ABB 630 - Series - Inst - 755958 - ENg PDF

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RELION® PROTECTION AND CONTROL
630 series
Installation Manual
Document ID: 1MRS755958
Issued: 2019-02-25
Revision: G
Product version: 1.3
© Copyright 2019 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party,
nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of the ABB Group. All other brand or
product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
www.abb.com/relion
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties.
All persons responsible for applying the equipment addressed in this manual must
satisfy themselves that each intended application is suitable and acceptable, including
that any applicable safety or other operational requirements are complied with. In
particular, any risks in applications where a system failure and/or product failure
would create a risk for harm to property or persons (including but not limited to
personal injuries or death) shall be the sole responsibility of the person or entity
applying the equipment, and those so responsible are hereby requested to ensure that
all measures are taken to exclude or mitigate such risks.
This product has been designed to be connected and communicate data and
information via a network interface which should be connected to a secure network.
It is the sole responsibility of the person or entity responsible for network
administration to ensure a secure connection to the network and to take the necessary
measures (such as, but not limited to, installation of firewalls, application of
authentication measures, encryption of data, installation of anti virus programs, etc.)
to protect the product and the network, its system and interface included, against any
kind of security breaches, unauthorized access, interference, intrusion, leakage and/or
theft of data or information. ABB is not liable for any such damages and/or losses.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to
notify the manufacturer. Other than under explicit contractual commitments, in no
event shall ABB be responsible or liable for any loss or damage resulting from the use
of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for
use within specified voltage limits (Low-voltage directive 2006/95/EC). This
conformity is the result of tests conducted by ABB in accordance with the product
standards EN 50263 and EN 60255-26 for the EMC directive, and with the product
standards EN 60255-1 and EN 60255-27 for the low voltage directive. The product is
designed in accordance with the international standards of the IEC 60255 series.
Safety information
Dangerous voltages can occur on the connectors, even though the
auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or substantial

property damage.
Only a competent electrician is allowed to carry out the electrical

installation.
National and local electrical safety regulations must always be

followed.
The frame of the protection relay has to be carefully earthed.
The protection relay contains components which are sensitive to

electrostatic discharge. Unnecessary touching of electronic
components must therefore be avoided.
Whenever changes are made in the protection relay, measures should

be taken to avoid inadvertent tripping.
Table of contents
Table of contents
Section 1 Introduction.......................................................................5
This manual........................................................................................ 5
Intended audience.............................................................................. 5
Product documentation.......................................................................6
Product documentation set............................................................6
Document revision history............................................................. 6
Related documentation..................................................................7
Symbols and conventions...................................................................7
Symbols.........................................................................................7
Document conventions.................................................................. 7
Section 2 Environmental aspects..................................................... 9

Sustainable development................................................................... 9
Disposal of a protection relay............................................................. 9
Section 3 Unpacking, inspecting and storing................................. 11

Removing transport packaging.........................................................11
Inspecting product and delivery items.............................................. 11
Identifying product....................................................................... 11
Checking delivery items...............................................................11
Inspecting product....................................................................... 11
Returning a product damaged in transit...................................... 12
Storing.............................................................................................. 12
Section 4 Mounting.........................................................................13
Required tools.................................................................................. 13
Checking environmental conditions and mounting space................ 13
Mounting the IED..............................................................................13
Flush mounting the IED............................................................... 13
Semi-flush mounting the IED.......................................................16
Rack mounting the IED................................................................20
Rack mounting a single IED................................................... 20
Rack mounting two IEDs........................................................ 22
Rack mounting a single IED and test switch RTXP................26
Wall mounting the IED.................................................................28
Ceiling and wall mounting with external display module............. 30
Mounting the external display module....................................30
Ceiling mounting the main unit............................................... 33
Wall mounting the main unit................................................... 38
630 series 1
Installation Manual
Table of contents
Replacing SPAC 510, SPAC 520 and SPAC 530 by a 630

series IED.................................................................................... 44
Replacing SPAC 630 by a 630 series IED.................................. 45
Arranging ventilation....................................................................46
Section 5 Connecting..................................................................... 47
Required tools.................................................................................. 47
Connecting wires.............................................................................. 47
Connecting screw-compression type wires................................. 47
Connecting protective earthing.........................................................48
Connecting analog signals............................................................... 50
Connecting current and voltage inputs ....................................... 51
Connecting RTD input and mA outputs....................................... 53
Connecting protection relay with a test switch.............................57
Connecting binary signals................................................................ 57
Connecting power supply................................................................. 68
Connecting communication.............................................................. 71
Connecting external display module.................................................72
Section 6 Checking installation...................................................... 73

Identifying hardware and software version....................................... 73
Checking mounting...........................................................................73
Energizing the IED............................................................................73
Checking the IED operation.........................................................73
IED startup sequence ................................................................. 73
Section 7 Removing, repairing and exchanging.............................75

Product lifecycle............................................................................... 75
Checking IED information.................................................................75
Removing the IED............................................................................ 75
Sending protection relay for repair................................................... 76
Exchanging protection relay............................................................. 76
Section 8 Technical data................................................................ 77

Case and HMI display variants.........................................................77
Front side of the IED....................................................................77
Rear side of the protection relay..................................................78
Enclosure class................................................................................ 80
Section 9 Accessories and ordering data.......................................81

Mounting kits.................................................................................... 81
Flush mounting kit....................................................................... 81
Semi-flush mounting kit............................................................... 82
Rack mounting kit for a single IED.............................................. 83
Rack mounting kit for two IEDs................................................... 83
2 630 series
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Table of contents
Test switch...................................................................................84
Wall mounting kit for an IED ....................................................... 85
Ceiling mounting kit for a main unit............................................. 86
Wall mounting kit for a main unit................................................. 88
SPAC 630 replacement kit.......................................................... 90
Connector sets................................................................................. 91
Cables.............................................................................................. 92
Section 10 Glossary......................................................................... 93
630 series 3
Installation Manual
4
1MRS755958 G Section 1
Introduction
Section 1 Introduction
1.1 This manual
The installation manual contains instructions on how to install the protection relay.
The manual provides procedures for mechanical and electrical installation. The
chapters are organized in the chronological order in which the relay should be
installed.
1.2 Intended audience
This manual addresses the personnel responsible for installing the product hardware.
The installation personnel must have basic knowledge of handling electronic

equipment.
630 series 5
Installation Manual
Section 1 1MRS755958 G
Introduction
1.3 Product documentation
1.3.1 Product documentation set
deinstallation & disposal

