Datasheet

1.1 Ball valve type 546 Pro

1.1.1 Product description

The ball valve type 546 Pro is the ideal valve for use in applications ranging from simple
water applications right up to demanding chemical processes. Its modular construction
guarantees simple operation, flexibility, universal automation options and the greatest
possible process safety.

Function
VI
The ball valve uses a rotating ball with a hole through it that allows straight-through flow in
the open position and shuts off flow when the ball is rotated 90º to block the flow passage.
This valve is mainly used for open/close functions and for regulating services.

Applications
• Chemical process industry
• Water treatment
• Microelectronics
• Measurement and control
• Shipbuilding
• Food & beverage

Benefits/features
The Ball Valve type 546 Pro modular design always adapts the actual requirements. Whether
electric, pneumatic or manual operation, including optional accessories, it flexibly meets all
requirements.
• Lockable lever equipped as standard
• Manual valve or automatic valve with/without electrical position feedback
• Ergonomic hand lever with integrated tool to open the union bushing
• Labeling in lever (optional)
• Integrated fixation system with mounted threaded inserts as standard
• Spacers keep the level of the piping system constant and simplify installation
• Individual online configuration is possible
• Unique Data Matrix Code for traceability
• Oil-free and LABS-cleaned version
• Very high flow rate
• Universal interface makes a combination with all actuators possible
• Manual spring return unit (dead man lever)

GF Piping Systems – Industrial Piping Systems (12/19) VI · 1



Flow media
Neutral and aggressive media with a small amount of particles/solids. The chemical
resistance is independent of the selected valve material (see list of chemical resistance from
GF Piping Systems).

1.1.2 Technical basics

3 a Ergnomic lever, lockable as
2 standard
1 s Quick-label on request
d Integrated tool for the union
bush
f Interface for flexible
4 5 automation and accessories
g Reinforced security break
6
point in the stem interface
7 h Double stem seals
j Dynamic backing seal
8 9 k Smooth spherical surface
l Saw tooth thread suitable for
plastics
10 ; Fastening system with
integrated threaded bushes
11 A Data-Matrix-Code

With the backing seals, the ball has a floating position. This results in preloading and hence a
constant seal. Stem, backing, housing and connection seals are made of EPDM or FKM.
The stems with predefined break point above the upper O-ring help prevent leaks to the
outside in case of damage for manual valves. The new designed security break point in the
interface allows the user to replace the coupling piece within a few minutes and without
interruption if an automated valve is subject to wear.

All ball valves in DN10 – 100 are available as radially removable valves with two
threaded connections according to EN ISO 16135.

Union bushing
The design of the hand lever serves as a tool for installing the union bushings. The union
bushing has a reverse thread in order to avoid unintentional opening when removing the
coupling nuts or the thread connections.
EN
OP

VI · 2 GF Piping Systems – Industrial Piping Systems (12/19)

 Datasheet

Locking function
Move the ball valve to the desired open or closed position and press down the locking ring.
Attach lock to eye to protect lever from unauthorized access.

LOCK

Valve handling
Removing the lever
When removing the lever, the locking ring must be in the open position (top).
Installation notes
When installing the ball valve, ensure that it is always installed into the system in an opened
ball position.
Selection of lubricant
VI
All seals should be lubricated with a silicone-based grease. Using the wrong lubricants can
damage the material of the ball valve or seals.
• Mineral oil-based and Vaseline (petrolatum) are not appropriate.
• For silicone-free ball valves, please consult the special manufacturer‘s instructions.

Maintenance notes
Ball valves require no maintenance under normal operating conditions (clear water).
However, the following measures must be considered:
• Regularly check that no medium escapes to the outside.
• We recommend a function test for ball type valves that are kept permanently in the same
position 1 – 2 times per year to check functionality.

