine axes is ambiguous in some places. In order to give a unique
description of these singularities for such transformations (e.g. 5-axis
transformation), the position of the machine STAT and the position of the axes TU
are also described in addition to the workpiece coordinates.

Setting the numerical basis

The STAT and TU values are displayed in the axis screens (actual-value window,
broad actual-value window with feed and zoom display) and entered in the MDA
editor during the teach-in procedure.
Whether the values in STAT and TU are displayed in binary, decimal or

hexadecimal format is set via the display machine data:
MD 9242: MA_STAT_DISPLAY_BASE Numerical basis for display of

moving joint STAT
MD 9243: MA_TU_DISPLAY_BASE Numerical basis for display of
rotary axis position TU
Possible settings are:
02: Display as binary value

10: Display as decimal value
16: Display as hexadecimal value
These settings apply to both the actual-value window and the editor window.
Example
In the NC program the movement of axes from X120 Y20 Z-50 to X200 Y200 Z-120
looks like this in binary display:
• X=120 Y=20 Z=-50 STAT=’B010’ TU’B011101’

• X=200 Y200 Z=-120 STAT’B110‘ TU=‘B011111‘
5.1.6 Block search in program test mode, multi-channel

(not version 6.1)
Function
The NC is operated in program test mode for this block search, so that interactions
between channel and synchronous actions and between multiple channels are
possible within an NCU.
During "Block search in program test mode", all auxiliary functions of the NC are
output to the PLC and the parts program commands for channel coordination
(WAITE, WAITM, WAITMC, Replace axis, Write variables) are carried out by the
NC. This means
• that the PLC is updated during this block search and

• machining operations involving multiple channels are processed correctly within
the block search.

Activation
The function is activated by the "Prog.test contour" softkey.
The NC then starts the block search and switches the selected program in the
current channel to program test mode:
• the auxiliary functions of the parts program are output by the NC to the PLC
• no axis movements are executed.
If during the block search the NC finds one of the parts program commands
WAITE, WAITC or WAITMC, the NC waits for the specified partner channels,
regardless of the current mode of these partner channels (e.g. normal program
execution, program test, search via program test, etc.).
When the NC reaches the specified target block in the current channel, the NC
stops the block search and deselects program test mode; the auxiliary functions of
the target block are no longer output.
Dialog message
A dialog message appears as soon as all the channels involved in the current
search have exited program test mode. This message indicates that, depending on
the particular parts program, Repos offsets may have been produced in the
channels involved in the block search during the search and will be retracted by the
NC through interpolation the next time it starts. You must acknowledge this
message.
Any repositioning offsets (in the individual channels) can be executed manually
one by one in JOG mode, before program execution is continued at the point in the
program reached by the block search by pressing the "NC Start" key.
Search configurations
"Block search in program test mode" supports the following configurations:
1. Block search in the currently selected channel
(the currently selected channel is the channel selected by the HMI)
2. Block search in the currently selected channel and in all channels in which
the same workpiece as in the current channel is selected
3. Block search in the currently selected channel and in all channels that are in
the same mode group as the current channel
4. Block search in all channels of the NC
Configurations 2 to 4:
No block search is performed in the other channels (in contrast to the current
channel); in the other channels program test mode is active until a stop condition
(e.g. WAITMC) is detected.

Setting the search configuration

The various configurations are activated by means of the MACHINE.INI file.
The following entries are possible in the [BlockSearch] section:
[BlockSearch]
SeruproConfig
=1 Block search in currently selected channel (default)
=2 Block search in currently selected channel and in all
channels with the same workpiece
=3 Block search in currently selected channel and in all
channels with the same mode group
=4 Block search in all channels
Changes take effect immediately, i.e. with the next search.
Deactivate function
The following entries are possible in the [BlockSearch] section:
[BlockSearch]
SeruproEnabled
=0 Function inactive
=1 Function active (default)
Changes take effect immediately, i.e. with the next search.
5.1.7 Configuring language selection
Language-dependent
If there are more than 2 language options on the control, the "Select language"
softkey can be configured in the main setup screen in order to change languages
via the menu.
The entry "SkSelectLngInsteadSkChangeLng"

in the "IB.INI" file
in the "[LANGUAGE]" section controls whether the "SELECT LANGUAGE" softkey
in the main setup screen should be replaced by the "CHANGE LANGUAGE"
softkey. If there is no "SkSelectLngInsteadSkChangeLng" entry, only "Change
language" is available.
The values of "SkSelectLngInsteadSkChangeLng" have the following meanings:
False: "Change language" softkey to change between foreground

and background language as before (default value).
True: "Select language" softkey to select one of the installed
languages.
This allows users to choose between more than two
languages online by making the appropriate selection.

With the setting TRUE (Select language) the following values must be added to the
entries in the "[LANGUAGE]" section in the "MMC.INI" file:
LanguageList= ... , GR
FontList= ... , Europe
FontListKO= ... , Europe2
LBList= ... , German
Note
With Select language the first language is not provided as a choice. By listing the
first language in the language list again (and therefore also in the corresponding
font settings) the first language also appears in the language selection menu.
Parameterization
The names of the soft keys are predefined.
HSx x 1 -8, Horizontal soft keys 1 to 8

VSy y 1 -8, Vertical softkeys 1 to 8
Not all softkeys need to be assigned.
Properties are assigned to softkeys in the softkey definition line:

SK = (Text[, Status][, Access level])
where:
SK Softkey, e.g. HS1 to HS8,

VS1 to VS8
Text Labeling of softkeys as described in 1.5

For creation of texts, see also Section 5.1 in part
BE1 of this publication.
Picture: See Subsection 2.6.1 Pictures in BE1.

Instead of a text a picture file name
is specified in the following form:
"\\my_pic.bmp" or via a separate text file
$85199 with the following text in the
(language-specific) text file: e.g.
85100 0 0 "\\F:\pic\my_pic.bmp". A picture to be displayed
on a softkey should measure
34 * 79 pixels.
Note
A carriage return in the softkey text is created with %n. A maximum of 2 lines of 9
characters each are available.

Status se1 visible

se2 disabled (gray text)
se3 highlighted
Default setting: se1
Access level Access level:

ac0
...
ac7
For meaning see 5.1.8 Access protection.
Default setting: AC7
Examples:
VS7=("Abort", se3, ac1) ;Define softkey VS7 and assign
the text "Abort", the status
"highlighted" and the access level 1.
VS8=("OK", se2, ac6) ;Define soft key VS8 and assign

the text "OK", the status
"disabled" and the access level 6.
The properties Text, Status and Access Level can be changed in the methods
while the application is running.
SK.st = Text
SK.se = Status
SK.ac = Access level
where:
Status 1 visible
2 disabled (gray text)
3 highlighted (last softkey used)
Access level 0
...
7
For meaning see Subsection 5.1.8 Access protection.
HS1.st = "Abort" ;Assign the text "Abort" to softkey HS1

HS2.se = 2 ;Assign the status "disabled" to softkey HS2
HS2.ac = 4 ;Assign the access level 4 to softkey HS2
(programmers, machine setters area).

5.1.8 Access protection

Access levels for enabling data areas are implemented in the SINUMERIK840D.
There are access levels 0 to 7;
0 is the highest and

7 is the lowest level.
Locking of access levels.
Access levels
• 0 to 3 are locked by means of a password and
• 4 to 7 by means of keyswitch positions.
The operator only has access to information corresponding to this particular access
level and the levels below it. Machine data is routinely assigned different access
levels.
Access level 4 (keyswitch position 3) or more is required to display machine data.

To start up the system the appropriate access level must generally be enabled by
entering the password "EVENING".
Note
For information about changing access levels, please refer to
References: /BA/, Operator's Guide
/FB/, A2, Various Interface Signals
Table Access level concept
Access level Locked by Range

0 Password Siemens
1 Password: SUNRISE Machine manufacturer
(default)
2 Password: EVENING Installation engineer, service
(default)
3 Password: CUSTOMER End user
(default)
4 Keyswitch position 3 Programmer, machine setter
5 Keyswitch position 2 Qualified operator
6 Keyswitch position 1 Trained operator
7 Keyswitch position 0 Semi-skilled operator
Access levels 0 to 3 require the input of a password. The password for level 0
provides access to all data areas. The passwords can be changed after activation
(not recommended). If the passwords have been forgotten, for example, then the
system must be reinitialized (NCK general RESET). This resets all passwords to
the defaults for this software version.

Access levels 0-3

The password remains valid until it is reset with the softkey "DELETE
PASSWORD".
POWER ON does not reset the password.
Access levels 4-7

Access levels 4 to 7 require a corresponding keyswitch setting on the machine
control panel. Three keys of different colors are provided for this purpose. Each of
these keys provides access only to certain areas. The associated interface signals
are located in DB10, DBB56.
Table Meaning of keyswitch positions
Key color Keyswitch pos. Access level

All (no key used) 0 = Key removal position 7
Black 0 and 1 6-7
Green 0 to 2 5-7
Red 0 to 3 4-7
Redefining access levels for NC data

The user can change the priority of the access levels. Only lower priority access
levels can be assigned to machine data, whereas higher or lower priority access
levels can be assigned to setting data.
Example:
; $PATH=/_N_DEF_DIR
M30
The file becomes active when the next _N_INITIAL_INI is read in. Different access
levels are specified for writing (changing) or reading (parts program or PLC).
Example:
MD 10000 is protected by access levels 2/7, i.e. writing requires access level 2
(corresponding to password) and reading requires access level 7. In order to
access the machine data area, key switch position 3 or more is required.

Undoing access level changes

In order to undo access level changes, the original values have to be restored.
Example:
; $PATH=/_N_DEF_DIR
M30
Access levels for NC language commands
From software version 7.1 onwards, certain NC language commands can be linked
to access levels in order to restrict their use to authorized users.
References: /PGA/, Chapter 3 Access levels for NC language commands
5.1.9 Changing access protection for the base offset softkey
Parameters operating area

MD 9247 MM_USER_CLASS_BASE_ZERO_OFF_PA can be used to set the
access level from which the "Base ZO" softkey is displayed in the "Zero offset"
window in the "Parameters" operating area. At the same time, the base frames also
appear hidden/unhidden in the "Zero offset" window and in the "Active ZO +
offsets" window.
Machine operating area

MD 9248 MM_USER_CLASS_BASE_ZERO_OFF_MA can be set to select the
access level from which the "Base ZO" softkey is displayed in the "Scratching"
screen in the Machine operating area and/or G500 can be entered in the zero
offset field.
5.1.10 Hiding axes
Function
Channel-specific MD 20098 DISPLAY_AXIS can be used to hide axes in the
Machine operating area.
All axes are displayed by default.
Axes can be hidden in the following windows in the machine area.
• Small axis window (5 axes, default setting machine)

• Wide axis window (5 axes with feed and override)
• Large axis window (8 axes, large font)

In this way you can specify separately for the view in the machine or workpiece
coordinate system whether or not the axis is displayed:
Bits 0 to 15 Show (=1)/hide (=0) geometrical axes (WCS)
Bits 16 to 31 Show (=1)/hide (=0) machine axes (MCS)
20098 DISPLAY_AXIS
MD number Display or hide axis on MMC/HMI
Default setting: 0xFFFFFFFF Minimum input limit: 0 Maximum input limit:
0xFFFFFFFF
Changes effective after POWER ON Access level: 2/7 Unit: -
Data type: DWORD Applies from version 4.4
Meaning: Bits 0 to 15: WCS
Bit 0= 1 Show geometrical axis in actual-value windows
Bit 1 1 Show geometrical axis in reference point windo
Bit 2= 1 Show geometrical axis in preset/base
offset/scratching/zero offset window
0 Hide geometrical axis in preset/base offset/
scratching window
Bit 3= 1 Show geometrical axis in handwheel selection window
0 Hide geometrical axis in handwheel selection window
Bits 16 to 31: MCS

Bit 16= 1 Show machine axis in actual-value windows
0 Hide machine axis in actual-value windows
(Bit 17) Not assigned
Bit 18= 1 Show machine axis in base offset window
0 Hide machine axis in base offset window
Bit 19= 1 Show machine axis in handwheel selection window
0 Hide machine axis in handwheel selection window
Special cases
• Reference point approach and Safety Integrated
MD 20098 DISPLAY_AXIS is not evaluated in the displays for referencing
mode, i.e. in the axis reference point and acknowledge safe position display. All
machine axes are always displayed.
Therefore the operator cannot change the values for the base zero offset without
the appropriate access authorization.
Access authorization 7 is entered as the default value in MD 9247 / 9248.

5.1.11 Changing the coordinates system for actual-value display
Function
• Via the MD you can define whether the actual values are to be displayed
• without programmed offset = WCS or
including programmed offsets = SZS (settable zero offset system).
Example:
Program WCS display SZS display
....
N110 X100 100 100
N120 X0 0 0
N130 $P_PFRAME=CTRANS(X,10) 0 0
N140 X100 100 110
N150 ...
To set the actual-value display:
see the machine manufacturer's information.
5.1.12 Activating the active tool offset immediately
Function
Display machine data 9440: ACTIVATE_SEL_USER_DATA can be used to ensure
that the active tool offset is activated as soon as the parts program is in the "Reset"
or "Stop" state.
References: /FB/, Description of Functions, Fundamentals, K2 Axes,

Coordinate Systems…
! Caution
The offset is applied after NC Start of the Reset in response to the next
programmed axis movement in the parts program.

5.1.13 Checking for boot viruses
SYSLOCK V2
The SYSLOCK program is used for the basic detection of boot sector and partition
table viruses. This takes advantage of the fact that for technical reasons all viruses
of this type must install themselves in a memory area just below the 640 KB limit.
These viruses then manipulate the BIOS so that it reduces the available memory
and displays it as 639 KB, for example.
The SYSLOCK driver uses this characteristic to detect a virus infection. In this way
both known viruses and those not yet identified by the usual virus scanners can be
detected.
The main advantage of SYSLOCK over conventional anti-virus products is that

there is no need for regular anti-virus software updates.
On the other hand SYSLOCK cannot identify individual viruses or disinfect a

system affected by a virus.
This requires a full virus scanner product (e.g. Trend OfficeScan from Trend Micro,
Inc.).
Virus alarm
If the program detects that the size of the main memory has changed since it was
first initialized, a virus alarm and the following system responses are initiated:
• The program is paused for 30 seconds

• A message is displayed on the screen
• A message is logged in the file C:\SYSLOCK.LOG. This file only exists if a virus
alarm was registered last time Syslock was started.
If a virus message is received, the system must be checked and disinfected with a
full virus scanner. The conventional procedure should be used for disinfecting boot
viruses:
1. Start the system from a clean, i.e. virus-free, boot disk.

2. Open the virus scanner and disinfect the system.
Once the system has been successfully disinfected, SYSLOCK.EXE automatically

recognizes it as being "clean".

5.1.14 Cross-channel status display with icons (version 6.2 and higher)
Function
The status of
• channels
• spindles
• machine states (if applicable) or
• of machine states only
can be output with icons in the program status line (header).

As well as SINUMERIK icons, manufacturer-defined icons can also be used
(configurable with the HEADER.INI file and DB19 DBB32-34).
Activation
The function is activated by MD 9052 SHOW_CHANNEL_SPANNING_STATE > 0.
Changes in MD 9052 take effect after a POWER ON.
SINUMERIK icons
The following SINUMERIK icons are available (name in brackets):
Channel status
Channel RESET (NC_RESET.BMP)
Channel active (NC_START.BMP)
Channel stopped (NC_STOP.BMP)

Feed stop
Feed not enabled (FEEDSTOP.BMP)

Spindle status
or Spindle rotating left or right (SPNDLEFT.BMP or

SPNDRGHT.BMP)
Spindle not enabled (SPNDSTOP.BMP)
Spindle STOP (SPNDM05.BMP)

Storing the SINUMERIK icons

The SINUMERIK icons are stored in
F:\HMI_ADV\ICONS\640 (for 640x480 screen)

Dimensions
The dimensions of the SINUMERIK icons are as follows:
Resolution 640x480: 16x16 pixels
Colors
TrueColor
Note
When using the "Reversible spindles" or "Axis container" functions, the spindle
status is output before the spindle reversal or assignment to axis/spindle
container, i.e. the spindle number displayed under spindle status is the "logical"
spindle.
A.
SINUMERIK status display
The following four predefined displays are available:
• Channel status (active, stopped, RESET) with superimposed spindle stop and
feed stop
• Channel status (active, stopped, RESET) with superimposed feed stop
• Channel status (active, stopped, RESET)
• Spindle status (rotation left, rotation right, spindle stop, spindle halt M05)
Display 1
The channel status, feed stop and spindle status are output as an icon at the
display position. The channel status icons can be superimposed with the "Spindle
not enabled" or "Feed not enabled" icon. The following hierarchy applies (from
highest to lowest priority):
1. Channel STOP (Highest priority)

2. Spindle not enabled
3. Feedrate is not enabled
4. Channel active
5. Channel RESET

Syntax:
ChanStatFeedStopSpindleStop = <Channel number>

Spindles = <Spindle number1>,...,<Spindle number n>
Channel number: Number of channel
Spindle number: Numbers of the "logical" spindles to be included
(programmed in the DIN code with S1 to Sn, with more
than one applicable entry the higher number is displayed)
Display 2
The channel status and spindle status are output as an icon at the display position.
(Spindle status can be output separately, for example, see "Display 4"). The
channel status icons can be superimposed with the "Feed not enabled" icon. The
following hierarchy applies (from highest to lowest priority):
1. Channel STOP (Highest priority)

2. Feedrate is not enabled
3. Channel active
4. Channel RESET
Syntax:
ChanStatFeedStop = <Channel number>

Display 3
The channel status is output as an icon at the display position. (Feed stop is also
output in the feed window in the machine operating area, for example).
Syntax:
ChanStat = <Channel number>

Display 4
The spindle status is output as an icon at the display position.

Syntax:
SpindStat = <Spindle number> , Chan <Channel number>
Spindle number: Number of (logical) spindle
Channel number: Number of channel optional
If the channel number is not specified, then the spindle status for the current
channel is displayed. If the channel is changed, the display is updated accordingly.
Configuration with HEADER.INI

The assignment of the cross-channel status display is defined in the HEADER.INI
file and can optionally be configured with SINUMERIK and/or user icons.

Note
• Empty positions need not be specified.
• Predefined status displays can be switched off in the HEADER.INI file in the
OEM or USER directories with the value <empty>, e.g.
ChanStatFeedStopSpindleStop = <empty>.
• The complete HEADER.INI file can be found in Section 5.7.
16 display positions
There are 16 display positions defined in the program status line (header), each
SINUMERIK icon occupying two positions: number + icon.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1
Fig. 5-1
The SINUMERIK icons are assigned to a fixed output position. A section is created
in the HEADER.INI configuration file for each position used.
Sample view of the program status line with SINUMERIK icons for 4 channels and
2 spindles:
S1 S2
Fig. 5-2
These displays always have the predefined channel or spindle number.
Example:
The status displays for 2 channels and 1 spindle should always be output at the
first, third and fifth display position.
HEADER.INI file:
[Pos1] ; first display position
ChanStatFeedStopSpindleStop = 3
Spindles=1,2 ; channel status of channel 3 is displayed,
; superimposed with feed disable for channel 3 and
; spindle disable for spindles 1 and 2
[Pos3] ; third display position
ChanStatFeedStop = 2 ; channel status of channel 2 is displayed
; superimposed with feed disable for channel 2
[Pos5] ; fifth display position
SpindStat= 3 ; spindle status for spindle 3 is displayed

The following display, for example, appears in the program status line:
S3
Fig. 5-3
Deactivation
Icon displays configured in this way can be deactivated if user status displays are
used as described in B. Create empty entries in a user-specific HEADER.INI file
(not in the HMI_ADV directory, because it will be overwritten again when the
software is upgraded).
Example:
[Pos5]
SpindStat=<EMPTY>
B.
User status display
Additionally (or alternatively), PLC-controlled (DB x, DBB y) user icons can be
output, which are linked to specific machine states.
Procedure:
• Agreement of icons and positions (1.)

• Control of icon call by PLC (2.)
1. Enter the name of the user icons and the associated positions in the
HEADER.INI file in the UserIcons section under identifiers UI_0 to UI_31.
[UserIcons]
UI_0= <Icon_00.bmp> , <Position>
; UI_0: Identifier
; Icon_00.bmp: Name of user icon (8 characters.bmp)
; Position: Display position (1 to 16)
...
UI_31= <Icon_31.bmp> , <Position>
USER_ICON_BASE = DBx.DBBy
Further on in the UserIcons section:
DBx.DBBy: User-specified double word for controlling icon
selection.
If a bit is set for a user icon, the associated UI_x entry must exist,
otherwise nothing is displayed.
To display an icon according to the above agreement, the PLC sets the
corresponding bit in the double word. For example:

To display the icon assigned to UI_0 → set bit 0.

...
To display the icon assigned to UI_31 → set bit 31.
If the bit is reset by the PLC, the associated icon is cleared from the display.
Example:
UI_3=Icon_01.bmp,12.
Setting bit 3 displays the icon "Icon_01.bmp" at position 12 if no other icon with a
higher identifier (>UI_3) and the same position (,12) is active.
Possible applications
• 32 alternative images for a position, each selected with a different bit (currently
only one active selection bit)
• 2 alternative images for each of the permissible 16 positions, each position
requires 2 of the 32 selection bits
(maximum 16 active selection bits at any one time)
• Combination thereof with a total of max. 32 images for the max. 16 positions
(max. 16 active selection bits at any one time)
• More than 16 selection bits, see Superimposition
With unique selection a maximum of 16 bits are set simultaneously in the 4

selection bytes for different positions.
Superimposition
With non-unique selection (bits for multiple identifiers whose image is to be
displayed at the same position):
The image with the lower identifier number is superimposed with the image with the
higher identifier number for the same position. Non-unique selection can also be
used with less than 16 active selection bits. The PLC can deliberately use this
superimposition to overlay less important displays (with lower identifier numbers)
with important displays (high identifier numbers).
Note
If two HMI units are assigned to one NC/PLC unit (M:N), the PLC must first
determine from the control interface which of the HMI interfaces is active. Icons
can only be requested by the PLC for the active HMI unit.
This function is available if it is activated by means of the following machine data.

9052 SHOW_CHANNEL_SPANNING_STAT
MD number Change cross-channel status display
Default value: 0 Min. input value: 0 Max. input value: 1
Changes effective after POWER ON Access level (R/W) 4/1 Unit: -
Data type: STRING Applies from version 6.2
Meaning Cross-channel status display:
0 = Display previous program status in header
1 = Display in program status line in header according to configuration
in Header.ini file.
5.1.15 Inverting the spindle icon in the spindle display

The channel-specific MD 9033 MA_DISPL_INVERT_DIR_SPIND_M3 can be used
to invert the spindle icon display: normal or inverted display is possible. For
example, if you want the same icon to be displayed at M4 for the counter-spindle
as at M3 for the main spindle, set bit[n]=1 (see inverting M3/M4 at the control
interface).
9033 MA_DISPL_INVERT_DIR_SPIND_M3
MD number Spindle direction display
Default value: 0x0000 Min. input value: 0x0000 Max. input value:
0x7FFFFFFF
Change effective after: IMMEDIATE Access level (R/W) 3/4 Unit: -
Data type: LONG Applies from version 6.2
Meaning Spindle direction display:
Bit[n]=0 M3 displayed as clockwise rotation in the icon
Bit[n]=1 M3 displayed as counter-clockwise rotation in the icon
n = spindle number –1 (i.e. bit 0 is spindle S1)
Note:
With the corresponding setting for MD 9014:
USE_CHANNEL_DISPLAY_DATA
MD 9033 can be managed channel specifically in the NC.

5.1.16 Configurable displays in the header (version 6.2 and higher)

In JOG and MDA modes the PLC can display two-line texts in the "Program name"
field in the header (e.g. selected slide, activated handwheel).
This can be configured using the PLC (see Alarm display).
Text length
The maximum length of the texts to be displayed is 30 characters per line.
Syntax
The texts can consist of
• one language-specific part (from the alarm/message text file *.COM) and
• 3 parameters (%1, %2, %3)
User PLC-DB
The display is configured via a user PLC-DB.
• The number of the DBx with DBBy should be entered by the user in the
HEADER.INI file as follows:
[UserTextInfo]
USER_TEXT_BASE=DBx.DBBy
where x = data block number, y = first byte in block. See Chapter
If this interface is specified, the text length limit
Textlength = 33
must also be activated.
• The name of the PLC alarm text file (e.g. "alpu_") should be entered by the user
in the MBDDE.INI file in the [TextFiles] section under "UserPLC":
[TextFiles]
UserPLC=alpu_
User PLC-DB interface

Two lines can be used for the display in the header:
• Program path line
• Program name line
The user DB interface provides

• a start data byte (job detection by HMI) and
• secondary bytes, with which
- a number,
- an axis index and
- a text (length 12 characters/special characters)
can be output.
If "00" is written to a byte in text input,
the HMI evaluates this as the end of the text. Inputs after this "00" are not
displayed.

Table 5-5 User PLC-DB interface for displays in the program path/program name line
Program Start DBBx Start DBWx Start DBBx Start DBBx Start DBBx +
path line +1 +3 +4 5-17
Data type Byte Word Byte Byte String
Meaning Bit0=1: there is Offset for text Number from Index from Character string
something to from 0 to 255 –127 ...128 max. 12
do alpu_xx.com (corresponds negative characters
all bytes=1: job is to be to number (corresponds
acknowledged by (-1=0xFF, -2=0xFE) to 3rd
displayed, 1st parameter
HMI is machine axis
700000 is base %1) parameter
all bytes=0: PLC index,
address and is
can write to
always summed positive number %3)
interface again
internally is channel axis
=0: Delete line index
The index is
then converted
to an axis name
before being
displayed.
(corresponds to
2nd parameter %2)
Program Start DBBx Start DBWx Start DBBx Start DBBx Start DBBx
name line +20 +21 +23 +24 +25-37
Data type Byte Word Byte Byte String
Meaning As above As above As above As above As above
Start DBBx
HMI detects a job and acknowledges it (all bytes=0).
Start DBWx+1
Start DBWx+1 contains the offset for a text number based on 700,000 (user PLC
texts). If this parameter = 0, the corresponding line is deleted.
Start DBBx+3
Start DBBx+3 contains a number that is displayed without being converted.
Start DBBx+4
Start DBBx+4 contains an axis index.
• Negative value = machine axis index (AXCONF_MACHAX_NAME_TAB
[ Index-1], MD 10000),
• Positive value = channel axis index (AXCONF_CHANAX_NAME_TAB
[ Index-1], MD 20080),
These indices always refer to the channel currently displayed in the HMI. The index
is converted to an axis name before being displayed.

Start DBB+5
Start DBBx +5 to +17 contains a character string comprising a maximum of 12
characters.
Note
Bit0=1 can only be set in Start DBBx for a new job if
• all bytes from the previous job were reset to zero and
• the parameters for the new job Start DBBx+1 to Start DBBx+5 have been set
correctly.
• Special characters that have a special meaning within the syntax for this
function (", %, $, #) must not appear within the user's character string (Start
DBB+5…).
Structuring the PLC program

The PLC program should be structured so that
• all parameters are provided first and
• then the first byte is set.
The data for the program name line (second line) are located 20 bytes after the
start byte.
Acknowledgment mechanism between HMI and PLC

For the Start DBBx there is an acknowledgment mechanism that ensures that the
HMI and PLC agree:
• The PLC sets bit0 to 1 "Display user text in header". The function request can
only be set by the PLC if bit0 has the value zero.
• After displaying the text in the header the HMI writes zero again in bit0 and the
interface is enabled for the PLC for the next action.
Response in M:N
In the M:N function the two text lines must be cleared in passive switching.
In active switching, as in area switching, the content of the variables is evaluated

and displayed.
Example
Task
In JOG and MDA modes the following texts should be output in the "Program
name" field in the header:
• "Handwheel acting on axis …" in the first line with the appropriate axis name
• "Slide … active" in the second line with the appropriate slide number.

Procedure
1. Identify the PLC-HMI interface in the HEADER.INI file, e.g. DB60.DBB10
2. Enter the name of the PLC user text file in MBDDE.INI,

e.g.
[TextFiles]
UserPLC=alpu_
3. Enter texts in the PLC user text file,

e.g.
700100 0 0 "Handwheel acting on axis %2"
700101 0 0 "Slide %1 active"
4. Initiate text display from the PLC and describe the interface, e.g. for the first
display line:
DB60.DBW11 = 100
DB60.DBB14 = 2
DB60.DBB10 = 1
e.g. for the second display line:
DB60.DBW31 = 101
DB60.DBB33 = 1
DB60.DBB30 = 1
Result
With the following axis configuration:
MD 20080 AXCONF_CHANAX_NAME_TAB[0] = "X"
MD 20080 AXCONF_CHANAX_NAME_TAB[1] = "Y"
MD 20080 AXCONF_CHANAX_NAME_TAB[2] = "Z"
the display is as follows:
"Handwheel acting on Y axis" (first display line)

"Slide 1 active" (second display line)

5.1.17 Selecting the channel/spindle from the PLC

Channel selection
Channel selection and display is initiated as follows (display in "Channel name"
field):
DB 19, DBB 32 = 01000001 [binary] Channel selection

DB 19, DBB 33 = <channel number> Channel number
FF for next channel
Spindle selection
Spindle selection is initiated as follows (display in spindle window):
DB 19, DBB 32 = 01000010 [binary] Spindle selection

DB 19, DBB 33 = <spindle number> Spindle no. to be displayed
Error identifiers
The following error codes, which identify errors in the function request from the
PLC to the HMI, are stored in DB 19, DBB 36:
Value Meaning
0 No error
1 No function number (DBB32 bit 0-5)
2 Invalid parameter
3 Error when writing HMI-internal variable
10 Channel not present (DBB33)
Acknowledgment mechanism between HMI and PLC

Via DB 19.DBB32 bit 6, 7 there is an acknowledgment mechanism that ensures
that the HMI and PLC agree on the channel selection:
• The PLC sets bit6 to 1 "Function request". The function request can only be set
by the PLC if bits 6 and 7 have the value zero.
• After displaying the text in the header the HMI writes zero again in bit 6 and the
interface is enabled for the PLC for the next action.
Note
If two HMI units are assigned to one NC/PLC unit (M:N), the PLC must first
determine from the control interface which of the HMI interfaces is active.
Channel/spindle displays can only be requested by the PLC for the active HMI
unit. The interface for selecting channel/spindle displays for the 2nd HMI unit is
located in DB19, DBB82-86. The use is the same as described for DBB32-36.

5.1.18 User-specific operating trees

Up to version 6.2, in entries in the [TaskConfiguration] section in REGIE.INI, the
arrangement of softkeys for standard applications can be changed and the text for
softkeys specified in RE_xx.INI (where xx = language abbreviation). The addition
of user applications had to be limited to those softkeys not used in the standard
applications. With the software enhancements from version 6.2 onwards, skeleton
applications can be created with the following additional options:
• Free design of operating tree: creation of new operating levels, new

arrangement of softkeys for previous operating levels and the new operating
levels.
• Integration of internal applications into the operating levels (OEM applications).
• Calling of standard applications from any operating level, including defined

submenus.
• Using the "Skeleton application" function, existing operating areas used in HMI
Advanced can be combined and selected with a new softkey – simply by
means of configuration. This releases operating areas/softkeys in the main
menu for dedicated operating areas (OEM applications).
• The "Skeleton application" function can be used repeatedly to define a

subordinate operating level from an existing operating level. This allows free
operating tree design.
• A skeleton application can define up to 16 horizontal and 8 vertical softkeys.
When you leave an operating area that was selected from a skeleton application,
you return to the higher-level menu of the skeleton application.
The following standard applications can be selected from a skeleton application:
• Machine
• Parameters
• Services
• Program
- Simulation
- HMI settings
• Diagnostics
• Startup and
• OEM applications
From the skeleton application a particular function of an operating area that is

accessible from it can be selected specifically. (e.g. Program → Simulation, all
standard possibilities are given in the table below).
A skeleton application can provide its own home screen as a bitmap file or display
a standard image.

Configuration principle
New operating levels are created by skeleton applications and attached to existing
operating levels. The assignments of horizontal and vertical softkey bars to
skeleton applications can be configured.
Configuration files
Configuration is carried out in the following files:
REGIE.INI
TASKCONF.INI
RE_xx.INI
• REGIE.INI Calls the skeleton application(s), standard applications
In REGIE.INI an interpreter task mntmmc is specified as a task in which the

CmdLine:="SectionName1" parameter indicates the section in which additional
information about the inserted skeleton application in the TASKCONF.INI file is
located.
More details can be found in the individual initialization files in 6.6.14 and 5.6.15.
• TASKCONF.INI Description of the softkeys and the operating areas

that can be called with them, background picture or texts
for the softkey labels. Details are given in the section
specified in the CmdLine attribute, as described above.
once.
• RE_xx.INI Softkey labels in the skeleton application for the language

with the abbreviation xx.
Examples
The following sample entries should clarify the procedure:
REGIE.INI
Skeleton application for user-specific operating trees. See also 6.6.14
; Sample entry
Task7 = name := mntmmc, cmdline := "SectionName1", Timeout := 60000
The task number (7 in this case) is assigned to the softkey that calls the skeleton
application.
Task0: Horizontal softkey 1
...
Task7: Horizontal softkey 8
mntmmc is the name of a standard task for interpreting the softkeys in the
skeleton application in TASKCONF.INI and for activating them.

The value of cmdline indicates the section in the TASKCONF.INI file in which the
softkey assignments in the skeleton application are described in detail.
There may be more than one Task<No.>= name := mntmmc, ... entry if several
sections in TASKCONF.INI have been defined with skeleton application
parameters. This also allows operating trees to be designed with multiple levels.
TASKCONF.INI
[SectionName1]
; REGIE.INI must contain a reference to the freely selectable section name.
; Sample entries:
; The Services application should be activated when the skeleton
; application is started for the first time
; The StartIndex entry specifies the softkey index that activates the
; desired task when the program is started
; Services with StartIndex 5 in this example
StartIndex = 5
; Home screen for the skeleton application, for more details see below
Picture= Skeleton1.bmp
; the first softkey is assigned the Program task (task index 2) as child (Hsk1IsTask=0)
; with the <root> parameter, the softkey texts specified for German (via default)
; and English (UK)
Hsk1Task=2
Hsk1IsTask=0
; application-specific parameter: In this case, return to base level for the

; Program application, parameter: <root>
Hsk1Command=<root>
Hsk1SkText=Program ; No language specified is the default setting
; for all non-configured languages
Hsk1SkText _UK=Program ; softkey label in English (_UK)
; the fifth softkey is assigned the Services task (task index 3) as child (Hsk1IsTask=0)
; with the empty command parameter, the softkey texts specified for the default German
; (_GR) and English (_UK)
Hsk5Task=3
Hsk5IsTask =0
Hsk5Command=
Hsk5SkText=SERVICES
Hsk5SkText _GR=Services
Hsk5SkText _UK=service
; Access authorizations for the "Services" softkey

Hsk5AccessLevel= 3
; the 2nd softkey in the ETC bar is assigned the Setup task (task index 5) as child
; (Hsk10IsTask=0) with empty command parameter,
; the softkey texts specified for German (_GR) and English (_UK)

Hsk10Task=5
Hsk10IsTask=0
Hsk10Command=
Hsk10SkText _GR=setup
Hsk10SkText _UK=setup
; TerminateTask= see below
; Hsk16=ExitButton see below
Assignment of softkey numbers

The following assignments apply for Hsk and StartIndex:
1 - 8: Horizontal softkeys 1 - 8
9 - 16 Horizontal softkeys in the ETC softkey bar
17 - 24 Vertical softkeys 1 - 8
25 - 32 Softkey bar for OEM applications, see 5.1.3
Language-dependence of softkeys
The softkeys are labeled according to the current language setting. The softkeys
are updated whenever the language is changed. If the softkey text for the current
language (Hsk<SoftkeyIndex>SkText_<Language>=...) is not found, the softkey is
assigned the default text (Entry (Hsk<SoftkeyIndex>SkText=...) or, if there is no
default text, the task index.
Skeleton applications as child tasks

The skeleton application can also be started from a dedicated process as a child
application. The skeleton application then returns to the starting application with a
recall and terminates if applicable:
; The application is terminated on return

Hsk<SoftkeyIndex>TerminateTask=1 ; <> 0 terminate
or
; The application is not terminated on return. This is the default setting
Hsk<SoftkeyIndex>TerminateTask=0 ; 0 do not terminate
Home screen for the skeleton application

Unless otherwise specified with Picture= …, a blank background is displayed.
A dedicated picture stored as a bitmap in the oem directory can be specified, e.g.
Picture=BackgroundSkeleton1.bmp
The screen is displayed when the skeleton application is selected or on return from
an application called by the skeleton application. Entering 1 rather than a picture
file causes the "Setup" screen to be displayed (default).

Note
If StartIndex and a picture are configured, the picture is superimposed as soon
as the skeleton application is selected and the application configured with
StartIndex opens. If the picture is larger than the window available in the current
operating device, the part from the center of the picture that fits in the window is
displayed.
Access authorizations
The softkeys in the skeleton application can be secured with access authorizations.
0: System
... ...
7: Keyswitch position 0
; Example:
; Access authorizations for the "Services" softkey
Hsk5AccessLevel= 3
NCK-dependent softkeys
With
Hsk<SoftkeyIndex>NckLink=1
in the corresponding softkey entries in TASKCONF.INI a softkey can be bound to
the existence of an intact connection to the NCK. The softkey can then only be
used when the connection exists. Default is 0: no check.
Exit button
An exit button can be configured to close the entire HMI operating area. It is
defined in TASKCONF.INI in the section for the corresponding skeleton application.
In the example below the exit button is assigned to the 8th softkey in the ETC bar.
Hsk16Task=ExitButton
Shortened configuration in TaskConf.INI

The above configuration of TASKCONF.INI for a softkey in the skeleton application
can be simplified for the following entries when standard operations are addressed:
Hsk<SoftkeyIndex>Task= x/y
x Operating area
y Command or state= i

Example:
Hsk1Task=Program/<root>
has the same meaning as the full configuration:
Hsk1Task=2
Hsk1IsTask=0
Hsk1Command=<root>
Hsk1SkText=Program
x y Explanation
Machine <root> Go to the Machine home screen (task 0) with recall to
the highest level for return. The softkey text is Machine.
Parameters <root> Go to the Parameters home screen (task 1) with recall
to the highest level for return. The softkey text is
Parameters.
Program <root> Go to the Program home screen (task 2) with recall to
the highest level for return. The softkey text is Program.
Service <root> Go to the Service home screen (task 3) with recall to the
highest level for return. The softkey text is Service.
Diagnostics <root> Go to the Diagnostics home screen (task 4) with recall
to the highest level for return. The softkey text is
Diagnostics.
Diagnostics State=10 Go to the Diagnostics home screen with recall to the
highest level for return and selection of the alarm
screen. The softkey text is Alarms.
Note: The entire horizontal diagnostics softkey bar can

be used.
highest level for return and selection of the message
screen. The softkey text is Messages.
highest level for return and selection of the alarm
protocol screen. The softkey text is Alarm protocol.
Diagnostics State=40 Go to the Diagnostics service screen with recall to the
highest level for return. The softkey text is Service
displays.
Diagnostics State=50 Go to the Diagnostics PLC status screen with recall to
the highest level for return. The softkey text is PLC
status.
Setup <root> Go to the Setup home screen (task 5) with recall to the
highest level for return. The softkey text is Setup.
Setup State=10 Go to the Machine data screen with recall on exiting the
level. The softkey text is Machine data.

Setup State=40 Go to the PLC overview screen in Setup with recall on

exiting the level. The softkey text is PLC.
Setup State=50 Go to the Drive overview screen in Setup with recall on
exiting the level. The softkey text is Drives/Servo.
IBSetup <root> Go to the Settings home screen (task 34) with recall to
the highest level for return. The softkey text is System
settings.
Simulation <root> Go to Simulation (task 27). A modal dialog is opened
which is used to select the program to be simulated. The
simulation is aborted by pressing Cancel. The softkey
text is Simulation.
Other interfaces in the standard applications

The following standard applications can be addressed with these:
• Parameters
• Diagnostics
• Startup
The following commands should be noted to the right of the equals sign in the
softkey command definition:
Hsk<SoftkeyIndex>Command=Commando1; Commando2; ... or
Vsk<SoftkeyIndex>Command=Commando1; Commando2; ...
A semi-colon is used as a separator between multiple commands.
Example:
; Hide some softkeys in the horizontal softkey bar for
; standard operation
Hsk1Command=DisableHsk(1, 3-4)
Commands:
DisableHsk(<SoftkeyList>)
The horizontal softkeys are removed from the softkey list. Individual softkeys can
be separated by commas or softkey ranges <from> - <to> specified, e.g.
DisableHsk(1,3,5-7).
Note
Softkeys in the ETC bar cannot be removed.
DisableVsk(<SoftkeyList>)
The vertical softkeys are removed from the softkey list. Individual softkeys can be
separated by commas or softkey ranges <from> - <to> specified, e.g.
DisableVsk(1,3,5-7).
DoVsk=<SoftkeyIndex>
The action of the vertical softkey (1-8) is initiated.

Recall(<StatusList>)
On reaching a status from the list the application returns to the calling application.
The statuses can be separated by commas or specified as ranges <from> - <to>,
e.g. Recall(1,5-7,48).
Highlight=<SoftkeyIndex>
The horizontal (1 – 8) or vertical (9 – 16) softkey is displayed with a blue
background when the application is called.
ZuMat=<StatusMatrix>
The status matrix (e.g. dg\dg.zus) transferred is read and replaces the original
status matrix.
RE_GR.INI
[HSoftkeyTexts]
HSK7 = "Special menu" // 20
The creation of OEM applications in HMI Advanced is described in:

References: / HMI Configuring Package /
Please contact your local sales office for the latest electronic documentation.
5.1.19 Cycles in the DRAM

In version 6.2, cycles could be saved in the DRAM of the NC. This left more SRAM
memory available for parts programs and workpieces.
DRAM use
In the Setup area the HMI Advanced user interface allows users with the
appropriate authorizations to define the use of the DRAM and if necessary to alter
its size (MD 18351: MM_DRAM_FILE_MEM_SIZE). Changing the DRAM can in
some cases also lead to a change in the SRAM, resulting in a complete memory
reorganization.
! Important
You must save all relevant data before changing the memory sizes or
reconfiguring the memories.

Cycles in the DRAM

MD 11290: DRAM_FILESYSTEM_MASK can be used to set which objects should
be loaded in the DRAM:
Bit0-n = 0:
The files for the specified directory are to be stored in the SRAM
1:
The files for the specified directory are to be stored in the DRAM
Depending on MD 11291: DRAM_FILESYST_SAVE_MASK

a copy is kept in the FFS on the NC card.
Bit0 CST directory (Siemens cycles)

Bit1 CMA directory (machine-manufacturer cycles)
Bit2 CUS directory (user cycles)
Saving in the Flash File System (FFS)

MD 11291: DRAM_FILESYST_SAVE_MASK can be used to set which objects
should be saved in the DRAM on the FFS:
Bit0-n = 0: No files are saved..
If the control is switched off, the files on the NCK are lost.
1: If the files are in the DRAM, they are saved in the FFS
on the NC card.
Bit0 CST directory (Siemens cycles)
Bit1 CMA directory (machine-manufacturer cycles)
Bit2 CUS directory (user cycles)
Saving in the FFS avoids having to reload the objects on startup.
! Important
Direct changes to objects stored in the DRAM and saved in the FFS are not
enabled. Only cycles should be specified for saving in the FFS.
Any changes that are required must be made before loading onto the HMI.
Direct changes to objects in the DRAM that are not saved on the FFS are
lost on Power Off.

5.1.20 Image provision for classic/new layout variants

On the HMI user interface there are various display options for the menus,
depending on the display MD 9021: LAYOUT_MODE. If only images supplied by
Siemens can be used, no other actions are required.
Switching sequence
When MD 9021: LAYOUT_MODE is changed, the following sequence takes place
the next time the system is booted.
• The image files for the desired layout are extracted into the resolution-specific
subdirectories.
• The HMI is adjusted to the DLL files belonging to the desired layout.
By default, zip files in the data management system (DM directory) and in the
subdirectories of the HMI installation directory (hmi_adv, mmc2) are opened.
If you also want to include user-specific images for layout-dependent displays, they
must be placed in a zip archive for each layout variant. Details of user-specific
images are configured in the LAYOUTSW.INI file. See 5.6.20.
The LAYOUTSW.INI file with user modifications can be stored in the oem or user
directories.
A distinction is made between:

- Image archives in the data management system (e.g. cycle images) and
- Image archives for the user or oem directories
The following details must be entered in the [all] section in LAYOUTSW.INI for
each layout variant:
• The number of DLLs (applies to both layout variants)
• The number of directories in which there are archives to be opened in the data
management system DM (applies to both layout variants)
• The number of HMI directories in which there are archives to be opened in the
user or oem directories (applies to both layout variants)
together with the directories in the [Directories] section in which the archives for
the images in the DM area and the images in the HMI area in user/oem are
located.
In the [Design_x] section (where x = 0 for New Design and x = 1 for Classic
Design) the following details are specified:
• DLLs to be used
• files to be opened
• the screen color depth to be set
The specified DLLs must correspond to the number in [all].
Files to be opened:
The information is specified in the following entries:
HMI_ZipName_i = *.zip where i = running number 0, 1, 2, … and
DM_ZipName_i = *.zip where i = running number 0, 1, 2, …
The design to be activated is the design found in MD 9021: LAYOUT_MODE on

startup.

5.1.21 User additions in the service overview

The DgOvw.ini file can be used to define additional signals in the drive
diagnostics. The file must be created explicitly in the directory mmc2 or addon,
oem, user.
If the file is present, the signals configured in it are evaluated and displayed in
Diagnostics → "Service Overview" service displays.
Language-specific and non-language-specific texts can be configured in it.
Language-specific texts are located in language-specific INI files in the
mmc2\language (or addon,oem,user...) directory with the name
DgOvwTxt_<language abbreviation>.ini.
A log file called dgovw.log is created in the user directory, in which error
messages that occur when the dgovw.ini file is compiled are output.
Structure of the DgOvw.ini file

[GLOBAL]
NrOfSignals=
[BMP]
100="<Bitmapname>"
101="..."
.
.
[SIG1]
text=
Item=
expr=
.
.
[SIG2].
.
.
[SIG<n>]
.
.

Meaning of the entries:
NrOfSignals:
Number of additional signals. The signals are located in the [SIG<nr>] section,
where <nr> goes from 1 to NrOfSignals (continuously and with no gaps).
Text:
either
language-specific text in the form $T<TextNr>
where <TextNr> is a number in the language-specific ini file DgOvw_xx.ini (where
xx is the language abbreviation).
or
non-language-specific text "<any text>".
"<any text>" is expressed exactly as it is written in this ini file.
Item: (see description of the OPI)

The following configuration possibilities exist for the area or line index:
<CH> for the channel number in which the axis is active
<AX> for the axis number
<DRV> for the drive number of the associated axis
<PLC_CH> for a PLC channel DB; is replaced by 20+channel number of the
channel in which the axis is active.
<PLC_AX> for a PLC axis DB; is replaced by 30+axis number
e.g.: Item = /Channel/MachineAxis/impulseEnable[u<CH>, <AX>].

In this case the current channel would be used for <CH> and the current axis
number for <AX>.
The value obtained can be evaluated by bits or as a whole number.
expr:
This can be an IF statement or a bitmap assignment.
Syntax:
expr=<IF_Statement> or
expr=<Bmp_Assignment>
<IF_Statement>::= IF <BoolExpression> THEN <Statement>ELSE<Statement>

<Bmp_Assignment>::= BMP = <BitmapNr>
<Statement>::= <EntryName> or
<Statement>::= <Bmp_Assignment>
<BoolExpression>::= <Val> or
<BoolExpression>::= <Val><OP><Value>
<Val>::= # or
<Val>::= #.<BitNr>
<BitNr>::=Bit number to be evaluated (0..31)
<OP>::= < , > ,= ,>=, <=, <>
An expression must occupy one line.

<EntryName>::= any name, which must be defined in the same section as expr. It
is treated in the same way as expr.
<BitmapNr>::= Number of a bitmap.

The numbers 0 to 99 are reserved for Siemens.
Internal bitmaps must be defined in the [BMP] section (see below). The predefined
numbers have the following meaning:
0: do not display bitmap

1: OK display bitmap
2: Not OK display bitmap
3: Error => alarm is active display bitmap
4: Not applicable display bitmap
5: No drive allocated display bitmap
6: Communication error display bitmap
[BMP]
Any internal bitmaps can be specified in this section. The first bitmap in the [BMP]
section must have number 100, the second 101, etc.
The name must be specified in double inverted commas. If no path is stated, the
system searches for the bitmap in mmc2 or addon, oem, user…, otherwise in the
stated path.
Example: signal for measuring system 1 active:
[GLOBAL]
NrOfSignals=1
[BMP]
100=“test.bmp“
101=“c:\tmp\test2.bmp“
[SIG1]
text= “Measuring system 1 active“
Item= /Nck/MachineAxis/encChoice[u1, <AX>]
expr= if #=1 then BMP=100 else expr2
expr2= if #=0 then BMP=101 else BMP=2
Structure of the DgOvwTxt_xx.ini file

xx in the file name stands for the language abbreviation for the language-specific
file.
The only section is the [TEXT] section.
The individual tests are listed here in the form:
$T<Text-Nr>= "<any text>".
Values from 1000 to 32767 are permitted for <Text Nr> and may only occur once.
Values below 1000 are reserved for Siemens.
This file has to exist for all languages that are required. (Language abbreviation as
in mmc.ini). It is stored in the directory mmc2(user,addon, oem ... )\language

5.2 Simulation data matching

This function can be used to simulate machining on screen. Data evaluated by the
simulation has to be copied into data management in the Dialog
programming\Simulation data directory (\DP.DIR\SIM.DIR).
When the simulation program is started the following functions can be selected with
the Data matching softkey:
• Match setup data

• Match tools
• Match machine data
• Match cycles
5.2.1 Simulation data
Files used
On initialization/startup of simulation HMI Advanced reads the following files (if
present) from the data management directory \DP.DIR\SIM.DIR:
UMAC.DEF User macros

SMAC.DEF System macros
SMAC_SC.DEF "
MMAC.DEF Machine manufacturer macros
UGUD.DEF Global user data
SGUD.DEF Global system data
MGUD.DEF Global machine manufacturer data
GUD4.DEF NC user data 4
GUD7_SC.DEF "
CH(c)_RPA.INI R parameters (channel-specific)
CH(c)_GUD.INI, NC_GUD.INI User data (channel-specific, global)
CH(c)_SEA.INI, NC_SEA.INI Setting data (channel-specific, global)
AX_SEA.INI Axis setting data

CH(c)_UFR.INI, NC_UFR.INI Zero offsets (channel-specific, global)
CH(c)_PRO.INI Protection zones (channel-specific)
NC_CEC.INI Sag/angularity
TO_INI.INI Tool data (complete)
INITIAL.INI NCK initialization data
DPCUSCYC.COM Description of user cycle interfaces

Booting
The above files, if present, are read when the simulation application boots.
Of the initialization data INITIAL.INI, only the machine data are read by the
simulation application during booting.
The files (CH(c)_xxx.INI, NC_xxx.INI and AX_SEA.INI) are read in date stamp
sequence, starting with the oldest file.
DPCUSCYC.COM:
The file DPCUSCYC.COM (mapping of user cycle interfaces) is only read if in the
DPSIM.INI file in the [PRELOAD] section
CYCLES=0 or
CYCLEINTERFACE=1 is set.
The following cases are possible:

1. CYCLES=0
The corresponding cycles are not loaded into the simulation until they are
called by the simulation interpreter for the first time.
2. CYCLES=1
All NCK and HMI Advanced cycles are preloaded when the simulation
application is started (eliminating cycle reload times during simulation).
3. If a cycle of the same name exists in HMI Advanced and NCK, the NCK cycle
is loaded. If a cycle of the same name exists in \CUS.DIR, \CMA.DIR and
\CST.DIR, it is found and loaded first in \CUS.DIR, then in \CMA.DIR and
finally in \CST.DIR.
4. CYCLES=1 and CYCLEINTERFACE=0

The cycle interfaces are formed directly by simulation. This means that all
cycles (in \CUS.DIR, \CMA.DIR and \CST.DIR in HMI Advanced and NCK)
have to be loaded in advance (occupying program memory in the simulation
NC).
Note
The CMA.DIR directory (manufacturer cycles) only exists from version 5.3/6.1
and higher.
NC cycles
The NC cycles (CUS.DIR, CMA.DIR and CST.DIR) are copied as an image into the
corresponding directories in data management. The location is determined in the
DPSIM.INI file by the CYCLE entry (\DP.DIR\SIM.DIR) in the [MAIN] section.
Matching takes place on starting the HMI and with every cycle match. This
provides optimized access to the cycles and automatic creation of the images of
the cycle interfaces.