Decommissioning,
Commissioning
Maintenance
Engineering
Planning &
Installation
Operation
purchase
Quick start guide
Quick installation guide
Brochure
Product guide
Operation manual
Installation manual
Engineering manual
Technical manual
Application manual
Communication protocol manual
Point list manual
Commissioning manual
GUID-C8721A2B-EEB9-4880-A812-849E1A42B02C V1 EN
Figure 1: The intended use of documents during the product life cycle
Product series- and product-specific manuals can be downloaded

from the ABB Web site http://www.abb.com/relion.
1.3.2 Document revision history

Document revision/date Product series version History
A/2009-09-15 1.0 First release
B/2009-12-29 1.0 Content updated
C/2011-02-23 1.1 Content updated to correspond to the
product series version
D/2011-05-20 1.1 Content updated
E/2012-08-29 1.2 Content updated to correspond to the
F/2014-11-28 1.3 Content updated to correspond to the
G/2019-02-25 1.3 Content updated
6 630 series
Installation Manual
Introduction
Download the latest documents from the ABB Web site

http://www.abb.com/substationautomation.
1.3.3 Related documentation

Product series- and product-specific manuals can be downloaded from the ABB Web
site http://www.abb.com/substationautomation.
1.4 Symbols and conventions
1.4.1 Symbols
The electrical warning icon indicates the presence of a hazard which

could result in electrical shock.
The warning icon indicates the presence of a hazard which could

result in personal injury.
The caution icon indicates important information or warning related

to the concept discussed in the text. It might indicate the presence of
a hazard which could result in corruption of software or damage to
equipment or property.
The information icon alerts the reader of important facts and

conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understand

that under certain operational conditions, operation of damaged equipment may result
in degraded process performance leading to personal injury or death. Therefore,
comply fully with all warning and caution notices.
1.4.2 Document conventions

A particular convention may not be used in this manual.
630 series 7
Installation Manual
Introduction
• Abbreviations and acronyms are spelled out in the glossary. The glossary also
contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the
push button icons.
To navigate between the options, use and .
• Menu paths are presented in bold.
Select Main menu/Settings.
• WHMI menu names are presented in bold.
Click Information in the WHMI menu structure.
• LHMI messages are shown in Courier font.
To save the changes in nonvolatile memory, select Yes and press .
• Parameter names are shown in italics.
The function can be enabled and disabled with the Operation setting.
• The ^ character in front of an input or output signal name in the function block
symbol given for a function, indicates that the user can set an own signal name in
PCM600.
• The * character after an input or output signal name in the function block symbol
given for a function, indicates that the signal must be connected to another
function block in the application configuration to achieve a valid application
configuration.
8 630 series
Installation Manual
Environmental aspects
Section 2 Environmental aspects
2.1 Sustainable development
Sustainability has been taken into account from the beginning of the product design
including the pro-environmental manufacturing process, long life time, operation
reliability and disposing of the protection relay.
The choice of materials and the suppliers have been made according to the EU RoHS
directive (2002/95/EC). This directive limits the use of hazardous substances which
are the following:
Table 1: Maximum concentration values by weight per homogeneous material
Substance Proposed maximum concentration
Lead - Pb 0.1%
Mercury - Hg 0.1%
Cadmium - Cd 0.01%
Hexavalent Chromium Cr (VI) 0.1%
Polybrominated biphenyls - PBB 0.1%
Polybrominated diphenyl ethers - PBDE 0.1%
Operational reliability and long life time have been assured with extensive testing
during the design and manufacturing processes. Moreover, long life time is supported
by maintenance and repair services as well as by the availability of spare parts.
Design and manufacturing have been done under a certified environmental system.
The effectiveness of the environmental system is constantly evaluated by an external
auditing body. We follow environmental rules and regulations systematically to
evaluate their effect on our products and processes.
2.2 Disposal of a protection relay
Definitions and regulations of hazardous materials are country-specific and change

when the knowledge of materials increases. The materials used in this product are
typical for electric and electronic devices.
All parts used in this product are recyclable. When disposing of a protection relay or
its parts contact a local waste handler who is authorized and specialized in disposing
of electronic waste. These handlers can sort the material by using dedicated sorting
processes and dispose of the product according to the local requirements.
630 series 9
Installation Manual
Environmental aspects
Table 2: Materials of the protection relay parts

Protection relay Parts Material
Unit Metallic plates, parts and screws Steel
Plastic parts PC1), LCP2)
LHMI display module Various
Package Box Cardboard
Attached material Manuals Paper
1) Polycarbonate
2) Liquid crystal polymer
10 630 series
Installation Manual
Unpacking, inspecting and storing
Section 3 Unpacking, inspecting and storing
3.1 Removing transport packaging
Protection relays require careful handling.
1. Examine the delivered products to ensure that they have not been damaged
during the transport.
2. Remove the transport packaging carefully without force.
The cardboard packaging material is 100% recyclable.
3.2 Inspecting product and delivery items
3.2.1 Identifying product
1. Locate the IED's order number from the label attached to the IED's case.
2. Compare the protection relay's order number with the ordering information to
verify that the received product is correct.
3.2.2 Checking delivery items

Check that all items are included in the delivery in accordance with the delivery
documents.
3.2.3 Inspecting product

Protection relays require careful handling before installation on site.
• Check the protection relay to see if any damage occurred during transportation.
If the protection relay has been damaged during transportation, make a claim against
the transport contractor, and notify the local ABB representative.
630 series 11
Installation Manual
Unpacking, inspecting and storing
3.2.4 Returning a product damaged in transit

If damage has occurred during transport, appropriate actions must be taken against the
latest carrier. Please inform the nearest ABB office or representative. Notify ABB
immediately if there are any discrepancies in relation to the delivery documents.
3.3 Storing
If the protection relay is stored before installation, it must be done in the original
transport packaging in a dry and dust free place.
Observe the environmental requirements stated in the technical manual.
12 630 series
Installation Manual
Mounting
Section 4 Mounting
4.1 Required tools
Use Torx TX10 and TX15 screwdrivers when attaching the mounting kits to the IED.
Use a 2.5 mm Allen Key when mounting the external display module.
4.2 Checking environmental conditions and mounting

space
The mechanical and electrical environmental conditions at the installation site must be
within the limits described in the technical manual.
• Avoid installation in dusty, damp places.

Avoid places susceptible to rapid temperature variations, powerful vibrations and
shocks, surge voltages of high amplitude and fast rise time, strong induced
magnetic fields or similar extreme conditions.
• Check that sufficient space is available.
Sufficient space is needed at the front and rear of the protection relay to allow
access to wires and optical fibers to provide sufficient ventilation to the protection
relay and to enable maintenance and future modifications.
• Ensure that flush-mounted protection relays can be added and replaced without
excessive dismantling.
4.3 Mounting the IED
4.3.1 Flush mounting the IED
1. Make a panel cut-out and drill four holes according to the dimensional drawing.
2. Place the IED securely in the mounting frame using the required screws.
3. Tighten the screws.
4. Mount the IED with the mounting frame to the panel cut-out.
630 series 13
Installation Manual
Mounting
1 2 3 5
A
H
B C
E F I J
D
4 1 2 3
GUID-554D4081-3535-44AF-B726-97ACC934995C V2 EN
Figure 2: Flush mounting the IED into a panel cut-out
A 240 mm 1 M4 nuts and washers

B 21.5 mm 2 Threaded studs
C 227 mm 3 M5 countersunk screws
D 140 mm 4 Plastic plugs
E 183 mm 5 Mounting frame
F ∅6 mm
G 21.5 mm
H 220 mm
I 177 mm
J 211 mm
K 254 mm
5. Place a M4 nut and a washer on each threaded studs.

