STD 22 Service Manual 2003 PDF

Raytheon Marine GmbH
R High Seas Products

Postfach 1166
D -- 24100 Kiel
Germany
Tel +49--4 31--30 19--0
Fax +49--4 31--30 19--291
Email [email protected]
www.raytheon--marine.com
STD 22 Compact GYRO COMPASS

and
STD 22 GYRO COMPASS
Type 110--233
Installation and service manual
3646/110--233.DOC010302 Edition: August 08, 2003

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Compass
Service manual
STD 22
CONTENTS Page
Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 CAN bus (CAN = Controller Area Network) . . . . . . . . . . . . . . . . . . . 10
2 Preparing to install the STD 22 Compact Gyro Compass . . . . 11
2.1 STD 22 Compact Compass – Scope of Supply . . . . . . . . . . . . . . . . 11
2.2 General information concerning installation
of the STD 22 Compact Compass . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Creating cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3.1 General information concerning on-board wiring . . . . . . . . . . . . . . . 13
2.3.1.1 General information about creating an earth connection . . . . . . . . 15
2.4 Installing the compass and putting it into operation . . . . . . . . . . . . . 16
2.4.1 Remove the transportation support with outer sphere,
supporting liquid and distilled water. . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.4.1.1 Assembling the compass enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4.1.2 Installation of the gyrosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4.1.3 Filling with distilled water and supporting liquid. . . . . . . . . . . . . . . . 22
2.4.1.4 Inserting the outer sphere in the compass enclosure . . . . . . . . . . . 24
2.5 Creating cable connections and plug connections . . . . . . . . . . . . . 26
2.5.1 Overview of plug connections and fuses on PCBs . . . . . . . . . . . . . 26
2.5.1.1 Connecting the course receiver
in the STD 22 Compact Gyro Compass . . . . . . . . . . . . . . . . . . . . . . 28
2.5.1.2 Connecting status and control signal outputs
in the STD 22 Compact Gyro Compass . . . . . . . . . . . . . . . . . . . . . . 30
2.5.1.3 Connecting signal inputs for QS and SEC
in the STD 22 Compact gyro compass . . . . . . . . . . . . . . . . . . . . . . . 32
2.5.1.4 Connecting the power supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.5.1.5 Connecting the compass to earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.6 Installation and commissioning of optional features . . . . . . . . . . . . 36
2.6.1 Installation and commissioning of
the Additional Connection Box 132--363 . . . . . . . . . . . . . . . . . . . . . . 36
2.6.2 Installation and commissioning of the AC/DC Converter 121--062 38
2.6.3 Installation and commissioning
of the Quick Settling (QS) Operator Unit 130--606 . . . . . . . . . . . . . 41
2.6.3.1 Installing the Quick Settling Operator Unit . . . . . . . . . . . . . . . . . . . . 42
2.6.4 Switching on, settling and adjustment . . . . . . . . . . . . . . . . . . . . . . . . 44
2.6.4.1 Switching on the compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.6.4.2 Checks on the compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.6.4.3 Putting the STD 22 Compact Compass into operation . . . . . . . . . . 46
2.6.4.4 Setting the compass zero (reference course) . . . . . . . . . . . . . . . . . 48
2.6.4.5 Reading the alignment error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2.6.4.6 Setting Channel 1 and Channel 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.6.4.7 Setting the information source for Speed Error Correction . . . . . . 54
2.6.4.8 Adjustments of essential operating modes . . . . . . . . . . . . . . . . . . . . 56
2.6.4.9 Function check on externally connected course receivers . . . . . . . 62
Edition: August 08, 2003

I 3646/110--233.DOC010302
Service manual
3 Preparing to install the STD 22 Gyro Compass . . . . . . . . . . . . . 65

3.1 STD 22 Compass – Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . 65
3.1.1 General information concerning installation
of the STD 22 Compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.2 Creating cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.2.1 General information concerning on-board wiring . . . . . . . . . . . . . . . 67
3.2.1.1 General information about creating an earth connection . . . . . . . . 69
3.3 Installing the compass and putting it into operation . . . . . . . . . . . . . 70
3.3.1 Remove the transportation support with outer sphere,
supporting liquid and distilled water . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.3.1.1 Assembling the compass enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.3.1.2 Installation of the gyrosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.3.1.3 Filling with distilled water and supporting liquid. . . . . . . . . . . . . . . . 76
3.3.1.4 Inserting the outer sphere in the compass enclosure . . . . . . . . . . . 78
3.4 Creating cable connections and plug connections . . . . . . . . . . . . . 80
3.4.1 Overview of plug connections and fuses on PCBs . . . . . . . . . . . . . 80
3.4.2 Creating a cable connection from
STD 22 Compass ® Distribution Unit . . . . . . . . . . . . . . . . . . . . . . . . 82
3.4.2.1 Connecting to the power supply (Distribution Unit) . . . . . . . . . . . . . 83
3.4.2.2 Connecting the CAN bus plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.4.2.3 Setting the jumpers for the CAN bus . . . . . . . . . . . . . . . . . . . . . . . . . 85
3.4.2.4 Connecting the compass to earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3.4.3 Switching on, settling and adjustment . . . . . . . . . . . . . . . . . . . . . . . . 87
3.4.3.1 Checks on the compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.4.3.2 Switching on the compass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.4.3.3 Setting the compass zero (reference course) . . . . . . . . . . . . . . . . . . 91
3.4.3.4 Reading the alignment error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.4.3.5 Setting the CAN bus address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.4.3.6 Adjustments of essential operating modes . . . . . . . . . . . . . . . . . . . . 95
3.4.3.7 Function check on externally connected course receivers . . . . . . . 101
4 DIP SWITCH settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
4.1 Overview of functions of all DIP switch settings . . . . . . . . . . . . . . . . 104
4.1.1 7 segment displays and their meaning . . . . . . . . . . . . . . . . . . . . . . . 108
4.1.2 Functional description of DIP switch settings (for general use) . . . 109
5 Tasks to be performed regularly . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
5.1 Changing the supporting liquid and distilled water . . . . . . . . . . . . . 141
5.1.1 Removing the outer sphere from the compass enclosure . . . . . . . 141
5.1.1.1 Draining the supporting liquid and distilled water . . . . . . . . . . . . . . . 143
6 Error messages and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.1 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
6.2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.2.1 Warning 1 “Fan failure” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
6.2.2 Warning 2 “Heater failure” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
6.2.3 Warning 3 “Supporting liquid > 605C” . . . . . . . . . . . . . . . . . . . . . . . . 150
6.2.4 Warning 4 “Supporting liquid level too low” . . . . . . . . . . . . . . . . . . . . 151
6.2.5 Warning 5 “Voltage cut-off” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
3646/110--233.DOC010302
II Edition: August 08, 2003
Compass
Service manual
STD 22
Drawings:
Gyro Compass Dimensional Drawing 110 D 233 HP005
Gyro Compass STD 22
Cable and Connection Diagram 110--233 HP001
Sheets 1--3
Gyro Compass STD 22 Compact
Cable and Connection Diagram 110--233 HP010
Wiring diagram AWE--110--105--1--WIR
Dimensional drawing AWD--110--105--0--OUT
Dimensional drawing of Quick Settling Operator Unit 130 E 606 HP005

III 3646/110--233.DOC010302
Service manual
3646/110--233.DOC010302
IV Edition: August 08, 2003
Installation and service manual Compass
STD 22
Safety notes
Caution:
-- Maintenance and repair work should be carried out
only by trained and qualified staff who are well
versed in national safety regulations.
-- After the gyro compass has been switched off it is
necessary to wait at least 15 minutes before
accessing the interior of the gyro compass.
Otherwise the sphere could be damaged!
-- It is advisable to leave the gyro compass

switched on when lying in port for periods
of up to one week.
-- If warnings occur, the operation of the gyro
equipment is not restricted. If the cause of the
problem is rectified quickly, it is possible to
prevent the equipment from breaking down.
Please inform the authorised service staff
(via the hotline). Refer to the service manual
as appropriate.
-- When error messages appear, the heading is no
longer displayed on the compass; the heading is
not followed up on a connected course receiver.
The compass must be repaired.
Edition: August 08, 2003 1 3646/110--233.DOC010302

1 General information
The STD 22 Compact Compass and the STD 22 Compass are identical gyro
compasses.
The difference between the two gyro compasses is that the STD 22 Gyro Compass can
be operated via a CAN bus system with an Operator Unitand a Distribution Unit.
In the case of the STD 22 Compact Gyro Compass, the CAN bus is not enabled.
The following diagrams provide an overview of the possible applications of the

STD 22 Compact and STD 22 Gyro Compasses.
3646/110--233.DOC010302 2 Edition: August 08, 2003

Repeater compass
Option:
Quick Settling Inputs:
Operator unit -- NMEA Speed
2x Heading (course bus or -- NMEA Position
NMEA) (CHn1 und CHn2) -- Log Speed
Status -- Log Direction
NMEA Position -- Status Quick Settling Operator Unit (Option)
NMEA Speed -- SEC
Compass -- System Outputs:
STD 22 Compact -- Available STD 22 Compact Compass NG001
Log Direction
110--233 -- Quick Settling (Optrion) -- 2x Heading RMG course bus or NMEA
Log Speed
--1x status signal
-- 1x RMG Course bus for Output box
Output box
-- 1x NMEA 0183 superfast 50Hz
Course bus -- 1x step (6 steps/degree)
3
24VDC Option:
Connection Box
AWD--110--105
10 -- 40VDC
NMEA 0183 su-

or perfast 50Hz
Option:
85 -- 264VAC Step (6 steps/degree)
AC/DC converter
47 -- 63Hz
121--062
STD 22 Compact Gyro Compass

STD 22
Compass
3646/110--233.DOC010302
Inputs:
-- NMEA Speed
-- NMEA Position
-- Log Speed
-- Log Direction
3646/110--233.DOC010302
Outputs:
Distribution Unit:
Compass -- 8x Heading RMG course bus or NMEA
STD 22 -- 3x Step (6 steps/degree), 24/35VDC, max. 10W
110--233 -- 1x RS232 serial interface for printer
-- 1x rate of turn +/-- 10V for 30/100/300 degrees/min
-- 12x Status (potential free)
see manual no.: 3647
CAN bus
CAN bus CAN bus
4
Magnetic sonde
NMEA Position
NMEA Speed Distribution Unit Operator Unit
138--118 130--613
Log Direction 24VDC
Log Speed
10 -- 40VDC
8x Heading
or (course bus or NMEA)
Option: 3x Step STD 22 GM Gyro Compass System*
85 -- 264VAC
AC/DC converter 1x rate
47 -- 63Hz *(GM = Gyro/Magnet)
121--062 of turn
1x RS232
for printer

Inputs:
-- NMEA Speed

-- NMEA Position
Compass -- Log Speed
STD 22 -- Log Direction
110--233
Outputs:
Distribution Unit:
-- 8x Heading RMG course bus or NMEA
-- 3x Step (6 steps/degree), 24/35VDC, max. 10W
CAN bus
-- 1x RS232 serial interface for printer
Compass -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min
STD 22 see manual no.:3648 -- 12x Status (potential free)
110--233
Magnetic sonde CAN bus
5
NMEA Position
NMEA Speed
Distribution Unit
Log Direction 138--118 Operator Unit
Log Speed 130--613
24VDC
8x Heading
10 -- 40VDC (course bus or NMEA)
or 3x Step
Option: 1x rate
85 -- 264VAC AC/DC converter of turn STD 22 GGM Gyro Compass System*
47 -- 63Hz 121--062
1x RS232
*(GGM = Gyro/Gyro/Magnet)
for printer
STD 22
Compass
3646/110--233.DOC010302
Inputs:
-- NMEA Speed
-- NMEA Position
-- Log Speed
-- Log Direction
Compass for external data processing
Outputs:
STD 22 2x Heading (course--bus or NMEA) each STD 22 Compact Compass NG001
3646/110--233.DOC010302
110--233 1x Heading (Course bus) -- 2x Heading RMG course bus or NMEA
Status --1x status signal
-- SEC Distribution Unit
-- System -- 8x Heading RMG course bus or NMEA
-- Available -- 3x Step (6 steps/degree), 24/35VDC, max. 10W
Compass
STD 22
110--233
see manual no.: 3647 see manual no.:3648

