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    Fujitec Step Maintenance PDF

    Uploaded by

    omar faruk
    This document provides instructions for maintaining, adjusting, removing, and replacing steps and step wheels on a Fujitec 1200 escalator. It describes inspection and maintenance procedures for steps and step wheels, including checking for damage, debris, alignment, and wear. Detailed removal and replacement procedures are provided for both steps and step wheels, including loosening pins, sleeves, and nuts and adding or removing shims as needed. Diagrams illustrate the step removal process.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Fujitec Step Maintenance PDF

    Uploaded by

    omar faruk
    1K views4 pages
    This document provides instructions for maintaining, adjusting, removing, and replacing steps and step wheels on a Fujitec 1200 escalator. It describes inspection and maintenance procedures for steps and step wheels, including checking for damage, debris, alignment, and wear. Detailed removal and replacement procedures are provided for both steps and step wheels, including loosening pins, sleeves, and nuts and adding or removing shims as needed. Diagrams illustrate the step removal process.

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    Fujitec Step Maintenance.pdf

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    This document provides instructions for maintaining, adjusting, removing, and replacing steps and step wheels on a Fujitec 1200 escalator. It describes inspection and maintenance procedures for steps and step wheels, including checking for damage, debris, alignment, and wear. Detailed removal and replacement procedures are provided for both steps and step wheels, including loosening pins, sleeves, and nuts and adding or removing shims as needed. Diagrams illustrate the step removal process.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views4 pages

    Fujitec Step Maintenance PDF

    Uploaded by

    omar faruk
    This document provides instructions for maintaining, adjusting, removing, and replacing steps and step wheels on a Fujitec 1200 escalator. It describes inspection and maintenance procedures for steps and step wheels, including checking for damage, debris, alignment, and wear. Detailed removal and replacement procedures are provided for both steps and step wheels, including loosening pins, sleeves, and nuts and adding or removing shims as needed. Diagrams illustrate the step removal process.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    You are on page 1of 4
    At a glance
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    The document outlines procedures for maintaining, adjusting, removing and replacing escalator steps and step wheels.

    The steps include inspecting for damage, checking clearances, applying grease, and tightening nuts.

    The steps include removing landing plates, loosening setscrews, pulling lock pins, and installing steps in reverse order while paying attention to numbering and comb directions.

    FUJITEC 1200 ESCALATOR

    4.2 Step Maintenance, Adjustment, Removal and Replacement


    The following instructions will guide the worker through maintenance, adjustment, removal and
    replacement of the steps.

    4.2.1 Maintenance and Adjustment Procedures.


    The following maintenance and adjustment procedures are for the following:
    • Steps
    • Step Wheels

    4.2.1.1 Steps
    The following steps are for the maintenance and adjustment of the step.
    1. Inspect each step for damage to the riser and tread.
    2. Inspect each comb segment for broken fingers, cracks. Replace if needed.
    3. Observe the steps for shifting, interference or misalignment.
    4. Clean the steps of any debris.
    5. Check clearance between the steps and skirt panels.
    • The clearance should be 1/8 inch.
    • Adjust the skirt panel, if required. (See paragraph 4.5.)
    6. Check the clearance between steps is not more than 0.15”.
    • If the clearance is more, replace the step chain. (See paragraph 4.3.2.)

    4.2.1.2 Step Wheels


    The following steps are for maintenance and adjustment of the step wheels.
    1. Ride each step to check condition of the rollers.
    2. Remove the landing plates to the lower truss area. (See paragraph 4.1.2.3.)
    3. Visually inspect the step wheels for excessive wear, or damage.
    • Replace as needed. (See paragraph 4.2.2.2.)
    4. Apply a light coat of grease on the Phenolic guide shoe of the step wheel.
    5. Tight any step wheel-mounting nuts that may be loose.

    Operations & Maintenance Manual 4-11 of 132


    FUJITEC 1200 ESCALATOR
    4.2.2 Removal and Replacement Procedures
    The following removal and replacement procedures are for the following:
    • Steps
    • Step Wheels

    4.2.2.1 Step Removal and Replacement


    The following instructions will guide the worker through removal and replacement of the steps.
    1. Remove the landing plates, either upper or lower. (See paragraph 4.1.2.3.)
    2. Plug the maintenance pendent into the service box in either the upper or lower truss.
    3. Position the step so that the opening in the turn track is not blocked and the lock pin and
    sleeve are accessible.
    4. Loosen the setscrew in the yoke, opposite of the lock pin, one and one-half turns.
    5. Pull the lock pin using the step-pin lifter and turn the sleeves ¼ turn to prevent the pin from
    going back into the hole in the sleeve.
    6. Hold the step with one hand and move the sleeves toward the center of the axle to release
    the yoke.
    7. Grabbing the step with two hands, raise and rotate the step until the step wheels can be
    pulled through the opening in the turn track.
    8. The steps are numbered. It is important, if removing all of the steps, to mark the first and
    second steps and corresponding axles. This is done because each step is individually
    shimmed and has its own characteristics.
    9. Install the steps in reverse order concerning numbered sequence.
    • The sleeve is properly seated when an audible click occurs as the pin goes into the hole
    on the sleeve.
    10. Tighten the setscrews and make sure the shaft can be turned by hand.
    • If not, loosen the setscrews until the shaft turns by hand.
    11. If the step(s) that are being installed are new, be sure to pay particular attention to the comb
    impact directions noted on Figure 4-2.
    12. Start with a quantity of 5 split shims (D63056001) on each end of the shaft between the
    sleeve and the chain spacer.
    13. Install the step and run it through the comb to check alignment of step with steps in front of
    and behind it.
    14. Add or remove shims from each side as needed to make sure there is no play in the step.
    (See Figure 4-6 Step Removal illustration.)

    4-12 of 132 Operations & Maintenance Manual


    Lift step out

    Figure 4-6 Step Removal illustration


    Rotate step out
    Step Chain Axle

    Setscrew

    Step-pin lifting tool


    FUJITEC 1200 ESCALATOR

    Operations & Maintenance Manual


    Hole where pin seats

    Sleeve
    (After pin is release move
    to center of axle)

    4-13 of 132
    FUJITEC 1200 ESCALATOR
    4.2.2.2 Step Wheel Removal and Replacement
    The following instructions will aid the worker in removal and replacement of the step wheel
    assembly.
    1. Remove the step, following steps 1 through 7 in paragraph 4.2.2.1.
    2. Loosen and remove M12 nut and lockwasher
    3. Remove wheel and axle assembly.
    4. Install new wheel and axle assembly.
    5. Apply threadlocker to thread of axle, and replace nut.

    4-14 of 132 Operations & Maintenance Manual

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