fSCADA SPECIFICATION

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Draft Technical specification No. TI/SPC/RCC/SCADA/ ------------ for SCADA system for 25
of 66 Effective from --.
kV single phase 50Hz ac traction power supply.

DRAFT

GOVERNMENT OF INDIA
M I N I S T E R Y O F R A I LWAY S

T E C H N I C A L S P E C I F I C AT I O N

FOR

S U P E R V I S O R Y C O N T R O L A N D D ATA A C Q U I S I T I O N S Y S T E M F O R 2 5 K V
S I N G L E P H A S E 5 0 H Z a c T R A C T I O N P O W E R S U P P LY

SPECIFICATION NO: TI/SPC/RCC/SCADA/---------

ISSUED BY
RESEARCH DESIGNS AND STANDARDS ORGANIZATION,
LUCKNOW 226011

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Draft Technical specification No. TI/SPC/RCC/SCADA/ ------------ for SCADA system for 25
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kV single phase 50Hz ac traction power supply.

SPECIFICATION FOR: Supervisory Control and Data Acquisition System for 25 kV


Single phase 50 Hz ac Traction power supply system for IR

SPECIFICATION NUMBER : TI/SPC/RCC/SCADA/---------------

Amendment Date of Total pages Amendments / Revision


Number Amendment & drawings

PREPARED BY CHECKED BY APPROVED BY


SIGNATURES
DATE
DESIGNATION SSE/SCADA Director/PSI Sr.EDTI

COPY NUMBER

ISSUED BY ………………… SIGNATURE …………………… DATE ……………


ISSUED TO ………………………………………………………………………………

*This Specification is the propert y of RDSO. No Reproduction shall be done


without the Permission from DG (TI) RDSO.

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INDEX

SECTION HEADING

SECTION 1 SCOPE OF THE SPECIFICATION


SECTION 2 MASTER STATION EQUIPMENT
SECTION 3 SCADA SOFTWARE
SECTION 4 COMMUNICATION MEDIUM
SECTION 5 REMOTE STATION EQUIPMENT
SECTION 6 TELECOMMANDS, TELESIGNALS AND MEASURANDS
SECTION 7 TESTING AND COMMISSIONING

SECTION 8 TRAINING, MAINTENANCE AND WARRANTY


SECTION 9 ENERGY MANAGEMENT SYSTEM
ANNEXURES
ANNEXURE 1 GOVERNING SPECIFICATIONS
ANNEXURE 2 SCHEDULE OF GUARANTEED PERFORMANCE
ANNEXURE 3 GENERAL ARRANGEMENT OF MASTER STATION
COMPUTERS
ANNEXURE 4 POINT ADDRESS MAPPING
ANNEXURE 5 PROTECTION SCHEME FOR 25 KV TSS OF SUB-
URBAN AREA
ANNEXURE 6 TRACTION SUPPLY ARRANGEMENT OF SUB URBAN
AREA
ANNEXURE 7 GENERAL SCHEME OF SUPPLY FOR 25KV 50HZ
SINGLE PHASE TRACTION SYSTEM.
ANNEXURE 8 2X25 KV AT TRACTION SYSTEM POWER SUPPLY
DIAGRAM

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kV single phase 50Hz ac traction power supply.

SECTION 1

SCOPE OF THE SPECIFICATION

1.1 INTRODUCTION
The specification is applicable for development of SCADA system on Indian
Railways for 25 kV ac traction power Supply system (including sub-urban) &
2X25 kV ac Auto Transformer Traction power supply system.

1.1.1 This specification covers various requirements of complete SCADA software and
hardware. The SCADA system shall work with IEC 60870-5-101, a companion
standard of IEC 60870-5 series of open protocol standards.

1.1.2 Since SCADA system consists of a number of sub systems like software,
hardware equipment like RTU, computers and other communication interface
devices, it will be the responsibility of the tenderer to provide successful
integration & satisfactory performance of complete system. For this purpose long
term commercial and technical tie up with the OEM’s, if any, shall be ensured by
the tenderer.

1.1.3 The SCADA system shall be of highest reliability and based on the state-of-the art
technology. It shall be capable of monitoring and controlling traction power
supply from a remote location called Remote Control Centre (RCC). It should
enable TPC to monitor and control power supply to the remotely situated
switching stations from RCC reliably and safely. The system should be capable
of collecting, storing, displaying and analyzing data as stipulated in the
specification.

1.1.4 Interpretation of any technical meanings of the specifications and sorting out
technical disputes regarding this specification shall be decided by Director
General (Traction Installation), Research Designs & Standards Organization,
Lucknow (RDSO), whose decision shall be final and binding.

1.1.5 There shall be three main parts of the SCADA system – Master Station
equipment, Remote Station equipment and Communication link, details of which
have been covered in this specification.

1.1.6 Remote Terminal Unit (RTU) shall serve as single point interface between
switching stations (All TSS, SP and SSP) and master station.

1.1.7 The tenderers shall familiarize themselves with site conditions before quoting
against tenders based on this specification. Conditions particular to individual
sites, including availability of communication and spare channels, conditions &
space at RCC, switching posts, proximity to Road/Rail, sequence in which RTUs
sites will be offered by railways for taking up work, and any special conditions

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concerning erection and commissioning of SCADA system shall be got clarified


in a pre-bid meeting to be arranged by the purchaser with the tenderers.

1.2 SERVICE CONDITIONS

The equipment at RCC shall be installed indoor however rooms may not be air
conditioned. The SCADA equipment at controlled stations shall be installed
inside track side cubicles/ rooms and subjected to vibrations on account of
running trains on the near-by Railway tracks. The amplitude of these vibrations
lies in the range of 30 to 150 microns, with instantaneous peaks going up to 350
microns. These vibrations occur with rapidly varying time periods in the range of
15 to 70ms. The track side cubicles will not be air-conditioned and are liable for
exposure to polluted, dusty and corrosive atmosphere.

1.2.1 The locations at which the SCADA system equipment (RTU) in field are to
function shall be subjected to heavy rains and lightning during monsoon. The
extreme atmospheric condition limits for design purpose shall be as under:

Maximum ambient temperature 550 C


Minimum ambient temperature -100 C
Relative humidity 100 % saturation during
rainy season.

1.3 VOLTAGE AND FREQUENCY

1.3.1 At the RCC 415 Volts, 3 Phase 4 wire, 50 Hz supply shall be made available by
the purchaser.

1.3.2 In case of failure of the ac supply at the RCC, all the RCC equipment shall be fed
by the on line UPS.

1.3.3 The RTUs shall operate on 110 Volt dc supply provided by the Purchaser (Vdc:
110 +10 % & -20%).

1.4 DESCRIPTION OF THE AC TRACTION SYSTEM ON INDIAN


RAILWAYS (IR)

1.4.1 25 KV AC SINGLE PHASE TRACTION POWER SUPPLY SYSTEM

1.4.1.1 25 kV, ac, 50 Hz, single phase electric traction system has been adopted for the
electric traction. Traction power is obtained from utilities at 220 / 132 / 110 / 66
kV at Traction Sub Stations (TSS) and stepped down to 25 kV. Adjacent TSSs are
spaced at a distance of 40 to 80 Km.

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1.4.1.2 The supply to the Over Head Equipment (OHE) from TSS is fed through
interrupters located at Feeding Post (FP). Adjacent TSS normally supplies power
to the OHE on different phases to reduce unbalance in the supply authority grid.
To avoid the pantograph of a locomotive or electric multiple unit bridging the
supply from different phases, when it passes from one zone to another, a Neutral
Section is provided to separate the OHEs fed from different phases.

1.4.1.3 The switching station provided at neutral section is called Sectioning and
Paralleling Post (SP). In an emergency, when a TSS is out of power, feed from
adjacent TSSs on either side is extended up to the failed TSS by closing bridging
interrupters at SP on both the lines. The pantographs of electric locomotives or
electric multiple unit is/are lowered at the failed TSS to avoid short-circuiting the
phases at the insulated overlap.

1.4.1.4 Between TSS and adjacent neutral section, the OHE is divided into sub-sections
for isolating the faulty section for the purpose of maintenance and repairs The
switching stations provided at such points are called Sub Sectioning and
Paralleling Posts (SSP). The OHE of various tracks, in multiple track sections, are
paralleled at the SP & SSP to reduce voltage drop in OHE The sub sectors are
further divided into elementary sections by the use of manually operated isolators.

1.4.1.5 At TSS, FP, SP and SSP, equipment like power transformers, circuit breakers,
interrupters, single and double pole isolators, potential and current transformers,
lightening arresters, LT supply transformers etc. are installed. A masonry building
is provided for housing the control panels, SCADA equipment, battery and
battery charger, etc.

1.4.1.6 All TSSs, FPs, SPs and SSPs are generally unmanned. OFF load tap changing of
the transformers, switching ON and switching OFF of CBs, interrupters and
motor operated isolators are controlled through the SCADA system.

1.4.1.7 A Drawing showing general scheme of power supply for traction system is at
Annexure-9

1.4.2 Description of the ac traction system in sub urban area:


1.4.2.1 The conventional 25 kV ac system draws power from two of the three phases
of the incoming EHV lines and transforms it to 25 kV. Power is drawn from different
phases at adjacent TSSs, cyclically, to balance the load. The separation of phases on
secondary side is carried out on the OHE contact wire system by providing “neutral
sections” which do not draw power but provide mechanical continuity for passage of
the pantograph. The drivers of trains are instructed to switch off the 25 kV circuit
breakers of the locomotive to prevent flashover while the pantographs negotiate the
neutral section.
The protection system of Sub-urban area has been designed with numerical
protection relays, capable of isolating the shortest possible section in the fastest
possible manner.

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1.4.2.2 Salient features of the Sub-urban area:


Traction supply for Railways traction substations shall be taken at 220 / 132 /
110 / 66 kV from power supply authorities. Up to three adjacent traction substations
which draw power from one supply authority may be operated in parallel on the 25 kV
side. During exigencies the neutral sections can be activated by operating necessary
switching devices.
The traction Power supply arrangement, sectioning diagrams & the protection
scheme for the TSS are placed at Annexure 8 & 7. For further details tenderer may
refer to RDSO‟s specification No. TI/SPC/PSI/PROTCT/4050.

1.4.3 2x25 KVAC AT TRACTION POWER SUPPLY SYSTEM

1.4.3.1 The power for electric traction is supplied in a.c. 50 Hz, single phase through
2x25kV A.T. feeding system, which has a feeding voltage (2x25kV) from the
traction sub-station (TSS) two times as high as the catenary voltage (25kV). This
high voltage power supplied from the sub-station through catenary wire and
feeder wire in stepped down to the catenary voltage by use of Auto-Transformer
(ATs) installed about every 13 to 17 km along the track at Auto Transformer Post
(ATP), Sub-sectioning, and Paralleling Post (SSP) and Sectioning, and Paralleling
Post (SP) and then fed to the locomotives. In other words, both the catenary
voltage and the feeder voltage are 25kV against the rail, although the sub-station
feeding voltage between catenary and feeder wires is 50kV. Therefore, the
catenary voltage is the same as that of the conventional 25kV system as above.

Since the power is supplied in two times higher voltage, the 2x25kV AT
system is suitable for a large power supply and it has the following advantages as
compared with the conventional 25kV system.

(a) Less Voltage drop in feeder circuit.


(b) Large spacing of traction substations.
(c) Less telecommunication interferences.
(d) Suitable for high speed operation.

The power is obtained from 220 or 132/2x25kV Scott-connected/single


phase transformer provided at the sub-station, which are normally spaced 70 to
100 km apart. The primary windings of the transformers are connected to two or
three phases of the 220 or 132kV, three-phase, effectively earthed transmission
network of the State Electricity Board, in case of a single phase transformer or in
case of two single phase V-connected transformers/Scott connected transformer
respectively. The Scott-connected transformer and V-connected single phase
transformers are effective in reducing the voltage imbalance caused by the
traction loads on the transmission net-work of the Electricity Board.

One outer side terminal of the secondary windings of traction transformer


is connected to the catenary, the other outer side terminal being connected to the

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feeder. Two inner side terminals are, via series capacitors or directly, connected to
each other, and their joint is solidly earthed and connected to the running rails.

The load current from the sub-station flows through the catenary and
returns to the sub-station through the feeder. Between two adjacent ATs, the load
current fed from the catenary to the locomotive flows in the rail and is boosted up
to the feeder through the neutral taps of the two ATs.

Mid-way between two sub-stations, a SP is introduced. At the point of


TSS and SP, a dead zone known as neutral section is provided in the OHE to
avoid wrong phase coupling. The power to the catenary and feeder on each side of
the TSS is fed by one feeder circuit breakers, even if there are two breakers for
one side. The two breakers are used as a stand-by for each other. For maintenance
work and keeping the voltage drop within limits, one or more SSPs are introduced
between the TSS and SP. On a double track section, a SSP normally has four
sectioning interruptors and one paralleling interruptor, and a SP has two
paralleling interruptors and two bridging circuit breakers. In case of fault on the
OHE, the corresponding feeder circuit breaker of the sub-station trips and isolates
it.

A figure showing the principles of AT feeding system and a typical power


supply diagram showing this general feeding arrangement at a traction sub-station
and sections of the OHE are given in Annexure-10.

1.4.3.2 Protection System at traction sub-station:


Following relays are provided for the protection of traction sub-station
transformers:

(a) Differentials relay.


(b) Over current relay on receiving side.
(c) Earth fault relay on receiving side.
(d) Instantaneous over-current relay on receiving side.
(e) Phase failure relay (to detect malfunction of feeder circuit breaker).
(f) Auxiliary relays for transformer faults i.e. Buchholz, excessive winding and
oil temperature strip and alarm, pressure relief device trip and alarm and low
oil level alarm.
(g) Over-current relay on 2x25 kV side as back-up to feeder protective relays.

1.4.3.3. Following relays are provided for the protection of OHE:


a. Distance relay (with a parallelogram protection characteristics)
b. Delta-I type fault selective relay.
c. Instantaneous over-current relay
d. Under-voltage relay to avoid wrong phase coupling

1.4.3.4 Auto reclosing of feeder circuit breaker:

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A single shot auto-reclosing scheme for the feeder circuit breaker at traction sub-
station has been adopted to facilitate reclosing of the breaker automatically once,
after a pre-set time delay after tripping of the breaker on OHE fault. This feature
will help in quick restoration of traction power supply to OHE if the fault is of a
transient nature.
1.4.3.5 All traction substations and switching stations are normally unattended and off
circuit tap changer of the transformer, circuit breakers, interruptors, and motor are
operated remotely from the RCC through the SCADA equipment.

The off circuit tap changer of the transformer, circuit breakers, interruptors
and motor operated isolators could also be operated locally as well as manually at
the TSS, SP and SSP as the case may be. At the TSS, a local/remote changeover
switch is provided on the control panel, as well as in the mechanism box of the
circuit breaker, interruptor and motor operated isolator. No control panel exists
for the interruptors /circuit breakers at the SP and SSP and therefore the
local/remote changeover switch is provided on the mechanism box of the
interruptor/circuit breaker.

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SECTION 2

MASTER STATION EQUIPMENT

2.1. INTRODUCTION

The Master station shall consist of latest Microsoft Windows operating system based
SCADA software, running on Server grade computers in dual-redundant mode & MMI
running on desktop PCs. All the equipment required for interconnection & smooth
functioning shall also be part of master station equipment. The overall scheme for Master
station equipment shall generally conform to that shown in Annexure 3.
2.1.1 The LAN switches, routers, LAN extenders or media converters (as required with copper
or OFC medium respectively), bandwidth management hardware & software and
networking wiring etc. in RCC shall be within the scope of supply of successful SCADA
tenderer.

