J 208 GS-B.L: Technical Description Genset

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Technical Description

Genset

J 208 GS-B.L
with Island Operation
static Grid Code

J 208 GS-B.L

Electrical output 330 kW el.

Emission values
NOx < 500 mg/Nm³ (5% O2)

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0.01 Technical Data (at genset) __________________________________________ 3
Main dimensions and weights (at genset) 4
Connections 4
Output / fuel consumption 4
0.02 Technical data of engine ___________________________________________ 5
Thermal energy balance 5
Exhaust gas data 5
Combustion air data 5
Sound pressure level 6
Sound power level 6
0.03 Technical data of generator_________________________________________ 7
Reactance and time constants (saturated) 7
connection variant 208K _______________________________________________ 8
0.05 Cooling water circuit ______________________________________________ 9
Oil - heat (Engine jacket water cooling circuit) 9
Engine jacket water - heat (Engine jacket water cooling circuit) 9
Intercooler - heat (Low temperature circuit) 9
0.10 Technical parameters_____________________________________________ 10

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0.01 Technical Data (at genset)
Data at: Full Part Load
load
Fuel gas LHV kWh/Nm³ 5
100% 75% 50%

Energy input kW [2] 851 657 463


Gas volume Nm³/h *) 170 132 93
Mechanical output kW [1] 342 257 171
Electrical output kW el. [4] 330 247 163

Heat to be dissipated [5]


~ Intercooler (Low temperature circuit) kW 61 26 5

~ Lube oil (Engine jacket water cooling circuit) kW 41 34 27


~ Jacket water kW 121 109 86
~ Surface heat ca. kW [7] 37 ~ ~

Spec. fuel consumption of engine kWh/kWh [2] 2,49 2,56 2,71


Lube oil consumption ca. kg/h [3] 0,10 ~ ~
Electrical efficiency % 38,7% 37,6% 35,3%
*) approximate value for pipework dimensioning
[_] Explanations: see 0.10 - Technical parameters

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a
change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment
(intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of ±8 % on the thermal output a further
reserve of 10 % is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at genset)
Length mm ~ 4.900
Width mm ~ 1.700
Height mm ~ 2.000
Weight empty kg ~ 5.600
Weight filled kg ~ 5.800

Connections
Jacket water inlet and outlet DN/PN 50/16
Exhaust gas outlet DN/PN 200/10
Fuel gas (at gas train) DN/PN 80/16
Fuel Gas (at genset) DN/PN 50/16
Water drain ISO 228 G ½''
Condensate drain mm 18
Safety valve - jacket water ISO 228 DN/PN 1½''/2,5
Lube oil replenishing (pipe) mm 28
Lube oil drain (pipe) mm 28
Jacket water - filling (flex pipe) mm 13
Intercooler water-Inlet/Outlet 1st stage DN/PN 50/10
Intercooler water-Inlet/Outlet 2nd stage DN/PN 50/10

Output / fuel consumption


ISO standard fuel stop power ICFN kW 342
Mean effe. press. at stand. power and nom. speed bar 16,50
Fuel gas type Sewage gas
Based on methane number|Min. methane number MZ d) 135|100
Compression ratio Epsilon 12

Min./Max. fuel gas pressure at inlet to gas train mbar 80 - 200 c)


Allowed Fluctuation of fuel gas pressure % ± 10
Max. rate of gas pressure fluctuation mbar/sec 10
Maximum Intercooler 2nd stage inlet water temperature °C 70
Spec. fuel consumption of engine kWh/kWh 2,49
Specific lube oil consumption g/kWh 0,30
Max. Oil temperature °C 90
Jacket-water temperature max. °C 95
Filling capacity lube oil (refill) lit ~ 126
c) Lower gas pressures upon inquiry
d) based on methane number calculation software AVL 3.1

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0.02 Technical data of engine
Manufacturer GE Jenbacher
Engine type J 208 GS-C25
Working principle 4-Stroke
Configuration In - Line
No. of cylinders 8
Bore mm 135
Stroke mm 145
Piston displacement lit 16,60
Nominal speed rpm 1.500
Mean piston speed m/s 7,25
Length mm 1.890
Width mm 1.020
Height mm 1.630
Weight dry kg 1.800
Weight filled kg 2.000
Moment of inertia kgm² 3,51
Direction of rotation (from flywheel view) left
Radio interference level to VDE 0875 N
Starter motor output kW 6
Starter motor voltage V 24
Thermal energy balance
Energy input kW 851
Intercooler kW 61
Lube oil kW 41
Jacket water kW 121
Exhaust gas cooled to 180 °C kW 190
Exhaust gas cooled to 100 °C kW 235
Surface heat kW 20
Exhaust gas data
Exhaust gas temperature at full load °C [8] 502
Exhaust gas temperature at bmep= 12,4 [bar] °C ~ 526
Exhaust gas temperature at bmep= 8,3 [bar] °C ~ 549
Exhaust gas mass flow rate, wet kg/h 1.871
Exhaust gas mass flow rate, dry kg/h 1.738
Exhaust gas volume, wet Nm³/h 1.461
Exhaust gas volume, dry Nm³/h 1.296
Max.admissible exhaust back pressure after engine mbar 60
Combustion air data
Combustion air mass flow rate kg/h 1.724
Combustion air volume Nm³/h 1.334
Max. admissible pressure drop at air-intake filter mbar 10

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Sound pressure level
Aggregate b) dB(A) re 20µPa 92
31,5 Hz dB 80
63 Hz dB 84
125 Hz dB 89
250 Hz dB 90
500 Hz dB 88
1000 Hz dB 87
2000 Hz dB 83
4000 Hz dB 81
8000 Hz dB 86
Exhaust gas a) dB(A) re 20µPa 108
31,5 Hz dB 99
63 Hz dB 103
125 Hz dB 111
250 Hz dB 104
500 Hz dB 105
1000 Hz dB 103
2000 Hz dB 99
4000 Hz dB 88
8000 Hz dB 67
Sound power level
Aggregate dB(A) re 1pW 111
Measurement surface m² 80
Exhaust gas dB(A) re 1pW 116
Measurement surface m² 6,28
a) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2.
b) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635,
precision class 3.
The spectra are valid for aggregates up to bmep=16,5 bar. (for higher bmep add safety margin of 1dB to all values per increase of
1 bar pressure).
For operation with 1200 rpm see above values, for operation with 1800 rpm add 3 dB to the above values.
Engine tolerance ± 3 dB

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0.03 Technical data of generator
Manufacturer Leroy-Somer e)
Type LSAC 47.2 M7 e)
Type rating kVA 465
Driving power kW 342
Ratings at p.f. = 1,0 kW 330
Ratings at p.f. = 0,8 kW 325
Rated output at p.f. = 0,8 kVA 407
Rated reactive power at p.f. = 0,8 kVar 244
Rated current at p.f. = 0,8 A 587
Frequency Hz 50
Voltage V 415
Speed rpm 1.500
Permissible overspeed rpm 1.800
Power factor (lagging - leading) 0,8 - 0,95
Efficiency at p.f. = 1,0 % 96,4%
Efficiency at p.f. = 0,8 % 95,1%
Moment of inertia kgm² 7,41
Mass kg 1.253
Radio interference level to EN 55011 Class A (EN 61000-6-4) N
Construction IMB 24
Protection Class IP 23
Insulation class H
Temperature (rise at driving power) F
Maximum ambient temperature °C 40

Reactance and time constants (saturated)


xd direct axis synchronous reactance p.u. 1,97
xd' direct axis transient reactance p.u. 0,13
xd'' direct axis sub transient reactance p.u. 0,09
x2 negative sequence reactance p.u. 0,10
Td'' sub transient reactance time constant ms 10
Ta Time constant direct-current ms 15
Tdo' open circuit field time constant s 1,93
e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.

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connection variant 208K
0.05 Cooling water circuit
Oil - heat (Engine jacket water cooling circuit)
Nominal output kW 41
Max. Oil temperature °C 90
Loss of nominal pressure of cooling water bar 0,20
Safety valve - max press. set point bar 2,50

Engine jacket water - heat (Engine jacket water cooling circuit)


Nominal output kW 121
Max. engine jacket water temperature (outlet engine) °C 90
Engine jacket water flow rate m³/h 22,0
Safety valve - max press. set point bar 2,50

Intercooler - heat (Low temperature circuit)


Nominal output kW 61
Max. inlet cooling water temp. (intercooler) °C 70
Aftercooler water flow rate m³/h 20,0
Nominal pressure of cooling water / (max. operating pressure) PN 10
Intercooler water pressure drop bar 0,20
Safety valve - max press. set point bar 2,50

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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified
temperatures and the methane number and subject to technical development and modifications.

All pressure indications are to be measured and read with pressure gauges (psi.g.).

(1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively
(2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of +5 %.
Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work;
reference value --> 65%CH4
(3) Average value between oil change intervals according to maintenance schedule, without oil change
amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances
(5) Total output with a tolerance of ±8 %
(6) According to above parameters (1) through (5)
(7) Only valid for engine and generator; module and peripheral equipment not considered (at p. f. = 0,8)
(8) Exhaust temperature with a tolerance of ±8 %

Radio interference level


The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011
class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively.

Definition of output
 ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously,
at stated speed, between the normal maintenance intervals and overhauls as required by the
manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and
adjusted to the standard reference conditions.
 Standard reference conditions:
Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level
Air temperature: 25°C (77°F) or 298 K
Relative humidity: 30 %

 Volume values at standard conditions (fuel gas, combustion air, exhaust gas)
Pressure: 1013 mbar (14.7 psi)
Temperature: 0°C (32°F) or 273 K

Output adjustment for turbo charged engines


Standard rating of the engines is for an installation at an altitude ≤ 0 m and an air intake temperature ≤ 35
°C (T1). Maximum room temperature: 50°C (T2) -> engine stop

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If the actual methane number is lower than the specified, the knock control responds. First the ignition
timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried
out by the engine management system.
Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead
to a derate in output.

Parameters for the operation of GE Jenbacher gas engines


The genset fulfills the limits for mechanical vibrations according to ISO 8528-9.
The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be
strictly observed: TI 1100-0110, TI 1100-0111 and TI 1100-0112.
If possible, railway trucks must not be used for transport (TI 1000-0046).

Parameters for the operation of control unit and the electrical equipment
Relative humidity 50% by maximum temperature of 40°C.
Altitude up to 2000m above the sea level.

Parameters for using a gas compressor


The gas quantity indicated under the technical data refers to standard conditions with the given calorific
value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas
compressor and each gas feeding component – it will be affected by:
 Actual gas temperature (limiting temperature according to TI 1000-0300)
 Gas humidity (limiting value according to TI 1000-0300)
 Gas Pressure
 Calorific value variations (can be equated with methane (CH4) variations in the case of biogas)
 The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet
temperature of 40°C (104°F) , if within scope of supply GE Jenbacher

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Technical Description

Genset

J 312 GS-B.L
with Island Operation
static Grid Code

J 312

Electrical output 635 kW el.

Emission values
NOx < 500 mg/Nm³ (5% O2)

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0.01 Technical Data (at genset) __________________________________________ 3
Main dimensions and weights (at genset) 4
Connections 4
Output / fuel consumption 4
0.02 Technical data of engine ___________________________________________ 5
Thermal energy balance 5
Exhaust gas data 5
Combustion air data 5
Sound pressure level 6
Sound power level 6
0.03 Technical data of generator_________________________________________ 7
Reactance and time constants (saturated) 7
connection variant 1K _________________________________________________ 8
0.05 Cooling water circuit ______________________________________________ 9
Oil - heat (Engine jacket water cooling circuit) 9
Engine jacket water - heat (Engine jacket water cooling circuit) 9
Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) 9
Mixture Intercooler (2nd stage) (Low temperature circuit) 9
0.10 Technical parameters_____________________________________________ 10

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0.01 Technical Data (at genset)
Data at: Full Part Load
load
Fuel gas LHV kWh/Nm³ 5
100% 75% 50%

Energy input kW [2] 1,589 1,225 860


Gas volume Nm³/h *) 318 245 172
Mechanical output kW [1] 657 493 329
Electrical output kW el. [4] 635 476 316

Heat to be dissipated [5]


~ Intercooler 1st stage (Engine jacket water cooling circuit) kW 113
~ Intercooler 2nd stage (Low temperature circuit) kW 57
~ Lube oil (Engine jacket water cooling circuit) kW 80
~ Jacket water kW 204
~ Surface heat ca. kW [7] 62

Spec. fuel consumption of engine electric kWh/kWel.h [2] 2.50 2.57 2.73
Spec. fuel consumption of engine kWh/kWh [2] 2.42 2.49 2.61
Lube oil consumption ca. kg/h [3] 0.20 ~ ~
Electrical efficiency % 40.0% 38.9% 36.7%
*) approximate value for pipework dimensioning
[_] Explanations: see 0.10 - Technical parameters

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a
change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment
(intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of ±8 % on the thermal output a further
reserve of +5 % is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at genset)
Length mm ~ 4,700
Width mm ~ 1,800
Height mm ~ 2,300
Weight empty kg ~ 8,100
Weight filled kg ~ 8,600

Connections
Jacket water inlet and outlet DN/PN 80/10
Exhaust gas outlet DN/PN 250/10

Fuel Gas (at genset) DN/PN 80/16


Water drain ISO 228 G ½''
Condensate drain mm 18
Safety valve - jacket water ISO 228 DN/PN 1½''/2,5
Lube oil replenishing (pipe) mm 28
Lube oil drain (pipe) mm 28
Jacket water - filling (flex pipe) mm 13
Intercooler water-Inlet/Outlet 1st stage DN/PN 80/10
Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN kW 657
Mean effe. press. at stand. power and nom. speed bar 18.00
Fuel gas type Biogas
Based on methane number | Min. methane number MZ d) 135 | 100
Compression ratio Epsilon 12.5

Min./Max. fuel gas pressure at inlet to gas train mbar 80 - 200 c)


Allowed Fluctuation of fuel gas pressure % ± 10
Max. rate of gas pressure fluctuation mbar/sec 10
Maximum Intercooler 2nd stage inlet water temperature °C 50
Spec. fuel consumption of engine kWh/kWh 2.42
Specific lube oil consumption g/kWh 0.30
Max. Oil temperature °C 90
Jacket-water temperature max. °C 95
Filling capacity lube oil (refill) lit ~ 216
c) Lower gas pressures upon inquiry
d) based on methane number calculation software AVL 3.1

