QT350 Alarm List 200-399

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PLC Alarm List (200-399)

for
Mazatrol Fusion
640T / MT /TE
Publication # C734SC0010E
1/2000
CAUTION
This Manual is published to assist experienced personnel on the operation, maintenance

and/or programming of Mazak machine tools.
All Mazak machine tools are engineered with a number of safety devices to protect
personnel and equipment from injury or damage. Operators should not, however, rely
solely upon these safety devices, but should operate the machine only after fully
understanding what special precautions to take by reading the following documentation
thoroughly.
Do not attempt to operate or perform maintenance / repair on the machine without a

thorough understanding of the actions about to be taken. If any question exists, contact
the nearest Mazak service center for assistance.
Certain covers, doors or safety guards may be open or removed to more clearly show
machine components. These items must be in place before operating the machine.
Failure to comply with this instruction may result in serious personal injury or damage to
the machine tool.
This manual was considered complete and accurate at the time of publication, however,
due to our desire to constantly improve the quality and specification of all Mazak
products, it is subject to change or modification.
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Notes:
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CONTENTS
Page
1 PREFACE................................................................................................ 1-1
2 EXPLANATION OF THE ALARM ............................................................ 2-1
3 STRUCTURE OF THE ALARM LIST ....................................................... 3-1
4 ALARM LIST............................................................................................ 4-1
C-1
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C-2
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1 PREFACE
1. Scope of this manual
This manual gives PLC-related alarms (No. 200 to 349) displayed on the screen of NC unit. Always
refer to this manual for eliminating an alarm.
2. Precautions on this manual
This manual is written to be adaptable to all the NC units, and also gives alarms relating to optional
functions. Accordingly, the manual includes alarms which are not displayed. Check the type of NC
turning machine purchased by you and its specifications before you read the manual.
3. NC-related alarms
For NC-related alarms which are not included in this manual, refer to the separate Alarm List.
- The contents of this manual are subjected to change without notice, for NC unit or machine
improvement.
- Any questions about the contents of this manual should be communicated to a nearby TC
(technical center) or SC (service center) of YAMAZAKI MAZAK.
1-1
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- NOTE -
1-2
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2 EXPLANATION OF THE ALARM

If machine failures occur or if erroneous operations are carried out, appropriate alarm numbers and
messages will be displayed in the alarm display area of the screen.
If alarm display appears, refer to the Alarm List to locate and eliminate the cause of the alarm. One
or more alarm numbers and messages may be displayed, depending on the particular status of
alarm occurring. In the event of alarm display, therefore, it is highly recommended that the operator
should call the DIAGNOSIS (ALARM) display and check if other alarms occurred.
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2-2
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3 STRUCTURE OF THE ALARM LIST

This list has following structure.
Type of Stopped Clearing

No. Message error status procedure Display
( , , )
Cause
Action
1 Alarm number
2 Alarm message
3 Work number of the program to which the alarm occurred. (It may not be displayed depending
on the alarm.)
4 Work process number (MAZATROL program) or sequence number (EIA/ISO program) to
which the alarm occurred. (It may not be displayed depending on the alarm.)
5 Sequence number (MAZATROL program) or block number (EIA/ISO program) to which the
alarm occurred. (It may not be displayed depending on the alarm.)
6 Cause of alarm
7 Type of alarm
In this column, a code (A though G) will be displayed. Each code has following meaning:
A: A wrong key has been pressed. Or the machine has been operated incorrectly.
B: An illegal data was set.
C: Malfunctioning of the servo control mechanism
D: Malfunctioning of the spindle control mechanism
E: Malfunctioning with regard to NC system (hardware/software)
F: Malfunctioning with regard to the machine system (PLC)
G: Malfunctioning of external I/O unit
8 Machine status when an alarm occurred.
In this column, a code (H through L) will be displayed. Each code has following meaning:
H: Emergency stop
I: Reset stop
J: Single-block stop
K: Feed stop (hold)
L: Operation continued
9 Action to be taken to eliminate the cause
10 Clearing procedure
In this column, a code (M through Q or S) will be displayed. Each code has following meaning:
M: Power off → Eliminate cause → Power back on
N: Eliminate cause → Power off → Power back on
O: Eliminate cause → Press reset key
P: Press reset key
Q: Eliminate cause → Press data clear key
S: Press data clear key
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Color of alarm display

