CHAPTER 2 TYPICAL COATING SYSTEMS

Return to contents page

CHAPTER 2 TYPICAL COATING SYSTEMS

What factors influence on selection of a paint system? . . . . .2.2

Authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4
Clients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5
Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.6
Future accessibility to the project . . . . . . . . . . . . . . . . . . . .2.7
Durability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.8
Check list for coating selection . . . . . . . . . . . . . . . . . . . . . .2.9
Corrosivity at the actual location . . . . . . . . . . . . . . . . . . . . . . .2.11
Typical coating systems and expected durability . . . . . . . . . .2.13
Coating systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.18

Chapter 2: 2.1
Typical Coating Systems
COATING MANUAL

WHAT FACTORS There are many factors influencing the choice of coatings for protection of a
INFLUENCE ON SELECTION structure or part of a structure. Selection of a coating system is in most cases
OF A PAINT SYSTEM?
based on the owner’s own experience and on recommendations given by the
applicator and Jotun. This will be a mix of the legislative requirements, cost,
usage and coating properties.

How to select a paint system? Are all paint systems equally effective? The
answer is obviously no. Generally speaking, a high cost system is better than a
low cost system, as this depends upon the type of paint, number of coats and
total thickness of the actual system. The selection is based on many different
factors, as we will see from the following.

[continued]

Chapter 2: 2.2
Typical Coating Systems
COATING MANUAL

WHAT FACTORS
Environmental Impact
INFLUENCE ON SELECTION
OF A PAINT SYSTEM?
[continued]
SALT SPRAY
CONDENSATION
EROSION
POLLUTION ZONES

ATMOSPHERE

WAVES SPLASH
SEA CURRENTS
TIDAL VARIATIONS ZONE
DRIFTING OBJECTS

SEA CURRENTS SUBMERGED

EROSION
MARINE GROWTH
SEA WATER
PROPERTIES

SEA BED
VARIATIONS SEA BED
BACTERIA
SULPHIDES

Chapter 2: 2.3
Typical Coating Systems
COATING MANUAL

Authorities Paint consists of different chemical components mixed together, and as with
Demands on safety, health other chemicals, possible impact on the environment and on people is
and environment highlighted more and more. Different countries do not have the same
regulations in this respect, so one has consider this in each case. Key words are
safety and health for the applicator as well as for the personnel ultimately using
the structure. Spray application will lead to some loss of paint, which is easily
carried on the wind and might be a threat to the surroundings.

Chapter 2: 2.4
Typical Coating Systems
COATING MANUAL

Clients The ultimate goal for a customer should be to select a coating system offering
Demands on price and the lowest lifetime cost. Therefore the customer’s prime interest concerns:
performance
• Cost-effective systems

• System to perform according to specified lifetime

• Easy inspection

• Easy repair/maintenance

In this respect it is important to consider the right corrosivity category, as

outlined in ISO 12944, part 2.

For further information please refer to the list of Jotun Coating Systems, which
includes corrosivity category and expected durability for the most common
combinations of protective coatings.

Chapter 2: 2.5
Typical Coating Systems
COATING MANUAL

Applicators The main interest of a production facility is to ensure cost-effective production.

Ability to apply the paint This means that, to have a fast production rate, they prefer to operate according
in a given project to established procedures. Then they can use their own experience, available
technology and the skills of the personnel. This will reflect their coating
selection criteria:

• Cheap solutions

• Prefer to use their own standard specification

• Easy application, few coats

• Capacity and speed of production

• Long over-coating intervals

• Low-temperature application

• Surface tolerant products

• Solvent-less or solvent free products

• Type of facilities available for: blast cleaning, water jetting, application

and curing.

Chapter 2: 2.6
Typical Coating Systems
COATING MANUAL

Future accessibility to the Maintenance is often difficult when a site is in full production. This fact must be
project considered, as it will definitely have an impact on the life cycle cost (LCC). For
further information please refer to the table ‘Typical Coating Systems and
Expected Durability’.

Chapter 2: 2.7
Typical Coating Systems
COATING MANUAL

Durability The durability of a protective coating system is dependent on several factors,

such as:

• Type of paint system

• Design of the structures

• Condition of the substrate before preparation

• Effectiveness of the surface preparation

• Standard of the application work

• Conditions during application

• Exposure conditions after the application

Normally, maintenance is first required once the coating has reached the level
Ri 3 as defined in ISO 4628-3. Based upon this, the durability has been indicated
in a separate table.

Chapter 2: 2.8
Typical Coating Systems
COATING MANUAL

Check list for coating As can be seen from the sections above, selection of a coating system is rather
selection complex and must be done on a case by case basis. It is therefore impossible to
specify one complete procedure applicable for all cases. However, a few general
points can be used as a checklist:

• Consider the corrosivity of the environment in the area where the structure is
or will be located (ISO 12944-2: C1, C2, C3, C4, C5-I, C5-M, Im1, Im2, Im3).

• Make sure that all legislation relevant to the application, use of coating and
use of construction unit is known before the coating is selected.

• Take all relevant precautions for protecting applicators and the surrounding
environment. Remember SHE (Safety, Health, Environment)

• Is the required/expected lifetime of the system clear and is the proposed

system capable of meeting this requirement?

• Is the pre-treatment compatible with the paint to be applied?

• Is the paint system well defined and in line with technical requirements given
in the data sheets?

• Is the proposed paint system suitable for protecting the structure/unit in

question?

• Are the maintenance frequency, methods and routines able to meet with the
selected system?

• Will cathodic protection be used to back up the paint system? If so, the
coating system must be compatible with the supplementary cathodic
protection system.

[continued]

Chapter 2: 2.9
Typical Coating Systems
COATING MANUAL

Check list for coating • Are the products accompanied by detailed technical and safety
selection [continued] specifications?

• Are satisfactory performance records, appropriate test data and other

required documentation available?

• Is the manufacturer capable of providing adequate technical services?

Chapter 2: 2.10
Typical Coating Systems
COATING MANUAL

CORROSIVITY AT THE To have a common understanding of corrosivity, one needs a common

ACTUAL LOCATION ‘language’. The following is taken from ISO 12944 and refer to environment
that should be easy to understand, even though there is always room for
variation in how to interpret the table.

Atmospheric corrosivity categories and examples of typical environments

Examples of typical environments in a temperate climate
Corrosivity category (informative only)
Exterior Interior

C1 Heated buildings with clean atmospheres,

very low e.g. offices, shops, schools, hotels.

C2 Atmospheres with low level of Unheated buildings where condensation

low pollution. Mostly rural areas. may occur, e.g. depots, sports halls.

C3 Urban and industrial atmospheres, Production rooms with high humidity and
medium moderate sulphur dioxide pollution. some air pollution, e.g. food-processing
Coastal areas with low salinity. plants, laundries, breweries, and dairies.

C4 Industrial areas and coastal areas with Chemical plants swimming pools.
high moderate salinity. coastal ship – and boatyards.

C5-I Industrial areas with high humidity Buildings or areas with almost permanent
very high (industrial) and aggressive atmosphere. condensation and with high pollution.

C5-M Coastal and offshore areas with Buildings or areas with almost permanent
very high (marine) high salinity. condensation and with high pollution.

[continued]

Chapter 2: 2.11
Typical Coating Systems
COATING MANUAL

CORROSIVITY AT THE
ACTUAL LOCATION
[continued]

Categories for water & soil

Category Environment Examples of environment and structures

Im 1 Fresh water River installations, hydro-electric

power plants

Im 2 Sea or brackish water Harbours areas with sluice gates, locks,

jetties, off-shore structures

Im 3 Soil Buried tanks, steel piles, steel pipes

Table issued by Norsk Standard NS-EN ISO 12944-2, first edition 1999. Permission to copy is given by Norges
Standardiseringsforbund (NSF). NSF cannot be held responsible for the consequences of any inaccuracy.

Chapter 2: 2.12
Typical Coating Systems
COATING MANUAL

TYPICAL COATING A: The following table includes a selection of systems, but note that other combinations are possible as well to achieve
SYSTEMS AND EXPECTED the expected durability. The coating system data sheets referred to in column 1 will include technical details.
DURABILITY (A) Corrosivity categories refer to ISO 12944-5 as explained in this chapter. For structures immersed in water
or buried in soil it is difficult to refer to any category of corrosion, hence we refer to ISO 12944-2, 5.2.
Expected durability is based upon surface preparation according to ISO 8501-1, Sa 21⁄2 and all other relevant
standards. The expected durability is divided into 3 columns and marked with a light grey shading. Please note
that the expected durability range is not a ‘guarantee time’ (refer ISO 12944-5, 5.5). We have included
systems for concrete walls, which is not part of ISO 12944.
B: As an extra service and guidance (not part of ISO 12944) we have added a darker grey on top of the durability
grading to give a rough indication how to differentiate the quality of the systems. This shall not be
understood as a further grading in years! The actual durability will, as pointed out in the Protective
Coating Manual, depend on all the factors influencing the performance.

