B.C.

Power Controls Private Limited

OUR BUSINESS
Overview:

Driven by innovation and heavy investment in Research & Development, our company introduces Wires Of
tomorrow. Safety, security and durability are our prime concerns. That's why our wires pass through the
toughest of tests before it reaches you.  And it will redefine the way you live. Our company stepped into the
manufacturing of Wire & Cable in 2008.

Our Company is an established player in the Wire & Cable Industry among the largest Wire & Cable
manufactures in India having more than five years of rich experience of the International Industry. Over the
period of last five years we have established our reputation and reliability in various markets in India as well as
abroad. Our Company, based on its experience and standard, confirms to major specifications and customer
requirements and accordingly manufacture the products which provide us the value addition and technical edge.

Earlier to 2010 our company used to purchase Copper and Aluminium Wires from the outsider to manufacture
its final products, however in year 2010 our Company made the backwards integration installing the Copper and
Aluminium wire drawing facility which, in turn, added value to the organization in terms economies of scale
and production of Copper and Aluminium wires in our accordance.

About Us:
Our company was incorporated on June 12, 2008 to manufacture and trade cables. Over the years we have been
expanding our product range and have added variety of cables in our product range. We moved up the value
chain by identifying new opportunities and diversifying the product portfolio. The registered office of the
company is situated at, 7A/39, WEA Channa Market, Karol Bagh, New Delhi, Delhi-110005, India and
manufacturing unit at E-424, RIICO Industrial Area, Chopanki, Bhiwadi, Tehsil-Tijara, District-Alwar,
Rajasthan.
Product Portfolio:
We are one of the leading manufacturers of Wires & Cables which include Armoured Cable, Unarmoured
Cable, Flexible & House Wires, Submersible Cable, Control & Instrumentation Cable. These are manufactured
using quality material which is checked at every stage of production by our highly experienced quality
controllers.
OUR PRODUCTS
Armoured Cable
Armoured cables are generally used for underground wiring. Armoured cables are power cables which comprise
of two or more electric conductors which are enveloped in a protective sheath. The cable derives its name from
its protective nature and allows better electric transmission with lesser risks involved. The significance of
armoured cables lies in its construction. Each and every component plays a significant role in energy
transmission. The conducting wires which are mostly made of copper offer superior conductivity. The cross-
linked polyethylene insulation enveloped in wires allows better energy transmission by preventing external
alterations.
 B.C. Power Controls Private Limited

Armoured cables are more flexible than their counter-parts and

this makes them the first choice for industrial purposes. The
installation bends and twists involved in installation do not
hamper its external shape and energy transmission. The
mechanism involved in these cables allows better flexibility
thus, making it durable for large electric transmission. The
chromium content in the steel armour protects the cable from
external harsh environment when exposed to it. The heat-
resistant ability of armoured cables should be attributed
towards the PVC bedding and the external layer of steel
armour. The external protection in conductors allows better
transmission of energy under high pressure.

Unarmoured Cable
Unarmoured electrical cable has no protective flexible steel
covering, its covering is made of plastic. 

Flexible & House Wires

Flexible cables, or 'continuous-flex' cables, are cables specially

designed to cope with the tight bending radii and physical
stress associated with moving applications, such as inside cable
carriers. Due to increasing demands within the field of automation
technology in the 1980s, such as increasing loads, moving cables
guided inside cable carriers often failed, although the cable carriers
themselves did not. In extreme cases, failures caused by "corkscrews"
and core ruptures brought entire production lines to a standstill, at high
cost. As a result, specialist, highly flexible cables were developed with
unique characteristics to differentiate them from standard designs.

These are sometimes called “chain-suitable,” “high-flex,” or “continuous flex” cables. A higher level of
flexibility means the service life of a cable inside a cable carrier can be greatly extended .A normal cable
typically manages 50,000 cycles, but a dynamic cable can complete between one and three million cycles.
Flexible cables can be divided into two types: those with conductors stranded in layers inside the cable, and
those that have bundled or braided conductors. Flexible cables manufactured by us include:

 Single Core PVC Insulated Copper Conductor (Unsheathed) Flexible Industrial cables, 1100
Voltage Grade (Colour: Red/Yellow/Blue/Black/Green)
 B.C. Power Controls Private Limited

Nominal Cross Number/Nom. Thickness of Approx. Current carrying capacity Max.