6. Tighten the nuts.
7. If the optional RTD module is present, mount the cable shield rail:
7.1. Remove the four rear plastic plugs from each side of the IED.
7.2. Place the cable shield rail to the rear side of the IED.
7.3. Locate the rail to the IED using the required M5 screws.
7.4. Tighten the screws.
14 630 series
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Mounting
1 2
GUID-118C4716-91D5-469C-A130-18CBF05780A8 V1 EN
Figure 3: Mounting the optional cable shield rail
1 Cable shield rail

2 M5 screws
630 series 15
Installation Manual
Mounting
GUID-9D71697E-ABDA-4DF8-9431-B87864326053 V1 EN
Figure 4: Flush mounted IED
A 222 mm without a cable shield rail

271 mm with a cable shield rail
B 27 mm
C 13 mm
Check the allowed minimum bending radius from the optical cable
manufacturer.
4.3.2 Semi-flush mounting the IED
1. Make a panel cut-out and drill screw holes according to the dimensional
drawing.
2. Mount the rising frame to the panel cut-out.
3. Place a M4 nut and a washer on each threaded studs.
16 630 series
Installation Manual
Mounting
4. Tighten the nuts.

5. Remove the plastic plugs from the side of the IED and locate it securely in the
rising frame using the required M5 screws. If the optional RTD module is
present, mount the cable shield rail:
1 2 3 4
B
C
E
D F
1 2 3
GUID-4AA8A443-6E37-4C73-A864-C9E37DD3322F V2 EN
Figure 5: Semi-flush mounting the IED into a panel cut-out
A 240 mm 1 M5 screws
B 19 mm 2 M4 nuts and washers
C 229 mm 3 Threaded studs
D 157 mm 4 Raising frame
E 195 mm
F ∅6 mm
G 19 mm
630 series 17
Installation Manual
Mounting
1 2
GUID-43A779F3-FB4F-4F14-8AC6-E6A3368283FA V1 EN
1 Cable shield rail

2 M5 screws
18 630 series
Installation Manual
Mounting
A
B
GUID-4A8D2793-2265-44D3-9818-3ADBE38B560C V1 EN
Figure 7: Semi-flush mounted IED
A 154 mm without a cable shield bar

203 mm with a cable shield bar
B 265 mm
C 95 mm
D 227 mm
E 13 mm
manufacturer.
630 series 19
Installation Manual
Mounting
4.3.3 Rack mounting the IED
4.3.3.1 Rack mounting a single IED
1. Remove the four plastic plugs from the left-hand side of the IED and attach the
left mounting panel securely using the required M5 screws.
1 2
GUID-E794D0E2-17A4-4040-8E49-5607C1DB72FB V2 EN
Figure 8: Mounting the bracket
1 M5 screws
2 Left mounting bracket
20 630 series
Installation Manual
Mounting
1 2
GUID-CE2DF65A-3A32-49AD-9BE9-C35C0F9CD313 V1 EN
1 Cable shield rail

2 M5 screws
4. Attach the right mounting bracket to the right-hand side of the IED using the
required M5 screws.
5. Mount the IED with the rack mounting panels to the 19" rack.
630 series 21
Installation Manual
Mounting
1 2 3 4
B
E
C
D
3 4
GUID-78C41F8E-C7EB-48DA-9351-AF54DCD3D504 V2 EN
Figure 10: Rack mounted IED
A 177 mm (4U) 1 Left mounting bracket

B 482.6 mm (19") 2 Right mounting bracket
C 13 mm 3 M5 countersunk screws
D 25.5 mm 4 Plastic plugs
E 224 mm without a cable shield rail
manufacturer.
4.3.3.2 Rack mounting two IEDs
1. Remove the plastic plugs from the side of the case on both of the two IEDs.
2. Locate the pins on the front middle mounting bracket to the holes on the sides of
the two IEDs.
3. Locate the pins on the rear middle mounting bracket to the holes on the sides of
the two IEDs. If the optional RTD module is present, instead of the rear middle
mounting bracket, mount the cable shield rails.
22 630 series
Installation Manual
Mounting
3.1. Place the cable shield rails to the rear side of the IEDs.
3.2. Locate the rails to the IEDs using the two required combination adapter
pins.
4. Mount the upper and lower mounting brackets to the two IEDs using the M5
screws at the required location.
Make sure that the lower venting hole on the IEDs line up with the venting hole
in the lower mounting bracket.
1 2 3
4 5 6 7
GUID-641CC644-C80C-4D3A-8650-8CB3076859B1 V1 EN
Figure 11: Mounting IEDs
1 Upper mounting bracket

2 Vent holes
3 Right mounting bracket
4 Lower mounting bracket
5 M5 countersunk screws
7 Middle mounting brackets
630 series 23
Installation Manual
Mounting
1 2
3 2 3 1
GUID-949C9307-D5C8-4A5A-8BA2-890F947B2541 V1 EN
Figure 12: Mounting the optional cable shield rails
1 M5 screws
2 Combination adapter pins
3 Cable shield rails
24 630 series
Installation Manual
Mounting
1
GUID-A1E38415-73A0-4955-929D-C25B9578A018 V1 EN
Figure 13: Two rack mounted IEDs with cable shield rails side by side
1 M5 screws

6. Mount the left and right mounting brackets to both sides of the IED assembly
using fixing screws.
8. Mount the IEDs with the rack mounting panels to the 19" rack.
630 series 25
Installation Manual
Mounting
E
1
D
A
C
B
GUID-95B1F568-4B1C-4758-B370-661C286F1BC4 V1 EN
Figure 14: Two rack mounted IEDs side by side
A 224 mm without a cable shield bar 1 M5 screws

B 25.5 mm
C 482.6 mm (19")
D 13 mm
E 177mm (4U)
Make sure that the lower venting holes in the IED is not obstructed.
manufacturer.
4.3.3.3 Rack mounting a single IED and test switch RTXP
1. Attach the mounting bracket to the right-hand side of the IED using the required
M5 screws.
3. Remove the four plastic plugs from the left-hand side of the IED and attach the
mounting bracket securely using the required bracket and screws. If the optional
RTD module is present, instead of the bracket, mount the cable shield rail.
26 630 series
Installation Manual
Mounting
5. Mount the IED with the rack mounting panels to the 19" rack.
6. Tighten the fixing screws.
7. Install the RTXP 8, 18 or 24 test switch.
8. Attach the front cover over to the test switch.
1 2 3 4
5
GUID-A01C5E4D-D118-4B6E-863E-3213C762381A V2 EN
Figure 15: IED mounted with test switch RTXP 18

2 Test switch
3 M5 screws
4 Right mounting bracket
5 Plastic front cover
630 series 27
Installation Manual
Mounting
1 2 1
GUID-F91D583C-9C67-4AD7-96EC-D8F071886647 V1 EN
1 M5 screws
2 Cable shield rail
An IED equipped with optical connections requires a minimum depth

of 180 mm. Check the allowed minimum bending radius from the
optical cable manufacturer.
4.3.4 Wall mounting the IED
1. Drill four screw holes according to the dimensional drawing.

