Mastertop 1324: Seamless, Self-Smoothing Heavy Duty Polyurethane Based Flooring System
Mastertop 1324: Seamless, Self-Smoothing Heavy Duty Polyurethane Based Flooring System
Mastertop 1324: Seamless, Self-Smoothing Heavy Duty Polyurethane Based Flooring System
Description Packaging
A multi-component, polyurethane based system for Mastertop®Primer 2 12.4kg
the protection of concrete floors subject to high Mastertop®BC375 30kg
levels of traffic, impact and abrasion. Enhanced Mastertop®TC441 10kg
Mastertop®SRA No1 (Sillica Quartz) 25kg
flexibility provides excellent impact resistance and
reduces the risk of cracking due to substrate
Colours
movement. Mastertop®1324 is available in smooth or
Available in standard colours and with colour
slip-resistant profile.
matching to RAL/BS colours depending on quantity
• Mastertop®Primer 2 – is a high grade, low-
required. Contact BASF CC SA.
viscosity, two component epoxy resin primer and
substrate sealer.
Typical properties∗
• Mastertop®BC375 - Is a hard but flexible, solvent-
Mastertop®Primer2 - Typical properties
free 2-component, self-smoothing compound
Cured for 7 days @20°C
based on the latest polyurethane technology that Pot Life: 20 mins at 25°C
produces hard-wearing, smooth or non-slip floor Density: 1.09
surfaces. Bonding strength Greater than cohesive
strength of typical good
• Mastertop®TC441 is a 2-component pigmented or quality concrete substrate
clear polyurethane coating which, when applied to Application time approx. 20 mins. at approx.
Mastertop® coatings, produces a flexible wear- 25°C
Application temperature 10°C to 40°C substrate temp
resistant and durable seamless surface.
Recoatable after approx. 6 hours at 30°C
• Mastertop®Aggregate SRA No1 – Is used with approx. 12 hours at 20°C
various resin products to produce industrial floors approx. 24 hours at 10°C
∗
and filled coatings. Properties listed are only for guidance and are not a guarantee
of performance.
Primary uses
Industrial floors, which require a matt, durable
abrasion-resistant finish such as loading- bay areas,
production/assembly halls, exhibition halls, hospitals
and schools, warehouses, service corridors, aircraft
hangars.
Mastertop®1324
Mastertop®BC375 - Typical properties Application temperature
Mixing ratio A: B 5 : 1 by weight The quality of the final coating is dependent on the
Mixed density at 20°C (resin approx. 1.55gm/cm³
component only) substrate and the material temperatures. We
With 15kg SRA No. 1 recommend a substrate temperature of min +10°C
Flash point Part A/B > 200°C and max +35°C.
Tensile strength DIN 53 504 approx. 30 N/mm²
Breaking elongation DIN 53 approx. 10% Surface preparation
504
Pressure resistance approx. 65 N/mm² The surface to be coated must be clean and dry,
Flexural strength approx. 32 N/mm² free of laitance, oil, grease or any substance that
Shore-D-hardness 75 may impair adhesion. The preferred methods of
Elasticity module DIN 53 457 approx. 1200 N/mm² preparation are: captive blasting, surface grinding or
Application time approx. 30 mins. at 20°C
similar. Weak or damaged concrete must be
Recoatable after min. 6 hours, max. 72 hours
at 20°C removed, then replaced with a suitable repair
Curing time . To bear mechanical loads compound from the Emaco or Concresive range of
at +15°C, approx. 12 hours.
To resist chemicals at + products. Maximum moisture content 5% by weight
5°C, approx. 5 days. To of concrete.
resist chemicals at + 15°C,
approx. 3 days
Steel
®
Mastertop TC441 - Typical properties Prepare surface by means of grit blasting, high
Mixing ratio A:B 10 : 1 acc. to weight pressure water jetting or other suitable means to
Mixed density approx. 1.0g/cm³ (colourless) Swedish standards SA 2½. The amplitude of the
approx. 1.3g/cm³ (coloured) profile to be greater than 20 microns.
Curing at 20°C at 60% rel. To be walked on after approx.
atm. Humidity 16 hours capable of bearing
loads after approx. 48 hours Asphalt
Recoatable after 24 hours at the earliest at 20°C Contact the BASF CC SA Technical Department.
after 3 days at the earliest at
10°C
Note If the seal is recoated earlier, a Wood
glossy surface must be
expected Timber must be sound and free of substances that
might impair adhesion.