Displaying the axis names/axis values

The display of axis names and axis values in simulation can be configured in the
DPSIM.INI file and applies to all channels.
By default the first 3 geometrical axes are displayed. In addition, any other channel
axes can also be displayed. Assignment takes place in the [LINKS] section
[LINKS]
ACT_POS_DISPL_1=1
ACT_POS_DISPL_2=2
ACT_POS_DISPL_3=3
ACT_POS_DISPL_4=0
ACT_POS_DISPL_5=0
Value = 0 The associated space in the display is freed
Value = 1 The associated default geometrical axis is displayed
Value = 1 to n Geometrical axis is displayed
(n = 1 to number of generated axes)
The indices of the geometrical/channel axes are permitted as values (1 to number

of axes), axes that are not present are ignored. A maximum of 5 axis names and
values can be displayed simultaneously.
Formatting
For the formatting of the axis values the number of digits (3 to 15) can be specified.
[LINKS]
ACT_POS_DIGITS=10
The number of digits after the decimal point (maximum number of digits) is read
from the simulation initialization data via MD 9004 DISPLAY_RESOLUTION or
MD 9011 DISPLAY_RESOLUTION_INCH.
Hiding axes
From NC software version 5.3, the geometrical/channel axes can be hidden via
MD 20098 DISPLAY_AXIS. Bit 0 (display in the actual-value windows) is evaluated
for the simulation.
As a maximum, as many axes can be displayed with their values that are not
hidden with ACT_POS_DISPL_<x> with 0, i.e. as a maximum the first 5 unhidden
geometrical/channel axes in sequence.
Note
The more space that is required to display the axes, the less space is available to
display the actual block. Axis display can optionally be switched off from the
Settings/Options on/off menu in the "Actual position" field (within the Display
options field).

Search strategy
If a program (with no path) is required by the simulation, the following directories
are searched:
1. File in current NCK workpiece directory
2. File in current HMI Advanced workpiece directory
3. File in NCK subroutine/main program directory
4. File in HMI Advanced subroutine/main program directory
5. File in NCK user cycle directory
6. File in HMI user cycle directory
7. File in NCK manufacturer directory
8. File in HMI manufacturer directory
9. File in NCK standard cycle directory
10. File in HMI standard cycle directory
If a program is not present in the simulation, it is loaded from the NC or from the
HMI.
All programs (apart from cycles) that are loaded into the simulation are deleted
from the simulation again in the event of a workpiece change. If one of these
programs is needed again by the simulation, it is reloaded.
Program selection
If a parts program for a workpiece is selected for the simulation, the following
actions are executed:
1. All tools are cleared with the file TO_CLEAR.INI (in HMI_ADV\DP\SIM) (if
present).
2. If WPD_INI_MODE is set to 1 (see point 5) and if a TOA file with the selected
program name exists in the workpiece directory, this file is loaded into the
active file system for the simulation (otherwise file TO_INI.INI if it exists in the
data management system in \DP.DIR\SIM.DIR).
3. If tool management is active, the file TO_ADDON.INI (in HMI_ADV\DP\SIM) is
also loaded into the simulation and executed.
4. Workpieces: an initialization file with the workpiece name is loaded into the
simulation
5. Workpieces:
• MD 11280 WPD_INI_MODE = 1
All files (RPA, GUD, SEA, UFR, PRO, CEC, TMA) with the part program names
are loaded into the passive file system in the simulation. Program-specific TOA
files are loaded directly into the active file system for the simulation, all tools are
first cleared and then, if tool management is active, the file TO_ADDON.INI (in
HMI_ADV\DP\SIM) is loaded into the simulation and executed.
• MD 11280 WPD_INI_MODE = 0 (as before)

A TOA file with the workpiece name (search sequence NC, then HMI) is loaded
into the simulation, otherwise the first TOA file for the workpiece (search
sequence NC, then HMI) is loaded into the simulation.
The parts program is then loaded into the simulation and selected.

If another parts program from the same workpiece is selected for the simulation, it
is loaded into the simulation together with the associated data (if MD 11280
WPD_INI_MODE = 1) and then selected.
If a parts program from another workpiece is selected, the previous workpiece is
removed from the simulation.
If a workpiece is selected for the simulation, the parts program with the workpiece
name is loaded into the simulation together with its data and the workpiece
selected. If the parts program with the workpiece name does not exist, an error
message is output.
Channel change
Only one channel/program at a time can be simulated in the simulation, i.e. direct
synchronization across channels is not possible.
Using the "Channel/spindle" softkey, programs can be assigned to specific

channels to be executed one after another.
The preset channel is channel 1 or the first channel in the simulation. Before
programs are selected, the simulation is switched to the channel for the current
program.
MD 11280 WPD_INI_MODE = 1:
The system checks whether a TOA file with the current program name exists. If it
does,
• the tools are cleared

• the TOA file is loaded into the active file system for the simulation and
• (if tool management is active), the file TO_ADDON.INI (in HMI_ADV\DP\SIM) is
loaded into the simulation and executed.
All files (RPA, GUD, SEA, UFR, PRO, CEC, TMA) with the part program names
are then loaded into the passive file system in the simulation.
The programs in the channel/spindle list are executed one at a time in the specified
sequence with each "NC start" of the simulation; with each program change the
graphics status is retained as a blank specification for the next program. Hidden
programs are skipped.
After the last program the graphic is cleared – after prompting – and the simulation
starts again with the first program.

5.2.2 Displaying simulation data

The files loaded into the simulation are displayed by means of the
Data matching/loaded data softkey
User programs
All programs currently copied into the simulation are displayed. They are deleted
from the simulation again when a different workpiece is selected.
Changes to these programs via the compensation editor are made directly in the
HMI or NCK, and the modified programs are automatically copied into the
simulation. If these programs are modified externally (e.g. via Services), the
change is detected at the time of the next simulation selection and the programs
concerned are copied into the simulation.
If files exist for the current workpiece (extension RPA, GUD, SEA, UFR, PRO,
CEC, TOA, TMA), they are loaded into the simulation when the workpiece is
selected. These files are retained when the workpiece is changed and their date
stamp is monitored.
If these files are modified externally (e.g. via Services/Programs), the change is
detected at the time of the next simulation selection and the files concerned are
automatically loaded into the passive file system for the simulation.
User cycles
All user cycles loaded into the simulation are displayed. If the cycles have not been
loaded before, the cycle interfaces must be defined in the file DPCUSCYC.COM.
The cycles are then copied into the simulation when required. Changes to the
cycles are not detected automatically and must be detected by means of the
"Match cycles" softkey.
All user cycles loaded into the simulation are displayed.

Manufacturer cycles
All manufacturer cycles loaded into the simulation are displayed. If the cycles have
not been loaded before, the cycle interfaces must be defined in the file
DPCUSCYC.COM. The cycles are then copied into the simulation when required.
Changes to the cycles are not detected automatically and must be detected by
means of the "Match cycles" softkey.
All manufacturer cycles loaded into the simulation are displayed.

Standard cycles
All standard cycles loaded into the simulation are displayed. The cycles are then
copied into the simulation when required. Changes to the cycles are not detected
automatically and must be detected by means of the "Match cycles" softkey.
All user cycles loaded into the simulation are displayed.

Basic data
The initialization data (INITIAL.INI), tool data (TO_INI.INI) and definition files
(*.DEF) loaded into the simulation are displayed.

The files (CH(c)_xxx.INI, NC_xxx.INI and AX_SEA.INI) are displayed under

"Loaded data".
The date stamp for these files is evaluated. If these files are modified externally
(e.g. via Services), the change is detected at the time of the next simulation
selection and the files concerned are automatically loaded into the simulation.
5.2.3 Expansion of geometrical tool data in the simulation

Previously tools could be shown with their cutting edge, shaft and holder, which
were calculated internally from data from the NC.
With the expansion of the geometrical tool data, it is now possible to show only the
cutting edge ("flying edge") in the simulation image, without the shaft and holder.
Additional/deviating parameters can also be incorporated into the simulation on a
tool-by-tool basis.
The definition is produced by means of the SimToGeo.ini file, which is stored in

one of the directories \USER, \OEM, \ADD_ON or \HMI_ADV. This file is not
supplied with the system as standard.
Other requirements
• Activate the "flying edge" function in DPTWP.INI or DPMWP.ini

• Machine data: define memory for OEM parameters
• Create file SimToGeo.ini, insert link in file
Link
The SimToGeo.ini file must contain an entry that establishes a link to the NCK tool
data. This is located in the [Settings] section.
Link=TC_DPCx where x = 1 to 10 or
Link=TC_DPCSx where x = 1 to 10
We recommend using the parameter TC_DPCS1 as the link entry for new projects,
as this has been specially reserved for this purpose. A different link setting should
only be used if the parameter TC_DPCS1 is already in use in an existing project.
With Link=TC_DPCS1, for example, for every tool for which entries exist in
SimToGeo.ini, an entry $TC_DPCS1[t,d]= <Identifier> must be specified, where t =
tool number and d = duplo number in the NCK tool data. Identifier must be noted
as a real number, e.g. 500.1, where the number before the decimal point can
represent a tool type and the number after the decimal point allows a further
distinction.
The associated values in SimToGeo.ini then appear below the corresponding

identifier, e.g.
Example: [500.1] ; Roughing tool 1
tool_type = 500
...

Optional parameters for orienting milling cutters:

TC_DPV3= ; 1 = +X, -1 = -X
TC_DPV4= ; 1 = +Y, -1 = -Y
TC_DPV5= ; 1 = +Z, -1 = -Z
Only one of these entries may be used. A free tool orientation cannot be entered.
Note
- Tools are still displayed in the 3 main planes, XY, YZ or ZX.
- If a tool cannot be displayed, a polymarker is displayed.
- With the SimToGeo.ini file the tool_type can be defined differently from the
NC settings. If the corresponding cutting edge parameters (e.g.
$TC_DPCS1[t,d]) can be set, a link to/evaluation by SimToGeo.ini geometrical
data is also possible.
- A complete sample file with entries for each permissible tool type can be found
in Subsection 5.6.10.
Machine data settings
MD 18206: MM_NUM_CCS_TOA_PARAM=1
; Number of OEM data per cutting edge 0 to 10
MD 18204: MM_TYPE_CCS_TOA_PARAM[0]=4
; Data type 4 = Real
MD 18080: MM_TOOL_MANAGEMENT_MASK='H4'
; Set aside memory for OEM data
Startup procedure
1. Activate the "Flying edge" function in DPTWP.INI or DPMWP.INI, for lathes or

milling respectively, [Setup] section:
[SETUP]
;*** only SW6.4 or later ***
;Display tool only as cutting edge-"flying edge" (on/off)
TOOL_AS_CUTTING_EDGE=ON ;default = OFF

2. Define machine data or memory for OEM parameters:

$MN_MM_TOOL_MANAGEMENT_MASK=4 ; For SimToGeo.ini
; Set bit 2=1
If MD have already been assigned, the bit must also be set
Define memory and type for SIEMENS-OEM parameter $TC_DPCS1

$MN_MM_NUM_CCS_TOA_PARAM=1 ; TC_DPCS1 is reserved
$MN_MM_TYPE_CCS_TOA_PARAM[0]=4 ; Data type Float for
; TC_DPCS1
or
Define memory and type for USER-OEM parameter $TC_DPC1

$MN_MM_NUM_CC_TOA_PARAM=1 ; TC_DPC1 is reserved
$MN_MM_TYPE_CC_TOA_PARAM[0]=4 ; Data type Float for TC_DPC1
3. Set up SimToGeo.ini:
Define link entry for Siemens or User OEM parameter and expand geometrical
data.
This is done using the OEM variable ($TC_DPCS1/$TC_DPC1).
The value of this variable determines the geometrical block that is used.
For example, the entry for tool 1 cutting edge 1 (T1D1) $TC_DPCS1[1,1]=500.1
would be referred to the geometrical data block [500.1] in the SimToGeo.ini file.
It is possible for more than one tool to refer to the same geometrical data block.
Add expanded geometrical tool data.

This in done in blocks, which are distinguished by float number identifiers, for
instance. For example [500.1].
[Settings]
Link=TC_DPCS1 ; Link to TO_INI.INI, Siemens OEM
;Link=TC_DPC1 ; Link to TO_INI.INI, USER OEM
[500.1] ;T1 D1 Roughing tool type500 SL3 L1=100, L2=55, R1

tool_type=500 ;Tool type then $TC_DP1 not required
insert_length=10 ;TC_DP8, insert length
holder_angle=105 ;TC_DP10, holder angle, not rake angle
reference_direction=3 ;TC_DP11, cutting angle
clearance_angle=5 ;TC_DP24, clearance angle
4. Link to tool data/TO_INI.INI:

CHANDATA(1)
$TC_DPCS1[1,1]=500.1 ; Siemens OEM T1 D1 roughing tool SL3 type 500
;$TC_DPC1[1,1]=500.1 ; User OEM
$TC_DP1[1,1]=500
$TC_DP2[1,1]=3
$TC_DP3[1,1]=100
$TC_DP4[1,1]=55

5.2.4 Data matching in simulation

The data to be evaluated by the simulation must be located in the data
management system in \DP.DIR\SIM.DIR. They are read each time the simulation
application is started.
Note
The data can be adjusted manually using the editor in the SERVICES operating
area, but if improper changes are made there is a risk that the simulation will not
be able to start. You should therefore save the files systematically in case the
data cannot be retrieved from the NC.
The Data matching menu provides the following functions:

Match tools
The NC tool data for all channels are copied into the TO_INI.INI file and then
activated in the simulation. Existing tools are removed beforehand. The function is
offered automatically whenever simulation is selected if tool data in the NC have
changed.
Match machine data
• All definition files (UMAC.DEF, SMAC.DEF, MMAC.DEF, UGUD.DEF,

SGUD.DEF, MGUD.DEF, GUD4.DEF – GUD9.DEF) that are active in the NC
are copied to the corresponding files in the HMI. Files that are not active in the
NCK are deleted from the HMI. All files (CH(c)_xxx.INI,AX_SEA.INI,NC_xxx.INI)
are deleted with the exception of the tool data.
• The machine data from the INITIAL.INI file are interpreted by the simulation. We
recommend setting MD 11210: UPLOAD_MD_CHANGES_ONLY = 0.
Data are not activated until the simulation is restarted!

The data are stored in the data management system in \DP.DIR\SIM.DIR.
Note
If you do not wish the definition files in the data management directory to be
matched with the NC, you can set this in DPSIM.INI.
[MAIN]
MATCH_NCU_ENVIRONMENT=0
; Only the INITIAL.INI file is copied from the NC.
MATCH_NCU_ENVIRONMENT=1 (default)
; Definition files in the
; data management directory are also matched with the NC.

Match cycles
Cycle changes are not monitored by the simulation. Cycles are
• either copied automatically into the simulation when required

(PRELOAD/CYCLES=0)
• or copied in full into the simulation when the simulation application is started
(PRELOAD/CYCLES=1).
If a cycle is changed, it must be copied into the simulation using the "Match cycles"
softkey. Only cycles that have changed since they were last accessed are copied
into the simulation (along with newly imported cycles). Cycles in the simulation that
have since been deleted are deleted from the simulation. If an automatic cycle
interface is not used, the simulation must be restarted.
Match setup data

The following data selection can be used to load data from the active file system in
the NC into the simulation:
• R parameters (RPA)
• User data (GUD)
• Global user data
• Zero offsets (UFR)
• Global zero offsets
• Setting data (SEA)
• Global setting data
• Axis-specific setting data
• Protection zones (PRO)
• Sag/angularity (CEC)
The data can be selected in any combination. The channels are selected using
softkeys (if there is more than one channel for simulation); the current channel is
offered as default.
Channel-specific data are only offered if the selected channel is present on the
NCK.
The selected data are copied into corresponding files in the data management
system in \DP.DIR\SIM.DIR using the "OK" softkey and loaded into the simulation.
Existing files are overwritten without prompting.
If data are selected for all channels, any associated channel-specific files that are
present are deleted; channel-specific files are always created or overwritten.
Before the data are loaded into the simulation, a "channel reset" is performed for
the simulation.
If an error occurs when copying from the NCK, the transfer can be repeated or
aborted (Abort/Repeat dialog box). If an error occurs when loading into the
simulation or a simulation alarm is triggered, the transfer is aborted.
Pressing the "OK" softkey saves the current data selection and displays it again the
next time the dialog box is opened.
Mirroring tools
Differently oriented tool carriers (e.g. in different NC channels) can be used in the
same machine tool, for which the TOA length compensation parameters are
subject to machine tool-specific frame transformations (e.g. MIRROR) and have to
be specified differently from the usual settings.

To support this arrangement in the orientation of graphics tools, the SIM graphics
module DPSMASCH.DLL has been expanded to include, among other things, an
almost universal evaluation of the TOA parameters. For example,
$TC_DP3[n,m]=... can also be evaluated with negative values, with the
convention that by default, positive lengths generally lead to machining "behind
the turning center" and negative lengths to machining "in front of the turning
center".
Special NC instructions may also be needed in the corresponding user cycles for
tool carrier selection to ensure that the simulation proceeds with the correct
orientation of the graphics tools, e.g.
...
IF $P_SIM
$SC_MIRROR_TOOL_LENGTH=1 ; tool length compensation
mirror mirrored axes in SIM
ENDIF
...
Use (milling and lathe version):
The sign-compliant evaluation of the TOA parameters at the interface to the
graphics module means that no operator action is required.
Rotating the coordinate system

The orientation of the coordinate system for simulation views (until now largely
incomplete in the lathe version) can be altered and adjusted for example to rotary
machines.
The INI entry [VIS] PLANE_VIEW=.. (in ..\user\dpmwp.ini for the milling version
and dptwp.ini for the lathe version) can be modified for this purpose.

In order for advantage to be taken of these possibilities in machines that differ from
the standard orientations,
• the value range for the entry has been published (B/F: back/front, U/D:
up/down, L/R: left/right) and
• the lathe functions (including the resulting views: external, half section, full
section, surface area) expanded accordingly (wire-frame model retained as
before).
• In some cases (lathes) the entries have been made directly accessible from
the user interface:
[VIS]
..
;Plane viewpoint default for standard milling: BDL(BackDownLeft)
;possible BDL, BUL, BUR, BDR, FDL, FUL, FUR or FDR
PLANE_VIEW=BDL
or
[VIS]
..
;Plane viewpoint default for standard horizontal lathes: BDR(BackDownRight)
;for vertical lathes with +Z upward: BDL or with +Z downward: FUL (*** from SW5.3
***)
;possible BDL, BUL, BUR, BDR, FDL, FUL, FUR or FDR
PLANE_VIEW=BDR
Note
Entries other than BDR, BDL or FUL are of no use for lathes at present.
Use (lathe version only):

To support vertical lathe orientations, the existing "Set spindle" form has been
expanded to include an additional "Machine orientation" frame group with initially 3
Mc option controls:
• "horizontal standard" (default: PLANE_VIEW=BDR),

• "vertical, downward feed" (PLANE_VIEW=BDL) and
• "vertical, upward feed" (PLANE_VIEW=FUL).
Using the "Change default" softkey the adjustments made here can also be used
as a permanent reference for all new workpieces.
Optimizations
1. "Unwinding diameter surface area" input monitoring
In the lathe version, in conjunction with the blank inputs, the consistency of the
"External diameter" and "Unwinding diameter surface area" parameters is
checked and if necessary adjusted automatically (e.g. if the external diameter
reduces) and incorrect entries are signaled (e.g. empty input field for unwinding
diameter).
2. Tool counter-point path ("without tool data") is temporarily retained when a tool
data source (e.g. "with tools", etc.) is selected.

In order for the correct selection and deselection of tool compensations (LK, FRK,
SRK) to be checked visually, it is useful to be able to visually compare the tool
counter-point path when tool compensations are deselected and the tool path
when tool compensations are selected.
From version 5.3.8 onwards, the tool counter-point path produced from a
simulation run "without tool data" is therefore generally retained for the first
subsequent simulation run "with tool data" (tool paths with and without tool
compensations are overlaid for one SIM session). Thereafter the tool paths are
reset as usual at the start of each simulation.
5.2.5 Memory configuration for simulation
Function
To avoid having to carry out memory settings in NC machine data if additional
memory is needed for the simulation, these settings can be carried out in the
DPSIMNCK.INI file in the [DP_SIMNCK] section.
The default values for the simulation are entered in the DPSIMNCK.INI file in the
[DP_SIMNCK] section, generally eliminating the need for additional memory
settings in the NC. These offset values have a cumulative effect on machine
data with the same name.
Negative values are ignored.
DPSIMNCK.INI [DP_SIMNCK]
The following entries with default values are contained in the [DP_SIMNCK]
section:
...
[DP_SIMNCK]
DP_SIMNCK_MM_NUM_GUD_MODULES_OFFSET = 0
corresponding machine data:
18118 MM_NUM_GUD_MODULES
DP_SIMNCK_MM_NUM_GUD_NAMES_NCK_OFFSET = 5
18120 MM_NUM_GUD_NAMES_NCK
DP_SIMNCK_MM_NUM_GUD_NAMES_CHAN_OFFSET = 30
18130 MM_NUM_GUD_NAMES_CHAN
DP_SIMNCK_MM_GUD_VALUES_MEM_OFFSET = 20
18150 MM_GUD_VALUES_MEM
DP_SIMNCK_MM_NUM_USER_MACROS_OFFSET = 10
18160 MM_NUM_USER_MACROS

DP_SIMNCK_MM_NUM_MAX_FUNC_NAMES_OFFSET = 40
18170 MM_NUM_MAX_FUNC_NAMES
DP_SIMNCK_MM_NUM_MAX_FUNC_PARAM_OFFSET = 350
18180 MM_NUM_MAX_FUNC_PARAM
DP_SIMNCK_MM_MAX_SIZE_OF_LUD_VALUE_OFFSET = 400
18242 MM_MAX_SIZE_OF_LUD_VALUE
...
5.2.6 Simulation with OEM transformations

For OEM-specific adjustments, e.g. for Compile cycles, the standard configuration,
which is normally located in <InstallationPath>\dp\dpsim.tea, can be overwritten.
To do this, you must create a dpsim.tea file containing the desired adjustments
(e.g. different values for TrafoType) in the <InstallationPath>\OEM directory. The
settings in this dpsim.tea are evaluated last and take priority over the default
settings in <InstallationPath>\dp\dpsim.tea.
5.2.7 Accelerating simulation startup
Simulation startup
The simulation application is normally started only on request by the operator. This
prevents the system from being overloaded by the software components that have
to be loaded.
At the same time, however, this significantly increases the start time for the
simulation when it is called for the first time. The start time is the time from
selecting the simulation to execution of the first NC command ("visible" result).
Loading during HMI startup
To accelerate simulation startup, the loading times can be transferred to the HMI
startup. The settings for this are carried out in the REGIE.INI file (OEM or USER
directory).
[StartupConfiguration]
Startup12 = name:=dpncsim, Timeout:=0
[TaskConfiguration]
Task27 = name := dpsim, Timeout := 30000
Note
The entry used in the [StartupConfiguration] section must not have been used
anywhere else. Check this in the REGIE.INI file in the MMC2, ADD_ON, OEM
and USER directories.

Loading during SimNCK startup
Configuration files for the NC environment (tool data, cycles) are loaded when the
SimNCK is started. This means that only the program to be executed and its
subroutines need to be loaded into the simulation NCK. This startup procedure is
controlled by means of the [PRELOAD] and [MAIN] sections in the DPSIM.INI file.
The simulation start time can also be reduced as follows:
[PRELOAD]
CYCLES=1
All cycles (from NCK and hard disk) are preloaded when the simulation NCK is
started with DPNCSIM.EXE.
TOOLS=1
The files for the tool mapper (TO_INI.INI and TO_ADDON.INI) are preloaded when
the simulation NCK is started (if applicable).

5.3 Parameterization with ini files

5.3.1 Editing Ini files
Notation
[xxx] ; Section identification
Identifier=value ; Value assignment

; Introduction of comment. Comments generally
; designate assignable values
, ; Separator (comma) for multiple assignments
REM ; Introduction of comment
General
1. The system directory structure is organized in such a way that user changes are
retained if the software is upgraded. There is a clear separation between:
• HMI system software and
• customer-specific additions.
2. The system directories "MMC2" and HMI_Adv (and their subdirectories) are
intended to be read only. They contain the original software supplied. They are
only overwritten if the software is upgraded.
User changes to the original software are made in parallel directories. The
content of these directories is unaffected by a software upgrade.
The diagram below shows the priority sequence. This means that entries in the
directory to the right overwrite corresponding entries in directories to the left.
F:\
Priority
HMI_ADV mmc2 add_on oem user
- Area applications Basic system

- DLLs
- HMI-specific data

The directories contain the following contents:
• HMI_ADV:
The directory contains area applications, DLLs and HMI-specific data.
• mmc2:
System directory for basic HMI software.
• add_on:
Directory for additional Siemens products
(e.g. AUTOTURN, DIGITALISIEREN, SINDNC,...)
This can have the same directory structure (e.g. language subdirectory) and
directory contents as mmc2. Entries for the add-on product in regie.ini and
re_*.ini, for example, are also stored here.
• oem:
Directory for OEM users in which internal OEM applications are located. This
can have the same directory structure (e.g. language subdirectory) and
directory contents as mmc2. Entries for the OEM product in regie.ini and
re_*.ini, for example, are also stored here.
• user:
User directory in which customer differences from the ini files supplied are
stored. Changes to the appearance of the user interface, which can be made
by the user by means of settings on the HMI user interface, are also stored here
(e.g. language setting, file selection, file manager view, etc.). Other settings that
do not concern OEM or add-on products are also stored in the user directory,
e.g. alarm server settings.
Changes to “auxiliary files”, e.g. assignment of specific access authorizations
for functions, or hiding of specific softkeys, also have to be stored in the user
file.
In principle, only entry differences in the ini files as compared with the originals in
mmc2 are stored in the parallel directories to mmc2. For example, if an OEM
application is added to "oem", a complete "regie.ini" is not created; only the
modified sections are stored in "oem".
"Regie.ini" would then look like this, for example:

[TaskConfiguration]
Task7:=oem1appl, .....
Note
None of the INI files in the "MMC2" and "HMI_Adv" directory may be modified.

Procedure for user-specific entries

1. Copy the INI file in the "MMC2" directory that you require
2. In the F:\USER directory create an empty INI file with the same name as in
"MMC2" (if necessary also create subdirectories in USER, e.g. LANGUAGE).
Note
Do not copy the entire file from "MMC2"! Only copy the differences.
3. In the INI file in the USER directory simply copy the header for the section you
wish to change and write the new or modified entry below it.
Example:
Entry in MBDDE.INI for PLC error message/operating message and scrolling

through alarm lines
MBDDE.INI in USER:
;Section header
[TextFiles]
User PLC = F:\DH\MB.DIR\MYPLC_
[Alarms]
;Scroll through alarm lines
Rotation Cycle = 1000
The same procedure applies for the F:\ADD_ON and F:\OEM directories.
\ADD_ON is reserved for Siemens products, e.g. AUTOTURN.
All OEM applications should be installed in \OEM
! Important
The associated entries, e.g. in REGIE.INI, should be modified in these directories
and not in \MMC2\!
Switching off settings

If there are specific entries in a lower-priority directory that you wish to be disabled
in a higher-priority directory, you can do this by specifying an <empty> entry
instead of a value.
Example:
Directory mmc2, file xxx.INI:

[<Section>]
<Identifier> = <value>
Directory user, file xxx.INI:
[<Section>]
<Identifier> = <empty>

Maximum file length

The maximum file length for INI files in Windows systems is 60 KB. If this limit is
exceeded, entries at the end are ignored.
Remedy: Omit the full comments in USER\PARAMT.ini, for example, since they
are also included in MMC2\PARAMT.INI.
5.3.2 Tool management

All the information needed for setup can be found in:
References: /FBW/, Description of Functions Tool Management.
5.3.3 MD for actual-value setting, scratching, PRESET
Introduction
The behavior of the scratching and actual-value setting, PRESET functions is
influenced by a number of machine data. The selected settings also affect
operation. (Display of softkeys and values, saving of input values).
References: /BAD/, Operator's Guide HMI Advanced
With the introduction of system frames in software version 6, two variants are
available for the functions. The variants are differentiated by a channel-specific
MD:
MD 28082: $MC_SYSTEM_FRAME_MASK
Bit: 0 Preset actual-value memory, scratching
1 External zero offset
2 TCARR, PAROT
3 TOROT, TOFRAME
4 Workpiece reference points
5 Cycles
6 Transformations
Variant 1 without system frame:
The MD does not exist (older NCK software versions) or bit 0 for system frame for
scratching and actual-value setting is not set.
Variant 2 with system frame:
Bit 0 for system frame for scratching and actual-value setting is not set in the MD.
The display machine data MD 9422: $MM_MA_PRESET_MODE defines the

PRESET/base offset function in JOG mode.
0: No soft key

1: The old PRESET in the Machine operating area (default)

2: Preset actual value memory
3: Preset actual-value memory, see online help
Note
MD 9220: $MM_USER_CLASS_PRESET can also be set to hide the PRESET –
actual-value setting and scratching softkeys.
Preset actual value memory

Set actual value with system frame
G500 active
G500 not active
Set actual value without system frame

- The values are written to the first base frame (version 4 and lower)
or (version 5 and higher)
depending on the entry in display machine data 9245:
$MM_MA_PRESET_FRAMEIDX = index of base frame
in the specified base frame
G500 not active

Scratching
When this is selected the active frame is offered. A different frame can be selected
with the entry in the "Zero offset" field.
Scratching with system frame (software version NCK 6.4)

With G500 in the "Zero offset" field, the values are written to the system frame.
With a value other than G500 in the "Zero offset" field, the values are written to the
frame defined in the field.
You cannot choose any tool other than the one in the spindle.
If there is no tool in the spindle, you can choose any tool you want.
Scratching without system frame

With G500 in the "Zero offset" field, the values are written to the first base frame
(version 4 and lower).

From software version 5 onwards, the values are written to the base frame
according to the entry in display MD 9245: $MM_MA_PRESET_FRAMEIDX = base
frame index.
With a value other than G500 in the "Zero offset" field, the values are written to the
frame defined in the field.
You can select any tool you want.

5.3.4 Executing from the hard disk in M : N
NETNAMES.INI
Included in this file are descriptions of the following:
• Configuring the channel menu for multi-channel systems

• Configuring the assignments of multiple HMI/MMC components and multiple
NCU components. (M : N configurations)
• If multiple HMI/MMC components are assigned to one NCU, those that are to
be provided by the parts program in "Execute externally (hard disk)" must be
specified
• Reference to file with symbols for the PLC signals
In order to execute external programs located on the hard disk of the HMI in the
data management system from the parts program with the program command
EXTCALL, the following entries, for example, are required in the NETNAMES.INI
file in the "Connection part" section:
; Detection part MMC identification
[own]
owner= MMC_3

; Connection part
[conn MMC_3]
conn_1= NCU_1
conn_2= NCU_2
conn_3= NCU_3
conn_4= NCU_4
EXTCALL_conns=conn_1, conn_2, conn_3, conn_4
; conn_i Identifier for the NCUs from which the HMI
can be accessed. See note below

[param network]
bus = opi
; MMC definitions
[param MMC_3]
mmc_type = 0x40
mmc_......

; NCU components definition

[param NCU_1]
type =NCU_573
nck_address= 11
plc_address= 11
name = NCU1
...
; Reference to the file with symbols for PLC signals from NCU_1
PlcSymbolFile=PlcSym
Note
The entry EXTCALL_Conns … is only needed in the main operating field in the
NETNAMES.INI file, not in the secondary operating fields.
Details can be found in

References: /FB/, B3 Multiple Operator Panel Fronts and NCUs
5.3.5 Editor
AEDITOR.INI
Information about the ASCII editor can be found in the aeditor.ini file. The
[MEMORY] section defines the size of the editable files.

MemFactor=f ; f stands for 8 MB units. Permissible values are 1<=f<=31
; corresponding to 8 MB to 248 MB
Editor access authorizations can be modified in
[ACCESSLEVEL]
GlobalReplace=6
SettingHiddenCheck=7
Enable_Simulation = 7
; Softkey simulation can be hidden
; in the editor
[MMC_Wizard]
AEDITOR=AEDITOR.COM ; BE1
For more details see 5.6.4

5.4 Setting up access to external drives/computers

SINDNC software
With the SINDNC software, you can link your control to external network drives or
other computers. This makes it possible, for example, to execute parts programs
from other computers.
This access option is available under order number 6FC5 463-0FA03-0AA0. It
applies for use in SINDNC, ShopMill, ShopTurn and HMI Advanced.
Precondition
• A network drive connection is set up on the HMI (hardware + software) and
activated in the Windows environment for the HMI.
The SINDNC software must be installed.

The display machine data
9676 CMM_DIRECTORY_SOFTKEY_PATH1="Path1"
can be used to identify up to 4 paths of network drives to the HMI software.

Complete paths must be entered. The paths are displayed on softkeys.
Operation
The softkeys are available in the Machine area under Program overview --> ETC
and in the Program area.
In HMI Advanced version 6.2 and higher, if network drives have been defined, the
first three are directly accessible from the horizontal softkey bar, while if a fourth
network drive has been defined it can be accessed from --> ETC. If network drives
exist, the softkeys for the cycle directories are located in the continuation bar -->
ETC.
Configuring drives/computers
MD 9676: CMM_DIRECTORY_SOFTKEY_PATH1 to MD 9679 are used to enter
the names of the external drive/computer with/without a directory. Up to 4
connections can be set up.
Connections can be specified as
• DOS path (e.g. "E:" or ("G:\VORBEREI\MPF_DAT") or

• network address, consisting of node identifier, share name and directory
(e.g. "\\R111\<ShareName>\MPF_DAT")
in MD 9676 to 9679.

Example:
MD9677 CMM_DIRECTORY_SOFTKEY_PATH2=F:\R4711
;Drive + directory
MD9678 CMM_DIRECTORY_SOFTKEY_PATH3=\\R4712\PART1\SHAFT1.DIR
;Computer name, share name with directory
MD9679 CMM_DIRECTORY_SOFTKEY_PATH4=\\R4713\Part2\MPF_DAT .DIR
;Computer name, share name with directory
The network connection specified in MD9676

CMM_DIRECTORY_SOFTKEY_PATH1 is reserved for SINUMERIK ShopMill or
ShopTurn.
Configuring texts for softkeys

Plain text identifiers for selecting network drive connections with softkeys can be
stored as language-specific user (alarm) texts under numbers 89901 to 89905 in a
user text file that is known to the message block (see MBDDE.INI, [TextFiles]
section). Text number 89901 correlates here to MD 9676
CMM_DIRECTORY_SOFTKEY_PATH1, etc.
Example:
mbdde.ini:
...
[TextFiles]
USER_PLC=F:\DH\MB.DIR\MYTXT_
MYTXT_GR.COM:
89901 0 0 "" Reserved
89902 0 0 "F:\R4711" Softkey text for softkey 2
89903 0 0 "R4712/ MMC1" Softkey text for softkey 3
89904 0 0 "R4713/ MMC2" Softkey text for softkey 4,
(2 spaces denote a line break)
...
HMI display
The network drives are offered
• in the MACHINE operating area in the extended SK (softkey) bar after the
"Program overview" softkey
• in the PROGRAM operating area as an extended softkey bar in the main menu
• in the SERVICES operating area under Manage data (if 4 network drives are
configured, 3 are displayed directly as horizontal softkeys, the fourth is
accessed by pressing the ETC button)
• in the SERVICES operating area under Data on and Data off under the second
vertical softkey Network drives …
The softkeys in the various (expanded) softkey bars are assigned according to
MD 9676 (SK1) to 9679 (SK4) (i.e. with gaps if applicable). The plain text identifier
is used as the softkey text. If no text is configured, the value of the corresponding
MD is shown. In version 6.2 and higher, the arrangement of the softkeys is as
described above under "Operation".

Error messages
The network drive configuration is evaluated when the HMI is started. This
evaluation does not check whether the connection actually exists. This check is
only made when the drive is selected during use. If the configured path cannot be
accessed, the error message "No files available for display" appears.
5.5 Setting the display MD parameters

5.5.1 Display machine data
The meaning of the display MD is described in

References: /LIS/, Lists, Machine Data for the Operator Panel
More detailed descriptions of each MD can be found in the online help.
They can be modified if necessary by operators with the appropriate access
authorizations.
Their use is described in
/BAD/, Operator's Guide HMI Advanced
5.5.2 Transferring display MD from HMI Embedded systems

When upgrading a system from HMI Embedded with PCU 20 to HMI Advanced
with PCU 50/70, it can be useful to transfer tried and tested display MD, particularly
when using ShopMill/ShopTurn.
This can be done with standard controls in HMI Embedded and HMI Advanced.
Details can be found in the /BAD/ 9.6.3 Transferring display MD from HMI
Embedded.
5.6 Ini files

Only the modifiable parts of the INI files are listed in this section. All other parts
must not be changed.
5.6.1 MMC.INI
[GLOBAL]
MMCScreenOffTimeInMinutes = 5 ; latency for the screensaver
; screensaver on delay
; 1 makes servers such as NCDDE, MBDDE,

; DM servers visible, i.e. they can be moved to
; the foreground by pressing ALT + TAB
; to allow them to be configured for a trace
; (for servicing).
ServerVisible=1

connectiontype=0 ; Standard connection SINUMERIK

; 810D/840D
=1 Connection to 840Di
[CONTROL]
; Resolution: 0=fixed (640x480), 1=variable, default:0
Resolution=0
; BaseScreen specifies the resolution, for which the
; applications originally were developed (typically: 640x480)
; BaseScreen - default: 640x480
BaseScreen=640x480
; If a mouse is connected to the control, the mouse pointer is

; positioned by default in the top right corner of the screen.
; The entry below can be used to switch this behavior off.
MoveCursor=0
[WP_SELECT]
; for displaying a message that TOA/TMA-data on NCK will

; be overwritten
;TOA_WARNING_MESSAGE=yes/no
TOA_WARNING_MESSAGE=yes
[HEADER]
; BAGOn=0 Mode display in header off

BAGOn=1 ; Mode display in header on (default)
; No value specified corresponds to the default
5.6.2 NETNAMES.INI
This file is used for setting M:N assignments for control units and NCUs. See
References: /FB/, B3, Multiple Operator Panel Fronts and Multiple NCUs,
Distributed Systems
and the definition of channel groups if there is a 1:1 assignment between the
control unit and the NCU.
Channel menu
"NETNAMES.INI".
Procedure

1. Define groups (a max. of 24) in "logChanSetList"

2. Define NCs and channels with unique names for the groups in "logChanList".
3. For channels define the NC name in "logNCName",
- the channel no. on the NC in "ChanNum" and
- the Reserve yes/no softkey (using the command "IsAGap" = True/False).
4. For the HMI define the default machine "DEFAULT_logChanGrp" and the
default channel in "DEFAULT_logChan" for startup
Note
The NC writes the channel number for the HMI in DB19, DBB22.
The example below is simplified in 1:1 assignment of HMI : NCU in that

conn_2 is omitted and all channels are located on NCU_1
Example:
NETNAMES.INI
[own]
owner = MMC_1
[conn MMC_1]
conn_1 = NCU_1
conn_2 = NCU_2
[param network]
bus = opi ; the MPI interface must be used on the SINUMERIK 810D
[param MMC_1]
mmc_address = 1
[param NCU_1]
nck_address = 12
plc_address = 12
; core name for the PLC symbol files for representing signals with symbols
PlcSymbolFile= ...
[param NCU_2]
nck_address = 14
plc_address = 14
; core name for the PLC symbol files for representing signals with symbols
PlcSymbolFile= ...
[chan MMC_1]
DEFAULT_logChanGrp = Milling1
ShowChanMenu = TRUE
logChanSetList = Milling1, Milling2
[Milling1]

[Channel11] ; logical channel

logNCName = NCU_1 ; logical NCU name see above
ChanNum = 1 ; channel number within NCU
[Channel12]
logNCName = NCU_1
ChanNum = 2
[Channel13]
logNCName = NCU_1
ChanNum = 3
[Channel14]
logNCName = NCU_1
ChanNum = 4
[Channel15]
logNCName = NCU_1
ChanNum = 5
[Milling2]
[Channel21]
logNCName = NCU_2
ChanNum = 1
[Channel22]
logNCName = NCU_2
ChanNum = 2
[Channel23]
logNCName = NCU_2
ChanNum = 3
[Channel24]
logNCName = NCU_2
ChanNum = 4
[Channel25]
logNCName = NCU_2
ChanNum = 5

5.6.3 MBDDE.INI
Reducing the load on the hard disk

Writing to alarm files always places a load on the same hard disk regions. Various
methods can be chosen with the following control options. Details are described in
5.1.1 Alarm protocol.
The multiple file strategy can also be selected by means of the DiskCare Ini file
entry
File: "mbdde.ini",
Section: [PROTOCOL],
Entry: "DiskCare". See below.
[Alarms]
; determines the maximum size of the alarm list

MaxNo=200
; determines the order in which the alarms are inserted in the alarm
list
; possible values:
; FIRST: puts newer alarms at the top of the list
; LAST: inserts the newest alarm at the bottom
ORDER=LAST
; the alarm/message line is able to scroll through the alarms
; possible values:
; 0 or negative value: no scrolling
; 500 - 32767: interval in ms

RotationCycle=0
; determines if the alarm server should connect to ALARM_S/SQ
; or not
; possible values:
; 0 Alarm_S/SQ not handled
; 1 Alarm_S/SQ handled (default)
Alarm_S=1
; if Alarm_S/SQ handling is enabled this key determines if Quits
; should be entered into the alarm protocol
; possible values:
; 0 Alarm_SQ quits are not entered into the alarm protocol
; (backward compatible)
; 1 Alarm_SQ quits are entered into the alarm protocol (default)
Protocol_Alarm_SQ=1
; path and file names of the alarm text lists
; The filename fragments must not exceed 6 chars, because it is
; extended automatically by the message module according to the
; selected language.
; The alarm texts in the files specified under UserMMC, UserNCK ...
; overload the corresponding texts of the files defined in MMC, NCK ...
; Therefore the user should modify files according to the needs of his
; system exclusively in UserMMC, UserNCK ...
; Creating alarm text with any DOS editor may cause problems with special
; characters like ä, ö or ü. To import DOS-generated files in any case,
; add a blank and the string "DOS" after the name of the text file.
; Example: UserPLC=F:\dh\mb.dir\myplc_ DOS
; If you add or remove the parameter DOS, you have to actuate (new date
; of file) the corresponding file (*.com) otherwise the change is not
; accepted.
[TextFiles]
MMC=F:\MMC_52\dh\mb.dir\alm_
NCK=F:\MMC_52\dh\mb.dir\aln_
PLC=F:\MMC_52\dh\mb.dir\alp_
ZYK=F:\MMC_52\dh\mb.dir\alz_
CZYK=F:\MMC_52\dh\mb.dir\alc_
STANDARD_CYCLES=F:\MMC_52\dh\mb.dir\alsc_
SHOPMILL_MANUALTURN_CYCLES=
MEASURE_CYCLES=F:\MMC_52\dh\mb.dir\almc_
PLC_PMC=
USER_CYCLES=
UserMMC=
UserNCK=
UserPLC=
UserZYK=
UserCZYK=
UserSTANDARD_CYCLES=
UserSHOPMILL_MANUALTURN_CYCLES=
UserMEASURE_CYCLES=
UserUSER_CYCLES=
UserPLC_PMC=

[net TextFiles]
; NCU_RECHTS=F:\dh\mb.dir\rechts (Name of NCU=Path of texts)
; NCU_MITTE=F:\dh\mb.dir\mitte
; NCU_LINKS=F:\dh\mb.dir\links
; Maximum 8 entries
[IndexTextFiles]
ALNX=F:\MMC_52\dh\mb.dir\alnz_
; default definition of the priorities of the different alarm types
[DEFAULTPRIO]
CANCEL=100
RESET=100
POWERON=100
NCSTART=100
PLC=100
PLCMSG=100
MMC=100
; This section defines different characteristics of the protocol that

; specifies how particular error messages are to be registered.
[PROTOCOL]
; Criteria for selecting the alarm messages to be recorded. The notation
; is described in SINUMERIK 840D OEM package MMC User's Manual.
Filter=Expression
; Details of how to form filter expressions to control the
; messages logged can be found in: 5.1.1 Alarm protocol
; Characterizes the numbers of entries in the log file. If the actual

; number exceeds this value, the server starts to overwrite old entries
; (principle: ring buffer)
Records=150
; Mode of alarm protocol writing

; if a number less than 0 is specified,
; the protocol file is not automatically updated
; if 0 is specified the protocol file is immediately updated
; if a number above 0 is specified,
; the protocol file is updated after the specified

; number of seconds elapsed with no intermediate
; alarm state changes.
; the protocol file is always updated when you send the
; DDE-Command:
; "AlarmProt" to the MBDDE-server
; (principle: ring buffer)

DiskCare=-1 # attention: the mode changed from V4 to V5!
; This section specifies the names and paths of the help files that
; contain help texts in the WinHelp format.
; This list include a maximum of 10 entries.
; The filename fragments must not exceed 6 chars, because it is extended
; automatically by the message module according to the selected language.
; For additional information see SINUMERIK 840D OEM package
; MMC User's Manual.
[Helpcontext]
File0=hlp\alarm_
; Configuration of the colors of the alarm/message line
[COLOR]
ForeColor_Alarm=000000FF
BackColor_FirstAlarm=00FFFFFF
ForeColor_FirstAlarm=000000FF
BackColor_Message=00FFFFFF
ForeColor_Message=00000000
BackColor_ApplMessage=00FFFFFF
ForeColor_ApplMessage=0000FF00
BackColor_Alarm=00FFFFFF
5.6.4 AEDITOR. INI

[MEMORY]
; default factor for maximum size of file
; valid values are: from 1 to 31
; factor x (1<=x<=31) means: you can edit a file up to a maximum size of
x * 8 MB
; for example: factor 1 = maximum size of 8 MB, 31 = 248 MB
; attention: a higher factor needs more RAM
; the application can override this default factor
MemFactor=2
; default factor for maximum size of buffer file for editing NC domains
; see explanation for MemFactor above
; the factor should be high enough for the whole NCU memory
; the application cannot override this default factor
MemNCFactor=2
; Number of steps (input lines!), that the ASCII editor

; can reset (Undo)/restore (Redo).
; Default=0: No Undo/Redo steps can be activated
; > 0 max. 32767 only applies if the setting for UndoHandling does not equal 2.
NrOfUndoSteps=10
; Mode for Undo/Redo handling (synchronization with application):

; UndoHandling=0 Automatic: Application responds immediately to Ctrl+Z,
; CTRL+Y, Default

; UndoHandling=1 Active application is informed that Ctrl+Z, CTRL+Y has been

; actuated, response depends on application
; UndoHandling=2 No Undo/Redo function
UndoHandling=0
; Also applies to NC files

; EnableUndoOnNc=1 NC file is also processed with Undo/Redo
With this mode it takes longer to prepare the NC file for
processing in the HMI.
; EnableUndoOnNc=0 NC file is not processed with Undo/Redo
; (Default)
EnableUndoOnNc=0
[STEPS]
; maximum number of blocks to search for a step, 0 == no limit
MaxNrOfBlocks=1500
[ACCESSLEVEL]
GlobalReplace=6
SettingHiddenCheck=7
Enable_Simulation=7 ; Access level for softkey simulation in editor
5.6.5 COMIC.NSK
REM ----- TYPICAL COMIC START
REM CHANNEL 1
TOPIC(machineswitch) COMIC_START("COMIC001MachineSwitch
",/Channel/Configuration/mmcCmd[u1],/Channel/Configuration/mmcCmdQuit[u1])
REM CHANNEL 2
TOPIC(machineswitch) COMIC_START("COMIC002MachineSwitch
",/Channel/Configuration/mmcCmd[u2],/Channel/Configuration/mmcCmdQuit[u2])
5.6.6 DINO.INI
[ACCESSLEVEL]
USER=3 ; Read authorization for series setup
; Customer password (default)
PROGRAMMER=4 ; Setup authorization for series setup
; corresponds to keyswitch 3 (default)
[Function]
; 0 : ISO-formatted paper tape is not supported
; 1 : ISO-formatted paper tape is supported
IsoActive=0
; 1: ask before overwriting CFG_RESET.INI, 0: don't ask
Ask_for_CFG_RESET.INI=0

; Directory to store ISO-formatted programs from

; ISO paper tape archive
; Not changeable by user interface (supported if IsoActive=1)
ISO-Path=/_N_WKS_DIR/_N_SHOPMILL_WPD
; writing ISO paper tape archive:
; 1: accept ISO programs only in ISO path,
; 0: accept in all directories
; Not changeable by user interface (supported if IsoActive=1)
AcceptOnlyISO-Path=1
; 1: first unpack and then delete ZIP files while reading

; an IBN archive,
; 0: don't unpack, but store ZIP files in database
; not changeable by user interface
UnPack=1
; time to wait after a PLC memory reset in seconds

Wait for PLC=20
; reading internal pc-formatted archive that is not a setup archive:

; 0: destination of the unpacked files is determined through any
; existing files with same name, if no such file exist destination
; is MMC
; else: destination is determined from the file header, i.e. from the
; location where the file was read from
TakeDestinationFromHeader=0
; PG settings, changed by user interface

[V24-Conf 0]
; Settings for saved protocol
; correspondingly for [V24-Conf 1]
; handshake + protocol
; possible values for handshake are:
; 1: XON/XOFF,
; 2: RTS/CTS
; possible values for protocol are:
; 0: only handshake,
;
; 50: ZMODEM
; for example: 52 for ZMODEM protocol with RTS/CTS

; handshake
; 2 only RTS/CTS handshake
; allowed values are: 1, 2, 12, 22, 32, 52
Protocol=2
Note
"Only handshake" or "ZMODEM with RTS/CTS" are the only protocols offered in
the HMI.