2. Mount the mounting brackets using the required screws.
3. Remove the plastic plugs from the side of the IED.
4. Fit the IED securely between the mounting brackets using the required screws.
If the optional RTD module is present, mount the cable shield rail.
28 630 series
Installation Manual
Mounting
A
B 1 2 F
G
C
D E
GUID-7DF6B376-60FC-4E11-802C-6D77F3485EBB V2 EN
Figure 17: Wall mounting the IED
A 270 mm 1 Mounting bracket

B 252.5 mm 2 M5 screws
C ∅6.8 mm
D 180 mm
E 101.6 mm
F 366 mm
G 13 mm
630 series 29
Installation Manual
Mounting
1 2
GUID-421E7038-45F5-4763-A04A-967343E9D82D V1 EN
Figure 18: Mounting the optional cable shield frame
1 Cable shield rail

2 M5 screws
Minimum of 50 mm space is needed between the two kits.
manufacturer.
4.3.5 Ceiling and wall mounting with external display module
4.3.5.1 Mounting the external display module
1. Drill holes according to the dimensional drawing.
30 630 series
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Mounting
A 2
B B
3
E
4
C D
G
F
B B
H I J K L
GUID-29762F39-AE54-4020-9111-6706BCF6CA1A V1 EN
Figure 19: Drill plan for the LHMI
A 220 mm 1 LHMI outline

B M3 2 Surface coating on rear side of panel must be removed ∅15 mm
C 177 mm 3 Hole for GND connection
D 162 mm 4 Hole for cable from IED to LHMI
E ∅6.5 mm
F ∅20 mm
G 78 mm
H 7.5 mm
I 38 mm
J 128 mm
K 33 mm
L 18.5 mm
2. Thread the four holes for the M3 screws.

3. Remove surface coating from the rear side of the panel for the GND screw.
4. Draw the LHMI cable through the hole for cable from IED to LHMI.
5. Connect the cable to the LHMI.
6. Mount the external LHMI display using four M3 screws.
7. Tighten the four M3 screws.
8. Ground the LHMI.
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Installation Manual
Mounting
8.1. Use a 16.0 mm2 flat braided copper cable.

8.2. Insert the M5 GND screw with a washer trough the grounding clamp and
ground cable.
Use a GND screw that is equal or shorter than the thickness of the washer,
grounding clamp, braided copper cable and panel +4 mm.
8.3. Use a spring lock washer.
8.4. Connect the other end of the ground cable to the cabinet door as near as
possible to the LHMI ground.
8.5. Tighten the GND screws.
2
3
GUID-ED1F1C7D-46A7-4EDE-820C-BEDD8FBCAFAA V2 EN
Figure 20: LHMI grounding
1 Surface coating removed ∅15 mm

2 Ground cable
3 M5 screw and washer for grounding LHMI and cable to the panel
32 630 series
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Mounting
When the LHMI is installed on the cabinet door, earth the door with a
16.0 mm2 flat copper cable.
The display module is connected to the main unit of the IED using the
RJ-45 cable that is included in the delivery of the IED.
manufacturer.
The LHMI cable must be grounded to the LHMI grounding point. Use
only the cable delivered with the IED.
4.3.5.2 Ceiling mounting the main unit
1. Drill four screw holes according to the dimensional drawing.

2. Mount the mounting bracket on the ceiling at the required location.
A minimum of 50 mm space is needed between the IED and the

ceiling for the cables.
3. Remove the upper four plastic plugs, two on each side, on the case of the main
unit and locate the it securely in the mounting frame.
4.1. Remove the two lower plastic plugs, one on each side, from the IED.
630 series 33
Installation Manual
Mounting
1
G I
A
D
J
BC E F
3
H
2
GUID-D110BB62-08D0-44CF-A69C-B3109CC32D2D V1 EN
Figure 21: 4U half 19" Ceiling mounting with cable space on top
A 244.5 mm 1 Mounting bracket

B 226 mm without a cable shield bar 2 Plastic plugs
C 90 mm 3 M5 screws
D 50 mm
E ∅5 mm
F 177 mm
G 264.5 mm
H 220 mm
I 51.5 mm
J 232 mm
34 630 series
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Mounting
1 2
GUID-A3E4C48B-A055-4C49-A1E6-677E719CEE7C V1 EN
Figure 22: 4U half 19” Mounting the optional cable shield rail
1 Cable shield rail

2 M5 screws
630 series 35
Installation Manual
Mounting
I
A
J
CD E G
3
H
GUID-80D8C0A7-6A68-4ACF-A21F-664A034956E1 V1 EN
Figure 23: 6U half 19" Ceiling mounting with cable space on top
A 244.5 mm 1 Mounting bracket

B 50 mm 2 Plastic plugs
C 226 mm without a cable shield bar 3 M5 screws
D 90 mm
E ∅5 mm
F 264.5 mm
G 265.9 mm
H 220 mm
I 51.5 mm
J 321 mm
36 630 series
Installation Manual
Mounting
1 2
GUID-158CE884-1AD6-4ADB-91A6-C91093E55662 V1 EN
Figure 24: 6U half 19" Mounting the optional cable shield rail
1 Cable shield rail

2 M5 screws

6. Connect a cable to the RJ-45 connection on the front panel of the main unit to the
corresponding connection on external LHMI display module.
manufacturer.
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Installation Manual
Mounting
4.3.5.3 Wall mounting the main unit
1. Drill screw holes according to the dimensional drawing.

2. Mount the mounting brackets using the required screws.
3. Fit the main unit of IED securely between the mounting brackets by using the
required M5 screws.
2 1 2
1
GUID-FCCEBD17-409F-4D7F-B984-10993D17E213 V1 EN
Figure 25: 4U main unit and external LHMI display
A 241.1 mm 1 M5 countersunk screws

B 101.6 mm 2 Mounting brackets
38 630 series
Installation Manual
Mounting
2 1 2
1
GUID-4A5C6C47-FD7F-4AFD-8C7D-A7E669D6A7F6 V1 EN
Figure 26: 6U main unit and external LHMI display
A 241.1 mm 1 M5 countersunk screws

B 190.5 mm 2 Mounting brackets
The width of the 4U and 6U main units is 224 mm.

5.1. Remove the four rear plastic plugs from each side of the IED.
630 series 39
Installation Manual
Mounting
1 2
GUID-D8BFF573-F6FF-44F6-A668-B0B3685CF9C8 V1 EN
Figure 27: 4U main unit with optional cable shield rail mounted
1 Cable shield rail

2 M5 screws
40 630 series
Installation Manual
Mounting
1 2
GUID-E083EF71-E391-4B72-8EA9-B42035FF8FD5 V1 EN
Figure 28: 6U main unit with optional cable shield rail mounted
1 Cable shield rail

2 M5 screws
6. Connect the delivered cable to the RJ-45 connection on the front panel of the
main unit to the corresponding connection on external LHMI display module.
630 series 41
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Mounting
A B
F
D
GUID-00EEC58B-1168-45A7-A72F-3D27C9C66FBC V1 EN
Figure 29: External LHMI display wall mounted and connected to the 4U
main unit
A 25.5 mm
B 220 mm
C 177 mm
D 13 mm
E 258.6 mm
F 177 mm
G 224 mm without a cable shield rail
42 630 series
Installation Manual
Mounting
A B
D E
G
GUID-4904F868-F8A9-4506-B088-0AD64757E151 V1 EN
Figure 30: External LHMI display wall mounted and connected to the 6U
main unit
A 25.5 mm
B 220 mm
C 13 mm
D 177 mm
E 258.6 mm
F 265.9 mm
G 224 mm without a cable shield rail
manufacturer.
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Mounting
4.3.6 Replacing SPAC 510, SPAC 520 and SPAC 530 by a 630
series IED
1. Make a new panel cut-out to the existing mounting panel according to the
dimensional drawing.
2. Drill new screw holes to the panel according to the dimensional drawing.
3. Mount the new IED, see the rack mounting instructions.
B C
GUID-954847E2-CF14-4651-AA58-D03B03983CC3 V1 EN
Figure 31: Existing panel cut-out dimensions for SPAC 510, SPAC 520 and
SPAC 530
A 448 mm
B 133 mm
C 57.1 mm
D 465 mm
44 630 series
Installation Manual
Mounting
2 1 3 2
A B
C
D
GUID-76ADD448-F749-4DBA-B8EC-2026EECDB8D4 V1 EN
Figure 32: New panel cut-out and screw hole dimensions for replacing SPAC
510, SPAC 520 and SPAC 530
A 178 mm 1 New panel cut-out line

