2014 Precedent Illustrated Parts List
2014 Precedent Illustrated Parts List
2014 Precedent Illustrated Parts List
Precedent ®
Illustrated Parts List
ý WARNING
• This manual is to be used only for identification and ordering of service parts. Be sure to read and use
the maintenance and service manual before attempting any vehicle repairs.
P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone 706-863-3000
Service Parts Fax 706-855-7413
www.clubcar.com
NOTE: This illustrated parts list represents the most current information at the time of publication. Club Car, LLC. is
continually working to further improve its vehicles and other products. These improvements may affect the
parts used to service the vehicle. Any modification and/or significant change in specifications will be for-
warded to all Club Car and Carryall distributors/dealers and will, when applicable, appear in future editions of
this illustrated parts list.
Club Car, LLC. reserves the right to change specifications and designs at any time without notice and without
the obligation of making changes to units previously sold.
SECTION 3 – DECALS
SECTION i – INDEX
5
12
6
4
11
3
10
2
000436-009
5
3
4
000437-003
8 9 10 11 12
15
1
13
1
14
000434-005
4
5
5
2 7
3
000730-003
1 4
3
9 7 8 6
000438-003
E
D 9
10
4
9
8
6
5
000497-007
5
4
6
3
000501-003
000500-003
7 9 11 13
8 10 12 14
4 3 2 5 6
000440-006
D 12 20 19 13 18
14
15
17
16
17
3 4 5 6
11
10 7
2
9
21
000435-010
Note: Screws (item 8) not shown. These are four new screws to replace those
used to attach accessory mounting brackets to SAM (item 18).
12 13 14 15 16 17
E
3
D
4
1 5
18
6 5
7
19
20
000436-010
000439-009
000439-009
000439-009
12 9 14 13 15 11 8 10
000439-010
D 10
18 19 16 17 20 12 15 14 11 13
6
9
8 7
000439-011
1 2 3
000439-012
7
6 2 10 9 8 5 11 5 9
15
14
13
12
000439-013
5 7
16
9 9
18 19 20 21
5
14
4
14 17
15
4
6 3
16
000494-004
10
1
3
6
2 3 5
000493-004
26
11
15
24
23
21
25
5
3 1
13
10
4
9
17
16
12
8 7 6 14 2
000505-008
26
11
15
24
23
21
25
5
3 1
13
10
4
9
17
16
12
8 7 6 14 2
000505-008
26
11
15
24
23
21
25
5
3 1
13
10
4
9
17
16
12
8 7 6 14 2
000505-008
7 TIRE
9 TIRE
11 VALVE
STEM
13 TIRE
2 3 FOR FRONT
12 14 STANDARD
OR REAR RIM
GRADE TREAD
Kenda®
15 VALVE
STEM
000474-007
2 TIRE
PRO TOUR
FOR FRONT Kenda
1 3
OR REAR RIM
4 VALVE
STEM
FOR FRONT
10
OR REAR
K399
Kenda
7 TIRE
PRO TOUR
FOR FRONT Kenda
6 9
OR REAR VALVE
STEM
8 RIM
000475-006
Tire and Wheel, 10" Aluminum, Pro Tour Tire (includes items 2 through 4) ......................... 4
G
2
3
102556701
102556801
Tire, Pro Tour, 205-50 X 10 .................................................................................................................
Wheel, ChampionsAluminum'..........................................................................................................
1
1
E
4
5
7310
102540701
Valve Stem ..............................................................................................................................................
Lug Nut, 1/2" Closed End ........................................................................................................................
1
16
D
6 103935001 Tire and Wheel, 10", 8 Spoke, Alum. (includes items 7 through 9) ........................................... 4
7 102556701 Tire, Pro Tour, 205-50 X 10 ................................................................................................................. 1
8 103934901 Wheel, Aluminum 10x6, 8 Spoke .................................................................................................... 1
9 7310 Valve Stem .............................................................................................................................................. 1
10 AM1263401 Tire and Wheel, 10" Alum., Kenda K399 205/50 Tire ..................................................................... 4
E
D 7
000444-003
000441-010
000441-011
000495-001
D
20
17L 2
23
27
28
20
29
21
22
19
25
26
24
18
000186-004
8 12
6 10
5 9
7 11
4
13
14
000467-006
E 2
D 8
18
12
16
6
10
11
15
17
13
14
7
000487-015
E 2
D 8
17
15
6
12
13
14
16
10
11
7
000487-018
Note: Pedal Assembly (item 5) has no sensor and is common to both gas and
electric vehicles.
E 2
D 8
17
15
6
12
13
14
16
10
11
7
000487-016
Note: Pedal Assembly (item 5) has no MCOR3 and is common to both gas
and electric vehicles.