Installation and maintenance must be performed according to the corresponding

installation instructions. The installation manual is included with the product, see also
the online product catalogue at www.gfps.com

GF Piping Systems – Industrial Piping Systems (12/19) VI · 3



1.1.3 Technical data

14 a Union nut
s Connecting part
13 d Union seal
f Union bush
12 g Body seal
10 h Backing seal
j Ball seal
9 11 k Ball
l Stem
1 ; Stem seals
2
3 A Body
S Locking ring
15
6 D Lever (lockable)
7
8 F Lever clip
7 G Threaded insert
6
5
4
3
2
1

Specification
Dimensions d16/DN10 – d110/DN100 (d160/DN150), ⅜” – 4” (6”)
Materials Valve body PVC-U, PVC-C, ABS, PP-H,
PVDF
Lever PP-GF30
Gasket materials O-rings EPDM, FKM, FFKM
Ball seal PTFE, PVDF
Pressure levels ABS / PP-H PN10
PVC-U / PVC-C / PVDF PN16
Connections Fusion / solvent cement sockets ISO, ASTM, JIS, BS
Fusion / solvent cement spigot ISO
Threaded socket Rp, NPT, Rc
Backing flange ISO, ANSI, BS, JIS
Butt fusion spigots SDR11 and SDR17.6
PE100 electrofusion spigot or butt SDR11 and SDR17.6
fusion spigot
Actuation variants Hand-operated (lockable hand lever)
Pneumatic FC, FO, DA with and without manual override
Electrical AC: 100 – 230 V, AC/DC: 24 V, with / without manual override
Approvals DVGW, ACS, ABS, NSF, WRAS, DIBt, RINA, BV, FDA, SEPRO, TSSA

Kv 100 values
DN Inch d Kv 100 Cv 100 Kv 100 Linear ball Linear ball Linear ball
(mm) (inch) (mm) (l/min) (gal/min) (m³/h) valve valve valve
Kv 100 Cv 100 Kv 100
(l/min) (gal/min) (m³/h)
10 ⅜ 16 70 4.9 4 - - -
15 ½ 20 185 12.9 11 90 6 5
20 ¾ 25 350 24.5 21 166 12 10
25 1 32 700 49.0 42 235 16 14
32 1¼ 40 1000 70.0 60 417 29 25
40 1½ 50 1600 112.0 96 626 44 38
50 2 63 3100 217.1 186 781 55 47
65 2½ 75 5000 350.0 300 - - -
80 3 90 7000 490.0 420 - - -
100 4 110 11000 770.0 660 - - -

VI · 4 GF Piping Systems – Industrial Piping Systems (12/19)

  Datasheet

Pressure-temperature diagrams
The following pressure-temperature diagrams are based on a service life of 25 years and
water or similar media.

T Temperature (°C, °F)

P Permissible pressure (bar, psi)
PVC-U PVC-C
T (°F) T (°F)
-58 -38 -18 2 22 42 62 82 102 122 142 162 182 -58 -38 -18 2 22 42 62 82 102 122 142 162 182
17 240 17 240
16 16 PVC-C
15 1)
PVC-U 220 15 220
PN 16 Type 546 Pro PN 16
1) Type 546 Pro
14 200 14 200
13 13
12 180 12 180
11 160 11 160
10 10

P (psi)

P (psi)
140 140
P (bar)

P (bar)
2)
9 PN 10 9 2)
8 120 8 PN 10 120
7 100 7 100
6 6
80 80
5 3) 5
4
PN 6 60 4 60
3 3

P0900981
40 40

P0900982
2 2
1 20 1 20
0 0 0 0
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90
T (°C) T (°C)

1)

The central part of the ball valve is designed for the 1)
The central part of the ball valve is designed for the
nominal pressure PN16 nominal pressure PN16
2)
Depending on the connection, the nominal pressure is 2)
Depending on the connection, the nominal pressure is
reduced to PN10 reduced to PN10
3)
Depending on the connection, the nominal pressure is
reduced to PN6 VI
ABS PP
T (°F) T (°F)
-58 -38 -18 2 22 42 62 82 102 122 142 162 182 -58 -28 2 32 62 92 122 152 182 212 242 272 302
16 Lorem ipsum 16
15 220 15 220
ABS PP
14 200 14 200
Type 546 Pro Type 546 Pro
13 13
180 12 180
12
11 160 11 160
10 140 10 140

P (psi)
9 9 PN 10
P (bar)
P (bar)

P (psi)

8 120 8 120
7 P N 10 100 7 100
6 6
80 80
5 5
60 1)
4 4 PN 6 60
3 40 3 40
P0900979

2 2

P0900980
1 20 20
1
0 0 0 0
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
T (°C) T (°C)

1)
For example, ball valve with butt fusion spigot PP or
PE100, SDR 17

PVDF
T (°F)
-58 -28 2 32 62 92 122 152 182 212 242 272 302
17 240
16 PVDF
15 220
14 PN 16 Type 546 Pro
200
13
12 180
11 160
10 140
P (bar)

