Shelf Life Enhancement of Functional Doda Burfi (Indian Milk Cake) With Biopreservatives Application
Shelf Life Enhancement of Functional Doda Burfi (Indian Milk Cake) With Biopreservatives Application
Shelf Life Enhancement of Functional Doda Burfi (Indian Milk Cake) With Biopreservatives Application
com
(IJRST) 2015, Vol. No. 5, Issue No. II, Apr-Jun ISSN: 2249-0604
ABSTRACT
Doda burfi is a popular traditional sweetmeat of northern India resembling milk cake of westernized
culture. At normal ambient temperature conditions, shelf life of doda burfi is 10-12 days and to further
extend the same, use of biopreservatives was tried. During storage period, physico-chemical, sensory as
well as microbiological assay was taken into consideration to mark distinguish changes between control
and biopreserved product. The two different products control and treated, were evaluated and a shelf life of
27 days of treated product counterpart to 12 days of control product kept at 30°C was recorded. The
results indicated a significant decrease of moisture content and pH and increase in acidity, free fatty acids,
HMF content, and tyrosine value during storage.
Keywords Traditional sweetmeat, functional, Biopreservatives, Chemical preservatives, Shelf-life, Sensory
attributes.
INTRODUCTION
Doda burfi simply called as “Doda” or “Dhoda”, is an immense popular traditional milk-cereal
based sweet of Northern India. The sweet is particularly famous in states like Punjab, Haryana,
and Western U.P [55] and the product is made from germinated wheat flour (angoori atta),
buffalo milk and sugar with small amounts of Indian cultured dahi and citric acid and garnished
with various nuts such as almonds, cashews and pistachio. However, the garnishing entities are
purely optional and vary from one manufacturer to another. Product is characterized by pleasant
caramelized flavor, dark brown color and sticky granular body. Conventional doda burfi contains
most of its nutrients in pre-digested form owing to germination process of wheat and serves as an
excellent source of dietary fiber, which is usually absent in other dairy products. Recently various
traditional products such as rasogolla, milk cake, kalakand, kheer and some other regional
specific products like range of burfi, channa murki, payasam etc. are being explored and gaining
popularity in various countries. Though the recent practice of manufacturing such traditional dairy
products is being undertaken by some renowned manufacturers but still the product carries the
limitation of short shelf life and early spoilage due to microbial contamination especially yeast and
mould growth in sweetmeats due to high sugar content.
Recently, awaken regime of increased health consciousness has created a reluctant behavior in
consumer acceptance towards the non-healthful foods and foods containing artificial or synthetic
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food ingredients. To overcome this problem, value addition of traditional products with vital
neutraceuticals and preservation of such functional products with various biopreservatives in food
for shelf life extension is becoming demand of modern consumer as well as choice of the
producer. The concept of enhanced shelf life not only attracts consumer, retailer, and wholesaler
but also to producer. A long shelf life product symbolizes healthy profits over a longer period.
Preservation of consumables can be done by many ways and in food- stuffs, thermal treatment in
conjunction with sugar addition is the most acceptable means to preserve the milk based
indigenous sweets. Several other methods like drying e.g. freeze drying [55] (Nkama et al. 2010),
vacuum drying (Sunjka et al. 2008), reduction in water activity through incorporation of sugar and
humectants (Thomas et al. 2008), and addition of biopreservatives (Salih et al. 1990; Keeffe and
Hill 1999) have also been attempted for shelf life enhancement of various products. Different
products can be queued in this category are kalakand, milk cake, pera, burfi, kheer, payasam, etc.
Among various choices of chemical and non-chemical methods available for preservation,
preservatives of biological origin known as biopreservatives are gaining importance day after day.
Thus, bacteriocins by definition are the proteins containing macromolecules, which exert a
bacteriostatic mode of action on susceptible bacteria (Tagg et al. 1976). Bactericidal action of
bacteriocins attributed to may be due to loss of cellular potassium ions, depolarization of the
cytoplasmic membrane of microbial cells, hydrolysis of internal ATP in sensitive cells (Cintas et
al. 2001), affecting the proton motive force (PMF) dependent processes such as amino acid
transport and formation of potassium selective channels by the α and β peptides in the bacterial
membrane (Deegan et al. 2006; Eijsink et al. 1998; Jack et al. 1995).
