Netsure 2100 A31s1

NetSure 2100 A31-S1 Subrack Power System
User Manual
Version V1.1
Revision date December 31, 2017
BOM 31013614
Vertiv provides customers with technical support. Users may contact the nearest Vertiv local sales office
or service center.
Copyright © 2017 by Vertiv Tech Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Vertiv Tech Co., Ltd.

Address: Block B2, Nanshan I Park, No.1001 Xueyuan Road, Nanshan District, Shenzhen, 518055, P.R.
China
Homepage: www.VertivCo.com
E-mail: [email protected]
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Safety Precautions
To reduce the chance of accident, please read the safety precautions carefully before operation. The ‘Caution,
Notice, Warning, Danger’ in this book do not represent all the safety points to be observed, and are only
supplement to various safety points. Therefore, the installation and operation personnel must be strictly trained
and master the correct operations and all the safety points before operation.
When operating Vertiv products, you must strictly observe the safety rules in the industry, the general safety
points and special safety instructions specified in this book.
Electrical Safety
I. Hazardous voltage
Danger
Danger
Some components of the power system carry hazardous voltage in operation. Direct contact or indirect contact through
moist objects with these components will result in fatal injury.
Observe safety rules in the industry when installing the AC power system. The installation personnel must be
licensed to operate high voltage and AC power.
In operation, the installation personnel are not allowed to wear conductive objects such as watches, bracelets,
bangles or rings.
When you find water or moisture is on the cabinet, then turn off the power immediately. In moist environment,
precautions must be taken to keep moisture out of the cabinet.
‘Prohibit’ warning label must be attached to the switches and buttons that are not permitted to operate during
installation.
Danger
Danger
High voltage operation may cause a fire and an electric shock. The connection and wiring of AC cables must be in
compliance with the local rules and regulations. Only those who are licensed to operate high voltage and AC power can
perform high voltage operations.
Danger
Danger
To avoid electric shock hazard of outdoor environment and outdoor equipment, the non-professionals are prohibited to
operate or maintain the power system.
III. Tools
Warning
In high voltage and AC operation, special tools must be used. No common or self-carried tools should be used.

IV. Thunderstorm
Danger
Danger
Never operate on high voltage, AC, iron tower or mast in the thunderstorm.
In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment should be
well earthed in time to avoid damage by lightning strikes.
V. ESD
Note
The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale
ICs. Before touching any plug-in board, PCB or IC chip, you must wear ESD wrist strap to prevent body static from
damaging the sensitive components. The other end of the ESD wrist strap must be well earthed.
VI. Short circuit
Danger
Danger
During operation, never short the positive and negative poles of the DC distribution unit of the system or the non-grounding
pole and the earth. The power system is constant voltage DC power equipment, and short circuit will result in equipment
burning and endanger human safety.
VII. Reverse connection
Warning
Never reverse-connect live line and neutral line of the AC input cables, or else the system will be damaged.
VIII. Dangerous energy
Warning
The power system contains output exceeds 240VA, dangerous energy, must be far away and can not be bridged.
Check carefully the polarity of the cable and connection terminal when performing DC live operations.
The conductive part of the DC output and signal port (including the dry contact) can not be touched when the
system is with live power, especially in thunderstorms or wet weather, otherwise there will be an electric shock
hazard.
As the operation space in the DC distribution unit is tight, please carefully select the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Insulated tools must be used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the free movement of the
human body and the tool is reduced to a minimum.

Battery
Danger
Danger
Before working on the battery, read very carefully the safety precautions for battery transportation and the correct battery
connection method.
Warning
If the battery is configured by customer, the battery installation and maintenance must comply with the appropriate safety
standards.
Non-standard operation on the battery will result in danger. In operation, pay close attention to prevent battery
short circuit and spill of the electrolyte.
For safety reasons, before working on the battery, pay attention to the following points:
Remove the watch, bracelet, bangle, ring, and other metal objects.
Use insulated tools.
Wear eye protection and take preventive measures.
Wear rubber gloves and apron to guard against spilt electrolyte.
In battery transportation, the electrode of the battery should always be kept facing upward. Never put the
battery upside down or slanted.
Others
I. Sharp object
Warning
When moving equipment by hand, protective gloves should be worn to avoid injury by sharp object.
II. Power cable
Note
Noti
Warn cein g
Please verify the compliance of the cable and cable label with the actual installation prior to cable connection.
III. Binding the signal lines
Note
Noti
Warn cein g
The signal lines should be bound separately from power cables, with binding interval of at least 150mm.
IV. Subrack power supply
Warning
It is strictly forbidden to stand or place objects on the equipment body and accessories.