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0.02 Technical data of engine
Manufacturer GE Jenbacher
Engine type J 312 GS-D25
Working principle 4-Stroke
Configuration V 70°
No. of cylinders 12
Bore mm 135
Stroke mm 170
Piston displacement lit 29.20
Nominal speed rpm 1,500
Mean piston speed m/s 8.50
Length mm 2,400
Width mm 1,457
Height mm 2,065
Weight dry kg 3,200
Weight filled kg 3,530
Moment of inertia kgm² 7.77
Direction of rotation (from flywheel view) left
Radio interference level to VDE 0875 N
Starter motor output kW 7
Starter motor voltage V 24
Thermal energy balance
Energy input kW 1,589
Intercooler kW 170
Lube oil kW 80
Jacket water kW 204
Exhaust gas cooled to 180 °C kW 293
Exhaust gas cooled to 100 °C kW 375
Surface heat kW 34
Exhaust gas data
Exhaust gas temperature at full load °C [8] 452
Exhaust gas temperature at bmep= 13.5 [bar] °C ~ 481
Exhaust gas temperature at bmep= 9 [bar] °C ~ 503
Exhaust gas mass flow rate, wet kg/h 3,431
Exhaust gas mass flow rate, dry kg/h 3,183
Exhaust gas volume, wet Nm³/h 2,681
Exhaust gas volume, dry Nm³/h 2,372
Max.admissible exhaust back pressure after engine mbar 60
Combustion air data
Combustion air mass flow rate kg/h 3,158
Combustion air volume Nm³/h 2,443
Max. admissible pressure drop at air-intake filter mbar 10

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Sound pressure level
Aggregate a) dB(A) re 20µPa 95
31,5 Hz dB 80
63 Hz dB 87
125 Hz dB 91
250 Hz dB 91
500 Hz dB 90
1000 Hz dB 89
2000 Hz dB 86
4000 Hz dB 86
8000 Hz dB 89
Exhaust gas b) dB(A) re 20µPa 115
31,5 Hz dB 108
63 Hz dB 119
125 Hz dB 113
250 Hz dB 117
500 Hz dB 112
1000 Hz dB 111
2000 Hz dB 103
4000 Hz dB 101
8000 Hz dB 98
Sound power level
Aggregate dB(A) re 1pW 115
Measurement surface m² 97
Exhaust gas dB(A) re 1pW 123
Measurement surface m² 6.28
a) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635,
precision class 3.
b) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2.
The spectra are valid for aggregates up to bmep=18 bar. (for higher bmep add safety margin of 1dB to all values per increase of 1
bar pressure).
Engine tolerance ± 3 dB

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0.03 Technical data of generator
Manufacturer STAMFORD e)
Type CG 634 J e)
Type rating kVA 788
Driving power kW 657
Ratings at p.f. = 1,0 kW 635
Ratings at p.f. = 0.8 kW 629
Rated output at p.f. = 0.8 kVA 786
Rated reactive power at p.f. = 0.8 kVar 472
Rated current at p.f. = 0.8 A 1,094
Frequency Hz 50
Voltage V 415
Speed rpm 1,500
Permissible overspeed rpm 1,800
Power factor (lagging - leading) 0,8 - 0,95
Efficiency at p.f. = 1,0 % 96.7%
Efficiency at p.f. = 0.8 % 95.7%
Moment of inertia kgm² 22.40
Mass kg 2,300
Radio interference level to EN 55011 Class A (EN 61000-6-4) N
Construction B3/B14
Protection Class IP 23
Insulation class H
Temperature (rise at driving power) F
Maximum ambient temperature °C 40

Reactance and time constants (saturated)


xd direct axis synchronous reactance p.u. 2.14
xd' direct axis transient reactance p.u. 0.18
xd'' direct axis sub transient reactance p.u. 0.11
x2 negative sequence reactance p.u. 0.15
Td'' sub transient reactance time constant ms 25
Ta Time constant direct-current ms 46
Tdo' open circuit field time constant s 3.03
e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.

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connection variant 1K
0.05 Cooling water circuit
Oil - heat (Engine jacket water cooling circuit)
Nominal output kW 80
Max. Oil temperature °C 90
Loss of nominal pressure of engine jacket water bar 0.20
Safety valve - max press. set point bar 2.50

Engine jacket water - heat (Engine jacket water cooling circuit)


Nominal output kW 204
Max. engine jacket water temperature (outlet engine) °C 90
Engine jacket water flow rate m³/h 23.9
Safety valve - max press. set point bar 2.50

Mixture Intercooler (1st stage) (Engine jacket water cooling circuit)


Nominal output kW 113
Max. inlet cooling water temp. (intercooler) °C 77.2
Nominal pressure of cooling water / (max. operating pressure) PN 10
Loss of nominal pressure of engine jacket water bar 0.20
Safety valve - max press. set point bar 2.50

Mixture Intercooler (2nd stage) (Low temperature circuit)


Nominal output kW 57
Max. inlet cooling water temp. (intercooler) °C 50
Aftercooler water flow rate m³/h 15.0
Nominal pressure of cooling water / (max. operating pressure) PN 10
Intercooler water pressure drop bar 0.20
Safety valve - max press. set point bar 2.50

The final pressure drop will be given after final order clarification and must be taken from the P&ID order documentation.

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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified
temperatures and the methane number and subject to technical development and modifications.

All pressure indications are to be measured and read with pressure gauges (psi.g.).

(1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively
(2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of +5 %.
Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work;
reference value --> 65%CH4
(3) Average value between oil change intervals according to maintenance schedule, without oil change
amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances
(5) Total output with a tolerance of ±8 %
(6) According to above parameters (1) through (5)
(7) Only valid for engine and generator; module and peripheral equipment not considered (at p. f. = 0,8)
(8) Exhaust temperature with a tolerance of ±8 %

Radio interference level


The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011
class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively.

Definition of output
 ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously,
at stated speed, between the normal maintenance intervals and overhauls as required by the
manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and
adjusted to the standard reference conditions.
 Standard reference conditions:
Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level
Air temperature: 25°C (77°F) or 298 K
Relative humidity: 30 %

 Volume values at standard conditions (fuel gas, combustion air, exhaust gas)
Pressure: 1013 mbar (14.7 psi)
Temperature: 0°C (32°F) or 273 K

Output adjustment for turbo charged engines


Standard rating of the engines is for an installation at an altitude ≤ 500 m and an air intake
temperature ≤ 30 °C (T1)
Maximum room temperature: 50°C (T2) -> engine stop

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If the actual methane number is lower than the specified, the knock control responds. First the ignition
timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried
out by the engine management system.
Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead
to a derate in output.

Parameters for the operation of GE Jenbacher gas engines


The genset fulfills the limits for mechanical vibrations according to ISO 8528-9.
The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be
strictly observed: TI 1100-0110, TI 1100-0111 and TI 1100-0112.
If possible, railway trucks must not be used for transport (TI 1000-0046).

Parameters for the operation of control unit and the electrical equipment
Relative humidity 50% by maximum temperature of 40°C.
Altitude up to 2000m above the sea level.

Parameters for using a gas compressor


The gas quantity indicated under the technical data refers to standard conditions with the given calorific
value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas
compressor and each gas feeding component – it will be affected by:
 Actual gas temperature (limiting temperature according to TI 1000-0300)
 Gas humidity (limiting value according to TI 1000-0300)
 Gas Pressure
 Calorific value variations (can be equated with methane (CH4) variations in the case of biogas)
 The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet
temperature of 40°C (104°F) , if within scope of supply GE Jenbacher

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Technical Description

Genset

J 316 GS-B.L
with Island Operation
static Grid Code

J 316

Electrical output 851 kW el.

Emission values
NOx < 500 mg/Nm³ (5% O2)

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0.01 Technical Data (at genset) __________________________________________ 3
Main dimensions and weights (at genset) 4
Connections 4
Output / fuel consumption 4
0.02 Technical data of engine ___________________________________________ 5
Thermal energy balance 5
Exhaust gas data 5
Combustion air data 5
Sound pressure level 6
Sound power level 6
0.03 Technical data of generator_________________________________________ 7
Reactance and time constants (saturated) 7
connection variant 1K _________________________________________________ 8
0.05 Cooling water circuit ______________________________________________ 9
Oil - heat (Engine jacket water cooling circuit) 9
Engine jacket water - heat (Engine jacket water cooling circuit) 9
Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) 9
Mixture Intercooler (2nd stage) (Low temperature circuit) 9
0.10 Technical parameters_____________________________________________ 10

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0.01 Technical Data (at genset)
Data at: Full Part Load
load
Fuel gas LHV kWh/Nm³ 5
100% 75% 50%

Energy input kW [2] 2.091 1.588 1.116


Gas volume Nm³/h *) 418 318 223
Mechanical output kW [1] 876 657 438
Electrical output kW el. [4] 851 636 420

Heat to be dissipated [5]


~ Intercooler 1st stage (Engine jacket water cooling circuit) kW 122 60 17
~ Intercooler 2nd stage (Low temperature circuit) kW 90 66 39
~ Lube oil (Engine jacket water cooling circuit) kW 105 97 82
~ Jacket water kW 256 220 180
~ Surface heat ca. kW [7] 73 ~ ~

Spec. fuel consumption of engine electric kWh/kWel.h [2] 2,46 2,50 2,65
Spec. fuel consumption of engine kWh/kWh [2] 2,39 2,42 2,55
Lube oil consumption ca. kg/h [3] 0,26 ~ ~
Electrical efficiency % 40,7% 40,0% 37,7%
*) approximate value for pipework dimensioning
[_] Explanations: see 0.10 - Technical parameters

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a
change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment
(intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of ±8 % on the thermal output a further
reserve of +5 % is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at genset)
Length mm ~ 5.200
Width mm ~ 1.800
Height mm ~ 2.300
Weight empty kg ~ 10.100
Weight filled kg ~ 10.700

Connections
Jacket water inlet and outlet DN/PN 80/10
Exhaust gas outlet DN/PN 250/10

Fuel Gas (at genset) DN/PN 80/16


Water drain ISO 228 G ½''
Condensate drain mm 18
Safety valve - jacket water ISO 228 DN/PN 1½''/2,5
Lube oil replenishing (pipe) mm 28
Lube oil drain (pipe) mm 28
Jacket water - filling (flex pipe) mm 13
Intercooler water-Inlet/Outlet 1st stage DN/PN 80/10
Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN kW 876
Mean effe. press. at stand. power and nom. speed bar 18,00
Fuel gas type Biogas
Based on methane number | Min. methane number MZ d) 143 | 100
Compression ratio Epsilon 12,5

Min./Max. fuel gas pressure at inlet to gas train mbar 80 - 200 c)


Allowed Fluctuation of fuel gas pressure % ± 10
Max. rate of gas pressure fluctuation mbar/sec 10
Maximum Intercooler 2nd stage inlet water temperature °C 50
Spec. fuel consumption of engine kWh/kWh 2,39
Specific lube oil consumption g/kWh 0,30
Max. Oil temperature °C 90
Jacket-water temperature max. °C 95
Filling capacity lube oil (refill) lit ~ 275
c) Lower gas pressures upon inquiry
d) based on methane number calculation software AVL 3.1

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0.02 Technical data of engine
Manufacturer GE Jenbacher
Engine type J 316 GS-D25
Working principle 4-Stroke
Configuration V 70°
No. of cylinders 16
Bore mm 135
Stroke mm 170
Piston displacement lit 38,93
Nominal speed rpm 1.500
Mean piston speed m/s 8,50
Length mm 2.852
Width mm 1.457
Height mm 1.800
Weight dry kg 4.200
Weight filled kg 4.690
Moment of inertia kgm² 8,97
Direction of rotation (from flywheel view) left
Radio interference level to VDE 0875 N
Starter motor output kW 7
Starter motor voltage V 24
Thermal energy balance
Energy input kW 2.091
Intercooler kW 212
Lube oil kW 105
Jacket water kW 256
Exhaust gas cooled to 180 °C kW 431
Exhaust gas cooled to 100 °C kW 539
Surface heat kW 40
Exhaust gas data
Exhaust gas temperature at full load °C [8] 484
Exhaust gas temperature at bmep= 13,5 [bar] °C ~ 485
Exhaust gas temperature at bmep= 9 [bar] °C ~ 512
Exhaust gas mass flow rate, wet kg/h 4.509
Exhaust gas mass flow rate, dry kg/h 4.188
Exhaust gas volume, wet Nm³/h 3.523
Exhaust gas volume, dry Nm³/h 3.123
Max.admissible exhaust back pressure after engine mbar 60
Combustion air data
Combustion air mass flow rate kg/h 4.155
Combustion air volume Nm³/h 3.215
Max. admissible pressure drop at air-intake filter mbar 10

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Sound pressure level
Aggregate a) dB(A) re 20µPa 97
31,5 Hz dB 85
63 Hz dB 87
125 Hz dB 95
250 Hz dB 90
500 Hz dB 91
1000 Hz dB 89
2000 Hz dB 90
4000 Hz dB 87
8000 Hz dB 91
Exhaust gas b) dB(A) re 20µPa 117
31,5 Hz dB 104
63 Hz dB 116
125 Hz dB 131
250 Hz dB 110
500 Hz dB 109
1000 Hz dB 107
2000 Hz dB 107
4000 Hz dB 104
8000 Hz dB 103
Sound power level
Aggregate dB(A) re 1pW 117
Measurement surface m² 99
Exhaust gas dB(A) re 1pW 125
Measurement surface m² 6,28
a) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635,
precision class 3.
b) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2.
The spectra are valid for aggregates up to bmep=18 bar. (for higher bmep add safety margin of 1dB to all values per increase of 1
bar pressure).
Engine tolerance ± 3 dB

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0.03 Technical data of generator
Manufacturer STAMFORD e)
Type PE 734 C e)
Type rating kVA 1.268
Driving power kW 876
Ratings at p.f. = 1,0 kW 851
Ratings at p.f. = 0,8 kW 843
Rated output at p.f. = 0,8 kVA 1.053
Rated reactive power at p.f. = 0,8 kVar 632
Rated current at p.f. = 0,8 A 1.520
Frequency Hz 50
Voltage V 400
Speed rpm 1.500
Permissible overspeed rpm 1.800
Power factor (lagging - leading) 0,8 - 0,95
Efficiency at p.f. = 1,0 % 97,1%
Efficiency at p.f. = 0,8 % 96,2%
Moment of inertia kgm² 36,33
Mass kg 2.967
Radio interference level to EN 55011 Class A (EN 61000-6-4) N
Ik'' Initial symmetrical short-circuit current kA 16,71
Is Peak current kA 42,53
Insulation class H
Temperature (rise at driving power) F
Maximum ambient temperature °C 40

Reactance and time constants (saturated)


xd direct axis synchronous reactance p.u. 2,02
xd' direct axis transient reactance p.u. 0,12
xd'' direct axis sub transient reactance p.u. 0,09
x2 negative sequence reactance p.u. 0,13
Td'' sub transient reactance time constant ms 10
Ta Time constant direct-current ms 20
Tdo' open circuit field time constant s 2,23
e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.