Compass
CAN bus
STD 22
110--233
CAN bus
6
Magnetic sonde
Distribution Unit Operator Unit

138--118 130--613
NMEA Position
NMEA Speed
Log Direction
Log Speed
8x Heading
(course bus or NMEA)
24VDC 3x Step
1x RS232
for printer
10 -- 40VDC
1x rate
or of turn
Option: STD 22 GGGM Gyro Compass System*
85 -- 264VAC AC/DC converter
47 -- 63Hz (1x per compass)
*(GGGM = Gyro/Gyro/Gyro/Magnet)

Compass CAN bus CAN bus

STD 22
110--233
Distribution Unit Operator

138--118 Unit
130--613
8x Heading
(course bus or NMEA
Change-
3x Step
over box
138--119 1x rate of turn
1x RS232 for printer
Distribution Unit Operator

138--118 Unit
7
Inputs:
Compass 130--613 -- NMEA Speed
STD 22 -- NMEA Position
110--233 -- Log Speed
CAN bus -- Log Direction
CAN bus
Outputs:
NMEA Position Distribution Unit:
NMEA Speed -- 8x Heading RMG course bus or NMEA

Log Direction -- 1x RS232 serial interface for printer
Log Speed -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min
24VDC
10 -- 40VDC
or STD 22 GGM--R Gyro Compass System*
Option: *(GGM--R = Gyro/Gyro/Magnet -- Redundant)
AC/DC converter
85 -- 264VAC 121--062
47 -- 63Hz (per compass)
STD 22
Compass
3646/110--233.DOC010302
Inputs:
-- Log Speed
Processor -- Log Direction
3646/110--233.DOC010302
Antenna unit Unit
Outputs:
114--002 114--001 Distribution Unit:
CAN bus
Compass
STD 22
110--233
CAN bus
8
Magnetic sonde
Log Direction
Distribution Unit Operator Unit
Log Speed 138--118 130--613
24VDC
10 -- 40VDC
8x Heading
or Option: (course bus or NMEA)
AC/DC converter 3x Step
85 -- 264VAC
47 -- 63Hz 121--062
1x rate STD 22 GSM Gyro Compass System*
of turn
1x RS232 *(GMS = Gyro/Satellite/Magnet)
for printer

Antenna unit
114--002
Processor

Unit
114--001 Inputs:
-- Log Speed
CAN bus
-- Log Direction
Outputs:
Compass
Distribution Unit:
STD 22
110--233
see manual no.: 3647 see manual no.:3648 -- 1x RS232 serial interface for printer
Compass
STD 22
110--233 CAN bus
Magnetic sonde
9
Log Direction Operator Unit
Distribution Unit 130--613
Log Speed 138--118
24VDC
10 -- 40VDC
or
Option: 8x Heading
85 -- 264VAC AC/DC converter (course bus or NMEA)
47 -- 63Hz 121--062
3x Step
STD 22 GGMS Gyro Compass System*
1x rate
of turn Typ 110--233
1x RS232 *(GGMS = Gyro/Gyro/Magnet/Satellite Compass)
for printer
STD 22
Compass
3646/110--233.DOC010302
1.1 CAN bus (CAN = Controller Area Network)

(CAN = Controller Area Network)
Gyro compass The CAN bus is a Multi-Master-Bus allowing the

connection of all devices and systems regardless
of their task and function. This means that any
number of devices can be connected. These de-
Gyro compass vices must be designed for CAN bus technology.
For the CAN bus it is essential that every bus user
is addressable via a unique address. This address
is set within each bus user.
The usable address range is from 01(16) to 3F(16)
(address 00(16) is reserved for development pur-
GPS compass poses).
Each bus user can send and receive data via the
259.8
Operator unit CAN bus.
8 x heading The CAN bus must be terminated at both ends via

(course bus an ohmic resistor (125 ohms). This terminating
or NMEA) resistor is incorporated into the CAN bus plug; this
3 x step prevents a faulty device or a disconnected plug
1 x rate of turn from interrupting the CAN bus.
1 x printer
Distribution unit There are 2 redundant bus systems (CAN1 and
CAN2).
Repeater
Repeater
= terminating resistor
Figure1 : Principle of CAN bus technology

STD 22
2 Preparing to install the STD 22 Compact Gyro Compass
To ensure that the STD 22 Compact Gyro Compass is installed and put into operation
correctly, these instructions must be followed in the order in which they appear.
It must not be installed or put into operation whilst at sea.
2.1 STD 22 Compact Compass – Scope of Supply
The scope of supply consists of:

-- Compass (110--233)
---- Outer sphere
---- Distilled water
---- Supporting liquid
---- Gyrosphere 111--006
-- User manual for STD 22 Compass
-- Installation and service manual for STD 22 Compass
-- Tools and spare parts pack
---- Sealing rings
---- Suction cup
---- Filling device
---- Injector
Optional:
-- AC/DC converter (121--062)
-- Quick Settling Operator Unit (130--606)
-- Additional Connection Box (132--363)

(Interface expansion STEP/SSC)

2.2 General information concerning installation of the STD 22 Compact

Compass
When fitting components, observe the following spacing:
Fit the compass enclosure so that the display can be viewed from above and the cover
of the enclosure can be removed.
To ensure fault--free operation of the STD 22 Compact Compass, it is essential to follow

these directions, safety notes and installation instructions.
Instructions relating to cable cross--sections and earth connections must be adhered to.
The tools which are specified for installing the compass must be used.
Only original parts or parts approved by the manufacturer may be used in connection
with the STD 22 Compact Compass.
See also Cable Connection Diagram 110--233 HP010 for the STD 22 Compact Compass.

STD 22
2.3 Creating cable connections
2.3.1 General information concerning on--board wiring
The cables which are to be connected to the STD 22 Compact Gyro Compass are led
through one of the cable entries at the top of the compass enclosure and fixed in the
cable entry with a cable clip suitable for the size of the cable.
The cable entries are supplied with the compass.
Caution:
Ensure that cables are not live before creating cable
connections.
It is vitally important to ensure that all cables are free of
voltage; where appropriate, carry out voltage
measurements beforehand and/or disconnect the relevant
distributor from the power supply.
To ensure that the compass functions correctly, it is essential to adhere to the following
sequence when creating cable connections.
-- Strip the cable over a length of approximately 180 mm

(depending on the distance of the cable entry from the terminal).
Be careful not to damage the screening.
-- Trim the screening so as to leave approximately 15 mm on the cable.
approx.
15 mm
approx. 180 mm
Figure 2: Requirements for stripping the connecting cable

-- Push the components of the screw fastening over the cable.

It is essential to follow the sequence (as shown in Figure 3).
-- Check the cone and the mating piece of the earthing insert for corrosion and
if necessary remove corrosion with an emery cloth.
-- Push the mating piece of the earthing insert to the end of the cable sheath.
-- Push the cone inside the screening and against the mating piece.
Ensure that the screening is evenly distributed over the cone (see Figure 3).
Wall and DIN cap
Cable
Screening
Counter nut
Earthing insert Washer

-- Cone
-- Mating piece Seal
+ strain relief
Figure 3: Creating the cable connection

STD 22
-- Place the earthing insert, strain relief and washer in the cable entry; fit and tighten the
counter nut.
-- Strip the cable conductors to a length of about 1.5 cm, lightly twist them and fit cable
end sleeves. Connect the cable conductors to the connection box as shown in the
following table. Tighten the appropriate terminal screws.
Check the connection is secure by pulling gently.
2.3.1.1 General information about creating an earth connection
The following instructions relating to the creation of cable connections must be adhered
to in order to comply with the stringent EMC requirements.
The specified cable types must be used.
Earth connections must be present on the compass enclosure and on the connection
box.
It is vital to ensure that these connections have

a common reference to ship’s earth.
Additional components (optional features) must
likewise be connected to the common earth.
Figure 4: Creating an earth connection
Each earth connection must be made as shown in Figure 4.

The earth cable, to which a cable lug is attached, must have a cross--section of at least
1.5 mm2.
The cable lug is mounted between a pair of toothed washers.
Earth connections must be free of all corrosion; they must be screwed tight.

2.4 Installing the compass and putting it into operation
2.4.1 Remove the transportation support with outer sphere, supporting liquid
and distilled water.
-- Undo the 4 screws (Figure 5 /1) at the top and bottom of the enclosure door, lift out the
door and detach the earthing strip (Figure 5/2) on the inside of the door.
-- Carefully remove the transport packaging with the outer sphere and the two bottles
containing supporting liquid and distilled water from the compass enclosure.
-- Take the outer sphere out of the transport packaging and place it on the base plate; the
outer sphere must be secured to prevent it from tilting
Caution:
Danger of tilting!
1 2
Figure 5: Prinzip of dismantling the enclosure door

STD 22
2.4.1.1 Assembling the compass enclosure
Note: It is not necessary to install the compass enclosure with reference to the ship (e.g.
in the ship’s forward direction). It can be installed in whatever position is most
convenient for servicing and operation.
The installation described below is to be regarded as the maker’s recommendation.
Arrangement of the digital

display
Compass enclosure
Intermediate plate between ship’s

body and compass base plate
(not supplied)
6 supports
Ship’s body
Figure 6: Installation of the compass enclosure

The compass enclosure must be installed in such a way that the following requirements are
met:
-- The 6 supports must all stand on a flat, firm surface.
If necessary, the user should himself create an intermediate plate (marine quality
hardwood or metal) suited to the local conditions.
-- The compass enclosure must be screwed to the intermediate plate in a sea-resistant
fashion.
-- The intermediate plate must also be screwed to the ship’s body in a sea-resistant
fashion; this fastening is the responsibility of the user of the STD 22 Compact himself.
-- The compass enclosure must be mounted so that the digital display can be seen easily
after installation, the door of the compass enclosure can be opened and closed easily
and the cover of the compass enclosure can be detached.
-- The fastenings of the compass enclosure are indicated in the dimensional drawing
“Gyro Compass” (110 D 233 HP005) in the appendix to this manual.
The compass enclosure is fastened to the intermediate plate with 6 screws

S for woodscrews Æ11 x length depending on the thickness of the intermediate plate
S for metal screws M10 x length depending on the thickness of the intermediate plate.
The compass enclosure can also be mounted directly on a flat metal surface; in this case,
suitable stud bolts (M10) must be welded on; alternatively the compass housing can be
fastened on the underlying surface with threaded holes and screws M10--A4.