Contents
Chapter 1 Overview ............................................................................................................................................................ 1

1.1 Model Description ................................................................................................................................................. 1
1.2 Composition And Configuration ............................................................................................................................ 1
1.3 Operating Theory .................................................................................................................................................. 2
1.4 Features ................................................................................................................................................................ 2
Chapter 2 Installation .......................................................................................................................................................... 3
2.1 Safety Regulations ................................................................................................................................................ 3
2.2 Preparation ........................................................................................................................................................... 3
2.3 Mechanical Installation .......................................................................................................................................... 4
2.4 Electrical Installation ............................................................................................................................................. 5
2.4.1 Connecting Power Cable ........................................................................................................................... 5
2.4.2 Connecting Battery Cable .......................................................................................................................... 6
2.4.3 Connecting Communication Cable ............................................................................................................ 6
2.4.4 Connecting Temperature Compensation Cable ......................................................................................... 7
2.5 Installation Check.................................................................................................................................................. 7
Chapter 3 Testing ................................................................................................................................................................ 8
3.1 Startup .................................................................................................................................................................. 8
3.2 Basic Settings ....................................................................................................................................................... 8
3.3 Alarm Check And System Operation Status Check .............................................................................................. 9
3.4 Final Steps ............................................................................................................................................................ 9
Chapter 4 Use Of Controller .............................................................................................................................................. 10
4.1 Operation Panel .................................................................................................................................................. 10
4.2 Main LCD Screens .............................................................................................................................................. 10
4.2.1 System Information Screen ..................................................................................................................... 10
4.2.2 Password Confirmation Screen ............................................................................................................... 11
4.2.3 MAINMENU Screen ................................................................................................................................. 11
4.3 Querying System Main Information ..................................................................................................................... 12
4.3.1 Querying Active Alarm ............................................................................................................................. 12
4.3.2 Querying Historical Alarm ........................................................................................................................ 12
4.3.3 Querying Rectifier Information ................................................................................................................. 12
4.4 Setting System Parameters ................................................................................................................................ 13
Chapter 5 Maintenance ..................................................................................................................................................... 14
5.1 Routine Maintenance .......................................................................................................................................... 14
5.2 Handling Alarms And Fault ................................................................................................................................. 14
5.2.1 Handling Controller Alarms ...................................................................................................................... 14
5.2.2 Handling Rectifier Fault ........................................................................................................................... 16
5.3 Replacing Parts................................................................................................................................................... 17
5.3.1 Replacing Rectifier .................................................................................................................................. 17
5.3.2 Replacing Controller ................................................................................................................................ 17
5.3.3 Replacing Logic Board............................................................................................................................. 18

Appendix 1 Technical Data ............................................................................................................................................... 19
Appendix 2 Menu Structure Of The Controller .................................................................................................................. 21
Appendix 3 Schematic Diagram ........................................................................................................................................ 22
Appendix 4 Wiring Diagram............................................................................................................................................... 23

Chapter 1 Overview 1
Chapter 1 Overview
The NetSure 2100 A31-S1 subrack power system (power system for short) can be directly used in corridor and other
semi-enclosed environment. It supports 19'' rack and wall-mounting installation, and can supply as much as 2kW
power.
This chapter introduces the model description, composition and configuration, operating theory and features of the
power system.
1.1 Model Description

The model description of the power system is given in Figure 1-1.
NetSure 2 1 0 0 A 3 1 -S 1
Configuration version: 1
System form feature. S: subrak power supply
System version: 1
Max. rectifier number: 3 pieces
Region: Asia-Pacific
Reserved: 0
Reserved: 0
Platform series: 1
Rectifier power: 1000W
Brand name of the power system
Figure 1-1 Model description
1.2 Composition And Configuration

Composition
The power system is composed of rectifiers, a controller and a power distribution unit. The structure of the power
system is shown in Figure 1-2.
Rectifier Controller Power distribution unit
Figure 1-2 Structure of the power system
Configuration
The configuration of the power system is given in Table 1-1.
Table 1-1 Configuration list
Component Configuration
Controller M225S 1 piece
Rectifier R48-1000e3 Standard configuration: 2 pieces
AC distribution L + N + PE/220Vac 1 × 30A; quick-plug terminal
Priority load (PL):
DC distribution 1 × 20A/1P; MCB 1 × 30A; quick-plug terminal
2 × 10A/1P; MCB 2 × 30A; quick-plug terminal
Battery MCB 1 × 30A/1P; MCB 1 × 30A; quick-plug terminal
Note:
Optional configuration: temperature sensor cable
NetSure 2100 A31-S1 Subrack Power System User Manual

