Axiom Ami: by Stonel Installation, Maintenance and Operating Instructions

Axiom AMI by StoneL
Installation, Maintenance and

Operating instructions
7 AMI 70 en • 03/2017
StoneL publication 105408revA

2 | Axiom AMI 7 AMI 70 en
Table of contents
1 General 3
1.1 Introduction 3
1.2 Title plate markings 3
1.3 CE markings 3
1.4 Recycling and disposal 3
1.5 Safety precautions 3
1.6 Assembly drawing 4
1.7 Specifications for all models 4
1.8 Pneumatic valve specifications 5
1.9 Pneumatic valve schematics 5
1.10 Dimensions 6
2 Assembly and mounting 7

2.1 Instructions 7
2.2 Axiom AMI assembly figure 8
3 Maintenance, repair and installation 9

3.1 Maintenance and repair 9
3.2 Installation 9
3.3 Special conditions of use 9
4 Function specific details 10

4.1 Sensor/switching modules 10
4.1.1 SST N.O. sensor (33) 10
4.1.2 SST N.O. sensor; 240 VAC (35) 12
4.1.3 NAMUR sensor (44) 14
4.1.4 Expeditor (80) 16
4.2 Valve communication terminals (VCT) 19
4.2.1 VCT with HART diagnostics (71D) 19
4.2.2 VCT with DeviceNet™ communication (92S) 24
4.2.3 VCT with Foundation Fieldbus communication (93S) 26
4.2.4 VCT with Foundation Fieldbus communication with externally powered outputs (94S) 27
4.2.5 VCT with AS-Interface communication (96S) 28
4.2.6 VCT with AS-Interface communication with diagnostics (96D) 29
4.2.7 VCT with AS-Interface communication and extended addressing (97S) 31
4.2.8 VCT with AS-Interface with Wireless Link (96W & 97W) 32
5 Wireless Link user guide 34

5.1 Getting started 34
5.2 Home screen 34
5.3 Locked screen 34
5.4 Device detail screen 35
5.5 More information screen 36
5.6 Diagnostics screen 36
5.7 Federal Communication Commission (FCC) statement 37
6 Model/Type code 39
7 Regulatory, specific conditions of use, and product marking 40
8 Appendix 42
8.1 Controlled installation drawings 42
Read these instructions first!

These instructions provide information about safe handling and operation of the Axiom AMI by StoneL. If you require additional assistance, please
contact the manufacturer or manufacturer’s representative. Addresses and phone numbers are printed on the back cover.
Save these instructions.
Subject to change without notice.

All trademarks are property of their respective owners.

7 AMI 70 en Axiom AMI | 3
1 General
1.1 Introduction
This manual incorporates the Installation, Maintenance and Operation (IMO) instructions for the Axiom AMI series valve controllers. The Axiom
AMI is designed to provide position feedback indication and pneumatic control of on/off automated valves.
Note
The selection and use of the Axiom AMI in a specific application requires close consideration of detailed aspects. Due to the nature of the
product, this manual cannot cover all the likely situations that may occur when installing, using, or servicing the Axiom AMI. If you are uncertain
about the use of this device, or its suitability for your intended use, please contact StoneL for assistance.
1.2 Title plate markings

The limit switch has an identification plate attached to the cover.
1. Identification plate markings:
2. Model
3. Serial number 1
4. Date 3
5. Electrical rating(s) 2 Model Serial Date
4
6. Protection class information* Sensor Ratings:
7. Note 5 Haz. Loc.: CI I, Div 1, Gp B, C, D; CI II, Div 1, Gp E,F,G;
8. Warning sample only 6
9. Approval marking* 7 Note:
Warning:
10. Logo
9 Approval markings
8
Note
* See page 38 for specific product markings.
10
Logo
1.3 CE markings
The Axiom AMI meets the requirements of European Directives and
has been marked according to the directive.
1.4 Recycling and disposal

Most Axiom AMI parts can be recycled if sorted according to material.
In addition, separate recycling and disposal instructions are available
from us. A limit switch can also be returned to us for recycling and
disposal for a fee.
1.5 Safety precautions

Do not exceed the permitted values! Exceeding the permitted values
marked on the Axiom AMI may cause damage to the switch and to
equipment attached to the switch and could lead to uncontrolled
pressure release in the worst case. Damage to the equipment and
personal injury may result.
To prevent ignition of hazardous atmospheres, replace cover before

energizing the electrical circuits. Keep cover tightly closed when in
operation.

1.6 Assembly drawing 1.7 Specifications for all models

1. Title plate 11. Visual indicator drum See page 10 for function specific details.
2. Cover screws 12. Visual indicator drum coupler
3. Cover 13. Visual indicator drive block Specifications
4. Body screws 14. Air manifold plate mounting Materials of construction
5. Body screws
Cover Lexan® polycarbonate and Aluminum
6. Internal ground lug 15. Air manifold plate orifice
Housing & air manifold plate Epoxy-coated anodized aluminum
7. External ground lug o-rings
8. DA/SR plug 16. Visual indicator cover o-ring Visual indicator drum Polysulfone
9. Visual indicator cover 17. Air manifold plate Visual indicator cover Polycarbonate
10. Visual indicator drum 18. Actuator shaft Fasteners Stainless steel
retaining screw O-rings Nitrile compound
Operating life 1 million cycles (500,000 cycles for the Expeditor)
1 3 Temperature range See 1.8 Pneumatic valve specifications
Enclosure protection Type 4, 4X, and 6 and IP67
Warranty
Sensing & communication module Five years
2 4 Mechanical components Two years
Unit weights
Aluminum 2.48 kg / 5.45 lb
Unit dimensions
Unit height 98.43 mm [3.87 in]
6 Cover removal clearance 148.63 mm [5.87 in]
5 Position sensing
Accuracy Within 1°
Repeatability Within 1°
7
Setting buffer 4° from setpoint (Rotational distance from original
setpoint where switch will energize on return stroke)
8 Dead band 6° from setpoint (Rotational distance from original
setpoint where switch will de-energize)
9 Max rotational range 120°

Ratings and approvals* See page 38 or StoneL.com/approvals
* Only models listed on StoneL’s official website are approved per specific rating.
10
11
12
13 14
15
16
17
18

1.8 Pneumatic valve specifications 1.9 Pneumatic valve schematics
Specifications Fig. 1 Single pilot spring return pneumatic valve on spring

return actuator with rebreather open
General pneumatic specifications
Valve design Pilot operated spool valve
Pilot operator options Solenoid coil or Piezo
Actuator
Configuration Single pilot 5-way, 2-position, spring return
Dual pilot 5-way, 2-position, shuttle piston
Flow rating 0.70 Cv (Kv = 0.60 based on flow m3/hr)
Axiom porting 1/4” NPT
3 2
Manifold porting 1/4” NPT
Operating pressure 40 psi to 120 psi (2.7 to 7.5 bar) SR
Operating temperature
Standard temp coil -18° C to 50° C ( 0° F to 122° F)
Extended temp coil -40° C to 80° C (-40° F to 176° F)
Operating life 1 million cycles
(500,000 cycles for the Expeditor)
Manual override Internal momentary
Optional external momentary available E3 S1 E2
Optional external latching available
Material of construction
Spool Nickel plated aluminum Fig. 2 Single pilot spring return pneumatic valve on double-
Body Epoxy-coated anodized aluminum acting actuator with rebreather closed
Seal spacers Polysulfone
Spool seals Nitrile compound
O-rings Nitrile compound
End caps and fasteners Stainless steel
Actuator
Solenoid coil specifications
24 VDC/ 120 VAC Universal (1H, 2H, 3H, 4H, 5H, 6H)
Operating voltage minimum 22 VDC
Operating voltage maximum 130 VAC
Power consumption 0.6 watts 3 2
AC current consumption 18 mA
Filtration requirements 40 microns DA
24 VDC (1B, 2B, 3B, 4B, 5B, 6B)
Operating voltage 24 VDC
Power consumption 1.8 watts
Filtration requirements 40 microns
24 VDC (1D, 2D, 3D, 4D, 5D, 6D)
Operating voltage 24 VDC
Power consumption 0.5 Watts
E3 S1 E2
12 VDC (1E, 2E, 3E, 4E, 5E, 6E) (Intrinsically Safe)
Operating voltage 12 VDC (output of barrier)
Power consumption 0.5 watts Fig. 3 Axiom dual coil shuttle piston pneumatic valve
Entity parameters Ui=28VDC; Ii=120mA; Ci=0; Li=0; Pi=1.0W
Piezo (1A, 2A, 3A, 4A, 5A, 6A)
Operating voltage 5.5 - 9.0 VDC Actuator
Current consumption 2.0 mA @ 6.5 VDC
Temperature range -10° C to 60° C (14° F to 140° F)
Filtration requirements Dried/30 microns
3 2
DA
S1 E2 E3
Note
Pneumatic valve schematics unique to AX80S functions are on
page 18 as Fig. 4 and Fig. 5 with additional information.

1.10 Dimensions
2.47 in 1.88 in
[62.88 mm] [47.73 mm]
6.21 in
[158.76 mm]
3.87 in
[98.43 mm]
2 3
4.08 in
[103.63 mm] 1/4" NPT (2)
E3 E2
S1
1/2" NPT (2) 1/4" NPT (3)
Note
Axiom AMI certified dimensional drawing can be found
under the Download tab at www.stonel.com/en/products/
axiom_AMI/

2 Assembly and mounting

2.1 Instructions
Special notes: Detailed view from bottom of A
• Mounting of the Axiom requires a StoneL mounting kit specific to
the actuator the Axiom is to be mounted to. PLUG FOR DA
• It is recommended that thread lubricant or anti-seize be used on
8
the Axiom body screws (Item C) prior to assembly.
• In high cycle or high vibration applications, blue Loctite® may be
used on the air manifold mounting screws (Item I) and the visual
indicator drum retaining screw (Item E). D
6
• It is highly recommended that exhaust ports E2 and E3 be fitted
with low restriction mufflers or breather vent caps to prevent
ingestion of water and debris into the pneumatic valve.
7
PLUG FOR SR
Caution: In order to maintain CE conformity, the Axiom

housing shall be grounded to earth potential by one of
the housing ground screws.
Detailed view of K
Steps V. I. INDEX
C LO S E D
Refer to Axiom AMI assembly figure on page 8 when performing
mounting and assembly procedures. Axiom unit and mounting kit are
supplied separately. From Axiom shipping container, ensure items A,
OPEN
O PEN
D, F, and G are present. From the mounting kit, ensure items E, H, I, J,
and K are present.
1. Determine if the actuator the Axiom is to be mounted on is
double-acting (DA) or spring return (SR). Ensure the DA/SR plug
(Item D) is in the corresponding port in bottom of the Axiom body.
V. I. INDEX
C LO S E D
(See detailed view from bottom of A). If the DA/SR plug is in the
incorrect position, gently remove plug with a pair of pliers and
insert into the proper orifice.
2. Locate the air manifold plate (Item K). Place the air manifold plate
on the actuator. Using an M4 allen wrench, fasten with the four air
manifold mounting screws (Item I). Torque screws to 25 to 30 in.lbs
(2.8 to 3.4 Nm).
3. Place visual indicator drive block (Item H) into slot on the actuator
shaft. Place visual indicator drum coupler (Item G) onto the visual
indicator drive block. Next, place the visual indicator drum (Item F)
onto the visual indicator drum coupler. Align the holes in all three
items with the threaded hole in the actuator shaft and fasten
down with the visual indicator drum retaining screw (Item E).
Leave screw loose in order to facilitate indexing of the visual
indicator.
4. With the actuator in the closed position, center the visual indicator
drum until the OPEN quadrant is centered between the V.I. INDEX
marking on the air manifold plate. (See detailed view of K). With
M4 allen wrench, tighten down with the visual indicator drum
retaining screw 15 to 20 in.lbs (1.7 to 2.3 Nm).
5. Verify air manifold plate orifice o-rings and visual indicator cover
o-ring (Item J) are in place.
6. Set the Axiom body (Item A) in place. With an M4 allen wrench,
torque the Axiom body screws (Item C) to 25 to 30 in. lbs (2.8 to
3.4 Nm).
7. After all wiring and sensor setting procedures have been
completed, install Axiom cover and tighten the Axiom cover
screws (Item B) with M4 allen wrench to 15 to 20 in.lbs (1.7 to
2.3 Nm) .

