Barton 242 User Manual

BARTON® MODEL 242E
TEMPERATURE/PRESSURE
RECORDER-RECEIVER
User Manual
Manual No. 9A-10135, Rev. 02
March 2009
Contents
Safety Information.......................................................................................... 2
Section 1—Introduction.................................................................................. 3
General.......................................................................................................... 3
Main Components.......................................................................................... 3
Section 2—Theory of Operation..................................................................... 5
General.......................................................................................................... 5
Static Pressure Element................................................................................ 5
Temperature Element.................................................................................... 6
Section 3—Installation.................................................................................... 9
General.......................................................................................................... 9
Standard Practice Considerations................................................................. 9
Mounting........................................................................................................ 9
Chart Installation.......................................................................................... 10
Calibration Check.........................................................................................11
Piping........................................................................................................... 12
Operation..................................................................................................... 12
Section 4 - Maintenance and Calibration.................................................... 13
Maintenance................................................................................................ 13
Temperature Pen Calibration....................................................................... 13
Static Pressure Pen Calibration................................................................... 15
Static Pressure Element Replacement........................................................ 16
Temperature System Replacement............................................................. 17
Chart Drive Replacement............................................................................ 17
Linkage Adjustments.................................................................................... 18
Section 5—Troubleshooting......................................................................... 19
Section 6—Installation/Dimensional Drawings.......................................... 21
Section 7—Assembly Drawings and Parts Lists........................................ 25
242E Assembly............................................................................................ 25
Instrument Specifications............................................................................. 34
Product Warranty......................................................................................... 35
Safety Information
Before installing this instrument, become familiar with the installation in-
structions in Section 3.
! WARNING: This symbol identifies information about practices or circum-

stances that can lead to personal injury or death, property damage, or
economic loss.
CAUTION: Indicates actions or procedures which if not performed correctly

may lead to personal injury or incorrect function of the instrument
or connected equipment.
IMPORTANT: Indicates actions or procedures which may affect instrument operation or

may lead to an instrument response that is not planned.
2
242E Temperature/Pressure Recorder-Receiver Section 1
Section 1—Introduction
General
The Barton Model 242E Temperature and Pressure Recorder-Receiver is a
versatile and rugged instrument designed for general temperature and pres-
sure applications. It records monitored temperature and pressure on a 12-inch
diameter chart. Up to four elements or bellows-type receiver elements may be
used in any combination to operate up to four individual recording pens.
Main Components
Static Pressure Systems
The static pressure system consists of a helical bourdon tube connected to
system piping. The static pressure element measures the static pressure in a
piping system. Elements are available for measuring pressures ranging from
30 in. of vacuum (mercury) to 30,000 psi. For a list of elements and ranges,
see Table 7.3—Static Pressure Elements on page 31.
Thermal Systems
The thermal systems consist of a spiral bourdon tube, a capillary, and a bulb.
All parts are made of stainless steel. The bulb is fitted with a bendable exten-
sion, and the capillary is protected with stainless steel armor.
Receiver Bellows
The 242E recorder may be connected to a pneumatic transmitter to record the
3-15 or 6-30 psi output signal of the transmitter. The instrument may also be
connected to record the output of a pneumatic transmitter simultaneously with
the direct system pressure.
Recording Mechanism
The recording mechanism is a linkage and pen system that permanently re-
cords data. It converts mechanical inputs from the pressure, temperature, and
receiver elements to link lines on a revolving chart. All operative parts of the
recorder mechanism are made of stainless steel for a long field life. The pen
mount is exceptionally rugged. All lines are adjustable. Screw adjustments for
zero, range, and linearity assure fast and accurate calibration.
3
Section 1 242E Temperature/Pressure Recorder-Receiver
Chart Drive
A variety of chart drives are available. Both electrical and spring-wound chart
drives fit a wide variety of chart speeds and time intervals that reduce main-
tenance time (see Section 5—Troubleshooting on page 19). All chart drives are
interchangeable and fitted with a recorder hub clip that features a simple yet
secure method of locking the chart in place. Explosion-proof electrical chart
drives are available.
Case
The 242E is housed in an aluminum case with a hinged door providing access
for chart changes and calibration adjustment. The case is finished in a black,
polyurethane electrostatic powder paint that is highly resistant to weathering,
scratches, marring, and industrial fumes. The Model 242E connects to the
system or transmitter through fittings in the bottom of the case.
4
Section 2—Theory of Operation
General
Pressure, temperature, and receiver elements in the 242E are connected by
tubing or pipe to measure system pressure, system temperature, and transmit-
ter output (Figure 2.1).
The capillary tubes from the static pressure element and receiver element
connect directly to the piping system and are filled with the process system
fluid. Two thermal systems are available: a Class V mercury-filled system and
a Class I hydrocarbon-filled system. See Instrument Specifications on page 34
for details.
A chart drive mechanism turns the chart at a selected speed. The chart is
driven by either an electrical motor or a mechanical, spring-wound type motor
(see Table 7.2—Chart Drives on page 30).
Static Pressure Element

The sensor element consists of a helically coiled bourdon tube with a slightly
flattened cross-section of tubing coiled into a helix or flat spiral. The upper
end of the element attaches to a drive arm, and the bottom end of the element
connects to the capillary tubing, which extends into the bottom of the recorder
case and attaches to a connector in the back wall of the case. The connector
allows system piping to be connected externally through the back of the case.
Temperature Element Pressure Element

(Bourdon Tube) (Bourdon Tube)
Receiver
Bellows
Capillary
Tubing
Figure 2.1—242E recorder components

