Durabilt 5MV TGEH-6685

GEH-6685
DURA-BILT5 MV
Users Guide
Publication: GEH-6685
Issued: 2003-01-15
DURA-BILT5 MV
Users Guide
© 2003 GE Toshiba Automation Systems, USA.
All rights reserved.
Printed in the United States of America.
These instructions do not purport to cover all details or variations in equipment, nor to
provide for every possible contingency to be met during installation, operation, and
maintenance. The information is supplied for informational purposes only, and GE
Toshiba makes no warranty as to the accuracy of the information included herein.
Changes, modifications and/or improvements to equipment and specifications are made
periodically and these changes may or may not be reflected herein. It is understood that
GE Toshiba may make changes, modifications, or improvements to the equipment
referenced herein or to the document itself at any time. This document is intended for
trained personnel familiar with the GE Toshiba products referenced herein.
GE Toshiba may have patents or pending patent applications covering subject matter in
this document. The furnishing of this document does not provide any license whatsoever
to any of these patents. All license inquiries should be directed to the address below. If
further information is desired, or if particular problems arise that are not covered
sufficiently for the purchaser’s purpose, the matter should be referred to:
GE Toshiba Automation Systems

Post Sales Service
1501 Roanoke Blvd.
Salem, VA 24153-6492 USA
Phone: + 1 888 GE4 SERV (888 434 7378, United States)
+ 1 540 378 3280 (International)
Fax: + 1 540 387 8606 (All)
(“+” indicates the international access code required when calling from outside
the USA)
This document contains proprietary information of GE Toshiba Automation Systems,

USA and is furnished to its customer solely to assist that customer in the installation,
testing, operation, and/or maintenance of the equipment described. This document shall
not be reproduced in whole or in part nor shall its contents be disclosed to any third
party without the written approval of GE Toshiba Automation Systems.
GE TOSHIBA PROVIDES THE FOLLOWING DOCUMENT AND THE INFORMATION

INCLUDED THEREIN AS IS AND WITHOUT WARRANTY OF ANY KIND, EXPRESS
OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED STATUTORY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
PC is a registered trademark of International Business Machines Corporation.

Windows and Excel are registered trademarks of Microsoft Corporation.
Tosline is a registered trademark of Toshiba Corporation.
Device Net is a registered trademarks of Open Device Net Vendor Association, Inc.
Safety Symbol Legend
Indicates a procedure, condition, or statement that, if not

strictly observed, could result in personal injury or death.
Indicates a procedure, condition, or statement that, if not

strictly observed, could result in damage to or destruction of
equipment.
Indicates a procedure, condition, or statement that should be

strictly followed in order to optimize these applications.
Note Indicates an essential or important procedure, condition, or statement.
GEH- 6685 DURA-BILT5 MV User Guide Safety Symbol Legend • a

Isolation of test equipment from the equipment under test
presents potential electrical hazards. If the test equipment
cannot be grounded to the equipment under test, the test
equipment’s case must be shielded to prevent contact by
personnel.
To minimize hazard of electrical shock or burn, approved

grounding practices and procedures must be strictly followed.
To prevent personal injury or equipment damage caused by

equipment malfunction, only adequately trained personnel
should modify any programmable machine.
b • Safety Symbol Legend DURA-BILT5 MV User Guide GEH-6685

CONTENTS
Table of Contents................................................................................................. 1
Introduction .......................................................................................................... 3
Receiving and Installation................................................................................... 5

Inspection of the New Adjustable Speed Drive ....................................................................5
Storage .................................................................................................................................5
Disposal ................................................................................................................................5
Modifications ...... ..... .......................................................................................................5
Handling and Mounting. .......................................................................................................6
Cabling and Connections .....................................................................................................7
Grounding .............................................................................................................................8
Motor Cabling .......................................................................................................................9
General Specifications ....................................................................................... 11

Technical .............................................................................................................................11
I/O ................................................................................................................................13
Display and Diagnostics ......................................................................................................13
Protective Functions ............................................................................................................14
Cabinet Structure and Dimensions General........................................................................16
Cabinet Structure and Dimensions......................................................................................17
Dimensions and Weights of Equipment ..............................................................................26
Interfaces.............................................................................................................27
Display/Keypad....................................................................................................................27
Power Supply Interface and Ground ...................................................................................28
Motor Interface ....................................................................................................................29
Speed Sensor Interface (Option).........................................................................................30
PG (Pulse Generator)... ......................................................................................................30
Pulse Signal Output ..... ......................................................................................................31
Digital Input/Output. ............................................................................................................32
Digital Input.............................................................................................................32
Digital Output..........................................................................................................34
Analog Input/Output ..... ......................................................................................................35
Analog Input ...........................................................................................................35
General Purpose Analog Output ............................................................................36
Measurement Analog Output .................................................................................38
Options ................................................................................................................................39
Motor Mounted Fan Circuit .....................................................................................39
Analog Interface Circuit ..........................................................................................39
GEH-6685 DURA-BILT5 MV User Guide Contents • 1

CONTENTS
Circuit Operation................................................................................................. 41
Main Circuit Configuration ...................................................................................................41
Control ................................................................................................................................43
Speed Reference.................................................................................................................44
Speed Control......................................................................................................................45
Speed Control gain switching ..............................................................................................46
Simulator following control (SFC) ........................................................................................47
Torque Reference and Current Reference..........................................................................48
IQ Limit ................................................................................................................................49
D-Q Axis Current Control.....................................................................................................50
Voltage Reference...............................................................................................................52
Speed Feedback (Option) ...................................................................................................53
PG ................................................................................................................................53
Control Board Configuration ................................................................................................54
Operation............................................................................................................. 55
Pre-Operation Check Points................................................................................................55
Powering-On........................................................................................................................55
Normal Operation ................................................................................................................55
Test Operation .....................................................................................................................55
Powering-Off........................................................................................................................55
Parameter Data.................................................................................................... 57
Parameter Memory..............................................................................................................57
Backing Up Parameter Memory (Setup Data).....................................................................58
Faults ........................................................................................................ 59
Handling Faults....................................................................................................................59
Repair ..................................................................................................................................61
Maintenance ........................................................................................................ 63
Preparations for Inspection and Maintenance of Equipment ..............................................63
Daily Inspections .... ..... ......................................................................................................64
Regular Inspections.............................................................................................................64
Cleaning ...... ..... ......................................................................................................65
Printed Wiring Boards... ......................................................................................................65
Recovery after Inspection and Maintenance of Equipment.................................................66
Glossary .............................................................................................................. 67
Labels .................................................................................................................. 69
2 • Contents DURA-BILT5 MV User GuideGEH-6685

Introduction
Thank you for purchasing the Dura-Bilt5 Medium Voltage ASD. This adjustable frequency solid-
state drive features isolation transformer with 24-pulse design, 32-bit CPU, and three cell modular
converter using a multi level output voltage. The Dura-Bilt5 MV also features as standard a 24-
Key Control Panel with a 40 character/ eight line LCD screen and four discrete LED lamps to
indicate Ready, Run, Fault, and Alarm.
This design provides for a clean, friendly, high power reflection back to the input power supply.
On most power systems, this drive will meet IEEE-519-1992 harmonic regulation guidelines
without installing additional harmonic filters. Input power factor is typically 0.95. To achieve high
efficient power conversion, the drive uses low frequency PWM control with a multi-level output
providing low voltage stress for the induction motor. Use of large-capacity 3300V IGBTs
improves reliability, reduces switching loss and improves control performance. Introduction of the
PP7, newly developed power electronics control processor utilizing a six-layer surface mounted
board achieves high integration and high reliability.
This instruction guide consists of equipment specifications, interfaces, circuit operation, startup
and operation of the equipment, fault and recovery, maintenance points, and finally maintenance
and operation after the installation of the equipment.
Note: The guide will interchangeably use the terms ASD, drive, and inverter to describe the Dura-Bilt5
MV drive.
GEH-6685 DURA-BILT5 MV User Guide Introduction • 3

4 • Introduction DURA-BILT5 MV User GuideGEH-6685
Receiving and Installation
Inspection of the New Adjustable Speed Drive
Upon receipt, inspect the drive for shipping damage. After uncrating:
Check the unit for loose, broken, bent or otherwise damaged parts due to shipping.
Check to see that the rated capacity and the model number specified on the nameplate
conform to the order specifications.
Note Wood shipping blocks may be mounted between the electrical equipment and panel
support structure. These should be removed during installation.
Storage
Store in a well-ventilated location and preferably in the original carton if the inverter will
not be used immediately after purchase.
Avoid storage in locations with extreme temperatures, high humidity, dust, or metal
particles.
Packing cases are not suitable for outdoor or unprotected storage.

Moisture on certain internal parts can cause electrical failure.
Disposal
Please contact your state environmental agency for details on disposal of electrical
components and packaging in your particular area. Never dispose of electrical
components by incineration.
Modifications
Modifying this equipment is dangerous.

When you need modifications, contact GE Toshiba
GEH-6685 DURA-BILT5 MV User Guide Receiving and Installation • 5

Handling and Mounting
Installation of drive systems should conform as a minimum, to the 2002 NEC National
Electrical Code Article 110 "Requirements For Electrical Installations", to all regulations of
the Occupational Safety and Health Administration, and to any other applicable national,
regional or industry codes and standards.
Install in a secure and upright position in a well-ventilated location that is out of direct
sunlight. The ambient temperature should be between -10° C and 40° C.
Allow proper clearance spaces for installation. Refer to the recommended minimum
installation dimensions as shown on the enclosure outline drawings. Do not obstruct any
of the ventilation openings.
Avoid installation in areas where vibration, heat, humidity, dust, fibers, steel particles,
explosive mists, gasses or sources of electrical noise are present.
Adequate working space and illumination must be provided for adjustment, inspection
and maintenance of the drive (see 2002 NEC Article 110-34).
Use lockout/tagout procedures on branch circuit disconnect before drive installation.
A noncombustible insulating floor or mat should be provided in the area immediately

surrounding the electrical system where maintenance is required.
6 • Receiving and Installation DURA-BILT5 MV User Guide GEH-6685

Cabling and Connections
The input voltage should be maintained within +/-10% of the specified input voltage
range. Also, the input frequency should be within +/-5% of the specified input frequency.
Voltages outside of the permissible tolerance should be avoided
Connect the incoming 3-phase power to the input terminals (R, S, T) and connect three-
phase power from output terminals (U, V, W) to a motor of the correct voltage and type
for the application (see 2002 NEC Article 300 – “Wiring Methods” and 2002 NEC Article
310 – “Conductors For General Wiring”). Size the branch circuit conductors in
accordance with the 2002 NEC Table 310.16. Be sure to use separate metal conduits for
routing the input power, output power, and control circuits.
Primary feeder protection must be provided for input wiring to the drive. This protection
must be able to interrupt the available fault current from the power line. If conductors of a
smaller than recommended size are used in parallel to share current then the conductors
should be kept together in sets i.e. U1, V1, W1 in one conduit and U2, V2, W2 in another
(see 2002 NEC Article 300.20 and Article 310.4). National and local electrical codes
should be checked for possible cable de-rating factors if more than three power
conductors are run in the same conduit (see 2002 NEC Article 310 adjustment factors on
page 70-142).
Do not connect control circuit terminal block return connections

marked LC, Z24, and Z24A to drive earth ground terminals
marked GND(E).
Do not use this drive with a motor whose rated input is greater
than the rated drive output.

