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    Technical Service Information: FORD 4R100

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    Jose garcua vargas 2006401321

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    Technical Service Information: FORD 4R100

    Uploaded by

    Jose garcua vargas 2006401321
    92 views3 pages

    Original Title

    02-06

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    92 views3 pages

    Technical Service Information: FORD 4R100

    Uploaded by

    Jose garcua vargas 2006401321

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document discusses premature failure of the Intermediate 'Diode' Freewheel device in some Ford 4R100 transmissions and provides parts and instructions for replacing it.

    The cause may be more than expected load factors.

    The intermediate sprag assembly, outer race to direct drum thrust washer, 4 tab thrust washer, and direct clutch housing need to be replaced.

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    Technical Service Information

    FORD 4R100
    INTERMEDIATE "DIODE" FREEWHEEL FAILURE

    COMPLAINT: Some Ford Motor Company vehicles equipped with the 4R100 transmission may exhibit
    premature failure of the newly introduced Intermediate "Diode" Freewheel device that was
    installed in model year 2001 and illustrated in Figure 1.

    CAUSE: The cause may be, more than expected load factors.

    CORRECTION: The Intermediate "Diode" is no longer serviced by Ford Motor Company. The part number
    now supercedes to all of the previous design level parts, which include the direct clutch
    housing, intermediate sprag assembly, outer race to direct drum thrust washer, and the
    intermediate friction plates. All of the previous design level parts are illustrated in Figure 2,
    along with the OEM part numbers. The intermediate frictions must be replaced because the
    tooth count on the outer race between the diode and the sprag are different.
    Special Note: ATSG recommends replacing the Intermediate "Diode" during service,
    even if it has not yet failed, to protect yourself from possible future failures.

    SERVICE INFORMATION:
    Direct Clutch Housing, 2nd Design (Without 4 Tab Washer) ................ YC3Z-7D044-BA
    Direct Clutch Housing, 1st Design (With 4 Tab Washer) ....................... F81Z-7D044-BA
    Sun Shell, Hardened, 2nd Design .......................................................... YC3Z-7D064-BA
    Sun Shell, Regular, 2nd Design ............................................................. YC3Z-7D064-BA
    Direct to Forward Drum 4 Tab Thrust Washer ....................................... E9TZ-7C096-A
    Direct Drum to Outer Sprag Race Thrust Washer .................................. E9TZ-7G401-A
    Intermediate Sprag Assembly ................................................................. E9TZ-7A089-B
    Intermediate Friction Plates (Special 50 Tooth, 3 Required) .................. 1C3Z-7B164-BA

    Copyright © 2001 ATSG

    02-06
    AUTOMATIC TRANSMISSION SERVICE GROUP Page 1 of 3
    BACK
    BACK
    Technical Service Information

    4R100 INTERMEDIATE "DIODE"


    No Longer Available For Service

    Copyright © 2001 ATSG


    Figure 1

    Copyright © 2001 ATSG

    02-06
    AUTOMATIC TRANSMISSION SERVICE GROUP Page 2 of 3
    BACK
    Technical Service Information

    PARTS NEEDED TO REPLACE INTERMEDIATE DIODE


    Intermediate Friction Plates Intermediate Sprag Assembly
    Part Number 1C3Z-7B164-BA Part Number E9TZ-7A089-B
    (3 Required)

    Outer Race To Drum Thrust Washer Direct Clutch Housing 4 Tab Thrust Washer
    Part Number E9TZ-7G401-A Part No. YC3Z-7D044-BA (No Washer) Part Number E9TZ-7C096-A
    Part No. F81Z-7D044-BA (With Washer)

    Copyright © 2001 ATSG


    Figure 2
    02-06
    AUTOMATIC TRANSMISSION SERVICE GROUP Page 3 of 3

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