CustomerSequenceSchedules TG v2012EE PDF
CustomerSequenceSchedules TG v2012EE PDF
CustomerSequenceSchedules TG v2012EE PDF
Enterprise Edition
Training Guide
Customer Sequence
Schedules
70-3206-2012EE
QAD 2012 Enterprise Edition
Lab: Enterprise Edition 2011.1 r01 - Training
Workspace: 10USA > 10USACO
March 2012
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CustomerSequenceSchedules_TG_v2012EE.pdf/qad/mat
QAD Inc.
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Phone (805) 566-6000
http://www.qad.com
Contents
Change Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Consume Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Review Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Course Objectives
By the end of this class, students will:
• Analyze some key business decisions before setting up the QCS module
• Set up and operate the QCS module
Audience
• Implementation consultants
• Members of implementation teams
• Key users
Prerequisites
• Initial QAD Enterprise Applications Setup training course
• Customer Schedules training course
• Basic knowledge of how QAD Enterprise Applications is used in the business
• Working knowledge of the manufacturing industry in general
Note It is recommended that students unfamiliar with QAD Enterprise Applications work
through the User Interface Guide before attending this class.
Introduction to QCS
4 Training Guide — Customer Sequence Schedules
CSS-IN-040
Introduction to QCS 5
CSS-IN-050
6 Training Guide — Customer Sequence Schedules
CSS-IN-060
The Customer Sequence Schedules (QCS) functionality enhances the current Customer Schedules
module.
• Allows you to receive and process shorter term, detailed customer sequence schedules
• Sent by an Electronic Data Interchange (EDI) or EDI eCommerce
• Document type 866
Planning
Shipping Customer
Customers
Sequence Schedules
QAD
Enterprise
Applications
Planning
Supplier
Shipments Schedules Shipping
Suppliers
Shipments
CSS-IN-090
View variances between shipping or planning schedules and sequence schedules or between
different releases of a sequence schedule.
• Generate sequence packing lists automatically when creating pre-shippers and shippers
• Print sequence packing lists in forward or reverse order
• Maintain detailed picking records for all sequenced requirements
• Maintain multiple sequence schedule releases
Customer sequence schedules is part of the customer schedules functionality found in QAD
Release Management.
8 Training Guide — Customer Sequence Schedules
QCS Workflow
CSS-IN-100
Some customers need a particular delivery sequence in order to facilitate the consumption of the
parts by their own assembly process.
• Existing Customer Schedules functionality did not meet this requirement
This type of shipping is becoming increasing popular with customers requiring larger
subassemblies that are similar, but differ in color, size, or other optional features.
• Sun Roofs
• Dashboards
• Seats
Many companies that operate in just-in-time (JIT) environments regularly provide detailed
customer sequence schedules to their key suppliers.
These sequence schedules:
• List requirements in the order needed by the customer to build their products
• Can specify a delivery date and time
• Can specify a dock and assembly line-feed delivery location
For example, in a JIT manufacturing environment such as automotive manufacturing, the supplier
would provide subassemblies that are similar, but different in color, size, or other optional features
(e.g., seating, sun roofs) directly to the original equipment manufacturer (OEM). The OEM
Introduction to QCS 9
schedules the production of the vehicles, including colors and options. These requirements, as well
as the order (i.e., sequence) in which they are required, are sent to the supplier in a production
sequence schedule or 866 document.
Suppliers receiving these customer sequence schedules need accurate and timely visibility into
customer production line activity. They use the sequence schedule requirements to plan the
manufacturing and delivery of the correct parts, in the correct sequence, to their customers. The
sequence information also alerts them to any fluctuations in customer production.
10 Training Guide — Customer Sequence Schedules
QCS Example
QCS Example
Sequence
Delivery
Order
Location
Needed Seq Qty Item VIN LineFeed
CSS-IN-110
Introduction to QCS 11
Terminology
Terminology
• Customer Dock
• Customer Job
• Customer Reference
• Customer Sequence
• Line Feed
• Packing Order
• Sequence Pack List
CSS-IN-120
Customer Dock
Identifies dock location within the customer’s site for material to be delivered
Customer Job
Customer supplied ID
• Identifies customer’s production process
• Can contain alphanumeric values
• For example, date – 02/07/2009
Customer Reference
Customer Sequence
Customer supplied ID
• Identifies order of assemblies in their production process
• Can contain alphanumeric values
• For example, A001, A002, B001
Line Feed
Packing Order
CSS-IN-130
14 Training Guide — Customer Sequence Schedules
Processing QCS
Processing QCS
CSS-IN-140
The typical procedure for processing a customer’s sequence scheduled order is:
1 Create a sequence scheduled order for a customer.
2 Import the sequence schedule release from the customer.
• Long term planning schedule outlining the customer’s requirements (e.g., dates, quantities)
• Short term shipping schedule outlining what to ship day-to-day (optional)
3 Create the RSS to determine the required quantities for the customer’s sequenced scheduled
order.
4 Using information from the RSS, determine the planning requirements for the sequence
scheduled order.
5 Pick items being shipped.
6 Ship the ordered items.
Introduction to QCS 15
CSS-IN-150
Sequence Schedules
Sequence Schedules
CSS-IN-160
Review Questions:
1 What kinds of shipments demand Sequence Schedules? (Large subassemblies with optional
features)
2 What are the advantages of QCS over standard Customer Schedules? (shorter lead times,
greater detail)
3 What technology is required to transmit Sequence Schedules? (EDI)
4 What document type is transmitted? (866)
5 Can picklists include Sequence Schedules? (Y)
Chapter 2
Business Considerations
18 Training Guide — Customer Sequence Schedules
Business Considerations
In this section you learn how to:
• Identify key business considerations before
setting up QCS in QAD Enterprise
Applications
• Set up QCS in QAD Enterprise Applications
• Loading QCS in QAD Enterprise Applications
• Planning QCS in QAD Enterprise Applications
• Shipping QCS in QAD Enterprise Applications
• QCS Features and Options
CSS-BU-010
Business Considerations 19
Business Considerations
• EDI/EDI eCommerce
• Netting Logic
CSS-BU-020
There are several business considerations to look at before setting up QCS in QAD Enterprise
Applications. This section does not discuss all potential considerations, but presents some to
generate thought and discussion.
20 Training Guide — Customer Sequence Schedules
EDI eCommerce
EDI eCommerce
• Definition of EDI
- An international protocol defining the means
and methods for electronic transmission of
documents between trading partners (i.e.,
companies). Documents are transmitted in a
highly structured format that can be processed
by computer software.
• Definition of EDI eCommerce
- EDI eCommerce is the interface between QAD
Enterprise Applications and third-party EDI
communications or translator products called EC
subsystems. The eCommerce enhances the
system’s ability to manipulate, analyze, edit, and
reprocess EDI data.
CSS-BU-021
Business Considerations 21
CSS-BU-022
22 Training Guide — Customer Sequence Schedules
Netting Logic
Netting Logic
Definition
• Netting logic determines how Required Ship Schedule Update
(7.5.5) calculates a new release of the RSS. It uses netting logic
to interpret quantities from the planning, shipping, and
sequence schedules to arrive at the correct input for MRP
(Material Requirements Planning).
• Why Consider
- Customer sends sequence, planning, and shipping schedules
• Need to tell system how to handle the schedules when calculating
the RSS
• Functionality in QAD Enterprise Applications
• There are four options. The system uses the one you select to
determine:
- Which schedule to use to calculate the RSS
- How to handle overlap in planning, shipping, and sequence
schedules
• Netting logic works differently when sequences are associated
with a scheduled order line item.
CSS-BU-023
Business Considerations 23
CSS-BU-024
Setup Implications
• Customer Scheduled Order Maintenance (7.3.13) needs to reflect the netting logic used for
this customer’s sequence scheduled order
• Each sequence scheduled order can have a different netting logic
Note See in this training guide: Create Sequence Schedule Order (under Set Up Customer
Sequence Schedules).