Do not apply commercial power to the output terminals T1 (U),
T2 (V), or T3 (W) even if the drive source power is off.
Disconnect the drive from the motor before hi-pot testing or
applying bypass voltage to the motor.
This drive is designed to operate NEMA B motors.

Consult the factory before using the drive for special
applications such as an explosion proof motor or one
with a repetitive type piston load.
If a secondary motor disconnect or contactor is used

between the drive output and the load, it should be
interlocked with a programmable interlock of the drive
before the output contactor is opened. If the output
contactor is used for bypass operation, it must also be
interlocked so that commercial power is never applied
to the drive's output terminals (U, V, W).
Power factor improvement capacitors or surge

absorbers must not be installed on the drive's output.
Make sure there are no short circuits or inadvertent

grounds and tighten any loose connector terminal
screws.
Grounding
The inverter must be grounded in accordance with Article 250 of the National Electrical
Code or Section 10 of the Canadian Electrical Code, Part I. The grounding conductor
should be sized in accordance with 2002 NEC Table 250.122 or CEC, Part I Table 16.
Always ground the unit to prevent electrical shock and to

help reduce electrical noise. A separate ground cable
should be run inside the conduit with the input, output,
and control power cables The metal of conduit is not an
acceptable ground.

Motor Cabling
When wiring the motor leads from the drive to the motor, normal wiring practices are
followed to meet NEC, any local codes, and customer standard requirements for 4160V
or 2300V motors. The cabling specification should follow the recommendations provided
in the MV Cable Guidelines elementary schematic drawings.
To insure good insulation life, consult with the motor supplier to determine motor
insulation ratings. Extremely long lead lengths between the motor and drive may require
filters to be added to the drive output.

General Specifications
Technical Specifications
Item Description
Applicable Standards CUL, UL 347A, NEMA ICS 6, NEMA ICS 7
Power System Input Voltage: 4160Vac, 3-phase (other inputs available)

Frequency: 60 Hz (50 Hz available)
Lightning arrestors included as standard
Top or bottom cable entry
Transformer Copper winding is standard

Electrostatic shield is standard
115ºC rise
Insulation class: 220ºC
Cooling: forced air
Optional fan / control power winding
Converter Type AC fed 24-pulse diode, non-regenerative
Input Power Data Less than or equal 3% THD (current distortion)

Meets IEEE 519-1992 standards without filters
Displacement power factor (PF): 0.95 lag
True PF: greater than 0.95 lag from 10% to 100% load
100 msec Control Power Line Dip/Ride Through
Inverter Multi-level NPC (Neutral-Point-Clamped) configuration

3300 V IGBTs for margin, minimum parts count
Optically isolated control for safety
Roll-out phase modules for fast maintenance and repair
Inverter utilizes heat pipe technology for long IGBT life, compact
size, and low noise
Firing Frequency: 2048 Hz
Control Non-volatile memory for parameters

Vector control with or without speed feedback
Critical Speed Avoidance
Independent Accel / Decel ramp rates.
Unidirectional Flying Restarts
Vector Control Accuracy Speed regulator: 20 rad/s

and Response ± 0.01% speed regulation with speed sensor, ± 0.5% without
Torque response: 500 rad/s
Torque accuracy: ± 4% with temp sensor, ± 30% without
Output 3% or less motor current harmonic distortion

Multi-level output for motor-friendly waveform
Optional integrally mounted output dv/dt filter
Top or bottom cable entry
Duty: 100% Rated Continuous, 115% Rated 60 Seconds.
GEH-6685 DURA-BILT5 MV User Guide General Specifications •11

Technical Specifications cont.
Item Description
Operating Environment Operating Temperature: 0º to +40ºC no de-rating; Up to +50ºC
and Needs with de-rating
Storage Temperature: -25ºC to 70ºC
Altitude: Up to 3300-ft/1000 m a.m.s.l. no de-rating; Up to 10,000
ft/3280 m a.m.s.l. with de-rating
Humidity: less than or equal to 95%
Vibration: 10 – 50 Hz, .5G or less.
Heat load: 3000 Watts (10,245 BTU/Hr) per 100 hp output
Fan and Control Power (by user): 460 V, 3-phase, 60 Hz, 3.5-10
kVA; (other voltages and 50 Hz available) (and also from optional
transformer control winding)
Enclosure Sound: Less than 80 dBA, at one meter from enclosure

Protection: Indoor, Nema 1 Gasketed, Forced Ventilation
Air-cooled with redundant fan option, Separate converter and
inverter cooling paths
Maintenance Access: Front
Cable Entry: Top or Bottom
Surface Color: ANSI 61 Grey (other colors are available)
Air Filter: Replaced while running
Space Heater and Local Receptacles optional.
Optional motor fan circuit available.
Safety Features Integral MV disconnect, door interlocked

Door electrical interlocks included as standard
Optical control isolation from MV circuits
12 • General Specifications DURA-BILT5 MV User Guide GEH-6685

I/O Specification
Item Description
Digital Inputs • (8 ea.) -24 V dc, 4 configurable
4-20 mA Inputs • (1 ea.) Isolated.
4-20 mA / +/-10V dc • (1 ea.) Non Isolated (optional isolated 4-20 mA / 10V dc

Input (configurable) available)
4-20 mA Output • (1 ea.) Isolated.
+/- 10V dc Outputs • (1 ea.) Non Isolated (optional isolated 4-20 mA /10V dc
available)
24 V dc Relay Drivers • (3 ea.) Open collector configurable, (1 ea.) Open collector for
dedicated use.
Relays Included and • (1 ea.) Dedicated plus

Connected to Relay • (1 ea.) on Fault, Ready, Run, and Spare
Drivers
Speed Signals • Resolver or 10 kHz pulse tachometer input,
• With a tachometer follower output.
LAN Interface (Optional) • Device Net™ and TOSLINE®-S20
Motor Temperature • 1000 ohm resistor standard.

Sensor • 100 ohm RTD (requires optional sensor)
Display and Diagnostics Specifications

Item Description
Software • Control System Toolbox for troubleshooting and programming
Display Format • Eight LCD Lines, 40 characters
PC Programming • RS-232 Interface
Keypad Functions • Parameter editing Textual editing
Instrumentation Test • Pins on auxiliary display behind control door

Points
Other Common Features • Parameter access and edit,
• 16 level fault sequence display,
• Drive setup capability

Protective Functions
Medium Light
Heavy Fault
Fault Fault
Item Abbreviation Hardware Software
Free run Decel Stop Alarm
Stop Stop Request
AC over current OCA O O*
CPU error CPU O O*
External safety switch UVS O O
Panel safety switch P_SW O O
Power module fault

DC over current IGS O O*
Power Module OH O O*
overheat
Gate power supply GPSF O O*
fault
DC under voltage DC_UV O O*
DC over voltage DC_OV O O*
Power Module Vdet PCDF O O*

board failure
External interlock IL O O
Over speed OSS O O*
Output frequency high OSS_F0 O O*
Main power supply loss MPSF O O*
Control power supply loss CPSF O O*
Transformer over heat OH_TR O O*
Door open DS O O*
Hardware Detection: Items for which all IGBTs are directly turned off by hardware.
Software Detection: Items for which protective interlock operation is performed by detecting
errors via software
"O" and "#" marks in the interlock operation fields can be selected by parameter setting.
The "O" mark indicates standard setting. Using the settings on the "#" mark side requires careful
examination of the system.
"*" Indicates that the equipment outputs the trip signal to input main circuit breaker.

Protective Functions
Medium Light
Heavy Fault
Fault Fault
Item Abbreviation Hardware Software
Free run Decel Stop Alarm
Stop Stop Request
Equipment ventilation fan stop C_FN-T O O
timer
Current limit timer CL_T O O
Overload (5 minutes) OL5 O O #
Overload (20 minutes) OL20 O O #
Input main switch open timer AC_P_T O O
Output main switch open ACSW O O
Low frequency overload STALL O O
Motor cooling fan stop timer M_FN_T O O
Motor cooling fan stop M_FN O O
Cell inverter bypass (option) BYPS O O
Current limit alarm CL_TA O O #
Equipment ventilation fan stop C_FN O O #
Motor overheat M_OH O O #
Motor temperature sensor error MTMP_S O O #
Overload alarm OL_A O O #
Motor overheat alarm M_OH_A O O
Memory card abnormal CD_F O O
Hardware Detection: Items for which all IGBTs are directly turned off by hardware.
Software Detection: Items for which protective interlock operation is performed by detecting
errors via software
"O" and "#" marks in the interlock operation fields can be selected by parameter setting.
The "O" mark indicates standard setting. Using the settings on the "#" mark side requires careful
examination of the system.
"*" Indicates that the equipment outputs the trip signal to input main circuit breaker.

Cabinet Structure and Dimensions
The typical configuration and dimensions of the equipment are described below. In
some cases a channel base is provided for cubicle handling and support. Please see
outline drawings in drive elementary schematics for specific drive details.
The equipment is made up of a transformer cabinet comprising the transformer, incoming

terminals, and converter section, and an inverter cabinet housing the power modules,
control circuit, and output terminals. All components can all be accessed from the front.
All cabinets have a structure that allows maintenance from the front. Rear maintenance
access is not required.
The cabinets may be placed within 1" of the rear wall. There should be at least 72"
clearance in front of the cubicles and 24” of clearance above the exhaust fans.

