SS 11 - Wilk - Ontaminated - Site

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Solidification/Stabilization treatment

technology for contaminated sites in


the United States and Canada
Mass Stabilisation Conference
Lahti, Finland April 23, 2015

Charles M. Wilk
ALLU Group Incorporated
U.S.A.
What is S/S Treatment for Remediation?
Involves mixing a binding/reaction agent(s) into
contaminated media such as soil, sediment,
sludge or industrial waste.
S/S treatment protects human health and the
environment by immobilizing hazardous
constituents within treated material.
Physical (solidification) and chemical
(stabilization) changes to the treated material.
Mobility Reduction Terms: Stabilisation (UK),
Inertage (France), Immobilization (EU).
State of Remediation Technologies
EPA-542-R-07-012

Solidification/
Stabilization 217 17 18 13 13 16 7 20 35 180
Types of Sites Applied
o Wood Preserving Sites
o Herbicide and Pesticide Sites
o Oil Refinery Sludge Lagoons
o Manufactured Gas Plants
o Sediment including PCB
o Metal Refining, Smelting, Plating, Recycling
o Residual Ash
Laboratory Formulation

Bench-scale mix design


and testing utilizes high
mixing shear for optimum
results
S/S Agents
Portland cement, Cement kiln dust
Fly ash e.g. Class F and C (pozzolanic fly ashes)
Lime e.g. quicklime, hydrated lime, lime kiln dust
Slag e.g. ground granulated blast furnace slag
Organoclay®
EnviroBlend®
Bentonite clay
Activated carbon
Cement-based proprietary mixtures
Silicate, phosphate, and sulfate
e.g. triple super phosphate
Sample Effects of Agents
● Mass strength development:
 Cements, slags, fly ashes
● Mass hydraulic conductivity reduction:
 Bentonite, cements, slags,
● Encapsulation: strength and lower hyd. cond.
● Sorption of hazardous constituents:
 Activated carbon, organophilic clay
● Chemical changes to hazardous constituents
 pH: hydroxides
 Compounding, sulphates
 Oxidation: insitu chemical oxidation: permanganates
 Reducing: “hex” Cr to trivalent Cr
Physical Tests
Hydraulic Conductivity/ Permeability
1X10-5 to 1X10-7 cm/sec
“Two orders of magnitude lower than surround soil”
Unconfined Compressive Strength- 0.34 MPa (50 psi)
Paint Filter Test (PFT) – free liquids
Freeze-Thaw & Wet-Dry Durability
Chemical Testing
Synthetic Precipitation Leaching Procedure
(SPLP)
Toxicity Characteristic Leaching Procedure
(TCLP)
Multiple Extraction Procedure
Equilibrium Leach
ANS/ANSI 16.1
Dynamic Leach
LEAF
Bench-Scale to Full-Scale

VS

25-100 RPM0 FT-LBS Torque Providing Mixing


Mixing Energy & Shear
SPOON FOLDING ACTION

25-100 RPM
12000 Nm (9000
ft-lb) torque per
drum.
Provides Mixing
Energy and Shear
Folding Mixing Action dependent on
Operator’s “Stroke”
Auger Mixing

Crane-mounted augers efficient


mixing depths begin at 6 meters
(20 ft) and deeper. Crane’s
limited range of motion.
Road Reclaimer / Soil Stabilizer

Limited mixing depth: 500


mm (20 in)
Bucket Mixing Injector Rake
“”Folding Action” Mixing Methods
Horizontal Axis Mixers

Excavator- mounted:
Efficient mixing to depths
of 7 meter (23 ft) .
Articulated arm of
excavator lessens
repositioning of
equipment
Binding Agent Pricing
● Priced by transportation costs:
 Industrial waste/byproducts, finely divided materials
available on site, e.g. spent fullers earth, ash
● Priced per ton:
 Common construction materials:
● portland cement, blended cements, Class C or F fly ash,
GGBFS, lime.
● Priced per pound:
 Specialized materials, sorptive, reactive, or
compounding
● Carbons, organophilic clays, oxidizers, reducers
Efficient Use of Binders Matters
Binders do matter!
Most of the cost in a mass stabilization project comes from the binder,
which represents about 50-70 % of the total project cost.
Efficiencies (Cost Savings) are
improved by:
• Thorough mixing (mixing shear &
energy) resulting in intimate
contact of binder and subject
material.
• Introduction of binder at mixing
point.
• Locating and metering of binder
to avoid under-dose and
overdose.
• Use of dry binders in wet
materials to conserve drying
capacity of binders.
North American Projects
Solidification: Ashtabula Harbor, OH
Dredge and S/S treat 120,000 CY
(92,000 m3) of contaminated
sediment.

Placement of S/S treated dredge


into Elkem 5C Pond, a 3.6
hectare (9 acre) former settling
pond. Additional material needed
to facilitate closure of pond
Ashtabula Harbor: Elkem 5C Pond
Calciment (binder) added dry 20% by
weight. UCS goals range from 0.05 to
0.07 MPa (1,000 psf to 1,500 psf).
Unconsolidated shear strength goal of
0.08 MPa (1,250 psf)
Mixing depths variable – 1.5 to 6 m
(5 - 20 ft)

● Solidification of existing
contents 153,000 m3
(200,000 CY)
Solidification: Atlantic Wood
Industries
AWI Project
● Insitu S/S of 36,000 m3 (47,000 CY) creosote- and
pentachlorophenol-impacted soils
● Treatment depths ranging from 2.4 to 8.2 m (8-17 ft)
● Performance standard
 >0.34MPa (50 psi) UCS
 <4 X 10-6 cm/sec
Atlantic Wood Industries
Portsmouth, Virginia
Performance Standard:
• 50 psi (0.34 MPa) UCS
• 4 x 10-6 cm/s hydraulic
conductivity
Three-part mix: portland
cement, slag, and
organophilic
clay.
AWI Mix Design
● 23,500 m3 (30,500 CY) treated
with:
 8% portland cement/slag and
 1% organophilic clay
● 11,600 m3 (15,200 CY) treated
with:
 8% portland cement/slag and
 3% organophilic clay
● Cement/clay mixture injected
as slurry and mixed by ALLU
Power Mixer.
Insitu Chemical Oxidation:
WV Terminals Site, Kenova, WV
Chemical Oxidation and
Solidification Treatment of
petroleum-impacted soil.
Contaminants as non aqueous
phase liquid (NAPL) and metals.
ISCO at WV Terminals Site
Excavation and set aside of top
1.2 meter (4 feet) of soil.
Loosening of soil 1.2 – 2.4
meters (4-8 feet) below grade.

ALLU Power Mixer


used to mix oxidizer
and binder into soil
8,400 m3 (11,000 CY)
treated.
ISCO at WV Terminals Site

Mix Design: Sodium Persulfate (oxidizer) 5% by weight of soil


Portland Cement (binder) 10% by weight of soil
 25% Cement
addition

 10% Cement
addition
Inclusions

Former MGP Sites


Sydney Tar Ponds , Sydney, NS
Canadian Forces Base Esquimalt, Victoria Island, BC
Contact

Charles Wilk
Manager, Stabilization and Remediation Applications

ALLU Group Incorporated


Teterboro, New Jersey, USA
847-714-2754
[email protected]

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