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connection variant 1K
0.05 Cooling water circuit
Oil - heat (Engine jacket water cooling circuit)
Nominal output kW 105
Max. Oil temperature °C 90
Loss of nominal pressure of engine jacket water bar 0,20
Safety valve - max press. set point bar 2,50

Engine jacket water - heat (Engine jacket water cooling circuit)


Nominal output kW 256
Max. engine jacket water temperature (outlet engine) °C 90
Engine jacket water flow rate m³/h 26,2
Safety valve - max press. set point bar 2,50

Mixture Intercooler (1st stage) (Engine jacket water cooling circuit)


Nominal output kW 122
Max. inlet cooling water temp. (intercooler) °C 77,5
Nominal pressure of cooling water / (max. operating pressure) PN 10
Loss of nominal pressure of engine jacket water bar 0,20
Safety valve - max press. set point bar 2,50

Mixture Intercooler (2nd stage) (Low temperature circuit)


Nominal output kW 90
Max. inlet cooling water temp. (intercooler) °C 50
Aftercooler water flow rate m³/h 15,0
Nominal pressure of cooling water / (max. operating pressure) PN 10
Intercooler water pressure drop bar 0,20
Safety valve - max press. set point bar 2,50

The final pressure drop will be given after final order clarification and must be taken from the P&ID order documentation.

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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified
temperatures and the methane number and subject to technical development and modifications.

All pressure indications are to be measured and read with pressure gauges (psi.g.).

(1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively
(2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of +5 %.
Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work;
reference value --> 65%CH4
(3) Average value between oil change intervals according to maintenance schedule, without oil change
amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances
(5) Total output with a tolerance of ±8 %
(6) According to above parameters (1) through (5)
(7) Only valid for engine and generator; module and peripheral equipment not considered (at p. f. = 0,8)
(8) Exhaust temperature with a tolerance of ±8 %

Radio interference level


The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011
class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively.

Definition of output
 ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously,
at stated speed, between the normal maintenance intervals and overhauls as required by the
manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and
adjusted to the standard reference conditions.
 Standard reference conditions:
Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level
Air temperature: 25°C (77°F) or 298 K
Relative humidity: 30 %

 Volume values at standard conditions (fuel gas, combustion air, exhaust gas)
Pressure: 1013 mbar (14.7 psi)
Temperature: 0°C (32°F) or 273 K

Output adjustment for turbo charged engines


Standard rating of the engines is for an installation at an altitude ≤ 500 m and an air intake
temperature ≤ 30 °C (T1)
Maximum room temperature: 50°C (T2) -> engine stop

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If the actual methane number is lower than the specified, the knock control responds. First the ignition
timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried
out by the engine management system.
Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead
to a derate in output.

Parameters for the operation of GE Jenbacher gas engines


The genset fulfils the limits for mechanical vibrations according to ISO 8528-9.
The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be
strictly observed: TA 1000-0004, TA 1100 0110, TA 1100-0111, and TA 1100-0112.
Transport by rail should be avoided. See TA 1000-0046 for further details

Failure to adhere to the requirements of the above mentioned TA documents can lead to engine damage
and may result in loss of warranty coverage.

Parameters for the operation of control unit and the electrical equipment
Relative humidity 50% by maximum temperature of 40°C.
Altitude up to 2000m above the sea level.

Parameters for using a gas compressor


The gas quantity indicated under the technical data refers to standard conditions with the given calorific
value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas
compressor and each gas feeding component – it will be affected by:
 Actual gas temperature (limiting temperature according to TI 1000-0300)
 Gas humidity (limiting value according to TI 1000-0300)
 Gas Pressure
 Calorific value variations (can be equated with methane (CH4) variations in the case of biogas)
 The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet
temperature of 40°C (104°F) , if within scope of supply GE Jenbacher

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Technical Description

Genset

J 320 GS-B.L
with Island Operation
static Grid Code

J 320

Electrical output 1067 kW el.

Emission values
NOx < 500 mg/Nm³ (5% O2)

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0.01 Technical Data (at genset) __________________________________________ 3
Main dimensions and weights (at genset) 4
Connections 4
Output / fuel consumption 4
0.02 Technical data of engine ___________________________________________ 5
Thermal energy balance 5
Exhaust gas data 5
Combustion air data 5
Sound pressure level 6
Sound power level 6
0.03 Technical data of generator_________________________________________ 7
Reactance and time constants (saturated) 7
connection variant 1K _________________________________________________ 8
0.05 Cooling water circuit ______________________________________________ 9
Oil - heat (Engine jacket water cooling circuit) 9
Engine jacket water - heat (Engine jacket water cooling circuit) 9
Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) 9
Mixture Intercooler (2nd stage) (Low temperature circuit) 9
0.10 Technical parameters_____________________________________________ 10

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0.01 Technical Data (at genset)
Data at: Full Part Load
load
Fuel gas LHV kWh/Nm³ 5
100% 75% 50%

Energy input kW [2] 2.655 2.046 1.436


Gas volume Nm³/h *) 531 409 287
Mechanical output kW [1] 1.095 821 548
Electrical output kW el. [4] 1.067 798 529

Heat to be dissipated [5]


~ Intercooler 1st stage (Engine jacket water cooling circuit) kW [9] 181 78 5
~ Intercooler 2nd stage (Low temperature circuit) kW 77 58 38
~ Lube oil (Engine jacket water cooling circuit) kW 123 105 93
~ Jacket water kW 341 336 296
~ Surface heat ca. kW [7] 91 ~ ~

Spec. fuel consumption of engine electric kWh/kWel.h [2] 2,49 2,56 2,72
Spec. fuel consumption of engine kWh/kWh [2] 2,43 2,49 2,62
Lube oil consumption ca. kg/h [3] 0,33 ~ ~
Electrical efficiency % 40,2% 39,0% 36,8%
*) approximate value for pipework dimensioning
[_] Explanations: see 0.10 - Technical parameters

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a
change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment
(intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of ±8 % on the thermal output a further
reserve of +5 % is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at genset)
Length mm ~ 5.700
Width mm ~ 1.700
Height mm ~ 2.300
Weight empty kg ~ 13.900
Weight filled kg ~ 14.400

Connections
Jacket water inlet and outlet DN/PN 80/10
Exhaust gas outlet DN/PN 250/10

Fuel Gas (at genset) DN/PN 100/16


Water drain ISO 228 G ½''
Condensate drain mm 18
Safety valve - jacket water ISO 228 DN/PN 2x1½''/2,5
Lube oil replenishing (pipe) mm 28
Lube oil drain (pipe) mm 28
Jacket water - filling (flex pipe) mm 13
Intercooler water-Inlet/Outlet 1st stage DN/PN 80/10
Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN kW 1.095
Mean effe. press. at stand. power and nom. speed bar 18,00
Fuel gas type Bio gas
Based on methane number | Min. methane number MZ d) 135 | 100
Compression ratio Epsilon 11,8

Min./Max. fuel gas pressure at inlet to gas train mbar 80 - 200 c)


Allowed Fluctuation of fuel gas pressure % ± 10
Max. rate of gas pressure fluctuation mbar/sec 10
Maximum Intercooler 2nd stage inlet water temperature °C 50
Spec. fuel consumption of engine kWh/kWh 2,43
Specific lube oil consumption g/kWh 0,30
Max. Oil temperature °C 90
Jacket-water temperature max. °C 95
Filling capacity lube oil (refill) lit ~ 342
c) Lower gas pressures upon inquiry
d) based on methane number calculation software AVL 3.1

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0.02 Technical data of engine
Manufacturer GE Jenbacher
Engine type J 320 GS-D121
Working principle 4-Stroke
Configuration V 70°
No. of cylinders 20
Bore mm 135
Stroke mm 170
Piston displacement lit 48,67
Nominal speed rpm 1.500
Mean piston speed m/s 8,50
Length mm 3.320
Width mm 1.358
Height mm 2.065
Weight dry kg 5.200
Weight filled kg 5.700
Moment of inertia kgm² 8,61
Direction of rotation (from flywheel view) left
Radio interference level to VDE 0875 N
Starter motor output kW 7
Starter motor voltage V 24
Thermal energy balance
Energy input kW 2.655
Intercooler kW 258
Lube oil kW 123
Jacket water kW 341
Exhaust gas cooled to 180 °C kW 550
Exhaust gas cooled to 100 °C kW 685
Surface heat kW 54
Exhaust gas data
Exhaust gas temperature at full load °C [8] 490
Exhaust gas temperature at bmep= 13,5 [bar] °C ~ 497
Exhaust gas temperature at bmep= 9 [bar] °C ~ 504
Exhaust gas mass flow rate, wet kg/h 5.634
Exhaust gas mass flow rate, dry kg/h 5.219
Exhaust gas volume, wet Nm³/h 4.402
Exhaust gas volume, dry Nm³/h 3.887
Max.admissible exhaust back pressure after engine mbar 60
Combustion air data
Combustion air mass flow rate kg/h 5.176
Combustion air volume Nm³/h 4.006
Max. admissible pressure drop at air-intake filter mbar 10

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Sound pressure level
Aggregate a) dB(A) re 20µPa 96
31,5 Hz dB 78
63 Hz dB 90
125 Hz dB 92
250 Hz dB 89
500 Hz dB 92
1000 Hz dB 90
2000 Hz dB 89
4000 Hz dB 87
8000 Hz dB 90
Exhaust gas b) dB(A) re 20µPa 122
31,5 Hz dB 97
63 Hz dB 108
125 Hz dB 118
250 Hz dB 110
500 Hz dB 113
1000 Hz dB 114
2000 Hz dB 117
4000 Hz dB 115
8000 Hz dB 114
Sound power level
Aggregate dB(A) re 1pW 117
Measurement surface m² 120
Exhaust gas dB(A) re 1pW 130
Measurement surface m² 6,28
a) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635,
precision class 3.
b) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2.
The spectra are valid for aggregates up to bmep=18 bar. (for higher bmep add safety margin of 1dB to all values per increase of 1
bar pressure).
Engine tolerance ± 3 dB

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0.03 Technical data of generator
Manufacturer STAMFORD e)
Type PE 734 E e)
Type rating kVA 1.625
Driving power kW 1.095
Ratings at p.f. = 1,0 kW 1.067
Ratings at p.f. = 0,8 kW 1.058
Rated output at p.f. = 0,8 kVA 1.322
Rated reactive power at p.f. = 0,8 kVar 793
Rated current at p.f. = 0,8 A 1.908
Frequency Hz 50
Voltage V 400
Speed rpm 1.500
Permissible overspeed rpm 1.800
Power factor (lagging - leading) 0,8 - 0,95
Efficiency at p.f. = 1,0 % 97,4%
Efficiency at p.f. = 0,8 % 96,6%
Moment of inertia kgm² 44,50
Mass kg 3.506
Radio interference level to EN 55011 Class A (EN 61000-6-4) N
Ik'' Initial symmetrical short-circuit current kA 20,97
Is Peak current kA 53,38
Insulation class H
Temperature (rise at driving power) F
Maximum ambient temperature °C 40

Reactance and time constants (saturated)


xd direct axis synchronous reactance p.u. 2,06
xd' direct axis transient reactance p.u. 0,12
xd'' direct axis sub transient reactance p.u. 0,09
x2 negative sequence reactance p.u. 0,13
Td'' sub transient reactance time constant ms 20
Ta Time constant direct-current ms 20
Tdo' open circuit field time constant s 2,50
e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.

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connection variant 1K
0.05 Cooling water circuit
Oil - heat (Engine jacket water cooling circuit)
Nominal output kW 123
Max. Oil temperature °C 90
Loss of nominal pressure of engine jacket water bar 0,20
Safety valve - max press. set point bar 2,50

Engine jacket water - heat (Engine jacket water cooling circuit)


Nominal output kW 341
Max. engine jacket water temperature (outlet engine) °C 90
Engine jacket water flow rate m³/h 27,9
Safety valve - max press. set point bar 2,50

Mixture Intercooler (1st stage) (Engine jacket water cooling circuit)


Nominal output kW 181
Max. inlet cooling water temp. (intercooler) °C 73,8
Nominal pressure of cooling water / (max. operating pressure) PN 10
Loss of nominal pressure of engine jacket water bar 0,40
Safety valve - max press. set point bar 2,50

Mixture Intercooler (2nd stage) (Low temperature circuit)


Nominal output kW 77
Max. inlet cooling water temp. (intercooler) °C 50
Aftercooler water flow rate m³/h 25,0
Nominal pressure of cooling water / (max. operating pressure) PN 10
Intercooler water pressure drop bar 0,20
Safety valve - max press. set point bar 2,50

The final pressure drop will be given after final order clarification and must be taken from the P&ID order documentation.

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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified
temperatures and the methane number and subject to technical development and modifications.

All pressure indications are to be measured and read with pressure gauges (psi.g.).

(1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively
(2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of +5 %.
Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work;
reference value --> 55%CH4
(3) Average value between oil change intervals according to maintenance schedule, without oil change
amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances
(5) Total output with a tolerance of ±8 %
(6) According to above parameters (1) through (5)
(7) Only valid for engine and generator; module and peripheral equipment not considered (at p. f. = 0,8)
(8) Exhaust temperature with a tolerance of ±8 %
(9) Intercooler heat on:
* standard conditions (Vxx) - If the turbocharger design is done for air intake temperature > 30°C
w/o de-rating, the intercooler heat of the 1st stage need to be increased by 2%/°C starting from 25°C.
Deviations between 25 – 30°C will be covered with the standard tolerance.
* Hot Country application (Vxxx) - If the turbocharger design is done for air intake temperature >
40°C w/o de-rating, the intercooler heat of the 1st stage need to be increased by 2%/°C starting from
35°C. Deviations between 35 – 40°C will be covered with the standard tolerance.