Sectional area Dia of cond. Insulation overall 2 cables single phase conductor
of conductor Strands* (Nom) Diameter resistance per
sq. mm mm mm mm Unenclosed clipped KM at 200 C
directly to a surface or on ohms
a cable trays
amps

10 80/0.4 1.0 6.1 46 1.91

16 126/0.4 1.0 7.0 62 1.21
25 196/0.4 1.2 8.6 80 0.780
35 276/0.4 1.2 9.7 102 0.554
50 396/0.4 1.4 11.5 138 0.386
70 360/0.5 1.4 13.0 214 0.272
95 475/0.5 1.6 14.9 260 0.206
120 608/0.5 1.6 16.4 305 0.161
150 750/0.5 1.8 18.3 355 0.129
185 925/0.5 2.0 20.1 415 0.106
240 1221/0.5 2.2 22.9 500 0.0801

*The number and diameter of conductor strands are for reference only. Conductor resistance as per IS: 8130 is
the governing criteria.

 Multicore Round PVC Insulated Copper Conductor and PVC Sheathed Flexible Industrial
cables, 1100 Voltage Grade

Max.
Conduct
Curre
or
Nominal nt Voltage
Approx. Overall Resistan
Thickness of Ratin Drop/Amp/
Nominal Diameter ce per
Sheath g AC Meter
Cross Number/N Thickn KM at
Amps
Sectional om. Dia ess of 200 C
area of of cond. insulati ohms
conducto Strands* on DC
Tw Fo Tw Fo
r mm mm Thr Thr or
o ur o ur 3
Sq. mm ee ee Singl
Co Co Co Co Phas
Cor Cor e
re re re re e AC
e e phas
m m m m mV
Mm mm e AC
m m m m
mV

0.5 16/0.20 0.6 0.9 0.9 0.9 6.2 6.5 7.0 4 83 72 39.0
0.75 24/0.20 0.6 0.9 0.9 0.9 6.6 6.9 7.5 7 56 48 26.0
1.0 32/0.20 0.6 0.9 0.9 0.9 6.9 7.3 7.9 11 43 37 19.5
1.5 30/0.25 0.6 0.9 0.9 1.0 7.4 7.8 8.7 13 31 26 13.3
2.5 50/0.25 0.7 1.0 1.0 1.0 8.8 9.4 10. 18 18 16 7.98
4.0 56/0.30 0.8 1.0 1.0 1.0 11 10.9 2 24 11 9.6 4.95
6.0 84/0.30 0.80 1.1 1.1 1.2 0.2 12.2 11. 31 8 7 3.30
11. 9
5 13.
6
 B.C. Power Controls Private Limited

Submersible Cable

Submersible cables help transmit energy in submerged devices.

Fully submersible, these cables with their tough robust insulation
allows better energy transmission and helps avoid accidents.
Primarily used to supply energy to submersible pumps, these
cables can also be used to extract water from deep underground
reservoirs. However, there are various kinds of submersible cables
and each differs from the other in terms of performance and
function. The specification of this variety of cable depends on its
working environment, the electrical load and the type of external
liquid it comes in contact with. Ideally, the cable used for
pumping underground water should be free from harmful
chemicals and provide resistance to abrasion.

Most submersible wires are enveloped in durable rubber and plastic compounds that are flexible and provide
optimum protection against the liquid it is surrounded by. Designed for excellent performance even under fully
submerged condition, these cables withstand the impact of corrosive liquids and abrasion. Used in the aquarium
filtration system, these cables are also used for illuminating floodlights. It’s the ideal replacement to ordinary
cables in construction sites which require greater protection and resistance to water. Submersible Cables
manufactured by us include:

 Three Core Flat PVC Insulated Flexible Industrial cable for Submersible use, 1100 Voltage
Grade

Max.
Current
conductor
Carrying
Sheath Approx resistance
Insulation Capacity
Overall Dimension per at 200
Nominal at 400 C
C (Max.)
area of amps
conductor Ohm/km

Sq. mm Number/Siz
Thickness Core dia. Width Height
e of Wire for
(Nom.) (Nom.) (Nom.0 (Nom.)
each core
mm mm mm mm
mm

1.5 30/0.25 0.6 2.8 10.1 4.7 13.3 13

2.50 50/0.25 0.7 3.5 12.2 5.5 7.98 18

4.00 56/0.30 0.8 4.2 14.6 6.5 4.95 24

6.00 84/0.30 0.8 4.7 16.2 7.0 3.30 31

10.00 80/0.40 1.0 6.0 20.2 8.5 1.91 42

16.00 126/0.40 1.0 7.0 23.4 9.7 1.21 57

25.00 196/0.40 1.2 8.6 28.5 11.7 0.780 72

35.00 276/0.40 1.2 9.7 32.1 13.0 0.554 90

 B.C. Power Controls Private Limited

Control & Instrumentation Cable

Instrumentation cables have very diverse applications. These

cables are designed for use in communication and
instrumentation application in and around process industries
like oil exploration, cement, paper, steel, power generation
and others. Cable made to specific rigid requirements are
utilized in process controls, transmission of signals,
computers, control systems and monitor networks as well as
in intrinsically safe systems in hazardous areas like
petrochemical plants and thermal power plants.
The technological and economic development of a society is closely connected with the wire and cable industry
and its suppliers. Since basically all areas of life rely on wire and the products that are manufactured from wire,
and while their property potential is seemingly not yet exhausted, the wire, cable and wire processing industry is
constantly faced with new challenges. In order to meeting these challenges it require machinery, tooling,
accessories, ancillary equipment and services that are as efficient as possible in their utilization of energy and
raw materials, and which produce as little waste as possible during startup and production