STD 22
STD 22 Compact
The compass must be
mounted so that it is
perpendicular to the horizon
(+/-- 2 mm).
This arrangement prevents
compass functions from
being impaired by the rolling
and pitching of the vessel.
max.1°
corresponds to
± 2 mm
Figure 7: Horizontal alignment for installation of the compass enclosure

2.4.1.2 Installation of the gyrosphere
Special tool required:

Suction cup
Installation procedure:
-- Undo the six screws (Figure 8/1) fastening the upper and lower halves of the outer sphere
(Figure 8/2 and 3).
-- Remove both hose--pieces (Figure 8/4) from the pump
Figure 8: Outer sphere
-- Remove the upper half of the outer sphere (Figure 8/2), paying attention to the cable
loom from the lower outer sphere to the (Figure 8/3) small PCB (see Figure 9), take
the gyrosphere (Figure 9/2) out of the transportation box and carefully insert it using
the suction cup (Figure 9/3) in the lower outer sphere (see Figure 9).
-- Replace the upper half of the outer sphere on the lower half.

STD 22
Check that there is a proper seal between the two halves of

the outer sphere (see Figure 9/1).
-- Retighten the six screws (see Figure 8/1).

-- Push both hose--pieces (Figure 8/4) to the pump again
2 3
Figure 9: Princip of separating the upper and lower halves of the outer sphere
– inserting the gyrosphere

2.4.1.3 Filling with distilled water and supporting liquid.

(see Figure 10)
-- Undo the three plastic screws (Figure 10/1--3) on the upper outer sphere.
red label green label

destilled water supporting liquid
filling tool
2 3 1
vent
Figure 10: Filling with liquids
-- Fit the supplied filling device on the distilled water bottle (red label).
-- Pour in all the distilled water (230 cm3) (look for the identifying label on the outer
sphere).
-- Re-close the distilled water filling opening with the screw, check that it is properly
sealed.
-- Remove the filling device from the distilled water bottle and attach it to the supporting
liquid bottle (green label).

STD 22
-- Pour approximately 840 cm3 of supporting liquid in the appropriate filling opening
(look for the identifying label).
The supporting liquid must be at room temperature (over 25° C) and the measuring
cone should fill half the measuring range (diameter).
The following photograph shows the measuring cone for the liquid level.
Measuring cone
This picture only shows the situation at the start of operation

(after filling for the first time or after changing the supporting
liquid); during operation, the dark circle in the measuring
cone is smaller.
Figure 11: Measuring cone for supporting liquid level
-- Discard any unused supporting liquid; no special measures are needed for disposal.
-- Re-close the filling opening for supporting liquid, check that it is properly sealed.
-- Re-insert the ventilation screw, check that it is properly sealed.

2.4.1.4 Inserting the outer sphere in the compass enclosure

(see Figure 12)
-- Carefully insert the gyrosphere in the compass enclosure:
Pay attention to the two locking pins on the closure.
-- Using both hands, hold the outer sphere and guide it under the snap closures
(Figure 12/1) on the pendulum joint (Figure 12/2).
1 1
Figure 12: Princip of inserting the outer sphere in the compass enclosure

STD 22
-- Using the thumbs, press down and engage two snap closures (Figure 12/1).
-- Turn the outer sphere through 90° and repeat the process with the other two snap
closures. The outer sphere is now fastened to the pendulum joint.
-- Guide the cable around the outer sphere and attach the plugs to the small PCB of the
outer sphere, tighten the fastening screws.

2.5 Creating cable connections and plug connections
2.5.1 Overview of plug connections and fuses on PCBs
Connection PCB
Power supply PCB NB05--356
Sensor PCB
NB06--288
NB06--282
Figure 13: Arrangement of PCBs in the STD 22 Compact Compass

(cover removed)

STD 22
1 2 3 4 5 6 7 8 9
13 15 12 11 14 10
Figure 14: Arrangement of plugs, terminal boards and fuses on the

Connection PCB.
1 Terminal L1 -- Power supply (24VDC)

2 Fuse E1 (T10A) -- Power supply (24VDC)
3 Plug B2 -- Output Channel1 Course Bus/NMEA
4 Fuse E2 (T1A) -- Channel1 +24V
5 Plug B3 -- Output Channel2 Course Bus/NMEA
6 Fuse E3 (T1A) -- Channel2 +24V
7 Plug B4 -- Output Course Bus
8 Fuse E4 (T1A) -- Course Bus +24V
9 Plug B5 -- Input (+24V/Set QS/ Pulse Log/
Pulse Log Dir./NMEA Log/GPS
10 Plug B6 -- Output (QS/SEC/System/Available)
11 Plug B7 -- (not used)
12 Plug B8 -- (not used)
13 Terminal L2 -- 24V connection to Power PCB
14 Jumper B31 -- (not used)
15 Jumper B32 -- (not used)

2.5.1.1 Connecting the course receiver in the STD 22 Compact Gyro Compass
(see also Cable and Connection Diagram 110--233 HP010)
Three outputs are provided on the Connection PCB of the gyro compass for course
data:
Output 1 (also Channel 1) for NMEA or course bus
Output 2 (also Channel 2) for NMEA or course bus
Output 3 for course bus only
The setting of output data for Output 1 and Output 2 is described in section 2.6.4.6.
Plug B2 Plug B3 Plug B4

Output 1 Output 2 Output 3
(Channel 1) (Channel 2)
Figure 15: Course receiver connections

STD 22
Course receivers should be connected with a screened cable having up to 6 poles

(approx. 0.5mm2 per conductor).
Output 1 Plug B2 Connection 3 Tx+

(Channel1) Connection 4 Tx--
Connection 5 Tx GND
Connection 1 24VDC
Connection 2 0V
Connection 3
(Channel2) Connection 4 Tx--
Connection 5 Tx GND
Connection 1 24VDC
Connection 2 0V
Connection 3
Connection 4 Tx--
Connection 5 Tx GND
Connection 1 24VDC
Connection 2 0V
Connection 3

2.5.1.2 Connecting status and control signal outputs in the STD 22 Gyro Compass
The following status signals and signals for external signalling can be tapped from the
Connection PCB of the gyro compass.
AVAILABLE (Figure 16/1) (compass data available)
SYSTEM (Figure 16/2) (general alarm, system error)
QS (Figure 16/3) (Quick Settling status information)
SEC (Figure 16/4) (Speed Error Correction status information)
An LED is assigned to each of these connections on the Connection PCB.

AVAILABLE LED lights up green when the gyro compass is ready for use
(approximately 3 hours after the power supply is switched on).
SYSTEM LED lights up red if a fault has occurred in the gyro compass.
QS LED flashes green if Quick Settling is possible.
LED lights up green during Quick Settling.
LED goes off when Quick Settling is completed.
SEC LED goes off if Speed Error Correction is faulty
or is impossible because LOG/GPS information is unavailable.
LED lights up green if Speed Error Correction is OK.
The connecting cable cross--section should not be less than 0.5mm2
Plug B6
4 3 2 1 Status and
control signals
Figure 16: Connections for status and control signals

STD 22
AVAILABLE Plug B6 Connection 7

Connection 8
SYSTEM Plug B6 Connection 5
Connection 6
QS Plug B6 Connection 1 see also section 2.6.3.1
Connection 2
SEC Plug B6 Connection 3
Connection 4

2.5.1.3 Connecting signal inputs for QS and SEC in the STD 22 Compact gyro
compass
Signal inputs for enabling the Quick Settling function and LOG/GPS information for
Speed Error Correction (SEC) can be connected on the Connection PCB.
The following inputs are available:
SET QS INPUT for enabling the QS function

(via the Quick Settling operator unit)
PULSLOG INPUT for entering speed information from a pulse log for the SEC
PULSLOG DIR.INPUT for entering the direction (forwards/reverse) of the speed
information from a pulse log for the SEC
GPS INPUT for entering position information and where appropriate the
speed input from a GPS receiver for the SEC
NMEA LOG INPUT for entering speed information from a log
with NMEA data format for the SEC
To operate the Speed Error Correction it is necessary to connect a log or a GPS

receiver.
Setting the source of the speed sensor for Speed Error Correction is explained in
section 2.6.4.7.
The connecting cable cross--section should not be less than 0.5mm2

STD 22
Plug B5
Input signals
Figure 17: Connections of signal inputs for QS and SEC
SET QS INPUT Plug B5 Terminal 2

Terminal 3
see also
section 2.6.3.1
PULSLOG INPUT Plug B5 Terminal 4
Terminal 5
PULSLOG DIR. Plug B5 Terminal 6
INPUT Terminal 7
GPS INPUT Plug B5 Terminal 12 Rx+
Terminal 11 Rx--
NMEA LOG Plug B5 Terminal 10 Rx+
INPUT Terminal 9 Rx--

2.5.1.4 Connecting the power supply cable
The STD 22 Compact Compass operates at 24VDC.

This voltage can be generated directly using an AC/DC converter (see section 2.6.2 )
or fed directly from the 24VDC ship’s mains to the compass.
1 Terminal L1
2 +24VDC power supply
3
Figure 18: Connection of the +24VDC power supply
The 3-core cable that is used should have a conductor cross-section of ³2.5mm2.
At terminal L1 (see Figure 18), connect a power supply of

+24VDC at terminal 1
0V at terminal 0
GND at terminal 3.

STD 22
2.5.1.5 Connecting the compass to earth
Compass earth connection
Figure 19: Connection of compass to earth
An earth connection (ship’s earth) must be made using the earthing screw shown in
Figure 19.
The earth connection must have a common reference to the other components.

2.6 Installation and commissioning of optional features
2.6.1 Installation and commissioning of the Additional Connection Box 132--363
Step/SSC module
Filter
Figure 20: Additional Connection Box 132--363 (device open)
Install the Additional Connection Box as shown in dimensional drawing

AWD--110--105--OUT.
Ensure that it is safely connected to the ship’s earth.
Connecting the power supply:
24VDC at terminal board L1, terminals 3 (+) and 4(--) of the mains filter.
The power supply can be taken directly from the ship’s supply (24VDC) or from
terminals 6, 7, 8 or 9 (+) and 11, 12, 13 or 14 (--) of the AC/DC converter (if supplied)
(see also section 2.6.2).

STD 22
Making a signal connection:

(see also Cable and Connection Diagram 110--233.HP010
and wiring diagram AWE--110--105--1--WIR)
A 2--core, screened cable with conductor cross--section ≧ 0.5mm2 is used to create a

connection between:
Plug B4 on the Connection PCB of the STD 22 Compact Gyro Compass,

Terminal 3 (TX+) and 4 (TX--)
and
terminal board L4, terminals 1 (RX--) and 2 (RX+) of the Step/SSC module in the
Additional Connection Box (see Figure 20).
Plug B4
Output 3
Figure 21: Connection of Course Bus in the STD 22 Compact Gyro Compass
The signal outputs from the Connection Box are created as shown in the drawings
-- Cable and Connection Diagram 110--233.HP010
and
-- wiring diagram AWE--110--105--1--WIR.

2.6.2 Installation and commissioning of the AC/DC Converter 121--062
Figure 22: AC/DC Converter
NOTE: Detailed dimensions can be found in drawing

121 D 062.HP005.
For connecting the AC/DC Converter, see also
Cable and Connection Diagram STD 22 Compact 11--233.HP010
and the connection diagram on the cover.
Fasten the AC/DC Converter on a firm surface with 4 screws.