Radio interference level


The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011
class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively.

Definition of output
 ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously,
at stated speed, between the normal maintenance intervals and overhauls as required by the
manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and
adjusted to the standard reference conditions.
 Standard reference conditions:
Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level
Air temperature: 25°C (77°F) or 298 K
Relative humidity: 30 %

 Volume values at standard conditions (fuel gas, combustion air, exhaust gas)
Pressure: 1013 mbar (14.7 psi)
Temperature: 0°C (32°F) or 273 K

Output adjustment for turbo charged engines

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Standard rating of the engines is for an installation at an altitude ≤ 0 m and an air intake temperature ≤ 40
°C (T1)
Maximum room temperature: 50°C (T2) -> engine stop

If the actual methane number is lower than the specified, the knock control responds. First the ignition
timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried
out by the engine management system.
Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead
to a derate in output.

Parameters for the operation of GE Jenbacher gas engines


The genset fulfils the limits for mechanical vibrations according to ISO 8528-9.
The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be
strictly observed: TA 1000-0004, TA 1100 0110, TA 1100-0111, and TA 1100-0112.
Transport by rail should be avoided. See TA 1000-0046 for further details

Failure to adhere to the requirements of the above mentioned TA documents can lead to engine damage
and may result in loss of warranty coverage.

Parameters for the operation of control unit and the electrical equipment
Relative humidity 50% by maximum temperature of 40°C.
Altitude up to 2000m above the sea level.

Parameters for using a gas compressor


The gas quantity indicated under the technical data refers to standard conditions with the given calorific
value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas
compressor and each gas feeding component – it will be affected by:
 Actual gas temperature (limiting temperature according to TI 1000-0300)
 Gas humidity (limiting value according to TI 1000-0300)
 Gas Pressure
 Calorific value variations (can be equated with methane (CH4) variations in the case of biogas)
 The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet
temperature of 40°C (104°F) , if within scope of supply GE Jenbacher

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Technical Description

Genset

J 412 GS-B.L
with Island Operation
static Grid Code

J 412

Electrical output 845 kW el.

Emission values
NOx < 500 mg/Nm³ (5% O2)

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0.01 Technical Data (at genset) __________________________________________ 3
Main dimensions and weights (at genset) 4
Connections 4
Output / fuel consumption 4
0.02 Technical data of engine ___________________________________________ 5
Thermal energy balance 5
Exhaust gas data 5
Combustion air data 5
Sound pressure level 6
Sound power level 6
0.03 Technical data of generator_________________________________________ 7
Reactance and time constants (saturated) 7
connection variant 1K _________________________________________________ 8
0.05 Cooling water circuit ______________________________________________ 9
Oil - heat (Engine jacket water cooling circuit) 9
Engine jacket water - heat (Engine jacket water cooling circuit) 9
Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) 9
Mixture Intercooler (2nd stage) (Low temperature circuit) 9
0.10 Technical parameters_____________________________________________ 10

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0.01 Technical Data (at genset)
Data at: Full Part Load
load
Fuel gas LHV kWh/Nm³ 5
100% 75% 50%

Energy input kW [2] 2,025 1,562 1,100


Gas volume Nm³/h *) 405 313 220
Mechanical output kW [1] 871 653 435
Electrical output kW el. [4] 845 632 418

Heat to be dissipated [5]


~ Intercooler 1st stage (Engine jacket water cooling circuit) kW 147
~ Intercooler 2nd stage (Low temperature circuit) kW 45
~ Lube oil (Engine jacket water cooling circuit) kW 91
~ Jacket water kW 241
~ Surface heat ca. kW [7] 75

Spec. fuel consumption of engine electric kWh/kWel.h [2] 2.40 2.47 2.63
Spec. fuel consumption of engine kWh/kWh [2] 2.33 2.39 2.53
Lube oil consumption ca. kg/h [3] 0.17 ~ ~
Electrical efficiency % 41.7% 40.5% 38.0%
*) approximate value for pipework dimensioning
[_] Explanations: see 0.10 - Technical parameters

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a
change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment
(intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of ±8 % on the thermal output a further
reserve of +5 % is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at genset)
Length mm ~ 5,400
Width mm ~ 1,800
Height mm ~ 2,200
Weight empty kg ~ 11,000
Weight filled kg ~ 11,600

Connections
Jacket water inlet and outlet DN/PN 80/10
Exhaust gas outlet DN/PN 300/10

Fuel Gas (at genset) DN/PN 125/16


Water drain ISO 228 G ½''
Condensate drain mm 18
Safety valve - jacket water ISO 228 DN/PN 1½''/2,5
Lube oil replenishing (pipe) mm 28
Lube oil drain (pipe) mm 28
Jacket water - filling (flex pipe) mm 13
Intercooler water-Inlet/Outlet 1st stage DN/PN 80/10
Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN kW 871
Mean effe. press. at stand. power and nom. speed bar 19.00
Fuel gas type Biogas
Based on methane number | Min. methane number MZ d) 135 | 100
Compression ratio Epsilon 12.5

Min./Max. fuel gas pressure at inlet to gas train mbar 80 - 200 c)


Allowed Fluctuation of fuel gas pressure % ± 10
Max. rate of gas pressure fluctuation mbar/sec 10
Maximum Intercooler 2nd stage inlet water temperature °C 50
Spec. fuel consumption of engine kWh/kWh 2.33
Specific lube oil consumption g/kWh 0.20
Max. Oil temperature °C 85
Jacket-water temperature max. °C 95
Filling capacity lube oil (refill) lit ~ 315
c) Lower gas pressures upon inquiry
d) based on methane number calculation software AVL 3.1

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0.02 Technical data of engine
Manufacturer GE Jenbacher
Engine type J 412 GS-B125
Working principle 4-Stroke
Configuration V 70°
No. of cylinders 12
Bore mm 145
Stroke mm 185
Piston displacement lit 36.66
Nominal speed rpm 1,500
Mean piston speed m/s 9.25
Length mm 3,200
Width mm 1,495
Height mm 2,085
Weight dry kg 5,200
Weight filled kg 5,695
Moment of inertia kgm² 9.42
Direction of rotation (from flywheel view) left
Radio interference level to VDE 0875 N
Starter motor output kW 7
Starter motor voltage V 24
Thermal energy balance
Energy input kW 2,025
Intercooler kW 192
Lube oil kW 91
Jacket water kW 241
Exhaust gas cooled to 180 °C kW 388
Exhaust gas cooled to 100 °C kW 495
Surface heat kW 42
Exhaust gas data
Exhaust gas temperature at full load °C [8] 456
Exhaust gas temperature at bmep= 14.3 [bar] °C ~ 477
Exhaust gas temperature at bmep= 9.5 [bar] °C ~ 499
Exhaust gas mass flow rate, wet kg/h 4,488
Exhaust gas mass flow rate, dry kg/h 4,172
Exhaust gas volume, wet Nm³/h 3,506
Exhaust gas volume, dry Nm³/h 3,112
Max.admissible exhaust back pressure after engine mbar 60
Combustion air data
Combustion air mass flow rate kg/h 4,139
Combustion air volume Nm³/h 3,203
Max. admissible pressure drop at air-intake filter mbar 10

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Sound pressure level
Aggregate a) dB(A) re 20µPa 96
31,5 Hz dB 87
63 Hz dB 88
125 Hz dB 95
250 Hz dB 95
500 Hz dB 94
1000 Hz dB 90
2000 Hz dB 86
4000 Hz dB 84
8000 Hz dB 86
Exhaust gas b) dB(A) re 20µPa 117
31,5 Hz dB 105
63 Hz dB 120
125 Hz dB 115
250 Hz dB 113
500 Hz dB 113
1000 Hz dB 111
2000 Hz dB 108
4000 Hz dB 109
8000 Hz dB 107
Sound power level
Aggregate dB(A) re 1pW 116
Measurement surface m² 101
Exhaust gas dB(A) re 1pW 125
Measurement surface m² 6.28
a) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635,
precision class 3.
b) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2.
The spectra are valid for aggregates up to bmep=20 bar. (for higher bmep add safety margin of 1dB to all values per increase of 1
bar pressure).
Engine tolerance ± 3 dB

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0.03 Technical data of generator
Manufacturer STAMFORD e)
Type PE 734 C e)
Type rating kVA 1,268
Driving power kW 871
Ratings at p.f. = 1,0 kW 845
Ratings at p.f. = 0.8 kW 838
Rated output at p.f. = 0.8 kVA 1,047
Rated reactive power at p.f. = 0.8 kVar 628
Rated current at p.f. = 0.8 A 1,512
Frequency Hz 50
Voltage V 400
Speed rpm 1,500
Permissible overspeed rpm 1,800
Power factor (lagging - leading) 0,8 - 0,95
Efficiency at p.f. = 1,0 % 97.0%
Efficiency at p.f. = 0.8 % 96.2%
Moment of inertia kgm² 36.30
Mass kg 2,967
Radio interference level to EN 55011 Class A (EN 61000-6-4) N
Construction B3/B14
Protection Class IP 23
Insulation class H
Temperature (rise at driving power) F
Maximum ambient temperature °C 40

Reactance and time constants (saturated)


xd direct axis synchronous reactance p.u. 2.00
xd' direct axis transient reactance p.u. 0.12
xd'' direct axis sub transient reactance p.u. 0.09
x2 negative sequence reactance p.u. 0.13
Td'' sub transient reactance time constant ms 10
Ta Time constant direct-current ms 20
Tdo' open circuit field time constant s 2.23
e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.

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connection variant 1K
0.05 Cooling water circuit
Oil - heat (Engine jacket water cooling circuit)
Nominal output kW 91
Max. Oil temperature °C 85
Loss of nominal pressure of engine jacket water bar 0.50
Safety valve - max press. set point bar 2.50

Engine jacket water - heat (Engine jacket water cooling circuit)


Nominal output kW 241
Max. engine jacket water temperature (outlet engine) °C 90
Engine jacket water flow rate m³/h 23.1
Safety valve - max press. set point bar 2.50

Mixture Intercooler (1st stage) (Engine jacket water cooling circuit)


Nominal output kW 147
Max. inlet cooling water temp. (intercooler) °C 73.8
Nominal pressure of cooling water / (max. operating pressure) PN 10
Loss of nominal pressure of engine jacket water bar 0.30
Safety valve - max press. set point bar 2.50

Mixture Intercooler (2nd stage) (Low temperature circuit)


Nominal output kW 45
Max. inlet cooling water temp. (intercooler) °C 50
Aftercooler water flow rate m³/h 20.0
Nominal pressure of cooling water / (max. operating pressure) PN 10
Intercooler water pressure drop bar 0.80
Safety valve - max press. set point bar 2.50

The final pressure drop will be given after final order clarification and must be taken from the P&ID order documentation.

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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified
temperatures and the methane number and subject to technical development and modifications.

All pressure indications are to be measured and read with pressure gauges (psi.g.).

(1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively
(2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of +5 %.
Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work;
reference value --> 65%CH4
(3) Average value between oil change intervals according to maintenance schedule, without oil change
amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances
(5) Total output with a tolerance of ±8 %
(6) According to above parameters (1) through (5)
(7) Only valid for engine and generator; module and peripheral equipment not considered (at p. f. = 0,8)
(8) Exhaust temperature with a tolerance of ±8 %

Radio interference level


The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011
class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively.

Definition of output
 ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously,
at stated speed, between the normal maintenance intervals and overhauls as required by the
manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and
adjusted to the standard reference conditions.
 Standard reference conditions:
Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level
Air temperature: 25°C (77°F) or 298 K
Relative humidity: 30 %

 Volume values at standard conditions (fuel gas, combustion air, exhaust gas)
Pressure: 1013 mbar (14.7 psi)
Temperature: 0°C (32°F) or 273 K

Output adjustment for turbo charged engines


Standard rating of the engines is for an installation at an altitude ≤ 0 m and an air intake temperature ≤ 40
°C (T1)
Maximum room temperature: 50°C (T2) -> engine stop

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If the actual methane number is lower than the specified, the knock control responds. First the ignition
timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried
out by the engine management system.
Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead
to a derate in output.

Parameters for the operation of GE Jenbacher gas engines


The genset fulfills the limits for mechanical vibrations according to ISO 8528-9.
The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be
strictly observed: TI 1100-0110, TI 1100-0111 and TI 1100-0112.
If possible, railway trucks must not be used for transport (TI 1000-0046).

Parameters for the operation of control unit and the electrical equipment
Relative humidity 50% by maximum temperature of 40°C.
Altitude up to 2000m above the sea level.

Parameters for using a gas compressor


The gas quantity indicated under the technical data refers to standard conditions with the given calorific
value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas
compressor and each gas feeding component – it will be affected by:
 Actual gas temperature (limiting temperature according to TI 1000-0300)
 Gas humidity (limiting value according to TI 1000-0300)
 Gas Pressure
 Calorific value variations (can be equated with methane (CH4) variations in the case of biogas)
 The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet
temperature of 40°C (104°F) , if within scope of supply GE Jenbacher

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Technical Description

Genset

J 416 GS-B.L
with Island Operation
static Grid Code

J 416

Electrical output 1131 kW el.