24" fan top to ceiling for airflow clearance
Optional
Standard
Redundant
Fan
Fan
110 [2796] flapper clearance
No Rear Access Required
Inverter
103.7 [2634]
Converter
Section
90.1 [2288]
With Incoming
Connections
Control [front]
Motor Conections
[Behind Control,
RH - Side]
Front View
43.4 [1102] 74 [1880]

Left Side / End View
300-800
300 kva Durabilt 5MV Inverter, 3000 & 4000 series
– 900 HP
ESTIM WT: 8,000 LBS, 3629 KG
NOT FOR CONSTRUCTION
09 April, 2002 DATA SUBJECT TO CHANGE.

Optional
Standard
Redundant
Fan
Fan
Inverter
103.7 [2634]
Transformer &
Converter
Transformer &
90.1 [2288]
Section
Converter
Section
With Incoming
Connections
Control [front]
Motor Conections
[Behind Control,
RH - Side]
Front View
43.4 [1102] 122 [3098.8]

900--1850
1000 kva Durabilt 5MV Inverter, 3000 & 4000 series
2000 HP
ESTIM WT: 10,000 LBS, 4536 KG


Optional Optional Optional Optional

Standard Standard Standard Standard
Redundant Redundant Redundant Redundant
Fan Fan Fan Fan
Fan Fan Fan Fan
Incoming
Power
Behind Control Control [front]

Panel, LH
Incoming
Motor Conections
Disconnect
Transformer & [Behind Control,
103.8 [2634]
Converter RH - Side]
90.1 [2288]
Section
Inverter Inverter Inverter

INVERTER INVERTER INVERTER
POWER POWER POWER
Front View MODULE MODULE MODULE
PH. A PH. B PH. C
49.5 [1257] 90 ref 74 ref

Left Side / End View 164 [4166]
1750 - 2700 HP
1900-2400 kva Durabilt 5MV Inverter, 3000 & 4000 series
ESTIM WT: 18,000 LBS, 8,165 KG
DATA SUBJECT TO CHANGE.
16 April, 2002


Redundant Redundant Redundant Redundant
Fan Fan Fan Fan
Fan Fan Fan Fan
Incoming
Power

Panel, LH
Incoming
Motor Conections
Disconnect
103.7 [2634]
90.1 [2288]
Section

POWER POWER POWER
PH. A PH. B PH. C
49.5 [1257]
90 ref 84 ref
2250 -3500 HP
ESTIM WT: 25,000 LBS, 11,340 KG
09 April, 2002

Optional Optional Optional Optional Optional Optional

Standard Standard Standard Standard Standard Standard
Redundant Redundant Redundant Redundant Redundant Redundant
Fan Fan Fan Fan Fan Fan
Incoming
Power

Panel, LH
Incoming
Motor Conections
Disconnect
103.7 [2634]
90.1 [2288]
Section

Front View POWER POWER POWER
MODULE PH. A MODULE PH. B MODULE PH. C
49.5 [1257] 110 ref 112 ref

Left Side / End View 222 [ 5639 ]
3000 – 5000 HP
ESTIM WT: 30,000 LBS, 13,607 KG

Optional
Standard
Redundant
Fan
Fan

Inverter
103.7 [2634]
Converter
Section
90.1 [2288]
With Incoming
Connections
Control [front]
Motor Conections
[Behind Control,
RH - Side]
Front View
43.4 [1102] 74 [1880]

200
200– -400
400HP
kva Durabilt 5MV Inverter, 2000 series
ESTIM
ESTIMWT:
WT:7,000
6,000LBS,
LBS 3,175
2,722 KG
KG
09 April, 2002

Optional
Standard
Redundant
Fan
Fan
Inverter
Transformer &
103.7 [2634]
Converter
Transformer &
90.1 [2288]
Section
Converter
Section
With Incoming
Connections
Control [front]
Motor Conections
[Behind Control,
RH - Side]
Front View
43.4 [1102] 122 [3098.8]

Left Side / End View Front View
500
500 –- 1600
750 HP
ESTIM WT: 10,000 LBS, 4,536 KG
ESTIM WT: 9,000 LBS 4,082 KG


Redundan Redundan Redundan Redundan
Fan Fan Fan Fan
t Fan t Fan t Fan t Fan
Incoming
Power

Panel, LH
Incoming
Motor Conections
Disconnect
Transformer &
103.7 [2634]
[Behind Control,
90.1 [2288]
Section

POWER POWER POWER
PH. A PH. B PH. C
49.5 [1257]
90 ref 84 ref
1000
1700–- 1750
2400HP
ESTIM WT:21,000
ESTIM WT: 14,000LBS,
LBS9,525
6,350
KGKG


Optional Optional Optional Optional Optional Optional

Standard Standard Standard Standard Standard Standard
Redundant Redundant Redundant Redundant Redundant Redundant
Incoming
Power

Panel, LH
Incoming
Motor Conections
Disconnect
103.7 [2634]
90.1 [2288]
Section

Front View POWER POWER POWER
MODULE PH. A MODULE PH. B MODULE PH. C
49.5 [1257] 110 ref 112 ref

Left Side / End View 222 [ 5639 ]
2000 – 2500 HP
3300-4800 2000&series
kva Durabilt 5MV Inverter, 3000 4000 series
ESTIM
ESTIM WT:
WT:30,000 LBS,LBS
21,000 13,607 KG
9,525 KG

Dimensions and Weights of Equipment
The following table shows the dimensions and weight of the standard equipment (cabinet and cell
inverter equipment).
3000 and 4000 Series
Height Width Depth Est. Weight

HP Inches Inches Inches Pounds
(kW) (mm) (mm) (mm) (kg)
300-900 104 74 44 8,000

(225-670) (2640) (1880) (1118) (3629)
1000-2000 104 122 44 10,000

(750-1500) (2640) (3098) (1118) (4536)
1750 - 2700 104 164 50 18,000

(1300-2000) (2640) (4165) (1270) (8165)
2250-3500 104 174 50 25,000

(1675-2600) (2640) (4420) (1270) (11340)
3000-5000 104 222 50 30,000

(2250-3725) (2640) (5639) (1270) (13607)
2000 series
Height Width Depth Est. Weight
HP Inches Inches Inches Pounds
(kW) (mm) (mm) (mm) (kg)
200-400 104 74 44 6,000

(150-300) (2640) (1880) (1118) (2722)
500- 750 104 122 44 9000

(375-550) (2640) (3098) (1118) (4082)
1000 - 1750 104 174 50 14000

(750-1300) (2640) (4420) (1270) (6350)
2000 - 2500 104 222 50 21000

(1500-1875) (2640) (5639) (1270) (9525)

Interfaces
Display/keypad
The following figure shows the display/keypad of the equipment.
Display/Keypad Panel
LCD
Lamp display: LEDs indicate RUN, READY, FAULT, and ALARM.

Operation: Operation interlock, fault reset, memory card data up/download.
Numerical display: LCD Guidance display: Alphanumeric display by above LCD.
Note: See the Display/Keypad Operation Guide for detailed information about this panel.
GEH-6685 DURA-BILT5 MV User Guide Interfaces • 27

Power Supply and Ground
The power supplies required are the main circuit input of 2400/4160/6600V and (optional) control
power supply of AC460V-60 Hz.
The following figure shows a recommended grounding circuit for the related equipment.
Grounding is intended not only to secure the safety but also to fix the ground potential of the
equipment against high frequencies. Therefore, the ED and EHT trunk line should be wired as
short as possible up to the grounding electrode.
Grounding must follow local and national codes by attaching a properly sized ground conductor to
the grounding electrode of the drive equipment. (The earth plate ground resistance of the drive
equipment should be 10Ω or less.) Also use the shortest possible wiring when grounding the
motor.
Recommended Grounded Circuit
Motor
Sensor
PLC
Temperature sensor
Inverter main
Speed sensor
Input transformer circuit
Primary Secondary
E1 E
Control Circuit
Ground
EHT
ED
For other equipment
Grounding Type
Code Description Type Comments
EA Type A: 10Ω or less Lightning arrestor
EHT Type A: 10Ω or less Ultra high/high voltage frame
EN Type B: 10Ω or less Transformer neutral point and grounded shield
ELT Type C: 10Ω or less Low voltage frame
ED Type A: 10Ω or less Control circuit parts and control board frame Wire grounding trunk
line as short as
possible.
ECG Type C: 10Ω or less PLC/control grounding
28 • Interfaces DURA-BILT5 MV User Guide GEH-6685

Motor Interface
When using a sheathed or shielded cable for connections with the motor, be sure to connect it to
the grounding conductor provided on the drive equipment side near the motor terminals (U, V,
W). Ensure motor is connected properly at the junction box and properly insulated to protect
against accidental shorting or grounding.
Since the rotation direction of the motor can be set by parameters of the equipment, do not
change the phase sequence of the inverter output wires unless bypass option is provided.