E 2
D 8
18
16
14
6
13
15
12
17
10
11
7
000487-017
8
11 12 13
9
10 5
4
3
000470-002
7
10 11
8
9 4
3
2
000470-005
4
5
6
7
3
000469-007
11
1 10
7 8 6
000476-005
11 17
14 6
9 16 3
12
8 15
000445-005
Note: Item 7 (not shown) includes bushings and sleeves for control arms and
front suspension leaf spring. See lower suspension page for illustration of
Sleeve Item 10.
10
15
16
14 12
15
13
11
27
2 12
25 26 19
23
24
22 21
20 9
6
8
18
7
17 5
18
19
21
000477-005
D 4
15
2
17
15 16
25
11 15
12
14
3
4
20
21 5 18
19
26
13
22 9
8
6
23 24
7 21
10
20
8
000446-005
D 4
15
2
17
15 16
25
11 15
12
14
3
4
20
21 5 18
19
26
13
22 9
8
6
23 24
7 21
10
20
8
000446-005
D 4
16
2
18
16 17
27
11 16
13
15
3
22
23 5 19
28
14
21 9
12
20
24
8
6
25 26
7 23
10
22
8
1
000492-004
11 12 13 14
10
7
5
1 15
000490-003
2
3
000487-012
Asm, Accel. Pedal/Throttle, Anodized, Gas Vehicle (includes items 2 and 3) ....................... 1
G
2
3
103777601
N/A
Asm, Park Brake Release, Anodized ...............................................................................................
Throttle Sensor ......................................................................................................................................
1
1
E
Note: For a complete Pedal Group, see section 4, Brakes and Pedal Group
D
Assemblies.
000489-001
000489-001
D 23
18 21
10
14
15
16
4
5 13 10
17 12
11
17
22
3
6 25
7
28
27
26
000472-005
000481-003
000481-003
Harness, Prec Gas, Main (For Generation 2 Pedal Group) (includes item 2) .......................... 1
G
2 N/A Conn, 6 Pos, Packard 12162210 ....................................................................................................... 1
E
D
E
D
20
14
19
12
18
7
13 9
21 23
24
5
20
10 22
21
17
11
8 16
6 15
19
000124-005
10
F2
D
F
8 5
10
3
4
6
000238-005
7
12 6
11
10
6
4
8
5 1
000479-003
6
13
16 7
10
12 1
6 4
14
9
000201-002
7
10
17 5
14
1
15
4
12
6
13
2 3 11
16
9
000202-004
10
7
1
13 11
4
14
15
5
8 2
9
12
3
16
000203-002
14 24
8
10 23
11
17
20
19
16
12
25
7
22
31
21
000204-006
12
17
10 9
10 11
6
15
8
3
5
16 4
7
18
23
14
1
19
24
13
20 21 22
000205-003
Tappet ............................................................................................................................................................ 2
G
2
3
1016454
1016472
Bolt, Flange Head, M5 x 0.8 x 8 mm ....................................................................................................
Plate, Oil Filter Screen ...............................................................................................................................
2
1
E
4
5
1016494
1016496
Sensor, Oil Level .........................................................................................................................................
Screw, Cross Pan-Head, M4 x 0.7 x 8 mm ..........................................................................................
1
3
D
6 1016506 Clamp ............................................................................................................................................................. 1
7 1016510 Bracket, Switch, Oil Level ........................................................................................................................ 1
8 1016521 Screen, Oil Filter .......................................................................................................................................... 1
9 1016535 Connector, Cord ......................................................................................................................................... 1
10 1016538 O-Ring ............................................................................................................................................................ 2
11 1016544 Screw .............................................................................................................................................................. 1
12 1016564 Pin .................................................................................................................................................................... 2
13 1016584 Bolt, Two-Ended, M8 x 1.25 x 69 mm .................................................................................................. 2
14 1017472 Cover Crankcase ......................................................................................................................................... 1
15 1017487 Bearing, Ball ................................................................................................................................................. 1
16 1017504 Seal, Oil .......................................................................................................................................................... 1
17 1017508 Plug ................................................................................................................................................................. 1
18 1017513 Bolt Switch Bracket .................................................................................................................................... 2
19 1017514 Screw, M8-1.25 X 45mm Hex ................................................................................................................. 6
20 101751801 Shim, 0.3 ........................................................................................................................................................ 1
21 101751802 Shim, 0.4 ........................................................................................................................................................ 1
22 101751803 Shim, 0.5 ........................................................................................................................................................ 1
23 103615901 Gasket, Crankcase Cover ......................................................................................................................... 1
24 103616401 Camshaft, Complete ................................................................................................................................. 1
13 15
18
17
35 5 6
12 14
30
31
16
32
32
2
34
33
11
10
4
19 20 21 22 23
1
3 24 25 26 27 28 29
000206-003
7
2
10
12
9
4
4
8
14
13
5
11
6 15
000200-004
E
16
D
22
14
20
17
19
23 16
15
24
25 5
1 11
21
18
12 13
1
1
1
11
6
2
11 1
10
4
8 9
3 1
000449-010
3
1
2
5 4
000980-002
Screw,m6,torx,interlock,thread ............................................................................................................. 2
G
2
3
103372401
103756401
Canister, Carbon, Fuel Tank ....................................................................................................................