Example 1: System S 001, S 002 and S 003: medium durability, 5–15 years as per the light grey shading. The dark
grey shading on top only tells that we regard S 001 and S 003 as equally good and better than S 002.
Example 2: System S 261 and S 262: both have medium durability, 5–15 years. The dark grey shading indicates
that S 262 is the better of the two as the number of coats and DFT are higher.
For Tank coating we refer to separate Tank Protection Manual.
For Shopprimer we refer to the separate Shopprimer Manual.
For Concrete, we refer to the separate Concrete Manual.
The following systems are common Jotun systems. Those matching ISO 12944 are marked with • before the system
number. Jotun can provide further systems according to ISO 12944 upon request.

[continued]

Chapter 2: 2.13
Typical Coating Systems
COATING MANUAL

Expected durability

ory
in year

teg

2)
1)
Coating system (Ri3, ISO 4628-3)

y ca

ype
no.

ivit

ic t
Coats Total Low Medium High
tem

ros

ner
NDFT 2–5 5–15 >15
Sys

Cor

Ge C1 All systems as per higher categories

•S 001 C2 AK 2 x Alkydprimer + 2 x Pilot 4 160

S 002 C2 AK 2 x Aluminium Paint HR for temperatures <250°C 2 50
•S 003 C2 AK 2 x Mammut 2 160

•S 051 C3 AK 2 x Alkydprimer + 2 x Pilot 4 160

S 052 C3 AK 2 x Aluminium Paint HR for temperatures <250°C 2 50
•S 053 C3 AK 2 x Mammut 2 160
S 054 C3 AK 2 x Cromoprimer + 1 x Correx (for facade plates) 3 120
•S 055 C3 AK 1 x Mammut Primer + 1 x Pilot I + 1 x Pilot II 3 160
S 071 C3 AK/AY 1 x Conseal Primer + 1 x Conseal Touch-up 2 150
S 086 C3 EP 1 x Penguard Primer + 1 x Penguard HB + 1 x Penguard Topcoat 3 200
S 121 C3 EP/AY 1 x Barrier + 1 x Conseal Topcoat 2 120
S 141 C3 ESI 1 x Resist GTI 1 75
•S 161 C3 ESI/EP/PUR 1 x Resist 86 + 1 x Penguard Tie Coat 100 + 1 x Penguard HB + 1 x Hardtop AS 4 200
S 162 C3 ESI/EP/PUR 1 x Resist 86 + 1 x Penguard Tie Coat 100 + 1 x Penguard HB + 1 x Hardtop AS 4 250

S 201 C4 EP 2 x Penguard HB + 1 x Penguard Topcoat 3 250

S 202 C4 EP 2 x Penguard Stayer + 1 x Penguard Topcoat 3 250
S 203 C4 EP 2 x Polymastic 2000 2 600
S 204 C4 EP 1 x Polymastic 2000 1 300
S 241* C4 EP/AY 1 x Barrier + 1 x Primastic Universal + 1 x Weatherguard 3 335
•S 242 C4 EP/AY 1 x Barrier + 1 x Primastic Universal + 1 x Weatherguard 3 200
S 261 C4 EP/PUR 1 x Jotamastic 87 + 1 x Futura AS 2 290
S 262 C4 EP/PUR 2 x Jotamastic 87 + 1 x Hardtop AS 3 440
S 263 C4 EP/PUR 1 x Jotamastic 87 + 1 x Hardtop HB 2 330
S 264 C4 EP/PUR 1 x Jotamastic 87 Aluminium + 1 x Jotamastic 87 + 1 x Hardtop AS 3 450
[continued]
Chapter 2: 2.14
Typical Coating Systems
COATING MANUAL

Expected durability

ory
in year

teg

2)
1)
Coating system (Ri3, ISO 4628-3)
y ca

ype
no.

ivit

ic t
Coats Total Low Medium High
tem

ros

ner
NDFT 2–5 5–15 >15
Sys

Cor

Ge

S 265 C4 EP/PUR 2 x Jotaspeed ZP + 1 x Hardtop AS 3 340

•S 267 C4 EP/PUR 2 x Primastic + 1 x Hardtop AS 3 290
•S 268 C4 EP/PUR 2 x Primastic Universal + 1 x Hardtop AS 3 290
S 269* C4 EP/PUR 1 x Jotamastic 87 Aluminium + 1 x Jotamastic 87 + 1 x Hardtop AS 3 400
•S 270 C4 EP/PUR 1 x Barrier + 1 x Primastic Universal + 1 x Hardtop AS 3 240
S 281 C4 ESI 1 x Resist GTI 1 75
S 282 C4 ESI/EP/PUR 1 x Resist 86 + 1 x Penguard Tie Coat 100 + 1 x Penguard HB + 1 x Hardtop AS 4 250
•S 283 C4 ESI/EP/PUR 1 x Resist 86 + 1 x Penguard Tie Coat 100 + 1 x Penguard HB + 1 x Hardtop AS 4 240
S 291 C4 PEG 1 x Baltoflake 1 1000
S 292* C4 PEG 2 x Baltoflake 2 1500
S 293 C4 PEG 1 x Baltoflake Ecolife (styrene free) 1 1000

•S 311 C5-I CTE 3 x Jotaguard 85 3 300

S 312 C5-I CTE 1 x Navitar AS 1 300
S 321 C5-I ECI/AK 1 x Resist 86 + 2 x Sølvalitt, temperatures <400°C 3 115
S 331 C5-I ECI/EP 1 x Jotacote 5 + 2 x WateFine Special + 1 x WaterFine Topcoat 4 285
S 332 C5-I ECI/EP 1 x WaterFine ZN Primer + 2 x WaterFine Special + 1 x WaterFine Topcoat 4 250
S 351 C5-I ECI/EP/PUR 1 x Resist 86 + 1 x Penguard Tie Coat 100 + 1 x Jotamastic 87+ 1 x Hardop AS 4 335
S 361 C5-I EP 2 x Naviguard 2 600
S 371 C5-I EP/EPG 1 x Barrier + 2 x Marathon 3 525
S 372 C5-I EP/EPG 1 x Tankguard HB + 2 x Marathon 3 550
S 391 C5-I EP/PUR 2 x Jotamastic 87 GF + 1 x Hardtop AS 3 540
S 421* C5-I EPG 2 x Marathon 2 450
S 422* C5-I EPG 2 x Marathon IQ GF 2 600
S 451 C5-I PEG 1 x Baltoflake 1 1000
S 452 C5-I PEG 2 x Baltoflake 2 1500
S 453 C5-I PEG 1 x Baltoflake Ecolife 1 1000

[continued]
Chapter 2: 2.15
Typical Coating Systems
COATING MANUAL

Expected durability

ory
in year

teg

2)
1)
Coating system (Ri3, ISO 4628-3)
y ca

ype
no.

ivit

ic t
Coats Total Low Medium High
tem

ros

ner
NDFT 2–5 5–15 >15
Sys

Cor

Ge

S 501* C5-M EP 1 x Jotamastic 87 Aluminium + 1 x Jotamastic 87 2 350

S 502* C5-M EP 1 x Jotamastic 87 Aluminium + 1 x Jotamastic 87 + 1 x Hardtop AS 3 400
S 503* C5-M EP 2 x Balloxy HB Light 2 400
S 504* C5-M EP 2 x Primastic Universal 2 450
S 511 C5-M EPG 2 x Marathon 2 450
S 512 C5-M EPG 2 x Marathon IQ GF 2 600
S 521* C5-M PEG 2 x Baltoflake Ecolife (styrene free) 2 1500
S 522* C5-M PEG 2 x Baltoflake 2 1500