; take in consideration only for XON/XOFF protocol

; 0: don't send XON, 1: send XON by receiving data
Send XON=0
; V24 settings, changed by user interface

[V24-Conf 1]
Note
"Only handshake" or "ZMODEM with RTS/CTS" are the only protocols offered in
the HMI.
...
; take in consideration only for XON/XOFF protocol
; 0: don't send XON, 1: send XON by receiving data
Send XON=0
5.6.7 DPDH.INI
[ACCESSLEVEL]
PROGRAMMER=4
OPERATOR=5
ENABLE_DIALPROG=0
SetStandardWpSave=2
ENABLE_SIMULATION=7
5.6.8 DH.INI
[ACCESSMASKS]
See 4.3.2
5.6.9 DPSIM.INI
[ACCESSLEVEL]
; minimum level for changing setup standard:
SETUP=1
USER=3
OPERATOR=5
[MAIN]
; <>0: simulate program external modal (see also
; EXTERN_SIZE,EXTERN_CHECK)
EXTERN_MODAL=0

; simulate program extern modal, if program

; size >= EXTERN_SIZE
; only if EXTERN_MODAL<>0
EXTERN_SIZE=150000
; only if EXTERN_MODAL<>0
EXTERN_CHECK=1
; <>0: reset tool data, if new workpiece is selected

; =0: use current tool data, if new workpiece is selected
SIM_LOAD_TOOLS=1
[PRELOAD]
;=1: TO_INI.INI and TO_ADDON.INI are preloaded by DPNCSIM.EXE
;=0: TO_INI.INI and TO_ADDON.INI are loaded by simulation
TOOLS=0
;= 1: all cycles are preloaded by DPNCSIM.EXE
; if section MAIN, entry CYCLE is set, additionally all cycles from
shadow directory are preloaded by DPNCSIM.EXE
;= 0: cycles are loaded by simulation, if cycle is called
CYCLES=1
;=2: load for simulation to \CUS.DIR, \CMA.DIR or \CST.DIR (default)
; load only cycles from NCK
; only evaluated if [MAIN]CYCLE is set and [PRELOAD]CYCLES=1
;=0: load all cycle (from NCK and MMC) for simulation to
; \CUS.DIR, \CMA.DIR or \CST.DIR
; only evaluated if [MAIN]CYCLE is set and [PRELOAD]CYCLES=1
;=1: use the cycle interface in \DP.DIR\SIM.DIR
CYCLEINTERFACE=2
5.6.10 SIMTOGEO.INI
Sample file with the details required for the individual tool types.
If Link is set to 0 in the [Settings] section, the other entries in SimToGeo.ini are
redundant.
[Settings]
; this entry is dependent on settings such as
;
; MD 18206: $MN_MM_NUM_CCS_TOA_PARAM=1
; MD 18207: $MN_MM_TYPE_CCS_TOA_PARAM[1]=4
; MD 18080: $MN_MM_TOOL_MANAGEMENT_MASK='H4'
;
; if wanted and / or other oem parameters are used the index can be changed
; ( e.g. TC_DPCS4 if $MN_MM_NUM_CCS_TOA_PARAM=4 )
; or any other oem variable as TC_DPCS1 can be used :
;
;LINK=TC_DPC7
;
; MD 18096: $MN_MM_NUM_CC_TOA_PARAM=7
; MD 18097: $MN_MM_TYPE_CC_TOA_PARAM[7]=4
; MD 18080: $MN_MM_TOOL_MANAGEMENT_MASK='H4'
;
LINK=0 ; example LINK=TC_DPCS1

; example data sets

[500.1] ; unique identifier (t,d) for roughing tool 1
tool_type=500 ; tool type, if not set, $TC_DP1 is
; used
insert_length= ; TC_DP8, insert length
holder_angle= ; TC_DP10, holder angle
reference_direction= ; TC_DP11, cutting direction
clearance_angle= ; TC_DP24, clearance angle
[500.2] ; unique identifier (t,d) for finishing tool 1

; used
holder_angle= ; TC_DP10, holder angle
clearance_angle= ; TC_DP24, clearance angle
[520.1] ; unique identifier (t,d) for plunging tool 1

; used
[530.1] ; unique identifier (t,d) for parting tool 1

; used
[540.1] ; unique identifier (t,d) for thread-cutting tool 1

; used
[160.1] ; unique identifier (t,d) for boring-threading-

milling cutter
; used
tip_angle= ; TC_DP10, tip angle
;TC_DPV3= ; 1=+X; -1=-X
;TC_DPV4= ; 1=+Y; -1=-Y
;TC_DPV5= ; 1=+Z; -1=-Z
[151.1] ; unique identifier (t,d) for saw

; used
width= ; TC_DP9, width
;TC_DPV3= ; 1=+X; -1=-X
;TC_DPV4= ; 1=+Y; -1=-Y
;TC_DPV5= ; 1=+Z; -1=-Z

; ata set for tool_types 200-299

[200.001] ; unique identifier (t,d)
tool_type= ; tool type, if not set, $TC_DP1 is
; used
tip_angle= ; TC_DP24, tip angle
; TC_DPV3= ; 1=+X; -1=-X
; TC_DPV4= ; 1=+Y; -1=-Y
; TC_DPV5= ; 1=+Z; -1=-Z
; default tool data sets reserved by SIEMENS AG for later use

; default data sets are recognized by non digit values
; examples
; [500] ; number corresponding to tool type, roughing tool
; insert_length= ; TC_DP8, insert length
; holder_angle= ; TC_DP10, holder angle
; reference_direction= ; TC_DP11, cutting direction
; clearance_angle= ; TC_DP24, clearance angle
; [510] ; number corresponding to tool type, finishing tool

; insert_length= ; TC_DP8, insert length
; holder_angle= ; TC_DP10, holder angle
; reference_direction= ; TC_DP11, cutting direction
; clearance_angle= ; TC_DP24, clearance angle
5.6.11 MASCHINE.INI
The [AccessLevel] section in the "maschine.ini" file can be used to
set access authorizations for functions. The file includes detailed comments.
[ACCESSLEVEL]
;
; 7 = Keyposition 0 everyone in front of the machine,
; Suggestion: Permission only for NC start, no selection of
part program
; 6 = Keyposition 1 machine operator, production shop-floor operators
; Suggestion: Permission to select Part-Program, no editing
; 5 = Keyposition 2 machine setter (more experienced), the one to set up tools
; and test and run in new Part-Programs
; Suggestion: Permission to modify (edit) Part-Programs
; 4 = Keyposition 3 not yet used, same permissions as 5

; 1 = only manufacturer of machine, System specialist

;
; 0 = only manufacturer of Numeric Control (Siemens Experts)
; on delivery all users are authorized for (almost) all work
JOG_PRESET=7 ; Preset or Set actual value at mode JOG mode

==>5 Suggestion machine setter
JOG_HAND=7 ; Handwheel in JOG mode
==>6 Suggestion operator
JOG_ANKRATZ=7 ; Scratch
JOG_INCREM=7 ; Set increment in JOG mode
JOG_SYNAKT=7 ; Synchronous actions in JOG mode
JOG_V_ISTW=7 ; Watch windows of Actual-values,
==>7 Suggestion everyone
; Spindles, G-Functions, Aux.-Functions,
; Feedrate, Tools or Axis feedrate in JOG mode
JOG_V_ZOOM=7 ; Zoom actual values in JOG mode
JOG_INCHMET=7 ; Switch inch/metric in JOG mode
REF_SISITEC=4 ; Commit safety integrated Ref.Point

==>4 key 3 to stay compatible
MDI_PROGBE=7 ; Program control at MDI mode

MDI_HAND=7 ; Handwheel in MDI mode
MDI_EDITOR=7 ; Edit program in MDI mode
MDI_ED_DAT=7 ; Editor functions in MDI mode
MDI_ED_CLR=7 ; Clear buffer in MDI mode
MDI_V_ISTW=7 ; Watch windows of Actual-values,


; Feedrate, Tools or Axis feedrate in MDI mode
MDI_V_ZOOM=7 ; Zoom actual values in MDI mode
MDI_SYNAKT=7 ; Synchronous actions in MDI mode
MDI_DATEI=4 ; File functions in MDI mode
MDI_INCHMET=7 ; Switch inch/metric in MDI mode
AUTO_OVERST=7 ; Overstore in AUTO mode

AUTO_DRF=7 ; DRF in AUTO mode
AUTO_PROGBE=7 ; Program control in AUTO mode
AUTO_SASUCH=7 ; Blocksearch in AUTO mode
AUTO_HAND=7 ; Handwheel in AUTO mode
AUTO_KORREK=7 ; Correct program in AUTO mode
AUTO_V_ISTW=7 ; Watch windows of Actual-values,
; Feedrate, Tools or Axis feedrate in AUTO mode
AUTO_V_ZOOM=7 ; Zoom actual values in AUTO mode
AUTO_V_NCPR=7 ; Program overview in AUTO mode
AUTO_OP_NCPR=7 ; load + select program in AUTO mode
AUTO_ED_NCPR=7 ; Alter enable status of Prog in AUTO mode
AUTO_SYNAKT=7 ; synchronous actions in AUTO mode
AUTO_INCHMET=7 ; Switch inch/metric in AUTO mode

[Customer]
MDASingleSTEP=yes
ONLY_MKS_ToolBaseDistToGo=no
NcVersionCheck=true
; Due to performance issues the functionality offered with respect to
; Block correction, block view and block search depends on the
; Nc-version currently used.
; However, to get access to the whole functionality, regardless of the
; Nc version in use,
; set the flag NcVersionCheck to False.
[BlockSearch]
; Shows (SeruproEnabled=1) or
; hides (SeruproEnabled=0)
; the softkey used to do a block search in mode "programtest".
; The softkey appears in both dialogs
; "Blocksearch Searchposition" and "Blocksearch Searchpointer"
SeruproEnabled=1
; When doing a block search in mode "programtest" you can do
; a multi-channel block search. There are 4 channel configurations which
; define the NC-channels being affected by the block search:
; SeruproConfig =
; 1: selected/active channel
; 2: selected/active channel and all channels having selected the same
; workpiece as the active channel
; 3: selected/active channel and all channels belonging to the active
; channel's mode group
; 4: all NC channels
SeruproConfig=1
[SetZero]
; Display_Sign_Switch switch the sign of the toollength in the scratch picture
; Display_Sign_Switch=0 mean - toollength

; Display_Sign_Switch=1 mean + toollength
Display_Sign_Switch=1

5.6.12 PARAM.INI
[ACCESSLEVEL]
READ_SYSVAR=7
EDIT_VIEW=7
;Tool compensation user data

;Tool-specific parameters
[ToolParams]
UserDataParamName1=T_Param_1
;Cutting edge-specific parameters
[ToolEdgeParams]
UserDataParamName1=D_Param_1
The tool compensation (turning) is calculated in Diameter when the selected axis
is equal to the traverse axis and the entry CalDiaVal=1 is set in the [Bezugma]
section in the Param.ini file.
5.6.13 PARAMTM.INI
Full details of the possible parameter settings are described in the tool
management description.
References: /FBW/ Description of Functions Tool Management

5.6.14 REGIE.INI
[Miscellaneous]
; needed if regie is to support an 'EXIT' button
; set 'ExitButton' to True, and 'ExitButtonIndex'
; identifies index of exit button
; The softkey-text for this button MUST be entered

; into \mmc2\language\re_xx.ini
; where xx is the language abbreviation e.g.:
; re_gr.ini (German text)
; re_uk.ini (English text)
ExitButton = True
ExitbuttonIndex = 15
; Protection level for exit button

ExitButtonAccessLevel = 7
; Dialog box to ask user
ExitButtonQueryUser = True
; Notes on other entries can be found in the
; OEM documentation
; Activating temperature monitoring for PCU50

; TemperatureMonitoring = True
TemperatureMonitoring = False ; Preset from
References: MMC/HMI OEM Package, Chapter 6
Hibernate in Windows XP only (see 4.3)

To set (future) Hibernate variants (see 4.3), the Miscellaneous section includes the
HibernateMode parameter.
HibernateMode = ...
The following values can be set:
HibernateMode = Off
Default setting. Hibernate saves and Hibernate reboots are not performed.
HibernateMode = Normal
A type-1 Hibernate is performed. This means that HMI Advanced first closes all
applications and then starts a Hibernate in Windows XP. In HMI software
version 6.3 onwards, this is the default for 840D systems with Windows XP.
HibernateMode = Advanced Is not performed.

The HibernateMode parameter is ignored in systems with Windows NT 4.0. These

systems always perform a standard shutdown. Rebooting leads to a complete
restart of Windows and applications.
[TaskConfiguration]
; 3rd bar
; Task16 = name := oemframe, cmdline := "sysmeter", Timeout := 10000,
; ClassName := "SysMeter", HeaderOnTop := False, PreLoad := False
; 4th bar : located to task 96 - 103 (SW 6.3 and later)

;Task96 = name := oem, Timeout := 10000
The 3rd horizontal softkey bar is only displayed if a task or the EXIT button is
assigned to Task16 or higher in the bar. See above.
The 4th horizontal softkey bar is only displayed if a task or the EXIT button is
assigned to Task96 or higher in the bar. See above.
User-specific operating trees

The entries required for user-specific operating trees are described in 5.1.20.

5.6.15 TASKCONF.INI
[CONTROL]
MDIList=MntMMC\MntMMC.mdi
ControlFile=MntMMC\MntMMC.zus
ScreenTwips=1
[DEBUG]
;MDISize 0 = Debug, 1 = Full screen
MDISize=0
;Buttons: 0 = button invisible, 1 = button visible

Stop_Button=1
; Here you can configure a skeleton application. Instead of APPLICATION, use

; the section name configured in regie.ini. For every section name assigned in
; regie.ini with Task i = name:= mntmmc cmdLine:= "SectionName", ...
; a standalone section must be configured here.
[APPLICATION]
; Hsk1.. - Hsk8.. (horizontal softkeys)
; Hsk9.. - Hsk16.. (ETC softkeys)
; Vsk1.. - VSK8.. (vertical softkeys)
; background picture (default : none)

;1 : machine configuration
; <filename> : load bitmap from OEM directory
Picture=
; index [1,.. initial application (default : none)

StartIndex=
; 0 : permanent task (default)

; <> 0 : terminate task at recall
TerminateTask=
;=================================================;
; for each softkey (Hsk1 - Hsk16 / Vsk1 - Vsk8) ;
;=================================================;
; taskid (see regie.ini) or logical task name (program/<root> or ExitButton)

; !!! ExitButton, display button for shutdown of HMI-Adv !!!
Hsk1Task=
;0 : recall to calling process (default)

; <> 0 : terminate application at recall (appends ;TerminateTask to Hsk1Command)
; must be supported by application !
Hsk1TerminateTask=
; 0 : SwitchToChild (default)
; 1 : SwitchToTask -> switch only to task
; 2 : SwitchToTask2 -> switch to child of specified task (if it exists)
Hsk1IsTask=

; command string evaluated by application (default : empty)

Hsk1Command=
; accesslevel for softkey (0 - 7, default : 7)

Hsk1AccessLevel=
;0 : no link to NCK
; <> 0 : link softkey to NCK (lock softkey while no connection to NCK)
Hsk1NckLink=
; default softkey text, ignored for logical task name

Hsk1SkText=
; language depending softkey text, ignored for logical task name

Hsk1SkText_GR=
Hsk1SkText_UK=

5.6.16 DG.INI
Softkey access in the Diagnostics operating area can be set individually by
entering the access level.
Enter the required access level in file DG.INI in the
[AccessLevel] section:
[ACCESSLEVEL]
ALARMS=7 ; Alarms
SERVICE=7 ; Service displays
COMMUNIC-LOG=3 ; Communication log

PLC=3 ; PLC status
PLC-CHANGE=2 ; PLC status:
; Softkey change value, softkey reset value
; Softkey commit value
; Locked by manufacturer
REMOTE-DIAGNOSIS=4 ; Remote diagnosis
FILE=7 ; File functions
RUN-LOG=7 ; Softkey action log, locked by user
Acknowledging PLC alarms

You can configure the icon for acknowledging PLC alarms. You can choose which
20 x 20 pixel bitmap is displayed in the diagnostics alarm screen for PLC-
generated alarms (via FC 10).
The chosen pixel image should tell the user which button to press to acknowledge
alarms generated by DB2.
The chosen button should correspond to the signal specified in the Quit
acknowledgement parameter by FC 10. For example:
Call FC 10
ToUserIF:=TRUE
Quit:=DB21.DBX7.7 //Channel 1 RESET
Select a value for the image to be displayed in the [ALARM_PICTURE] section:
[ALARM_PICTURE]
;0 = Image for PLC button
;1 = Image for Cancel button
;2 = Image for Reset button
;3 = Image for HMI button
;4 = Image for user-defined button
ButtonImage=1
If 4 is selected (user-defined button), then the corresponding image must be

defined as
ButtonNameUser=“name.bmp“
Any value can be chosen for name.
We recommend making the entry in dg.ini in the USER or OEM directory.

The image must be located in one or more of the following directories:

;F:\User\Icons\640
;F:\User\Icons\800
;F:\User\Icons\1024
;F:\Oem\Icons\640
;F:\Oem\Icons\800
;F:\Oem\Icons\1024
It is automatically adjusted to the current screen resolution. A version of the image

must be located in the directory containing the images in the current resolution.
5.6.17 IB.INI
Softkey access in the Setup operating area can be set individually by entering the
access level.
Enter the required access level in file IB.INI in the [AccessLevel] section. The
operating languages are defined in the [Language] section.
[ACCESSLEVEL]
RESET =2 ;NCK reset NCK reset

CHG_SCL_SYS=5 ;change scaling system Inch/metric measurements
MASCHDAT =4 ;Machine data Machine data
DRIVE_CFG=2 ;drive configuration Drive configuration
BOOTFILE=2 ;Boot file Boot file
MOT_CTRL=2 ;Motor/Valve selection Motor/valve selection
VIEW=2 ;User views + Display options
User views and
display options
NC_ADDR=2 ;NCK address NCK address
SETUP_SWITCH=2;start-up switch IBN switch
PLC_STATE=3 ;plc state PLC status
PLC_DATE=3 ;plc date PLC date
PLC-CHANGE=2 ;PLC status:
;Sk-Change Value (Change)
;Sk-Reset Value (Reset)
;Sk-Commit Value (Accept change)
Locked by manufacturer
DRIVE_SERVO=2 ;Drives/Servo Drives/servo
SET_COL=3 ;colours Colors
SYST_SETTINGS=4 ;system settings System settings
SET_LANG=2 ;Language Language
SET_BTSS=2 ;Operator panel Operator panel front
OPTION=2 ;Options Options
EDIT=1 ;Editor Editor
DOS=1 ;DOS shell DOS Shell
TOOL_MNG=3 tool management Tool management
FILE=7 ;File functions File functions

PASSWD=3 ;Set/Delete password Set and delete password

CHG_PASSWD=7 ;SK "password ..." "Password…" softkey
CHANGE_LANG=7;change Language Change language
[LANGUAGE]
;Softkey select language instead of softkey change language in the main

;menu of area setup.
;False: Softkey change language to toggle between the foreground

;and background language.
;True: Softkey select language instead of softkey change language

;to select one of the installed languages. To use this add the ;following values
to the entries of the LANGUAGE section in the ;mmc.ini:
;LanguageList= ... , GR
;FontList= ... , Europe
;FontListKO= ... , Europe2
;LBList= ... , deutsch
SkSelectLngInsteadSkChangeLng=False
Note
In the [HELP_EXTENSION] section the HelpFileExtension parameter must be set
to 0 (WinHelp) if you want old, OEM-specific help files with the extension *.hlp to
be displayed.

5.6.18 IF.INI
The following sections are available in the "If.ini" file for configuring the Help
functions:
• TECHNOLOGY
• TEXTFILES
• CONTEXT
• TEXTSEARCH
TECHNOLOGY section
The relevant technology category of the connected machine can be entered in the
[TECHNOLOGY] section so as to limit the display of instruction texts to relevant
technology entries, i.e. only entries pertinent to the relevant technology are
displayed.
The following technology codes can be specified:
"m" = milling
"t" = turning
"g" = grinding
"s" = nibbling
"p" = punching
TEXTFILES section
The paths (path\name) used for the Short Help text files on which the help function
is based are parameterized in the section [TEXTFILES].
The help function accesses the following text files:
Siemens "DH\CST.DIR\IFS_GR.COM"
Machine manufacturer "DH\CST.DIR\IFM_GR.COM" (any file name)
End user "DH\CST.DIR\USER_GR.COM“ (any file name)
(Also entered via "Settings")
! Important
The path for the Siemens text file “DH\CST.DIR\IFS_GR.COM“ must exist
otherwise an error message is output.
The entry for Siemens is specified in conjunction with ISO language as:
SiemensI=file
where file equals ifit_xx.com for turning or
where file equals ifim_xx.com for milling.
There are different parameterization options for the names of the text files when
assigning the text path.
The following table lists the parameterization options and their interpretation by the
Help function.

Table 5-6
Parameters for the text file Interpretation

FileName.com The language-dependent text file is read out.
File name_XX.com The language-specific text file is read out.
(XX=language code, e.g. "gr" for
German. For a list of language
codes, see also /IAD/840D
Installation and Start-Up Guide,
Section "Alarm and Message
Texts")
Filename_.com In this setting the non-language-specific test
file is read first, if present, otherwise the
language-specific text is read.
Example: ENDUSER=CUS.DIR\IFM_.COM
First of all, the non-language-specific text file "Ifm.com" is opened in the path
"C:\DH\CUS.DIR\" by default or, if the non-language-specific text file does not exist,
the relevant language-specific text file (e.g. "IFM_GR.COM") is opened.
Extract from Short Help txt file "IFM_GR.COM":
...
a2//G00/Linear interpolation with rapid traverse (m)
a2//G01/Linear interpolation with feed (m)
a2//G02/Circular interpolation in clockwise direction (m)
...
CONTEXT section
An increased context sensitivity of the Help function can be selected in the
[CONTEXT] section. This setting is activated with "1" and deactivated with "0".
(Also entered under "Settings").
If the increased context sensitivity is activated and the cursor is positioned to the
left of, next to or on an instruction text, then all instructions with the same initial
letters are displayed when Help is called.
For example, if the programmer has selected instruction "G1", then all instructions
beginning with "G1" (e.g. "G1", "G17", "G18", "G19") are displayed.
If increased context sensitivity has been deactivated with "0", then only the
instruction actually selected (if available) is displayed.
TEXTSEARCH section
The text search type can be specified in the [TEXTSEARCH] section. The following
search methods can be parameterized:
1 = instruction texts only
2 = descriptive texts only
3 = instruction and descriptive texts
(Also entered under "Search").

File IF.INI
[TECHNOLOGY]
; "m" = milling
; "t" = turning
; "g" = grinding
; "s" = nibbling
; "p" = punching
; "a" = display all technologies
; Notation in the section e.g.:
Technology=m
[TEXTFILES]
; Siemens = DH\CST.DIR\IFS_GR.COM
; SiemensI= DH\CST.DIR\IFIT_GR.COM ISO turning or
; SiemensI= DH\CST.DIR\IFIM_GR.COM ISO milling
; Machine manufacturer = DH\CST.DIR\IFM_GR.COM
; Machine manufacturer = DH\CST.DIR\IFI_GR.COM
; End user = DH\CST.DIR\USER_GR.COM
Siemens=Cst.dir\ifs_gr.com
SiemensI=Cst.dir\ifit_gr.com
Manufacturer= …
End user=
[CONTEXT]
;=0 Context sensitivity not active

;=1 Context sensitivity active
Extended_Sensivity=1
[TEXTSEARCH]
;=1 Text search for instruction texts only

;=2 Text search for descriptive texts only
;=3 Text search for instruction and descriptive texts
Search type=3

5.6.19 OEMFRAME.INI
[SysMeter]
; let OEMFrame just look for Windows which have been

; created by the OEMApp
; default is 0 (means NO)
;fSearchOnlyForTaskWindow=1
; let OEMFrame delay INIT_COMPLETE, if set to -1,

; OEMFrame will not send any WM_INITCOMPLETE at all,
; this value must be given in microseconds
;nDelayInitComplete=10000
; switching WS_SYSMENU, WS_MINIMIZEBOX and WS_MAXIMIZEBOX off
WindowStyle_Off = 720896
; other possible task entries aren't used

WindowStyle_On =
x=
y=
Width =
Height =
5.6.20 LAYOUTSW.INI
If user-specific pictures are to be used in layout switching as defined in MD 9021:
LAYOUT_MODE, the file must be extended and stored in the user or oem
directory. (See 5.1.22)
; ini - File for Changing the Layoutmode at startup
[all] ; Statements for both layout types

DllCount=5 ; Number of DLLs; must be increased if
; other DLLs are specified in [Design_0]
; and [Design_1]
DH_Zip_Dir_Count=1 ; Number of directories in [Directories] for pictures
; in the data management system
HMI_Zip_Dir_Count=2 ; Number of directories in [Directories] for pictures
; outside the data management system
IgnoreHigherResolution=1 ; With higher color resolution of OP

; ignore BitsPerPixel
; 0: the screen resolution is switched according to
; BitsPerPixel (default)

[Directories] ; Directories containing Zip files with *.bmp

DH_Zip_Dir_0=cst.dir\hlp.dir ; Directory/directories below dh,
; e.g. cus.dir\hlp.dir, cma.dir\hlp.dir
; Directory/directories below
; the HMI installation directory
HMI_Zip_Dir_0=hmi_adv
HMI_Zip_Dir_1=mmc2
; Entries for layout variant New as per MD 9021

[Design_0] ; List of DLLs in …\mmc2\
Dll_0=ascediNew.dll
Dll_1=DispCtrlNew.dll
Dll_3=mmcctr32New.dll
Dll_2=McHeaderOld.dll
Dll_4=McGridModNew.dll
DH_ZipName_0=cst_0.zip ; Name of zip file in the DM area for New

; other files with user pictures, if applicable, e.g.
; cus_0.zip
HMI_ZipName_0=hmi_adv_0.zip ; Name of zip file outside data

; management system for New
HMI_ZipName_1=mmc2_0.zip ; Identify 2nd zip file outside DM for New,
; continue with HMI_ZipName_i (i = 2, 3, …) adjust number in [all]
BitsPerPixel=16 ; Resolution for Design New
[Design_1] ; Entries for layout variant Old as per MD 9021

Dll_0=ascediOld.dll ; List of DLLs in …\mmc2\
Dll_1=DispCtrlOld.dll
Dll_3=mmcctr32Old.dll
Dll_2=McHeaderOld.dll
Dll_4=McGridModOld.dll
DH_ZipName_0=cst_1.zip ; Name of zip file in the DM area for Old

; other files with user pictures, if applicable, e.g.
; cus_0.zip
HMI_ZipName_0=hmi_adv_1.zip ; Name of zip file outside data

; management system for Old
HMI_ZipName_1=mmc2_1.zip ; Identify 2nd zip file outside the DM for Old,

; continue with HMI_ZipName_i (i = 2, 3, …) adjust number in [all]
BitsPerPixel=8 ; Resolution for Design Old
[internal]
;Do not change this part! Do not change!
TraceEnabled=0

5.6.21 DGOVW.INI
This file is used to configure user-specific additional signals in
Diagnostics → Service displays, "Service overview" screen. Configured signals are
added below the standard signals in this screen and can be viewed there (scrolling
may be required). For configuration details and an example see 5.1.21. The file
must be explicitly stored in one of the directories mmc2 or addon, oem, user.
[GLOBAL]
; Number of additional signals
NrOfSignals=
; Bitmaps with customized icons to be displayed
[BMP]
100="<Bitmapname>"
101="..."
.
.
; One section per signal
[SIG1]
text=
Item=
expr=
.
.
[SIG2].
.
.
[SIG<n>]
.
.
5.6.22 DGOVWTXT_xx.INI
xx in the file name stands for the language abbreviation for the language.
The file contains the language-specific texts for user-specific signals in the service
overview. See also 5.1.21. It must be explicitly stored in the directories
mmc2 or user, addon, oem \language.
[TEXT]
; $T<Nr> = "Language-specific text"

; <Nr> stands for values from 1000 to 32767, values below 1000 are reserved.
; Example:
$T1001="Signal s"

5.6.23 HMIDesk.ini
Default settings: an explanation of the settings can be found in 9.2.2.
[Global]
;Global configuration data
;Definition of desktops (minimum 2, maximum 4)
NumberOfDesktops = 2
;Control mode for mouse operation: Taskbar

ControlMode = Icon
KeyboardControl = False
[Desktop1]
[Desktop2]
;Active desktop with taskbar

Explorer = True
;
;Automatic start of an application after creating the desktop
;Start Regie
StartupApplication = "rngkrnl.exe"
;
;Desktop with customized color scheme
SetHMIColors = True
;
;Definition of start time
CreateDesktop = Immediately
;
;
;Keep user interface in foreground in window mode
WindowOnTop = False
[Desktop3]
[Desktop4].

5.7 System settings

Introduction
Key system settings are carried out in the following files:
• MMC.INI
• NETNAMES.INI
• REGIE.INI
Details of the location of these files on the HMI hard disk and of how to work with
these files in parallel directories can be found in 5.3.1 Editing Ini files. Section 5.6
INI files describes the features that can be modified by the user. The settings listed
below relate to features that can be modified.
Other entries in the files can be made using the operating sequences available in
the user interface. These entries should not be edited directly because of the risk of
introducing errors.
5.7.1 MMC.INI
Screen saver
The delay time before the screen saver is activated can be adjusted:
Section: GLOBAL
Entry: MMCScreenOffTimeInMinutes
! Important
The HMI screen saver and Windows screen saver must not be used at the same
time.
• HMI screen saver: protection for screen and backlight

• Windows screen saver: protection for screen only (blank screen)
Server
You can choose to display the server name with:
Section: GLOBAL
Entry: ServerVisible

5.7.2 NETNAMES. INI
Channel menu
The grouping of multiple channels in an NCU and the channel assignments to
NCUs if multiple NCUs are used in M:N mode can be configured in the
NETNAMES.INI file.
M:N assignments
In the NETNAMES.INI file you can determine which operating components can
operate which NCUs. The following details are specified:
• Names of the operating components
• Names of the NCUs
• Communication links between them
• Clear assignments for startup
Details can be found in
References: /FB/, B3 Multiple Operator Panel Fronts and NCUs
Multi-channel display
In order to be able to use the multi-channel display (dual-channel display) in the
Machine operating area, [MULTI_CHAN_i] sections are required:
[MULTI_CHAN_i]
CHAN_2 = k
"i" denotes the channel number in the current NCU.
The 2nd channel displayed is specified in the CHAN_2 entry CHAN_2 = k
Note
When the channel menu is selected, all entries under [MULTI_CHAN_i] are
ignored.
This default configuration only applies when switching from 1-channel to 2-channel
display. If 2-channel display is active and a channel is switched within the display,
the other channel remains unaffected.
Example for the default configuration of 2-channel display:

An NCU has 6 channels. (1,2,3,6,7,8). The channel combinations
1-6, 2-7 and 3-8 are to be displayed together by default:
[MULTI_CHAN_1]
CHAN_2 = 6
[MULTI_CHAN_2]
CHAN_2 = 7
[MULTI_CHAN_3]
CHAN_2 = 8
[MULTI_CHAN_6]
CHAN_2 = 1

[MULTI_CHAN_7]
CHAN_2 = 2
[MULTI_CHAN_8]
CHAN_2 = 3
Note: Each of the paired channels appears once in [MULTI_CHAN_i] and once as
the 2nd channel in CHAN_2=i.
5.7.3 REGIE.INI
EXIT button
If you want the sequence control in the HMI software to support an Exit button, you
should make the following settings:
[Miscellaneous]
ExitButton=True
ExitButtonIndex = index
The text for identifying the softkey text must be entered in
F:\mmc2\language\re_xx.ini where xx is the language identifier.
ExitButtonAccessLevel=7
; Dialog box to ask user
ExitButtonQueryUser = True

5.7.4 HEADER.INI
Status display with icons
The function "Status display for SINUMERIK control across multiple channels" in
the program status line is controlled by means of the HEADER.INI file and can be
changed by the machine manufacturer. Manufacturer-defined icons can also be
used in addition to standard icons.
[CondStopIcons]
DefaultIcon=CondWait.bmp ;0 = No stop state
1=CondStop.bmp ;No NC ready
2=CondStop.bmp ;No ModeGroup ready
3=CondStop.bmp ;EMERGENCY STOP active
4=CondStop.bmp ;Alarm active with stop
5=CondStop.bmp ;M0/M1 active
6=CondStop.bmp ;Block ended in SBL mode
7=CondStop.bmp ;NC Stop active
8=CondStop.bmp ;Read-in enable missing
9=CondStop.bmp ;Feedrate enable missing
10=CondWait.bmp ;Dwell active
11=CondWait.bmp ;Aux. function acknowledgment missing
12=CondStop.bmp ;Axis enable missing
13=CondWait.bmp ;Exact stop not reached
14=CondWait.bmp ;Waiting for positioning axis
15=CondWait.bmp ;Waiting for spindle
16=CondWait.bmp ;Waiting for other channel
17=CondStop.bmp ;Waiting for feed override
18=CondStop.bmp ;Error in NC block
19=CondStop.bmp ;Waiting for external NC blocks
20=CondWait.bmp ;Waiting for synchronous action
21=CondWait.bmp ;Block search active
22=CondStop.bmp ;No spindle enable
23=CondStop.bmp ;Axis feed override 0
24=CondWait.bmp ;Waiting for tool change acknowledgment
25=CondWait.bmp ;Gear step change
26=CondWait.bmp ;Waiting for position control
27=CondWait.bmp ;Waiting for thread cut
28=CondWait.bmp ;Reserved
29=CondWait.bmp ;Waiting for punching
30=CondWait.bmp ;Waiting for safe operation
31=CondWait.bmp ;No channel ready
;Version 4.1 and higher
32=CondStop.bmp ;Oscillation active
;Version 4.1 to $[[SW440000]]
33=CondWait.bmp ;Axis replacement active
;Prevents block change because an axis replacement has started,
;version 4.1 and higher
34=CondWait.bmp ;Axis container rotation
35=CondWait.bmp ;AXCT: following axis active
;Axis container replacement, version 5.2 and higher
36=CondWait.bmp ;AXCT: leading axis active
37=CondWait.bmp ;AXCT: follow up mode active

38=CondWait.bmp ;AXCT: internal status change

39=CondWait.bmp ;AXCT: Axis/spindle disable
40=CondWait.bmp ;AXCT: Corr. motion active
;Axis container replacement: superimposed motion from version 5.2 and higher
41=CondWait.bmp ;AXCT: Axis replacement active
42=CondWait.bmp ;AXCT axis interpolator active
43=CondWait.bmp ;Waiting for compile cycle
44=CondWait.bmp ;Access to system variable
;Version $[[200200]] and higher
45=CondStop.bmp ;Search target found
;Block search has found search target and the NCK has stopped.
46=CondWait.bmp ;Rapid return started
;Version $[[SW410000]] and higher.
47=CondWait.bmp ;AXCT: Waiting for spindle stop
;Axis container replacement, version $[[SW430000]] and higher.
48=CondWait.bmp ;Machine data matching
;New configuration, version $[[SW430000]] and higher.
49=CondWait.bmp ;Axis replacement: axis in coupling
;Version $[[SW450000]] and higher
50=CondWait.bmp ;Axis replacement: Liftfast active
51=CondWait.bmp ;Axis replacement: New-Config active
52=CondWait.bmp ;Axis replacement: AXCTSW active
53=CondWait.bmp ;Axis replacement: Waitp active
54=CondWait.bmp ;Axis in another channel
;Axis replacement, version $[[SW450000]] and higher
55=CondWait.bmp ;Axis replacement: axis PLC axis
56=CondWait.bmp ;Axis replacement: axis reciprocating axis
57=CondWait.bmp ;Axis replacement: axis jog axis
58=CondWait.bmp ;Axis replacement: command axis
59=CondWait.bmp ;Axis replacement: axis OEM axis
60=CondWait.bmp ;coupled following axis
61=CondWait.bmp ;coupled following axis
62=CondWait.bmp ;coupled slave axis
[Pos1]
ChanStatFeedStopSpindleStop = 1 ;Channel status channel 1 is displayed,
;superimposed with

Spindles = 1,2 ;Feed disable channel 1 and

;spindle disable
;for spindles 1 and 2
[Pos3]
SpindStat = 1 ;Spindle status for spindle 1
;ChanStatFeedStop = 3 ;Channel status for channel 3 is displayed,
;superimposed
;with feed disable for channel 3
[Pos5]
ChanStat = 2 ;Channel status for channel 2 is displayed
;SpindStat = 3 ;Spindle status for spindle 3 is
;displayed
[Pos7]
ChanStat = 3 ;Channel status for channel 3 is displayed
;SpindStat = 3 ;Spindle status for spindle 3 is
;displayed
[Pos9]
ChanStatFeedStopSpindleStop = 1 ;Channel status for channel 1 is displayed,
;superimposed
Spindles = 1 ;with feed disable for channel 1 and
;spindle disable for spindle 1
[Pos11]
ChanStatFeedStop = 2 ;Channel status for channel 2 is displayed,
;superimposed
;with feed disable for channel 2
[Pos13]
SpindStat = 2 ;Spindle status for spindle 2
[Pos15]
ChanStatFeedStopSpindleStop = 1 ;Channel status for channel 1 is displayed,
;superimposed
Spindles = 1 ;with feed disable for channel 1 and
;spindle disable for spindle 1
;
[UserIcons]
;UI_0 = <name.bmp> , <Position> ;Name of icon, position
...
;UI_31 = <name.bmp> , <Position> ;Name of icon, position
;USER_ICON_BASE = DBxx.DBByy
; xx data block with
; control double word for user icons
; yy start byte for double word.
[UserTextInfo]
;USER_TEXT_BASE = DBxx.DBByy
; xx data block with
; interface for user messages in
; header
; yy start byte for interface

; TextLength = 33 ; Activate text limit if

; user texts are used
5.7.5 KEYS.INI
Entries in this file allow hard keys on the operator panel fronts OP 010 and
OP 010c or SINUMERIK keyboards with hotkey block and PLC softkeys to be
used.
See: /BE1/, Configuring OP Hotkeys and PLC Keys.

Notes

6 Alarm / MD Texts, Alarm Help Files

6
6.1 Alarm texts .............................................................................. IM4/6-168
6.1.1 Alarm text files ..................................................................... IM4/6-168
6.1.2 User alarm structure ............................................................ IM4/6-171
6.1.3 Help for alarms .................................................................... IM4/6-171
6.2 Plain texts for PLC machine data ........................................... IM4/6-172
6.3 Languages .............................................................................. IM4/6-173

6.3.1 Configuring foreign languages............................................. IM4/6-173
6.3.2 Supported languages .......................................................... IM4/6-173
6.3.3 Assignment between ANSI tables and fonts ....................... IM4/6-174
6.3.4 Setup ................................................................................... IM4/6-174
6.3.5 Changing language ............................................................. IM4/6-175
6.3.6 NCU-specific alarm texts with multiple operator panels/
NCUs ................................................................................... IM4/6-175
6.4 Operating messages............................................................... IM4/6-176
6.5 System limits........................................................................... IM4/6-176

6.1 Alarm texts

6.1.1 Alarm text files
Storing the text files

Files containing error texts are stored on the hard disk in the directory
F:\dh\mb.dir\. The error text files provided for use are activated in file
f:\mmc2\mbdde.ini.
Structure of
MBDDE.INI
Extract from MBDDE.INI relating to the configuration of alarm text files:
...
[Textfiles]
MMC=f:\dh\mb.dir\alm_
NCK=f:\dh\mb.dir\aln_
PLC=f:\dh\mb.dir\plc_
ZYK=f:\dh\mb.dir\alz_
CZYK=f:\dh\mb.dir\alc_
UserMMC=
UserNCK=
UserPLC=f:\dh\mb.dir\myplc_
UserZyk=
UserCZyk=
...
A detailed description of MBDDE.INI can be found in Subsection 5.4.3.
Standard files
On the hard drive of the HMI the standard texts are stored in ASCII format
in the following files:
MMC F:\dh\mb.dir\alm_XX.com
NCK F:\dh\mb.dir\aln_XX.com
PLC F:\dh\mb.dir\alp_XX.com
ZYK F:\dh\mb.dir\alz_XX.com
CZYK F:\dh\mb.dir\alc_XX.com
In these file names, "XX" stands for the code of the appropriate language. The
standard files should not be changed by the user to store his or her own error
texts. If these files are replaced by new ones when the HMI software is upgraded,
then the added or modified user-specific alarms will be lost. Users should store
their own error texts in user files.
User files
Users can replace the error texts stored in the standard files
• with their own texts, or
• add new ones.

To do this, copy additional files into directory f:\dh\mb.dir (MBDDE alarm texts) via
the Services operating area. The names of these text files are set in file
f:\mmc2\mbdde.ini. An editor is provided in the Diagnostics\Setup\MMC area for
this purpose.
Examples of the configuration of two additional user files (texts for PLC alarms,
altered NCK alarm texts) in file MBDDE.INI:
...
User MMC =
User NCK = F:\dh\mb.dir\mynck_
User PLC = F:\dh\mb.dir\myplc_
User ZYK =
User CZYK =
...
The texts from the user files overwrite standard texts with the same alarm number.
Alarm numbers which do not already exist in the standard texts are added.
Note
To prevent a modified MBDDE.INI file from being overwritten when the software
is updated, it must be stored in the designated USER path
<InstallationPath>\user\mbdde.ini.
Editor
Any ASCII editor (e.g. the DOS editor edit) can be used for editing files.
When editing the text files with a different editor, make sure that they are then
saved in ASCII format.
Language-specific
alarm texts
Language assignment of the user alarm texts is carried out using the name of the
text file. The appropriate code and the extension .com are added to the user file
name entered in mbdde.ini:

Language Code
German gr
English uk
French fr
Italian it
Spanish sp
The language code for other non-standard languages can be found in Table 6-1.
Example
File for customized German PLC alarm texts
MYPLC_GR.COM:
%_N_MYPLC_GR_COM ; } only required for reading via V.24
;$Path=/_N_MB_DIR ; } only required for reading via V.24
700000 0 0 “DB2.DBX180.0 set”
700000 0 0 “No lubrication pressure”
....
Note
Changes to alarm texts do not take effect until the HMI is powered up again.
When creating text files, make sure that the correct date and time are set on the
PC. Otherwise, the user texts may not appear on screen.

6.1.2 User alarm structure
Alarm numbers
For cycle, compile cycle and PLC alarms the following alarm numbers can be used:
Number range Description Effect Deletion

60000 - 60999 Cycle alarms Display, NC start disable Reset
(Siemens)
61000 - 61999 Display, NC start disable, Reset
stop motion after
executing the pre-
decoded blocks
62000 - 62999 Display Cancel
63000 - 64999 Reserved
65000 - 65999 Cycle alarms Display, NC start disable Reset
(user)
66000 - 66999 Display, NC start disable, Reset
stop motion after
executing the pre-
decoded blocks
67000 - 67999 Display Cancel
68000 - 69000 Reserved
70000 - 79999 Compile cycle alarms
400000 - 499999 PLC alarms general
500000 - 599999 PLC alarms for channel
600000 - 699999 PLC alarms for axis and
spindle
700000 - 799999 PLC alarms for user
800000 - 899999 PLC alarms for sequence
cascades/graphs
Format of the
text file for
cycle alarm texts
The number range in the list is not available with every number
(see References: /FB/ P3, “Basic PLC Program”, Lists)
The structure of the text file for cycle and compile cycle alarms is as follows:

60100 1 0 "No D number %1 is programmed"
60101 1 0 60100
... ... ... ...
65202 0 1 "Axis %2 in channel %1 is still moving"
6.1.3 Help for alarms

Creating user-specific online help texts is described in part HE1 of this publication.

6.2 Plain texts for PLC machine data

Application-specific plain texts for PLC machine data:
For PLC machine data
14510[i] User data (INT) i = 0 ... 255
14512[i] User data (HEX) i = 0 ... 255
14514[i] User data (FLOAT) i = 0 ... 31
application-specific and language-dependent plain texts can be configured for each
index.
Text files with the name
NCTEA_xx.TXT (xx = language abbreviation GR, UK, ...) can be created
in the following directories:
user\language,
add_on\language and
oem\language and have the following format:
<number of entries> ; number of entries

<MD-number>.<index> <text> ; number of index texts
Example:
3
14510.0 My text for PLC-MD 14510.0
14510.3 Text for PLC-MD 14510.3
14514.0 My text for float data 14514.0

6.3 Languages
6.3.1 Configuring foreign languages

If you wish to create alarm and message texts externally, they should be produced
with the code pages, ANSI tables and fonts listed in the tables below.
The alarm and message texts are stored in the MBDDE alarm texts directory.
Convert the old text file to an ANSI text file using "Save As.." in the Windows Editor
(WinWord, Notepad, etc.).
Load the new text file and converted old text file into the Windows editor and merge
them.
Save the new text file and copy it to the "MBDDE alarm texts" directory in the HMI
for the target.
6.3.2 Supported languages

Table 6-2 Languages and ANSI tables/code pages used
Language Language Code page ANSI table
codes (DOS) (Windows)
German GR 850 1252
English UK 850 1252
Spanish SP 850 1252
Italian IT 850 1252
French FR 850 1252
Chinese (simplified) CH 936 -
Chinese (traditional) TW 950 -
Korean KO 949 -
Japanese JA 932 -
Swedish SW 850 1252
Hungarian HU 852 1250
Portuguese PO 850 1252
Czech CZ 852 1250
Turkish TR 857 1254
Russian RU 855 1251
Polish PL 852 1250
Dutch NL 850 1252
Finnish FI 850 1252
Danish DK 850 1252

6.3.3 Assignment between ANSI tables and fonts

Table 6-3 ANSI table 1250 (Central Europe)
Font File name Name of font
Arial Cearial.ttf Arial CE (TrueType)
Arial bold Ceariabd.ttf Arial CE Bold (TrueType)
Arial italic Ceariali.ttf Arial CE Italic (TrueType)
Arial bold italic Caeriabi.ttf Arial CE Bold Italic (TrueType)
Table 6-4 ANSI table 1251 (Cyrillic)

Arial Aricyr.ttf Arial Cyr (TrueType)
Arial bold Aricyb.ttf Arial Cyr Bold (TrueType)
Arial italic Aricyri.ttf Arial Cyr Italic (TrueType)
Arial bold italic Aricyrbi.ttf Arial Cyr Bold Italic (TrueType)
Table 6-5 ANSI table 1252 (West Europe)

Arial Windows default Arial (TrueType)
Arial bold Windows default Arial Bold (TrueType)
Arial italic Windows default Arial Italic (TrueType)
Arial bold italic Windows default Arial Bold Italic (TrueType)
Table 6-6 ANSI table 1254 (Turkish)

Arial Trar.ttf Turkish Arial (TrueType)
Arial bold Trarbd.ttf Turkish Arial Bold (TrueType)
Arial italic Trari.ttf Turkish Arial Italic (TrueType)
Arial bold italic Trarbi.ttf Turkish Arial Bold Italic
(TrueType)
6.3.4 Setup
Languages that are not included as standard must be installed as described in
Section 7.2.
An additional tool is implicitly required for Asian languages (e.g. NJWIN). The
appropriate fonts are installed automatically with this.

When each language module is installed, the appropriate fonts are installed by the
tool at the same time, and all necessary entries made in mmc.ini and in the
registry.
Notice:
Windows 95 and Windows NT registries are not compatible in terms of fonts !
During setup
DLLs, text files (machine data files) and language-specific INI files are stored in the
"\mmc2\language" directory,
the alarm texts in the "\dh\mb.dir" directory.
6.3.5 Changing language

If you want to configure other languages in the control, a "Select language" softkey
can be configured (see 5.1.4).
The name of the text file is used to assign language-specific user alarm texts. The
appropriate code and the extension .com are added to the user file name entered
in MBDDE.INI.
6.3.6 NCU-specific alarm texts with multiple operator panels/NCUs
Function
If multiple operator panel fronts/NCUs (M : N) are used, NCU-specific alarm texts
can be created and managed in the MMC.
This function requires entries to be made in the MBDDE.INI file in the [netTextFiles]
section. The file is located in the C:\USER directory.
The entries for the NCUs must match the entries in section [paramNCU_Bez] of the
current NETNAMES.INI file.
The NETNAMES.INI file in connection with the function "Multiple operator panel
fronts/NCUs" is described in
References: /FB2/ B3 Multiple Operator Panel Fronts and NCUs.
Search sequence
To output an NCU-specific alarm, the associated text is searched for in the
following sequence:
1. NCU-specific texts
2. Non-NCU-specific texts
Path for alarm texts

Like the other alarm texts, the NCU-specific alarm texts (e.g. NC1_GR.COM)
should be stored in the C:\DH\MB.DIR\ directory.

Entry in MBDDE.INI
Example:
[net TextFiles]
NCU_1=C:\DH\MB.DIR\NC1_GR.COM
6.4 Operating messages

PLC operating messages are created and handled in the same way as alarm texts.
6.5 System limits

• 5000 customized alarms/messages can be created in each language
• The following hard disk memory space is available on the PCU 50 and PCU 70:
Drive D: 1.8 GB reserved for local backups
Drive F: 3 GB in addition to the pre-installed 5-language HMI Advanced
which is reserved for user data (programs, applications,
languages, data, etc.).
High memory allocation in drive F: can mean that a local partition backup
becomes so big that it can no longer be stored locally on drive D:. If that
happens, the GHOST image (hard disk backup) must be stored on an external
device.
• Maximum size of editable files 56 MB
• A maximum of 100,000 files can be stored in total in the data management
system. The number of files in each directory (each *.WPD workpiece directory
in the case of workpieces) is limited to 1000 files.

7 Installation Variants / Data Backup

7
7.1 General ................................................................................... IM4/7-178
7.2 Settings for network drives ..................................................... IM4/7-178

7.2.1 Requirements of the PG/PC ................................................ IM4/7-178
7.2.2 Settings from the Service menu on the PCU....................... IM4/7-179
7.3 Software installation/update.................................................... IM4/7-184

7.3.1 First boot for initial startup ................................................... IM4/7-184
7.3.2 Installing via a parallel link with a FAT16 file structure........ IM4/7-186
7.3.3 Installing via a parallel connection with a FAT32 file
structure ............................................................................... IM4/7-188
7.3.4 Installation via a network link............................................... IM4/7-189
7.4 Data backup/restore with a parallel connection...................... IM4/7-194

7.4.1 The Norton Ghost utility....................................................... IM4/7-194
7.4.2 PCU hard disk to PG/PC, CD .............................................. IM4/7-194
7.4.3 Restoring the PCU hard disk from PG/PC, CD ................... IM4/7-199
7.4.4 Replacement hard disk/replacement PCU .......................... IM4/7-203
7.5 Data backup/restore with an Ethernet connection.................. IM4/7-206

7.5.1 Backing up the PCU hard disk to a PG/PC hard disk ......... IM4/7-206
7.5.2 Restoring the PCU hard disk from the PG/PC hard disk..... IM4/7-211
7.6 Replacing the hard disk .......................................................... IM4/7-218
7.7 Backing up and restoring PCU partitions locally..................... IM4/7-218

7.7.1 Backing up/restoring partitions in general ........................... IM4/7-218
7.7.2 Backing up partitions ........................................................... IM4/7-220
7.7.3 Restoring partitions.............................................................. IM4/7-223
7.7.4 Restoring Partition E: (Windows) to PCU............................ IM4/7-225
7.7.5 Deleting a backup image ..................................................... IM4/7-227
7.7.6 Defining an emergency backup image ................................ IM4/7-229
7.7.7 Restoring an emergency backup to partition E ................... IM4/7-232
7.8 SINUMERIK desktop (Windows) ............................................ IM4/7-233

7.8.1 Network operation ............................................................... IM4/7-233
7.8.2 Reinstalling Windows components...................................... IM4/7-234
7.8.3 Installing SIMATIC STEP7 for SINUMERIK hardware ........ IM4/7-235
7.9 PCMCIA interface software .................................................... IM4/7-238

7.9.1 PCMCIA interface software for Windows NT ...................... IM4/7-238
7.9.2 PCMCIA interface software for Windows XP ...................... IM4/7-239
7.10 Directory structure of HMI Advanced.................................... IM4/7-240

7.1 General
This chapter describes the installation and updating of additional software along
with data backup and restore processes based on the pre-installed "Basic PCU
software with Windows NT 4.0/XP".
The description refers to the hardware and software components supplied as
standard, as described in Section 3.3. The key tools are the Service menu and
SINUMERIK desktop, also described in Subsection 3.3.6, and the Norton Ghost
program (see 7.3.1).
The following possibilities are available for backing up and restoring software and
data:
• Parallel connection between HMI and PG/PC
• Ethernet connection between HMI and PG/PC
• Local partition backup on the HMI hard disk
7.2 Settings for network drives

Correctly established network connections are absolutely essential to the network
drive functions described below. A general overview of network connections is
therefore provided here.
7.2.1 Requirements of the PG/PC

• PG/PC with Windows NT 4.0/XP or Windows 95 or Windows 98
• Set up NETBEUI (Windows 95/98/NT only)
Set up NETBEUI protocol (can be loaded via the Control Panel:
Start→Settings→Control Panel→"Network" symbol→Protocols tab→ "Add":
NETBEUI.)
• Set up NETBEUI (Windows XP only)
Follow the instructions in the MS Knowledge Base article Q301041
• Determine the computer name of the PG/PC with Windows 95/98/NT
via the Control Panel:
Start→Settings→Control Panel→"Network" symbol→Identification tab→
"Computer name" e.g.: r3344
• Determine the computer name of the PG/PC with Windows XP
via the Control Panel:
Start→Settings→Control Panel→"System" symbol→Computer Name tab,
"Change" button, e.g.: r3344
• Set shared directory
Give shared access to the directory in which the software to be installed is
stored.
PC/PG with Windows NT4:
In the desktop click the directory to which shared access is to be given.
File → Properties, Sharing tab
Assign share name: (e.g. HMINEW).

Comment: any
User limit: any
"Permissions..." button
Enter permission (e.g. User1 [local user] or "anyone" with access type: "read").
PG/PC with Windows 95/98:
Assign share name (e.g. HMINEW).
Enter access authorization.
Assign password if necessary.
PG/PC with Windows XP:
Select the directory to be shared and click the right mouse key. Click "Sharing
and Security…". Select the "Sharing" tab, activate "Share this folder" and assign
a share name and comment if required. Click the "Permissions" button to set
the access rights for users and then click "OK" to leave the Permissions window
and the Share window.
• Cable connected
Cable for point-to-point connection in Ethernet port: Ethernet cable of type
"Converted Twisted Pair cable".
• PG/PC with Windows 95/98:
Share level selected
under Start→Settings→Control Panel→Network symbol:→Access Control tab→
"Share level"
7.2.2 Settings from the Service menu on the PCU

Some of the Service menu functions below use network drives as the source or
destination in software installation or system backup/restore. The necessary
settings can be made with the Manage Network Drives menu, which is available
at the appropriate points in the operator menu.
This menu can be accessed as follows:
Main menu (Service menu) →
1 Install/Update SINUMERIK System →
Enter password
3 Install from Network Drive →
You can then choose from the following network management functions:
1 Connect to Network Drives

2 Show connected Network Drives
3 Disconnect from all Network Drives
4 Change Network Settings

The following submenus are available for the individual menu options:
Type your passwd:
Enter the password permitting the user to retrieve data (e.g. software) from or write
data (e.g. PCU images) to the shared directory on the networked PG/PC.
PG/PC with Windows NT/XP:

Password for a local user of the PG/PC

Any user name, password identical to the password for directory sharing (if
specified).
Letter for Network Drive:
Enter the letter of the PCU drive from which the connection must be accessed (e.g.
"G")
Directory to be mounted (e.g. \\r3344\HMINEW):
Enter the computer name of the PG/PC and the name of the directory (share
name) that you wish to access.
A screen form opens containing data for the PG/PC connection:
Machine Name : PCU_1_Name

User Name : auduser
Transport Protocol : NETBEUI
Logon to domain : No
Connect Network Drive (last): G: (\\r3344\HMINEW)
PLEASE SELECT
1 Connect to Network Drive
9 Back to previous Menu
Your choice [1, 2, 3,4, 9]:?

The current status of the connected drives is displayed:
Status Local Name Remote Name

OK G: \\r3344\HMINEW
OK H: \\r3344\HMI_P1
Press any key to continue ...


Press any key to continue ...
All network connections are terminated.

The following submenu appears:
2 Change User name
3 Toggle Protocol (NETBEUI or TCP/IP)
[5 Change Domain Name]
[6 Change TCP/IP settings]
Your choice [1, 2, 3, 4, [5,] [6,] 9] ?
Change Network Settings menu options:

An overview and hint are displayed:
CURRENT NETWORK SETTINGS:
Machine Name :
User Name : USER
PLEASE SELECT:
1 Change Machine Name (for DOS Net only)

2 Change User name
3 Toggle Protocol (NETBEUI or TCPIP)
Your choice [1,2,3,4,5,6,7,9]?1
HINT: This change is temporary for the DOS net only!

On the next Windows start, this Machine Name
is reset to the Windows Machine Name.
If you want to set the Machine Name permanently,
please use "Change Machine Name (for Windows and
DOS net)" in the upper menu hierarchy!

OLD Machine Name: ...

NEW Machine Name: ...
Note
If a new name is not entered, the old name is retained.
2 Change User name
OLD User Name: ...

NEW User Name: ...
The note for option 1 applies here too.
3 Toggle Protocol (NETBEUI or TCP/IP)

Each time you press 3 you toggle from the current protocol to the other one. The
current protocol setting is displayed in the header for the connection.
Note
If a connection has already been established with NETBEUI, you must restart the
system to toggle to TCP/IP. If a connection has not yet been established, you can
toggle to the other protocol immediately.
If a connection has already been established with TCP/IP, you must restart the
system to toggle to NETBEUI.
If you toggle to TCP/IP as the current protocol, the extended Change Network
Settings screen includes the additional option 6 Change TCP/IP settings.
Screen form to toggle from TCPIP → NETBEUI, connection already established:
CURRENT NETWORK SETTINGS:
Machine Name : PCUXXXXXXX

User Name : auduser
Transport Protocol : TCPIP, get IP Addresses automatically via DHCP
PLEASE SELECT:
1 Change Machine Name (for DOS Net only)
2 Change User name
3 Toggle Protocol (NETBEUI or TCPIP)
6 Change TCPIP settings
Your choice [1,2,3,4,5,6,7,9]?3

WARNING:
You already had a connection with TCPIP, now you want to toggle the protocol.
You can do this (and save the changes),

but then you can't connect again without rebooting!
Do you really want to toggle the protocol [Y,N]?