Asm, Vent Line, Evap Canister (includes items 4 and 5) ...............................................................
1
1
E
4
5
N/A
N/A
Hose, Vent, 5/16 Id Bulk .....................................................................................................................
Vent, Barb, 5/16 Dia Hose ..................................................................................................................
1
1
D
6 103794501 Brkt, Carbon Canister, Gen ...................................................................................................................... 1
3
11
12
5
9
1 2 4
10
000212-006
Note: Jets:101642585 for 0 - 3,280 feet; 101642582 for 3,280 - 9840 feet;
101642580 for 9840 feet and greater. Carburetor 103616901shown above,
is only for AS26 FE350 engines.
E 1
15
D
6
9
17
13
14
12
14
5 3
18
10
11
000213-005
10
10
9
11
2
1
5
000215-003
E 4
14 9
13
16
18
17
11 11
12
15
10
4
4 1
3
000484-002
11
6
8
1
3
5
7
4
12
10
9
000491-001
D
14
18 3
17 32
15
16
33
29
31
4 30
5
19
10
11 12
7
28 13 9
6
8
2
34
36
35
37 000217-005
E
3
D
10
8
7
5 6
14 13 12
11
000219-001
31
2 11 16
24
30 10
18 15
9
23 26
13
17
28
25 27
CODE
XXXX
X - XX
XX
XX
Grazi XXXX
ano T
rasmi X GT
ssioni
Group XX 3
S.p.A
. MAD T R
E IN I
TALY
19
23
12
22
14
21
22
20
000680-007
13
15 2
16
12 17
16 7
14
9 16 22
4
6
21
4 6
1
23 6
18
11 18
20
10 19
000680-008
Note: To identify your transaxle, locate the serial number decal on the axle
tube.
G 14
E 16
D
17 CODE
XXXX
X-X
X
XX
XX
Graz
iano XXXXX
Tras
miss GT
ioni G
roup XX 3
S.p.A
. MAD T R
E IN
ITAL
Y
21
18
20
1
2
19
10 17
9
20
4
5
12
6 5
13
7
11
8 6
000681-002
Bearing, 68 Od X 40 Id X 15 .................................................................................................................... 2
G
2
3
102902001
102901201
Assembly, Differential (includes items 3 through 10) ...................................................................
Box, Differential .....................................................................................................................................
1
1
E
4
5
102901301
102901401
Screw, M10 X 25 ....................................................................................................................................
Ring, Sleeve ............................................................................................................................................
6
2
D
6 102901501 Gear, Sun .................................................................................................................................................. 2
7 102901601 Gear, Planetary ...................................................................................................................................... 2
8 102901701 Ring, Sleeve ............................................................................................................................................ 2
9 102901801 Pin .............................................................................................................................................................. 1
10 102901901 Gear ........................................................................................................................................................... 1
11 102902101 Shaft, Axle, Short, Complete (Passenger-Side) (includes items 12 and 13) .......................... 1
12 102902301 Bolt, Stud ................................................................................................................................................. 4
13 102902401 Snap Ring ................................................................................................................................................ 1
14 102902201 Shaft, Axle, Long, Complete (Driver-Side) (includes items 15 and 16) ................................... 1
15 102902301 Bolt, Stud ................................................................................................................................................. 4
16 102902401 Snap Ring ................................................................................................................................................ 1
17 102902501 Seal, Lip .......................................................................................................................................................... 2
18 102902601 Axle Tube, (Driver-Side) ........................................................................................................................... 1
19 102902701 Axle Tube, (Passenger-Side) ................................................................................................................... 1
20 102902801 Screw, M10 X 30 ......................................................................................................................................... 14
21 N/A Tag, Serial ...................................................................................................................................................... 1
Note: To identify your transaxle, locate the serial number decal on the axle
tube.
11
12 13 14 15
16
7
8
6
4
1 17
000490-001
000243-005
CONNECTS TO
12 POSITION
CONNECTOR
FOR DC-DC #16 BLK/WHT #18 BLK
CONVERTER
OR LIGHTS. #16 BROWN #18 BRN LEFT
TAILLIGHT
#18 RED
#16 WHITE
10_BLACK
000498-011
12_BLUE
12_BLUE
000498-011
3 4 000462-002
D 13 14
6
2 13
14
15 16
1
4
10
12
000682-001
D 18 19
11
2 18
19
20 21
1 7
5
13 8 10 9
4
15
12
20XX
14
17
000682-002
Note: The CE-specific parts shown are required for vehicles sold in the
European Union.
6 7
5
000731-008
11 10
9
5 5
000486-014
Note: Item 9 must be used with Crown and JCI brand batteries.
