MOM200A/600A: User's Manual

MOM200A/600A
Microohmmeters
User’s Manual
WWW.MEGGER.COM
ZP-BB04E
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MOM200A/600A
Microohmmeters
User’s Manual
NOTICE OF COPYRIGHT & PROPRIETARY RIGHTS

© 2009, Megger Sweden AB. All rights reserved.
The contents of this manual are the property of Megger Sweden
AB. No part of this work may be reproduced or transmitted in
any form or by any means, except as permitted in written license
agreement with Megger Sweden AB. Megger Sweden AB has made
every reasonable attempt to ensure the completeness and accura-
cy of this document. However, the information contained in this
manual is subject to change without notice, and does not represent
a commitment on the part of Megger Sweden AB. Any attached
hardware schematics and technical descriptions, or software
listings that disclose source code, are for informational purposes
only. Reproduction in whole or in part to create working hardware
or software for other than Megger Sweden AB products is strictly
prohibited, except as permitted by written license agreement with
Megger Sweden AB.
TRADEMARK NOTICES
Megger® and Programma® are trademarks registered in the U.S.
and other countries. All other brand and product names mentioned
in this document are trademarks or registered trademarks of their
respective companies.
Megger Sweden AB is certified according to ISO 9001 and 14001.
Megger Sweden AB
Eldarvägen 4 T +46 8 510 195 00
Box 2970 F +46 8 510 195 95
SE-187 29 TÄBY [email protected]
Sweden www.megger.com
ZP-BB04E MOM200A/600A 3

Contents
1 Introduction
............................................................. 6
General...............................................................6
Function description............................................6
2 Safety
............................................................. 8
General...............................................................8
Symbols on the instrument....................................... 8
Safety instructions...............................................8
3 Control panels
........................................................... 10
Control panel for MOM200A............................10
Control panel for MOM600A............................11
4 Operating instructions
........................................................... 12
External measuring instrument............................... 13
Troubleshooting...................................................... 13
5 Application examples
........................................................... 14
Measuring resistance in a breaker.....................14
Measuring resistance at bus-bar joints...............15
Expanded measuring range...............................16
Application example............................................... 16
6 Specifications
........................................................... 18
Specifications MOM200A.................................18
Specifications MOM600A.................................18
4 MOM200A/600A ZP-BB04E


1 Introduction
1 Introduction
General Function description

This manual is for the MOM200A, and MOM600A Connect the instrument to the object being tested.
microohmmeters.
After you have adjusted the instrument to provide the
The microohmmeter is designed to measure the desired current through the test object (100 A for ex-
resistances of breaker contacts, bus-bar joints, contact ample), the actual voltage drop across the test object
elements in bus-bars and other high-current links. will be measured automatically, and all you have to do
is press a button to display the actual resistance.
When contact resistance rises because of oxidation,
loosened or improperly tightened threaded joints, High current is generated and sent out by the instru-
temperatures rise abnormally at the points of contact. ment during measurement. A miniature circuit breaker
This abnormal heating reduces conductivity thereby and a thermal cut-out are provided to make certain
accelerating the rise in temperature — and this often this current doesn’t generate excessive heat inside the
leads to serious trouble. instrument.
The microohmmeter can be used to detect such pro- The instrument is equipped with a device that guards
blems early so that they can be remedied long before against induction. A relay short-circuits the sensing
trouble starts. Checking contact resistance at regular input when the instrument’s ON/OFF switch is off
intervals provides a clear indication of the state of and also when the instrument is in the mΩ mode.
your system. To protect against external overvoltages, both the
current output and the sensing input are decoupled to
ground.
MOM200A is used for currents up to 200 A.
MOM600A can provide an output current of up to
600 A, and it can be set to six different measuring
ranges.
Full-wave rectified current is used for measuring.