2.2 Axiom AMI assembly figure

A. Axiom AMI unit
B. Cover screws (4)
C. Body screws (4)
D. DA/SR plug
E. Visual indicator drum retaining screw B
F. Visual indicator drum
G. Visual indicator drum coupler
H. Visual indicator drive block
I. Air manifold plate mounting screws
J. Air manifold plate orifice o-rings and
Visual indicator cover o-ring
A C
K. Air manifold plate
E3
E2
S1
D E
K
3
2

3 Maintenance, repair and installation

3.1 Maintenance and repair
No routine maintenance of Axiom units is required when installed in environments for which they are designed. If installed in severe
environments, pneumatic components may require replacement at more frequent intervals for maximum performance. Repair of Axiom units
must be done by StoneL or by qualified personnel that are knowledgeable about the installation of electromechanical equipment in hazardous
areas. All parts needed for repair must be purchased through a StoneL authorized distributer to maintain warranty and to ensure the safety and
compliance of the equipment.
3.2 Installation
Field wiring
WARNING • It is the responsibility of the installer, or end user, to install this
Solenoid power supplied must be limited with a fuse or circuit product in accordance with the National Electrical Code (NFPA 70)
breaker rated to 2 Amps maximum. or any other national or regional code defining proper practices.
• This product comes shipped with conduit covers in an effort to
protect the internal components from debris during shipment and
Attention: If required, the Axiom housing can be handling. It is the responsibility of the receiving and/or installing
grounded to earth potential by either the internal or personnel to provide appropriate permanent sealing devices to
external ground lug. (See Assembly drawing 1.6 items 6 prevent the intrusion of debris or moisture when stored or installed
and 7 on page 4) outdoors.
• When installed in ambient temperatures over 60° C, use field wiring
rated for 90° C.
3.3 Special conditions of use

For units with quick connect receptacles, when installed in Division 2 areas, an appropriate FM approved mating cord must be used in
conjunction with tamper proof guard at the mating point that requires a tool to remove, rendering the connection not normally arcing.

4 Function specific details

4.1 Sensor/switching modules
4.1.1 SST N.O. sensor (33)
Specifications Wiring diagrams

Configuration (2) N.O. 2-wire solid state sensors Single coil solenoid
Voltage range 22 - 130 VDC/VAC
Maximum current Continuous 0.1 amps Setup Instructions:
Operate Actuator to Closed
Minimum on current 2.0 mA SET Position and Push SET
OPEN CLOSED for 2 seconds.
Maximum leakage current 0.5 mA OPEN Operate Actuator to Open
Position and Push SET
Maximum voltage drop 6.5 volts @ 10 mA OPEN for 2 seconds.
7.0 volts @ 100 mA
Circuit protection Protected against short circuits and direct SET
SOLENOID
CLOSED
application of voltage with no load. CLOSED POWER
WARNING
Do not apply external power to the SOL OUT terminals. This will
SST SOLENOID INPUT: 24VDC/120VAC
cause permanent damage to the unit.
Bench test procedure and sensor setting instructions
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Power must be applied to both sensors to ensure proper circuit
operation. Use a 24 VDC power supply with series load resistor, (2K -
CLOSED NO
SOL PWR IN
SOL PWR IN
6K Ω), connected to the 24 VDC+.
SOL OUT +
CLOSED C
SOL OUT -
OPEN NO
1. Connect 24 VDC+ to the CLOSED C (common) and OPEN C
OPEN C
(common) terminals. Connect 24 VDC- to the CLOSED NO and
OPEN NO terminals.
2. Operate actuator to the closed position.
3. Press and hold SET CLOSED button until CLOSED LED is lit Common receptacle options pin-out
(2 seconds). Release button.
5-PIN MICRO CONNECTOR (M12)
4. Operate actuator to the open position.
5. Press and hold SET OPEN button until OPEN LED is lit (2 seconds). 4 3
Release button.
6. Setpoints are retained even after power is removed. 5
To electrically test solenoid, apply power to the SOL PWR IN terminals Pin Signal
only. 1 2
1 OPEN/CLOSED C
MALE (PINS)
Note
2 CLOSED NO
If using only one of the sensors for valve position feedback, the open
sensor (green) must be used. 5-PIN MINI CONNECTOR 3 OPEN NO
3
4 SOL PWR IN +
Caution: A series load resistor must be used when bench 4 2
5 SOL PWR IN -
testing in order to prevent permanent damage to the unit.
5 1
MALE (PINS)

4.1.1 SST N.O. sensor (33) continued
Wiring diagrams
(11) SOL 1 OUT +

(12) SOL 1 OUT -
(10) SOL 2 OUT -

(9) SOL 2 OUT +
Dual coil solenoid
SET
OPEN
OPEN
Setup Instructions:
SET Position and Push SET
CLOSED CLOSED for 2 seconds.
CLOSED Operate Actuator to Open
SST
OPEN for 2 seconds.
SOLENOID INPUT: 24VDC/120VAC

SOL 1 PWR IN (1)
SOL 1 PWR IN (2)
SOL 2 PWR IN (3)
SOL 2 PWR IN (4)
(5)
(6)
(7)
(8)
CLOSED NO
CLOSED C
OPEN NO
OPEN C
Common receptacle options pin-out

4
5 3
Pin Signal
6
1 OPEN/CLOSED C
1 2
MALE (PINS)
2 CLOSED NO
3 OPEN NO
6-PIN MINI CONNECTOR
3 4 SOL1 & SOL2 PWR IN
5 SOL1 PWR IN
4 2
6 SOL2 PWR IN
6
5 1
MALE (PINS)


4.1.2 SST N.O. sensor; 240 VAC (35)
Configuration (2) NO 2-wire solid state sensors Single coil solenoid
Voltage range 20 - 250 VAC, 8 - 250 VDC
Minimum on current 2.0 mA Setup Instructions:
Maximum continuous current 0.1 amps SET Position and Push SET
Maximum leakage current 0.5 mA OPEN Operate Actuator to Open
Maximum voltage drop 6.5 volts @ 10 mA OPEN for 2 seconds.
7.5 volts @ 100 mA
Circuit protection Protected against direct application of voltage up SET SOLENOID
CLOSED POWER
to 20 VDC/125 VAC. CLOSED
No protection at 240 VAC
SST
240V
SENSOR INPUT: 8-250VDC/20-250VAC
SOLENOID INPUT: 20-60VDC/20-250VAC
WARNING
Do not apply external power to the SOL OUT terminals. This will
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
CLOSED NO
SOL PWR IN
SOL PWR IN
operation. Use a 24 VDC power supply with series load resistor, (2K -
SOL OUT +
CLOSED C
SOL OUT -
OPEN NO
6K Ω), connected to the 24 VDC+.
OPEN C
1. Connect 24 VDC+ to the CLOSED C (common) and OPEN C
(common) terminals. Connect 24 VDC- to the CLOSED NO and
OPEN NO terminals.
3. Press and hold SET CLOSED button until CLOSED LED is lit
(2 seconds). Release button. 5-PIN MICRO CONNECTOR (M12)
4 3
5. Press and hold SET OPEN button until OPEN LED is lit (2 seconds).
Release button. 5
6. Setpoints are retained even after power is removed.
Pin Signal
To electrically test solenoid, apply power to the SOL PWR IN terminals 1 2
only. 1 OPEN/CLOSED C
MALE (PINS)
Note 2 CLOSED NO
If using only one of the sensors for valve position feedback, the open 5-PIN MINI CONNECTOR 3 OPEN NO
sensor (green) must be used. 3
4 SOL PWR IN +
4 2
5 SOL PWR IN -
Caution: A series load resistor must be used when bench
testing in order to ensure proper module operation.
5 1
MALE (PINS)

4.1.2 SST N.O. sensor; 240 VAC (35) continued
Wiring diagrams
(11) SOL 1 OUT +

(12) SOL 1 OUT -
(10) SOL 2 OUT -

(9) SOL 2 OUT +
Dual coil solenoid
SET
OPEN
OPEN
Setup Instructions:
SET Position and Push SET
CLOSED CLOSED for 2 seconds.
CLOSED
Operate Actuator to Open
OPEN for 2 seconds.
SST SENSOR INPUT: 8-250VDC/20-250VAC

240V
SOLENOID INPUT: 20-60VDC/20-250VAC

SOL 1 PWR IN (1)
SOL 1 PWR IN (2)
SOL 2 PWR IN (3)
SOL 2 PWR IN (4)
(5)
(6)
(7)
(8)
CLOSED NO
CLOSED C
OPEN NO
OPEN C

4
5 3
Pin Signal
6
1 OPEN/CLOSED C
1 2
MALE (PINS)
2 CLOSED NO
3 OPEN NO
3 4 SOL1 & SOL2 PWR IN
5 SOL1 PWR IN
4 2
6 SOL2 PWR IN
6
5 1
MALE (PINS)


4.1.3 NAMUR sensor (44)
Specifications Reference controlled installation drawing #105157 for
proper intrinsic safe installation details. Find document
Configuration (2) NAMUR sensors (EN 60947-5-6; IS) STOP
in the Appendix on page 40 or at www.StoneL.com/
Voltage range 7 - 24 VDC
en/products/axiom/installation-manuals
Current ratings Target present Current < 1.0 mA
Target absent Current > 2.1 mA
Wiring diagrams
Use with intrinsically safe repeater barrier. NAMUR sensors conform to EN 60947-5-6 standard.
Intrinsically safe solenoid coil (E) Single coil solenoid
Voltage 24 VDC to input of solenoid barrier*
12 VDC from output of solenoid barrier to coil Setup Instructions:
*Note: Use of an intrinsically safe 24 VDC solenoid barrier with internal impedance, or end- SET
to-end resistance, of 250 to 305 ohms required for proper solenoid coil operation. OPEN CLOSED for 2 seconds.
OPEN Operate Actuator to Open
OPEN for 2 seconds.
WARNING
Do not apply external power to the SOL OUT terminals. This will SET SOLENOID
cause permanent damage to the unit. CLOSED POWER
CLOSED

NAMUR
operation. Use a 24 VDC power supply. A series load resistor is not
required when bench testing.
1. Connect 24 VDC+ to the CLOSED + and OPEN + terminals.
Connect 24 VDC- to the CLOSED - and OPEN - terminals.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
3. Press and hold SET CLOSED button until OPEN LED goes out
SOL PWR +
SOL PWR -
CLOSED +
CLOSED -
OPEN +
OPEN -
SOL +
SOL -
5. Press and hold SET OPEN button until CLOSED LED goes out
(2 seconds). Release button. Both OPEN and CLOSED LEDs will be
lit during mid-travel.
6. Setpoints are retained even after power is removed. Common receptacle options pin-out
Note 6-PIN MICRO CONNECTOR (M12)
4
If using only one of the sensors for valve position feedback, the open
sensor (green) must be used. 5 3
Pin Signal
6
1 OPEN +
1 2
MALE (PINS)
2 OPEN -
3 SOL PWR +
3 4 CLOSED +
5 CLOSED -
4 2
6 SOL PWR -
6
5 1
MALE (PINS)

4.1.3 NAMUR sensor (44) continued
Wiring diagrams Typical basic intrinsically safe circuits
NAMUR sensor circuit
(11) SOL 1 OUT +

(12) SOL 1 OUT -
(10) SOL 2 OUT -

(9) SOL 2 OUT +
Hazardous area
Dual coil solenoid

I = 0.5mA to 5.0mA**
computer input
SET NAMUR
OPEN power
repeater NAMUR sensor
OPEN source
barrier
24 VDC
SET Setup Instructions: 8 VDC
CLOSED Operate Actuator to Closed
CLOSED Position and Push SET
CLOSED for 2 seconds.
NAMUR Position and Push SET

