2007 SECTION II, PART A SA-905

SPECIFICATION FOR STEEL WIRE, PRESSURE

VESSEL WINDING

SA-905

(Identical with ASTM Specification A 905-93.)

1. Scope 3. Ordering Information

1.1 This specification covers requirements for a high 3.1 Material furnished under this specification shall
strength drawn and cold rolled steel wire in two strength conform to the applicable requirements of the current edi-
classes, with rectangular cross section, and round mill edge. tion of Specification A 510 or A 510M.
This wire is intended for prestressed vessel and press frame
windings. 3.2 Orders for material under this specification shall
include the following information for each ordered item.
1.2 The values stated in either inch-pound units or SI
(metric) units are to be regarded separately as standards. 3.2.1 Quantity (mass),
Within the text and tables, the SI units are shown in paren- 3.2.2 Name of material,
theses. The values stated in each system are not exact
3.2.3 Dimensions (see Section 7),
equivalents. Therefore, each system must be used indepen-
dent of the other. Combining values from the two systems 3.2.4 Finish (see Section 8),
may result in nonconformance with the specification. 3.2.5 Packaging (see Section 11),
3.2.6 Heat analysis report (see 5.2),
2. Referenced Documents
3.2.7 Number of certification and test reports
2.1 ASTM Standards:
required,
A 370 Test Methods and Definitions for Mechanical Test-
ing of Steel Products 3.2.8 ASTM designation and year of issue, and
A 510 Specification for General Requirements for Wire 3.2.9 Supplementary requirements, if any.
Rods and Coarse Round Wire, Carbon Steel
A 510M Specification for General Requirements for Wire
Rods and Coarse Round Wire, Carbon Steel [Metric] 4. Material and Manufacture
A 700 Practices for Packaging, Marking, and Loading
4.1 The steel shall be produced by any of the following
Methods for Steel Products for Domestic Shipment
primary processes: (1) basic oxygen, and (2) electric fur-
E 30 Methods for Chemical Analysis of Steel, Cast Iron,
nace or vacuum induction (VIM). The primary melting
Open-Hearth Iron and Wrought Iron
may incorporate separate degassing or refining and may
E 309 Practice for Eddy-Current Examination of Steel
be followed by secondary melting by the electrode slag
Tubular Products Using Magnetic Saturation
process (ESR) or the vacuum arc remelting process (VAR).
2.2 Military Standard:
MIL-STD-163 Steel Mill Products, Preparation for Ship- 4.1.1 The steel may be ingot cast or continuously
ment and Storage cast.

2.3 Federal Standard: 4.2 The finished wire shall be free from detrimental
Fed. Std. No. 123 Marking for Shipment (Civil Agencies) pipe and undue segregation.
2.4 AIAG Standard: 4.3 The wire shall be cold drawn or cold rolled, or
AIAG B-502.00 Primary Metals Identification Tag Appli- both, to produce the desired mechanical properties and
cation Standard dimensions after subjecting it to the patenting treatment.

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 SA-905 2007 SECTION II, PART A

4.4 The width to thickness ratio of the wire cross section 7. Dimensions and Permissible Variations
shall not exceed 8. 7.1 The permissible variations in dimensions of the
wire shall be as specified in Table 3, unless otherwise
specified in the ordering information.
5. Chemical Composition
5.1 The steel shall conform to the requirements for
chemical composition prescribed in Table 1. 8. Workmanship, Finish, and Appearance
5.2 Heat Analysis — Each heat of steel shall be analyzed 8.1 The wire shall be free of detrimental surface imper-
by the manufacturer to determine the percentage of ele- fections, tangles and sharp kinks.
ments prescribed in Table 1. This analysis shall be made 8.2 The wire shall conform to the dimensions, toler-
from a test specimen preferably taken during the pouring ances, and finish specified on the order or drawing. Welds
of the heat. When requested, this shall be reported to the are not permitted.
purchaser and shall conform to the requirements of Table 1.
8.3 When required, non-destructive examination shall
5.3 Heat Number Assignment for Sequentially Strand be carried out in accordance with Supplementary Require-
Cast Material — When heats of the same chemical compo- ment S1.
sition are sequentially strand cast, the heat number assigned
to the cast product may remain unchanged until all of the 8.4 The wire as received shall be smooth and substan-
steel in the product is from the following heat. tially free from rust. No detrimental die marks or scratches
may be present.
5.4 Product Analysis — An analysis may be made by
the purchaser from finished wire representing each heat of
steel. The chemical composition thus determined, as to 9. Inspection
elements required or restricted, shall conform to the product 9.1 All tests and inspections shall be made at the place
analysis requirements specified in Table 10 of Specification of manufacture unless otherwise agreed upon, and shall not
A 510 or A 510M. interfere unnecessarily with the manufacturer’s operations.
5.5 For referee purposes, Methods E 30 shall be used. The manufacturer shall afford the purchaser’s inspector
all reasonable facilities necessary to satisfy him that the
material is being produced and furnished in accordance
6. Mechanical Requirements with this specification.
6.1 Tension Test:
6.1.1 Requirements— The material as represented by
10. Certification and Reports
tension test specimens shall conform to the requirements
prescribed in Table 2. 10.1 The manufacturer shall furnish the required num-
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ber, from the purchase order, of test reports to the pur-