A 571 C3 EP/PUR 1 x Penguard Special + 1 x Hardtop AS 2 140

SG 581 C4 EP/PUR 1 x Penguard Special + 1 x Hardtop AS 2 140

SS 591 C4 EP/PUR 1 x Penguard Special + 1 x Hardtop AS 2 140

S 601 Im1 EP 2 x Jotamastic 87 2 500

S 602 Im1 EP 1 x Jotamastic 87 Aluminium + 1 x Jotamastic 87 2 500
S 603 Im1 EP 2 x Penguard HB + 1 x Penguard Topcoat 3 250
S 621 Im1 PEG 2 x Baltoflake 2 1500
S 641 Im1 VEG 2 x Chemflake Special 2 1500

S 661 Im2 EP 2 x Balloxy HB Light 2 400

S 662 Im2 CTE 2 x Jotaguard 85 2 300
S 663 Im2 EPG 2 x Marathon 2 600
S 664 Im2 EPG 2 x Maratho IQ GF 2 600
S 681 Im2 PEG 1 x Baltoflake 1 1200
S 682 Im2 PEG 2 x Baltoflake 2 1500
[continued]
Chapter 2: 2.16
Typical Coating Systems
COATING MANUAL

Expected durability

ory
in year

teg

2)
1)
Coating system (Ri3, ISO 4628-3)
y ca

ype
no.

ivit

ic t
Coats Total Low Medium High
tem

ros

ner
NDFT 2–5 5–15 >15
Sys

Cor

Ge

S 701 Im3 CTE 2 x Jotaguard 85 2 300

S 711 Im3 EP 2 x Jotamastic 87 2 500
S 712 Im3 EP 1 x Jotamastic 87 Aluminium + 1 Jotamastic 87 2 500
S 713 Im3 EP 2 x Penguard HB 2 250
S 741 Im3 PEG 2 x Baltoflake 2 1500

C 901 C4 EP 1 x Penguard Clear + 2 x Penguard HB 3 340

C 902 C4 EP 1 x Penguard Clear + 1 x Penguard HB +1 x Penguard Topcoat 3 190
C 903 C5-I EP 1 x Penguard Clear + 1 x Navitar AS 2 340
C 904 C5-M EP 1 x Penguard Clear + 2 x Jotamastic 87 3 440
C 905 C5-M EP 1 x Penguard Clear + 2 x Marathon 3 540
C 951 C5-M VEG 1 x Chemclear + 2 x Chemflake Special 3 1400

All system marked with * are 1) The letters refer to type of surface: 2) Binders/generic types:
pre-qualified according to A = Aluminium AK = Alkyd EPG = Epoxy with glassflake
NORSOK M-501 C = Concrete/plaster AY = Acrylic PUR = Polyurethane
S = Carbon Steel EP = Epoxy PEG = Polyester with glassflake
SG= Galvanised Steel CTE = Coal Tar Epoxy VEG = Vinylester with glassflake
SS = Stainless Steel ESI = Ethyl Silicate

Chapter 2: 2.17
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 001

Corrosivity category: C2
Generic Type: AK
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Alkydprimer Alkydprimer Pilot II Pilot II
Volume solids, % 52 52 48 48
Film thickness, microns
Dry (DFT) Minimum 30 30 30 30 Total
Specified 40 40 40 40 160
Maximum 50 50 50 50
Wet (WFT) Specified 77 77 83 83
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 12 12 48 48
Maximum
10°C Minimum 8 8 24 24
Maximum
23°C Minimum 4 4 18 18
Maximum
35°C Minimum 2 2 10 10
Maximum
Thinner no. 2 2 2 2
Spreading rate, sq.m/l
Theoretical 13 13 12 12
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.18
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 002

Corrosivity category: C2
Generic Type: AK
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Aluminium Aluminium
Product Paint HR Paint HR
Volume solids, % 36 36
Film thickness, microns
Dry (DFT) Minimum 20 20 Total
Specified 25 25 50
Maximum 30 30
Wet (WFT) Specified 69 69
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 12 12
Maximum
10°C Minimum 9 9
Maximum
23°C Minimum 6 6
Maximum
35°C Minimum 1 1
Maximum
Thinner no. 2 2
Spreading rate, sq.m/l
Theoretical 14.4 14.4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.19
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 003 (ISO 12944-5: S2.06)

Corrosivity category: C2
Generic Type: AK
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Mammut Mammut
Product Primer Topcoat
Volume solids, % 50 50
Film thickness, microns
Dry (DFT) Minimum 60 50 Total
Specified 80 80 160
Maximum 100 100
Wet (WFT) Specified 160 160
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 32 32
Maximum
10°C Minimum 16 16
Maximum
23°C Minimum 8 8
Maximum
35°C Minimum 4 4
Maximum
Thinner no. 2 2
Spreading rate, sq.m/l
Theoretical 6.25 6.25
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.20
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 051 (ISO 12944-5: S3.04)

Corrosivity category: C3
Generic Type: AK
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Alkydprimer Alkydprimer Pilot II Pilot II
Volume solids, % 52 52 48 48
Film thickness, microns
Dry (DFT) Minimum 30 30 30 30 Total
Specified 40 40 40 40 160
Maximum 50 50 50 50
Wet (WFT) Specified 77 77 83 83
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 12 12 48 48
Maximum
10°C Minimum 8 8 24 24
Maximum
23°C Minimum 4 4 18 18
Maximum
35°C Minimum 2 2 10 10
Maximum
Thinner no. 2 2 2 2
Spreading rate, sq.m/l
Theoretical 13 13 12 12
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.21
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 052

Corrosivity category: C3
Generic Type: AK
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Aluminium Aluminium
Product Paint HR Paint HR
Volume solids, % 36 36
Film thickness, microns
Dry (DFT) Minimum 20 20 Total
Specified 25 25 50
Maximum 30 30
Wet (WFT) Specified 69 69
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 12 12
Maximum
10°C Minimum 9 9
Maximum
23°C Minimum 6 6
Maximum
35°C Minimum 1 1
Maximum
Thinner no. 2 2
Spreading rate, sq.m/l
Theoretical 14.4 14.4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.22
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 053 (ISO 12944-5: S3.04)

Corrosivity category: C3
Generic Type: AK
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Mammut Mammut
Product Primer Topcoat
Volume solids, % 50 50
Film thickness, microns
Dry (DFT) Minimum 60 50 Total
Specified 80 80 160
Maximum 100 100
Wet (WFT) Specified 160 160
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 32 32
Maximum
10°C Minimum 16 16
Maximum
23°C Minimum 8 8
Maximum
35°C Minimum 4 4
Maximum
Thinner no. 2 2
Spreading rate, sq.m/l
Theoretical 6.25 6.25
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.23
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 054

Corrosivity category: C3
Generic Type: AK
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Cromoprimer Cromoprimer Correx
Volume solids, % 52 52 48
Film thickness, microns
Dry (DFT) Minimum 30 30 30 Total
Specified 40 40 40 120
Maximum 50 50 40
Wet (WFT) Specified 77 77 83
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 12 12 32
Maximum
10°C Minimum 8 8 16
Maximum
23°C Minimum 4 4 8
Maximum
35°C Minimum 2 2 4
Maximum
Thinner no. 2 2 2
Spreading rate, sq.m/l
Theoretical 13 13 12
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.24
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 055 (ISO 12944-5: S3.04)

Corrosivity category: C3
Generic Type: AK
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Mammut
Product Primer Pilot I Pilot II
Volume solids, % 50 53 48
Film thickness, microns
Dry (DFT) Minimum 60 30 30 Total
Specified 80 40 40 160
Maximum 100 50 50
Wet (WFT) Specified 160 75 83
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 32 72 48
Maximum
10°C Minimum 16 48 24
Maximum
23°C Minimum 4 24 18
Maximum
35°C Minimum 2 10 10
Maximum
Thinner no. 2 2 2
Spreading rate, sq.m/l
Theoretical 6.25 13.25 12
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.25
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 071

Corrosivity category: C3
Generic Type: AK/AY
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Conseal Conseal
Product Primer Touch-up
Volume solids, % 44 49
Film thickness, microns
Dry (DFT) Minimum 40 75 Total
Specified 50 100 150
Maximum 60 120
Wet (WFT) Specified 114 204
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 2.5 15
Maximum
10°C Minimum 2 14
Maximum
23°C Minimum 1.5 11
Maximum
35°C Minimum 1 9
Maximum
Thinner no. 7 7
Spreading rate, sq.m/l
Theoretical 8.8 4.9
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.26
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 086