OPEN for 2 seconds.
** Barrier off state (target off): current in NAMUR sensor circuit >2.1 mA
Barrier on state (target on): current in NAMUR sensor circuit <1.0 mA
Solenoid circuit
SOL 1 PWR + (1)
SOL 1 PWR - (2)
SOL 2 PWR + (3)
SOL 2 PWR - (4)
(5)
(6)
(7)
(8)
Hazardous area
CLOSED +
CLOSED -
12 VDC
OPEN +
computer output
OPEN -
power solenoid
solenoid coil
source barrier**
24 VDC
5
6 4
8 Pin Signal ** Use of an intrinsically safe 24 VDC solenoid barrier with internal
impedance, or end-to-end resistance, of 250 to 305 ohms required for
7 3 1 SOL1 PWR IN +
proper operation of StoneL’s intrinsically safe solenoids.
2 SOL1 PWR IN -
1 2
3 CLOSED +
MALE (PINS)
4 CLOSED -
4 3 5 SOL2 PWR IN +
8
6 SOL2 PWR IN -
5 2 7 OPEN +
6 1 8 OPEN -
7
MALE (PINS)


4.1.4 Expeditor (80)
Specifications Wiring diagram
Position feedback control (AI) 4-20 mA loop, 9 - 35 VDC Setup Instructions:
1. With solenoid power on, push
Intermediate position control (AO) 4-20 mA loop, 9 - 35 VDC SET OPEN and hold both buttons until the
OPEN RED and GREEN LEDs turn on.
Position monitoring accuracy +/- 1° of rotation Actuator will either close or open
depending on type.
Intermediate control accuracy +/- 3° of rotation 2. Push SET CLOSED or SET
OPEN depending on whether the
valve is closed or open.
Solenoid voltage 24 VDC (conventional models) CLOSED 3. Push the other SET button to
SET
12 VDC (intrinsic safety models) move the actuator to the opposite
CLOSED position.
Solenoid power 0.5 watt (20 mA @ 24 VDC) 4. Push SET CLOSED or SET
OPEN depending on whether the
0.5 watt intrinsically safe (40 mA @ 12 VDC) valve is closed or open.
Cycle life 500,000 cycles (full cycles with intermediate PRIMARY SOLENOID
positioning, cycle life may vary depending on
intermediate toggling) SECONDARY SOLENOID Expeditor
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
CNTRL IN + (10)
SOL PWR +
SOL PWR -
CNTRL IN -
SEC SOL +
SEC SOL -
PRI SOL +
POS FB +
PRI SOL -
POS FB -
4
5 3
Pin Signal
6
1 CNTRL IN +
1 2
MALE (PINS)
2 CNTRL IN -
3 POS FB +
3 4 POS FB -
5 SOL PWR +
4 2
6 SOL PWR -
6
5 1
MALE (PINS)

4.1.4 Expeditor (80) continued
Basic installation example

WARNING
Do not apply external power to the primary or secondary Axiom expeditor
solenoid terminals. This will cause permanent damage to the unit.
Description of operation
The Axiom expeditor is a valve monitoring and control package
(1)
(2)
(3)
(4)
(5)
SOL PWR + (6)
(7)
(8)
(9)
CNTRL IN + (10)
for quarter-turn actuators that require the valve to stop in an
intermediate position. Position feedback and intermediate position
SOL PWR -
CNTRL IN -
SEC SOL +
SEC SOL -
PRI SOL +
POS FB +
PRI SOL -
POS FB -
control are accomplished by two separate 4-20 mA loops.
The Axiom expeditor C-module is powered by a 4-20 mA loop
through the position feedback terminals. Therefore, this input is
required to be connected to an analog input for calibration and
basic operation of the expeditor. The position feedback provides a
4 mA signal for valve closed position, a 20 mA signal for valve open
position, and a 4-20 mA feedback signal for any intermediate position.
Intermediate positioning control requires a 4-20 mA signal from an
analog output to the control input terminals of the C-module. The
Axiom expeditor controls the valve/actuator position by the use of
an integral dual coil pneumatic solenoid valve. Solenoid power is
required from a single discrete output. This single channel provides
power to both the primary and secondary pilot valve coils and must
4-20 mA
4-20 mA
be either 24 VDC for nonincendive equipment applications or 12 VDC
OUT
IN
for intrinsic safety applications (model/application dependent).
Basic operation
24 VDC
24 VDC
24 VDC
Voltage is applied to the solenoid power terminals. This will cause the
actuator to fully stroke. Simply remove the solenoid power voltage
to fully stroke the valve/actuator to the fail position. The position Computer control system
feedback will provide valve position indication, (4 mA for the closed
position or 20 mA for the open position).
Intermediate position control operation
In this mode the expeditor will operate as in basic mode until a
4-20 mA signal from an analog output is applied to the control input
terminals. If solenoid power is applied, the valve/actuator will drive to
the intermediate control position dictated by the analog output. For
example, if the analog output is providing a 12 mA signal, the valve/
actuator will drive to the 50% position. The position feedback signal
will provide an accurate 4-20 mA signal of valve position that can be
monitored by an analog position feedback device.
Note
Solenoid power must be continuously applied for intermediate
position control operations. Should the solenoid power be removed
at any time, the valve/actuator will drive to the failed position.

4.1.4 Expeditor (80) continued
Pneumatic valve schematics

Caution: Read all instructions prior to performing this
procedure. Fig. 4 Expeditor pneumatic valve on spring return actuator
Calibration and operating procedures

The Position Feedback terminals (POS FB+ and POS FB-) must be Axiom control E1/ E3 S1
connected to a 4-20 mA Analog Input (or 24 VDC power source when
bench testing) and the Solenoid Power terminals (SOL PWR+ and SOL Primary solenoid Secondary solenoid
PWR-) must be connected to a Discrete Output (or 24 VDC power
source when bench testing) and energized to perform this procedure.
Note
POS FB+ and POS FB- will output 12 mA until both open and closed
positions are set. 2 3
1. With the Axiom Expeditor connected to the control system (or Flow restrictor DA/SR plug
24 VDC power sources when bench testing) as instructed above, (if required)
press and hold both the SET OPEN and SET CLOSED push buttons
until both the green OPEN and red CLOSED LEDs light, then
release. Both OPEN and CLOSED LEDs will be flashing.
Spring return
The actuator will either open or close, depending on whether it is actuator
configured as failed open or failed closed.
2. If the valve/actuator is in the open position from step 1,
momentarily press the SET OPEN push button and release.
The green OPEN LED will be lit and the open position setpoint
programmed. Fig. 5 Expeditor pneumatic valve on double-acting actuator
Or
If the valve/actuator is in the closed position from step 1,
momentarily press the SET CLOSED push button and release. The
red CLOSED LED will be lit and the closed position setpoint will be Axiom control E1/ E3 S1
programmed.
3. Based upon the results of step 2, if the green LED is lit, press and Primary solenoid Secondary solenoid
release the SET CLOSED push button, or if the red LED is lit, press
and release the SET OPEN push button. This will cause the valve/
actuator to stroke to that position.
4. After the valve/actuator has fully opened or closed, press and
release the corresponding SET OPEN or SET CLOSED push button.
2 3
This will program that position setpoint and cause the valve/
actuator to complete full open/closed cycle. DA/SR plug
5. Upon completion of the open/closed cycle, if the valve/actuator Flow restrictors
(if required)
is in the open position and only the green OPEN LED is lit or if the
valve/actuator is in the closed position and only the red CLOSED
LED is lit, unit is ready for normal operation. Double-acting
actuator
Note
If upon completion of the open/closed cycle and both the green
OPEN LED and red CLOSED LED are alternately flashing, this indicates
the actuator open/close time is too fast and the StoneL supplied
adjustable air flow restrictors need to be installed between the
Expeditor unit and the actuator. Once the air flow restrictors are
installed, the calibration procedure will need to be performed again.
6. Intermediate position control can be verified by applying a
4-20 mA signal to the CNTRL+ and CNTRL- terminals while the
solenoid is energized. Verify valve/actuator drove to desired
intermediate position. Unit is now ready for normal operation.
Caution: Valve/actuator will automatically stroke while

performing this procedure.

4.2 Valve communication terminals (VCT)

4.2.1 VCT with HART diagnostics (71D)
Communication protocol HART version 7.0 Setup Instructions:
1. Turn off solenoid. Push and
Position feedback Current output 4-20 mA SET OPEN hold both buttons until the RED
Voltage 14-35 VDC (24 VDC nominal) OPEN and GREEN LEDs turn on.
2. Push SET CLOSED if closed or
Loop resistance 250 ohms (min) to push SET OPEN if open.
400 ohms (max) at 24VDC 3. Turn on solenoid. Push SET
OPEN if open or push SET CLOSED
Pressure accuracy + 1% of full scale SET CLOSED if closed.
CLOSED SOLENOID POWER
Solenoid power
Conventional models (D) 0.5 watt (0.02 amps @ 24VDC)
Intrinsic safety models (E) 0.5 watt (0.04 amps @ 12VDC) Diagnostics: Blinking LED indicates problem
BAD SOLENOID COIL STUCK SPOOL/PILOT
Inputs and outputs
BAD AIR SUPPLY STUCK PROCESS
The Axiom HART C-module (1) SOL - (factory wired to solenoid coil) PRESSURE VALVE/ACTUATOR
comes with an 8-pole terminal (2) SOL+ (factory wired to solenoid coil)
block. The terminal block (3) SOL PWR - (power for solenoid coil)
numbering is as indicated (4) SOL PWR+ (power for solenoid coil)
(5) GND (connected to unit internal ground screw)
(6) GND (internally connected to terminal #5)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(7) HART - (HART return)
(8) HART+ (HART input)
SOL PWR +
SOL PWR -
WARNING
HART +
HART -
SOL +
SOL -
Do not apply external power to the output terminals. This will
GND
GND
Bench test procedure Common receptacle options pin-out

To test sensors, use a 24 VDC power supply. No series load resistor is 5-PIN MICRO CONNECTOR (M12)
required.
4
1. Apply power across the HART+ and HART- terminal points. 3
2. Operate actuator to the closed position 5

(2 seconds). Release button. Pin Signal
1 2
4. Operate actuator to the open position. 1 HART -
MALE (PINS)
2 HART +
Release button.
6. Setpoints are retained even after power is removed. 5-PIN MINI CONNECTOR 3 SOL PWR -
3
Note 4 Ground
A functioning HART network is required to do basic setup and 4 2
5 SOL PWR +
all other functionalities provided by the HART Sensing and
Communications Module.
5 1
Calibration instructions
1. With the sensor and communication module (CCM) wired to the MALE (PINS)
control system, power applied to the HART+/- terminals, and

solenoid power turned off, press and hold both SET OPEN and
SET CLOSED buttons until both the red and green LEDs turn on.
Release buttons.
2. If the valve/actuator is in the closed position, push SET CLOSED
button and release. If the valve/actuator is in the open position,
push SET OPEN button and release.
3. Energize the solenoid.
4. If the valve/actuator goes to the closed position, push SET CLOSED
button and release. If the valve/actuator goes to the open position,
push SET OPEN button and release.