5
Static pressure introduced through the tubing into the static pressure element
causes the element to unwind. Conversely, a reduction of pressure within the
tubing causes the element to wind up more tightly. This motion is transmitted
through the lever arm assembly and its intermediate linkage to the pen shaft,
which controls the movement of the recorder pen. The pen transcribes the mo-
tion onto a rotating chart to permanently record changes in static pressure.
Temperature Element
The thermal system senses temperature changes, using the thermal expansion
priciple. Temperature changes cause thermal expansion and contraction of
mercury in the bulb. When heated mercury expands, it increases in volume,
causing the bourdon tube to exert mechanical force. The bourdon tube move-
ment is transmitted through mechanical linkage to a recording pen (Figure
2.2—Temperature element on page 7).
Thermal Bulb
The thermal bulb acts as the sensing element. Its physical and dimensional
characteristics determine response time of the system. Large surface area to
volume, minimum wall thickness, and high heat conductivity are desirable for
high speed temperature response. The metal used in thermal bulb fabrication
should have a minimum coefficient of expansion and low specific heat fac-
tor—stainless steel is used in the Model 242E thermal bulb.
Capillary Tubing
The capillary tubing provides a thermal seal between the temperature bulb
and bourdon tube. The tubing, fabricated from thick-walled stainless steel,
minimizes the internal volume for mercury. The capillary is provided with
1/4-inch spiral armor to assure a strong and pliable transmission line between
the primary element and the secondary mechanism (bourdon tube).
Filling Fluid
Mercury's thermal properties make it highly sensitive to temperature changes
and suitable for use with a wide range of temperatures.
Secondary Mechanism
The measuring element is a precision-wound stainless steel bourdon tube,
which converts the volumetric expansion and contraction of the mercury-fill
to an angular output of 17 degrees nominal for the full temperature range.
6
Figure 2.2—Temperature element
7
8
Section 3—Installation
General
Inspect the instrument as it is removed from packing and report any damage
that may have occurred during shipment.
Standard Practice Considerations

The following practices should be observed upon installation:
Distances—The distances between the temperature bulb and the recorder case
should be minimized. Maximum allowable distances are:
VA (fully compensated system): 100 feet
VB (case compensated system): 20 feet
Elevation—Maximum elevation of the temperature bulb with respect to the
recorder must not exceed 30 feet. The percent of zero shift can be calibrated
by the following:
Percent Zero Shift = 5 X ± Elevation (feet)

Span (Degree Fahrenheit)
Process Temperature—The normal operating temperature ranges for Class V

systems are listed in the Specifications list on page 34. The maximum (mo-
mentary) overrange limit is 20% of the total temperature range, while the
(momentary) underrange temperature limit of a properly pre-loaded system is
-50°F (-45°C).
Vibration—Vibration can be minimized by mounting the instrument on a

secure support.
Mounting
IMPORTANT: Mount the instrument as level as possible. Limit drill penetration and
remove chips. Temperature bulb capillary must precede the recorder
case through the panel cutout. Do not apply wrench or bar pressure to
the recorder case, when using a thread mount.
Flush or Panel Mounting

To use a flush or panel mount, perform the following steps:
1. Cut opening in panel to the dimensions shown in Section 6—Installation/
Dimensional Drawings.
2. Drill out pilot holes located on top and bottom of case. Use a
No. 7 (0.201) drill and 1/4-20 tap as required.
9
3. Attach two flush mounting brackets to bottom of case using the enclosed
self-tapping screws.
4. Pass instrument through the panel cutout.
5. Attach remaining flush mounting bracket and install panel mounting
screws.
Pipe Mounting
To mount the recorder to a 2-in. pipe, perform the following steps:
1. Place a suitable length of 2-inch pipe into a well-secured floor or wall
flange; or if preferred, attach the 2-inch pipe to existing pipe with a
saddle that is fitted with a 2-inch pipe.
2. Attach the recorder to the pipe, orient the instrument, and tighten retain-
ing screws.
Bulb Mounting
IMPORTANT: When locating the thermal bulb within a furnace, tank, line, etc., avoid
dead spots where fluid circulation is sluggish and temperature is not re-
sponsive. Elevation of the temperature bulb, with respect to the recorder,
will cause a slight zero shift.
To install the temperature element, perform the following steps. Refer to