B 101.6 mm 2 New screw holes
C 448 mm 3 M6 fixing screws (4 pcs)
D 465 mm
For ordering numbers, see the ordering number table.
4.3.7 Replacing SPAC 630 by a 630 series IED
1. Locate the IED securely in the mounting frame by using the required screws.
3. Mount the IED with the mounting frame to the panel cut-out.
4. Place a screw, nut and a washer to each screw hole.
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Installation Manual
Mounting
A
B
E
1 2 3
C
D
1 2 3 4 5 6
GUID-7CAE1327-35DE-40F4-9281-771CBB8ED8F2 V1 EN
Figure 33: SPAC 630 replacement
A 251.5 mm 1 M6 nuts
B 238 mm 2 Plastic plugs (4 pcs)
C 190.5 mm 3 Screws (4 pcs)
D 267 mm 4 Washers (4 pcs)
E ⌀ 7 mm 5 M6 fixing screws (4 pcs)
6 Mounting frame
For replacement kit ordering numbers, see the ordering number table.
4.3.8 Arranging ventilation

Ventholes are located at the bottom and on the back plate of the IED. Reserve
sufficient space round the IED to ensure adequate ventilation.
46 630 series
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Connecting
Section 5 Connecting
5.1 Required tools
Only use a screwdriver and insert bits for slotted (Nr.1 / 3.5 mm) blade when handling
CT/VT terminals of screw-compression type.
5.2 Connecting wires
All connections are made on the rear of the case. No soldering is needed.
1. Connect each signal connector terminal with one 0.5...2.5 mm2 wire or with two
0.5...1.0 mm2 wires.
2. Connect each compression type (X101 and X102) terminal for CTs/VTs with
one 0.5...6.0 mm2 wire or with two of maximum 2.5 mm2 wires.
3. Connect terminals on the communication module for IRIG-B with one 0.2 - 1.5
mm2 wire.
4. Connect RTD inputs and mA outputs using shielded stranded cables and connect
cable shield to GND rail.
5. Connect all same type sensors to adjacent channels.
The cable shield is to be earthed at only one end of the cable with RTD
cable shield rail.
Use fine wire in door mounting.
See the technical manual for product-specific terminal diagrams.
5.2.1 Connecting screw-compression type wires

Terminal blocks of screw-compression type are used for electrical connections.
630 series 47
Installation Manual
Connecting
1. Open the screw terminal before inserting a wire into it for the first time. To open
the screw terminal, turn the fixing screw anti-clockwise until the terminal hole
is wide open (the inside of the terminal hole is surrounded by metal).
2. Insert the wire and turn the fixing screw clockwise until the wire is firmly fixed.
5.3 Connecting protective earthing
Connect the IED to earth using a 16.0 mm2 flat copper cable. Use an earth lead
maximum 1500 mm. Notice that extra length is required for door mounting.
When the LHMI is installed on the cabinet door, earth the door with a
16.0 mm2 flat braided copper cable.
1. Loosen the nut from the protective earth pin to connect a separate earth
protection lead.
GUID-B1C6B787-D2D4-450C-A18B-18131ECBC88A V1 EN
Figure 34: The protective earth pin is located to the left of connector X101
on the 4U half 19” case
48 630 series
Installation Manual
Connecting
GUID-C75F6FD4-485D-464D-B7B0-55FD1AA608E9 V1 EN
Figure 35: The protective earth pin is located below connector X102 on the
6U half 19” case
630 series 49
Installation Manual
Connecting
Each IED must have its own earth lead connected to the earth
circuit connector.
2. Connect the earth lead to the earth bar.

3. Thread the copper cable on the protective earth pin.
4. Tighten the nut on the protective earth pin.
5. Support the earth lead so that it cannot break or weaken.
Observe the situations for mechanical, chemical or electrochemical conditions.
5.4 Connecting analog signals
A connection diagram is needed to connect the analog signals.
Use the compression type for CT/VT terminals.
The wires for the analog signals can be connected to the CT/VT terminals before the
connector is connected to the IED. The connector features an automatic short-circuit
mechanism for the current terminals. Therefore, detaching the connector from the unit
will not open the secondary circuit of the CT which otherwise could cause
dangerously high voltages.
To avoid a mismatch between CT and VT connections the connectors are ‘pre-coded’.
GUID-44E54B97-4E48-46E1-8515-ED3087BACC0A V2 EN
Figure 36: Loose CT/VT connector coding
1 CT connector coding
2 VT connector coding
3 Empty connector
50 630 series
Installation Manual
Connecting
GUID-56FBFBB8-3388-4473-AF87-B725AFEF57BA V2 EN
Figure 37: Fixed CT/VT Connector coding
1 CT connector coding
2 VT connector coding
3 Empty connector
5.4.1 Connecting current and voltage inputs

Connect the wires from the CTs/VTs to the correct device according to the phase order
and the connection diagram. Each terminal for CTs/VTs is dimensioned for one
0.5...6.0 mm2 wire or for two wires of maximum 2.5 mm2.
To help connecting the current and voltage inputs, the connector pair is marked with
symbols. For a current input, the connector pair forms a circle. But in the case of a
voltage input, the connector pair forms two half-circles.
GUID-61D346C6-30D8-468A-8641-654864811C53 V1 EN
Figure 38: CTVT connector symbols
1 VT symbol
2 CT symbol
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Installation Manual
Connecting
Table 3: REF630 modules

Terminal AIMA01A AIMA03A AIMA02A
1KHL178012R0008 1KHL178012R0009 1KHL178012R0010
X101-1, 2 CT CT CT
X101-3, 4 CT CT CT
X101-5, 6 CT CT CT
X101-7, 8 CT None CT
X101-9, 10 None CTS1) CTS1)
X102-1, 2 VT VT None
X102-3, 4 VT VT VT
X102-5, 6 VT VT VT
X102-7, 8 VT VT VT
X102-9, 10 VT VT VT
1) Current Transducer for 0.1 A / 0.5 A
Table 4: REG630 and REM630 modules

1KHL178012R0010 1KHL178012R0005 1KHL178012R0013
X101-1, 2 CT CT CT
X101-3, 4 CT CT CT
X101-5, 6 CT CT CT
X101-7, 8 CT CT CT
X101-9, 10 CTS 1) CT CT
X102-1, 2 None CT CT
X102-3, 4 VT CT CT
X102-5, 6 VT VT CT
X102-7, 8 VT VT VT
X102-9, 10 VT VT VT
Table 5: RET630 modules

1KHL178012R0005 1KHL178012R0012 1KHL178012R0013
X101-1, 2 CT CT CT
X101-3, 4 CT CT CT
X101-5, 6 CT CT CT
X101-7, 8 CT CT CT
X101-9, 10 CT CT CT
X102-1, 2 CT CT CT
Table continues on next page
52 630 series
Installation Manual
Connecting