4.2.1 VCT with HART diagnostics (71) continued
Description of operation LED indications

The Axiom HART is a valve-monitoring package for ¼ turn actuators. OPEN (green) and CLOSED (red) LEDs
It has the added capability of providing diagnostic information on Will light when the valve position gets within four degrees of either
the pilot solenoid, spool valve, and actuator. The device will also store the open or closed setpoint. The valve needs to rotate six degrees
historical data on each cycle. away from either the open or closed setpoint in order for that
The Axiom HART (Highway Addressable Remote Transducer) takes respective LED to turn off.
advantage of the HART protocol’s ability to provide position feedback SOLENOID POWER (yellow)
as well as device variables over 2 wires. HART communication Lights whenever solenoid power is applied.
is master/slave over a 4-20 mA current loop. Communication is
superimposed on the current loop. BAD SOLENOID COIL (red)
The HART C-module is powered by 24 VDC (14 VDC min). A HART Flashes at 2 Hz whenever there is an open or a short on the pilot coil.
modem and master are required to communicate with the C-module. BAD AIR SUPPLY PRESSURE (red)
The C-module will feedback 4 mA for closed or 20 mA for open. It will If the input supply air pressure is below 40 psi or above 110 psi for
also provide feedback for any intermediate position. 3 seconds, the LED will flash at 2 Hz rate. The 40 psi/110 psi pressure
Solenoid power (24 VDC) is required by the C-module to power levels are factory defaults and may be changed through a HART
the pilot solenoid. For IS applications a special 12 VDC IS coil will be command.
provided.
STUCK SPOOL/PILOT (red)
Connecting the device If pressure to move the actuator is not present within 5 seconds after
The HART C-module requires a power source of 24 VDC. A 250- applying or removing power to the solenoid, and if there is not a bad
400 ohm resistor is required between the power source and the solenoid or a bad air supply pressure fault, then the LED will flash
HART C-module. A HART modem may be attached across the resistor at 2 Hz rate. The time out is ¼ of the stroke time (5 second with a
(or HART unit) to enable communication with the host. See basic 20 second stroke time default).
installation example below.
STUCK PROCESS VALVE/ACTUATOR (red)
Basic operation If, after 20 seconds (factory default), the position sensor doesn’t
To move the actuator/valve, simply apply 24 VDC to the solenoid reach its end of travel after the power to the coil has been applied
power input and the actuator will move from closed (4 mA) to open or removed and if there are no other alerts, then the LED will flash at
(20 mA). A yellow LED will light on the C-module to indicate power 2 Hz rate. The 20 second stroke time is a factory default and may be
was applied to the solenoid. changed through a HART command.
Basic installation example

Internally
connected
Analog input card with integrated HART

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
HART interface
(modem)
SOL PWR +
SOL PWR -
Host system
HART +
HART -
SOL +
SOL -
GND
GND
+ 24 VDC source
- (HART)
PE
GND1
+ 24 VDC source
- (solenoid)
Solenoid
GND1

Operation overview
The Axiom HART C-module will measure various parameters, store current status, store current and historical data, provide local display
indications, and make diagnostic decisions based on the inputs from the sensors. This data will be transmitted, when requested, to the host for
display with the use of the StoneL HART EDD files.
Measured parameters Baseline set up
The following is a list of parameters measured by the Axiom HART The baseline cycle will be stored so that the user can compare all
C-module: measured variables with the baseline value. This way, they will be able
• Position to determine if the valve is working properly or not or if the valve is
• Total stroke time (both opening and closing) possibly about to fail. This will be done in one of two ways. The first
• Dead time (time between energizing or de-energizing the will be a command sent via the protocol to set the last stroke as the
solenoid and the actuator moving > 6°) for both opening and baseline. The second way is that the baseline will be automatically
closing set as the 50th stroke. This will be transparent to the end user so if he
• Coil status (good or bad) forgets to set the baseline (or doesn’t know to do it), it will still get set.
• Temperature (internal electronics temperature) The baseline stroke will store the following parameters:
• Cycle count • Open dead time
• Inlet supply air pressure • Breakaway pressure to open
• Air pressure at A • Open time
• Air pressure at B • Temperature when opening
Status indicators transmitted over HART • Close dead time
The following is a list of status indicators that are displayed locally and • Breakaway pressure to close
transmitted to the host for display: • Close time
• Valve open • Temperature when closing
• Valve closed C-module commands
• Solenoid energized The following is a list of commands that can be sent over HART to
• Bad solenoid coil change or manipulate parameter set points or other features:
• Bad supply pressure 1. Wink feature: When a Wink command is received from the
• Stuck spool/pilot protocol, both the OPEN and CLOSED LEDs will flash at a rate of
• Stuck valve/actuator 2 Hz. This will continue until another Wink command is received.
List of parameters transmitted over HART 2. Remote set open/close: Open/close positions can be remotely set
This is a list of parameters the C-module measures and records. They via the protocol. Determination of fail open, fail close, clockwise or
are transmitted through HART when requested by the host: counterclockwise operation is made automatically during set up.
• Breakaway pressure (derived from the differential pressure A-B) 3. Set baseline: Used to set the last cycle as the baseline.
both at opening and closing 4. Clear cycle count: Clears cycle count to zero. Also erases all history
• Total time to open – the time from when the coil is energized to and baseline data.
when the open sensor is energized 5. Change pressure alarms: Change the low pressure alarm from
• Total time to close – the time from when the coil is de-energized 40 PSI to a range of 40 to 95 PSI. Change high pressure alarm from
to when the closed sensor is energized 110 PSI to range of 100 to 120 PSI.
• Dead time to open – the time is takes to breakaway from the seat 6. Change pressure units: Set pressure units to either PSI or BAR.
when the valve is closed and is directed to open Doing this will also cause a clear cycle count.
• Dead time to close – time is takes to breakaway from the seat 7. Set to defaults: Set unit back to factory defaults:
when the valve is open and directed to close Pressure units = PSI
• Electronics temperature – both opening and closing Low pressure alarm = 40 PSI
• Cycle count High pressure alarm = 110 PSI
• Inlet air pressure Stroke time = 20 seconds
• Change in closed position from setpoint Stuck pilot = 5 seconds

Operation overview
There are 4 main screens to view the HART device status: Device Variables screen, Device Diagnostics screen, Historical Data, and Online screen.
Device Variables screen Device Diagnostics screen

This screen, shown below, will graphically and numerically display To view diagnostic information and historical data on the device
the process variables of the device. Position is displayed in ½ degree select the Device Diagnostic screen. The identity box relates to HART
increments and in current (4-20 mA). It will display pressure in psi related info on the device. The Device Status box has status/warning
or bar. The temperature will be displayed in degrees C. Also shown flags for HART related communications. The Operation Warning box
are position status either OPEN or CLOSED, solenoid power, cycle will give warning indications about the function of the device. A green
count, as well as a see device diagnostic indication. If the see device indication is a good condition while a red indicates a problem or in
diagnostic light is on there is some issue with the device that needs the case of baseline not set the baseline has not been set.
attention. To view the issue, go to the view menu and select the
device diagnostics page.
Operation overview continued

Historical Data screen
On the Device Diagnostic screen there is a button labeled Historical Data. Click on the button to access the historical cycle data taken by the
device. The Historical Data screen below shows the open dead time of a unit with 11 cycles on it as well as the base line data on the far right
colored in blue. There are 9 parameters saved for each cycle. Just click on the tab of interest to view the history of that parameter. The last 16
cycles are displayed on the first row of bar graphs. The bar graphs in the second row are averaged sets of 16 cycles each. The third row is averaged
sets of 256 cycles each, the fourth row 4096 averaged cycles each, the fifth row 65536 averaged cycles each. Data is compressed or averaged for
1 million cycles.

Online screen
The Online screen is where functional changes to the device are made. Below is a list of those changes:
1. Pressure units button: click button to change from PSI to BAR
2. Low alarm pressure: type in a new value of 40 to 95 psi
3. High alarm pressure: type in a new value of 100 to 120 psi
4. Stroke time: type in a value from 2 to 650 seconds
5. Set open switch: while in the open position push this button to set to 20 mA
6. Set closed switch: while in the closed position push this button to set to 4 mA
7. Clear cycle count: click button to clear the cycle count and history
8. Set baseline: click button to set the last cycle as baseline. Otherwise the fiftieth cycle will be chosen
9. Set to defaults: click this button to return pressure alarms, pressure unit and stroke time to factory defaults:
Pressure units = psi
Low pressure alarm = 40 psi
High pressure alarm = 110 psi
Stroke time = 20 seconds
Stuck pilot = 5 seconds
10. Wink: click button to enable/disable the Wink feature
The Online screen also has tabs to perform loop current calibration and loop tests:
Loop test
This method allows the user to set the loop current to a fixed value. This is often also used when setting up or maintaining a loop to verify that
the loop is active or trace the loop from the transmitter to the control room. The loop test also allows the user to check out other devices in series
with the loop such as current monitors, etc. The method provides fixed choices of 4, 12 and 20 mA, as well as allowing the user to input a value
between 4 and 20 mA of his choosing.
D/A Trim
This method allows the user to trim the loop current to match his plant meters. The procedure first trims the 4 mA output to match his local
meter and then the 20 mA output again to match his local meter.


4.2.2 VCT with DeviceNet™ communication (92S)
Communication protocol DeviceNet™
Configuration (2) Discrete Inputs (sensors)
(1) Auxiliary analog input (4-20 mA)
(11) SOL 1 OUT +

(12) SOL 1 OUT -
(10) SOL 2 OUT -

(9) SOL 2 OUT +
(2) Discrete Outputs (solenoids)
Input voltage 11 - 24 VDC via DeviceNet™ network
Output voltage 24 VDC Current version
Analog input impedance 254 ohms
Quiescent current No analog input, no outputs energized:
SET OPEN
45 mA @ 24 VDC; 69 mA @ 11 VDC OPEN
Current consumption 66 mA @ 24 VDC - 0.5 w coil (D)
(coil energized) 120 mA @ 24 VDC - 1.8 w coil (B)
Maximum output current 160 mA (4 watts; both outputs combined) SET CLOSED Setup Instructions:
Default address 63 (software assigned) Position and Push SET
Default baud rate 125K (software selectable 125K, 250K or 500K baud) Operate Actuator to Open
Messaging Polling, cyclic and change of state SOLENOID 1 OPEN for 2 seconds.
DeviceNet™ type 100

SOLENOID 2
Bit mapping Inputs (3 bytes)
Byte 0, bit 0 = red LED / valve closed
Byte 0, bit 1 = green LED / valve open
Byte 0, bit 7 = fault bit
Byte 1, bits 8-15 = analog input
Byte 2, bits 16-23 = analog input
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(4-20 mA analog input 0-10,000 scaling)
Outputs (1 byte)
Byte 0, bit 0 = solenoid 1
Byte 0, bit 1 = solenoid 2
CAN H
CAN L
Byte 0, bit 2 = wink
Ain +
Ain -
SH
Byte 0, bit 3 = remote set closed
V+
NC
V-
Byte 0, bit 4 = remote set open

WARNING
Do not apply external power to the output terminals. This will 5-PIN MICRO CONNECTOR (M12)
cause permanent damage to the unit. 4 3
5
To test sensors, use a 24 VDC power supply. No series load resistor is Pin Signal
1 2
required. 1 Shield
1. Apply power across the V+ and V- terminal points. MALE (PINS)
2. Operate actuator to the closed position. 2 V+

3. Press and hold SET CLOSED button until CLOSED LED is lit 5-PIN MINI CONNECTOR 3 V-
(2 seconds). Release button. 3
4 CAN H
5 CAN L
Release button.
6. Setpoints are retained even after power is removed. 5 1
A functioning DeviceNet™ network is required to test
communications and solenoids. MALE (PINS)
Caution: Power cycling unit with byte 0, bit 3 or bit 4 set

will cause the sensor(s) to set at that valve position. Ensure
byte 0, bit 3 and bit 4 are reset to 0 after performing a
remote sensor setting.

4.2.2 VCT with DeviceNet™ communication (92S) continued
Wiring diagrams Remote sensor setting feature

The remote sensor setting feature provides the capability of setting
Previous version the closed and open sensors remotely from the control system.
1. DeviceNet™ communications are required in order to remotely set
Setup Instructions: the sensors. The unit must be addressed and correctly configured
SET Operate Actuator to Closed
to be recognized by the control system.
OPEN
OPEN
CLOSED for 2 seconds. 2. With the valve/actuator in the closed position, set byte 0, bit 3 to
Position and Push SET 1 for at least two seconds. This will set the closed sensor to that
OPEN for 2 seconds.
valve/actuator position. Set byte 0, bit 3 back to 0.
SET
SOLENOID
3. With the valve/actuator in the open position, set byte 0, bit 4 to 1
CLOSED
CLOSED POWER for at least two seconds. This will set the open sensor to that valve/
actuator position. Set byte 0, bit 4 back to 0.
DeviceNet™ Wink feature

The Wink feature provides the capability of setting the CLOSED and
OPEN LEDs to simultaneously flash or wink at a 2 Hz rate. This feature
aids in physically locating the unit on the network.
1. DeviceNet™ communications are required in order to set the Wink
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
feature. The unit must be addressed and correctly configured to be

recognized by the control system.
2. Set byte 0, bit 2 to 1 in the desired unit. Once the correct unit
has been physically located on the network, indicated by the
OUT 2 -
OUT 1 -
24 VDC
CAN H
CAN L
Ain +
winking of the CLOSED and OPEN LEDs, set byte 0 bit 2 back to 0.
Ain -
SH
V+
V-
Performing this function will not change the closed and open
sensor setpoints.
DeviceNet™ Fault indication (input byte 0, bit 7)
5-PIN MICRO CONNECTOR (M12) 1. The Fault indication will set to a 1 when input byte 0, bits 0 and 1
4
are set to 1 at the same time.
3
2. When input byte 0, bits 0 and 1 are both set to 1, this would
5 indicate that the valve is both open and closed at the same time.
This would be an abnormal or Fault condition.
Pin Signal
1 2
1 Shield
MALE (PINS)
2 V+
5-PIN MINI CONNECTOR 3 V-
3
4 CAN H
4 2
5 CAN L
5 1
MALE (PINS)