Figure 2.2—Temperature element on page 7 as needed.
1. If a thermal well was ordered with the temperature system, thread the
thermal well into a 3/4-inch NPT threaded pipeline connection and secure
it with a 1-1/8-inch wrench. If the pipeline is already fitted with a thermal
well, proceed to step 2.
2. Insert the temperature bulb into the thermal well to its full depths.
3. Secure the gland nut into the thermal well or existing 1/2-inch NPT con-
nection with a 7/8-inch wrench.
4. With the bulb properly installed, secure the packing nut into the gland
nut.
To compensate for zero shift due to elevation, shift the pen arm linkage of the
recorder to realign the pen on the zero line of the chart. See Temperature Pen
Calibration on page 13 for the adjustment procedure.
Chart Installation
Perform the following steps to install the chart:
1. Open the recorder door.
2. Release the chart hub lock (located on the chart drive hub).
3. Raise the pen lifter arm.
4. Slide the chart between the pen(s) and the chart plate. Insert the chart in
10
the chart guides in the chart plate, position the hole in the chart over the
chart hub. and press the chart onto the hub.
5. Lower the pen lifter arm and position the chart to place the pen(s) on the
desired chart time line.
6. Secure the chart in place with the chart hub lock.
Calibration Check
Pressure System
Check the calibration of the pressure system prior to placing the recorder into
service. Refer to the illustration and photo on the next page.
1. Connect the recorder to the calibration equipment as shown in Figure 3.1.
2. Apply zero pressure (3 or 6 psi for pneumatic transmitter output
pressure recording) and adjust the pen to the zerocircle on the
chart using the zero adjust screw.
3. Apply 100% pressure. (For example, 100% pressure for an element with
a standard range of 0 to 1500 psi is 1500 psi; 50% pressure is 750 psi.)
Verify that the pen moves across scale to the 100% pressure indication.
4. Apply 50% pressure. Verify that the pen indicates 50% pressure on the
chart.
5. If the pen does not accurately indicate the pressure being applied, recali-
brate the static pressure pen (see Static Pressure Pen Calibration on page
15).
Figure 3.1—Pressure system calibration
11
Temperature System
All instruments are calibrated at the factory and normally do not require more
than a check before startup. The Model 242E has been calibrated at 0, 25, 50,
75, and 100% of full temperature range and checked for proper overtravel.
Because of the extensive procedure and elaborate test stand requirements
needed to simulate operating conditions, it is recommended that only a zero
check be performed. If the temperature system appears to be out of calibra-
tion, recalibrate the temperature pen (see Temperature Pen Calibration on
page 13).
Piping
Connect the pressure element to the system pressure or transmitter output
using tubing or pipe. The pressure connection on the outside of the recorder
case is 1/4-in. NPT, female.
Operation
To place the instrument into operation, proceed as follows:
1. Verify that the pen has ink an d is in contact with chart. Replace the pen,
if necessary.
2. Turn on the drive.
3. Turn on the pressure to the recorder.
To remove the instrument from service:
1. Turn off the pressure to the recorder.
2. Turn off the chart drive.
3. Lift the pen from the chart.
12
Section 4 - Maintenance and Calibration
Maintenance
Generally, Barton recorders require no maintenance other than replacement of
the chart, replacement of pens, winding of the spring-wound chart drives, and
occasional calibration. In addition, the operator should periodically check the
door seal for wear and the pressure fittings for tightness. See Table 4.1 for a
list of tools required for routine maintenance.
Table 4.1—Required Tools

Tool Purpose
1/8-inch open-end wrench Calibration adjustment (zero adjust)
5/64-inch Allen wrench Calibration adjustment
5/64-inch open-end wrench Capillary mounting nut
1-1/8-inch open-end wrench Thermal well
7/8-inch open-end wrench Gland nut
3/4-inch open-end wrench Packing nut
Phillips screwdriver Adjustments
Periodic Maintenance
Periodically inspect and clean the thermal well. In services where the temper-
ature bulb or thermal well is in contact with semisolids, sludge build up can
appreciably affect the heat conductivity of the sensing element. Inspect and
clean the temperature bulb or well in the following manner:
1. Carefully remove the temperature bulb from the thermal well by loosen-
ing the packing nut and slipping it back on the bulb extension. Loosen
the jam nut and remove the temperature bulb.
2. Remove the thermal well from the socket.
3. With a fine-grade steel wool, remove excess residue from the temperature
bulb and thermal well.
4. Examine the capillary tubing for damage or kinking.
Temperature Pen Calibration
IMPORTANT: Verify that all linkage is free. Adjust the range arm and the drive arm so
that they are parallel in the same plane (at the same distance from back
of the case). Adjust the lever arm and pen zero adjust screws to their
midpoints, and make sure that all midscale linkage angles are 90°.
13
Calibrate the temperature pen after replacing the thermal element. The com-
plete calibration procedure is as follows:
1. Apply a temperature equal to 50% of the total temperature range.
2. Adjust the drive arm and the driven arm until they form an approximate
90° angle with the intermediate arm.
3. Reduce the temperature to zero or the starting point of the temperature
range. Fine-tune the zero adjustment with the zero adjusting screw.
4. Apply 100% temperature and set the pen to full scale by turning the
adjusting screw.
range and check the zero reading. If the reading is correct, proceed to
step 7.
6. If zero adjustment is required, repeat steps 3 through 5 until desired ac-
curacy is achieved.
7. Apply 50% temperature and observe the pen indication.
a. If the pen indicates high or low, adjust the drive link to make a cor-
rection approximately 40 times the error — in the direction of the
error.
b. Reset the pen to the 50% line by slipping the pen at the range arm
pivot point.
range and reset the zero point.
a. If the zero offset is minor, reset the zero point with zero adjust screw.
b. If the zero offset is major, reset the zero point by loosening the
bourdon mounting screws and rotating the connecting linkage to ap-
proximately zero. Fine-tune the zero adjustment with the zero adjust
screw.
9. Repeat steps 3 through 8 until desired accuracy is maintained.
14
Static Pressure Pen Calibration
Figure 4.1—Static pressure pen calibration
To calibrate the static pressure pen and associated linkage, proceed as fol-
lows:
1. Adjust the static range arm and drive arm at precisely the same distance
from the back of the case.
2. Place the static drive link in the fourth hole from the pen shaft of the
range arm.
3. Adjust the static pressure linkage to form 90° angles between the drive
link (see above illustration) and the pivot points of the associated linkage,
as follows:
a. Apply 50% static pressure, center the thumb nut on the drive arm,
and arrange the static linkage as illustrated in Figure 4.1.
b. Set a 90° angle between the drive arm and the link. Tighten the
clamp block screw.
c. Vary the length of the link to get a 90° angle between the range arm
and the link.
d. Slip the range arm on the pen shaft to 50% on the chart.
15
4. Release the pressure and reset the pen to zero indication, using the pen
zero adjust screw for fine adjustment (10% or less). For major adjust-
ments (more than 10%), loosen the range arm lock screw, slip the pen to
zero on the chart, and retighten the lock screw.
IMPORTANT: It may be necessary to raise or lower the pivot point of the drive link on
the range arm, as in step 3. If counterclockwise movement of the thumb
nut (step 5) does not increase the span sufficiently, move the pivot pin up
to the next pivot hole; if clockwise movement of the thumb nut does not
decrease the span sufficiently, move the pivot pin down to the next pivot
hole.
5. Apply 100% pressure and observe the pen. If the pen is slightly un-
derranged, turn the drive arm thumb nut counterclockwise; if the pen is
slightly overranged, turn the drive arm thumb nut clockwise.
6. Repeat zero and 100% adjustment until calibration at these two points is
achieved.
7. Apply 50% pressure and observe the pen indication.
a. If the pen indicates high or low, adjust the drive link to make a cor-
rection approximately 40 times the error — in the direction of the
error.
b. Reset the pen to the 50% line by slipping the pen shaft at the range
arm pivot point.
c. Reapply 50% pressure and observe the pen indication.
d. Repeat this step (7), as necessary.
8. Release pressure and reset the pen to zero indication, using pen zero
adjust screw for precise adjustment.
9. Repeat steps 4 through 8 until calibration of zero, linearity, and span (0%,
50%, and 100% indication) is achieved.
10. Assure that range arm lock screws, thumb nut lock screw, and link screws
are tight.
11. Unlock the recorder hub clip and remove the temporary calibration chart.
12. Replace the chart plate by sliding it into the chart plate retainer brackets
and engaging each side into the chart plate latches.
Static Pressure Element Replacement

