B-1

STANDARD BOLT
TIGHTENING TORQUE
Page
STANDARD BOLT TIGHTENING TORQUE B-2

-
B-2 STANDARD BOLT TIGHTENING TORQUE

STANDARD BOLT TIGHTENING TORQUE

HOW TO DETERMINE BOlT STRENGTH

Mark Class Mark Class

Hexagon Bolt 4- 4T Stud bolt

head bolt ~headNO.5- 5T No mark
~ 6- 6T I
7- 7T 4T

o No mark 4T

Hexgon
flange bolt

ONomark 4T
w/washer
hexagon bolt
6T
Hexagon
head bolt
0 Two
protruding
lines
5T

Hexagon Welded bolt

flange bolt
OTWO
w/washer
~ ~rotruding 6T
lines
hexagon bolt 4T

Hexagon
head bolt

0 Three
protruding
lines
7T
 STANDARD BOLT TIGHTENING TORQUE B-3

SPECIFIED TORQUE FOR STANDARD BOLTS

Tightening torque
Class Diameter Piteh Hexagon head bolt Hexagon flange bolt
mm mm
kg-em ft-Ib N·m kg-em ft-Ib N·m
6 1 55 48 in.-Ib 5.4 60 52 in.-Ib 5.9

8 1.25 130 9 13 145 10 14

10 1.25 260 19 25 290 21 28

4T 12 1.25 480 35 47 540 39 53
14 1.5 760 55 75 850 61 83
16 1.5 1,150 83 113 --
6 1 65 56 in.-Ib 6.4 --
8 1.25 160 12 16 --
10 1.25 330 24 32 --

5T 12 1.25 600 43 59 --
14 1.5 930 67 91 --
16 1.5 1,400 101 137 --
6 1 80 69 in.-Ib 7.8 90 78 in.-Ib 8.8
8 1.25 195 14 19 215 16 21
6T 10 1.25 400 29 39 440 32 43
12 1.25 730 53 72 810 59 79
14 1.5 -- 1,250 90 123
6 1 110 8 11 120 9 12
8 1.25 260 19 25 290 21 28
10 1.25 530 38 52 590 43 58
7T 12 1.25 970 70 95 1,050 76 103
14 1.5 1,500 108 147 1,700 123 167
16 1.5 2,300 166 226 --
 C-1

SST AND SSM

Page
SST (SPECIAL SERVICE TOOLS) . . . . . . . . . . . . . .. C-2
SSM (SPECIAL SERVICE MATERIALS) C-g

-
C-2 SST AND SSM

SST (SPECIAL SERVICE TOOLS)

!~ Section

~ (.J - ;:) ;:)

en u u « .... a::
I- ]: ..J l- I- LL ~ ~ a:: a:: 0 -
partNam~
w w u. u. ~ ~ eL U. a:: a:l en a:l 3:
Illustration • Part No. •

ce=5J 09201-31010 (ValVe Stem Oil Seal)

Replacer
•
~ • •••
09201-&0011 (ValVe Stem Guide )
Remover & Replacer

~ 09202-43013 (ValVe SPring)

Compressor
•
~ 09213-27010 (Gear Remover)
•
~ •
09213-31021 ( Crankshaft PUlley) I
Puller

~ 09213-3&020 (Timing Gear Remover)

- I
•
~
( Cylinder Liner )
09218·56030 Remover & Replacer
I-
~ 09222-30010
cnnec,;ngROd )
Bushing Remover
& Replacer •
~ •
( Crankshaft Rear )
09223-41020 Oil Seal Replacer I

~ •
I

09223-50010 (C~ankShaft Front)

0.1 Seal Replacer
• I
i
1

~ •
I
I

09228-44010 (Oil Filter Wrench)