2.2 SCADA SYSTEM- FUNCTIONAL REQUIREMENT

2.2.1 RCC setup for 15 RTUs shall comprise of 2 server grade computers both in hot standby
mode and 2 Workstation-Grade PCs in client-server architecture. For any addition of up
to 15 RTUs, 2 Workstation-Grade PCs shall be added to the existing LAN system. RTUs
shall communicate with RCC for transfer of events/alarms & measurands in addition to
implementing telecommands. There shall be a provision of Energy Management Servers
(EMS) in hot standby mode and 2 Workstation-Grade PCs.

a. Configuration of Workstation-
i. Each operator workstation will consist of two workstation-grade (not Desktop)
PCs.
ii. One PC will have provision for connecting four 32” VDUs. By default, there is a
provision of two (2) VDUs; however the number may increase if the section is
large enough. The SCADA vendor shall consider this aspect and quotation for the
same shall be mentioned clearly. To achieve this, each workstation grade PC
shall be provided with a quad-output graphics display adapter. A virtual desktop
shall be created spanning across all the VDUs. The graphics adapter shall have
built-in memory of minimum 256MB, and support resolutions up to 1920 x 1200.
iii. The second PC shall be provided with a single 32” VDU and a second output for
connecting to the projector.
iv. The SCADA software should support splitting of the SCADA graphics across the
VDUs.

b. SCADA Workstation Requirements


i. Single graphics display should be able to be viewed across the multiple VDUs, as
if being viewed on a large screen.
ii. Keyboard and mouse functions shall work across all VDUs as with normal
desktops
iii. The software shall allow opening of multiple simultaneous windows in each
VDU.
iv. The SCADA graphics should support zoom in/out facility with clutter/de-clutter
function. When zooming in more details (static as well as dynamic data) on the
graphics should become visible, and when zooming out the details should get
hidden with only salient/important information visible.
v. The zooming facility should not cause loss of clarity of the displayed
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information.
vi. The clutter/de-clutter function shall be configurable by the system engineer
during graphics engineering.
vii. Using the above functions, a single graphics shall be created which provides
complete overview of the traction network being monitored/ controlled.

2.2.2 The server meant for EMS, storing data related to Energy Parameters collected from
each TSS shall have facility for remote access through Railnet. All servers and machines
will be on LAN. The EMS server will acquire Energy data from the SCADA server and
will update its data bank. Necessary protection against intrusion / virus shall be provided
in each machine on the network. The electrical parameters stored in the SCADA server
and EMS server shall be displayed on MMIs at Work station.

2.2.2.1 The servers shall also be configured as SCADA slave separately to communicate with
TPC HQ/ RB. The data transfer from slave to TPC HQ/RB shall be as per IEC 60870-5-
104 over TCP-IP through Railnet. OFC shall be required to be laid down in between
RCC and Division MUX for creating end to end OFC for data transfer to TPC HQ and
TPC Railway Board having Disaster Management Centre. Suitable OFC-ETH converters
would also be supplied by successful vendor at both ends, i.e., SCADA Servers and OFC
MUX. The necessary server and ETH-OFC converters, if not provided in TPC HQ /
Railway Board, shall be in the scope of supply of successful vendor if demanded. Two
server grade computers both in hot standby mode shall be provided in TPC Head Quarter
and TPC Railway Board. Necessary hardware and software required for displaying OHE
status at TPC HQ/RB based on the inputs configured shall be the responsibility of
SCADA vendor.

2.2.2.2 SCADA Servers/Software to be used at TPC HQ/RB shall be compliant with the
SCADA Server and Software specifications mentioned in this document for use at RCC.
For SCADA Software, only monitoring functions need to be complied with.

2.2.2.3 SCADA hardware/Software for TPC HQ/RB can only be supplied by RDSO approved
vendors

2.2.3 The tenderer shall also ensure that in addition to above, any further addition of RTUs
shall also be possible by simply adding two additional Workstation-grade PCs as MMI
per 15 RTUs on the existing LAN.

2.2.4 The LAN setup shall be so designed that installation at RCC center is conveniently
possible through standard plugs and sockets. All wiring at RCC and interconnection of
computers shall be done by the tenderer. The purchaser shall make the data
communication link with RTUs available within 50 Meters of the RCC computers. The
successful tenderer shall have to provide & make necessary connections between the
RCC computer/LAN switch, bandwidth management hardware, routers and LAN
extenders or media converters as the case may be. The successful tenderer shall also
provide the wiring properly enclosed in plastic trays to avoid any damage.

2.2.5 The servers shall be loaded with the necessary software for communication with the
RTUs. All the functionality of the communication, diagnostics and failover will be
possible from the Main and Standby Servers. These two separate server grade computers
shall operate in redundant hot standby mode. The active server shall continuously
communicate with the RTUs of the remote stations & process the data collected, in
addition to displaying the same on the work-stations (MMI). The hot standby server with
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same software shall automatically take-over in case of failure of active server. The
change over shall not take more than 60 seconds to complete.

2.2.6 All computers would be connected on dual redundant Ethernet LAN using two numbers
of minimum 16-port Ethernet switches. The detail arrangement with two communication
channels shall be as per Annexure 3.

2.2.7 A GPS receiver with antenna shall also be provided to synchronize the timing of the
servers with that of standard satellite timing. This shall ensure that all the date/time
stampings of the reports generated by the SCADA system would be accurate & hence
comparable to any external report. Make & specification of GPS receiver should be
submitted to RDSO at the time of Design documents approval.

2.2.8 The specification for the computers & peripherals to be used in the RCC is as below.
This is the minimum requirement for satisfactory functioning of the SCADA system.
The purchaser shall review these at the time of tendering and may opt for a better option.
In such a case purchaser shall specify the detailed technical requirement in the tender.
The tenderer can also offer a better version; however in such a case the tenderer shall
submit his proposal with full details.

2.2.8.1 Details of the desktop PC, server & accessories

Item Servers Workstation-grade PCs


Brand / Make IBM, HP, Dell, ACER only HP, Dell, ACER, IBM/Lenovo only
Processor Intel Xeon Dual Core Intel Core i7 (3.9 G) Processor or latest
Processor 3.0 GHz or Quad generation processor
Core 2 GHz or higher
upgradeable to dual processing
4 cores.
RAM size 8 GB upgradable up to 16 GB 8 GB
Hard disk Total storage of 1TB with Min 500 GB, SATA
RAID-1hard disk controller
Monitor 18.5 inch LED 32 inch ( LED)
Video Card Standard Graphics controller ATI /NVIDIA graphics controller with
16/32 MB RAM
Multimedia Not required Required
with accessory
Optical Drive Dual Drives: 16x DVD-ROM External USB DVD-R/W-Latest available
(DVD R/W) Drive + 16 x DVD+/-RW
double layer write capability.

EMI immunity As per IEC 801 As per IEC 801


Network Standard 10/100/1000 Base-T Standard 10/100/1000 Base-T Ethernet
Interface Card Ethernet Ports Ports
Number of 2 minimum. 2 minimum
USB ports
Server Complete with the server Complete with the tools for diagnostics and
Management management software & Tool troubleshooting and other drivers.
software for server diagnostics and

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troubleshooting, including
other drivers for the server.
Accessories Including all cables/ Including all cables/ connectors/
connectors/ accessories to accessories to achieve the complete
achieve the complete working working of the system
of the system.
Operating Microsoft Window 7 or latest / MS Windows Server 2008 R2 or latest
System

2.2.8.2 Details of LAPTOP

Item Description
Brand / Make LENOVO, HP, DELL, ACER
Type of Processor Intel core i3-370M, 2.4GHz
RAM size Minimum 4 GB SDRAM
Hard disk 500 GB or higher
Multimedia with accessory In-built speakers
Display 15” TFT
DVD R/W 8x DVD+/-RW Drive with DVD+R double layer write
capability
Number of USB ports Minimum Two
Accessories With external 220 V AC 50Hz power supply adapter.
Appropriate carrying case.
Operating System MS Windows 8 or latest.

2.2.8.3 Data logger Printer


Two A4 Laser jet printers shall be supplied and networked.

2.2.8.4 LAN Stackable Switch


Two LAN stackable switches with up-link support, with 16-Ports, 100 Mbps and RJ45
interface shall be provided. Switches shall be of D-link, Cisco & Allied Telesyn make or
a brand as specified by the purchaser in the tender.

2.2.8.5 Ceiling-mount Projector


A ceiling-mount projector with full-HD resolution and remote controlled wall-
hanging screen shall be provided. This projector shall be connected to second PC of the
operator workstation in parallel to its VDU.
The projector shall be capable for wireless connection with second PC of the
operator workstation as well and necessary hardwire/driver required for making the
wireless display of VDU on the projector screen through projector shall be in the scope
of successful vendor.
When required the display of the operator workstation shall be projected onto the
screen so that a multiple viewers can view/analyse the displayed information.

Typically, the traction network overview shall be projected onto the screen.

DETAILED SPECIFICATIONS OF PROJECTOR


Type DLP
Resolution 1920x1080 (1080p)
Lens 1.5x Manual optical zoom / Manual optical focus

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Keystone Vertical digital keystone correction: +/- 20 degrees


Display Size 30"-300" / 0.76m-7.6m
Throw Distance 0.9m-10m / 3ft-32.8ft
Lamp Type 230 watt
Lamp Life (normal/eco-mode) 4000 / 6000 hours
Brightness 2000 ANSI Lumens
Contrast Ratio 4000:1 (dynamic)
Aspect Ratio 16:9 (native), 4:3, 16:10, Auto
Input Signal NTSC M (3.58 MHz), 4.43MHz, PAL (B, D, G, H,
I, M, N, 60), SECAM (B, D, G, K, K1, L), SD 480i
and 576i, ED 480p and 576p, HD 720p, 1080i and
1080p
Mounting Arrangement Ceiling Mount
Accessories Power cable, VGA cable, HDMI cable, remote
control/laser with batteries, lens cap, remote
controlled wall mount screen
Input terminal (not Wi-Fi in Wireless LAN (USB port) for IEE 802.11 b/g/n for
built projector for wireless wireless connection with projector for streaming the
connection) display of VDU at workstation
2.3 Details of UPS

The tenderer shall provide a reliable on line UPS system of 2x5 KVA rating along with the
batteries and associated equipment. The details of 2x5 kVA UPS system shall be as under.

Item Description
Rating Each UPS shall be continuously rated for 5 kVA at 0.8 PF, Input: 3-Phase
415 +10% &-15% Vac, 50 ± 3% Hz, Output: Stabilized 240Vac, 50 Hz.
Arrangement One UPS of 5 kVA rating shall be sufficient to cater for the entire load of
type RCC (maximum 3 kVA at 0.8 PF).

The UPS system shall operate in dual redundant hot standby mode where
another 5 kVA UPS shall provide 100% redundancy to the system.

The malfunction of online UPS shall cause it to automatically isolate from


the system and the other UPS shall take up the load without any
interruption.

Each UPS shall be designed to operate as a true on-line, double conversion


system where the UPS output is independent of input supply voltage &
frequency variations.

Each UPS unit shall have separate battery set (200AH). The voltage of each
cell shall be 2 V and the bus voltage of Battery Bank shall be 180 V
suitable to UPS.

The UPS shall have Cold start facility.

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Battery Two separate battery sets of low maintenance lead acid batteries of
sufficient Ah capacity to cater the full RCC load for minimum 3 hours shall
be provided. The batteries shall be suitable for UPS applications.
(180V battery system so that the UPS and batteries could be used
interchangeably)
Output ± 2% total harmonic distortion (THD) for 100% linear
voltage Load and ± 4% for 100% nonlinear load (EN 62040-3:2001).
distortion

2.3.1 The scope of work shall comprise of UPS supply wiring to cover all RCC computers,
peripherals and communication equipment e.g. MODEMs, hubs etc. This shall also
include supply and wiring of 23W CFLs for each computer workstation & any other
emergency light points in RCC. An ac distribution board with 12 outlets (6 each of 15A
& 5A) from UPS supply shall also be provided.

2.3.2 The tenderer shall purchase the UPS system from reputed suppliers like Aplab, APC, Hi-
Rel, Emerson network power, Dubas, Numeric & Uniline, and its inspection shall be
carried out by purchaser at the time of routine testing to verify the key functional
requirements. The responsibility of ensuring good quality & service performance of UPS
system lies with the tenderer.

2.3.3 The UPS shall generally conform to international standards and shall be suitable for
operation with computer-based equipment. Alarm and display facilities shall be provided
on the front panel of the UPS for easy troubleshooting, operation and maintenance.

2.4 Furniture for RCC


The supply of appropriate furniture Godrej Make or any equivalent make suitable to RCC layout
and requirements of user shall be within the scope of this specification and the
tenderer shall quote for the furniture as per the number of servers and work stations
mentioned in the tender document.
For a RCC set up of 2 servers for SCADA, 2 servers for EMS and 4 MMI furniture
requirements shall be as under.
2.4.1 All servers and communication equipment like MODEMs, switch, connectors etc. shall
be kept in separate server cabinet/racks.
2.4.2 MMI computer workstations shall be made with the Godrej C13 computer tables or
equivalent.
2.4.3 Six Godrej-Multitask seating-E5002T model or equivalent swivelling chairs and 6 Nos
visiting chairs of Godrej-STAQ type or equivalent shall be supplied.
2.4.4 The selection of racks/cabinets shall be such that ingress of dust to computer hardware is
minimum. Number of racks/cabinets shall be as per the requirement of purchaser.
2.4.5 For addition of each workstation, one workstation computer table along with a
swivelling chair and three visiting chairs of above make shall be supplied.

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SECTION 3

SCADA SOFTWARE
3.1 INTRODUCTION

3.1.1 SCADA software shall be capable of working on latest version of Microsoft WINDOWS
operating system. Master station SCADA application software shall also include
licensed copies of OS for all terminals, LAN interface software, diagnostic software,
Communication system analysis software, Antivirus Software and any other software
essentially required for satisfactory working of the system. This shall also include the
software for RTU and / or LAN driver etc. The license fee wherever applicable of any of
the above software shall be borne by the successful tenderer.

3.1.2 The software shall be compatible for working on IEC 60870-5-101 companion standard
protocols based on IEC 60870-5-1 to 5 series of standards. It shall also support multiple
channels for communication to all RTUs.

3.1.2.1 The software shall fully support file transfers between RTU & RCC as defined by
different IEC 60870-5 series of standards. Protection relays supports IEC103 protocol.
This standard specifies own disturbance record format.

3.1.2.2 The tenderer shall be fully responsible for effective working of SCADA software. He
shall also provide after sales support, on chargeable basis even after expiry of AMC, by
offering AMC/up-gradation as per the requirement of purchaser.

3.1.3 The Software shall be general-purpose, suitable for any SCADA project of Indian
Railways, menu driven, GUI based and fully user configurable. It should have facility for
application engineering with necessary tools and library modules, so that it can be easily
customized. It should be possible to customize the software to specific need of mimic
and tabular displays, representation of various equipment and devices. It should be
possible to create new symbols and add to this library. The online features of the
application-engineering module shall allow for upgrades and modifications easily at site.

3.1.4 The architecture of the software shall be modular and it should be possible to upgrade it
to the newer versions of operating systems.

3.1.5 The software shall give fast response to operator actions and system events. SCADA
system stability should be sustained during event bursts. The software should be capable
to support system working at high speed data transfer rates achievable over OFC
communication networks as explained in the chapter 4.

3.1.6 Moreover the software/system performance should not degrade with the time as system
is continuously up (due to generation of temporary files etc. which the software should
be capable of cleaning/deleting automatically). The tenderer shall endeavor to ensure no
software hanging, requiring restart of system or individual computers.

3.1.7 Software data logging functions should have flexible time and event based sampling
from real time process database. All values should be registered with status/value and
time stamp.

3.1.8 The software may require up gradation/reconfiguration from time to time as per

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purchaser’s modified requirements such as adding additional DI/DO/AI points in RTU or


addition of complete RTU. The tenderer shall be fully responsible for this activity
during warranty/AMC or after completion of AMC. Formula for costing up gradation in
the same RTU & addition of complete RTU duly integrated with RCC to be evolved and
the same shall be mentioned in the offer clearly.

3.1.9 Complete SCADA application software may comprise of some commercial peripheral
software therefore Railways shall be indemnified against claims for infringements on
rights of such software and only the valid licensed copies (CD/DVD’s) of complete
SCADA application, commercial and peripheral software shall be supplied to the
purchaser/basic user.

3.1.10 SCADA vendor shall provide all necessary run time utilities for successful running of
the SCADA application. The utilities supplied by the Contractor along with operating
system should be sufficient to independently execute the SCADA software without any
problem.

3.2 FUNCTIONAL DETAILS OF MASTER STATION SOFTWARE

3.2.1 Acquisition of measurands

The SCADA system shall be capable of acquiring measurands i.e. analog inputs from the
TSS and SP. The measurand data shall be time tagged at RCC. This is done to optimise
the data traffic. The details of measurands are provided in Section 6.

