004-JSA Manual Welding

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JOB SAFETY ANALYSIS – TBL-JSA

STEP 1: Likelihood of Occurrence STEP 2: Severity of Result A B C D E


STEP 3:

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5 STEP 4: Hazard Risk Assessment
2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
4. Happens several times per year in our
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
5. happens several times per year in a
location E. Fatality 5 E1 E2 E3 E4 E5

PROJECT:
TITLE: Manual Welding No: 004 Rev: 000
TATAOUINE BRANCH LINE

DEVELOPED BY: Project Team DATE: 08/11/2018 APPROVED BY: HSE Manager SIGN: DATE:

Mandatory PPE to be
PPE worn as
→ required

Activit POST SUPERVISORY


STEPS POTENTIAL HAZARD RISK RISK CONTROL MEASURE RESOURCES
y RISK REQUIREMENTS
 Contractor mobilization to Site/ logistics/ plot plan
Construction equipment and personnel to site, Falling
objects Collision to structures, Equipment  HSE team to assess continuously the conditions of work
 Control (Organization) and Communications in the assigned area
 PTW
- Improper communication  One person to issue work permits  Activity
system
- Improper control of the activity, Lack of understanding of  Toolbox talks supervisor /
procedures  Tool box
01 Permitting work C3  Competency of personnel and supervisory for the B1 Foreman
Talk
 Work condition not safe activity  HSE
 Inspection
 Procedures and tasks not clear  Define hierarchy and reporting flowcharts Supervisor
certificates
 Lack of supervisory  Define proper PPE to be used for the work
 Miscommunication  Check inspection certificates of equipment for the job
 Not correct PPE worn
 Equipment not inspected and certified
JOB SAFETY ANALYSIS – TBL-JSA
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result A B C D E
STEP 3:

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5 STEP 4: Hazard Risk Assessment
2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
4. Happens several times per year in our
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
5. happens several times per year in a
location E. Fatality 5 E1 E2 E3 E4 E5

 TBT prior job commencement, Ensure an adequate


coordination between all workers, foreman and
supervisors.
 Manual handling technic to be explained
 Manual handling  Access route to be assessed.
 Slips trips and fall  Keep hands away from nipping points.
Site preparatory  PTW system  Activity
 Unstable ground condition  Stop if unsafe.
works (Clear and  Tool box supervisor /
 Underground facilities  Safe egress in Emergency, JHA, Manual handling
02 free access for C5 Talk B1 Foreman
 Simultaneous operations, Crushing injuries, Pinch injuries, training, Hand and power tool training, Load handling-
equipment and Inspection  HSE
Posture strain, Repetitive strain, Vibration, Han tools, team lifting, Mechanical devices
personnel) certificates Supervisor
Power tools, Load handling  First aid kits / Doctor, medic & ambulance on site.
 Bad weather  Emergency response Plan/Procedure
 PPE includes standard footwear, gloves, hardhats and
dust mask.
 Consider the possibility of stopping the job at bad
weather condition: heavy rain/strong winds.

 Wear correct PPE  Activity


 Phones
supervisor /
 Punch point / hand injuries  Smart grip / 3 points of contact when climbing onto  Rear view
03 Checking equipment C5 B2 Foreman
 Falling from machines machines mirrors
 HSE
 Diesel / oil spill  Use proper ladders / steps  Horn
Supervisor
 Use containment cans/ plastic covers to prevent spills
JOB SAFETY ANALYSIS – TBL-JSA
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result A B C D E
STEP 3:

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5 STEP 4: Hazard Risk Assessment
2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
4. Happens several times per year in our
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
5. happens several times per year in a
location E. Fatality 5 E1 E2 E3 E4 E5

 Isolate area from combustibles C2


 Keep away from flammable liquid and gases  Activity
 Ignition source  Labelling
 Use designated welding area supervisor
04  Fire D4  Fire
 Fire extinguisher in place  HSE
 Explosion extinguisher
supervisor

