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    Design of Industrial Mixer:: Capacity X

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    GodisGood AlltheTime
    The document details the design of equipment for a donut production process. It determines: 1) An industrial mixer model HSM1100 with capacity of 1100L and power of 90kW is required, with 2 units needed. 2) An extruder model TTQ-100 with capacity of 5700 pieces/hour and power of 16kW is required. 3) Five frying machine models MGFR-20R(L)C are required, each with capacity of 1200 pieces/hour, totaling 55.8kW power. Conveyor belts and motors are designed to transport dough/product between each stage.

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    © All Rights Reserved
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    Design of Industrial Mixer:: Capacity X

    Uploaded by

    GodisGood AlltheTime
    15 views10 pages
    The document details the design of equipment for a donut production process. It determines: 1) An industrial mixer model HSM1100 with capacity of 1100L and power of 90kW is required, with 2 units needed. 2) An extruder model TTQ-100 with capacity of 5700 pieces/hour and power of 16kW is required. 3) Five frying machine models MGFR-20R(L)C are required, each with capacity of 1200 pieces/hour, totaling 55.8kW power. Conveyor belts and motors are designed to transport dough/product between each stage.

    Original Description:

    COMPRE PROBLEMS 5

    Original Title

    COMPUTATIONv3

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    © © All Rights Reserved

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    The document details the design of equipment for a donut production process. It determines: 1) An industrial mixer model HSM1100 with capacity of 1100L and power of 90kW is required, with 2 units needed. 2) An extruder model TTQ-100 with capacity of 5700 pieces/hour and power of 16kW is required. 3) Five frying machine models MGFR-20R(L)C are required, each with capacity of 1200 pieces/hour, totaling 55.8kW power. Conveyor belts and motors are designed to transport dough/product between each stage.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    15 views10 pages

    Design of Industrial Mixer:: Capacity X

    Uploaded by

    GodisGood AlltheTime
    The document details the design of equipment for a donut production process. It determines: 1) An industrial mixer model HSM1100 with capacity of 1100L and power of 90kW is required, with 2 units needed. 2) An extruder model TTQ-100 with capacity of 5700 pieces/hour and power of 16kW is required. 3) Five frying machine models MGFR-20R(L)C are required, each with capacity of 1200 pieces/hour, totaling 55.8kW power. Conveyor belts and motors are designed to transport dough/product between each stage.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 10

    Design of Industrial Mixer:

    @ 50,000 donuts per day with 9 hours of production:

    201 g 1 kg
    50,000 donuts x x
    1 donut 1000 g
    Capacity=
    9 hours

    kg
    Capacity=1116.6666667
    hr

    Therefore, from the catalogue:

    Model of Industrial Mixer HSM1100

    Quantity 2

    Average dough capacity 600 L

    Bowl Capacity 1100 L

    Power 90 kW

    Design of Extruding Machine:

    mass of dough( percent losses)


    Capacity= ; % losses developed during mixing=5 %
    mass of single donut

    kg 1000 g
    1116.6666667 x x 0.95
    hr 1 kg
    Capacity=
    201 g

    Capacity=5277.7777778≈ 5278 pcs per hour

    Therefore, from the catalogue:

    Model No. TTQ-100

    Capacity 5700 pcs/hour

    Power 16 kW
    Weight 60 kg

    Dimensions 1800x900x1500 mm

    For the design of belt conveyor for extruding machine:

    T =tonnes per hour

    Solving for T:

    5278 pcs 210 g 1 kg 1 ton


    T= x x x m
    hr 1 pc 1000 g 1000 kg 2.1
    min
    T =1.10838 tonnes per hour
    30 1m
    2
    T =0.000404 S b

    m
    1.10838 tonnes per hour=0.000404(2.1 )(b2 )
    min

    b=36.14464889 cm

    Therefore use 40.6 cm, 5 ply 28 duck; K=23.8

    1
    sin 3o =
    L

    L=19.10732261 m

    L+45.72 KS
    Pdrive= [ +T ]
    12070 16.5

    19.10732261 m+ 45.72 (23.8)(2.1 m/min)


    Pdrive= [ +1.10838 tonnes per hour ]
    12070 16.5

    Pdrive=0.02222213433 kW

    TH
    Plift =
    367

    (1.10838 tonnes per hour)( 2.1sin 3o )


    Plift =
    367

    Plift =0.000331926 kW

    Ptripper =0.46+0.0029 T
    Ptripper =0.46+0.0029(1.10838 tonnes per hour )

    Ptripper =0.463214302kW

    Assuming 85% motor efficiency:

    Pdrive + Plift + P tripper


    Pm =
    eff .

    0.02222213433 kW + 0.000331926 kW +0.463214302 kW


    Pm =
    0.85

    Pm =0.571492191kW

    For minimum pulley diameter:

    By interpolation:

    4 61
    5 d
    6 72

    d=68.6 cm

    Carrier Spacing=1.22 m

    Idler Spacing=3.05 m

    Design of Fryer:

    From the capacity of the extruding machine which is 5278 pieces per hour or

    1.10838 tons per hour, five frying machines with the capacity of 1200 pcs. per hour

    each which is equivalent to 1.26 tons per hour will be used due to limited availability of

    the capacity of frying machine.

    Therefore, from the catalogue:

    Model No. MGFR-20R(L)C

    Capacity 1200 pcs/hour


    No. of Units 5

    Power 55.8 kW

    Dimension 2115x1375x1310mm

    Weight 403 kg

    For the design of belt conveyor for frying machine:

    T =tonnes per hour

    Solving for T:

    60 00 pcs 210 g 1 kg 1ton


    T= x x x m
    hr 1 pc 1000 g 1000 kg 2.1
    min
    T =1. 26 tonnes per hour
    30 1m
    2
    T =0.000404 S b

    m
    1. 26 tonnes per hour=0.000404 (2.1 )(b2 )
    min

    b=38.53762467 cm

    Therefore use 40.6 cm, 5 ply 28 duck; K=23.8

    1
    sin 3o =
    L

    L=19.10732261 m

    L+45.72 KS
    Pdrive= [ +T ]
    12070 16.5

    19.10732261 m+ 45.72 (23.8)(2.1 m/ min)


    Pdrive= [ +1. 26 tonnes per hour ]
    12070 16.5

    Pdrive=0.02303647722 kW

    TH
    Plift =
    367

    (1.26 tonnes per hour)(2.1 sin 3o )


    Plift =
    367
    Plift =0.000 377332kW

    Ptripper =0.46+0.0029 T

    Ptripper =0.46+0.0029(1. 26 tonnes per hour )

    Ptripper =0. 463654 kW

    Assuming 85% motor efficiency:

    Pdrive + Plift + P tripper


    Pm =
    eff .

    0.02303647722 kW + 0.000377332kW + 0.463654 kW


    Pm =
    0.85

    Pm =0.5730209523 kW

    For minimum pulley diameter:

    By interpolation:

    4 61
    5 d
    6 72

    d=68.6 cm

    Carrier Spacing=1.22 m

    Idler Spacing=3.05 m
    For Industrial Mixer Catalogue:
    For Extruder Catalogue:

    For the Frying Machine Catalogue:

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