2 Chapter 1 Overview
1.3 Operating Theory

Electrical theory
The schematic diagram of the power system is shown in Figure 1-3.
Rectifier
220Vac
AC 220Vac - 48Vdc DC
distribution Load
distribution
Thermal
control unit Controller
Figure 1-3 Schematic diagram
The AC distribution unit introduces the AC power and feeds to the rectifier, which converts the 220Vac into -48Vdc and
delivers it to the AC distribution unit, through which the -48Vdc power is outputted to each load.
The controller has functions of battery management, LLVD, BLVD, data acquisition and alarm, and it can communicate
with the host.
Heat dissipation theory
The power system uses natural cooling to dissipate heat.
1.4 Features
Rectifier
 Power factor up to 0.99, efficiency over 94.5%.
 Wide AC input voltage ranges from 85Vac to 300Vac. When the input voltage is between 85Vac and 175Vac, the
rectifier will derate the output power.
 High module power density.
 Hot pluggable. It takes less than one minute to replace a rectifier.
 Two over-voltage protection methods are optional: hardware protection and software protection. The latter one
also has two optional modes: lock out at the first over-voltage and lock out at the second over-voltage.
System
 Perfect battery management. The system has BLVD function, and can perform functions such as temperature
compensation, automatic voltage regulation, stepless current limiting, battery capacity calculation, and online
battery test.
 Network design. Providing multiple communication ports, which enable remote monitoring and unattended
operation.
 Up to 200 pieces of historical alarm records can be recorded by M225S controller.
 Complete fault protection and fault alarm functions.
 Safety guideline: IP20
 Application of rectifier module dormancy technology, which enhances the energy saving function of the system.
High system efficiency: above 93.5%.

Chapter 2 Installation 3
Chapter 2 Installation
This chapter introduces the installation and cable connection of the power system. Before installation, please read
through the safety regulations, and then follow the instructions in this chapter to carry out the installation and cable
connection.
2.1 Safety Regulations

Certain components in the power system carry hazardous voltage and current. Always follow the instructions below:
1. Only trained personnel with adequate knowledge of the power system shall carry out the installation. The Safety
Precautions listed before the Contents of this manual and local safety rules in force shall be adhered to during the
installation.
2. All external circuits below -48V connected to the power system must comply with the SELV requirements defined in
IEC 60950.
3. Do not operate or maintain the power system under thunderstorm or humid weather!
4. Make sure that the power system is powered off before any operation carried out within the system.
5. The power cables should be routed and protected properly, so that the cables are kept away from the operation and
maintenance personnel.
2.2 Preparation
Unpacking inspection
The equipment should be unpacked and inspected after it arrives at the installation site. The inspection shall be done
by representatives of both the user and Vertiv Tech Co., Ltd..
To inspect the equipment, you should open the packing case, take out the packing list and check against the packing
list that the equipment is correct and complete. Make sure that the equipment is delivered intact.
 Note
The rectifiers have been installed in the subrack power system at factory.
Preparing cables
The cable should be selected in accordance with relevant electric industry standards.
It is recommended to use the RVVZ cables as AC cables. The cables should reach at least +70°C temperature
durability.
Select the AC cable CSA according to Table 2-1.
Table 2-1 Selection of AC cable CSA
Connector Specification AC cable CSA
AC input terminal 1 × 30A quick-plug terminal ≤ 10mm2
Note: With cable shorter than 30m, the CSA calculation should be based on the current density of 2.5A/mm2. The recommended
CSA value is not less than 2.5mm2
The DC cable CSA depends on the current flowing through the cable, the allowable voltage drop and the load peak
capacity. The recommended load peak capacity is 1/2 to 2/3 of MCB capacity.

4 Chapter 2 Installation
Select the battery cable CSA according to Table 2-2 and load cable CSA according to Table 2-3.
Table 2-2 Battery cable CSA selection
Battery MCB Max. battery Min. cable Max. cable length (volt Max. cable Max. cable length (volt drop:
rated current current CSA drop: 0.5V) CSA 0.5V, with max. CSA)
Note:
1. The specification is applicable at ambient temperature of 40°C. If the temperature is higher, the CSA should be increased.
2. The battery cable should reach at least +90°C heat durability. It is recommended to use double-insulated copper-core flame
retardant cable as battery cable
Table 2-3 Load cable CSA selection

Load route Max. output Min. cable Max. cable length (volt Max. cable Max. cable length (volt drop:
rated current current CSA drop: 0.5V, with min. CSA) CSA 0.5V, with max. CSA)
20A 10A 1.5mm2 1.9m 10mm2 13m
10A 5A 1.5mm2 3.8m 10mm2 26m
Note: The specification is applicable at ambient temperature of 40°C. If the temperature is higher, the CSA should be increased
The CSA of the system grounding cable should be not less than 2.5mm2, use yellow-green dual color cable, the
grounding terminal is M6 screw.
Preparing tools
The installation tools are given in Table 2-4. The tools must be insulated and ESD-proof processed before they are
used.
Table 2-4 Installation tools
Tool Specification Tool Specification
Combination wrench Wrench set (10#, 13#, 16#,
Box wrench 12mm
(hatch, club) 18#, 21#)
Adjustable wrench 200mm Cross screwdriver 100mm, 200mm
Electrician diagonal pliers 150mm Slotted screwdriver 100mm, 200mm
Electrician sharp nose
150mm Wire cutters Max. 300mm2
pliers
Hydraulic-pressure
Steel tape 5m Max. 300mm2
compaction pincher
Three and a half bit digital
Electrician knife Normal type Digital multimeter
display
Gradienter Normal type Impact electric drill With Φ8 impact aiguille
Blinkers To prevent splash Power socket With 5m cable
To prevent puncture and for
Hammer Safety shoes
insulation
Preparing shielding metal pipes