1 Introduction

2 Safety
2 Safety
General Safety instructions

Important
Warning
Read and comply with the following in-
structions.
1. Before measuring resistances in circuit breakers
or disconnecting switches (isolators), always
Always comply with local safety regula-
check to see that the object being tested is
tions.
closed and grounded on one side.
2. If there is a current transformer in the current
Symbols on the instrument circuit, the protective relay equipment that is
connected to it must be blocked to prevent ac-
Caution, refer to accompanying docu- tuation. After completing your measurements,
ments. you can follow the normal procedures that are
used to demagnetize current transformer cores
after DC has passed through their current trans-
Protective conductor terminal. former.
3. Never open a circuit breaker while a microohm-
meter is connected to it.
4. Current continues to flow for a while after the
WEEE, Waste Electrical and Electronic
microohmmeter is turned off. How long it con-
Equipment. Please utilize your local
tinues depends on the ratio of the components
WEEE collection facilities in the dispo-
in the L/R circuit.
sition of this product and otherwise
5. Always connect protective earth (ground).
observe all applicable requirements.
6. Always use safety connecting leads.
7. Always turn the equipment off before connec-
ting.
8. High voltage/current on input/output terminals.
9. Never leave the instrument unattended while it
is turned on and in the high current mode.
10. Unplug the instrument from the mains supply
when it is left unattended or not in use.
11. Do not attempt to service the instrument your-
self. Opening or removing covers may expose
you to dangerous voltage. If you attempt to
service the instrument yourself the warranty is
no longer valid.
12. Do not use any accessories that are not inten-
ded for use together with the instrument.
13. Disconnect the instrument from the mains
before cleaning. Use a damp cloth for cleaning.
Do not use liquid cleaners or aerosol cleaners.

2 Safety
Important
1. Use only approved mains detachable cable set

with the instrument. Main supply cables shall be
rated for the maximum current for the equip-
ment and the cable shall meet the requirements
of IEC 60227 or IEC 60245. Mains supply cables
certified or approved by a recognized testing au-
thority are regarded as meeting this requirement.
2. Refer all servicing to authorized personnel.
3. If you need to return the instrument, please use

3 Control panels
3 Control panels
Control panel for

MOM200A
1. Positive current output (IOUT+) 9. ON/OFF switch
2. Sensing terminal (SENSE) 10. Mains inlet
3. Negative current output (IOUT-) 11. LED, resistance
4. Resistance button (R) 12. LED, current
5. Current-shunt terminal (SHUNT) 13. LED, thermal cut-out
6. Miniature circuit breaker for mains (F1) 14. Resistance range switch
7. Miniature circuit breaker for variable trans- 15. Current range switch
former 16. Variable transformer
8. Grounding terminal
1 2 2
11
4
12
5
13
6 14
15
7
8
16
9
10

3 Control panels
Control panel for

MOM600A
1. Positive current output (IOUT+) 9. Mains inlet
2. Sensing terminal (SENSE) 10. LED, resistance
3. Negative current output (IOUT-) 11. LED, current
4. Resistance button (R) 12. LED, thermal cut-out
5. Sensing current push buttons 13. Miniature circuit breaker, 17 A
(F3, MOM600 115 V only)
6. Current-shunt terminal (SHUNT)
14. ON/OFF switch
7. Miniature circuit breaker for mains (F1)
15. Variable transformer
8. Grounding terminal
1 2 3
10
4
11
5 12
13
7 14
8
15

4] Connect the two current cables on two sides

Important of the test object.
Read the manual and comply with the 5] Connect the two sensing cables (using the
Safety instructions before using the micro- same polarities as those used for the current
omhmmeter. cables) on two sides of the test object and as
close to the test object as possible.
tions. Note The sensing cables must be connected inside
the current cables. Otherwise the test data
may be incorrect. See Fig.1.
Note Operating this equipment near sources of
strong electric fields may cause it to display
erroneous current values.

Since power consumption is high, the instru-
ment requires a 16 A fuse.

On the MOM200A model, you must set the
decimal point selector so that the decimal
point is located correctly for the measuring
range. If the display shows an "1" to the far
left the current range has been exceeded Fig. 1
6] Connect the microohmmeter to the mains.