.1 i

~
~~~~
c::> _
C
<P

0 ....
~
09236-00101 (water Pump overhaUl)
. Tool Set
• •
~g •
I

09238-47012 (water Pump Bearing)

Remover & Replacer

~ I
. - 09240-00014 (Carburetor AdjUsting)
Gauge Set
•
~
 SST AND SSM C-3

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

:E (.)
- :;:) :;:)
t; % ..J l- I- LL a: <C <C a: a: 0

partNam~
w w LL LL ..J (.) :E <C I-
(.) CL LL a: al en al ~
Illustration • Part No. •

~ 09258-14010 (Air Pump Tester)

•
~
.. ~
~
e-e-" ~~ ·0·.. •
09268-41045 (Injection Measuring )
Tool Set
•
~~. 09268-45011 (EFI Fuel Pressure Gauge)
•
~
"ai di;;;;;·_··,£l~
I/ '1jI/D
l1l111 II
092 ( Injection Camshaft )
85-7&010 Bearing Cone Replacer ••
~ 09286-46011 ( Inje~tion Pump
Spline Shaft puller
)
•• •
GJ1
Ced.~ ~
-- 09301-20020 (Clutch Guide Tooll

( Clutch D;aph..gm ;
•
09302-30031 Spring Hight
No.3 Gauge
•
~ •
( Input Shaft Front)
09303-35011 Bearing Puller

~m---
_...-
-3 09304-30012 (Inpu~ Shaft Front)
Bearing Replacer
•
y 09305-20012 (Gear Shift lever)
Remover
•
(J]rf?) 09307-12010 (Exte~sion HOUSing)
Bushing Replacer
•
~ 09307-30010 (Exten.sion HOUSing)
Bushing Replacer
•
~ 09308-00010 (Oil Seal Puller)
• •• • • •
C-4 SST AND SSM

SST (SPECIAL SERVICE TOOLS) (Cont'd)

~ Section

~ (,J -:::> :::> ~ J: ...J ~ ~

«
u.. a: « « a: a:
~ u. a: a3 CI)
0
~
partNam~
w w u.. u.. ...J CI) Co) (,J ~ ~ CQ
Illustration • Part No. •

~-:m 09308-10010 (Oil Seal Puller)

•• •
~ 09310-35010 (cou~tershaft
Beanng Replacer
)
•
"c"
,~
.'1Cb ~ 09312-20011 ( Transmission Gear )
Remover & Replacer
•
@)J3 09313-30021 (Detent Ball PlUg)
Socket
• • •
~ ~
Q) (Clutch Re~se )
09315-00010 Bearing Remover
& Replacer •
@ S@ 09315-00021
(ClutCh Release
Bearing Remover
& Replacer
)

•
~oe
@~
~~~
09311HiOO10
c,ansmiSSion & )
Transfer Bearing
Replacer • •
~ 09325-12010 (TranSmission Oil)
Plug
•
~ • ••••
09325-20010 (TranSmission Oil)
Plug

~ 09330-00020 (COm~anion Flange)

Holding Tool
•• •
~ •
( Univo<S81 Joint )
09332-25010 Bearing Remover
& Replacer

~lO:-t£}::::::::mD 09333-00012 ( Clutch DiaPhragm)

Spring Aligner
•
~ -- ~:::= lJII0
~~.,.,- ~
3""- lflI
09350-20013
(TOYOTA Automat;C)
Transmission Tool
Set • -

~ 09504-00011
( Differential Side Bearing)
Adjusting Nut Wrench •
 SST AND SSM C-5

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section
:!: (,) - :::> :::> .... J: ~ ....:!: ....<{ u..... a: <{ <{ a: a:
a: m (/) 0m 3:
w w
partNam~
U. LL ~ (/) (,) (,) Q. U.

Illustration • Part No. •

~ •
( DI!f.,entl.1 DriVe)
09506-30011 Pinion Bearing
Cone Replacer

~ •
(Q;!fe.en,;., Ddve )
09506-35010 Pinion Rear Bearing
Replacer ,

~ 09515-30010 (Rear Wheel Bearing)

Replacer
•
~
'0 °0

00
.__

~
09521-25011 (Rear Axle Shaft)
Puller
•
~ 09527-10010 (Rear.Axle Shaft )
•
t .. • • ..