P (psi)

9 EPDM
8 1)
120
7 PN 10
100
6
80
5
4 60
3
P0900983

40
2
1 20
0 0
-50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
T (°C)

1)
For example, ball valve with threaded socket EPDM gasket
up to max. 100 °C

GF Piping Systems – Industrial Piping Systems (12/19) VI · 5



Pressure losses
d16/DN10 – d63/DN50
X Flow rate
(l/min, US gal/min)
Y Pressure loss Δp (bar, psi)

d75/DN65 – DN/100
X Flow rate
(l/min, US gal/min)
Y Pressure loss Δp (bar, psi)

Flow characteristics
100 X Opening angle (%)
90 Y Kv, Cv value (%)
80

70

60

50
Y

40

30

20
P0525829

10

0
0 10 20 30 40 50 60 70 80 90 100
X

Flow characteristics for linear ball valve type 546 Pro

100 X Opening angle (%)
90 Y Kv, Cv value (%)
80

70 DN50
60 DN40
50
DN32
Y

DN25
40
DN20
30
DN15
20

10

0
0 10 20 30 40 50 60 70 80 90 100
X

VI · 6 GF Piping Systems – Industrial Piping Systems (12/19)

 Datasheet

For dimensions d20/DN15, d25/DN20, d32/DN25, d40/DN32, d50/DN40 and d63/DN50,

a special ball with linear flow characteristics is available.

Operating torque
DN10 – DN50
12 X Nominal diameter DN (mm,
Type 546 Pro, 543 8 inch)
10
7 Y Tightening torque (Nm,
8 6 lb-ft)

Y (lb-ft)
5
Y (Nm)

6
4

4 3

2
2
1

P0901170
0 0
3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
10 15 20 25 32 40 50
X (inch mm)

DN65 – DN100

50
X Nominal diameter DN (mm,
45 Type 546 Pro
35 inch)
40 30 Y Tightening torque (Nm,
35 lb-ft)
VI
25
30
Y (lb-ft)
Y (Nm)

20
25

20 15

15
10
10
5
5
P0630597

0 0
2 1/2" 3" 4"
65 80 100
X (inch mm)

Reference values for tightening torque of screws

Flange connections with profile flange seal or flat gaskets
d DN Inch
Total number of screws Torque Torque
1)
For valve ends type 546 Pro
(for 2 flange connections) (Reference values) (Reference values) made of PP in combination
Profile flange gasket2) Flat gasket with backing flanges, use
standard nut
half of the standard nut
(mm) (mm) (inch) (Height 0.8 x d)1) (Nm) (lb-ft) (Nm) (lb-ft)
height
20 15 ½ 8 x M12 x 50 10 7.4 10 7.4 2)
Preferred gasket type
25 20 ¾ 8 x M12 x 55 10 7.4 10 7.4 (suited for plastics)
32 25 1 8 x M12 x 60 10 7.4 15 11
40 32 1¼ 8 x M16 x 70 15 11 20 15
50 40 1½ 8 x M16 x 70 15 11 25 18
63 50 2 8 x M16 x 80 20 15 35 26
75 65 2½ 8 x M16 x 90 25 18 50 37
90 80 3 16 x M16 x 100 15 11 30 22
110 100 4 16 x M20 x 130 20 15 35 26

GF Piping Systems – Industrial Piping Systems (12/19) VI · 7



1.1.4 Dimensions

Ball valve type 546 Pro with solvent cement spigots or socket fusion spigots,
metric
d DN D H H1 H2 L L1 L2 L4 L5 L6 M
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
16 10 50 54 27 12 114 72 56 25 26 46 M6
20 15 50 54 27 12 124 72 56 25 26 46 M6
25 20 58 66 30 12 144 93 65 25 34 59 M6
32 25 68 71 36 12 155 93 71 25 34 59 M6
40 32 84 85 44 15 175 110 85 45 41 69 M8
50 40 97 92 51 15 193 110 89 45 41 69 M8
63 50 124 108 64 15 224 128 101 45 49 79 M8
75 65 166 149 85 15 284 270 136 70 64 206 M8
90 80 200 161 105 15 300 270 141 70 64 206 M8
110 100 238 178 123 22 340 320 164 120 64 256 M12