Emission values
NOx < 500 mg/Nm³ (5% O2)

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0.01 Technical Data (at genset) __________________________________________ 3
Main dimensions and weights (at genset) 4
Connections 4
Output / fuel consumption 4
0.02 Technical data of engine ___________________________________________ 5
Thermal energy balance 5
Exhaust gas data 5
Combustion air data 5
Sound pressure level 6
Sound power level 6
0.03 Technical data of generator_________________________________________ 7
Reactance and time constants (saturated) 7
connection variant 1K _________________________________________________ 8
0.05 Cooling water circuit ______________________________________________ 9
Oil - heat (Engine jacket water cooling circuit) 9
Engine jacket water - heat (Engine jacket water cooling circuit) 9
Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) 9
Mixture Intercooler (2nd stage) (Low temperature circuit) 9
0.10 Technical parameters_____________________________________________ 10

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0.01 Technical Data (at genset)
Data at: Full Part Load
load
Fuel gas LHV kWh/Nm³ 4.5
100% 75% 50%

Energy input kW [2] 2,700 2,083 1,467


Gas volume Nm³/h *) 600 463 326
Mechanical output kW [1] 1,161 871 580
Electrical output kW el. [4] 1,131 847 560

Heat to be dissipated [5]


~ Intercooler 1st stage (Engine jacket water cooling circuit) kW 195
~ Intercooler 2nd stage (Low temperature circuit) kW 60
~ Lube oil (Engine jacket water cooling circuit) kW 121
~ Jacket water kW 321
~ Surface heat ca. kW [7] 94

Spec. fuel consumption of engine electric kWh/kWel.h [2] 2.39 2.46 2.62
Spec. fuel consumption of engine kWh/kWh [2] 2.33 2.39 2.53
Lube oil consumption ca. kg/h [3] 0.23 ~ ~
Electrical efficiency % 41.9% 40.6% 38.2%
*) approximate value for pipework dimensioning
[_] Explanations: see 0.10 - Technical parameters

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a
change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment
(intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of ±8 % on the thermal output a further
reserve of +5 % is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at genset)
Length mm ~ 6,200
Width mm ~ 1,800
Height mm ~ 2,200
Weight empty kg ~ 12,800
Weight filled kg ~ 13,400

Connections
Jacket water inlet and outlet DN/PN 80/10
Exhaust gas outlet DN/PN 300/10

Fuel Gas (at genset) DN/PN 125/16


Water drain ISO 228 G ½''
Condensate drain mm 18
Safety valve - jacket water ISO 228 DN/PN 1½''/2,5
Lube oil replenishing (pipe) mm 28
Lube oil drain (pipe) mm 28
Jacket water - filling (flex pipe) mm 13
Intercooler water-Inlet/Outlet 1st stage DN/PN 80/10
Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN kW 1,161
Mean effe. press. at stand. power and nom. speed bar 19.00
Fuel gas type Biogas
Based on methane number | Min. methane number MZ d) 135 | 100
Compression ratio Epsilon 12.5

Min./Max. fuel gas pressure at inlet to gas train mbar 80 - 200 c)


Allowed Fluctuation of fuel gas pressure % ± 10
Max. rate of gas pressure fluctuation mbar/sec 10
Maximum Intercooler 2nd stage inlet water temperature °C 50
Spec. fuel consumption of engine kWh/kWh 2.33
Specific lube oil consumption g/kWh 0.20
Max. Oil temperature °C 85
Jacket-water temperature max. °C 95
Filling capacity lube oil (refill) lit ~ 360
c) Lower gas pressures upon inquiry
d) based on methane number calculation software AVL 3.1

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0.02 Technical data of engine
Manufacturer GE Jenbacher
Engine type J 416 GS-B125
Working principle 4-Stroke
Configuration V 70°
No. of cylinders 16
Bore mm 145
Stroke mm 185
Piston displacement lit 48.88
Nominal speed rpm 1,500
Mean piston speed m/s 9.25
Length mm 3,660
Width mm 1,495
Height mm 2,085
Weight dry kg 6,800
Weight filled kg 7,435
Moment of inertia kgm² 13.50
Direction of rotation (from flywheel view) left
Radio interference level to VDE 0875 N
Starter motor output kW 7
Starter motor voltage V 24
Thermal energy balance
Energy input kW 2,700
Intercooler kW 255
Lube oil kW 121
Jacket water kW 321
Exhaust gas cooled to 180 °C kW 517
Exhaust gas cooled to 100 °C kW 660
Surface heat kW 55
Exhaust gas data
Exhaust gas temperature at full load °C [8] 456
Exhaust gas temperature at bmep= 14.3 [bar] °C ~ 477
Exhaust gas temperature at bmep= 9.5 [bar] °C ~ 499
Exhaust gas mass flow rate, wet kg/h 5,984
Exhaust gas mass flow rate, dry kg/h 5,562
Exhaust gas volume, wet Nm³/h 4,674
Exhaust gas volume, dry Nm³/h 4,150
Max.admissible exhaust back pressure after engine mbar 60
Combustion air data
Combustion air mass flow rate kg/h 5,519
Combustion air volume Nm³/h 4,271
Max. admissible pressure drop at air-intake filter mbar 10

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Sound pressure level
Aggregate a) dB(A) re 20µPa 97
31,5 Hz dB 84
63 Hz dB 88
125 Hz dB 97
250 Hz dB 95
500 Hz dB 93
1000 Hz dB 88
2000 Hz dB 87
4000 Hz dB 90
8000 Hz dB 88
Exhaust gas b) dB(A) re 20µPa 113
31,5 Hz dB 101
63 Hz dB 111
125 Hz dB 116
250 Hz dB 105
500 Hz dB 102
1000 Hz dB 96
2000 Hz dB 108
4000 Hz dB 107
8000 Hz dB 104
Sound power level
Aggregate dB(A) re 1pW 117
Measurement surface m² 105
Exhaust gas dB(A) re 1pW 121
Measurement surface m² 6.28
a) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635,
precision class 3.
b) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2.
The spectra are valid for aggregates up to bmep=20 bar. (for higher bmep add safety margin of 1dB to all values per increase of 1
bar pressure).
Engine tolerance ± 3 dB

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0.03 Technical data of generator
Manufacturer STAMFORD e)
Type PE 734 E e)
Type rating kVA 1,625
Driving power kW 1,161
Ratings at p.f. = 1,0 kW 1,131
Ratings at p.f. = 0.8 kW 1,122
Rated output at p.f. = 0.8 kVA 1,402
Rated reactive power at p.f. = 0.8 kVar 841
Rated current at p.f. = 0.8 A 2,023
Frequency Hz 50
Voltage V 400
Speed rpm 1,500
Permissible overspeed rpm 1,800
Power factor (lagging - leading) 0,8 - 0,95
Efficiency at p.f. = 1,0 % 97.4%
Efficiency at p.f. = 0.8 % 96.6%
Moment of inertia kgm² 44.50
Mass kg 3,506
Radio interference level to EN 55011 Class A (EN 61000-6-4) N
Construction B3/B14
Protection Class IP 23
Insulation class H
Temperature (rise at driving power) F
Maximum ambient temperature °C 40

Reactance and time constants (saturated)


xd direct axis synchronous reactance p.u. 2.18
xd' direct axis transient reactance p.u. 0.13
xd'' direct axis sub transient reactance p.u. 0.10
x2 negative sequence reactance p.u. 0.14
Td'' sub transient reactance time constant ms 20
Ta Time constant direct-current ms 20
Tdo' open circuit field time constant s 2.50
e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.

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connection variant 1K
0.05 Cooling water circuit
Oil - heat (Engine jacket water cooling circuit)
Nominal output kW 121
Max. Oil temperature °C 85
Loss of nominal pressure of engine jacket water bar 0.50
Safety valve - max press. set point bar 2.50

Engine jacket water - heat (Engine jacket water cooling circuit)


Nominal output kW 321
Max. engine jacket water temperature (outlet engine) °C 90
Engine jacket water flow rate m³/h 30.7
Safety valve - max press. set point bar 2.50

Mixture Intercooler (1st stage) (Engine jacket water cooling circuit)


Nominal output kW 195
Max. inlet cooling water temp. (intercooler) °C 73.8
Nominal pressure of cooling water / (max. operating pressure) PN 10
Loss of nominal pressure of engine jacket water bar 0.30
Safety valve - max press. set point bar 2.50

Mixture Intercooler (2nd stage) (Low temperature circuit)


Nominal output kW 60
Max. inlet cooling water temp. (intercooler) °C 50
Aftercooler water flow rate m³/h 20.0
Nominal pressure of cooling water / (max. operating pressure) PN 10
Intercooler water pressure drop bar 0.80
Safety valve - max press. set point bar 2.50

The final pressure drop will be given after final order clarification and must be taken from the P&ID order documentation.

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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified
temperatures and the methane number and subject to technical development and modifications.

All pressure indications are to be measured and read with pressure gauges (psi.g.).

(1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively
(2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of +5 %.
Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work;
reference value --> 65%CH4
(3) Average value between oil change intervals according to maintenance schedule, without oil change
amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances
(5) Total output with a tolerance of ±8 %
(6) According to above parameters (1) through (5)
(7) Only valid for engine and generator; module and peripheral equipment not considered (at p. f. = 0,8)
(8) Exhaust temperature with a tolerance of ±8 %

Radio interference level


The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011
class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively.

Definition of output
 ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously,
at stated speed, between the normal maintenance intervals and overhauls as required by the
manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and
adjusted to the standard reference conditions.
 Standard reference conditions:
Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level
Air temperature: 25°C (77°F) or 298 K
Relative humidity: 30 %

 Volume values at standard conditions (fuel gas, combustion air, exhaust gas)
Pressure: 1013 mbar (14.7 psi)
Temperature: 0°C (32°F) or 273 K

Output adjustment for turbo charged engines


Standard rating of the engines is for an installation at an altitude ≤ 0 m and an air intake temperature ≤ 40
°C (T1)
Maximum room temperature: 50°C (T2) -> engine stop

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If the actual methane number is lower than the specified, the knock control responds. First the ignition
timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried
out by the engine management system.
Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead
to a derate in output.

Parameters for the operation of GE Jenbacher gas engines


The genset fulfills the limits for mechanical vibrations according to ISO 8528-9.
The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be
strictly observed: TI 1100-0110, TI 1100-0111 and TI 1100-0112.
If possible, railway trucks must not be used for transport (TI 1000-0046).

Parameters for the operation of control unit and the electrical equipment
Relative humidity 50% by maximum temperature of 40°C.
Altitude up to 2000m above the sea level.

Parameters for using a gas compressor


The gas quantity indicated under the technical data refers to standard conditions with the given calorific
value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas
compressor and each gas feeding component – it will be affected by:
 Actual gas temperature (limiting temperature according to TI 1000-0300)
 Gas humidity (limiting value according to TI 1000-0300)
 Gas Pressure
 Calorific value variations (can be equated with methane (CH4) variations in the case of biogas)
 The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet
temperature of 40°C (104°F) , if within scope of supply GE Jenbacher

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Technical Description

Genset

J 420 GS-B.L
with Island Operation
static Grid Code

J 420

Electrical output 1413 kW el.

Emission values
NOx < 500 mg/Nm³ (5% O2)

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0.01 Technical Data (at genset) __________________________________________ 3
Main dimensions and weights (at genset) 4
Connections 4
Output / fuel consumption 4
0.02 Technical data of engine ___________________________________________ 5
Thermal energy balance 5
Exhaust gas data 5
Combustion air data 5
Sound pressure level 6
Sound power level 6
0.03 Technical data of generator_________________________________________ 7
Reactance and time constants (saturated) 7
connection variant 1K _________________________________________________ 8
0.05 Cooling water circuit ______________________________________________ 9
Oil - heat (Engine jacket water cooling circuit) 9
Engine jacket water - heat (Engine jacket water cooling circuit) 9
Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) 9
Mixture Intercooler (2nd stage) (Low temperature circuit) 9
0.10 Technical parameters_____________________________________________ 10

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0.01 Technical Data (at genset)
Data at: Full Part Load
load
Fuel gas LHV kWh/Nm³ 4.5
100% 75% 50%

Energy input kW [2] 3,375 2,604 1,833


Gas volume Nm³/h *) 750 579 407
Mechanical output kW [1] 1,451 1,088 726
Electrical output kW el. [4] 1,413 1,059 703

Heat to be dissipated [5]


~ Intercooler 1st stage (Engine jacket water cooling circuit) kW 244
~ Intercooler 2nd stage (Low temperature circuit) kW 74
~ Lube oil (Engine jacket water cooling circuit) kW 151
~ Jacket water kW 401
~ Surface heat ca. kW [7] 121

Spec. fuel consumption of engine electric kWh/kWel.h [2] 2.39 2.46 2.61
Spec. fuel consumption of engine kWh/kWh [2] 2.33 2.39 2.53
Lube oil consumption ca. kg/h [3] 0.29 ~ ~
Electrical efficiency % 41.9% 40.7% 38.3%
*) approximate value for pipework dimensioning
[_] Explanations: see 0.10 - Technical parameters

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a
change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment
(intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of ±8 % on the thermal output a further
reserve of +5 % is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at genset)
Length mm ~ 7,100
Width mm ~ 1,900
Height mm ~ 2,200
Weight empty kg ~ 16,300
Weight filled kg ~ 17,000

Connections
Jacket water inlet and outlet DN/PN 80/10
Exhaust gas outlet DN/PN 300/10

Fuel Gas (at genset) DN/PN 125/16


Water drain ISO 228 G ½''
Condensate drain mm 18
Safety valve - jacket water ISO 228 DN/PN 2x1½''/2,5
Lube oil replenishing (pipe) mm 28
Lube oil drain (pipe) mm 28
Jacket water - filling (flex pipe) mm 13
Intercooler water-Inlet/Outlet 1st stage DN/PN 80/10
Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN kW 1,451
Mean effe. press. at stand. power and nom. speed bar 19.00
Fuel gas type Biogas
Based on methane number | Min. methane number MZ d) 135 | 100
Compression ratio Epsilon 12.5

Min./Max. fuel gas pressure at inlet to gas train mbar 120 - 200 c)
Allowed Fluctuation of fuel gas pressure % ± 10
Max. rate of gas pressure fluctuation mbar/sec 10
Maximum Intercooler 2nd stage inlet water temperature °C 50
Spec. fuel consumption of engine kWh/kWh 2.33
Specific lube oil consumption g/kWh 0.20
Max. Oil temperature °C 85
Jacket-water temperature max. °C 95
Filling capacity lube oil (refill) lit ~ 437
c) Lower gas pressures upon inquiry
d) based on methane number calculation software AVL 3.1