Bearing Remover

~ § •
09527-20011 (Rear.Axle Shaft ) i

Beanng Remover

~ •
09554-30011 (Differential Oil)
Seal Replacer

~ •
09556-30010 (Drive Pinion Front)
Beanng Remover

~v-
'~~~
09557-22022 (Companion Flange )
Remover & Replacer
• •
~
09605-60010 (Stee~ing Knuckle
Bearing Cup Replacer
)
•
~
(j) 09606-60020 (s,eeringKnUCkle
Bearing Cup Remover
)
•
0 g
09607-60020
eront Wheel )
Adjusting Nut
Wrench
i

•
~
@!l

•
liB l!9 ('mnt Hub & DriVe)
@ ~
~
~
09608·20011 Pinion Bearing
~ ~ E¥il ~ ,Tool Set

~:
•• •
oS eli"
( Front Hub & DriVe)
ail ei:'
e co;;::)
09608-30011 Pinion Bearing
e9 @ ~ Tool Set
e-6 SST AND SSM

SST (SPECIAL SERVICE TOOLS) (Cont'd)

I~ Section

~ CJ - ::> ::> .... J: ..J .... .... LL a: « « a:co a:

~ « t- U. a::
0 -
co 3:
partNam~
w w u. U. ..J en (.) (.) eL. en
Illustration • Part No. •

~.@C) e

• •• •
( Axle Hub & D,lve )
eel' ~
tfES ~~@~~
09608-35013 Pinion Bearing
eo:eel' ~~Q · 1 Tool Set

~ 09609-20011 (Steering Wheel)

Puller
•
~ 09610-55012 (Pitman Arm Puller) !
•
~ 09611-12010 (Tie Rod End Puller) I
1

i
•
oR5f~ • •
II

L~ 09611-22012 (Tie Rod End Puller)

~ •
( TIlt Handle Bearrng )
09612-22011 Replacer

~ • •
1_ ( Steering Worm )
• 2 30012 Bearing Puller

~~:~ 09612-65013 (Stee~ing Worm )

Beanng Puller
• •
(I) 09616-00010
c.ee,;ng Wonn
Bearing Adjusting
Socket
)
•
~---
+*,,,- -=# 09616-22010
c. ering Wo,",
Bearing Adjusting
Screw Wrench
)
•
~
G.2$;;-
-
09617-30040
corm aearing
Adjusting Screw
Lock Nut Wrench
)
•
@:.2~ 09618-60010 •
(Front Axle & DriVe)
Shaft Bearing
Replacer

~ee
I

~
~e
09620-30010 (Steering Gear BOX)
Replacer Set
•
~-~ 09628-62011 (Ball Joint Puller)
• •
 SST AND SSM C-7

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section
:E u - ;::) ;::) ~ ::I: -I ~ ~ LL
u a: ~ ~ a:
a: en a: 0
CI) en 3:

partNam~
w w LL LL -I CI) U :E ~ ~ 0- LL
Illustration • Part No. •

~e;e
•
( Power Steering Gear )
.~Q..:e 09630-00011 Housing Overhaul
~?'o Tool Set

~
Cows, S...,;ng )
09631-22020 Hose Nut 14 x 1 7
Wrench •
(paws, S.ss';ng Gsa')
0 09631-60010 Housing Bearing
Replacer •
~~
i) @®;~
09634-60013 (Steeri~g KnuCkle)
Centenng Gauge •
~ .. "
09636-20010 (upper Ball Joint
Dust Cover Replacer
)
• I

~
09703-30010 (Bra~e Shoe Retum )
Spring Tool
•
~~
.. 09709-29017 (LSPV Gauge Set)
•
~~~~e;,l}:le
~~~ 09710-30020 ( Suspension
Bushing Tool Set
)
•
~ 09717-20010 (Bra~e Shoe Retum)
Spring Remover
•
€D ~ 09718-00010 (Sh~eHol~Down)
Spring Dnver
•
~ . . %f@ (Bra~eShoeRetum)
-
09718-20010
Spring Replacer
•
cmntLows, Ann )
, tfc.....PW"1
(l)
o;;J ~ c:J 09726-35010 Bushing Remover
& Replacer
I

I ••
~ .
~-
.~...
--
", ......... -
' -
09737-00010 (Brake Booster
Push Rod Gauge
) I
•
/ 09751-36011
( Brake Tube Union
Nut 10 x 12 Wrench
)
• • •
C-B SST AND SSM

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Section

- .... .... .... a:: <{ <{ a:: a:: 0

:IE <{ ....
:IE (,J :::::> :::::> J: -oJ LL
a:: m CI) m 3:
partNam~
w w LL LL -oJ CI) (,J (,J CL LL