An alarm is displayed in red or blue. An alarm displayed in red indicates a relatively major error,
while an alarm displayed in blue indicates a relatively minor error. The alarm displayed in red
can usually be eliminated with the reset key, and the alarm in blue can be eliminated with the
data clear key.
Note 1: The contents of “Stopped status”, “Clearing procedure” and “Display”, may differ
depending on whether the program to which an alarm occurred belongs to foreground
(state where another program is not executed) or to background (state where another
program is executed). Marks shown with brackets in these columns indicate the case of
background.
Note 2: The table for an alarm which does not exist remains blank.
Note 3: An alarm may not be displayed for certain machine models or versions of NC-software.
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4 ALARM LIST
200 THERMAL TRIP (EMERGENCY STOP) ( , , ) F H N Red

A motor ON/OFF thermal relay switch has tripped.
Cause
Action
201 BREAKER TRIP ( , , ) F H N Red

The circuit breaker in the power line is tripped.
Cause
Action
202 HYDRAULIC PRESSURE DOWN ( , , ) F H N Red

An oil pressure decrease below the required level has activated the pressure switch.
Cause
Action
203 AIR PRESSURE DOWN ( , , ) F H N Red

An air pressure decrease below the required level has activated the pressure switch.
Cause
Action
204 SPINDLE CONTROLLER MALFUNCTION ( , , ) F H N Red

An alarm occurred at spindle controller.
Cause
Action
205 MILLING CONTROLLER MALFUNCTION ( , , ) F H N Red

An alarm occurred at milling controller.
Cause
Action
206 OPEN FRONT DOOR (EMERGENCY ( , , ) F H N Red

STOP)
Front door is opened during automatic operation.
Cause
Action
207 EXT EMERGENCY STOP ( , , ) F H N Red

An external emergency stop signal was input.
Cause
Action
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208 MAGAZINE SHEAR PIN CUT ( , , ) F H N Red

The magazine shear protective pin was cut off. (Only for MEGA TURN)
Cause
Action
209 INCORRECT TOOL EYE ARM POSITION ( , , ) F H N Red

The TOOL EYE retraction end sensor is turned off during automatic operation. (Only for manual TOOL EYE
Cause specification)
Action
210 ILLEGAL DATA INPUT ( , , ) F I O Red

The input program data or parameter is incorrect.
Cause
Action
211 NOT OPERATED M-CODE SIMULTA. ( , , ) F I O Red

M-codes, which must not be used in combination, were selected at the same time.
Cause
Action
212 CHUCK OPEN/CLOSE SWITCH MALF. ( , , ) F I O Red

The signal from the chuck open/close switch remains ON.
Cause
Action
213 ILLEGAL DESIGNATED TOOL No. ( , , ) F I O Red

A T-code, which must not be designated in the program, is input, or the command, which does not coincide with the
Cause magazine state, is designated.
Action
214 PLC-PARAMETER INPUT ERROR ( , , ) F I O Red

An inconsistency occurred with the parameters, which determine the machine specification.
Cause
Action
215 CHUCK SYSTEM MALFUNCTION ( , , ) F I O Red

An erroneous chucking action was detected.
Cause
Action
216 CROSS RAIL OVERLOAD ( , , ) F I O Red

The crossrail drive has become over loaded. (Only for MEGA TURN)
Cause
Action
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217 NC ALARM IN Z1, Z2 SYNCH. ( , , ) F I O Red

During the synchronized mode operation, an alarm occurred on either spindle. (Only for MULTIPLEX 620)
Cause
Action
218 CHUCKING TYPE NOT SELECTED ( , , ) F I O Red

Type of chucking (inner/outer) of spindle chuck is not selected. Or outer chucking was selected for a collet chuck.
Cause
Action
219 ( , , )
Cause
Action
220 TURRET POSITION SENSOR MALF. ( , , ) F K O Red

The turret index sensor fails in function.
Cause
Action
221 TURRET CLAMP SENSOR MALFUNCTION ( , , ) F K O Red

The turret clamp/unclamp sensor fails in function, or both of them are ON simultaneously.
Cause
Action
222 TAILSTOCK BODY SENSOR MALF. ( , , ) F K O Red

The tailstock body forward/backward end position detection sensor fails in function, or both of the sensors are ON
Cause simultaneously.
Action
223 TAILSTOCK QUILL SENSOR MALF. ( , , ) F K O Red

The tailstock spindle forward/backward end position detection sensor fails in function, or both of the sensors are ON
Action
224 CHUCK SENSOR MALFUNCTION ( , , ) F K O Red

The chuck open/close confirmation sensor fails in function, or both of the sensors are ON simultaneously.
Cause
Action
225 FRONT DOOR SENSOR MALFUNCTION ( , , ) F K O Red