4.2.3 VCT with Foundation Fieldbus communication (93S)
Specifications Reference controlled installation drawing #105157 for
proper intrinsic safe installation details. Find document
Communication protocol Foundation Fieldbus (H1) STOP
in the Appendix or at www.StoneL.com/en/products/
(2) Discrete Outputs (piezo valves) axiom/installation-manuals
Function blocks 2 DI; 2 DO
Wiring diagram
Execution time Maximum 30 ms per DI and DO
Voltage 9 - 32 VDC (bus voltage) Setup Instructions:
Output voltage 6.5 VDC SET

Quiescent current 16 mA OPEN CLOSED for 2 seconds.
OPEN Operate Actuator to Open
Maximum output current 2.0 mA @ 6.5 VDC Position and Push SET
OPEN for 2 seconds.
Devices per network Maximum of 16 devices recommended
SET
Standard channel assignments PIEZO
CLOSED
CLOSED POWER
Channel 1 (DI1) Discrete Input 1 (red LED) 1 = true; 0 = false
Channel 2 (DI2) Discrete Input 1 (green LED) 1 = true; 0 = false
Channel 3 (DO1) Discrete Output 1 (OUT 1) 1 = true; 0 = false
Special channel assignments
Channel 8 (DO1) Discrete Output 1 (OUT 1) with state report from
Discrete Input 1 (READBACK_D)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Discrete Input 2 (READBACK_D)
Valve control single block mode
SIM JMPR
SIM JMPR
OUT 2 +
OUT 1 +
OUT 2 -
OUT 1 -
Channel 10 (DO1) Discrete Output 1 (OUT 1) will state report
Discrete Inputs 1&2 (READBACK_D)
FB +
FB -
READBACK_D values 0 = none
1 = Discrete Input 1 is true
3 = both discrete inputs 1&2 are true Common receptacle options pin-out
WARNING 4 3
Pin Signal
1 2
Bench test procedure and sensor setting instructions 1 FB -
MALE (PINS)
To test sensors, use a 9-32 VDC power supply. No series load resistor is
2 FB +
required.
1. Apply power across the FB+ and FB- terminal points. 4-PIN MINI CONNECTOR 3 not used
2. Operate actuator to the closed position. 4 not used
1 3
Release button. MALE (PINS)
A functioning Foundation Fieldbus network is required to test
communications.


4.2.4 VCT with Foundation Fieldbus communication with externally powered outputs (94S)
Communication protocol Foundation Fieldbus (H1)
Setup Instructions:
SET Operate Actuator to Closed
(2) Externally powered Discrete Outputs Position and Push SET
Function blocks 2 DI; 2 DO OPEN
Execution time Maximum 30 ms per DI and DO OPEN for 2 seconds.
Bus voltage 9 - 32 VDC via Foundation Fieldbus network

SET
SOLENOID
Quiescent current 16 mA CLOSED
CLOSED POWER
External power current Discrete Outputs - total 160 mA available
consumption (4 watts; both outputs combined)
(coil energized) 21 mA - 0.5 w coil
75 mA - 1.8 w coil
External voltage 24 VDC (Discrete Outputs)
Indication Input 1 = red LED
Input 2 = green LED
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Devices per network Maximum of 16 devices recommended
Standard channel assignments
Channel 1 (DI1) Discrete Input 1 (red LED) 1 = true; 0 = false
SIM JMPR
SIM JMPR
24 VDC +
24 VDC -
OUT 2 +
OUT 1 +
OUT 2 -
OUT 1 -
Channel 2 (DI2) Discrete Input 1 (green LED) 1 = true; 0 = false
FB +
FB -
Special channel assignments
Discrete Input 1 (READBACK_D) 4-PIN MICRO CONNECTOR (M12)
Discrete Input 2 (READBACK_D) 4 3
Valve control single block mode

Channel 10 (DO1) Discrete Output 1 (OUT 1) will state report
Discrete Inputs 1&2 (READBACK_D) Pin Signal
1 2
READBACK_D values 0 = none 1 FB -
MALE (PINS)
2 = Discrete Input 2 is true 2 FB +
3 = both Discrete Inputs 1&2 are true
4-PIN MINI CONNECTOR 3 24 VDC +
1 3
4 24 VDC -
WARNING
2 4
Bench test procedure and sensor setting instructions MALE (PINS)

To test sensors, use a 9 to 32 VDC power supply. No series load resistor
is required.
1. Apply power across the FB+ and FB- terminal points.
Release button.
6. Setpoints are retained even after power is removed. A functioning
Foundation Fieldbus network is required to test communications
and the discrete outputs.
An external 24 VDC to 24 VDC IN+ and 24 VDC IN- is required to
energize solenoids connected to the discrete outputs.


4.2.5 VCT with AS-Interface communication (96S)
Communication protocol AS-Interface v3.0
Setup Instructions:
Configuration (2) Discrete Inputs (sensors) SET OPEN
(2) Auxiliary Discrete Inputs OPEN Position and Push SET
(2) Discrete Outputs (solenoids) CLOSED for 2 seconds.
Input voltage 26.5 - 31.6 VDC (AS-I voltage) Position and Push SET
OPEN for 2 seconds.
SET CLOSED
Output voltage 24 VDC (+/- 10%)
CLOSED
Quiescent current 21 mA
Current Consumption 42 mA - 0.5 w coil (D)
96 mA - 1.8 w coil (B) SOLENOID 1
Maximum output current 160 mA (4 watts; both outputs combined) SOLENOID 2
Default address 00
ID/IO codes ID = F; IO = 4; ID1 = F; ID2 = E (S.4.F.E.)
Bit assignment Inputs Outputs
Bit 0 = aux Input 1 Bit 0 = not used
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Bit 1 = aux input 2 Bit 1 = not used
Bit 2 = green LED Bit 2 = OUT 1
Bit 3 = red LED Bit 3 = OUT 2
3 wire RTN
Aux IN 2 -
Aux IN 1 -
Aux IN +
SOL 1 +
SOL 2 +
SOL 1 -
SOL 2 -
WARNING
ASi +
ASi -
Bench test procedure and sensor setting instructions 4-PIN MICRO CONNECTOR (M12)
To test sensors, use a 24 VDC power supply. No series load resistor is
required. 4 3
1. Apply power across the ASi+ and ASi- terminal points.
3. Press and hold SET CLOSED button until CLOSED LED is lit Pin Signal
(2 seconds). Release button. 1 2
1 ASi +
4. Operate actuator to the open position. MALE (PINS)
5. Press and hold SET OPEN button until OPEN LED is lit (2 seconds). 2 not used
Release button. 4-PIN MINI CONNECTOR 3 ASi -
4 not used
A functioning AS-Interface network is required to test 1 3
communications.
2 4
MALE (PINS)


4.2.6 VCT with AS-Interface communication with diagnostics (96D)
Communication protocol AS-Interface v3.0 Setup Instructions:
Configuration (2) Discrete Inputs (sensors) SET OPEN Operate Actuator to Closed
OPEN Position and Push SET
(1) Discrete Output (solenoid) CLOSED for 2 seconds.
Onboard diagnostics with LEDs Operate Actuator to Open
Input voltage 26.5 - 31.6 VDC (AS-I voltage) OPEN for 2 seconds.
SET CLOSED
CLOSED SOLENOID POWER
Current Consumption 42 mA - 0.5 w coil (D) Diagnostics: Blinking LED indicates problem
Default address 00 BAD SOLENOID COIL STUCK SPOOL/PILOT

LOW AIR SUPPLY STUCK PROCESS
ID/IO codes ID = F; IO = 7 (4DI/4DO) (S.7.F.E.) PRESSURE VALVE/ACTUATOR
Bit 0 = low supply pressure Bit 0 = remote set close sensor
Bit 1 = stuck valve / actuator Bit 1 = remote set open sensor
Bit 2 = open sensor (green LED) Bit 2 = solenoid
Bit 3 = closed sensor (red LED) Bit 3 = wink feature
(1)
(2)
(3)
(4)
Parameters
Bit 0 0 = spring to open actuator
SOL OUT +
1 = spring to close actuator
SOL OUT -
Bit 1, bit 2, and bit 3 not used
Peripheral fault bit
ASi +
ASi -
(pertains v2.1 or higher ASi masters only)
0 = normal status;
1 = bad solenoid coil or stuck spool / pilot valve
WARNING
Do not apply external power to the output terminals. This will 4 3
Bench test procedure and sensor setting instructions 1 2

Pin Signal
To test sensors, use a 24 VDC power supply. No series load resistor is 1 ASi +
MALE (PINS)
required.
2 not used
2. Operate actuator to the closed position. 4-PIN MINI CONNECTOR 3 ASi -
3. Press and hold SET CLOSED button until CLOSED LED is lit 4 not used
1 3
Release button. 2 4
6. Setpoints are retained even after power is removed. MALE (PINS)
A functioning AS-Interface network is required to test
communications. Stroke time alarm adjustment procedure
1. Read all instructions prior to performing this procedure. Ensure the
closed and open sensors have been set prior to performing the
Caution: Valve/actuator will automatically stroke while
stroke time alarm adjustment procedure.
performing this procedure.
2. The stroke time alarm is adjustable from 1 to 60 seconds.
AS-Interface communications is not needed to perform this
procedure, however, a 24 VDC power source connected to the
ASi+ and ASi- and an air source of a minimum of 40 psi connected
to the Axiom supply pressure port (Port 1) will be required.
3. With the valve/actuator in the closed position, verify there are no Fault
indications, then press and hold both the SET CLOSED and SET OPEN
buttons until both the CLOSED and OPEN LEDs are lit (2 seconds).
Release both buttons, the red CLOSED LED should be flashing.
4. Push the SET CLOSED button to start the timer function. The valve/
actuator will automatically open and the OPEN LED start to flash.
5. After the valve/actuator has fully opened, wait the desired time the
stroke time alarm is to be set to (1 to 60 seconds), then push the
SET OPEN button. This will stop the timer function and the valve/
actuator will automatically go back to the closed position.
6. The unit is ready to resume normal operation.

4.2.6 VCT with AS-Interface communication with diagnostics (96D) continued
Remote sensor setting procedure AS-Interface Wink feature

The Axiom with diagnostics provides the capability of setting the The Axiom with diagnostics provides the capability of setting the
closed and open sensors remotely from the control system or from CLOSED and OPEN LEDs to simultaneously flash or wink. This feature
the AS-Interface gateway/master. aids in physically locating the unit on the network.
1. AS-Interface communications are required in order to remotely set 1. AS-Interface communications are required in order to set the Wink
the sensors. The unit must be addressed and correctly configured feature. The unit must be addressed and correctly configured to
to be recognized by the control system or the AS-Interface be recognized by the control system or the AS-Interface gateway/
gateway/master. master.
2. With the valve/actuator in the closed position, set output bit 1 (DO 2. Set output bit 4 (DO 3) to 1 in the desired unit. Once the correct
0) to 1 for at least two seconds. This will set the closed sensor to unit has been physically located on the network, indicated by the
that valve/actuator position. Set output bit 1 (DO 0) back to 0. winking of the CLOSED and OPEN LEDs, set output bit 4 (DO 3)
3. With the valve/actuator in the open position, set output bit 2 back to 0. Performing this function will not change the closed and
(DO 1) to 1 for at least two seconds. This will set the open sensor to open sensor set points.
that valve/actuator position. Set output bit 2 (DO 1) back to 0.
Diagnostic LED indications and interpretation