7] Turn on the ON/OFF switch.
8] MOM200A: Select the desired current range
using the "Current range switch".
MOM600A: Select the desired current ran-
ge using the proper "Sensing current push
button".
If the thermal cut-out trips (indicated by a

9] Clear, 0-set, the instrument by turning the
lamp), you must wait until the instrument’s knob (16) on the variable transformer down
temperature drops. The thermal cut-out will to "0", whereupon it will enter the current-
then be reset automatically, whereupon the generation mode and LED (12) will light up.
microohmmeter will be ready to use again.
10] Now turn the knob (16) on the variable trans-
former to the right until the current rises to
WARNING the desired value. Check the value on the
Current continues to flow for a while af- digital measurement instrument. The analog
ter the microohmmeter is turned off. How instrument (on MOM 600A) provides only an
long it continues depends on the ratio of
approximate current reading. To obtain the
the components in the L/R circuit.
best microohm reading, you should try to
generate a current value as close as possible
1] Keep the microohmmeter disconnected from
to the current that you selected with the cur-
the mains while making connections.
rent range switch on MOM200A or the push
2] Ground one side of the test object. buttons on MOM600A.
3] Ground the microohmmeter.

11] Press resistance button R.

The instrument will interrupt the current
flowing through the test object and enter
the calculation mode. After about two se-
conds, the resistance reading will appear on
the digital display expressed in microohms
(on model MOM600A) or milliohms (on
model MOM200A). The current flowing
through the test object is interrupted auto-
matically, but the reading remains visible on
the display.
12] Turn off and disconnect the microohmmeter
from the mains before doing any disconnec-
tion work or moving any cables or wiring.
External measuring instrument

If, for some reason, you want to use an external
measuring instrument to set the measurement cur-
rent, you can connect it to the current shunt. Voltage
across the current shunt is proportional to the mea-
surement current flowing through the test object,
10 mV per 100 A.
Troubleshooting
Fault Cause Remedy
Display shows Current range set on If possible, select ano-
only a 1 at instrument has been ther current range.
left. exceeded. Expand the current
range using the method
described in section
"Expanded measuring
range".
Poor contact at ends Check the sensing cable
of sensing cables. connections.
Thermal Overload. Wait until the tempe-
cut-out has rature drops and the
tripped. light-emitting diode
goes out.
Mains mini- Overload or fault in Reset the miniature
ature circuit instrument. circuit breaker. If it trips
breaker has again, contact service
tripped personnel.


Measuring resistance in a
breaker
(100 A for example) using the "Current range
Important switch".
Read the manual and comply with the MOM600A: Select the desired current range
Safety instructions before using the micro- (100 A for example) using the proper "Sen-
omhmmeter. sing current push button".
Always comply with local safety regula- 8] Clear, 0-set, the instrument by turning the
tions. knob (16) on the variable transformer down
to "0", whereupon it will enter the current-
generation mode and LED (12) will light up.
9] Increase the current as close as possible to
the desired value (100 A in this case, which
was the range you just selected). Set the
current accurately using the digital measu-
ring instrument. If you want to generate
currents that are outside the selected measu-
ring range, you must calculate the resistance
manually as set forth in application example
"Expanded measuring range"(see below).
10] Press resistance button R, whereupon the
instrument will calculate the actual resistance
and present it on the display.
Fig. 2
1] Make certain the mains are de-energized on

both sides of the breaker. Ground the brea-
ker on one side and make certain it is closed.
4] Connect the current cables and the sensing
cables (with the same polarities) on both
sides of the breaker.
Important
The sensing cables must be connected in-
side the current cables. Otherwise the test
data may be incorrect. See fig. 2.