The front door open/close confirmation sensor fails in function, or both of the sensors are ON simultaneously.
Cause
Action
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226 SPINDLE GEAR SHIFT SENSOR MALF ( , , ) F K O Red

One of the spindle gearshift position detection sensors fails in function, or more than one sensor is ON simultaneously.
Cause
Action
227 MILLING GEAR SHIFT SENSOR MALF ( , , ) F K O Red

One of the mill spindle gearshift position detection sensors fails in function, or more than one sensor is ON
simultaneously.
Cause [MULTIPLEX]
Turret gear shifting has stopped halfway and failed. The extension and retraction limit stroke check sensors have turned
on at the same time.
Action
228 C-AXIS SHIFT SENSOR MALFUNCTION ( , , ) F K O Red

One of the C-axis servo shift confirmation sensors fails in function, or more than one sensor is ON simultaneously.
Cause
Action
229 C-AXIS CLAMP SENSOR MALFUNCTION ( , , ) F K O Red

One of the spindle clamp/unclamp/brake state confirmation sensors fails in function, or both multiple sensors are ON
Action
230 ORIENT INDEX PIN SENSOR MALF. ( , , ) F K O Red

One of the index orient pin IN/OUT confirmation sensors fails in function, or both of the sensors are ON simultaneously.
Cause
Action
231 TOOL EYE POSITION SENSOR MALF. ( , , ) F K O Red

One of the TOOL EYE extension/retraction confirmation sensors fails in function, or both of the sensors are ON
Action
232 MAGAZINE POSITION SENSOR MALF. ( , , ) F K O Red

The magazine positioning confirmation sensor fails in function.
Cause
Action
233 MAGAZINE COVER SENSOR MALF. ( , , ) F K O Red

One of the magazine cover open/close confirmation sensors fails in function, or both of the sensors are ON
Action
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234 TOOL CLAMP SENSOR MALFUNCTION ( , , ) F K O Red

For the ATC type, one of the tool clamp/unclamp confirmation sensors fails in function, or both of the sensors are ON
Action
235 ATC-ARM SENSOR MALFUNCTION ( , , ) F K O Red

One of the ATC arm operation confirmation sensors fails in function, or more than two sensors are ON simultaneously.
Cause
Action
236 PARTS-CATCHER SENSOR MALF. ( , , ) F K O Red

One of the parts catcher advance/retraction confirmation sensors fails in function, or both of the sensors are ON
Action
237 CROSS-RAIL CLAMP SENSOR MALF. ( , , ) F K O Red

One of the cross-rail clamp/unclamp confirmation sensors fails in function, or both of the sensors are ON
Cause simultaneously. (Only for MEGA TURN)
Action
238 CROSS-RAIL POSITION SENSOR MALF ( , , ) F K O Red

The cross-rail position detection sensor fails in function. (Only for MEGA TURN)
Cause
Action
239 MILLING COUPLING SENSOR MALF. ( , , ) F K O Red

One of the sensors at the mill spindle coupling fails in function, or multiple sensors are ON simultaneously.
Cause (For MULTIPLEX and SQT)
Action
240 MAGAZINE CONTROLLER MALF. ( , , ) F K O Red

An error occurred at the magazine controller.
Cause
Check the cause of error at the magazine controller.

Action
241 AJC CONTROLLER MALFUNCTION ( , , ) F K O Red

An error occurred at the AJC controller.
Cause
Check the cause of error at the AJC controller.

Action
242 ROBOT CONTROLLER MALFUNCTION ( , , ) F K O Red

An error occurred at the robot controller.
Cause
Check the cause of error at the robot controller.

Action
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243 MEASURING CONTROLLER MALF. ( , , ) F K O Red

An error occurred at the measurement controller.
Cause
Check the cause of error at the measurement controller.

Action
244 PALLET CHANGE CONTROLLER MALF. ( , , ) F K O Red

An error occurred at the pallet changer controller.
Cause
Check the cause of error at the pallet changer controller.

Action
245 BAR-FEEDER CONTROLLER MALF. ( , , ) F K O Red

An error occurred at the bar feeder controller.
Cause
Check the cause of error at the bar feeder controller.

Action
246 LOADER CONTROLLER MALFUNCTION ( , , ) F K O Red

An error occurred at the loader controller.
Cause
Check the cause of error at the loader controller.

Action
247 BORING BAR CONTROLLER MALF. ( , , ) F K O Red

An error occurred at the boring bar controller.
Cause
Check the cause of error at the boring bar controller.