LED LED color Function description Operational state Description
OPEN Green Process valve is open Normal operation LED will be continuously lit when process valve is open
CLOSED Red Process valve is closed Normal operation LED will be continuously lit when process valve is open
SOLENOID POWER Yellow Solenoid valve is energized Normal operation LED will be continuously lit when solenoid is energized
BAD SOLENOID COIL Red Solenoid coil is open or shorted Fault state LED will flash at a 2 Hz rate if solenoid coil is open or shorted
LOW AIR SUPPLY PRESSURE Red Supply air pressure is low Fault state LED will flash at a 2 Hz rate if supply air pressure is <40 psi
STUCK SPOOL / PILOT Red Solenoid valve will not shift Fault state LED will flash at a 2 Hz rate if solenoid valve does not shift
STUCK PROCESS VALVE / ACTUATOR Red Valve / actuator will not turn Fault state LED will flash at a 2 Hz rate if valve/actuator does not turn
LED indications
1. The OPEN green LED is lit steady when the valve is in the open position and the open position sensor is on. Input bit 3 (DI2) will be set to 1. If
the valve is open and the LED is not lit, perform sensor setting procedure.
2. The CLOSED red LED is lit steady when the valve is in the closed position and the closed position sensor is on. Input bit 4 (DI3) will be set to 1.
If the valve is closed and the LED is not lit, perform sensor setting procedure.
3. The SOLENOID POWER yellow LED is lit steady when output bit 3 (DO2) is set to 1 to energize the solenoid
4. The BAD SOLENOID COIL red LED will flash at a 2 Hz rate if the solenoid pilot valve coil windings are either open or shorted. The peripheral
Fault bit will be set to 1. Fault indication will clear when solenoid pilot valve is replaced.
5. The LOW AIR SUPPLY PRESSURE red LED will flash at a 2 Hz rate if the supply pressure drops below 40 psi. Input bit 1 (DI 0) will be set to 1.
Fault indication will clear when supply pressure goes back above 40 psi.
6. The STUCK SPOOL/PILOT red LED will flash at a 2 Hz rate if after 5 seconds* of power being applied to the coil, the internal porting pressure
does not rise above 10 psi. Conversely, if after 5 seconds* of power being removed from the coil and the internal porting pressure does not
drop below 30 psi, a STUCK SPOOL/PILOT fault will be indicated. For either condition, the peripheral Fault bit will be set to 1. Fault indication
will remain active until internal porting pressure requirements are met.
7. The STUCK PROCESS VALVE/ACTUATOR red LED will flash at a 2 Hz rate if after 5 seconds* of power being applied to or removed from the coil,
the valve/actuator does not move by a minimum of 10% of stroke, provided there is not a STUCK SPOOL/PILOT or LOW AIR SUPPLY PRESSURE
fault already indicated. Input bit 2 (DI 1) will be set to 1.
A STUCK PROCESS VALVE/ACTUATOR fault will also be indicated if the valve/actuator doe not reach the commanded position within 20
seconds* (valve open position when solenoid coil is energized or valve closed position when solenoid coil is de-energized). This is also referred
to as a stroke time alarm. Input bit 2 (DI 1) will be set to 1.
Note
* The factory default time settings of the stroke time alarm circuit is 20 seconds for valve full stroke time and 5 seconds for the STUCK SPOOL/
PILOT and the STUCK PROCESS VALVE/ACTUATOR diagnostic functions. The stroke time alarm circuit timing is manually adjustable from 1 to 60
seconds. When manually setting the full stroke time, the secondary timing used in the STUCK SPOOL/PILOT and the STUCK PROCESS VALVE/
ACTUATOR diagnostic functions is fixed to one half the time period of the full stroke time.
For example: if full stroke time is set to 30 seconds, the time out for the STUCK SPOOL/PILOT and the STUCK PROCESS VALVE/ACTUATOR
diagnostic functions will be 15 seconds.


4.2.7 VCT with AS-Interface communication and extended addressing (97S)
Setup Instructions:
Configuration (2) Discrete inputs (sensors) SET OPEN
(2) Auxiliary discrete inputs OPEN Position and Push SET
(2) Discrete outputs (solenoid) CLOSED for 2 seconds.
Input voltage 26.5-31.6 VDC (AS-I voltage) Position and Push SET
OPEN for 2 seconds.
SET CLOSED
CLOSED
Maximum output current 100 mA (2 watts) SOLENOID 1
Default address 0A SOLENOID 2
ID/IO codes ID = A; IO = 7; ID1 = F; ID2 = E (S-7.A.E.)

Bit 0 = Aux input 1 Bit 0 = Not used
Bit 1 = Aux input 2 Bit 1 = OUT 2
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Bit 2 = Green LED Bit 2 = OUT 1
Bit 3 = Red LED Bit 3 = Not available
3 wire RTN
Aux IN 2 -
Aux IN 1 -
WARNING
Aux IN +
SOL 1 +
SOL 2 +
SOL 1 -
SOL 2 -
ASi +
ASi -
Bench test procedure and sensor setting instructions Common receptacle options pin-out
To test sensors, use a 24 VDC power supply. No series load resistor is 4-PIN MICRO CONNECTOR (M12)
required.
1. Apply power across the ASi+ and ASi- terminal points. 4 3
(2 seconds). Release button. Pin Signal
1 2
4. Operate actuator to the open position. 1 ASi +
5. Press and hold SET OPEN button until OPEN LED is lit (2 seconds). MALE (PINS)
Release button. 2 not used

Setpoints are retained even after power is removed. A functioning AS- 4-PIN MINI CONNECTOR 3 ASi -
Interface network is required to test communications. 4 not used
1 3
2 4
MALE (PINS)


4.2.8 VCT with AS-Interface with Wireless Link (96W & 97W)
Specifications for AS-Interface VCT module Wiring diagram
(11) SOL 1 OUT +

(12) SOL 1 OUT -
(10) SOL 2 OUT -

(9) SOL 2 OUT +
Configuration (2) Discrete inputs (sensors)
(2) Auxiliary discrete inputs
(2) Discrete outputs (solenoids)
Input voltage 26.5-31.6 VDC (AS-I voltage)
Quiescent current 21 mA SET OPEN
OPEN
Maximum output current 170 mA (4 watts; both outputs combined)
Specifications unique to 96W SET CLOSED
Setup Instructions:
Default address 00
ID/IO codes ID = F; IO = 4; ID1 = F; ID2 = E (S.7.F.E.)
Bit assignment Inputs Outputs SOLENOID 1 Position and Push SET
OPEN for 2 seconds.
Bit 0 = Aux input 1 Bit 0 = Control override
SOLENOID 2
Bit 1 = Aux input 2 Bit 1 = Wink
Bit 2 = Green LED Bit 2 = OUT 1
Bit 3 = Red LED Bit 3 = OUT 2
Specifications unique to 97W
Default address 0A
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
ID/IO codes ID = A; IO = 7; ID1 = F; ID2 = E (S.7.A.E.)
3 wire RTN
Bit 0 = Aux input 1 Bit 0 = Control override
Aux IN 2 -
Aux IN 1 -
Aux IN +
Bit 1 = Aux input 2 Bit 1 = out 2
Bit 2 = green LED Bit 2 = out 1
ASi +
ASi +
ASi -
ASi -
Bit 3 = red LED Bit 3 = not available
Specifications for Wireless Link
Communication Bluetooth® Smart technology; single mode
(not compatible with Bluetooth® Classic) Common receptacle options pin-out
Transmit power 4dBm or ~2.5 milliwatts
Data rate 1 Mbit/second; effective information transmit rate
~10 Kbits/second 4 3
Range Up to 100 meters (330 feet) in free space. Range is
reduced by obstructions between hand-held device
and Wireless Link VCT. Line of site is not necessary.
Pin Signal
Registrations FCC, IC, CE 1 2
1 ASi +
CE compliance Exceeds industrial compliance standards MALE (PINS)
VCT identification VCTs in range will be displayed

2 not used
VCT link One device accessed at a time between client (hand- 4-PIN MINI CONNECTOR 3 ASi -
held device) and server (VCT). Each server accessed by
1 3
4 not used
one client at a time
Application StoneL Wireless Link available from the App store
Handhelds Compatible with iPhone® and iPad® with iOS 8 or later
2 4
WARNING MALE (PINS)


To test sensors, use a 24 VDC power supply. No series load resistor is
required.
Release button.
Setpoints are retained even after power is removed. A functioning AS-
Interface network is required to test communications.

5 Wireless Link user guide

5.1 Getting started
Before using this guide, ensure that you have downloaded the most current version of the StoneL Wireless Link app to your iPhone® or iPad®
from the App Store. It is an iPhone® app but designed to work with an iPad® as well. When searching the App Store on an iPad®, ensure that the
drop-down menu at the top of search results page is set to “iPhone Only.” Your iOS device must be running iOS 8 or later and be equipped with
Bluetooth® technology to use the StoneL Wireless Link app. The app is not compatible with Bluetooth® Classic.
Make sure that your iOS device has its Bluetooth® capability turned on when attempting to use the StoneL Wireless Link app. This can be found
under your iOS device’s settings. To ensure that you have good Bluetooth® reception, keep your iOS device within 33 ft [10 m] of the module that
you wish to connect to. The range of your Bluetooth® device may be affected by many things, including interference from other devices and
physical obstructions.
Image 1
WARNING
Upon disconnect or master disabling overrides, output forces
will be removed and valve may cycle.
5.2 Home screen

A
Selecting a valve
After opening the StoneL Wireless Link app, you are directed to the
home screen. This screen allows you to browse and select a specific
automated valve when multiple valves are present. B
1. All energized wireless modules within range of your iOS device will
appear on the screen (Image 1). If no powered devices are within
range, the device list will be blank.
2. To identify a specific valve when multiple valves are present, select C
the wink button next to the unit you wish to select (Item A). This
will cause the module’s LEDs to blink for 30 seconds, or until you
press the “Stop Winking” button (Item B)
3. Choose a specific valve by selecting the row that relates to the unit
you wish to select (Item C), this will direct you to the device detail
screen.
Note
The list of devices present can be refreshed by swiping downward on
the home screen.
Releasing a device
Once you have selected a device, it will be paired to your Apple
device until you unpair it.
Image 2
1. In order for another Apple device user to access control with their
wireless link app, unpair your device by going back to the home
screen/device list.
D
Menu
Selecting the menu (Item D) on the upper left corner of the home
screen allows you access import and export features (Image 2).
1. The device list import allows you to import: valve tag number,
device address, baud rate (if applicable), valve/actuator description
and additional information from a CSV file.
2. The device list export allows you to export: valve tag number,
device address, baud rate (if applicable), valve/actuator
description, valve position, stroke time, cycle count data, and Image 3
additional information to a CSV file.
5.3 Locked screen

If the icons on the device detail screen appear grayed-out or
unavailable to select, this means the master is still in control. (Image 3)
Check to ensure that the power supply is set to IR addressing mode
(AS-i only) or enable the control override bit for the device (AS-i DO
Bit 2; DeviceNet™ Byte 0, Bit 7).

5.4 Device detail screen Image 4a - DeviceNet detail

You can customize the tag for a device, change the address, change
the baud rate (if applicable), force the solenoids on or off, cause the
device to wink, and set the open/closed limits from the device detail
screen (Image 4a or 4b). E F
Changing the device tag or address on a DeviceNet unit
1. To change the tag, edit the existing tag in the associated text field G
(Item E). The tag can be up to sixteen characters long.
2. To change the DeviceNet address, edit the existing address in the H
associated text field (Item G). The DeviceNet address for the 92W
can be 1 to 63
a. When changing the address, a warning screen will appear
indicating this action could disrupt the process. Select
cancel or continue. I
b. Select continue and alter the address via number pad and
select done. A warning screen will appear indicating the
choice to reset now or reset later. Resetting the device
could disrupt the process.
c. Selecting reset now will implement the address change of J K
the device.
d. Selecting reset later will not implement device address L
change until selecting reset slave (Item F) and will cause
the device address to indicate pending status.
3. To change the device baud rate (Item H), select the desired rate
from the choices. The device default baud rate is 125K.
a. When changing the baud rate, a warning screen will
appear indicating this action could disrupt the process. Image 4b - ASi detail
Select reset now or reset later.
b. Selecting reset now will implement the change to the
baud rate of the device.
c. Selecting reset later will not implement the change to the
baud rate of the device until selecting reset slave.
M
4. Selecting reset slave will cause a warning screen to appear
indicating resetting the device could disrupt the process. Select N
continue to implement changes made to the device address and/
or device baud rate.
Changing the device tag or address on an ASi unit Setting the valve position
1. To change the tag, edit the existing tag in the associated text field Forcing the solenoid on and off is one way of actuating the valve
(Item M). The tag can be up to sixteen characters long. when setting the open and closed positions.
2. To change the AS-i address, edit the existing address in the 1. To set a valve to the closed position:
associated text field (Item N). The AS-i address for the 97W can be a. Actuate the valve to the CLOSED position. This can be done
0A to 31A or 0B to 31B. by forcing the solenoid(s) on or off.
a. When changing the address, a warning screen will appear b. Select set closed. A warning screen will appear indicating
indicating this action could disrupt the process. Select this action could disrupt the process. Select cancel or
cancel or continue. continue.
b. Select continue and alter the address via number pad and c. Select continue and the red closed light will illuminate
select done. (Item I).
d. The valve now remembers the current position as the
Forcing the solenoids on/off
closed position.
Forcing a solenoid on or off will override master control if wireless link
2. To set a valve to the open position:
overrides are enabled.
a. Actuate the valve to the OPEN position. This can be done
1. The solenoid control state is forced on or forced off when it is
by forcing the solenoid(s) on or off.
highlighted in orange (Item J).
b. Select set open. A warning screen will appear indicating
a. Warning screen will appear indicating this action could
this action could disrupt the process. Select cancel or
disrupt the process. Select cancel or continue.
continue.
b. Select continue and when a solenoid is on, a yellow light
c. Select continue and the green open light will illuminate
will illuminate next to the solenoid (Item K).
(Item I).
c. Select continue and when a solenoid is off, no light will
d. The valve now remembers the current position as the open
illuminate next to the solenoid (Item L).
position.