If the static pressure element requires replacement, proceed as follows:
1. Close all valves and turn off the power switch to the recorder.
2. Separate the drive link arm by opening the link table and disengaging the
pivot pin from the clamp.
3. Loosen the clamp block screw on the lever arm assembly and separate
the drive arm from the static pressure element shaft.
4. Disconnect the tubing from the static pressure element at the tubing con-
nection (refer to Figure 4.1—Static pressure pen calibration on page 15).
16
5. Remove the mounting screws from the static pressure element and dis-
card the damaged element.
6. Install the new element, using the old mounting screws.
7. Connect the tubing to the element at the tubing connection.
8. Assemble the lever arm assembly onto the static pressure element shaft;
do not tighten the clamp block screw.
9. Connect the drive link to the drive arm by engaging the pivot pin and
locking the link tab into place.
10. Align the static pressure linkage (range arm, drive link, and drive arm) so
that it lies in the same plane without binding or bending.
11. Tighten the clamp block screw.
12. Calibrate the static pressure pen in accordance with the procedure out-
lined in Static Pressure Pen Calibration on page 15.
Temperature System Replacement

To replace the temperature system, proceed as follows:
1. Loosen the packing and gland nuts. Remove the temperature bulb from
the thermal well.
2. Loosen the capillary retaining nut and slip it back on the tubing.
3. Remove the four temperature element connection screws located on the
back side of the recorder case where the capillary tubing enters the case.
4. Remove the union bracket by slipping the bracket onto the capillary con-
necting tubing. Slip the bracket through the slit provided.
5. Remove the intermediate drive arm from the bourdon drive extension.
6. Remove the bourdon mounting screws and remove the complete temper-
ature unit by feeding the capillary through the entry hole provided.
7. Install a new element by reversing steps 1 through 6.
8. Calibrate the temperature pen in accordance with the procedure outlined
in Temperature Pen Calibration on page 13.
Chart Drive Replacement

To replace the chart drive, proceed as follows:
1. Release the pressure to the recorder.
2. Turn off the chart drive.
3. Raise the pen lifter and remove the chart and chart plate.
4. Remove the chart drive mounting screws and remove the chart drive
from the recorder case.
5. Position the new chart drive at the back of the recorder case and attach
with mounting screws.
6. Replace the chart plate and the chart. Lower the pen to the recording
position.
17
7. Disconnect the linkage for the second pen arm from the chart so that the
arm moves freely. Make sure the pen follows the timeline on the chart.
8. Reattach the linkage and make sure that the second pen arm is on the
zero line of the chart.
9. Verify calibration.
Linkage Adjustments
Finger-tightening the range arm and drive arm lock screws can leave the
screws too loose; tightening them more than a full turn can break them.
To correctly tighten linkage screws, perform the following steps. Refer to

Figure 4.2 - Linkage adjustments on page 18 as needed.
1. Tighten the lock screw until snug.
2. Hold the drive arm at the clamp block by hand or with a 1/4-inch open-
end wrench. If a wrench is used, place it between the torque tube shaft
or bearing. (In the case of the range arm lock screw, place the wrench
between the pen shaft and lock screw.)
3. Tighten the lock screw 1/3 of a turn to 1/2 of a turn beyond snug.
4. Test for tightness by moving the free end of drive arm approximately 1/2
inch in either direction. The drive arm should spring back with no yield-
ing.
Figure 4.2 - Linkage adjustments
18
Section 5—Troubleshooting
Table 5.1 provides a description of problems, common causes, and recom-
mended corrections. For further assistance, contact your local Cameron field
representative.
Table 5.1—Troubleshooting Guide