Illustration • Part No. •

09812-80010
Door Hinge Set )
( Bolt Wrench Set
•
09820-00020 (Alternator Bearing Puller)
•
09820-63010 (Alternator Pulley
Set Nut Wrench Set
)
•
09842-14010 (ldl~.AdjUsting
Wiring Harness
)
•
09842.30020 (Wiring "e" EFI )
Inspection
•
09842-30050
I Wiring :'A" EFI )
, Inspection
•
098&8-11011 (Carburetor Drive)
Set
•
~ 09921-00010 (SpringTens;onTooli
•••
~~N~~~~~'~";;~ 09922__10 (Wrench 5 x 12)
•
09923-00010 (Hexagon Wrench)
•
~u ~ 09950-00020 (Bearing Remover)
• • •
• • ••
09992-00093
Oil Pressure Gauge )
( Set
•
 SST AND SSM C-9

SSM (SPECIAL SERVICE MATERIALS)

Part Name Part No. Sec. Use etc.
Seal packing No. 102 08826-00080 EM Engine oil pan

Anaerobic adhesive 08833-00070 SR Upper bracket bolt

Windshield glass adhesive set No. 15 08850-00070 BO Windshield glass [0 - 15°C] ]

I
Windshield glass adhesive set No. 35 08850-00080 BO Windshield glass [15 - 35°C]
I I
Windshield glass adhesive set No. 45 08850-00090 BO Windshield glass [35 - 45°C]
I
Dam kit 04562-30030 BO Windshield glass
I I

Glass sealer 08705-00010 BO Windshield glass

Butyl tape set 08850-00065 BO Quarter window glass

Glass sealer 68177-89101 80 Quarter window glass

 0-1

AUTOMATIC TRANSMISSION
HYDRAULIC CIRCUIT
 o
N
A43D HYDRAULIC CIRCUIT
A43D lip" RANGE CIRCUIT
Co Applo.d

B) 10uler! Apploed
B) Unner! Apploed

low Coast
Reverse Brlke Modulator
Sequence Valve
Valve
Throttle CUI Back
Valve V.lve

2·3 ShIft I Valve

• LinePressure

• CD Detent Regulator Pressure

@ Low Coast Modulator Pressure

• Throttle Pressure

-I
D Torq~e Converter Pressure &
Lubrication
gJ
~
<D
 A43D liN" RANGE CIRCUIT
Co Applied

~lowCoast
~ Modulator Valve

ThrOllle Cut Back 0·2 Down

Val .... e Timing Valve
Va!ve
Intermediate
ShIft Valve

2·3 Sh,fl Valve

To 0" Cooler

• Line Pressure

• Detent Regulator Pressure

•o Throttle Pressure

Torque Converter Pressure & lubricatIOn

-i
m
o
c
13
o
W
 o
~

A430 110" RANGE

FIRST GEAR CIRCUIT
Lo Applied

C I Applied

Afd'H8'Ht ~LowcOalt
Sequence MOdulator Valve
Valve
Throttle
Valve

2-3 ShIft Valve

r ~~I'
~ ,.::: ) ~ ~"."'
~1. ' .' . . ...J '. SL:::r:T= }="" .. ,-dl _J:__d ~I
••
Accumulator

• LinePressure Throttle Pressure

, . Detent Regulator Pressure Cut Back Pressure

• Governor Pressure
o Torque Converter Pressure &
LubricatIon

Governor Modulator Pressure

~
~
 A43D liD" RANGE
SECOND GEAR CIRCUIT
Co ApPlied

C 1 Applied
8 2 Applied

Throttle Cut Back

Valve 0-2 Down
Valve
Timing Valve
IntermedIate
Shift V.lve

2·3 Shih V.lve

~Oetenl
~egulator
Valve

C,
Accumulator

• LIne Preisure • Throttle Pressure

• Detent Regulator Pressure • Cut Back Pressure

• Governor Pressure D Torq~e ~onverter

Lubrication
Pressure &

Governor Modulator Pressure

;;j
o
§
c
&1
 o
a,

A43D "0" RANGE

THIRD GEAR CIRCUIT
Co Appl"d
C 1 Applied C2 Apphtd
IOuter PI~ton Applied)