STD 22
Caution:
Before connecting the cable, the AC/DC Converter must
be disconnected from the power supply and safeguarded
against reconnection until it is put into operation.
Take care to ensure that a common earth is used for all components of the STD 22 or
STD 22 Compact Gyro Compass.
To connect the AC/DC Converter to the ship’s mains, use a cable which meets the
following minimum requirements:
-- 2 x 1.5mm2 (unscreened).
Figure 23: AC/DC Converter (terminal board)

The ship’s electrical supply ( ACIN = 85... 264V, 50/60Hz) must be connected to the
terminal board at terminals 17 and 19 or 18 and 20 (see Figure 23).
To connect the AC/DC Converter with a 24VDC load, use cables which meet the
following minimum requirements:
-- 2 x 2.5mm2 (unscreened) gyro compass
-- 2 x 0.5mm2 (unscreened) Connection Box
The output voltage (24VDC supply) is taken from the terminal board at terminals:
6(24VDC) and 11(0V) or
9(24VDC) and 14(0V).
Before connecting the 24VDC load to the AC/DC Converter, the output voltage must be
measured. It must fall within the tolerance range of 18 VDC to 36 VDC.
After the ship’s mains is switched on, the AC/DC Converter is supplied at 24VDC.
The AC/DC Converter does not need to be switched on separately.

STD 22
2.6.3 Installation and commissioning of the Quick Settling (QS) Operator Unit
130--606
Figure 24: Quick Settling Operator Unit (front view)

2.6.3.1 Installing the Quick Settling Operator Unit
NOTE: Detailed dimensions can be found in drawing 130 E 606.HP005.

For connecting the Quick Settling Operator Unit, see also
Cable and Connection Diagram STD 22 Compact 110--233.HP010
The Quick Settling Operator Unit is designed for desk mounting.
When installing, ensure there is sufficient clearance underneath the operator unit
(minimum 32 mm, see drilling scheme)
The Quick Settling Operator Unit can be fixed in a panel up to 17 mm thick.
red
4
blue 2
blue
+ 1
yellow
to
1 STD 22
Compact
Compass
2
Terminal L1
Figure 25: Quick Settling Operator Unit (rear view)
The Quick Settling Operator Unit should be connected to the compass by a cable which
meets the following minimum requirements (see also Figure 26).
-- 4 x 0.52mm screened
-- 1 x 0.52mm (for the jumper to be installed)
The screening of the cable is connected to earth in the Quick-Settling Operator Unit
(Figure 25/2).
The cable is fastened with the strain relief (cable grip) (Figure 25/1) in the Quick Settling
Operator Unit.
STD 22
Plug B6
Status and Plug B5
control signals Input signals
Figure 26: Connecting the Quick Settling Operator Unit in the STD 22
Compact Gyro Compass
Quick Settling Operator unit STD 22 Compact Gyro Compass

Terminal L1, connection 1 Plug B5, connection 3
STD 22 Compact Gyro Compass:
jumper from plug B6, pin 1 to plug B5, pin 1 (24VDC)

2.6.4 Switching on, settling and adjustment
2.6.4.1 Switching on the compass
The compass unit switches on when the power supply is activated on the main control
panel.
2.6.4.2 Checks on the compass

Measuring the compass power supply voltage (on the compass).
This voltage must fall within the tolerance range (18 VDC to 36 VDC).
Terminal board L1
Power supply connection
Figure 27: Measuring the compass power supply voltage
Terminal board L1 terminal 1 +24VDC

Terminal board L1 terminal 2 0V
Terminal Board L1 Terminal 3 GND
Note: The absolute lower limit for the power supply voltage is 12VDC, the absolute
upper limit is 40VDC.
When connecting cables, ensure that these values are adhered to.

STD 22
Checking the DIP switch settings on the compass (see Figure 28):
Button B38 Button B39
Display DIP switch B37
Figure 28: Checks on the compass before putting into operation
All DIP switches in the “ON” position
Switch B 37
OPEN
OFF
ON
1 2 3 4 5 6 7 8

2.6.4.3 Putting the STD 22 Compact Compass into operation
The compass goes into the heating stage for the first 30 minutes (this period will vary
depending on the temperature of the supporting liquid), during which time the course
output of the compass should not be used, and the letter “h” is displayed as the leading
sign on the digital display (see Figure 29).
During the settling in stage (for 3 hours after switching on), the course output of the
compass may be used; however, the deviation from the actual course may still be
considerable.
During this period, an additional dot appears in the digital display of the compass
(see Figure 30).
(The “Quick Settling” option reduces the settling in stage to approximately 1 hour).
After 3 hours from switching on, the compass course may be used.
Approximately 3 hours after switching on, the compass has an accuracy of better than 2°.
After approximately 5 hours (after switching on), the compass has an accuracy
of 0.1° x 1/cos latitude.
ON THE COMPASS
h = heating
= current temperature
approx. 30 minutes until a

temperature of 45ûC has been
reached
The temperature for the

internal follow up
system to switch on has
been reached.
Figure 29: Indications on the compass during the heating stage

STD 22
Continuous light
flashing
“Quick Settling” function
is activated
For approximately 3 hours after switching

on (Quick Settling: 1 hour)
Course indication still inaccurate.
Course indication can be used!
Figure 30: Indications on the compass during the settling in stage

2.6.4.4 Setting the compass zero (reference course)
Once the compass has been installed, it must be aligned according to its installation
location. The compass zero is set using DIP switch B 37 and buttons B 38 and B 39.
The compass must have been in operation for at least 5 hours before the compass
zero is set.
Figure 31: DIP switch B37 and buttons B38/B39
The reference course to be set is determined from the ship’s fore-and-aft line
(e.g. take a bearing or obtain the pier course from the sea chart).
This reference course is entered according to the following procedure.
-- Set DIP switch B37 “1” to the “OFF” position.

The digital indicator is now indicating “ALEr” = Alignment Error.
-- Press button B38 or button B39 until the heading you require is displayed
(B38 changes the value downwards and B39 changes it upwards).
-- If you hold down the button the speed at which it changes will increase.
Set DIP switch B37 “1” to the “ON” position. This saves the set value in the
compass.
-- After the reference course has been set, read the alignment error
(see next section).
(See also Figure 32)

STD 22
Switch B 37 Switch B 37
OFF OPEN OFF OPEN
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
OPEN OFF
ON
B38 B39
OR
1x 1x
1x
B38 = 176.9
176.8
176.7
176.6
B39
177.2
If you hold the button down, the speed 177.1
at which it changes will increase
177.0
= 176.9
OFF OPEN OFF OPEN Corrected

ON ON course
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Figure 32: Procedure for setting the compass zero

2.6.4.5 Reading the alignment error
The alignment error must be entered in the table provided for that purpose on the inside
of the cover.
Switch B 37 (DIP switch) B38
OPEN
OFF 2X
ON
1 2 3 4 5 6 7 8 B39
1X
Alignment Error
123.4
DIP switch “8” in “OFF” position.
NOTE: It is essential to enter this value, because the alignment error will be needed if the sensor
electronics are replaced, in order to determine the reference course for the new PCB.
DIP switch “8” in “ON” position.
The STD 22 Compass is ready for use.
Replace the cover of the compass and screw it tight.

STD 22
2.6.4.6 Setting Channel 1 and Channel 2
Unscrew and remove the cover of the compass enclosure.
Figure 33: DIP switch B37 and button B38/B39
Initial status:
OPEN
OFF
ON
1 2 3 4 5 6 7 8
DIP switch B37
Display

Indications Comments, Information

Setting the interfaces for Channel 1 and Channel 2.
HSEr = Heading serial (Course Bus)

nMEA = NMEA 0183
The “flashing” setting is accepted.

OPEN
1X
OFF
B39
ON
1 2 3 4 5 6 7 8
B38
2X
B39
Continued on next page

STD 22

Switch B 37 (DIP switch)
B38
OPEN
3X
OFF
ON B38
1 2 3 4 5 6 7 8
4X
B39
B38
5X
B39
OPEN
OFF
Display
ON
1 2 3 4 5 6 7 8

2.6.4.7 Setting the information source for Speed Error Correction
Initial status:
OPEN
OFF
ON
1 2 3 4 5 6 7 8
DIP switch B37
Display

STD 22

PLoG = pulse log
NLoG = NMEA log
GLoG = GPS speed
The indications in the flashing display are selected.
If the setting does not correspond to the connected device, the course correction relay
responds and gives an appropriate warning only to devices which are connected to
this alarm output.
OPEN
1X
OFF
ON B39
1 2 3 4 5 6 7 8
1X
B38
2X
B39
1X
B38
3X
B39
1X
OPEN
OFF
ON Display
1 2 3 4 5 6 7 8

2.6.4.8 Adjustment of essential operating modes
Initial status:
OPEN
OFF
ON
1 2 3 4 5 6 7 8
DIP switch B37
Display

STD 22
Set the repetition rate of the NMEA heading data output, the output with or without
ROT (Rate of Turn), with or without oil residual error for the speed error correction and
the setting of a connected Data Distribution Unit (not for STD 22 Compact Gyro Com-
pass).
1.0 heading data transmission 1 x per second

HE.ro heading with ROT.
HE.---- heading only
SECY heading data incorporating Speed Error Correction
SECn heading data without Speed Error Correction
oELY Speed Error Correction with oil residual error (recommended setting)
oELn Speed Error Correction without oil residual error
ddUY with connected Data Distribution Unit
ddUn without Data Distribution Unit (setting for STD 22 Compact Gyro Compass
absolute necesary)
Switch B37 (DIP switch) B38
OPEN
1X
B39
1
X
B 38
2X
B 39
1X


OPEN
3X
B39
1
X
B38
4X
B39
1X

STD 22

OPEN
5X
B39
1
X
B38
6X
B39
1X

Switch B37 (DIP switch) With Speed Error Correction has to be set
OPEN always to oELY
B38
6X
B39
1
X
B38
7X
B39
1X

STD 22

OPEN
6X
B39
1
X
B38
7X
B39
1X
Has always be set to ddUN in case

of STD 22 Compact Gyro Compass
OFF
ON Display

2.6.4.9 Function check on externally connected course receivers

(not implemented at the present time)
Initial status:
OPEN
DIP switch B37
1 2 3 4 5 6 7 8
Display

STD 22
Checking connected course receivers (course data)

Switch B 37 (DIP switch) B 39
OPEN
OFF 1X 130.0
129.9
ON 129.8
129.7
1 2 3 4 5 6 7 8 Outer sphere turns cw 129.6
B38
1X 130.5
130.4
130.3
130.2
130.1
Outer sphere turns ccw
OPEN
OFF
ON Display
1 2 3 4 5 6 7 8


STD 22
3 Preparing to install the STD 22 Gyro Compass
To ensure that the STD 22 Gyro Compass is installed and put into operation correctly,
these instructions must be followed in the order in which they appear.
It must not be installed or put into operation whilst at sea.
3.1 STD 22 Compass – Scope of Supply
The scope of supply consists of:

-- Compass (110--233)
---- Outer sphere
---- Distilled water
---- Supporting liquid
---- Gyrosphere (111--006)
-- User manual for the STD 22 Compass
-- Installation and service manual for the STD 22 Compass
-- Tools and spare parts pack
---- Sealing rings
---- Suction cup
---- Filling device
---- Injector
The STD 22 Gyro Compass is used in conjunction with at least the following items of
equipment:
-- Distribution Unit 138--118 (separate manual)
-- Operator Unit 130--613 (separate manual)

3.1.1 General information concerning installation of the STD 22 Compass
When fitting components, observe the following spacing:
Fit the compass enclosure so that the display can be viewed from above and the cover
of the enclosure can be removed.
To ensure fault-free operation of the STD 22, it is essential to follow these directions,
safety notes and installation instructions.
Instructions relating to cable cross-sections and earth connections must be adhered to.
The tools which are specified for installing the compass must be used.
Only original parts or parts approved by the manufacturer may be used in connection
with the STD 22 Compass.
See also Cable Connection Diagram 110--233 HP009 for the STD 22 Compass.