Problem Source Probable Cause Corrective Action
Low or No Excessive residue Heating conductivity Remove from
Indication formation on tem- of temperature bulb is service and clean
perature bulb impaired element
Mechanism Loose links or move- Tighten or replace
ments
Out of calibration Recalibrate
Corrosion or dirt in Clean or replace
mechanism
Pen arm loose Tighten
Loss of fill Capillary cracked, Replace tempera-
kinked, or broken ture bulb
Element Defective element Replace element
Tubing Loose connection Tighten connections
Tubing plugged Clear tubing
Pen arm Pen arm bent Straighten or
replace pen arm
High Indication Mechanism Loose links or move- Tighten or replace
ments
Out of calibration Recalibrate
Erratic Indication Mounting Excessive vibration Secure the means of
mounting
Mechanism Linkage dragging or Adjust or clean
dirty
Excessive pen pres- Adjust
sure on chart
No Chart Rotation Fuse Fuse Blown Check and replace
fuse
Chart Drive Electric drive not Turn on chart drive
turned on
Clock motor not Wind chart drive
wound
Defective drive Replace drive
Wrong Chart Chart Hub Lock Lock not latched Latch hub lock
Speed
Chart Drive Wrong chart drive Replace with proper
chart drive
19
20
Section 6—Installation/Dimensional Drawings
Figure 6.1—242E mounting options
21
Figure 6.2—242E mounting options (cont'd)
22
Figure 6.3—Typical thermal well installation

23
24
Section 7—Assembly Drawings and Parts Lists
242E Assembly
Table 7.1—242E Parts List

Item Description Part No. Per Unit
1 Door Assembly, Recorder** 9A-0238-1023B 1
2 Case, Recorder 9A-0238-1022C (242E) 1
3 Pen Lifter Assembly 9A-0238-1159B 1
4 Latch, Door** 9A-0238-0071C 2
5 Riser, Chart Plate 9A-0238-1210C 4
6 Screw, FIL. HD., 8-32x3/8 (Not Shown) 9A-0114-1036J 4
(Use w/Riser)
7 Bushing, Door Stop** 9A-0238-1018C 1
25

8 Screw, CAP 1/4-20x5/8 (Not Shown) 9A-S797-0048Z 4
(Used w/Riser)
9 Hinge, Door** 9A-0238-1034C 1
10* Gasket, Connection Static Pressure 9A-0238-0019C 1***
11* Gasket, Connection Temperature 9A-0265-0006C 1***
(Not Shown)
12 Connection, Static Pressure 9A-0238-0046B 1***
13 Connection, Temperature (Not Shown) 9A-0265-0003C 1***
14 Pen Mount Assembly 1
Dual 9A-0242-1002B
1 Pen (Not Shown) 9A-0242-1001B
3 Pen (Pressure)(Not Shown) 9A-0242-1003B
3 Pen (Temperature)(Not Shown) 9A-0265-1001B
4 Pen (Not Shown) 9A-0242-1004B
15* Link Assembly (First or Second Pen) 9A-0238-0015B 1***
16* Link Assembly (Third or Fourth Pen; 9A-0262-0004B 1***
Not Shown)
17 Shaft Assembly, Pen Arm (First from 9A-0238-0006B 1
Chart)
18 Shaft Assembly, Pen Arm (Second from 9A-0238-0007B 1
Chart)
19 Shaft Assembly, Pen Arm (Third from 9A-0238-0008B 1
Chart; Not Shown)
20 Shaft Assembly, Pen Arm (Fourth from 9A-0238-0009B 1
Chart; Not Shown)
21 Pen Shaft Arm Assembly (First or 9A-0202-0034B 1***
Second from Chart)
22 Pen Shaft Arm Assembly (Third from 9A-0242-0003B 1***
Chart; Not Shown)
Pen Shaft Arm Assembly (Fourth from 9A-0265-0001B 1***
Chart; Not Shown)
23* Lever Arm Assembly 9A-0238-0031B 1***
24* Pen Arm 9A-BDP-A-2-1 A/R***
25* Pen Arm 9A-BDP-A-2-1 A/R***
26 Not Used
27 Not Used
28* Disposable Pen, 1st from Chart, 6 per A/R
pkg
26

Blue, Scanner, High Temp. 9A-BDP-S-1-BL-S-6
Blue Scanner, Low Temp. 9A-BDP-S-1-BL-L-6
Black, Scanner, High Temp. 9A-BDP-S-1-BK-S-6
Black Scanner, Low Temp 9A-BDP-S-1-BK-L-6
Blue, Integrator, High Temp. 9A-BDP-I-1-BL-S-6
Blue Integrator, Low Temp. 9A-BDP-I-1-BL-L-6
Black, Integrator, High Temp. 9A-BDP-I-1-BK-S-6
Black Integrator, Low Temp. 9A-BDP-I-1-BK-L-6
Blue, Universal, High Temp. **** 9A-BDP-U-1-BL-S-6
Blue Universal, Low Temp. **** 9A-BDP-U-1-BL-L-6
Black, Universal, High Temp. **** 9A-BDP-U-1-BK-S-6
Black Universal, Low Temp. **** 9A-BDP-U-1-BK-L-6
High Temp = +20° to +120° F (-7° to 48°C);
Low Temp = -40° to +90° F (-40° to 32° C)
29* Disposable Pen, 2nd from Chart, 6 per A/R
pkg
Red, Scanner, High Temp. 9A-BDP-S-2-RD-S-6
Red Scanner, Low Temp. 9A-BDP-S-2-RD-L-6
Red, Integrator, High Temp. 9A-BDP-I-2-RD-S-6
Red Integrator, Low Temp 9A-BDP-I-2-RD-L-6
Red, Universal, High Temp. *** 9A-BDP-U-2-RD-S-6
Red Universal, Low Temp *** 9A-BDP-U-2-RD-L-6
High Temp = +20° to +120° F (-7° to 48°C);
Low Temp = -40° to +90° F (-40° to +32°C)
30* Disposable Pen, 3nd from Chart, A/R
6 per pkg (Not shown)
Green, Scanner, High Temp. 9A-BDP-S-3-GN-S-6
Green Scanner, Low Temp. 9A-BDP-S-3-GN-L-6
Green, Integrator, High Temp. 9A-BDP-I-3-GN-S-6
Green Integrator, Low Temp. 9A-BDP-I-3-GN-L-6
Green, Universal, High Temp. **** 9A-BDP-U-3-GN-S-6
Green Universal, Low Temp **** 9A-BDP-U-3-GN-L-6
High Temp = +20° to +120° F (-7° to 48°C);
Low Temp = -40° to +90° F (-40° to 32°C)
31* Disposable Pen, 3nd from Chart, A/R
6 per pkg (Not shown)
Purple, Universal, High Temp. **** 9A-BDP-U-4-PL-S-6
27