Action
248 EXTERNAL CONTROLLER (No.1) MALF. ( , , ) F K O Red

Failure of controller of a peripheral unit (option)
Cause
Action
249 EXTERNAL CONTROLLER (No.2) MALF. ( , , ) F K O Red

Failure of controller of a peripheral unit (option)
Cause
Action
250 SPINDLE START MISOPERATION ( , , ) F K O Red

The spindle rotation start command was issued during the disabled state of spindle rotation, specified by a chuck open
Cause command, a measurement command etc.
Action
251 MILLING MOTOR ROTATION PROHIB. ( , , ) F K O Red

The milling motor rotation start command was issued during the disabled state of mill spindle rotation, specified by a
Cause chuck open command, a measurement command etc.
Action
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252 AXIS MOVE MISOPERATION ( , , ) F K O Red

An axis move command was issued during the ON state of the axis interlock signal.
Cause
Action
253 SPINDLE OVERLOAD DETECTION ( , , ) F K O Red

Spindle overload detection is activated with M70/M71.
Cause
Action
254 MAGAZINE COVER OPEN ( , , ) F K O Red

During automatic operation, the magazine cover was opened.
Cause
Action
255 FRONT COVER OPEN (FEED HOLD) ( , , ) F K O Red

During automatic operation, the front cover was opened.
Cause
Action
256 TURRET ROTATION PROHIBITED ( , , ) F K O Red

The turret rotation command is given during turret rotation prohibited state.
Cause
Action
257 ILLEGAL M-CODE ( , , ) F K O Red

An illegal M-code has been specified.
Cause
Action
258 TNo. MISMATCH ( , , ) F J Q Blue

The No. of the tool to be restarted and that before the interruption differs at the restart after the manual interruption.
Cause
Action
259 MODE CHANGE IMPOSSIBLE ( , , ) F J Q Blue

An attempt was made to change the operation mode while it was prohibited.
Cause
Action
260 SLIDEWAY LUBRICATION ALARM ( , , ) F J Q Blue

The sliding surface pressure switch worked for a predetermined time or more.
Cause
Action
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261 HEAD LUBRICATION ALARM ( , , ) F J Q Blue

The headstock pressure switch worked for a predetermined time or more.
Cause
Action
262 TABLE LUBRICATION ALARM ( , , ) F J Q Blue

The table pressure swtich worked for a predetermined time or more.
Cause
Action
263 TAILSTOCK LUBRICATION ALARM ( , , ) F J Q Blue

The tailstock pressure switch worked for a predetermined time or more.
Cause
Action
264 THERMAL TRIP (SINGLE BLOCK) ( , , ) F J Q Blue

A motor ON/OFF thermal relay switch that does not have direct effects on the machining (such as chip conveyor motor)
Cause has tripped.
Action
265 COOLING FAN MALFUNCTION ( , , ) F J Q Blue

The electrical control panel cooling fan stopped rotating.
Cause
Action
266 IRREGAL M-CODE ( , , ) F J P Blue

An illegal M-code has been specified.
Cause
Action
267 BALL SCREW LUBRICATION ALARM ( , , ) F J Q Blue

The pressure switch monitoring ball screw lubrication pressure has been actuated for more than preset peirod.
Cause
Action
268 C-AXIS GEAR LUBRICATION ALARM ( , , ) F J Q Blue

The pressure switch for C-axis gear lubrication has been actuated for more than preset period.
Cause
Action
269 ( , , )
Cause
Action
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270 SPINDLE ORIENT EXCEED TIME ( , , ) F J P Blue

The orientation confirmation signal is not turned on 10 seconds after the issuance of the orientation command.
Cause
Action
271 MILL-SPINDLE ORIENT EXCEED TI ( , , ) F J P Blue

The orientation confirmation signal is not turned on 10 seconds after the issuance of the mill spindle orientation
Cause command.
Action
272 TURRET INDEX EXCEED TIME ( , , ) F J P Blue

The turret index confirmation signal is not turned on __ seconds after the issuance of the turret index command.
Cause
Action
273 MAGAZINE INDEX EXCEED TIME ( , , ) F J P Blue

The magazine index confirmation signal is not turned on __ seconds after the issuance of the magazine index command.
Cause
Action
274 AJC CYCLE EXCEED TIME ( , , ) F J P Blue

The AJC confirmation signal is not turned on __ seconds after the issuance of the AJC command.
Cause
Action
275 ROBOT SERVICE EXCEED TIME ( , , ) F J P Blue

The robot service completion signal is not turned on __ seconds after the issuance of the robot service command.
Cause
Action
276 ATC CYCLE EXCEED TIME ( , , ) F J P Blue

The ATC completion signal is not turned on __ seconds after the issuance of the ATC command.
Cause
Action
277 BAR-FEEDER CYCLE EXCEED TIME ( , , ) F J P Blue