Business Considerations 25
Scheduled Orders 1
Sequences 1 2
Long Term Netting
Scheduled Orders 1
Sequences 1 2
Replace Logic
Scheduled Orders 1 2
Sequences 1 2 3
Consume Logic
Scheduled Orders 2 1
Sequences 1 3 2
CSS-BU-025
26 Training Guide — Customer Sequence Schedules
Firm
Days
Sequence
Ship
Without Sequences
RSS
With Sequences
RSS
Shipping
CSS-BU-030
System uses the sequence and the shipping schedule to calculate the RSS.
• To determine the number of sequence schedule days, the system uses the number of Firm Days
specified in the sequence scheduled order
• Specified in Customer Scheduled Order Maintenance, Sequence Delivery Data frame
• Shipping schedule is appended to the end of the sequence schedule days
• In other words, the beginning of the shipping schedule is replaced by the number of days
specified by the Firm Days in the sequenced scheduled order
Using the above graphic as an example, the Firm Days are six.
• When calculating the RSS with sequences, the calculation starts with the sequence schedule
for the first six days
• After six days, the calculation goes to the shipping schedule
Business Considerations 27
Long-term Planning
Firm
Days
Sequence
Plan
w/o Sequences
RSS
w/ Sequences
RSS
CSS-BU-040
The system uses the sequence and planning schedule to calculate the RSS.
• To determine the number of sequence schedule days, the system uses the number of Firm Days
specified in the sequence scheduled order
• Specified in Customer Scheduled Order Maintenance, Sequence Delivery Data frame
• Planning schedule is appended to the end of the sequence schedule days
• In other words, the beginning of the planning schedule is replaced by the number of days
specified by the Firm Days in the sequenced scheduled order
Using the above graphic as an example, the Firm Days are six.
• When calculating the RSS with sequences, the calculation starts with the sequence schedule
for the first six days
• After six days, the calculation uses the planning schedule
28 Training Guide — Customer Sequence Schedules
Replace Logic
Firm
Days
Sequence
Ship
Plan
w/o Sequences
RSS
w/ Sequences
RSS
CSS-BU-050
System combines the sequence, planning, and shipping schedules. Calculation starts with the
specified sequence schedule days, followed by the shipping schedule, then the planning schedule.
• Sequence schedule days takes precedence over the shipping and planning schedule
• Shipping schedule takes precedence over the planning schedule
Using the above graphic as an example, the Firm Days are six.
• When calculating the RSS with sequences, the calculation starts with the sequence schedule
for the first six days
• After six days, the calculation goes to the shipping schedule
• If the planning schedule extends beyond the shipping schedule, that is used after the shipping
schedule
Business Considerations 29
Consume Logic
Ship
Plan
w/o Sequences
RSS
w/ Sequences
Shipping
RSS
CSS-BU-060
The system uses the sequence, shipping, and planning schedules to calculate the RSS.
• The sequence schedule is processed first
• The shipping schedule is processed after the sequence schedule
• The planning schedule is processed last
The schedule consumes the shipping schedule. The shipping schedule consumes the planning
schedule. Any discrepancy is reconciled in the last daily bucket.
Review Questions
1 In what instances would you choose Replace Logic?
2 What events occur if a customer sends you a revised sequence schedule one day prior to
shipment? One hour?
3 How does MRP impact schedules?
30 Training Guide — Customer Sequence Schedules
Chapter 3
QCS Setup
• Item Records *
• Customer Records *
• Customer Calendars
• QCS Control Programs
• Status Codes
• EDI eCommerce *
• Sequence Scheduled Order
* Optional
CSS-SU-020
Customer Sequence Schedules Setup 33
QCS Setup
CSS-SU-030
This illustration is a suggested setup sequence of master records for the QCS module which is
based on information that flows from one master record to another and prerequisites that need to
be accomplished before setting up records.
34 Training Guide — Customer Sequence Schedules
Item Records
QCS Setup
• Item Records *
• Customer Records *
• Customer Calendars
• QCS Control Programs
• Status Codes
• EDI eCommerce *
• Sequence Scheduled Order
* Optional
CSS-SU-040
Before creating a sequence scheduled order, item records must exist for all items and products
stored in inventory that you will be shipping. The Item Master table contains records for all items,
regardless of site. Item records hold the default information about items.
• If you are using shipping containers, you must set up container item numbers
QCS Exercises
You have just been awarded a huge contract with Namaka Motor Company. You are the sole
supplier to two Namaka plants, supplying five styles of sunroof from your finished goods
inventory. Namaka is a JIT automotive assembler who does not want to have a huge investment of
your parts in inventory so they require you to deliver sunroofs at the time they are needed and in
the order of their assembly line process. Namaka will be sending you a daily schedule from each
plant containing the requirements for the next three days in the order of consumption. You are
going to use Customer Sequence Schedules to support your Namaka account.
The data used in these exercises may not be the same as the data shown in the screen captures in
this lesson. In an exercise, if a field is not listed, you can accept the default value or leave it blank.
Field Data
Price: 100.00
Must exist in
Item Master File
Prints on
Shipper & ASNs
CSS-SU-060
Field Data
Site: 10-200
Location: 100
Customer Records
QCS Setup
• Item Records *
• Customer Records *
• Customer Calendars
• QCS Control Programs
• Status Codes
• EDI eCommerce *
• Sequence Scheduled Order
• * Optional
CSS-SU-080
A customer record must exist for each of your customers. The system uses this information to
identify the customer and to determine how to process the customer’s order.
Customer Sequence Schedules Setup 41
Customer Create
Use Customer Create (27.10.1.1) to set up and maintain customer records. Customer records
contain information about the customer such as:
• Address (from the associated Business Relation)
• Bill-To Address
• Payment Information
• Defaults
• Credit Data
• Bank Information
• Tax Information
• Comments
42 Training Guide — Customer Sequence Schedules
• Must be completed before you can use new customer record defined in Customer Create.
• Provides additional operational values, such as:
• Site
• Shipping information
Customer Sequence Schedules Setup 43
Ship-To Address
Select customer,
enter Ship-To Code.
Click Create to display
Address Info frame.
CSS-SU-140
• Sold-to customer receives order by default, unless you assign a different ship-to
• Can set up alternate ship-to addresses in Customer Ship-to Create (27.20.2.1)
44 Training Guide — Customer Sequence Schedules
2 Click Create.
3 Enter the following values in required fields in the Address Information frame:
Field Data
Zip/City: 90024 Los Angeles
State: CA
Country Code: USA
4 Click Save.
Customer Sequence Schedules Setup 45
Customer Calendars
QCS Setup
• Item Records *
• Customer Records *
• Customer Calendars
• QCS Control Programs
• Status Codes
• EDI eCommerce *
• Sequence Scheduled Order
* Optional
CSS-SU-160
QAD Enterprise Applications allows you to define calendars matching your customer’s work
schedule (for the ship-to location). The system uses this calendar when calculating shipments for
the customer. This calendar:
• Identifies the customer’s holidays, shutdowns, hours, etc.
• Allows you to calculate a ship date acceptable to you and your customer
46 Training Guide — Customer Sequence Schedules
CSS-SU-170
System checks the calendar when calculating the required ship schedule for the customer so
releases do not occur on the customer’s non-working days.
• If you do not set up a customer calendar, system uses your shop calendar (set up in Calendar
Maintenance (36.2.5))
Two additional frames let you specify exceptions to your customer’s regular work week:
• Operating Day Hour Exceptions
• Specify exceptions to the regular work week (e.g., shutdown periods)
• Specify a start and end date
• Reference only, not used in schedule calculations
• Non-Operating Days
• Specify a date
Customer Sequence Schedules Setup 47
CSS-SU-190
Control programs contain parameters which tell the system how processing takes place and what
defaults to use. Two control programs are available to use when setting QCS control parameters.