B) Apploed

Reverse Brake
Low Coasr
Sequence
Valve
Throttle CuI Bake Sh,ft Valve
Valve Valve 0-2 Down
Primary Timing Valve
Regulator Intermediate
Valve Shlf,Valve
Governor Modulator
Valve

~ Reverse Clutch
~ Sequence Valve

IntermedIate
~ Modulator Valve

1-2 Shih Valve

2-3 ShIft Valve

~~Detent
~Aegulalor
Valve

To 011 Coorer
CI
8 2 Accumulator
Accumulator

• Line Pressure • Throttle Pressure

• Detent Regulator Pressure Cut Back Pressure

• Governor Pressure o Torq~e ~onverter

LubricatIon
Pressure &

Governor Modulator Pressure

~
o
§
 A43D "0" RANG E
00 GEAR CIRCUIT
8 0 Applied
c. ApPlied

Reverse"Srake
Sequence Valve

~Detenl
~ Regulator
Valve

• Throttle Pressure
• Line Pressure

• Detent Regulator Pressure • Cut Back Pressure

• Governor Pressure o Torque Converter Pressure &

Lubrication

-I
1.11 Governor Modulator Pressure

m
a
2
~
9
.....
 o
I
00

A43D "0" RANGE

KICK DOWN (00 ~ 3) CIRCUIT
Co ApplIed C 1 ApplIed

C 2 ApplIed
IOuter PIston Applted)
8 2 Applied

Throtlle Cui Back

Valve Valve

2·3 Sh,l, V.lve

C,
Accurr.ul3tor

• Line Pressure • Throttle Pressure

, . Detent Regulator Pressure • Cut Back Pressure

. , Governor Pressure o Torque ~onverler Pressure &

LubricatIOn

Governor Modulator Pressure

--l
m

~
 A43D "0" RANGE
THIRD GEAR CIRCUIT
Co Applied C 1 Appl!ed
c~ Applied
(00 Main S!W OFF)
~ (Guier Piston Applied)

82 Applied

Rt.'t<W' B'-i.~
Sequence
Low Coast Valve
Throttle Cut Back Shift Valve
Valve Valve 0·2 Down
Timing Valve
Intermediate
Shift Valve

~ReverseClutch
Sequence Valve

Intermeulate
~ ModulalOf Valve

2·) Shih Valve

~D.I.nl
~ Regulator

c
Valve

To Oil Coole r

• LinePressure • Throttle Pressure

• Detent Regulator Pressure • Cut Back Pressure

• Governor Pressure D Torq~e ~onverter

Lubrication
Pressure &

DB Governor Modulator Pressure

-1

§ o
a> cD
 ..9
o

A43D "L" RANGE CIRCUIT

Co AppliN.!

C I Applied 8 J ApPlied
llnner P,ston Applled)
(Outer Piston Applledl

0·2 Down
TimIng Valve
IntermedIate
Shih Valve

2·3 Sholt Valve

• LIne Pressure • Throttle Pressure

, . (1) Delent Regulator Pressure

• Cut Back Pressure
. (1) Intermediate Modulator Pressure

•
WLow Coast Modulator Pressure
Governor Pressure
o TorQ~e ~onverter Pressure &
Lubrication

-i
m
I!8J Governor Modulator Pressure
o
§
 A43D "2" RANG E
SECOND GEAR CIRCUIT
Co ApplIed C 1 Applied

Low Coast
Reverse Brake ~ Modulator Valve
Sequence
Val ...e
Throttle Cut Back
Val ....e Val ....e 0·2 Down
Timing Valve
Intermediate
Shift Val.... e

~ ReverseClutch
~ Sequence Valve

IntermedIate
~ Modulalo, Valve

2·3 Shift Valve

~
Detent
'" Regulalor
\.1.; Valve

• LIne Pressure • Throttle Pressure

• CD Detent Regulator pressure. CUl Back Pressure

@ Intermediate Modulator
Pressure
0 Torque Converter Pressure &
• Governor Pressure Lubrication

Governor Modulator Pressure

~
( Xl
9
~
~

..,..
 9...
N

A43D IIR" RANGE CIRCUIT

Co Applied
C1 Appl,ed B J Applied
llnner PIston Applied' (Inner Piston Applied)
(Outer PIS Ion ApplledJ IOuter PIston Applledl