The bar feeder completion signal is not turned on __ seconds after the issuance of the bar feeder command.
Cause
Action
278 PALLET CHANGE EXCEED TIME ( , , ) F J P Blue

The pallet change completion signal is not turned on __ seconds after the issuance of the pallet change command.
Cause
Action
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279 PARTS CATCHER CYCLE EXCEED TI ( , , ) F J P Blue

The parts catcher operation completion signal is not turned on __ seconds after the issuance of the parts catcher
Cause command.
Action
280 TAILSTOCK BODY EXCEED TIME ( , , ) F J P Blue

The tailstock body positioning completion signal is not turned on __ seconds after the issuance of the tailstock body
Cause positioning command.
Action
281 TAILSTOCK QUILL EXCEED TIME ( , , ) F J P Blue

The tailstock spindle IN/OUT completion signal is not turned on __ seconds after the issuance of the tailstock spindle
Cause IN/OUT command.
Action
282 CHUCK CLAMP EXCEED TIME ( , , ) F J P Blue

The spindle chuck open/close completion signal is not turned on __ seconds after the issuance of the spindle chuck
Cause open/close command.
Action
283 SPINDLE GEARSHIFT EXCEED TIME ( , , ) F J P Blue

The spindle gearshift completion signal is not turned on __ seconds after the issuance of the spindle gearshift
Cause command.
Action
284 M-SPINDLE GEARSHIFT EXCEED TI ( , , ) F J P Blue

The mill spindle gearshift completion signal is not turned on __ seconds after the issuance of the mill spindle gearshift
Cause command.
Action
285 C-AXIS CONNECT EXCEED TIME ( , , ) F J P Blue

The C-axis mode selection completion signal is not turned on __ seconds after the issuance of the C-axis mode
Cause selection command.
Action
286 FRONT DOOR EXCEED TIME ( , , ) F J P Blue

The automatic door open/close completion signal is not turned on __ seconds after the issuance of the automatic door
Cause open/close command.
Action
287 CROSS-RAIL POSITION EXCEED TI ( , , ) F J P Blue

The cross-rail positioning completion signal is not turned on __ seconds after the issuance of the cross-rail positioning
Cause command.
Action
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288 ( , , )
Cause
Action
289 ( , , )
Cause
Action
290 SENSOR MALFUNCTION No.1 ( , , ) F J P Blue

A sensor of a peripheral unit (option) is faulty.
Cause [MULTIPLEX]
The extension and retraction check sensors for the rolled-thread reset bar are not working, or both sensors have turned
on at the same time.
Action

Cause [MULTIPLEX]
The open/close check sensors for the partition plate are not working, or both sensors have turned on at the same time.
Action

Cause
Action

Cause
Action

Cause
Action

Cause [MULTIPLEX]
The extension and retraction check sensors for the workpiece measuring arm are not working correctly.
Action
296 TAIL SLEEVE PRESSURE DOWN ( , , ) F J P Blue

The tail sleeve pressure remains reduced after __ seconds have passed.
Cause
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Action
297 CHUCK PRESSURE DOWN ( , , ) F J P Blue

The chucking pressure remains reduced after __ seconds have passed.
Cause
Action
298 SUB-CHUCK PRESSURE DOWN ( , , ) F J P Blue

The sub-chucking pressure remains reduced after __ seconds have passed.
Cause
Action

Cause [MULTIPLEX]
The torque limiter of the chip conveyor has operated to stop the chip conveyor.
Action
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300 START COND. ERR. (DOOR OPEN) ( , , ) F L S Blue

The start button was pressed while the front cover was opened.
Cause
Action
301 START COND. ERR. (TUR UNCLAMP) ( , , ) F L S Blue

The start button was pressed while the turret was unclamped.
Cause
Action
302 START COND. ERR. (EXT RESET) ( , , ) F L S Blue

The start button was pressed while the external reset signal was ON.
Cause
Action
303 START COND. ERR. (EXT FEED HOL) ( , , ) F L S Blue

The start button was pressed while the external feed hold signal was ON.
Cause
Action
304 START COND. ERR. (PAL UNCLAMP) ( , , ) F L S Blue

The start button was pressed while the pallet was unclamped.
Cause
Action
305 C/S ERROR (ATC COVER OPEN) ( , , ) F L S Blue

The start buttn was pressed while the ATC cover was opened.
Cause
Action
306 C/S ERROR (MAGAZINE COVER OPE) ( , , ) F L S Blue

The start button was pressed while the magazine cover was opened.
Cause
Action
307 C/S ERROR (TOOL UNCLAMP) ( , , ) F L S Blue

