Conventional-Spring Operated Types

PT.
Karya Nireko Warga Nusa Bopp & Reuther Indonesia Representative Office
Pressure Protection with

Spring Loaded Safety Valves
PT. Karya Nireko Warga Nusa Bopp & Reuther Indonesia Representative Office
Spring Loaded Safety Valve

(Conventional Valve)
Lift Lever Cap

(option)
Bonnet
Stem Spring
Guide
Studs/Nuts
Disc-Holder
Control-Ring Disc
Body
Nozzle
Conventional Valve
The Spring
h The spring
compression by the
set screw will
determine the SRV set
point
Conventional Valve
The Stem
h Transmits the spring
force on the disc
Conventional Valve
The Guide
h Very critical (galling,
corrosion...)
h Made from a material
different than the spindle
to assure a differential
hardness between two
critical moving parts
Conventional Valve
The Disc-Holder
h Its “skirt” or “hood” will
assist the opening forces
on the valve
Conventional Valve
The Disc
h First part subject to
wear (lapping...)
Conventional Valve
The Nozzle
h Second part of the seat
h Usually integral, screwed
into body
h Forms the mating
face of the flange
h Picture represents a full
nozzle valve
Conventional Valve
The Control Ring

h Essential piece for
the operation of the valve
h Screwed onto the nozzle
h Fixed onto the nozzle by
a pin
Conventional Valve
L
Downward spring
force (constant)
Fd = K x L
Upward fluid force

A
(variable)
Fu = P x A
Set : Fd = Fu
P
Huddling Chamber
Ring up: Fs
h small chamber A’
h sharp opening
h long blowdown A
Huddling
Chamber
P
Huddling Chamber
Ring down:
Fs
h large chamber
h sluggish opening A’
h short blowdown
Very dangerous A
Huddling
h The valve may never reach Chamber
its full flow before 10% P
over-pressure
Si 81, 83 & Si 84
Process “API” Valves
h 1” D 2” (0.71 cm2) through 8” T 10” (167.7cm2)
h A216WCB CS, A351CF8M 316 SS, SA217 WC6 Alloy Steel,
A352 LCB LTCS, Monel, Duplex….…
h Bellows std 316 SS Ti
(alternate Inconel, Monel, etc.)
Liquid service
h No valve changes required
Nace service
h Standard material code “00” complies
Safety Valve
According To API 526
Si 8301...07
(Closed Bonnet)
Installation for:
Prevention of pressure-increase in process-line
Used in:
Chemical installations
Petrochemical installations
Pressure-vessels, power-plant installations
Design:
Type : angle-type, full nozzle
Sizes : 25 - 200 mm (1” - 8”)
Connections : flanges (ASME)
Seat-ø : orifice D - T
Max.Set-press.: 414 bar
Characteristic: full-lift
Function : +10% / -7% gas / vapors
+10% / (-20%) liquids
Body material : WCB, CF8M, WC6
Backpressure on
Conventional Valves
Constant Backpressure
h actual set = bench set + backpressure
required set: 10 bars
constant backpressure: 2 bars
bench set = 10 - 2 = 8 bars
Variable Backpressure
h Super-imposed = set point will vary with back-pressure
h Built-up = acceptable up to 10% of set

Lift vs. Built-Up Back Pressure

100%
90%
%Rated Lift
80%
Conventional Balanced
70%
Type Type
60%
50%
0% 20% 40% 60% 80%
Built-Up Back Pressure in % of SET Pressure
Safety Valve
According To API 526
Si 8401...07
(Balanced Bellow)
Installation for:
Used in:
Design:
Sizes : 25 - 200 mm (1” - 8”)
Ax.Set-press. : 414 bar
Function : +10% / -7% gas / vapors
+10% / (-20%) liquids
Bellows Valve Type
Balanced Bellows
h Bellows isolates top side
of disc for balancing
against backpressure
h Isolates spring, guide
& upper valve works
f r o m o u t l e t p r o ce ss
environment for
corrosive medias
Bopp & Reuther Spring Materials

Standard CR-V Alloy Steel Spring
h Closed bonnet : 300 oC max
h Open bonnet : 450 oC max
Tungsten 2.2% Spring

h Closed bonnet : 450 oC max
h Open bonnet : 550 oC max
Note: No added charge for substitution of the Tungsten

spring in the Si 83 > 300 oC for </= 450 oC
For temps > than above please contact the factory

Safety Valve According To

API 526 Si 8101...07
(Open Bonnet)
Installation for:
Used in:
Design:
Sizes : 25 - 200 mm (1” - 8”)
Max.Set-press.: 414 bar
Function: +10% / -7% gas / vapors
+10% / (-20%) liquids
Valves for Thermal Relief and Low Flow