Measuring resistance at (100 A for example) using the proper "Sen-

sing current push button".
bus-bar joints 8] Clear, 0-set, the instrument by turning the
knob (16) on the variable transformer down
Important to "0", whereupon it will enter the current-
Read the manual and comply with the generation mode and LED (12) will light up.
Safety instructions before using the micro- 9] Increase the current as close as possible to
omhmmeter. the desired value (100 A in this case, which
was the range you just selected). Set the cur-
Always comply with local safety regula- rent accurately using the digital measuring
tions. instrument.
10] Using an external voltmeter, measure the
voltage drop (voltage) across each contact
element within every section of the bus-bar
being tested. The multimeter must be set to
DC and to measure voltage. You must calcu-
late the actual resistance yourself.
Example: If the voltage drop is 0.0067 V at
a current of 100 A, the resistance will be
0.0067/100 ohms, i.e. 67 microohms.
Fig. 3
1] Make certain the mains are de-energized and

the test object is grounded.
4] Connect the microohmmeter’s current cables
to the test object, see fig. 5. Do not connect
the sensing cables. Measurement will be
done manually using an external portable
voltmeter.
(100 A for example) using the "Current range
switch".
MOM600A: Select the desired current range

Expanded measuring range Note This procedure expands the microohmmeter’s

measuring range, but the accuracy drops
The measuring range can be expanded by setting somewhat.
the current lower than what was selected using the
current range switch. Here, you must measure and from the mains before doing any disconnec-
calculate the resistance manually, and the accuracy is
somewhat lower than normal. Application example
(see below) illustrates the procedure.
Application example
Important
Read the manual and comply with the
Safety instructions before using the micro-
omhmmeter.

tions.
1] Make certain that the mains are de-ener-

gized and that the test object is grounded.
4] Connect the two current cables and two
sensing cables (using the same polarities) to
the two sides measurement site. The sensing
cables must be connected close to the test
object.
6] Turn the instrument’s ON/OFF switch ON.
7] Select the desired current range (400 A for
example) using the sensing current push but-
tons on the MOM600A.
8] Clear, 0-set, the instrument by turning the
knob (16) on the variable transformer down
to "0", whereupon it will enter the current-
generation mode and LED (12) will light up.
9] Increase the current as close as possible to
the desired value (100 A in this case). Set the
current accurately using the digital measu-
ring instrument.
10] Press resistance button R. The instrument will
do the calculation and present an incorrect
resistance reading.
11] To obtain the correct resistance reading you
must multiply the displayed reading by a
factor of X. To obtain X, divide the selected
current range by the generated current.
Example: 400/100 = 4.


6 Specifications
6 Specifications
Specifications MOM200A Specifications MOM600A

Specifications are valid at nominal input voltage and an ambi- Specifications are valid at nominal input voltage and an ambient
ent temperature of +25°C, (77°F). Specifications are subject to temperature of +25°C, (77°F). Specifications are subject to
change without notice. change without notice.
Environment Environment
Application field The instrument is intended for use in Application field The instrument is intended for use in
high-voltage substations and indust- high-voltage substations and indust-
rial environments. rial environments
Temperature Temperature
Operating 0°C to +50°C (32°F to +122°F) Operating 0°C to +50°C (32°F to +122°F)
Storage & transport -40°C to +70°C (-40°F to +158°F) Storage & transport -40°C to +70°C (-40°F to +158°F)
Humidity 5% – 95% RH, non-condensing Humidity 5% – 95% RH, non-condensing
CE-marking CE-marking
LVD 2006/95/EC LVD 2006/95/EC
EMC 2004/108/EC EMC 2004/108/EC
General General
Mains voltage 115 / 230 V AC, 50 / 60 Hz Mains voltage 115 / 230 V AC, 50 / 60 Hz
Power consumption 1610 VA (max) Power consumption (max) 115 V, 4370 VA
Protection Miniature circuit breakers, thermal 230 V, 7360 VA
cut-outs Protection Miniature circuit breakers, thermal
Dimensions cut-outs
Instrument 280 x 178 x 246 mm (11” x 7” x 9.7”) Dimensions
Transport case 560 x 260 x 360 mm Instrument 356 x 203 x 241 mm (14” x 8” x
(22” x 10.2” x 14.2”) 9,5”)
Weight 14.6 kg (32.2 lbs) 26 kg (54.1 lbs) Transport case 610 x 290 x 360 mm
with accessories and transport case (24.0” x 11.4” x 14.2”)
Current cables 2 x 5 m (16 ft), 25 mm² Weight, 115 V model 25 kg (55.1 lbs)
43.1 kg (95 lbs) with accessories and
Sensing cables 2 x 5 m (16 ft), 2.5 mm²
transport case
Measurement section Weight, 230 V model 24.7 kg (54.5 lbs), 42.8 kg (94.4 lbs)
Resistance with accessories and transport case
Range 0 – 1999 µΩ Current cables 2 x 5 m (16 ft), 50 mm²
0 – 19.99 mΩ Sensing cables 2 x 5 m (16 ft), 2.5 mm²
Resolution 1 µΩ Measurement section
10 µΩ
Resistance
Inaccuracy ±1% of reading + 1 digit
Range 0 – 1999 μΩ
Output Resolution 1 μΩ
Current 0 – 200 A DC
Inaccuracy ±1% of reading + 1 digit
Open circuit voltage 4.7 V DC (at 100 – 600 A test current)
Current shunt output 10 mV / 100 A ±0.5%, max 20 mV Output, 115 V model
out, max 10 V to protective earth
(ground) Current 0 – 600 A DC
Max. load capacity Open circuit voltage 5.2 V DC