14
9 10 11 12
6
15
4 1 16
000490-004
000243-005
9
Charger Main
Receptacle 10 Harness
Harness
3
2 Battery Positive
(Red)
8 4
5
6 7
B- and Accessory
Ground (Black) Motor
Harness
000647-002
3 4 000462-002
D 13 14
6
2 13
14
15 16
1
4
10
12
000682-001
D 18 19
11
2 18
19
20 21
1 7
5
13 8 10 9
4
15
12
20XX
14
17
000682-002
Note: The CE-specific parts shown are required for vehicles sold in the
European Union.
6 7
5
000731-008
3 2
E
D
6 9
000486-013
E 16 20
13
D 6 19
18
7
17 27
29
28 26
9 31
10 30
12
11
15
23
22
25
21
8
24
3
32
1
000185-002
Note: The F1 and F2 terminal posts on the EJ8-4001A motor have 1/4 - 20
thread.
E 4
D
15
23
28
27
29
3
31
5
18
c m
0 .4
5
31 16
2 11
31
32 20
14
19
8
22
21
18
30
7 26
2
10 23
12
c m
30
5 .3
2
9
10
17
13
17 18
24
25
000223-002
E
21
D 20
26
4
23
24
25
6 8
7 9
10
11
27
12 14 16
13 15 17
19
22
000291-003
Note: Level 1 Battery Charger part numbers include one AC and one DC cord.
They do not include all of the level 2 cords listed.
E
D
20
10
16
9
13 14 15 5
4
17
19 18
21
11 12 7
000351-002
Note: Level 1 Battery Charger part numbers include one AC and one DC cord.
They do not include all of the level 2 cords listed. Note 2: These chargers
were discontinued early in model year 2013. Individual components
remain available. To replace the charger, see PowerDrive 3 chargers on
page 15-3.
E
D 19
11
14
17
12
16 15
18
7 8 3
2
13
9 10
5
000352-003
Battery Charger, 48-Volt DC (12-ft DC, 9-ft AC) (includes items 2 through 19) ................... 1
G
2
3
1012098
1012101
Bushing, DC Cord .................................................................................................................................
Fuse Assembly .......................................................................................................................................
1
1
E
4
5
1015914
1015917
Rectifier with Heatsink Assembly ...................................................................................................
Bushing, AC Cord ..................................................................................................................................
1
1
D
6 101828501 Ammeter .................................................................................................................................................. 1
7 101828901 Cord, DC, 113-Inch (287 cm) ............................................................................................................. 1
8 101828902 Cord, DC, 154-Inch (391 cm) ............................................................................................................. 1
9 101831701 Cord, AC, 80-Inch (203 cm), without Plug .................................................................................... 1
10 101831702 Cord, AC, 118-Inch (300 cm), without Plug ................................................................................. 1
11 101838201 Transformer, Export Battery Charger ............................................................................................. 1
12 101838301 Relay, Export Charger .......................................................................................................................... 1
13 101838401 Circuit Breaker ....................................................................................................................................... 2
14 101838501 Kit, Wire Assembly ................................................................................................................................ 1
15 101838601 Four-Position Switch ........................................................................................................................... 1
16 101838701 Mounting Bracket, Relay .................................................................................................................... 1
17 101914401 Assembly, Voltage Suppressor ........................................................................................................ 1
18 N/A Case, Charger ......................................................................................................................................... 1
19 7577 Screw, #10 X 0.50 Phillips Pan-Head .............................................................................................. 10
Note: Model 18780-18 Export charger (p/n 101831504) is the only Export
charger available with a 12 foot DC cord. For Export charger with an 8.5
foot DC cord, see Model 27640-61 on next page. Note 2: Level 1 Battery
Charger part numbers include one AC and one DC cord. They do not
include all of the level 2 cords listed.
000352-002
Battery Charger, Export, Stationary, 48VDC, 8.5ft DC, 6ft AC Cord .......................................... 1
G
Note: Model 27640-61 Export charger (p/n 103976801) is the only Export
E
charger available with an 8.5 foot DC cord. For Export charger with 12 foot
DC cord, see Model 18780-18 on previous page. Note 2: Battery Charger D
E
D 15
18
16
13
4
14
11
13
6 7 3
2
10
20
19
000353-005
Battery Charger, 48-Volt w/ 4-Pos. Switch (12-ft DC) (includes items 2 through 18) ......... 1
G
2
3
1012098
1012101
Bushing, DC Cord .................................................................................................................................
Fuse Assembly .......................................................................................................................................
1
1
E
4
5
1015914
101828501
Rectifier with Heatsink Assembly ...................................................................................................
Ammeter ..................................................................................................................................................