Corrosivity category: C3
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Penguard Penguard
Product Primer Penguard HB Topcoat
Volume solids, % 51 54 50
Film thickness, microns
Dry (DFT) Minimum 40 80 40 Total
Specified 50 100 50 200
Maximum 60 150 60
Wet (WFT) Specified 98 185 100
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 8 16 14
Maximum
23°C Minimum 4 8 7
Maximum
35°C Minimum 2 4 3
Maximum
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 10.2 5.4 10
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.27
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 121

Corrosivity category: C3
Generic Type: EP/AY
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Conseal
Product Barrier Topcoat
Volume solids, % 53 40
Film thickness, microns
Dry (DFT) Minimum 25 60 Total
Specified 40 80 120
Maximum 60 100
Wet (WFT) Specified 75 200
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 3 4.5–14
Maximum
10°C Minimum 2 4.0–12
Maximum
23°C Minimum 1.5 3.5–10
Maximum
35°C Minimum 1 3.0–9
Maximum
Thinner no. 17 7
Spreading rate, sq.m/l
Theoretical 13.25 5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.28
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 141

Corrosivity category: C3
Generic Type: ESI
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Resist GTI
Volume solids, % 60
Film thickness, microns
Dry (DFT) Minimum 50 Total
Specified 75 75
Maximum 100
Wet (WFT) Specified 125
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 36
Maximum
10°C Minimum 24
Maximum
23°C Minimum 12
Maximum
35°C Minimum 8
Maximum
Thinner no. 4 or 25
Spreading rate, sq.m/l
Theoretical 8
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.29
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 161 (ISO 12944-5: S3.29)

Corrosivity category: C3
Generic Type: ESI/EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Penguard
Product Resist 86 Tie Coat 100 Penguard HB Hardtop AS
Volume solids, % 60 42 54 50
Film thickness, microns
Dry (DFT) Minimum 50 30 80 30 Total
Specified 50 30 80 40 200
Maximum 90 50 150 50
Wet (WFT) Specified 83 71 148 80
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 36 18
Maximum
10°C Minimum 24 18 16 10
Maximum
23°C Minimum 12 6 8 5
Maximum
35°C Minimum 8 3 4 2.5
Maximum
Thinner no. 4 or 25 17 17 10
Spreading rate, sq.m/l
Theoretical 12 14 6.75 12.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.30
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 162

Corrosivity category: C3
Generic Type: ESI/EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Penguard
Product Resist 86 Tie Coat 100 Penguard HB Hardtop AS
Volume solids, % 60 42 54 50
Film thickness, microns
Dry (DFT) Minimum 50 30 80 30 Total
Specified 75 35 100 40 250
Maximum 90 50 150 50
Wet (WFT) Specified 125 83 185 80
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 36 18
Maximum
10°C Minimum 24 18 16 10
Maximum
23°C Minimum 12 6 8 5
Maximum
35°C Minimum 8 3 4 2.5
Maximum
Thinner no. 4 or 25 17 17 10
Spreading rate, sq.m/l
Theoretical 8 12 5.4 12.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.31
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 201

Corrosivity category: C4
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Penguard
Product Penguard HB Penguard HB Topcoat
Volume solids, % 54 54 50
Film thickness, microns
Dry (DFT) Minimum 80 80 40 Total
Specified 100 100 50 250
Maximum 150 150 60
Wet (WFT) Specified 185 185 100
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 16 16 14
Maximum
23°C Minimum 8 8 7
Maximum
35°C Minimum 4 4 3
Maximum
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 5.4 5.4 5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.32
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 202

Corrosivity category: C4
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Penguard Penguard Penguard
Product Stayer Stayer Topcoat
Volume solids, % 50 50 50
Film thickness, microns
Dry (DFT) Minimum 80 80 40 Total
Specified 100 100 50 250
Maximum 160 160 60
Wet (WFT) Specified 200 200 100
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 14 14 14
Maximum
23°C Minimum 7 7 7
Maximum
35°C Minimum 3.5 3.5 3
Maximum
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 5 5 10
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.33
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 203

Corrosivity category: C4
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Polymastic Polymastic
Product 2000 2000
Volume solids, % 96 96
Film thickness, microns
Dry (DFT) Minimum 200 200 Total
Specified 300 300 600
Maximum 400 400
Wet (WFT) Specified 313 313
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 60 60
Maximum
10°C Minimum 32 32
Maximum
23°C Minimum 9 9
Maximum
35°C Minimum 5 5
Maximum
Thinner/cleaner no. 17 17
Spreading rate, sq.m/l
Theoretical 3.2 3.2
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.34
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 204

Corrosivity category: C4
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Polymastic
Product 2000
Volume solids, % 96
Film thickness, microns
Dry (DFT) Minimum 200 Total
Specified 300 300
Maximum 400
Wet (WFT) Specified 313
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 60
Maximum
10°C Minimum 32
Maximum
23°C Minimum 9
Maximum
35°C Minimum 5
Maximum
Thinner/cleaner no. 17
Spreading rate, sq.m/l
Theoretical 3.2
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.35
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 241

Corrosivity category: C2
Generic Type: EP/AY
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Primastic
Product Barrier Universal Weatherguard
Volume solids, % 53 75 40
Film thickness, microns
Dry (DFT) Minimum 25 100 50 Total
Specified 60 200 75 335
Maximum 60 250 100
Wet (WFT) Specified 113 267 188
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 3 see TDS
Maximum
10°C Minimum 2 24 see TDS
Maximum
23°C Minimum 1.5 10 see TDS
Maximum
35°C Minimum 1 5 see TDS
Maximum
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 9 4 5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.36
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 242 (ISO 12944-5: S4.18)

Corrosivity category: C4
Generic Type: EP/AY
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Primastic
Product Barrier Universal Weatherguard
Volume solids, % 53 75 40
Film thickness, microns
Dry (DFT) Minimum 25 100 50 Total
Specified 40 100 60 200
Maximum 60 250 100
Wet (WFT) Specified 75 133 150
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 3 see TDS
Maximum
10°C Minimum 2 24 see TDS
Maximum
23°C Minimum 1.5 10 see TDS
Maximum
35°C Minimum 1 5 see TDS
Maximum
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 13 8 7
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.37
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 261

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Jotamastic 87 Futura AS
Volume solids, % 82 47
Film thickness, microns
Dry (DFT) Minimum 150 30 Total
Specified 250 40 290
Maximum 300 50
Wet (WFT) Specified 305 85
Recoating intervals, hours*
0°C Minimum 12
Maximum
5°C Minimum 10
Maximum
10°C Minimum 24 6
Maximum
23°C Minimum 10 3
Maximum
35°C Minimum 5 1.5
Maximum
Thinner no. 17 10
Spreading rate, sq.m/l
Theoretical 3.28 11.75
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.38
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 262

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Jotamastic 87 Jotamastic 87 Hardtop AS
Volume solids, % 82 82 50
Film thickness, microns
Dry (DFT) Minimum 150 150 30 Total
Specified 200 200 40 440
Maximum 300 300 50
Wet (WFT) Specified 244 244 80
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 18
Maximum
10°C Minimum 24 24 10
Maximum
23°C Minimum 10 10 5
Maximum
35°C Minimum 5 5 2.5
Maximum
Thinner no. 17 17 10
Spreading rate, sq.m/l
Theoretical 4.1 4.1
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.39
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 263

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Jotamastic 87 Hardtop HB
Volume solids, % 82 50
Film thickness, microns
Dry (DFT) Minimum 150 60 Total
Specified 250 80 330
Maximum 300 100
Wet (WFT) Specified 305 160
Recoating intervals, hours*
0°C Minimum 30
Maximum
5°C Minimum 21
Maximum
10°C Minimum 24 12
Maximum
23°C Minimum 10 6
Maximum
35°C Minimum 5 3
Maximum
Thinner no. 17 10
Spreading rate, sq.m/l
Theoretical 3.28 6.25
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.40
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 264

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Jotamastic 87
Product Aluminium Jotamastic 87 Hardtop AS
Volume solids, % 87 82 50
Film thickness, microns
Dry (DFT) Minimum 150 150 30 Total
Specified 200 200 50 450
Maximum 300 300 50
Wet (WFT) Specified 230 244 100
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 18
Maximum
10°C Minimum 24 24 10
Maximum
23°C Minimum 10 10 5
Maximum
35°C Minimum 5 5 2.5
Maximum
Thinner no. 17 17 10
Spreading rate, sq.m/l
Theoretical 4.35 4.1 10
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.41
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 265