• Sequence Schedule Control (7.5.4.24)
• Required
• Enables QCS
• System-wide, affecting all sequence schedules
• Customer Controls Maintenance (7.5.4.1)
• Optional
• Use to set custom control parameters for an individual customer
• Overrides the settings in Sequence Schedule Control for the individual customer
Customer Sequence Schedules Setup 49
Set to Yes to
Activate Sequence
Schedules
CSS-SU-210
Use Sequence Schedule Control (7.5.4.24) to enable QCS functionality and to set the system-wide
defaults.
50 Training Guide — Customer Sequence Schedules
QCS Setup
• Item Records *
• Customer Records *
• Customer Calendars
• QCS Control Programs
• Status Codes
• EDI eCommerce *
• Sequence Scheduled Order
• * Optional
CSS-SU-200
Note When you initially enable QCS, certain programs are automatically updated to be used with
QCS. If you deactivate QCS after enabling it, the modified programs function as they did before
they were updated.
Customer Sequence Schedules Setup 51
Customer Job
Pack Customer Sequence
Seq Customer Reference Item Number Quantity UM Status
---- ------------------------------ ------------------ ------------ -- --------
1 20000131 88-100 1.0 EA
001
1R1234XYZ006
Separator
2 20000131 88-100 1.0 EA
002
1R1234XYZ007
Container ( )
CSS-SU-220
The above shows an example of a Sequence Pack List and the number of sequences per container
for a shipment.
• Sequences Per Container field set to 2 in the control file
• Two sequences are to be packed in each container
52 Training Guide — Customer Sequence Schedules
System displays
a warning message
CSS-SU-230
The above shows an example of tolerance checking in effect when adding a sequence record in
Sequence Schedule Maintenance (7.5.4.5).
• Check Sequence Tolerance option is turned on
• Specified Maximum Tolerance value exceeded
Customer Sequence Schedules Setup 53
Sequence Ranges
Cumulative
Item Number PO Number Qty Shipped Qty Shipped UM
-------------------------- ---------------------- ----------- -------------- --
88-100 5.00 5.00 EA
Sequence Ranges
Customer Job: 20000128
Customer Sequence To
------------------------------ ------------------------------
001 005
CSS-SU-240
Sequence
. Ranges
.
Sequence Ranges
Customer Sequence To
------------------------------ ------------------------------
001 005
CSS-SU-250
Including sequence information on the invoice gives the supplier and the customer better visibility
of the items being shipped and received.
• Sequence information on the invoice can be used for self-billing
Customer Sequence Schedules Setup 55
CSS-SU-270
Use Customer Controls Maintenance (7.5.4.1) to create customer control records. These are
customer specific default values that are different from the system wide default values specified in
Sequence Schedule Control (7.5.4.24). This gives you the ability to set up customize parameters
for an individual customer or ship-to address.
• Except for the Ship-To, all values default from Sequence Schedule Control
• Settings entered here default to sequence schedules created for the ship-to address
• These settings override the corresponding Sequence Schedule Control settings for the
individual customer/ship-to address
Note Customer control settings are optional.
Customer Sequence Schedules Setup 57
Status Codes
QCS Setup
• Item Records *
• Customer Records *
• Customer Calendars
• QCS Control Programs
• Status Codes
• EDI eCommerce *
• Sequence Scheduled Order
• * Optional
CSS-SU-280
58 Training Guide — Customer Sequence Schedules
CSS-SU-290
Use Generalized Codes Maintenance (36.2.13) to set up status codes for field rcsd_status.
• Status codes are used in the Status field of Sequence Schedule Maintenance (7.5.4.5)
• Allow you to create user-defined entries (e.g., Offline)
• Can use to create a Blank status code
• Value field would be <blank>
• Creating status codes is optional
Customer Sequence Schedules Setup 59
EDI eCommerce
QCS Setup
• Item Records *
• Customer Records *
• Customer Calendars
• QCS Control Programs
• Status Codes
• EDI eCommerce *
• Sequence Scheduled Order
* Optional
CSS-SU-310
Customer Sequence Schedules Setup 61
Set up EDI
Trading Partner
Trading Partner
CSS-SU-320
CSS-SU-430
Use Exchange Definition Maintenance (35.15.6) to define the layout and content of exchange file
documents.
Note An exchange file defines documents communicated between EC subsystems and QAD
Enterprise Applications.
Customer Sequence Schedules Setup 63
CSS-SU-440
In this frame you identify the document for which you are creating an exchange file definition.
• Cust-Seq-Sched
CSS-SU-450
CSS-SU-460
Use Implementation Definition Maintenance (35.15.13) to define the data exchange requirements
for a specific trading partner implementation.
66 Training Guide — Customer Sequence Schedules
CSS-SU-470
Use Transformation Definition Maintenance (35.15.17) to define the maps needed to convert
between exchange file data and QAD Enterprise Applications data.
• Inbound map representing customer’s sequenced schedule
Customer Sequence Schedules Setup 67
CSS-SU-480
CSS-SU-490
Use Trading Partner Parameter Maint (35.13.10) to assign parameters and values to a variety of
trading partner-specific processing actions, such as setting a logical flag.
Customer Sequence Schedules Setup 69
QCS Setup
• Item Records *
• Customer Records *
• Customer Calendars
• QCS Control Programs
• Status Codes
• EDI eCommerce *
• Sequence Scheduled Order
* Optional
CSS-SU-510
70 Training Guide — Customer Sequence Schedules
CSS-SU-500
You are now ready to create a sequenced scheduled order for your customer. To do this, you do
would use Customer Scheduled Order Maintenance (7.3.13).
• A scheduled order contains the quantities the customer needs and the dates they are needed by
• A sequenced scheduled order tells the supplier’s system that the customer will be sending
sequence schedule releases
Customer Sequence Schedules Setup 71
Determines the
Transport Lead Time
CSS-SU-520
Use Customer Scheduled Order Maintenance (7.3.13) to create a sequenced scheduled order.
In the Order Data frame you set up the scheduled order parameters.
• Setting the Sequenced field to Yes makes this scheduled order a sequenced scheduled order
72 Training Guide — Customer Sequence Schedules
CSS-SU-540
The order tax data frame displays for the input of Global Tax Management data.
Customer Sequence Schedules Setup 73
CSS-SU-550
In the line item data frame you identify the item being shipped and the line number.
• Item number
• Customer purchase order number (optional)
• Unit of measure (UM)
• Sequence scheduled order line number
• Sequential number
• Can be system assigned or user assignee
Note If your customer has multiple docks, with requirements coming on the same sequence
scheduled order, you should create a line for each dock, with the same item number and different
purchase orders.
The system asks you if you want to copy order details from another purchase order for the same
item.
• If Yes, the system prompts you through the copy
• You need the purchase order number and the sequential line number you are copying from
74 Training Guide — Customer Sequence Schedules
CSS-SU-560
There are two Order Line Item Data frames. The first frame contains pricing and inventory
information.