3.2.1.1 Software shall have capability for Analog value scaling, processing and conversion to
engineering values, apart from limit settings of parameters.

3.2.1.2 Software shall be fully configurable to analyze the analogue data received from RTU
e.g. energy parameters (active, reactive and apparent power & energy), voltage, current
and power factor in the form of displays (graphs as well as tabular), trends, alarms to
operator in case of set limit violations and historical interpretations. There shall also be
facility to transfer the data to spreadsheet applications like MS-Excel in .xml formats.
. If the measurands are required at a specified periodicity the same shall be configurable.

3.2.2. Acquisition of telesignals

3.2.2.1 The software shall support the acquisition of telesignals (bi-state devices) for each RTU
as explained in Section 6.

3.2.2.2 There shall be dependent and independent points in the traction power supply system.
For example if a feeder CB trips, there shall be associated telesignals for catanery and
240 V ac fail. All such events must be reported by RTU to RCC with time stamp.

3.2.3 Execution of telecommands

3.2.3.1 The Software shall be capable of issuing commands to open or close a switching device.
All the commands will follow select – check – execute procedure.

3.2.3.2 The telecommands shall receive the highest priority. The normal communication
between RTU & RCC shall get interrupted for sending the telecommand.

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3.2.3.3 Operator should be able to cut off power to a sub-sector by selecting it and giving the
command. The system should open all the associated switching devices automatically
with confirmation for each device as an event.

3.2.3.4 There shall be option to abort a command before giving the confirmation.

3.2.3.5 All the operator commands should be logged as events. After a control command is
issued by the operator, and if the same could not be executed, then a message shall be
displayed indicating reason(s) for it.

3.2.3.6 The telecommand once issued, if not sent to RTU due to communication failure or
otherwise, shall be aborted after a predefined period and shall not be in queue.

3.2.4 Parameter loading to RTU

3.2.4.1 The RCC software shall be capable of parameter loading to the RTU in line with IEC
60870-5-101 & other basic standards of IEC 60870-5 series. Some configurable
parameters are as under.

i. Dead band for RBE (Report By Exception) of an Analogue value.


ii. Pulse duration of control commands.
iii. Used point of each type in an RTU. (Number of point used of a particular type of point)
iv. De-bouncing time
The above should be configurable through RTU’s configuration file. The file can be
downloaded from RCC as well as locally to the RTU with password protection.

3.2.4.2 The de-bouncing time, dead band for measurands and the clock synchronisation time
period shall be settable and so selected that the optimum use of data communication
channel is made.

3.2.5 SCADA software configuration

The software should provide menu driven and user-friendly configuration. The
configuration shall define the various devices, their attributes and the traction system
specific details. The configuration of the software shall be carried out with the help of
user/purchaser to cover all details/address/nodes of traction supply operation e.g.
Interlocking, locked out signals, protection relays & elements, alarms with attributes,
power blocks, parameter settings and display/picture screen properties etc.

3.2.6 Time Synchronisation

The software should have the facility to synchronize the Host computer clock through
GPS. Master station servers shall be time – synchronized from the GPS receiver directly
while all MMI shall be time-synchronized by the Main Server over Ethernet LAN. This
time synchronization shall be based on absolute time (containing year, month, day,
hours, minutes, seconds, milliseconds) sent by GPS clock on a serial communication
channel. It may be noted that the GPS receiver can also have LAN port for
communication, which will avoid using serial ports in RCC computers.
The clock of the RTUs shall be synchronized with servers as per IEC 60870-5-101
protocol as per the periodicity settable by the user.

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Accurate clock Synchronization in a RTU depends on knowing the time taken to transmit
a Telecontrol message to it from the central Controlling station containing the master
clock time thereby permitting an allowance to be made for the transmission time during
synchronization.

3.2.7 Test Procedure & Diagnostics

In general the software shall support basic test procedure and diagnostic checks for RTU
as per IEC 60870-5-101 & basic standards of IEC 60870-5 series.

3.2.7.1 RTU Diagnostics

The standard features mentioned under section 5.3.4 shall be available for online
diagnostics and maintenance of the RTU as per IEC 60870-5-101 protocol.

3.2.7.2 RCC Diagnostics

SCADA application software shall have minimum following inherent features to check
its own sub functions and report status to the operator:
a) Online/standby /offline state of SCADA server/communication front ends.
b) State of all RTUs.
c) State of printers.
d) Connection status of all the operator workstation.
The above diagnostics shall include the standard Windows OS tools like Windows
Diagnostics, Performance monitor and Disk administrator that are provided as part of the
administrator tools.

3.2.8 Communication Failures

Time out of the RTU and the CRC errors shall be progressively counted and displayed in
a tabular report as “Communication failures” for each RTU. The tabular report shall be
generated at 0000 hrs every day.

3.2.9 System security and access levels

3.2.9.1 The system should provide three security levels for access for different functions:
a) Traction power controller (TPC): - To view and Control.
b) RCC Engineer – To edit configuration information and to add TPCs.
c) System Engineer- To add new RCC Engineers.

3.2.9.2 Although the SCADA system with dedicated network shall be kept isolated from the
internet however being on LAN with Energy Management Server having remote access
through Railnet over other computer having internet connection , such possibility cannot
be totally ruled out hence the SCADA vendor shall study the system vulnerabilities and
build the necessary security solutions like firewalls, up to date antivirus software, no
remote/e-mail/internet access, user access codes/passwords in the master station software
and hardware so that any possibility of a cyber-intrusion or attacks is eliminated.
However the EMS server will sync the SCADA server for updating the data base created
for storing traction energy details. Energy meters / transducers installed in the RTU will
update the energy parameters of the Posts in the SCADA server.

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3.2.9.3 Suitable firewalls to be provided to secure the RCC servers & workstations. Hardware
firewalls should be employed for external interfaces.

3.2.9.4 The features and other details of the firewall proposed shall be approved by RDSO at the
time of design drawing approval of first SCADA system developed by any vendor. The
features shall be verified by RDSO at the time of type testing.

3.2.9.5 In addition to above backup and recovery procedures shall also be well defined by
SCADA vendor and purchaser shall be trained about the security threats and
vulnerabilities involved in the systems.

3.2.10 Manual Input:

Facility for marking (Manual input) shall be provided for any alarms, equipment status
including manually operated isolators, measurands and limit-settings, through keyboard.

3.2.11 Status Information:

Details like device name, current value/status, scans status (on/off scan), override status
and block status shall be displayed.

3.2.12 Block/De-block of RTU & control for devices:

Facility shall be provided to block / de-block a control point (Circuit Breaker, interrupter
and other controllable equipment at the controlled station) which disables/enables
control operations from the RCC. Facility should also be provided to block/ de-block of
RTU. The blocked condition of any equipment shall be suitably indicated on the
monitor.

3.2.13 Boundary post operation:

When a post separates the zones controlled by two adjacent RCCs, control of
breakers/interrupters at this post will be so arranged that the breakers/interrupters can be
closed by one RCC only when an interlock is released from the other RCC. However
opening shall be possible from any of the RCC. The boundary post details shall be
furnished by the purchaser.

3.2.14 Alarm Processing and displays:

3.2.14.1 Alarms should be generated as per the configuration of the software i.e. whenever the
state of the device is found to be in the abnormal condition or any measurand’s set limit
is violated. In the event of failure of RTU or any equipment at RCC such as Host or
MMI an equipment alarm should appear. When both the auxiliary contacts of a device
are either in open or in closed condition, such faults shall be detected and identified as
“Complementary Faults”. Such conditions shall also get logged in Alarm and event list.

3.2.14.2 The alarm list shall be of two kinds – current and historic.

i. Current alarm list should contain minimum 400 entries. The list will be ordered
chronologically. Acknowledgement status of an alarm shall also be indicated in
the current alarm list.

ii. Historical alarms list shall consist of alarms for the last one month.

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3.2.14.3 Operator shall be able to request for display of the alarms in chronological order
starting from any given time. Provision for sorting of Historic Alarms on various
options such as station-wise, tag wise, and in chronological order should be supported.
Alarm list should be printable on user’s request.

3.2.14.4 Alarm acknowledgement

i. Page wise facility for alarm acknowledgement with a single click should also be
provided in addition to one by one acknowledgement.

ii. There should be facility to define certain alarms with audible sound or pre-
recorded voice to attract the attention of the operator as per user requirement.

iii. There shall also be facility for time delayed alarm operation e.g. alarm for
Tripped Capacitor Bank CB closing reminder.

3.2.15 Events display

i. Events shall be logged for all commanded and un-commanded changes in


equipment status, acknowledgement of alarms, limit violations of analog points,
user login and markings done by operator from MMI.

ii. The event list shall also be of two kinds – current and historic, same as explained
in alarms in Para above and similar options for sorting, displaying and printing of
event reports shall also be available.

3.2.16 Power Block

i. Power Block is given for maintenance by de-energising the device/ section of


OHE. When a device/section is under power block, it shall not be possible to
operate/charge it, unless the power block is first cancelled from the RCC. In case
a telecommand is attempted, a failure message shall be given to the operator.

ii. Granting the power block

a) The software shall have facility to select the device/section to be under


power block.

b) It shall also be possible to select a number of CBs/BMs required to be


operated for making a section dead and a group commands shall possible to
be issued. The system shall open all devices, which are put under power
block by the operator. The operation must be confirmed for each device as an
event.

c) Operator should be able to cut off power to a sub-sector by selecting it and


giving the command. The system should open all the associated switching
devices automatically with confirmation for each device as an event.

d) The operator shall have to enter the details of the power block like the
operator's code number, and time duration of power block. All power block
details like operator’s identity, time of imposition and section shall be
recorded along with system time.

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iii. Cancelling the power block:

a) Operator shall select the device or the section on which the block has to be
cancelled and give power block cancellation command. With this the power
block of the devices/section shall be removed.

b) If a power block is not cancelled at the end of the permitted duration, a


suitable alarm shall be generated to attract the attention of the operator.
System should permit the operator to extend the power block period in
confirmation to this alarm.

iv. It shall be possible to display or print the information of all power block details
giving clear details regarding operator's identity, time of imposition and also the
system time. Power block details shall also be stored in the database for later use.

3.2.17 Under-voltage tripping of SP Bridging interrupters:

Under extended feed conditions, if a low voltage at SP persists for more than a specified
time (both of these shall be configurable), an alarm shall be sent to the operator. If the
voltage continues to be in the low range even after this time (i.e. operator has not taken
any action within specified time to restore normalcy) then the bridging device shall be
opened by a RTU through close loop action. Closed loop action on voltage limit
violation” can be implemented using Ladder Logic or IEC 61131-2 control logic.

3.2.18 Automatic Fault Localisation of OHE (AFLN)

This feature of automatic fault localization of OHE faults by the SCADA system
is required in cases where the SSP/SP/ATP are not provided with Circuit Breaker along
with its associated numerical relays.

The software supports automatic localisation of faults in OHE, segregation of


faulty sub-sector/broken sub-sector and restoration of 25 kV power to healthy sections of
OHE. The fault localisation process can be initiated by the operator through the MMI
screens. The method of invoking the function is given in the section–operator
commands. If the SP BM is closed at the time of initiation of fault localisation, the
software assumes it as an extended feed condition and proceeds accordingly. The
software shall analyze the network state at the time of initiation of AFL, and
automatically test and verify all sub-sectors that were being fed by the circuit breaker.
The software employs the technique of energising all the sub-sectors/broken sub-sectors
sequentially and identifying the faulty sub- sector/broken sub-sector by checking the
tripping of the feeder circuit breaker for each of the energising operation. The software
will ensure the following during the fault localisation and isolation process.
 Take into account the following inputs entered by the operator.
a. Power block imposed/ cancelled on an interrupter: Whenever power block is
imposed on any of the interrupter, no further control on that interrupter will be
possible from the master station. For the purpose of fault localisation such
interrupters shall be assumed as “open”.
b. Discontinuity caused in any sub-sector due to imposition of power block on an
elementary section of that sub-sector. Ensure that no interrupter that was open prior
to the occurrence of fault is closed during the fault localisation process.

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c. If any device in the sub-sector is overridden, a message is given to the operator and
the AFL is aborted. The message will be “Disable the overridden values in the sub-
sector and re-start AFL”.

 Segregate the fault by opening minimum number of interrupters.


Prioritize polling of RTUs in order to provide faster feedback to the AFL algorithm,
so as to reduce the overall execution time of AFL. Feedback for commands issued by
AFL, and checking of FCB tripping during AFL shall be prioritized.
The AFL can be done for
a. Normal case of the sector from TSS to SP
b. Extended case for sectors up to the next failed TSS
c. Extended case for sectors up to the SP after the failed TSS
The AFL algorithm shall automatically determine the present case from one of the
cases defined above, and proceed with suitable sequence of operations. Further, the
algorithm shall be self-adapting to different network topologies like single line, double
line, three line, bus-bar arrangement at SP/SSP, etc.

In case of FCB tripping second time and the auto re-closure locked out telesignal
is received, it shall be possible to automatically initiate AFL without operator
intervention. This feature shall be configurable on FCB basis. When the fault localisation
is on, the progress can be seen using the displays where the corresponding sub-sector is
defined. The display will be same as the normal station display. Operator will be able to
see the latest status of the devices operated by AFL and can thus trace the progress of the
AFL. There will be no alarms for the devices, which are operated by the AFL. The
operator can abort the AFL while it is in progress. The sequence of operations as carried
out by AFL shall be recorded in the event list for later analysis.

An alarm is raised after the fault localisation is completed. The alarm will
indicate the faulty section. After identifying the faulty section, the AFL algorithm shall
automatically block that faulty section, and restore the other sections to their original
state. There shall be an option to automatically isolate sections parallel to the faulty
section, as there could be trains in the section parallel to the faulty section.

In case AFL could not locate any fault, then an alarm indicating the same shall be
generated, and all the sections being fed by the FCB should be restored to their original
state. In case AFL aborts due to any error during its execution, an appropriate alarm shall
be generated indicating the reason for abortion of AFL.

There shall be a provision in the software to execute simulated runs of the AFL
algorithm by simulating faults. This feature shall be possible to be executed on a separate
computer, not affecting the actual system operations.

3.2.19 Inputs to the AFL algorithm: A user interface for defining the power supply network
being fed by each FCB shall be provided. This will provide the required inputs to the
AFL algorithm to determine the sections to test when AFL is initiated for that FCB.
Once the sections are defined, the AFL shall automatically determine the current
conditions of the power supply network, and proceed accordingly.

Defining of AFL sequence through a sequence of statements/commands is not


recommended, as this would involve defining the sequences for multiple cases (normal
feed, extended feed, etc.). It is preferred to have a single algorithm that operates for all

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conditions and that which requires the minimum of inputs from the user during
engineering, and during initiation of AFL.
3.2.20 The protection relays installed may have communication features compatible to IEC
60870-5-103. The fault waveform data stored in the relays at TSS/SSP/SP shall be
required to send Remote Control Center through SCADA. Necessary configuration tools
for fetching the stored data in the relays and analysis of the fault waves thereof shall be
integrated part of the SCADA software. In IEC 60870-5-103, Disturbance Recorder is
available using request of Frame Type 24 & 25.

3.2.21 Printers: The SCADA software shall support a minimum of two data-logging laser
printers connected on LAN.

3.2.22 Message pad: One page shall be provided for the operator to record/add important
messages. They can also be edited and removed by the operator. The messages will be
retained by the system even if the MMI is shutdown. When it is brought up again, the
last entered message shall be viewable by the operator.

3.2.23 Data logging and Reports generation

All alarms and events shall be logged by the system. Average values of selected analog
parameters may also be stored. The duration of this logging should be settable and Log
data should be stored automatically with date (year, month and day) and time (hours and
minutes) stamp in a file. The software should be capable of generating different types of
reports. Some of the reports which may be required are: -

i. Summary of CB’s tripping during a specified period including the relay(s) which
caused the tripping
ii. Power Block availed report.
iii. Duration during the month when the voltage went above or below 27 or 17 KV at
the TSS and SP respectively.
iv. Duration during the month when the current is exceeding full load capacity of the
transformer.
v. Energy data interpretation, MD violation.