If Toggle logon to domain is acknowledged with Y, and the domain password is
stored in the password list, the system connects to the server immediately and
activates the associated login script, if defined.
If Toggle logon to domain is acknowledged with N, a dialog for entering domain
and password appears. The same applies if the domain password is not included in
the password list.
Domain logon is only activated if Y is set.
5 Change DOMAIN Name.

This can be used in the same way as the name changes in options 1 and 2.
If Toggle logon to domain was acknowledged with N, the additional option in the
Change Network Settings menu
5 Change DOMAIN Name disappears.
6 Change TCP/IP settings

The following suboptions for the TCP/IP protocol are offered:
1 Toggle "Get IP Addresses" (automatically or manually)

2 Change IP Address
3 Change Subnetmask
4 Change Gateway
Your choice [1, 2, 3, 4, 5, 6, 9]?
Using the suboptions:
1 Toggle "Get IP Addresses"

This option toggles between automatically and manually. If automatically is set,
IP addresses are retrieved via DHCP. A suitable Domain Name Server (DNS) must
be used.
If manually is set, the IP address is entered directly under 2 Change IP Address.
Note
All IP address/subnetmask entries in this screen form must be entered with a
space as separator rather than the usual full stop.
Example: 192 168 3 2 instead of 192.168.3.2

2 Change IP Address
If "Get IP Addresses" is set to manually, the IP address of the PG/PC is entered
here. DHCP cannot be selected.
3 Change Subnetmask
If "Get IP Addresses" is set to manually, the subnetmask of the PG/PC is entered
here. DHCP cannot be selected. Notation is the same as for IP address with a
space as separator.
Old subnetmask: ...

New subnetmask: <Subnetmask>
4 Change Gateway
If "Get IP Addresses" is set to manually, the gateway is entered here. The gateway
is entered as an IP address.
Old gateway: ...

New gateway: <IP address>

If "Get IP Addresses" is set to automatically via DHCP, the IP address of the
Domain Name Server (DNS) is entered here. DHCP normally knows a suitable
Domain Name Server. If the DNS has the appropriate assignment of computer and
IP address, no entry is required here.

The extension of the Domain Name Server is entered here, e.g. siemens.com
Back to previous menu

When you exit the menu, you are prompted to confirm whether you want to save
the network connection parameter settings.
7.3 Software installation/update

7.3.1 First boot for initial startup
General procedure
The hard disk of the PCU is pre-partitioned for SINUMERIK 840D operation and
further SINUMERIK applications on delivery and the software required for a basic
start-up is installed:
• The boot software and other software needed for start-up are stored on C:
Partitions E: and F: are empty.

PCU
H a r d d is k
FAT16 FAT16 NTFS NTFS

C: D: E F
T M P , Im a g e s , 8 4 0 D S y s te m
D O S T o o ls I n s t a l l, U p d a t e s W in N T / X P H M I , o t h e r a p p lic a t io n s
P r im a r y p a r t i t io n E x p a n d e d p a r t it i o n P r im a r y p a r t i t io n P r im a r y p a r t it io n
a c tiv e w ith lo g ic a l d riv e
Partitioning during initial start-up

When the system is started for the first time, the software pre-loaded on the hard
disk (SINUMERIK products, including HMI Advanced software if applicable), is
installed under Windows NT/XP as follows:
Welcome to SINUMERIK
These SINUMERIK products will be installed now:
<product 1>
<product 2>
<product 3>
...
Install NOW
Install at NEXT REBOOT
CANCEL Installing
The buttons can be selected by pressing the Tab key and activated by pressing
Enter.
Effect of the buttons:
Install NOW:
All the products displayed are installed one after another in the sequence in which
they are listed. If a reboot is required to activate the installation, it is executed
immediately after installation of the corresponding program. The system may
therefore be rebooted several times until all products are installed.
Install at NEXT REBOOT:

The screen above is displayed again the next time the system is rebooted. Nothing
is installed immediately.
CANCEL Installing
Nothing is installed and the screen is not displayed again the next time the system
is rebooted. Other installations can then only be carried out explicitly in Windows
mode by activating the setup.exe programs directly in the setup directories.

7.3.2 Installing via a parallel link with a FAT16 file structure
Preconditions
You will need a PC or a PG with a CD ROM drive.
INTERSVR is used on the external PG/PC to transfer the software to the PCU. It
can only be operated under DOS/Win3.11/Win95/Win98 if the PG/PC has a hard
disk partition with a FAT16 file structure (not FAT32 !).
General procedure
This function transfers the HMI software to be installed to D:\INSTALL. The actual
installation is carried out by Windows NT on the next boot provided the software
includes an exe file, e.g. "setup.exe".
! Important
Before you attempt to install the software, make sure that there is sufficient
memory available on partition D of the hard disk.
Transfer
You must use the parallel (not the serial) interface to transfer the HMI software.
Operator actions
1. Switch off the PCU
2. Using the parallel connecting cable (PC-Link cable, LapLink cable), connect
the parallel port LPT on the PG/PC to port LPT on the PCU.
Transfer type PC/PG PCU

parallel LPT1 LPT (25-pin)
3. Copy the HMI_Advanced directory from the CD to drive C:\ on the hard disk of
your PG/PC and rename it "MMC2". If there is insufficient memory available on
drive C:\ or it does not have a FAT16 file structure, you can also use another
local hard disk drive (e.g. D:\). The software cannot be installed directly from
the CD.
4. Installation of the HMI software is started by calling it from the Windows menu
Start -> Run -> Intersvr C: (or the drive on which the MMC2 directory is
located).
IMPORTANT: When your PC/PG is in this state, the PCU MUST be switched
off. (If the PCU is switched on, switch it off now).
5. SWITCH ON the PCU and select "Service menu" in the boot manager.
(Hidden menu option, see 3.3.6 Service menu).


PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1, 2, 3, 4, 5, 7, 8, 9]?
6. Select option 1
The system prompts you for a password with:
passwd:
Enter one of the passwords for authorization levels 0 - 2

- System
- Manufacturer
- Service
The following menu is displayed
PLEASE SELECT MEDIUM:

2 Install via Serial/Parallel Line
3 Install from Network Drive
5 REBOOT
Your Choice [1,2,3,5,9]?
7. Select menu option 2 Install via Serial/Parallel Line.

8. The data transfer begins. The system boots to Windows and the installation is
started automatically.
9. Depending on the installation concept for the application to be loaded, follow
the application-specific prompts until the installation is complete.
10. The PCU is rebooted once the installation is complete.
11. End PC/PG server mode by pressing Alt + F4.

7.3.3 Installing via a parallel connection with a FAT32 file structure
General procedure
This function transfers the HMI software to be installed to D:\INSTALL. The actual
installation is carried out by Windows on the next boot provided the software
includes an exe file, e.g. "setup.exe".
! Important
Preconditions
You will need a PC or a PG with a CD ROM drive.
You will also need a full keyboard on the PCU.
To install the software you will need the CD ROM with the system software.
Transfer
You must use the parallel (not the serial) interface to transfer the HMI software
installation.
When to use
This method must be used if your PC/PG only has partitions with a FAT32 file
structure.
Operator actions
1. Copy INTERLNK.EXE from the HMI directory on the CD to
WINDOWS\COMMAND on the PC/PG. Insert the following line in
CONFIG.SYS:
device=c:\windows\command\interlnk.exe /AUTO
2. Switch off the PCU.
3. Using the parallel connecting cable (PC-Link cable, LapLink cable), connect
the parallel port LPT on the PC to port LPT on the PCU.
4. SWITCH ON the PCU
select "Service menu" in the boot manager [hidden menu entry]

PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1, 2, 3, 4, 5, 7, 8, 9]?
5. Select option 8
passwd:
6. Enter one of the passwords for authorization levels 0 - 2
- System
- Manufacturer
- Service
7. Now copy the entire contents of the HMI_Advanced directory on the CD to the
D:\INSTALL directory on the PCU. On completion of the transfer close
INTERSVR on the PCU by pressing Alt + F4. The system boots to Windows.
8. In Windows NT/XP: The software is now installed automatically with
InstallShield from the PCU. You can operate the InstallShield prompt boxes
with TAB and the cursor keys (TAB corresponds to the END key on the
OP0xx).
9. The system starts up after the PCU has rebooted.
7.3.4 Installation via a network link
General procedure
This function transfers the HMI software to be installed to D:\INSTALL on the PCU.
The actual installation is carried out by Windows on the next boot provided the
software includes an exe file, e.g. "setup.exe".
! Important

Note
If you are using a different language version of the Windows system, the terms
used in the following setting operations may be different. The sequence of
operations as specified below, however, is always the same.
Operator actions
1. Select the "Service Menu" [hidden menu option] in the boot manager.
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1,2,3,4,5,7,8,9]?
2. Select option 1.
passwd:
- System
- Manufacturer
- Service
PLEASE SELECT MEDIUM:

2 Install via Serial/Parallel Line
3 Install from Network Drive
5 REBOOT
Your Choice [1,2,3,5,9]?
3. Select option 3.

An input screen form is displayed in which you can specify settings for the network
if necessary. See 7.2 Settings for network drives
Connect to network drive

PLEASE SELECT
Your choice [1, 4, 5, 9]:?
4. Select option 1 to specify the settings for a network connection. A screen form
containing the detailed network functions is opened.
PLEASE SELECT
Your choice [1, 2, 3,4, 9]:?
5. Select option 1.
Type your password:

6. Enter password
Enter the password permitting the user to retrieve the software from the shared
directory on the networked PG/PC. (For details of user settings see 7.2.2).
PG/PC with Windows NT/XP:

Password for a local user of the PG/PC

Any user name, password identical to the password for directory sharing (if
specified).
Letter for Network Drive:
Enter the letter of the PCU drive from which the connection must be accessed (e.g.
"G")
Directory to be mounted (e.g. \\r4711\dir66):
Enter the computer name of the PG/PC and the name of the directory (share
name) that you wish to access.

A screen form opens containing data for the PG/PC connection:

Machine Name : PCU_1_Name
User Name : auduser
Connect Network Drive (last): G: (\\r3344\HMINEW)
PLEASE SELECT
1 Connect to Network Drive
Your choice [1, 2, 3,4, 9]:?
7. Press 9 twice
PLEASE SELECT

5 Install from G:
Your choice [1, 4, 5, 9]:?
The newly activated network connection can be installed with option 5.

If the software to be installed is located in a subdirectory of the shared directory,
you can change the installation directory as follows.
Change installation directory on the connected drive

You can change the installation directory on the connected PG/PC:
8. Select option 4.
An input screen form appears in which you can specify the installation directory
(e.g. HMI_INST):
Old Install Directory: G:\

New Install Directory: G:\HMI_INST

You can now start the transfer:
PLEASE SELECT:

5 Install from G:\HMI_INST
Your Choice [1,4,5,9]?
9. Select option 5.
Install
• The system starts the transfer from the PG/PC to the PCU.
• The PCU is automatically rebooted after the transfer.
• Select "SINUMERIK" in the boot manager. The software that has just been
transferred is now installed, menu-assisted in some cases.
The system checks whether the D:\INSTALL directory already contains files.
Note
If the software cannot be copied to the D:\INSTALL directory on the PCU, then
the system cannot start the installation.
Installation via a network connection is now complete.

When you exit the menu, you are prompted to confirm whether you want to save
the network connection parameter settings.

7.4 Data backup/restore with a parallel connection

7.4.1 The Norton Ghost utility
The entire contents of hard disks can be saved as a disk image using the Norton
Ghost utility. These disk images can be stored on various data carriers for a later
restoration of the hard disk. Norton Ghost is factory-installed on replacement PCU
hard disks and on the hard disk of the PCU module. Norton Ghost is used in some
of the backup and restore procedures described below. More information is
available on the Internet at www.ghost.com.
7.4.2 PCU hard disk to PG/PC, CD
LPT1: LPT:
PCU PG/PC CD recorder CD

[ ZIP-LW ZIP ]
[ JAZ-LW JAZ ]
Fig. 7-4 Backing up the hard disk
Preconditions
• Ghost version 6.x/7.x is installed on the PCU and on the PG/PC.
Note
The PCU and PG/PC must both be using either 6.x or 7.x. Windows XP requires
version 7.x.
• The directory in which the backup image is to be stored exists on the PG/PC.
• There is sufficient free memory on the PG/PC
• One of the operating systems MS-DOS 6.X, Windows 3.x, Windows 95 or
Windows 98 is present on the PG/PC.
• The PCU and PG/PC are connected with the parallel cable (6FX2002-1AA02-
1AD0) or a LapLink cable.
• In the BIOS of the PCU and of the PG/PC, the parallel interface is set to EPP or
ECP.

Operator actions
While the PCU is booting (after switching the control off and then on again)
1. Select the "Service Menu" [hidden menu option] in the boot

manager.
The following menu (main Service menu screen) is displayed:
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 End (Warmboot)
Your Choice [1,2,3,4,5,7,8,9]?
2. Select option 7.
passwd:
3. Enter one of the passwords for authorization levels 0 - 2.

- System
- Manufacturer
- Service

PLEASE SELECT:
1 Harddisk Backup/Restore with GHOST

4 Partitions Backup/Restore with GHOST (locally)
5 ADDM Backup/Restore
9 Back to Main Menu
Your Choice [1,4, 5,9]?

4. Select option 1.
GHOST Connection Mode: Parallel

GHOST Version: 6.01 (build = ...)
PLEASE SELECT:
1 Configure GHOST Parameters

2 Harddisk Backup to <Path>, Mode ...
3 Harddisk Restore from <Path>, Mode ...
4 Switch to other version of GHOST (6.x/7.x)
Your Choice [1, 2, 3, 4, 9]?
Note
The paths are default settings and depend on the drive.
You can change these path names.
4 Switch to other version of GHOST (6.x/7.x)

This function switches between the versions of GHOST displayed. See note above.
--------------------------------------------------------------------------------------------------------------------------
"Optional" start
The following steps down to the next separator line are only applicable if you need
to change the default settings for GHOST.
Set Ghost parameters

5. Set the parameters for Norton Ghost:
<1> "Configure GHOST Parameters":
PLEASE SELECT:

3 Change Backup Image Filename
4 Change Restore Image Filename
6 Manage Network Drives (see 7.2)
7 Change Split Mode
Your Choice [1, 2, 3, 4, 5, 6, 7, 9]?

Here you can set the interface type, the backup image path and the backup image
split mode.
Set interface
• Change interface:
Select <1> Set Connection Mode PARALLEL (LPT:)
(default) and confirm
Notice:
For the parallel connection described here the interface type must always be set
to PARALLEL.
Set backup image

• Change the backup image path:
<3> Change Backup Image Filename (enter the full path name for the backup
file on the PG/PC, e.g. C:\SINUBACK\PCU\HMI.GHO).
Select, enter path and confirm.
Split backup image

• Backup image split mode
<7> Change Split Mode

Choose whether you wish to split the backup image into portions and, if so,
enter the split size (max. split size: 2048 MB; default split size: 640 MB). The
names of the split files are assigned as follows:
<name>.gho
<name>.001
<name>.002
<name>. ...

• Return to previous menu
<9> Back to previous Menu

Prompt: Save GHOST parameters? Answer Yes
"Optional" end
The following steps are always applicable.
--------------------------------------------------------------------------------------------------------------

Back up hard disk

6. Back up the hard disk
<2> Harddisk Backup to <pathname>, Mode PARALLEL
Choosing this menu option opens the following menu if local partition data backups
already exist (see Backup/restore partition):
PLEASE SELECT:
1 Backup WITHOUT Local Images

2 Backup WITH Local Images
Your Choice [1,2]?
If you do NOT want to backup local images (substantial reduction in transfer time
and memory), choose 1 instead of 2.
Note
Local images are data backups of partitions C, E, F on the local partition D of the
PCU. See 7.5.
• A message window then opens:

You are prompted to check whether the connection
between the PCU and PG/PC has been established.
The destination path for the directory in which the backup image
is to be stored on the PG/PC is displayed.
You are prompted to check whether this directory exists on the PG/PC.
• PG/PC:
In a DOS window or at the DOS level enter the command
ghost -Ips to start Norton Ghost.
• PCU:
Type "Y" in the message box to acknowledge and start the backup.
The Norton Ghost message box appears with:
display of the transfer progress
display of the paths used
details of the amount of data to be transferred
7. PCU
Aborting the backup triggers the prompt:
Do you want to try to backup again [Y,N] ?
Press "N" to return to the main menu.
Press "Y" to restart the backup from scratch.


< 9> “Back to previous Menu”
Returns you to the previous menu.
7.4.3 Restoring the PCU hard disk from PG/PC, CD
LPT1: LPT:
PCU PG/PC CD
Fig. 7-5 Restoring the hard disk contents
Preconditions
• Ghost version 6.x is installed on the PCU and on the PG/PC.
• The directory in which the restore image is stored exists on the PG/PC.
• One of the operating systems MS-DOS 6.X, Windows 3.x, Windows 95 or
Windows 98 is present on the PG/PC.
• The PCU and PG/PC are connected with the parallel cable (6FX2002-1AA02-
1AD0) or a LapLink cable.
• In the BIOS of the PCU and of the PG/PC, the parallel interface is set to EPP or
ECP.
Operator actions
1. Switch on the PG/PC and insert the CD in the drive.
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1,2,3,4,5,7,8,9]?
3. Select option 7.

passwd:

- System
- Manufacturer
- Service
PLEASE SELECT:
1 Harddisk Backup/Restore with Ghost

4 Partitions Backup/Restore with Ghost
Your Choice [1, 4, 9]?
5. Select option 1.
PLEASE SELECT:

Note
The paths are default settings and depend on the drive. You can change these
path names.
--------------------------------------------------------------------------------------------------------------
"Optional" start
The following steps are only applicable if you wish to change the default settings.

6. Set the parameters for Norton Ghost.
<1> "Configure GHOST Parameters":

PLEASE SELECT:

7 Change Split Mode
Your Choice [1, 2, 3, 4, 5, 6, 7, 9]?
Here you can set the interface type and the restore image path.
Set interface
6.1 Change interface:
Select <1> Set Connection Mode PARALLEL (LPT:)
(default) and confirm.
Notice:
For the parallel connection described here the interface type must always be set to
PARALLEL.
Set restore image

6.2 Change the restore image path:
<4> Change Restore Image Filename
(Enter the full path name for the "HMI.GHO" restore file on the PG/PC,
e.g. D:\SINUBACK\PCU\HMI.GHO). Select, enter path and confirm.

6.3 Return to the previous menu
<9> Back to previous Menu
Prompt: Save GHOST parameters ? Answer Yes.
"Optional" end
--------------------------------------------------------------------------------------------------------------

Restore hard disk

7. Copy the hard disk contents
<3> Harddisk Restore from <pathname>, Mode PARALLEL
Option 3 opens the following menu:
For partitioning the disk it's important to know the

SYSTEM BASE of the imaged configuration.
Please select the SYSTEM BASE the image was created by!
PLEASE SELECT:
[Base software NT vers. 7.3.2] [Base software XP vers. > 7.3.2]

1 Windows NT 1 Windows XP
2 Win95 2 Windows NT
3 WfW3.11 3 Win95
4 DOS (spare part) 4 WfW3.11
5 DOS (spare part)
9 Back to previous Menu 9 Back to previous Menu
Your Choice [1, 2, 3, 4, 9]? Your Choice [1, 2, 3, 4, 5, 9]?
Select the operating system on which the restore image is based. This affects the
type of hard disk partitioning that is performed.
When you select the appropriate operating system, another menu opens:
What kind of disk partitioning do you want?

3 Image-defined Partitioning
Specify whether you want a standard hard disk partitioning, i.e. with a fixed number
and size of partitions (depending on the operating system), or whether you want to
define the partitioning yourself. In the first case Norton Ghost automatically sets
the partition parameters, whereas in the second case the user sets the partition
parameters in Norton Ghost.
In the third case the partition is taken from the GHOST image.
* When this menu is chosen, a message box appears in which

you are prompted to check whether the connection
The path on the PG/PC from which the restore
image is to be copied is displayed.

You are prompted to check whether the

restore image file exists on the PG/PC.
* PG/PC:
ghost -lps to start Norton Ghost.
* PCU:
Type "Y" in the message box to acknowledge and start the restore process.
* PCU:
* To abort the transfer if necessary
PG/PC: Press "Control" + "C"

The PCU boots.
! Caution
A boot disk is required to boot the PCU.
Booting
8. After a successful restore you must reboot the system.
7.4.4 Replacement hard disk/replacement PCU
HMI
The procedure for restoring the data backup of a complete HMI hard disk, so that
all user and system data are available in the event of servicing, is described below.
Norton Ghost
Using Norton Ghost® the entire contents of a PCU hard disk can be stored as a
disk image file. This disk image file can be stored on various data carriers for a
later restoration of the hard disk.
Norton Ghost® is factory-installed on every PCU module and on replacement hard
disks.
For further information please go to "www.ghost.com" or refer to the previous
section.
Note
Recommendation:
Archive the hard disk backup (hard disk image) including the Norton Ghost utility
on CD.

Restoring
a data backup
Preconditions:
• Ghost is installed on the PG.
• A new replacement hard disk has been obtained.
• The HMI is connected to the PC/PG with a parallel cable
• The operating system Windows 3.x or Windows 95 is installed on the PC/PG
ÉÉÉ
and a CD drive is available.
1. Install the new replacement hard disk in the PCU or install the new HMI (see
instructions supplied with the hard disk)
– Click the hard disk into place
– Plug in the connecting cable from the hard disk to the PCU
– Secure the hard disk with the 4 knurled screws
– Release the transport lock: Turn towards "operating" until it engages.
References: /BH/Operator Components, Manual
Note
The replacement hard disk does not include the Windows NT operating system or
HMI system software.
2. Switch on the PG and insert the CD in the drive.

3. Switch the control off and then on again and in the boot manager select the
Service menu. Select menu "4: Backup/Restore"
4. Select: 7 Backup/Restore
5. Enter password
6. Select menu 1 "Hard disk backup/restore with Ghost"
7. Set parameters for Norton Ghost:
– <1> Configure Ghost parameters:
see above
– <3> Harddisk Restore from <pathname>, Mode PARALLEL
* When this menu is chosen a message box appears in which:
you are prompted to check whether the connection
between the HMI and PG/PC has been established.
The image file of the HMI to be restored is selected.
* PG/PC:
ghost –lps to start Norton Ghost.
* MMC:
Start the restore process by acknowledging the message window (Yes).
* MMC:

Note
If the data transfer is interrupted during the restore process, the system on the
hard disk will be incomplete. An HMI boot disk containing the MS-DOS_6.x boot
software and the Norton Ghost utility will be needed.
– <9> Back to previous menu

Return to the main menu
8. After a successful restore:

The HMI is booted automatically.
Duration: Approx. 15-20 minutes to generate a 130 MB compressed disk

image of a 540 MB hard disk via LPT.

7.5 Data backup/restore with an Ethernet connection

7.5.1 Backing up the PCU hard disk to a PG/PC hard disk
Ethernet Ethernet
PCU PG/PC
Fig. 7-6 Backing up the hard disk
Preconditions
• Ghost version 6.x/7.x (>= 7.x required for Windows XP) is installed on the PCU
and on the PG/PC.
• The Ghost versions on the PCU and the PG/PC must be the same.
• The directory in which the backup image is to be stored exists on the PG/PC.
• There is sufficient free memory on the PG/PC
• Windows (any version) is installed on the PG/PC.
• The PCU and PG/PC are connected with an Ethernet cable.
Operator actions
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1,2,3,4,5,7,8,9]?
2. Select option 7.
passwd:


- System
- Manufacturer
- Service
PLEASE SELECT:

9 Back to Main Menu
Your Choice [1,4,9]?
Select option 1.
PLEASE SELECT:

4 Switch to other Version of GHOST
Your Choice [1,2,3,9]?
Note
The paths are default settings and depend on the drive.
You can change these path names.
--------------------------------------------------------------------------------------------------------------
"Optional" start

Set the parameters for Norton Ghost
<1> Configure GHOST Parameters


PLEASE SELECT:

7 Change Split Mode
Your Choice [1, 2, 3, 4, 5, 6, 7, 9]?
Here you can set the interface type, the network connection, the backup image
path and the backup image split mode.
Set interface
• Change interface:
Select <2> Set Connection Mode LOCAL/NETWORK
and confirm.
Notice:
For the network connection described here the interface type must always be set to
LOCAL/NETWORK.

• Establish/change network connection:
<6> Manage Network Drives
See 7.2 for details.
Set backup image

• Change the backup image path:
< 3 > Change Backup Image Filename:
Enter the complete path for the backup file on the PG/PC, e.g.
C:\SINUBACK\PCU\HMI.gho

Split backup image

• Backup image split mode:
<7> Change Split Mode
Choose whether you wish to split the backup image into portions and, if so,
enter the split size (max. split size: 2048 MB; default split size:
640 MB). The names of the split files are assigned as follows:
<name>.gho
<name>.001
<name>.002
<name>. ...

• Return to the previous menu:
< 9 > Back to previous Menu
"Optional" end
--------------------------------------------------------------------------------------------------------------
Back up hard disk

You can now start the transfer:
Back up the hard disk
< 2 > Harddisk Backup to <pathname>, Mode LOCAL/NETWORK
Selecting this option opens the following menu if local partition data backups are
available: (See Backup/restore partitions).
PLEASE SELECT:
1 Backup WITHOUT Local Images

2 Backup WITH Local Images
Your Choice [1,2]?
If you do NOT want to back up local partition data (substantial reduction in transfer
time and memory), select:
Option 1 "Backup WITHOUT Local Images", otherwise select

option 2 "Backup WITH Local Images".

* A message window then opens:
You are prompted to check whether the connection

The destination path for the directory in which the backup image
is to be stored on the PG/PC is displayed.
You are prompted to check whether this directory exists on the PG/PC.
* PCU:
Type "Y" in the message box to acknowledge and start the backup.
* PCU:

details of the amount of data to be transferred.
PCU
Aborting the backup triggers the prompt:
Do you want to try to backup again [Y,N] ?
Press N to return to the main menu.
Press "Y" to restart the backup from scratch.

<9> "Back to previous Menu".
Returns you to the previous menu
Disconnect from network drives:

You can terminate all connections to the PG/PC. See 7.2.

7.5.2 Restoring the PCU hard disk from the PG/PC hard disk
Ethernet Ethernet
PCU PG/PC
Fig. 7-7 Restoring the hard disk contents
Preconditions
• Ghost version 6.x/7.x is installed on the PCU and on the PG/PC.
• The directory in which the restore image is stored exists on the PG/PC.
• Windows (any version) is installed on the PG/PC.
• The PCU and PG/PC are connected with an Ethernet cable.
Operator actions
1. Switch on the PG/PC and insert the CD in the drive.
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1,2,3,4,5,7,8,9]?
3. Select option 7.
passwd:


- System
- Manufacturer
- Service
PLEASE SELECT:
1 Harddisk Backup/Restore with Ghost

4 Partitions Backup/Restore with Ghost
5. Select option 1.
PLEASE SELECT:

4 Switch to other Version of GHOST
Your Choice [1, 2, 3, 4, 9]?
Note
The paths are default settings and depend on the drive. You can change these
path names.
--------------------------------------------------------------------------------------------------------------
"Optional" start


6. Set the parameters for Norton Ghost
< 1 > Configure GHOST Parameters
PLEASE SELECT:

6 Manage Network Drives [See 7.2]
7 Change Split Mode
Your Choice [1, 2, 3, 4, 5, 6, 7, 9]?

Here you can set the interface type, the network connection, the backup image
path and the restore image path.
Set interface
6.1 Change interface:
Select <2> Set Connection Mode LOCAL
and confirm.
! Important
For the network connection described here the interface type must always be set
to LOCAL/NETWORK.

6.2 Establish/change network connection
<6> Manage Network Drives
See 7.2:

Set restore image

6.2 Change the image path:
< 4 > Change Restore Image Filename
Enter the complete path for the HMI.gho restore file on the PG/PC, e.g.
C:\SINUBACK\PCU\HMI.gho
6.3 Return to the previous menu:
"Optional" end
--------------------------------------------------------------------------------------------------------------
Restore hard disk

Restore contents of hard disk
<3> Harddisk Restore from <pathname>, Mode LOCAL
Selecting this option opens the following menu:

For partitioning the disk it's important to know the
SYSTEM BASE of the imaged configuration.
Please select the SYSTEM BASE the image was created by!
.
PLEASE SELECT:
[Base software NT vers. 7.3.2] [Base software XP vers. > 7.3.2]

1 Windows NT 1 Windows XP
2 Win95 2 Windows NT
3 WfW3.11 3 Win95
4 DOS (spare part) 4 WfW3.11
5 DOS (spare part)
9 Back to previous Menu 9 Back to previous Menu
Your Choice [1, 2, 3, 4, 9]? Your Choice [1, 2, 3, 4, 5, 9]?
Select the operating system on which the restore image is based. This affects the
type of hard disk partitioning that is performed.

When you select the appropriate operating system, another menu opens:
What kind of disk partitioning do you want?

3 Image-Partitioning
Specify whether you want a standard hard disk partitioning, i.e. with a fixed number
and size of partitions (depending on the operating system), or whether you want to
define the partitioning yourself. In the first case Norton Ghost automatically sets the
partition parameters, whereas in the second case the user sets the partition
parameters in Norton Ghost. In the third case the image to be loaded determines
the partitioning.

Return to the previous menu
On initial startup or restore only (selected automatically with Ghost or Restore):

select the following option from the menu "1 Configure GHOST Parameters"
Set the PCU network name

If your machine is part of a NETWORK, it needs a machine
name that is unique in the overall network.
The restore image brings along a machine name.

You can change this machine name now.
CAUTION:
The machine name shouldn't be changed, if
1. the restore image is a backup image of your machine
AND
2. the name of your machine hasn't been changed since
creating the backup image.
NOTE for networks that require Microsoft Domain security:

Whenever you change the machine name (even if you
input a name identical to the machine name contained
in the restore image), your machine and its users will
NO LONGER belong to the Microsoft network domain.
(See also the Microsoft documentation)
Press any key to continue . . .
Do you REALLY want to input a new machine name?

If you want to input the new machine name MANUALLY,

1. don't use "/\[]:;|<>+=,?*" and blanks AND
2. the new machine name has to be EXACTLY as long as
the old machine name used within the restore image.
If you don't want to input a new machine name, the ma-

chine name used within the restore image keeps valid.
HINT: if you want to input a machine name with a

different length, you have to do this in Windows!
PLEASE SELECT:
1 Input Machine Name MANUALLY

2 Input Machine Name RANDOMLY
9 No new Machine Name
You can choose to enter a computer name for the PCU yourself or have a name
generated automatically:
* Enter name yourself:

< 1 > Input Machine Name MANUALLY
An input screen form is opened in which the new 10-character name can be
entered. On pressing Enter to confirm the name is changed in the system.
Default name: PCUxxxxxxx [10 characters].
* Enter name automatically:

< 2 > Input Machine Name RANDOMLY
A name is generated automatically and changed in the system. If required, the
name can be viewed in Windows from the Control Panel
NT: Start->Settings->ControlPanel->Network:Identification
XP: Start→Settings→Control Panel→"System" icon→Computer Name tab
* PCU:

details of the amount of data to be transferred.
If serial startup is performed from a GHOST image, the current PCU name must be
set rather than the name contained in the GHOST image.
The new computer name (including the name generated randomly with option 2)
and the new system ID (SID) are assigned to the PCU with the Ghostwalker utility.
On completion of the Ghostwalker sequence the operator is given the opportunity

to repeat the restore process. This is necessary if the first restore process did not
proceed correctly (e.g. connection problems, aborted by operator, etc.).

If there is no operator activity within 5 seconds the PCU is automatically restarted.
The computer name can be changed in Windows if required.
It seems that Ghost Restore succeeded.
But if there was no connection or a cancel of the Restore,

Ghost reports NO Errors! So you have the chance to:
PLEASE SELECT:
1 Reboot the System (default after 5 Seconds)

2 Try the Harddisk Restore again
You can change the computer name again at a later stage by selecting option 5
"Change Machine Name (for Windows and DOS net)" in the submenu
Backup/Restore-> Harddisk Backup/Restore with GHOST->Configure GHOST
Parameters. This change is also made via Ghostwalker.
Booting
8. After a successful restore you must reboot the system.
! Important
If the restore process was interrupted, the system on the hard disk will be
incomplete. In this situation a boot disk with Norton Ghost and the network
software is required. The boot disk is available from eSupport.

7.6 Replacing the hard disk

The mechanical and electrical steps involved in replacing the HMI hard disk are
described in:
To load/restore software and data for the new hard disk, follow the instructions in:
• 7.3 Software installation/update
• 7.4 Data backup/restore with a parallel connection
• 7.5 Data backup/restore with an Ethernet connection
7.7 Backing up and restoring PCU partitions locally

7.7.1 Backing up/restoring partitions in general
In addition to backing up the entire contents of the hard disk onto an external drive,
you can also back up partitions C:, E:, and F: of the PCU locally onto partition D: of
the PCU (partition data backup).
PCU hard disk
C: E: F: D:
Local backup image

Partition data backup to partition D:
Fig. 7-8 Partition data backup
The local backup image generated by a partition data backup can be used to
restore partitions C:, E: and F: again if necessary (partition data restore).

PCU hard disk
C: E: F: D:
Local backup image

Partition data restoration from partition D:
Fig. 7-9 Partition data restore
In addition, a local backup image can be used to restore partition E: (Windows)

only, if required. This can be necessary if, for example, Windows can no longer be
booted after a system failure or uncontrolled shutdown of the PCU (partition E data
restore).
PCU hard disk
C: E: F: D:
Local backup image

Partition E data restoration from partition D:
Fig. 7-10 Partition E restore
For a partition data restore process or a partition E data restore process, any of the
local backup images located on partition D: can be used in theory.
Naturally, however, for a partition E data restore the local backup image to be used
must be chosen with care: the registry entries for all applications installed on
partition F: will need to be present on the partition E: to be restored.
It is therefore a good idea to always define a specific local backup image

(emergency backup image) that can be restored in an emergency (Windows no
longer bootable) by means of a partition E data restore, without affecting the
operation of applications that are installed.
Definition of a local backup image for a possible emergency and simple starting of
the partition E data restore in the event of an emergency are supported in the
Service menu.
The maximum number of local backup images that can be stored simultaneously
on partition D: (<=7) can be set.

7.7.2 Backing up partitions
PCU hard disk
C: E: F: D:
Local backup image

Partition data backup to partition D:
Fig. 7-11 Partition data backup
Operator actions
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1,2,3,4,5,7,8,9]?
2. Select option 7.
passwd:

- System
- Manufacturer
- Service


PLEASE SELECT:

9 Back to Main Menu
4. Select option 4.
PLEASE SELECT:

2 Partitions Backup, Mode LOCAL
3 Partitions Restore, Mode LOCAL
4 Partition E (only Windows) Restore, Mode LOCAL
8 Delete Image
Your Choice [1, 2, 3, 4, 8, 9]?
--------------------------------------------------------------------------------------------------------------
"Optional" start
Change max. backup images
5. Set the maximum number of local backup images (max. 7)

< 1 > Configure GHOST Parameters:
GHOST Connection Mode: LOCAL

Maximum Backup Images : 1
Current Backup Images : 0
PLEASE SELECT:


To change the maximum number of local backup images, select option 1:
Enter a new number (max. 7).

- Prompt: Save GHOST parameters? Answer Yes.

"Optional" end
--------------------------------------------------------------------------------------------------------------
Back up partitions
6. Select option 2.
< 2 > Partitions Backup, Mode LOCAL
You are prompted for the name under which the new local backup image is to be
stored, e.g. BACKUP1. Length of name: max. 7 characters.
Under "Description" you are asked whether you want to store an additional
description for the local backup image, e.g. "Data backup1 by Hugo".
In the restore process this additional description is offered as a selection text in the
list of available backup images (if there is no description, the name of the backup
image is displayed in the list).
You are asked whether you want the new local backup image to be used as an
emergency backup image too (and an existing emergency backup image to be
deleted).
The partition data backup to D: is then started.
A file is created in the IMAGES directory in D: for each partition, e.g.

BACKUP1.gh1, BACKUP1.gh3, BACKUP1.gh4. In the restore process they are
recognized as logically belonging to one backup image.
On completion of the partition data backup the message "Backup finished" is

displayed.


7.7.3 Restoring partitions
PCU hard disk
C: E: F: D:
Local backup image

Partition data restoration from partition D:
Fig. 7-12 Partition data restore
Operator actions
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1,2,3,4,5,7,8,9]?
2. Select option 7.
passwd:

- System
- Manufacturer
- Service

PLEASE SELECT:

9 Back to Main Menu
4. Select option 4.
PLEASE SELECT:

8 Delete Image
Your Choice [1,2,3,4,8,9]?
Restore partition
5. Select option 3.
< 3 > Partitions Restore, Mode LOCAL
You are asked which local backup image you wish to restore, e.g. "Data
backup1 by Hugo".
PLEASE SELECT IMAGE:
1 PCU Base Software V06.00.02 Win NT 4.0

[02-01-2000: 05:32:32pm]
EMERG 2 Data backup1 by Hugo [02-03-2000; 04:53:24pm]
. ...
Your Choice [1, 2, ... , 9]?
Select the backup image you require.
On confirming your choice the warning "All data will be overwritten" is displayed
and restoration of the chosen backup image to partitions C:, E: and F: is started.

On completion of the partition data restore the message "Restore finished" is

displayed.
After each restore process partitions E: and F: are checked by the test program
CHKDSK the next time Windows is started.
The system is rebooted between checking E: and F:.
7.7.4 Restoring Partition E: (Windows) to PCU
PCU hard disk
C: E: F: D:
Local backup image

Partition E: data restoration from partition D:
Fig. 7-13 Partition E data restore
Operator actions
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1,2,3,4,5,7,8,9]?
2. Select option 7.
passwd:


- System
- Manufacturer
- Service
PLEASE SELECT:

9 Back to Main Menu
4. Select option 4.
PLEASE SELECT:

8 Delete Image
Your Choice [1,2,3,4,8,9]?
Restore partition E
5. Select option 4.
< 4 > Partition E (only Windows) Restore, Mode LOCAL
You are asked for the local backup image whose partition E: (= Windows partition)
you wish to restore, e.g. "Data backup1 by Hugo".

PLEASE SELECT:
- as for Restore partition
Select the backup image you require:
On confirming your choice, the warning:
"The Windows partition will be overwritten" is displayed and restoration of partition

E: is started.
On completion of the partition E data restore the message "Restore finished" is

displayed.
The next time Windows NT is started, partition E: is checked by the test program
CHKDSK.
7.7.5 Deleting a backup image
Operator actions
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1, 2, 3, 4, 5, 7, 8, 9]?

2. Select option 7.

passwd:

- System
- Manufacturer
- Service
PLEASE SELECT:

9 Back to Main Menu
4. Select option 4.
PLEASE SELECT:

8 Delete Image
Your Choice [1, 2, 3, 4, 8, 9]?

Delete backup
image
5. Select option 8.
< 8 > Delete Image
From the list of backup images, select the one you wish to delete.
The system asks you whether you really want to delete the image.
Confirm with "Y" to delete the backup image.


7.7.6 Defining an emergency backup image
Operator actions
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
Your Choice [1,2,3,4,5,7,8,9]?
2. Select option 7.
passwd:

- System
- Manufacturer
- Service

PLEASE SELECT:

9 Back to Main Menu
4. Select option 4.
PLEASE SELECT:

4 Partition E (only WinNT) Restore, Mode LOCAL
8 Delete Image
Your Choice [1,2,3,4,8,9]?
Defining an emergency backup image
5. Select option 1.
< 1 > Configure GHOST Parameters:
PLEASE SELECT:

6. Select option 2.
You are asked which local backup image you want to use as the emergency
backup image (this choice can be changed at any time).

PLEASE SELECT EMERGENCY IMAGE:

[02-01-2000: 05:32:32pm]
EMERG 2 Data backup1 by Hugo

[02-03-2000; 04:53:24pm]
3 Data backup2
[02-05-2000; 07:07:14pm]
N No Emergency Image
Your Choice [1, 2, 3, N, 9]?
Choose the backup image you require, e.g. "Data backup2".

The code "EMERG" for current emergency backup image is displayed against the
chosen backup image:
PLEASE SELECT EMERGENCY IMAGE:

[02-01-2000: 05:32:32pm]
2 Data backup1 by Hugo

[02-03-2000; 04:53:24pm]
EMERG 3 Data backup2

[02-05-2000; 07:07:14pm]
N No Emergency Image
Your Choice [1, 2, 3, N, 9]?


7.7.7 Restoring an emergency backup to partition E

If Windows can no longer be booted after a system failure or uncontrolled
shutdown of the PCU, partition E: can be restored with the backup image defined in
7.7.6.
a) Based on a local backup image

(see Subsection 7.7.2)
Requirement: One of the passwords for levels 0 to 2.
b) Based on the emergency backup image (provided that a local backup image
has been defined as the emergency backup image, see Subsection 7.7.6)
Requirement: One of the passwords for levels 0 to 3

Partition E data restoration from the emergency backup image can be started
directly from the main menu.
Operator actions
PLEASE SELECT:

3 DOS Shell
7 Backup/Restore
8 Start PC Link
9 Reboot (Warmboot)
E Restore Windows Partition E (Emergency)
Your Choice [1, 2, 3, 4, 5, 7, 8, 9, E]?
2. Select option E.
passwd:

3. Enter one of the passwords for authorization levels 0-3.

- System
- Manufacturer
- Servicer
- Customer
The warning "The Windows partition E: will be overwritten" is displayed and after a
further prompt restoration of partition E: is started.
On completion of the partition E data restore the message "Restore finished" is

displayed.
The next time Windows NT is started, partition E: is checked by the test program
CHKDSK.
7.8 SINUMERIK desktop (Windows)

The SINUMERIK desktop can be used as the service mode for servicing, in that it
can use Windows functions to set up the control.
It is used as a platform for network operation (e.g. for installing HMI system
software), for setting the processing environment for the HMI system software or
for system operations such as SIMATIC STEP7 authorization, hard disk check,
version check, etc.
For details, please refer to 3.5 Basic functions of the SINUMERIK desktop.
7.8.1 Network operation

The PCU contains a network connection by default
Windows NT Windows XP
The network connection is pre-installed in Connect the Ethernet cable for
so far as all that is required for TCP/IP TCP/IP communication.
communication, after plugging in the The default setting is DHCP.
Ethernet cable, is to enter the IP address
of the PCU or select the use of a DHCP
server.
To do this, select The settings can be adjusted in
Start→ Settings→ Control Panel→ Start→ Settings→Network
Network, Protocols tab, and set the Connections→Local Area
properties to TCP/IP Protocol. Connection→ Properties.
At this stage at the latest, the PCU must At this stage at the latest, the PCU
be given a unique computer name to must be given a unique computer
identify it in the network. Select name to identify it in the network.
Start→Settings→Control Panel→Network, Select Start→Settings→Control
Identification tab Panel→System, Computer Name tab,
to enter an appropriate name. Change button to enter an appropriate
name.

In addition to the TCP/IP protocol, the NETBEUI protocol is also pre-installed for
network operation.
7.8.2 Reinstalling Windows components

Directory I386 from the Windows NT CD There is a Windows XP recovery CD
is stored on the PCU in with Service Pack 1, with which
D:\Updates\Base\I386 to allow drivers, individual components can be
for example, to be reinstalled. reloaded.
In addition, D:\Updates\Base contains software components that may need to be
reinstalled following the installation of third-party applications.
1. \MDAC21.SP2:
Data Access Components V2.1 SP2 (Y2K-compatible)
2. \SP6a: See above
Windows NT 4.0 Service Pack 6a
3. \DRIVERS\SYSTEM.INI 3. \DRIVERS\SYSTEM.INI
keyboard table (copy to E:\WinNT.40 if keyboard table (copy to
required) E:\Windows if required).
4. \DRIVERS\E100B: Included in recovery CD.
network software
5. \DDEFIX
The installation path to be entered for "Install
New Fix" is:
D:\Updates\Base\DDEFIX\hotfix.inf
6. \VBFIX
Visual Basic Hot fix
The 6 system components are installed by The components have to be installed
D:\Updates\Base\instspa6a.exe. individually if required.

7.8.3 Installing SIMATIC STEP7 for SINUMERIK hardware

SIMATIC STEP7 V5.1 can be loaded/transferred to the PCU50 as an add-on.
Item supplied Item supplied
SIMATIC STEP7 V5.1 for PCU50/ SIMATIC STEP7 V5.2 for PCU50/ 70
70/MMC103 on CD on CD
Order No.: 6FC5252-5AY01-1AG0 Order No.: 6FC5252-5AY01-2AG0
Components: Components:
SIMATIC STEP 7 V5.1 SP2 and SIMATIC STEP 7 V5.2 and
AddOn for SINUMERIK 810D/840D(i) AddOn for SINUMERIK 810D/840D(i)
Form in which supplied: , Form in which supplied: ,
Data volume: approx. 430 MB Data volume: approx. 480 MB
System requirements System requirements
PCU50/70 with basic software 6.1.9 or PCU50/70 with basic software 7.3.2 or
higher higher
Recommendation: Mouse connection Recommendation: Mouse connection

Installation of this software requires: Installation of this software requires:
a network connection or a network connection or
an external CD-ROM drive. an external CD-ROM drive.
Note (NT)
If STEP7 5.0 is already installed, we recommend that you uninstall it and delete
the associated directory Add_on\step7.
! Important
The "MPI Drivers" pack on the PCU 50/70/MMC103 is part of the HMI/MMC103
software and must not be uninstalled.
The software comprises three The software comprises three

installation packages, STEP7 V5.1 SP3 installation packages, STEP7 V5.2 and
and an add-on for use with SINUMERIK an add-on for use with SINUMERIK
810D/840D(i). This add-on is entered in 810D/840D(i).
the system under the name This add-on is entered in the system
"SINUMERIK 810D/840D V2.2". under the name "SINUMERIK
810D/840D V2.6".

Operation in Windows NT
This procedure also applies to MMC103 with Windows NT 4.0.
You must follow the installation sequence described here !
1. Start up the PCU50 in the Windows NT desktop (via Service menu option 4,
then 1).
2. Create access to the STEP7 CD (via a network or an external CD-ROM drive).

3. Switch to the STEP7_V5.1 directory on the CD and call SETUP.EXE.
The installation is operator-controlled. You will be prompted to enter the ID
number (see CD label). For the basic PC software version 6.1.9, the
installation directory must be
F:\Add_on\step7;
from version 6.1.10 onwards any directory on F: can be used.
Press "Skip" to acknowledge the prompt for the authorization disk.

On completion of this setup there is no need to boot the PCU50.
4. Switch to the Sinumerik_Add_on directory on the CD and call SETUP.EXE.

The installation is operator-controlled.
On completion of this setup you must boot the PCU50. Boot to the Windows
NT desktop again.
5. Call the desktop icon "STEP7 Authorizing". STEP7 is now authorized and can
now be used to start the HMI Advanced software (2nd menu bar in the area
menu, protected with access level 3).
The following entries are made automatically in F:\Add_on\oemframe.ini:

[s7tgtopx]
; with HMI Advanced: eliminate minimize/maximize buttons
; of the Step7 window
WindowStyle_Off=196608
; with HMI Advanced: switch to previous task when Step7 is terminated
nSwitchToTaskAfterTermination= -2
6. These entries may also need to be modified in OEM configurations.

Operation in Windows XP
Operation is the same as for Windows NT, except that the software version for
STEP7 must be 5.2 or higher.
Note
STEP7 must not be installed in partitions D: or E:.
If the message "WARNING: Application rngofrm didn´t post InitComplete"

appears the next time the system is booted after installing STEP7 under HMI
Advanced, reboot the PCU50.
If STEP7 version 5.1 is installed on the control and subsequently you wish to
reinstall version 5.0, after uninstalling version 5.1 and before installing version 5.0
the directory
F:\mmc2\step7\dat
must be deleted completely.

7.9 PCMCIA interface software

The PCU 50/70 HMI components include an interface for PCMCIA components.
The procedure for setting up the software interfaces differs for Windows NT and
Windows XP.
7.9.1 PCMCIA interface software for Windows NT

CardWare V6.0 for Windows NT, order number 6FC5 264-6BX10-0AG0 (single
license), is designed to allow storage devices/peripherals to be used at this
interface.
Delivery
The software is supplied on CD together with a readme file (in English).
Preconditions
Windows NT 4.0 with Service Pack 6 is required.
Installation
Establish a connection between the PCU 50/70 and the CD drive as described in
"Setting up access to external drives/computers".
Start SETUP.EXE on the CD.
Follow the user prompts in InstallShield.
Usable media
Following installation of the CardWare V6.0 software, the PCMCIA interface is
ready to operate (Plug & Play) the following components (tested for PCU 50):
• PCMCIA network card 3Com Megahertz 589E

• PCMCIA card Xiron RealPort Ethernet 10/100 + Modem56 REM56G - 100
• PCMCIA flash card Toshiba TH6SS160402A (40 MB)
• SanDisk 32 MB flash disk PCMCIA/PC CARD ATA
• Callunacard 1040 MB Type III hard disk drive
The manufacturers of the CardWare V6.0 software run a knowledge base on their
website, where you can find other PCMCIA components that are supported.

Notes on use
Ensure that before removing a flash card you switch the card to "Slot Power Off".
(See README.TXT)
SINUCOPY is not designed to be used with this software and has not been tested
with it.
After starting up Windows NT 4.0, CardWare takes around 30 seconds to become

active. This has no effect on PCU 50/70 booting with standard HMI Advanced.
CardWare V6.0 is not designed for Windows 2000.
Restrictions
The current restrictions can be found in PRODIS.
Address of software supplier

APSoft
Sonnenstraße 26b
85622 Feldkirchen, Germany
Internet: www.tssc.de
Phone: +49 (89) 900 479 0
Fax: +49 (89) 900 479 11
7.9.2 PCMCIA interface software for Windows XP

Standard PCMCIA applications are supported directly by Windows XP.

7.10 Directory structure of HMI Advanced

Area applications are located in the "HMI_ADV" directory.
The directory structure (in order of priority) is as follows:
• HMI_ADV
• MMC2
• ADD_ON
• OEM
• USER
The HMI_ADV software includes

• area applications with INI files
• DLLs and
• HMI-specific data.
MMC2 includes:
• servers and COM objects
• master control and
• associated INI and NSK files with MMC.INI from HMI base.
ADD_ON, OEM and USER are used in the same way as before
Design limits for the data management system

Data management limits (DM):
A maximum of 100,000 files can be stored in the following data management

directories:
• Workpieces
• Parts programs
• Subprograms
• User cycles
• Standard cycles
• Manufacturer cycles
The number of files in each directory (each *.WPD workpiece directory for
workpieces) is limited to 1000 files.
The total of 100,000 does not apply to the other DM directories, however each
directory is also limited to a maximum of 1000 files, e.g. a maximum of 1000
archives in the archive directory. Network drives are also limited to a maximum of
1000 files in each directory.
The options that are available depend on the file size and the available memory
space. A large number of files slows down the display building for directory
displays.

8 Diagnostics
8 Diagnostics
8
8.1 Action log ................................................................................ IM4/8-242
8.1.1 Log file ................................................................................. IM4/8-245
8.1.2 Displaying the log file/setting the action log ........................ IM4/8-245
8.1.3 Outputting the log file........................................................... IM4/8-246
8.2 Software version display......................................................... IM4/8-247

8 Diagnostics
8.1 Action log

The following functions are provided
• Logging of key actuations (SINUMERIK ShopMill, ShopTurn, ManualTurn)
• Output of log file via RS 232 C (V.24)
• The action log is password-protected.
• It can be switched on and off via
• MD 9012 ACTION_LOG_MODE or
• the "Action log settings" screen form in the Setup operating area.

8 Diagnostics
Default value: 254 Min. input value: 0 Max. input value: 0xffff
Changes effective after POWER ON Access level (R/W) 2/2 Unit: -
Data type: DWORD Applies from version 5.2
Meaning This MD can be used to enable/disable the action log and to define a
choice of the data to be logged.
=0 Action log OFF
Bit 1 =1 MMC 103: Variable services (write access to
geometrical data, e.g. tool compensation) are logged
For the meaning of variables refer to the help texts in
the Parameters operating area under Variable Views
(default)
=0 Variable services are not logged
Bit 2 =1 MMC 103: PI services (e.g. program selection) are
logged, for the meaning of variables refer to the help
texts in the Parameters operating area under Variable
Views (default)
=0 PI services are not logged
Bit 3 =1 MMC 103: Domain services (e.g. load/unload program)
are logged (default)
=0 Domain services are not logged
Bit4 =1 Changes to the alarm status are logged (default)
=0 Changes to the alarm status are not logged
Bit5 =1 Key actuations are logged
- SINUMERIK ShopMill, ShopTurn, ManualTurn only
(default), not in HMI Advanced
=0 Key actuations are not logged
Bit6 =1 Channel status/override is logged (default)
=0 Channel status/override is not logged
Bit7 =1 MMC 103: Softkey actuations and menu changes
are logged. For Siemens internal use only
(default)
=0 Softkey actuations and menu changes are not
logged
Action log settings screen

In the "Action log settings" screen in the Setup operating area, "MMC -> System
settings" menu, you can set
• the actions of the control you want to be logged.
• Logging on/off
• Logged data:
• data writing
• file access
• instructions

8 Diagnostics
• Action log settings:

• Write interval file (logging frequency in seconds), default - 1
• File size of log file, default 4 MB
• Path for log file (enter path)
• Logged alarms:
The alarms entered here (entered by their alarm number, separated by commas)
are a direct trigger for the current action log to be saved to the hard disk.
If the action log is switched on, the files that can be logged are recorded by default.
The following events can be logged:
Variable services
All variables that are written via an input field (e.g. write access to geometrical data
such as tool compensation and zero offsets) can be logged. A declaration of the
variables can be called by means of the Help function in the Parameters operating
area under Variable Views.
PI services
All PI services (e.g. program selection, file deletion, tool deletion) can be logged. A
declaration of the variables can be called by means of the Help function in the
Parameters operating area under Variable Views.
Domain services
All domain services (e.g. load/unload program) can be logged.
Alarm status
All NC/PLC and MMC alarms and messages that are displayed can be logged.
Channel status/override
NC/PLC statuses can be logged using information about the channel status and
the position of the override switch. At least some of these statuses, where they can
be recorded by time, are used to verify the operation of the MCP.