5.5 More information screen Image 5

To see additional information about a specific valve, swipe right or use
the arrows at the top of the device detail screen.
1. At the top of the more Information screen (Image 5), the Axiom
model number, serial number, and date code are displayed
(Item O). These are preset from the factory and cannot be O
changed.
2. There are two customizable text boxes titled “Valve/Actuator
Description” and “Additional Information” where up to 160
characters can be added for user notes, such as maintenance or
service records (Item P).
Website and instruction manual

The direct links to StoneL’s website and the Axiom AX Installation,
Maintenance and Operating Instructions located on the bottom P
buttons of the More Information screen require an internet
connection to access (Item Q).
5.6 Diagnostics screen

To see additional diagnostics about a specific valve, advance a page to
the right using the arrows at the top of the more information screen.
1. The valve position information includes real time valve position,
stroke time baseline, and stroke time of last cycle (Item R).
2. The valve cycle count is displayed and indicates how many cycles
the valve has made since last reset (Item S). A cycle is considered
to be a complete actuation of the valve. Selecting the reset button
(Item U) will erase the cycle count and start counting again from 0. Q
3. The current temperature of the valve monitor is displayed; along
with the temperature range of the valve since last reset (Item T). Image 6a - DeviceNet detail
Selecting the reset button (Item V) will erase the historical
temperature data and start a new period of temperature data
collection.
4. If an external 4-20mA loop powered device is connected to the
auxiliary analog input of the module, the feedback signal can be
monitored here. (DeviceNet only - Item W)
5. If external switches are connected to the Aux 1 or Aux 2 inputs of
the module, these switches can be monitored here. (AS-i only - R
Item Y)
6. The Error Status register (Item X) can display numerous faults that
are detected by the module. This data is only available via the
Wireless Link app and is not accessible from the bus network. The
following is a list of errors/faults that can be detected and display
on the iOS device:
S U
Error status register
T
Common DeviceNet only ASi only V
Output shorted Major DeviceNet fault No data exchange
Internal sensor fault Minor DeviceNet fault W
No magnet detected DeviceNet timed-out
Bus protocol error Pending DeviceNet change X
Duplicate address
Bus-off fault Image 6b - ASi detail Y

5.7 Federal Communication Commission (FCC) statement

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
Note
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and
can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to correct
the interference by one or more of the following measures:
• Re-orient or relocate the receiving antenna
• Increase the separation between the equipment and the receiver
• Connect the equipment to an outlet on a circuit that is different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Contains FCC ID: PI4BL600 Caution: Any changes or modifications not expressly
approved by the party responsible for compliance could
void the user’s authority to operate the equipment.
FCC Radiation Exposure Statement
This equipment is in compliance with SAR for general population/
uncontrolled exposure limits in ANSI/IEEE C95.1-1999 and had been tested in accordance with the measurement methods and procedures
specified in OET Bulletin 65 Supplement C.
This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter

6 Model/Type code
Model selector
SERIES
AMI Nonincendive or intrinsically safe
FUNCTIONS
Sensor modules Valve communication Terminals (VCTs)
33 SST NO sensor 71 4-20 mA with HART diagnostics
35 SST 240V Universal (NO sensor) 92 DeviceNet™
44 NAMUR sensors intrinsically safe (EN 60947-5-6; I.S.) 93 Foundation Fieldbus (bus powered; I.S.)
80 Expeditor 94 Foundation Fieldbus (externally powered)
96 AS-Interface
97 AS-Interface with extended addressing
PNEUMATIC VALVE
No external override External override Latching external override
1H Single pilot, universal voltage solenoid 3H Single pilot, universal voltage solenoid 5H Single pilot, universal voltage solenoid
1J Single pilot, 240 VAC (4.5 watts) 3J Single pilot, 240 VAC (4.5 watts) 5J Single pilot, 240 VAC (4.5 watts)
1D Single pilot, 24 VDC (0.5 watt) 3D Single pilot, 24 VDC (0.5 watt) 5D Single pilot, 24 VDC (0.5 watt)
1E Single pilot, 12 VDC intrinsically safe 3E Single pilot, 12 VDC intrinsically safe 5E Single pilot, 12 VDC intrinsically safe
1B Single pilot, 1.8 W 24 VDC 3B Single pilot, 1.8 W 24 VDC 5B Single pilot, 1.8 W 24 VDC
2H Dual pilot, universal voltage solenoid 4H Dual pilot, universal voltage solenoid
2J Dual pilot, 240 VAC (4.5 watts) 4J Dual pilot, 240 VAC (4.5 watts)
2D Dual pilot, 24 VDC (0.5 watt) 4D Dual pilot, 24 VDC (0.5 watt)
2E Dual pilot, 12 VDC intrinsically safe 4E Dual pilot, 12 VDC intrinsically safe
2B Dual pilot, 1.8 W 24 VDC 4B Dual pilot, 1.8 W 24 VDC
1A Single piezo, intrinsically safe or standard 3A Single piezo, intrinsically safe or standard 5A Single piezo, intrinsically safe or standard
2A Dual piezo, intrinsically safe or standard 4A Dual piezo, intrinsically safe or standard
ENCLOSURE
A North American (NEC/CEC) L Brazilian
V International (IEC) E Aluminum cover
CONDUIT/CONNECTORS
Standard Mini-connectors Micro-connectors
02 (2) 1/2 in NPT 10 (1) 4-pin 13 (1) 4-pin
05 (2) M20 11 (1) 5-pin 15 (1) 5-pin
19 (1) 6-pin 17 (1) 6-pin
20 (1) 7-pin 18 (1) 8-pin
21 (1) 8-pin
CAPABILITIES
S Standard
D Diagnostics
W Wireless Link
VISUAL INDICATOR
R Red closed/green open 1 Three-way flow path X Special
G Green closed/red open 2 Three-way flow path
BRANDING
A StoneL
M Metso
Model number example

AMI 96 1B A 02 W R M – OPTIONAL OR -T
MODEL NUMBER PARTNERSHIP ID TEMPERATURE* *Special notes

Specify -T suffix Extended temperature range for function ”80”
Mounting hardware required and sold separately. Some models may include
for extended (Expeditor): -20°C to 80°C. Extended temperature is not
5-digit identification suffix.
temperature. an option for Function 93 and Piezo

7 Regulatory, specific conditions of use, and product marking

DECLARATION OF CONFORMITY
Manufacturer:
StoneL
26271 US Highway 59
Fergus Falls, Minnesota 56537 USA
Products:
Axiom AMI Series – Valve Position Monitors and Valve Communication Terminals
Model - Type Certificates / Directives / Standards Marking

AMI Series EU Type Examination Certificate FM08ATEX0040X
ATEX 2014/34/EU
EN 60079-0:2012+A11:2013, EN 60079-15:2010, EN 60079- ATEX II 3 G Ex nA mc IIC T5 Gc
18:2015
EMC 2014/30/EU
EN 60947-5-2:2007/A1:2012 EN 62026-2:2013,
EN 62026-3:2009
AMI Series EU Type Examination Certificate FM07ATEX0047X
ATEX 2014/34/EU
EN 60079-0:2012+A11:2013, EN 60079-11:2012 ATEX II 1 G Ex ia IIC T5 Ga
EMC 2014/30/EU
EN 60947-5-2:2007/A1:2012 EN 62026-2:2013,
EN 62026-3:2009
AMI Series EMC 2014/30/EU
EN 60947-5-2:2007/A1:2012 EN 62026-2:2013,
EN 62026-3:2009
ATEX Notified Bodies for EU Type Examination Certificates:

FM Approvals Ltd. Windsor, Berkshire, UK (Notified Body Number 1725)
Quality Assurance Certificates:

ISO 9001:2008…………………………...TUV SUD America Inc.
QAN FM06ATEXQ0013………………….FM Approvals (Notified Body Number 1725)
QAR GB/FME/QAR11.0003……….…….FM Approvals (Notified Body Number 1725)
We declare under our sole responsibility that the products, as described, are in conformity with the listed
standards and directives.
Fergus Falls, 1st June 2017
Bryan Beckman, Quality Manager

Authorized Person of the Manufacturer
105416revA

7 Regulatory, specific conditions of use, and product marking continued
SPECIFIC CONDITIONS OF USE / MARKING
For AMI Series – FM08ATEX0040X

Specific Conditions of Use Marking
ATEX II 3 G Ex nA mc IIC T5 Gc Ta = -18°C to +50°C
1.On installation the AMI Series Valve Position Monitor shall be provided with supply ATEX II 3 G Ex nA mc IIC T5 Gc Ta = -10°C to +60°C
transient protection external to the apparatus such that the voltage at the supply terminals ATEX II 3 G Ex nA mc IIC T5 Gc Ta = -40°C to +70°C
of the AMI Series Valve Position Monitor does not exceed 140% of the voltage rating of the
equipment.
2. The plastic cover of the apparatus may constitute an electrostatic hazard. Clean only with
a damp cloth.
For AMI Series – FM07ATEX0047X

Specific Conditions of Use - Notes Marking
ATEX II 1 G Ex ia IIC T5 Ga Ta = -40°C to +80°C
1. When used within a Zone 0 location, the aluminum enclosure shall be installed in such a ATEX II 1 G Ex ia IIC T5 Ga Ta = -18°C to +50°C
manner as to prevent the possibility of sparks resulting from friction or impact.
2. To prevent the risk of electrostatic sparking, the equipment enclosure shall be cleaned
only with a damp cloth.
105416revA

8.1
AMI44 HAZARDOUS Intrinsic Safety Barrier NON-HAZARDOUS
(CLASSIFIED) StoneL Enclosure (Associated Apparatus) (SAFE AREA)
LOCATION (8) CLOSED - LOCATION
Namur
(7) CLOSED +
Barrier
40 | Axiom AMI
(6) OPEN - Namur Control

(5) OPEN + Barrier Equipment
Axiom
8 Appendix
Separate
Module
(4) SOL2 PWR -
Shields
Solenoid Coil
(3) SOL2 PWR +
Barrier
(2) SOL1 PWR -

(1) SOL1 PWR +
Solenoid Coil
Barrier
Controlled installation drawings
Intrinsically Safe Ground

INSTALLATION NOTES (Class I, II, III; Division 1&2; Groups A, B, C, D, E, F, G): INSTALLATION NOTES (Ex ia IIC Ga T6...T5):
Sensor Entity Parameters: Ui (Vmax) = 16 Vdc; Ii (Imax) = 25 mA; Ci = 4.4 nF; Li = 0 mH; Pi = 1.0 W Sensor Entity Parameters: Ui = 16 Vdc; Ii = 25 mA; Ci = 4.4 nF; Li = 0 mH; Pi = 1.0 W
Solenoid Entity Parameters: Ui (Vmax) = 28 Vdc; Ii (Imax) = 120 mA; Ci = 0 nF; Li = 0 mH; Pi = 1.0 W Solenoid Entity Parameters: Ui = 28 Vdc; Ii = 120 mA; Ci = 0 nF; Li = 0 mH; Pi = 1.0 W
1. Voc or Vt < Ui (Vmax), Isc or It < Ii (Imax), Ca > Ci + Ccable, La > Li + Lcable. 1. Voc or Vt < Ui, Isc or It < Ii, Ca > Ci + Ccable, La > Li + Lcable.
2. Dust-tight conduit seal must be used when installed in Class II and Class III environments or where 2. Dust-tight conduit seal must be used when installed in Zone 20, Zone 21, and Zone 22
Ingress Protection of IP67 is required. environments or where Ingress Protection of IP67 is required.
3. Control equipment connected to barrier must not use or generate more than 250 Vrms or Vdc. 3. Control equipment connected to barrier must not use or generate more than 250 Vrms or Vdc.
4. Installation should be in accordance with ANSI/ISA RPA12.6.01 "Installation of Intrinsically Safe 4. Installation should be in accordance with appropriate local code or practice.
Systems for Hazardous (Classified) Locations" and the National Electrical Code (ANSI/NFPA 70) or in 5. The configuration of associated apparatus for each sensor wiring pair or solenoid wiring pair must
accordance with the Canadian Electric Code. be approved.
5. The configuration of associated apparatus for each sensor wiring pair or solenoid wiring pair must be 6. Associated apparatus manufacturer's installation drawing must be followed when installing this
approved. equipment.
6. Associated apparatus manufacturer's installation drawing must be followed when installing this 7. To maintain intrinsic safety, wiring associated with each sensor or solenoid coil wiring must be run
equipment. in separate cables or separate shields connected to intrinsically safe (associated apparatus) ground.