Customer Sequence Schedules Setup 75
1/3 - Mon/Wed/Fri
CSS-SU-570
76 Training Guide — Customer Sequence Schedules
5 Advance to the second Order Line Item Data frame and enter:
Field Data
Req Sched Days: 5
Req Sched Weeks: 3
Req Sched Months: 1
Netting Logic: 1
6 Return to the line item frame. You are going to create a second line, for part2.
Advance to the line item frame and enter:
Field Data
Item: part2
Line: 2
7 Advance to the second Order Line Item Data Frame and enter:
Field Data
Req Sched Days: 5
Req Sched Weeks: 3
Req Sched Months: 1
Netting Logic: 2
Customer Sequence Schedules Setup 77
8 Return to the line item frame. You are going to create a third line, for part3.
Field Data
Item: part3
Line: 3
9 Advance to the second Order Line Item Data frame and enter:
Field Data
Req Sched Days: 5
Req Sched Weeks: 3
Req Sched Months: 1
Netting Logic: 3
10 Return to the line item frame. You are going to create a fourth line, for part4.
Field Data
Item: part4
Line: 4
11 Advance to the second Order Line Item Data frame and enter:
Field Data
Req Sched Days: 5
Req Sched Weeks: 3
Req Sched Months: 1
Netting Logic: 4
12 Return to the line item frame. You are going to create a fifth line, for part5.
Field Data
Item: part5
Line: 5
13 Advance to the second Order Line Item Data frame and enter:
Field Data
Req Sched Days: 5
Req Sched Weeks: 3
Req Sched Months: 1
Plan SDP Code: 20 (1/5 Monday through Friday)
Netting Logic: 3
78 Training Guide — Customer Sequence Schedules
* Optional
CSS-SU-590
Chapter 4
CSS-LD-010
Loading Sequence Schedule Release 81
CSS-LD-020
This illustration is a suggested setup sequence of master records for the QCS module which is
based on information that flows from one master record to another and prerequisites that need to
be accomplished before setting up records.
82 Training Guide — Customer Sequence Schedules
CSS-LD-030
Once you have set up a customer’s sequence scheduled order, you are ready to start receiving their
schedule releases.
• Sequence schedule releases contain the customer’s demand requirements
• Dates, times, and quantities
• The most recently received schedule release normally supersedes all previous schedule
releases
• Raw and fabrication authorization are an exception to this
• The longest authorizations, calculated by end date, are the valid ones
There are two types of schedule releases supported by QAD Enterprise Applications. Each states
how much of a certain item a customer expects to need and when. The primarily difference
between the two is the planning horizon. The two types of schedule releases are:
• Planning Schedule (830, Delfor)
• Shows long-term planning (e.g., weekly, monthly buckets)
• Shipping Schedule (862, Deljit)
• Shows short-term planning (e.g., daily buckets)
• Usually the more accurate
If there are two schedules, the scheduled order’s netting logic (set up in Scheduled Order
Maintenance (7.3.13)) determines how to combine the schedules to obtain a RSS.
Loading Sequence Schedule Release 83
QAD Enterprise Applications retains every schedule the customer sends until you delete them
from the system using Schedule Delete/Archive (7.5.23).
84 Training Guide — Customer Sequence Schedules
3 Advance to the Schedule Detail Data frame and enter the following:
Date Time Int Reference Quantity Q Cmt Rqm Det
Next Monday W 20 F No No
Monday Week +1 W 25 F No No
Monday Week +2 M 100 F No No
4 Enter Yes when the system prompts you to make this schedule active.
5 Repeat the process, creating a planning schedule for line 3 by entering:
Field Data
Order: so100
Line: 3
Release ID: 1
7 Advance to the Schedule Detail Data frame and enter the following:
Date Time Int Reference Quantity Q Cmt Rqm Det
Next Monday W 20 F No No
Monday Week +1 W 25 F No No
Monday Week +2 M 100 F No No
Loading Sequence Schedule Release 85
8 Enter Yes when the system prompts you to make this schedule active.
9 Repeat the process, creating a planning schedule for line 4 by entering:
Field Data
Order: so100
Line: 4
Release ID: 1
11 Advance to the Schedule Detail Data frame and enter the following:
Date Time Int Reference Quantity Q Cmt Rqm Det
Next Monday W 20 F No No
Monday Week +1 W 25 F No No
Monday Week +2 M 100 F No No
12 Enter Yes when the system prompts you to make this schedule active.
15 Advance to the Schedule Detail Data frame and enter the following:
Date Time Int Reference Quantity Q Cmt Rqm Det
Next Monday W 20 F No No
Monday Week +1 W 25 F No No
Monday Week +2 M 100 F No No
16 Enter Yes when the system prompts you to make this schedule active.
86 Training Guide — Customer Sequence Schedules
3 Advance to the Schedule Detail Data frame and enter the following:
Date Time Int Reference Quantity Q Cmt Rqm Det
Next Monday D 5 F No No
Tuesday D 5 F No No
Wednesday D 5 F No No
Thursday D 5 F No No
Friday D 5 F No No
Monday Week +1 D 5 F No No
Tuesday D 5 F No No
Wednesday D 5 F No No
4 Enter Yes when the system prompts you to make this schedule active.
Note No Shipping Schedule needed for line 2.
7 Advance to the Schedule Detail Data frame and enter the following:
Loading Sequence Schedule Release 87
8 Enter Yes when the system prompts you to make this schedule active.
9 Repeat the process, creating a shipping schedule for line 4 by entering:
Field Data
Order: so100
Line: 4
Release ID: 1
11 Advance to the Schedule Detail Data frame and enter the following:
Date Time Int Reference Quantity Q Cmt Rqm Det
Next Monday D 5 F No No
Tuesday D 5 F No No
Wednesday D 5 F No No
12 Enter Yes when the system prompts you to make this schedule active.
15 Advance to the Schedule Detail Data frame and enter the following:
Date Time Int Reference Quantity Q Cmt Rqm Det
Next Monday D 5 F No No
Tuesday D 5 F No No
Wednesday D 5 F No No
Thursday D 5 F No No
Friday D 5 F No No
Monday Week +1 D 5 F No No
Tuesday D 5 F No No
Wednesday D 5 F No No
16 Enter Yes when the system prompts you to make this schedule active.
Loading Sequence Schedule Release 89
Generate
Run MRP
RSS
Print Sequence
Pack List
CSS-LD-050
There are two ways to load a schedule release onto the system so you can begin processing the
customer’s order:
• Electronically
• Document Import (35.1) (EDI eCommerce)
• Shipper Gateway (7.9.22) (ASCII file)
• Manually
• Sequence Schedule Maintenance (7.5.4.5)
90 Training Guide — Customer Sequence Schedules
Generate
Run MRP
RSS
Print Sequence
Pack List
CSS-LD-060
Document Import
CSS-LD-070
Use Document Import to start the process of loading standards neutral format (SNF) files from the
eCommerce subsystem, transforming them into formats usable by QAD Enterprise Applications,
and transferring them into the QAD Enterprise Applications database using a gateway program.
The system generates a report on the import process.
Note Import directory specified in Inbound Directory field in eCommerce Control (35.21.13.24).
• If Error, system displays only files containing documents that encountered load errors during
previous imports
Note Stored in the error file directory specified in the Error File Directory field set in eCommerce
Control.
92 Training Guide — Customer Sequence Schedules
Shipper Gateway
Shipper Gateway
CSS-LD-080
When you import a shipper gateway file from an external system, the system looks for the
corresponding sequence to pick from the sequenced scheduled order. If the corresponding
sequence is not found, the system picks the next available sequence.
Loading Sequence Schedule Release 93
2 Verify the schedule with the table entries found in Manually Create Sequence Schedule on
page 315.
3 To import the summary sequence schedule enter the following:
Field Data
Import from File/Process: File
Import File/Process Name: train1.886
Report Detail/Summary: Summary
Update: No
94 Training Guide — Customer Sequence Schedules
Generate
Run MRP
RSS
Print Sequence
Pack List
CSS-LD-090
You can manually enter a sequence schedule release by using Sequence Schedule Maintenance
(7.5.4.5).
Loading Sequence Schedule Release 95
CSS-LD-100
• Copies all sequences from the active schedule to the new schedule
• Resets any sequence records previously marked as picked or cross-referenced
Note By resetting the sequences, the system considers them as open requirements.
When you finish creating the new schedule release, the system prompts you to make the new
release the active release.