It is recommended to use metal pipes to shield and protect all the cables. Plastic coated metal hoses are
recommended. Prepare the metal pipes according to the actual amount and size of cables.
2.3 Mechanical Installation

The power system uses 19'' rack or wall-mounting installation. The required mounting components are shipped with
the power system at delivery.
 Note
1. When installing the power system against the wall, make sure that the wall strength and thickness meet the load-bearing and
expansion bolt installation requirements.
2. The three brackets are fixed on both sides of the subrack power system before delivery.
The installation procedures are as follows:

1. If wall-mounting installation is used, firstly remove the three brackets, turn the bracket with the grounding screw to
make the grounding screw facing forward, and then fasten the bracket to the front of the subrack left side wall,
SiteWeb2 Graphic Configuration Tool Operation Manual

meanwhile, respectively fix the other two brackets after rotation to the middle of the subrack left and right side wall.
The position of the bracket is shown in Figure 2-2.
2. By referring to the dimension shown in Figure 2-1, mark the central points of the installation holes on the wall. Use
an electric drill (aiguille: Φ8) to dig holes (depth: 45mm) at the marked points. Clean the holes off dust. Put the four
expansion pipes (M6 × 65) into the holes and keep 20mm exposed.
Wall
Expansion pipe M6 × 65 20
32
465
Figure 2-1 Installation dimension of cabinet base
3. As shown in Figure 2-2, use four groups of flat washer Ф6, spring washer Ф6 and nut M6 to fix the power system on
the wall.
Flat washer Ф6, spring washerФ6, nut M6 (4 group)
Figure 2-2 Fixing the power system
4. After the installation, the power system should stand firmly no matter how it is shaken.
5. If rack mounting installation is used, firstly remove the three brackets, turn the bracket with the grounding screw to
make the grounding screw facing forward, and then fasten the bracket to the front of the subrack left side wall,
meanwhile, fix any one of the other two brackets after rotation to the front of the subrack right side wall (the rest
bracket is no need to be fixed). The position of the bracket is shown in Figure 2-2, use the fixing screws to fasten the
subrack power system to the rack through bracket.
2.4 Electrical Installation

All the cables entering or outgoing the power system must be put into the metal pipe for protection. The metal pipe
should be connected to the PE bar reliably. Plastic coated metal hoses are recommended.
2.4.1 Connecting Power Cable
Danger
Danger

1. Switch off all MCBs before the electrical connection.
2. Only the qualified personnel can do the mains cable connection.
3. Before electrical connection, make sure all the AC MCBs of the power system are switched off, the AC 230/400V 20A double
pole C type MCB is recommended.
4. There is a dangerous voltage in the primary circuit, disconnect the power supply before maintenance.
Connecting Earth Cable

Connect one end of the earth cable to the grounding terminal (see Figure 2-3), and solder the other end to the
grounding metal base outside the power system.

6 Chapter 2 Installation
Connecting AC Input Cables

The routing method of the AC input cables is the same as that of the earth cables. Connect the live line (L) and neutral
line (N) of the AC input cables respectively to the lower terminals of the power system AC input terminal L and AC input
terminal N, as shown in Figure 2-3.
Load output route 1-
AC input terminal L Battery-
Grounding terminal
AC input terminal N Battery+
Load output route 3+
Figure 2-3 Illustration of connection terminal
Connecting DC Cables
The power system can be connected with three route of loads respectively controlled by three MCBs, as shown in
Figure 2-3. Connect the negative load cable to the corresponding load '-' and then connect the positive load cable to
the corresponding load ‘+’ (see Figure 2-3).
Table 2-5 Specification of load MCB and cable
Load MCB Load MCB capacity Load cable CSA Remark
The total output capacity of the load should
Load MCB 1 ~ Load MCB 3 20A × 1, 10A × 2 ≤ 10mm2 not be greater than the corresponding MCB
rated current
 Note
When the mains failure, the battery supplies power to the load. when the battery voltage drops to 43.2V, the power system will
automatically switch off all the loads to avoid battery over-discharge.
2.4.2 Connecting Battery Cable

The power system can be accessed in one group of batteries controlled by a battery MCB, as shown in Figure 2-3.
During connection, connect the negative battery cable to the battery terminal '-' and then connect the positive battery
cable to the battery terminal '+' (see Figure 2-3).
2.4.3 Connecting Communication Cable

Communication port
The power system provides two kinds of communication ports, including dry contact alarm output port and RS232 port,
as shown in Figure 2-4.
Figure 2-4 Illustration of controller front panel
Connecting dry contact output port