7. To maintain intrinsic safety, wiring associated with each sensor or solenoid coil wiring must be run in 8. Conduit Grounding - Upon installation verify electrical continuity between conduit and ground
separate cables or separate shields connected to intrinsically safe (associated apparatus) ground. terminal.
8. Conduit Grounding - Upon installation verify electrical continuity between conduit and ground terminal. 9. Resistance between Intrinsic Safe Ground and earth ground must be less than one ohm.
9. Resistance between Intrinsic Safe Ground and earth ground must be less than one ohm. 10. Parts of the enclosure are non-conducting and may generate an ignition-capable level of
10. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic electrostatic charge under certain extreme conditions. The user should ensure that the equipment is
charge under certain extreme conditions. The user should ensure that the equipment is not installed in not installed in location where it may be subjected to external conditions (such as high-pressure
location where it may be subjected to external conditions (such as high-pressure steam) which might steam) which might cause a build-up of electrostatic charge on non-conducting surfaces. Additionally,
cause a build-up of electrostatic charge on non-conducting surfaces. Additionally, cleaning of the cleaning of the equipment should only be done with a damp cloth.
equipment should only be done with a damp cloth. 11. Substitution of components may impair hazardous location safety.
11. Substitution of components may impair hazardous location safety. Specific Conditions of Use:
1. The apparatus enclosure may contain aluminum which is considered to constitute a potential risk of
ignition by impact or friction. Care must be taken into account during installation and use to prevent
impact or friction.
2. To prevent the risk of electrostatic sparking, the equipment enclosure shall be cleaned only with a
damp cloth.
E 11490 01/27/16 RB CONFIDENTIAL
THIS DRAWING AND ALL INFORMATION CONTAINED
D 5145 03/09/09 KH HEREIN IS THE PROPERY OF AND IS SUBJECT TO
C 4938 09/24/08 KH CHANGE BY STONEL. DRAWING IS NOT TO BE
REPRODUCED OR REVEALED TO ANY OTHER PARTY
REVISIONS
REVISION ECO DATE BY UNLESS AUTHORIZED BY STONEL. METSO AUTOMATION, FERGUS FALLS, MN U.S.A.
DR. TITLE
TOLERANCES (UNLESS OTHERWISE SPECIFIED): KH I.S. CONTROL, AXIOM, AMI SERIES
X.XXX `.005 ANGLES ` 0~ 30' CHK.
BB SCALE NS SHEET DRAWING NO. REV.
X.XX `.010 FINISH f 125 RMS 1 OF 2
APPD. SIZE DATE 105157 E
X/X `.015 RK A 12/1/2005
7 AMI 70 en
8.1
AMI93 HAZARDOUS NON-HAZARDOUS
StoneL Enclosure (SAFE AREA)
(CLASSIFIED)
LOCATION
7 AMI 70 en
LOCATION
Axiom
Module
FISCO
FISCO Approved FISCO Approved
Approved
Fieldbus Device "n" Fieldbus Device #2 FISCO Approved
Termination
Control Equipment
(7) FB -
(8) FB +
FB +
FB -
INSTALLATION NOTES (Class I, II, III; Division 1&2; Groups A, B, C, D, E, F, G): INSTALLATION NOTES (Ex ia IIC T5):
Entity Parameters (FISCO): Ui(Vmax) = 30 Vdc; Ii(Imax) = 380 mA; Ci = 0 nF; Li = 0 mH; Pi = 5.32 W Entity Parameters (FISCO): Ui = 30 Vdc; Ii = 380 mA; Ci = 0 nF; Li = 0 mH; Pi = 5.32 W
Outputs: Uo = 7.14 Vdc; Io = 47 mA; Po = 0.1 W Outputs: Uo = 7.14 Vdc; Io = 47 mA; Po = 0.1 W
1. Installation shall be in accordance with ANSI/ISA RPA12.6.01, ANSI/NFPA 70, and the National 1. Installation shall be in accordance with appropriate Electrical Code or practices.
Controlled installation drawings continued
Electrical Code or in accordance with the Canadian Electric Code. 2. Dust-tight conduit seal must be used when installed in Zone 20, Zone 21, and Zone 22
2. Dust-tight conduit seal must be used when installed in Class II and Class III environments or where environments or where Ingress Protection of IP67 is required.
Ingress Protection of IP67 is required. 3. Control equipment must be FISCO Approved Associated Apparatus.
3. Control equipment must be FISCO Approved Associated Apparatus. 4. Control equipment connected to FISCO barrier must not use or generate more than 250Vrms
4. Control equipment connected to FISCO barrier must not use or generate more than 250Vrms or Vdc. or Vdc.
5. Resistance between FISCO Intrinsically Safe Ground and earth ground must be less than 1.0 Ohm. 5. Resistance between FISCO Intrinsically Safe Ground and earth ground must be less than 1.0
6. Parts of the enclosure are non-conducting and may generate an ignition-capable level of electrostatic Ohm.
charge under certain extreme conditions. The user should ensure that the equipment is not installed in 6. Parts of the enclosure are non-conducting and may generate an ignition-capable level of
location where it may be subjected to external conditions (such as high-pressure steam) which might electrostatic charge under certain extreme conditions. The user should ensure that the equipment
cause a build-up of electrostatic charge on non-conducting surfaces. Additionally, cleaning of the is not installed in location where it may be subjected to external conditions (such as high-pressure
equipment should only be done with a damp cloth. steam) which might cause a build-up of electrostatic charge on non-conducting surfaces.
7. Substitution of components may impair hazardous location safety. Additionally, cleaning of the equipment should only be done with a damp cloth.
8. Approval Agency controlled Installation Diagram. No revision to diagram allowed without prior Factory 7. Substitution of components may impair hazardous location safety.

Mutual or Approval Agency authority. 8. Approval Agency controlled Installation Diagram. No revision to diagram allowed without prior
Factory Mutual or Approval Agency authority.
Specific Conditions of Use:

1. The apparatus enclosure may contain aluminum which is considered to constitute a potential
risk of ignition by impact or friction. Care must be taken into account during installation and use to
prevent impact or friction.
2. To prevent the risk of electrostatic sparking, the equipment enclosure shall be cleaned only with
a damp cloth.
E 11490 01/27/16 RB CONFIDENTIAL

THIS DRAWING AND ALL INFORMATION CONTAINED
D 5145 03/09/09 KH HEREIN IS THE PROPERY OF AND IS SUBJECT TO
C 4938 09/24/08 KH CHANGE BY STONEL. DRAWING IS NOT TO BE
REPRODUCED OR REVEALED TO ANY OTHER PARTY
REVISIONS
REVISION ECO DATE BY UNLESS AUTHORIZED BY STONEL. METSO AUTOMATION, FERGUS FALLS, MN U.S.A.
DR. TITLE
TOLERANCES (UNLESS OTHERWISE SPECIFIED): KH I.S. CONTROL, AXIOM, AMI SERIES
X.XXX `.005 ANGLES ` 0~ 30' CHK.
BB SCALE NS SHEET DRAWING NO. REV.
X.XX `.010 FINISH f 125 RMS 2 OF 2
APPD. SIZE DATE 105157 E
X/X `.015 RK A 12/1/2005
Axiom AMI | 41
StoneL Production Center
North America, 26271 US Hwy 59, Fergus Falls, MN 56537, USA. Tel. +1 218 739 5774. Fax +1 218 739 5776
www.StoneL.com
Metso Flow Control Inc.

South Korea, 235 Cheomdansaneop 1-ro, Daesowon-myeon, Chungju-si, Chungbuk-do, 380-871, Korea Tel. +82 43 852 7708, Fax +82 43 841 9890
Europe,Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. Tel. +358 20 483 150. Fax +358 20 483 151
North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, M A 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172
South America, Av. Independéncia, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. +55 15 2102 9700. Fax +55 15 2102 9748
Asia Pacific, Haw Par Centre #06-01, 180 Clemenceau Avenue, Singapore 239922. Tel. +65 6511 1011. Fax +65 6250 0830
China, 11/F, China Youth Plaza, No.19 North Rd of East 3rd Ring Rd, Chaoyang District, Beijing 100020, China. Tel. +86 10 6566 6600. Fax +86 10 6566 2583.
Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates. Tel. +971 4 883 6974. Fax +971 4 883 6836
www.metso.com/valves

Axiom Ami: by Stonel Installation, Maintenance and Operating Instructions

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Axiom AMI by StoneL

Installation, Maintenance and

StoneL publication 105408revA

2 Assembly and mounting 7

3 Maintenance, repair and installation 9

4 Function specific details 10

5 Wireless Link user guide 34

7 Regulatory, specific conditions of use, and product marking 40

Read these instructions first!

Subject to change without notice.

StoneL publication 105408revA

1.2 Title plate markings

1.4 Recycling and disposal

1.5 Safety precautions

To prevent ignition of hazardous atmospheres, replace cover before

StoneL publication 105408revA

1.6 Assembly drawing 1.7 Specifications for all models

9 Max rotational range 120°

StoneL publication 105408revA

1.8 Pneumatic valve specifications 1.9 Pneumatic valve schematics

Specifications Fig. 1 Single pilot spring return pneumatic valve on spring

StoneL publication 105408revA

1/2" NPT (2) 1/4" NPT (3)

StoneL publication 105408revA

2 Assembly and mounting

Caution: In order to maintain CE conformity, the Axiom

StoneL publication 105408revA

2.2 Axiom AMI assembly figure

StoneL publication 105408revA

3 Maintenance, repair and installation

3.3 Special conditions of use

StoneL publication 105408revA

4 Function specific details

Specifications Wiring diagrams

cause permanent damage to the unit.

Bench test procedure and sensor setting instructions

StoneL publication 105408revA

4.1.1 SST N.O. sensor (33) continued

(11) SOL 1 OUT +

(10) SOL 2 OUT -

SOLENOID INPUT: 24VDC/120VAC

Common receptacle options pin-out

StoneL publication 105408revA

4.1 Sensor/switching modules

Bench test procedure and sensor setting instructions

StoneL publication 105408revA

4.1.2 SST N.O. sensor; 240 VAC (35) continued

(11) SOL 1 OUT +

(10) SOL 2 OUT -

SST SENSOR INPUT: 8-250VDC/20-250VAC

SOLENOID INPUT: 20-60VDC/20-250VAC

Common receptacle options pin-out

StoneL publication 105408revA

4.1 Sensor/switching modules

Bench test procedure and sensor setting instructions

StoneL publication 105408revA

4.1.3 NAMUR sensor (44) continued

Wiring diagrams Typical basic intrinsically safe circuits

NAMUR sensor circuit