Various means can be opted for bacteriocins addition, however, direct method where addition of
bacteriocin (purified/semi purified) can be done directly in the food product is most acceptable.
The utilization of previously fermented product using bacteriocin producing strain in food
processing is also a well known practice (Schillinger et al. 1996). Various studies using
bacteriocins have been undertaken like, nisin, a well known preservative was used at level of 200
IU in kheer by Singh et al. (1987). Similarly khoa and yoghurt have been prepared using nisin at
the rate 100-200 IU/g and 85-100 IU/g, respectively (Gupta et al. 1989). Rao (1990) reported an
initial level of at least 500 IU/g nisin as an essential level for attaining a residual value of around
50 IU/g following thermal processing of in-package sterilized paneer at 118oC for 5 minutes.
Apart from this, studies on the addition of chemical preservatives such as potassium sorbate have
been conducted on Kalakand by Suresh and Jha (1994a) and reported an extended shelf life of 24
days over 3 days at 30°C when used at 0.20 % concentration.
Also, nutritionally conventional doda burfi contains good amount of fiber in it, but to further
enrich the product with dietary fiber, the study was planned in such a manner so that the extent of
fairly acceptable level of fiber addition can be made. Fiber not only increases bulk of the food and
moves it through the colon more rapidly, but also helps in preventing constipation and possible
colon and rectal cancer (Niness 1999; Thompson 2005). Epidemiological studies correlating the
high consumption of dietary fiber and lower incidence of certain diseases such as cardiovascular
and cancer of colon & rectum, boosted searches on dietary fiber. Several diseases such as diabetes,
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arthrosclerosis, breast cancer, diverticulitis, hemorrhoids, have been connected with a low fiber
intake (Gutkoski et al. 2007) and high risk of obesity (Alfieri et al. 1995; Van Itallie 1978). Apart
from this, fiber also improves the bulkiness of product and acts as a prebiotic for the growth of
essential bacteria.
But addition of such ingredients for shelf life extension and to enhance functionality in any food
product requires clear understanding of mechanisms involved in developing desirable quality
characteristics, process modification, selection of suitable packaging material and storage
characteristics. Though the shelf life of conventional doda burfi is 10-12 days at ambient
temperature conditions, which can be marked as good, comparing with other dairy based
sweetmeats, but to further enhance its shelf life, addition of biopreservatives was undertaken along
with little quantity of chemical preservative to get the desirable results in the ultimate product‟s
shelf life.
Wheat bran Wheat bran was availed from M/s S.A. Pharmachem, Chemicals Limited, Mumbai
(MH), India.
Oat fiber Oat bran (300-33) (Batch Number CA8 259) was procured from M/s S.A. Pharmachem
Chemicals Limited, Mumbai (MH), India.
Microcrystalline cellulose (MCC) Microcrystalline cellulose (MCC) pure grade 2037 (Batch
Number 2037) was procured from M/s Vikaash chemicals, Chennai (TN), India.
Inulin Inulin (Batch Number RTDCW8 DCW8) with brand name Beneo ST was procured from
M/s DPO Food Internationals Pvt. Limited, Mumbai (MH), India.
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Other ingredients such as refined cane sugar and nuts of good quality for garnishing of doda burfi
were procured from the local market.
Physico-chemical analysis
Different physico-chemical parameters were analyzed using BIS or AOAC standards like moisture
(IS: 2785 1964), acidity (AOAC 1975), tyrosine (Hull 1947), HMF (Keeney and Bassette 1959),
and free fatty acids (Deeth et al. 1975).
pH, was recorded using digital pH meter, LABINDIA pH analyzer using standard buffers of 7.0,
4.0, and 9.2 for calibration purpose.