The controller is configured with two pairs of alarm dry contact output (DO1 ~ DO2) as standard configuration and four
expanded outputs (DO3 ~ DO6) as optional. The dry contact that generating corresponding alarm is normally closed,
users can connect according to actual needs. When wiring, take out the female of the 4-pin phoenix terminal bound at
SiteWeb2 Graphic Configuration Tool Operation Manual

the controller handle, connect the multi-core communication cable with the pipe terminal to the corresponding female
of the phoenix terminal according to the dry contact silkprint on the controller, and then insert the terminal into the
controller front panel. The position of communication terminal and port definition are shown in Figure 2-4 (Users need
to prepare signal cable themselves).
Connecting RS232 port
The RS232 port is used for communication with the host. The correlation of the RS232 and DB9 port on the host is
shown in Table 2-6. When wiring, take out the female of the 3-pin phoenix terminal bound at the controller handle,
connect the multi-core communication cable with the pipe terminal to the corresponding female of the phoenix terminal
according to the RS232 port silkprint on the controller, and then insert the terminal into the controller front panel, as
shown in Figure 2-4 (Users need to prepare signal cable themselves).
Table 2-6 Correlation of ports
RS232 port DB9 port
1 (Tx) 2
2 (Rx) 3
3 (GND) 5
2.4.4 Connecting Temperature Compensation Cable

If the user selects the temperature compensation cable, first loosen the captive screw in the upper left of the controller,
and slowly pull the controller out of the power system until the 3pin temperature sensing interface J2 is exposed on the
monitoring board. Then take out the temperature compensation cable and insert the cable into the interface, and then
slowly push the controller into the power system and fix the captive screw.
2.5 Installation Check

After the installation, you should carry out the inspection procedures given in Table 2-7.
Table 2-7 Installation check list
Check item No. Check content
1 Check that the rack is installed horizontally, vertically and steadily
2 Check that all the bolts and screws are tightened, especially those in electrical connections. Check that
plain washers and spring washers are present and not reversed
Rack
3 Check that there are no unwanted materials inside the rack and clear up the unwanted materials
installation
4 Check that the rack paint is intact. If there are scratches, paint them immediately with antirust paint to
prevent corrosion
5 Clean up the rack
1 Check that all the MCBs and cable specifications are correct
2 Check that the bus and input/output cables are connected correctly, and that the system is grounded
correctly
3 Measure the resistance value between the positive terminal and negative terminal in the DC loop and
phase - to - phase resistance value in the AC loop. Make sure there is no shortcircuit
4 Check that the number and connection of the battery cell, and polarities of the battery strings are correct
Electrical
5 Check that the battery cell number and connection
installation
6 Check that the rectifiers are fastened down
7 Check that all MCBs are switched off
8 Check that the cables are tidy, and the cable binding is normative
9 Check the AC input and distribution. Check that the color of the AC cables is normative, the cables are laid
fast, and the safety labels are complete. See Appendix 4 Wiring Diagram for AC wiring and cable
connection

8 Chapter 3 Testing
Chapter 3 Testing
This chapter introduces the testing after installation. The corresponding safety rules shall be adhered to in the testing.
If abnormal phenomenon is found, shut down the power system immediately. After finding the cause, then continue the
testing.
3.1 Startup
 Note
1. Before the test, inform the manufacturer representative.
2. Before the test, take off conductive objects such as watches and rings.
3. Only trained electrical engineers shall maintain and operate the power system.
During operation, parts of this equipment carry hazardous voltage. Misoperation can result in severe or fatal injuries and
property damage. Before the test, check the equipment to ensure the proper grounding. Installation check (see Table 2-7)
must be done before testing. Then the batteries can be charged for the first time.
Make sure that the system AC output MCB and the load MCB in the subrack are switched off, and ensure that all the
devices are installed.
Please check the power system according to below listed items.
Startup preparations
Check item OK Comments
Make sure that all the MCBs are switched off 
Measure the AC input voltage. Make sure that the input voltage is within the rated input range  Umin=___V
Check that the communication and alarm cables are connected to the signal transfer board 
Check that the temperature sensor has been installed 
Check with an ohmmeter that there is no short circuit between the positive & negative DC output terminals,
or between the positive & negative battery terminals or the AC input terminals (Note: Pull out all modules 
before the check and restore them after the check)
Measure the battery string voltage with a voltmeter and ensure that the battery polarity is correct  Umin=___V
Startup
Switch on the system AC input MCB The run indicator on the rectifier will be on after a certain delay 
Switch on the load MCB. Use a voltmeter to check the voltage of both ends of load, if it is 53.5V ± 0.5V, it is

normal
Switch on the battery MCB 
3.2 Basic Settings

The power system parameters are set at factory, and the default value can meet the requirements of the power system.
Users can modify the parameters (such as AC over/under voltage point, DC over/under voltage point and etc.) of the
power system controller through background software. Users can also reset the commonly used parameters of the power
system through LCD screen based on actual needs. When setting the system parameters, you must input correct
password to allow you setting the controller parameters. The password of M225S controller is 1.
Users can view and set common parameters (see Table 3-1) through the LCD screen of the controller. See Appendix 2
Menu Structure Of The Controller for specific setting path.
Table 3-1 Settable common parameters of power system
Parameters Setting range Default value
Battery capacity 20Ah-600Ah 100Ah
Battery protection voltage 40-60V 43.2V
Float charge voltage 42V ~ 58V (lower than boost charge voltage) 53.5V