The start button was pressed while the tool was in the unclamped state (ATC type).
Cause
Action
308 C/S ERROR (TOOL EYE EXTEND) ( , , ) F L S Blue

The start button was pressed while the TOOL EYE sensor was on the measurement position.
Cause
Action
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309 C/S ERROR (MIS-CHUCKING) ( , , ) F L S Blue

The start button was pressed while the chuck workpiece clamp confirmation signal was OFF.
Cause
Action
310 C/S ERROR (TNo. MISMATCH) ( , , ) F L S Blue

During restarting after manual interrupting the tool number used is different from the one used before the operation
Cause interruption.
Action
311 C/S ERROR (TAILSTOCK QUILL) ( , , ) F L S Blue

The tailstock spindle position differs from the position before the automatic operation stopped. The tailsotck spindle
Cause position for cycle start is improper.
Action
312 C/S ERROR (PT-CATCHER EXTEND) ( , , ) F L S Blue

The start button was pressed while the parts catcher swivels the bucket outward.
Cause
Action
313 C/S ERROR (T/S QUILL COMMAND) ( , , ) F L S Blue

The start button was pressed while tailstock spindle advance or retraction command was ON, and retraction end limit
Cause switch was not actuated.
Action
314 CYCLE START COND. ERROR B CODE 0 ( , , ) F L S Blue

A peripheral equipment (option) does not satisfy the starting conditions.
Cause
The start button was pressed while the B code was 0.
Action
315 CYCLE START COND. ERROR NO Y RET ( , , ) F L S Blue

The start button was pressed while the Y-axis was not found at zero point.
Cause
Action
316 CYCLE START CONDITION ERROR 1 ( , , ) F L S Blue

Cause
Action

Cause
Action
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Cause
Action

Cause
Action
320 TOOL UNCLAMP IMP. (M-SP ROT.) ( , , ) F L Q Blue

The tool unclamp command was given while the mill spindle motor was rotating.
Cause
Action
321 MODE CHANGE IMP. (ATC CYCLE) ( , , ) F L Q Blue

An attempt was made to change the operation mode while the ATC was operating.
Cause
Action
322 RAPID MODE IMP. (ORIGIN RET UNF) ( , , ) F L Q Blue

The rapid feed mode was selected without carrying out the zero point return operation after the power supply had been
Cause turned on or the emergency stop state had been released.
Action
323 DIFF. MODE (TOOL SET MEASURING) ( , , ) F L Q Blue

The rapid feed mode or zero point return mode was selected during the tool set measurement operation.
Cause
Action
324 DIFF. MODE (ORIGIN RET UNFIN.) ( , , ) F L Q Blue

The automatic operation mode was selected without carrying out the zero point return operation after the power supply
Cause had been turned on or the emergency stop state had been released.
Action
325 TL. EYE EXT. IMP. ( , , ) F L Q Blue

The TOOL EYE extend command was given although the tailstock spindle retraction end confirmation sensor is not ON.
Cause
Action
326 T/S QUILL EXT. IMP. ( , , ) F L Q Blue

The tailstock spindle advance command was given although the TOOL EYE was in the extend position
Cause
Action
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327 NOT IN ATC START POSITION ( , , ) F L Q Blue

The turret was not at the tool change position when the ATC was manually operated.
Cause
Action
328 TL EYE MES IMP. (MGZN CVR OPEN) ( , , ) F L Q Blue

The TOOL EYE measurement command was executed when the magazine cover was closed.
Cause
Action
329 CHUCKING SELECTION PROHIBITED ( , , ) F L Q Blue

Chuck inner/outer chucking switch is operated in the next condition.
Cause - Spindle or mill spindle rotation
- During automatic operation
Action
330 MISOPERATION No.1 ( , , ) F L Q Blue

Misoperation is made for a peripheral equipment (option).
Cause [MULTIPLEX]
The program of the M-codes (M226/M227) that change the operation mode of the C-axial drive contains a data error(s).
Action

Cause [MULTIPLEX]
Inner/outer chuck clamping change-over was attempted while the chuck remained clamped or the spindle/mill spindle
remained in operation.
Action

Cause
Action

Cause
Action

Cause
Action
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Misoperation is made for peripheral equipment (option).
Cause
Action

Cause
Action

Cause
Action

Cause
Action

Cause
Action
340 CONDITION No.1 MISSING ( , , ) F L Q Blue

The workpiece material detection sensor at the material supply side is turned off causing the cycle time over.
Cause [MULTIPLEX]
The program number for warming-up operation is unregistered. The door must be closed and other conditions satisfied
before warming-up operation becomes possible.
Action