Purple Universal, Low Temp. **** 9A-BDP-U-4-PL-L-6
High Temp = +20° to +120° F (-7° to 48°C);
Low Temp = -40° to +90° F (-40° to +32°C)
32 Plate, Data Recorder 9A-0238-1026G 1
33 Door Stop Assembly** 9A-0238-1019B 1
34 Door Latch Assembly Hook** 9A-0238-0029B 1
35* Gasket, Cover Glass** 9A-0238-0015C 1
36 Cover, Glass** 9A-0238-0016C 1
Cover, Plastic** 9A-0238-0182C
37 Clip, Cover Glass** 9A-0238-0017C 4
38 Handle** 9A-0238-1038C 1
39 Bushing, Door Handle (Not Shown)** 9A-0238-0094C 1
40 NOT USED
41 Pin, Door Handle (Not Shown)** 9A-0003-0022T 1
42* Gasket, Recorder Door** 9A-0096-1003T A/R
43 Plate, Chart (Not Shown) 9A-0238-0903C 1
44 Riser, Chart Drive 9A-0238-0007C 3
45* Drive, Chart (See Table 7.2) 1
46* Hub, Chart 9A-0238-0033B 1
47 NOT USED
48 Conduit Assembly, Electric Chart Drive 9A-0238-0003B 1
(Not Shown)
49* Gasket, Connection, Electric Chart 9A-0238-0019C 1
Drive (Not Shown)
50 Not Used
51 Element, Temperature (See Tables 7.4, 7.5)
52 Element, Pressure (See Table 7.3)
53 Element, Bellows (Not Shown) Consult Factory
54 Riser, Element, Temperature 9A-0265-0005C 2
55 Not Used
56 Screw, Hex. Head, 8-32 x 1/4 (Pen 9A-0116-0014J 2
Mount Top Plate)
57 Washer, Lock, No. 8 9A-0003-0036K 2
58 Screw, Round Head, 6-32 x 1/4** 9A-0938-0001J 26
59 Screw, Fil. Head, 10-32 x 1/2 9A-0114-0031J 2
60 Screw, Round Head, 10-32 x 5/16, 9A-0111-0085J 2**
Element Mounting (Pressure)
28

61 Screw, Round Head, 10-32 x 5/16, 9A-0111-0085J 2***
Element Mounting (Temperature)
62 Screw, Self-tapping, 10-24 x 1/4, Temp. 9A-0946-0002J 4***
& Pressure Connections
63 Screw, 6-40 x 1/4 9A-0114-0017C 3
64 Screw, Self-tapping, 10-24 x 1/4** 9A-0946-0002J 2
65 Screw, Self-tapping, 10-24 x 5/8** 9A-0918-1009J 1
66 Screw, Round Head, 10-32 x 1/4 9A-0111-0086J 1
(Not Shown)
67 Screw, Round Head, 10-32 x 5/16 9A-0111-0085J 6
(Not Shown)
68 Washer, Flat, No. 10 9A-0003-0047K 2
69 Washer, Shakeproof, No. 10** 9A-0003-0033K 3
70 Set Screw, Handle, 8-32 x 1/4 9A-0320-0010J 1
(Not Shown)**
71 Washer, Flat** 9A-0003-1064K 2
72 Screw, Self-tapping, Door Stop, 9A-0946-0002J 2
10-24 x 1/4**
73 Screw, Self-tapping, 10-24 x 1/4, 9A-0946-0002J 6
Conduit Assembly & Plug, Electric
Chart Drive (Not Shown)
74 Temperature Well Consult Factory A/R
Screw, Self-tapping, T23, 1/4-20 Hex 9A-0938-0004J 4
(Not Shown)
Wrench, Zero Adj 9A-0163-0044C 1
75 Mounting Bracket Assy., Slip-on
(Not Shown)
Bracket, Slip-on 9A-0199-1179B 1
Screw, Flat Head, 1/4-20 x 1/2 9A-0240-0009J 4
76 Mounting Bracket Assy., Threaded (Not Shown)
Bracket, Threaded 9A-0199-1190B 1
77 Mounting Bracket Assy., Panel (Not Shown)
Plate, Mounting (Black) 9A-0199-1196C 1
Bracket, Panel Mounting 9A-0238-0068C 3
Pad, Pressure 9A-0238-0069C 3
Panel, Mounting Screw, 5/16-18 9A-0238-0070C 3
Screw, 1/4-20 x 5/8 9A-0911-0004J 6
29