3.2.24 Voltage profile at TSS, SSP, SP & ATP:


Recording of Voltage Profile at TSS, SSP, SP & ATP shall be done and stored in the
RTU. Minimum duration for monitoring shall be 48 hours. The voltage parameter shall
be recorded when voltage is below 19 kV and above 28 kV. Voltage between 19 kV and
28 kV shall be considered as normal and hence no recording requires. It shall be possible
to display these values in form of Graph and Tabular report as and when required.
Filtering of voltage profile data shall be done by date and time. It shall be possible to
read from Voltage-Time graph the time and duration of low/high voltage along with
values.

3.2.23 Help functions:

On-line help and tutoring guide should be provided for all major functions in the MMI
using the HELP option. The help sections will guide the operator for any specific help
for carrying out certain tasks.

3.2.24 Tabular displays, Current & Historical trends diagrams/graphs:

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3.2.24.1 The software shall be capable of providing tabular Display of data of a controlled
station e.g. equipment status, alarms and measurands.

3.2.24.2 The time versus value plot of measurands in a separate colour including the arithmetic
values on the measurands such as multiplication shall be displayed in a trend diagram.

3.2.24.3The trending shall include both historical trending and dynamic trending of current data.
The dynamic (current values) trending shall be for duration of one hour. For Historical
trend, average value of data shall be logged at the interval of 5 mts duration.

3.2.25 Failover of dual hot-standby systems

3.2.25.1 Hot standby systems shall be designed to improve the reliability of SCADA system by
having back-up machines that automatically takes over when the primary fails. The
standby systems for the main server shall ensure that there will be no loss of data,
alarms, event etc. due to the failure of primary server and data shall be updated normally
after the failure occurs. In the event of failure of primary server, the stand by server
computer system automatically takes over including the data acquisition and the
communication with RTUs over the existing channels. In any case the changeover from
main to standby computer shall not take more than 60s from the point of view of
SCADA system working. The failure of primary server shall be displayed on all MMI’s
along with suitable alarm indication.

3.2.25.2 The system shall also support dual Ethernet LAN wherein each computer shall have
two LAN interfaces. From each computer, one LAN interface will be connected to first
network switch and the second interface to the other switch. After achieving this
connectivity, it shall be ensured that any failure of one LAN interface of computer, any
one LAN wire, any one LAN switch should not cause permanent break in LAN
connection between any two machines. In any such condition, the system should be able
to restore alternate LAN route within 30 seconds, also none of the equipment should be
declared offline/disconnected during LAN failure.

3.3 Overall screen design & real time display

The MMI screen developed on WINDOWS shall generally comprise of Title bar, Menu
bar, tool bars, status bars etc for real time depiction & control of traction power system.
This interface shall provide for all interactions between the operator and the SCADA
system. It shall also have features for alerting the operator with audio/visual supports on
occurrence of critical alarms and events. The audio alarms shall include play back of pre-
recorded voice files in .wav or any other standard formats.

3.3.1 Full graphic, colored displays of controlled stations shall be provided by the software.
The display shall include ON/OFF status of equipment, (such as feeder CB trip, ac and
dc fail/low, RTU fail, communication fail, machine down etc.), alarms, measurands and
names of the controlled stations.

3.3.2 There shall be facility for viewing display of full section, suitably condensed to fit screen
size. This condensed picture shall be displayed on the MMI when called by the operator.
Condensed diagram may have fewer details as compared to the normal display but
operator shall be able to control any of the devices and accept / acknowledge any alarm.

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3.3.2.1 If number of controlled stations is too large then the condensed picture for full section
may be displayed on two or three pages.

3.3.3 Alarms for circuit breaker(s) tripping(s) shall be displayed on MMI screen in addition to
flickering of circuit breaker symbol(s) till operator acknowledges the same. The
telecommand points like CBs, Interrupters etc shall be displayed with the distinct colour
schemes & attributes e.g.
 Point blocked from control - distinct color
 Alarm state - Blinking with distinct color
 Alarm state and acknowledged - with distinct color
 Point has complementary fault - distinct color
 Point value non-current since the RTU is down. - Distinct colour

Similarly all telemetered points like V, I, power/energy parameters etc. shall be


displayed with the distinct colour scheme & attributes e.g.
 Alarm state - distinct color
 Normal- distinct colour
 Non-current - If due to any reason, RTU stops to communicate with RCC at any time but
MMI shows the measurand which was updated in the MMI previously so the value
displayed presently is not the current value same shall be treated as non-current.

3.3.4 In addition of above the SCADA software shall be fully capable/ configurable of
showing different alarm states and their acknowledgement in a distinct color and display
attribute like blinking etc.

3.3.5 The software shall be capable to provide tabular display of data of any controlled station
e.g. equipment status, alarms and measurands. It shall also be capable of generation of
current trend diagrams (the time versus value plot) of single or multiple measurands.

3.4 SCADA slave module:


3.4.1 The Master server at RCC in Divisional Head Quarter shall also be configured as
SCADA slave. SCADA software shall have module which shall facilitate the server for
configuration as slave and communicating as per IEC 60870-5-104 with TPC HQ and
TPC Railway Board. All, or a part of input data i.e.DIs/AIs available at RCC shall be
configured for displaying at these remote TPCs, however no Dos shall be configured to
avoid control command absolutely.
3.4.2 Necessary software module to display the data of any location on Indian Railways at
TPC Railway Board and divisional data at TPC Head Quarter shall be the part of
SCADA software.
3.4.3 Since SCADA Slave supplied at RCC and the one supplied at TPC HQ/RB could be
from different contractors, therefore in case of any mismatch in implementation of IEC
60870-5-104 at both the ends, the RCC side implementation should be modified, The
only exception to this would be the case where it is proven that the protocol
implementation at TPC HQ/RB is not as per the specified standard. In any case, RDSO’s
decision in this regard would be final.

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SECTION 4

COMMUNICATION MEDIUM

4.0 Telecom Arrangement for High speed SCADA (Up to 19.2 kbps)
4.1 Purchaser shall arrange communication medium between RCC and RTU. For this purpose
existing OFC network shall be used between RCC & way station nearest to RTU locations.
OFC has been laid along the track and terminated generally in OFC huts at way stations.
These OFC huts house STM1/4 equipment which are provided in short haul configuration
enabling extension of E1 to way stations. PD MUX are provided in the OFC huts which will
be used to provide RS 232c/V.24 connectivity for SCADA working. The connectivity from
OFC hut to RTU locations is on copper cable.

4.2 The communication setup for implementing high-speed communication is achieved through
the use of line drivers/ digital short haul modems and RS232c / V.24 cards (slow speed data
interface as per RDSO Specification IRS-TC-68/2012). The low speed interface data cards
are installed in the PDMUX. The interface is configurable as multi drop polled data circuits
used in SCADA applications. The purchaser shall provide necessary PD MUX and low
speed data card. These cards provide RS232c / V.24 interface, which will be connected to
the line driver to be installed in the OFC hut. The line drivers enable RS232c
communication over distances of up to 4 -5 km. (depending upon the condition of cables).
Corresponding line driver installed at RTU location receives these signals and converts it
back to RS232c signal, which is then connected to the RTU equipment.

The telecom scheme is depicted in the diagram given below.

Divisional HQ WAY Station 1 Way Station N


(RCC Location)

Line driver/ Line driver/


Digital Line driver/ Digital
Modem Digital modem modem
RS 232c Heading RS 232c
RS 232c
SCADA RTU
Server RTU

RCC Location RTU Location (SP/SSP/TS) RTU Location (SP/SSP/TS)


Copper cable Copper cable Copper cable

Line driver/ Line driver/ Line driver/


Digital Modem Digital Modem Digital Modem

RS 232c RS 232c RS 232c

WS-C6504-E WS-C6504-E
WS-C6504-E
FAN FAN
STATUS 1 STATUS 1
FAN
STATUS 1

2 2
2
1.7 in. 1.7 in.
1.7 in.

3 3
3

4 4
FAN-MOD-4HS FAN-MOD-4HS
4
FAN-MOD-4HS

PD Mux with low PD MUX with low PD MUX with low


speed data E1 E1 speed data E1 E1 speed data E1
interface interface interface
OFC To Stn. N-1
WS-X6608-T1 WS-X6608-T1

To Stn. 2
WS-X6608-T1

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
STATUS STATUS
LINK LINK LINK LINK LINK LINK LINK LINK LINK LINK LINK LINK LINK LINK LINK LINK
STATUS 8 PORT VOICE T1 8 PORT VOICE T1
LINK LINK LINK LINK LINK LINK LINK LINK
8 PORT VOICE T1

STM1 STM1 STM1

Telecom Room Telecom Room Telecom Room

Figure: Telecom scheme for high speed (9.6/ 19.2 kbps) SCADA

In this scheme availability of RS232c / V.24 interface on PD MUX is required.


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Possibility 1: The existing PD MUX has availability of slot. In such case, compatible low
speed data card is required to be arranged and inserted in the existing PD MUX.
Possibility 2: The existing PD MUX does not have slot to provide the additional Low speed
data card. In such cases new link of PD MUXes shall be required on separate E1 link by
providing additional PD MUX at way stations from where the connectivity to RTU is
required to be extended on copper cable.
Railways/Purchaser shall provide compatible low speed data card and additional PD MUX
at way stations, in light of above possibilities.

4.3 Specification Low speed RS232c / V.24 data interface: As per RDSO specification IRS
TC-68/2012.
The digital multiplexing equipment with optical interface is provided with low speed data
interface. This interface proposed to be used for point-to-multi point low speed data
communication between RCC and stations. The interface is configurable as multi drop
polled data circuits used in SCADA applications.

4.4 Technical Requirements of Line driver/ Digital modem

1. To be used for serial data transmission with data rates from 2.4 kbps to 19.2 kbps
over a twisted pair copper cable (conductor dia. 0.5 mm) for a distance up to 5 km
2. User port: RS 232c interface
3. Line side: Interface for 2 or 4 wire copper conductor
4. Working on DC supply 48 V DC (Nominal) from S&T Battery Bank. For
uniformity, the supply voltage of Line Driver/ Digital Modem in OFC huts and
RTU, shall be 48 V DC. SCADA vendor shall provide DC-DC converter as per the
requirement.
5. Protection from surge on power supply port and communication port as the device is
expected to work in 25 kV traction areas.

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SECTION 5

REMOTE STATION EQUIPMENT

5.1 INTRODUCTION

The Remote Terminal Unit (RTU) shall be installed at TSS/SP/SSP/ATP to acquire data
from power system devices i.e. CT/PT circuits, numerical relays and device status signals.
RTU shall also be used for control of devices from Master station/RCC. The supplied
RTUs shall be interfaced with the substation/switching post equipment, communication
equipment, power supply distribution boards; for which all the interface cables, TBs,
wires, lugs, glands etc. shall be supplied, installed & terminated by the successful tenderer.

The RTU’s & other equipment are subjected to severe temperature variations and
vibration conditions then the RCC equipment. Tenderer shall take care of these aspects in
his design. The prototype design of the RTU shall be approved by RDSO.

5.1.1 The RTU Hardware shall include redundant CPU modules, it’s associated digital
input/output modules, alarm input modules, analogue input modules, watchdog,
transducers, memory, redundant communication modems, interposing contactors,
redundant power supply units and surge arresters and other items necessary for its proper
functioning. In case of failure of CPU/PSU/Modem the redundant module will take care
without interrupting the functionality of SCADA, and an alarm for the failed module
shall be generated in the RCC and logged as event also.

5.2 PHYSICAL CONSTRUCTION OF RTU’s

5.2.1 The RTU cabinets shall be dust, rodent and vermin proof with doors. The doors shall
have proper rubber gaskets & locking arrangement. The cabinets shall have facility for
bottom entry of incoming/outgoing cables for operation of the equipment. The stainless
steel sheets of thickness not less than 1.6 mm as per IS: 6911- 1992 with mill finish of
number 1 shall be used for making the cabinets of RTU for Mumbai area. Suitable
reinforcements shall be provided wherever necessary. Except Mumbai area, the RTU
shall have cabinets made of CRCA sheets with powder coating. All panels shall be
indoor, and meet IP 51 class of protection.

5.2.2 The RTU for TSS/SSP/SP shall be floor mounted (At ATP & in Sub-urban area, the RTU
cabinet shall preferably be wall mounted type) and every endeavor shall be made by the
manufacturer to offer as small a cabinet as possible without compromising on
maintainability and serviceability of the RTU equipment. There shall preferably be only
one RTU cabinet housing all equipment. All enclosures shall conform to minimum
protection class IP 51 as per IEC 529. The interior of the panel shall be lighted using a
CFL lamp by a door controlled switch for maintenance purposes.

5.2.3 Modular type of construction shall be adopted to facilitate unit replacement of devices
wherever required. Surface mounted technology (SMT) shall be used for higher level of
reliability. Standard plug-in and connector arrangement shall be made for the printed
cards.

5.2.4 All electronic modules shall be mounted vertically and fixed on the main frame of the
cabinets. The RTU housing internal design shall be according to isolation needs and
space restrictions therefore generally only standard 19 inch racks with integrated
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terminals shall be used for reducing the wiring. Suitable check points/ diagnostic
indications shall be provided on the cards for monitoring its healthiness.

5.2.5 All internal RTU control circuits and wiring of DI/DO & other signal circuits between C
& R panel and RTU shall be with 0.75 sq mm, 1100 Vac/ 1500Vdc grade PVC insulated
copper conductors conforming to IS 694.

5.2.5.1 RTU shall be wired with 1.5 sq mm PVC insulated copper conductors conforming to IS
1554 Part-I, 1100V ac/ 1500Vdc grade (screened wherever necessary) only for main
incoming 110Vdc & 240 V ac power supply (4 sq mm only for CT wiring).

5.2.5.2 The bunch of wires/cables shall be neatly dressed, laid in plastic trays and supported
suitably. Separate wire bunches shall be run for ac, dc, control and data circuits. Caution
plates & name labels shall be provided, wherever necessary.

5.2.6 Proper protection by providing MCB’s (of ABB, Siemens, Schneider make only) to
different supply circuits shall be ensured.

5.3 RTU FUNCTIONAL DETAILS

5.3.1 The RTU shall be designed for handling telecommands, telesignals and telemetered
parameters as per the details given in this specification. All the changes (one or more) in
the status of the circuit breakers / interrupters /motor-operated isolators and alarms that
may occur between consecutive polling shall be stored by the RTU until they are reported
to the master stations along with their time of occurrence. Moreover a minimum of 400
events shall be stored in the RTU memory sequentially, in case of communication failure,
for reporting to the master station. For TSS, minimum 1000 events should be stored. The
events should also be stored in non-volatile memory so that these can be transferred to
RCC even if the RTU is power cycled.

5.3.2 RTU shall use IEC 60870-5-101 protocol for communication with RCC. The RTU shall be
configurable to report analog & status changes by exception to RCC. However, RTU shall
also support periodic reporting of analog data and periodicity shall be configurable from
10 sec to 1 hour. Digital status data shall have higher priority than the Analog data. The
dead-band for reporting Analog value by exception shall be settable from 1% to 10% of
the previously polled value. In addition, analog values shall also be reported to Master
station by exception on violation of a defined threshold limit.

5.3.3 RTU shall support Maximum Demand (Apparent power) calculation based on 5 to 60
minutes window periods based on inputs received from energy/power transducers. The
value of MD shall be reported to RCC after each window period. The energy transducers
having window period of 15 minutes may be used. Energy meter on HV side provided at
TSS can be used for MD value by interfacing with RTU through RS485. Methodology of
time synchronization between Electricity Board (EB) meter and Traction Sub-Station
(TSS) meter shall be explored and implemented by SCADA vendor for matching the MD.
Location of CT/PT may not be same for EB and TSS meters.

5.3.4 Initialization pulse to the CPU shall be given at predefined interval so that the CPU gets
reset automatically in case it halts due to any reason.

5.3.5 RTU firmware shall be capable of being reconfigured (under password control) locally
from the laptop/portable programming device and from the Central Master Station by
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using RTU Maintenance Software. SCADA tenderer shall furnish authentic copies of RTU
firmware in CD/DVD to the purchaser. Document regarding File formats shall be
submitted along with design/ drawings of SCADA to RDSO for approval.

5.3.6 The RTU shall have self-monitoring/diagnostic for fault conditions. This shall provide
various details such as status of ROM, data bus, RAM check, battery low, defective
cards etc. The RTU should generally support the test procedures as per standard protocol
IEC 60870-5-101. SCADA vendor shall submit the details of specific diagnostic function
to RDSO at the time of design document and drawing approval.