Speed Sensor Interface (Option)
In addition to open loop control, it is also possible to use the speed sensor to perform high
precision speed control. This speed sensor is explained below.
As the speed sensor, a pulse generator (PG) or resolver can be used.
Note that the type of XI/O board varies depending on the type of sensor.
ARND-8126A: Pulse generator
ARND-8126B: Resolver
PG (Pulse Generator)
Select the PG output pulse count [pulses/rev] which satisfies the following expression so that the
PG output pulse frequency at the maximum speed is 10 kHz or less. A pulse frequency greater
than 10 kHz may not be recognized or controlled.
PG pulse count (ppr) = maximum speed / (motor speed (min-1) / 60)
<Example> When 100% speed is 1500 min-1

PG pulse count = 10000 or less / (1500/60) = 400
Therefore, PG of 256 ppr is used.
Here, set the parameters of the equipment as follows.
• $CS_RES_TYPE=1 (Be sure to set it to 1.)
• $CS_PG_OUT=0 (Be sure to set it to 0.)
• $CS_PGCNT = 256 (Set PG pulse count.)
Note: See the Parameter Setting Guide for more information about these signals
Power supply: +15 V (if the power supply is equivalent to this value it can be supplied from the
external input/output board, and so no separate power supply is required.)
For applications of one-directional operation, single-phase pulse signals are also acceptable
(option). In this case, connect them to PGA-F in the following figure.
DC/DC PGA-F PGB-F
15V 0V
T1-11
T1-10
T1-12
T1-2
T1-5
T1-4
T1-6
T1-9
+15V 0V 0V
PG
PG Interface Circuit

Pulse Signal Output
If a PG is used, speed signals can be output as pulse signals. The PG pulse output circuit is
shown in the following figure. The power supply for pulses is supplied from an outside source.
Prepare this external power supply in a range of 12 V to 24 V.
The PG pulse output consists of two phases of PGA and PGB, and with a motor in normal
rotation phase PGA is 90° ahead of phase PGB. These pulse signals (at the level of the power
supplied from an outside source) are isolated from the control power supply in the equipment
through a photocoupler.
The pulse output count per revolution of a motor can be set as follows. In this case, make sure
the pulse count at 100% speed does not exceed 10 kHz. With a pulse count exceeding 10 kHz,
pulses may not be transmitted.
When using PG:
• $CS_RES_TYPE=1 (Be sure to set it to 1)
• $CS_PG_OUT = 0 (Be sure to set it to 0)
The output pulse count is the same as the input pulse count.
When these settings are modified, be sure to initialize them (turn control power supply
MCCB"CONTROL" (ON → OFF → ON) in order to validate the newly set data.
PGA PGB
ARND-8126A/B
TB1-15
TB1-17
TB1-18
TB1-16
TB1-13
TB1-14
+12V~24V 0V
PG
Pulse Output Circuit

Digital Input
As shown in the Digital Input Circuit, a total of 8 (DI0 to DI7) photo coupler input buffers (PC) are
provided. These input signals can be assigned to the DI_EXT1 bits on the following page by
parameter CS_APL. Each signal can be assigned individually.
Digital Input Allocation

$CS_APL 080h 001h Remarks
Main Use Typical MV Applications
DI0 UVS
DI1 EXT
DI2 F
DI3 R OPTION
DI4 ACSW (Refer to Table 2)
DI5 AC_P
DI6 SPA0
DI7 EXRST
DI Input Setting (Option)

Higher Byte Lower Byte Remarks
$DI_CODE_X_1 DI0 input data setting, fixed at UVS DI1 input data setting
$DI_CODE_2_3 DI2 input data setting DI3 input data setting
+24V Customer control cubicle

0V
TB2-19
TB2-12
TB2-20
E
TB2-23
TB2-24
TB2-28
TB2-25
TB2-21
TB2-26
TB2-27
TB2-29
PC PC PC PC PC PC P24 PC PC
T-MV
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7
UVS EXT F R 0V
Normally an external 24V power supply is used to Use the 24V power supply
interface these inputs. They are insulated from the drive of the drive equipment to
equipment interior through a PC (photocoupler). interface the inputs.
You also have the option to use 24V of the drive
equipment. In such a case, connect TB2-26 and TB2-29
using a jumper and connect with TB2-12 via a contact
point.

DI_EXT1 (Digital Input Allocation)
Bit No. Name Signal Name Description
MSB 15 IL Interlock 1:Interlock released, 0: Interlocked
14 UVS Operation condition 1:Condition established
13 EXT Operation command 1:Operation, 0: Stop
12 SEQSPA1 Spare 1 1:Normal
11 BRTST Brake test 1:Brake release command output
10 ST_CLUTC Torque control selection 1:Tension control,
H 0: Speed control (when torque control is
Load sharing slave selection selected)
1:Slave (torque control), 0: Off.
[Used when mechanical TAE is used]
9 F Normal rotation jogging operation 1:Normal rotation jogging operation
command
8 R Reverse rotation jogging operation 1:Reverse rotation jogging operation
command
7 3S 3-speed operation command 1:3-speed reference ;(3S, 2S) = (0,0)
6 2S 2-speed operation command 1:2-speed reference operation
0:1-speed reference operation
5 B Brake command 1:Brake released
4 FLD Excitation command 1:Excitation
3 BC Brake close command 0:Brake closed
2 FEC Field excitation command 1:Forced excitation ON, 0: Forced excitation OFF
1 EXRST External reset 1:External reset
LSB 0 R-TEN Reverse coiling command 1:Reverse coiling,
0:Normal coiling (torque direction when torque is
controlled)
DI_EXT2 (Can be Externally Input to Bits 7 to 0)

Bit No. Name Signal name Description
15 SPA2 Spare 2
14 SPA1 Spare 1
13 - Cooling Fan stop(option)
C_FN_OP
T
Equipment internal signal
12 -C_FN Cooling Fan stop
11 -GR Grounding fault
10 -OH_TR Over heat at transformer
9 -DS Door open
8 -SPA0 Spare 0
7 F_LMT Normal rotation limit
6 ACSW Output AC breaker
5 B_HLTY Normal brake
4 QSTOP Emergency stop
For external signal input
3 -M_FAN Motor mounted fan
2 R_LMT Reverse rotation limit
1 AC_P Input AC breaker
0 BA Brake answer

Digital Output
An arbitrary signal can be picked up from the sequence data which was processed in the
equipment and output from the input/output board (ARND-8126A,B). Select the sequence signals
to be output from the table.
Digital Output Data Bit Configuration

Bit # Name Signal Code # Explanation
15 Not used Not used

14 ALARM Alarm E ON: Alarm, The equipment is close to
failure level, overheat, rms and more.
OFF: Normal
13 FAULT Heavy failure alarm D ON: Heavy failure alarm
OFF: Not heavy failure
12 RNTD Motor running C ON: Motor is running
OFF: Stop
11 READY Operation start conditions B ON: Ready to run
OFF: Not ready to run
10 UV Under voltage A ON: Interlock OK
OFF: Interlock NG
9 FLDR Field exciting 9 ON: The field is exciting
OFF: No excitation
8 SYSRST Reset signal 8 ON: Reset
OFF: Not reset
7 CUT Strip cut detection option 7 ON: Normal
OFF: Cut detected. Speed limit
operation detected.
6 UVA Electrical interlock 6 ON: Electrical interlock OK
OFF: Electrical Interlock NG
5 Not used not used
4 ACIL AC main closing interlock 4 ON: AC main close permission
option OFF: AC main close inhibit
3 SP Speed relay 3 ON: Motor is rotating.
OFF: Motor is stopped.
2 BR Brake command 2 ON: Brake open command.
OFF: Brake close command.
1 BLR Blocking relay for protection 1 ON: Normal condition
OFF: Heavy failure
0 Not used not used
Specify the output data code number as follows using Hex decimal code.
$CS_DO_EX_SEL: KLMN (H)
K: DO3 code number
L: DO2 code number
M: DO1 code number
N: DO0 code number
< Example> DO3: FAULT(D), DO2: Alarm(E), DO1: READY(B), DO0: Brake(2)
Set the $CS_DO_EX_SEL to be DEB2 H.

Analog Input
The equipment is provided with two general-purpose analog input channels (AIN1, AIN2). An
analog signal is input from the input/output board (ARND-8126A or 8126B) and converted to a
digital value through a 12-bit A/D converter. A ±10 V input is converted to count −2047 to 2047,
and then data is subjected to gain (AIN#_GS) and offset (AIN#_OS) processing by software and
is stored in the target data register with its storage destination signal name (AIN#_AS) specified.
"#" in parentheses of each set value name denotes AD channel No. The following figure shows
the input circuit. This input circuit is of a voltage input type and if a 4~20 mA signal is input, it can
be input by inserting a 510Ω resistor between T2-8 and T2-9 (in parallel) and set through gain
and offset processing.
Since this signal is directly connected to the control circuit, it is recommended to use isolation
equipment when using it in an environment with much noise.
TB2-8 Data storage destination

Gain
TB2-9 AIN1 (use)
$AIN1_GS $AIN1_AS
Offset
$GAIN1_OS
TB2-6
Gain Data storage destination
TB2-7 AIN2 (use)
$AIN2_GS $AIN2_AS
Offset
$GAIN2_OS
Analog Input Circuit
[Setting example]
Example 1: When a 0~8V speed reference is input to AIN1.
Set a 0 to 100% (count 0 to 25000) speed reference signal at 0 to +8 V so that it is stored in
SP_REFA1. Use a personal computer for the setting.
The input characteristic is shown in the right hand figure. Input
Set as follows: count
Count 25000
$AIN1_GS = X 10 = 31250 25000
8V−0V
$AIN1_OS = 0
$AIN1_AS = SP_REF1 -8V Input
8V voltage
-25000
Input Characteristic Example

Example 2 When speed reference is input from AIN1 in 4~20 mA signal. Attaching a 510Ω
resistor produces approximately 10 V with 20 mA input, while it produces 2 V with 4 mA input.
Therefore, set the gain and offset so that the speed reference becomes 0 with 4 mA and count
25000 with 20 mA.
Set this input data to save the speed reference in SP_REF1.
TB2-8 Data storage destination

AIN1 Gain + (use)
T2-9
$AIN1_GS - $AIN1_AS
510 Ω
Offset
ARND-8126A/B $GAIN1_OS
Analog Input Circuit
Analog Output
General-purpose Analog Output
Two channels (AOUT1 and AOUT2) are provided as general-purpose analog output and are
output from the terminal block board (ARND-8126A/B). The output data can be selected from the
menu shown in Analog Output Code Table on the following page. This system specifies the
desired data code number to setting parameters $AOUT1_CODE and $AOUT2_CODE.
<Example>
Speed feedback is output from AOUT1 as an 8 V signal at 100% speed.
Current feedback is output from AOUT2 as a 3 V signal with 100% current.
$AOUT1_CODE: Set 2. .. The SFN signal is output with specified gain.