Guide to application
Prior to application, Mastertop®1324 should be Priming
stored under cover an air-conditioned environment Cement bound substrates. The substrate must be
and protected from extremes of temperature which sealed using Mastertop®Primer2. Mix the A and B
may cause inconsistent workability, finish and cure components of Mastertop®Primer2 together
times of the final mixed material. according to the datasheet. Using a suitable roller,
apply the mixed resin at the rate of 0.15-0.3kg/m²
depending on substrate profile and porosity. Allow to
cure until tack free.
Mastertop®1324
Resin application
Smooth Finish
coat of Mastertop®BC375, mixed without the
1. Mix the A and B components of
addition of aggregate, at the rate of 0.6kg/m²
Mastertop®BC375 for no less than 2 minutes
using a squeegee / wiper or medium pile roller.
using a drill and paddle operating at 300-400rpm.
4. Allow to cure for minimum 12 hours before
Add 15kg of Mastertop®SRA No1 whilst
allowing use by light traffic.
continuing to mix.
5. To provide UV protection and additional
2. When the mix looks uniform, pour the material
durability and surface performance
into a clean container and remix for about 30
Mastertop®BC375 should be overcoated with
seconds.
Mastertop®TC441 at 0.08-0.12kg/m² per coat
3. Pour the mixed material onto the primed surface
(without the addition of aggregate).
in pools or as a long strip.
Using a trowel, pin rake or notched trowel spread
Note: Detailed method statements should be
the Mastertop®BC375 to the required thickness.
requested and referred to as part of the
To release trapped air and assist with the
application planning process.
smoothing operation roll the material within 5
minutes after it is leveled, using a spiked roller.
Chemical resistance
The operative using the spiked roller must wear
Contact your BASF CC SA Technical Department.
spiked shoes so that he can walk in the wet
Mastertop®BC375. Coverage
4. Allow to cure 12 hours at 20°C before allowing Mastertop®Primer 2 0.15-0.3kg/m² depending
light traffic. on surface texture and
porosity.
5. To provide UV protection and additional Mastertop ®BC 375 with SRA Approx. 2.5 kg - 4.0 kg/m²
durability and surface performance No1
®
Mastertop BC375 should be over coated with Mastertop®TC441 0.10-0.12kg/m² per coat
Mastertop®TC441 at 0.08-0.12kg/m² per coat
(without the addition of aggregate). Thickness
From 1.5-2.5mm (dependent on surface profile
Profiled Finish required)
1. Mastertop®BC375 should be mixed and applied
onto primed surface as above but applied at Storage
1kg/m². Store under cover, out of direct sunlight and protect
2. When the material has been levelled, broadcast from extremes of temperatures.
Mastertop®SRA No3 to saturation (2-3kg/m²).
3. Allow to cure for minimum 6 hours @ 30°C, and Failure to comply with the recommended storage
then remove excess aggregate. Remove conditions may result in premature deterioration of
prominent aggregate particles by scraping the the product or packaging. For specific storage
surface with the edge of a trowel. Vacuum clean advice consult BASF Construction Chemicals SA’s
to remove loose aggregate. Apply the top Technical Services Department.
Mastertop®1324
Safety precautions Quality and care
As with all chemical products, care should be taken All products originating from BASF Construction
during use and storage to avoid contact with eyes Chemicals’ SA facility are manufactured under a
mouth, skin and foodstuffs (which can also be management system independently certified to
tainted with vapour until product is fully cured or conform to the requirements of the quality,
dried). Treat splashes to eyes and skin environmental and occupational health & safety
immediately. If accidentally ingested, seek standards ISO 9001:2000.
immediate medical attention. Keep away from
children and animals. Reseal containers after use.
Note
Field service, where provided, does not constitute
supervisory responsibility. For additional information
contact your local BASF Construction Chemicals SA
representative. BASF Construction Chemicals SA.
reserves the right to have the true cause of any
difficulty determined by accepted test methods
Whilst any information contained herein is true, accurate and represents our best knowledge and experience, no warranty is
given or implied with any recommendations made by us, our representatives or distributors, as the conditions of use and the
competence of any labour involved in the application are beyond our control.
As all BASF’s technical datasheets are updated on a regular basis it is the user's responsibility to obtain the most recent issue.
BASF Construction Chemicals South Africa (Pty) Ltd
P.O. Box 420, Westonaria, 1780 852 Sixteenth Road, Midrand
11 Pullinger Street, Westonaria, 1779 PO Box 2801, Halfway House, 1685
Tel: +27 11 203 2405
Tel: +27 11 754 1343
Fax: +27 11 754 1105 Website : basf-cc.co.za