5.3.7 RTU shall be capable of locally implementing miscellaneous traction power control and
protection needs e.g.

i. Interlock release-request facility for circuit breakers/ interruptors control at


boundary post.
ii. Tripping of CB/BM on under voltage at SP after a set time delay.

5.3.8 RTU ARCHITECTURE- TECHNICAL DETAILS

CPU
Processor 32 bit or as approved in design
RAM 128MB (Min) or as per design requirement
Non-Volatile Memory 512 MB or as per design requirement
Internal Watchdog Available
Reset Switch Available
Clock Internal RTC (+ - 3ppm accuracy) or better
Communication Ports -Min 2 nos RS-232, for connecting line driver /modem for
communication with RCC as per IEC 60870-5-101, 2 nos RS-
485, Min one Ethernet port (RJ-45 Female) for IED compatible
to IEC 61850 integration.
-The RTU shall support data transfer from protection relays as
per IEC 60870-5-103 and other standards of IEC 60870-5 series
using RS-485 ports.
-It shall be possible to increase the number of communication
ports in the RTU by addition of cards, if required in future.
-Communication ports should be optically isolated
Operating System, Real-time (RTOS), with firewall or embedded Linux
firmware
Diagnostic LEDs Available
Digital Input Card
General -The RTU shall be capable of capturing contact operations of 20
ms or more duration. Operations of less than 20 ms duration
shall be considered no change (contact bounce condition).

-The RTU shall be capable of accepting two types of status


inputs i.e. Single point Status inputs and Double point status
inputs.

-All status inputs shall be time stamped by the RTU with an


accuracy of 1 ms.

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- relays/optical isolation for inputs shall be provided.


No. of channels As per section 6.
Voltage sensing 110V dc (either directly or through interface cards)
Isolation User input to channel: minimum 1500V ac for 1 minute
Protection Voltage surge protection per channel
LEDs ON/OFF and LEDs per channel & power
Channel scanning period 1ms
Debounce filtering To be supported
Anti-chatter algorithm To be supported
Digital Output Card General: On receipt of command from master station using the
select check-before-execute operate (SCBO) sequence; the
appropriate control output shall be operated for a pre-set time
period which shall be adjustable.
No. of Channel/Capacity: As per section 6
Output Characteristics Each DO channel to have sufficient current/voltage rating to
operate the contactor coils.

Pulse durations 10-2500ms, latched outputs


Isolation User input to channel; minimum 1500Vac for 1 minute
LEDs ON/OFF LEDs per channel
Analog input card AI card to be used for PT/CT inputs.
Number of channels As per section 6.
A/D converter As per approved design
Isolation User input to channel; 1500VAC for 1 minute
Protection Surge protection through MOV per channel. Current limiting to
be provided, Resettable fuses for each channel for overload
protection.
LEDs ON/OFF LEDs per channel & Power
Accuracy 0.1% (or better) of full scale.

Vendor should submit the details of above i.e. Processor, RAM, Non-volatile memory
etc. in bill of material at the time of design drawing approval.

5.3.9 The RTU address shall be configurable. The RTU address should not be lost in case of
power swings or surges. It shall be possible for the purchaser to reconfigure the address
for the remote station. (The tenderer shall train the purchaser in the setting, configuring
of the RTU's.)

5.3.10 The RTU shall be compatible to implement serial MODBUS RTU communication with
the third-party meters, such as the one installed by State Electricity Boards.

5.3.11 Time accuracy of RTU time stamp shall be 1ms. A separate test to certify this would be
specified.

5.4 POWER SUPPLY UNITS (PSUs)

5.4.1 The RTU shall be capable to operate on 110 V dc (with +10% to –20% variation) supply.
The different voltage levels required for operation of various cards/modules of RTU
shall be provided by this PSU. The design of PSU shall enable easy troubleshooting and
replacement in case of failure.

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5.4.2 The failure of PSU may lead to total shut down of the RTU hence the design and
selection of components for PSU shall be such as to achieve zero failure under extreme
service conditions. In no case the required output voltage level of PSU should drop
below designed value while taking on load. Overloading by any module due to its
internal failure should not cause the total failure of PSU.

5.4.3 The PSU shall have suitable EMI filters capable of filtering all switching surges,
electrical noise and high frequency transients.

5.4.4 The output voltage regulation shall be of the order of 1% from no load to 120 % load for
each class of the voltages. The ripple factor shall be less than 1% for 120 % loaded
conditions.

5.4.5 The PSU shall be designed for 120% of the load rating for 15 min. The PSU shall have
fold back characteristics beyond this.

5.4.6 The Power supply should be able to withstand momentary short circuit (longer than
20ms), and recover automatically once the short circuit condition is eliminated.
Particular output voltage level should be able to withstand overloading/ short circuit
condition caused by any card/ module. It should keep off the particular output voltage
level circuit only till elimination of overload/short circuit condition and thus not leading
the total failure of PSU.

5.4.7 Technical Particulars, characteristics and any other details of the PSU shall be submitted,
to the RDSO at time of design approval.

5.5 OTHER REQUIREMENTS OF RTU

5.5.1 Interposing contactors/relays for operating the closing and tripping circuits shall form
part of the SCADA equipment. The contactors/relays shall be suitable for 110 V dc
supply varying from + 10 % to -20 %. The contacts of relays shall have a continuous
current carrying capacity of 5 A, making capacity of minimum 10 A and breaking
capacity of 2 A inductive load. Suitable spark quenching circuit shall be provided to take
care of breaking inductive loads.

5.5.2 The independent Transducers/Multi-Function Transducers (MFT) required for acquiring


Analog inputs from CT/PT shall also be supplied by the tenderer. Technical Particulars,
characteristics and any other details of the transducer shall be submitted at time of design
approval.

5.5.3 The transducers shall be selected for nominal 110 V ac (Ph-Gr voltage) and 1A/5A
CT/PT inputs. The transducers shall be suitable for 20% continuous over load and shall
be able to withstand 20 times the normal current rating for a period of one second. It
shall be able to accept the input voltages up to 120% of the nominal voltage. The
transducers offered shall have low VA burden. Transducers shall provide at least the
following parameters as a minimum with the specified accuracies.

Sl. No. Parameters Accuracy

(i) Voltage (Each phase to neutral and phase to phase) ±0.5%


(ii) Current (each phase) ±0.5%
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(iii) Active Power, Reactive power, Apparent Power ±0.5% / ±1%


(iv) Import & Export Energy (active/reactive) ±1% / ± 2%
(v) Power Factor (measuring range) 0.5 lag to 0.5 lead
(vi) Auxiliary Power supply 110 V dc

5.5.3.1 Transducers shall be provided with RS485 interface to communicate with RTU over
Modbus protocol in multi-drop mode if required in future.

5.5.3.2 The multi-function transducers shall generally comply to the test requirements as per
latest IEC/IS standards including IEC 60687/IEC 60688/IEC 801-4/IEC 801-3.

5.5.4 The terminals required for interfacing the controlled stations with RTU at TSS shall be
provided by the Purchaser in the control and relay panel at TSS. The terminal at SP / SSP
shall be provided on a terminal board mounted on the wall inside the masonry building at
SP / SSP. The supply of cables and wiring between the control and relay panel / terminal
board and RTU shall be done by the successful tenderer. The wiring shall conform to
clause 5.2.5 above.

5.5.5 Tenderer shall provide a separate maintenance free low resistance earth for RTU as per
Specification no. RDSO/PE/SPEC/PS/0109 (Rev 0)-2008 with Amendment No.1
(28.10.2010) or latest for maintenance free earth for electrical installation. The RTU
body/frame shall be suitably connected to the separate earth and it shall be further
connected to the TSS earthing grid by copper flat of 25x3 mm for making them equi-
potential. Similarly the communication equipment ground shall be connected to the
signal ground of the incoming signal line. Overall responsibility to ensure suitable design
of RTU earthing arrangement to avoid failures of electronic cards etc. in RTU shall be of
the tenderer.

5.5.6 Protection against Surges

i. The power supply unit/DC-DC converter of RTU shall have internal protections
against under voltage, over voltage, overload and short circuits in addition to
adequate protection against surges and lightening in compliance of IEC-61643-12,
61312 & 61024 and VDE-0100-534 as applicable.

ii. In signaling line surge protection device of class D type shall be provided as per
IEC 61643-21 & VDE 0675 Pt 6.

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SECTION 6

TELECOMMANDS, TELESIGNALS, MEASURANDS

A6 FOR 25 KV AC TRACTION POWER SUPPLY SYSTEM

A6.1 EQUIPMENT CAPACITY

A6.1.1 The SCADA equipment shall be designed for the following typical capacity of
telecommands, telesignals and telemetered parameters for a TSS, SSP and SP of double line
section. The figures given below may vary depending on the layout of TSS, SP and SSP in a
particular section, which could have single, three or more tracks, the details of which will be
given by the purchaser in the tender document. The RTU shall be wired and ready for use as per
the input/output list specified in the project or specified below. The RTU panel shall be
complete with relays, contactors, transducers etc. for the quantities as indicated in a contract.

Sr. No.
Controlled Telecommands Telesignals Measurands
Station (DO) (DI) (AI)
1. TSS 48# 96 8
2. SP/SSP 16# 32 4
# These telecommands include both ON and OFF.

A6.1.1.1 There shall be provision of spare AI, DI and DO cards/modules in RTU, in


addition to above as explained below.

Type Nos. Card/module of Remarks


minimum capacity
DI 1 16 for TSS & 8 for Spare cards/module complete with RTU
SP/SSP wiring and contactors (for minimum
DO 1 8 for TSS/SP/SSP. capacity) shall be provided.
AI 1 4 for TSS. AI cards/module without transducers, for
future requirement of measurands like
energy parameters, battery charger
monitoring etc. IED’s/Energy Meter may
also be used to increase the accuracy &
reliability.

Some lump sum spares may be kept at RCC apart from (instead of) providing spare AI/DI/DO
cards in the RTU since it is practically not possible to ensure healthiness of so many cards over
a long period.

A6.1.2 Spare capacity shall be readily available to the purchaser and realized by simply
configuring from the software.

A6.1.3. The SSP and the SP RTU’s shall be identical for the purpose of interchangeability and
standardization. TSS RTU design may be different.

A6.2 TYPICAL REQUIRMENT OF TELECOMMANDS

Typically following telecommands (ON & OFF) shall be provided at TSS/SSP/SP as per their
requirement/availability at any post.
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S.No Details of telecommands


1. HV CBs
2. 25 kV CBs
3. 25 kV Interrupters
4. Auto reclosore release with lock out indication
5. Transformer tap changer (progression/regression)
6. Interlock release request at boundary post
7. To by pass panto flashover relay

A6.3 TYPICAL REQUIRMENT OF TELESIGNALS

Typical telesignals at TSS/SSP/SP shall be for the following points as per their availability at
any post.

S.No. Details of telesignals


1. 110 V dc low
2. 240 V ac fail
3. Catanery indications
4. Transformer alarms
5. Transformer faults
6. Transformer & feeder CB trip circuit failure
7. Feeder CB operated on Distance Protection Relay (DPR)
8. Feeder CB operated on Over Current Relay (OCR)
9. Feeder CB operated on Wrong Phase Coupling (WPC)
10. Feeder CB operated on panto bridging
11. Feeder-PT. fuse fail
12. Transmission line PT fuse failure (if applicable)
13. Transformer tap positions
14. Auto recloser locked out
15. Panto Flashover Protection Relay By-passed

A6.3.1 In addition to above, the acquisition of telesignals associated with telecommands as per
Para 6.2 above shall also be required.

A6.4 TYPICAL REQUIREMENT OF MEASURANDS

The real time values like Active power, Reactive Power, Current, Voltage and power factor will
be acquired periodically by RTU from transducers. However, the kWh and kVARh readings will
be acquired at a rate configurable from 5 to 60 minutes in a step of 5 minutes with initial setting
as 15 minutes.

The respective RTU’s shall be designed to telemeter the measurands as explained below.

A6.4.1 TSS

a) 3 currents as per the requirement of the purchaser.


b) 2 voltages: LV and/or HV as demanded by purchaser.
c) 1 Power Factor
d) 2 separate values of active and reactive power & energy parameters for each feeder or
one combined value if CT/PT inputs are provided on LV/HV side by purchaser.
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e) 2 for use at a later date as per purchaser requirement.

The tenderer shall provide separate voltage, current, power factor & power/energy transducers
or multi-function transducers and AI cards in the RTU to cater for above requirement.

A6.4.2 SP

a) Monitoring of voltages of the OHE (Catenary) on both side of SP

Two voltage transducers shall be provided at SP for both sides, taking reference either from
the UP or DOWN line PT through a suitable changeover device for each side of SP. In the
event of failure of any of the UP/DOWN line PT; the changeover device shall automatically
connect the healthy PT to the transducer.

A6.4.3 Generally no measurands shall be required from SSP however same design shall be
adopted for the purpose of interchangeability of the SP/SSP RTU's.

Note: - A particular project may require certain additional parameters to be handled in a special
way. It would be vendor's responsibility to understand and implement these requirements.

A6.5 Some of the telesignals (alarms / status inputs) have been discussed below for vendor’s
clarity.

A6.5.1 110V dc low

This indication shall appear when voltage of 110V battery falls below preset level of 103V
and/or 110V battery charger fails to deliver the output either due to failure of 240V ac input or
defect in the battery charger for a pre-defined period. The dc low alarm shall only be displayed
when the dc low voltage persists for more than 5 minutes.

A6.5.2 240V ac fail


This indication shall be telesignalled in case the alarm persists for a predefined period of 5 min.
For this purpose hardware timer may be used.

A6.5.3 Catenary status alarms

Outdoor type 25 kV/100V, 30 VA PT’s are installed at all controlled stations (i.e. TSS/SP/SSP)
by the Purchaser for monitoring the catenary status.

A6.5.4 Feeder P.T. fuse fail

Failure of individual fuse of above PTs shall be monitored by the RTU. If associated relay has
not the facility of PT Fuse fail output then “PT fuse fail” indication shall be generated through
rectifier and no-volt relays.

A6.5.5 Transmission line PT fuse fail (wherever required)

Similar arrangement as explained in above Sub Para shall be adopted.

A6.5.6 Power Transformer alarm.

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These telesignals shall appear in case of initiation by Buchholz relay, oil temperature indicator,
winding temperature indictor or oil level indicator. Necessary auxiliary contacts of various
relays/ indicators suitably wired up and terminated on the control and relay board at traction
substation shall be provided by the Purchaser.

A6.5.7Transformer Faults

These telesignals shall appear in the event of fault in the transformer resulting from operation of
inter-trip relay initiated by differential relay, earth leakage relay on HV or 25 kV side of the
transformer, Buchholz relay, winding temperature indicator, oil temperature indicator of IDMT/
instantaneous over current relay on HV side.

Note:- Separate telesignals shall be provided for each fault if demanded by purchaser.

A6.5.8 Transformer Trip circuit 110 V dc failure.

This indication shall appear in case of failure of 110 V dc supply to the trip circuits of 220 / 132
/ 110 / 66 kV or 25 kV transformer circuit breakers.

A6.5.9 Transformer tap positions

The conventional transformer tap changer switch has six tap positions. For each tap position one
“NO” type contact is provided. At any tap position, only the corresponding “NO” contact will
remain closed and the remaining contacts will remain open. Alternatively the traction power
transformers at TSS may be provided with AVR (automatic voltage regulator) operated on load
tap changer (OLTC) details of interface of which shall be furnished by purchaser.

A6.5.10 For future use RTU shall also be upgradable to receive 4 -20 mA, 0 -20mA, 0- -10mA,
0-+10mA, 0-5V as analogue inputs to acquire transformer tap position, winding temperature, oil
temperature etc. (if the above specified output is made available from OLTC, winding & oil
temperatures interfaces to RTU). In such case suitable circuitry shall be designed in RTU as per
details furnished by purchaser.

A6.6 Other relevant requirements

A6.6.1 The closing and tripping circuits of the circuit breakers, interrupters and motor- operated
isolators are designed to operate off 110 V battery supplies, the batteries shall be provided by
the purchaser.