Telephone Switch Board Cables

Telephone Switch Board Cables are used for indoor

Telephones, Telephone Exchanges, Satellite
Telecommunication Systems, Industrial Plant
Communication Systems, EPBAX Systems, Closed
Circuit Security Systems, In-House Telephone wiring
and various other equipments involving telephones.
These Cables are generally made as per TEC
Specification No. G/WIR-06/02 or as per customer
specification.

Flame Retardant-Low Smoke & Halogen Cables

 B.C. Power Controls Private Limited

Flame Retardant-Low Smoke & Halogen Cables are

recommended for places where human concentration is
high like shopping malls, buildings, offices, hospitals etc.
Made up of specially formulated PVC Polymers which
restrict toxic gases and smoke, and doesn’t allow fire to
spread. We also manufacture Zero-Halogen Flame
Retardant Cables which are manufactured using special
polymeric compounds that are Halogen-free, these cables
should be first choice for places like shopping malls,
offices, cinema halls etc. It has a high oxygen index, thus
offering superior protection against fire. Choking being the
main reason of death during fire, we have designed our
wires with technology that releases less toxic gas because
they are halogen free. Thus reducing the chances of
choking during fire. Being halogen free makes them eco
friendly. As everyday, regular wires releases huge amounts
of hazardous halogen gases, depleting the earth’s ozone
layer.

MANUFACTURING PROCESS

The basic components for cable manufacturing are conductors (Copper/Alloy), PVC/XLPE, Dielectric
Insulation, Inner Sheath, G.I. Wire, Armouring and Outer Sheath. The manufacturing of cables involves the
following steps –

Drawing:
Bulk copper is formed into wire of varying diameters by drawing it through a series of dies. Wires are drawn in
required sizes as per the specification by using Copper /Aluminum as well as Alloy conductor of required
specification.

Annealing:
Since the drawing process causes the copper to become hard and brittle, it should be annealed. The drawn wires
are then softened by heating and slow cooling. This process is called annealing. Our installed an automatic
annealing system, which helps us in strengthening the drawn wires.

Stranding:
Anywhere from 20-100 (very fine copper conductor wires) are twisted into cords which will be used in making
flexible wire and cable.
Layers of wires (1+6+12+18+24 etc.) are stranded together to make copper conductors. The maximum nominal
cross-section area of a power cable core is 500m㎡.
The next step is stranding in which wires are grouped together in order to make the cables more flexible. In this
process, smaller individual wires are twisted or bunched together to produce larger number of wires that are
more flexible than solid wires of similar size. A thin coat of a specific material is coated, usually tin, on the
individual wires, which provides better solder ability.

Insulation:
The copper conductors, whether they are single wire or multiple stranded wires, are covered by PVC for current
insulation. Insulation is a process in which the conductors/cables are covered with material as per the
requirement to provide the insulating properties required by the user according to the customer’s specification.
Cables are manufactured with both thermoplastic and thermosetting insulation, insulated with PVC/PE/XLPE as
required by the specification. Insulation for the cables is strictly done and applied over conductors by extrusion
through the electrical process and undergoes the online H.V. Spark tests.

Core rewinding:
 B.C. Power Controls Private Limited

All insulated cores are rewound to the particular required lengths, passing through the electrical stress test i.e.
spark test, which are further processed only after passing through the various physical, electrical and mechanical
tests.

Cores stranding and laying process:

Three or four of these PVC insulated copper conductors are assembled into power cables. The next step is
stranding, in which insulated wires called cores are grouped together, to make the cables symmetrically round.
In this process, smaller individual cores are twisted or cabled together to make larger cores that are round and
flexible.

Inner Sheath:
Complete cables are formed by sheathing twin-core or multiple-core PVC insulated copper conductors with
PVC. Inner Sheath is a process in which the cables are coated to provide the sheathing properties as required by
the user. Cables are manufactured with both thermoplastic and thermosetting extrusion. They are sheathed with
PVC/PE/XLPE as required by the specification. Sheathing for the cables is strictly done and applied over
insulated cable by extrusion through the electrical process and passing through the online H.V. Spark tests.