Current adjustment set to 100% Current shunt output 10 mV / 100 A ±0.5%, max 60 mV
Output Min. Max. Rest Input out, max 10 V to protective earth
current output load time current at (ground)
voltage time 115 / 230 V AC Output, 230 V model
100 A DC 3.8 V DC 5 min. 15 min. – Current 0 – 600 A DC
15 min. 60 min. Open circuit voltage 9 V DC
200 A DC 3.0 V DC 20 s 5 min. 14 A / 7 A Current shunt output 10 mV / 100 A ±0.5%, max 60 mV
out, max 10 V to protective earth
(ground)

6 Specifications
Max. load capacity, 115 V model

Current adjustment set to 100%
Output Min. Max. Rest Input cur-
current output load time rent
voltage time
100 A DC 4.6 V - - 8A
300 A DC 3.8 V 1.5 min. 15 min. 20 A
600 A DC 2.6 V 10 s 5 min. 38 A
Max. load capacity, 230 V model
Current adjustment set to 100%
Output Min. Max. Rest Input cur-
current output load time rent
voltage time
100 A DC 8.3 V – – 6A
300 A DC 7.2 V 2.5 min. 15 min. 16 A
600 A DC 5.6 V 15 s 5 min. 32 A

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Subject to change without notice. Printed matter No. ZP-BB04E BB0141IE V01 2010

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MOM200A/600A

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NOTICE OF COPYRIGHT & PROPRIETARY RIGHTS

Downloaded from www.Manualslib.com manuals search engine

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Downloaded from www.Manualslib.com manuals search engine

General Function description

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General Safety instructions

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1. Use only approved mains detachable cable set

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Control panel for

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Control panel for

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4] Connect the two current cables on two sides

6] Connect the microohmmeter to the mains.

If the thermal cut-out trips (indicated by a

Downloaded from www.Manualslib.com manuals search engine

11] Press resistance button R.

External measuring instrument

Downloaded from www.Manualslib.com manuals search engine

5] Connect the microohmmeter to the mains.

1] Make certain the mains are de-energized on

Downloaded from www.Manualslib.com manuals search engine

Measuring resistance at (100 A for example) using the proper "Sen-

1] Make certain the mains are de-energized and

Downloaded from www.Manualslib.com manuals search engine

Expanded measuring range Note This procedure expands the microohmmeter’s

Always comply with local safety regula-

1] Make certain that the mains are de-ener-

Downloaded from www.Manualslib.com manuals search engine

Downloaded from www.Manualslib.com manuals search engine

Specifications MOM200A Specifications MOM600A

Max. load capacity Open circuit voltage 5.2 V DC

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Max. load capacity, 115 V model

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