Chapter 3 Testing 9
Parameters Setting range Default value

Boost charge voltage 42V ~ 58V (higher than float charge voltage) 56.4V
Note:
1. The battery protection voltage should be set according to the requirements of the battery manufacturer
2. If the user configures iron lithium battery, the relevant charging parameters should be set according to the requirements of the
battery manufacturers
3.3 Alarm Check And System Operation Status Check

Alarm check
Check that all functional units can trigger alarms that can be displayed on the controller.
Pull out one rectifier. The ‘Rect N Com Failure’ alarm should be triggered. Insert the rectifier in. The

alarm should disappear. Repeat the same procedures on other rectifiers
Switch off battery MCB. The ‘Batt Failure’ alarm should be triggered. Switch on the MCB. The alarm

should be cleared
Switch off a load MCB connected to a DC output route. The alarm ‘Load N Failure’ should be triggered.
Switch on the MCB, and the alarm should be cleared. Repeat the same operation on the other load 
MCBs
Switch off all the battery MCBs. Keep only one rectifier in operation. Through the controller, adjust the
rectifier FC voltage to make it lower than the alarm point. The alarm ‘DC Voltage Low’ should be 
triggered
Note: The controller will trigger alarms after approximately three seconds
System operation status check

The system works normally without alarm. Check whether the system is running normally through the controller.
The controller should display the correct AC voltage 
The controller should be able to display the DC voltage. The difference between the displayed voltage

and the actual voltage should be less than 1%
The controller should display the battery current. The difference between the displayed and measured

battery current should be less than 3%
Check the number of the rectifiers through the controller. The number should be consistent with the

actual number
Check the voltage, current, current limiting point of rectifiers through the controller. They should agree

with the actual values
For the system with a temperature sensor, the controller should be able to display the battery ambient
temperature. Hold the probe of the temperature sensor with hand, which should display the change of 
temperature
3.4 Final Steps

Disconnect all test equipment from the system and make sure that materials irrelevant to the equipment

have been all removed
Restore the power system to its original condition 
Check and handover the equipment that the user has purchased 
Note down all the operations taken, including time of the operation and name of the operator 
If any defects are found in this equipment, inform the personnel responsible for the contract.
If repairing is needed, please fill in the FAILURE REPORT and send the report together with the defective unit to the
repairing center for fault analysis.

10 Chapter 4 Use Of Controller
Chapter 4 Use Of Controller
This chapter introduces the operation panel indicators and functional keys of the controller briefly, and expounds the
main screen contents, access method, information querying and parameter setting.
For the factory parameter setting and operation menu structures of the controller, refer to Appendix 1 Technical Data
and Appendix 2 Menu Structure Of The Controller.
4.1 Operation Panel

The operation panel of the controller provides the LCD screen, functional keys and indicators, as shown in Figure 4-1.
Figure 4-1 Operation panel of the controller
The indicators on the operation panel are described in Table 4-1.

Table 4-1 Description of the controller indicators
Indicator Color Normal state Fault state Fault cause
Run indicator Green On Off No operation power supply
Observation alarm
Yellow Off On There are observation alarms
indicator
Critical alarm indicator Red Off On There is a critical alarm
The controller uses a 128 × 64 LCD unit, and a keypad with three functional keys (listed in Table 4-2).
Table 4-2 Description of the controller functional keys
Key Name Function
ESC Escape Return or cancel
ENT ENT Confirm or execute
▼ Down Move the cursor down or select the next screen
4.2 Main LCD Screens

The following LCD screens will be mentioned in this chapter for many times. This section is a centralized introduction
about the contents and access methods of these LCD screens.
 Note
The contents of the LCD screens given in this manual are just the examples. For different configurations, models and system
states, the actual contents of the LCD screens may be different from this manual.
4.2.1 System Information Screen

After the controller is powered on for the first time, following initialization program will be executed.