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Jotaspeed ZP Jotaspeed ZP Hardtop AS
Volume solids, % 63 63 50
Film thickness, microns
Dry (DFT) Minimum 125 125 30 Total
Specified 150 150 40 340
Maximum 250 250 50
Wet (WFT) Specified 238 238 80
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 7 7 18
Maximum 30 30
10°C Minimum 4 4 10
Maximum 30 30
23°C Minimum 2.5 2.5 5
Maximum 30 30
35°C Minimum 1.5 1.5 2.5
Maximum 30 30
Thinner no. 17 17 10 or 25
Spreading rate, sq.m/l
Theoretical 4.2 4.2 12.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.42
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 267 (ISO 12944-5: S4.14)

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Primastic Primastic Hardtop AS
Volume solids, % 78 78 50
Film thickness, microns
Dry (DFT) Minimum 100 100 30 Total
Specified 115 125 40 280
Maximum 250 250 50
Wet (WFT) Specified 147 160 80
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 18
Maximum
10°C Minimum 24 24 10
Maximum
23°C Minimum 10 10 5
Maximum
35°C Minimum 5 5 2.5
Maximum
Thinner no. 17 17 10 or 25
Spreading rate, sq.m/l
Theoretical 6.8 6.24 12.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.43
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 268 (ISO 12944-5: S4.14)

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Primastic Primastic
Product Universal Universal Hardtop AS
Volume solids, % 75 75 50
Film thickness, microns
Dry (DFT) Minimum 100 100 30 Total
Specified 115 125 40 280
Maximum 250 250 50
Wet (WFT) Specified 153 167 80
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 18
Maximum
10°C Minimum 24 24 10
Maximum
23°C Minimum 10 10 5
Maximum
35°C Minimum 5 5 2.5
Maximum
Thinner no. 17 17 10 or 25
Spreading rate, sq.m/l
Theoretical 6.5 6 12.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.44
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 269

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Jotamastic 87
Product Aluminium Jotamastic 87 Hardtop AS
Volume solids, % 87 82 50
Film thickness, microns
Dry (DFT) Minimum 150 150 30 Total
Specified 175 175 50 400
Maximum 250 250 50
Wet (WFT) Specified 201 213 100
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 18
Maximum
10°C Minimum 24 24 10
Maximum
23°C Minimum 10 10 5
Maximum
35°C Minimum 5 5 2.5
Maximum
Thinner no. 17 17 10 or 25
Spreading rate, sq.m/l
Theoretical 5 5 10
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.45
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 270 (ISO 12944-5: S4.21)

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Primastic
Product Barrier Universal Hardtop AS
Volume solids, % 53 75 50
Film thickness, microns
Dry (DFT) Minimum 25 100 30 Total
Specified 40 160 40 240
Maximum 60 250 50
Wet (WFT) Specified 75 213 80
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 3 18
Maximum
10°C Minimum 2 24 10
Maximum
23°C Minimum 1.5 10 5
Maximum
35°C Minimum 1 5 2.5
Maximum
Thinner no. 17 17 10
Spreading rate, sq.m/l
Theoretical 13 5 13
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.46
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 281

Corrosivity category: C4
Generic Type: ESI
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Resist GTI
Volume solids, % 60
Film thickness, microns
Dry (DFT) Minimum 50 Total
Specified 75 75
Maximum 100
Wet (WFT) Specified 125
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 36
Maximum
10°C Minimum 24
Maximum
23°C Minimum 12
Maximum
35°C Minimum 8
Maximum
Thinner no. 4 or 25
Spreading rate, sq.m/l
Theoretical 8
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.47
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 282

Corrosivity category: C4
Generic Type: ESI/EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Penguard Tie
Product Resist 86 Coat 100 Penguard HB Hardtop AS
Volume solids, % 60 42 54 50
Film thickness, microns
Dry (DFT) Minimum 50 30 80 30 Total
Specified 75 35 100 40 250
Maximum 90 50 150 50
Wet (WFT) Specified 125 83 185 80
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 36 18
Maximum
10°C Minimum 24 18 16 10
Maximum
23°C Minimum 12 6 8 5
Maximum
35°C Minimum 8 3 4 2.5
Maximum
Thinner no. 4 or 25 17 10 10
Spreading rate, sq.m/l
Theoretical 8 12 5.4 12.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.48
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 283 (ISO 12944-5: S4.30)

Corrosivity category: C4
Generic Type: ESI/EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Penguard Tie
Product Resist 86 Coat 100 Penguard HB Hardtop AS
Volume solids, % 60 42 54 50
Film thickness, microns
Dry (DFT) Minimum 50 30 80 30 Total
Specified 75 35 90 40 240
Maximum 90 50 150 50
Wet (WFT) Specified 125 83 167 80
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 36 18
Maximum
10°C Minimum 24 18 16 10
Maximum
23°C Minimum 12 6 8 5
Maximum
35°C Minimum 8 3 4 2.5
Maximum
Thinner no. 4 or 25 17 10 10
Spreading rate, sq.m/l
Theoretical 8 12 6 12.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.49
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 291

Corrosivity category: C4
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Baltoflake
Volume solids, % 96
Film thickness, microns
Dry (DFT) Minimum 600 Total
Specified 1000 1000
Maximum 1500
Wet (WFT) Specified 1042
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5
Maximum 20
23°C Minimum 2
Maximum 12
35°C Minimum 2
Maximum 12
Thinner no. Styrene
Spreading rate, sq.m/l
Theoretical 1
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.50
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 292

Corrosivity category: C4
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Baltoflake Baltoflake
Volume solids, % 96 96
Film thickness, microns
Dry (DFT) Minimum 600 600 Total
Specified 750 750 1500
Maximum 1500 1500
Wet (WFT) Specified 781 781
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5 5
Maximum 20 20
23°C Minimum 2 2
Maximum 12 12
35°C Minimum 2 2
Maximum 12 12
Thinner no. Styrene Styrene
Spreading rate, sq.m/l
Theoretical 1.28 1.28
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.51
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 293

Corrosivity category: C4
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Baltoflake
Product Ecolife
Volume solids, % 98
Film thickness, microns
Dry (DFT) Minimum 600 Total
Specified 1000 1000
Maximum 1500
Wet (WFT) Specified 1020
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 2.5
Maximum 14d
10°C Minimum 2.5
Maximum 14d
23°C Minimum 0.75
Maximum 14d
35°C Minimum 0.75
Maximum 14d
Thinner no. Vinyltoluene
Spreading rate, sq.m/l
Theoretical 0.98
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.52
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 311 (ISO 12944-5: S5.21)

Corrosivity category: C5-I
Generic Type: CTE
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Jotaguard 85 Jotaguard 85 Jotaguard 85
Volume solids, % 65 65 65
Film thickness, microns
Dry (DFT) Minimum 75 75 75 Total
Specified 100 100 100 300
Maximum 150 150 150
Wet (WFT) Specified 154 154 154
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 72 72 72
Maximum 7d 7d 7d
10°C Minimum 36 36 36
Maximum 7d 7d 7d
23°C Minimum 12 12 12
Maximum 7d 7d 7d
35°C Minimum 7 7 7
Maximum 4d 4d 4d
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 6.5 6.5 6.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.53
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 312

Corrosivity category: C5-I
Generic Type: CTE
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Navitar AS
Volume solids, % 90
Film thickness, microns
Dry (DFT) Minimum 200 Total
Specified 300 300
Maximum 400
Wet (WFT) Specified 333
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 48
Maximum 7d
23°C Minimum 24
Maximum 7d
35°C Minimum 6
Maximum 4d
Thinner no. 17
Spreading rate, sq.m/l
Theoretical 3
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.54
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 321

Corrosivity category: C5-I
Generic Type: ESI/AK
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Resist 86 Sølvalitt Sølvalitt
Volume solids, % 60 35 35
Film thickness, microns
Dry (DFT) Minimum 50 20 20 Total
Specified 75 20 20 115
Maximum 90 30 30
Wet (WFT) Specified 125 57 57
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 48 6 6
Maximum
10°C Minimum 24 3 3
Maximum
23°C Minimum 18 2 2
Maximum
35°C Minimum 12 1 1
Maximum
Thinner no. 4 or 25 7 7
Spreading rate, sq.m/l
Theoretical 8 17.5 17.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.55
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 331