$AOUT2_CODE: Set 8. .. The I1_F signal is output with specified gain.
AOUT1
T2-4
$AOUT1_CODE T2-5
0V
AOUT2 T2-2
$AOUT2_CODE T2-3
0V
General-Purpose Analog Output Configuration

Analog Output Code
Code Name 100% count D/A Remarks
output
0 Option —— Separate Output data name, gain and offset
setting corresponding to AOUT1 and AOUT2 are set
separately.
1 SRN 25,000/100% 8V/100% Speed reference (after rating)
2 SFN 25,000/100% 8V/100% Speed feedback
3 T_R 4,000/100% 3V/100% Torque reference
4 IQ_R 4,000/100% 3V/100% Torque current reference
5 IQ_F 4,000/100% 3V/100% Torque current feedback
6 FL_R 10,000/100% 8V/100% Magnetic flux reference
7 I1_R 4,000/100% 3V/100% Primary current reference
8 I1_F 4,000/100% 3V/100% Primary current feedback
9 FREQ 10,000/100% V/100% Frequency
When outputting signals that are not found in this table, select 0 as the code number as shown
below. Also set the data name, D/A gain and offset corresponding to the channel.
$AOUT1_CODE: Set 0.
$AOUT1_OP_AS: AOUT1 data name
$AOUT1_OP_GS: AOUT1 D/A conversion gain
$AOUT1_OP_OS: AOUT1 offset
$AOUT2_CODE: Set 0.
$AOUT2_OP_AS: AOUT2 data name
$AOUT2_OP_GS: AOUT2 D/A conversion gain
$AOUT2_OP_OS: AOUT2 offset
For the gain set value, set a count value when 10 V is output.
<Example> SFN (speed signal) is output as 10 V with 100%.

SFN (speed signal) has 100% weighting at count 25000 inside.
When it is output as 10 V at count 25000, set the gain to 25000.
The setting of analog output can be changed any time, but care is required when changing the
setting because it may produce external noise when used outside.
Since this 2-channel output is protected from overflow, any data which may produce an output
exceeding 10 V is limited to within +/−10 V.
Since this signal is directly connected with the control circuit, if it is used in an environment with
much noise, it is recommended to use an input isolation equipment (option) described in the
Analog Interface Circuit option on page 38.

Measurement Analog Output
Five channels (D/A1 to D/A5) are provided as measurement analog outputs and can be
measured using the check pins on the front display board (ARND-8117). The following figure
shows its configuration. The data to be output, gain and offset, can be set from the
display/keypad or personal computer.
D/A1 D/A2 D/A3 D/A4 D/A5
D/A1 D/A2 D/A3 D/A4 D/A5

0V
Measurement Analog Output Configuration
These outputs are set on the display/keypad or personal computer screen. They are not
parameters but are used only for measurements. The status of the outputs (assignment, scaling,
etc.) remain unchanged until rewritten by user.

Options
Motor Mounted Fan Circuit
A main motor may require a motor mounted blower fan circuit as an option.
When using it, be sure to check the rotation direction of the fan and change its phase rotation if
necessary.
Reverse rotation of the fan cannot yield desired cooling effect.
You can make a fan interlock for the operation of the equipment by connecting the mounted fan
MCCB auxiliary contact point (the contact point is closed when the fan is ON) to the terminal of
the main control board (CTR:ARND-2650A) to which the M_FAN signal is allocated.
If the motor mounted fan circuit is installed separately outside of this equipment, connections are
made only through the mounted fan MCCB auxiliary contact point (the contact point is closed
when the fan is ON).
For details of the interface, see the wiring of the schematic diagram for manufacturing numbers.
Analog Interface Circuit

To improve noise control and to protect the drives internal circuits when it is not possible to
isolate signals from an external device, an optional signal isolator is available. These isolators
would be in addition to the standard (1ea) isolated input and (1 ea) isolated output. These
optional isolation circuits are configurable for 4-20mA, +/-10 Vdc and can be factory installed.
Interface problems can occur when this is used in conjuction with some
types of process 4-20mA controllers. Signal isolation may be required
to prevent controller and/or drive malfunction (contact GE Toshiba or
the process controller manufacturer for additional information about
compatibility and signal isolation.)

Circuit Operation
Main Circuit Configuration
The following circuit shows the configuration of the Dura-Bilt5 MV. Input AC is supplied through
an optional input disconnect to the integral transformer. This transformer has four (4) isolated
secondary windings per phase, each feeding a 3-phase full wave rectifier bridge. The output of
the rectifiers is connected to three inverter power modules that produce 3-phase AC power at the
frequency and voltage required by the motor.
ONE PHASE LEG OF 3 LEGS SHOWN
24 Pulse Phase Leg

Integral
Source Assembly
Transformer
Integral
disconnect Optional Integral
Integral Output bypass
Option dv/dt Filter
Pre-charge disconnect
circuit Option
Main Pow er
7.2 kV class or below
M
E
Integral
Lightning
Sensing PT's
arrestor 120 output
Current
Voltage Optical Feedback
460 Vac Detection Link
Control power Module Module
f eed option
Standard
E.S. Shield optional
Aux & Control Fan Fan Fan Fan
redundant fans
Pow er shown dotted
460 std., others avail
120 v sec
Phase Detection
Module
+5V dc
Power +15V dc Gate Signal
Supply -15V dc
Main Controller Distributor
(15PS1)
0V dc
Power +24V dc
Supply External I/O
0V dc
(15PS2)
Optional
Input bypass
disconnect
Power Bridge Topology-2.vsd Jan-24-02
Dura-Bilt5 MV Circuit Configuration

(For 4160 V ac Output)
GEH-6685 DURA-BILT5 MV User Guide Circuit Operation • 41

The AC output voltage of each inverter power module is 2400V to a neutral point. With phase
voltages shifted 120° from one other, an output voltage of 4160V between phases is generated.
The output voltage closely approximates a sine wave with little distortion, even if the switching
frequency of each cell inverter is low. This is shown in the output waveform below. Since all
switching events are not in phase with each other, harmonics of each phase outline are controlled
through a combination of internal filtering and switching. Therefore, it is possible to obtain a sine
wave motor current with little switching loss and low distortion.
2400V
4160V
Motor
1 phase inverter
Generation of High Voltage by Wye Connection
Output Voltage and Current Waveforms
42 • Circuit Operation DURA-BILT5 MV User GuideGEH-6685

Control
The following figure shows the DURA-BILT5 MV control block diagram with the associated block
reference.
A $ mark is affixed at the start of each setting parameter symbol. This $ mark is omitted when
each parameter is actually used with tools, etc.
Torque D/q axis

Speed Speed Voltage PWM
reference current
reference control reference control
limit reference
Page 44 Page 45 Page 52 Page 52
Page 49 Page 51
SFC ld/lq current detection

Page 45
Speed detection
(Option)
Page 53
Control Block Diagram

Speed Reference
An external speed reference with count 25000/100% weighting is input to SP_REF1 by serial
transmission or analog input and subjected to rate processing and limit processing to output an
SP_R signal. The sign of the speed reference signal is "+" for normal rotation and "-" for reverse
rotation.
EXT=1 Speed reference input

SP_TEST (option) FTC_SP_R
EXTR=1
Jogging (option)
25000 count/100% JOG_R
<RATE><LIMIT>
+ +
+
SP_REF1
+ SP_R
Serial or + Page
+ 45
Analog SP_REF2 $LMT_SP_L $CR_RATE_ACC
$CR_RATE_DEC SP_TEST22
SP_TEST29 $CR_RATE_QSTOP
$LMT_SP_F
Speed reference input
$LMT_SP_R
(Analog) SP_REFA1
Speed Reference
1. SP_REF1,SP_REF2 (option)
Auxiliary speed reference input.
SP_REFA1 is used as a main speed reference and auxiliary signals, etc. are input to
SP_REF1,SP_REF2, and the sum of SP_REFA1,SP_REF1 and SP_REF2 is used as the
speed reference.
2. LMT_SP_L
LMT_SP_L is used as a minimum speed.
In case that speed reference becomes zero, the equipment will increase the speed to
LMT_SP_L with the acceleration rate of CR_RATE_ACC and maintain its speed.
3. FTC_SP_R (option)
While all the aforementioned speed reference signals have their respective rates, this signal
is added to the speed reference without a rate.

Speed Control
The following figure shows the speed control block diagram.
Speed reference signal SP_R and the operated speed feedback are input with count 25000/100%
weighting and the deviation between these two is subjected to proportional/integral operations
and output. After this signal is subjected to speed filtering and torque limit processing, its torque
reference SFC_T_R is output with count 4000/100% weighting.
Control response is performed with the following parameter settings.
$ASPR_A: Anti-overgain: Setting this parameter to a large value can

reduce excessive overshoot.
$ASPR_AT: Anti-overgain time constant: Adjust this parameter to reduce overshoot.
$ASPR_P: Proportional gain: This parameter is set by WK2 and target
response.
$ASPR_W1: Response target: This parameter sets the target response with
0.1 rad/s weighting.
Note that if WK2of the machine is extremely large compared to WK2 of the motor or if there is
axial resonance, the control response may not be increased.
As an option, high-precision speed control using a speed detector PG is also available.
<Integration>
Speed
reference + +
Page 44 - -
<Proportion> <Filter> Torque Reference
+ + + + SFC_T_R
Speed
Feedback - +
4000/100%
(option)
To
<Anti-overshoot> $FLT_T_R Page 48
Speed Regulator
$ASPR_A: Anti-overgain Speed control gain

$ASPR_AT: Anti-overgain time constant switching (option)
$ASPR_P: Proportional gain Page 46
$ASPR_W1: Response target $ASPR_G_SEL
<Anti-overshoot>
Simulator Follower Control
<ACR> <inertia> <Proportion>
<Differentiation> <Limit> SFC_DATA
To
Page 51
$FLT_SPC: ACR simulator $CP_SPC_P: Proportion
$CP_SPC_J: Inertia $CP_SPC_D: Differentiation
$CP_SPC_A: Anti-over
$LMT_SPC_D: Differentiation limit
Speed Control

Speed control gain switching (option)
The speed control response is determined relative to load WK2. Therefore, as load WK2
fluctuates a great deal (such as winder), the speed response changes (as WK2 grows with the
same gain, the response slows down).
For such a case, this equipment is provided with a function to keep the operation stable by
using different speed control gains.
4-stage switching
In this mode, the equipment is operated by switching 4 sets of speed control gains which were
preset through an external signal.
$ASPR_G_SEL: Set 1 when switching speed control gain.
ASPR_G_NO: Input the speed control gain set number. (0 to 3)
If there is any difference between the speed reference and actual speed, a shock is perceived at
the moment the gain is switched.
Try to switch the gain in a stationary state (when the speed is stable).
Continuous gain
This function changes the gain continuously through an external signal.
$ASPR_G_SEL: Set 0 for continuous switching of speed control gain.
ASPR_GAIN_EXT: Externally changed speed control gain. Gain 1 to 100.
ASPR_GAIN_EXT is limited to a value between 100 and 30000. In other words, the gain control
function operates in a direction in which the gain is increased. This function is used by presetting
a gain when WK2 is a minimum and adjusting the gain externally so that it is increased with
respect to the preset gain.