Dietary fiber estimation was done using dietary fiber kit obtained from M/s Sigma Aldrich
Chemicals, U.S.A., which uses a combination of enzymatic and gravimetric methods based on
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AOAC (2000). The principle involves gelatinization of samples with heat-stable α-amylase and
enzymatic digestion with protease and amyloglucosidase to remove the protein and starch present
in the sample. Ethanol precipitates the soluble dietary fibre. The filtered residue is washed with
ethanol and acetone and weighed after drying. Half of the residue is analyzed for protein and the
other half for ash. Total dietary fibre is the weight of the residue less the weight of the protein and
ash
Mineral estimation
Calcium analysis was undertaken using AAS in which one gram sample of doda burfi was
digested in Kjeldhal tube at very low heat initially by adding 15 mL of tri acid mixture (HNO3:
HCLO4:H2SO4 = 3:1:1) and at a higher temperature till the content were clear and perchloric acid
fumes ceased to come out. The final volume after digestion was made to 25 mL and filtered and
through ash free filter paper to remove silicates and other insoluble material. Mineral content in
terms of calcium was measured the help of Hitachi Z- 5000 Polarized Zeeman Atomic Absorption
Spectrophotometer (AAS) using acetylene as fuel and air as oxidant. Specific hollow cathode
lamp was used to determination of three elements.
In the estimation of calcium, the elements such as aluminum, beryllium, phosphorous, silicon,
titanium and mineral acids are known to mask the response of calcium in air acetylene flame.
Therefore, strontium as strontium chloride was added as a damasking agent in the process of
dilution of acid extract so that a concentration of 0.2 per cent strontium was achieved in the
sample as well as in the standards as recommended in the AAS manual.
Sensory analysis
Male panelists (n=5) and female panelists (n=2) between the ages of 30 to 55 years participated in
this study and provided informed consent. For better acceptance of the results at wider scale, 9-
point hedonic scale was used for the sensory evaluation of the product. Five different attributes
namely, color and appearance, body and texture, sweetness, flavor and overall acceptability were
observed for sensory evaluation.
Microbiological assay
Stored burfi samples were examined for total plate count, yeast and mould and coliform count as
per the standard methods (IS: SP XI 1981). Sample for microbial assay was drawn aseptically to
obtain error free results and stringent control over conditions was maintained during storage
period.
Statistical analysis
The results obtained in the present study were subjected to two way analysis of variance
(ANOVA) using MS-Excel software (V-2007) (Microsoft Corporation (I) Pvt. Ltd., Gurgaon,
India). Significance was established at 95 percent confidence interval. To compare the two class
means at a time, critical difference (C.D), also called least significant difference (LSD) and
Duncan‟s multiple range test (DMRT) were applied. In the present study, LSD was calculated as
per the method described by Rangaswamy (1995).
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Based on the results obtained (overall acceptability scores), it can be observed that product
prepared with oat fiber and Diesol™ were adjudged best and were used further for the preparation
of value added doda burfi. Oat, is well known for its nutritional and functional properties (Tiwari
and Cummins 2012) due to the presence of soluble dietary fibers (β-glucan) and contains
significant amount of phytochemicals that can exhibit anti-oxidant activity (Panfili et al. 2003;
Tiwari and Cummins 2009). Considering the health benefits of β-glucans, now a day‟s researches
has been focused on increasing the β-glucan content of commonly consumed food and food
products (Brennan and Cleary 2005). Various studies using oat fiber as an active ingredient for
improving the functional properties of the food have been carried out in products like bread
(Flander et al. 2006), poori (Yadav and Rajan 2011), chapatti (Yadav et al. 2010) and pasta (Kaur
et al. 2011). However, studies pertaining to the effect of hydrolyzed gum acacia are yet to be
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reported. Apart from various functional properties, oat fibre has also been reported as a fat
replacer in a study conducted by (Pinero et al. 2008) in low-fat beef patties. Thus, addition of oat
fiber hold a promising option for preparation of value added doda burfi in reducing amount of
pure fat addition conventionally applicable to product preparation.
pH of fresh doda burfi samples showed a gradual but statistically significant decreasing trend
(p≤0.01) (Table 4) in both the stored samples. The final pH of treated burfi decreased from 5.77 to
5.0 in 27 days whereas control sample showed a final pH of 5.37 at the end of 12 days. Similar
decrease in pH observations were recorded by Suresh and Jha (1994 b) in case of Kalakand and
Pandey and Singh (2010) in soy containing chocolate. The decrease in pH might be due to lactic
acid production by spoilage organisms (Daifas et al. 1999). Reverse with the pH, acidity increased
from 1.18 per cent to 1.89 per cent after 27 days while in control sample 1.46 per cent acidity was
recorded (Fig. 1). It could be observed that combination of biopreservatives and chemical
additives had significant effect (p<0.01) on the acidity of doda burfi (Table 4) during storage.