Corrosivity category: C5-I
Generic Type: ESI/EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
WaterFine WaterFine WaterFine
Product Jotacote 5 Special Special Topcoat
Volume solids, % 67 52 52 36
Film thickness, microns
Dry (DFT) Minimum 50 60 60 40 Total
Specified 75 80 80 50 285
Maximum 200 100 100 60
Wet (WFT) Specified 112 154 154 139
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 72 72 8
Maximum
10°C Minimum 24 24 24 4
Maximum
23°C Minimum 8 10 10 2
Maximum
35°C Minimum 5 6 6 1.5
Maximum
Thinner no. Water Water Water Water
Spreading rate, sq.m/l
Theoretical 9 6.5 6.5 7.2
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.56
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 332

Corrosivity category: C5-I
Generic Type: ESI/EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
WaterFine WaterFine WaterFine WaterFine
Product Zn Primer Special Special Topcoat
Volume solids, % 57 52 52 36
Film thickness, microns
Dry (DFT) Minimum 15 60 60 40 Total
Specified 40 80 80 50 250
Maximum 50 100 100 60
Wet (WFT) Specified 70 154 154 139
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 16 72 72 8
Maximum
10°C Minimum 8 24 24 4
Maximum
23°C Minimum 2 10 10 2
Maximum
35°C Minimum 2 6 6 1.5
Maximum
Thinner no. Water Water Water Water
Spreading rate, sq.m/l
Theoretical 14.3 6.5 6.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.57
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 351

Corrosivity category: C5-I
Generic Type: ESI/EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Penguard Tie Jotamastic
Product Resist 86 Coat 100 87 Hardtop AS
Volume solids, % 60 42 82 50
Film thickness, microns
Dry (DFT) Minimum 50 30 150 30 Total
Specified 75 35 175 40 325
Maximum 90 50 300 50
Wet (WFT) Specified 125 83 213 80
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 48 18
Maximum
10°C Minimum 24 18 24 10
Maximum
23°C Minimum 18 6 10 5
Maximum
35°C Minimum 12 3 5 2.5
Maximum
Thinner no. 4 or 25 17 17 10
Spreading rate, sq.m/l
Theoretical 8 12 5 12.5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.58
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 361

Corrosivity category: C5-I
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Naviguard Naviguard
Volume solids, % 100 100
Film thickness, microns
Dry (DFT) Minimum 200 200 Total
Specified 300 300 600
Maximum 500 500
Wet (WFT) Specified 300 300
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 20 20
Maximum 5d
23°C Minimum 10 10
Maximum 3d
35°C Minimum 4 4
Maximum 2d
Thinner/cleaner no. 17 17
Spreading rate, sq.m/l
Theoretical 3 3
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.59
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 371

Corrosivity category: C5-I
Generic Type: EP/EPG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Barrier Marathon Marathon
Volume solids, % 53 80 80
Film thickness, microns
Dry (DFT) Minimum 25 200 200 Total
Specified 25 300 200 525
Maximum 60 400 400
Wet (WFT) Specified 47 375 250
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 3
Maximum
10°C Minimum 2 32 32
Maximum 5d
23°C Minimum 1.5 12 12
Maximum 3d
35°C Minimum 1 6 6
Maximum 2d
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 21 3 4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.60
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 372

Corrosivity category: C5-I
Generic Type: EP/EPG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Tankguard HB Marathon Marathon
Volume solids, % 50 80 80
Film thickness, microns
Dry (DFT) Minimum 80 200 200 Total
Specified 50 300 200 550
Maximum 150 400 400
Wet (WFT) Specified 100 375 250
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 24 32 32
Maximum 5d 5d
23°C Minimum 12 12 12
Maximum 3d 3d
35°C Minimum 6 6 6
Maximum 2d 2d
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 10 3 4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.61
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 391

Corrosivity category: C5-I
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Jotamastic Jotamastic
Product 87 GF 87 GF Hardtop AS
Volume solids, % 80 80 50
Film thickness, microns
Dry (DFT) Minimum 200 200 30 Total
Specified 250 250 40 540
Maximum 350 350 50
Wet (WFT) Specified 313 313 80
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 18
Maximum
10°C Minimum 24 24 10
Maximum
23°C Minimum 10 10 5
Maximum
35°C Minimum 5 5 2.5
Maximum
Thinner no. 17 17 10
Spreading rate, sq.m/l
Theoretical 3 3 13
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.62
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 421

Corrosivity category: C5-I
Generic Type: EPG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Marathon Marathon
Volume solids, % 80 80
Film thickness, microns
Dry (DFT) Minimum 200 200 Total
Specified 225 225 450
Maximum 400 400
Wet (WFT) Specified 281 281
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 32 32
Maximum 5d 5d
23°C Minimum 12 12
Maximum 3d 3d
35°C Minimum 6 6
Maximum 2d 2d
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 4 4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.63
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 422

Corrosivity category: C5-I
Generic Type: EPG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Marathon IQ Marathon IQ
Product GF GF
Volume solids, % 98 98
Film thickness, microns
Dry (DFT) Minimum 250 250 Total
Specified 300 300 600
Maximum 650 650
Wet (WFT) Specified 306 306
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 6 6
Maximum 5d 5d
23°C Minimum 3 3
Maximum 3d 3d
35°C Minimum 2 2
Maximum 2d 2d
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 3 3
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.64
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 451

Corrosivity category: C5-I
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Baltoflake
Volume solids, % 96
Film thickness, microns
Dry (DFT) Minimum 600 Total
Specified 1000 1000
Maximum 1500
Wet (WFT) Specified 1042
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5
Maximum 20
23°C Minimum 2
Maximum 12
35°C Minimum 2
Maximum 12
Thinner no. Styrene
Spreading rate, sq.m/l
Theoretical 1
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.65
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 452

Corrosivity category: C5-I
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Baltoflake Baltoflake
Volume solids, % 96 96
Film thickness, microns
Dry (DFT) Minimum 600 600 Total
Specified 750 750 1500
Maximum 1500 1500
Wet (WFT) Specified 781 781
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5 5
Maximum 20 20
23°C Minimum 2 2
Maximum 12 12
35°C Minimum 2 2
Maximum 12 12
Thinner no. Styrene Styrene
Spreading rate, sq.m/l
Theoretical 1.28 1.28
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.66
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 453

Corrosivity category: C5-I
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Baltoflake
Product Ecolife
Volume solids, % 98
Film thickness, microns
Dry (DFT) Minimum 600 Total
Specified 1000 1000
Maximum 1500
Wet (WFT) Specified 1020
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 2.5
Maximum 14d
10°C Minimum 2.5
Maximum 14d
23°C Minimum 0.75
Maximum 14d
35°C Minimum 0.75
Maximum 14d
Thinner no. Vinyltoluene
Spreading rate, sq.m/l
Theoretical 0.98
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.67
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 501

Corrosivity category: C5-M
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Jotamastic 87 Jotamastic
Product Aluminium 87
Volume solids, % 87 82
Film thickness, microns
Dry (DFT) Minimum 150 150 Total
Specified 175 175 350
Maximum 300 300
Wet (WFT) Specified 201 213
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 24 24
Maximum
23°C Minimum 10 10
Maximum
35°C Minimum 5 5
Maximum
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 5 5
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.68
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 502

Corrosivity category: C5-M
Generic Type: EP/PUR
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Jotamastic 87 Jotamastic
Product Aluminium 87 Hardtop AS
Volume solids, % 87 82 50
Film thickness, microns
Dry (DFT) Minimum 150 150 30 Total
Specified 175 175 50 400
Maximum 300 300 50
Wet (WFT) Specified 201 213 100
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 18
Maximum
10°C Minimum 24 24 10
Maximum
23°C Minimum 10 10 5
Maximum
35°C Minimum 5 5 2.5
Maximum
Thinner no. 17 17 10
Spreading rate, sq.m/l
Theoretical 5 5 10
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.69
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 503

Corrosivity category: C5-M
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Balloxy HB Balloxy HB
Product Light Light
Volume solids, % 82 82
Film thickness, microns
Dry (DFT) Minimum 150 150 Total
Specified 200 200 400
Maximum 300 300
Wet (WFT) Specified 244 244
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 24 24
Maximum
23°C Minimum 7 7
Maximum
35°C Minimum 3 3
Maximum
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 4 4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.70
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 504

Corrosivity category: C5-M
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Primastic Primastic
Product Universal Universal
Volume solids, % 75 75
Film thickness, microns
Dry (DFT) Minimum 100 100 Total
Specified 225 225 450
Maximum 250 250
Wet (WFT) Specified 300 300
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 24 24
Maximum
23°C Minimum 10 10
Maximum
35°C Minimum 5 5
Maximum
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 3 3
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.71
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 511