Simulator Following Control (SFC, option of control with speed sensor)
When the machine resonates, the simulator following control (SFC) function is available
Simulator
With the SFC, a speed control output signal is input and an acceleration torque signal (simulation)
is obtained by the ACR simulator. This signal is input to the inertia simulator to obtain an
estimated speed signal.
ACR simulator: First order lag operation
Inertia simulator: Integral operation
Deviation
Calculates the deviation between the above estimated speed signal and actual speed signal.
Proportion
The above deviation signal is subjected to gain operation processing and added to the speed
control result. This proportional output is effective for the improvement of recovery response to
an impact load.
In normal speed control, the speed control output becomes a (load torque + acceleration torque)
reference. Adding SFC control makes the load torque signal an output from the SFC proportional
term, while the speed control output becomes equivalent to the acceleration/deceleration torque
reference. Because of this, the acceleration torque signal is obtained by the ACR simulator as
shown in a) above.
Differentiation
The above deviation signal is differentiated and added to the torque reference. This signal is
effective for vibration control.
When the SFC function is not used, set each gain of SFC to 0.

Torque Reference and Current Reference
Signal SFC_T_R, the result of speed control, which is equivalent to the torque reference is input
and subjected to torque limit operation and di/dt processing to obtain final torque reference
signal T_R.
IMPACT_TEST25
Torque reference
speed control
output Final
TRQ_REF Torque
SFC_T_R +
Page 45 Ref.
<IQ Limit> <di/dt>
+
4000/100% T_R
To To
Page Page 51
49
Torque Limit
calculation $LMT_DIDT
Page 49
Torque Reference

IQ Limit
The IQ (Current) limit has a flat characteristic as a standard, but as shown in the following figure it
can also be according to speed and operating conditions.
Standard setting
The IQ limit has the following settings and flat characteristic.
$LMT_IQ_BAS: Base Speed Torque Current Limit
Set to 2000 (200%), etc., according to OL specification.
$LMT_IQ_TOP: Top Speed Torque Current Limit,
...... ..... Set to LMT_IQ_BAS.
$LMT_IQ_INV: Regenerative Base Speed Torque Current Limit
Set to LMT_IQ_BAS.
$LMT_SP_BASE: Speed (Base) to Begin Current Limit Taper
...... ..... Set to 1000 (100%)
This characteristic is shown in the shaded area below, i.e.: full current in all quadrants =
LMT_IQ_BAS with no taper.
Current Taper based on Speed

At a speed set by $LMT_SP_BASE or lower, the IQ limit is $LMT_IQ_BAS and it is a
value on a straight line between point ($LMT_SP_BASE, $LMT_IQ_BAS) and point
(100% speed, $LMT_IQ_TOP) at higher speed. The setting is performed in 0.1% units.
It is also possible to set the IQ limit to suppress regenerative power.
$LMT_IQ_BAS: Set the IQ limit at a speed specified by $LMT_SP_BASE
or lower.
$LMT_IQ_TOP: Set the IQ limit at 100% speed.
$LMT_IQ_INV:. Set the IQ limit to suppress regenerative power.
$LMT_SP_BASE: Set 1000 (100%).
This characteristic is shown by the area defined by the heavy lines.
Speed IQ limit
feedback IQ limit calculation Page
$LMT_IQ-BAS 51
$LMT_IQ_TOP
IQ limit ID limit
$LMT_IQ_INV
calculation Page
$LMT_SP_BASE
$LMT_I1 51
Fwd. rotation IQ limit Fwd. rotation

deceleration acceleration
$LMT_IQ_BAS
`
$LMT_IQ_INV $LMT_IQ_TOP
Torque
$LMT_SP_BASE Magnetic
100%
flux
limit
speed
reference Page
FL_R 48
Rev. rotation Rev. rotation
acceleration deceleration
IQ Limit

D-Q Axis Current Control
The figure on the following page shows the block diagram of D-Q axis current control.
This system controls the current of an induction motor by separating it into a torque component
and magnetic flux component. This system controls the current on the D-Q coordinates and can
handle both reference and feedback values as DC values. This means that it can control the
current from an AC motor as a DC value, achieving high performance control irrespective of
output frequencies.
IQ control
The torque reference, which is the result of the previously mentioned speed control, is input and
divided by magnetic flux to obtain an IQ reference. This IQ reference and IQ feedback signal are
input and a proportional integral operations are carried out on them. An induction voltage
compensation and L compensation are added to this result to obtain an EQ reference.
ID control
A magnetic flux reference is obtained according to the speed reference and an ID reference
corresponding to this magnetic flux is obtained. This ID reference and ID feedback signal are
input and a proportional integral operation is carried out. The L compensation is added to this
result to obtain an ED reference.

TEST23_EQ_RP
Induction voltage compensation
Magnetic flux
reference $OP_EMCMP_G
FL_R <Integration>
FO
4000/100%
<IQ limit>
Torque <Proportion> $LMT_E
+ IQ_REF
Reference +
IQ_R + + + + EQ_R
T_R - To
- - + + + Max value Page 52
4096CNT
SPC Limit L Compensation
Rated current
SPC_DATA calculation
adjustment
(option) Page 49 ID_REF
Page 45 $CS_EQUIP CURR <Anti-over>
$CS_MOTOR_CURR
IQ_FBK
Freq.
<Current control> $ACR_WL
$ACR_A: Anti-over FO
$ACR_P: Prop. Gain
$ACR_W1: Target Resp.
IQ_REF
<Integration>
<ID limit>
<Proportion>
ID_REF $LMT_E
ID_R + + + - ED_R
To
- - + + Page 52
Max value
4096CNT
Limit Rated current
calculation adjustment
Page 49 $CS_EQUIP CURR
<Anti-over>
$CS_MOTOR_CURR
ID_FBK
D-Q Axis Current Control

Voltage Reference
EQ_R and ED_R, the results of current control, are input. Then, the information of magnetic flux
is input and a 3-phase voltage reference is obtained. Since a timing interval is provided between
the ON and OFF of the IGBTs, dead time compensation is inserted here. Maximum voltage
compensation is also applied here when the output voltage of a specific phase reaches a
maximum and cannot output the voltage reference for PWM control.
PWM control
The PWM control section outputs gate pulse signals based on the voltage reference of each
phase.
Gate board
The gate board insulates gate signals generated by the PWM section and amplifies them to drive
the IGBTs.
Dead time compensation

In the main circuit configuration figure on page 46, the IGBTU and IGBTX are inserted in series
between the "+" and "-" sides of the DC power supply.
3-phase voltage reference Gate pulse
Q-axis voltage VU_REF Gate

reference EQ_R Q X=D x cos(φ)-Q x sin (φ) PWM IGBT
Page 51 control board
Y=D x sin(φ)-Q x cos (φ)
GDM
D-axis voltage
VW_REF
reference ED_R
D U=X
Page 51 W=-(x/2 + 3 /2 x Y)
V=-(U+W)
Magnetic flux VW_REF
location
Q0CMP
Dead time Maximum
compensation voltage
$DEAD_T_OMP compensation
(factory setting)
Voltage Reference
If both the IGBTU and IGBTX are on at the same time, the DC power supply is shorted, causing
an overcurrent to flow in the IGBTU and IGBTX, which may destroy the main circuit. Moreover,
the IGBT has a nature that its on-state operation is quick, while its off-state operation is relatively
slow. Therefore, on/off control of the IGBTs works in such a way that when one IGBT is turned
off, another IGBT is turned on after a certain wait time. This wait time is called dead time. The
same applies to the IGBTV and IGBTY. Providing this dead time prevents DC short-circuits.
However, this control prevents the desired voltage from being output in the control circuit. This is
why the dead time compensation is provided.
U V
X Y

Speed Feedback (Option)
As an option, a PG can be selected for speed feedback (for details of the interface, see page 36).
Speed control with an analog tachometer is not provided.
PG (Pulse Generator)
A signal is detected from a 2-phase PG attached to the motor and converted to a speed
detection signal which is basically performed according to the pulse interval measurement
system. This system converts a signal to a speed based on the fact that the interval (time)
between pulses input is inversely proportional to the speed.
Since in this system, pulse signals from the PG do not change at an extremely low speed or 0
speed, stable speed detection is not possible. When it is necessary to operate the equipment for
very slow speeds and reversing operation, please use a resolver.
Pulse signal
Speed detection
PGA-F Pulse count measurement Speed detection
Pulse interval measurement
Rotation direction detection

Directional
detection
$CS_RES_TYPE=1
PGB-F $CS_PGOUT=0
$CS_PGCNT=256
(PG pulse count)
$CS_RES_DBFLT(factory setting)
PG Speed Detection

Control Board Configuration
The boards in the following table are used for the control board. The figure below shows the
control board configuration.
Boards Used
Board Name Device Main function
ARND-2650A CTR Main control circuit
ARND-3126A GSD3+ Gate signal distribution circuit
ARND-8205A OLB Optical gate signal circuit (electrical/optical signal
conversion)
ARND-3127A VDET Voltage detection circuit
ARND-8126A,B XIO External I/O signal circuit
CHE8-M41 KEYPAD Operation panel, display/keypad
ARND-8117A DISP Measurement analog output / personal computer
interface
IGD-1-DT508 IGD IGBT gate driver circuit
PC61910P106A RGM Resistor voltage divider circuit
PC61910P107A PDM Potential transformer circuit
ARND-0334C GDI Ground fault detector circuit
PM×3 Thermal
4.16kV/2.3kV X 12 HCT
RGM Vac x 2
RGM
IM
Vdc x 2
RGM
RGM
PT IGD
120Vac
PS3 VDET P15
120Vac
P15 8
OLB Optical
2
120V Link
GDI Electrical
Link
E1
In case of P15 GSD3+

6Vac KEY
no control PS feeder
CPS 6Vac PAD
PDM VR,VT
In case CTR
control PS feeder is P5
PN15
available PS1
120,240,460V 120V P24 DA

PS2 XIO DISP
PC
Control Board Configuration

Operation
Pre-Operation Check Points
Check the following points before starting the operation.
1) Wiring is correct.
2) A voltage of 3300V,2400 V,4160V or 6600 V ±10% can be supplied as the input power
supply voltage.
3) A voltage of 460 VAC ±10% can be supplied as the control power supply voltage.
4) The grounding terminal and sealed wire are grounded.
(The motor frame is also grounded.)
5) The motor main circuit wire is not grounded.
Powering-On
The power should be turned on when the motor is completely stopped.
1) Turn on the control power supply MCCB "CONTROL."
2) Turn on the external main power supply.
This section shows a typical operation procedure. Follow and

observe the site-specific safety rules to prevent accidents.
Normal Operation
When carrying out a normal operation, check that the necessary interface signals are correctly
connected and then follow the procedure below.
1) Set the frequency command signal to the minimum state.