Similar observations for acidity and pH, were recorded by Londhe (2006), Suresh and Jha (1994b)
and Prabha (2006), in traditional sweetmeats like Peda, Kalakand and dietetic burfi, respectively.
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Indigenous proteases in milk along with microbial proteases degrade native proteins of food and
lead to release of free amino acids like tyrosine, producing bitter taste in dairy products. The
degree of proteolysis was also assessed during storage in the terms of tyrosine value which
showed a statistically significant increasing trend (p<0.01) and value rose to 102.12 mg/100g after
12 days and 173.19 mg/100g after 27 days of storage from initial value of 10.35 mg/100g, in
control and treated product. The results are in agreement with earlier work performed on Khoa by
Patel (1985), Kalakand by Suresh and Jha (1994 b), Burfi by Prabha (2006) and Kesenkas et al.
(2011) in Kefir. Effect of proteolysis can also be observed even under gas packaging (Alam and
Goyal, 2006), who observed proteolysis in case of cheese samples packed and stored under 100%
CO2. However, in doda burfi the effect of treatment on tyrosine value was not found significant
(Table 4).
Hydroxy methyl furfural (HMF), an indicator of maillard type browning reaction is accelerated in
dairy products during storage of heated milk products especially at elevated temperatures and
results in poor palatability, diminished physical appeal and losses in nutritive value of the product.
A highly significant (p<0.01) increase in HMF content of doda burfi samples was recorded during
storage and values increased from an initial content of 9.34 µmoles/ 100 gm of TS to 23.96 micro
moles/100 gm after a storage period of 12 days in control sample whereas the treated product
showed an average value of 33.30 µmoles/ 100 gm on 27th day (Fig. 1). Increase in HMF content
of various dairy based delicacies like burfi, peda and rasogolla during storage has also been
reported by earlier workers (Reddy 1985; Kumar et al. 1997; Chavan et al. 2010). Drastic increase
in HMF value was also reported by Duru et al. (2011) in nectar. Similarly, increase in FFA value
was observed in freshly prepared doda burfi samples where on „0‟ day, the recorded value of 4.29
µeq/g gradually shoot to 9.18 µeq/g after a period of 12 days of storage at 30°C whereas in treated
product a value of 12.83 µeq/g was observed after 27 days storage period. The values recorded
were quite comparable with the ones recorded by Prabha (2006) in burfi and Itagi et al. (2011) in
multigrain halwa mixes. Effect of different storage temperatures on increasing FFA and peroxide
value has also been reported by Tiwari et al. (2011) in snack products.
Changes in the sensory scores of doda burfi during storage have been presented in Figure 2. The
average colour score of freshly prepared burfi was 7.67. During storage the sample became dark
with advancement of storage period and it resulted in a steady and little decrease in sensory scores.
Finally the score reached to 7.25 and 6.60 after 12 and 27 days of storage of doda burfi kept at
30˚C. Progressive dark colour in the product can be attributed to the loss of moisture content and
is also notified with increase in HMF value. The sensory analysis was terminated once the surface
growth appeared over the product. The decrease in colour score during storage intervals was found
statistically significant at (p<0.01). Decrease in colour scores was also observed during storage of
chocolate by Pandey and Singh (2011). Also, findings for decrease in colour values also occur
instrumentally and were noted down by Olivera et al. (2013) in beef during storage.
With advancing storage period, both the samples exhibited a steady but statistically significant
decrease in body and texture scores. The stored samples progressively became brittle and showed
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decrease in cohesiveness. The decrease in body and texture score of samples was observed in both
the samples but the trend was much progressive in control product. Similar observations with
respect to decrease in texture scores were observed in multigrain halwa mixes kept at ambient and
elevated temperature conditions (Itagi et al. 2011). The difference between scores for both the
samples were found statistically significant during storage as well as the treatment applied
(p<0.05) (Table 4). Similarly, decreasing trend of flavor was observed with due course of time and
the declining trend was faster in the control product (Fig. 2). Highly significant changes (p<0.01)
were observed in flavour during storage intervals. The decrease in flavour may be attributed to
slight loss in freshness, which is inherent with any food product. Similar observations w.r.t flavor
degradation was recorded on stored kalakand by Rao and Goyal (2007).