Applications Sic 11/13/14
Any service; gas, vapors or liquids
Sizes
h 1/2” x 1’’ to 1” x 1-1/2’’
h Threaded, flanged
Bellows balanced for backpressure

h Sic 14
Connections:
h Screwed (NPT, metric)
h Flanges (ASME, DIN/EN)
h Other upon request
Orifice area: 63.6, 116.9 and 227 mm2
Max. Set press.: 200 barg

Materials: WCB, CF8M, Specials
Safety Valves
API / ASME
SIC
API / ASME
Pressure
API
Seat Diameter/Orifice
SiC Model Numbering

Type Designation
SiC Valves
1. – 6. Digit 7. Digit 8. Digit 10. Digit 11. Digit 13. + 14. Digit
Series Inlet Connection Outlet Connection Cap Design Test Gag Materials of Construction
SiC Spring Loaded Z Screwed Male Z Screwed Male G Gastight B Cap with Test Gag 00 Carbon Steel Body/Bonnet,
Safety Valve M Screwed Female M Screwed Female A Gastight with 316Ti Nozzle/Disc,
Compact Design 0 DIN PN 10/40 0 DIN PN 10/40 Lifting Lever 302 Spring
1 DIN PN 63/160 1 DIN PN 63/160 04 All Stainless Steel ,
SiC 11 Open Bonnet 2 DIN PN 250/320 2 CF8M Body/Bonnet,
SiC 13 Conventional 3 DIN PN 400 3 316 Ti Nozzle Disc,
SiC 14 Balanced Bellow 4 ASME 150# 4 ASME 150# 302 Spring
5 5 ASME 300#
6 ASME 300/600# 6 ASME 600#
7 ASME 900/1500#
8 ASME 2500#
4th, 9th, 12th digit = blank

For special design type designations please see page 17 in the Bopp Bopp & Reuther Handbook for System Planners and Operators.
Please see technical catalogue no. P3100e for information regarding
regarding available orifice areas, sizes and pressure ranges.
Examples:
(1) To specify a 1“ 1“ x 1“
1“, seat diameter 12,2 mm, connections MNPT x FNPT valve with balanced
balanced bellow, material grade all SS,
gastight cap with test gag, set pressure 20 bar-bar-g, temperature –50°
50°C use the following type designation: SiC 14ZM GB 04, 1“ 1“ x 1“
1“,
do 12,2mm, MNPT x FNPT
(2) To specify a ½“ x 1“ 1“, seat diameter 9 mm, connections ASME 900# x 300# conventional valve, carbon steel body material,
with lifting lever, set pressure 150 bar- 100°C use the following type designation: SiC 1375 A 00, ½“ x 1“
bar-g, temperature 100° 1“, do 9 mm,
900# x 300#
Dual Pressure Relief Valve Systems
Protected System
Bopp & Reuther Changeover

Valves Type 320/370
• Demand analysis
• Availability of all common parts on stock
Spare Parts
• Rapid service / 24-hour-service
• Guaranteed long-term spare parts supply
• Commissioning
• Revisions in power stations
Hotline
• Maintenance
Installation On Site • Repair
• Mobile testing of safety valves
• Leakage detection within the water pipe net
• Customers‘ training and advising
• Damage analysis
• Repair
Repairs
• Modernization
• Reconstruction
Spare Parts
An efficient spare parts‘
parts‘ service -
the basis of a quick service
Owing to our comprehensive
well-considered
archives and a well-considered
identification system for the
components manufactured by us, us,
we supply spare parts of original
design. Thus,
design. Thus, we are able,
able, even for
plants which are 30 years or older,
older,
to provide the required spare parts.
parts.
We have a sufficiently great
number of all common spare parts,
parts,
in particular gaskets,
gaskets, so that they
may also be delivered within a
short time. If a spare part must be
manufactured as single piece
sufficient production capacity will of
course be reserved so that rapid
delivery is guaranteed.
guaranteed.
Most up-to-date storage technology guarantees fast

availability and, thus, short delivery periods.
Installation on Site
Our employees‘
employees‘ qualification
safeguards the efficiency and
the high technical level of our
service.
service.
The well -founded professional
well-founded
formation and permanent training
of our service employees are an Mobile testing of assisted
essential precondition for the safety valves
high quality of our performance.
performance.
Repair activities on site
Together with a careful
organization of execution the
qualification of our service team
guarantees the technically
perfect and economic execution
of the service activities
activities..
For operations in nuclear power
stations we have employees with
radiation certificates and with
corresponding safety
examination.
examination.
Regular maintenance excludes unexpected damages as

far as possible, minimizes the fault times and improves
the availability of the system
Repairs
Repair activities and general
overhaul at
Bopp & Reuther.
If a repair on site is impossible
we will carry it out in our own
service shop.
shop.
Furthermore,
Furthermore, we perform
general overhaul operations.
operations. Steam test stand
The overhauled valves can be
compared with new valves
regarding their functionability
and work life
life..
The repair activities are subject
to a comprehensive quality
assurance,
assurance, which ranges from
the testing of the materials to
be processed over the
Radiation chamber
complete production testing
until the final functional tests
tests.. High-pressure test installation for safety
valves. Testing with water and air max.
pressure 325 bar max. volume 20 m³
German Approvals
KTA
1401
QM-
QM-
QM-
QM- Approval for Safety-
Safety-, Health-
Health- and
Approval Nuclear Power Stations Environmental Protection
AD-
AD-Code AD-
AD-Code
WHG HP 0/TRD 201 HP 4
Expert Company Manufacturer of