1
1
D
6 101828901 Cord, DC, 113-Inch (287 cm) ............................................................................................................. 1
7 101828902 Cord, DC, 154-Inch (391 cm) ............................................................................................................. 1
8 101838401 Circuit Breaker ....................................................................................................................................... 2
9 101838601 Four-Position Switch ........................................................................................................................... 1
10 101973501 Receptacle, AC Cord ............................................................................................................................ 1
11 101987501 Relay .......................................................................................................................................................... 1
12 N/A Wire, Jumper .......................................................................................................................................... 1
13 N/A Case, Charger ......................................................................................................................................... 1
14 **** Transformer, European Battery Charger ....................................................................................... 1
15 **** Suppressor, AC Voltage ...................................................................................................................... 1
16 **** Assembly, Wire ...................................................................................................................................... 1
17 N/A Limiter, Current ..................................................................................................................................... 1
18 7577 Screw, #10 X 0.50 Phillips Pan-Head .............................................................................................. 10
19 101958201 Cord, UK, AC, Battery Charger ............................................................................................................... 1
20 101958301 Cord, European AC, Battery Charger ................................................................................................... 1
000353-004
16
20
20 1
14
7
18 17
13
10
15
19
12
26 3
6
5
22
16
24
23
25
21
8
11 000354-003
Note: Items 2 and 27 not shown. Note 2: For wire harness connecting
charger to vehicle, see Electrical System section.
21
1
21
7
11
16
17 12
18
20
14
15
3
26
6
5
22
19
24
23
25
13 8
10 000355-003
Note: Items 2 and 27 not shown. Note 2: For wire harness connecting
charger to vehicle, see Electrical System section.
7
8
10
11
6
3
12
13
000610-002
Charger, High-Freq, Service, 9ft Yel DC, 6ft AC, US/Canada (includes items 2 and 3) ....... 1
G
2
3
104024201
104029601
Cord, AC, Nema To Iec320, 6ft (1.83 m), U.S./Canada ..............................................................
Charger, Asm, High-Freq, 9ft (2.74 m) Yellow DC Cord (includes items 4 through 13)
1
1
E
4
5
104024501
104024601
Screw, M6, Torx Head ....................................................................................................................
Nut, M6, Square, Captured ..........................................................................................................
2
2
D
6 104028901 Screw, M4 X .70, Pan Hd, Torx .................................................................................................... 2
7 104029001 Screw, M5 X .80, Pan Hd, Torx .................................................................................................... 2
8 105003601 Handle, Charger, High-Freq ........................................................................................................ 1
9 105003701 Foot, Charger, High-Freq ............................................................................................................. 4
10 105070101 Cord, DC, Yellow, 9ft (2.74 m) ..................................................................................................... 1
11 105092301 Cover, DC Terminal Block, High-Freq Charger ..................................................................... 1
12 105093101 Strain Relief, High-Freq, External, Charger ............................................................................ 1
13 105123801 Cover, USB ......................................................................................................................................... 1
Note: This charger includes both an AC cord and DC cord. For additional
cord lengths that may be used with this charger, see the Battery Charger
Cords page.
9
4
10
11
000610-003
Charger, Asm, High-Freq, 9ft (2.74 m) Yellow DC Cord (includes items 2 through 11) ..... 1
G
2
3
104024501
104024601
Screw, M6, Torx Head ..........................................................................................................................
Nut, M6, Square, Captured ................................................................................................................
2
2
E
4
5
104028901
104029001
Screw, M4 X .70, Pan Hd, Torx ...........................................................................................................
Screw, M5 X .80, Pan Hd, Torx ...........................................................................................................
2
2
D
6 105003601 Handle, Charger, High-Freq .............................................................................................................. 1
7 105003701 Foot, Charger, High-Freq ................................................................................................................... 4
8 105070101 Cord, DC, Yellow, 9ft (2.74 m) ........................................................................................................... 1
9 105092301 Cover, DC Terminal Block, High-Freq Charger ............................................................................ 1
10 105093101 Strain Relief, High-Freq, External, Charger .................................................................................. 1
11 105123801 Cover, USB ............................................................................................................................................... 1
Note: This charger does not include the AC cord. To complete the charger,
choose the appropriate type and length of AC cord found on the Battery
Charger Cords page.
9
4
10
11
000610-003
Charger, Asm, High-Freq, 12ft (3.66 m) Yellow DC Cord (includes items 2 through 11) .. 1
G
2
3
104024501
104024601
Screw, M6, Torx Head ..........................................................................................................................
Nut, M6, Square, Captured ................................................................................................................
2
2
E
4
5
104028901
104029001
Screw, M4 X .70, Pan Hd, Torx ...........................................................................................................
Screw, M5 X .80, Pan Hd, Torx ...........................................................................................................
2
2
D
6 105003601 Handle, Charger, High-Freq .............................................................................................................. 1
7 105003701 Foot, Charger, High-Freq ................................................................................................................... 4
8 105070102 Cord, DC, Yellow, 12ft (3.66 m) ......................................................................................................... 1
9 105092301 Cover, DC Terminal Block, High-Freq Charger ............................................................................ 1
10 105093101 Strain Relief, High-Freq, External, Charger .................................................................................. 1
11 105123801 Cover, USB ............................................................................................................................................... 1
Note: This charger does not include the AC cord. To complete the charger,
choose the appropriate type and length of AC cord found on the Battery
Charger Cords page.