STD 22
3.2 Creating cable connections
3.2.1 General information concerning on-board wiring
The cables which are to be connected to the STD 22 Gyro Compass are led through one
of the cable entries at the top of the compass enclosure and fixed in the cable entry with
a cable clip suitable for the size of the cable.
The cable entries are supplied with the compass.
Caution:
Ensure that cables are not live before creating cable
connections.
It is vitally important to ensure that all cables are free of
voltage; where appropriate, carry out voltage
measurements beforehand and/or disconnect the relevant
distributor from the power supply.
To ensure that the compass functions correctly, it is essential to adhere to the following
sequence when creating cable connections.
-- Strip the cable over a length of approximately 180 mm

(depending on the distance of the cable entry from the terminal).
Be careful not to damage the screening.
-- Trim the screening so as to leave approximately 15 mm on the cable.
approx.
15 mm
approx. 180 mm
Figure 37: Requirements for stripping the connecting cable

-- Push the components of the screw fastening over the cable.

It is essential to follow the sequence (as shown in Figure 38).
-- Check the cone and the mating piece of the earthing insert for corrosion and
if necessary remove corrosion with an emery cloth.
-- Push the mating piece of the earthing insert to the end of the cable sheath.
-- Push the cone inside the screening and against the mating piece. Ensure
that the screening is evenly distributed over the cone (see Figure 38).
Wall and DIN cap
Cable
Screening
Counter nut
Earthing insert Washer

-- Cone
-- Mating piece Seal
+ strain relief
Figure 38: Creating the cable connection

STD 22
-- Place the earthing insert, strain relief and washer in the

cable entry; fit and tighten the counter nut.
-- Strip the cable conductors to a length of about 1.5 cm, lightly twist them and fit cable end
sleeves. Connect the cable conductors to the connection box as shown in the following
table.
Tighten the terminal screws – check the connection is secure by pulling gently.
3.2.1.1 General information about creating an earth connection
The following instructions relating to the creation of cable connections must be adhered
to in order to comply with the stringent EMC requirements.
The specified cable types must be used.
Earth connections must be present on the compass enclosure and on the connection
box.
It is vital to ensure that these connections have

a common reference to ship’s earth.
Additional components (optional features) must
likewise be connected to the common earth.
Figure 39: Creating an earth connection
Each earth connection must be made as shown in Figure 39.

The earth cable, to which a cable lug is attached, must have a cross-section
of at least 1.5 mm2.
The cable lug is mounted between a pair of toothed washers.
Earth connections must be free of all corrosion; they must be screwed tight.

3.3 Installing the compass and putting it into operation
3.3.1 Remove the transportation support with outer sphere, supporting liquid
and distilled water.
-- Undo the 4 screws (Figure 40 /1) at the top and bottom of the enclosure door,
lift out the door and detach the earthing strip (Figure 40/2)
on the inside of the door.
-- Carefully remove the transport packaging with the outer sphere and the two bottles
containing supporting liquid and distilled water from the compass enclosure.
-- Take the outer sphere out of the transport packaging and place it on the
base plate; the outer sphere must be secured to prevent it from tilting
Caution:
Danger of tilting!
1 2
Figure 40: Princip of dismantling the enclosure door

STD 22
3.3.1.1 Assembling the compass enclosure
Note: It is not necessary to install the compass enclosure with reference to the ship
(e.g. in the ship’s forward direction). It can be installed in whatever position is most
convenient for servicing and operation.
The installation described below is to be regarded as the maker’s recommendation.
Arrangement of the digital display
Compass enclosure
Intermediate plate between ship’s

body and compass base plate
6 supports (not supplied)
Ship’s body
Figure 41: Installation of the compass enclosure

The compass enclosure must be installed in such a way that the following requirements
are met:
-- The 6 supports must all stand on a flat, firm surface.
If necessary, the user should himself create an intermediate plate (marine quality
hardwood or metal) suited to the local conditions.
-- The compass enclosure must be screwed to the intermediate plate in a sea-resistant
fashion.
-- The intermediate plate must also be screwed to the ship’s body in a sea-resistant
fashion; this fastening is the responsibility of the user of the STD 22 himself.
-- The compass enclosure must be mounted so that the digital display can be seen easily
after installation, the door of the compass enclosure can be opened and closed easily
and the cover of the compass enclosure can be detached.
-- The fastenings of the compass enclosure are indicated in the dimensional drawing
“Gyro Compass” (110 D 233 HP005) in the appendix to this manual.
The compass enclosure is fastened to the intermediate plate with 6 screws

S for woodscrews Æ11 x length depending on the thickness of the intermediate plate
S for metal screws M10 x length depending on the thickness of the intermediate plate.
The compass enclosure can also be mounted directly on a flat metal surface; in this case,
suitable stud bolts (M10) must be welded on; alternatively the compass housing can be
fastened on the underlying surface with threaded holes and screws M10--A4.

STD 22
The compass must be

mounted so that it is
perpendicular to the horizon
(+/-- 2 mm).
This arrangement prevents
compass functions from STD 22
being impaired by the rolling
and pitching of the vessel.
max.1°
corresponds to
± 2 mm
Figure 42: Horizontal alignment for installation of the compass enclosure

3.3.1.2 Installation of the gyrosphere
Special tool required:

Suction cup
Installation procedure:
-- Undo the six screws (Figure 43/1) fastening the upper and lower halves of the outer
sphere (Figure 43/2 and 3).
-- Remove both hose--pieces (Figure 43/4) from the pump.
Figure 43: Outer sphere
-- Remove the upper half of the outer sphere (Figure 43/2), paying attention to the cable
loom from the lower outer sphere to the (Figure 43/3) small PCB (see Figure 44), take
the gyrosphere (Figure 44/2) out of the transportation box and carefully insert it using the
suction cup (Figure 44/3) in the lower outer sphere (see Figure 44).
-- Replace the upper half of the outer sphere on the lower half.

STD 22
Check that there is a proper seal between the two halves of

the outer sphere (see Figure 44/1).
-- Retighten the six screws (see Figure 43/1).

-- Push both hose--pieces (Figure 43/4) to the pump again
2 3
Figure 44: Princip of separating the upper and lower halves of the outer sphere
– inserting the gyrosphere

3.3.1.3 Filling with distilled water and supporting liquid.

(see Figure 45)
-- Undo the three plastic screws (Figure 45/1--3) on the upper outer sphere
red label green label

destilled water supporting liquid
filling tool
2 3 1
vent
Figure 45: Filling with liquids
-- Fit the supplied filling device on the distilled water bottle (red label).
-- Pour in all the distilled water (230 cm3) (look for the identifying label on the outer
sphere).
-- Re-close the distilled water filling opening with the screw, check that it is properly
sealed.
-- Remove the filling device from the distilled water bottle and attach it to the supporting
liquid bottle (green label).

STD 22
-- Pour approximately 840 cm3 of supporting liquid in the appropriate filling opening
(look for the identifying label).
The supporting liquid must be at room temperature (over 25° C) and the measuring
cone should fill half the measuring range (diameter).
The following photograph shows the measuring cone for the liquid level.
Supporting liquid level
Measuring cone
This picture only shows the situation at the start of operation

(after filling for the first time or after changing the supporting
liquid); during operation, the dark circle in the measuring
cone is smaller.
Figure 46: Measuring cone for supporting liquid level
-- Discard any unused supporting liquid; no special measures are needed for disposal.
-- Re-close the filling opening for supporting liquid, check that it is properly sealed.
-- Re-insert the ventilation screw, check that it is properly sealed.

3.3.1.4 Inserting the outer sphere in the compass enclosure

(see Figure 47)
-- Carefully insert the gyrosphere in the compass enclosure:
Pay attention to the two locking pins on the closure.
-- Using both hands, hold the outer sphere and guide it under the snap closures
(Figure 47/1) on the pendulum joint (Figure 47/2).
1 1
Figure 47: Princip of inserting the outer sphere in the compass enclosure

STD 22
-- Using the thumbs, press down and engage two snap closures (Figure 47/1).
-- Turn the outer sphere through 90° and repeat the process with the two other snap
closures. The outer sphere is now fastened to the pendulum joint
-- Guide the cable around the outer sphere and attach the plugs to the small PCB
of the outer sphere, tighten the fastening screws

3.4 Creating cable connections and plug connections
3.4.1 Overview of plug connections and fuses on PCBs
Power PCB Connection PCB

NB06--288 NB05--356 Sensor PCB
NB06--282
Figure 48: Arrangement of PCBs in the STD 22 Compass (cover removed)

STD 22
1 2 3 4 5 6 7 8 9
13 15 12 11 14 10
Figure 49: Arrangement of plugs, terminal boards and fuses on the

Connection PCB.
1 Terminal L1 --
Power supply (24VDC)
2 Fuse E1 (T10A) --
Power supply (24VDC)
3 Plug B2 --
Output Channel1 Course Bus/NMEA
4 Fuse E2 (T1A) --
Channel1 +24V
5 Plug B3 --
Output Channel2 Course Bus/NMEA
6 Fuse E3 (T1A) --
Channel2 +24V
7 Plug B4 --
Output Course Bus
8 Fuse E4 (T1A) --
Course Bus +24V
9 Plug B5 --
Input (+24V/Set QS/ Pulse Log/
Pulse Log Dir./NMEA Log/GPS)
10 Plug B6 -- Output (QS/SEC/System/Available)
11 Plug B7 -- CAN1 bus
12 Plus B8 -- CAN2 bus
13 Terminal Board L2 -- 24V connection to Power PCB
14 Jumper B31 (for the CAN2 bus terminating resistor)
15 Jumper B32 (for the CAN1 bus terminating resistor)

3.4.2 Creating a cable connection from STD 22 Compass ® Distribution Unit
NOTE: The installation and commissioning of the Distribution Unit are described in the
Distribution Unit manual.
To create cable connections to the Distribution Unit, see also Cable and
Connection Diagram 110--233. HP009.
This connection is made using cables with CAN bus plugs at both ends
(see also section 3.4.2.2 -- Connecting the CAN bus plug).
For each CAN bus, a screened 2-core twisted cable with a conductor cross-section of ≥
0.5mm2 must be used.
There are 2 redundant CAN buses:

-- CAN1 bus
-- CAN2 bus
Each CAN bus must be connected.
Missing or disconnected plug connections will cause an error message to be sent to the
Operator Unit (see manual 3648, Operator Unit 130--613).
The plugs must be inserted on the Connection PCB as shown in Figure 49.
If several STD 22 gyro compasses are combined with one another, they are connected
to each other from compass to compass via the CAN bus.
For this purpose, each device is equipped with 2 sockets (CAN1 = B7 and CAN2 = B8)
(e.g. CAN1 and CAN 1 OUT), whereby CAN OUT does not have to be connected if the
compass in question is installed virtually as a terminal device.
The compass or compasses can also be connected via any other CAN bus user.
When inserting plugs, be sure not to get

the plugs mixed up.
The CAN1 bus must always be connected
to the CAN1 bus of the subsequent device.
If a compass is operated within a CAN bus

configuration as a terminal device on the
CAN bus, terminating resistors must be
activated for each CAN bus
(see section 3.4.2.3).

STD 22
3.4.2.1 Connecting to the power supply (Distribution Unit)
The STD 22 Compact Compass operates at 24VDC.

This voltage is generated via the Distribution Unit or fed directly to the compass.
1 Terminal L1
2 +24VDC power supply
3
Figure 50: Connection of the +24VDC power supply
The 3-core cable that is used should have a conductor cross-section of ≥2.5mm2.
At terminal L1 (see Figure 50), connect a power supply

of +24VDCat terminal 1
0V at terminal 0
GND at terminal 3.

