Time and Motion Study: Rebecca Johnston Operations Management Dr. Foster

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Time and Motion Study

Rebecca Johnston
Operations Management
Dr. Foster

1
Time and Motion Study:
Defined

 A method created to determine the


‘correct time’ it takes to complete a
certain task
 A method to establish ‘the one best
way to perform a task’

2
Time and Motion Study:
Purposes

 To end ‘goofing off’ and to establish


what constituted a fair days work
 To make sure that the job being
evaluated does not include any
unnecessary motion by the worker

3
Time and Motion Study:
History
 Frederick W. Taylor and his followers
developed and refined the Time Study
 Frank B. Gilbreth and his wife Lillian
developed and refined the Motion
Study
 Historically the two studies are
discussed individually, today they
generally are discussed as one
4
Time and Motion Study:
In your Organization

Historically: T&M
Studies were used in
the manufacturing
industry to evolve pay
scales with the
thought that money
was the only
motivation for work
5
Time and Motion Study:
In your Organization cont’d
 Today:
– T&M Studies can be effective for
performance evaluations
– T&M Studies can be used for planning
purposes in order to predict the level of
output that may be achieved
– T&M Studies can be used to uncover
problems and create solutions
– T&M Studies can be used for time cost
analysis
6
Time and Motion Study:
Objective

The objective of the Time and Motion Study is


to determine a ‘normal’ or average time for a
job, by using observers to record exactly how
much time is being devoted to each task.
7
How it Works Step-by-Step

1. Establish the
standard job
method.
2. Break down the
job into elements
3. Study the job.
4. Rate the worker’s
performance
8
How it Works Step-by-Step cont’d

5. Compute the average time


6. Compute the normal time
Nt=(t)(RF) or
Normal Time=(elemental average time)
(rating factor)
7. Compute the standard time
ST=(Nt)(1+AF) or
Standard Time=(Normal cycle
time)(1+Allowance factor)
9
Time and Motion Study:
In Action
How do medical residents
spend their time at the
hospital?

10
In Action cont’d

1. Coders/observers training was the


2. Activities were broken down into
separate categories, 67 in total
3. The exact number of minutes per task
were determined
4. Percentages of time devoted to each
task were calculated
11
In Action cont’d

 A total of 13,383 minutes of activities


were observed between the 8
residents
 Residents were involved in 1,726
coded activities
 These activities averaged 7.75 minutes
each with a standard deviation of 14.5
minutes
12
Time and Motion Study:
Exercise
Element t (min) RF  Compute the
standard time
1 2.51 1.10 for this job using
an allowance
2 5.29 1.15 factor of 20
percent.
3 4.21 1.10

4 3.57 1.05

13
Solution

Use the formula Element T(min) RF t Nt


1 2.51 1.10 .251 .2761
(t)(RF)=Nt
2 5.29 1.15 .529 .6084
Element 1 3 4.21 1.10 .421 .4631
4 3.57 1.05 .357 .3749
(.251)(1.10)=.2761
Element 2 To get the normal cycle time
(.529)(1.15)=.6084 you sum the Nt values. Here
And so on for = 1.73 min
element 3 and 4
14
Solution

To compute the standard time use the


20 percent allowance factor
Nt(1+AF)=ST
Here
1.73(1+.20)=2.08
So the standard time for each element
of this job is 2.08 minutes
15
Time and Motion Study:
Problems
1. Observers are not
always competent
2. Those conducting the
study are not always
proficient in the job
being observed
3. The actions observed
are not always
reflective of the group
as a whole 16
Time and Motion Study:
Problems cont’d

Workers may not cooperate with a time and motion study:


1. They may resent the study if it is being used to
determine the pay scale
2. Workers may change the rate at which they work
3. Pressure may increase mistakes made
4. Workers may alter normal work methods to disrupt 17the
study
References

Ferguson, David S., Don’t Call it “time and motion study”, IIT
Solutions, Norcross. May 1997. Vol. 29, Issue 5.
Finkler, Steven A., A Comparison of work-sampling and time-and-
motion techniques for studies in health services research,
Health Service Research, Chicago. Dec 1993. Vol. 28, Issue 5.
Koehler, Kenneth G., Time Cost Analysis, CMA, Hamilton. May
1992. Vol. 66, Issue 4.
Russell, Roberta; Taylor, Bernard W., Operations Management,
Prentice Hall Inc., Upper Saddle River, NJ. 2000.
Stevens, Larry, Time Study Prompts New HR Efficiencies,
Personnel Journal, Santa Monica. April 1994. Vol. 73, Issue 4.
Stuttaford, Genevieve, The One Best Way: Fredrick Winslow
Taylor & the Enigma of Efficiency, Publishers Weekly, New
York. March 17, 1997. Vol. 224, Issue 11.

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