Header Frame
In the header frame you identify the sequence schedule.
• A scheduled order must already exist for the ship-from/ship-to combination
Note Deleted sequences remain on the schedule, but are not considered for picking or planning.
Once deleted, sequences are no longer active and cannot be re-activated.
Loading Sequence Schedule Release 97
Daily Shipping
Daily Shipping
CSS-LD-110
Some suppliers receive sequence schedule releases every morning for that day’s deliveries.
Basically they ship the same day they receive the schedule release from their customers.
• Supplier ships directly off the sequence schedule release
• No need to create a RSS
• No need to run MRP
• MRP looks out to the future to plan replenishments
• Since sequence schedule release is used for the current day, running MRP is not necessary
98 Training Guide — Customer Sequence Schedules
CSS-LD-120
Loading Sequence Schedule Release 99
CSS-LD-140
Use Sequence Schedule Inquiry (7.5.4.6) to view sequences on a sequence schedule release.
Can view all or all from a specified starting point
100 Training Guide — Customer Sequence Schedules
Sequences Marked
as Deleted Not
Included in the Report
CSS-LD-150
Use Sequence Schedule Report (7.5.4.7) to print a report which shows you the complete sequence
schedule release.
• Gives you a snapshot of what is going on
Date: 12/08/99
CSS-LD-160
The above shows an example of a Sequence Schedule Report using the Detail report option.
102 Training Guide — Customer Sequence Schedules
Sub-Total
Date Item Number Description Qty UM
-------- ------------------ ------------------------ ------------ --
12/08/99 100-1 Blue Overhead Interior 5.0 EA
100-2 Gray Overhead Interior 7.0 EA
100-3 Red Overhead Interior 4.0 EA
100-4 Sand Overhead Interior 1.0 EA
12/09/99 100-1 Blue Overhead Interior 5.0 EA
100-2 Gray Overhead Interior 4.0 EA
100-4 Sand Overhead Interior 3.0 EA
12/10/99 100-1 Blue Overhead Interior 6.0 EA
100-2 Gray Overhead Interior 1.0 EA
100-3 Red Overhead Interior 1.0 EA
100-4 Sand Overhead Interior 1.0 EA
12/13/99 100-1 Blue Overhead Interior 5.0 EA
100-3 Red Overhead Interior 1.0 EA
100-4 Sand Overhead Interior 1.0 EA
CSS-LD-170
The above graphic shows an example of the report with sub-totals broken out by date.
Loading Sequence Schedule Release 103
2 Verify all sequences are displayed and the sub-totals are correct for each day.
104 Training Guide — Customer Sequence Schedules
CSS-LD-190
Use Sequence Schedule Variance Report to generate a report that compares sequence schedules of
different releases.
• Variance percentage reported
• Useful when looking for extremes
Loading Sequence Schedule Release 105
Use to Specify
Percentage Reported
CSS-LD-200
Use Plan/Ship Sequence Variance Report to generate a report comparing sequence schedule to the
shipping or planning schedule.
• Variance percentage reported
106 Training Guide — Customer Sequence Schedules
Chapter 5
Planning
108 Training Guide — Customer Sequence Schedules
Plan QCS
In this section you learn how to:
• Identify key business considerations before
setting up QCS in QAD Enterprise
Applications
• Set up QCS in QAD Enterprise Applications
• Loading QCS in QAD Enterprise Applications
• Plan QCS in QAD Enterprise Applications
• Shipping QCS in QAD Enterprise Applications
• QCS Features and Options
CSS-PL-010
Planning 109
Plan QCS
Plan QCS
• Generate RSS
• Run MRP
CSS-PL-020
This illustration is a suggested setup sequence of master records for the QCS module which is
based on information that flows from one master record to another and prerequisites that need to
be accomplished before setting up a record.
110 Training Guide — Customer Sequence Schedules
Generate RSS
Generate
Run MRP
RSS
Print Sequence
Pack List
CSS-PL-030
The RSS identifies for a particular customer and sequenced scheduled order, what they need you to
ship, on what dates, and by what time.
Basically the RSS has two purposes:
• It supplies MRP with the dates, times, and quantities of the customer’s demands
• Provides the information used to instruct the shipping dock what to ship
You create a new version of the RSS using one of the following:
• Required Ship Schedule Update (7.5.5)
• Selective Req Ship Sched Update (7.5.6)
Planning 111
Determines if
RSS is created
Note It is a good idea when first running this process to set Update to No. This gives you the
ability to review the new schedule release prior to actually creating it.
Creating the RSS
When creating the RSS, the system first selects the active schedule release for each schedule type
(e.g., sequence, shipping, planning). Then the system uses the customer requirement information
from active schedule release(s) and the following information to generate the RSS:
• Sequence scheduled order data (e.g., Week Offset, Cumulative, Transport Days, Req Sched
Days, Weeks, Months, standard pack quantity, Netting Logic, and SDP codes)
• Your calendar
• Your customer’s calendar, if necessary
112 Training Guide — Customer Sequence Schedules
• System uses this to adjust dates or quantities if your customer does not schedule their
requirements to coordinate with your open days, ship schedule, or shipment multiples
• QAD Enterprise Applications back-schedules all date adjustments
If Sequenced is set to Yes in Customer Scheduled Order Maintenance (7.3.13), the system knows
this is a sequence scheduled order and updates the RSS with sequence schedule data. When
sequences are involved:
• Netting logic works differently
• Netting logic is set up in the Netting Logic field of Customer Scheduled Order
Maintenance
• If Include Seq in Req Ship Sched is set to Yes in Customer Scheduled Order Maintenance then
the system includes the number of firm days from the sequence scheduled order
• Defined in the Firm Days field of Customer Scheduled Order Maintenance
Planning 113
CSS-PL-060
The image above shows an example of a Required Ship Schedule Update report using a sequence
schedule.
114 Training Guide — Customer Sequence Schedules
Shipping Schedule
Release ID: 1
CSS-PL-070
The image above shows an example of a Required Ship Schedule Update report using a shipping
schedule.
Planning 115
CSS-PL-080
The image above shows an example of a Required Ship Schedule Update report using a planning
schedule.
116 Training Guide — Customer Sequence Schedules
Netting Options
Netting Logic: 3 Use Plan & Ship schedules for Req Sched
Use Ship/Plan PCR: no
Combined Schedule
Date Time Reference Quantity From
-------- ----- ------------------------ ------------ ---------------
01/31/00 10:00 4.0 Seq Schedule
02/01/00 Adjustment for Weekly
10:00 6.0 Seq Schedule
Schedule
02/02/00 10:00 6.0 Ship Schedule
02/03/00 10:00 Plan Quantity 4.0 Ship Schedule
Used
02/04/00 10:00 9.0 Ship Schedule
02/07/00 10:00 2.0 Ship Schedule
02/08/00 10:00 5.0 Ship Schedule
02/09/00 10:00 18.0 Plan Schedule
CSS-PL-090
The image above shows an example of a report containing the new section, Netting Options.
Planning 117
CSS-PL-100
The image above shows an example of the new Required Ship Schedule.
118 Training Guide — Customer Sequence Schedules
Leave unchecked to
Preview Changes
CSS-PL-110
Use Selective Req Ship Sched Update to determine the sequence schedule requirements using a
specific release.
• You do not necessarily have to use the active release
• System uses the sequence schedule release ID to select the sequence schedule
• Only sequence lines associated with the specified schedule order lines are used
The method for calculating the RSS is the same as used in Required Ship Schedule Update.
Planning 119
3 Use the following information to verify all of the required ship schedules are correct, based on
the Netting Logic.