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0.02 Technical data of engine
Manufacturer GE Jenbacher
Engine type J 420 GS-B125
Working principle 4-Stroke
Configuration V 70°
No. of cylinders 20
Bore mm 145
Stroke mm 185
Piston displacement lit 61.10
Nominal speed rpm 1,500
Mean piston speed m/s 9.25
Length mm 3,750
Width mm 1,580
Height mm 2,033
Weight dry kg 7,200
Weight filled kg 7,900
Moment of inertia kgm² 11.64
Direction of rotation (from flywheel view) left
Radio interference level to VDE 0875 N
Starter motor output kW 13
Starter motor voltage V 24
Thermal energy balance
Energy input kW 3,375
Intercooler kW 318
Lube oil kW 151
Jacket water kW 401
Exhaust gas cooled to 180 °C kW 646
Exhaust gas cooled to 100 °C kW 825
Surface heat kW 69
Exhaust gas data
Exhaust gas temperature at full load °C [8] 456
Exhaust gas temperature at bmep= 14.3 [bar] °C ~ 477
Exhaust gas temperature at bmep= 9.5 [bar] °C ~ 499
Exhaust gas mass flow rate, wet kg/h 7,480
Exhaust gas mass flow rate, dry kg/h 6,953
Exhaust gas volume, wet Nm³/h 5,843
Exhaust gas volume, dry Nm³/h 5,187
Max.admissible exhaust back pressure after engine mbar 60
Combustion air data
Combustion air mass flow rate kg/h 6,899
Combustion air volume Nm³/h 5,339
Max. admissible pressure drop at air-intake filter mbar 10

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Sound pressure level
Aggregate a) dB(A) re 20µPa 97
31,5 Hz dB 79
63 Hz dB 87
125 Hz dB 98
250 Hz dB 95
500 Hz dB 91
1000 Hz dB 86
2000 Hz dB 88
4000 Hz dB 92
8000 Hz dB 89
Exhaust gas b) dB(A) re 20µPa 115
31,5 Hz dB 95
63 Hz dB 117
125 Hz dB 115
250 Hz dB 113
500 Hz dB 108
1000 Hz dB 105
2000 Hz dB 108
4000 Hz dB 109
8000 Hz dB 107
Sound power level
Aggregate dB(A) re 1pW 117
Measurement surface m² 110
Exhaust gas dB(A) re 1pW 123
Measurement surface m² 6.28
a) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635,
precision class 3.
b) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2.
The spectra are valid for aggregates up to bmep=20 bar. (for higher bmep add safety margin of 1dB to all values per increase of 1
bar pressure).
Engine tolerance ± 3 dB

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0.03 Technical data of generator
Manufacturer Leroy-Somer e)
Type LSA 52.2 L70 e)
Type rating kVA 1,935
Driving power kW 1,451
Ratings at p.f. = 1,0 kW 1,413
Ratings at p.f. = 0.8 kW 1,399
Rated output at p.f. = 0.8 kVA 1,748
Rated reactive power at p.f. = 0.8 kVar 1,049
Rated current at p.f. = 0.8 A 2,524
Frequency Hz 50
Voltage V 400
Speed rpm 1,500
Permissible overspeed rpm 1,800
Power factor (lagging - leading) 0,8 - 0,95
Efficiency at p.f. = 1,0 % 97.4%
Efficiency at p.f. = 0.8 % 96.4%
Moment of inertia kgm² 52.50
Mass kg 4,400
Radio interference level to EN 55011 Class A (EN 61000-6-4) N
Construction B3/B14
Protection Class IP 23
Insulation class H
Temperature (rise at driving power) F
Maximum ambient temperature °C 40

Reactance and time constants (saturated)


xd direct axis synchronous reactance p.u. 2.07
xd' direct axis transient reactance p.u. 0.19
xd'' direct axis sub transient reactance p.u. 0.10
x2 negative sequence reactance p.u. 0.11
Td'' sub transient reactance time constant ms 24
Ta Time constant direct-current ms 45
Tdo' open circuit field time constant s 3.23
e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.

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connection variant 1K
0.05 Cooling water circuit
Oil - heat (Engine jacket water cooling circuit)
Nominal output kW 151
Max. Oil temperature °C 85
Loss of nominal pressure of engine jacket water bar 0.50
Safety valve - max press. set point bar 2.50

Engine jacket water - heat (Engine jacket water cooling circuit)


Nominal output kW 401
Max. engine jacket water temperature (outlet engine) °C 90
Engine jacket water flow rate m³/h 38.3
Safety valve - max press. set point bar 2.50

Mixture Intercooler (1st stage) (Engine jacket water cooling circuit)


Nominal output kW 244
Max. inlet cooling water temp. (intercooler) °C 73.8
Nominal pressure of cooling water / (max. operating pressure) PN 10
Loss of nominal pressure of engine jacket water bar 0.30
Safety valve - max press. set point bar 2.50

Mixture Intercooler (2nd stage) (Low temperature circuit)


Nominal output kW 74
Max. inlet cooling water temp. (intercooler) °C 50
Aftercooler water flow rate m³/h 20.0
Nominal pressure of cooling water / (max. operating pressure) PN 10
Intercooler water pressure drop bar 0.80
Safety valve - max press. set point bar 2.50

The final pressure drop will be given after final order clarification and must be taken from the P&ID order documentation.

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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified
temperatures and the methane number and subject to technical development and modifications.

All pressure indications are to be measured and read with pressure gauges (psi.g.).

(1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively
(2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of +5 %.
Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work;
reference value --> 65%CH4
(3) Average value between oil change intervals according to maintenance schedule, without oil change
amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances
(5) Total output with a tolerance of ±8 %
(6) According to above parameters (1) through (5)
(7) Only valid for engine and generator; module and peripheral equipment not considered (at p. f. = 0,8)
(8) Exhaust temperature with a tolerance of ±8 %

Radio interference level


The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011
class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively.

Definition of output
 ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously,
at stated speed, between the normal maintenance intervals and overhauls as required by the
manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and
adjusted to the standard reference conditions.
 Standard reference conditions:
Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level
Air temperature: 25°C (77°F) or 298 K
Relative humidity: 30 %

 Volume values at standard conditions (fuel gas, combustion air, exhaust gas)
Pressure: 1013 mbar (14.7 psi)
Temperature: 0°C (32°F) or 273 K

Output adjustment for turbo charged engines


Standard rating of the engines is for an installation at an altitude ≤ 0 m and an air intake temperature ≤ 40
°C (T1)
Maximum room temperature: 50°C (T2) -> engine stop

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If the actual methane number is lower than the specified, the knock control responds. First the ignition
timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried
out by the engine management system.
Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead
to a derate in output.

Parameters for the operation of GE Jenbacher gas engines


The genset fulfills the limits for mechanical vibrations according to ISO 8528-9.
The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be
strictly observed: TI 1100-0110, TI 1100-0111 and TI 1100-0112.
If possible, railway trucks must not be used for transport (TI 1000-0046).

Parameters for the operation of control unit and the electrical equipment
Relative humidity 50% by maximum temperature of 40°C.
Altitude up to 2000m above the sea level.

Parameters for using a gas compressor


The gas quantity indicated under the technical data refers to standard conditions with the given calorific
value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas
compressor and each gas feeding component – it will be affected by:
 Actual gas temperature (limiting temperature according to TI 1000-0300)
 Gas humidity (limiting value according to TI 1000-0300)
 Gas Pressure
 Calorific value variations (can be equated with methane (CH4) variations in the case of biogas)
 The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet
temperature of 40°C (104°F) , if within scope of supply GE Jenbacher

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Technical Description

Genset

J 612 GS-B.L
with Island Operation
static Grid Code

J 612

Electrical output 1817 kW el.

Emission values
NOx < 500 mg/Nm³ (5% O2)

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0.01 Technical Data (at genset) __________________________________________ 3
Main dimensions and weights (at genset) 4
Connections 4
Output / fuel consumption 4
0.02 Technical data of engine ___________________________________________ 5
Thermal energy balance 5
Exhaust gas data 5
Combustion air data 5
Sound pressure level 6
Sound power level 6
0.03 Technical data of generator_________________________________________ 7
Reactance and time constants (saturated) 7
connection variant 1K _________________________________________________ 8
0.05 Cooling water circuit ______________________________________________ 9
Oil - heat (Engine jacket water cooling circuit) 9
Engine jacket water - heat (Engine jacket water cooling circuit) 9
Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) 9
Mixture Intercooler (2nd stage) (Low temperature circuit) 9
0.10 Technical parameters_____________________________________________ 10

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0.01 Technical Data (at genset)
Data at: Full Part Load
load
Fuel gas LHV kWh/Nm³ 5
100% 75% 50%

Energy input kW [2] 4,142 3,201 2,260


Gas volume Nm³/h *) 829 641 452
Mechanical output kW [1] 1,871 1,403 936
Electrical output kW el. [4] 1,817 1,360 899

Heat to be dissipated [5]


~ Intercooler 1st stage (Engine jacket water cooling circuit) kW 470
~ Intercooler 2nd stage (Low temperature circuit) kW 81
~ Lube oil (Engine jacket water cooling circuit) kW 209
~ Jacket water kW 289
~ Surface heat ca. kW [7] 148

Spec. fuel consumption of engine electric kWh/kWel.h [2] 2.28 2.36 2.52
Spec. fuel consumption of engine kWh/kWh [2] 2.21 2.28 2.42
Lube oil consumption ca. kg/h [3] 0.37 ~ ~
Electrical efficiency % 43.9% 42.5% 39.8%
*) approximate value for pipework dimensioning
[_] Explanations: see 0.10 - Technical parameters

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a
change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment
(intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of ±8 % on the thermal output a further
reserve of +5 % is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at genset)
Length mm ~ 7,600
Width mm ~ 2,200
Height mm ~ 2,800
Weight empty kg ~ 23,400
Weight filled kg ~ 24,400

Connections
Jacket water inlet and outlet DN/PN 100/10
Exhaust gas outlet DN/PN 500/10

Fuel Gas (at genset) DN/PN 100/10


Water drain ISO 228 G ½''
Condensate drain mm 18
Safety valve - jacket water ISO 228 DN/PN 2x1½''/2,5
Lube oil replenishing (pipe) mm 28
Lube oil drain (pipe) mm 28
Jacket water - filling (flex pipe) mm 13
Intercooler water-Inlet/Outlet 1st stage DN/PN 100/10
Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN kW 1,871
Mean effe. press. at stand. power and nom. speed bar 20.00
Fuel gas type Biogas
Based on methane number | Min. methane number MZ d) 135 | 100
Compression ratio Epsilon 12.5
Min. fuel gas pressure for the pre chamber bar 3.45
Min./Max. fuel gas pressure at inlet to gas train mbar 120 - 200 c)
Allowed Fluctuation of fuel gas pressure % ± 10
Max. rate of gas pressure fluctuation mbar/sec 10
Maximum Intercooler 2nd stage inlet water temperature °C 50
Spec. fuel consumption of engine kWh/kWh 2.21
Specific lube oil consumption g/kWh 0.20
Max. Oil temperature °C 80
Jacket-water temperature max. °C 95
Filling capacity lube oil (refill) lit ~ 549
c) Lower gas pressures upon inquiry
d) based on methane number calculation software AVL 3.1

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0.02 Technical data of engine
Manufacturer GE Jenbacher
Engine type J 612 GS-F25
Working principle 4-Stroke
Configuration V 60°
No. of cylinders 12
Bore mm 190
Stroke mm 220
Piston displacement lit 74.85
Nominal speed rpm 1,500
Mean piston speed m/s 11.00
Length mm 4,246
Width mm 1,886
Height mm 2,503
Weight dry kg 9,500
Weight filled kg 10,300
Moment of inertia kgm² 56.67
Direction of rotation (from flywheel view) left
Radio interference level to VDE 0875 N
Starter motor output kW 13
Starter motor voltage V 24
Thermal energy balance
Energy input kW 4,142
Intercooler kW 551
Lube oil kW 209
Jacket water kW 289
Exhaust gas cooled to 180 °C kW 698
Exhaust gas cooled to 100 °C kW 944
Surface heat kW 77
Exhaust gas data
Exhaust gas temperature at full load °C [8] 399
Exhaust gas temperature at bmep= 15 [bar] °C ~ 449
Exhaust gas temperature at bmep= 10 [bar] °C ~ 499
Exhaust gas mass flow rate, wet kg/h 10,330
Exhaust gas mass flow rate, dry kg/h 9,683
Exhaust gas volume, wet Nm³/h 8,060
Exhaust gas volume, dry Nm³/h 7,256
Max.admissible exhaust back pressure after engine mbar 50
Combustion air data
Combustion air mass flow rate kg/h 9,617
Combustion air volume Nm³/h 7,442
Max. admissible pressure drop at air-intake filter mbar 10

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Sound pressure level
Aggregate a) dB(A) re 20µPa 100
31,5 Hz dB 90
63 Hz dB 88
125 Hz dB 100
250 Hz dB 95
500 Hz dB 94
1000 Hz dB 93
2000 Hz dB 91
4000 Hz dB 91
8000 Hz dB 94
Exhaust gas b) dB(A) re 20µPa 116
31,5 Hz dB 104
63 Hz dB 121
125 Hz dB 124
250 Hz dB 116
500 Hz dB 111
1000 Hz dB 110
2000 Hz dB 108
4000 Hz dB 104
8000 Hz dB 86
Sound power level
Aggregate dB(A) re 1pW 122
Measurement surface m² 142
Exhaust gas dB(A) re 1pW 124
Measurement surface m² 6.28
a) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635,
precision class 3.
b) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2.
The spectra are valid for aggregates up to bmep=22 bar. (for higher bmep add safety margin of 1dB to all values per increase of 1
bar pressure).
Engine tolerance ± 3 dB

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0.03 Technical data of generator
Manufacturer AVK e)
Type DIG 130 i/4 e)
Type rating kVA 2,500
Driving power kW 1,871
Ratings at p.f. = 1,0 kW 1,817
Ratings at p.f. = 0.8 kW 1,800
Rated output at p.f. = 0.8 kVA 2,250
Rated reactive power at p.f. = 0.8 kVar 1,350
Rated current at p.f. = 0.8 A 118
Frequency Hz 50
Voltage kV 11
Speed rpm 1,500
Permissible overspeed rpm 1,800
Power factor (lagging - leading) 0,8 - 0,95
Efficiency at p.f. = 1,0 % 97.1%
Efficiency at p.f. = 0.8 % 96.2%
Moment of inertia kgm² 97.00
Mass kg 6,900
Radio interference level to EN 55011 Class A (EN 61000-6-4) N
Ik'' Initial symmetrical short-circuit current kA 0.69
Is Peak current kA 1.75
Insulation class F
Temperature (rise at driving power) F
Maximum ambient temperature °C 40

Reactance and time constants (saturated)


xd direct axis synchronous reactance p.u. 1.94
xd' direct axis transient reactance p.u. 0.27
xd'' direct axis sub transient reactance p.u. 0.17
x2 negative sequence reactance p.u. 0.18
Td'' sub transient reactance time constant ms 15
Ta Time constant direct-current ms 70
Tdo' open circuit field time constant s 3.00
e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.