Nut, Hex., 5/16-18 9A-0500-0033J 6
78 Mounting Bracket Assy., Yoke (Not Shown)
Bracket, Yoke Mounting 9A-0199-1195B 1
U-Bolt, 2-inch Pipe, 5/16 x 1-1/4, Kit 9A-0440-0001J 1
Brace, Mounting Bracket 9A-0224-1049C 1
Set Screw, SQ Head, 3/8 - 16 x 5/8 ST 9A-0310-0013J 3
(Not Shown)
*Recommended Spare Parts
** 242E only
*** Multiply by number of pens used
**** Universal type pens are required for (4) four pen meters
A/R As Required
Table 7.2—Chart Drives

Part No. Description Model No.
Mechanical (Spring Wound)
9A-0042-0015T 24 Hour/9 Day 725R060
9A-0042-0016T 7 Day 725R061
9A-0042-0017T 24 Hour/7 Day 725R084
9A-0042-0030 8 Day 725R067
9A-0042-0031T 24 Hour/8 Day 725R068
9A-0042-1004T 31 Day 725R070
9A-0042-1003T 2 Hour/8 Hour 725R077
9A-0042-0024T 4 Hour 725R081
9A-0042-1007T 1 Hour/15 Minute 725R086
9A-0042-0020T 96 Minute/24 Hour 725R175
9A-0042-1009T 1 Hour/3 Hour 725R138
Battery Driven (1.5 VDC - C Cell Alkaline)
9A-0043-1002T 11 Selectable Speeds 820R001
(Foxboro)
(CSA Approved)
(Including 4 Hour)
9A-0043-2001T Fast Slow Speeds 830R001
30
Table 7.2—Chart Drives

Part No. Description Model No.
Chart Drive Accessories
9A-0238-0033B One Piece Hub 725G190
Hub (Used w/ 625G070) 725G198
Cap & Chain 625R070
(Used w/ 725G198)
Universal Mounting Plate 620G164
Wind Key 725G364
Wind Key, Long Shank 725G357
Push/Pull Hub (Foxboro) 725R004
Table 7.3—Static Pressure Elements

Part No. Alt. Part No. Standard Range (psi)a
Helical Elements (316 SST; 1/8” Union Connection; Ranges in PSIG)
9A-B17SL-25 0-25
9A-B17SL-35 0-35
9A-B17SL-50 9A0044-0040T 0-50
9A-B17SL-75 0-75
9A-B17SL-100 9A-0044-0035T 0-100
9A-B17SL-150 9A-0044-0099T 0-150
9A-B17SL-200 0-200
9A-B17SL-250 9A-0044-0036T 0-250
9A-B17SL-300 9A-0044-0044T 0-300
9A-B17SL-350 0-350
9A-B17SL-400 0-400
9A-B17SL-500 9A-0044-0041T 0-500
9A-B17SL-600 0-600
9A-B17SL-750 9A-0044-0100T 0-750
9A-B17SL-1000 9A-0044-0042T 0-1000
9A-B17SL-1500 9A-0044-0046T 0-1500
9A-B17SL-2000 0-2000
9A-B17SL-2500 9A-0044-0048T 0-2500
9A-B17SL-3000 0-3000
9A-B17SL-3500 9A-0044-0050T 0-3500
9A-B17SL-4000 0-4000
9A-B17SL-5000 9A-0044-0054T 0-5000
31
Table 7.3—Static Pressure Elements

Part No. Alt. Part No. Standard Range (psi)a
Helical Elements (316 SST; 1/8” Union Connection; Ranges in PSIG)
9A-B17SL-6000 0-6000
9A-B17SL-8000 0-8000
9A-B17SL-10MU 0-10,000
Part No. Standard Range (psi)a
High Pressure (9/16-18 Aminco Process Connection)
9A-B17SL-10M 0-10,000 (W/18” Welded Connection Line) Autoclave
Conn.
Conn.
Conn.
Conn.
Conn.
9A-SS44M-7-4 ¼”HP x ¼” FNPT High Pressure Adaptor
Capsular
9A-BCR3-15SL SST: Range (PSI): 3-15
Monel
9A-B17MK-XXXX Available in ranges from 0-250 PSIG thru 0-6000 PSIG
“XXXX” = Range in PSIG (W/18” Welded Connection Line) ¼” FNPT Conn.
a
Unit can be adjusted to include vacuum measurement.
32
Table 7.4—Case-Compensated Temperature Elements

Class VB, Mercury Filled,
1/8" capillary w/armor, 11/16" diameter sensing bulb
Temp (°F) 10 ft (3 m) 15 ft (4.57 m) 20 ft (6 m)
0-100 9A-CO-100F10F9A 9A-CO-100F15F9A 9A-CO-100F20F9A
Class IB, Hydrocarbon Filled,
Temp (°F) 10 ft (3 m) 15 ft (4.57 m) 20 ft (6 m)
0-100 9A-CO-100F10F7B 9A-CO-100F15F7B 9A-CO-100F20F7B
Table 7.5—Fully Compensated Temperature Elements

