CSWIP-3.2.2 & API 570 - Biswajit
CSWIP-3.2.2 & API 570 - Biswajit
CSWIP-3.2.2 & API 570 - Biswajit
Seeking assignments as Inspection Engineer /QC Engineer/Welding Engineer/Sr. QC Inspector in the field of Oil & Gas,
Petroleum Refineries, Offshore and Onshore Cross country Pipelines, Shutdown Jobs.
PROFILE SUMMARY
Over 17 years of experience in Quality Control/Assurance/Welding and Process Enhancements. Adroit in executing quality
systems / quality processes. Skilled at expediting inspection. Well versed with ASME Sec.II, Sec.V, Sec.VIII Div.1, Sec.IX, AWS
D1.1, PDO Specifications, ASME B31.3, API 1104, API 650, ISO 9001:2000 etc.
Demonstrated excellence in conducting inspections with third party for ADCO (Abu Dhabi Oil Co.), OGC (Oman Gas Co.),
KNPC(Kuwait),RIL, DNV, ENOC, Moody Intl., ABS, Velosi & Bureau VERITAS. An effective communicator with strong analytical &
team building abilities. Deft at coordinating with clients / contractors, interpreting codes and preparing WPS, PQR and WQT.
EDUCATION QUALIFICATION
July 2000 1st Class Mechanical Engineering from WBSCTE, West Bengal
CERTIFICATIONS
CSWIP-3.2.2 – Certification No: 94735/2, Date of Expiry-04.12.2024
BGAS-CSWIP – Awaiting for result
API 570 – Certificate No: 95720, Date of Expiry – 31.03.2023
ASNT Level II in UT, RT, MT, PT as per SNT-TC-1A
Certified under the authority of Directorate General of Shipping, Ministry of surface transport, Government of India for
FPFF (Fire Prevention & Fire Fighting)
PSR (Personal Survival Techniques)
PSSR (Personal Safety & Social Responsibility)
EFA (Elementary First Aid)
ORGANISATIONAL EXPERIENCE
July’ 12~June’15 : Punj Lloyd Limited (PLL), Jebel Ali, Dubai, UAE.
Client : Emirates National Oil Company (ENOC) & Horizon Jebel Ali Terminals Ltd. (HJATL)
Project : Falcon-EPC of Bulk Liquid Terminal in JAFZA and Jet fuel pipeline (16’’/20’’/24’’) to Dubai International
Airport Phase-1
Project No: HTL/242/11
Designation : Sr.QA/QC Engineer (Welding & Painting)
Accountabilities
Preparation of Proposed Welding Procedure Specification (PWPS) based on Client Specification applicable Codes/Standards
for projects and get approval from Client/PMC.
Prepare Technical Requirement for Consumable as per Client’s Specification, approved drawing and ASME Sec-II C.
PQR Qualification on the basis of approved PWPS and maintaining their records.
Inspection of prior welding, during welding and after welding.
Prepare Production Test Coupon Plan and Execution of Testing and getting the results approved from Client/TPI
Overall responsible for Welder Training /Welder Qualification (WPQ) and maintaining their records as per ASME Sec-IX, API
1104 and Client/Project Specification requirements.
Calibration Certificate review of Welding measuring instruments.
Review the vendor’s WPS/ PQR/WPQR/ NDT Procedures (LPT/MPI/RT/UT) as per project requirement.
Conducting the welder qualification test (WQT) for SMAW, SAW, FCAW.
Preparation & Approval of Method statement, procedures, WPS, PQR related to the construction activities.
Coordinating with Client, PMC & contractors for timely execution of job as per QAP, Codes & Project Specifications
Checking the WPS, welding machine, welding joint, welding consumables and arranging the same.
Witness & Review of NDT reports such as PT, MT, and UT& RT.
Prepare NDT Procedure (LPT/MPI/RT/UT) and NDT Chart for project.
Prepare WPS/ PQR/ WPQR/Welder ID as per project requirement.
Radiography Interpretation (RT) based on acceptance criteria of ASME Sec-IX, API 1104 and applicable Client/Project
Specification requirements.
Monitor Welding performance / Welder performance on weekly/monthly basis.
Root Cause Analysis (RCA) of the Weld defects/repairs and mitigation plan.
Review of RT and identify defects/repairs, then communicate to Welders for the effective control & preventive actions on
daily basis.
Developing Test Packs, Isometric Line Checking, Punch Listing.
Review of Pipe Books.
Accountable for site surveillance of welding & fabrication activities.
Inspecting welding consumables, baking and storage ovens.
Verification for Preheat, PWHT, Dimensional Check and Weld Visual Inspection.