8 Diagnostics
8.1.1 Log file

File structure
The log file is divided into 4 columns:
• Date
• Time
• NCU name
• Event

Date Time NCU name Event specification
01.09.99 06:22:48 local
========================================================================
01.09.99 06:22:48 local ACTIONLOG: HMI Booting (OutputSelect:0x0
CommitLatency:-1 , FileSize:40000)
01.09.99 06:22:48 local ACTIONLOG: Monitored Variable
/Plc/Datablock/Byte[c19,0]
01.09.99 06:22:48 local ACTIONLOG: Monitored Variable
/Channel/ProgramInfo/msg
01.09.99 06:22:48 MachineSwitch ACTIONLOG: variable "

/Channel/ProgramInfo/msg " =
01.09.99 06:24:52 NCU840D application:RE;state:-992;softkey:-1;etc:0
01.09.99 06:37:58 local ACTIONLOG: HMI Terminates
8.1.2 Displaying the log file/setting the action log
Display log file

The display is password-protected.
Diagnostics operating area in the Service Displays -> Action Log menu in the
"Action Log File" screen.
The vertical softkey "Read out via V.24" can be used to output and archive the log
file.
Set action log

The action log settings are password-protected.
The "Action log settings" screen can be opened from the

MMC -> System settings -> Action log menu In the Setup operating area. Here you
can:

8 Diagnostics
• switch logging on and off

• select the data to be logged
• softkey actuation
• data writing
• file access
• instructions
The selected setting must be confirmed by pressing the "Save settings" softkey.
8.1.3 Outputting the log file

The log file can be read out from the boot menu.
A boot menu is displayed whenever a crash event exists (PLC bit DB19, byte0,
bit6).
The bit is set and reset from the PLC at the user interface (as with key lock, screen
darkening, etc.).
The MMC evaluates the rising edge of the signal (i.e. a transition from 0 to 1) and
creates the log file when the signal comes. The MMC only reads the data, i.e. the
signal must be reset from the PLC/user program.
If the bit is already set when the MMC boots, the MMC does not respond to the
value of the bit (until it is reset and set again).
Reading out the file

The procedure for reading out log files is as follows:
Operating sequence
1. Switch on the control and select Setup mode (press "6" when the DOS or
Windows screen appears).
2. In the Service menu choose the "A__Actionlog" menu (press "A"). The
"A__Actionlog" menu is only available if a log file exists.
3. The current log files (AC_LOGA.TXT and AC_LOGB.TXT) are copied to the
part program directory. The message "The action log is filed in the part
program directory for output (files AC_LOG?.TXT)" is then displayed.
4. Press any key to return to the main menu.
5. After rebooting the control you can read out the log files (e.g. onto a floppy
disk) from the Services operating area in the Data Out -> Via V.24 menu.

8 Diagnostics
Reading out the file after a system crash

If events cause the control to crash, crash files are created from the log files in the
data management system. If you are unable to select the Service menu, you
should proceed as follows:
Operating sequence
1. Switch on the control.
2. As the system boots you are prompted for crash files from the log file. If one or
more crash files exists, the following message appears: "The action log (crash)
is filed in the part program directory for output (files AC_LOG?.TXT). Please
confirm that you will file out the files immediately after start of MMC(V24,
Disk,..)".
The current crash files (AC_LOGP1.TXT to AC_LOGPn.TXT) are copied to the
part program directory.
3. After booting the control you can read out the log files (e.g. onto a floppy disk)
from the Services operating area in the Data Out -> Via V.24 menu.
8.2 Software version display

Function
The version data of the installed system software are output in the Version display.
Procedure
1. Select the DIAGNOSTICS area
2. Select the "Service displays" softkey
3. Select the "Version" softkey
The NCK software versions are displayed first by default. To view the HMI software
versions, press the "MMC" softkey.

8 Diagnostics
Notes

9 Installing HMI Software on PC

9
9.1 Installing HMI software on the PC .......................................... IM4/9-250
9.2 HMI Advanced on a standalone desktop................................ IM4/9-251

9.2.2 Configuring the desktop switch application ......................... IM4/9-253

9.1 Installing HMI software on the PC

Precondition
• Target system PC
• Operating system: Windows NT 4.0 with SP 6
• Software: None
• NC connection: CP5511, CP5611
• "Small fonts" must be selected under "Control Panel/Display, Settings".
Software
• Name: HMI Advanced for PC/PG
• Installation language: German/English
• Distribution medium CD
• Uninstallable Yes
Destination path
Any
Software components
• MPI driver V5.0
• NCDDE server
• Alarm server
• Data/archive server
• Language tool
• Startup tool
• Standard HMI system
Operating sequence
1. Insert the CD in the CD drive
2. Start setup.exe
3. Select a language
4. Specify the destination folder
5. Select:
- Online (with communication to NC)
The system asks whether you wish to install the MPI drivers
- Local (without communication to NC, with NC simulation)

6. Select technology for programming/simulation
- Milling
- Turning
7. The system lists all the entries you have made.
8. On confirmation the copy process starts
9. At the end of the copying process you are prompted to restart the PC.

9.2 HMI Advanced on a standalone desktop

Introduction
Using HMI Advanced software on a standard PC creates restrictions that can lead
to problems with the use of other programs. Installing HMI Advanced on a
standalone desktop, as described below, resolves these problems.
The following problems are avoided:
• Windows that cannot be moved or minimized
• Special keyboard and keyboard filter functions
• Overcrowded taskbar
• Changes to color scheme
• Focus control in connection with OEM software
• All applications of a standard PC run on one desktop.
Solution
Through the dynamic creation of a standalone desktop for the HMI Advanced
software, the above restrictions are avoided on this desktop. In addition, up to
three desktops can be defined without these restrictions. Various methods can be
used to switch between the HMI Advanced software desktop and the other
desktops at any time.
Desktop creation is configurable.

Availability
The solution is only available for standard PCs, not for PCU 50/70. It requires HMI
Advanced version 6.4 or higher.
General features
• In addition to a standard desktop that is always present, one or more
desktops are created dynamically.
• HMI Advanced software is loaded into a dynamically created, standalone
desktop.
• All existing desktops are provided with a user interface that allows
switching to another desktop at any time.
• The desktop can be configured with the HMIDesk.ini file.
DSA DSA DSA

Standard ...
HMI desktop Desktop 4
desktop
Windows NT/XP
DSA Desktop switch application
Fig. 9-1 Separate desktops for HMI software and other applications

! Important
1. The task manager key combination CTRL-ALT-DEL only works in the
standard desktop. In dynamic desktops the task manager can only be
called directly from the taskbar.
2. When a dynamic desktop is closed, the application that is started
automatically by inclusion in HMIDesk.ini is closed with the desktop.
Manually started applications continue to run, however.
The applications can no longer be used, however, since they are not
displayed in other desktops. If the dynamic desktop is started again later,
applications that are still running are visible again and can continue to be
used.
3. All external applications (ProTool, Transline) that use the basic HMI
Advanced system must be started on the HMI desktop if they are to be
executed in parallel with HMI Advanced.
Background: The master control subsystems cannot be used beyond
desktop limits because Windows restricts window communications to
one desktop.
4. 16-bit applications are always started by Windows NT/XP in the login

desktop and so do not work in a dynamic HMI desktop. The desktop
switcher can therefore not be used if 16-bit applications are being used in
HMI Advanced.
In this case HMI Advanced must be started in the conventional way.
This restriction is only relevant to NT systems because XP systems no
longer support 16-bit HMI Advanced applications (explicitly disabled by
the master control).
9.2.1 User interface for the desktop switch application
The user interface for the desktop switch application can be configured.
Options:
• Keyboard hotkeys
• Dialog boxes
• Icons in the taskbar
Hotkeys
Alt-1 Switches to desktop 1 (user's standard desktop)
Alt-2 Switches to desktop 2 (HMI Advanced desktop in
standard configuration)
Alt-3 Switches to desktop 3 (optional additional user desktop)
Alt-4 Switches to desktop 4 (optional additional user desktop)

Dialog boxes
When configured accordingly (see below) this dialog box can be displayed on
screen in the current desktop. Click the left-hand side to activate the standard
desktop (1), click the right-hand side to activate the HMI desktop.
Note
If WindowOnTop = FALSE is configured (see below), the box must be moved to
the front first by pressing Alt-Tab if it is covered by the application.
Icons in the taskbar
The configured desktops are displayed on the right of the taskbar. The active
desktop is highlighted. To switch desktops, click the desktop number you require.
1 Standard desktop
2 HMI desktop
(3, 4) Other desktops optional
Note
Since the taskbar is covered up in the HMI desktop, the user must first make it
visible by pressing the left or right Window key in order to be able to actuate the
corresponding desktop icons.
9.2.2 Configuring the desktop switch application

The application is configured in the HMIDesk.ini file.
The assignment of standard settings to this file can be found in 5.6.23.
Global section
In [Global] the number of desktops required can be set with
NumberOfDesktops = n. The 2nd to 4th desktops are created dynamically.
Permissible values for n are 2, 3, 4. For each dynamic desktop, additional settings
must be specified in [Desktopn].

ControlMode = Icon ; Icons in the taskbar (see

Explorer below)
Window ; Standalone dialog window
(see WindowOnTop below)
KeyboardControl = TRUE ; Switching is possible with Alt-1, Alt-2,…
dialog window or taskbar
FALSE ; Switching is only possible with dialog window
or taskbar
Desktop n section
StartupApplication = "Path\Program.exe"
An application is started automatically after creating a desktop.

On closing the desktop this application is closed by the desktop switcher. Closing
of the desktop is synchronized with the closing of the application. During this
synchronization the desktop switcher cannot process any other requests.
The synchronization is aborted if the application is still being executed after 15
seconds. In this case the desktop is closed too.
Note
For the HMI desktop (2) the path and associated program name, which point to
the current HMI installation, are set automatically.
Explorer = TRUE ; Desktop is provided with Explorer and a taskbar,

in which the icons for the configured desktop
appear.
FALSE ; Desktop is not provided with Explorer or a taskbar
; The desktop can only be selected via Alt-1, Alt-2, …
on the keyboard, or via the dialog window
WindowOnTop = TRUE ; If ControlMode = Window present, the

dialog window for the desktop switch
application is always visible.
FALSE ; Dialog window can be covered
CreateDesktop = Immediately ; Start desktop immediately

Delayed ; Start desktop when selected
SetHMIColors = True ; With SetHMIColors the HMI desktop

(desktop 2) uses a separate color scheme, with the
advantage that this color scheme does not
affect other desktops.
This attribute is intended exclusively for use
with HMI Advanced, as this uses its own
color scheme that in some cases is very
different from the Windows standard.

False ; Desktops are displayed with the standard Windows

color scheme, even the HMI desktop.
When switching between desktops, the desktop switcher sets the appropriate color
scheme automatically.
Desktop 1 is the user's standard desktop, which is set up automatically by the

operating system after logging on. For the standard desktop only the desktop-
specific property WindowsOnTop = True can be configured.
Activation
Start HMIDesk.exe in the installation directory for HMI Advanced. The configured
desktops are created. HMI Advanced is started automatically in desktop 2 as the
startup application. (Default entry).
Default behavior when creating a desktop

An active desktop is created with the taskbar. The desktop switcher window is
hidden. The desktop switcher is operated by icons in the taskbar.

Notes

10 Configure Window Using NC Program

10
10.1 Setup............................................................................... IM4/10-258
10.2 Structure of instructions .................................................. IM4/10-259
10.3 Example instructions....................................................... IM4/10-260
10.4 Example program 1: MMC command without

acknowledgment ............................................................. IM4/10-262
10.5 Example program 2: Display time and optional text

variables.......................................................................... IM4/10-263
10.6 Example program 3: MMC command with synchronous

acknowledgment mode ................................................... IM4/10-265
10.7 Example program 4: Positioning the input and

output field....................................................................... IM4/10-266
10.8 Example program 5: Insert images ................................. IM4/10-268
10.9 Example program 7: OPI variables ................................. IM4/10-269
10.10 Example program 8: Asynchronous acknowledgment

mode with softkeys ......................................................... IM4/10-270
10.11 List of files for the dialog screen files.............................. IM4/10-272

Introduction
With software version 4.4 and higher, you can configure your own dialog windows
(dialog screens) and display them on the MMC/HMI Embedded/HMI Advanced.
The appearance of the dialog windows is configured purely by text (COM file in the
cycles directory). The dialog window is opened and closed by function calls from
the parts program.
This does not affect the HMI/MMC system software (user interface).
User-defined dialog windows cannot be called simultaneously in different channels.
The "Configure Windows in the NC Program" function is also referred to as the
"command channel".
Application
One possible application of user dialog windows is, for example, to selectively
assign current values to particular user variables (GUD) prior to a parts program
run.
10.1 Setup
Up to 2 channels:
The "command channel" is activated by default for channels 1 and 2.
• More than 2 channels:
For MMC 103/PCU50 the "command channel" must be activated (if the
SIEMENS measuring cycles have not yet been installed).
This requires a modification to be made to the file C:\MMC2\ COMIC.NSK in the
Setup operating area:
- Select the file c:\mmc2\comic.nsk in the "Setup" operating area with the
"MMC" – "Editor" – "Load" softkeys
- Insert the following text (after channel 1 and 2):
REM CHANNEL
TOPIC(machineswitch) COMIC_START(COMIC001MachineSwitch"...)
[compare the text for channels 1 and 2]
When the control is restarted (off/on), the command channel is activated for the
corresponding channel.

10.2 Structure of instructions

Syntax
MMC ("operating area, command, Com file, dialog box name, user data definition
file, graphics file, display time or acknowledgment variable, text variables...",
"Acknowledgment mode")
Parameters:
Operating area
Name of softkey with which the configured user dialogs can be called. Default
entry: CYCLES, displayed as "Cycles" on softkey 14 and accessible via the ETC
key.
Command
Picture_on select screen
Picture_off deselect screen
Com file
Name of the dialog box file (max. 8 characters, in the user cycles or standard
cycles directory CST.DIR). The dialog screen design is defined here. The dialog
screen is used to display user variables and/or comment texts.
Dialog screen name

The individual screens are selected via the dialog screen names.

GUD file accessed on reading/writing of variables.
Graphics file
File name of a BMP graphic to be inserted.
• If the graphics file is stored in the CST.DIR directory, the name of the graphics
file must be changed to *.AWB (the control does not accept *.bmp).
• If the graphics file is stored in the "Dialog Programming/Help" directory, the
name *.BMP can be retained.
From HMI version 6.2 onwards, *.bmp files are stored in resolution-specific
subdirectories:
These are:
For standard cycles:
\CST.DIR\HLP.DIR\640.DIR For 640 dpi resolution

For user cycles:

\CUS.DIR\HLP.DIR\640.DIR For 640 dpi resolution
For manufacturer cycles:

\CMA.DIR\HLP.DIR\640.DIR For 640 dpi resolution
Display time or acknowledgment variable

Display time in acknowledgment mode "N"
Acknowledgment variable in acknowledgment mode "A"
Text variables
Screen header or comment text from a text variable in the COM file
Acknowledgment mode
"S" Synchronous, acknowledgment via "OK" softkey
10.3 Example instructions

MMC command in the parts program
MMC("CYCLES,PICTURE_ON,T_SK.COM,SCREEN1,MGUD.DEF,SCREEN_3.AWB,TEST_1,A1","S")
Operating area
Picture on/off command
Com file name*) in

cycle directory
Dialog box name
Graphics file (not MMC100.2)
Acknowledgment variable (or display time in • N" mode)

(not MMC100.2)
Screen header or comment from

text variable (from COM file)
Acknowledgment mode:
Synchronous, Asynchronous, No Quit
*) On the MMC103/ PCU50, the filename is T_SK_GR.COM, but here the language
identifier "GR" is omitted.

User variables (in the definition directory)
%_N_UGUD_DEF
;$PATH=/_N_DEF_DIR
DEF CHAN REAL TEST_1
Channel to which
it applies
Data type
Name of user variable
Dialog screen file (in the cycle directory)

(*.COM)
//C3(Picture3)
R/ 15 75 / 5 /COMMENT,%1,%2,%3/ W,RJ / TEST_1 / ....)
Variable type
real integer string
Input limits: User variable

min. 15, max. 75
Preset value
for user var.
Comment text with

optional text variables
Access type:
W = write/read
R = read only
W, r j = write/read with comment
no j: left-justified to input/output field
j: right-justified to input/output field
Note
For variable names, text variables and cycle names, capital letters must be used.

Text variables
[TEXT VARIABLES]
A1 = Example2: MMC command without acknowl.
Ref. parameter
for MMC command
Screen header or comment text
Softkey assignment for screen calling

Softkey assignment for MMC command with asynchronous acknowledgment
mode.
[SCREEN3]
SK1 = END
SK2 = Screen2
Softkeys SK0 to SK15 can be configured
10.4 Example program 1: MMC command without

acknowledgment
Parts program
N10 MMC("CYC.,PICTURE_ON,T_SK.COM,SCREEN1,GUD4.DEF,,,A1","N")
N20 TEST_1 = 1
N25 G4 F10
N30 MMC ("CYCLES, PICTURE_OFF", "N")
M30

//C1(SCREEN1)
Text variable
TEXT VARIABLES]
A1 =............Example1: MMC command without acknowledgment………

Sequence
The user variable TEST_1 from GUD4.DEF with header A1 is displayed for a short
time.
The display time comes from parts program block N25.
Example 1: MMC command without acknowl.
USER VAR TEST_1 1.000000
10.5 Example program 2: Display time and optional text

variables
Parts program
T1,G1","N")
N15 G4 F15
M30

//C6(screen6)
Text variable
[TEXT VARIABLES]
T1 = Example2: Display time and optional text variables…


The 7th parameter is interpreted as the display time for the mode without
acknowledgment (10 seconds).
The contents of the table are then deleted. The screen form remains on the screen
until Picture_off is selected.
The 8th parameter (T1) is the text variable for the screen header. If there is no
entry, the operating area name (cycles) is displayed.
The parameters 9 to 23 are optional text variables (in this case "G1=optional text
variable").
In this COM file, the optional text variables must be loaded with default values in
the "[Text variables]" section.
Example 2: Display time and optional text variable
USER VAR TEST_1, optional text variable 1.000000
Sequence
The comment text from the COM file (USER VAR TEST_1) is expanded in this
example at the position of the first wild card (%1) by the contents of the text
variable "G1optional text variable". By calling the text variables contained in the
MMC command (9th to 23rd parameters), messages or names can be "composed"
in this way.

10.6 Example program 3: MMC command with synchronous

acknowledgment mode
Parts program
N15 MMC("CYC.,PICTURE_ON,T_SK.COM,SCREEN1,GUD4.DEF,,,F1","S")
N18 STOPRE
N20 TEST_1 = 5
N25 MMC(CYCLES, PICTURE_OFF","N")
M30

//C1(SCREEN1)
Text variable
F1 = ...Example3: MMC command with synchronous acknowledgment mode…
Example 3: MMC command with synchronous acknowledgement mode
OK
Sequence
The user variable Test_1 is displayed until the "OK" softkey is pressed.
The user variable has also been overwritten with the value 5 here.
Without STOPRE, this assignment would be carried out before the keyboard input
(after it with STOPRE).

10.7 Example program 4: Positioning the input and output field

By specifying position parameters in the COM file, you can insert the comment
field, or input and output field, at any position within the display area.
N15 MMC("CYCLES,PICTURE_ON, T_SK.COM; Screen2,

GUD4.DEF,,,C1","S")
N20 TEST_3 = 5
N40 M30

//C2(Screen12)
(R///Var.Name/R/TEST_3/6000,2800,8000/ 200,3000,7500)
Position of input/output field

Position of comment field:
First value = 0 --> Automatic positioning at default value
No value entered --> Default positioning as in PCU20
The two parameters each consist of three numerical values; these specify the
position and length of the field. The values are specified in Twips, with 15 Twips
roughly corresponding to one pixel.
The field height is defined as being 250 Twips.
Meaning of values:
(./6000,2800,8000/....)
Distance from left margin
Distance from top margin

Length of field
It is possible to graphically configure 16 comment and 16 input or output fields.
Where there are more than 16 fields, they can be controlled via a scroll bar.

Example 4: Position parameters
USER VAR TEST_2

1.000000
OK
To ensure that the cursor control works seamlessly, the configured fields must
overlap one another (see below):
Example 4: Position parameters
1.000000
1.000000
1.000000
1.000000
OK

10.8 Example program 5: Insert images

You also have the option of inserting graphics, e.g. images created with
Paintbrush, in the dialog screen by specifying a graphics file.
A comment text for the image can also be preassigned via the Com file. You can
position this comment text by specifying position parameters.
Note
You can only move the image itself by repositioning it in the graphics program.
Parts program
N10 MMC("CYC.,PICTURE_ON,T_SK.COM,SCREEN8,GUD4.DEF,GRA.AWB,,
M1","S")
N30 M30
Dialog screen file

(*.COM)
//C8(SCREEN8)
(I/// Insert image no. 2///4000,3000,7500)
(I/// Created with Paintbrush ///4000,3250,7500)
Text variable
M1 = ......Example5: Insert image…..
Images are created, e.g. with the drawing tool "Paintbrush".
Image size: 300X500 pixels, you can only change the image size in Paintbrush.
Example 5: Insert image
OK

10.9 Example program 7: OPI variables

It is also possible to display OPI variables using the Com file.
Parts program
MMC("CYCLES,PICTURE_ON,T_SK.COM,SCREEN7,GUD4.DEF,,TEST_1,J1","S")
Dialog screen file
(*.COM)
//C7(Screen7)
(R///Test_1/R/Test_1)
(I///); (Interpreted as space line))
(R///Actual value from axis 1/R/$actual value)
(R//1/R parameter 12/W/$R[12])
Text variable
J1 = ...Example7: OPI variables
[OPIVar]
$R[12]=/Channel/Parameter/r[u1,12]
Example 7: OPI variables
Actual value from Axis1 20.00000
R parameter12 1.000000
OK
Sequence
A space line is created under the variable TEST_1.
The actual axis value is read-only.
R12 is preset with 1.

10.10 Example program 8: Asynchronous acknowledgment

mode with softkeys
Softkeys can be preprogrammed in the COM file for display in asynchronous mode,
linked with the acknowledgment variable and evaluated in the parts program.
Parts program
QUIT_1,K1","A")
N30 LABEL0:
N40 STOPRE
N70 GOTOB LABEL0
N80 LABEL2:
N1","N")
N100 G4F10
N110 LABEL1:
N130 M30
Dialog screen file
(*.COM)
//C3(Screen3)
(S/// USER VAR QUIT_1/W/QUIT_1//)
[TEXT VARIABLES]
K1 = ..Example8: MMC command with asynchronous acknowledgment mode
N1 = ..Example8: Screen2
Text variable
[SCREEN3]
SK1 = END
SK2 = Screen2

Softkey 8
Softkey 9
Example 8: MMC command with asynchronous acknowledgment mode
Softkey 10
USER VAR TEST_1 START
Softkey 11
Softkey 12
Softkey 13
Softkey 14
OK Softkey 15
END Screen2
Softkey 0 Softkey 1 Softkey 2 Softkey 3 Softkey 4 Softkey 5 Softkey 6 Softkey 7
Sequence
The screen called via the asynchronous MMC command continues to be displayed
until one of the two configured softkeys is actuated:
The "END" softkey closes the user dialog immediately.
The "Screen2" softkey then displays another screen for a period of 10 s.
Program
• The acknowledgment variable is defined as a string.
Length of the string: >= 20
(Values < 20 are evaluated internally only,
SK0 ... SK15 are entered at position 17...20 on actuation of the softkey).
• The string is assigned a value in the parts program and any old softkey
information is deleted.
• Before the parts program can branch as a function of the acknowledgment

variable, the block search must be halted by the STOPRE command.
• IF Match (Quit_1," SK1") >= 0 GotoF Label1

searches for a string within the string
If no softkey is actuated, the loop runs again.

Example 8: Screen2
OK
10.11 List of files for the dialog screen files

Parts programs
N10 MMC("CYC.,PICTURE_ON,T_SK.COM,SCREEN1,GUD4.DEF,,,A1","N")
N20 TEST_1 = 1
N25 G4 F10
M30
T1,G1","N")
N15 G4 F15
M30
"S")
N20 TEST_1 = 5
M30
N15 MMC("CYC.,PICTURE_ON,T_SK.COM,SCREEN2,GUD4.DEF,,,C1","S")
N20 TEST_3 = 5
M30

N15 MMC("CYCL.,PICTURE_ON,T_SK.COM,SCREEN8,GUD4.DEF,GRA.BMP,,
M1","S")
M30
N10 MMC("CYC.,PICTURE_ON,T_SK.COM,SCREEN4,GUD4.DEF,,,H1","S")
N20 TEST_2 = 12
N30 MMC("CYC.,PICTURE_ON,T_SK.COM,SCREEN5,GUD4.DEF,,,I1","S")
N40 M30
N15 MMC("CYC.,PICTURE_ON,T_SK.COM,SCREEN7,GUD4.DEF,,,J1","S")
N20 TEST_1 = 5
M30
QUIT_1,K1","A")
N30 LABEL0:
N40 STOPRE
N70 GOTOB LABEL0
N80 LABEL2:
N90 MMC("CYCLES,
PICTURE_ON,T_SK.COM,SCREEN1,GUD4.DEF,,,N1","N")
N100 G4 F10
N110 LABEL1:
N130 M30
Dialog screen files (*.COM)

%_N_T_SK_GR.COM
;$PATH=/_N_CST.DIR
//C1(SCREEN1)
//C2(SCREEN2)
(R///USER VAR TEST_2/W/TEST_2/6000,2800,8000/200,3000,7500)
//C3(SCREEN3)
(S///USER VAR QUIT_1/W/QUIT_1///)
//C4(SCREEN4)
//C5(SCREEN5)
(R///USER VAR TEST_2/r,rj/TEST_2///)
//C6(SCREEN6)
//C7(SCREEN7)
(R///USER VAR TEST_1/W,RJ/TEST_1///)

(I///)
(R///Actual value from axis1/R/$actual value)
(R//1/R parameter12/W/$R[12])
//C8(SCREEN8)
(I///Insert image no.///4000,3000,7500)
(I///Created with Paintbrush///4000,3250,7500)
Text variable definition

[TEXT VARIABLES]
A1 = Example1: MMC command without acknowledgment
T1 = Example2: Display time and optional text variables
C1 = Example4: Position parameters
F1 = Example3: MMC command with synchronous acknowledgment mode
H1 = Example6: Cursor assignment
I1 = Type of access to user variable
J1 = Example7: OPI VARIABLES
K1 = Example8: MMC command with asynchronous acknowledgment mode
M1 = Example5: Insert image
N1 = Example8: Screen2
[SCREEN3]
SK1 = END
SK2 = Screen2
SK3
SK4
[OPIVar]
$R[12]=/Channel/Parameter

I Index
I Index
I
I.1 Subject index
Change TCP/IP settings ................IM4/3-22
Change User Name .......................IM4/3-22
6 Changing language......................IM4/6-175
Channel change
6 Change TCP/IP settings........... IM4/7-182 Simulation .................................IM4/5-105
Channel menu
A NETNAMES.INI ........................IM4/5-160
Connect to Network Drives ............IM4/3-22
ac................................................... IM4/5-69 Cross-channel status display with
Accelerated WIN XP startup.......... IM4/4-42 symbols .......................................IM4/5-76
Access level................................... IM4/5-69
Access rights ................................. IM4/4-46 D
Action log
Outputting the log file ............... IM4/8-246 Data management limits ..............IM4/7-240
Activating data transfer via PLC Data matching in simulation.........IM4/5-110
Job processing ........................... IM4/5-60 Defining an emergency backup
Actual value display: Settable zero image.........................................IM4/7-229
system......................................... IM4/5-64 Disconnect from all Network
ANSI tables/fonts......................... IM4/6-174 Drives ..........................................IM4/3-22
Displaying axis names/axis values
B Simulation .................................IM4/5-103
Displaying simulation data ...........IM4/5-106
Backing up/restoring Domain Name Server ....................IM4/3-22
partitions .............IM4/7-218, 7-220, 7-223 DPSIM.INI ....................................IM4/5-116
Basic PCU software ...................... IM4/3-17
Boot manager ................................ IM4/3-18 E
Booting
Simulation................................. IM4/5-102 EMC/ESD measures........................ IM4/1-9
Error messages to the PLC ...........IM4/5-61
C EXIT button
REGIE.INI .................................IM4/5-161
Change DNS Extension ................ IM4/3-22
Change Domain Name.................. IM4/3-22 F
Change Gateway........................... IM4/3-22
Change IP Address ....................... IM4/3-22 Files
Change Machine Name ................ IM4/3-22 Simulation .................................IM4/5-101
Change Network Settings menu First boot ......................................IM4/7-184
options ...................................... IM4/7-181 Flying edge ..................................IM4/5-107
Change Network Settings.............. IM4/3-22
Change Subnetmask..................... IM4/3-22

I Index
H P
Hibernate ............................ IM4/4-42, 5-145 Parallel connection

HMI Advanced ............................. IM4/7-240 FAT32 file structure ..................IM4/7-188
Parameterization with ini files ......IM4/5-117
Partitioning the hard disk ...............IM4/3-19
I Program selection
Simulation .................................IM4/5-104
Influencing booting ........................ IM4/4-42
Initial startup ................................ IM4/7-184
Input monitoring R
Unwinding diameter surface
area ....................................... IM4/5-113 Redo ............................................IM4/5-134
Install from Floppy Disk ................. IM4/3-22 REGIE.INI ....................................IM4/5-115
Installation Reinstalling Windows NT
Basic PCU software ................... IM4/3-21 components...............................IM4/7-234
Installing via a parallel connection Restoring Partition .......................IM4/7-225
with a FAT32 file structure ........ IM4/7-188 Rotary axis position TU..................IM4/5-64
Rotating the coordinate system
Simulation .................................IM4/5-112
L
Log file ......................................... IM4/8-245 S
Screen saver................................IM4/5-159
M se ...................................................IM4/5-69
Search configurations
M:N assignments Multi-channel block search .........IM4/5-66
NETNAMES.INI........................ IM4/5-160 Search strategy
Make server name visible............ IM4/5-159 Simulation .................................IM4/5-104
Manage Network Drives ................ IM4/3-22 Service menu .................................IM4/3-18
Match cycles Setting the action log ...................IM4/8-245
Simulation................................. IM4/5-111 Settings for saved protocol ..........IM4/5-136
Match MD Setup............................................IM4/6-174
Simulation................................. IM4/5-110 Show connected Network
Match setup data Drives ..........................................IM4/3-22
Simulation................................. IM4/5-111 Simulation data display................IM4/5-106
Match tools SINUMERIK desktop .....................IM4/3-18
Simulation................................. IM4/5-110 Softkey properties ..........................IM4/5-68
Mechanical and electrical Software components
installation .................................. IM4/2-13 Basic PCU software....................IM4/3-17
Mirroring tools st ....................................................IM4/5-69
Simulation................................. IM4/5-111 STAT ..............................................IM4/5-64
MMC .......................................... IM4/10-259 Status display with symbols...........IM4/5-76
Moving joint STAT ......................... IM4/5-64 Status.............................................IM4/5-69
Supported languages...................IM4/6-173
N Switching on...................................IM4/4-40
SYSLOCK
NC cycles Boot virus check .........................IM4/5-75
Simulation................................. IM4/5-102
NC language commands.............. IM4/5-72 T
NCU-specific alarm texts with multiple
operator panels/NCUs .............. IM4/6-175 TCP/IP settings ............................IM4/7-183
Toggle logon to domain ................IM4/3-22
Toggle Protocol..............................IM4/3-22

I Index
Tool counter-point path temporarily U

retained
Simulation................................. IM4/5-113 Undo ............................................IM4/5-134
TU.................................................. IM4/5-64 User control file ..............................IM4/5-60

I Index
Notes

03.04 Creating Foreign Language Texts with Windows 95/NT (TX1)
Contents
Creating Foreign Language Texts with

Windows 95/NT (TX1)
1 Introduction ..............................................................................................................................TX1/1-3
1.1 General ..................................................................................................................................TX1/1-4
1.2 Preconditions .........................................................................................................................TX1/1-4
1.3 Language families..................................................................................................................TX1/1-5
1.4 Windows tools........................................................................................................................TX1/1-6
1.5 Terms.....................................................................................................................................TX1/1-8
2 Editing Files............................................................................................................................TX1/2-13
2.1 Starting WordPad.................................................................................................................TX1/2-14
2.2 Creating a new file ...............................................................................................................TX1/2-14
2.3 Opening an existing file........................................................................................................TX1/2-15
2.4 Setting the font and language family....................................................................................TX1/2-15
2.5 Checking settings.................................................................................................................TX1/2-17
2.6 Saving files...........................................................................................................................TX1/2-19
3 Input of Text ...........................................................................................................................TX1/3-21
3.1 Special characters belonging to various language families..................................................TX1/3-22
3.2 Numerical input ....................................................................................................................TX1/3-22
3.3 Input via the character map (Windows 95 only) ...................................................................TX1/3-23
3.4 Compound input...................................................................................................................TX1/3-24

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition TX1/i
Creating Foreign Language Texts with Windows 95/NT (TX1) 03.04
Contents
3.5 Permanent changes to the keyboard layout (without quick switchover)...............................TX1/3-25
3.6 Variable changes to the keyboard layout (with quick switchover) ........................................TX1/3-29
3.7 Variable keyboard layout with the correct language assignment .........................................TX1/3-34
3.7.1 Supplementary conditions for the variable keyboard layout.............................................TX1/3-34
3.7.2 Concept of the keyboard language property....................................................................TX1/3-35
3.7.3 Managing the language property in word processing programs ......................................TX1/3-36
3.7.4 Language property for text files in WordPad....................................................................TX1/3-36
3.7.5 Text with several language properties .............................................................................TX1/3-40
3.7.6 Restrictions in Windows 95..............................................................................................TX1/3-41
3.8 Special considerations when working with Greek and Cyrillic texts .....................................TX1/3-42
4 Problems and Remedies .......................................................................................................TX1/4-45
4.1 Problems and remedies ........................................................................................................TX1/4-46
5 References..............................................................................................................................TX1/5-51
5.1 References for text creation .................................................................................................TX1/5-52
I Index .........................................................................................................................................TX1/I-53
I.1 Subject index .........................................................................................................................TX1/I-53

TX1/ii SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1 Introduction
1 Introduction
1
1.1 General .......................................................................................TX1/1-4
1.2 Preconditions ..............................................................................TX1/1-4
1.3 Language families.......................................................................TX1/1-5
1.4 Windows tools.............................................................................TX1/1-6
1.5 Terms..........................................................................................TX1/1-8

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition TX1/1-3
1 Introduction
1.1 General
Since the nineties, Microsoft has been working incredibly hard to meet the
requirements of global information processing and software development.
As well as supporting as many languages as possible, they have also been striving
to develop a single operating system to support all languages, unlike the language-
specific operating system versions used in the past.
As part of this project, many system components and applications have gradually
been converted to the cross-language Unicode platform.
Although these conversions will have in many cases gone unnoticed by users, the
procedure adopted to the subject addressed in these instructions will vary
fundamentally depending on the operating system being used.
The procedure recommended for Windows 2000/XP is much simpler than that for
Windows 95/NT4. We therefore recommend that you upgrade to the new system.
The instructions for the older systems have been included simply for reasons of
compatibility and will no longer be subject to editorial revisions.
Using Windows 95 or Windows NT 4

Follow the instructions in this document:
References: /IAM_TX1: Create foreign language texts with Windows 95/NT
Using Windows 2000 or Windows XP

Follow the instructions in this document:
References: /IAM_TX2: Create foreign language texts with Windows 2000/XP
1.2 Preconditions
This document describes the procedure for creating a text with the following
specifications:
• The text is to be created on a Microsoft Windows operating system
(Windows 95 or Windows NT 4).
• The text is to be created in a language not identical to the language of the

operating system (= default language).
• This description uses German as the default language for all examples provided
herein. However, the procedure described will work just as well with all localized
variants of Microsoft Windows.
• The text is to be created as what is known as a text file, i.e. without formatting
information such as font, font size, underline, etc. Therefore, in addition to text
characters, the text will only contain ASCII control characters such as tab, CR
and LF.

TX1/1-4 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1 Introduction
• The language of the text requires a different Windows code page to that of the
default language, i.e. the target language does not belong to the same
language family as the default language.
• The text file is to be coded using this code page, not as a Unicode file.
• The target language does not belong to the pictorial languages using a double-
byte character set (Japanese, Korean, Chinese) or to the languages using what
is known as complex scripting (Arabic, Hebrew, Urdu, etc.). For the pictorial
languages, refer to the information provided in Section 4.1 "Problems and
remedies".
• The means used to create the text are to be as simple as possible, i.e. if at all
possible, no additional software should need to be installed.
Text types for HMI Embedded and HMI Advanced

The following text types can be modified in the individual systems:
Table 1-1
Text types Systems

Alarm texts HMI Embedded with PCU 20
Add texts for user interface
Application texts for all operating areas
incl. softkey texts
Alarm texts HMI Advanced with PCU 50/70

Add texts for user interface
Texts for the Help in the editor
Machine data
Softkey texts for all operating areas
1.3 Language families

A language family is a group of languages for which Microsoft operating systems
use the same code page. Microsoft uses the term "language group"
Language family Windows code Language

page
Central European 1250 Albanian, Croat, Polish, Romanian, Serbian
(Latin), Slovakian, Slovenian, Czech, Hungarian
Cyrillic 1251 Bulgarian, Macedonian, Russian, Serbian (Cyrillic),
Ukrainian, White Russian
Western 1252 German, English, Finnish, French, Indonesian,
Icelandic, Italian, Netherlands, Norwegian,
Portuguese, Swedish, Spanish
Greek 1253 Greek

1 Introduction
Language family Windows code Language

page
Turkish 1254 Turkish
Baltic 1257 Estonian, Latvian, Lithuanian
Table 1-2 Language families
Operating system and target language from one language family

If the language of the operating system (e.g. German) belongs to the same
language family as the target language (e.g. Portuguese), some difficulties may
occur when entering certain characters.
Remedy:
• Switch the keyboard or
• Use the ALT+digit combination to enter these characters, or
• Use the Windows "character map"
In this case, no further problems should occur. Section 2.4 and Chapter 3 need not
be observed.
Operating system and target language from different language families

If the language of the operating system (e.g. German) does not belong to the same
language family as the target language (e.g. Hungarian), difficulties will occur when
entering and displaying certain characters.
1.4 Windows tools

Standard scope
This document describes the use of the Windows program "WordPad" and other
aids, which are included in the standard scope of the Microsoft Windows operating
system, but are not necessarily installed on your particular PC.
The procedure described here requires that you did not exclude certain
components from your Windows installation. You should have installed the
following components:
• WordPad (required)
• Language pack (required)
• Character map (recommended)

1 Introduction
Checking the installation

The components listed above may already be installed on your computer. To check
your installation, proceed as follows:
• Open the "Control Panel" (in the "Start" menu under "Settings").
• Open the "Software" entry in the "Control Panel".
• Open the "Windows Setup" tab in the Software dialog box.
• Make sure that the "Language pack" option is checked.
Older versions of Windows 95 only support the Greek, Cyrillic and Central
European (or "Eastern European") language families.
Newer versions of Windows 95 (4.00.950b, known as OSR2, OEM Service

Release 2) also support Baltic and Turkish.
These components are not listed in Windows NT 4. Windows NT 4 supports

most European languages as standard.
• Make sure that the "WordPad" subcomponent is installed under "Accessories".

To do so, select "Accessories" and click on "Details".
• Make sure that the "Character Map" subcomponent is installed under

"Accessories".
Post-installing components not yet installed

If the components or subcomponents mentioned above are not yet installed,
please install them before you continue. To do so, check the appropriate boxes.
Keep the system CD-ROM to hand to install the components.
You may need the system CD-ROM again later to install the appropriate keyboard.
Windows 98
Windows 98 Version 5.00 includes WordPad. With this version, however, it is not
possible to create text files, which do not belong to the same language family as
the system language.
Recommended
Use Windows 95 or Windows NT 4.

1 Introduction
1.5 Terms
Default user
If you have activated user management in Windows 95, there is a special user
without name and password - the default user. Copy the settings of this user to
create a new user.
Logging in as the default user

1. To log in as the default user, press the ESC key when the log-in dialog box
appears.
- When logging in, the keyboard settings of the default user are active.
2. If you are using a keyboard layout other than that of the default user, then
(Windows 95!) the "Start Exit Exit all applications and log in using another
name" process will remove the current keyboard layout from the memory
without loading the keyboard layout for the default user. The log-in screen form
will then no longer function.
To avoid this, proceed as follows:
- Before you log out, either reset the keyboard settings to the original
keyboard layout
- Or restart Windows.
If the log-in screen form is already blocked, proceed as follows:

- Press Ctrl-Alt-Del and choose "Shut down".
- Or press ESC (to log in as the default user) and select "Start Exit
Restart Windows".
Diacritical characters
(diacritical = distinguishing)
In most cases, a relatively small supplementary character is attached to a letter to
give the letter a specific stress, a specific pronunciation or even a new meaning.
A list of diacritical characters appears in Section 3.1 "Special characters...".

If the combination of basic letters and diacritical characters belongs in a language-
specific alphabet, this combination is contained in the appropriate Windows
character sets (code page, Unicode) as a separate character.

1 Introduction
Use of diacritical characters

A diacritical character is used:
• To designate the combined character (e.g. Ģ = G cedilla, Õ = O-tilde)
• For combined input (see Section 3.4) if there is no dedicated key for the
required combined character
• For output (only in typographically compound texts): Diacritical characters

and basic letters are output separately; any combinations are possible, e.g.
with ancient languages and phonetics.
In all other cases, the combined letter is always considered as a compound unit.
In some cases, however, the combined letter is incorrectly also treated as the
diacritical character.
Input Method Editor (IME)

An aid for entering CJK characters (CJK: Abbreviation for Chinese, Japanese and
Korean).
Language property
A property (attribute), which is managed in Microsoft text processing programs as
other text properties per character. In such cases, the program will remember the
language to which the character, the character sequence, the word or the whole
sentence belongs.
Word and WordPad support this property, NotePad does not. In both programs,
this property is not directly visible.
Saving the language property

Word documents also save this property, but text files do not.
This property is used (evaluated) for the spell checker (Word) and for the automatic
keyboard switchover (see Section 3.7).
It is specified by the default keyboard setting (with text from text files, new files)
and by the current keyboard setting (newly entered text).
Changing the language property

In Word, the language property can be changed using the "Tools Language"
menu command. In WordPad, this property cannot be changed.
In WordPad, the language property is independent of the font language family. For
example, a Cyrillic character can possess the language property "German".
Modifications are only possible in the following cases:
• When the keyboard is automatically switched to another language,

WordPad will also switch the font language family to the appropriate
language family.

1 Introduction
• When changing the "Font language family" text property, WordPad will
automatically change to the appropriate keyboard setting if a keyboard
setting with the appropriate language property exists. However, this change
is undone with the next time a key is pressed.
Managing the language property

The language property is managed internally as a combination of main language
and sublanguage, e.g. "French (Canada)".
Microsoft sometimes uses the designation "locale" for the language property,
whereby this term also covers properties such as currency, date format, decimal
separators, etc.
Language family
A language family is a group of languages, which uses the same code page. This
requires the use of the same basic alphabet (e.g. Latin or Cyrillic), but it does not
mean that the alphabet of all languages of this group is the same.
Instead of font files stored separately for each code page, Windows NT4 and
Windows 95 (with "language pack" installed) use what are known as "Big Fonts",
i.e. fonts that contain the character set for several code pages, saving memory
capacity for common characters.
The appropriate subset for this total character set is not selected via code page
numbers but via the language family. However, there is a 1:1 assignment between
Windows code page and language family.
Section 1.2 contains a list of the language families in Table 1-1.
Default language
The term "default language" is used in this guide for the language of the operating
system, i.e. German in a German version of Windows and English in an English
version of Windows.
Default keyboard setting

One setting is defined as the default keyboard setting under "Control Panel"
Keyboard in the "Language" (Windows 95) or "Input" (Windows NT 4) tab. This
setting is selected when the dialog is opened.
The default keyboard setting consists of a language property and a keyboard
layout.
This language property of the default keyboard setting need not tally exactly with
the default language.

1 Introduction
Unicode
A 16-bit character set with which no more code pages are required. Unicode
programs cannot interpret characters on a code-page-specific basis, which means
that their appearance does not change according to the font language family
selected.
Undeletable line feed

At the end of the text file, WordPad displays a last line feed, which can be selected
(highlighted), but not deleted.
The font properties of this line feed can be changed, but not the language property.
When positioning the cursor at the end of the file, the font properties and the
language property of this line feed will be used for the text added at the end of the
file.
A new, empty file also contains such an undeletable line feed. To see the
undeletable line feed, select the whole empty file, as described in Section 2.2.
It will not be saved with the file.

1 Introduction

2 Editing Files
2 Editing Files
2
2.1 Starting WordPad .....................................................................TX1/2-14
2.2 Creating a new file ....................................................................TX1/2-14
2.3 Opening an existing file ............................................................TX1/2-15
2.4 Setting the font and language family ........................................TX1/2-15
2.5 Checking settings .....................................................................TX1/2-17
2.6 Saving files................................................................................TX1/2-19

2 Editing Files
2.1 Starting WordPad

Start the "WordPad" program (under Start Programs Accessories).
The procedure for editing files will vary depending on whether you want to create a
new file or edit an existing file.
2.2 Creating a new file

When "WordPad" starts up, an empty document will appear. "WordPad" can
manage multi-language texts. The new file will be treated as belonging to the
language set as the default setting on the keyboard. However, this may be ignored
initially if the keyboard does not need to be switched (see Chapter 3 "Changing the
keyboard layout").
1. Use the mouse to select the whole empty document by clicking on it, e.g. to the
left of the cursor.
Figure 2-1
Click
Figure 2-2
2. Set the font and language family, as described in Section 2.4.

2 Editing Files
2.3 Opening an existing file

1. In Word Pad, select "Open" from the "File" menu.
2. From the "Open" dialog box, choose the "Text Documents (*.txt)" setting under
"Files of type". Search for the file you want to open and then click on "Open". If
your file has a different extension, then select "All Documents (*.*)" from the
"Files of type" menu.
The file opens. WordPad can manage multi-language texts. Since the text file
does not contain language information, the text is treated as belonging to the
language set as the default setting on the keyboard. However, this may be
ignored initially if the keyboard does not need to be switched (see Chapter 3
"Changing the keyboard layout").
No text attributes are stored in the text file, meaning that the text will under
certain circumstances be displayed using the wrong code page and
language-specific special characters will not appear correctly. Therefore, first
you must set the font and the language family.
3. To do so, choose the entry "Select All" from the "Edit" menu or press Ctrl-A to
select the whole file.
4. Set the font and language family (see Section 2.4).
2.4 Setting the font and language family

– Select an appropriate font, together with the desired language family.
– For improved differentiation between language-specific special characters
such as ü, ũ, ů, ű, and û or even í, ì, ı and i , it is advisable to select a font with
a fixed character width (i.e. not a proportional font) and to choose a
reasonable font size such as Courier New 12 or larger:
ü, ũ, ů, ű, û, í, ì, ı, i.
You should also select the language family according to the
– list in Section 2.4.
! Important
These settings have to be made again every time the file is opened.
You can choose the font in two different ways: Figure 2-3

2 Editing Files
Font list box

1. In the font list box, the language family is specified in brackets after the font
name in the editing line. All fonts that support several fonts appear several
times.
If the format bar is not visible, use "View" to activate it.
Figure 2-3
Font dialog box
2. Use the font dialog box to select the font type and language family separately.
Choose the "Font" command from the "Format" menu to open the font dialog
box.
From the "Font" menu, choose the name of the font, and from "Script", the
language family of the font.
Figure 2-4

2 Editing Files
These settings will change the appearance, but not the coding, of the existing text.
Example: Character 140 Western: Œ Cyrillic: Њ
Windows 98
Under Windows 98, the existing text remains unchanged, i.e. the formatting with
the desired font language family remains without effect. In WordPad Version 5.0,
the characters are saved internally in Unicode so that changing the language
family would be the same as changing the code page.
Example: Unicode U+0152: Œ Unicode U+040A: Њ
Note
It is not possible to use Windows 98 for this purpose.
2.5 Checking settings

1. First check whether the desired font type and the language family are
displayed in the format bar.
If a language family other than that selected is displayed, you may have an
unsuitable installation:
• The language pack may not be installed. Check whether the Windows
"language pack" component is installed, as described in Section 1.3.
• Your Windows system may include a variant of WordPad, which does not
permit the language family settings you have chosen for the existing text
(WordPad Version 5.00 and higher, e.g. Windows 98). In this case, you
should use an older Windows version, e.g. Windows 95 or Windows NT 4.
Special characters belonging to various language families

2. If you have opened an existing file, check visually whether the special
characters contained therein are displayed correctly. The sequence is always
2.3 – 2.4 – 2.5.
Since some special characters appear in several language families, you

should focus on those characters that do not appear in other languages or
language families:

2 Editing Files
Table 2-1 Special characters
Language family Characters that only occur here Characters that also occur in
other language families
Baltic languages ėĖģĢįĮķĶļĻņŅūŪųŲ ĄĄęĘčČäÄåÅöÖõÕšŠ üÜžŽ
Central European ąĄćĆęĘłŁśŚżŻ (Polish) óÓ
čČěĚřŘůŮ (Czech) áÁéÉíÍýÝžŽ
őŐűŰ (Hungarian) áÁéÉíÍóÓöÖúÚüÜ
Turkish ĞĞıİşŞ çÇöÖüÜ
3. Type a special character to test whether your settings are correct. If you have
opened an existing file, no text must be selected (for example press Ctrl-End to
go to the end of the file).
Use the input method ALT+numerical keypad to type a special character,
which is displayed differently in each language.
Example:
Table 2-2 Example: Special characters
Entry Language family Display

ALT+0254 Baltic Ž
ALT+0254 Greek Ώ
ALT+0254 Cyrillic Ю
ALT+0254 Central European Ţ
ALT+0254 Turkish Ş
ALT+0254 Western Þ

2 Editing Files
2.6 Saving files

Save the text entered as a text file:
1. Choose the "Save As ..." command from the "File" menu in WordPad.
Figure 2-5
2. Choose the "Text Document" setting under "Save as type".

3. Type the complete name with extension (e.g. ".txt") in the "File name" field.
WordPad will not generate this extension automatically. If you keep the
".doc" extension, the text file will be saved with this name and interpreted as
a Word document.
4. The following message will appear the first time you click on "Save":
Figure 2-6
5. Click on "Text Document".
Your file will now be saved as a text file. When the document is next opened,
font type, language family and language property will be reinitialized, as these
properties are not saved.

2 Editing Files
Retaining the language property

If you are using the variable keyboard layout with the correct language assignment
(see Section 3.7), you may first want to maintain the language properties of the text
entered in order to continue editing the file later. To do so, select the file type
"Word for Windows 6.0" when saving and use the ".doc" extension.
After you have finished your work, save the file as a text document to obtain the
final file format.

3 Input of Text
3 Input of Text
3
3.1 Special characters belonging to various language families......TX1/3-22
3.2 Numerical input .........................................................................TX1/3-22
3.3 Input via the character map (Windows 95 only) .......................TX1/3-23
3.4 Compound input........................................................................TX1/3-24
3.5 Permanent changes to the keyboard layout (without quick

switchover)................................................................................TX1/3-25
3.6 Variable changes to the keyboard layout (with quick

switchover)................................................................................TX1/3-29
3.7 Variable keyboard layout with the correct language

assignment ...............................................................................TX1/3-34
3.7.1 Supplementary conditions for the variable keyboard
layout .....................................................................................TX1/3-34
3.7.2 Concept of the keyboard language property .........................TX1/3-35
3.7.3 Managing the language property in word processing
programs................................................................................TX1/3-36
3.7.4 Language property for text files in WordPad .........................TX1/3-36
3.7.5 Text with several language properties...................................TX1/3-40
3.7.6 Restrictions in Windows 95 ...................................................TX1/3-41
3.8 Special considerations when working with Greek and Cyrillic

texts ..........................................................................................TX1/3-42

3 Input of Text
3.1 Special characters belonging to various language families

Latin language family
With the Latin-based language families (Baltic, Central European, Turkish,
Western), you can enter most of the characters, namely the basic Latin alphabet,
directly with your (e.g. Western) keyboard.
Most of the special characters, such as ĄáâåçđéèÍïŁŇñöőÓťŤůū ,

consist of the Latin letters A-Z a-z combined with diacritical characters, such as
acute ´, breve ˘, cedilla ¸, circumflex (caret) ˆ, colon (dieresis) ¨, point ˙, double-
acute ˝, grave accent `, háčekˇ, macron ¯, ogonek (nasal hook, crooked hook) ˛,
squiggle ˚, slash /, hyphen – or tilde ˜.
Other characters of the alphabet are special letters (Þþ, Ðð, ß ) or ligatures
(Ææ, Œœ, Ĳĳ ). Language-specific abbreviations and punctuation marks are
also used, e.g. for the endings of the ordinal numbers in Spanish (ª and º) as well
as upturned exclamation and interrogation marks (¡ and ¿).
The input methods described below apply only for Latin-based language families
without limitations.
Greek/Cyrillic language family

The input of texts using Greek or Cyrillic fonts is subject to some special features,
which must be observed.
Refer to Section 3.8.
3.2 Numerical input

Press and hold down the ALT key and enter zero followed by the three-digit
decimal coding for the desired special character on the numerical keypad. Then
release the ALT key.
Example (Turkish):
ALT+0222 results in Ş (S with cedilla).
To produce this character, you will only need the character map of the appropriate
code page (see Section 1.2).
You will find overview tables for the code pages e.g. at Microsoft at:
http://msdn.microsoft.com/library/default.asp?URL=/library/books/dev
intl/s2570.htm

3 Input of Text
3.3 Input via the character map (Windows 95 only)

Windows NT 4 offers the Unicode character map. Here you can use this method
only if you also switch the keyboard layout to the target language (see Section 3.7).
This method is therefore described here only for Windows 95.
Selecting the character map

In the Start menu, select Programs Accessories Character Map to open the
character map.
Under "Font", choose the same font as you have selected for the text file.
Depending on the version of your Windows 95 operating system, you will see the
language families listed as font type variants:
Figure 3-1
Language codes
The following codes are used for the language families:
Baltic Baltic
Greek Greek
Cyrillic Cyr
Central European CE
Turkish Tur
Western None
Precondition
In more recent versions of Windows 95 (4.00.950b, known as OSR2, OEM Service
Release 2), all language families mentioned in Section 1.2 will appear here.
If you are using the original version of Windows 95 (with or without Service
Pack 1), you may not be offered these language versions. In this case, you cannot
use this method.