6.1.2 Number of Tests — One test specimen shall be
chaser. The following items shall be reported.
taken from each end of every coil.
10.1.1 Heat number,
6.1.3 Test Method — The tension test shall be made
in accordance with Test Methods A 370, except that the 10.1.2 Heat chemical analysis,
length L for evaluation of the elongation shall be calculated 10.1.3 Result of test of tensile properties,
from the following formula: 10.1.4 Reports of non-destructive tests, if required
L p 11.3 冪W · T (S.1), and
10.1.5 ASTM specification number, year of issue
where: and revision letter, if any.
W p width of the wire, and
T p thickness of the wire.
The length L shall be used to calculate the permanent 11. Packaging, Marking, and Loading for Shipment
elongation. The distance between the gage marks shall be 11.1 The coil, reel or spool mass, dimensions, and the
measured to the nearest 0.004 in. (0.1 mm). Determine method of packaging shall be agreed upon between the
tensile properties and permanent elongation as described manufacturer and purchaser.
in Test Methods A 370. 11.2 The size of the wire, purchaser’s order number,
6.1.4 Retest — If any test specimen exhibits obvious ASTM specification number, and name or mark of the
discontinuity, it may be discarded and another specimen manufacturer shall be marked on a tag securely attached
substituted. to each coil, reel, or spool of wire.

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 2007 SECTION II, PART A SA-905

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11.3 Unless otherwise specified in the purchaser’s 11.5 Bar Coding — In addition to the previously-stated
order, packaging, marking, and loading for shipments shall identification requirements, bar coding is acceptable as a
be in accordance with those procedures recommended by supplementary identification method. Bar coding should
Practices A 700. be consistent with AIAG Standard 02.00, Primary Metals
Identification Tag Application. The bar code may be
11.4 For Government Procurement — Packaging, pack-
applied to a substantially affixed tag.
ing, and marking of material for military procurement shall
be in accordance with the requirements of MIL-STD-163,
Level A, Level C, or commercial as specified in the contract
or purchase order. Marking for shipment of material for 12. Keywords
civil agencies shall be in accordance with Fed. Std. No. 123. 12.1 pressure vessel; winding; wire

TABLE 1
CHEMICAL REQUIREMENTS
Element Composition %

Carbon 0.80–0.95
Manganese 0.30–0.60
Phosphorus 0.025
Sulphur, max 0.020
Silicon 0.10–0.30

TABLE 2
TENSILE REQUIREMENTS
Tensile Strength Yield Strength
min, ksi min, ksi
(MPa) (MPa) Elongation min, %
Thickness A
in. (mm) Class 1 Class 2 Class 1 Class 2 Class 1 Class 2

0.020 (051) 296 (2045) 268 (1850) 260 (1795) 232 (1600) 4.0 5.0
0.030 (0.76) 290 (2000) 262 (1810) 255 (1760) 226 (1560) 4.0 5.0
0.040 (1.02) 285 (1965) 256 (1770) 250 (1725) 221 (1525) 4.0 5.0
0.051 (1.30) 280 (1930) 250 (1725) 243 (1680) 214 (1480) 4.0 5.0
0.059 (1.50) 275 (1900) 246 (1700) 239 (1650) 210 (1450) 4.0 5.0
A
Tensile requirement values for intermediate thickness may be interpolated.

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 SA-905 2007 SECTION II, PART A

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TABLE 3
PERMISSIBLE VARIATIONS IN DIMENSIONS
Permissible Variation,
Thickness in. (mm) ± in. (mm)

0.02 to 0.03 (0.51 to 0.76), incl 0.0004 (0.01)

Over 0.03 to 0.04 (0.76 to 1.02), incl 0.0008 (0.02)
Over 0.04 to 0.06 (1.02 to 1.52), incl 0.0012 (0.03)

Permissible Variation,
Width in. (mm) ± in. (mm)

0.08 to 0.16 (2.03 to 4.06), incl 0.0016 (0.04)

Over 0.16 to 0.24 (4.06 to 6.10), incl 0.0024 (0.06)
Over 0.24 to 0.48 (6.10 to 12.2), incl 0.0040 (0.10)

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 2007 SECTION II, PART A SA-905

SUPPLEMENTARY REQUIREMENTS

Supplementary requirements to this specification shall only apply to a product specification

when specified by the purchaser in his inquiry, contract or order. Details of the supplementary
requirements shall be agreed upon in writing between the manufacturer and purchaser.

S1. Surface Examination

S1.1 The surface of the wire shall be examined by the
eddy current method in accordance with Practice E 309.
The acceptance criteria shall be mutually agreed upon by
the purchaser and manufacturer.

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