3.4.2.2 Connecting the CAN bus plug
For each CAN bus, a screened 3-core twisted cable with a conductor cross-section of ≥
0.5mm2 must be used.
All the CAN bus connections to be used are identical.
CAN1 and
CAN2
connection
to the plug
1 = CAN High
2 = CAN Low
3 = GND
GND CAN1 CAN1 GND CAN2 CAN2

low high low high
Figure 51: CAN bus plug
The screening of the cable is connected to the enclosure earth.
Plug B8 Plug B7
CAN1 bus CAN2 bus
Figure 52: CAN1 and CAN2 connections in the STD 22 Gyro Compass

STD 22
3.4.2.3 Setting the jumpers for the CAN bus
Plug B8 Plug B7
CAN1 bus CAN2 bus
Jumper B32 Jumper B31
(for CAN1 bus) (for CAN2 bus)
Figure 53: Jumpers B32 and B31 for CAN1 and CAN2 in the STD 22 Gyro Compass
If a compass is to be used as a terminal device in a CAN bus application, both jumpers

(B32 and B31) must be inserted. These jumpers activate the terminating resistor at the
end of each CAN bus.
Each end of the CAN buses must be terminated with a terminating resistor.
Failure to insert jumpers (open bus) will cause sporadic error messages from the bus
concerned (see also manual 3648, Operator Unit 130--613).

3.4.2.4 Connecting the compass to earth
Compass earth connection
Figure 54: Connection of compass to earth
An earth connection (ship’s earth) must be made using the earthing screw shown
in Figure 54.
The earth connection must have a common reference to the other components
(Operator Unit, Distribution Unit and repeater compasses).

STD 22
3.4.3 Switching on, settling and adjustment
The STD 22 Compass switches on when the power supply is activated on the main
control panel for the Distribution Unit (once the Distribution Unit has been connected to
the STD 22 Compass).
3.4.3.1 Checks on the compass

Measuring the compass power supply voltage (on the compass).
This voltage must fall within the tolerance range (18 VDC to 36 VDC).
Terminal board L1
Power supply connection
Figure 55: Measuring the compass power supply voltage
Terminal board L1 terminal 1 +24VDC

Terminal board L1 terminal 2 0V
Terminal Board L1 Terminal 3 GND
Note: The absolute lower limit for the power supply voltage is 12VDC, the absolute
upper limit is 40VDC.
When connecting cables, ensure that these values are adhered to.

Checking the DIP switch settings on the compass (see Figure 56):
Figure 56: Checks on the compass before putting into operation
All DIP switches in the “ON” position
Switch B 37
OPEN
OFF
ON
1 2 3 4 5 6 7 8

STD 22
3.4.3.2 Switching on the compass
The compass goes into the heating stage for the first 30 minutes (this period will vary
depending on the temperature of the supporting liquid), during which time the course
output of the compass is unavailable and the letter “h” is displayed as the leading sign
on the digital display (see Figure 57).
During the settling in stage (for 3 hours after switching on), the course output of the
compass may be used; however, the deviation from the actual course may still be
considerable.
During this period, an additional dot appears in the digital display of the compass
(see Figure 58).
(The “Quick Settling” option reduces the settling in stage to approximately 1 hour).
After 3 hours from switching on, the compass course may be used.
ON THE COMPASS
h = heating
= current temperature
approx. 30 minutes until a

temperature of 45 C has been
reached
The temperature for

the internal follow up
system to switch on
has been reached.
Figure 57: Indications on the compass during the heating stage

Continuous light
flashing
”Quick Settling” function
is activated
For approximately 3 hours after switching

on (Quick Settling: 1 hour)
Course indication still inaccurate.
Course indication can be used!
Figure 58: Indications on the compass during the settling in stage

STD 22
3.4.3.3 Setting the compass zero (reference course)
Once the compass has been installed, it must be aligned according to its installation
location. The compass zero is set using DIP switch B 37 and buttons B 38 and B 39.
The compass must have been in operation for at least 5 hours before the compass
zero is set.
The reference course to be set is determined from the ship’s fore-and-aft line
(e.g. take a bearing or obtain the pier course from the sea chart).
This reference course is entered according to the following procedure.
-- Set DIP switch B37 “1” to the “OFF” position.

The digital indicator is now indicating “ALEr” = Alignment Error
-- Press button B38 or button B39 until the heading you require is displayed
(B38 changes the value downwards and B39 changes it upwards).
-- If you hold down the button the speed at which it changes will increase.
Set DIP switch B37 “1” to the “ON” position. This saves the set value in the
compass.
-- After the reference course has been set, read the alignment error
(see next section).
(See also Figure 60)

OFF OPEN OFF OPEN
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
OPEN OFF
ON
B38 B39
OR
1x 1x
1x
B38 = 176.9
176.8
176.7
176.6
B39
If you hold the button down the speed 177.2

at which it changes will increase 177.1
177.0
= 176.9
OFF OPEN OFF OPEN Corrected

ON ON course
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
Figure 60: Procedure for setting the compass zero

STD 22
3.4.3.4 Reading the alignment error
The alignment error must be entered in the table provided for that purpose on the inside
of the cover.
OPEN
2X
OFF
ON
B39
1 2 3 4 5 6 7 8
1X
Alignment Error
123.4
DIP switch “8” in “OFF” position.
NOTE: It is essential to enter this value, because the alignment error will be needed if the sensor
electronics are replaced, in order to determine the reference course for the new PCB.
DIP switch “8” in “ON” position.
The STD 22 Compass is ready for use.
Replace the cover of the compass and screw it tight.

3.4.3.5 Setting the CAN bus address
Every CAN bus user must be reachable via an address.

This address may be assigned in the CAN bus system only once.
In the gyro compass, this address is set with the DIP switch.
The CAN bus address for compasses can be set within a range from 01(10) to 63(10).
The address 00(10) may not be used.

OPEN
OFF
ON each time pressed
changes downwards
1 2 3 4 5 6 7 8
B39
each time pressed

changes upwards

STD 22
3.4.3.6 Adjustment of essential operating modes
Initial status:
OPEN
OFF
ON
1 2 3 4 5 6 7 8
DIP switch B37
Display

Set the repetition rate of the NMEA heading data output, the output with or without
ROT (Rate of Turn), with or without oil residual error for the speed error correction and
the setting of a connected Data Distribution Unit (not for STD 22 Compact Gyro Com-
pass).

ddUn without Data Distribution Unit (setting for STD 22 Compact Gyro Compass
absolute necesary)
OPEN
1X
B39
1
X
B 38
2X
B 39
1X

STD 22

OPEN
3X
B39
1
X
B38
4X
B39
1X


OPEN
5X
B39
1
X
B38
6X
B39
1X

STD 22
Switch B37 (DIP switch) With Speed Error Correction has to be set
OPEN always to oELY
B38
6X
B39
1
X
B38
7X
B39
1X

Switch B37 (DIP switch) Has always be set to ddUY in case

OPEN of STD 22 Gyro Compass
B38
6X
B39
1
X
B38
7X
B39
1X
OFF
ON Display

STD 22
3.4.3.7 Function check on externally connected course receivers

Initial status:
OPEN
OFF
ON
1 2 3 4 5 6 7 8
DIP switch B37
Display

Checking connected course receivers (course data)

OPEN
1X 130.1
129.9
129.8
129.7
1 2 3 4 5 6 7 8 Outer sphere turns cw 129.6
B38
1X 130.5
130.4
130.3
130.2
130.1
OPEN
OFF
ON Display
1 2 3 4 5 6 7 8

STD 22
4 DIP SWITCH settings
The facilities described below for entering settings and obtaining status information may
only be used by suitably trained staff.
In particular, information and settings which are clearly identified as “service only” are
only to be used by appropriately trained personnel.
With all DIP switches set to the “ON” position, the current heading is displayed again
and all settings that have been made are stored in the compass.
Switch B 37 (DIP switch)
OPEN
OFF
ON
1 2 3 4 5 6 7 8
The individual switches are moved up to turn them “OFF” and down to turn them “ON”.

4.1 Overview of functions of all DIP switch settings
Serial DIP switch setting Function

no.
1 Normal operation
2 Setting compass zero
3 Set the repetition rate (1s/100ms) of the

NMEA heading data output and the output
with or without ROT
4 Set the CAN bus address
(for gyro compass STD 22 only)
5 Set the interfaces for Channel 1 and

Channel 2 (compass outputs)
6 Set the ROT turning direction

(Port +; STB --)
7 Bypass the settling in stage (Service only)
8 Set the speed source for SEC
9 Check connected course receivers (course

data) (not implemented at the present time)
10 Check the fan, the display and the follow-up

where operating temperature < / > 45 ° C.
11 Turn off the follow-up system

(Service only)
12 Indicate Encoder heading
12.1 Indicate Alignment Error

STD 22

no.
12.2 Indicate SEC (Speed Error Correction)
12.3 Indicate ship’s mains

input voltage (24VDC)
12.4 Indicate internal operating voltage of

network card
(14VDC)
12.5 Indicate Encoder supply voltage (15VDC)
12.6 Indicate inductive DC transmission supply

voltage
(60VDC)
12.7 Indicate internal operating voltage of
network card
(19VDC)
12.8 Indicate present current due to inductive
transmission
12.9 Indicate operating voltage of heating
12.10 Indicate heating voltage at heating element
12.11 Indicate temperature of the supporting liquid

in °C
12.12 Indicate supporting liquid

2.0 -- 1.6 = level OK
0.1 -- 0.0 = level too low
12.13 Indicate operating voltage
(73VAC)
12.14 Indicate DC operating voltage for 400Hz

(78 -- 79.5VDC)


no.
12.15 Indicate gyro supply
54--56VEFF
12.16 Indicate gyro current

180--250mAEFF

(11--15VDC)
12.18 Indicate internal operating voltage 15VDC

(14.1--15.5VDC)

(23--35 VDC)
12.20 Indicate pump voltage 24V 50Hz

(24V +/-- 1V, 50 Hz)
12.21 Indicate pump current

(150mA)
12.22 Indicate tap voltage

(coded)
12.23 Indicate program number and software

version of the program for the
microprocessor on the sensor card.

version of the program for the
microprocessor on the network card.

version of the program for microprocessor
MC 1 on the outer sphere card.

version of the program for microprocessor
MC 2 on the outer sphere card
12.27 Operating hours meter (years)

STD 22

no.
12.28 Operating hours meter (hours)
13 Error logbook
DIP switch settings, Speed Error Correction

(SEC) (for development purposes only)

4.1.1 7 segment displays and their meaning
=A =S
=B =T
=C =U
=D =V
=E =W
=F =X
=G =Y
=H =Z
=I =1
=J =2
=K =3
=L =4
=M =5
=N =6
=O =7
=P =8
=Q =9
=R =0
=*
= comma
= point
= LF (Line Feed)

STD 22
4.1.2 Functional description of DIP switch settings (for general use)
Note: In the following tables, a flashing display on the compass is represented

like this.
Serial Indications Comments, Information

No.
1 Normal operation
If the decimal point flashes during normal operation, a warning can be

displayed by means of the following procedure.
B38
flashing
Indicate warning 4 to 8
Switch B 37 (DIP switch) (if a warning appears,
refer to operator manual)
OPEN B39
1 2 3 4 5 6 7 8 Indicate warning 1 to 4
(if a warning appears,
refer to operator manual)


No.
2 Setting compass zero
The compass zero must be set following installation. Use the pier course
from the sea chart as reference.
Switch B 37 (DIP switch) B38/B39
OPEN 1X 130.1
130.0
129.9
129.8
B39 129.7
1 2 3 4 5 6 7 8
Setting compass zero
B38/B39
1X 130.5
130.4
130.3
130.2
B38 130.1
Setting compass zero