9
4
10
11
000610-003
Charger, Asm, High-Freq, 20ft (6.1 m) Yellow DC Cord (includes items 2 through 11) ..... 1
G
2
3
104024501
104024601
Screw, M6, Torx Head ..........................................................................................................................
Nut, M6, Square, Captured ................................................................................................................
2
2
E
4
5
104028901
104029001
Screw, M4 X .70, Pan Hd, Torx ...........................................................................................................
Screw, M5 X .80, Pan Hd, Torx ...........................................................................................................
2
2
D
6 105003601 Handle, Charger, High-Freq .............................................................................................................. 1
7 105003701 Foot, Charger, High-Freq ................................................................................................................... 4
8 105070103 Cord, DC, Yellow, 20ft (6.1 m) ........................................................................................................... 1
9 105092301 Cover, DC Terminal Block, High-Freq Charger ............................................................................ 1
10 105093101 Strain Relief, High-Freq, External, Charger .................................................................................. 1
11 105123801 Cover, USB ............................................................................................................................................... 1
Note: This charger does not include the AC cord. To complete the charger,
choose the appropriate type and length of AC cord found on the Battery
Charger Cords page.
E U.S. and
Canada
D
3 4
Europe
5 6
Great
Britain
7 8
Non-terminated
9 10
China
11 12
Australia
13 14
Japan
000610-004
Cord, AC, Nema To Iec320, 6ft (1.83 m), U.S./Canada .................................................................... A/R
G
2
3
104024202
104024401
Cord, AC, Nema To Iec320, 9ft (2.74 m), U.S./Canada ....................................................................
Cord, AC, Iec320, 6ft (1.83 m), Europe ................................................................................................
A/R
A/R
E
4
5
104024402
104028501
Cord, AC, Iec320, 9ft (2.74 m), Europe ................................................................................................
Cord, AC, Iec320, 6ft (1.83 m), Great Britain ......................................................................................
A/R
A/R
D
6 104028502 Cord, AC, Iec320, 9ft (2.74 m), Great Britain ...................................................................................... A/R
7 104028601 Cord, AC, Iec320, 6ft (1.83 m), Non-terminated .............................................................................. A/R
8 104028602 Cord, AC, Iec320, 9ft (2.74 m), Non-terminated .............................................................................. A/R
9 105068201 Cord, AC, Iec320, 6ft (1.83 m), China ................................................................................................... A/R
10 105068202 Cord, AC, Iec320, 9ft (2.74 m), China ................................................................................................... A/R
11 105068301 Cord, AC, Iec320, 6ft (1.83 m), Australia ............................................................................................. A/R
12 105068302 Cord, AC, Iec320, 9ft (2.74 m), Australia ............................................................................................. A/R
13 105068401 Cord, AC, Iec320, 6ft (1.83 m), Japan ................................................................................................... A/R
14 105068402 Cord, AC, Iec320, 9ft (2.74 m), Japan ................................................................................................... A/R
15 105070101 Cord, DC, Yellow, 9ft (2.74 m) ................................................................................................................. A/R
16 105070102 Cord, DC, Yellow, 12ft (3.66 m) .............................................................................................................. A/R
17 105070103 Cord, DC, Yellow, 20ft (6.1 m) ................................................................................................................. A/R
G 12 9 10 7 11 6 5 8
E
D
4 15
17
13
2
14 16
000610-005
1 2 3 4 5 6
7 8 9
10 11 12 13 14
W
A
R
N
IN
G
16 17 18 19 20 21 22
15 000967-001
The following tool list includes all tools available from Club Car for
G
E
maintenance and service procedures for gasoline and electric golf cars,
both past and present models. Be sure to carefully examine the tool list for
applicability to your vehicle before ordering.