1KHL178012R0005 1KHL178012R0012 1KHL178012R0013
X102-3, 4 CT CT CT
X102-5, 6 VT CTS1) CT
X102-7, 8 VT VT VT
X102-9, 10 VT VT VT
See the technical manual for the specific card variants.
5.4.2 Connecting RTD input and mA outputs

Table 6: Module inputs, 4U half 19”
Terminal 600RTD01 ACT info

Hardware module
Hardware channel
instance
X316 – 1,2,3 Sensor/ R/ V/ mA RTD_3 AI1
input
X316 - 4 GND
input
input
X316 – 11 GND
input
input
X316 – 18 GND

Hardware module
Hardware channel
instance
input
input
X319 – 7 GND
input
630 series 53
Installation Manual
Connecting

Hardware module
Hardware channel
instance
input
X321 - 4 GND
input
input
X321 – 11 GND
input
input
X321 – 18 GND

Hardware module
Hardware channel
instance
input
input
X324 – 7 GND
input
Table 10: Module outputs, 4U half 19”

Hardware module
Hardware channel
instance
X319 – 11,12 mA output RTD_3 AO1
54 630 series
Installation Manual
Connecting
Table 11: Module outputs, 6U half 19”

Hardware module
Hardware channel
instance
Sensor Resistance Voltage Current
V mA
-
Temperature
Sensor R
+
RTD4SHUNT
RTD1IN+
RTD2IN+
RTD1IN-
RTD2IN-
RTD3IN+
RTD4IN+
RTD3IN-
RTD4IN-
GND
GND
GND
X316
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
mA outputs
mA mA mA mA
X319
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
GUID-65A5A977-DD1D-4895-9BB7-297B6163D229 V1 EN
Figure 39: Connection example with 4U housing
630 series 55
Installation Manual
Connecting
Shunt G
mA
IN +
Temperature
Sensor/
+
Resistor IN - -
DIFF
GND
GUID-3CD4E961-8647-42CA-AF76-920E69E5EE15 V1 EN
Figure 40: Three-wire connection RTD sensors and resistance
Shunt G
mA
IN +
Temperature
Sensor/
+
Resistor IN - -
DIFF
GND
GUID-4A3E0061-DFDF-4F03-98B7-2CE2779D6A4E V1 EN
Figure 41: Two-wire connection RTD sensors and resistance
Shunt G
mA
IN +
+
IN - -
DIFF
GND
GUID-C06784EE-0A4F-47F1-9485-F1E3A83D248C V1 EN
Figure 42: Current connection
56 630 series
Installation Manual
Connecting
GUID-7D5C90BF-C552-4785-8543-9F4F87DF80BC V1 EN
Figure 43: Current connection to be used when only floating or isolated mA

sources are connected
Shunt G
mA
IN +
+
IN - -
DIFF
GND
GUID-649FA427-3F38-4364-991F-362B20CCAD57 V1 EN
Figure 44: Voltage connection
5.4.3 Connecting protection relay with a test switch

• When the protection relay is used with a test switch, connect the current and
voltage transformers directly to the switch.
5.5 Connecting binary signals
Each signal connector terminal is dimensioned for one 0.5...2.5 mm2 wire or for two
0.5...1.0 mm2 wires.
Use only DC power for the binary inputs. Use of AC power, including
full- or half-wave rectified AC power, may cause damage to the binary
input modules.
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Connecting
Table 12: Binary inputs X304, 4U half 19” and 6U half 19”
Terminal Description ACT info

Hardware module
Hardware channel
instance
X304-1 Common - for inputs 1-4
X304-2 Binary input 1 + COM_101 BI1
Table 13: Binary inputs X319, 4U half 19”

Hardware module
Hardware channel
instance
X319-1 - for input 1 BIO_3 BI1
X319-2 Binary input 1 + BIO_3 BI1
X319-3 -
X319-7 -
X319-11 -
58 630 series
Installation Manual
Connecting

Hardware module
Hardware channel
instance
X319-15 -

Hardware module
Hardware channel
instance
X324-3 -
X324-7 -
X324-11 -
X324-15 -

Hardware module
Hardware channel
instance
X324-3 -
X324-7 -
630 series 59
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Connecting

Hardware module
Hardware channel
instance
X324-11 -
X324-15 -

Hardware module
Hardware channel
instance
X329-3 -
X329-7 -
X329-11 -
X329-15 -
60 630 series
Installation Manual
Connecting

Hardware module
Hardware channel
instance
X334-3 -
X334-7 -
X334-11 -
X334-15 -

Hardware module
Hardware channel
instance
X339-3 -
X339-7 -
X339-11 -
630 series 61
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Connecting

Hardware module
Hardware channel
instance
X339-15 -
Table 19: Output contacts X307, 6U half 19”

Hardware module Hardware channel
instance
Power output 1, normally open
(TCS)
X307-1 - PSM_102 BO1_PO_TCS
X307-2 +
(TCS)
X307-4 +
(TCS)
X307-6 +
X307-7 Power output 4, normally open PSM_102 BO4_PO
X307-8
X307-10
X307-12

instance
X316-1 Power output 1, normally open BIO_3 BO1_PO
X316-2
X316-4
X316-6
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Connecting

instance
X321-2
X321-4
X321-6

instance
X321-2
X321-4
X321-6

instance
X326-2
X326-4
X326-6

instance
Power output 1, normally open (TCS)
X327-2 +
630 series 63
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Connecting

instance
X327-4 +
X327-5 – PSM_102 BO3_PO_TCS
X327-6 +
X327-8
X327-10
X327-12

instance
X331-2
X331-4
X331-6

instance
X336-2
X336-4
X336-6
64 630 series
Installation Manual
Connecting

instance
X307-13 Signal output 1, normally open PSM_102 BO7_SO
X307-14
X307-16
X307-18

Hardware Module Hardware channel
instance
X316-7 Signal output 1, normally open BIO_3 BO4_SO
X316-8 Signal output 1
X316-15 Signal outputs 4 and 5, common
X316-16 Signal output 6, normally closed
X316-18 Signal output 6, common

instance
630 series 65
Installation Manual
Connecting

instance
X321-16 Signal output 6, normally closed BIO_4 BO9_SO
X321-17 Signal output 6, normally open

instance

instance
66 630 series
Installation Manual
Connecting

instance
X327-13 Signal ouput 1, normally open PSM_102 BO7_SO
X327-14
X327-16
X327-18

instance

instance
630 series 67
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Connecting

instance
5.6 Connecting power supply
When using power supply 110-250 VDC or 100-240 VAC, connect the IED's
auxiliary voltage to terminals X430-1 and X430–3 (4U half 19”) and to terminals
X410-1 and X410–3 (6U half 19”). When using a DC supply, connect the positive lead
to terminal X430-3 (4U half 19”) or X410–3 (6U half 19”).
When using power supply 48-125 VDC, the IED's auxiliary voltage is connected to
terminals X430-1 and X430–2 (4U half 19”) and X410-1 and X410–2 (6U half 19”)
with the positive lead connected to terminal X430-2 (4U half 19”) or X410-2 (6U half
19”).
The permitted auxiliary voltage range is found from the IED sticker.
Connect power supply to connector X430 (4U half 19”) and X410 (6U
half 19”). Do not connect the power supply to connectors X329 or
X309.
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Connecting
GUID-93D2D3DB-C4E7-4816-BAC6-BBCA9E80EBA5 V1 EN
Figure 45: Connecting auxiliary voltage on a 4U half 19” unit
630 series 69
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Connecting
GUID-0D1D8DEF-CF06-41FD-9417-103AB94C173D V1 EN
Figure 46: Connecting auxiliary voltage on a 6U half 19” unit
Connect the terminals on the auxiliary voltage connector correctly. Different power
supplies use different terminals.
70 630 series
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Connecting
110-250 VDC Correct / 180 degrees wrong