Chapter 4 Use Of Controller 11
1. After the controller is powered on, the language screen is displayed, as shown in Figure 4-2.
English
中文
Chinese
Chinese
Figure 4-2 Language screen
Press ▼ to select the language needed and press ENT to confirm the selection. If no key is pressed within 3s, the
controller will select the displayed language automatically.
2. During initialization, the controller displays “Wait…”, as shown in Figure 4-3.
稍候...
Wait ...
Figure 4-3 Wait screen
3. After initialization, the screen will display the main screen (see Figure 4-4) that displays the most frequently used
information of the system, and the information is displayed by scrolling every row. You can press the adjustment key to
perform single direction cyclic scrolling.
53.5V
51.3V
53.5V 125A
0.0A
125A
浮充
FC 告警
Alarm
Remaining
电池: 0.0A
0.0A
剩余:
Cap. 100%
100%
交流电压：
AC Volt. 220V
220V
温度:
Temp. 25.0 ℃
25.0°C
Figure 4-4 Main screen
4. Press ‘ESC’ in system operating screen to enter the product information screen, as shown below in Figure 4-5
Controller model: LCU

Software version 1.00
1.02
Figure 4-5 Product information screen
5. Press ‘ESC’ in the product information screen to return to the first system operating information screen.
4.2.2 Password Confirmation Screen

During the operation, the 'Settings' submenu will prompt you to input password, as shown in Figure 4-6. Only the
correct password allows you to enter the screen you need to operate.
Password:
输入密码：x x
Figure 4-6 Password confirmation screen
When inputting the password, use the ENT key to get into editing state, use▼ to input numbers 1 ~ 9. After input '1',
press ENT to enter the first parameter setting screen.
4.2.3 MAINMENU Screen

The main menu is the highest-level menu of the controller. At the sub-menus of this screen, you can query the settings,
controls, rectifier and alarm information of the system. The main menu screen is shown in Figure 4-7.
Active alarm
Rect Infor
Settings
History alarm
Figure 4-7 Main menu screen

12 Chapter 4 Use Of Controller
1. At any one of the system information screen, press the ENT key to enter the MAINMENU screen.
2. At any sub-menu of the MAINMENU screen, press the ESC key repeatedly to return to the higher-level menu, and
ultimately return to the MAINMENU screen.
3. Select the required sub-menu through pressing ▼. The selected sub-menu is shown by cursor, and press the ENT
key to enter the corresponding sub-menu.
4.3 Querying System Main Information
4.3.1 Querying Active Alarm

When a new alarm is generated, the LCD of the controller will prompt the active alarm screen automatically. If there
are multiple alarms in the current system, you can query alarms through the following steps.
At the MAINMENU screen (see Figure 4-7), press▼ to select ‘Active Alarm’ menu. Press the ENT key to confirm.
The previous screen includes the alarm serial No./alarm total number, alarm name and alarm time. The alarm
generating time determines the sequence it is displayed, with the latest alarm displayed first. Press ▼ to view all active
alarms. The active alarms may be displayed in the controller are given in Table 4-3.
Table 4-3 Active alarm of the controller
Default associated
Alarm name Conditions
output relay
DC Low Volt System output voltage lower than DC low voltage alarm point 4*1
DC High Volt System output voltage higher than DC high voltage alarm point 4*1
AC Low Volt System input voltage lower than AC low voltage alarm point None
AC High Volt System input voltage higher than AC high voltage alarm point None
Temp Low Temperature lower than normal operating range None
Temp High Temperature higher than normal operating range None
Batt Discharging Battery is discharging None
Batt Charging Over Curr Charging current exceeds preset max. value None
AC Fail Rectifier AC input voltage lower than 80Vac 3*1
Load Disconnect Load distribution fuse or MCB off None
Batt Disconnect Battery fuse or MCB off None
BLVD BLVD contactor opens due to low battery voltage 6*1
ECO Fail Energy saving failure 6*1
Sys Curr Imbalance System current is not balanced None
Output Volt Abnormal System output voltage is abnormal None
Rect Fault Rectifier fails 5*1
Rect Fan Fail Rectifier fan fails 5*1
Rectifier protects itself as its AC input voltage is out of normal range: 85Vac
Rect Protect 5*1
~ 295Vac
Rect Comm Fail Rectifier cannot communicate with LCU 5*1
Critical alarm There is one or several critical alarms 1
Observation alarm There is one or several observation alarms 2*2
Note:
1. Relays 3 ~ 6 are available only if the DO expansion board is installed.
2. The relay2 associated with observation alarm, it is necessary to set the parameter 'Relay2' under the 'Settings' menu to 'Alarm
output'. The system is set to 'Alarm output' at factory
4.3.2 Querying Historical Alarm

At the MAINMENU screen (see Figure 4-7), press ▼ to select the ‘History Alarm’ menu. Press the ENT key to confirm.
The alarm contents include the alarm serial No./alarm total number, alarm name and alarm time. The alarm generating
time and the alarm end time are displayed alternatively. Press ▼ to view all historical alarms.
4.3.3 Querying Rectifier Information

The 'Rect. Information' screen displays the information of the first rectifier module. To query the next rectifier
information, simply press ▼. When a rectifier is selected, the corresponding run indicator will flash.