D
1 101871001 Accelerator Pedal Adjustment Tool ...................................................................................... 1 1
2 101813202 Adhesive, Guide Ring, 3-Gram Tube .................................................................................... 1
3 101641202 Arbor ............................................................................................................................................... 1
4 101831901 Battery Discharge Machine, 36/48 Volt ............................................................................... 1
5 1014305 Battery Terminal Protector Spray .......................................................................................... 1 1
6 1011767 Battery Thermometer ................................................................................................................ 1 1
7 1016417 Bearing and Oil Seal Remover Assembly ........................................................................... 1 1
8 1016416 Bearing Driver Set ....................................................................................................................... 1 1
9 1012811 Bearing Puller ............................................................................................................................... 1 1
10 1012812 Bearing Puller Wedge Attachment ....................................................................................... 1 1
11 102555501 Brake Cable Release Tool .......................................................................................................... 1 1
12 101887101 Calibration Test Module ........................................................................................................... 1
13 101808401 Cam Installation Tool ................................................................................................................. 1
14 102562401 Charger Bezel Tool ...................................................................................................................... 1
15 1014510 Clutch Tool Kit (includes items 16 - 22) ............................................................................... 1
16 1014498 Clutch Alignment Tool (for pre-unitized transaxle
vehicles built prior to 1997 model year) ....................................................................... 1
17 1014496 Drive Clutch Puller (for Kawasaki engines only) ......................................................... 1
18 1014497 Drive Clutch Hub Puller (for Kawasaki engines only) ............................................... 1
19 1014508 Driven Clutch Cam Puller (for Kawasaki engines only) ............................................ 1
20 1014507 Driven Clutch Puller Plug (for Kawasaki engines only) ............................................ 1
21 1015524 Drive Clutch Holder Tool Assembly (for Kawasaki engines only) ......................... 1
22 101809101 Press Weldment (for Kawasaki engines only) .............................................................. 1
E
DISPLAY MODULE
DISPLAY FUNCTIONS:
PRESS AND HOLD
BUTTON TO SHOW
FUNCTION NUMBER.
RELEASE BUTTON TO
SHOW FUNCTION VALUE.
Func1 - Battery voltage.
Func2 - Energy units removed since last charge cycle.
Func3 - Total accumulated energy units removed.
Func4 - Last charge termination type (1 = Incomplete,
2 = DVDT, 4 = Normal, 8 = Max. timer).
R
POWER
D
ON
OFF
Club Car
PART #17075
23 24 25 26 27
35
2 3
28 29 30 31
34
32 33
Gasket
Liquid
36 37 38 39 40 41
000968-001
D
• Speeds
• Tires
• Bag Straps and Buckles
• Seats
• Floor Mat
• Dash Compartments
• Bag Well
• Beverage Holders
• Overall Appearance: ___________________
(Over)
CCI 1018231
42 43 44 45 46 47
AM10753
ON OFF
STR SPK
MAX
MIN GAS
DSL
GAS/DIESEL
TACHOMETER
48 49 50 51 52 53
45
54 55 58 59 60 61 62
- +
WAVETEK 5XL
V OFF V
1000 500
200 200
20 200
2 2m
200 20
m m
200
2000
k m
200k
20k 200
2k A
45
V ! COM ! 200nA
MAX
1000 ---
FUSED
750V
63 64 65 000969-001
Piston Ring Compressor Kit (FE290, FE350 and FE400 engines) ................................ 1
G
43
44
1016415
1012549
Piston Ring Pliers (for Kawasaki Engines) ...........................................................................
Retaining Ring Pliers, 45° External ........................................................................................
1
1 1
E
45
46
1012560
101823101
Retaining Ring Pliers, 90° Internal .........................................................................................
Safety First Card (50 per pack) ................................................................................................
1
1
1
1
D
47 1012809 Seal Puller ...................................................................................................................................... 1 1
48 1014264 Steering Column Bearing Press Tool .................................................................................... 1 1
49 1014259 Steering Column Retaining Ring Tool ................................................................................. 1 1
50 102061201 Steering Wheel Puller Tool ...................................................................................................... 1 1