100-240 VAC 1 2 3
The input has a rectifier bridge
Correct
1 2 3
open
48-125 VDC
180 degrees wrong

1 2 3
No problem, contact open
open
GUID-C2321B6B-3157-4F0A-AD25-ACE8E71C4462 V3 EN
Figure 47: Connecting the auxiliary voltage connector
5.7 Connecting communication
• Before connecting communication, check that the HW module has the correct
communication interfaces.
The communication module is located at the bottom of the protection relay for the
4U half 19” case and on the left side of the IED for the 6U half 19” case when
viewing the case from the rear.
See the technical manual for product-specific communication

interfaces.
The allowed minimum bending radius has to be checked from the

optical cable manufacturer.
Ethernet devices shall not be connected into rear HMI port. This can
damage the IED or the connected Ethernet device.
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Connecting
5.8 Connecting external display module
Connect the display module to the main unit with the cable included in the delivery of
the main unit. The cable is connected to the RJ-45 connection (connector X0/HMI) on
the rear panel of the main unit and to the corresponding connection on the display
module.
Only one LHMI module can be connected into an IED. Connecting an

external display module into an IED with integrated LHMI causes the
integrated LHMI to shut down.
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Checking installation
Section 6 Checking installation
6.1 Identifying hardware and software version
Hardware and software version information can be found from the label that is
attached on the case of the IED. There is also module labels that can be used to identify
modules inside the IED.
6.2 Checking mounting
Check that all fixing screws are tight and that all cables are connected.
6.3 Energizing the IED
6.3.1 Checking the IED operation

Check all connections to external circuitry to ensure correct installation, before
energizing the IED and carrying out the commissioning procedures.
6.3.2 IED startup sequence

The following sequence is expected when the IED is energized.
• The green Ready LED starts flashing instantly and the ABB logo is shown on the
LCD.
• After approximately 30 seconds, "Starting" is shown on the LCD.
• Within 90 seconds, the main menu is shown on the LCD and the green Ready
LED shows a steady light, which indicates a successful startup.
The startup time depends on the size of the application configuration.

Application configurations with less functionality have shorter
startup times.
If the green Ready LED continues to flash after the startup, the IED has detected an
internal error. Navigate via Main menu/Monitoring/IED status to investigate the
error description.
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74
Removing, repairing and exchanging
Section 7 Removing, repairing and exchanging
7.1 Product lifecycle
At some point of the product lifecycle, the protection relay is upgraded to a next
generation unit. When selecting the original product, already consider the upgrading
and extension possibilities that the specific product offers for its whole lifecycle.
Protection relay specific options can be found from Retrofit Solutions Database on the
Internet www.abb.com by following the links within ABB Service Guide or via ABB
Product Guide from the product specific Service & Support sheet.
7.2 Checking IED information
The IED information includes detailed information about the device, such as version
and serial number.
1. Select Main Menu/Information.

2. Select a submenu with and .
3. Enter the selected submenu with .
4. Browse the information with and .
The Product identifiers submenu contains product related information including

product type, serial number, order number, production date and SW version.
The HW modules submenu contains information about the HW modules.
7.3 Removing the IED
Before removing the IED, make sure that auxiliary power is turned off and all wiring
is disconnected.
Check with your local ABB if the protection relay can be upgraded.
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Removing, repairing and exchanging
7.4 Sending protection relay for repair
• In case of product problems, contact the nearest ABB office or representative for
consultation and instructions.
7.5 Exchanging protection relay
• To exchange the protection relay with another identical unit, remove the
protection relay and install the new one.
The exchangeable units can be found from the PartsOnLine system, see
www.abb.com/partsonline. Use of PartsOnLine requires user registration.
Check with your local ABB if the protection relay can be upgraded.
76 630 series
Installation Manual
Technical data
Section 8 Technical data
8.1 Case and HMI display variants
8.1.1 Front side of the IED
GUID-5CFD3446-A92F-4A5F-B60D-90025DCFDC61 V2 EN
Figure 48: Front view of 4U half 19” IED
The LHMI includes a monochrome LCD of 320 × 240 pixels.
630 series 77
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Technical data
8.1.2 Rear side of the protection relay
+/~
-/~
Hi
Bat1 Rdy1
X327
X329
X430
Me
Lo
-
-
X321
X324
X316
X319
X101
X102
X304
GUID-C8D14F98-507B-4E4A-A86D-F231FB7A98AD V1 EN
Figure 49: Rear view of 4U half 19”
78 630 series
Installation Manual
Technical data
1
HMI
X0
2
3
3
4
4
5
5
LAN1
1
X1
6
1
7
2
8
3
9
4
IRIG-B
10
10
10
10
5
5
X4
2
11
11
11
11
6
3
6
4
12
12
12
12
7
13
13
13
13
8
14
14
14
14
9
Rx
15
15
15
15
10
9
X9
16
16
16
16
11
10
17
17
17
17
Tx
12
18
18
18
18
13
14
15
16
1
1
17
2
2
18
3
3
4
2
4
5
5
3
1
6
6
7
2
7
8
3
8
9
6
9
10
10
10
10
10
11
11
11
11
11
12
12
12
12
12
13
13
13
13
13
10
14
14
14
14
14
15
15
15
15
1
15
16
16
16
16
16
17
17
17
17
17
18
18
18
18
18
GUID-A87FAB18-230C-4DBC-B13E-81DAE22DEA73 V1 EN
Figure 50: Rear view of 6U half 19”
Table 35: Dimensions of the IED - half 19" rack

Description Value
Width 220 mm
Height 177 mm (4U)
265.9 mm (6U)
Depth 249.5 mm
Weight box 6.2 kg (4U)
5.5 kg (6U)1)
Weight LHMI 1.0 kg (4U)
1) Without LHMI
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Technical data
8.2 Enclosure class
Table 36: Degree of protection of flush-mounted protection relay

Description Value
Front side IP 40
Rear side, connection terminals IP 20
Table 37: Degree of protection of the LHMI

Description Value
Front and side IP 42
80 630 series
Installation Manual
Accessories and ordering data
Section 9 Accessories and ordering data
9.1 Mounting kits
9.1.1 Flush mounting kit

• Mounting frame
• Screws
• Nuts and washers
• Dimensions for screw holes
GUID-1BEF41FB-ECB6-48D8-831B-D0C62596127D V1 EN
Figure 51: Flush mounting frame
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Installation Manual
Table 38: Mounting kit

Items Order number
Flush mounting kit for one 4U half 19” housing IED 1KHL400040R0001
9.1.2 Semi-flush mounting kit

• Raising frame
• Screws
GUID-99EEDAA4-D14A-44F3-B18D-656ACFB59A2E V1 EN
Figure 52: Raising frame