The overall acceptability of stored samples depends upon several factors like degree of
proteolysis, lipolysis, flavour changes and microbial activity. The overall acceptability score
declined from 7.25 to 6.42 in treated doda burfi after 27 days whereas the control product showed
decrease in scores from an initial value to 6.37 after 12 days. Also, in control burfi, the rate of
reaction appeared to be very fast at 30˚ C whereas the same product survived well for 27 days
without any sign of spoilage when treatment was given. Hence the results corroborates with the
expected findings of this research. During storage intervals overall acceptability showed a
significant (p<0.01) declining trend in doda burfi. Similar observations were recorded by Sharma
et al. (2011) in apricot bar.
Microbiology of the stored product showed an increase in standard plate count (SPC), coliform &
yeast and mould count during storage. Initially, on „0‟ day, no microbial growth was observed in
terms of standard plate count and yeast and mould count. However, the count increased during the
entire storage period irrespective of the treatment applied. During storage, the SPC increased from
“nil” count to 3.36 log cfu/g after 12 days in control sample and to 3.63 log cfu/g after 27 days of
storage in treated samples (Table 3). The data revealed that treated product could remarkably
retard the rate of microbial proliferation. However, the effect was not found statistically significant
during storage. The recorded results are in concord with the finding of Palit and Pal (2005) for
burfi, Prabha (2006) for dietetic burfi, and Londhe (2006) for peda. Increase in SPC of burfi
samples during storage had been also reported by several other workers (Sachdeva 1980; Bhatele
1983; Reddy 1985; Mandokhot and Garg 1985; Mishra and Kuila 1988) in various other products
as well. However, Kumar et al. (1997) did not observe any microbial growth in peda packaged
under modified atmosphere packaging (MAP).
Yeast and mould growth is one of the main factor of spoilage of the milk based sweets thus limits
the shelf-life of major sweetmeats due to high sugar content and low water activity requirement. In
the present investigation, no mould or yeast count was detected in the stored samples of doda burfi
during earlier days of storage at 30°C. But after 9 days, the presence of yeast and moulds were
encountered and spoilage of the product can be entirely considered due to growth of yeast and
mould count. At the end of storage studies, control and treated samples showed an average
increase in count from initial “nil” count to 2.39 and 2.50 log cfu/g after 12 and 27 days,
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respectively (Table 3). Results are in agreement with the earlier finding of Palit and Pal (2005),
Rajarajan et al. (2006) and Kumbhar et al. (2009). Statistically count had a non-significant effect
with respect to storage and treatment applied (Table 4). Coliform count, an indicator of hygienic
conditions maintained during processing and packaging of a product, were remained absent in
fresh as well as stored samples irrespective of treatment applied
CONCLUSION
Considering the recent trend of consumers towards value added foods and food with natural
preservatives, doda burfi was prepared with oat and Diesol™ incorporated as soluble fibers. For
long term preservation of such value added commodities, various anti-microbial systems residing
in milk with anti microbial substances elaborated by LAB could be successfully utilized for
preservation of variety of food products including sweetmeats. But the inherent narrow spectrum
of these antimicrobials puts demand to use these in combination with certain chemical additives.
Adoption of such techniques could be used to enhance shelf life of various products including
doda burfi where storage period could be extended upto more than twice than conventional
product even at ambient temperature. Combination of biopreservatives along with certain
additives remarkably increased the shelf life by decreasing rates of various ongoing reaction
systems within the food matrix.
ACKNOWLEDGMENT
The authors express appreciation to M/s Drytech processes (I) Pvt. Ltd, India Company for
supplying necessary ingredient in the form of fiber “Diesol” for this study and Dr. R. K. Malik, for
providing essentials in the form of biopreservative – pediocin, necessary for the study
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