3 Input of Text
Entering characters
1. Choose the characters you wish to enter.
2. After each character, click on "Select".
3. Once you have selected all characters, click on "Copy".
The characters will be copied to the clipboard.
4. Go back to WordPad and press Ctrl-V.
The characters are pasted from the Clipboard into the text
Note
The characters are always inserted with font size 12.
The font you selected in the "Character Map" program is assigned to the
characters as a font setting when they are inserted into WordPad. If this font is
not the same as the one you selected previously in WordPad, this will produce a
font mix or even a font family mix in WordPad.
3.4 Compound input

With many compound special characters, it is possible to enter first the diacritical
character and then the letter. The diacritical character will not appear at first and
will then be combined with the letter to form a special character.
Example
For example, press the ´ (acute) and "a" keys one after the other to obtain a copy
of the character á (a-acute).
The keys with the diacritical characters, which are thus dealt with in a special way,
are marked in the descriptions of the keyboard layouts with a special color.
Keyboard layout
The table below shows some keyboard layouts for the diacritical characters
supported:
Table 3-1
Grave accent
Double-acute
Circumflex
Squiggle
Ogonek
Cedilla
Háček
Breve
Colon
Acute
Point
Tilde
Keyboard
assignments
´ ` ˆ ˇ ˘ ˛ ˙ ¨ ¸ ˝ ˚ ˜
German X X X
French X X X X
Polish X X X X X X X X X X

3 Input of Text
Grave accent
Double-acute
Circumflex
Squiggle
Ogonek
Cedilla
Háček
Breve
Colon
Acute
Point
Tilde
Spanish X X X X X
Czech X X X X X X X X X X
Hungarian X X X X X X X X X
US International X X X X X
Obtain a graphical representation of your keyboard layout to learn which key

combinations produce the diacritical characters.
Keyboard layout in pictorial format

Images of the keyboard layouts can be obtained from Microsoft via the Internet at
the following address:
http://www.microsoft.com/globaldev/keyboards/keyboards.asp
If you press the space bar after the diacritical character, you will see the character
itself.
Note
It may be advisable to switch the keyboard layout to "US International", which is
essentially the same as the American keyboard but also contains 5 diacritical
characters and provides many special characters.
3.5 Permanent changes to the keyboard layout (without quick

switchover)
You can use the procedure described in this Section to change the keyboard layout
for your whole user interface, i.e. also for Windows itself. This is the simplest
method of changing the keyboard layout.
Under Windows 95, you can only use this variant. Under Windows NT 4, you can
also set up the keyboard so that it can be switched over (see Section 3.6).
Changing the keyboard layout

To change the keyboard layout (description of the dialogs here as in Windows 95),
proceed as follows:
1. Keep the installation CD for your operating system to hand.

2. In the Start menu, select Settings Control Panel.
3. On the "Control Panel", click on "Keyboard".
4. Select the "Language" tab (in NT 4: "Input Locales"). Here you will see the
existing "Keyboard Language" (left-hand column; NT 4: "Input locales") and
"Key Settings" (right-hand column) assignments.
One entry is defined by default:

3 Input of Text
Your default language (the language of your operating system) with your
default keyboard layout. This entry is selected and specified below as the
default entry.
At least one entry exists (the default entry).
Figure 3-2
5. Make sure that the default entry is selected and click on "Properties". The
"Language Properties" dialog box (NT 4: "Input Locale Properties") will
appear.
6. Select a suitable keyboard layout for the target language and click on OK.
Figure 3-3

3 Input of Text
7. Click on "OK" to quit the dialog. Some keyboard drivers may now be loaded
from the CD, meaning that you will have to restart Windows.
Figure 3-4
Note
Important for Windows 95:
Do not try to set up the target language as such using "Add".
Some additional conditions still need to be met
(see Section 3.6).
Result
You will create text with a keyboard layout suitable for the target language. The text
display has already been adapted by setting the font with the language family as
described in detail above.
Your default language, e.g. German, will be used unchanged as a text language
property managed internally by WordPad (i.e. WordPad will assume that your texts
will be created in German). If you were to transfer text to Word using the copy and
paste function, the German spell checker would be used.
If you were to set the target language as the keyboard language, although the
language property would be correct, you would still have to take some additional
issues into account (see Section 3.7).

3 Input of Text
Note
• All menus will also use the switched keyboard layout. You will no longer find
your key combinations with Alt and the appropriate letter key (e.g. Alt-D for
the "File" menu) or Ctrl + letter key (e.g. Ctrl-V for "Paste") and could even
inadvertently initiate a wrong command. You should therefore use the mouse
or, in menus, the arrow keys.
• Obtain a copy of the keyboard layout in pictorial format. For appropriate

Internet addresses, see Section 3.4.
• In order to work with the keyboard layout to which you are accustomed, i.e. to
switch back to your original keyboard layout, you must repeat the procedure
described, this time selecting your original keyboard layout.
• Before you shut down your PC, you must switch back to your original
keyboard layout. If your screen saver is password-protected, you may
experience difficulties entering the password.
• If you use a user ID under Windows 95, the function "Exit all applications and
log in using another" may only work if you first have switched back to your
original keyboard layout.
• For the Windows log-in, the keyboard layout set for the default user is used.
To log in as the default user, press the ESC key when the log-in dialog box
appears.
Necessity to change the keyboard layout

When is a change in the keyboard layout necessary?
- If you have to enter a lot of text.
- If your translator is accustomed to a certain language-specific keyboard.
- If you are German and only need to make minor changes to existing files, you
can use the German keyboard layout, as long as you do not need to enter a
large number of special characters which are not available on the German
keyboard.
You can enter these characters using the numerical keypad or character map.
Example
In Hungarian, for example, you could enter these characters as follows:
őŐűŰ numerical
öÖüÜ directly
áÁéÉíÍóÓúÚ combined input

3 Input of Text
3.6 Variable changes to the keyboard layout (with quick

switchover)
Recommendation for Windows NT4
Recent experience has shown that we can recommend the variable keyboard
layout only for Windows NT 4. Under Windows 95, this procedure does not function
satisfactorily.
This procedure is only recommended if you have to switch the keyboard frequently.
Changing the keyboard layout (NT4 only):

1. Keep the installation CD for your operating system to hand.
2. In the Start menu, select Settings Control Panel.
3. In the "Control Panel", click on "Keyboard".
4. Select the "Input Locales" tab.

You will see here at least one assignment for "Input locales" (left-hand
column) and "Layout" (right-hand column) already set up.
One entry is defined by default: Your default language (the language of your
operating system) and your default keyboard layout. This entry is selected
and specified below as the default entry.
Figure 3-5

3 Input of Text
5. Click on "Add". The "Add Input Locale" dialog box will appear.
Figure 3-6
6. Select your default language, e.g. German. Do not select the target language
for your text!
Note
Windows NT 4 will again offer the languages already set up here although
Windows 95 will not.
7. Disable the "Use default properties for this input locale" field.
8. Click on "OK". The "Input Locale Properties" dialog box will appear.
9. Select a suitable keyboard layout for the target language and click on "OK".
The layout already selected will not appear again here.
Figure 3-7
10. Use "Switch locales" to select how you wish to switch the keyboard layout. If
you select "None", you can only switch using the mouse.
11. Check "Enable indicator on taskbar". This enables the option to switch over
quickly using the mouse.
12. Click on "OK" to quit the dialog. Some keyboard drivers may now be loaded
from the CD, meaning that you will have to restart Windows.

3 Input of Text
Figure 3-8
Result
You will create text with a keyboard layout suitable for the target language (for the
input of your texts in a foreign language) or with your previous default keyboard
layout (for the remaining operation). You can switch between the two layouts as
required.
The text display has already been adapted by setting the font with the language
family as described in detail above.
Your default language, e.g. German, will be used unchanged as a text language
property managed internally by WordPad (i.e. WordPad will continue to assume
that your texts will be created in German). If you were to transfer text to Word using
the copy and paste function, the German spell checker would be used.
If you were to set the target language as the keyboard language, although the
language property would be correct, you would still have to take some additional
issues into account (see Section 3.7).
Now, a small blue field with a two-letter language abbreviation should appear in the
taskbar indicating the language you have set:

3 Input of Text
If you position the mouse pointer on this field (without clicking on it), the complete
setting is displayed (language and keyboard layout).
Figure 3-9
If you click with the left mouse button on this field, the languages you have set will
be displayed in a small menu.
The current setting is marked by an arrow.
Figure 3-10
If you click with the right mouse button on this field, an abridged version of the
"Keyboard Properties" dialog box can be accessed via the "Properties" menu
option.
Figure 3-11
Keyboard layout specific to input window

The Windows operating system will memorize the current keyboard layout for each
input window.
• The keyboard layout is switched automatically if you switch to another
window.
• A new window is always started with the default setting. After starting
WordPad, you may have to reselect the keyboard layout.
• Open the window in which you want to enter texts before you select the
keyboard settings for this window.
Additional information
• If you unhide a dialog in WordPad, e.g. Format Font, the keyboard may
automatically revert to the default layout.

3 Input of Text
• If you do not want to switch back to the second keyboard layout so often, you
can also declare the new, second combination with the special keyboard
layout as the default in the "Keyboard Properties" dialog box:
To do this, select the second entry and click on "Set as default".
Please note that the display text "Standard input locale: German
(Germany)" does not change because only the language property, and
not the keyboard layout, is displayed. Both settings have the same
language property.
You can identify the current default setting as follows:

- Click "OK" to close the dialog.
- Open it again. The setting now selected is the default setting.
Please note that all new windows, the Start menu and the desktop will
now also use the new keyboard layout. See also the warning notes with
regard to screen savers in the previous section.
Menu operation
All menus will also use the switched keyboard layout. You may no longer find
certain key combinations with ALT and the letter key or Ctrl with a letter key or may
even inadvertently initiate a wrong command. You should therefore use the mouse
or, in menus, the arrow keys.
Keyboard layout in pictorial format

Obtain a copy of the keyboard layout in pictorial format. For the appropriate
Internet addresses, see Section 5.1.
Checking the keyboard layout

Compare the keyboard layouts and note a key with two different assignments. If
you are not sure, press this key when entering the text to test which layout is
active.
Example: If the German keyboard layout is active, pressing key "1" (letter keypad)
will produce a "1", and if the Czech keyboard layout is active, a "+".
Switchover
Switching method via keyboard:
"Left Alt + SHIFT" and
"Ctrl + SHIFT"

3 Input of Text
3.7 Variable keyboard layout with the correct language

assignment
The correct language assignment is described here only for the sake of
completeness and for improved clarity; in most cases, however, the simpler variant
(see Section 3.5/3.6) will suffice.
This section describes the steps to be taken to ensure that the language property
of the keyboard setting (not to be confused with the keyboard layout itself) matches
the target language.
Recommendation for Windows NT4

The variable keyboard layout with the correct language assignment is currently
only recommended for Windows NT 4.
First set up the keyboard switchover feature, then start WordPad

Before you enter the text, you must decide whether or not you want to use this
keyboard setting method. When starting WordPad, e.g. with the German language
property, do not try to switch it subsequently to the Polish or Hungarian language
property.
If you have already started WordPad, save the work you have done so far and quit
the program. Make out the keyboard settings (see below) and restart WordPad.
3.7.1 Supplementary conditions for the variable keyboard layout

Although you need to enter certain sections of the text with the German keyboard
layout and edit these later with the German keyboard layout, other sections of the
text need to be created and edited with the keyboard layout of the target language.
Examples
This can be necessary in the following cases:
• With Greek and Cyrillic texts, the Latin letters and other ASCII characters are
missing in the appropriate keyboard layouts.
• With some keyboard layouts, e.g. Czech, the digits cannot be accessed on the
standard keyboard level.
• The arrangement of the Latin letters deviates substantially from the

arrangement to which you are accustomed to (e.g. Turkish-F keyboard
layout).
• As a German native speaker, you wish to prepare part of the text and have
only a second part created by your translator.

3 Input of Text
3.7.2 Concept of the keyboard language property

For the keyboard, Windows manages pairs consisting of language ("Input Locale")
and keyboard layout.
The keyboard language selected determines which language property is assigned
to the characters entered.
The associated keyboard layout determines which key produces which character.
Several of these settings can be set up between which it is possible to switch. One
setting is defined as the default setting.
The keyboard driver assigns a language property to the key characters entered.
This defines that this piece of text has been created in this language.
The simpler keyboard switchover variant described in the previous sections leaves
this language property of the key characters in the original status, i.e. in the default
language of the operating system (German). It is also possible to assign e.g. the
property German to a Polish "Ł".
Keyboard setting under Windows NT 4

Under Windows NT 4, several keyboard settings can possess the same language
property, although different keyboard layouts must be assigned (An example
appears in the previous section.) This is not possible under Windows 95.
The procedure normally intended by Microsoft assumes two or more keyboard

settings with different language properties, each with a keyboard layout matching
the appropriate language:
Figure 3-12

3 Input of Text
3.7.3 Managing the language property in word processing programs

This language property transmitted by the keyboard is evaluated, in particular, by
word processing programs such as Word (Word 97 and higher), etc. and - like
other text properties - supported separately for each character. Examples of such
text properties with which you will be familiar include font name, font size, font
style, font language family, underlining and many more. The language text property
is not so obvious.
In particular, Microsoft Word and Outlook use this property to carry out the spell
check for the appropriate language. WordPad also supports this language property,
although simple text editors such as NotePad do not.
Changing language properties

Whereas in Word you can change this language property subsequently
("Tools" "Language" menu), in WordPad, it remains to a large degree hidden and
cannot be changed. Even changing the language family when setting the font (see
Section: 2.4) will not change this property!
If, in Word, Outlook or WordPad, for example, you position the cursor in the center
of a bold word, all characters entered subsequently will also be inserted in bold.
The language property of the text is treated in the same way: If several different
languages are set up, Word, Outlook and even WordPad will switch the keyboard
automatically when the cursor moves, so that the keyboard language matches the
language property of the cursor position.
However, this property can generate significant confusion if parts of the text are
assigned an incorrect language property by mistake. You must therefore exercise
caution when using the language switchover feature.
3.7.4 Language property for text files in WordPad

Word and WordPad are designed not only to support the language property of the
individual characters but also to save them (in Word format) and make them
available the next time the file is opened.
If you edit texts with WordPad (as described in detail above) but save them as a
text file, the language property will be lost when saving, as will all the other text
properties.
Language property is reinitialized

When reopening the file, WordPad will reinitialize the language property of the
whole text:
1. The entire text is assigned the language of the default keyboard setting as the
language property. This will come into effect if you position the cursor in the
existing text.

3 Input of Text
2. At the end of each file, there is a line feed (or end of paragraph), which can be
selected, but not deleted. If you use WordPad to create a new file (see
Section 2.2), this file will also contain this undeletable line feed. To view this
line feed, select the entire empty document (see Section 2.2).
This line feed is also assigned the language of the default keyboard setting as
the language property. This will come into effect if you position the cursor at
the end of the document.
This produces in the following screen form:
When the file is opened, the

existing text is assigned the
language property of the default
keyboard setting.
New text is assigned the

language property of the current
keyboard setting.
The non-deletable line feed at

the end of the file is assigned the
language property of the default
Figure 3-13 keyboard setting when the file is
opened.
! Important
Language properties assigned in this way cannot be changed in WordPad.

3 Input of Text
Example
Carry out the following example to understand the effects:
1. Set up two keyboard settings (Windows NT 4):
Table 3-2
Taskbar Language Keyboard assignments

DE German (Germany) German (Germany)
CS Czech Czech
2. Set (or keep) German as the default setting.
3. Disable the "Auto hide" property in the taskbar property window and enable
the "Always on top" property. The taskbar will thus always remain visible and
you can check the language setting. (Click with the right mouse button on a
free space in the taskbar and then on "Properties" to adjust the taskbar
properties.)
4. Open WordPad with an empty file.
5. Format the empty file with "Courier New (Central European)", as described in
Chapter 2, by selecting the undeletable line feed, and then the font type. Now
watch the taskbar. You will see that the keyboard has automatically been
switched to Czech.
6. Once you cancel the selection again or enter a character, the keyboard will
revert to German. Formatting with the font and the font language family did
not change the language property of the undeletable line feed. This line feed
has "inherited" the language property German from the default setting of the
keyboard.
7. Switch the keyboard, e.g. to Czech, as described in the previous section

(either click with the mouse on the icon in the taskbar or use the key
combination "Left Alt + SHIFT" or "Ctrl + SHIFT").
8. Enter some Czech text.
On a German keyboard, use the numerical keys 2345 for example to enter
the Czech haček characters ěščř. Then press ENTER. The text will now
appear as shown below.
Figure 3-14

3 Input of Text
9. Press the ArrowUp key ↑ and enter a few more Czech characters in the first
line. Press the ArrowDown key ↓ and watch the taskbar. The keyboard has
switched to German again. Explanation: Until now, the second line contained
only the undeletable last line feed, which still possesses the language
property German. Even the font has switched to "Courier New (Western)".
10. Position the cursor at the end of the first line. The keyboard will revert, e.g. to
Czech, because the first line has been entered with the language property
Czech. Press ENTER again and type a few Czech characters. You can now
enter Czech text without undue problems.
11. As soon as you position the cursor at the end of the file again, the setting will
revert to German!
Example: You want to type the word "Haček". Only at the third letter, the "č",
do you realize that the keyboard has been switched to German , because a
"4" appears. Delete the "4", switch the keyboard back to Czech and continue
typing.
A small section in the center of the text, i.e. the first two letters "Ha" of this
word, now have the language property German. Whenever you position the
cursor there, the keyboard will revert to German.
12. Save this file as a text file (see Section 2.6) and quit WordPad.
Then restart WordPad and open this file. The Czech characters will now
appear incorrectly.
13. Format the whole text with "Courier New (Central European)", as described in
Section 2.3. The Czech characters will appear correctly again. The keyboard
is switched to Czech.
14. Position the cursor at any point in the text (the keyboard will switch to
German), switch the keyboard explicitly to Czech and enter the Czech text.
15. However, as soon as you position the cursor at another point in the previous
text (with the mouse or arrow keys), the keyboard will revert to German.
Result: Although the Czech characters are displayed correctly, the old text
possesses the language property German.
16. Worse still, whenever the keyboard switches to German due to the position of
the cursor, the font "Courier New (Western)" will appear in the format bar
even though the characters to the left and right of the cursor have been
formatted with "Courier New (Central European)". Only when the cursor
moves again (e.g. RightArrow key ) will the correct font reappear.

3 Input of Text
Result
A mixture of smaller sections with different language properties and font type family
properties may be produced.
Remedy in NT4
In Windows 95 only possible subject to restrictions (see Subsection 3.7.6)
1. Set up two keyboard settings - one with German and one with your target
language:
Table 3-3
Taskbar Language Keyboard assignments

DE German (Germany) German (Germany)
CS Czech Czech
2. Leave the "Keyboard Properties" dialog box open for now.
3. Select the line that contains your target language (e.g. Czech) and click on
"Set as default". Then click "OK" to quit the dialog box.
4. Disable the "Auto hide" property in the taskbar property window and enable
the "Always on top" property. The taskbar will thus always remain visible and
you can check the language setting. (Click with the right mouse button on a
free space in the taskbar and then on "Properties" to adjust the taskbar
properties.)
If you start WordPad, the undeletable line feed at the end of the file will be
assigned the language property Czech (or of your target language).
If you open an existing text file with WordPad, the existing text will also be
assigned the language property of your target language.
If you do not switch the keyboard explicitly to German, the keyboard setting will
remain unchanged in your foreign language.
3.7.5 Text with several language properties
Table with two language properties

To create a multi-column text in which, e.g. the first column possesses the German
language property and the second column, e.g. Russian, proceed as follows:
• Switch to the German keyboard and enter the first column of the first line.
Then switch to the Russian keyboard and enter the second column:
• [Text 103][Mode 28] "йцукенгшщзхъфывапролджэячсмить"
• Select the whole line, copy it to the clipboard by using Ctrl-C and paste it
several times by pressing Ctrl-V. You will obtain two columns; the left one is
German, and the right one Russian, and this is not only the font language
family, but also the language property so that the keyboard is switched
automatically when the two text columns are edited:

3 Input of Text
Table 3-4
[Text 103][Mode 28] "йцукенгшщзхъфывапролджэячсмить"
German Russian
Saving language properties

If you want to save the file, keeping the language property, then continue editing it
subsequently with its language properties, save the file in WordPad first in the
"Word for Windows 6.0" format.
Only after complete editing, select "Save As ..." and then "Text file" as the file
type.
Note
Make sure that you do not inadvertently use characters, which are not contained
in the code page of your target language, e.g. the superscript digits ¹ ² ³ and the
fractions ¼ ½ ¾ are not contained in code pages 1250 (Central European) and
1251 (Cyrillic)!
If the whole text is formatted with the same font language family, you are still in
compliance with the code page.
3.7.6 Restrictions in Windows 95

Set up the keyboard layout of your target language and set this language as the
default setting, as described above. If you click on "Accept" or "OK", the following
message may appear with some languages:
Figure 3-15
The acceptance as the default language may not take effect. Restart Windows.
The new default setting will then be effective.
If you have the original version of Windows 95 or the original version with Service
Pack 1, then the definition of the target language as the default keyboard setting
may only take effect on the undeletable line feed at the end of the file and not on
the language property of existing text when opening a text file.

3 Input of Text
This restriction does not apply to version Windows 95 OSR2 ("OEM Service
Release 2").
3.8 Special considerations when working with Greek and

Cyrillic texts
Note
If you are creating texts in Greek or Cyrillic fonts for the first time, you MUST read
this section!
In terms of language, the Greek and Cyrillic alphabets are considered as separate
and independent alphabets, and not as an extension of the Latin alphabet.
This means that Greek and Cyrillic letters, which in their appearance are identical
to Latin letters, are not the same characters and may therefore also not be coded
identically.
This is also evidenced to some extent by the fact that despite uppercase letters
looking identical, the corresponding lowercase letters look different.
Table 3-5 Examples

Font Characters Meaning
Latin P, p Latin letter P
Greek Ρ, ρ Greek letter RHO
Cyrillic Р, р Cyrillic letter ER
Latin H, h Latin letter H
Greek Η, η Greek letter ETA
Cyrillic Н, н Cyrillic letter EN
Example
The effects of incorrect coding can be fatal:
Suppose you write the Russian word for "NO" ("HET") using Latin letters instead of
"НЕТ" using Cyrillic letters. Initially, you will not notice a difference. However, if you
use the "Ignore uppercase/lowercase letters" search option when searching for
"нет" in lowercase letters, you will not find the incorrectly coded spelling.
Keyboard layout for Greek/Cyrillic font

For this reason, the keyboard layouts for the Greek and Cyrillic fonts have been
designed so that the Latin letters are not available at all, not even via AltGr key
combinations. These keyboard layouts normally only have two levels (standard and
SHIFT).

3 Input of Text
Keyboard layout for the Russian font

In the Russian keyboard layout, some ASCII special characters, such as
#$[]{}'`|~&, are also missing.
With these languages, you will therefore not normally be able to manage without
the variable change of the keyboard layout with the possibility of switching over, as
described in Sections 3.6 and 3.7.
! Important
Switch the keyboard to Latin only if absolutely necessary! When doing so, do not
switch over for individual letters, only for complete words and sentences.
Under no circumstances may words with different coding be used!
Note
Find out whether and to what extent certain German, English or international
abbreviations (e.g. DIN/ISO) may or must be written using Latin fonts or whether
a conversion (ДИН/ИСО) should be preferred according to the conventions of the
country in question.
The key assignment for combinations such as Ctrl-C, Ctrl-V, Ctrl-Z, Alt-A etc.
normally depends on the U.S. American keyboard layout.

3 Input of Text

4 Problems and Remedies

4
4.1 Problems and remedies.............................................................TX1/4-46

4.1 Problems and remedies

Keyboard layout switches unintentionally
Problem:
You have set your keyboard to the target language and have already entered some
texts. However, when you want to change something at another point in the text,
the German keyboard layout appears to be active again.
Remedy:
You have set up at least two keyboard settings with different language properties.
In Windows 95, set up only one keyboard setting (see Section 3.5) or, in Windows
NT 4, use the same language property for all keyboard settings.
Then save your file and restart WordPad.
Version of Windows 95
Problem:
Identifying the version of Windows 95
Remedy:
Open Settings Control Panel System. You will find the system version on the
"General" page. The following version numbers are displayed here:
4.00.950 Windows 95, original version
4.00.950a Windows 95, original version, with "Service Pack 1 for Windows 95"
4.00.950b Windows 95, OEM Service Release 2
The latter version is only available as a full version, not as an update.
Microsoft Word 6.0 or Word 97

Problem:
Using Microsoft Word instead of WordPad
Remedy:
When creating texts in Word, observe the following:
• If you already have an existing text file and you want to use Word 6.0, open the
file in Word 6.0 and format the text as described in Section 2.3.
• If you already have an existing text file and you want to use Word 97, then
open and format the file in WordPad, as described in Section 2.3, then save
the file as a "Word for Windows 6.0" file. Open this file in Word 97.
• Enter your text in Word, as described. The information about different input
methods in Chapter 3 also applies here.
• Save your text as a Word document (*.doc). When doing so, the text
properties, such as font type and language property, will not be lost.
• When reopening the file, you need not set the font again.
• Disable the automatic conversion of straight quotes (") to smart quotes (”)
along with any other automatic formatting settings, to avoid incorrect special
characters.

• If required, you can change the language property of parts of the text using
"Tools" "Change Language".
• Not all Word versions switch the keyboard based on the language property. In
such cases, you can ignore the language property.
• In Word 6.0, you will be offered the font family with language family, as
described in Section 3.2.
• In Word 97, you cannot set the font language family! A character displayed
incorrectly is coded incorrectly. Enter the character again or check the steps
you have completed so far.
Finally, convert your file to a text file, as described in below. If you will need to edit
the text later again in Word, create a copy of your Word document.
Converting a Microsoft Word document into a text file

Problem:
Converting a Microsoft Word document into a text file.
Remedy:
You have created a Word document in your target language and now want to
convert it into a text file.
If you are using Word 6.0, you can use either Word or WordPad to open the Word
file and save it as a text file.
• If you are using Word 97 or a later version, first save the file in Word as a
"Word 6.0/95" document then carry out the conversion with WordPad.
• Alternatively, you can also use "Copy" and "Paste" to accept the text into
WordPad. Word97 files internally use Unicode.
You should always finish by checking the result (open and format the text file with
WordPad as described in Section 2.3). When doing so, take into account the
special characters and compare with the Word document. If individual special
characters do not appear correctly, you may have used characters that do not
appear in the code page of the target language.
Hungarian keyboard layout

Problem:
In the Hungarian keyboard layout, the key combination AltGr+8 is marked in color
as a diacritical character. However, a dot will appear in the middle (character 183
"Middle dot").
Remedy:
This is obviously an error in the documentation or in the keyboard driver. In the
Polish or Czech keyboard layout, this key combination will correctly produce the
diacritical character "Dot above letter", e.g. for ė and ż.

WordPad 5.0
Problem:
WordPad 5.0 does not work.
Remedy:
Like Word 97, WordPad 5.0 uses Unicode. Here you cannot use the font language
property to set the code page with which the characters are to be displayed, since
the code pages are no longer used.
A code page character can be interpreted with different code pages and thus also
be displayed differently. A Unicode character has exactly one defined
interpretation, which cannot be changed.
Windows 98 or Windows Millennium Edition

Problem:
Functionality of the procedure described for Windows 98 or Windows Millennium
Edition
Remedy:
Windows 98 and higher features WordPad 5.0, which cannot be used as
described. If necessary, check the version of WordPad by searching for the
Wordpad.exe in the Explorer and unhiding the "Properties" dialog box.
WordPad will be located in one of the following directories:
C:\Program Files\Accessories\Wordpad.exe or
C:\Program Files\Windows NT\Accessories\Wordpad.exe
No Central European or Cyrillic language family

Problem:
No font types with "Central European", etc. are appearing in the font list in
WordPad.
Remedy:
Check whether the language pack is installed, as described in Chapter 1.
No Baltic or Turkish fonts

Problem:
Font types with "Central European", "Cyrillic" and "Greek" are appearing in the font
list in WordPad, but not "Baltic" and "Turkish".
Remedy:
Your version of Windows 95 is probably too old. Use Windows 95 OSR2 (OEM
Service Release 2).

Language family list box grayed out

Problem:
The "Font" list box for selecting the language family in the Font dialog box is
grayed out so that no language family can be selected.
Remedy:
You have selected a section of text to which different language family properties
are still assigned. Use the font list box in the format bar. You may have to unhide
the format bar first. Use the menu command "View Format Bar" to hide or unhide
the format bar.
Log-in no longer possible

Problem:
If you are using the function "Start Exit Exit all applications and log-in using
another name" under Windows 95, you can no longer log in.
Remedy:
If you are using a keyboard layout other than that of the default user, then
(Windows 95!) the "Start Exit Exit all applications and log in using another
name" process will remove the current keyboard layout from the memory without
loading the keyboard layout for the default user. The log-in screen form will then no
longer function.
To avoid this, proceed as follows:
Before you log out, either reset the keyboard settings to the original keyboard
layout
or restart Windows.
If the log-in screen form is already blocked, proceed as follows:
Press Ctrl-Alt-Del and choose "Shut down"
or press ESC (to log in as the default user) and then choose "Start Exit Restart
Windows".
Creating text files in Chinese, Japanese or Korean

Problem:
Creating text files in Chinese, Japanese or Korean
Remedy:
To enter these languages, in particular, an Input Method Editor (IME) is required.
This is a tool for composing the ideographs, which are contained in the language-
specific variants of Windows, on a European keyboard.
You will therefore need:
A translator who is a native speaker of your target language
A Windows operating system in the target language
In addition, observe the following:

Please distinguish carefully between Chinese (Simplified) and Chinese
(Traditional). The former is used in the PR of China, whereas the latter is used in
Taiwan. These two variants are coded differently and therefore have to be treated
differently. You should therefore also make sure that this is clearly specified in your
translation order.

Make sure that your texts are created as a text file. It is also common to use the
following terms for the codes used:
Language Code page Designation
Chinese (Simplified) 936 GB2312
Chinese (Traditional) 950 Big 5
Japanese 932 Shift-JIS
Korean 949 Hangul, Wansung,
KSC 5601
Converting CJK text files in Word format into a text file
Problem:
You have already received texts in Chinese, Japanese or Korean from your
translator. Unfortunately, these texts are stored in Word format.
You want to create a text file from them.
Remedy:
You will need the language pack for the appropriate language for your operating
system.
Microsoft only allows you to download this type of language pack in conjunction
with an Input Method Editor (IME). Appropriate notes and download options can be
found, e.g. at:
http://www.microsoft.com/windows/ie/features/ime.asp
Please note that the IME is offered for each language both with and without the
language pack. You will need, in particular, the language pack.
IME can only be used directly (i.e. direct input of Asian characters) on European
Windows systems with the Microsoft software of the latest generation, e.g. in input
fields of the Internet Explorer 5, as well as with Word 2000. The IME is therefore
offered primarily for the Internet Explorer.
Once you have installed the appropriate language pack, you should be able to
display the Word file correctly.
Format the text using a suitable font. The following fonts are contained in each
language pack:
Language Font
Chinese (Simplified) MS Hei or MS Song
Chinese (Traditional) MingLiU
Japanese MS Mincho or MS Gothic
Korean Gulim
Please note that on an Asian Windows operating system, the names of these font
types may also be written in this font so that illegible characters may initially appear
in the font list box.
Once you have assigned the right font type to the whole text, the characters should
be displayed correctly. If necessary, request a fax copy of the text for comparison.
First save this version of the Word file once more with another name.
Now you can convert the text to a text file, as described in this section under
"Converting a Microsoft Word document into a text file". If the original text was
created using Word 97 or a later version, an intermediate step is required via the
"Word 6.0" format, as described above.

5 References
5 References
5
5.1 References for text creation......................................................TX1/5-52

5 References
5.1 References for text creation
For more information about text creation, please refer to:
Publication: Developing International Software, Second Edition

Microsoft Press, October 2002, ISBN 0-7356-1583-7
http://www.microsoft.com/MSPress/books/authors/auth5717.asp
Online version:
http://www.microsoft.com/globaldev/getwr/dis_v2/default.mspx
1st edition (Developing International Software for Windows 95 and Windows NT)
Overview tables of the Microsoft code pages

http://www.microsoft.com/globaldev/reference/WinCP.mspx
Pictures of Microsoft keyboard layouts can be found at the following address:

http://www.microsoft.com/globaldev/reference/keyboards.aspx
Print-friendly version:
http://www.microsoft.com/globaldev/dis_v1/disv1.asp?DID=dis45d&File=
S25B8.asp
Microsoft Global Software Development

Detailed descriptions of various aspects of international software
http://www.microsoft.com/globaldev
Unicode
Tables, definitions, standards and tools
http://www.unicode.org

I Index
I Index
I
I.1 Subject index
Font list in WordPad
Baltic and Turkish missing......... TX1/4-48
C
Changing the keyboard layout G

Under Windows NT ....................TX1/3-29
Character map Greek/Cyrillic language family ..... TX1/3-22
Input ...........................................TX1/3-23 Greek/Cyrillic texts
Select .........................................TX1/3-23 Special considerations............... TX1/3-42
Checking settings ..........................TX1/2-17
Checking the installation ................TX1/1-7
CJK characters ...............................TX1/1-9 I
Code page .......................................TX1/1-5
Code pages Initializing the language property .. TX1/3-36
Overview tables..........................TX1/3-22 Input Method Editor ............... TX1/1-9, 4-49
Convert Word format to text file
Chinese, Japanese, Korean.......TX1/4-50 K
Converting a Word document into a
text file.........................................TX1/4-47 Keyboard layout
Create new file ..............................TX1/2-14 Change variable......................... TX1/3-29
Creating text files in Chinese, Check ........................................ TX1/3-33
Japanese or Korean ...................TX1/4-49 For Greek/Cyrillic font ............... TX1/3-42
For the Russian font .................. TX1/3-43
D Hungarian .................................. TX1/4-47
In pictorial format ............. TX1/3-25, 3-33
Default language ...........................TX1/1-10 Necessity to change .................. TX1/3-28
Default user .....................................TX1/1-8 Permanent change ................... TX1/3-25
Diacritical characters Variable, with correct language
Use ...............................................TX1/1-9 assignment ............................. TX1/3-34
Diacritical characters .......................TX1/1-8 Keyboard layout active ................. TX1/4-46
Keyboard layout specific to input
window ....................................... TX1/3-32
E Keyboard layout ............................ TX1/3-24
Keyboard setting
Entering characters .......................TX1/3-24 Default ....................................... TX1/1-10
Examples ................................... TX1/3-38
Keyboard switchover
F Under Windows NT4 ................. TX1/3-34
Keyboard switchover..................... TX1/3-33
Font
Dialog box .................................TX1/2-16
List box .......................................TX1/2-16

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition TX1/I-53
I Index
L S
Language families ...........................TX1/1-5 Saving language properties .......... TX1/3-41

Language family Set font.......................................... TX1/2-15
Language codes.........................TX1/3-23 Set language family ...................... TX1/2-15
Language family list box grayed Special characters belonging to various
out ...............................................TX1/4-49 language families ...................... TX1/2-17
Language family not appearing .....TX1/4-48 Special characters belonging to various
Language family ............................TX1/1-10 language families ....................... TX1/3-22
Language group ..............................TX1/1-5 Supplementary conditions for the variable
Language pack ..............................TX1/4-50 keyboard layout .......................... TX1/3-34
Language properties
Change.......................................TX1/3-36
Save ...........................................TX1/3-41 T
Two in one table ........................TX1/3-40
Language property Text file
Change.........................................TX1/1-9 Save .......................................... TX1/2-19
Manage ......................................TX1/1-10 Text input
Managing in word processing Numerical................................... TX1/3-22
programs.................................TX1/3-36 Text with several language
Reinitialize ..................................TX1/3-36 properties .................................. TX1/3-40
Retain ........................................TX1/2-20
Save .............................................TX1/1-9 U
Language property for text files in
WordPad .....................................TX1/3-36 Unicode......................................... TX1/1-11
Language property ..........................TX1/1-9
Line feed........................................TX1/1-11
Log in default user ..........................TX1/1-8 W
Logging in as the default user .........TX1/1-8
Log-in no longer possible ..............TX1/4-49 Windows 95
Identify version........................... TX1/4-46
Windows 98, Windows Millennium
M Edition, Windows 2000............... TX1/4-48
Windows 98 .................................... TX1/1-7
Menu operation..............................TX1/3-33 Windows tools
Scope........................................... TX1/1-6
O Windows95
Restrictions ................................ TX1/3-41
Open file .......................................TX1/2-15 Word
Text creation .............................. TX1/4-46
WordPad
R Language properties.................. TX1/3-36
Start ........................................... TX1/2-14
Recommended references ............TX1/5-52 WordPad 5.0 ................................. TX1/4-48

TX1/I-54 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
03.04 Creating Foreign Language Texts with Windows 2000 / XP (TX2)
Contents
Creating Foreign Language Texts with

Windows 2000 / XP (TX2)
1 Introduction ..............................................................................................................................TX2/1-3
1.1 General ..................................................................................................................................TX2/1-4
1.2 Preconditions .........................................................................................................................TX2/1-4
1.3 Language families..................................................................................................................TX2/1-5
1.4 Tools used .............................................................................................................................TX2/1-6
1.5 Terms.....................................................................................................................................TX2/1-7
2 Editing Files with Word 2000 ................................................................................................TX2/2-11
2.1 Overview ..............................................................................................................................TX2/2-12
2.2 Creating a new text file ........................................................................................................TX2/2-12
2.3 Opening an existing file........................................................................................................TX2/2-13
2.4 Saving text files....................................................................................................................TX2/2-15
2.5 Codes for SINUMERIK HMI .................................................................................................TX2/2-18
3 Input of Text ...........................................................................................................................TX2/3-19
3.1 Special characters of various language families ..................................................................TX2/3-20
3.2 Input via the Character Map.................................................................................................TX2/3-21
3.3 Compound input...................................................................................................................TX2/3-23
3.4 Using a different keyboard layout.........................................................................................TX2/3-24

3.4.1 Concept of the keyboard language property....................................................................TX2/3-24
3.4.2 Setting up a keyboard layout under Windows 2000.........................................................TX2/3-25
3.4.3 Setting up a keyboard layout under Windows XP............................................................TX2/3-26

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition TX2/i
Creating Foreign Language Texts with Windows 2000 / XP (TX2) 03.04
Contents
3.4.4 Usage ..............................................................................................................................TX2/3-28
3.5 Numerical text entry .............................................................................................................TX2/3-30
3.6 Language properties in Word files .......................................................................................TX2/3-31
3.7 Multi-language Word files.....................................................................................................TX2/3-34
3.8 Special considerations when working with Greek and Cyrillic texts .....................................TX2/3-37
3.9 Special considerations when working with East Asian texts ................................................TX2/3-38
4 Problems and Remedies .......................................................................................................TX2/4-43
4.1 Problems and remedies .......................................................................................................TX2/4-44
5 References..............................................................................................................................TX2/5-47
5.1 References for text creation .................................................................................................TX2/5-48
I Index .........................................................................................................................................TX2/I-49
I.1 Subject index .........................................................................................................................TX2/I-49

TX2/ii SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
1 Introduction
1 Introduction
1
1.1 General .......................................................................................TX2/1-4
1.2 Preconditions ..............................................................................TX2/1-4
1.3 Language families.......................................................................TX2/1-5
1.4 Tools used ..................................................................................TX2/1-6
1.5 Terms..........................................................................................TX2/1-7

1 Introduction
1.1 General
Since the 1990s, Microsoft have put considerable effort into satisfying global
demands for information processing and software development.
In addition to supporting as many languages as possible, one of the aims was to
be able to support all languages with the same uniform operating system, as
opposed to the language-specific versions of operating systems which were used
before.
As part of these efforts, many of the system components and applications were
gradually converted to the cross-language platform Unicode.
Although in many cases the user would have been completely unaware of this
conversion process, in terms of the subjects discussed in this guide fundamentally
different procedures need to be adopted depending on which version of the
operating system is used.
The procedure recommended for Windows 2000/XP is much simpler than the one
recommended for Windows 95/NT4. Therefore it makes sense to change over to
the new systems. The guide for older systems is only included for reasons of
compatibility and will no longer be maintained or kept up to date.
Using Windows 95 or Windows NT 4

Follow these instructions:
References: /IAM_TX1: Creating foreign language texts with Windows 95/NT
Using Windows 2000 or Windows XP

Follow these instructions:
References: /IAM_TX2: Creating foreign language texts with Windows 2000/XP
1.2 Preconditions
This document describes the procedure for creating a text with the following
preconditions:
• The text is to be created on a Microsoft Windows operating system
(Windows 2000 or Windows XP).
• The text is to be created in a language not identical to the language of the

operating system (= default language).
• The present description uses German as the default language for all examples
provided herein. However, the described procedure will work just as well with a
different language as the default Windows language.
• The text is to be created as a so-called text file, i.e. without formatting such as
font types, font sizes, underscores etc. This means that, apart from the text
characters, the file will only contain ASCII control characters like Tab, CR and
LF (tab indent, carriage return and line feed).

1 Introduction
• The language of the text requires a different Windows code page to that of the
default language, i.e. the target language does not belong to the same
language family as the default language.
• The text file is to be coded using this code page, not as a Unicode file.
• The means used to create the text are to be as simple as possible, i.e.
especially without the need to install any additional software.
• For the purposes of this guide, it is assumed that you have installed Microsoft
Word 2000 (or a later version) and are familiar with using it.
Text types for HMI Embedded and HMI Advanced

The following text types can be changed in the individual systems:
Table 1-1
Text types Systems

Alarm texts HMI Embedded with PCU 20
Adding texts for the user interface
Application texts for all operating areas
incl. softkey texts
Alarm texts HMI Advanced with PCU 50/70

Adding texts for the user interface
Texts for the Help function in the editor
Machine data
Softkey texts for all operating areas
1.3 Language families

A language family is a group of languages for which Microsoft operating systems
use the same code page. Microsoft uses the term "language group"
Table 1-2 Language families
Language family Windows Language

code page
Central European 1250 Albanian, Croat, Polish, Romanian, Serbian (Latin),
Slovakian, Slovenian, Czech, Hungarian
Cyrillic 1251 Bulgarian, Macedonian, Russian, Serbian (Cyrillic),
Ukrainian, White Russian
Western 1252 German, English, Finnish, French, Indonesian,
Icelandic, Italian, Dutch, Norwegian, Portuguese,
Swedish, Spanish
Greek 1253 Greek
Turkish 1254 Turkish

1 Introduction
Language family Windows Language

code page
Baltic 1257 Estonian, Lettish, Lithuanian
Japanese 932 Japanese
Chinese 936 Simplified Chinese
Korean 949 Korean
Chinese 950 Standard Chinese (Traditional Chinese)
Operating system and target language from the same language family
If the language of the operating system (e.g. German) belongs to the same
language family as the target language (e.g. Portuguese), then some difficulties
could possibly occur with the input of certain characters. However, there will be no
problems displaying these characters with a simple text editor.
Remedy:
• Use the Windows "Character Map"
(see Section 3.2: Entering characters with the character map) or
• Switch over the keyboard

(see Section 3.4: Using a different keyboard layout) or
• Use the ALT+digit combination to enter characters

(see Section 3.5: Numerical text input)
There should not be any further problems in this case. Use a simple text editor
(e.g. Notepad) and save the texts in the usual way.
Chapter 2 does not apply.
Operating system and target language from different language families

If the language of the operating system (e.g. German) does not belong to the same
language family as the target language (e.g. Hungarian), difficulties will occur with
both inputting and displaying the characters in a simple text editor (Notepad).
1.4 Tools used

Standard scope
This document describes the use of Microsoft Word 2000 and other tools which
may not necessarily be installed on your PC.
You should have installed the following components:

• Microsoft Word 2000 (required)
• Windows 2000/XP: Language Support for East Asian characters (necessary

for these languages)
• Windows 2000/XP: Character Map (recommended)

1 Introduction
Checking the installation of the Language Support for East Asian languages
Installation of the Language Support for East Asian languages is performed
differently for Windows 2000 and Windows XP.
Please refer to Section 3.9 for details: Special requirements for East Asian
languages
1.5 Terms
Code page
A list of characters which forms the character set for one or more languages. A
code which is unique within this code page is assigned to each of the characters in
the list.
All of the code pages used under Windows share the ASCII range (codes 0 to
127).
A distinction is made between single-byte code pages and multiple-byte code

pages.
In single-byte code pages (all European languages), each character is represented
with a single byte. Accordingly, single-byte code pages comprise a maximum of
256 characters.
Multiple-byte code pages (Asian languages) contain both characters which can be
stored as a single byte as well as characters which are stored with two (or more)
bytes. The shared ASCII range is contained as a range of single-byte characters.
There is a 1:1 assignment between Windows code page and language family.
Section 1.3 (Language family) contains a list of the language families in Table 1-1.
Diacritical characters
(diacritical = distinguishing)
In most cases, a relatively small supplementary character, which is attached to a
letter to give the letter a specific stress, a specific pronunciation or even a new
meaning.
Section 3.1 (Special characters in different language families) contains a list of

diacritical characters.
If the combination of basic letters and diacritical characters belongs in a language-
specific alphabet, this combination is contained in the appropriate Windows
character sets (code page, Unicode) as a separate character.

1 Introduction
Use of diacritical characters

A diacritical character is used
• to designate the combined character (e.g. Ģ = G cedilla, Õ = O tilde),
• for the combined input if there is no separate key that possesses the required
combined character (see Section 3.4: Using a different keyboard layout),
• in Vietnamese and Thai for normal coding in text files,
• for output (only in typographically compound texts): Diacritical characters and

basic letter are output separately, whereby any combinations are possible, e.g.
for ancient languages and phonetics.
In all the other cases, the combined letter is always considered as a compound
unit.
In some cases, however, the combined letter is incorrectly referred to as the
diacritical character.
Input Method Editor (IME)

An aid for entering the CJK characters (CJK: Abbreviation for Chinese, Japanese
and Korean).
Language family
A language family is a group of languages which uses the same code page. This
requires the use of the same basic alphabet (e.g. Latin or Cyrillic), but it does not
mean that the alphabet of all languages of this group is the same.
There is a 1:1 assignment between Windows code page and language family.
Section 1.3 (Language family) contains a list of the language families in Table 1-1.
Font files (TrueType fonts)

Windows 2000 and Windows XP do not use font files stored separated by the code
page, but instead so-called "Big Fonts"; these are fonts that contain the character
set for several code pages, saving memory capacity for the common characters.
With Word 2000, the selection of characters from this total character set is
performed via the Unicode coding, not via the code page coding. This makes it
impossible to mix up characters with the same code in different code pages.
Default language
The term "default language" is used in this guide for the language of the operating
system, i.e. German for a German Windows environment and English for an
English Windows environment.

1 Introduction
Default keyboard setting

Windows 2000:
Under "Control Panel" "Keyboard", one of the settings in the "Input" tab is
defined as the default keyboard setting. This setting is indicated with a check mark
on the left.
Windows XP:
Under "Control Panel" "Regional and Language Options", in the tab
"Languages", click under the heading "Text Services and Input languages" on the
button "Details..." to reach the dialog "Text Services and Input languages".
Here you can see the default keyboard setting in the "Settings" tab under the
heading "Default Language and Region Support".
Windows 2000 and Windows XP:

The default keyboard setting consists of a language property (left) and a keyboard
layout (right).
This language property of the default keyboard setting need not absolutely match
the default language.
Text file
The term “Text file” is used to describe a file which does not contain any formatting
(font type, font size, underscore, bold, italics etc.) or embedded objects (pictures,
tables, graphics, footnotes etc.).
This means that, apart from the text characters, the file will only contain ASCII
control characters like Tab, CR and LF (tab indent, carriage return and line feed).
The text characters are taken from a particular code page.
Occasionally, text files are also incorrectly referred to as ASCII files.
This is only correct if a text file only contains ASCII characters (codes 0 to 127) and
is therefore code page invariant.
Unicode
A 16-bit character set for which code pages are no longer required.
All character codes are unique, without needing to specify the code page.
Unicode programs like Word 2000 do not offer code page-dependent interpreting
of characters and thus also cannot display characters differently by assigning a font
or language property.

1 Introduction

03.04 Create Foreign Language Texts with Windows 2000 / XP (TX2)
2 Editing Files with Word 2000

2
2.1 Overview ...................................................................................TX2/2-12
2.2 Creating a new text file .............................................................TX2/2-12
2.3 Opening an existing file ............................................................TX2/2-13
2.4 Saving text files.........................................................................TX2/2-15
2.5 Codes for SINUMERIK HMI......................................................TX2/2-18

Create Foreign Language Texts with Windows 2000 / XP (TX2) 03.04
2.1 Overview
This section describes how text files can be edited using Microsoft Word 2000.
Word 2000 does not edit text files We recommend saving an additional
directly. Instead, it converts them to version of the text file as a Word file
Word files upon opening. and using this version as the basis for
During saving Word can then convert future editing.
the edited text back into a text file. It is then no longer necessary to open
and convert the file.
Open and Word 2000

convert Open
Text Word
file file
Save and Word Save
convert file
Edit
Fig. 2-1
2.2 Creating a new text file

Create a new text file in the usual way, using one of the following methods:
• In Windows Explorer click on the command "File" "New" "Text File".
• Launch Notepad without a file. A new empty file is then opened.

Then select the command "File" "Save".
• Make a copy of an existing text file you wish to use as a template for the new
text file.
Now open the text file with Word 2000 in the way described in the next section.

2.3 Opening an existing file

1. In Word 2000, select "Open…" from the "File" menu.
2. From the "Open" dialog box, choose the setting "Encoded Text Files (*.txt)"
under "Files of type".
If your file does not end in "txt" then you will need to rename it first so that it
does end in "*.txt".
Fig. 2-2
3. Choose the file you would like to open and click on "Open".
Instead of steps 1-3, you can also use one of the standard shortcuts:
• In Word you can use the list of the recently used files.
• Drag and drop the text file from Explorer to the Word icon on your desktop.
• If Word has already been launched, drag and drop the text file from Explorer to
the title bar of the Word window.
4. Note what happens next.

Continue with "Convert File" (see point 5.) if this dialog box opens.
Continue with "File Conversion" (see point 6.) if this dialog box opens.
If however the file is opened straight away with neither the "Convert File" nor
the "File Conversion" dialog boxes opening up, then Word has probably opened
the file incorrectly under the assumption that the text has been written using the
default language.
Be careful with special characters. The special characters will appear incorrectly
if the code page of the text file is not the same as the code page of the default
language.
In this case, go to "Extras" "Options..." and open the Options dialog for Word.
Click on "General" and select the option "Confirm conversion at Open".
When this option is active the additional dialog "Convert File" (see point 5.) will
appear every time, but when the option is inactive it is skipped.
Afterwards close the file and start again from point 1.

Fig. 2-3
5. The "Convert File" dialog box will appear.

Choose "Encoded Text" again and click on "OK".
Fig. 2-4
6. The "File Conversion" dialog box opens.

If "Text Only" is selected, activate "Other encoding".
Select the correct encoding (Word will make a suggestion which will not
necessarily be correct).
Section 2.5 (Codes for SINUMERIK HMI) lists which encoding is suitable in
Table 2-1.
Check the preview area while doing this.

Fig. 2-5
7. Click on "OK".
The file is opened and converted to a Word file at the same time.
The existing text is formatted using a default font.
2.4 Saving text files

Save the entered text as a "Text File".
1. In Word 2000, select "Save As…" from the "File" menu.
Fig. 2-6
2. Choose the option "Encoded Text (*.txt)" under "Save as type".
3. Enter the name of the file in the "File name" box and click on "Save".

4. A warning dialog appears:
Fig. 2-7
This warning tells you that saving the file as a text file may result in formatting
information and graphics objects being lost.
This message will even appear if there are no special formatting or graphics
objects in the text.
Click "Yes" to confirm.
5. The "File Conversion" dialog window will then appear.
Fig. 2-8
Select the encoding which is suitable for your target language and click on "OK".
Section 2.5 (Codes for SINUMERIK HMI) lists which encoding is suitable in
Table 2-1.
Your file is now saved as a text file and encoded using the selected code page in
the process.
If you have selected a completely unsuitable code then a warning is displayed in

the dialog box.