Items Order number
Semi-flush mounting kit for one 4U half 19” housing IED 1KHL400444R0001
82 630 series
Installation Manual
9.1.3 Rack mounting kit for a single IED

• Mounting brackets
• Screws
GUID-6E95C46D-5195-48E5-8516-68B1C1977B63 V2 EN
Figure 53: 19” rack mounting panels

Items Order number
19" rack mounting kit for one 4U half 19” housing IED 1KHL400236R0001
9.1.4 Rack mounting kit for two IEDs

• Combination adapter pins
• Screws
630 series 83
Installation Manual
GUID-7AE0A63A-67CD-4A93-8F81-734CF5B6F801 V2 EN
Figure 54: 19” Rack mounting parts for two IEDs

Items Order number
19" rack mounting kit for two 4U half 19” housing IEDs 1KHL400237R0001
9.1.5 Test switch

• Screws
• Front cover
84 630 series
Installation Manual
GUID-AB975BAC-16FD-4FEC-BB91-828D20185700 V2 EN
Figure 55: 4U mounting bracket for test switch
Table 42: Test switch mounting accessories

Item Order number
19" rack mounting kit for one RTXP8 test switch (the test switch is not 1KHL400465R0001
included in the delivery)
9.1.6 Wall mounting kit for an IED

• Screws
630 series 85
Installation Manual
GUID-3A4996EE-1443-433C-B11B-A804592A9511 V2 EN
Figure 56: 4U wall mounting brackets

Items Order number
Wall-mounting kit (cabling towards the mounting wall) for one 4U half 19” 1KHL400067R0001
housing IED
9.1.7 Ceiling mounting kit for a main unit

• Mounting bracket
• Screws
86 630 series
Installation Manual
GUID-1F39A3F5-3A82-44CB-A02F-1894A3009B70 V1 EN
Figure 57: 4U half 19” ceiling mount
630 series 87
Installation Manual
GUID-99EDDF1F-1DE2-4318-9B2B-E5A32B21035A V1 EN
Figure 58: 6U half 19” ceiling mount
Table 44: Mounting kits

Items Order number
Overhead/ceiling mounting kit (with cable space) for one 4U half 19” housing IED 1KHL400450R0001
Overhead/ceiling mounting kit (with cable space) for one 6U half 19" housing IED 1KHL400464R0001
9.1.8 Wall mounting kit for a main unit

• Screws
88 630 series
Installation Manual
GUID-2CABE8CC-1483-4F61-A70D-CA08E682C924 V1 EN
630 series 89
Installation Manual
GUID-61DD3FD5-CEA6-4B90-9310-7D64BB93AEE2 V1 EN
Table 45: Mounting kits

Items Order number
Wall-mounting kit (cabling to the front) for one 4U half 19” housing IED 1KHL400449R0001
Wall-mounting kit for direct rear wall mounting (with cabling to the front) of one 1KHL400452R0001
6U half 19" housing IED
9.1.9 SPAC 630 replacement kit
• Mounting frame
• Screws
90 630 series
Installation Manual
GUID-456203A0-EA37-4F9E-94A6-DA05284F9B43 V1 EN
Figure 61: Mounting frame
Table 46: Replacement kit

Items Order number
SPAC 630 replacement kit 2RCA027888A0001
9.2 Connector sets
Table 47: Connector sets for REF630

Item Order number
Connector set for one 4U housing the protection relay including analog input 2RCA021735
variant 4I + 5U or 5I + 4U
630 series 91
Installation Manual
Table 48: Connector sets for REG630 and REM630

Item Order number
variant 7I + 3U
variant 7I + 3U
variant 8I + 2U
variant 8I + 2U
Table 49: Connector sets for RET630

Item Order number
variant 7I + 3U
variant 7I + 3U
variant 8I + 2U
variant 8I + 2U
9.3 Cables
Table 50: Optional cables for external display module

Items Order number
LHMI cable (1 m) 2RCA025073P0001
92 630 series
Installation Manual
Glossary
Section 10 Glossary
ACT 1. Application Configuration tool in PCM600

2. Trip status in IEC 61850
CT Current transformer
EMC Electromagnetic compatibility
Ethernet A standard for connecting a family of frame-based computer
networking technologies into a LAN
GND Ground/earth
HMI Human-machine interface
HW Hardware
IEC International Electrotechnical Commission
IED Intelligent electronic device
LCD Liquid crystal display
LCP Liquid crystal polymer
LED Light-emitting diode
LHMI Local human-machine interface
PC 1. Personal computer
2. Polycarbonate
RJ-45 Galvanic connector type
RoHS Restriction of hazardous substances
SW Software
VT Voltage transformer
WHMI Web human-machine interface
630 series 93
Installation Manual
94
95
—
ABB Distribution Solutions
Distribution Automation
P.O. Box 699
FI-65101 VAASA, Finland
Phone +358 10 22 11
www.abb.com/mediumvoltage
www.abb.com/relion
1MRS755958 G
© Copyright 2019 ABB. All rights reserved.

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RELION® PROTECTION AND CONTROL

© Copyright 2019 ABB. All rights reserved

Non-observance can result in death, personal injury or substantial

Only a competent electrician is allowed to carry out the electrical

National and local electrical safety regulations must always be

The frame of the protection relay has to be carefully earthed.

The protection relay contains components which are sensitive to

Whenever changes are made in the protection relay, measures should

Section 2 Environmental aspects..................................................... 9

Section 3 Unpacking, inspecting and storing................................. 11

Replacing SPAC 510, SPAC 520 and SPAC 530 by a 630

Section 6 Checking installation...................................................... 73

Section 7 Removing, repairing and exchanging.............................75

Section 8 Technical data................................................................ 77

Section 9 Accessories and ordering data.......................................81

1.1 This manual

1.2 Intended audience

The installation personnel must have basic knowledge of handling electronic

1.3 Product documentation

1.3.1 Product documentation set

deinstallation & disposal

Product series- and product-specific manuals can be downloaded

1.3.2 Document revision history

Download the latest documents from the ABB Web site

1.3.3 Related documentation

1.4 Symbols and conventions

The electrical warning icon indicates the presence of a hazard which

The warning icon indicates the presence of a hazard which could

The caution icon indicates important information or warning related

The information icon alerts the reader of important facts and

Although warning hazards are related to personal injury, it is necessary to understand

1.4.2 Document conventions

Section 2 Environmental aspects

2.1 Sustainable development

2.2 Disposal of a protection relay

Definitions and regulations of hazardous materials are country-specific and change

Table 2: Materials of the protection relay parts

Section 3 Unpacking, inspecting and storing

3.1 Removing transport packaging

Protection relays require careful handling.

The cardboard packaging material is 100% recyclable.

3.2 Inspecting product and delivery items

3.2.1 Identifying product

3.2.2 Checking delivery items

3.2.3 Inspecting product

3.2.4 Returning a product damaged in transit

Observe the environmental requirements stated in the technical manual.

4.1 Required tools

4.2 Checking environmental conditions and mounting

• Avoid installation in dusty, damp places.

4.3 Mounting the IED

4.3.1 Flush mounting the IED

Figure 2: Flush mounting the IED into a panel cut-out

A 240 mm 1 M4 nuts and washers

5. Place a M4 nut and a washer on each threaded studs.

Figure 3: Mounting the optional cable shield rail

1 Cable shield rail

Figure 4: Flush mounted IED