STD 22

No.
3 Set the repetition rate of the NMEA heading data output, the output with or
without ROT (Rate of Turn), with or without oil residual error for the speed
error correction and the setting of a connected Data Distribution Unit (not for
STD 22 Compact Gyro Compass).

ddUn without Data Distribution Unit (setting for STD 22 Compact Gyro
Compass absolute necessary)
OPEN
1X
1 2 3 4 5 6 7 8
B39
1
X
B 38
2X
B 39
1X


No.
3 cont. Switch B 37 (DIP switch) B38
OPEN
3X
1 2 3 4 5 6 7 8
B39
1
X
B38
4X
B39
1X

STD 22

No.
3 cont. Switch B 37 (DIP switch) B38
OPEN
5X
1 2 3 4 5 6 7 8
B39
1
X
B38
6X
B39
1X


No.
3 cont. Switch B 37 (DIP switch) With Speed Error Correction has to be set
OPEN always to oELY
B38
6X
1 2 3 4 5 6 7 8
B39
1
X
B38
7X
B39
1X

STD 22

No.
3 cont. Switch B 37 (DIP switch) Has always be set to ddUY in case
OPEN of STD 22 Gyro Compass
B38
1 2 3 4 5 6 7 8 6X
B39
1
X
B38
7X
B39
1X
Has always be set to ddUn in case

of STD 22 Compact Gyro Compass


No.
4 Set the CAN bus address of the compass
For STD 22 Gyro Compass only
(only with Distribution Unit, Operation Unit and for further CAN bus users)
Every CAN bus user has an address. This address may be assigned within
the system only once.
The CAN bus address for compasses can be set within a range from 01 to 63.
The address 00 may not be used.
OPEN
each time pressed

changes downwards
1 2 3 4 5 6 7 8
B39
each time pressed

changes upwards
Example
Devices CAN bus address
1 Operator Units 01 to 09
2 Sensors 10 to 19
(STD 22, GPS compass etc.)
3 Distribution Units 20 to 29
4 Repeater compasses 30 to ...

STD 22

No.
5 Set the interfaces for Channel 1 and Channel 2.
For STD 22 Compact Compass only
HSEr = Heading serial (Course bus)
nMEA = NMEA 0183
The “flashing” setting is accepted.

OPEN
1X
B39
1 2 3 4 5 6 7 8
B38
2X
B39
continued on next page


No.
cont. Switch B 37 (DIP switch)
B38
No. 5
OPEN
3X
B38
1 2 3 4 5 6 7 8
4X
B39
B38
5X
B39

STD 22

No.
6 Set the ROT turning direction
This information is supplied together with the course data to connected

course receivers.
Press button B38 to toggle between the two possible polarities. Press button
B39 to select the polarity of the rate of turn.
A positive rate of turn is indicated by the absence of a minus sign.
OPEN
1X
B38
1 2 3 4 5 6 7 8
2X
B39
1X
(P= polarity)


No.
7 Bypass the settling in stage
CAUTION! When the settling in stage is bypassed,

the display and all connected course receivers indicate
that the course data is usable, even though there may
be significant deviations.
FOR SERVICE PURPOSES ONLY
OPEN
1X
1 2 3 4 5 6 7 8 B39
Example:
After the DIP switch is set into zero position

the settling stage is bypassed

STD 22

No.
8 Set the speed source for SEC
This setting is used to select the source of the speed information for
automatic Speed Error Correction.
PLoG = pulse log
NLoG = NMEA log
GLoG = GPS speed
If the setting does not correspond to the connected device, the course
correction relay responds and gives an appropriate warning only to devices
which are connected to this alarm output.
OPEN
1X
B39
1 2 3 4 5 6 7 8
1X
B38
2X
B39
1X
B38
3X
B39
1X


No.
9 Check connected course receivers (course data)
OPEN 1X 130.1
129.9
129.8
129.7
Outer sphere turns cw 129.6
1 2 3 4 5 6 7 8
B38
1X 130.1
130.2
130.3
130.4
130.5
10 Check the fan, the display and the follow-up, where the operating
temperature is < / > 45 ° C.
The current course is displayed on the connected

course receivers.
OPEN 1X
1 2 3 4 5 6 7 8

STD 22

No.
11 Turn off the follow-up system
(SERVICE ONLY)
These switches turn off the follow-up system of the compass, in other words,
the display no longer follows the course.
Caution: The displayed course and the course for all connected course
receivers do not correspond to the ship’s course.
OPEN 1X
Follow Up oFF
Follow-up system turned off
1 2 3 4 5 6 7 8
B39
The displayed value
is exclusively for
1x development
purposes.


No.
12 Indicate Encoder heading
OPEN 1X
B39
1 2 3 4 5 6 7 8
1X
12.1 Indicate Alignment Error

OPEN 2X
B39
1 2 3 4 5 6 7 8
1X
Indicating the current
Alignment Error

STD 22

No.
12.2 Indicate SEC (Speed Error Correction) value
The heading indication already takes this value into account.
OPEN
3X
1 2 3 4 5 6 7 8
B39
1X
12.3 Indicate supply voltage DC (P = Power)

(input operating voltage 24VDC)
Nominal value 24VDC
OPEN
4X
1 2 3 4 5 6 7 8
B39
1X


No.
12.4 Indicate: Internal operating voltage of network card
Nominal value 14VDC
OPEN
5X
1 2 3 4 5 6 7 8
B39
1X
12.5 Indicate: Encoder supply voltage

Nominal value 15VDC
OPEN
6X
1 2 3 4 5 6 7 8 B39
1X

STD 22

No.
12.6 Indicate: Inductive DC transmission supply voltage
Nominal value: 60VDC
OPEN
7X
1 2 3 4 5 6 7 8
B39
1X
12.7 Internal operating voltage of network card

Nominal value 19VDC
OPEN 8X
B39
1 2 3 4 5 6 7 8
1X


No.
12.8 Indicate: Operating current (inductive transmission)
(for development purposes only)
OPEN 9X
B39
1 2 3 4 5 6 7 8
1X
12.9 Indicate: operating voltage of heating

(nominal value: 27 ... 32VDC)
OPEN 10X
B39
1 2 3 4 5 6 7 8
1X

STD 22

No.
12.10 Heating voltage at heating element
Nominal value: 0 .... 23.5VDC
OPEN 11X
B39
1 2 3 4 5 6 7 8
1X
12.11 Indicate
temperature of the supporting liquid in °C
Nominal value: 48°C to 51°C
OPEN 12X
B39
1 2 3 4 5 6 7 8
1X


No.
12.12 Indicate supporting liquid level
Indication “2.2” = liquid level OK
Indication “0” = liquid level not OK
OPEN 13X
(Li = Liquid)
B39
1 2 3 4 5 6 7 8
1X

Nominal value: 70...75VAC
OPEN 14X
B39
1 2 3 4 5 6 7 8
1X

STD 22

No.
12.14 Indicate DC operating voltage for 400Hz
Nominal value: 78 ... 79.5VDC
OPEN 15X
B39
1 2 3 4 5 6 7 8
1X
12.15 Indicate gyro supply

Nominal value 55VAC (400Hz)
OPEN 16X
B39
1 2 3 4 5 6 7 8
1X


No.
12.16 Indicate gyro current in mA
Nominal value: 180 .... 250mAEFF
OPEN 17X
B39
1 2 3 4 5 6 7 8
1X
12.17 Indicate operating voltage 15VDC

Nominal value: 11...15VDC
OPEN 18X
B39
1 2 3 4 5 6 7 8
1X

STD 22

No.
Nominal value: 14.1...15.5VDC
OPEN 19X
B39
1 2 3 4 5 6 7 8
1X

Nominal value: 22...25VDC
OPEN 20X
B39
1 2 3 4 5 6 7 8
1X


No.
12.20 Indicate pump voltage 24V 50Hz
Nominal value: 24VAC +/-- 1V
OPEN 21X
B39
1 2 3 4 5 6 7 8
1X
12.21 Indicate pump current

Indicate in mA/AC, nominal value: 150mA +/-- 20mA
OPEN 22X
B39
1 2 3 4 5 6 7 8
1X

STD 22

No.
12.22 Indicate tap voltage (direct encoder voltage)
Balancing voltage indication: approx. 512
OPEN
23X
1 2 3 4 5 6 7 8
B39
1X
Button B39 hold down: dispay in degree

Button B39 released again: display in a
coded value (appr. 182 per degree)
12.23 Indicate program number and software version of the program for the
microprocessor on the sensor card.
OPEN
23X
1 2 3 4 5 6 7 8
B39
1X


No.
12.24 Indicate program number and software version of the program for the
microprocessor on the network card.
OPEN 24X
B39
1 2 3 4 5 6 7 8
1X
12.25 Indicate program number and software version of the program for
microprocessor MC 1 on the outer sphere card.
OPEN 25X
B39
1 2 3 4 5 6 7 8
1X

STD 22

No.
12.26 Indicate program number and software version of the program for
microprocessor MC 2 on the outer sphere card.
OPEN 26X
B39
1 2 3 4 5 6 7 8
1X
12.27 Operating hours meter (years)

OPEN 27X
B39
1 2 3 4 5 6 7 8
1X


No.
12.28 Operating hours meter (hours)
OPEN 28X
B39
1 2 3 4 5 6 7 8
1X

STD 22

No.
13 Error logbook.
Indication of errors and warnings, stating the frequency of occurrence.
OPEN 1X
B38 2x¯ E.L. 3

B38 3x¯ E.L. 4
B38 4x¯ E.L. 5
1 2 3 4 5 6 7 8 B38 5x¯ E.L. 6
B38 6x¯ E.L. 7
.............................24
Number of errors/warnings occurring

B39
1X
To delete error logbook: press button B39 for approximately 10 seconds.

Information concerning the error logbook:
Error--log Comment Error

group
E.L.01 Serial connection of sensor card to network card faulty PCbP
E.L.02 Inductive transmission faulty PCbP
E.L.03 System voltage (B5.5 Þ B5.8) on network card faulty PCbP
E.L.04 Encoder voltage faulty PCbP
E.L.05 System voltage (B5.1 Þ B5.4) on network card faulty PCbP
E.L.01 Encoder faulty PCbS

E.L.02 CAN dialogue from gyro card to sensor card faulty PCbS
E.L.03 Follow-up system faulty PCbS
E.L.01 CAN1 and CAN2 operating voltage faulty PCbC
E.L.01 Supporting liquid error PCbG

E.L.02 System voltage (B21.5 Þ B21.8) on gyro card faulty PCbG
E.L.03 Operating voltage 24V faulty PCbG
E.L.05 Heating operating voltage (B21.1 Þ B21.4) faulty PCbG
E.L.07 Operating voltage 78V faulty for 400 Hz PCbG
E.L.08 Gyro supply 55Veff faulty PCbG
E.L.09 Gyro current faulty PCbG
E.L.10 Pump voltage faulty PCbG
E.L.11 Pump current faulty PCbG
E.L.12 Temperature sensor faulty PCbG
E.L.13 Serial interface MC1 to MC2 faulty PCbG
E.L.14 CAN interface from sensor card to gyro card faulty PCbG
E.L.15 Heating system faulty PCbG

STD 22
5 Tasks to be performed regularly
5.1 Changing the supporting liquid and distilled water
At 3-yearly intervals (for the first time 3 years after putting into operation) the supporting
liquid and distilled water must be changed.
The supporting liquid and distilled water must not be

changed whilst at sea
(except in the case of dual systems).
Tools/special tools required:

-- Filling device
-- Injector
Spare parts required:

-- O-rings 6x2 SHA 70 EPDM, seals for distilled water and ventilation screw;
order number: 1.793 963
-- O-ring 8x2 SHA 70 EPDM, seal for supporting liquid screw
order number: 1.793 946
-- Supporting liquid
-- Distilled water
If required:
-- Screw (distilled water)
-- Screw (supporting liquid)
-- Screw (ventilation)
5.1.1 Removing the outer sphere from the compass enclosure
-- Turn off the 24V power supply of the gyro compass and secure it against reconnection.
-- Undo the two screws at the top and bottom of the door of the gyro compass enclosure
and lift out the door, paying attention to the earthing strip.
-- Remove the plug from the outer sphere (see Figure 61/2)

Figure 61: Dismantling the outer sphere
-- Place both hands (see Figure 61/1 ) under 2 of the 4 snap closures and release them by
pressing with the thumbs.
-- Carefully turn the outer sphere through 90° and repeat the process with the other two
snap closures. The outer sphere is now free and can be removed.
-- Still holding the outer sphere with both hands, lower it slightly (this releases the locking
device), carefully remove it from the compass enclosure and set it down.