Ball valve type 546 Pro with solvent cement sockets, fusion sockets or
threaded sockets, metric
d DN D H H1 H2 L L1 L2 L4 L5 L6 z M
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
16 10 50 54 27 12 92 72 56 25 26 46 68 M6
20 15 50 54 27 12 95 72 56 25 26 46 67 M6
25 20 58 66 30 12 110 93 65 25 34 59 76 M6
32 25 68 71 36 12 124 93 71 25 34 59 82 M6
40 32 84 85 44 15 147 110 85 45 41 69 98 M8
50 40 97 92 51 15 157 110 89 45 41 69 99 M8
63 50 124 108 64 15 184 128 101 45 49 79 111 M8
75 65 166 149 85 15 233 270 136 70 64 206 148 M8
90 80 200 161 105 15 254 270 141 70 64 206 156 M8
110 100 238 178 123 22 301 320 164 120 64 256 178 M12

Ball valve type 546 Pro with solvent cement sockets RP, fusion sockets RP or
threaded sockets Rp
Rp DN D H H1 H2 L L1 L2 L4 L5 L6 z M
inch (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
⅜ 10 50 54 27 12 92 72 56 25 26 46 64 M6
½ 15 50 54 27 12 95 72 56 25 26 46 63 M6
¾ 20 58 66 30 12 110 93 65 25 34 59 73 M6
1 25 68 71 36 12 124 93 71 25 34 59 79 M6
1¼ 32 84 85 44 15 147 110 85 45 41 69 94 M8
1½ 40 97 92 51 15 157 110 89 45 41 69 95 M8
2 50 124 108 64 15 184 128 101 45 49 79 108 M8
2½ 65 166 149 85 15 233 270 136 70 64 206 144 M8
3 80 200 161 105 15 254 270 141 70 64 206 151 M8
4 100 238 178 123 22 301 320 164 120 64 256 174 M12

VI · 8 GF Piping Systems – Industrial Piping Systems (12/19)

 Datasheet

Ball valve type 546 Pro with solvent cement sockets NPT, fusion sockets NPT
or threaded sockets NPT
Rp DN D H H1 H2 L L1 L2 L4 L5 L6 z M
inch (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
⅜ 10 50 54 27 12 92 72 56 25 26 46 64 M6
½ 15 50 54 27 12 95 72 56 25 26 46 63 M6
¾ 20 58 66 30 12 110 93 65 25 34 59 73 M6
1 25 68 71 36 12 124 93 71 25 34 59 79 M6
1¼ 32 84 85 44 15 147 110 85 45 41 69 94 M8
1½ 40 97 92 51 15 157 110 89 45 41 69 95 M8
2 50 124 108 64 15 184 128 101 45 49 79 108 M8
2½ 65 166 149 85 15 233 270 136 70 64 206 144 M8
3 80 200 161 105 15 254 270 141 70 64 206 151 M8
4 100 238 178 123 22 301 320 164 120 64 256 174 M12

Ball valve type 546 Pro with fixed flanges serrated, metric VI
d DN D D1 D3 H H1 H2 L L1 L2 L3 L4 L5 L6 M
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
20 15 94 65 14 87 27 12 120 82 56 130 25 35 47 M6
25 20 103 75 14 104 30 12 139 105 65 149 25 44 62 M6
32 25 115 85 14 115 36 12 150 105 71 160 25 44 62 M6
40 32 138 100 18 139 44 15 170 131 85 180 45 57 74 M8
50 40 147 110 18 152 51 15 189 131 89 197 45 57 74 M8
63 50 162 125 18 181 64 15 220 152 101 228 45 66 86 M8

Ball valve type 546 Pro with backing flanges, metric

d DN D D1 D3 H H1 H2 L1 L2 L3 L4 L5 L6 M
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
20 15 96 70 15 87 27 12 82 56 143 25 35 47 M6
25 20 101 75 15 104 30 12 105 65 171 25 44 62 M6
32 25 126 90 19 115 36 12 105 71 187 25 44 62 M6
40 32 135 100 19 139 44 15 131 85 190 45 57 74 M8
50 40 140 105 19 152 51 15 131 89 212 45 57 74 M8
63 50 156 120 19 181 64 15 152 101 234 45 66 86 M8
75 65 176 140 19 235 85 15 269 136 290 70 64 206 M8
90 80 186 150 19 266 105 15 269 141 310 70 64 206 M8
110 100 210 175 19 301 123 22 319 164 350 120 64 256 M12