Fig. 2-9
This warning will also appear if you have selected the correct code but your file
contains characters which are not permitted, such as Latin mutated vowels in a
Cyrillic text.
Fig. 2-10
If you choose to ignore the warning then all characters which cannot be encoded
are replaced with a question mark.

2.5 Codes for SINUMERIK HMI

If you open or save a file in the way shown in
Section 2.3 (Opening an existing file) or
Section 2.4 (Saving text files),
then code page designations are assigned rather than code page numbers.
Depending on the installation of your system, many other codes may be listed,
including those for Unix (ISO), Apple (Mac), OEM (DOS) and mainframe (EBCDIC)
platforms.
Please use the Windows (ANSI) codes for SINUMERIK HMI.
Use the following codes to open and save files (shown in alphabetical sequence in
accordance with the Word listing):
Table 2-1 Codes
Description Code page

Traditional Chinese (Big5) 950
Simplified Chinese (GB2312) 936
Japanese (Shift-JIS) 932
Korean 949
Cyrillic (Windows) 1251
Central European (Windows) 1250
Turkish (Windows) 1254
Western European (Windows) 1252

3 Input of Text
3 Input of Text
3
3.1 Special characters of various language families ......................TX2/3-20
3.2 Input via the Character Map .....................................................TX2/3-21
3.3 Compound input........................................................................TX2/3-23
3.4 Using a different keyboard layout .............................................TX2/3-24

3.4.1 Concept of the keyboard language property .........................TX2/3-24
3.4.2 Setting up a keyboard layout under Windows 2000 ..............TX2/3-25
3.4.3 Setting up a keyboard layout under Windows XP .................TX2/3-26
3.4.4 Usage.....................................................................................TX2/3-28
3.5 Numerical text entry..................................................................TX2/3-30
3.6 Language properties in Word files ............................................TX2/3-31
3.7 Multi-language Word files .........................................................TX2/3-34
3.8 Special considerations when working with Greek and Cyrillic

texts ..........................................................................................TX2/3-37
3.9 Special considerations when working with East Asian texts ....TX2/3-38

3 Input of Text
3.1 Special characters of various language families

Latin language family
With the Latin-based language families (Baltic, Central European, Turkish,
Western), you can enter most of the characters, namely the basic Latin alphabet,
directly with your (e.g. Western) keyboard.
Most of the special characters, such as ĄáâåçđéèÍïŁŇñöőÓťŤůū are
made up of the Latin letters A-Z a-z and diacritical characters such as acute ´,
breve ˘, cedilla¸, circumflex (caret) ˆ, point ˙, colon (dieresis, trema) ¨, double-

acute ˝, grave accent ‚, háček (caron) ˇ, macron ¯, ogonek (nasal hook, crooked
hook) ˛, squiggle ˚, slash /, hyphen – or tilde ˜.

Other characters of the alphabet are special letters (Þþ, Ðð, ß ) or ligatures
(Ææ, Œœ, Ĳĳ ). These are supplemented by language-specific abbreviations
and punctuation marks, e.g. for the endings of the ordinal numbers in Spanish
(ª and º) as well as the exclamation and interrogation marks put upside down (¡ and
¿).
The input methods described in the following will apply without restrictions to the
Latin-based language families.
Greek/Cyrillic language family

Certain special considerations need to be taken into account when inputting texts
using Greek or Cyrillic fonts.
Please refer to Section 3.8: Special considerations when working with Greek and
Cyrillic texts.
East Asian languages

Certain special considerations also need to be taken into account when creating
texts in Japanese, Chinese or Korean.
Please refer to Section 3.9: Special considerations when working with East Asian
texts.
Disruptive Word options

Deactivate the following options in Word to prevent unwanted characters from
reaching the text:
In the dialog "Extras" "AutoCorrect.." go to the "AutoFormat as you type" tab
under "Apply as you type":
"Automatic bulleted lists",
"Automatic numbered lists".
Under "Replace as you type":

""Straight quotes" with "Smart quotes"".
"English ordinals (1st) with superscript"
"Fractions (1/2) with fraction character (½)"
"Symbol characters (--) with symbols (—)"
If you do leave any of the options active then you can always use Ctrl+Z to undo
any automatic corrections. As a general rule this will give the same results as if the
option was deactivated.

3 Input of Text
3.2 Input via the Character Map

Note
The character map integrated in Word (menu commands "Insert" "Symbol...")
is not suitable for creating code page-encoded text files, as it cannot be limited to
the relevant code page.
Use the "Character Map" system program as described below.
Selecting the character map

1. On the start menu, choose "Programs" "Accessories" "System Tools"
"Character Map" to start the "Character Map" tool.
2. From "Font", choose the same font type as you have selected for the text file.
Fig. 3-1
3. Activate the box "Advanced view".

3 Input of Text
4. Under "Character set" select the code page for your text file in order to restrict
the number of available characters to this code page.
The code pages are identified as follows:
Table 3-1 Encoding of text files

Description Code page
Windows: Chinese (Taiwan) 950
Windows: Chinese (PROC) 936
Windows: Japanese 932
Windows: Korean 949
Windows: Cyrillic 1251
Windows: Eastern European 1250
Windows: Turkish 1254
Windows: Western 1252
Entering characters
1. Choose a character you want to enter.
The information bar at the bottom will display the Unicode code (U+...,
hexadecimal), the code page code (in brackets) and the clear text
description of the character.
If you have set up the keyboard layout accordingly (see Section 3.4: Using
a different keyboard layout), the keystroke combination for entering the
character numerically will appear at the bottom right in the status bar (see
Section 3.5: Numerical text entry).
Fig. 3-2
2. Click on "Select".
The character is copied into the "Characters to copy" field.
3. Repeat steps 1 and 2 for further characters.
4. After you have selected all the characters, click on "Copy".

The characters are copied from the "Characters to copy" field to the
clipboard.
5. Go back to Word 2000 and press Ctrl-V.

The characters are pasted from the Clipboard into the text.

3 Input of Text
3.3 Compound input

With many of the compound special characters it is possible to enter the diacritical
character first and then the letter. The diacritical character will not appear at first
and is then combined with the letter to form a special character.
Example
With a German keyboard layout, press for example the keys ´ (acute) and "a" one
after the other to obtain the character á (a-acute).
The keys with the diacritical characters, which are thus dealt with in a special way,
are marked with a special color in the descriptions of the keyboard layouts.
Keyboard assignments
The table below shows some keyboard layouts for the supported diacritical
characters:
Table 3-2
Grave accent
Double-acute
Circumflex
Squiggle
Ogonek
Cedilla
Háček
Breve
Colon
Acute
Pixel
Tilde
Keyboard
´ ‚ ˆ ˇ ˘ ˛ ˙ ¨ ¸ ˝ ˚ ˜
assignments
German X X X
French X X X X
Polish X X X X X X X X X X
Spanish X X X X X
Czech X X X X X X X X X X
Hungarian X X X X X X X X X
U.S International X X X X X
Obtain a graphical representation of your keyboard layout to learn which key

combinations produce the diacritical characters.
Keyboard layout in picture form

Images of the keyboard layouts can be obtained from Microsoft via the Internet at
the following address:
If you press the space bar after the diacritical character, you will see the character
itself.

3 Input of Text
Note
It can be useful to switch the keyboard layout to "U.S. International" which
corresponds mainly to the American keyboard, but additionally contains 5
diacritical characters and provides many special characters.
3.4 Using a different keyboard layout

Necessity for changing the keyboard layout
When is a change in the keyboard layout necessary?
• If you have to enter a lot of text.
• Your translator, who is used to a certain language-specific keyboard, wants
to use your PC.
However, if you (as a German) only need to make smaller changes to existing files,
then the German keyboard layout may be enough provided there are only a few
special characters which cannot be represented with the German keyboard. You
can enter these characters using the Character Map.
Example
In Hungarian for example, you would have to enter these characters as follows:
• őŐűŰ (O double-acute, U double acute) via the character map
• öÖüÜ directly
• áÁéÉíÍóÓúÚ compound input
3.4.1 Concept of the keyboard language property

Windows manages pairs for the keyboard consisting of language ("Input
language") and keyboard layout.
The set keyboard language determines which language property is assigned to the
entered characters.
The associated keyboard layout will determine which key produces which
character.
Several such settings can be set up and switched between. One of the settings is
defined as the default setting.
The keyboard driver assigns the entered key characters a "language property".
This defines that this piece of text has been created in this language.
Windows uses the term "Input language" as this can be used not only to switch the
language properties, but also to select settings such as currency, date format etc.

3 Input of Text
3.4.2 Setting up a keyboard layout under Windows 2000

Proceed as follows to select a new keyboard layout:
1. From the Start menu, select "Settings" "Control Panel" and click on
"Keyboard".
2. Select the "Input Locales" tab.
If a symbol like DE is displayed in the right-hand task bar then you can also right-
click on this symbol and select the command "Properties" to speed up steps 1
and 2.
You will see here at least one assignment "Input language"

(left-hand column) and "Keyboard layout" (right-hand column) already set up.
One entry is defined by default: Your default language (the language of your
operating system) and your default keyboard layout. This entry is selected and
indicated with a check mark on the left.
Fig. 3-3
3. Click on "Add".
The dialog box "Add Input Locale" is opened.
Fig. 3-4

3 Input of Text
4. In the dialog "Add Input Locale", select a language under "Input language" and
the associated keyboard layout under "Keyboard layout".
The language ("Input language") may also be the same as the default language
or as some other language for which you have already set up a keyboard
layout. However, in this case you will not be able to make such a good
distinction between the two keyboard layouts, as Windows usually only displays
the language ("Input language").
5. Click on "OK". The dialog box "Add Input Locale" is closed. You then return to
the "Keyboard Properties" window.
6. Use "Hot keys for input locales" to select the way how you want to switch the
keyboard layout. If you select "none", you can only switch using the mouse.
Fig. 3-5
7. Activate the option "Enable indicator on taskbar". This provides you with the
possibility of switching over quickly using the mouse.
8. Click on "OK" to quit the dialog.
3.4.3 Setting up a keyboard layout under Windows XP

Proceed as follows to select a new keyboard layout:
1. From the Start menu, select "Settings" "Control Panel" and click on "Regional
and Language Options".
2. Click on the "Languages" tab and click on the button "Details..." under the
heading "Text Services and Input Languages".
If a symbol like DE is displayed in the right-hand task bar then you can also right-
click on this symbol and select the command "Properties" to speed up steps 1
and 2.

3 Input of Text
3. The dialog "Text Services and Input Languages" is opened. Select the
"Settings" tab.
Fig. 3-6
4. Click on "Add".
The dialog box "Add Input Locale" is opened.
Fig. 3-7
5. In the dialog "Add Input Locale", select a language under "Input locale" and the
associated keyboard layout under "Keyboard layout".
The language ("Input language") may also be the same as the default language
or as some other language for which you have already set up a keyboard
layout. However, in this case you will not be able to make such a good
distinction between the two keyboard layouts, as Windows usually only displays
the language ("Input locale").

3 Input of Text
6. Click on "OK". The dialog box "Add Input Locale" is closed. You then return to
the "Text Services and Input Languages" window.
7. Use "Key settings…" to select the way how you want to switch the keyboard
layout. If you select "none", you can only switch using the mouse.
8. Under the "Language Bar" you can select whether and how the current
keyboard layout is displayed in the task bar or in a special button bar.
9. Click on "OK" to quit the dialog.
3.4.4 Usage
You can now create text with a "keyboard layout" suitable for the target language
(for the input of your texts in a foreign language) or with your previous default
keyboard layout (for the remaining operation). You can switch between the two
layouts as required.
Now, a small blue field with a two-letter language abbreviation should appear in the
task bar for the language you have set:
If you position the mouse pointer on this field (without clicking on it), the setting is
displayed .
If the selected keyboard layout is the default layout for the selected language (e.g.
"Turkish" – "Turkish Q"), then only the language ("Turkish") is displayed, otherwise
the complete settings with language and keyboard layout will be displayed
("Turkish – Turkish F").
Fig. 3-8
If you click with the left mouse button on this field, the languages you have set will
be offered in a small menu.
The current setting is marked by an arrow (Windows XP does this with a check).
Fig. 3-9

3 Input of Text
If you click with the right mouse button on this field, an abbreviation of the dialog
box "Keyboard Properties" is displayed above the "Properties" menu option.
Fig. 3-10
Further settings are offered under Windows XP. Among other things you can also
arrange this display as an Input language bar independently of the task bar, for
example at the top edge of the screen.
Keyboard layout specific to input window

The Windows operating system will memorize the current keyboard layout for each
input window.
• The keyboard layout is switched automatically if you switch to another
window.
A new window is always started with the default setting. After starting Word,
you may have to reselect the keyboard layout.
• Enable the window in which you want to enter texts before you select the
keyboard settings for this window.
Menu operation
All menus in the active program will also use the changed keyboard layout. You will
possibly no longer find certain key combinations with ALT and the letter key or Ctrl
with a letter key or even initiate a wrong command by mistake. You should
therefore use the mouse or, in menus, the arrow keys.
Other information
If you do not want to switch back to the other keyboard layout quite as frequently,
you can also declare the new combination with the special keyboard layout as the
default target language in the "Keyboard Properties" (Windows 2000) or "Text
Services and Input Languages" (Windows XP) dialog box:
Windows 2000:
Select the new entry and click on the button "Set as default".
The default setting is indicated with a check mark on the left.
Windows XP:
Select the new setting under "Default Language and Region Support".
Please note that all new windows, the Start menu and the desktop will now also
use the new keyboard layout.

3 Input of Text
Keyboard layout in picture form

You can obtain the keyboard layout in picture form.
For appropriate Internet addresses, see Section 5.1. References for text creation
Checking the keyboard layout

Compare the keyboard layouts and note a key with two different assignments. If
you are not sure, press this key when entering the text to test which layout is
active.
Example: If the German keyboard layout is active, pressing key "1" (letter group)
will produce a "1", and if the Czech keyboard layout is active, a "+".
Note
Check whether the automatic option for switching over the keyboard has been
activated in Word. Inadvertent switching of the keyboard layout by Word can
cause confusion.
Section 3.7 (Multi-language Word files) describes situations in which the
automatic keyboard switchover function is useful and how to activate and
deactivate it.
3.5 Numerical text entry

Note
In contrast to the previous method with WordPad in Windows 95/NT 4, you can
only use the numerical input with Word 2000 if you have selected a
corresponding keyboard layout (see Section 3.4: Using a different keyboard
layout).
Press the ALT key, and while holding down the key, enter zero and then the three-
digit decimal coding of the desired special character on the numerical key group.
Only then release the ALT key.
Example (Turkish):
ALT+0222 results in Ş (S with cedilla).
To produce this character, you will only need the character map of the appropriate
code page (see Section 1.3: Language family).
You will find overview tables of the code pages e.g. at Microsoft under

3 Input of Text
From these tables, combine the headers for the column and row (hexadecimal 00
to FF) and convert this number to form a decimal number (0 to 255).
The 4-digit hexadecimal numbers contained in the individual table fields are the
corresponding Unicode codes which can be used for identification of a character,
but they cannot be used for numerical input of that character.
Section 3.2 (Input via the Character Map) also describes where the key
combination is displayed in the Character Map.
3.6 Language properties in Word files

Language property
In Word, a property (attribute) is managed separately for each character similarly to
other text properties (bold, underscore).
In the language properties, Word will remember the language to which the
character, the character sequence, the word or the whole sentence belongs.
The language property is independent of the font. For example, a Cyrillic character
can possess the language property "German".
The language property is managed internally as a combination of main language
and sublanguage, e.g. "French (Canada)".
Microsoft sometimes uses the designation "Region scheme" for the language
property, whereby this term also covers properties, such as currency, date format,
decimal separators etc.
Effects of the language property

This property is used (evaluated) for the spell checker and for the automatic
keyboard switchover (see Section 3.7: Multi-language Word files).
If you do not wish to use either the spell checker or the automatic keyboard
switchover function, there is generally no need to worry about the language
properties. In this case do not forget to deactivate the automatic keyboard
switchover function.
Saving the language property

Microsoft Word saves this property in Word files (*.doc). If a document is saved as
a text file (*.txt) then this property is lost along with the other text properties.
If you wish to use the language property, it therefore makes sense to use a Word
file to edit the texts and to keep it for subsequent changes. Whenever the editing
reaches a stage where you want to stop you can then save the document as a text
file following the procedure described in Section 2.4 (Saving text files).

3 Input of Text
Displaying the language property

In Word 2000, the current language property is displayed in the status bar at the
bottom edge of the window.
Fig. 3-11
Setting the language property

Proceed as follows to set the language property for a text:
1. Highlight the part of the text for which you wish to set the language property, or
press CTRL+A to select the entire text.
2. Then select the command "Extras" → "Language" → "Set Language...".
3. In the "Language" dialog box you can choose the correct language. Click on
"OK" when you are done.
Quick setting of the language property

In Microsoft Word 2000 you can insert a combined display and selection box into a
symbol bar. This both displays the current language property and enables you to
set the language as well.
Proceed as follows to insert this field into a symbol bar:

1. In the "Extras" menu select the command "Customize..."
Fig. 3-12

3 Input of Text
2. In the "Customize" dialog box select the "Commands" tab.
3. Select "Tools" from the list of categories on the left.
4. Then select "Language" from the list of commands on the right (see Fig.).
5. Drag and drop this entry with the left mouse button into a symbol bar.
Fig. 3-13
6. Close the dialog box.
With this selection box you can then change the selected language for any part of
the text.
Automatic setting of the language property

Word 2000 automatically sets the language property in the following situations:
• When opening a file of type "Encoded Text File" (see Section 2.3: Opening an
existing text file).
• New text entered with the keyboard is automatically assigned the selected
keyboard language.
• If the automatic recognition option is selected then Word will try to assign the
entered words to a language once they are complete and then automatically
sets the language property.
Note
The "Detect language automatically" function can often deliver confusing results,
particularly in technical texts.
This option is usually pre-activated as a default setting.
Recommendation: Deactivate the "Detect language automatically" option.

3 Input of Text
Proceed as follows to deactivate the automatic language recognition option:
1. Make sure that no part of the text has been highlighted and select the command
"Tools" → "Language" → "Set Language...".
2. In the "Language" dialog box deactivate the option "Detect language

automatically" and click on "OK".
Fig. 3-14
3.7 Multi-language Word files

In certain cases it may be useful to deliberately set different language properties for
different parts of the text in a Word file.
Boundary conditions for multi-language Word files

You want to enter certain parts of the text with the German keyboard layout and
then also edit these parts later on with the German keyboard layout, whereas other
parts of the text are to be created and edited with the keyboard layout of the target
language.
Examples
This can be necessary in the following cases:
• With Greek and Cyrillic texts, the Latin letters and other ASCII characters are
missing in the appropriate keyboard layouts.
• With some keyboard layouts, e.g. Czech, no access to the digits is granted on
the standard keyboard level.
• The arrangement of the Latin letters deviates substantially from the

arrangement to which you are accustomed to (e.g. Turkish-F keyboard layout).

3 Input of Text
• You as a German want to prepare one part of the text, and a second part is to
be created by your translator.
Table with two language properties

To create a multi-column text in which for example the first column possesses the
language property "German" and the second column for example "Russian", you
can proceed as follows:
• Switch to the German keyboard and enter the first column of the first line. Then
switch to the Russian keyboard and enter the second column:
• This does not need to be a Word table with borders and fields. You can also
use a simple line and separate the different parts with spaces.
• Select the whole line, copy this to the clipboard by using Ctrl-C and paste this
line several times by pressing Ctrl-V. This will give you two columns with
German on the left and Russian on the right.
Table 3-3
German Russian
Automatic keyboard switching

In order to automatically have the correct keyboard layout when working on
different parts of the text in Word, go to "Extras" → "Options" and activate the
option "Auto-Keyboard switching" in the "Edit" tab.
Fig. 3-15

3 Input of Text
Note
Accidental use of the automatic keyboard switching function can be confusing.
Only use this option when the above boundary conditions are met.
Active keyboard layout always visible

To make sure you know what is going on, you can adjust the task bar to always
display the currently active keyboard layout.
1. Right-click on the task bar and select "Properties".
2. Activate the option "Always on top".
3. Deactivate the option "Automatically in the background".
With Windows XP you are also free to position the Input language bar anywhere
you want on the screen. To do this, click on the button for switching over the
keyboard (e.g. DE ) in the task bar and select "Restore Language and Region
Support Bar".
Another option is to activate the switchover of the keyboard in Word:

1. In the "Extras" menu select the command "Customize..."
Fig. 3-16
2. In the "Customize" dialog box select the "Commands" tab.
3. Select "Format" from the list of categories on the left.

3 Input of Text
4. Then select "DE Keyboard Language" from the list of commands on the right
(see Fig.).
5. Drag and drop this entry with the left mouse button into a symbol bar.
3.8 Special considerations when working with Greek and

Cyrillic texts
Note
If you create texts in the Greek or Cyrillic language for the first time, then you
MUST read this section!
From the view of the language sciences, the Greek and Cyrillic alphabets are
considered as separate and independent alphabets, and not for example as an
extension of the Latin alphabet.
This means that Greek and Cyrillic letters which in their appearance are identical to
Latin letters, are not the same characters and may therefore also not be coded
identically.
In some cases this becomes evident by the fact that although certain letters look
the same in upper case, the corresponding lower case letters look different.
Table 3-4
Font Characters Meaning

Latin P, p Latin letter P
Greek Ρ, ρ Greek letter RHO
Cyrillic Р, р Cyrillic letter ER
Latin H, h Latin letter H
Greek Η, η Greek letter ETA
Cyrillic Н, н Cyrillic letter EN
Example
Incorrect coding could have the following consequences:
Supposed you write the Russian word for "NO" ("HET") using Latin letters instead
of "HET" using Cyrillic letters. Initially you will see no difference. However, the
search for "нет" in lower case letters with the search option "Ignore uppercase/
lowercase letters" will not find the incorrectly coded spelling.
Keyboard layout for Greek/Cyrillic font

For this reason, the keyboard layouts for the Greek and Cyrillic fonts have been
designed in such a way that the Latin letters are not available at all, not even via
AltGr key combinations. These keyboard layouts have normally only two levels
(standard and SHIFT).

3 Input of Text
Keyboard layout for the Russian font

In the Russian keyboard layout, there are also some ASCII special characters
which are missing, such as #$[]{}'`|~&.
For these languages it therefore makes sense to use Word files with two languages
as described in Section 3.7 Multi-language Word files.
Note
Switch the keyboard to Latin only if this is absolutely necessary! When doing so,
do not switch over for individual letters, but only for complete words and
sentences.
Never use words with mixed codings!
Note
Find out whether and to what extent certain German, English or international
abbreviations (e.g. DIN/ISO) may or must be written using Latin fonts, or whether
a conversion (ДИН/ИСО) is more appropriate according to the conventions of the
country in question.
The key assignment for combinations, such as Ctrl-C, Ctrl-V, Ctrl-Z, Alt-A, etc.
normally follow the US keyboard layout.
3.9 Special considerations when working with East Asian texts

Precondition
To author or correct texts in Japanese, Chinese or Korean, you will need to have
installed the corresponding expansion package for the operating system.
Checking the system installation for Windows 2000

To check your installation, proceed as follows:
• Open the Control Panel ("Start" → "Settings" → "Control Panel").
• In the "Control Panel", select "Regional Options".
• Click on the "General" tab in the "Regional Options" dialog box.
• You can see the installed language families in the lower part of the window
under "Language settings for the system".
• Check whether the language family you want to use has been activated.

3 Input of Text
Fig. 3-17
You may require the Microsoft installation CD to install any missing components.
You will also require Administrator Rights to perform the installation.
Checking the system installation for Windows XP

In the Control Panel open the dialog box "Regional and Language Options".
Check the "Languages" tab to see whether the option "Install files for East Asian
languages" has been selected.
Fig. 3-18

3 Input of Text
You will not usually need the installation CD to reinstall the files for East Asian
languages in Windows XP, as the files are already present on the hard drive in
compressed form.
You will however require Administrator Rights to perform the installation.
Input
An Input Method Editor (IME) is used for inputting. This is a tool which is used to
put together the pictograms on a European keyboard and can be activated
analogously to a keyboard layout.
You will normally need a translator who speaks the target language as his/her
mother tongue to operate the IME system.
From Windows 2000 it is no longer necessary to have the Windows operating
system in the target language.
Full-width European characters

In the code pages for the East Asian languages, two versions of many of the
European characters (Latin letters, numbers and the characters # $ % & etc.) are
included:
1. Normal (narrow, half-width) version.
This is the set of ASCII characters which is compatible with European code
pages.
2. Double-width (full-width) version.

These versions of the characters are twice as wide and are not compatible with
the ASCII characters.
If you are using characters with a functional significance it is important to use the
ASCII versions.
Correct example (SINUMERIK alarm text, Japanese):
Fig. 3-19
The circled characters are:

014195 0 0 Identifier and attributes
Blank space Syntactical separator
Quotes Text delimiters
%1, %2 Parameter variables
Only the ASCII versions must be used for these characters.
Note
In the remaining part of the text it is quite acceptable to use full-width characters
for better readability (as in the example here for G49).

3 Input of Text
Caution
There is even a full-width version of the space character (ideographic space).
You can only recognize this character from its width by selecting it.
Incorrect example:
Fig. 3-20
The circled characters are full-width variants which have been used incorrectly.
Note
When placing a translation order, tell the translator that only the narrow, ASCII-
compatible characters must be used for characters with a functional significance.
Simplified/traditional Chinese
Note
Please make a careful distinction between simplified Chinese and traditional (or
standard) Chinese. The former is used in the PR of China, whereas the latter is
used in Taiwan. These two variants are coded differently and therefore have to
be treated differently. You should therefore also make sure that this is clearly
specified in your translation order.
Creating texts
When you are creating texts in Japanese, Chinese or Korean, it definitely makes
sense to initially create a Word file.
There should be no problems if you are using Word 2000 to exchange documents
with your external translator.
Afterwards you can then convert this Word file into a text file in the way described
in Section 2.4 (Saving text files).

3 Input of Text


4
4.1 Problems and remedies............................................................TX2/4-44

4.1 Problems and remedies

Keyboard layout switches unintentionally
Problem:
The keyboard occasionally switches to a different layout while inputting text without
this being explicitly requested.
Remedy:
Check the option for automatic switchover of the keyboard as described in Section
3.7: Multi-language Word files.
Deactivate this option.
Language properties are changed inadvertently

Problem:
After creating a text with the keyboard in a certain layout (e.g. Polish), you notice
that parts of the text have German or English as the language.
Remedy:
Deactivate the automatic language recognition option as described in Section 3.6:
Language properties in Word files.
Hotkeys no longer work

Problem:
Certain commands (Ctrl+C, Alt+T etc.) no longer work.
Remedy:
As a result of assigning a different keyboard layout, the keyboard shortcuts have
changed for certain commands. Use the mouse while you are working with the
other keyboard layout.
Individual texts not working

Problem:
In some cases the finished text files do not work in the SINUMERIK Runtime
system.
Individual texts or lines of text are obviously not being read correctly.
Remedy:
Check the formal text criteria:
Are all of the characters which have a functional significance correctly encoded?
• If inverted commas are a requirement, check whether Word has converted the
straight inverted commas (ASCII characters) that were entered into
typographic quotation marks. Some disruptive Word options are listed in
Section 3.1: Special characters of various language families.
• If the texts in question are East Asian texts, check the coding of the non-Asian
characters, see Section 3.9: Special requirements for East Asian texts.
If full-width characters have been used for functional characters, replace them
with the corresponding ASCII variants.

Yen character (Japanese) or Won character (Korean) in the text

Problem:
The translator has obviously used a Yen character ¥ or a Won character W
wherever you would expect a backslash "\".
Remedy:
This is not necessarily a mistake.
Instead, this has historic reasons. For many years the Yen character has been
used in Japan and the Won character in Korea in place of the backslash character.
This representation was kept once the PC users in those countries had got used to
using this representation in path names (where you would otherwise expect the
backslash character). However, internally this is still the backslash character.
In the fonts "MS Gothic" (Japanese) and "Batang" (Korean) the backslash symbol
is represented as a currency character.
However, it is also possible that the Yen character (Unicode U+00A5) or Won
character (Unicode U+20A9) was actually entered instead of the backslash
character (Unicode U+005C).
To check this, reformat the text in Word using a different font, e.g. "Courier New".
If you see the backslash character in its normal representation then everything is in
order.
However, if you can still see the currency symbol or a symbol which is not a valid
symbol then you should correct the character and replace it with a backslash.
Afterwards revert back to the normal font (MS Gothic or Batang).


5 References
5 References
5
5.1 References for text creation......................................................TX2/5-48

5 References
5.1 References for text creation

For further information about creating texts, please refer to:
Book: Developing International Software, Second Edition

Microsoft Press, October 2002, ISBN 0-7356-1583-7
http://www.microsoft.com/MSPress/books/authors/auth5717.asp
Online version:
http://www.microsoft.com/globaldev/getwr/dis_v2/default.mspx
1st edition (Developing International Software For Windows 95 and Windows NT):
http://www.microsoft.com/globaldev/dis_v1/disv1.asp
Overview tables of the Microsoft code pages

Pictures of the keyboard layouts in Microsoft can be found at the following address:
For printing:
http://www.microsoft.com/globaldev/dis_v1/disv1.asp?DID=dis45d&File=
S25B8.asp
Microsoft Global Software Development

Detailed explanations on various aspects of international software
http://www.microsoft.com/globaldev
Unicode
Tables, definitions, standards and tools
http://www.unicode.org

03.04 Creating Foreign Language Texts with Windows 2000 / XP
I Index
I Index
I
I.1 Subject index
Input Method Editor (IME) .............. TX2/1-8
A
K
Automatic keyboard switching...... TX2/3-35
Keyboard layout always visisble ... TX2/3-36
Keyboard layout specific to input
C window ..................................... TX2/3-29
Character Map
Code page..................................TX2/3-22 L
Input ...........................................TX2/3-21
Checking installation .......................TX2/1-7 Language family
CJK characters ................................TX2/1-8 Overview ..................................... TX2/1-5
Code page Language family.............................. TX2/1-8
Designations ..............................TX2/2-18
Number.......................................TX2/2-18
Code page .......................................TX2/1-7 M
Cyrillic language family..................TX2/3-37
Multi-language Word files ............. TX2/3-34
D
O
Default keyboard setting..................TX2/1-9
Overview of diacritical
characters ................................ TX2/3-20
E
East Asian texts.............................TX2/3-38 Q
Quick setting of the language

F property.................................... TX2/3-32
File Conversion..............................TX2/2-14
S
G Setting the language property....... TX2/3-32

Setting up a keyboard layout under
Greek/Cyrillic language family.......TX2/3-37 Win2000................................... TX2/3-25
Setting up a keyboard layout under
WindowsXP ............................. TX2/3-26
I Special characters of various language
families..................................... TX2/3-20
IME (Input Method Editor) ...............TX2/1-8

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition TX2/I-49
Creating Foreign Language Texts with Windows 2000 / XP 03.04
I Index
System installation TrueType fonts................................ TX2/1-8

for Windows 2000 ............................. 3-38
for WindowsXP...........................TX2/3-39
U
T Unicode .......................................... TX2/1-9

Use of diacritical characters............ TX2/1-8
Table with two language
properties .................................TX2/3-35
Text entry W
Numerical ...................................TX2/3-30
Text file Windows code page........................ TX2/1-5
Creating a new text file...............TX2/2-12
Open...........................................TX2/2-13

TX2/I-50 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
03.04 SINUMERIK 840D/840Di/810D Installation and Start-Up HMI (IAM)
A Appendix
A
A Appendix
A.1 References
General Documentation
/BU/ SINUMERIK & SIMODRIVE, Automation Systems for Machine Tools

Catalog NC 60
Order number: E86060-K4460-A101-B1-7600
/IKPI/ Industrial Communication and Field Devices

Catalog IK PI
/ST7/ SIMATIC
Products for Totally Integrated Automation and Micro Automation
Catalog ST 70
Order number: E86060-K4670-A111-A8-7600
/Z/ MOTION-CONNECT
Connections & System Components for SIMATIC, SINUMERIK,
MASTERDRIVES, and SIMOTION
Catalog NC Z
Electronic Documentation
/CD1/ The SINUMERIK System (09.04 Edition)

DOC ON CD
(includes all SINUMERIK 840D/840Di/810D/802- and
SIMODRIVE publications)
Order number: 6FC5298-7CA00-0BG0

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition A-1
SINUMERIK 840D/840Di/810D Installation and Start-Up HMI (IAM) 03.04
A Appendix
User Documentation
/AUK/ SINUMERIK 840D/810D (09.99 Edition)

Short Guide AutoTurn Operation
Order number: 6FC5298-4AA30-0BP2
/AUP/ SINUMERIK 840D/810D (02.02 Edition)

Operator's Guide AutoTurn Graphic Programming System
Programming / Setup
/BA/ SINUMERIK 840D/810D (10.00 Edition)

Operator's Guide MMC
/BAD/ SINUMERIK 840D/840Di/810D (03.04 Edition)

Operator's Guide HMI Advanced
Order number: 6FC5298-6AF00-0BP3
/BAH/ SINUMERIK 840D/840Di/810D (03.04 Edition)

Operator's Guide HT 6
Order number: 6FC5298-0AD60-0BP3
/BAK/ SINUMERIK 840D/840Di/810D (02.01 Edition)

Short Guide Operation
/BAM/ SINUMERIK 810D/840D (08.02 Edition)

Operation/Programming ManualTurn
/BAS/ SINUMERIK 840D/840Di/810D (11.03 Edition)

Operation/Programming ShopMill
/BAT/ SINUMERIK 840D/810D (06.03 Edition)

Operation/Programming ShopTurn
/BEM/ SINUMERIK 840D/810D (03.04 Edition)

Operator's Guide HMI Embedded
Order number: 6FC5298-6AC00-0BP3
/BNM/ SINUMERIK 840D/840Di/810D (03.04 Edition)

User's Guide Measuring Cycles
/BTDI/ SINUMERIK 840D/840Di/810D (06.04 Edition)

Motion Control Information System (MCIS)
User's Guide Tool Data Information
Order number: 6FC5297-6AE01-0BP1

A-2 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
A Appendix
/CAD/ SINUMERIK 840D/840Di/810D (03.02 Edition)

Operator's Guide CAD-Reader
Order number: (part of the online help)
/DA/ SINUMERIK 840D/840Di/810D (03.04 Edition)

Diagnostics Guide
Manufacturer/Service Documentation
a) Lists
/LIS/ SINUMERIK 840D/840Di/810D (03.04 Edition)
SIMODRIVE 611D
Lists
Order number: 6FC5297-7AB70-0BP0
b) Hardware
/ASAL/ SIMODRIVE 611, MASTERDRIVES VC/MC (10.03 Edition)
Planning Guide General Section for AC Induction Motors
Order number: 6SN1197-0AC62-0BP0
/APH2/ SIMODRIVE 611 (10.03 Edition)

Planning Guide AC Induction Motors 1PH2
/APH4/ SIMODRIVE 611 (10.03 Edition)

/APH7S/ SIMODRIVE 611 (03.04 Edition)

Planning Guide Induction Motors 1PH7
/APH7M/ MASTERDRIVES MC (04.04 Edition)

/APL6/ MASTERDRIVES VC/MC (03.04 Edition)

Planning Guide Induction Motors 1PL6
/BH/ SINUMERIK 840D/840Di/810D (11.03 Edition)

Operator Components Manual
/BHA/ SIMODRIVE Sensor (03.03 Edition)

User's Guide (HW) Absolute Position Sensor with Profibus-DP
Order number: 6SN1197-0AB10-0YP2

A Appendix
/EMV/ SINUMERIK, SIROTEC, SIMODRIVE, SIMOTION (03.04 Edition)

Planning Guide EMC Installation Guideline
The current Declaration of Conformity is available under the following

Internet address:
http://www4.ad.siemens.de
Please enter the ID No.: 15257461 in the "Find"/"Search" field (upper

right) and click "go".
/GHA/ SINUMERIK/ SIMOTION (02.03 Edition)

ADI4 - Analog Drive Interface for 4 Axes
Manual
Order number: 6FC5297-0BA01-0BP1
/PFK6/ SIMODRIVE 611, MASTERDRIVES MC (05.03 Edition)

Planning Guide Synchronous Servomotors 1FK6
Order number: 6SN1197-0AD05-0BP0
/PFK7/ SIMODRIVE 611, MASTERDRIVES MC (01.03 Edition)

Planning Guide Synchronous Servomotors 1FK7
/PFS6/ MASTERDRIVES MC (07.03 Edition)

Planning Guide Synchronous Servomotors 1FS6
/PFT5/ SIMODRIVE 611 (05.03 Edition)

Planning Guide Synchronous Servomotors 1FT5
/PFT6/ SIMODRIVE 611, MASTERDRIVES MC (01.04 Edition)

Planning Guide Synchronous Servomotors 1FT6
/PFU/ SINAMICS, MASTERDRIVES (09.03 Edition)

MICROMASTER
SIEMOSYN Motors 1FU8
/PHC/ SINUMERIK 810D (11.02 Edition)

Configuring Manual CCU (HW)
/PHD/ SINUMERIK 840D (11.03 Edition)

Configuring Manual NCU (HW)
/PJAL/ SIMODRIVE 611, MASTERDRIVES MC (01.04 Edition)

Planning Guide Synchronous Servo Motors
General Section for 1FT / 1FK Motors

A Appendix
/PJAS/ SIMODRIVE 611, MASTERDRIVES VC/MC (06.04 Edition)

Planning Guide for AC Induction Motors
Content: General Section, 1PH2, 1PH4, 1PH7, 1PL6
/PJFE/ SIMODRIVE (03.04 Edition)

Planning Guide Synchronous Built-In Motors 1FE1
Three-Phase AC Motors for Main Spindle Drives
/PJF1/ SIMODRIVE (12.02 Edition)

Installation Guide Built-In Synchronous Motors 1FE1 051.-1FE1 147.
Three-Phase AC Motors for Main Spindle Drives
Order number: 610.43000.02
/PJLM/ SIMODRIVE (06.02 Edition)

Planning Guide Linear Motors 1FN1, 1FN3
ALL General Information on the Linear Motor
1FN1 Three-Phase AC Linear Motor 1FN1
1FN3 Three-Phase AC Linear Motor 1FN3
CON Connections
Order number: 6SN1197-0AB70-0BP4
/PJM2/ SIMODRIVE 611, MASTERDRIVES MC (03.04 Edition)

Planning Guide for Synchronous Servo Motors
Content: General Section, 1FT5, 1FT6, 1FK6, 1FK7, 1FS6
/PJTM/ SIMODRIVE (05.03 Edition)

Planning Guide Integrated Torque Motors 1FW6
/PJU/ SIMODRIVE 611 (02.03 Edition)

Planning Guide Inverters
Order number: 6SN1197-0AA00-0BP6
/PKTM/ MASTERDRIVES (03.04 Edition)

Planning Guide Complete Torque Motors 1FW3
/PMH/ SIMODRIVE Sensor (07.02 Edition)

Planning/Installation Guide
Hollow-Shaft Measuring System SIMAG H
/PMH2/ SIMODRIVE Sensor (03.04 Edition)

Configuring/Installation Guide
Hollow-Shaft Measuring System SIMAG H2
/PMHS/ SIMODRIVE (12.00 Edition)

Installation Guide Measuring System for Main Spindle Drives
SIZAG2 Toothed-Wheel Encoder
Order number: 6SN1197-0AB00-0YP3

A Appendix
/PMS/ SIMODRIVE (03.04 Edition)

Planning Guide
ECO Motor Spindle for Main Spindle Drives 2SP1
/PPH/ SIMODRIVE (12.01 Edition)

Planning Guide 1PH2/1PH4/1PH7 Motors
AC Induction Motors for Main Spindle Drives
/PPM/ SIMODRIVE (11.01 Edition)

Planning Guide
Hollow-Shaft Motors for Main Spindle Drives 1PM4 and 1PM6
c) Software
/FB1/ SINUMERIK 840D/840Di/810D/FM-NC (03.04 Edition)
Description of Functions Basic Machine (Part 1)
(the various sections are listed below)
A2 Various Interface Signals
A3 Axis Monitoring, Protection Zones
B1 Continuous Path Mode, Exact Stop and Look Ahead
B2 Acceleration
D1 Diagnostic Tools
D2 Interactive Programming
F1 Travel to Fixed Stop
G2 Velocities, Setpoint/Actual Value Systems, Closed-Loop Control
H2 Output of Auxiliary Functions to PLC
K1 Mode Group, Channels, Program Operation Mode
K2 Axis Types, Coordinate Systems, Frames,
Actual-Value System for Workpiece, External Zero Offset
K4 Communication
N2 EMERGENCY STOP
P1 Transverse Axes
P3 Basic PLC Program
R1 Reference Point Approach
S1 Spindles
V1 Feeds
W1 Tool Compensation

A Appendix
/FB2/ SINUMERIK 840D/840Di/810D (03.04 Edition)

Description of Functions Extended Functions (Part 2)
including FM-NC: Turning, Stepping Motor
A4 Digital and Analog NCK I/Os
B3 Several Operator Panels and NCUs
B4 Operation via PG/PC
F3 Remote Diagnosis
H1 Jog with/without Handwheel
K3 Compensations
K5 Mode Groups, Channels, Axis Replacement
M1 Kinematic Transformation
M5 Measurement
N3 Software Cams, Position Switching Signals
N4 Punching and Nibbling
P2 Positioning Axes
P5 Oscillation
R2 Rotary Axes
S3 Synchronous Spindles
S5 Synchronized Actions (SW3 and lower, higher /FBSY/)
S6 Stepper Motor Control
S7 Memory Configuration
T1 Indexing Axes
W3 Tool Change
W4 Grinding
/FB3/ SINUMERIK 840D/840Di/810D (03.04 Edition)

Description of Functions Special Functions (Part 3)
F2 3-Axis to 5-Axis Transformation
G1 Gantry Axes
G3 Cycle Times
K6 Contour Tunnel Monitoring
M3 Coupled Motion and Leading Value Coupling
S8 Constant Workpiece Speed for Centerless Grinding
S9 Setpoint Exchange
T3 Tangential Control
TE0 Installation and Activation of Compile Cycles
TE1 Clearance Control
TE2 Analog Axis
TE3 Master-Slave for Drives
TE4 Transformation Package Handling
TE5 Setpoint Exchange
TE6 MCS Coupling
TE7 Retrace Support
TE8 Path-Synchronous Switch Signal
V2 Preprocessing
W5 3D Tool Radius Compensation

A Appendix
/FBA/ SIMODRIVE 611D/SINUMERIK 840D/810D (03.04 Edition)

Description of Functions Drive Functions
DB1 Operation Messages/Alarm Reactions
DD1 Diagnostic Functions
DD2 Speed Control Loop
DE1 Extended Drive Functions
DF1 Enable Commands
DG1 Encoder Parameterization
DL1 Linear Motor MD
DM1 Calculation of Motor/Power Section Parameters and Controller
Data
DS1 Current Control Loop
DÜ1 Monitors/Limitations
/FBAN/ SINUMERIK 840D/SIMODRIVE 611 DIGITAL (02.00 Edition)

Description of Functions ANA MODULE
/FBD/ SINUMERIK 840D (07.99 Edition)

Description of Functions Digitizing
DI1 Start-Up
DI2 Scanning with Tactile Sensors (scancad scan)
DI3 Scanning with Lasers (scancad laser)
DI4 Milling Program Generation (scancad mill)
/FBDM/ SINUMERIK 840D/840Di/810D (09.03 Edition)

Description of Functions NC Program Management
DNC Machines
/FBDN/ SINUMERIK 840D/840Di/810D (03.03 Edition)

Description of Functions DNC NC Program Management
DN1 DNC Plant / DNC Cell
DN2 DNC IFC SINUMERIK
/FBFA/ SINUMERIK 840D/840Di/810D (11.02 Edition)

Description of Functions ISO Dialects for SINUMERIK
/FBFE/ SINUMERIK 840D/810D (03.04 Edition)

Description of Functions Remote Diagnosis
FE1 Remote Diagnosis (ReachOut)
FE3 RCS Host / RCS Viewer (pcAnywhere)

A Appendix
/FBH/ SINUMERIK 840D/840Di/810D

HMI Configuration Package (11.02 Edition)
Order number: (supplied with the software)
Part 1 User's Guide

Part 2 Description of Functions
/FBH1/ SINUMERIK 840D/840Di/810D

HMI Configuration Package (03.03 Edition)
ProTool/Pro Option SINUMERIK
Order number: (supplied with the software)
/FBHL/ SINUMERIK 840D/SIMODRIVE 611 digital (10.03 Edition)

Description of Functions HLA Module
/FBIC/ SINUMERIK 840D/840Di/810D (06.03 Edition)

Description of Functions TDI Ident Connection
/FBMA/ SINUMERIK 840D/810D (08.02 Edition)

Description of Functions ManualTurn
/FBO/ SINUMERIK 840D/810D (09.01 Edition)

Description of Functions Configuring OP 030 Operator Interface
BA Operator's Guide
EU Development Environment (Configuring Package)
PSE Introduction to Configuring of Operator Interface
(IK Screen Kit: Software Update and Configuration)
/FBP/ SINUMERIK 840D (03.96 Edition)

Description of Functions C-PLC Programming
/FBR/ SINUMERIK 840D/840Di/810D (01.04 Edition)

Description of Functions RPC SINUMERIK Computer Link
NFL Host Computer Interface
NPL PLC/NCK Interface
/FBSI/ SINUMERIK 840D/SIMODRIVE (11.03 Edition)

Description of Functions SINUMERIK Safety Integrated
/FBSP/ SINUMERIK 840D/840Di/810D (11.03 Edition)

Description of Functions ShopMill

A Appendix
/FBST/ SIMATIC (01.01 Edition)

Description of Functions FM STEPDRIVE/SIMOSTEP
Order number: 6SN1197-0AA70-0YP4
/FBSY/ SINUMERIK 840D/810D (03.04 Edition)

Description of Functions Synchronized Actions
/FBT/ SINUMERIK 840D/810D (03.04 Edition)

Description of Functions ShopTurn
/FBTC/ SINUMERIK 840D/810D (01.02 Edition)

IT Solutions
Description of Functions Tool Data Communication SinTDC
/FBTD/ SINUMERIK 840D/810D (02.01 Edition)

IT Solutions
Description of Functions Tool Information Systems (SinTDI)
with Online Help
/FBTP/ SINUMERIK 840D/840Di/810D (01.03 Edition)

Description of Functions TPM Total Productive Maintenance
Order No.: Document is supplied with the software
/FBU/ SIMODRIVE 611 universal/universal E (06.04 Edition)

Description of Functions Closed-Loop Control Component
for Speed Control and Positioning
/FBU2/ SIMODRIVE 611 universal (04.02 Edition)

Installation Guide
(included with every SIMODRIVE 611)
/FBW/ SINUMERIK 840D/810D (11.02 Edition)

Description of Functions Tool Management
/HBA/ SINUMERIK 840D/840Di/810D (03.02 Edition)

Manual @Event
Order number: 6AU1900-0CL20-0BA0
/HBI/ SINUMERIK 840Di (03.04 Edition)

Manual SINUMERIK 840Di

A Appendix
/INC/ SINUMERIK 840D/840Di/810D (06.03 Edition)

System Description Commissioning Tool SINUMERIK SinuCOM NC
Order No.: (an integral part of the online help for the start-up tool)
/PJE/ SINUMERIK 840D/810D (08.01 Edition)

Description of Functions Configuring Package HMI Embedded
Software Update, Configuration, Installation
Order number: 6FC5297-6EA10-0BP0
/PS/ SINUMERIK 840D/810D (09.03 Edition)

Planning Guide Configuring Syntax
This publication is included with the software and available as a pdf file
/POS1/ SIMODRIVE POSMO A (08.03 Edition)

User's Guide Distributed Positioning Motor on PROFIBUS DP
/POS2/ SIMODRIVE POSMO A (08.03 Edition)

Installation Guide (enclosed with POSMO A)
/POS3/ SIMODRIVE POSMO SI/CD/CA (06.04 Edition)

User's Guide Distributed Servo Drive Systems
/POS4/ SIMODRIVE POSMO SI (08.03 Edition)

Installation Guide (enclosed with POSMO SI)
/POS5/ SIMODRIVE POSMO CD/CA (08.03 Edition)

Installation Guide (enclosed with POSMO CD/CA)
/S7H/ SIMATIC S7-300 (2002 Edition)

Installation Manual Technological Functions
Order number: 6ES7398-8AA03-8BA0
- Reference Manual: CPU Data (Hardware)
- Reference Manual: Module Data
/S7HT/ SIMATIC S7-300 (03.97 Edition)

Manual STEP 7, Fundamentals, V. 3.1
Order number: 6ES7810-4CA02-8BA0
/S7HR/ SIMATIC S7-300 (03.97 Edition)

Manual STEP 7, Reference Manuals, V. 3.1
Order number: 6ES7810-4CA02-8BR0
/S7S/ SIMATIC S7-300 (04.02 Edition)

FM 353 for Stepper Drive Positioning Module
Order together with configuring package
/S7L/ SIMATIC S7-300 (04.02 Edition)

FM 354 for Servo Drive Positioning Module

A Appendix
/S7M/ SIMATIC S7-300 (01.03 Edition)

FM 357.2 Multimodule for Servo and Stepper Drives
/SP/ SIMODRIVE 611-A/611-D

SimoPro 3.1
Program for Configuring Machine-Tool Drives
Order number: 6SC6111-6PC00-0BA❏
Order from: WK Fürth
d) Installation
& start-up
/BS/ SIMODRIVE 611 analog (10.00 Edition)
Description Start-Up Software for
Main Spindle and Asynchronous Motor Modules Version 3.20
/IAA/ SIMODRIVE 611A (10.00 Edition)

/IAC/ SINUMERIK 810D (11.02 Edition)

(including description of SIMODRIVE 611D start-up
software)
/IAD/ SINUMERIK 840D/SIMODRIVE 611D (03.04 Edition)

(including description of SIMODRIVE 611D start-up
software)
/IAM/ SINUMERIK 840D/840Di/810D (03.04 Edition)

Installation and Start-Up Guide HMI
AE1 Updates/Supplements
BE1 Expanding the Operator Interface
HE1 Online Help
IM2 Start-Up HMI Embedded
IM4 Start-Up HMI Advanced
TX1 Creating Foreign Language Texts with Windows 95 / NT
TX2 Creating Foreign Language Texts with Windows 2000 / XP

03.04 I Index
I Index
I
I.1 Subject index
Activating data transfer via PLC
Job processing............................IM4/5-60
/ Actual value display: settable zero
system.......................................IM4/5-64
//A ..................................................BE1/3-64 ADDHTX ....................................... BE1/3-52
//B ..................................................BE1/3-85 Addressing system variables
//M..................................................BE1/2-21 indirectly..................................... BE1/3-57
//S ........................................ BE1/2-18, 2-29 al ................................................... BE1/3-55
Alarm display .................................IM2/5-58
6 Alarm text files
MMC 103 ................................. BE1/7-173
6 Change TCP/IP settings........... IM4/7-182 Alarm text files for HT 6 .............IM2/11-203
Alarm text variables ......................HE1/1-17
Alarm texts ...................................IM2/6-116
A ALARM_ROTATION_CYCLE
MD 9056 .....................................IM2/5-99
ac......................... BE1/2-31, 3-55, IM4/5-69 Alarms
Accelerated WIN XP startup.......... IM4/4-42 Comments .................................HE1/2-31
Access level......... BE1/2-30, 3-44, IM4/5-69 Altered MD, Data backup.............IM2/8-153
Access mode Analog spindles..............................IM2/5-66
Direct ..........................................BE1/3-66 ANSI tables/fonts .........................IM4/6-174
Search ........................................BE1/3-66 AP ................................................. BE1/3-89
Access rights ................. IM2/5-51, IM4/4-46 Array access ................................. BE1/3-65
Accessories for PCU20 ................. IM2/2-13 Array status................................... BE1/3-69
Accessories ..................................... IM2/1-8 Array ............................................. BE1/3-64
Action log Articulated position STAT ..............IM2/5-72
HT 6........................................ IM2/11-213 ASCII editor................................... BE1/2-14
Outputting the log file ............... IM4/8-246 Attributes..............................BE1/2-24, 3-44
Read out log file, HMI Automatic keyboard switching ...... TX2/3-35
Emdedded............................. IM2/9-165
Reading out the log file, HT6.. IM2/11-215
Set, HT 6 ................................ IM2/11-215
B
ACTION_LOG_MODE
9012 ....................................... IM2/11-213 Background color .......................... BE1/3-45
ACTION_LOG_MODE Backing up/restoring
MD 9012..................................... IM2/5-97 partitions............. IM4/7-218, 7-220, 7-223
ACTION_LOG_MODE Base offset .....................................IM2/5-67
MD9012.................................... IM2/9-162 Basic PCU software .......................IM4/3-17
Action.............................................BE1/3-36 bc .................................................. BE1/3-56
Activate tool offset immediately..... IM2/5-65 Binary notation .............................. BE1/3-95
ACTIVATE_SEL_USER_DATA Block ............................................. BE1/3-85
MD 9440................................... IM2/5-108 Blue screen, HT 6 ......................IM2/11-216

SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition I-13
I Index 03.04
Blue screen.................................... IM2/3-42 CM................................................. BE1/2-24