2) Turn on the IL (interlock) input signal and EXT (operation command) input signal.
3) Increasing the frequency command signal gradually will make the motor run at a speed
proportional to the frequency command signal.
4) Turning off the EXT signal during the operation slows down and stops the motor.
Test Operation
Connect a support tool and carry out a test operation. Check the following points before starting
the operation.
1) The necessary interface signal is correctly connected.

2) The operation (at the site) of the control side is OFF and the machine to be driven is
completely stopped.
3) Contact the workers at the site to receive permission for individual operation.
Powering-Off
Turn off the power when the motor is completely stopped.
1) Turn off the external main power supply.

2) Turn off the control power supply MCCB "CONTROL."
GEH-6685 DURA-BILT5 MV User Guide Operation • 55

56 • Operation DURA-BILT5 MV User GuideGEH-6685
Parameter Data
Parameter Memory
The setup data of the Dura-Bilt5 MV is saved in FEEPROM, non-volatile memory, as shown in
the following memory configuration figure. When the micro controller starts (initializes) at
powering-on, it reads the FEEPROM data as shown in (1). It copies the data to RAM (Random
Access Memory) as shown in (2). From then on, the micro controller controls the setting data
using the values in this RAM (3).
Changing the setting data with the keypad or tool will change the execution parameters in RAM
as shown in (4) below.
In this state, the data on FEEPROM remains the same as before and it is necessary to save
parameters by reading the RAM data as in (5) and write it to FEEPROM as in (6).
Initialize (1) FEEPROM

Copy parameters to RAM • Storage parameters
(2)
(3) RAM
Control software
• Execution parameters
(4)
Change parameters from (5)

keypad or PC
(6)
Save [important] parameters
Memory (Setting Parameter) Configuration

When the setting parameters are changed, by the display-keypad or personal computer ("support
tool"), the execution parameters in RAM are changed. If they need to be stored, the "parameter
save" operation is necessary. Without this operation, the next initialize or power up will cause
them to be replaced by the old data.
When a write to the parameter save area is performed (RAM Æ FEEPROM), write processing
takes 30 seconds. Turning off the control power supply during write processing will make both
the RAM and FEEPROM parameters abnormal. When the power is turned on again, this
abnormal data will result in an error ("CHECK ERROR" display) preventing the motor from being
driven normally. If such an error occurs, carry out recovery operation.
Do not turn off the control power supply under any

circumstances within 30 seconds after starting a parameter
save command.
GEH-6685 DURA-BILT5 MV User Guide Parameter Data • 57

Backing Up Parameter Data
It is recommended to keep the setup data backed up in a file stored on the personal
computer (option).
(1) File control

The setting data of the equipment is stored in the EEPROM as shown in the memory (setting
parameter) configuration shown on page 55. The EEPROM is a non-volatile memory, which
is not erased by turning on/off of the power supply. But if there is a board fault that requires
the board to be changed out, it is important to create a back up file stored separately on a
personal computer. When the board is replaced, the file should be loaded.
The setting data is treated as an EXCEL file whose extension is XLS. Since it is Windows95
compatible software, it is possible to put a long name. An example of data naming is shown
below.
C:\WW\JOB\Unit ABC\SET_2201A_07142003.XLS
Be sure to specify the extension as XLS (EXCEL file).

Enter the date.
It is convenient to put the equipment manufacturing item number in this
portion.
Suggested to start name "SET or SETUP” For setup data"
Create a folder whose name represents the equipment name, etc.
It should be a name easy to understand to the user.
There can be two or more hierarchies.
Be sure to create a folder named "\WW\JOB."
Storage location (hard disk drive)
For Example
C:\WW\ACME\Return Pumps\SETUP_Pump1_10112003.xls
For the trace back data, replace "SET" by "TLB" so that it reads "TLB_2201A_07142003.XLS."
This inverter equipment does not use batteries. It uses a large-capacity capacitor, thus
eliminating the necessity of replacing batteries. This large-capacity capacitor retains data for 3
days or more at a normal temperature (however, this retention time is not a guaranteed value). In
case a discharge of this large-capacity capacitor should occur, the IC clock on the board may
gain or lose time, but the control parameters or other important information will not be lost as this
would affect the operation of the equipment.
58 • Parameter Data DURA-BILT5 MV User Guide GEH-6685

Faults
In the event of a fault, the following measures should be taken to prevent expansion of the faults
and to recover the equipment as soon as possible.
(1) Record the fault message shown on the display on the operation panel.
(2) Collect the trace back data.
• Collect the data recorded on the memory card (option).
If a memory card is inserted in the main board, data is automatically
recorded.
• Reproduce the trace back data on the personal computer (option).
(3) Check the conditions of the equipment.
When memory card (option) is present

• Operate the equipment with the memory card inserted.
• The latest data corresponding to 8 times of operation can be recorded.
When no memory card is available
• Data corresponding to one operation is recorded.
• When another fault occurs, the previous data is overwritten.
• When the control power supply is off for one day or more, the data may be lost.
Handling Fault
When a fault occurs, before resetting, understand the fault code. It may be unsafe to restart if a
component or motor has failed.
To do this, record the phenomena and conditions of the fault in detail from the electrical and
mechanical standpoints, including the situation of the operator's operation. Collect as much data
as possible to describe the operating situation when the fault occurred. This should help
determine whether the fault was due to factors inside or outside the equipment. Further, this
information becomes an important clue to find non-reproducing faults. Data should be collected
on the following items and areas.
• Record the fault message (fault display and cell inverter fault display) shown on the
display/keypad at the moment the fault occurred.
• Record the trace back data by PC(option).
• Check if there was anything that affected the input power supply of the equipment at the
moment the fault occurred (for example, powering-on of large-capacity equipment which
is connected to the common AC power supply or short-circuits, etc.) and record it.
• Check if the input power supply of the equipment was disconnected at the time of the
fault (for example, if the line of the AC power supply was switched or if the breaker was
turned on or off) and record it.
• Check if the power supply of the load (motor) connected to the equipment was turned
on/off or the load was drastically changed at the time of the fault and record it.
• Check what kind of operation the operator did in the central operator's room at the time of
the fault and record it.
• Check if there was any abnormal ambient temperature rise at the time of the fault or
before and record it. (Fault of air-conditioner or ventilation system)
GEH-6685 DURA-BILT5 MV User Guide Faults • 59

• Check if there were any recent changes to other apparatuses around the equipment (for
example, if some electrical work was carried out on the apparatuses around the
equipment) and record it.
• Check if there was excessive dust or leak and record it.
• Check if there was lightning in the neighborhood of the equipment and record it.
• Check if there was any odor or abnormal sound around the equipment at the time of the
fault and record it.
• Check if the control power supply of the equipment was functioning normally at the time
of the fault and record it.
60 • Faults DURA-BILT5 MV User Guide GEH-6685

Repair
The following items detail the steps necessary to prepare for, implement and complete a repair.
1) Refer to the information label on the inside of the power module compartment door for
instructions on replacing a power module.
2) Prepare necessary tools and drawings, etc. before starting the work.
3) Be careful not to damage other parts when removing some parts.
4) Do not make wrong connections when recovering from the fault and put markings, etc., if
necessary.
5) After recovery, check the wiring according to the schematic.
6) Use right tools (torque wrench, etc.) when handling screws.
7) Special care is required when handling heavy articles.
8) When the work is completed, make sure there are no tools left inside the cubicle.
GEH-6685 DURA-BILT5 MV User Guide Faults • 61

62 • Faults DURA-BILT5 MV User Guide GEH-6685
Maintenance
Preparations for Inspection and Maintenance of Equipment (Powering-Off)
1) Stop the equipment and check that the motor has

Stop the
completely stopped.
equipment
2) Press the interlock switch on the front panel. This turns
the interlock on which disables local and external
operation of the drive.
Main power OFF 3) Turn off the external main power supply (4kV class).
Take proper safety precautions to turn off the main power
source and prevent a fault start.
Control power 4) Turn off the control power supply MCCB ("CONTROL").
OFF
Check electrical 5) Wait for 15 minutes or more.

discharge 6) Make sure no voltage is applied to the XIO terminal block
wiring (interface wire).
7) Make sure the voltage of the power module is at a safe
level by means of the voltage measured at P-N, P-C and
N-C on each power module.
Note A meter rated for 5kV is required to safely check the main circuit
voltages.
8) Make sure the voltage of the main circuit is at a safe level

Voltage check by means of the voltage measured at the main circuit
input terminal.
9) Make sure the voltage of the control power supply is at a
safe level by means of the voltage measured at the
secondary side of MCCB ’CONTROL’.
Grounding
10) Ground the 3-phase input power supply terminal at the
main circuit input terminal. (Grounding is automatic when
the equipment is supplied with a JK type incoming starter.)
Work 11) Perform the necessary maintenance when required.
GEH-6685 DURA-BILT5 MV User Guide Maintenance • 63