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connection variant 1K
0.05 Cooling water circuit
Oil - heat (Engine jacket water cooling circuit)
Nominal output kW 209
Max. Oil temperature °C 80
Loss of nominal pressure of engine jacket water bar 0.40
Safety valve - max press. set point bar 3.50

Engine jacket water - heat (Engine jacket water cooling circuit)


Nominal output kW 289
Max. engine jacket water temperature (outlet engine) °C 90
Engine jacket water flow rate m³/h 37.3
Safety valve - max press. set point bar 3.50

Mixture Intercooler (1st stage) (Engine jacket water cooling circuit)


Nominal output kW 470
Max. inlet cooling water temp. (intercooler) °C 70.4
Nominal pressure of cooling water / (max. operating pressure) PN 10
Loss of nominal pressure of engine jacket water bar 0.25
Safety valve - max press. set point bar 3.50

Mixture Intercooler (2nd stage) (Low temperature circuit)


Nominal output kW 81
Max. inlet cooling water temp. (intercooler) °C 50
Aftercooler water flow rate m³/h 25.0
Nominal pressure of cooling water / (max. operating pressure) PN 10
Intercooler water pressure drop bar 0.25
Safety valve - max press. set point bar 3.50

The final pressure drop will be given after final order clarification and must be taken from the P&ID order documentation.

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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified
temperatures and the methane number and subject to technical development and modifications.

All pressure indications are to be measured and read with pressure gauges (psi.g.).

(1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively
(2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of +5 %.
Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work;
reference value --> 65%CH4
(3) Average value between oil change intervals according to maintenance schedule, without oil change
amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances
(5) Total output with a tolerance of ±8 %
(6) According to above parameters (1) through (5)
(7) Only valid for engine and generator; module and peripheral equipment not considered (at p. f. = 0,8)
(8) Exhaust temperature with a tolerance of ±8 %

Radio interference level


The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011
class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively.

Definition of output
 ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously,
at stated speed, between the normal maintenance intervals and overhauls as required by the
manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and
adjusted to the standard reference conditions.
 Standard reference conditions:
Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level
Air temperature: 25°C (77°F) or 298 K
Relative humidity: 30 %

 Volume values at standard conditions (fuel gas, combustion air, exhaust gas)
Pressure: 1013 mbar (14.7 psi)
Temperature: 0°C (32°F) or 273 K

Output adjustment for turbo charged engines


Standard rating of the engines is for an installation at an altitude ≤ 0 m and an air intake temperature ≤ 35
°C (T1)
Maximum room temperature: 50°C (T2) -> engine stop

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If the actual methane number is lower than the specified, the knock control responds. First the ignition
timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried
out by the engine management system.
Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead
to a derate in output.

Parameters for the operation of GE Jenbacher gas engines


The genset fulfils the limits for mechanical vibrations according to ISO 8528-9.
The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be
strictly observed: TA 1000-0004, TA 1100 0110, TA 1100-0111, and TA 1100-0112.
Transport by rail should be avoided. See TA 1000-0046 for further details

Failure to adhere to the requirements of the above mentioned TA documents can lead to engine damage
and may result in loss of warranty coverage.

Parameters for the operation of control unit and the electrical equipment
Relative humidity 50% by maximum temperature of 40°C.
Altitude up to 2000m above the sea level.

Parameters for using a gas compressor


The gas quantity indicated under the technical data refers to standard conditions with the given calorific
value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas
compressor and each gas feeding component – it will be affected by:
 Actual gas temperature (limiting temperature according to TI 1000-0300)
 Gas humidity (limiting value according to TI 1000-0300)
 Gas Pressure
 Calorific value variations (can be equated with methane (CH4) variations in the case of biogas)
 The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet
temperature of 40°C (104°F) , if within scope of supply GE Jenbacher

14.12.2016/GE (E08D) Data Sheet J 612.docx Copyright ©(rg)


11/11
11/2016

Technical Description

Genset

J 616 GS-B.L
with Island Operation
static Grid Code

J 616

Electrical output 2433 kW el.

Emission values
NOx < 500 mg/Nm³ (5% O2)

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0.01 Technical Data (at genset) 4
Main dimensions and weights (at genset) 5
Connections 5
Output / fuel consumption 5
0.02 Technical data of engine 6
Thermal energy balance 6
Exhaust gas data 6
Combustion air data 6
Sound pressure level 7
Sound power level 7
0.03 Technical data of generator 8
Reactance and time constants (saturated) 8
connection variant 1K 9
0.05 Cooling water circuit 10
Oil - heat (Engine jacket water cooling circuit) 10
Engine jacket water - heat (Engine jacket water cooling circuit) 10
Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) 10
Mixture Intercooler (2nd stage) (Low temperature circuit) 10
0.10 Technical parameters 11

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0.01 Technical Data (at genset)
Data at: Full Part Load
load
Fuel gas LHV kWh/Nm³ 5
100% 75% 50%

Energy input kW [2] 5,523 4,268 3,013


Gas volume Nm³/h *) 1,105 854 603
Mechanical output kW [1] 2,495 1,871 1,248
Electrical output kW el. [4] 2,433 1,820 1,204

Heat to be dissipated [5]


~ Intercooler 1st stage (Engine jacket water cooling circuit) kW [9] 627 348 132
~ Intercooler 2nd stage (Low temperature circuit) kW 109 77 51
~ Lube oil (Engine jacket water cooling circuit) kW 279 251 216
~ Jacket water kW 385 334 285
~ Surface heat ca. kW [7] 182 ~ ~

Spec. fuel consumption of engine electric kWh/kWel.h [2] 2.27 2.35 2.50
Spec. fuel consumption of engine kWh/kWh [2] 2.21 2.28 2.41
Lube oil consumption ca. kg/h [3] 0.50 ~ ~
Electrical efficiency % 44.0% 42.6% 39.9%

*) approximate value for pipework dimensioning


[_] Explanations: see 0.10 - Technical parameters

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a
change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment
(intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of ±8 % on the thermal output a further
reserve of +5 % is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at genset)
Length mm ~ 8,300
Width mm ~ 2,200
Height mm ~ 2,800
Weight empty kg ~ 29,500
Weight filled kg ~ 30,500

Connections
Jacket water inlet and outlet DN/PN 100/10
Exhaust gas outlet [D] DN/PN 600/10

Fuel Gas (at genset) DN/PN 100/10


Water drain ISO 228 G ½''
Condensate drain mm 18
Safety valve - jacket water ISO 228 DN/PN 2x1½''/2,5
Lube oil replenishing (pipe) mm 28
Lube oil drain (pipe) mm 28
Jacket water - filling (flex pipe) mm 13
Intercooler water-Inlet/Outlet 1st stage DN/PN 100/10
Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN kW 2,495
Mean effe. press. at stand. power and nom. speed bar 20.00
Fuel gas type Biogas
Based on methane number | Min. methane number MZ d) 135 | 100
Compression ratio Epsilon 12.5
Min. fuel gas pressure for the pre chamber bar 3.45
Min./Max. fuel gas pressure at inlet to gas train mbar 120 - 200 c)
Allowed Fluctuation of fuel gas pressure % ± 10
Max. rate of gas pressure fluctuation mbar/sec 10
Maximum Intercooler 2nd stage inlet water temperature °C 50
Spec. fuel consumption of engine kWh/kWh 2.21
Specific lube oil consumption g/kWh 0.20
Max. Oil temperature °C 80
Jacket-water temperature max. °C 95
Filling capacity lube oil (refill) lit ~ 648
c) Lower gas pressures upon inquiry
d) based on methane number calculation software AVL 3.2

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0.02 Technical data of engine
Manufacturer GE Jenbacher
Engine type J 616 GS-F25
Working principle 4-Stroke
Configuration V 60°
No. of cylinders 16
Bore mm 190
Stroke mm 220
Piston displacement lit 99.80
Nominal speed rpm 1,500
Mean piston speed m/s 11.00
Length mm 4,894
Width mm 1,886
Height mm 2,503
Weight dry kg 12,500
Weight filled kg 13,500
Moment of inertia kgm² 64.96
Direction of rotation (from flywheel view) left
Radio interference level to VDE 0875 N
Starter motor output kW 20
Starter motor voltage V 24
Thermal energy balance
Energy input kW 5,523
Intercooler kW 736
Lube oil kW 279
Jacket water kW 385
Exhaust gas cooled to 180 °C kW 931
Exhaust gas cooled to 100 °C kW 1,259
Surface heat kW 103
Exhaust gas data
Exhaust gas temperature at full load °C [8] 399
Exhaust gas temperature at bmep= 15 [bar] °C ~ 449
Exhaust gas temperature at bmep= 10 [bar] °C ~ 499
Exhaust gas mass flow rate, wet kg/h 13,773
Exhaust gas mass flow rate, dry kg/h 12,911
Exhaust gas volume, wet Nm³/h 10,747
Exhaust gas volume, dry Nm³/h 9,675
Max.admissible exhaust back pressure after engine mbar 50
Combustion air data
Combustion air mass flow rate kg/h 12,822
Combustion air volume Nm³/h 9,922
Max. admissible pressure drop at air-intake filter mbar 10

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Sound pressure level
Aggregate a) dB(A) re 20µPa 102
31,5 Hz dB 83
63 Hz dB 90
125 Hz dB 96
250 Hz dB 98
500 Hz dB 97
1000 Hz dB 95
2000 Hz dB 94
4000 Hz dB 94
8000 Hz dB 92
Exhaust gas b) dB(A) re 20µPa 119
31,5 Hz dB 109
63 Hz dB 119
125 Hz dB 128
250 Hz dB 117
500 Hz dB 115
1000 Hz dB 114
2000 Hz dB 111
4000 Hz dB 106
8000 Hz dB 91
Sound power level
Aggregate dB(A) re 1pW 124
Measurement surface m² 149
Exhaust gas dB(A) re 1pW 127
Measurement surface m² 6.28
a) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635,
precision class 3.
b) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2.
The spectra are valid for aggregates up to bmep=22 bar. (for higher bmep add safety margin of 1dB to all values per increase of 1
bar pressure).
Engine tolerance ± 3 dB

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0.03 Technical data of generator
Manufacturer AVK e)
Type DIG 142 c/4 e)
Type rating kVA 3,760
Driving power kW 2,495
Ratings at p.f. = 1,0 kW 2,433
Ratings at p.f. = 0.8 kW 2,416
Rated output at p.f. = 0.8 kVA 3,021
Rated reactive power at p.f. = 0.8 kVar 1,812
Rated current at p.f. = 0.8 A 159
Frequency Hz 50
Voltage kV 11
Speed rpm 1,500
Permissible overspeed rpm 1,800
Power factor (lagging - leading) 0,8 - 0,95
Efficiency at p.f. = 1,0 % 97.5%
Efficiency at p.f. = 0.8 % 96.8%
Moment of inertia kgm² 153.00
Mass kg 9,450
Radio interference level to EN 55011 Class A (EN 61000-6-4) N
Ik'' Initial symmetrical short-circuit current kA 1.12
Is Peak current kA 2.85
Insulation class H
Temperature (rise at driving power) F
Maximum ambient temperature °C 40

Reactance and time constants (saturated)


xd direct axis synchronous reactance p.u. 1.96
xd' direct axis transient reactance p.u. 0.20
xd'' direct axis sub transient reactance p.u. 0.14
x2 negative sequence reactance p.u. 0.15
Td'' sub transient reactance time constant ms 20
Ta Time constant direct-current ms 120
Tdo' open circuit field time constant s 3.50

e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.

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connection variant 1K
0.05 Cooling water circuit
Oil - heat (Engine jacket water cooling circuit)
Nominal output kW 279
Max. Oil temperature °C 80
Loss of nominal pressure of engine jacket water bar 0.40
Safety valve - max press. set point bar 3.50

Engine jacket water - heat (Engine jacket water cooling circuit)


Nominal output kW 385
Max. engine jacket water temperature (outlet engine) °C 90
Engine jacket water flow rate m³/h 44.7
Safety valve - max press. set point bar 3.50

Mixture Intercooler (1st stage) (Engine jacket water cooling circuit)


Nominal output kW 627
Max. inlet cooling water temp. (intercooler) °C 70.4
Nominal pressure of cooling water / (max. operating pressure) PN 10
Loss of nominal pressure of engine jacket water bar 0.40
Safety valve - max press. set point bar 3.50

Mixture Intercooler (2nd stage) (Low temperature circuit)


Nominal output kW 109
Max. inlet cooling water temp. (intercooler) °C 50
Aftercooler water flow rate m³/h 30.0
Nominal pressure of cooling water / (max. operating pressure) PN 10
Intercooler water pressure drop bar 0.40
Safety valve - max press. set point bar 3.50

The final pressure drop will be given after final order clarification and must be taken from the P&ID order documentation.

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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified
temperatures and the methane number and subject to technical development and modifications.

All pressure indications are to be measured and read with pressure gauges (psi.g.).

(1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively
(2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of +5 %.
Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work;
reference value --> 65%CH4
(3) Average value between oil change intervals according to maintenance schedule, without oil change
amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances
(5) Total output with a tolerance of ±8 %
(6) According to above parameters (1) through (5)
(7) Only valid for engine and generator; module and peripheral equipment not considered (at p. f. = 0,8)
,(guiding value)
(8) Exhaust temperature with a tolerance of ±8 %
(9) Intercooler heat on:
* standard conditions (Vxx) - If the turbocharger design is done for air intake temperature > 30°C
w/o de-rating, the intercooler heat of the 1st stage need to be increased by 2%/°C starting from 25°C.
Deviations between 25 – 30°C will be covered with the standard tolerance.
* Hot Country application (Vxxx) - If the turbocharger design is done for air intake temperature >
40°C w/o de-rating, the intercooler heat of the 1st stage need to be increased by 2%/°C starting from
35°C. Deviations between 35 – 40°C will be covered with the standard tolerance.

Radio interference level


The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011
class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively.