Corrosivity category: C5-M
Generic Type: EPG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Marathon Marathon
Volume solids, % 80 80
Film thickness, microns
Dry (DFT) Minimum 200 200 Total
Specified 225 225 450
Maximum 400 400
Wet (WFT) Specified 281 281
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 32 32
Maximum 5d 5d
23°C Minimum 12 12
Maximum 3d 3d
35°C Minimum 6 6
Maximum 2d 2d
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 4 4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.72
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 512

Corrosivity category: C5-M
Generic Type: EPG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Marathon IQ Marathon IQ
Product GF GF
Volume solids, % 98 98
Film thickness, microns
Dry (DFT) Minimum 250 250 Total
Specified 300 300 600
Maximum 650 650
Wet (WFT) Specified 306 306
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 6 6
Maximum 5d 5d
23°C Minimum 3 3
Maximum 3d 3d
35°C Minimum 2 2
Maximum 2d 2d
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 3 3
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.73
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 521

Corrosivity category: C5-M
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Baltoflake Baltoflake
Product Ecolife Ecolife
Volume solids, % 98 98
Film thickness, microns
Dry (DFT) Minimum 600 600 Total
Specified 750 750 1500
Maximum 1500 1500
Wet (WFT) Specified 765 765
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 2.5 2.5
Maximum 14d 14d
10°C Minimum 2.5 2.5
Maximum 14d 14d
23°C Minimum 0.75 0.75
Maximum 14d 14d
35°C Minimum 0.75 0.75
Maximum 14d 14d
Thinner no. Vinyltoluene Vinyltoluene
Spreading rate, sq.m/l
Theoretical 1 1
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.74
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 522

Corrosivity category: C5-M
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Baltoflake Baltoflake
Volume solids, % 96 96
Film thickness, microns
Dry (DFT) Minimum 600 600 Total
Specified 750 750 1500
Maximum 1500 1500
Wet (WFT) Specified 781 781
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5 5
Maximum 20 20
23°C Minimum 2 2
Maximum 12 12
35°C Minimum 2 2
Maximum 12 12
Thinner no. Styrene Styrene
Spreading rate, sq.m/l
Theoretical 1.28 1.28
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.75
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: A 571

Corrosivity category: C3
Generic Type: EP/PUR
Surface preparation, standard for Aluminium
Preparation grade: Abrading, sand-sweeping
COAT NUMBER
1 2 3 4
Penguard
Product Special Hardtop AS
Volume solids, % 50 50
Film thickness, microns
Dry (DFT) Minimum 80 30 Total
Specified 100 40 140
Maximum 150 50
Wet (WFT) Specified 200 80
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 18
Maximum
10°C Minimum 16 10
Maximum
23°C Minimum 8 5
Maximum
35°C Minimum 4 2.5
Maximum
Thinner no. 17 10
Spreading rate, sq.m/l
Theoretical 5 13
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.76
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: SG 581

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard for Galvanised Steel
Preparation grade: Abrading, sand-sweeping
COAT NUMBER
1 2 3 4
Penguard
Product Special Hardtop AS
Volume solids, % 50 50
Film thickness, microns
Dry (DFT) Minimum 80 30 Total
Specified 100 40 140
Maximum 150 50
Wet (WFT) Specified 200 80
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 18
Maximum
10°C Minimum 16 10
Maximum
23°C Minimum 8 5
Maximum
35°C Minimum 4 2.5
Maximum
Thinner no. 17 10
Spreading rate, sq.m/l
Theoretical 5 13
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.77
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: SS 591

Corrosivity category: C4
Generic Type: EP/PUR
Surface preparation, standard for Stainless Steel
Preparation grade: Abrading, sand-sweeping
COAT NUMBER
1 2 3 4
Penguard
Product Special Hardtop AS
Volume solids, % 50 50
Film thickness, microns
Dry (DFT) Minimum 80 30 Total
Specified 100 40 140
Maximum 150 50
Wet (WFT) Specified 200 80
Recoating intervals, hours*
0°C Minimum 24
Maximum
5°C Minimum 18
Maximum
10°C Minimum 16 10
Maximum
23°C Minimum 8 5
Maximum
35°C Minimum 4 2.5
Maximum
Thinner no. 17 10
Spreading rate, sq.m/l
Theoretical 5 13
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.78
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 601

Corrosivity category: Im1
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Jotamastic Jotamastic
Product 87 87
Volume solids, % 82 82
Film thickness, microns
Dry (DFT) Minimum 150 150 Total
Specified 250 250 500
Maximum 300 300
Wet (WFT) Specified 305 305
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 24 24
Maximum
23°C Minimum 10 10
Maximum
35°C Minimum 5 5
Maximum
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 3.28 3.28
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.79
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 602

Corrosivity category: Im1
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Jotamastic 87 Jotamastic
Product Aluminium 87
Volume solids, % 87 82
Film thickness, microns
Dry (DFT) Minimum 150 150 Total
Specified 250 250 500
Maximum 300 300
Wet (WFT) Specified 287 305
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 24 24
Maximum
23°C Minimum 10 10
Maximum
35°C Minimum 5 5
Maximum
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 3.48 3.28
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.80
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 603

Corrosivity category: Im1
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Penguard
Product Penguard HB Penguard HB Topcoat
Volume solids, % 54 54 50
Film thickness, microns
Dry (DFT) Minimum 80 80 40 Total
Specified 100 100 50 250
Maximum 150 150 60
Wet (WFT) Specified 185 185 100
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 16 16 14
Maximum
23°C Minimum 8 8 7
Maximum
35°C Minimum 4 4 3
Maximum
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 5.4 5.4 10
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.81
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 621

Corrosivity category: Im1
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Baltoflake Baltoflake
Volume solids, % 96 96
Film thickness, microns
Dry (DFT) Minimum 600 600 Total
Specified 750 750 1500
Maximum 1500 1500
Wet (WFT) Specified 781 781
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5 5
Maximum 20 20
23°C Minimum 2 2
Maximum 12 12
35°C Minimum 2 2
Maximum 12 12
Thinner no. Styrene Styrene
Spreading rate, sq.m/l
Theoretical 1.28 1.28
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.82
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 641

Corrosivity category: Im1
Generic Type: VEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Chemflake Chemflake
Product Special Special
Volume solids, % 96 96
Film thickness, microns
Dry (DFT) Minimum 600 600 Total
Specified 750 750 1500
Maximum 1000 1000
Wet (WFT) Specified 781 781
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5 5
Maximum 36 36
23°C Minimum 2 2
Maximum 24 24
35°C Minimum 1 1
Maximum 12 12
Thinner no. Styrene Styrene
Spreading rate, sq.m/l
Theoretical 1 1
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.83
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 661

Corrosivity category: Im2
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Balloxy HB Balloxy HB
Product Light Light
Volume solids, % 82 82
Film thickness, microns
Dry (DFT) Minimum 150 150 Total
Specified 200 200 400
Maximum 300 300
Wet (WFT) Specified 244 244
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 24 24
Maximum
23°C Minimum 7 7
Maximum
35°C Minimum 3 3
Maximum
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 4 4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.84
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 662

Corrosivity category: Im2
Generic Type: CTE
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Jotaguard 85 Jotaguard 85
Volume solids, % 65 65
Film thickness, microns
Dry (DFT) Minimum 75 75 Total
Specified 150 150 300
Maximum 150 150
Wet (WFT) Specified 231 231
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 72 72
Maximum 7d 7d
10°C Minimum 36 36
Maximum 7d 7d
23°C Minimum 12 12
Maximum 7d 7d
35°C Minimum 7 7
Maximum 4d 4d
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 4 4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.85
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 663

Corrosivity category: Im2
Generic Type: EPG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Marathon Marathon
Volume solids, % 80 80
Film thickness, microns
Dry (DFT) Minimum 200 200 Total
Specified 300 300 600
Maximum 400 400
Wet (WFT) Specified 375 375
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 32 32
Maximum 5d 5d
23°C Minimum 12 12
Maximum 3d 3d
35°C Minimum 6 6
Maximum 2d 2d
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 3 3
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.86
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 664