Line 1:
Field Data
M-W Requirements from sequence schedule
Th-F Requirements from sequence schedule
Week 2+: Requirements from sequence schedule
Line2:
Field Data
M-W Requirements from sequence schedule
Th Adjustment from weekly planning schedule
Week 2+: Requirements from sequence schedule
Line 3:
Field Data
M-W Requirements from sequence schedule
Th-F Requirements from sequence schedule
M-W Requirements from sequence schedule
Th Adjustment from weekly planning schedule
Week 3+ Requirements from sequence schedule
Line 4.
Field Data
M-W Requirements from sequence schedule
Th-F Requirements from sequence schedule
F Adjustment from weekly planning schedule if
planning requirements NOT consumed
M-W Requirements from sequence schedule
120 Training Guide — Customer Sequence Schedules
Line 5:
Field Data
M-F Requirements from sequence schedule
M-W Requirements from sequence schedule
Th-F Requirements from shipping schedule
Week 3+ Requirements from sequence schedule
Note The weekly intervals of the planning schedule of Line 5 are distributed according to the
SDP before the requirements are combined.
4 To generate the RSS, enter the following:
Use Required Ship Schedule Update (7.5.5)
Field Data
Ship-To: f001
To f001
Report Detail/Summary: Detail
Update: Yes
Note If the output report from the Required Ship Schedule Update fails to display, check the
result with Required Ship Schedule Detail Report (7.5.14).
Planning 121
Run MRP
Plan QCS
• Generate RSS
• Run MRP
CSS-PL-140
Once you have the new RSS, you are ready to run MRP. Running MRP determines the planning
requirements for the customer’s demands.
Note MRP only looks at the active RSS.
CSS-PL-150
Planning 123
CSS-PL-160
Use MRP Detail Inquiry to see a detailed look at MRP for specified date buckets.
Selection Criteria
CSS-PL-170
Using your selection criteria, the system shows you the order information from the RSS.
Planning 125
CSS-PL-180
126 Training Guide — Customer Sequence Schedules
Chapter 6
Shipping
128 Training Guide — Customer Sequence Schedules
Shipping QCS
In this section you learn how to:
• Identify key business considerations before
setting up QCS in QAD Enterprise
Applications
• Set up QCS in QAD Enterprise Applications
• Loading QCS in QAD Enterprise Applications
• Planning QCS in QAD Enterprise Applications
• Shipping QCS in QAD Enterprise Applications
• QCS Features and Options
CSS-SH-010
Shipping 129
Shipping QCS
Shipping QCS
• Pre-Shipper/Shipper
• Confirm Shipper
• Send Shipper
• Invoicing
CSS-SH-020
This illustration is a suggested setup sequence of master records for the QCS module which is
based on information that flows from one master record to another and prerequisites that need to
be accomplished before setting up a record.
130 Training Guide — Customer Sequence Schedules
Create Pre-Shipper/Shipper
Generate
Run MRP
RSS
Print Sequence
Pack List
CSS-SH-030
The first step in the shipping process is to create a pre-shipper/shipper. The system uses the pre-
shipper/shipper to select and ship inventory. (QAD Enterprise Applications converts pre-shippers
to shippers before shipping.) Use one of the following to create the pre-shipper/shipper:
• Picklist/Pre-Shipper - Automatic (7.9.1)
• Creates pre-shippers for both sequenced and non-sequenced schedules
• Sequence Pre-Shipper - Automatic (7.5.4.10)
• Creates pre-shippers for sequenced schedules
• Shipper Gateway (7.9.22)
• Creates shippers for external systems using an ASCII file
The terms picklist and pre-shipper are synonymous. A pre-shipper describes which items and/or
containers need to be picked for the shipment.
Shipping 131
Shipping QCS
Shipping QCS
• Pre-Shipper/ Shipper
• Confirm Shipper
• Send Shipper
• Invoicing
CSS-SH-040
132 Training Guide — Customer Sequence Schedules
CSS-SH-050
Note You can also use Pre-Shipper/Shipper Print (7.9.4) to print the Picklist/Pre-Shipper report.
Shipping 133
Customer Dock:
Line Feed:
CSS-SH-060
CSS-SH-070
If the scheduled order contains sequences, the Sequence Pack List prints after the pre-shipper. It
contains:
• Instructions for dock personnel
• Sequential order of every item in the shipment
• Forward or Reverse (i.e., reverse load packing)
Shipping 135
Picklist/Pre-Shipper - Automatic
Selection
Criteria
Creation and
Print Options
CSS-SH-080
Shipper Gateway
CSS-SH-090
You have the option of including sequence values (from customer) or having the system select
available sequences.
Shipping 137
The above graphic shows an example of a Shipper Gateway report containing sequence
information.
138 Training Guide — Customer Sequence Schedules
Pre-Shipper/Shipper Workbench
Leave blank to
have system assign
number
CSS-SH-110
Header Frame
In the header frame you identify the pre-shipper or shipper that you want to see. You do this by
specifying:
• Ship-From
• Pre-shipper/shipper number, if existing
• Ship-To
Shipping 139
CSS-SH-120
Use the Carrier Detail frame to enter carrier data for this shipment (Ship Via, FOB Point, Mode of
Transport).
140 Training Guide — Customer Sequence Schedules
1. Select item
CSS-SH-130
The Shipper Workbench frame shows what items and containers are included in this shipment. The
lower frame shows the shipper detail for individual items or containers.
Shipping 141
CSS-SH-140
Deleting Sequences
The Display Sequences frame can be used to delete sequences.
• Move your cursor to the sequence you want to delete, then select Delete
• System removes the sequence from the pre-shipper/shipper and marks it as an open
requirement
Note Deleting the sequence in Pre-Shipper/Shipper Workbench does not delete the sequence
from the database. It deletes/removes the sequence from the pre-shipper/shipper.
142 Training Guide — Customer Sequence Schedules
Adding Sequences
CSS-SH-150
The Display Sequences frame can be used to access the Add Sequences frame.
• Press the Insert key; the Add Sequences frame displays
Shipping 143
CSS-SH-160
CSS-SH-170
CSS-SH-180
5 Verify all sequences for Monday are associated with pre-shipper number.
6 To check the sequence schedule enter the following:
Use Sequence Schedule Maintenance (7.5.4.5)
Field Data
Ship-From: 10-200
Ship-To: f001
Release ID: 1
2 Advance to the Shipper Workbench frame. Select part3. In the lower frame, reduce shipper
line quantity (Quantity) and quantity picked (Qty Picked) by 1 for part3.
3 The system advises you the quantity has changed, and asks if you want to recalculate the
weight and volume. Select Yes.
4 When the Display Sequences frame appears, remove the sequence for Customer Sequence
004.
5 Verify the Pre-Shipper and Sequence Pack List are correct by printing the Pre-Shipper.
6 Edit the sequence and mark it offline:
Use Sequence Schedule Maintenance (7.5.4.5)
Field Data
Ship-From: 10-200
Ship-To: f001
Release ID: 001
Field Data
Ship-From: 10-200
Pre-Shipper/Shipper: Pre-Shipper
Number: <pre-shipper #>
2 Advance to the Shipper Workbench. From the Actions menu, select Delete. An options frame
displays.
3 Select 1 - Delete Pre-Shipper/Shipper.
4 Edit the sequence and mark it offline by entering:
Use Sequence Schedule Maintenance (7.5.4.5)
Field Data
Ship-From: 10-200
Ship-To: f001
Release ID: 1
Confirm Shipper
Generate
Run MRP
RSS
Print Sequence
Pack List
CSS-SH-200
Use Pre-Shipper/Shipper Confirm (7.9.5) to confirm the pre-shipper or shipper. During the
confirmation process, the system:
• Changes the pre-shipper to a shipper
• Decreases finished goods inventory
• Uses the requirement quantity to increase the cumulative shipped quantity
• Decreases the net requirement for the order line item
• Updates general ledger (GL) accounts
• Marks sequences as shipped
• Performs the first step in invoicing, creates the invoice
• Gives you the option of posting and printing the invoice
Shipping 151
Confirm Shipper
Shipping QCS
• Pre-Shipper/ Shipper
• Confirm Shipper
• Send Shipper
• Invoicing
CSS-SH-210
152 Training Guide — Customer Sequence Schedules
Pre-Shipper/Shipper Confirm
Defaults to
system date
CSS-SH-220
CSS-SH-230
You use the fields in this frame to determine how the system processes the invoices generated by
the shipment.