The workpiece unloading side detection sensor is turned on causing the cycle time over.
Cause
Action

Operating conditions for peripheral equipment (option) are not all met.
Cause [MULTIPLEX]
The liquid level in the auxiliary coolant tank has decreased.
Action

Cause
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Action

Cause
Action

Cause
Action

Cause
Action

Operationg conditions for peripheral equipment (option) are not all met.
Cause
Action

Cause
Action

Cause
Action
Note: For the alarms of No. 350 to No. 399, refer to the operating manual for the corresponding
machine.
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ALARM LIST (300-400)

QT-200/200C (Mazatrol Fusion 640T)
Alarms listed below can be cleared by pressing the (clear) or (reset) key after eliminating the cause of the alarm.
Alarm No. Alarm Name Description Machine Status Sensor Detecting

(SQ Coil No.) the Alarm
350 OPERATING SWITCH A switch on the sub-operation panel was pressed Emergency stop Y247
(F150) FAULT at power on.
371 TURRET SERVO ALM Alarm with the turret controller.
(F171)
372 AUTO DOOR INVALID Auto door is in between open and close position. X20,X1D
(F172) POSITION
373 DEPRESS AUTO DOOR Output for auto door open is off. YE
(F173) OPEN PB
374 DEPRESS AUTO DOOR Output for auto door close is off. YF
(F174) CLOSE PB
375 WAYLUBE LOW LEVEL Low way lube lubricating oil level Stop in the single block mode XC
(F175) ALARM
376 AUTO OVERLOAD The inverter for the chip conveyor detected an Only display of message X5
(F176) SEQUENCE overload. Chip conveyor will run in reverse for
X amount of time set by a parameter in an
attempt to remove the load.
377 CONVEYOR Chip conveyor run in reverse has reached the Only display of message X5
(F177) OVERLOAD OFF maximum number of times set in the parameter.
379 R57 BIT 0 TURRET R57 bit 0 was set to a 1 for turret home setting.
(F179) HOME PAR. SET
380 SET UP SWITCH ON Auto mode and spindle mode is inhibit when set X11C
(F180) up key switch is on.
381 DOOR INTERLOCK Parameter M1040 is set at 1. Machine must
(F181) BYPASS PAR. SET power off and on to open door whenever
operator’s door is closed with this parameter set.
382 DOOR OPEN INVALID Door can not be open in auto mode or spindle X11B
(F182) CONDITION mode.
383 AUTO DOOR TAPE SW. Tape switch is activated during auto door close. X7
(F183) INTERUPT
384 M-CODE ERROR B/F Illegal condition ( not in barfeeder mode or X86, Y80
(F184) M64 NOT VALID barfeeder is not ready ) M-Code not valid
385 BAR FEEDER RACK Barfeeder’s rack is empty Feed hold X87
(F185) EMPTY
386 DEPRESS DOOR Push button switch for the door unlock must be X11B
(F186) UNLOCK PB FIRST pressed before activating auto door close.
387 BAR FEEDER NOT Signal for barfeeder ready is off. X86
(F187) READY
1
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QT-250/280/300/350 (Mazatrol Fusion 640T)

371 TURRET SERVO ALM Alarm with the turret controller.
(F171)
372 AUTO DOOR INVALID Auto door is in between open and close position. X38,X39
(F172) POSITION
(F173) OPEN PB
(F174) CLOSE PB
375 WAYLUBE LOW LEVEL Low way lube lubricating oil level Stop in the single block mode XC
(F175) ALARM
376 AUTO OVERLOAD The inverter for the chip conveyor detected an Only display of message XE
377 RACK EMPTY The barfeeder’s rack is empty. Feed hold X87
(F177)
378 CONVEYOR Chip conveyor run in reverse has reached the Only display of message XE
379 R57 BIT 0 TURRET R57 bit o was set to a 1 for turret home setting.
(F179) HOME PAR. SET
380 SET UP SWITCH ON Auto mode and spindle mode is inhibit when set X11C
(F180) up key switch is on.
381 PARAMETER M1040 ON Parameter M1040 is set at 1. Machine must
(F181) power off and on to open door whenever
(F182) mode.
1
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SQT-200/250 (Mazatrol Fusion 640T)

359 AUTO DOOR INVALID Auto door is in between open and close position. X38
(F159) POSITION
(F160) OPEN PB
(F161) CLOSE PB
362 RACK EMPTY Barfeeder’s rack is empty. Feed hold X87
(F162)
377 AUTO OVERLOAD The inverter for the chip conveyor detected an Only display of message XE
378 CONVEYOR Chip conveyor run in reverse has reached the Only display of message X24
380 SET UP SWITCH ON Auto mode and spindle mode is inhibited when X11C
(F180) the set up key switch is on.
381 PARAMETER M1040 ON Parameter M1040 is set at 1. Machine must
(F181) power off and on to open door whenever
(F182) mode.