Throt11e
Val ....e

2-3 Sh,f, V.lve

• LmePressure

• 'I> Detent Regulator Pressure

~ Low Coast Modulator Pressure

• Throttle Pressure

o Torq~e ~onverter Pressure &

lubrIcation
 E-1

ELECTRICAL WIRING
DIAGRAMS

..
 SYSTEM INDEX
TOYOTA TRUCK AND 4 RUNNER (GASOLINE) 1985 Model (Page 1 to Page 4)
SYSTEMS LOCATION SYSTEMS LOCATION

~
Air Conditioner, Cooler
~
and Heater 2-1 Radio and Tape Player 4-7

Auto Antenna
~ 4-7 Rear Air Conditioner
~ 2-3

l~
Back-up Lights
~
3-1 Rear Window Defogger
~ 3-4

~
Charging 1-5 Rear Wiper and Washer 2-6

Cigarette Lighter
~ 4-6 Starting
~ 1-1

Clock
~ 4-6 Stop Lights
t:- 3-8

Combination Meter
~ 2-7 Taillights and Illumination
~ 4-1

.«~~
~
0~________ t
Cru ise Control 3-7 Turn Signal and Hazard 3-2
'~

~
Unlock and
EFI ~~[?D~ 1-3
Seat Belt Warning 3-1

~ ~
Emission Control 1-7 Winch 3-4

Front Wiper and Washer

~ 3-5 Work Light ~4-1

Headlights 0Jap 4-3

Horn
~ 3-3

Ignition
~ 1-2

Interior Lights
~ 4-4

Overdrive I[OOJJ 3-6

Power Source
~ 1-1

Power Windows
I~ 2-4
TOYOTA TRUCK AND 4 RUNNER (GASOLINE) ELECTRICAL WIRING DIAGRAM-1985 Model (Page 1 to Page 4)

~ Power Source ~ Ignition

1 2
4
B
C'

w F

a::
AM2 cD
W-R

tI:
N
~
~
o
~
~
<t

a:: IGNITION COIL

,
~
~

«
o
<t
o
co M
. .I . .I
U.
U.

-oJ
d:
To Alternator (1-6) B-R
...II ..J
<t
..J ...jZ
o
N o~
UtI:
..J
U.
6~
i=~
zUJ
QG

r:
R ---
B

~ I r--t
i1 r-
«CD
. .I
i:r
IGNITER

~ ·~I~ I~:m: OISTRIBUTOR

AIC Ar

-t--J
>-
cil --..,-- G·R

.~:l r~ .
~ enl COl en
I • } F,om

'-y--J r0- 000

N N ::,.:.
c-
~ ~ o-
ut!?
C1l
C1l
4i
E
~
a.
c: ....
.Q -:
~
?:I I t I I I I 1[··1·::1
; o E U> C1l

c. .c:
u
« .~ ~
E <1l u w E
o r- To Speed sensor (3.7) .. I r~--l
u
(l.
:< o
r-U
0
o
u. r- en
w
o ~
r-

S··O!·242 a = Located l,.l·nder left front pilleT b .. Located in right front fender C" LOC3're'donengine block
Ground POints
 Y

CHECK ENG INE

(COMB. METER)

~ ~
4 x 4 INDICATOR LIGHT
;] l R·Y Q Y l
From Warning Light (2-7) . . Y·W I

(COMB. METER)
CHARGE WARNING
LIGHT (COMB. METER)
Y I Y·W - B-Y

-<
01

~:xl I

~
2 -<
}>
-i
CD o CiCl>CD

o :xl
:xl1:E1:E
o W
()
l\J b:J :::r
..,
Q)

CJt II i i i I I ce.
:J
tV I , (Q

CHOKE HE ATE R
(22R)

R I~ ~

-n
o3 -n
:;;d () c} () (}
a I-i
"T1
r
3
iO
=2co
c
Q)

t1.., c
a. ..,
0

-i COJ-o()
lCQ) a

;r~~5-
a
~
~
:::l (/):J

» ;:t" -...(/) :u c .., -"

~ CI> :E ce' co'O:E~ CJ)
:::l 3 r -" ....
S
3" ~~g"
~QI
W -
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