Class VA, Fully Compensated, Mercury Filled,
Temp (°F) 20 ft (6 m) 25 ft (7.6 m) 30 ft (9.1 m)
0-100 9A-F0-100F20F8A 9A-F0-100F25F8A 9A-F0-100F30F8A
Class IA, Fully Compensated, Hydrocarbon Filled,
Temp (°F) 20 ft (6 m) 25 ft (7.6 m) 30 ft (9.1 m)
0-100 9A-F0-100F20F6B 9A-F0-100F25F6B 9A-F0-100F30F6B
33
Instrument Specifications
General:
Case (242E) �� Die-cast aluminum, black polyurethane electrostatic
powder paint, hinged glass-front door, neoprene
gasket seal
Chart Drive �� Spring-wound or battery-operated
Chart Size �� 12-inch diameter
Chart Rotation �� 60 minutes to 31 days
Number of Pens �� 1 to 4 (one for each element)
Pen Style �� Disposable
Element:
Type �� Pressure: Helical (bourdon)
Output: Bellows (capsule)
Temperature: Helical (bourdon), Class V
mercury-filled
Number �� 1 to 4 (any combination)
Range �� Bellows: (3-15 or 6-30 psi)
Helical: (0-30" Hg vacuum to 0-30,000 psi)
Accuracy �� Static Pressure: ±1% of full scale
Temperature: ±1% of full scale
Material �� Bellows: Stainless steel
Helical: Stainless steel and K-Monel
Class V Thermal System (Ambient Temperature Compensated):
Class VA �� Fully compensated
-40° to 600°F (-40° to 315°C)
Class VB �� Case compensated
-40° to 600°F (-40° to 315°C)
Class I Thermal System: (Ambient Temperature Compensated):
Class IA �� Fully compensated
Class IB �� Case compensated
Class I Range Limits:
Ethyl-Benzene (EB) �� -125° to 350°F (-87° to 177°C)
Kerosene (KER) �� -20° to 500°F (-29° to 260°C)
Alcohol (ALC) �� -200° to 150°F (-129° to 66°C)
34
Product Warranty
A. Warranty
Cameron International Corporation ("Cameron") warrants that at the time of shipment, the
products manufactured by Cameron and sold hereunder will be free from defects in mate-
rial and workmanship, and will conform to the specifications furnished by or approved by
Cameron.
B. Warranty Adjustment
1. If any defect within this warranty appears, Buyer shall notify Cameron immediately
2. Cameron agrees to repair or furnish a replacement for, but not install, any product
which within one (1) year from the date of shipment by Cameron shall, upon test and
examination by Cameron, prove defective within the above warranty.
3. No product will be accepted for return or replacement without the written authoriza-
tion of Cameron. Upon such authorization, and in accordance with instructions by
Cameron, the product will be returned shipping charges prepaid by Buyer. Replace-
ments made under this warranty will be shipped prepaid.
C. Exclusions from Warranty

1. THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER
EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY, OR FIT-
NESS FOR A PARTICULAR PURPOSE, OR OTHERWISE.
2. Components manufactured by any supplier other than Cameron shall bear only the
warranty made by the manufacturer of that product, and Cameron assumes no respon-
sibility for the performance or reliability of the unit as a whole.
3. "In no event shall Cameron be liable for indirect, incidental, or consequential dam-
ages nor shall the liability of Cameron arising in connection with any products sold
hereunder (whether such liability arises from a claim based on contract, warranty, tort,
or otherwise) exceed the actual amount paid by Buyer to Cameron for the products
delivered hereunder."
4. The warranty does not extend to any product manufactured by Cameron which has
been subjected to misuse, neglect, accident, improper installation or to use in violation
of instructions furnished by Cameron.
5. The warranty does not extend to or apply to any unit which has been repaired or al-
tered at any place other than at Cameron's factory or service locations by persons not
expressly approved by Cameron.
Product Brand
Barton® is a registered trademark of Cameron International Corporation ("Cameron").
35

Barton 242 User Manual

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What are the main components of the temperature/pressure recorder-receiver?

What are the main components of the temperature/pressure recorder-receiver?

How does the temperature element work?

How does the temperature element work?

BARTON® MODEL 242E

! WARNING: This symbol identifies information about practices or circum-

CAUTION: Indicates actions or procedures which if not performed correctly

IMPORTANT: Indicates actions or procedures which may affect instrument operation or

Section 2—Theory of Operation

Static Pressure Element

Temperature Element Pressure Element

Figure 2.1—242E recorder components

Figure 2.2—Temperature element

Standard Practice Considerations

Percent Zero Shift = 5 X ± Elevation (feet)

Process Temperature—The normal operating temperature ranges for Class V

Vibration—Vibration can be minimized by mounting the instrument on a

Flush or Panel Mounting

To install the temperature element, perform the following steps. Refer to

Figure 3.1—Pressure system calibration

Section 4 - Maintenance and Calibration

Table 4.1—Required Tools

Temperature Pen Calibration

Static Pressure Pen Calibration

Figure 4.1—Static pressure pen calibration

Static Pressure Element Replacement

Temperature System Replacement

Chart Drive Replacement

To correctly tighten linkage screws, perform the following steps. Refer to

Figure 4.2 - Linkage adjustments

Table 5.1—Troubleshooting Guide

Section 6—Installation/Dimensional Drawings

Figure 6.1—242E mounting options

Figure 6.2—242E mounting options (cont'd)

Figure 6.3—Typical thermal well installation

Section 7—Assembly Drawings and Parts Lists

Table 7.1—242E Parts List

Table 7.1—242E Parts List

Table 7.1—242E Parts List

Table 7.1—242E Parts List

Table 7.1—242E Parts List

Table 7.1—242E Parts List

Table 7.2—Chart Drives

Table 7.2—Chart Drives

Table 7.3—Static Pressure Elements

Table 7.3—Static Pressure Elements

Table 7.4—Case-Compensated Temperature Elements

Table 7.5—Fully Compensated Temperature Elements

C. Exclusions from Warranty

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