Supervision of
Acc.
Acc. to §19 l Plants Subject to
Nondestructive Tests
Water Resources Supervision
Law
German Approvals / Licenses

Quality License (ISO 9001)
AD-
AD-Merkblatt
HP 0/TRD 201
Manufacturer For Authority Controlled Installations
KTA Quality License For Npp-installations

1401
WHG License Acc. To § 191 Water-treatment
AD-
AD-Merkblatt
HP 4
Destruction Free Testing
Safety, Health And Environment Protection

International Approvals
Lloyd´
Lloyd´s
Register
Industrial China
Services
Product Manufacturer Product

Approval Approval Approval
GOST TSSR M.C.C.R

Russia Canada Canada
Product Product QM
Foreign Approvals / Licenses
Product-approval (ASME Sec. VIII)
Lloyd´s
Register Manufacturer-license
Industrial
Services
EdF Quality-approval (France)
China Manufacturer-license
MCCR Quality-license (Canada)
Russia
Product-license
GOST
International Approvals
Slovakia Sweden Hungary
Product Product Product

Austria EdF Poland

France
Product QM Product
Germany
Branch Office
Northern branch
Wendenstraße 197-199
D-20537 Hamburg Service Base
Phone: (040) 2515340
Telefax: (040)256358 PARENT COMPANY
Stade Carl-Reuther-Straße 1
Hamburg D-68305 Mannheim
Northern branch
Ziegeleiweg 2 - Safety valves
D-30900 Wedemark
Fürstenwalde Process technology
Phone: (05130) 8541
Telefax: (05130) 8594 Hannover Phone: (0621) 749 1354
(Wedemark)
Wedemark) Magdeburg Telefax: (0621) 749 1800
- Valves for power stations
Phone: (0621) 749 1616
North-eastern branch Essen Telefax: (0621) 749 1310
Lübecker Straße 53, - Service
Halle Phone: (0621) 749 1290
D-39124 Magdeburg
Phone: (0391) 2515049 Telefax: (0621) 749 1703
Telefax: (0391) 2515087
Niederlassung-Süd
Western branch Lerchenstraße 5
Laubenhof 15 D-80995 München
D-45326 Essen Phone: (089) 3510068
Phone: (0201) 83509 0 Telefax: (089) 3514417
Mannheim
Telefax: (0201) 83509 22
Nürnberg
Niederlassung-Südost
Branch Mannheim Duisburger Straße 44
Carl-Reuther-Straße 1 D-90451 Nürnberg
D-68305 Mannheim München Phone: (0911) 643497
Phone: (0621) 749 1463 Telefax: (0911) 643498
Telefax: (0621) 749 1604
Representations in Europe
Representation
Service-installation
Representations Worldwide
Representation
Service-installation
Any Questions
Any Questions
Thank you for your attention and co-operation
Please contact us if you need further information
Bopp & Reuther Representative Office Indonesia
Tel: +62 (0)21 782 2040
Fax : +62 (0)21 782 8309
Email Main : [email protected]
Email 1: [email protected]

Conventional-Spring Operated Types

Uploaded by

Copyright:

Available Formats

Conventional-Spring Operated Types

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Conventional-Spring Operated Types

Uploaded by

Copyright:

Available Formats

PT.

Pressure Protection with

Spring Loaded Safety Valve

Lift Lever Cap

The Control Ring

Upward fluid force

h Built-up = acceptable up to 10% of set

Lift vs. Built-Up Back Pressure

Bellows Valve Type

Bopp & Reuther Spring Materials

Tungsten 2.2% Spring

Note: No added charge for substitution of the Tungsten

For temps > than above please contact the factory

Safety Valve According To

Valves for Thermal Relief and Low Flow

Bellows balanced for backpressure

Orifice area: 63.6, 116.9 and 227 mm2

Max. Set press.: 200 barg

SiC Model Numbering

4th, 9th, 12th digit = blank

Dual Pressure Relief Valve Systems

Bopp & Reuther Changeover

Most up-to-date storage technology guarantees fast

Regular maintenance excludes unexpected damages as

Expert Company Manufacturer of

German Approvals / Licenses

KTA Quality License For Npp-installations

Safety, Health And Environment Protection

Product Manufacturer Product

GOST TSSR M.C.C.R

Foreign Approvals / Licenses

Product-approval (ASME Sec. VIII)

EdF Quality-approval (France)

MCCR Quality-license (Canada)

Slovakia Sweden Hungary

Product Product Product

Austria EdF Poland

You might also like