Maintaining calibration records for Instruments, Equipment & Machinery.
Field joint coating (Heat Shrink Sleeve) & holiday test inspection.
Inspection for painting & coating repair works.
Leading the QC Inspectors & coordinating with other departments for smooth execution of QC activities.
Coordinated with Engineering Dept. & Clients for traceability of Drawings & Materials.
Reviewing the sub-contractor tank drawing for approval.
Witnessing the daily activities of tank construction, fabrication, erection and inspection against raised RFI and approved ITP.
Inspection of project scope of material against approved MR, PO, and datasheet/specification.
Organising and coordinating of sub-contractors to achieve the project schedule.
Receiving the Notifications from the Vendor and get the authorization on the Lead Inspection.
Sending the Notifications and confirming the inspections with Vendors, Agencies (if applicable) and clients.
Coordinating to receive the reports / IRC / test certificates from Agency after the Inspection.
Send the Inspection reports to Client.
Check the Inspection reports / Inspection Release for Correct PO information/requirements.
Arrange and store all the inspection documents in Orderly manner for access by Inspection engineer / others.
Coordinating sub-Contractor ITP approvals with Disciplines and get it approvals and update the Registers.
Attend the Project Quality and progress meetings and Highlight / discuss major Inspection issues with Project teams /
Project Quality Manager, Quality Inspectors and Client. –
Review & Comment Inspection reports and liaises with Discipline Engineers for their further comments.
Review and authorize Inspection release.
Review and comment on Inspection dossiers/Manufacturer Data Book.
Inspection of constructed storage tanks, piping & pipelines as per client specification, approved ITP and code requirements
Checking & ensuring the pre & final alignment & location for 1) course shell 2) Bottom shell 3) Roof plates 4) Nozzles 5)
Hand rails etc. as per the drawing before & after the erection of aluminium doom roof and internal floating Deck
Checking the peaking, banding, verticality and circumference during fit-up for every shell at vertical and horizontal welding
joints. Checking the visual inspection of all welding joints as per the drawings and approved weld map.
Checking the vacuum box test of bottom plates, annular plates.
Checking the Hydro test for tanks and piping system after mechanical completion of punch list.
Prepare the proper documentation of records & reports as per the client requirement and ISO – 9001 and project quality
plan. Responsible to ascertain that all materials comply with the contract documents, either by mill certification or testing.
Verify all fabrication and erection & welding is performed in accordance with the approved documents.
Results oriented individuals with a strong sense of personal responsibility. Excellent problem solving and decision making
skills. Interpretation of radiographic films.
Painting inspection of tanks (inside, outside, bottom, roof).Preparing the weld map for tanks.
Preparing the AS- BUILT drawing for tanks. Preparing the final hand over documents as per contract.
Well knowledge about the construction of internal Floating Roof atmospheric storage (crude) tanks, aluminium doom roof
with aluminium floating deck tanks and self-supported cone roof tanks, fire water line system around the tanks, Stone
column pile foundation, earthen type foundation, and ring wall foundation.
Holiday inspection of tank internal paint system.
Witnessing and analysing the tank settlement survey during the hydro test.
Accountabilities
Executed the Hydrostatic & Pneumatic Tests
Fit-up inspection, in-process &post weld visual inspection and dimensional check of complete weldment against specification
requirements and drawings.
Field joint coating & holiday test inspection.
Inspection for repair work of painting & coating.
Prepared Test Packs, Isometric Line Checking and Punch Listing
Verification & Report review for Preheat, PWHT and Hardness Survey.
Performed Visual Inspection & Non-Destructive Examination as per standards and codes
Review for Radiographic Films
Verified as built Isometric drawings & P & ID’s
Efficiently inspected welding consumables, baking and storage ovens
Assessed calibration for PWHT recorders, welding machines and quivers
Accountabilities
Ensuring that the reports for Welding are made in-line with the approved procedures & signed by the respective authorities
as on date.
Verifying the controlled copies were issued & followed by Construction & quality.
Ensuring the Calibrated Instruments & Equipment’s was utilized for Operation & Inspection.
Monitoring the performance of Welders, Sub-contractors, and Radiographers etc.
Preparing proposed WPS as per Specifications & Codes & follow-up the Client for Approval.
Make all related documents of PQR before starting the procedure for Client Approval.
Preparing PQR & WPS as per Procedure records, PDO Specifications & Codes & same submit to the Client for Approval.
Carrying out Welder Qualification Test as per Approved WPS, PDO Specification & Codes.
Preparing Welders ID Cards & Certificates.
RT Film Interpretation of weld joints as per Specifications & Codes.