STD 22
1
4
4
Figure 62: Dismantled outer sphere (overhead view)
5.1.1.1 Draining the supporting liquid and distilled water

(see Figure 62)
-- Remove the ventilation screw (Figure 62/1) to vent the system
-- Remove the supporting liquid screw (Figure 62/2) so that the supporting liquid can be
poured out
-- Holding the outer sphere with both hands, pour out the supporting liquid and throw it
away (no special measures are needed for disposal).
-- Remove the distilled water screw (Figure 62/3), so that the distilled water can be poured
out. Remove the remaining distilled water from the outer sphere with the injector.

-- Used supporting liquid and used distilled water must

not be reused.
-- All the following tasks on the outer sphere must be
carried out slowly. On no account do them jerkily.
Slow handling is necessary, because otherwise
the gyrosphere will fail to float in the supporting liquid,
and jerky movements will cause it to strike against the
inner wall of the outer sphere.
There is a risk of damage.
Continue to handle in this way until you have finished
filling with the new liquids.
-- After pouring out the liquids (distilled water and supporting liquid) for the first time,
slowly return the outer sphere to the initial position.
-- Wait approximately 3 to 5 minutes (until the remaining content of the distilled water
container has flowed into the outer sphere) and then carefully repeat the pouring out
process. If necessary, use the injector to suck out the remaining distilled water through
the distilled water filling opening.
-- Attach the filling device to the distilled water bottle and pour the entire contents (230cm3)
into the distilled water filling opening (look for the identifying label).
-- Close the distilled water filling opening with the screw.
Use a new sealing ring.
-- Attach the filling device to the supporting liquid bottle and pour the supporting liquid
(840cm3) into the supporting liquid filling opening (look for the identifying label).
-- Check the liquid level at the measuring cone (Figure 62/1).
--- Using the injector, top up or suck out supporting liquid (check via the measuring cone)
until the “liquid level: OK” is reached.
Liquid level: OK
Liquid level: too low
Figure 63: Draufsicht Meßkegel (Entlüftungsstutzen)


STD 22
--- Place the outer sphere in the compass enclosure.
-- Pay attention to the two locking pins (Figure 62/4) on the

closure.
--- Hold the outer sphere with both hands and guide it under the snap closures on the
pendulum joint.
--- Using the thumbs, press down and engage the two snap closures.
--- Carefully turn the outer sphere through 90° and repeat the process with the other two
snap closures. The outer sphere is now fastened to the pendulum joint.
--- Guide the cable with the plug to the left around the outer sphere and plug it in as shown
in (Figure 61/2).
--- Close the door of the enclosure and fasten it with screws, paying attention to the
earthing strip.
When the power supply is switched on, the compass is ready for use again. Run the
heating and settling in stage as described in section 3.4.3.2.

6 Error messages and warnings
6.1 Error messages
An error is indicated in the digital display of the compass by a flashing “Erro” (for error).
HEADING IS NOT DISPLAYED
Figure 64: “Error message” in digital display


STD 22
When button B38 is pressed (as long as it is pressed) one of the following error groups
is displayed:
PCbP = Error on network card

PCbS = Error on sensor card
PCbC = Error on connection card
PCbG = Error on gyro card
A more precise error classification is obtained by pressing both buttons B38 and B39
simultaneously. As long as they are pressed, the following errors may be displayed:
Error Comment Error log

group
PCbP Serial connection of sensor card to network card faulty E.L.01
PCbP Inductive transmission faulty E.L.02
PCbP System voltage (B5.5 Þ B5.8) on network card faulty E.L.03
PCbP Encoder voltage faulty E.L.04
PCbP System voltage (B5.1 Þ B5.4) on network card faulty E.L.05
PCbS Encoder faulty E.L.01

PCbS CAN dialogue from sensor card to gyro card faulty E.L.02
PCbS Follow-up system faulty E.L.03
PCbC CAN1 and CAN2 operating voltage faulty E.L.01
PCbG Supporting liquid error E.L.01

PCbG System voltage (B21.5 Þ B21.8) on gyro card faulty E.L.02
PCbG Operating voltage 24V faulty E.L.03
PCbG Heating operating voltage (B21.1 Þ B21.4) faulty E.L.05
PCbG Operating voltage 78V faulty for 400Hz E.L.08
PCbG Gyro supply 55Veff faulty E.L.08
PCbG Gyro current faulty E.L.09
PCbG Pump voltage faulty E.L.10
PCbG Pump current faulty E.L.11
PCbG Temperature sensor faulty E.L.12
PCbG Serial interface MC1 to MC2 faulty E.L.13
PCbG CAN interface from sensor card to gyro card faulty E.L.14
PCbG Heating system faulty E.L.15

6.2 Warnings
Warning indicate a malfunction during operational use.

The heading continues to be displayed.
A warning is indicated by a flashing decimal point.
flashing
B38
Examples of
warning:
Warning 1
B39
Warning 4
Figure 66: DIP-Schalter B37 und Taster B38/B39

STD 22
The following warnings may appear:
C1= Fan failure

C2= Heater failure
C3= Supporting liquid > 60°C
C4= Supporting liquid level too low
C5= Voltage cut-off
6.2.1 Warning 1 “Fan failure”
This warning is generated if the fan does not switch itself on as a result of the
temperature of the supporting liquid (it should switch on when the supporting liquid
reaches 51°C).
Whether the fan is operational or not is registered from the fan’s current consumption; it
therefore follows that the fan is defective if this warning is displayed.
To prevent overheating due to fan failure, it is recommended that you do the following:
-- Check whether the fan screen is covered and check to see that air can enter
the enclosure unhindered at the base.
-- Open the door on the compass
-- If necessary cool the outer sphere using an external fan.
These measures should be continued until warning 1 stops.
It is essential that the fan be replaced at the earliest opportunity.

6.2.2 Warning 2 “Heater failure”
This warning is output when the heater has failed (liquid temperature ≧ 44 C°).
It is essential that the heater be repaired at the earliest opportunity.
6.2.3 Warning 3 “Supporting liquid > 60°°C”
This warning is output when the temperature of the supporting liquid is higher than 60°C.
To prevent the temperature from rising further, it is recommended that you do the
following:
-- Open the door on the compass.
-- If necessary cool the outer sphere using an external fan.
-- If the ambient temperature is higher than 55°C, steps should be taken to
cool it down.
These measures should be continued until warning 3 stops.
If warning 3 is displayed in combination with warning 1, the fan must be replaced
at the earliest opportunity.

STD 22
6.2.4 Warning 4 “Supporting liquid level too low”
This warning is output when the level of the supporting liquid in the outer sphere is too
low. The liquid level is determined by an immersion probe installed in the upper part of
the outer sphere.
This warning will not restrict compass operation to any significant degree.
You must check the supporting liquid immediately and if necessary top up with
supporting liquid and/or distilled water.
In certain circumstances (if the level of the supporting liquid falls suddenly) you must
establish the cause (possibly a leak) and correct the fault.
If no significant leak can be found, the compass may continue to be operated for
up to 4 weeks with warning 4.
The distilled water must be topped up by then at the latest.
Change the supporting liquid and distilled water after > 3 years’ operation.
6.2.5 Warning 5 “Voltage cut-off”
This warning is output if the supply voltage is cut off for a short time. The cut-off period is
determined by the fall in supporting liquid temperature. If the temperature falls below
45°C the compass recognises that the voltage supply has been switched off in the
conventional way.
In the case of a voltage cut-off (supporting liquid temperature does not fall below 45°C)
and the voltage supply has been restored, the settling in stage is indicated again.


Output (Chn 1) Output (Chn 2)
COURSE BUS (HSer)/ COURSE BUS
NMEA (HSer)/
NMEA

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Raytheon Marine GmbH

R High Seas Products

STD 22 Compact GYRO COMPASS

Installation and service manual

3646/110--233.DOC010302 Edition: August 08, 2003

Edition: August 08, 2003

3 Preparing to install the STD 22 Gyro Compass . . . . . . . . . . . . . 65

Edition: August 08, 2003

-- It is advisable to leave the gyro compass

Edition: August 08, 2003 1 3646/110--233.DOC010302

The following diagrams provide an overview of the possible applications of the

3646/110--233.DOC010302 2 Edition: August 08, 2003

NMEA 0183 su-

STD 22 Compact Gyro Compass

CAN bus CAN bus

Edition: August 08, 2003

Edition: August 08, 2003

Magnetic sonde CAN bus

see manual no.: 3647 see manual no.:3648

Distribution Unit Operator Unit

Edition: August 08, 2003

Compass CAN bus CAN bus

Edition: August 08, 2003

Distribution Unit Operator

Distribution Unit Operator

-- 3x Step (6 steps/degree), 24/35VDC, max. 10W

Edition: August 08, 2003

Edition: August 08, 2003

1.1 CAN bus (CAN = Controller Area Network)

Gyro compass The CAN bus is a Multi-Master-Bus allowing the

8 x heading The CAN bus must be terminated at both ends via

Figure1 : Principle of CAN bus technology

3646/110--233.DOC010302 10 Edition: August 08, 2003

2 Preparing to install the STD 22 Compact Gyro Compass

2.1 STD 22 Compact Compass – Scope of Supply

The scope of supply consists of:

-- Additional Connection Box (132--363)

Edition: August 08, 2003 11 3646/110--233.DOC010302

2.2 General information concerning installation of the STD 22 Compact

When fitting components, observe the following spacing:

To ensure fault--free operation of the STD 22 Compact Compass, it is essential to follow

3646/110--233.DOC010302 12 Edition: August 08, 2003

2.3 Creating cable connections

2.3.1 General information concerning on--board wiring

-- Strip the cable over a length of approximately 180 mm

Figure 2: Requirements for stripping the connecting cable

Edition: August 08, 2003 13 3646/110--233.DOC010302

-- Push the components of the screw fastening over the cable.

Wall and DIN cap

Earthing insert Washer

Figure 3: Creating the cable connection

3646/110--233.DOC010302 14 Edition: August 08, 2003

2.3.1.1 General information about creating an earth connection

It is vital to ensure that these connections have

Figure 4: Creating an earth connection

Each earth connection must be made as shown in Figure 4.

Edition: August 08, 2003 15 3646/110--233.DOC010302

2.4 Installing the compass and putting it into operation

Figure 5: Prinzip of dismantling the enclosure door