QT350 Alarm List 200-399

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PLC Alarm List (200-399)

This Manual is published to assist experienced personnel on the operation, maintenance

Do not attempt to operate or perform maintenance / repair on the machine without a

2 EXPLANATION OF THE ALARM ............................................................ 2-1

3 STRUCTURE OF THE ALARM LIST ....................................................... 3-1

4 ALARM LIST............................................................................................ 4-1

1. Scope of this manual

2. Precautions on this manual

2 EXPLANATION OF THE ALARM

3 STRUCTURE OF THE ALARM LIST

Type of Stopped Clearing

Color of alarm display

200 THERMAL TRIP (EMERGENCY STOP) ( , , ) F H N Red

201 BREAKER TRIP ( , , ) F H N Red

202 HYDRAULIC PRESSURE DOWN ( , , ) F H N Red

203 AIR PRESSURE DOWN ( , , ) F H N Red

204 SPINDLE CONTROLLER MALFUNCTION ( , , ) F H N Red

205 MILLING CONTROLLER MALFUNCTION ( , , ) F H N Red

206 OPEN FRONT DOOR (EMERGENCY ( , , ) F H N Red

207 EXT EMERGENCY STOP ( , , ) F H N Red

Type of Stopped Clearing

208 MAGAZINE SHEAR PIN CUT ( , , ) F H N Red

209 INCORRECT TOOL EYE ARM POSITION ( , , ) F H N Red

210 ILLEGAL DATA INPUT ( , , ) F I O Red

211 NOT OPERATED M-CODE SIMULTA. ( , , ) F I O Red

212 CHUCK OPEN/CLOSE SWITCH MALF. ( , , ) F I O Red

213 ILLEGAL DESIGNATED TOOL No. ( , , ) F I O Red

214 PLC-PARAMETER INPUT ERROR ( , , ) F I O Red

215 CHUCK SYSTEM MALFUNCTION ( , , ) F I O Red

216 CROSS RAIL OVERLOAD ( , , ) F I O Red

Type of Stopped Clearing

217 NC ALARM IN Z1, Z2 SYNCH. ( , , ) F I O Red

218 CHUCKING TYPE NOT SELECTED ( , , ) F I O Red

220 TURRET POSITION SENSOR MALF. ( , , ) F K O Red

221 TURRET CLAMP SENSOR MALFUNCTION ( , , ) F K O Red

222 TAILSTOCK BODY SENSOR MALF. ( , , ) F K O Red

223 TAILSTOCK QUILL SENSOR MALF. ( , , ) F K O Red

224 CHUCK SENSOR MALFUNCTION ( , , ) F K O Red

225 FRONT DOOR SENSOR MALFUNCTION ( , , ) F K O Red

Type of Stopped Clearing

226 SPINDLE GEAR SHIFT SENSOR MALF ( , , ) F K O Red

227 MILLING GEAR SHIFT SENSOR MALF ( , , ) F K O Red

228 C-AXIS SHIFT SENSOR MALFUNCTION ( , , ) F K O Red

229 C-AXIS CLAMP SENSOR MALFUNCTION ( , , ) F K O Red

230 ORIENT INDEX PIN SENSOR MALF. ( , , ) F K O Red

231 TOOL EYE POSITION SENSOR MALF. ( , , ) F K O Red

232 MAGAZINE POSITION SENSOR MALF. ( , , ) F K O Red

233 MAGAZINE COVER SENSOR MALF. ( , , ) F K O Red

Type of Stopped Clearing

234 TOOL CLAMP SENSOR MALFUNCTION ( , , ) F K O Red

235 ATC-ARM SENSOR MALFUNCTION ( , , ) F K O Red

236 PARTS-CATCHER SENSOR MALF. ( , , ) F K O Red

237 CROSS-RAIL CLAMP SENSOR MALF. ( , , ) F K O Red

238 CROSS-RAIL POSITION SENSOR MALF ( , , ) F K O Red

239 MILLING COUPLING SENSOR MALF. ( , , ) F K O Red

240 MAGAZINE CONTROLLER MALF. ( , , ) F K O Red

Check the cause of error at the magazine controller.

241 AJC CONTROLLER MALFUNCTION ( , , ) F K O Red