154 Training Guide — Customer Sequence Schedules
CSS-SH-240
If you want to print the invoice, a frame displays asking for invoice printing information.
Note If printing a Brazilian Nota Fiscal, enter 11. The Invoice Number must contain a value.
Shipping 155
3 Choose Yes at the system prompt asking if you want to print the invoice.
4 Verify the invoice contains the range of sequences.
Write invoice number here:______________________________________
Send Shipper
Generate
Run MRP
RSS
Print Sequence
Pack List
CSS-SH-260
QAD Enterprise Applications gives you two options to send the shipper to your customer:
• Print it and include with the shipment, like a packing list
• Electronically as an ASN when the shipment leaves your shipping area
158 Training Guide — Customer Sequence Schedules
Send Shipper
Shipping QCS
• Pre-Shipper/ Shipper
• Confirm Shipper
• Send Shipper
• Invoicing
CSS-SH-270
Shipping 159
Pre-Shipper/Shipper Print
CSS-SH-280
Send ASN
Send ASN
Supplier Sends
an ASN at
Shipment
CSS-SH-290
An ASN is an electronic document derived from the shipper document and electronically sent (i.e.,
exported) by a supplier to a customer when a shipment leaves the supplier site. It informs the
customer that a shipment is on the way for purposes of in-transit advice and automated receiving.
The shipper number becomes the ASN number.
The ASN includes sequence information if the Send Sequences with ASN field is set to Yes in the:
• Sequence Schedule Control (7.5.4.24), or
• Customer Controls Maintenance (7.5.4.1), if used
The ASN is also called an 856 transaction set per the ANSI ASC X12 standard. The ASN takes the
place of an invoice in some supplier-customer arrangements. Export an ASN using EDI
eCommerce, Shipment ASN Export (35.4.1).
Note Whether or not an ASN is electronically transmitted using EDI to the customer depends on
the setting of the EDI ASN flag in Trading Partner Parameters Maintenance (35.13.10). If Yes,
then the ASN can be transmitted by EDI.
Shipping 161
CSS-SH-310
In Shipment ASN Export, enter selection criteria to indicate which shipments should have ASNs
sent. The system uses these criteria to:
• Execute the appropriate gateway program
• Select the appropriate trading partner information
• Transform outbound QAD Enterprise Applications data to the format required by receiving
party’s EC subsystem
162 Training Guide — Customer Sequence Schedules
CSS-SH-330
Use Sequence Shipper Report to print a report showing sequences contained within shippers.
• Allows you to see the shipper’s contents
Shipping 163
Invoicing
Generate
Run MRP
RSS
Print Sequence
Pack List
CSS-SH-350
Invoicing
Shipping QCS
• Pre-Shipper/ Shipper
• Confirm Shipper
• Send Shipper
• Invoicing
CSS-SH-360
Shipping 165
Invoicing Procedure
Invoicing Procedure
• Post Invoice
• Print Invoice
• Export Invoice
CSS-SH-370
CSS-SH-380
Chapter 7
CSS-FE-010
In this chapter we are going to discuss different features and options available to you when using
QCS.
Features and Options 169
Multi-Item Sequences
CSS-FE-020
QCS allows you to have multi-item sequences. Multi-item sequences simply means there is more
than one item (i.e., part) per sequence.
Using the above example for seat sets in a single vehicle:
• Two red front bucket
• Driver (D)
• Passenger (P)
• One red rear bench
CSS-FE-040
Features and Options 171
3 3
1 1 (D) red bucket seat ABC123 LF210
1 1 (P) red bucket seat ABC123 LF210 4 4
1 1 red rear seat ABC123 LF211
5 5
2 1 (D) green bucket seat DEF435 LF210
2 1 (P) green bucket seat DEF435 LF210
2 1 green rear seat DEF435 LF211
30 30
3 1 blue bench seat XYZ789 LF210
3 1 blue rear seat XYZ789 LF211
4 1 green bench seat AEG434 LF210 LF211
4 1 green rear seat AEG434 LF211 1
5 1 (D) blue bucket seat JWZ551 LF210
5 1 (P) blue bucket seat JWZ551 LF210 2
5 1 blue rear seat JWZ551 LF211
3
...
30 1 (D) blue bucket seat UIV331 LF210 4
30 1 (P) blue bucket seat UIV331 LF210
5
30 1 blue rear seat UIV331 LF211
30
CSS-FE-050
For each item, there can be multiple delivery locations. These are customer defined and are
specified on the sequence schedule release as one of the following:
• Customer dock
• Line feed
It is important to understand the customer dock specified on the sequence schedule release is not
the same as a customer dock (i.e., dock address) specified on the scheduled order in Customer
Scheduled Order Maintenance (7.3.13). The dock address specified on the scheduled order is set
up in Dock Maintenance (7.3.6). Then on the pre-shipper/shipper, that dock address is used as the
ship-to address. The entire scheduled order is shipped to that dock address.
QCS allows the customer to specify a dock (or a line feed location) for each part (item). In QCS
the purpose of specifying a customer dock (or a line feed location) is to allow a sequence to be
delivered to more than one delivery location at the same customer ship-to address. A customer
dock (or a line feed location) is used to direct the items once they arrive at the customer site.
Note A customer would not use a dock address (set up in Dock Maintenance) and a dock location
(specified in the sequence schedule release) at the same time.
When a dock or line feed location is designated in QCS, it tells QAD Enterprise Applications two
things:
• The sequence is made up of multiple items
• The sequence items are going to different delivery locations
172 Training Guide — Customer Sequence Schedules
• Items being shipped should not be packed together because they are going to different
delivery locations at the customer site (ship-to)
• Shipper needs to be created for each delivery location, even if the ship-to address is the
same for each delivery location
Note In QCS these delivery locations (i.e., dock and line feed) are strictly customer internal
locations. QAD Enterprise Applications does not validate them.
Using the above graphic as an example, there are three items in the same sequence being shipped.
System detects that the sequence contains two different line feed locations. It puts each sequence
item on a shipper specific for the designated line feed.
• Driver red bucket seat and the passenger red bucket seat are to be delivered to line feed 210
• Grouped on the same shipper
• Red rear seat is to be delivered to line feed 211
• Separate shipper
Features and Options 173
Deleting Sequences
CSS-FE-060
QAD Enterprise Applications gives you two options for deleting sequences:
• Logical delete
• Use Sequence Schedule Maintenance (7.5.4.5)
• Does not physically remove (i.e., delete) the record from the database
• Physical delete
• Use Sequence Schedule Detail Delete (7.5.4.22)
• Selected sequence records are physically removed from the database
CSS-FE-070
Use Sequence Schedule Maintenance to do a logical delete by setting the Delete flag to Yes.
• Marks the sequence record as deleted
• Sequence record is inactive for this schedule release
• Sequence record is not removed/deleted from the database
You can mark for deletion any sequence record that is not picked or that is cross-referenced to a
picked sequence on another sequence release.
• Once marked as deleted, the sequence record is frozen and is not included in normal
processing
• Cannot be modified
• Not copied to next release
• Not included in planning or shipping
• Allows an audit of system
• Allows you to keep information in sync with your customer
Features and Options 175
CSS-FE-080
Use Sequence Schedule Detail Delete to specify which sequence records are to be deleted.