Maintenance and inspection is a particularly effective means to prevent accidental faults of
equipment. Creating inspection check sheets, so the equipment-specific characteristic changes
and the stability of the components values can be stored, helps you to perform maintenance and
inspection effectively by preventing faults and helps to investigate the causes of those faults that
do occur. Detailed inspections and regular maintenance should be carried out in short cycles
initially to prevent faults. Later inspections, after certain periods of time, should be focused on
checking of characteristic deterioration of parts.
Use power lockout/tagout procedures on the disconnecting

means in accordance with applicable electrical codes (see 2002
NEC Article 430-101) before performing any drive maintenance.
Daily Inspections
Daily inspections mainly consist of visual inspections on the following items. Any
abnormalities discovered should immediately be repaired.
• Installation environment check: Temperature, humidity, presence of special gases,

presence of dust.
• Check for: Any abnormal sound, vibration of reactor, transformer, or cooling fan.
• Check for odors such as: abnormal smell of burning insulating materials or unusual
smells peculiar to each circuit device.
Regular Inspections
• Cleaning of cubicle interior (Do not use liquid cleaning agents).
• Cleaning of air filter.
• Check circuit parts for discoloration, deformation, leakage (capacitor, resistor,

reactor, transformer, etc.)
• Check printed wiring boards for part discoloration, deformation, dirt, solder joint
deterioration.
• Check wiring (discoloration due to heat, corrosion)
• Check electrical connections for tightness.
• Protection sequence operation check.
• Measurement of leakage current from main circuit semiconductor devices.
Carry out regular inspections (with power off, locked out, and
with confirmation that the voltage is completely discharged)
centered on the following points:
64 • Maintenance DURA-BILT5 MV User Guide GEH-6685

Cleaning
The first thing to do in maintenance and inspection is cleaning. Cleaning (once a month to once a
year) should be carried out according to the conditions of the equipment. Before starting
cleaning, turn off the power supply and check that the main circuit voltage is reduced to 0. Use a
suction or blowing means to remove dust in the equipment. Note that an excessive pressure of
compressed air may damage parts and wiring. Substances stuck to the circuits, which cannot be
removed by blowing, should be wiped away using a cloth. As a basic rule, cleaning should start
from the upper parts and end at the lower parts. Dirt or metal particles could fall from the upper
part to the lower parts. Cleaning of the lower parts last will allow proper removal of substances
that could drop from the upper parts.
Cooling fan (any time) should be checked to see if there is any abnormality with air flow,
increased fan noise, etc. Particularly make sure you have replaced and tightened the bolts again,
which you removed once. Untightened screws may damage the bearing and blade, etc. due to
vibration.
Air filter (once a month to once a year) should be visually checked if the air filter is clogged.
Slightly hit it outside the room to drop off dust, remove dirt in an aqueous solution with neutral
detergent, wash it with water and dry it.
Check main circuit parts and entire cubicle (once a month to once a year) to see if dust is stuck to
the cubicle interior or if there is any discoloration, heat generation, abnormal sound, odor or
damage with the reactor, tightened parts of the conductor, fuses, capacitors and resistors.
Check to see that no wires or mounted parts are almost broken, disconnected, loose or damaged.
Printed Wiring Boards

The boards, which are made up of ICs and electronic components, must be protected from dust,
corrosive gases and extreme temperatures. Pay attention to the installation environment of the
equipment. Regular inspections, the proper cleaning and maintenance in an optimal environment
are essential to the suppression of faults.
• Since most of the components and parts are small and vulnerable to external forces, when
cleaning them, use a brush, etc. to carefully wipe off dust.
• All maintenance work on the board should be carried out about 15 minutes after all power
supplies are turned off.
• When removing the board, disconnect all the connectors and wires and remove the fixing
screws on the upper part of the board. At this time, be careful not to drop the boards or fixing
screws.
• When attaching the board, do so in the order opposite to the removing procedure. At this
time, connect all the connectors and wires correctly.
• Note that since the control board contains capacitors, some parts continue to be live even
after the power is turned off. When storing it, place it with the aluminum frame facing down
and be careful not to cause short-circuits.
• The spare boards were shipped in a antistatic bag after antistatic measures were taken. Use
this bag to store them.
Note That the antistatic measures are provided only for the bag inner side.
GEH-6685 DURA-BILT5 MV User Guide Maintenance • 65

Recovery after Inspection and Maintenance of Equipment (Powering-On)
Remove the 1) Remove any grounding rods that may have been
attached to the main circuit input terminal.
grounding rod
Close the door 2) When anti-electric shock cover was removed, make sure
to reattach the cover with screws.
Close the door. Operation of the equipment cannot start
when the door of the main circuit related cubicles is open.
Control power 3) Turn on the control power supply MCCB ("CONTROL") if

supply ON required for your particular drive
Main power 4) Turn on the external main power supply (4 kV).

supply ON
5) After safety checks, prepare for the operation.

Prepare operation Press the interlock switch on the operation panel.
of equipment (When the LED is turned off, the interlock is on and drive
will start if commanded).)
66 • Maintenance DURA-BILT5 MV User Guide GEH-6685

Glossary
Description of Terminology
Term Description
Power A single-phase DC-fed inverter module using IGBTs.
module
IGD board IGBT Gate Driver Board. Converts gate signals sent in optical signal form to
electric signals.
OLB board Optical Link Board. Converts gate signals from electric to optical signals for
insulation.
VDET board Voltage Detection Board. Board that measures analog voltage signals and
converts them to optical signals.
GSD board Gate Signal Distributor. Board that distributes gate signals to each power module
inverter.
CTR board Inverter main control board
FEEPROM Flash Electrical Erasable Programmable Read Only Memory
IGBT Insulated Gate Bipolar Transistor
LCD Liquid Crystal Display
LED Light Emitting Diode
MCCB Molded Case Circuit Breaker
PP7 Power electronics Processor for Various Inverter control Integration (VII=7). GE
Toshiba dedicated power electronics control 32-bit microcontroller.
PSM Switching power supply that providing ±15 VDC and +5 VDC for boards.
RAM Random Access Memory
Initialize Act of initialization. When the control power switch is turned from OFF to ON the
inverter equipment initializes data and circuits.
Interface Means by which this equipment transfers signals to/from external devices.
Inverter Inverse converter that converts a DC power to an AC power.
(DC → AC conversion)
Overload State that a current output from this equipment exceeds the continuous rating of
this equipment.
Display- Operational panel installed on the cubicle surface that is used for data display
keypad and basic operations.
Load Refers to a motor that receives power from this equipment.
PG Pulse Generator. Used for speed feedback in closed loop applications (digital)
Resolver Pulse Generator. Used for speed feedback in closed loop applications (analog)
GEH-6685 DURA-BILT5 MV User Guide Glossary • 67

68 • Glossary DURA-BILT5 MV User Guide GEH-6685
Labels
The following labels will be found on this equipment:
Danger (Red Label)

Danger causing fatal or serious injury is imminent unless avoided.
Warning (Orange Label)

Fatal or serious injury is possible unless avoided.
Information (White Label)

White labels show information related to maintaining the equipment performance.
GEH-6685 DURA-BILT5 MV User Guide Labels • 69

GE Toshiba Automation Systems, USA
1501 Roanoke Blvd. 1-540-387-7000
Salem, VA 24153 www.getoshiba.com

Durabilt 5MV TGEH-6685

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GE Toshiba Automation Systems

This document contains proprietary information of GE Toshiba Automation Systems,

GE TOSHIBA PROVIDES THE FOLLOWING DOCUMENT AND THE INFORMATION

PC is a registered trademark of International Business Machines Corporation.

Indicates a procedure, condition, or statement that, if not

Indicates a procedure, condition, or statement that, if not

Indicates a procedure, condition, or statement that should be

Note Indicates an essential or important procedure, condition, or statement.

GEH- 6685 DURA-BILT5 MV User Guide Safety Symbol Legend • a

To minimize hazard of electrical shock or burn, approved

To prevent personal injury or equipment damage caused by

b • Safety Symbol Legend DURA-BILT5 MV User Guide GEH-6685

Receiving and Installation................................................................................... 5

General Specifications ....................................................................................... 11

GEH-6685 DURA-BILT5 MV User Guide Contents • 1

2 • Contents DURA-BILT5 MV User GuideGEH-6685

GEH-6685 DURA-BILT5 MV User Guide Introduction • 3

Inspection of the New Adjustable Speed Drive

Packing cases are not suitable for outdoor or unprotected storage.

Modifying this equipment is dangerous.

GEH-6685 DURA-BILT5 MV User Guide Receiving and Installation • 5

Use lockout/tagout procedures on branch circuit disconnect before drive installation.

A noncombustible insulating floor or mat should be provided in the area immediately

6 • Receiving and Installation DURA-BILT5 MV User Guide GEH-6685

Do not connect control circuit terminal block return connections

GEH-6685 DURA-BILT5 MV User Guide Receiving and Installation • 7

This drive is designed to operate NEMA B motors.

If a secondary motor disconnect or contactor is used

Power factor improvement capacitors or surge

Make sure there are no short circuits or inadvertent

Always ground the unit to prevent electrical shock and to

8 • Receiving and Installation DURA-BILT5 MV User Guide GEH-6685

GEH-6685 DURA-BILT5 MV User Guide Receiving and Installation • 9

Power System Input Voltage: 4160Vac, 3-phase (other inputs available)

Transformer Copper winding is standard

Converter Type AC fed 24-pulse diode, non-regenerative

Input Power Data Less than or equal 3% THD (current distortion)

Inverter Multi-level NPC (Neutral-Point-Clamped) configuration

Control Non-volatile memory for parameters

Vector Control Accuracy Speed regulator: 20 rad/s

Output 3% or less motor current harmonic distortion

GEH-6685 DURA-BILT5 MV User Guide General Specifications •11

Enclosure Sound: Less than 80 dBA, at one meter from enclosure

Safety Features Integral MV disconnect, door interlocked

12 • General Specifications DURA-BILT5 MV User Guide GEH-6685

4-20 mA Inputs • (1 ea.) Isolated.

4-20 mA / +/-10V dc • (1 ea.) Non Isolated (optional isolated 4-20 mA / 10V dc

4-20 mA Output • (1 ea.) Isolated.

Relays Included and • (1 ea.) Dedicated plus

LAN Interface (Optional) • Device Net™ and TOSLINE®-S20

Motor Temperature • 1000 ohm resistor standard.

Display and Diagnostics Specifications

Display Format • Eight LCD Lines, 40 characters

PC Programming • RS-232 Interface

Keypad Functions • Parameter editing Textual editing

Instrumentation Test • Pins on auxiliary display behind control door

GEH-6685 DURA-BILT5 MV User Guide General Specifications •13