51 AM10753 Tachometer (includes gasoline engine pick up lead only) .......................................... 1
52 102570401 Tool, Tensioning, Starter Generator (For Precedent vehicles) ..................................... 1
53 1014162 Transaxle Axle Seal Tool ............................................................................................................ 1
54 1014161 Transaxle Pinion Seal Tool ........................................................................................................ 1
55 1014115 Transmission Tool Kit ................................................................................................................. 1
56 101611003 Tune-Up Kit, DS (for FE290/350 Engines) (includes
air filter, spark plug, oil filter, fuel filters) (not shown) ................................................... 1
57 AM1220301 Tune-Up Kit, Precedent (for FE290/350 Engines) (includes air
filter, spark plug, oil filter, fuel filters) (not shown) .......................................................... 1
58 1016413 Valve Clearance Adjuster Screw Holder (for FE290 engines only) ............................ 1
59 101641201 Valve Guide Reamer (FE290, FE350, and FE400 only) ..................................................... 1
60 1016552 Valve Seat Cutter Guide ............................................................................................................ 1
61 1016551 Valve Seat Cutter T-Wrench ..................................................................................................... 1
62 1016553 Valve Seat Cutter, 45° (32 mm diameter) (for FE290 engines only) .......................... 1
63 1016554 Valve Seat Cutter, 45°/30° (35 mm diameter) ................................................................... 1
64 101641101 Valve Spring Compressor ......................................................................................................... 1
65 1011480 Volt Ohm Meter ........................................................................................................................... 1 1
Part Number and Page 1012505 6-3, 12-3, 13-3 1014288 10-3
1012528 9-3, 12-19, 13-17 1014304 12-13, 12-15, 13-11, 13-13
AM10753 18-7
1012549 18-7 1014305 18-3
AM10079 6-3, 12-3, 13-3
1012560 18-7 1014375 6-21
AM10419 10-5
1012565 5-3, 5-5 1014413 1-15, 8-13
AM10682 2-3
1012566 5-3, 5-5 1014453 10-3
AM1232301 7-5
1012571 7-15 1014454 10-5
AM1263401 2-5
1012594 6-11 1014496 18-3
CCX8506 16-3, 16-5, 16-15
1012649 8-3 1014497 18-3
183 10-3, 11-3
1012809 18-7 1014498 18-3
332 9-3
1012811 18-3 1014507 18-3
334 7-15, 10-3
1012812 18-3 1014508 18-3
451 9-3, 14-3
1012830 6-19, 8-11, 9-3 1014510 18-3
705 7-15
1012836 10-5 1014555 5-15, 5-17, 5-19, 12-13, 12-15, 13-11,
706 5-13
1012987 6-11 13-13
808 10-3
1013042 5-9 1014727 6-11
1241 6-19, 9-3
1013061 11-3 1014807 6-11
1242 4-5, 6-19, 6-21
1013164 5-15, 5-17, 5-19 1014902 1-43, 1-45, 1-47
1624 6-19
1013589 6-11 1014947 12-19, 13-17
7174 6-19, 8-11, 9-3
1013590 6-11 1015064 6-11
7310 2-3, 2-5
1013591 6-11 1015137 8-9
7330 15-3
1013593 18-5 101524002 6-19
7335 15-3
1013609 6-21 1015332 7-3
7336 15-3
1013687 8-3 1015524 18-3
7577 16-5, 16-7, 16-11, 16-15, 16-17
1013700 8-11 1015583 5-15, 5-17, 5-19
7847 9-3, 16-15, 16-17
1013734 9-3, 12-19, 13-17 1015649 7-3
7893 6-21
1013746 8-9 1015814 9-3
8057 6-11
1013794 15-3 101584502 8-11
8058 6-11
1013924 4-3, 7-15 101587704 8-3
8233 11-3, 16-15, 16-17
1014007 11-3 1015914 16-5, 16-7, 16-11, 16-15, 16-17
8450 10-3
1014049 10-3 1015917 16-5, 16-7, 16-15, 16-17
8639 13-7
1014050 10-3 1015932 6-19
8717 6-11, 11-3
1014051 10-3 1015969 7-3
8745 5-13
1014052 10-3 1016074 6-19
8754 6-19
1014055 10-3 1016103 8-9
8990 1-33, 5-9, 13-7, 16-15, 16-17
1014056 10-3 101611003 18-7
1010145 5-15, 5-17, 5-19
1014057 10-3 1016154 5-3, 5-5
1010434 1-21, 1-39, 1-41, 1-43, 1-45, 1-47, 4-7,
1014058 10-3 1016201 10-3
4-9, 4-11, 4-13, 12-15, 13-13
1014059 10-3 1016203 10-3
1010577 7-15
1014062 10-3 1016214 5-3, 5-5
1010829 4-5
1014063 10-3 1016289 10-3
1010954 6-11
1014065 6-11, 10-3 101641002 18-5
1010958 12-13, 12-15, 13-11, 13-13
1014070 10-5 101641101 18-7
1010984 2-3
1014072 10-5 101641201 18-7
1011273 18-5
1014078 10-5 101641202 18-3
1011415 5-15, 5-17, 5-19
1014080 10-5 1016413 18-7
1011478 18-5
1014089 6-11 1016414 18-7
1011480 18-7
1014115 18-7 1016415 18-7
1011697 7-15, 8-9, 8-11
1014145 6-11 1016416 18-3
1011767 18-3
1014153 4-3 1016417 18-3
1012098 16-3, 16-5, 16-7, 16-11, 16-15, 16-17
1014161 18-7 1016418 18-5
1012101 16-5, 16-7, 16-11, 16-15, 16-17
1014162 18-7 101642580 8-7
1012151 18-5
1014201 14-3 101642582 8-7
1012180 5-15, 5-17, 5-19
1014259 18-7 101642585 8-7
1012285 8-11
1014264 18-7 1016429 7-7
1012295 6-21
1014287 10-3 1016432 7-7
1012431 6-11
W
warning light, low oil 6-3
wedge, bearing puller 18-3
weight
clutch 10-3
counterbalance 7-13
secondary clutch 10-3
weldment
press 18-3
wheel 2-3, 2-5
steering 5-3, 5-5
wire harness 12-9, 13-7
wire harness, Excel w/Hi-Freq, MCOR3 13-7
wire harness, Excel w/PD, MCOR3 12-9
wire harness, onboard battery charger 12-9,
17-13
wire lead, ignition 7-5
wrap, tie 1-33, 5-9, 13-7, 16-15, 16-17
Y
yoke, gear 18-5