• Selected sequence records are permanently removed from the database
• System allows you to delete any sequence record that is not picked or that is cross-referenced
to a picked sequence record on another schedule release
176 Training Guide — Customer Sequence Schedules
Schedule Delete/Archive
Determines if
Sequences are
Included
CSS-FE-090
Use Schedule Delete/Archive to delete or archive all inactive sequence schedules with one
transaction.
All associated inactive detail and cross-reference sequence records are deleted or archived.
Features and Options 177
CSS-FE-100
For example:
Day 1
• Supplier receives sequence requirement from customer
• Supplier ships sequence on day 1
• Shipment does not reach the customer on day 1
Day 2
• Customer sends new sequence schedule release to supplier
• Contains sequence requirement from day 1
• Supplier shows the sequence requirement as already fulfilled
178 Training Guide — Customer Sequence Schedules
CSS-FE-110
In Sequence Schedule Maintenance when you are adding a new sequence schedule release for an
existing ship-from/ship-to combination, the system gives you the option of copying data from the
active schedule release.
• If you say Yes, the system then checks to see if there are any sequences on the active schedule
release which have been flagged as picked. If there are, you are given the option of creating
cross-references between the sequences on the new sequence schedule release and the active
sequence schedule release
• If you say No, then the system copies all sequences from the active sequence schedule release
to the new sequence schedule release
• System resets any sequence records that were previously marked as picked or cross-
referenced
• Resetting these sequence records makes them open requirements
Features and Options 179
CSS-FE-120
Header Frame
In the header frame you identify the ship-from ship-to combination on the existing sequence
schedule release.
Picked/Shipped Sequence Frame
The Picked/Shipped Sequence frame shows information on picked/shipped sequences. You can
use this frame to select a previously picked or shipped sequence for the specified ship-from/ship-to
combination.
180 Training Guide — Customer Sequence Schedules
CSS-FE-130
The Linked Sequence frame shows information on the linked or related sequence in the new
sequence schedule release.
• System creates a cross-reference link between the picked/shipped sequence and this sequence
• The new cross-referenced sequenced (i.e., linked sequence) cannot be picked
• System considers this sequence to be a closed requirement
Features and Options 181
CSS-FE-140
Use Sequence Cross-Ref Report to generate a report showing information on the shipped
sequences and linked sequences. Shows cross-references created:
• Manually
• Automatically when sequences are imported using:
• eCommerce
• Shipper Gateway
CSS-FE-150
Cumulative Quantities
CSS-FE-160
Cumulative Quantities
CSS-FE-170
When you set the Cumulative flag in Sequence Schedule Maintenance to Yes, it flags the sequence
schedule as cumulative. The cumulative quantity for the sequence schedule is shown in the
Sequence Detail Data frame, the Cum Quantity field.
Appendix A
4 Advance to the Schedule Detail Data frame and enter the following:
Note Remember to clear the Order and Line fields with each entry. They will fill in automatically.
Date Time Job Seq Order Line Part PO Ref Qty
Next Monday <Julian Date> (Ex: 20080306) 002 part2 1R008 1
“ “ 003 part1 1R011 1
“ “ 004 part3 1R013 1
“ “ 005 part4 1R014 1
“ “ 006 part1 1R015 1
“ “ 007 part4 1R016 1
“ “ 008 part3 1R017 1
“ “ 009 part4 1R018 1
“ “ 010 part2 1R019 1
“ “ 011 part3 1R020 1
“ “ 012 part2 1R021 1
Tuesday <Julian Date> (Ex:20080307) 001 part1 1R022 1
“ “ 002 part2 1R023 1
“ “ 003 part3 1R024 1
Manually Create Sequence Scheduler 187
2 Verify all sequences are displayed and the sub-totals are correct for each day.
188 Training Guide — Customer Sequence Schedules
Appendix B
Field Data
Minimum Value: 0
Maximum Value: 999999
Initial Value: 1
Reset Value: 0
Design Considerations
CSS-DE-010
Design and Architecture 195
Customer Schedules
Data View
for Processing & Reporting
Customer
Line(s) Schedule
Data View
Sales ...
Order
Schedule(s)
CSS-DE-020
196 Training Guide — Customer Sequence Schedules
Current Architecture
Current Architecture
Customer Schedules
Current Architecture
Planning Shipping Req. Ship
Line(s)
Sales
Order Planning Shipping Req. Ship
Schedule(s)
Active Schedule
Date/Time,
Ref, Qty
Requirement
Pegging
(CSN)
CSS-DE-030
Design and Architecture 197
CSS-DE-040
Design Alternative
New Type 7
• Creates gap between schedule types
New Type 4
• Move supplier schedules to 5, 6, and 7
• Large invasive code change
Physical requirements:
• New fields
• Job
• Sequence
• Dock
• Line Feed
• New indexes
• By date/sequence for maintenance
• By date/item for planning (required ship schedule [RSS])
• By date/destination/sequence for shipping
Design and Architecture 199
Selected Architecture
Selected Architecture
Customer Schedules
with Sequence Schedule
as New Planning Shipping Req. Ship
Table
Line(s)
Sales Planning Shipping Req. Ship
Order
Schedule(s)
Active Schedule
Sequence Requirement
Schedule(s) Date/Time, Pegging
Ref, Qty (CSN)
CSS-DE-050
200 Training Guide — Customer Sequence Schedules
E-R Diagram
qad_wkfl rcf_ctrl
Customer
Customer/Ship-to Sequence
(extension of cm_mstr) Schedule
so_mstr Control File
Sales Order
Customer
rcs_mstr
Order
Sequence rcsx_ref
Schedule
sod_det Master Sequence
Order/Line X-Reference
Sales Order Lines
Sequences
Release ID /
Sequence
rcsd_det abss_det
Schedules
[ 1, 2, 3 ] Sequence Sequences Shipment
Schedule Sequence
Detail Detail
sch_mstr
Shipper
Scheduled Order
Order/Line/Qty
Authorization sbid_det
Self-Bill
Date/Time/Qty Detail
Requirements
rqm_det absr_det
Shipper
Requirement Shipment
Detail Requirement
Date/Time/Qty Detail
CSS-DE-060
Design and Architecture 201
Schema Diagram
Customer Sequenced Schedules
Schema Diagram
System Architect
Fri Jan 21, 2000 15:42
Linked Sequences
rcsd_shipfrom = rcsx_shipfrom Sequences
rcsd_shipto = rcsx_shipto
rcs_shipfrom = rcsd_shipfrom
rcsd_rlse_id = rcsx_rlse_id
rcs_shipto = rcsdshipti
rcsd_cust_job = rcsx_cust_job
Sales order/line rcs_rlse_id = rcsd_rlse-id
rcsd_cust_seq = rcsx_cust_seq
cm_addr = so_nbr rcsd_part = rcsx_part
rcsd_date = rcsx_date
rcsd_time = rcsx_time
rcsd_cust_ref = csx_cust_ref
rcsx_ref rcsd_dock = rcsx_dock rcsd_det
rcsd_line_feed = rcsx_line_feed
abs_mstr abss_det
Shipper
Picklist - Pre- abs_id = abss_abs_id Shipment
Shippers - Shippers abs_shipfrom = abss_shipfrom Sequence Detail
CSS-DE-070
202 Training Guide — Customer Sequence Schedules
Programming Considerations
CSS-DE-080
CSS-DE-090
Netting Logic
• Keep existing 1–4 options
Picklist/Pre-Shipper- Automatic
Picklist/Pre-Shipper - Automatic
• Handles Sequenced and Non-Sequenced
Items
• Reads Sequence Schedule
• Recalculates Pre-Shipper Quantity
CSS-DE-100
eCommerce
eCommerce
• Transformation Files Example
• Gateway is Part of PRO/PLUS
CSS-DE-110