GF Piping Systems – Industrial Piping Systems (12/19) VI · 9



Ball valve type 546 Pro with butt fusion spigots short, metric
d DN D H H1 H2 L L1 L2 L4 L5 L6 M e
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
20 15 50 54 27 12 130 72 56 25 26 46 M6 1.9
25 20 58 66 30 12 144 93 65 25 34 59 M6 2.3
32 25 68 71 36 12 151 93 71 25 34 59 M6 2.9
40 32 84 85 44 15 171 110 85 45 41 69 M8 3.7
50 40 97 92 51 15 190 110 89 45 41 69 M8 4.6
63 50 124 108 64 15 221 128 101 45 49 79 M8 5.8

Ball valve type 546 Pro with butt fusion spigots long, metric
d DN D H H1 H2 L L1 L2 L4 L5 L6 M e
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
20 15 50 54 27 12 193 72 56 25 26 46 M6 1.9
25 20 58 66 30 12 218 93 65 25 34 59 M6 2.3
32 25 68 71 36 12 224 93 71 25 34 59 M6 2.9
40 32 84 85 44 15 250 110 85 45 41 69 M8 3.7
50 40 97 92 51 15 271 110 89 45 41 69 M8 4.6
63 50 124 108 64 15 321 128 101 45 49 79 M8 5.8

VI · 10 GF Piping Systems – Industrial Piping Systems (12/19)

 Datasheet

1.1.5 Accessories
Double sensor for GF valves
After being mounted on the interface module for valves, the double sensor is used to signal
the CLOSED or OPEN position of the valve via an electric signal to a controller supplied by the
customer. The switching states are also output optically via two integrated LEDs.

Double sensor for GF valves

DN (mm) LED Signal Colour Function

10 - 50 Closed: Green / Open: Red PNP

10 - 50 Closed: Red / Open: Green PNP

*Suitable connection cables available as accessories

Spring reset unit, manual actuation (dead man‘s switch)

The spring reset unit (dead man‘s switch) is installed onto the GF ball valve Type 546 Pro and
ensures that the ball valve is closed automatically as soon as the handle is released. It is
opened against the spring force.

DN (mm)
DN10/15 VI

DN20/25

Interface module, manual actuated

With the manually actuated interface module the open or closed position of the Ball Valve
Type 546 Pro can be transmitted via an electric signal to a customer control.

DN (mm)
DN10/15

DN20/25

DN32/40

DN50

Interface module, automatic actuated

With the help of the automatically actuated interface module, electric or pneumatic actuators
can be attached on the ball valve Type 546 Pro, which allows the automation of the ball valve‘s
change of position. In addition, an interface is available for the installation of an electrical
position feedback indicator.

GF Piping Systems – Industrial Piping Systems (12/19) VI · 11



DN (mm) Pneumatic GF Electric GF

actuators actuators EA15/
PA11/PA21 EA25
DN10/15
DN20
DN25
DN32
DN40
DN50

DN (mm) Norm actuators

DN10-15 SW09
DN10-15 SW11/14
DN20-25 SW09
DN20-25 SW11/14
DN32-40 SW11/14
DN50 SW11/14

Transparent lever clip

Type 546 Pro ball valves can be quickly and easily labelled with the most important informa-
tion. Operation and maintenance can thus be made safer, faster and clearer. In addition, there
are various standards which prescribe a clear marking of the pipeline.

DN (mm)
DN10/15 10 pcs.

DN20/25 10 pcs.

DN32/40 5 pcs.

DN50 5 pcs.

Printing sheets for ball Printing sheets for ball

valve labelling valve labelling

Further accessories
• Hand lever extension
• Adapter for padlocks
• Tool for disassembling interface modules
• Additional limit switches

For further information on accessories, refer to the online product catalogue at

www.gfps.com

Mobile apps and online tools to support configuration and calculation at

www.gfps.com/tools

Rev B (03/20)
© Georg Fischer Piping Systems Ltd • Ebnatstrasse 111 • 8201 Schaffhausen • Switzerland • Tel. +41 52 631 11 11 • Fax
+41 52 631 28 00 • www.gfps.com • E-Mail: [email protected]

VI · 12 GF Piping Systems – Industrial Piping Systems (12/19)