Corrosivity category: Im2
Generic Type: EPG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Marathon IQ Marathon IQ
Product GF GF
Volume solids, % 98 98
Film thickness, microns
Dry (DFT) Minimum 250 250 Total
Specified 300 300 600
Maximum 650 650
Wet (WFT) Specified 306 306
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 6 6
Maximum 5d 5d
23°C Minimum 3 3
Maximum 3d 3d
35°C Minimum 2 2
Maximum 2d 2d
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 3 3
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.87
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 681

Corrosivity category: Im2
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Baltoflake
Volume solids, % 96
Film thickness, microns
Dry (DFT) Minimum 600 Total
Specified 1200 1200
Maximum 1500
Wet (WFT) Specified 1250
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5
Maximum 20
23°C Minimum 2
Maximum 12
35°C Minimum 2
Maximum 12
Thinner no. Styrene
Spreading rate, sq.m/l
Theoretical 0.8
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.88
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 682

Corrosivity category: Im2
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Baltoflake Baltoflake
Volume solids, % 96 96
Film thickness, microns
Dry (DFT) Minimum 600 600 Total
Specified 750 750 1500
Maximum 1500 1500
Wet (WFT) Specified 781 781
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5 5
Maximum 20 20
23°C Minimum 2 2
Maximum 12 12
35°C Minimum 2 2
Maximum 12 12
Thinner no. Styrene Styrene
Spreading rate, sq.m/l
Theoretical 1.28 1.28
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.89
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 701

Corrosivity category: Im3
Generic Type: CTE
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Jotaguard 85 Jotaguard 85
Volume solids, % 65 65
Film thickness, microns
Dry (DFT) Minimum 75 75 Total
Specified 150 150 300
Maximum 150 150
Wet (WFT) Specified 231 231
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum 72 72
Maximum 7d 7d
10°C Minimum 36 36
Maximum 7d 7d
23°C Minimum 12 12
Maximum 7d 7d
35°C Minimum 7 7
Maximum 4d 4d
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 4 4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.90
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 711

Corrosivity category: Im3
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Jotamastic 87 Jotamastic 87
Volume solids, % 82 82
Film thickness, microns
Dry (DFT) Minimum 150 150 Total
Specified 250 250 500
Maximum 300 300
Wet (WFT) Specified 305 305
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 24 24
Maximum
23°C Minimum 10 10
Maximum
35°C Minimum 5 5
Maximum
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 3.28 3.28
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.91
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 712

Corrosivity category: Im3
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Jotamastic 87 Jotamastic
Product Aluminium 87
Volume solids, % 87 82
Film thickness, microns
Dry (DFT) Minimum 150 150 Total
Specified 250 250 500
Maximum 300 300
Wet (WFT) Specified 287 305
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 24 24
Maximum
23°C Minimum 10 10
Maximum
35°C Minimum 5 5
Maximum
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 3.48 3.28
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.92
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 713

Corrosivity category: Im3
Generic Type: EP
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Penguard HB Penguard HB
Volume solids, % 54 54
Film thickness, microns
Dry (DFT) Minimum 80 80 Total
Specified 125 125 250
Maximum 150 150
Wet (WFT) Specified 231 231
Recoating intervals, hours*
0°C Minimum 16 16
Maximum
5°C Minimum 8 8
Maximum
10°C Minimum 4 4
Maximum
23°C Minimum
Maximum
35°C Minimum
Maximum
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 4.32 4.32
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.93
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: S 741

Corrosivity category: Im3
Generic Type: PEG
Surface preparation, standard ISO 8501-1
Preparation grade: Sa 21⁄2
COAT NUMBER
1 2 3 4
Product Baltoflake Baltoflake
Volume solids, % 96 96
Film thickness, microns
Dry (DFT) Minimum 600 600 Total
Specified 750 750 1500
Maximum 1500 1500
Wet (WFT) Specified 781 781
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5 5
Maximum 20 20
23°C Minimum 2 2
Maximum 12 12
35°C Minimum 2 2
Maximum 12 12
Thinner no. Styrene Styrene
Spreading rate, sq.m/l
Theoretical 1.28 1.28
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.94
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: C 901

Corrosivity category: C4
Generic Type: EP
Surface preparation, standard See Concrete Manual
Preparation grade: See Concrete Manual
COAT NUMBER
1 2 3 4
Penguard
Product Clear Penguard HB Penguard HB
Volume solids, % 50 54 54
Film thickness, microns
Dry (DFT) Minimum 30 80 80 Total
Specified 40 150 150 340
Maximum 50 150 150
Wet (WFT) Specified 80 278 278
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 8 16 16
Maximum
23°C Minimum 4 8 8
Maximum
35°C Minimum 2 4 4
Maximum
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 13 4 4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.95
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: C 902

Corrosivity category: C4
Generic Type: EP
Surface preparation, standard See Concrete Manual
Preparation grade: See Concrete Manual
COAT NUMBER
1 2 3 4
Penguard Penguard
Product Clear Penguard HB Topcoat
Volume solids, % 50 54 50
Film thickness, microns
Dry (DFT) Minimum 30 80 40 Total
Specified 40 100 50 190
Maximum 50 150 60
Wet (WFT) Specified 80 185 100
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 8 16 14
Maximum
23°C Minimum 4 8 7
Maximum
35°C Minimum 2 4 3
Maximum
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 13 5 10
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.96
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: C 903

Corrosivity category: C5-I
Generic Type: EP
Surface preparation, standard See Concrete Manual
Preparation grade: See Concrete Manual
COAT NUMBER
1 2 3 4
Penguard
Product Clear Navitar AS
Volume solids, % 50 90
Film thickness, microns
Dry (DFT) Minimum 30 200 Total
Specified 40 300 340
Maximum 50 400
Wet (WFT) Specified 80 333
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 8 48
Maximum 7d
23°C Minimum 4 24
Maximum 7d
35°C Minimum 2 6
Maximum 7d
Thinner no. 17 17
Spreading rate, sq.m/l
Theoretical 13 3
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.97
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: C 904

Corrosivity category: C5-M
Generic Type: EP
Surface preparation, standard See Concrete Manual
Preparation grade: See Concrete Manual
COAT NUMBER
1 2 3 4
Penguard
Product Clear Jotamastic 87 Jotamastic 87
Volume solids, % 50 82 82
Film thickness, microns
Dry (DFT) Minimum 30 150 150 Total
Specified 40 200 200 440
Maximum 50 300 300
Wet (WFT) Specified 80 244 244
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 8 24 24
Maximum
23°C Minimum 4 10 10
Maximum
35°C Minimum 2 5 5
Maximum
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 13 4 4
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.98
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: C 905

Corrosivity category: C5-M
Generic Type: EP
Surface preparation, standard See Concrete Manual
Preparation grade: See Concrete Manual
COAT NUMBER
1 2 3 4
Penguard
Product Clear Marathon Marathon
Volume solids, % 50 80 80
Film thickness, microns
Dry (DFT) Minimum 30 200 200 Total
Specified 40 250 250 540
Maximum 50 400 400
Wet (WFT) Specified 80 313 313
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 8 32 32
Maximum 5d 5d
23°C Minimum 4 12 12
Maximum 3d 3d
35°C Minimum 2 6 6
Maximum 2d 2d
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 13 3 3
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.99
Typical Coating Systems
COATING MANUAL

COATING SYSTEM: C 951

Corrosivity category: C5-M
Generic Type: VEG
Surface preparation, standard See Concrete Manual
Preparation grade: See Concrete Manual
COAT NUMBER
1 2 3 4
Chemflake Chemflake
Product Chemclear Special Special
Volume solids, % 96 96 96
Film thickness, microns
Dry (DFT) Minimum 150 600 600 Total
Specified 700 700 1400
Maximum 300 1500 1500
Wet (WFT) Specified 0.22 l/m2
Recoating intervals, hours*
0°C Minimum
Maximum
5°C Minimum
Maximum
10°C Minimum 5 5
Maximum 36 36
23°C Minimum 2 2 2
Maximum 24 24
35°C Minimum 1 1 1
Maximum 12 12
Thinner no. 17 17 17
Spreading rate, sq.m/l
Theoretical 5 1 1
* Guide data. Ample ventilation is necessary. High humidity will increase the drying times.
For further information regarding specific paints, refer to the relevant Technical Data Sheets.
Salts, oil, grease and dust must be removed prior to application – ref. ISO 8502.

Chapter 2: 2.100
Typical Coating Systems
 The Jotun field well head
platform protected with
Jotun systems.
Photograph courtesy of
Esso Norway.

Chapter 2:
Typical Coating Systems