A6.6.2 The protective relays like OCR, DPR and WPC reset themselves immediately after
operation. These relays are fast acting relays; circuit should be able to respond to input
stimulation for short time. Suitable anti bouncing filters should be provided for avoiding
repetitive alarms. The RTU shall be set to capture contact operations of 20 ms or more duration.

A6.6.3 For under-voltage monitoring at the SP, the catenary voltage sensing shall preferably be
done through rectifier and solid - state comparator circuits so designed that the de-energized
indication on the MMI appears at a voltage selectable between 50% and 70 % and disappears
between 60% and 80% of the rated voltage viz. 100 V ac.

A6.6.4 Other than special telesignals as explained in Para 6.5, the balance telesignals shall be
acquired through opto-couplers. The rectifiers, comparator circuits, no- volts relays, opto-
couplers, timers shall form part of the RTU.
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B6 FOR 2X25 KV AT TRACTION POWER SUPPLY SYSTEM


B6.1 The SCADA equipment shall be designed for the following capacity of telecommands,
telesignals and telemetered parameters for a typical TSS, SSP, SP and ATP of a double
line section.
S. No Controlled Station Tele-command Tele- Measurands
signal
1. TSS 24* 88* 8
2. SP 8* 20 4
3. SSP 8 12 -
4. ATP - 8 -
*

B6.2 The above figures may vary depending on the layout of TSS, SP, SSP and ATP in a
particular section, which could have three or more tracks, the details of which will be
contained in the particular specification referred to in clause-10 hereof.
6.4.2.3 The number of parameters to be commissioned initially may be less than the
above figures and the balance designed capacity shall be available for future use. A
typical requirement of telecommands, telesignals and telemetered parameters on a
double line section is at Annexure-I.

B6.3 TYPICAL REQUIREMENT OF TELECOMMANDS, TELESIGNALS AND


TELEMETERED PARAMETERS IN A DOUBLE LINE SECTION AT TSS, SP,
SSP AND ATP

SN DESCRIPTION TSS SP SSP ATP


A. Telecommands
1. 220/132/110/66 kV circuit breakers 2 (3)* - - -
2. 25 kV circuit breakers 10 (9) 2 - -
3. 25 kV Interrruptors 2 2 5 -
4. Auto-recloser “Release” with locked out 4 - - -
indication
5. Transformer tap changer 2(3) - - -
6. Interlock release request at boundary post (as - - -
applicable)
7. Spares (for loco-shed feeders motorized isolators, 4 (3) 4 3 -
etc
8. Total 24** 8** 8 -

* The figures given in the brackets are for traction substation having three single phase
(V-connected) transformers.
The figures given outside the brackets are for traction substation having two scott-
connected transformers.

SN DESCRIPTION TSS SP SSP ATP


B. Telesignals (For details of telesignals actually required, clause 5.5.1 may by 8
refered to)
C. Telemetered parameters
1. 25 kV Bus/OHE voltage 2 2 - -
2. Feeder current 2 - - -

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3. Spares 4 2 - -
4. Total 8*** 4*** 8

B6.4 Telesignals and their monitoring


B6.4.1 The various telesignale from typical TSS, SSP, SP and ATP in a double line section to
the master station are as under:
I. From each TSS
(a) Name of telesignal
1. 110V d.c. low.
2. 240V a.c. fail.
3. Catenary-1 fail/feeder-1 P.T. fuse fail.*
4. Catenary-2 fail/feeder-1 P.T. fuse fail.*
5. Catenary-3 fail/feeder-2 P.T. fuse fail.*
6. Catenary-4 fail/feeder-2 P.T. fuse fail.*
7. 220/132/110/66kV transmission line circuit-1 P.T. fuse fail (wherever
required).
8. 220/132/110/66kV transmission line circuit-2 P.T. fuse fail (wherever
required).
* There is no separate telesignal for PT fuse fail indication. The annunciation for PT fuse
fail indication shall be done in case of any inconsistency between the status of feeder
circuit breaker/paralleling interruptor and the catenary indications. (Feeder circuit
breaker/paralleling interruptor when under power block is to be treated as ‗open‘ for this
purpose.)
(b) For each Scott-connected/single phase Traction Power Transformer, Auto
transformer and associated switchgear
(i) From transformer-1
*9. TR-1 Alarm.
**10. TR-1 Fault
***11. TR-1 Trip circuit 110V dc fail
12. TR-1 220/132/110/60 LV circuit breaker ―Locked –out‖ due
to low gas/air pressure.
13 TR-1 25kv CD-1 ―Locked out‖ due to low gas/air pressure
14-19 TR-1 tap 1 to 6 position
20 TR-1 Blower fans working
21 TR-1 25kV CB-2 ―Locked-out‖ due to low gas/air pressure
(In case of Scott-connected transformer only).
* TR-1 Alarm: This has to come whenever any alarm viz. Buchholz Alarm, pressure
relief device alarm, oil/winding temperature my high alarm and low oil level alarm
occurs.
** TR-1 fault: This has to come whenever the inter-trip relay (which trips both HV and
LV breakers of the transformer) operates.
*** TR-1 trip-circuit fail: Whenever the 110V dc supply to the control circuits fails or
any of the trip circuits of 220/132/110/66kV or 25kV transformer circuit breakers fails.
Necessary auxiliary contacts of various relays/indicators suitably wired up and
terminated on the control and relay board at traction sub-station shall be provided by the
Railways. Suitable relays or circuits required in the RTU at TSS for the telesignal shall
be provided by the successful tenderer.
(ii) From Transformer-2
22 to 34-as for TR-1
(iii) From Transformer-2(as required)
35 to 47-as for TR-1
(iv) From Auto Transformer-1
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*48. AT-1 Alarm


**49. AT-1 Fault
* AT-1 alarm: This has to come whenever any alarm viz. Suchholz alarm,
pressure relief device alarm, oil/winding temperature high alarm and low oil level alarm
occurs.
** AT-1 fault: This has to come whenever any fault in the transformer is indicated by
operation of Buchholz relay, pressure, relief device, winding temperature indicator and
oil temperature indicator.
Necessary auxiliary contacts of various relays/indicators suitably wired up and
terminated on the control and relay board/terminal board shall be provided by the
Railways. Suitable relays or circuits required in the RTU for the telesignal shall be
provided by the successful tenderer.
(v) From AT-2
50-51-as for AT-1
(vi) From AT-3
52-53-as for AT-1
5 From AT-4
54-55-as for AT-1
(c) Common telesignals for TR-1 to TR-3 and AT1 to AT4
56. 110V dc supply for alarm circuits fail.
(d) For each feeder circuit breaker
(i) For feeder-1
57. Feeder CB-1 DPR operated.
58. Feeder CB-1 instantaneous OCR operated.
59. Feeder CB-1 Delta-I relay operated.
60. Feeder CB-1 ―Locked out‖ due to low gas/air pressure
61. Auto-recloser for CB-1 ―Locked-out‖.
(ii) For feeder CB-2
62 to 66-as for feeder CB-1
(iii) For feeder CB-3
67 to 71-as for feeder CB-1
(iv) For feeder CB-4
72 to 76-as for feeder CB-1
(c) For shunt capacitor bank control (as required)
(i) Bank-1
77. CB ―Lockedout‖ due to low gas/air pressure.
78. PT fuse fail
79. Shunt capacitor bank fail
(ii) Bank-2
80 to 82-as for bank-1
* The shunt capacitor bank may be provided with a potential free 11/0 contact which closes in
case of my internal fault(s) in the shunt capacitor bank.

II. From each SP

1. 110V dc low..
2. 240V ac fail
3. Catenary-1 fail
4. Catenary-2 fail
5. Catenary-3 fail
6. Catebary-4 fail
7. AT-1 Alarm
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8. AT-1 Fault
9. AT-2 Alarm
10. T-2 Fault
11. At-3 Alarm
12. AT-3 Fault
13. AT-4 Alarm
14. AT-4 Fault
15. CB.1 ―Locked out‖ due to low gas/air pressure.
16. CB.2 ―Locked out‖ due to low gas/air pressure.

For details of AT-1 to 4 Alarms and At-1 to 4 Faults, explanation given in clause No.
B.6.4.1.I(b) (iv) may be seen.
III. From each SSP

1. 110V dc low
2. 240V ac fail
3. Catenary-1 fail (wherever required)
4. Catenary-2 fail (wherever required)
5. AT-1 Alarm
6. AT-1 Fault
7. AT-2 Alarm
8. AT-2 Fault
For details of AT-1 to 2 Alarms and At-1 to 2 Faults, explanation given in clause No.
5.5.1.I.b (iv) may be soon.
IV. From each ATP
1. AT-1 Alarm
2. AT-1 Fault
3. AT-2 Alarm
4. AT-2 Fault
5. 240V ac fail
6. 110V dc low

For details of AT-1 to 2 Alarms and At-1 to 2 Faults, explanation given in clause No.
5.5.1.I.b (iv) may be seen.

B.6.4.2 The protective relays viz. OCR, DPR and delta-I relay reset themselves immediately
after operation.

B6.4.2 Amongst the above tele-signals, the monitoring of ―dc low Indications shall be through
solid-state comparator circuits, while that of ―a.c. fail‖ and “PT fuse fail” indication
through rectifier and no-volt relays, and that of “catenary supply” indications through
rectifier and solid-state comparator circuits. Monitoring of the balance indications shall
be through 110V dc interposing relays. The rectifier, comparator circuits, no-volt relays
and interposing relays shall form part of the RTUs.
B6.4.3 The terminal required for interfacing the controlled station with RTU at TSS shall be
provided by the railways in the control and relay panel at TSS. The terminal at
SP/SSP/ATP shall be provided on a terminal board mounted on the wall inside the
masonry building at SP/SSP/ATP. The supply of cable and wiring between the control
and relay panel/terminal board and RTU shall be done by the successful vendor. The
cable shall conform to IS:1554.

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kV single phase 50Hz ac traction power supply.

SECTION 7

TESTING AND COMMISSIONING

7.1 INTRODUCTION

7.1.1 For any tenderer developing first SCADA system as per this specification, RDSO shall
conduct all the tests stipulated in clause Nos. 7.2.1 to 7.2.3.

7.1.2 The successful tenderer shall be required to submit the complete design details along
with drawings for approval of RDSO prior to proto type testing for first SCADA system.
Only after the designs and drawings have been approved and clearance given by RDSO
to this effect, the manufacturer shall take up manufacture of the prototype unit.

7.1.3 Technical Particulars, characteristics or any other design details of any equipment of
SCADA system, if required by RDSO/purchaser, shall be submitted.

7.1.4 Prototype testing shall be carried out by RDSO representative at the manufacturer’s
works, however, tests for which facilities are not available at the firms premises shall be
carried out at Government test labs/institutions/NABL accredited testing labs and test
results of the same shall be submitted to RDSO. If any of the type tests on components
or equipment have already been successfully carried out, repetition of such tests can be
waived off by RDSO on submission of application seeking dispensation.

7.1.5 Before giving the call to RDSO/Purchaser representative for inspection and testing of
the prototype of the system, the manufacture shall submit a detailed test schedule
elaborating tests to be conducted in house and at outside agencies.

7.1.6 During the process of type testing or even later, RDSO representative reserves the right
to conduct any additional test(s) besides those specified herein, on any equipment / sub-
system so as to test the system to his satisfaction or for gaining additional information
and knowledge. In case any disagreement arises between the manufacturer and
RDSO/purchaser during the process of testing or regarding the type tests and/or the
interpretation and acceptability of the type test results, it shall be brought to the notice of
the Director General (Traction Installations) RDSO, whose decision shall be final and
binding.

7.1.7 Only after clear written approval of the prototype unit based on results of the type tests,
the manufacturer shall take up bulk manufacture of the ordered equipment - which shall
be strictly with the same design, material and process as adopted for the prototype units.

7.2 TESTING OF SCADA SYSTEM: Testing of complete SCADA system shall comprise
of following test categories.

7.2.1 Type Tests on RTUs: These are further divided into following categories.
a) Communication Protocol testing.
b) RTU functionality Tests.
c) Environmental, EMI& EMC testing of RTU.

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a) Communication Protocol testing: All the important services as per IEC 60870-5-101
shall be verified. RTU shall be tested for its proper communication with relays / IED
compatible to IEC 103 & MODBUS. IEC 60870-5-101 compliance report for the
complete SCADA system shall be generated. IEC 60870-5-101 interoperability
document shall be submitted along with design drawing document for approval. All
testing shall be done in presence of RDSO representative.

(i) The Master station cum RTU simulator tool shall be used to test the communication
interfaces of Master station, RTU and Protection relays. The Master station simulator
tool shall be capable of emulating the master station for IEC 60870-5-101, IEC 60870-5-
103 & IEC 61850 protocols including MODBUS. The RTU simulator shall be capable of
emulating the slave protocols for the IEC 60870-5-101, IEC 60870-5-103 for Protection
relays and IEC 61850 protocols s. It shall also be possible to prepare illegal messages for
transmission, such as messages having invalid checksum.

(ii)The protocol analyser shall be used to monitor all communication traffic on a channel
(between Master station & RTU and between RTU & protection relays without
interfering channels operation. Channel traffic captured in the active or passive modes of
operation shall be displayed.

(iii) The Master station simulator and protocol analyser tool shall also have following
features:

 Each received message shall be checked for validity, including the check sum.
 The tool shall maintain and display error counters so that the number of errors
during a period of unattended testing can be determined.
 All fields of a message shall be displayed. A pass/fail indication for the message
shall be included.

b) RTU functionality Test:

i. Visual Examination: RTUs shall be inspected for the features indicated in the
specification and the RDSO approved drawings.
ii. Detailed Architecture and features: Verification of requirements as stipulated
in section 5 & 6 shall be carried out.
iii. Functional testing on all communication devices including media converters,
line driver/ modem, LAN equipment etc. shall be carried out to verify their
operational parameters.
iv. Transducers accuracy shall be verified over the entire range for linearity and
accuracy.
v. Functional tests shall be conducted on the PSU
1. Stability of output voltages with the variation of input DC (94-121V)
voltage.
2. With 120% of the normal designed rated load, the voltage regulation and
the ripple factor.

c) Environment and EMI test on RTU :


i. The following tests shall be conducted on the RTU sub assemblies
(cards/modules).
TEST DESCRIPTION OF THE EUT Test Power supply I/O Passing
No. TEST Status Level points Points Criteria
EMI/EMC IMMUNITY CM DM CM
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TESTS FOR RTU


1. Surge immunity test as per IEC ON Level 2 kV 1 kV 2 kV A
60870-2-1 3
2. Electrical Fast Transient Burst ON Level 2 kV - 1 kV A
Test as per IEC 60870-2-1 3
3. Damped Oscillatory WAVE ON Level 2.5 kV 1 kV 2.5 kV A
Test as per IEC 60870-2-1 3
4. Electrostatic Discharge test as ON Level +/- 6 kV in contact A
per IEC 60870-2-1 3 discharge mode or +/- 8
kV in air discharge
mode
5. Radiated Electromagnetic ON Level 10 V/m electric field A
Field Test as per IEC 60870-2- 3 strength
1
6. Damped Oscillatory Magnetic ON Level 30 A/m at 1 MHz of A
Field Test as per IEC 60870-2- 3 magnetic field strength
1
7. Power Frequency Magnetic ON Level 30 A/m of magnetic A
Field Test as per IEC 60870-2- 3 field strength
1 (continuous duration
sine wave)
8. Conducted Disturbance induced ON Level 10V, 9 KHz to 80 MHz A
by Radio Frequency field as per 3
IEC 61000-4-6:1996
9. AAC Ripple in dc supply as per ON VR3 ≤ 5% of nominal DC 0
c60870-2-1 Table 8 Voltage
10. Conducted interference voltage ON Class 150KHz – 30 MHz A
CISPR22 A
INSULATION
a. TEST FOR RTU
11. Power Frequency Voltage with OFF 1 kV rms for 1 minute No
stand Test as per IEC 60870-2- break
1 down
or
flashov
er
12. 1.2/50 μs Impulse voltge OFF 2 kVp No
withstand test as per IEC break
60870-2-1 down
or
flashov
er
13. Insulation Resistance test OFF Measure Insulation As per
resistance using 500 V manufa
DC Megger before & cturer
after Power frequency standar
&Impulse voltage d
withstand tests.
ENVIRONMENTAL
a. TEST FOR RTU
14. Dry heat as per IEC 60068-2-2 ON Continuous operation at 0
700 for
for 96 Hours.