Cable Armouring:
Special purpose power cables must be surrounded with steel wires in order to increase the cable structure
strength. Armouring process is conducted on inner sheathed multi core cables. Galvanized steel wires and strips
are used for protection of internal cores. This process is required for underground application of electrical power
and control cables.

Outer Sheath:
Outer sheath is a process in which the cables are coated to provide the sheathing properties required by the user.
Cables are manufactured with both thermoplastic and thermosetting extrusion. They are overall sheathed with
PVC/PE/XLPE as required by the specification. Sheathing of the cables is strictly done and applied over
armoured or un-armoured cabled cores by extrusion, through the electrical process and passing through the
online high voltage spark tests.

Testing and Quality Control:

The cables are tested as per Indian standard specifications to ensure that the cables are free from all defects.

OUR STRENGTHS

 Sizing and processing of conductor and insulated cores is done on latest technologies, in controlled
manner. To have optimum values of capacitance, capacitance unbalance, image and cross talk
attenuation and characteristic impendence.
 High-end PVC insulation is used for long life and stable properties of cable.
 To ensure minimum cross talk, staggered lays of twisted pairs are used.
 Shielding protects cables from outside/inter pair interference a sper specific needs.
 Our company adhere to high quality standards.
PLANT & MACHINERY
We have a manufacturing plant situated at E-424, RIICO Industrial Area, Chopanki, Tehsil Tijara, District
Alwar, Rajasthan.
COLLABORATIONS
We have not entered into any technical or other collaboration
HUMAN RESOURCE
Human resources plays an essential role in developing a company's strategy as well as handling the employee-
centered activities of an organization. We have sufficient number of full time employees at our registered office
 B.C. Power Controls Private Limited

and plant premises. Our man power is a prudent mix of the experienced and youth which gives us the dual
advantage of stability and growth. Our work processes and skilled resources together with our strong
management team have enabled us to successfully implement our growth plans. Apart from the above
employees, we also employ casual labour on daily basis.

BUSINESS STRATEGY

The Management of our company is planning to expand its business in order to capture the markets of different
countries and for the aforesaid purpose our Company requires the additional funds to achieve its targets. Our
vision is to become a leading manufacturer in all the fields of wires & Cables and we have already started the
work in this regard. Our driving force has always been the quality of our products, as the same would enable us
for long standing relationship with our customers. All the quality methods are being maintained at our works for
raw material, in process and final inspections.

COMPETITION
Although there is a clear and growing market for our products, we do face competition from a number of other
players in this segment. Most of the markets in which we operate are unorganized and fragmented with many
small and medium-sized Companies. We face substantial competition for our products from other manufacturers
in domestic market. Our competition varies for our products and regions. We have to compete with different
players in different regions. We compete with other manufacturers on the basis of product range, product
quality, and product price including factors, based on reputation, regional needs, and customer convenience.
While these factors are key parameters the in client’s decisions matrix in purchasing goods; product range,
product quality and product price is often the deciding factor in most deals.
MARKETING
We ensure service our customers effectively and just in time delivery. We cater the requirements of various
sectors. We sell our products primarily under sales contracts and purchase orders by entering into contracts on
various terms with our customers and are obliged to deliver products according to a pre-agreed price and
schedule during the term of the contract. We grant certain customers credit terms on the basis of the reputation
of the customers and their previous credit record with our Company. We also sell our products against purchase
orders placed by our customers. Our goals for marketing plans are to gain market awareness with respect to the
demand for the new product developments in the local markets, prepare viable advertisements, sales promotions,
sponsorships, database programs and other marketing communication tools for consumer markets and Market its
products by participating in tender to procure contracts and undertake to supply products.
INSURANCE
We maintain insurance for standard fire and special perils policy, which provides insurance cover against loss or
damage by fire, earthquake, explosion, burglary, theft and robbery, which we believe is in accordance with
customary industry practices. We have also availed out various insurance policies to cover our vehicles at our all
the offices and plants.
LAND & PROPERTIES
The following table sets for the significant Manufacturing Plant owned by us:

Purchase
Sr. Property Date of
Description of Property Area Vendors Details Consideration Title
No. Kind Purchase
(In Rs.)
1. Manufacturing E-424, RIICO Industrial 4000 N.K. Rathi 87,00,000 September Clear
 B.C. Power Controls Private Limited

27, Ashok Marg,

Area, Chopanki, Tehsil
Nand Kumar Bagari
Plant Tijara, District Alwar, Sq. Mtr. 20, 2010
12/26, West Patel
Rajasthan
Nagar, New Delhi