Boot manager ................................ IM4/3-18 CMM_DIRECTORY_SOFTKEY_PATH1
Booting MD 9676 ...................................IM2/5-112
Simulation................................. IM4/5-102 CMM_DIRECTORY_SOFTKEY_PATH2
Bus address................................... IM2/3-20 MD 9677 ...................................IM2/5-113
CMM_DIRECTORY_SOFTKEY_PATH3
MD 9678 ...................................IM2/5-113
C CMM_DIRECTORY_SOFTKEY_PATH4
MD 9679 ...................................IM2/5-113
CALL..............................................BE1/3-86 CMM_ENABLE_CUSTOMER_M_CODES
Card reader ................................... IM2/2-15 MD 9661 ...................................IM2/5-112
Category ID .................................. HE1/1-14 CMM_ENABLE_TOOL_MAGAZINE
Category ....................................... HE1/1-12 MD 9674 ...................................IM2/5-112
Change DNS Extension ................ IM4/3-22 CMM_FIXED_TOOL_PLACE
Change Domain Name.................. IM4/3-22 MD 9672 ...................................IM2/5-112
Change Gateway........................... IM4/3-22 CMM_POS_COORDINATE_SYSTEM
Change IP Address ....................... IM4/3-22 MD 9650 ...................................IM2/5-112
Change language .......................... IM2/5-56 CMM_TOOL_DISPLAY_IN_DIAM
Change Machine Name ................ IM4/3-22 MD 9663 ...................................IM2/5-112
Change Network Settings menu CMM_TOOL_LIFE_CONTROL
options.................................... IM4/7-181 MD 9652 ...................................IM2/5-112
Change Network Settings.............. IM4/3-22 CMM_TOOL_LOAD_STATION
Change Subnetmask..................... IM4/3-22 MD 9673 ...................................IM2/5-112
Change TCP/IP settings................ IM4/3-22 CMM_TOOL_MANAGEMENT
Change User Name....................... IM4/3-22 MD 9651 ...................................IM2/5-112
CHANGE .......................................BE1/3-37 Code page
Changes from NC-SW 6.3 (09.01) Designations ............................. TX2/2-18
to SW 6.4 (11.02) and from Number ..................................... TX2/2-18
HMI SW 6.2 to SW 6.3 .............AE1/3-13 Code page ...................... TX1/1-5, TX2/1-7
Changes from SW 5.3 (04.00) to Code pages
SW 6.1/6.2 (10.00) .....................AE1/1-3 Overview tables ......................... TX1/3-22
Changes from SW 6.1 (NC) (10.00) Color table................................... BE1/8-187
to SW 6.3 (11.01) and from Colors............................................ BE1/3-45
HMI-SW 6.1 to SW 6.2 ...............AE1/2-9 Column alignment ......................... BE1/2-24
Changes from the 11.02 Edition to Comment ........................................ BE1/1-9
the 03.04 Edition ......................AE1/4-21 COMMON.COM.......................... BE1/7-159
Changing language ..................... IM4/6-175 Communication .............................IM2/3-18
Changing the keyboard layout Compact Flash card ......................IM2/3-36
Under Windows NT .................. TX1/3-29 Compact Flash card with
Channel change adapter....................................IM2/7-142
Simulation................................. IM4/5-105 Compare mode ............................. BE1/3-66
Channel menu Comparison operators .................. BE1/3-97
NETNAMES.INI........................ IM4/5-160 Components of the PCU................IM2/2-12
Channel switchover example ........ IM2/5-61 Configuration
Character map Alarm and user texts.................IM2/7-136
Input ...........................................TX1/3-23 Changing the language ............IM2/7-131
Select .........................................TX1/3-23 ini files.......................................IM2/7-135
Character Map Modifying the files .....................IM2/7-132
Code page .................................TX2/3-22 Configuration files
Input ..........................................TX2/3-21 MMC 100.2 .............................. BE1/7-168
Checking installation ......................TX2/1-7 MMC 103 ................................. BE1/7-173
Checking settings ..........................TX1/2-17 Configure CAPSLOCK...................IM2/5-55
Checking the installation ................TX1/1-7 Configuring example ................... BE1/5-125
CJK characters ................TX1/1-9, TX2/1-8 Configuring rules........................... BE1/2-21
CLRHTX ........................................BE1/3-52

I-14 SINUMERIK 840D/840Di/810D HMI Installation and Start-Up Guide (IAM) – 03.04 Edition
03.04 I Index
Configuring text files in foreign D

languages............................... IM2/6-121
Configuring ..................................BE1/5-130 D number .......................................IM2/5-66
Connect to Network Drives............ IM4/3-22 DARKTIME_TO_PLC
Connection mode MD 9015 .....................................IM2/5-97
Network Manager ...................... IM2/3-25 Data backup
Connection structure between the For HMI Embedded WIN32 with the
RCS Host PCU 20 and RCS PCU 50 ..................................IM2/8-160
Viewer PCU 20......................... IM2/5-79 General .....................................IM2/8-146
Constants ......................................BE1/3-97 Transmission errors..................IM2/8-152
CONTOUR_END_TEXT Data backup on PC card..............IM2/8-159
MD 9461................................... IM2/5-109 Data management limits ..............IM4/7-240
Control file Data matching in simulation.........IM4/5-110
COMMON.COM .......................BE1/7-160 Data transfer via PLC ..................IM2/8-154
Convert Word format to text file Default keyboard setting ................ TX2/1-9
Chinese, Japanese, Korean.......TX1/4-50 Default language........................... TX1/1-10
Converting a Word document into Default setting of the variables ..... BE1/3-43
a text file ...................................TX1/4-47 Default user..................................... TX1/1-8
Coordinate system Defining an emergency backup
for milling .................................... IM2/5-76 image ......................................IM4/7-229
Coordinate systems....................... IM2/5-76 Defining variables ......................... BE1/3-42
CP..................................................BE1/3-91 Descriptive text .............................HE1/1-16
Create new file ..............................TX1/2-14 Diacritical characters
Creating an HT 6 image ............ IM2/11-200 Use .............................................. TX1/1-9
Creating text files in Chinese, Diacritical characters....................... TX1/1-8
Japanese or Korean .................TX1/4-49 Dialog line ..................................... BE1/3-83
Cross-channel status display with Directories................................... BE1/5-121
symbols .................................... IM4/5-76 Disconnect from all Network
CTM_ANGLE_REFERENCE_AXIS Drives........................................IM4/3-22
MD 9632................................... IM2/5-111 Display axes...................................IM2/5-71
CTM_CROSS_AX_DIAMETER_ON Display axis systems, HT 6........IM2/11-221
MD 9611................................... IM2/5-111 Display deselection ..................... BE1/5-134
CTM_G91_DIAMETER_ON Display line.................................... BE1/2-21
MD 9619................................... IM2/5-111 Display log file, HMI Embedded...IM2/9-165
CTM_POS_COORDINATE_SYSTEM Display machine data.....................IM2/5-96
MD 9610................................... IM2/5-111 Display number ........................... BE1/5-132
CTM_SIMULATION_DEF_VIS_AREA Display selection ......................... BE1/5-133
MD 9602................................... IM2/5-110 Display user list
CTM_SIMULATION_DEF_X Network Manager .......................IM2/3-27
MD 9600................................... IM2/5-110 DISPLAY_BACKLIGHT
CTM_SIMULATION_DEF_Y MD 9025 .....................................IM2/5-98
MD 9601................................... IM2/5-110 DISPLAY_BLACK_TIME
CTM_SIMULATION_MAX_VIS_AREA MD 9006 .....................................IM2/5-97
MD 9605................................... IM2/5-111 DISPLAY_MODE
CTM_SIMULATION_MAX_X MD 9002 .....................................IM2/5-96
MD 9603................................... IM2/5-110 DISPLAY_RESOLUTION
CTM_SIMULATION_MAX_Y MD 9004 .....................................IM2/5-96
MD 9604................................... IM2/5-111 DISPLAY_RESOLUTION_INCH
CTM_SIMULATION_TIME_NEW_POS MD 9011 .....................................IM2/5-97
MD 9606................................... IM2/5-111 DISPLAY_TYPE
CTM_TRACE MD 9001 .....................................IM2/5-96
MD 9626................................... IM2/5-111 Display .......................................... BE1/3-47
custom.com .................................BE1/6-154 Displaying axis names/axis values
CVAR.............................................BE1/3-83 Simulation .................................IM4/5-103
Cyrillic language family .................TX2/3-37 Displaying simulation data ...........IM4/5-106

I Index 03.04
Displays .........................................BE1/3-59 F
Distribution
Configuration files ....................BE1/7-168 FALSE........................................... BE1/3-97
DLGL .............................................BE1/3-83 fc ................................................... BE1/3-56
DLL file .........................................BE1/3-94 FCT ............................................... BE1/3-93
Documentation ................................ IM2/1-9 Feature
Domain Name Server.................... IM4/3-22 Custom .................................... BE1/6-151
DOS conventions ...........................BE1/1-8 File
DP..................................................BE1/3-91 Check......................................... BE1/3-91
DPSIM.INI.................................... IM4/5-116 Copy .......................................... BE1/3-91
Dynamic user memory (DRAM) .... IM2/5-93 Deleting...................................... BE1/3-91
Selecting .................................... BE1/3-90
Transferring ......................BE1/3-89, 3-90
E
File Conversion ............................ TX2/2-14
File functions................................. BE1/3-88
East Asian texts ............................TX2/3-38
File transfer
Edit resource display ..................... IM2/5-89 RCS Viewer PCU 20 .................IM2/5-87
Edit user list File transfer between RCS Host PCU 20
Network Manager....................... IM2/3-27
and RCS Viewer PCU 20..........IM2/5-83
ELSE .............................................BE1/3-98 Files
EMC/ESD measures ....................... IM4/1-9 Simulation .................................IM4/5-101
ENDIF............................................BE1/3-98
Find a character .......................... BE1/3-100
Enter server name......................... IM2/3-37 Find text ...................................... BE1/4-111
Entering characters .......................TX1/3-24 Fine offset of tools for wear ...........IM2/5-65
ENTRY ........................................BE1/3-106
First boot ......................................IM4/7-184
EP..................................................BE1/3-91 FIRST_LANGUAGE
ERR .............................................BE1/3-105 MD 9003 .....................................IM2/5-96
Error
Flying edge ..................................IM4/5-107
Display selection ......................BE1/5-134 FOC ............................................ BE1/3-105
Error mesages to the PLC Focus .......................................... BE1/3-105
HMI Embedded ........................ IM2/8-157
FOCUS ......................................... BE1/3-38
Error messages to the PLC ........... IM4/5-61 Font
Error status screen ........................ IM2/3-42 Dialog box ................................. TX1/2-16
Error variable ...............................BE1/3-105 List box ...................................... TX1/2-16
ESD measures .............................. IM2/1-10 Font list in WordPad
Establish readiness for operation .. IM2/4-48
Baltic and Turkish missing......... TX1/4-48
EVAL .............................................BE1/3-84 Font size ....................................... BE1/3-44
Event .............................................BE1/3-36 Foreground color........................... BE1/3-45
EXE ..................................... BE1/2-20, 3-79
Free contour programming ...........IM2/5-74
EXIT button fs ................................................... BE1/3-55
REGIE.INI................................. IM4/5-161 Functions ...................................... BE1/3-76
EXIT...............................................BE1/3-78
EXITLS ..........................................BE1/3-79
Expand user displays ................... IM2/5-58 G
EXPONENT_LIMIT
MD 9030..................................... IM2/5-98 G code editor .................................IM2/5-75
EXPONENT_SCIENCE GC................................................. BE1/3-88
MD 9031..................................... IM2/5-98 Graphic position ............................ BE1/2-24
Exponential notation......................BE1/3-95 Graphic ......................................... BE1/2-24
EXTCALL....................................... IM2/3-41 Graphics text................................. BE1/3-43
External functions..........................BE1/3-93 Greek/Cyrillic language
family ...................... TX1/3-22, TX2/3-37
Greek/Cyrillic texts
Special considerations............... TX1/3-42
gt ................................................... BE1/3-55

03.04 I Index
H I
Hardkey events ..........................BE1/5-122 I/O field.......................................... BE1/3-42

Hardkey-Event.............................BE1/5-123 ID parameter ................................... BE1/1-9
Hardware Identifier
Requirements............................. IM2/3-20 Variable...................................... BE1/3-42
Hd ..................................................BE1/2-25 Identifier ........................................ BE1/2-22
Header...........................................BE1/2-24 IF ................................................... BE1/3-98
Help display ...................................BE1/3-45 Image
Help function.................HE1/1-7, 1-17, 2-26 Copying from PC card to
Help loop .......................................BE1/3-46 PCU .......................................IM2/7-142
Help references Creating ...................................IM2/7-139
Multiple ...................................... HE1/1-16 Loading from PC card to
Help variable..................................BE1/3-57 HT 6.....................................IM2/11-202
Help ..................................... BE1/3-46, 3-52 Uploading to PC card ...............IM2/7-141
Hexadecimal notation....................BE1/3-95 IME (Input Method Editor) .............. TX2/1-8
Hibernate ............................ IM4/4-42, 5-145 Inch/metric switchover ...................IM2/5-59
Hlp ....................................... BE1/2-25, 3-55 Influencing booting.........................IM4/4-42
HMI Advanced .............. BE1/1-6, IM4/7-240 INI files
HMI boot with network .................. IM2/3-35 Sections ................................... BE1/5-129
HMI boot with network if Initial startup.................................IM4/7-184
confirmed.................................. IM2/3-35 Initialization file If.ini ........................HE1/1-7
HMI boot without network ............. IM2/3-35 Initializing the language property .. TX1/3-36
HMI Embedded software................. IM2/1-8 Input Method Editor (IME) .............. TX2/1-8
HMI Embedded................................BE1/1-6 Input Method Editor ............... TX1/1-9, 4-49
HMI_HELP_SYSTEMS Input mode .................................... BE1/3-44
MD 9991................................... IM2/5-114 Input monitoring
HMI_MONITOR Unwinding diameter surface
MD 9032..................................... IM2/5-98 area .......................................IM4/5-113
HMI_TESTAUTOMAT_OPTION Install from Floppy Disk ................IM4/3-22
MD 9992................................... IM2/5-114 Installation
HMI_WIZARD_OPTION Basic PCU software....................IM4/3-21
MD 9993................................... IM2/5-114 Installation of the HMI Embedded
HMI-specific share......................... IM2/3-29 software ..................................IM2/7-124
HT 6 Installing via a parallel connection
Action log................................ IM2/11-213 with a FAT32 file structure ......IM4/7-188
Alarm text files........................ IM2/11-203 Instruction definition
Hardware requirement ........... IM2/11-184 Sections ............................HE1/1-10, 1-13
Software ................................. IM2/11-184 Instruction text...............................HE1/1-16
HT 6 configuration Instruction .....................................HE1/1-13
Alarm and user texts .............. IM2/11-197 Integer extensions ........................ BE1/3-47
Change language................... IM2/11-192 Integration
ini files .................................... IM2/11-196 Custom .................................... BE1/6-152
Modify files ............................. IM2/11-193 Interface
HT 6 software replacement PLC.......................................... BE1/5-132
Modifying the configuration .... IM2/11-191 Interfaces of the PCU20 ................IM2/2-13
Preparing for installation ........ IM2/11-189 Interpreter ....................................... BE1/1-6
With modified configuration.... IM2/11-189 ISNUM .......................................... BE1/3-46
With standard configuration ... IM2/11-187 ISSTR ........................................... BE1/3-47
HTML Viewer................................. IM2/3-30
htx..................................................BE1/3-56
HW/SW requirements...................... IM2/1-8

I Index 03.04
K Language property
Change ........................................ TX1/1-9
Key words........................................BE1/1-9 Manage...................................... TX1/1-10
Keyboard layout Managing in word processing
Change variable .........................TX1/3-29 programs ................................ TX1/3-36
Check ........................................TX1/3-33 Reinitialize ................................. TX1/3-36
For Greek/Cyrillic font ...............TX1/3-42 Retain ....................................... TX1/2-20
For the Russian font...................TX1/3-43 Save............................................. TX1/1-9
Hungarian...................................TX1/4-47 Language property for text files in
In pictorial format ............. TX1/3-25, 3-33 WordPad.................................. TX1/3-36
Necessity to change...................TX1/3-28 Language property.......................... TX1/1-9
Permanent change ....................TX1/3-25 Language selection
Variable, with correct language Modifying the configuration.......IM2/7-131
assignment..............................TX1/3-34 Language selection........................IM2/5-56
Keyboard layout active ..................TX1/4-46 LANGUAGE_SETTINGS
Keyboard layout always visisble ...TX2/3-36 MD 9980 ...................................IM2/5-114
Keyboard layout specific to input Language-dependent texts ......... BE1/7-158
window ....................................TX2/3-29 LAYOUT_MODE
Keyboard layout specific to input MD 9021 .....................................IM2/5-98
window .....................................TX1/3-32 LB.................................................. BE1/3-86
Keyboard layout ............................TX1/3-24 LCD_CONTRAST
Keyboard setting MD 9000 ....................................IM2/5-96
Default ........................................TX1/1-10 li..................................................... BE1/3-55
Examples....................................TX1/3-38 Limit values ..........................BE1/3-43, 3-72
Keyboard switchover Line feed ....................................... TX1/1-11
Under Windows NT4 ..................TX1/3-34 Linear Flash memory
Keyboard switchover .....................TX1/3-33 card ............................IM2/7-142, 11-202
KEYBOARD_STATE LM ........................................BE1/2-20, 3-76
MD 9009..................................... IM2/5-97 LOAD ............................................ BE1/3-37
KEYBOARD_TYPE Loading a block............................. BE1/3-86
MD 9008..................................... IM2/5-97 Log file
KeyConfiguration .........................BE1/5-130 Display, HT 6 ..........................IM2/11-215
Keys.ini ........................................BE1/5-122 Read out, HMI Emdedded .......IM2/9-165
Keyswitch position......................... IM2/5-53 Reading out, HT 6 ..................IM2/11-215
Keyswitch ...................................... IM2/5-51 Structure ...................................IM2/9-164
Log file .........................................IM4/8-245
Log in default user ......................... TX1/1-8
L Logging in as the default user......... TX1/1-8
Logical drives .................................IM2/3-36
LA ..................................................BE1/3-64 Log-in no longer possible.............. TX1/4-49
Language families ...........................TX1/1-5 Long text ....................................... BE1/3-43
Language family LS.........................................BE1/2-20, 3-77
Language codes.........................TX1/3-23 lt .................................................... BE1/3-55
Overview .....................................TX2/1-5
Language family list box grayed
out ............................................TX1/4-49 M
Language family not appearing .....TX1/4-48
Language family .............TX1/1-10, TX2/1-8 M key ......................................... BE1/5-127
Language group ..............................TX1/1-5 M:N assignments
Language pack ..............................TX1/4-50 NETNAMES.INI ........................IM4/5-160
Language properties MA_AXES_SHOW_GEO_FIRST
Change.......................................TX1/3-36 MD 9421 ...................................IM2/5-107
Save ...........................................TX1/3-41 MA_COORDINATE_SYSTEM
Two in one table ........................TX1/3-40 MD 9424 ...................................IM2/5-107

03.04 I Index
MA_MAX_SKP_LEVEL Mechanical and electrical

MD 9423................................... IM2/5-107 installation ................................IM4/2-13
MA_ONLY_MKS_DIST_TO_GO Memory allocation
MD 9420................................... IM2/5-107 Tool management.......................IM2/5-91
MA_PRESET_MODE User data ....................................IM2/5-94
MD 9422................................... IM2/5-107 Memory cards ................................IM2/2-15
MA_SCRATCH_DEFAULT_MODE Memory utilization ......................... BE1/3-47
MD 9425................................... IM2/5-107 Menu operation ............................. TX1/3-33
MA_SIMULATION_MODE Menu Select ................................ BE1/5-127
MD 9480................................... IM2/5-109 Merge............................................ BE1/3-77
MA_STAND_SIMULATION_LIMIT Methods ........................................ BE1/3-36
MD 9481................................... IM2/5-109 Metric/inch switchover....................IM2/5-59
MA_STAT_DISPLAY_BASE MFII keyboard ............................ BE1/5-146
MD 9242................................... IM2/5-102 Milling simulation 3D graphics .......IM2/5-73
MA_TU_DISPLAY_BASE Min ................................................ BE1/3-55
MD 9243................................... IM2/5-102 Mirroring tools
Main body of screen form..............BE1/2-24 Simulation .................................IM4/5-111
Make server name visible............ IM4/5-159 MMC byte.................................... BE1/5-132
Manage Network Drives ................ IM4/3-22 MMC ..........................................IM4/10-259
Master screen form .......................BE1/3-76 Modifying the configuration
Match cycles HT 6 software replacement ....IM2/11-191
Simulation................................. IM4/5-111 Software replacement...............IM2/7-130
Match MD Moving joint STAT..........................IM4/5-64
Simulation................................. IM4/5-110 MPI/OPI netiquette ........................IM2/3-18
Match setup data Multi-language Word files ............ TX2/3-34
Simulation................................. IM4/5-111 Multipl key press ......................... BE1/5-122
Match tools
Simulation................................. IM4/5-110
Mathematical functions..................BE1/3-96 N
Mathematical operators.................BE1/3-95
MAX_PROGRAMM_SIZE_CHECK NC card........................................IM2/7-141
MD 9464................................... IM2/5-109 NC code
Max................................................BE1/3-55 generating.................................. BE1/3-88
MD_AX_TEA_FILTER NC cycles
MD 9952................................... IM2/5-113 Simulation .................................IM4/5-102
MD_AX_TEA_IDX_LIMIT NC functions ................................ BE1/3-92
MD 9953................................... IM2/5-113 NC language commands ...............IM4/5-72
MD_CH_TEA_FILTER NC variable
MD 9954................................... IM2/5-113 Read .......................................... BE1/3-80
MD_CH_TEA_IDX_LIMIT Write .......................................... BE1/3-80
MD 9955................................... IM2/5-113 NC variable ................................... BE1/3-80
MD_DRV_TEA_FILTER NC_PROPERTIES
MD 9956................................... IM2/5-113 MD 9500 ...................................IM2/5-109
MD_DRV_TEA_IDX_LIMIT NCU-specific alarm texts with multiple
MD 9957................................... IM2/5-113 operator panels/NCUs ............IM4/6-175
MD_NC_TEA_FILTER NETNAMES.INI
MD 9950................................... IM2/5-113 File extension..............................IM2/5-61
MD_NC_TEA_IDX_LIMIT Netork
MD 9951................................... IM2/5-113 Configuration data ......................IM2/3-32
MD_TEXT_SWITCH Network configuration examples
MD 9900................................... IM2/5-113 Company network.......................IM2/3-35
Measuring cycles........................... IM2/5-75 One embedded / one server
Mechanical and electrical installation computer..................................IM2/3-33
PCU............................................ IM2/2-12 Three embedded / two server
computers................................IM2/3-34

I Index 03.04
Network Manager PCU

Deinstallation.............................. IM2/3-23 Components ...............................IM2/2-12
Network Manager Mechanical and electrical
Connection mode ....................... IM2/3-25 installation................................IM2/2-12
Installation .................................. IM2/3-23 PCU ................................................ IM2/1-8
Operation.................................... IM2/3-23 PCU20
Network Manager ......................... IM2/3-22 Accesories ..................................IM2/2-13
Network operation Interfaces ....................................IM2/2-14
HMI Embedded, TCP/IP Permanent connection
protocol ................................... IM2/3-32 Network Manager ......................IM2/3-26
Network operation with HMI PI services ................................... BE1/3-92
Embedded ............................... IM2/3-31 PI_SERVICE................................. BE1/3-92
NUM_AX_SEL Picture in start-up screen
MD 9027..................................... IM2/5-98 form........................................ BE1/6-153
PLC alarm acknowledgement
icon ...........................................IM2/5-58
O PLC byte ..................................... BE1/5-132
PLC interface ............................. BE1/5-131
Online help PLC start-up
Network Manager....................... IM2/3-30 HT 6 ........................................IM2/11-212
OP 010 operator panel fronts ........ IM2/2-14 PLC variable
OP 010 .......................................... IM2/2-14 Read .......................................... BE1/3-80
OP 012 operator panel front ......... IM2/2-14 Write .......................................... BE1/3-80
OP 012 .......................................... IM2/2-14 PLC variables................................ BE1/3-81
OP 015 operator panel fronts ....... IM2/2-15 PLC_ALARM_PICTURE
OP 015 .......................................... IM2/2-15 MD 9055 .....................................IM2/5-99
Open file .......................................TX1/2-15 PLC_HOTKEY
Operating area MD 9017 .....................................IM2/5-97
Custom .....................................BE1/6-150 PLC_SYMBOL_FILTER
Operating area change................BE1/6-154 MD 9054 .....................................IM2/5-99
Operating areas...........................BE1/5-134 PLC_SYMBOL_SORT
Operating system share ................ IM2/3-29 MD 9053 .....................................IM2/5-98
Operation of the Network PLC-MD
Manager .................................. IM2/3-23 Assign texts ................................IM2/5-56
Operator interface .........................BE1/2-21 Position of I/O field........................ BE1/3-45
OUTPUT........................................BE1/3-39 Position of short text ..................... BE1/3-45
Overview of diacritical Position of the cursor .................. BE1/3-106
characters ................................TX2/3-20 Positional parameters ..................... BE1/1-9
Positions ....................................... BE1/3-52
P Powerline ramp-up screen.............IM2/4-48
PP ................................................. BE1/3-90
PA_ZOA_MODE Preset actual value memory ..........IM2/5-68
MD 9459................................... IM2/5-108 Preset.............................................IM2/5-68
Parallel connection PRESS.................................BE1/2-19, 3-36
FAT32 file structure.................. IM4/7-188 PRG_DEFAULT_DIR
Parameter........................................BE1/1-9 MD 9005 .....................................IM2/5-96
Parameterization with ini files...... IM4/5-117 Principle of operation ...................... BE1/1-7
Partitioning the hard disk............... IM4/3-19 Program selection
Password Simulation .................................IM4/5-104
Default password ....................... IM2/5-52 Program simulation ........................IM2/5-73
Permitted characters .................. IM2/5-52 PROGRAM_SETTINGS
PC card........................................ IM2/7-141 MD 9460 ...................................IM2/5-109
PCMCIA card image....................BE1/7-171 Protection level change ................IM2/5-53
PCMCIA card............................... IM2/7-141 Protection levels............................ BE1/2-31

03.04 I Index
Q S
Quick setting of the language Saving language properties .......... TX1/3-41

property ...................................TX2/3-32 SB ............................................... BE1/4-112
Scope of supply
Expanding the operator
R interface................................ BE1/7-156
Scope.............................................. BE1/1-7
Ramp-up of the PCU ..................... IM2/4-48 Scratching ......................................IM2/5-68
RCS Host PCU 20 Screen
Adapt to PC ................................ IM2/5-82 Activate screen darkening,
Change port ............................... IM2/5-85 HT 6.....................................IM2/11-220
Configure.................................... IM2/5-81 Screen darkening via PLC .........IM2/5-55
Connection structure .................. IM2/5-79 Set brightness, HT 6...............IM2/11-221
File transfer ................................ IM2/5-83 Screen form
Sequence ................................... IM2/5-80 Multi-column .............................. BE1/3-54
Start............................................ IM2/5-86 Screen form change mode ........... BE1/3-76
RCS Host PCU 20 ........................ IM2/5-78 Screen form definition block ......... BE1/2-21
RCS Viewer PCU 20 Screen form elements................... BE1/3-41
Configuration.............................. IM2/5-84 Screen form properties ................. BE1/2-24
Connection structure .................. IM2/5-79 Screen form tree ........................... BE1/2-17
File transfer ................................ IM2/5-83 Screen form .................................. BE1/2-21
Installation .................................. IM2/5-83 Screen saver................IM2/5-55, IM4/5-159
Sequence ................................... IM2/5-80 se ..................................BE1/2-31, IM4/5-69
RCS Viewer PCU 20 .................... IM2/5-78 Search configurations
Reading ISO programs in/out...... IM2/8-158 multi-channel block search .........IM4/5-66
RECALL key ..................................BE1/2-18 Search order
RECALL key ..................................BE1/2-33 Help ...........................................HE1/2-28
Recommended references ............TX1/5-52 Search strategy
Recompile....................................BE1/4-113 Simulation .................................IM4/5-104
Redo ............................................ IM4/5-134 Select language HT 6
REG.............................................BE1/3-103 Modifying the configuration.....IM2/11-192
REGIE.INI.................................... IM4/5-115 Selecting tools via a D number
Register status.............................BE1/3-104 (flat D no.) ................................IM2/5-66
Register value..............................BE1/3-104 Series start-up..............................IM2/8-146
Registers .....................................BE1/3-103 Service menu .................................IM4/3-18
Reinstalling Windows NT Set action log, HMI Emdedded ....IM2/9-165
components............................ IM4/7-234 Set date..........................................IM2/5-57
Remote diagnostics of the Set editor........................................IM2/5-57
PCU 20 .................................... IM2/5-78 Set font.......................................... TX1/2-15
Replace ramp-up screen ............... IM2/5-59 Set language family ...................... TX1/2-15
Replacing characters...................BE1/3-103 Set password..................................IM2/5-52
Reset password............................. IM2/5-52 Set time..........................................IM2/5-57
Restoring Partition ....................... IM4/7-225 Setting the action log ...................IM4/8-245
RETURN........................................BE1/3-87 Setting the language propery ....... TX2/3-32
RNP ...............................................BE1/3-80 Setting up a keyboard layout under
Rotary axis position TU ................. IM4/5-64 Win2000 .................................. TX2/3-25
Rotary axis position ....................... IM2/5-72 Setting up a keyboard layout under
Rotating the coordinate system WindowsXP ............................ TX2/3-26
Simulation................................. IM4/5-112 Settings for saved protocol ..........IM4/5-136
Setup............................................IM4/6-174
SF................................................ BE1/4-112
Shared folder for PCU ...................IM2/3-29
Short text
as image .................................... BE1/3-49

I Index 03.04
Short text .......................................BE1/3-43 Show, HMI Embedded................IM2/5-73

Show connected Network Drives .. IM4/3-22 Show, HT 6 .............................IM2/11-222
SHOW_CHANNEL_SPANNING_STATE Status display with symbols...........IM4/5-76
MD 9052..................................... IM2/5-98 Status............................BE1/2-30, IM4/5-69
Simulation String concatenation ..................... BE1/3-98
Milling ......................................... IM2/5-73 String handling .............................. BE1/3-98
Turning ....................................... IM2/5-73 String length................................ BE1/3-100
Simulation data display ............... IM4/5-106 SUB............................................... BE1/3-85
SINUCOPY_FFS .........................BE1/7-171 Subroutine
SINUMERIK desktop..................... IM4/3-18 Aborting ..................................... BE1/3-87
SINUMERIK HT6....................... IM2/11-184 Calling........................................ BE1/3-86
Size Subroutine: Define ........................ BE1/3-85
Configuration file ......................BE1/7-159 Subroutine..................................... BE1/3-85
Picture file.................................BE1/7-159 Sub-screen form ........................... BE1/3-76
Softkey Substring from left....................... BE1/3-101
Horizontal ...................................BE1/2-21 Substring from mid-string............ BE1/3-102
Vertical .......................................BE1/2-21 Substring from right..................... BE1/3-101
Softkey menu.................................BE1/2-29 Supplementary conditions for the
Softkey properties ......................... IM4/5-68 variable keyboard layout.......... TX1/3-34
Softkey...........................................BE1/2-30 Supported languages...................IM4/6-173
Software components Suppression measures ................... IM2/1-9
Basic PCU software ................... IM4/3-17 SW_OPTIONS
Software installation ................... IM2/7-124 MD 9990 ...................................IM2/5-114
Software replacement Switch channel
Modifying the configuration ...... IM2/7-130 Foreign language texts ...............IM2/5-64
Operator panel ......................... IM2/7-139 Switch channel / control units
Preparing for installation .......... IM2/7-128 SINUMERIK HT6 ....................IM2/11-209
Software replacement with Switch channels on one NCU ........IM2/5-60
modified configuration ............ IM2/7-128 Switch pocket calculator on/off ......IM2/5-56
Software replacement with SWITCH_TO_AREA
standard configuration............ IM2/7-126 MD 9016 .....................................IM2/5-97
Software version display ............. IM2/9-166 Switching on...................................IM4/4-40
Software via Network Manager ... IM2/7-144 Switching the work offset display...IM2/5-67
SP..................................................BE1/3-90 Syntax rules ................................... BE1/1-9
Special characters belonging to SYS_CLOCK_SYNC_TIME
various language families ........TX1/2-17 MD 9013 .....................................IM2/5-97
Special characters belonging to SYSLOCK
various language families.........TX1/3-22 Boot virus check .........................IM4/5-75
Special characters of various System installation
language families .....................TX2/3-20 for Windows 2000 ..................... TX2/3-38
st.......................... BE1/2-31, 3-55, IM4/5-69 for Windows XP ........................ TX2/3-39
Standard application System variable ............................ BE1/3-45
Return.........................................BE1/2-17
Standard configuration .................. IM2/3-20
Standard control file T
HMI Embedded ........................ IM2/8-155
Start softkeys............ BE1/2-14, 2-18, 7-164 Table with two language
STARTUP_LOGO properties ................................ TX2/3-35
MD 9050..................................... IM2/5-98 Table ............................................. BE1/3-64
STAT ................IM2/5-72, 11-222, IM4/5-64 TABULATOR_SIZE
State ............................................BE1/5-124 MD 9007 .....................................IM2/5-97
Static user memory (SRAM) ......... IM2/5-89 Task ............................................ BE1/5-123
Status (STAT) TCP/IP protocol
Hide, HMI Embedded ................ IM2/5-73 Configuring under Win95/98/
Hide, HT 6 .............................. IM2/11-222 ME ...........................................IM2/3-40

03.04 I Index
Configuring under WinNT/2000/ TM_LOAD_LOC2

XP ........................................... IM2/3-39 MD 9435 ...................................IM2/5-108
Install/configure under HMI TM_LOAD_LOC3
Embedded............................... IM2/3-32 MD 9436 ...................................IM2/5-108
Installing under Win95/98/ME .... IM2/3-40 TM_LOAD_LOC4
Installing under WinNT/2000/ MD 9437 ...................................IM2/5-108
XP ........................................... IM2/3-39 TM_LOAD_LOC5
TCP/IP settings............................ IM4/7-183 MD 9438 ...................................IM2/5-108
Teach mode TM_LOAD_PLACE
Enable/disable acceptance, MD 9410 ...................................IM2/5-106
HT 6 .................................... IM2/11-221 TM_LOAD_TOOL_NEW
TEACH_MODE MD 9431 ...................................IM2/5-108
MD 9026..................................... IM2/5-98 TM_NUM_MAG
Teach-in MD 9411 ...................................IM2/5-106
NCK MD setting for HT 6 ....... IM2/11-220 TM_TOOL_STATE_DEF_VAL
TECHNOLOGY MD 9432 .................................IM2/5-108
MD 9020..................................... IM2/5-98 TM_UNLOAD_AND_DELETE
Technology ................................... HE1/1-14 MD 9430 ...................................IM2/5-108
Terms ..........................................BE1/8-184 TO_MAG_PLACE_DISTANCE
Test MD 9479 ...................................IM2/5-109
PC/PG environment TO_OPTION_MASK
MMC 100.2 ...........................BE1/7-172 MD 9478 ...................................IM2/5-109
Text alignment ...............................BE1/3-44 TO_TRACE
Text entry MD 9477 ...................................IM2/5-109
Numerical ..................................TX2/3-30 Toggle field
Text file Variables.................................... BE1/3-53
Creating a new text file ..............TX2/2-12 Toggle field extension................... BE1/3-53
Open ..........................................TX2/2-13 Toggle field ................................... BE1/3-43
Save ..........................................TX1/2-19 Toggle logon to domain ................IM4/3-22
Text file names ............................BE1/7-157 Toggle Protocol..............................IM4/3-22
Text file ........................................BE1/7-158 Tool counter-point path temporarily
Text files ............................ BE1/1-11, 7-164 retained
Text input Simulation .................................IM4/5-113
Numerical ...................................TX1/3-22 Tool management
Text with several language Memory allocation ......................IM2/5-91
properties ................................TX1/3-40 ShopMill ......................................IM2/5-65
Texts for PLC-MD.......................... IM2/5-56 Standard .....................................IM2/5-65
Texts..............................................BE1/3-43 TOOL_REF_GEO_AXIS1
TM_ACT_SEARCH_AND_POS MD 9400 ...................................IM2/5-106
MD 9433................................... IM2/5-108 TOOL_REF_GEO_AXIS2
TM_DEFAULT_DELETE_TOOL MD 9401 ...................................IM2/5-106
MD 9419................................... IM2/5-107 TOOL_REF_GEO_AXIS3
TM_DEFAULT_TOOLPLACESPEC MD 9402 ...................................IM2/5-106
MD 9415................................... IM2/5-107 TP 012 operator panel front ..........IM2/2-14
TM_DEFAULT_TOOLSIZE TP 012 ...........................................IM2/2-14
MD 9412................................... IM2/5-106 TRACE
TM_DEFAULT_TOOLSTATE MD 9999 ...................................IM2/5-114
MD 9417................................... IM2/5-107 Transfer user files
TM_DEFAULT_TOOLTYPE HMI Embedded .......................IM2/8-157
MD 9416................................... IM2/5-107 Transfer variable ........................... BE1/3-78
TM_KIND_OF_TOOLMANAGEMENT Transmission times of the system
MD 9414................................... IM2/5-107 data ...........................................IM2/3-45
TM_LOAD_LOC1 Troubleshooting
TRUE ............................................ BE1/3-97

I Index 03.04
TrueType fonts ...............................TX2/1-8 USER_CLASS_READ_BD

TU.....................IM2/5-72, 11-222, IM4/5-64 MD 9230 ...................................IM2/5-101
Turn (TU) USER_CLASS_READ_CST
Hide, HMI Embedded ................ IM2/5-73 MD 9225 ...................................IM2/5-101
Hide, HT 6 .............................. IM2/11-222 USER_CLASS_READ_CUS
Show, HMI Embedded .............. IM2/5-73 MD 9226 ...................................IM2/5-101
Show, HT 6 ............................ IM2/11-222 USER_CLASS_READ_DEF
Turning simulation ......................... IM2/5-73 MD 9229 ...................................IM2/5-101
USER_CLASS_READ_GUD_LUD
MD 9211 ...................................IM2/5-100
U USER_CLASS_READ_IN
MD 9224 ...................................IM2/5-101
Undo ............................................ IM4/5-134 USER_CLASS_READ_PROGRAM
Unicode .........................TX1/1-11, TX2/1-9 MD 9216 ...................................IM2/5-100
Unit text .........................................BE1/3-43 USER_CLASS_READ_SYF
UNLOAD........................................BE1/3-37 MD 9228 ...................................IM2/5-101
Use of diacritical characters ...........TX2/1-8 USER_CLASS_READ_TCARR
USE_CHANNEL_DISPLAY_DATA MD 9180 .....................................IM2/5-99
MD 9014..................................... IM2/5-97 USER_CLASS_READ_TOA
User control file.............................. IM4/5-60 MD 9200 ...................................IM2/5-100
User management USER_CLASS_SELECT_PROGRAM
Network Manager....................... IM2/3-27 MD 9218 ...................................IM2/5-101
User variable .................................BE1/3-45 USER_CLASS_SET_V24
USER_CLASS_APPLICATION MD 9223 ...................................IM2/5-101
MD 9272................................... IM2/5-103 USER_CLASS_SHOW_SBL2
USER_CLASS_BASE_ZERO_OFF_MA MD 9227 ...................................IM2/5-101
MD 9248................................... IM2/5-102 USER_CLASS_SYS_ZERO_OFF
USER_CLASS_BASE_ZERO_OFF_PA MD 9246 ...................................IM2/5-102
MD 9247................................... IM2/5-102 USER_CLASS_TEACH_IN
USER_CLASS_CLEAR_RPA MD 9219 ...................................IM2/5-101
MD 9221................................... IM2/5-101 USER_CLASS_TM_SKACTPLACE
USER_CLASS_DIRECTORY_CHG MD 9270 ...................................IM2/5-103
MD 9509................................... IM2/5-109 USER_CLASS_TM_SKFINDPLACE
USER_CLASS_DIRECTORY1_M MD 9269 ...................................IM2/5-103
MD 9516................................... IM2/5-110 USER_CLASS_TM_SKLDTOOLDAT
USER_CLASS_DIRECTORY1_P MD 9271 ...................................IM2/5-103
MD 9510................................... IM2/5-109 USER_CLASS_TM_SKMGBUFFER
MD 9517................................... IM2/5-110 USER_CLASS_TM_SKMGFIND
MD 9511................................... IM2/5-109 USER_CLASS_TM_SKMGLISTPOS
MD 9518................................... IM2/5-110 USER_CLASS_TM_SKMGLREPR2
MD 9512................................... IM2/5-110 USER_CLASS_TM_SKMGLREPR3
MD 9519................................... IM2/5-110 USER_CLASS_TM_SKMGNEXT
MD 9513................................... IM2/5-110 USER_CLASS_TM_SKNCDELTOOL
USER_CLASS_INCH_METRIC MD 9259 ...................................IM2/5-103
MD 9182..................................... IM2/5-99 USER_CLASS_TM_SKNCNEWTOOLE
USER_CLASS_OVERSTORE_HIGH MD 9258 ...................................IM2/5-102
MD 9213................................... IM2/5-100 USER_CLASS_TM_SKTLLIST
USER_CLASS_PRESET MD 9251 ...................................IM2/5-102
MD 9220................................... IM2/5-101

03.04 I Index
USER_CLASS_TM_SKTLLREPR1 V
MD 9265................................... IM2/5-103
USER_CLASS_TM_SKTLLREPR2 V24_PG_PC_BAUD
MD 9266................................... IM2/5-103 MD 9325 ...................................IM2/5-106
USER_CLASS_TM_SKTLLREPR3 V24_PG_PC_CONTROLS
MD 9267................................... IM2/5-103 MD 9323 ...................................IM2/5-105
USER_CLASS_TM_SKTLNEWTOOL V24_PG_PC_DATABITS
MD 9264................................... IM2/5-103 MD 9326 ...................................IM2/5-106
USER_CLASS_TM_SKTOOLLOAD V24_PG_PC_EOF
MD 9252................................... IM2/5-102 MD 9322 ...................................IM2/5-105
USER_CLASS_TM_SKTOOLMOVE V24_PG_PC_LINE
MD 9254................................... IM2/5-102 MD 9329 ...................................IM2/5-106
USER_CLASS_TM_SKTOOLUNLOAD V24_PG_PC_PARITY
MD 9253................................... IM2/5-102 MD 9327 ...................................IM2/5-106
USER_CLASS_VERT_MODE_SK V24_PG_PC_RTS
MD 9249................................... IM2/5-102 MD 9324 ...................................IM2/5-106
USER_CLASS_WRITE_FINE V24_PG_PC_STOPBIT
MD 9203................................... IM2/5-100 MD 9328 ...................................IM2/5-106
USER_CLASS_WRITE_GUD_LUD V24_PG_PC_XOFF
MD 9212................................... IM2/5-100 MD 9321 ...................................IM2/5-105
USER_CLASS_WRITE_PRG_CONDIT V24_PG_PC_XON
MD 9214................................... IM2/5-100 MD 9320 ...................................IM2/5-105
USER_CLASS_WRITE_PROGRAM V24_PRINTER_BAUD
MD 9217................................... IM2/5-100 MD 9315 ...................................IM2/5-105
USER_CLASS_WRITE_RPA V24_PRINTER_CONTROLS
MD 9222................................... IM2/5-101 MD 9313 ...................................IM2/5-105
USER_CLASS_WRITE_SEA V24_PRINTER_DATABITS
MD 9215................................... IM2/5-100 MD 9316 ...................................IM2/5-105
USER_CLASS_WRITE_TCARR V24_PRINTER_EOF
MD 9181..................................... IM2/5-99 MD 9312 ...................................IM2/5-105
USER_CLASS_WRITE_TOA_ADAPT V24_PRINTER_LINE
MD 9209................................... IM2/5-100 MD 9319 ...................................IM2/5-105
USER_CLASS_WRITE_TOA_GEO V24_PRINTER_PARITY
MD 9201................................... IM2/5-100 MD 9317 ...................................IM2/5-105
USER_CLASS_WRITE_TOA_WEAR V24_PRINTER_RTS
MD 9202................................... IM2/5-100 MD 9314 ...................................IM2/5-105
USER_CLASS_WRITE_ZOA V24_PRINTER_STOPBIT
MD 9210................................... IM2/5-100 MD 9318 ...................................IM2/5-105
USER_WRITE_CYCFRAME V24_PRINTER_XOFF
MD 9186..................................... IM2/5-99 MD 9311 ...................................IM2/5-104
USER_WRITE_EXTFRAME V24_PRINTER_XON
MD 9188..................................... IM2/5-99 MD 9310 ...................................IM2/5-104
USER_WRITE_PARTFRAME V24_USER_BAUD
MD 9184..................................... IM2/5-99 MD 9305 ...................................IM2/5-104
USER_WRITE_TOOLFRAME V24_USER_CONTROLS
MD 9183..................................... IM2/5-99 MD 9303 ...................................IM2/5-104
USER_WRITE_TRAFRAME V24_USER_DATABITS
MD 9187..................................... IM2/5-99 MD 9306 ...................................IM2/5-104
USER_WRITE_WPFRAME V24_USER_EOF
MD 9185..................................... IM2/5-99 MD 9302 ...................................IM2/5-104
ut....................................................BE1/3-55 V24_USER_LINE
Utilization display........................... IM2/5-89 MD 9309 ...................................IM2/5-104
V24_USER_PARITY
MD 9307 ...................................IM2/5-104

I Index 03.04
V24_USER_RTS W
MD 9304................................... IM2/5-104
V24_USER_STOPBIT Windows 95
MD 9308................................... IM2/5-104 Identify version........................... TX1/4-46
V24_USER_XOFF Windows 98, Windows Millennium
MD 9301................................... IM2/5-104 Edition, Windows 2000 ............ TX1/4-48
V24_USER_XON Windows 98 .................................... TX1/1-7
MD 9300................................... IM2/5-104 Windows code page ....................... TX2/1-5
val ............................. BE1/3-56, 3-57, 3-104 Windows tools
Value range .................................BE1/5-123 Scope........................................... TX1/1-6
Var ....................................... BE1/2-25, 3-56 Windows 95
Variable Restrictions ................................ TX1/3-41
Calculation .................................BE1/3-58 Wizard............................................. BE1/1-6
Check .........................................BE1/3-83 WNP.............................................. BE1/3-80
S_CHAN...................................BE1/3-106 Word
Variable propertiy .........................BE1/3-42 Text creation .............................. TX1/4-46
Variable status...............................BE1/3-55 WordPad
Variable type..................................BE1/3-42 Language properties.................. TX1/3-36
Variable value................................BE1/3-55 Start ........................................... TX1/2-14
Variable .........................................BE1/3-42 WordPad 5.0 ................................. TX1/4-48
Variablen properties Work offset fine .............................IM2/5-67
Changing ....................................BE1/3-55 Work offset.....................................IM2/5-67
Variables Workpiece
Default ........................................BE1/3-51 Template ....................................IM2/5-66
Variant ...........................................BE1/3-46 wr .................................................. BE1/3-55
Virtual keys ..................................BE1/5-123 Write mode.................................... BE1/3-46
vld ....................BE1/3-56, 3-57, 3-69, 3-104 WRITE_TOA_FINE_LIMIT
MD 9450 ...................................IM2/5-108
WRITE_ZOA_FINE_LIMIT
MD 9451 ...................................IM2/5-108

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03.04 Edition
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Overview of SINUMERIK 840D/840Di/810D Documentation (04.2004)
General Documentation User Documentation
Safety
SINUMERIK SINUMERIK Integrated SINUMERIK SINUMERIK SINUMERIK SINUMERIK
840D/810D 840D/840Di/ Application 840D/810D/ 840D/840Di/ 840D/840Di/ 840D/840Di/
810D/ Manual FM-NC 810D 810D 810D
Brochure Catalog Safety AutoTurn Operator ’s Guide Diagnostics Operator’s Guide *)

Ordering Info. Integrated – Short Guide – HT 6 Guide *) – Short Guide
NC 60 *) Application – Programming/ – HMI Embedded
Manual Setup – HMI Advanced
User Documentation Manufacturer/Service Documentation
SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK

840D/840Di/ 840D/810D 840Di 840D/840Di/ 840D/840Di/
810D 810D 810D
Programming Guide Operator ’s Guide System Overview Configuring Operator Description of Func-
– Short Guide – ManualTurn (HW) *) Components tions
– Fundamentals *) – Short Guide ManualTurn – 810D (HW) *) – ManualTurn
– Advanced *) – ShopMill – 840D – ShopMill
– Cycles – Short Guide ShopMill – ShopTurn
– Measuring Cycles – ShopTurn
– ISO Turning/Milling – Short Guide ShopTurn
– Lists System Variables
SINUMERIK
SINUMERIK SIMODRIVE SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK
611D 840D/840Di/ 840D/840Di/ 840D/810D 840D/810D 840D/810D 840D/810D
840D/810D 810D 810D
Description of Func- Description of Description of Description of Configuring Kit Description of MCIS

tions Functions Functions Functions HMI Embedded Functions – Computer Link
Synchronized Drive Functions *) – Basic Machine *) Tool Management Operator Interface – Tool Data Inform. Syst.
Actions – Extended Functions OP 030 – NC Data Management
– Special Functions – NC Data Transfer
– Tool Data Communication
MOTION
SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK CONTROL
SIMODRIVE SINUMERIK SIMODRIVE SIMODRIVE SIMODRIVE SIMODRIVE SYSTEMS
840D 840D/840Di 840D 840D
810D 611D 611D
611D
Description of Description of Installation & Start-Up – Lists *) Description of Description of Functions EMC
Functions Functions Guide *) Functions – Hydraulics Module Guidelines
SINUMERIK Digitizing – 810D Linear Motor – Analog Module
Safety Integrated – 840D/611D
– HMI
Electronic Documentation
SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK

SIMODRIVE 840Di
840D/840Di/ 840D/810D 840D/840Di/
840D/840Di/ 810D 810D
810D
611, Motors
DOC ON CD *) Description of Manual Description of Manual

The SINUMERIK System Functions Functions
(HW + Installation @ Event
ISO Dialects for Remote Diagnosis
and Start-Up)
SINUMERIK
*) These documents are a minimum requirement

Siemens AG
Automation & Drives
Motion Control Systems
P. O. Box 3180, D – 91050 Erlangen © Siemens AG, 2004
Subject to change without prior notice
Germany Order No.: 6FC5297-6AE20-0BP3
www.siemens.com/motioncontrol Printed in Germany

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Installation and Start-Up Guide 03/2004 Edition

Expanding the BE1

SINUMERIK 840D/840Di/810D Online Help HE1

Installation and Start-Up HMI Starting Up IM2

Installation and Start-Up Guide Starting Up IM4

Creating Foreign TX1

Control Software version

Status code in the "Remarks" column:

A .... New documentation.

Edition Order No. Remarks

This book is part of the documentation on CD-ROM (DOCONCD)

More information is available on the Internet at:

Order No. 6FC5297-6AE20-0BP3 Siemens Aktiengesellschaft

Structure of the documentation

A&D Technical Support Phone: +49 (0) 180 5050 - 222

If you have queries regarding documentation (suggestions, corrections), please

Fax: +49 (0) 9131 98 - 2176

SINUMERIK 840D powerline

References: /PHD/ Configuring Manual SINUMERIK 840D

© Siemens AG, 2004. All rights reserved

SINUMERIK 810D powerline

References: /PHC/ Configuring Manual SINUMERIK 810D

© Siemens AG, 2004. All rights reserved

Safety and warning concept

© Siemens AG, 2004. All rights reserved

© Siemens AG, 2004. All rights reserved

Installation and Start-Up HMI

1 Changes from SW 5.3 (04.00) to SW 6.1/6.2 (10.00) ............................................................. AE1/1-3

4 Changes from the 11.02 Edition to the 03.04 Edition......................................................... AE1/4-21

I Index ........................................................................................................................................ AE1/I-25

I.1 Subject index .........................................................................................................................AE1/I-25

© Siemens AG, 2004. All rights reserved

© Siemens AG, 2004. All rights reserved

1 Changes from SW 5.3 (04.00) to SW 6.1/6.2

No. Topic: General tasks Target document(s)

61_02 Generating lists LIS: Lists

61_03 New alarms DA: Diagnostics Guide

No. Topic: HW P6.1 Target document(s)

61_06 PCU 20 BA: MMC Operator's Guide

61_07 OP010, OP010C, OP010S BH: Operator Components, Manual

61_10 PP031-MC: updated BH: Operator Components, Manual

© Siemens AG, 2004. All rights reserved

No. Topic: NC SW 6.1/2 (10.00) Target document(s)

61_14 Settable block change time with FB2/P2: Positioning axes

61_15 Spindle extensions: FB1/S1: Spindles

61_16 Electronic stop and retraction by FB3/M3: Coupled axes

61_17 Non-linear axis coupling in ELG FB3/M3: Coupled axes

61_21 New NC commands PGA: Programming Guide Advanced

61_24 5th order polynomial FB1/K1: Mode Group, Channels, Program

61_25 Dynamic response adaptation: FB1/B1: Continuous-path mode

© Siemens AG, 2004. All rights reserved

61_26 Automatic change of the exact stop FB1/B1: Continuous-path mode

61_27 Compressor Compcad for smooth PGA: Programming Guide Advanced

61_28 Smooth tool path velocity FB1/B1: Continuous-path mode

61_29 Rounding with contour tolerance FB1/B1: Continuous-path mode

61_30 Non-circular turning FB2/B3: Several Operator Panels and NCUs

61_31 Frame extensions FB1/K2: Coordinate systems,

61_32 Location-of-use and workpiece FB1/W1: Tool Compensation

61_33 Master/slave as standard solution FB3/TE3: Master/slave for drives