Definition of output
 ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously,
at stated speed, between the normal maintenance intervals and overhauls as required by the
manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and
adjusted to the standard reference conditions.
 Standard reference conditions:
Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level
Air temperature: 25°C (77°F) or 298 K
Relative humidity: 30 %

 Volume values at standard conditions (fuel gas, combustion air, exhaust gas)
Pressure: 1013 mbar (14.7 psi)
Temperature: 0°C (32°F) or 273 K

Output adjustment for turbo charged engines


Standard rating of the engines is for an installation at an altitude ≤ 0 m and an air intake temperature ≤ 35
°C (T1)
Maximum room temperature: 50°C (T2) -> engine stop

If the actual methane number is lower than the specified, the knock control responds. First the ignition
timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried
out by the engine management system.
Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead
to a derate in output.

Parameters for the operation of GE Jenbacher gas engines


The genset fulfils the limits for mechanical vibrations according to ISO 8528-9.
The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be
strictly observed: TA 1000-0004, TA 1100 0110, TA 1100-0111, and TA 1100-0112.
Transport by rail should be avoided. See TA 1000-0046 for further details

Failure to adhere to the requirements of the above mentioned TA documents can lead to engine damage
and may result in loss of warranty coverage.

Parameters for the operation of control unit and the electrical equipment
Relative humidity 50% by maximum temperature of 40°C.
Altitude up to 2000m above the sea level.

Parameters for using a gas compressor


The gas quantity indicated under the technical data refers to standard conditions with the given calorific
value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas
compressor and each gas feeding component – it will be affected by:
 Actual gas temperature (limiting temperature according to TI 1000-0300)
 Gas humidity (limiting value according to TI 1000-0300)
 Gas Pressure
 Calorific value variations (can be equated with methane (CH4) variations in the case of biogas)
 The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet
temperature of 40°C (104°F) , if within scope of supply GE Jenbacher
11/2016

Technical Description

Genset

J 620 GS-B.L
with Island Operation
static Grid Code

J 620

Electrical output 3054 kW el.

Emission values
NOx < 500 mg/Nm³ (5% O2)

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0.01 Technical Data (at genset) 4
Main dimensions and weights (at genset) 5
Connections 5
Output / fuel consumption 5
0.02 Technical data of engine 6
Thermal energy balance 6
Exhaust gas data 6
Combustion air data 6
Sound pressure level 7
Sound power level 7
0.03 Technical data of generator 8
Reactance and time constants (saturated) 8
connection variant 1K 9
0.05 Cooling water circuit 10
Oil - heat (Engine jacket water cooling circuit) 10
Engine jacket water - heat (Engine jacket water cooling circuit) 10
Mixture Intercooler (1st stage) (Engine jacket water cooling circuit) 10
Mixture Intercooler (2nd stage) (Low temperature circuit) 10
0.10 Technical parameters 11

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0.01 Technical Data (at genset)
Data at: Full Part Load
load
Fuel gas LHV kWh/Nm³ 5
100% 75% 50%

Energy input kW [2] 6,904 5,335 3,766


Gas volume Nm³/h *) 1,381 1,067 754
Mechanical output kW [1] 3,119 2,339 1,559
Electrical output kW el. [4] 3,054 2,283 1,509

Heat to be dissipated [5]


~ Intercooler 1st stage (Engine jacket water cooling circuit) kW [9] 784 435 165
~ Intercooler 2nd stage (Low temperature circuit) kW 135 95 63
~ Lube oil (Engine jacket water cooling circuit) kW 349 314 271
~ Jacket water kW 482 418 356
~ Surface heat ca. kW [7] 218 ~ ~

Spec. fuel consumption of engine electric kWh/kWel.h [2] 2.26 2.34 2.50
Spec. fuel consumption of engine kWh/kWh [2] 2.21 2.28 2.42
Lube oil consumption ca. kg/h [3] 0.62 ~ ~
Electrical efficiency % 44.2% 42.8% 40.1%

*) approximate value for pipework dimensioning


[_] Explanations: see 0.10 - Technical parameters

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a
change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment
(intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of ±8 % on the thermal output a further
reserve of +5 % is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at genset)
Length mm ~ 9,900
Width mm ~ 2,200
Height mm ~ 2,800
Weight empty kg ~ 40,700
Weight filled kg ~ 41,800

Connections
Jacket water inlet and outlet DN/PN 100/10
Exhaust gas outlet [D] DN/PN 600/10

Fuel Gas (at genset) DN/PN 100/10


Water drain ISO 228 G ½''
Condensate drain mm 18
Safety valve - jacket water ISO 228 DN/PN 2x1½''/2,5
Lube oil replenishing (pipe) mm 28
Lube oil drain (pipe) mm 28
Jacket water - filling (flex pipe) mm 13
Intercooler water-Inlet/Outlet 1st stage DN/PN 100/10
Intercooler water-Inlet/Outlet 2nd stage DN/PN 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN kW 3,119
Mean effe. press. at stand. power and nom. speed bar 20.00
Fuel gas type Biogas
Based on methane number | Min. methane number MZ d) 135 | 100
Compression ratio Epsilon 12.5
Min. fuel gas pressure for the pre chamber bar 3.45
Min./Max. fuel gas pressure at inlet to gas train mbar 120 - 200 c)
Allowed Fluctuation of fuel gas pressure % ± 10
Max. rate of gas pressure fluctuation mbar/sec 10
Maximum Intercooler 2nd stage inlet water temperature °C 50
Spec. fuel consumption of engine kWh/kWh 2.21
Specific lube oil consumption g/kWh 0.20
Max. Oil temperature °C 80
Jacket-water temperature max. °C 95
Filling capacity lube oil (refill) lit ~ 765
c) Lower gas pressures upon inquiry
d) based on methane number calculation software AVL 3.2

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0.02 Technical data of engine
Manufacturer GE Jenbacher
Engine type J 620 GS-F25
Working principle 4-Stroke
Configuration V 60°
No. of cylinders 20
Bore mm 190
Stroke mm 220
Piston displacement lit 124.75
Nominal speed rpm 1,500
Mean piston speed m/s 11.00
Length mm 5,542
Width mm 1,900
Height mm 2,540
Weight dry kg 15,000
Weight filled kg 16,000
Moment of inertia kgm² 69.21
Direction of rotation (from flywheel view) left
Radio interference level to VDE 0875 N
Starter motor output kW 20
Starter motor voltage V 24
Thermal energy balance
Energy input kW 6,904
Intercooler kW 919
Lube oil kW 349
Jacket water kW 482
Exhaust gas cooled to 180 °C kW 1,164
Exhaust gas cooled to 100 °C kW 1,574
Surface heat kW 129
Exhaust gas data
Exhaust gas temperature at full load °C [8] 399
Exhaust gas temperature at bmep= 15 [bar] °C ~ 449
Exhaust gas temperature at bmep= 10 [bar] °C ~ 499
Exhaust gas mass flow rate, wet kg/h 17,216
Exhaust gas mass flow rate, dry kg/h 16,139
Exhaust gas volume, wet Nm³/h 13,434
Exhaust gas volume, dry Nm³/h 12,093
Max.admissible exhaust back pressure after engine mbar 50
Combustion air data
Combustion air mass flow rate kg/h 16,028
Combustion air volume Nm³/h 12,403
Max. admissible pressure drop at air-intake filter mbar 10

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Sound pressure level
Aggregate a) dB(A) re 20µPa 101
31,5 Hz dB 88
63 Hz dB 95
125 Hz dB 101
250 Hz dB 99
500 Hz dB 94
1000 Hz dB 93
2000 Hz dB 92
4000 Hz dB 94
8000 Hz dB 95
Exhaust gas b) dB(A) re 20µPa 123
31,5 Hz dB 112
63 Hz dB 121
125 Hz dB 131
250 Hz dB 119
500 Hz dB 117
1000 Hz dB 118
2000 Hz dB 117
4000 Hz dB 112
8000 Hz dB 98
Sound power level
Aggregate dB(A) re 1pW 122
Measurement surface m² 125
Exhaust gas dB(A) re 1pW 131
Measurement surface m² 6.28
a) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635,
precision class 3.
b) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2.
The spectra are valid for aggregates up to bmep=22 bar. (for higher bmep add safety margin of 1dB to all values per increase of 1
bar pressure).
Engine tolerance ± 3 dB

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0.03 Technical data of generator
Manufacturer TDPS e)
Type TD125-F2K7 e)
Type rating kVA 4,500
Driving power kW 3,119
Ratings at p.f. = 1,0 kW 3,054
Ratings at p.f. = 0.8 kW 3,030
Rated output at p.f. = 0.8 kVA 3,788
Rated reactive power at p.f. = 0.8 kVar 2,273
Rated current at p.f. = 0.8 A 199
Frequency Hz 50
Voltage kV 11
Speed rpm 1,500
Permissible overspeed rpm 1,800
Power factor (lagging - leading) 0,8 - 0,95
Efficiency at p.f. = 1,0 % 97.9%
Efficiency at p.f. = 0.8 % 97.2%
Moment of inertia kgm² 419.10
Mass kg 17,400
Radio interference level to EN 55011 Class A (EN 61000-6-4) N
Ik'' Initial symmetrical short-circuit current kA 0.98
Is Peak current kA 2.50
Insulation class F
Temperature (rise at driving power) B
Maximum ambient temperature °C 40

Reactance and time constants (saturated)


xd direct axis synchronous reactance p.u. 1.54
xd' direct axis transient reactance p.u. 0.26
xd'' direct axis sub transient reactance p.u. 0.20
x2 negative sequence reactance p.u. 0.25
Td'' sub transient reactance time constant ms 38
Ta Time constant direct-current ms 185
Tdo' open circuit field time constant s 2.34

e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the
generator may thereby change slightly. The contractual produced electrical power will not change.

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connection variant 1K
0.05 Cooling water circuit
Oil - heat (Engine jacket water cooling circuit)
Nominal output kW 349
Max. Oil temperature °C 80
Loss of nominal pressure of engine jacket water bar 0.40
Safety valve - max press. set point bar 3.50

Engine jacket water - heat (Engine jacket water cooling circuit)


Nominal output kW 482
Max. engine jacket water temperature (outlet engine) °C 90
Engine jacket water flow rate m³/h 56.0
Safety valve - max press. set point bar 3.50

Mixture Intercooler (1st stage) (Engine jacket water cooling circuit)


Nominal output kW 784
Max. inlet cooling water temp. (intercooler) °C 70.4
Nominal pressure of cooling water / (max. operating pressure) PN 10
Loss of nominal pressure of engine jacket water bar 0.50
Safety valve - max press. set point bar 3.50

Mixture Intercooler (2nd stage) (Low temperature circuit)


Nominal output kW 135
Max. inlet cooling water temp. (intercooler) °C 50
Aftercooler water flow rate m³/h 45.0
Nominal pressure of cooling water / (max. operating pressure) PN 10
Intercooler water pressure drop bar 0.60
Safety valve - max press. set point bar 3.50

The final pressure drop will be given after final order clarification and must be taken from the P&ID order documentation.

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0.10 Technical parameters
All data in the technical specification are based on engine full load (unless stated otherwise) at specified
temperatures and the methane number and subject to technical development and modifications.

All pressure indications are to be measured and read with pressure gauges (psi.g.).

(1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271,
respectively
(2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of +5 %.
Efficiency performance is based on a new unit (immediately upon commissioning).Effects of
degradation during normal operation can be mitigated through regular service and maintenance work;
reference value --> 65%CH4
(3) Average value between oil change intervals according to maintenance schedule, without oil change
amount
(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances
(5) Total output with a tolerance of ±8 %
(6) According to above parameters (1) through (5)
(7) Only valid for engine and generator; module and peripheral equipment not considered (at p. f. = 0,8)
,(guiding value)
(8) Exhaust temperature with a tolerance of ±8 %
(9) Intercooler heat on:
* standard conditions (Vxx) - If the turbocharger design is done for air intake temperature > 30°C
w/o de-rating, the intercooler heat of the 1st stage need to be increased by 2%/°C starting from 25°C.
Deviations between 25 – 30°C will be covered with the standard tolerance.
* Hot Country application (Vxxx) - If the turbocharger design is done for air intake temperature >
40°C w/o de-rating, the intercooler heat of the 1st stage need to be increased by 2%/°C starting from
35°C. Deviations between 35 – 40°C will be covered with the standard tolerance.

Radio interference level


The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011
class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively.

Definition of output
 ISO-ICFN continuous rated power:
Net break power that the engine manufacturer declares an engine is capable of delivering continuously,
at stated speed, between the normal maintenance intervals and overhauls as required by the
manufacturer. Power determined under the operating conditions of the manufacturer’s test bench and
adjusted to the standard reference conditions.
 Standard reference conditions:
Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level
Air temperature: 25°C (77°F) or 298 K
Relative humidity: 30 %

 Volume values at standard conditions (fuel gas, combustion air, exhaust gas)
Pressure: 1013 mbar (14.7 psi)
Temperature: 0°C (32°F) or 273 K

Output adjustment for turbo charged engines


Standard rating of the engines is for an installation at an altitude ≤ 0 m and an air intake temperature ≤ 35
°C (T1)
Maximum room temperature: 50°C (T2) -> engine stop

If the actual methane number is lower than the specified, the knock control responds. First the ignition
timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried
out by the engine management system.
Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead
to a derate in output.

Parameters for the operation of GE Jenbacher gas engines


The genset fulfils the limits for mechanical vibrations according to ISO 8528-9.
The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be
strictly observed: TA 1000-0004, TA 1100 0110, TA 1100-0111, and TA 1100-0112.
Transport by rail should be avoided. See TA 1000-0046 for further details

Failure to adhere to the requirements of the above mentioned TA documents can lead to engine damage
and may result in loss of warranty coverage.

Parameters for the operation of control unit and the electrical equipment
Relative humidity 50% by maximum temperature of 40°C.
Altitude up to 2000m above the sea level.

Parameters for using a gas compressor


The gas quantity indicated under the technical data refers to standard conditions with the given calorific
value. The actual volume flow (under operating conditions) has to be considered for dimensioning the gas
compressor and each gas feeding component – it will be affected by:
 Actual gas temperature (limiting temperature according to TI 1000-0300)
 Gas humidity (limiting value according to TI 1000-0300)
 Gas Pressure
 Calorific value variations (can be equated with methane (CH4) variations in the case of biogas)
 The gas compressor is designed for a max. relative under pressure of 15 mbar(g) (0.22 psi) and a inlet
temperature of 40°C (104°F) , if within scope of supply GE Jenbacher

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