 Wear long sleeves leather gloves  PPE  Activity


 Burns
 Wear fire retardant uniforms  Fire supervisor
05  Fire catch to clothes and PPE D4 C2
 Wear welding mask when welding retardant  HSE
 Wounds by hot torch at the face or parts of the body
 Wear face shield when grinding uniform supervisor

Welding  Inspect gas bottles before transportation and use


And  Compressed gas bottles explosion
 Use proper lifting machines and trolley
Grinding  Person hit by fallen bottle  PPE  Activity
 Keep gas bottles stand and protected from falling
 Bottle on the ground causing tripping hazard  Fire supervisor
06 D4  Continuously check hoses condition and replace if C2
 Bottle valve failure extinguisher  HSE
necessary, respect expiry date stamped on the hose
 Gas hoses burst causing fire or suffocation  Trolley supervisor
 Inspect check valves between hoses and replace if
 Check valve failure causing explosion
expired

 Have correct labelling on the gas bottles  Activity


 Toxic gas harm to health and cause suffocation and / death  Always check the valves on the bottles for correct supervisor
07 D4  Labelling C2
 Use of wrong gas material working or storage position  HSE
 Keep gas storage area ventilated supervisor
JOB SAFETY ANALYSIS – TBL-JSA
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result A B C D E
STEP 3:

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5 STEP 4: Hazard Risk Assessment
2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
4. Happens several times per year in our
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
5. happens several times per year in a
location E. Fatality 5 E1 E2 E3 E4 E5

 Welding  Activity
 Eyes harmed by welding arc radiation
mask supervisor
08  Welding fumes harming to the eyes D4  Wear welding mask to protect eyes from radiation  Ventilation
C2
 HSE
 Welding fumes harming to respiratory system  Have ventilation system in the mask system supervisor

Welding  Finger / hand cut by grinder


 Wear long sleeves leather gloves  Activity
 Inspect tools before use  PPE supervisor
09 And  Laceration or scratch due to file slippage D4 C2
 Use proper tools for filing and hammering  First aid kit  HSE
Grinding  Finger / hand injuries by hammering
supervisor

 Power tools vibration harming to the body or parts of the


 Avoid long exposure to vibration  Fatigue
 Activity
10 body D3  Wear ear defenders when working with grinder or management C2
supervisor
driller  HSE
 High noise when using grinder  Ear defender
supervisor

 Equipment and tools remain on site  Put back equipment to proper place  Activity
B4  B2
11  Slip trip and fall  Clear all work place from trash Plastic bags supervisor
House keeping
 Trash left in the work place  Segregate trash  Trash bins  HSE
supervisor
JOB SAFETY ANALYSIS – TBL-JSA
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result A B C D E
STEP 3:

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5 STEP 4: Hazard Risk Assessment
2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
4. Happens several times per year in our
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
5. happens several times per year in a
location E. Fatality 5 E1 E2 E3 E4 E5

Participants / Work Crew JSA Reviewed By: Name: Date:


Name (Print Clearly): Signature: Date: Review Comments:
1.
2.
3.
4.
5.
6.
7.
8.
Responsible Supervisors / Foreman
1.
2.
JOB SAFETY ANALYSIS – TBL-JSA
STEP 1: Likelihood of Occurrence STEP 2: Severity of Result A B C D E
STEP 3:

1. Never heard of in O&G industry A. First Aid Injury 1 A1 A2 A3 A4 A5 STEP 4: Hazard Risk Assessment
2. Heard of in O&G industry B. Medical Treatment / Damage 2 B1 B2 B3 B4 B5
H = High Risk (INTOLERABLE, significant and urgent actions required).
3. Incident has occurred in our company C. Lost Time Injury (LTI) 3 C1 C2 C3 C4 C5
M = Medium Risk (ALARP, reduce to As Low As Reasonably Practicable).
4. Happens several times per year in our
L = Low Risk (Negligible / Tolerable, monitor and manage risk).
company D. Permanent Disability 4 D1 D2 D3 D4 D5
5. happens several times per year in a
location E. Fatality 5 E1 E2 E3 E4 E5

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