Witnessing PMI, PWHT & Hardness Testing.
Preparing Punch list & follow up.
Preparation of as built drawings.
Working to close out the client issued NCRs & CARs.
Project : For Jamnagar Export Refinery Project, Client ~ Reliance Ind. Ltd.
Designation : QA/QC Engineer
Accountabilities
Inspection of Mechanical Activities at sites & Coordination,
Evaluation & Witnessing of NDT,
Witnessing of Pressure test of Unit Piping & Tankage,
Witnessing of PQR, WPQR, ALLWELD TEST and Document Review.
Stage wise inspection of 92 Mtr Dia &20 Mtr height (floating, double deck & Cone Roof Self supported Tanks) Atmospheric
Storage Tank for CRUDE, Diesel, Water Storage.
Witnessing and inspect the activities of Construction, erection, alignment& welding with all NDT’s, Hydrostatic testing of
tanks & water spray System, painting inspection of tanks, all mechanical Equipment (static & Rotating)).
Inspect and review against of daily R.F.I. (Request for inspection) and all reports for the entire inspection
Inspect as per inspection test plan and Checking the Pre & Final daily fit up, welding & all NDT's (DPT, MPT, RT, Vacuum box
test, oil chalk test) inspection of tanks as per API Std 650 and API 620, BS EN 14015- 2004 and inspection test plan.
Checking the WPS, welding machine, welding joint, welding consumables and arranging the same.
Checking & ensuring the pre & final alignment & location for 1) course shell 2) Bottom shell 3) Roof plates 4) Nozzles 5) Hand
rails etc. As per the drawing before & after the erection.
Checking the peaking, banding, verticality and circumference during fit-up for every shell at vertical and horizontal welding
joints.
Checking the visual inspection of all welding joints as per the drawings.
Checking the vacuum box test of bottom plates, annular plates, and bottom & top deck plates.
Checking the leak test of all Nozzle pads.
Checking the Hydro test for tanks piping system after mechanical completion of punch list.
Conducting the welder qualification test (WQT) for SMAW, SAW, GTAW.
Review and approval of Contractors welding procedure specification (WPS), procedure qualification records as per standard
of SECTION IX.
Reviewing and approval of the proper documentation of records & reports as per the REAL requirement/Specification and
ISO - 9001. Responsible to ascertain that all materials comply with the contract documents, either by mill certification or
testing.
Verify all fabrication and erection & welding is performed in accordance with the contract documents.
Interpretation of radiographic films.
Painting inspection of tanks (inside, outside, bottom, top deck).
Verifying and approval of the weld map for tanks.
Approval of the AS- BUILT drawing for tanks.
Review and approval of contractors prepared final hand over documents as per contract.
Conducting the every month internal audit for the tanks.
Witnessing the Stress Relieving (PWHT) of Nozzle shell plates.
Holiday inspection of paints.
Assisting to reduce the welding defects by proper training and maintenance of qualified welders.
Displays leadership and a desire to accept accountability
Surveillance & Inspection of Offsite piping activity for RTF to MTF Area
48”, 36”, 30”, 16” diameter PRODUCT Lines.
12” NB Nitrogen Line.
Accountabilities
Responsible for execution of Piping Fabrication for various diameters.
Coordination with client, consultant & Sub- contractor.
Estimation of project material requirement & material reconciliation.
Coordination with Planning, Quality Control & ware House for smooth work.
Fabrication & erection of process piping of cryogenic tank.
Hydro testing of all process & utilities line.
All process & utilities line air drying & air blasting.
Involved in pneumatic testing of cryogenic tank.
Coordination with client, consultant & contractor.
Estimation of project material requirement & material reconciliation.
Coordination with Planning, Quality Control & ware House for smooth work.
Preparation of isometric drawings & welding inspection.
Preparation of Bill of Materials.
PREVIOUS EXPERIENCE
Growth Path
Mar’04-Oct’04 : Junior Engineer at Naima Engineering Associates, Kolkata, WB, India.
Aug’03-Jan’04 : Trainee Engineer at Great Shipping, India.
Jan’03-Jul’03 : Trainee Engineer at Kassab International Shipping LLC, UAE.
IT SKILLS
Well versed with MS-
Word, Excel PowerPoint.
PERSONAL DETAILS
Date of Birth : 18th September, 1977
Linguistic Abilities : English, Hindi and Bengali
Passport No. : U-0088736, Date of Expiry: 10.08.2029
Driving License (UAE): 1920291, Date of Expiry: 22.06.2023
Address : P-5, Pragati Pally, Post Office – Lake Town, Kolkata – 700089, West Bengal, INDIA,