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15. Damp heat test as per IEC ON at 400C and 95 % RH in 0


60068-2-3 operational condition for
12 Hours
16. Cold test ON 00C operational condition 0
for 16 Hours.
17. Cyclic heat test ON At high temperature at 0
500c and low temperature
at 00 c ; Dwell time in
high or low temperature
for 3 Hours. Transition of
10c per minute, and for 5
such cycles in operational
condition.

Note:-
EUT-Equipment Under Test
CM- Common Mode; DM- Differential Mode
I/O points do not include communication ports

Passing Criteria
0 – no failure; normal performance within the specified limit
A- Minor failure: Temporary degradation or loss of function or performance which is
self- recoverable, however issuance of control output command is not allowed.

The vibration test specified as under shall be conducted on the complete assembled RTU.

Vibration test with severity of weight centered endurance by sweep frequency 10-50
18 Hz, displacement of 0.15 mm acceleration of 2 g and of duration of 2 Hours in each
axis. (Total 6 Hours).

7.2.2 SOFTWARE FUNCTIONALITY TESTS:

These tests shall be performed on master station software to verify its features as per
section 3 of this specification. The testing shall include overall design display of screen,
Event and Alarm displays, configuration facility, security functions and Report
generation etc.

7.2.3 INTEGRATION TESTS

Integration test shall be done on a Lab setup of a typical SCADA system at tenderer
premises to test the basic SCADA software functionalities.
These tests shall be carried with minimum four RTUs (of highest possible configuration)
which shall be hooked up with PC setup in the form of RCC through communication
media in a multi-drop manner. During the tests complete functionality of the SCADA
system shall be verified in terms of section-3, 5 & 6 of this specification.

7.2.4 ROUTINE TESTS ON SCADA SYSTEM:

This inspection shall be carried out by the purchaser representative as per RDSO
specification & approved drawings on each RTU before dispatch from the works.

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7.2.4.1 Visual inspection: RTUs shall be inspected for the features indicated in the approved
drawings.
7.2.4.2 Tests on status modules: The auxiliary contacts of the circuit breakers and interruptors
shall be simulated by relays. The supply shall be given to terminal block for checking the
ON and OFF status in the devices.

7.2.4.3 Telecommands: After giving the control commands from simulator (PC) the operation of
corresponding interposing contactors shall be checked. The command output from RTU
to the intended controlled device shall be checked at the terminal blocks provided for the
purpose.

7.2.4.4 Insulation resistance Tests: Insulation resistance of cables shall be checked without
connecting electronic circuits between various circuits, contacts, and terminals with a
500 V megger. It should not be less than 5 mega Ohms.

7.2.4.5 RCC PC/Servers/Printers/Laptop etc shall be checked as per approved drawings.

7.2.5 TESTS AFTER ERECTION AND COMMISSIONING:

7.2.5.1 Tests shall be carried out during/ erection/commissioning of the equipment at site on the
complete system in the presence of the purchaser’s representative to check the proper
erection and successful commissioning of the equipment. These tests shall be carried out
to check the compliance of the SCADA system with the stipulations made in the
specification/drawings.

7.2.5.2 Command operation time shall be measured.

7.2.5.3 Complete SCADA system working after full configuration shall be verified.

7.2.5.4 System response to abnormal conditions, hot and standby switchover, self check and
diagnostic features etc. Implementation of special logics shall also be verified.

7.2.5.5 RDSO shall also witness the erection & commissioning tests for first system developed
as per this specification.

7.3 PACKING & DISPATCH

i. Each RTU panel shall be packed in a wooden crate after wrapping it in Foam sheet & a
polyethylene sheet. Wood used for crating should be 15-20mm thick, 75mm wide.
Separation between wooden stripes should be between 150-200mm

ii. Major delicate electronic items such as computers/monitors, printers, RTU cards,
networking equipment, modems etc. should be packed separately in cardboard boxes.
Each wooden crate containing electronic items should not weigh more than 75kg.

iii. All hard copy documents shall be packed in a separate box.

iv. Each crate should have proper identification code and a list kept in side it giving details
of contents of the box and site for which it is meant.

7.4 ERECTION AND COMMISSIONING:

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i. The erection and commissioning of SCADA equipment shall be done by the successful
tenderer who shall arrange all tools, plants instruments and other material required for
the purpose at his cost.
ii. If any testing or measurement on SCADA system communication equipment is needed,
same shall be carried out by the tenderer along with purchaser’s representative for
satisfactory working of the system.

7.5 TECHNICAL DATA, DRAWINGS AND INFORMATION.

7.5.1 The tenderer shall furnish guaranteed performance data, technical and other particulars
of the equipment in the Performa at Annexure-2 along with his offer.
7.5.2 The successful tenderer after award of contract shall submit the following to the
purchaser:
a) General layout of RTU’s and their connection with master station equipment through
communication cable.
b) Hardware configuration of RTU’s (TSS, SSP & SP).
c) Software configuration of RTUs.
d) A write-up explaining the principal of operation of the equipment.
e) The general arrangement drawing of RTU cabinets (TSS, SSP, SP) showing module
layout transducers and interposing relays.
f) Any other details considered necessary for the proper understanding of the system.
g) The general arrangement drawings should also indicate the overall dimensions as well
as mounting details.
h) Wiring diagram
i) Detailed step by step procedure for operation, maintenance and repairs of the system
and individual equipment indicating procedure for trouble shooting, measurement of
various signals at different points and diagnostic checks to be adopted for repairs at
site.
j) Licensed copies of CD/DVD of SCADA application and peripheral software along
with write up on software features, instructions for configuration, working of software
and procedures for taking out report and data in the form of instruction manual/guide.

Page Number 48
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kV single phase 50Hz ac traction power supply.

SECTION 8

TRAINING, MAINTENANCE AND WARRANTY

8.1 TRAINING OF RAILWAY STAFF

The successful tenderer shall train two Engineers and six Supervisors of the Purchaser, free
of cost at manufacturer’s works. The total duration of training shall be 2 weeks, of which
approximately 1 week will be at manufacturer’s work and 1 week will be at site. The cost of
travel & stay shall be borne by the purchaser. Any other training requirement shall be
specifically mentioned by purchaser.

The training shall broadly cover following aspects.

a) Identification of the various cards & components of a RTU.


b) Erection, commissioning and wiring of RTU’s and trouble shooting of the RTU.
c) Configuration of addresses of the RTU’s, future expansions of the RTU and setting up of
additional telesignals and telecommands.
d) Using the test instruments to check the communication cable performance parameters.
e) Training in operation of RCC software and MMI display functions.
f) Training in configuration of SCADA software, changing the setting of the software,
generating various reports etc.
g) Formatting of hard disk, loading of the Operating system, loading of the basic SCADA
application software and taking back up of files.
h) Operation & maintenance instructions recommended by OEM’s of different SCADA
sub-systems.

8.2 TESTING INSTRUMENTS FOR SYSTEM MAINTENANCE:

The tenderer shall quote for the following testing equipment, giving unit prices of
individual items.

a) Two laptop computers as specified in clause 2.2.11.2 for trouble shooting of the
faults of RTU and the SCADA system.
b) Two signal level meters (dB level meters) suitable for measurements on copper
cables.
c) One portable dual trace oscilloscope ( 2-channels, bandwidth 25 MHz, minimum
sampling rate of 50 MS/s)
d) Four digital multi meters Megger M 7027 / Fluke 27/Yokogawa 732 series only.
Full technical details of the instruments shall be furnished along with the offer.
If the model gets obsolete, the subsequent released model shall be applicable.

8.2.1 The Successful tenderer shall supply 6 sets of maintenance manual, troubleshooting
charts and guide lines for reliable and trouble free SCADA system operation including
all sub components of the system to the purchaser.

8.3 MAINTENANCE OF THE SYSTEM

8.3.1 Annual Maintenance Contract:

Annex 3. Governing Specifications Page Number 49


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kV single phase 50Hz ac traction power supply.

In order to give proper maintenance support, AMC for a period of four years (excluding
warranty period of three years) shall be part of the contract. The AMC shall be for
complete SCADA system including RTU, RCC Equipments i.e. computers, RCC/RTU
software and all other associated equipment like UPS, Modems, battery etc. Details of
AMC clauses such as payment conditions, bill paying/passing authority, the extent of
responsibility and other relevant aspects shall be included in tender documents.

8.3.1.1 The RCC equipments shall require replacement due to rapid change in technology,
ageing and obsolescence during the period of AMC as per following periodicity:

S.No. Equipment To be changed after


1. Computers along with monitors & Printers 5th Year
2. Low maintenance lead acid Batteries 6th Year
3. UPS 6th Year

8.3.1.2 In addition to above 10% of the total holding of the different types of cards/modules of
RTU (e.g. DI, DO, CPU, AI, PSU, Modems etc.) shall be handed over to the purchaser
after 7 years or completion of the AMC period for using as spares for remaining life of
the SCADA system. Purchaser shall define the detailed scope of AMC.

8.3.1.3 The SCADA tenderer shall include these aspects while quoting prices for 04 years AMC.
Quote for AMC and supply of SCADA system along with successful commissioning
shall be separate, for better assessment of the price of complete SCADA system.

8.3.1.4 The purchaser shall clearly define the following in the tender document.

i. Minimum acceptable down time for RCC and RTU.


ii. No. of maintenance persons and their duty hours during warranty and AMC period.
iii. No. of days in a week when the maintenance person shall remain available to attend the
system faults.
8.3.1.5 Formula for costing up gradation in the same RTU & addition of complete RTU duly
integrated with RCC to be evolved and the same shall be mentioned in the offer clearly.

WARRANTY

8.3.2 The complete SCADA System with all parts and accessories supplied against a purchase
order/contract against the tender in which this specification is quoted, irrespective of
original individual equipment (imported/indigenous) shall be guaranteed for trouble -
free and satisfactory performance for a period of 42 months from the date of supply or
36 months from the date of commissioning, whichever period is earlier. Details of
warranty clause, the extent of responsibility and other relevant aspects shall be included
in the contract. The tenderer shall furnish detailed terms and conditions in this regard in
his offer. The warranty shall be for complete SCADA system including RTU, RCC
Equipment i.e. computers, RCC/RTU software and all other associated equipment like
UPS, Modems, battery, wiring, connectors/relays etc.

8.3.3 The successful tenderer shall make necessary arrangements for spare parts modules and
other items to be kept readily available so that there is minimum disruption to the
operations.

Annex 3. Governing Specifications Page Number 50


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kV single phase 50Hz ac traction power supply.

SECTION 9

ENERGY MANAGEMENT SYSTEM

9.1 SCADA software shall have integrated Energy Management functionality which shall
provide a comprehensive Energy Management System that incorporates modules offering:
SCADA capability through graphical MMI interface; advanced real-time viewing capability;
data-logging and viewing of historical logs; graphing, and analysis of data; Concurrent MD
calculation and alarm.

9.2 Communication with Energy Meters shall be through RS485 port in the RTU. The
communication protocol between RTU and the Energy Meter shall be MODBUS only.

9.3 A tri-vector meter on HV side shall be part of supply. The RTUs at TSS shall be interfaced
with tri-vector meter.

9.4 Currently maximum demand is being monitored at each Traction Sub-Station and once the
MD increases beyond the limit, high penalty is imposed which can be avoided by
considering concurrent MD. The idea of conceiving concurrent MD arisen out of making an
observation on the load profile of a section. It is observed that the load increases for a very
short period due to bunching of the train in section fed by one TSS while the adjacent or
next TSS to adjacent is having very less/ no load. Thus the total load in the section if
distributed equally does not cause overshooting of MD limit and when the trains due to
geographical/ operating condition run close to each other in some part of section while the
rest of the section may not have any train, causes overshoot of MD though the total load of
the trains is more or less same.

9.5 In view of the above, a scheme has to be evolved by the successful tenderer to monitor
concurrent MD by collecting data from all HV side meters at TSS via the RTU. Necessary
software to make the scheme feasible shall be the part of this specification and to be
supplied by the successful tenderer.

9.6 Maximum Demand should either be acquired from the Energy Meter, or calculated by the
RTU. SCADA system shall time-synchronize the RTUs over communication protocol. If
energy meters provide the MD data of the current cycle then energy meters must support
time-synchronization from the RTU, else RTU shall maintain MD data of the current cycle.
Since SCADA system is synchronized with GPS system, therefore the current cycle of MD
must also be synchronized with the GPS.

9.7 Maximum error allowed in time cycle of MD is 1 second, at any given time, the ongoing
cycle of MD shall never have drift of more than 1 second with respect to GPS time.

9.8 MD calculation inside the Energy Meter / RTU must take place at least every 500ms.

9.9 The energy management software shall consist of the following functions:

9.9.1 Real-time acquisition & viewing of the following parameters:

i. Voltage
ii. Current

Annex 3. Governing Specifications Page Number 51


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iii. Active Power


iv. Reactive Power
v. Power Factor
vi. Cumulative Energy (active & reactive) consumed
vii. Alarms and limits
viii. Individual & Concurrent MD

9.9.2 Scaling of various parameters shall be possible in SCADA system based on CT/PT ratios
and any internal scaling used by the tri-vector meter.

9.9.3 Reporting and trending software module that shall provide a comprehensive report on
the parameters of the meter being monitored. A load profile for selected period should be
available in tabular as well as trend form.

9.9.4 Customization of all of the above features should be possible.

9.9.5 A separate server with redundant one shall be provided for the data base of energy
parameters from different locations in the division. The SQL server 2012 or latest shall
be installed in these servers. The server will store energy data and the data can be
accessed as requested by other software application for displaying on remote terminal
through Railnet.

9.10 The energy parameters stored in the server shall be accessed from any location in Head
Quarter / Divisions / Railway Board through Railnet.

9.11 Remote interrogation of energy and instantaneous parameters.


The live parameters shall also be displayed on MMIs at workstations and on the remote
systems connected through Railnet. Necessary checks/password shall be
incorporated to avoid unauthorized access of servers for display/ retrieving stored
data.

9.12 The SCADA vendor shall provide necessary application to log data into the database of
EMS server and other software application for displaying on remote terminal.

Annex 3. Governing Specifications Page Number 52


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kV single phase 50Hz ac traction power supply.

ANNEXURE 1

GOVERNING SPECIFICATIONS

(A) In addition to specific standards mentioned in the specification the SCADA equipment and
components thereof shall generally conform to the latest edition of bureau of Indian Standard
Specifications mentioned below:

IS:1554 PVC (Heavy Duty) insulated electric cables.


IS:1765 Direct Current Potentiometers.
IS:3700 Essential ratings and characteristics of semiconductor devices.
IS:3895 Monocrystaline semiconductor rectifier cells and stacks.
IS:4007 Terminals for electronic equipment.
IS:5051 Relays for electronic and telecommunication equipment.
IS:5786 Fixed carbon resistors for general purpose low power.
IS:9521 Metal clad base material for printer circuits for direct current.
IS:9638 Fixed polyester film dielectric capacitor for direct current.
IS:9891 Edge connectors for printed wiring board.
IS:10482 Connectors for printed wiring board.
IS:2071 Techniques for the High voltage Testing
IS:3231: Pt.I /Sec 3 High frequency disturbance tests for static relays.
IS:3043 Code of practise for earthing
IS: 8828 Electrical accessories-circuit breakers, over current protection
IEC:60870-5-101 & 103 Data Transmission Communication Protocol
IEC 60870-5 series of
standards
IEC 61850
EN 62040-1-1, Safety Standard for UPS
EN 60950
EN 62040-2, EN 61000-3- Electromagnetic Compatibility Standard (EMC)
2,3-3, 6-2, 6-4
EN 62040-3 Performance Standard for UPS
IRS: TC: 55-2006 Rev. 1 24 core underground rmoured OFC cable
with Amendment No.1.1.
IRS TC-14/75, IRS TC Underground copper cable
41/97

Annex 3. Governing Specifications Page Number 53


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kV single phase 50Hz ac traction power supply.

IRS TC 30-2005 (Ver.-1) Underground copper cable


with Amend. No.4.
IRS TC: 22-76. Underground copper cable
IEC-61643-12, 61312 & Surge protection
61024 and VDE-0100-
534 as applicable.
IEEE 802 series of Ethernet
standards

The above specifications shall be applied in a manner altered, amended or supplemented by


this specification and the latest Indian Electricity Rule wherever applicable. Any deviations
from the specifications proposed by the tenderer to improve the performance, utility or
efficiency of the equipment shall be given due consideration provided full details of the
deviation are furnished by the tenderer to the satisfaction of the purchaser. In such cases the
tenderer shall quote according to the specification as well as with the deviations from the
specifications.

(B) RDSO REFERENCE SPECIFICATIONS: Tenderer may refer to following RDSO


specifications for clear understanding of the traction system.

(i) IRS-TC 68 for Multiplexing equipment.

(ii) TI/SPC/PSI/PROTCT/2983 for panto flash over relays.

(iii) ETI/PSI/65(1/97) with A&C 1 for control and relay panel

(iv) TI/SPC/PSI/PT/0990 for PT

(v) TI/SPC/PSI/CB/0000 for CB

(vi) ETI/PSI/117(7/88) for 220/132/66 kV CT.

(vii) ETI/PSI/90 (6/95) A&C 1,2 for 25 kV CT.

(viii) ETI/PSI/120 (2/91) for code of earthing.

Annex 3. Governing Specifications Page Number 54


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kV single phase 50Hz ac traction power supply.

ANNEXURE 2

SCHEDULE OF GURANTEED PERFORMANCE

The tenderer shall be required to submit the following detail to the purchaser and also
confirm point wise deviation to each clause of the tender paper so as to help the purchaser to
evaluate the technical capability of the tenderer to carry out the work. WHEREVER
deviations are quoted they shall be supposed to be supported with detailed technical benefits
and/or financial benefits. In case no comments are given by the tenderer for this section or a
particular item of the section/ Annexures, it is deemed to be considered by the purchaser that
the tenderer has understood the detailed technical requirement of the specification and there
are no deviations to the specifications.

14.1 Maker’s name and country of origin.

14.2 Are you an RDSO approved vendor for supply of SCADA system to Indian Railway?
Enclose necessary approvals with valid certificate to this extent.

14.3 Have you supplied earlier SCADA system to IR If yes quote the projects with
completion certificates.

14.4 Whether the tenderer agrees to supply the product as per this specification. In case of
disagreement or better proposals please mention point wise the clauses which are not
acceptable with reasons.

14.5 Technical details, ratings, make & model number of the computers and peripherals at
the RCC. (enclose relevant datasheets, features and brochures)

14.6 Technical details, make, ratings & model No. of the UPS being provided at the RCC.
(enclose relevant datasheets, features and brochures)

14.7 Technical details, make, ratings & model No. of the UPS battery set. (enclose
relevant datasheets, features and brochures).

14.8 Technical details of the RTU along with CPU, DI, DO & AI cards, operating voltage
ratings, dimensional details of RTU

14.9 Technical details, ratings, make & model number of the Modems used at RCC and at
RTU (enclose relevant datasheets, features and brochures)

14.10 Technical details, ratings, make & model number of the power supply units used in
RTU (enclose relevant datasheets, features and brochures).

14.11 Technical details, ratings, make & model number of the contactors used at RCC and
at RTU (enclose relevant datasheets, features and brochures)

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Testing instruments

1.12 Oscilloscope

a) Make and type


b) Other detailed particulars along with technical pamphlets.

14.13 Multimeter

a) Make and type


b) Other detailed particulars , along with technical pamphlets

14.14 Level meters (dB Meter )

a) Make and type


b) Other detailed particular along with technical pamphlets.

15 Do you confirm that you will take AMC of SCADA system as stipulated in
specification and provide spares, maintenance support and software up gradation
even after AMC period?

Page Number 56
of 66

GPS Antenna
Page 57

EMS SERVER 1
EMS SERVER 2

GPS RECIVER
OPERATOR
WORK STATION-2
(2 PCs Workstation-Grade)
OPERATOR
Effective from --.

HOST SERVER HOST SERVER WORK STATION-1


COMPUTER-1 COMPUTER-2 (2 PCs Workstation-Grade)
LASER JET LASER JET
PRINTER PRINTER

PRINT
SERVER

NETWORK SWITCH-1
(min 16 Port Switch)
NETWORK SWITCH-2
(min 16 Port Switch)

LINE DRIVER/
EMS MMI1EMS LAN Extender / DIGITAL MODEM
EMS MMI2 MEDIA CONVERTER

ROUTER Channel 1
10 Base T
100
Ethernet cable
RS 232
kV single phase 50Hz ac traction power supply.

ROUTER Channel 2

GENERAL ARRANGEMENT OF MASTER STATION COMPUTERS


LAN Extender / LINE DRIVER/
MEDIA CONVERTER DIGITAL MODEM
ANNEXURE-3

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kV single phase 50Hz ac traction power supply.

ANNEXURE-4

POINT ADDRESS MAPPING

1.1. List of DI (Status)

1.1.1 Status available from Relays


IEC 60870-5-101 IEC 60870-5-103
Description Protection Relay TYPE IOA TYP FU INF
N
Per Feeder *
CB Feeder Protection Double-point 200 1 127 136/
information 137
Trip Circuit Feeder Protection Single-point 100 2 128 36
supervision information
PT Fuse failure Feeder Protection Single-point 101 2 128 38
information
General Trip Feeder Protection Single-point 102 2 128 68
information
Zone 1 Feeder Protection Single-point 103 2 128 78
information
Zone 2 Feeder Protection Single-point 104 2 128 79
information
Zone 3 Feeder Protection Single-point 105 2 128 80
information
breaker failure Feeder Protection Single-point 106 2 128 85
information
WPC Feeder Protection Single-point 107 2 126 100
information
OCR 1 Feeder Protection Single-point 108 2 126 101
information
OCR 2 Feeder Protection Single-point 109 2 126 102
information
OCR 3 Feeder Protection Single-point 110 2 126 104
information
SOTF Feeder Protection Single-point 111 2 126 106
information
Lock-out Feeder Protection Single-point 112 2 126 107
information
Reclaim (Auto Feeder Protection Single-point 113 2 126 108
reclosed) information
Reclose block Feeder Protection Single-point 114 1 128 27
information
Remote lock-out Feeder Protection Single-point 115 1 128 28
information
Zone1 Extension Feeder Protection Single-point 116 1 128 29
information
AP-GP-LOW Feeder Protection Single-point 117 1 128 30
ALARM information

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AP/GP trip Feeder Protection Single-point 118 1 127 31


information
V. Delta-I Trip Vec. Delta I Single-point 119 2 126 118
information
Catenary-1 Panto flash-over Single-point 120 2 128 130
information
Catenary-2 Panto flash-over Single-point 121 2 128 131
information
Catenary-3 Panto flash-over Single-point 122 2 128 132
information
Catenary-4 Panto flash-over Single-point 123 2 128 133
information
Transformer
General Trip Transformer Diff Single-point 124 2 176 68
information
Delta I>>L1 Transformer Diff Single-point 125 2 126 94
information
Bucholz Trip Transformer Diff Single-point 126 1 176 27
information
Oil Temp. Trip Transformer Diff Single-point 127 1 176 28
information
WDG Temp. Trip Transformer Diff Single-point 128 1 176 29
information
PRD Trip Transformer Diff Single-point 129 1 176 30
information
DSS closed Transformer Diff Single-point 130 1 127 31
information
HIS closed Transformer Diff Single-point 131 1 127 32
information
GPS Transformer Diff Single-point 132 1 127 33
information
Bucholz alarm (HV OCR Single-point 133 1 160 27
Relay)/ WDG information
Temp. alarm (LV
Relay)
Oil Temp. alarm OCR Single-point 134 1 160 28
(HV Relay)/ Low information
oil alarm (LV
Relay)
APGP-LOW OCR Single-point 135 1 160 29
ALARM information
APGP-LOW Trip OCR Single-point 136 1 160 30
information
OCR Trip OCR Single-point 137 1 160 68
information

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1.1.2 Hardwired DI
IEC 60870-5-101
Description TYPE IOA
TR-1 110 V DC alarm Single-point information 150
TR-1 110 V DC alarm circuit trip Single-point information 151
FDR CB Panto Bridging Single-point information 152
240 V AC FAIL Single-point information 153
110 V DC LOW Single-point information 154
Shunt Cap. PT Fuse Fail Single-point information 155
TR-2 110V Alarm Circuit Fault Single-point information 156
TR-2 110V Alarm Circuit Trip Single-point information 157
TR-1 Tap Position-TAP1 Single-point information 158
TR-1 Tap Position-TAP2 Single-point information 159
TR-1 Tap Position-TAP3 Single-point information 160
TR-1 Tap Position-TAP4 Single-point information 161
TR-1 Tap Position-TAP5 Single-point information 162
TR-1 Tap Position-TAP6 Single-point information 163
TR-2 Tap Position-TAP1 Single-point information 164
TR-2 Tap Position-TAP2 Single-point information 165
TR-2 Tap Position-TAP3 Single-point information 166
TR-2 Tap Position-TAP4 Single-point information 167
TR-2 Tap Position-TAP5 Single-point information 168
TR-2 Tap Position-TAP6 Single-point information 169
Panto Flash over Relay Bypass Single-point information 170
PSU on DC Single-point information 171
PSU Overload Single-point information 172
Spare Telesignal as per purchaser requirement Single-point information 173
TR. CB-1 Status Double-point information 250
TR. CB-2 Status Double-point information 251
HVCB -1 Status Double-point information 252
HVCB-2 Status Double-point information 253
CAP CB Status Double-point information 254
25KV Interrupter – 1 Double-point information 255
25KV Interrupter – 2 Double-point information 256
25KV Interrupter – 3 Double-point information 257
25KV Interrupter – 4 Double-point information 258
25KV Interrupter – 5 Double-point information 259
Spare status for bi-status device as per purchaser Double-point information 260-280
requirement

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List of DO (Control)
1.2.1 DO Controls possible from Relays
IEC 60870-5-101 IEC 60870-5-103
Description Protection Relay TYPE IOA TYP FU INF
N
For Feeder *
Circuit Breaker Feeder Protection Double Command 2200 20 128 124/
125
Lockout reset Feeder Protection Single Command 2100 20 128 19
Transformer
HV CB only trip HV OCR Single Command 2101 20 127 92
possible
LV CB only trip LV OCR Single Command 2102 20 127 92
possible

1.2.2 Hardwired Do (Control)


IEC 60870-5-101
Description TYPE IOA
132 kv CB – 1 Double Command 2250
132 kv CB – 2 Double Command 2251
25 kv LVCB –1 Double Command 2252
25 kv LVCB –2 Double Command 2253
25 kv CB- Cap Bank if demand by the purchaser Double Command 2254
25 kv Interrupter -1 Double Command 2255
25 kv Interrupter -2 Double Command 2256
25 kv Interrupter -3 Double Command 2257
25 kv Interrupter -4 Double Command 2258
25 kv Interrupter –5 Double Command 2259
Raise tap changer of TR-1 Single Command 2150
Lower tap changer of TR-1 Single Command 2151
Raise tap changer of TR-2 Single Command 2152
Lower tap changer of TR-2 Single Command 2153
Bi-pass panto flashover relay Single Command 2154
Spares as per purchaser requirement Single Command 2155-2175

List of AI (Control)
1.3.1 Parameters available from Relays
IEC 60870-5-101 IEC 60870-5-103
Description Protection Relay TYPE IOA TYP FU IN
N F
For Feeder CB *
Current Feeder Protection Measured value, short 1600 3 128 145
floating point value
Voltage Feeder Protection Measured value, short 1601 3 128 145
floating point value
X Feeder Protection Measured value, short 1602 4 128 73
floating point value

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Transformer
Current HV OCR Measured value, short 1603 9 160 151
floating point value
Current LV OCR Measured value, short 1604 9 160 151
floating point value
Incommer (From
Meter)
Voltage Measured value, short 1605
floating point value
Current Measured value, short 1606
floating point value
Power Factor Measured value, short 1607
floating point value
Power (Active) Measured value, short 1608
floating point value
Power (Re-active) Measured value, short 1609
floating point value
Power (Apparent) Measured value, short 1610
floating point value
Maximum Demand Measured value, short 1611
floating point value
Energy (Import) Integrated Totals 1700
Energy (Export) Integrated Totals 1701

1.3.2 Parameters available from Transducers


IEC 60870-5-101
Description TYPE IOA
Voltage 2 (For SP/SSP) Measured value, short 1612
floating point value

Notes:
 (*) For all per-feeder I/Os, for next Feeder, add 200 to IOA of first feeder.
 IEC101 configurable parameters for compatibility:
1. IOA size 2 byte
2. Common add ASDU 1 byte
3. Link address 1 byte
4. ASDU Address 1 byte
5. COT 1 byte
6. MAX APDU is to be as per maximum frame length of 255
 Events to be reported using ‘M_SP_TB_1’ & ‘M_DP_TB_1’. Multiple events to be
reported in a single frame, improving communication speed.
 Double command C_DC_NA_1. Single Command C_SC_NA_1 ?
 GI should be reported using: ‘M_SP_NA_1’ & ‘M_DP_NA_1’
 Analog values to be reported using ‘M_ME_NC_1’
 Energy counters to be reported using ‘M_IT_NA_1’

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kV single phase 50Hz ac traction power supply.

ANNEXURE 5

PROTECTION SCHEME FOR PROPOSED 25 kV TSS

110kV 110kV
R Y R Y
PROTECTION RELAYS BY SUPPLY AUTHORITY
1. FOP BASE LINE DIFFERENTIAL
2. DIRECTIONAL OCR
3. LBBU RELAY
4. OVER VOLTAGE + TIME DELAY
5. UNDER VOLTAGE + TIME DELAY

HV BUS BAR PROTECTION


DIFFERENTIAL RELAY

INSTANTANEOUS OCR, IDMT, REF

DIFFERENTIAL RELAY

1. LOW OIL
2. WT HIGH
3. OT HIGH
4. BUCH GAS
5. BUCH TRIP

IDMT, REF

REVERSE POWER RELAY

DIFFERENTIAL RELAY FOR BUS

1. INSTANTANEOUS OCR, DMT


2. DISTANCE PROTECTION
3. WRONG PHASE COUPLING
4. PT FUSE FAILURE
5. AUTO RECLOSING
6. DELTA-I FOR HIGH IMPEDANCE
FAULT
7. PANTO FLASHOVER

TSS/FP

Page Number 63
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Page 64

110kV 110kV SCHEMATIC DIAGRAM FOR PROPOSED


R Y R Y SN DESCRIPTION SYMBOL
25 kV TSS, SSP & SP
1 LA

2 PT

3 ISOLATOR 110kV

4 ISOLATOR 25kV
Effective from --.

NOTE:
1, THE SCHEMATIC DIAGRAM IS ONLY FOR
5 CT
SINGLE ENDED FEED.
2. FOR DOUBLE ENDED FEED i.e. PARALLEL
OPERATION OF ADJACENT TSSs, THE 6 CB 110kV
BRIDGING CBs AT SP SHALL BE CLOSED.
7 CB 25kV

8 TRACTION TRANSFORMER

9 AT
kV single phase 50Hz ac traction power supply.

TRACTION SUPPLY ARRANGEMENT OF SUB URBAN AREA

SUB-SECTOR
SECTOR
SUB-SECTOR

TSS/FP SSP SP
ANNEXURE 6

Page Number 64
Draft Technical specification No. TI/SPC/RCC/SCADA/ ------------ for SCADA system for 25
Page 65
Draft Technical specification No. TI/SPC/RCC/SCADA/ ------------ for SCADA system for 25
of 66 Effective from --.
kV single phase 50Hz ac traction power supply.

ANNEXURE- 7

SUB-SECTOR SUB-SECTOR SUB-SECTOR

SECTOR

Page Number 65
Page 66
Draft Technical specification No. TI/SPC/RCC/SCADA/ ------------ for SCADA system for 25
of 66 Effective from --.
kV single phase 50Hz ac traction power supply.

ANNEXURE 8
2X25 KV AT TRACTION SYSTEM POWER SUPPLY DIAGRAM

POWER SUPPLY DIAGRAM OF 2X25KV AT FEEDING SYSTEM


Legend: Circuit Breaker
Interruptor
Isolator

M T M T Traction Transformer

Auto Transformer
M
T Capacitor
Lightning Arrester

TSS TSS

SSP ATP SP ATP SSP

Page Number 66

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