Chapter 4 Use Of Controller 13
 Note
If the controller does not detect the rectifier module, the rectifier information can not be queried.
The rectifier information includes rectifier No., output voltage, output current and start state.
At the MAINMENU screen (see Figure 4-7), press ▼ to select the ‘Rect. Information’ menu. Press ENT key to enter
the rectifier information screen, as shown in Figure 4-8.
模块1：开
Rect.1 ON
53.5V 0.0A
Figure 4-8 Rectifier information screen
4.4 Setting System Parameters

The 'Settings' screen has 14 parameters to be set: 'Batt Cap', 'BLVD Volt', 'FC Volt', 'BC Volt', 'Shunt Current', Shunt
Volt', 'ECO Enable', 'Clear', 'Address', 'Baud Rate', 'LLVD Enable', 'LLVD Volt', 'Relay 2' and 'Walk-in Time'. For 'Clear'
submenu, you can select 'History Alarm', 'Rect Lost', 'Communication Failure' and ' Testing abnormal' to clear
corresponding alarms.
Table 4-4 lists all the system parameter settings.
Table 4-4 System parameter settings
Setting Range
Name Default Unit
Low High
Batt Cap 20 600 100 Ah
BLVD Volt 40 60 43.2 V
FC Volt 42 58 53.5 V
BC Volt 42 58 56.4 V
Shunt Current 1 500 50 A
Shunt Volt 1 150 75 mV
Address 1 ~ 254 1
0/1/2/3
1 (Corresponding
Baud Rate (Corresponding to
to 9600）
4800/9600/19200/38400)
LLVD Enable 0/1 (Corresponding to disable/enable) 0 (Disable)
LLVD Volt 40 ~ 60 44 V
0/1 (Corresponding to alarm
Relay 2 0 (Alarm output)
output/LLVD)
Walk-in Time 0, 8 ~ 128 (0 represents disable) 0 (Disable) S

14 Chapter 5 Maintenance
Chapter 5 Maintenance
This chapter describes routine maintenance, alarm and fault handling, and replacing parts of the power system.
 Note
1. The maintenance must be conducted under the guidance of the related safety regulations.
2. Only trained personnel with adequate knowledge about the power system shall maintain the inner part of the subrack power
system.
3. There is a dangerous voltage at AC side, and the grid must be disconnected when maintaining the AC side.
5.1 Routine Maintenance

Inspect the power system periodically and shoot the trouble in time. The routine maintenance items are given in Table
5-1.
Table 5-1 Routine maintenance items
Inspection item Frequency Inspecting method Guide
Measure the voltage between the load MCB and the DC
DC output Once half a year Multimeter
output positive busbar. Check that the voltage is normal
Indicators of the
Refer to 5.2.1 Handling Controller Alarms and 5.2.2
rectifier and the Once half a year Visual inspection
Handling Rectifier Fault
controller
Rectifier fan Once half a year Visual inspection If the fans are dusty, the fans should be dusted or cleaned
5.2 Handling Alarms And Fault
5.2.1 Handling Controller Alarms

You can query the controller alarms through LCD screen of the controller.
Alarm type
The controller alarms are classified into three types: critical alarm, observation alarm and no alarm.
Critical alarm: These two types of alarms have strong impacts on the system performance. Whenever these alarms
are generated, you should handle them immediately. The alarm indicators (see Figure 5-1) will be on and audible
indication will be given.
Observation alarm: When this type of alarm is raised, the system maintains normal output for a while. If the alarm
occurs during watch time, it should be handled immediately. If the alarm occurs during non-watch-time, handle it
during watch time. The alarm indicators (see Figure 5-1) will be on when the observation alarm occurs.
No alarm: Alarms set as ‘no alarm’ by the users, will generate no visible or audible indication and the system works
normally.

Chapter 5 Maintenance 15
Controller indicator
The controller alarm indicators are displayed through LCD screen, as shown in Figure 5-1. The description of the
indicators is listed in Table 5-2.
Run indicator
Observation alarm
Critical alarm indicator
Figure 5-1 Controller indicators

Table 5-2 Description of the controller indicators
Indicator Color Normal state Fault state Fault cause
Run indicator Green On Off No operation power supply
Observation alarm
Yellow Off On There are observation alarms
indicator
Critical alarm indicator Red Off On There is a critical alarm
Handling common alarms

The handling methods of common alarms are given in Table 5-3.
Table 5-3 Handling methods of common alarms
No. Alarm Handling method
If the failure does not last long, the battery will power the load. If the cause is unknown or the
failure lasts too long, a diesel generator is needed. Before using the generator power to supply
1 AC Failure
the power system, it is suggested to run the generator five minutes to minimize the impact on the
power system
Pull out the rectifier to check if the fan is obstructed. If yes, clean it and push the rectifier back. If
2 Rect Fan Fails
the fan is not obstructed or if the fault persists after cleaning, replace the fan
Check if the communication cable is connected properly between rectifier and controller. If yes,
3 Rect Not Respond
restart the rectifier. If the alarm persists, replace the rectifier
Check the temperature around the temperature sensor is too high, if so, find the cause and
4 Over Temp
reduce the temperature
Load Fuse Alarm, Check if the corresponding MCB is switched off. If the MCB is open, find out the fault and remove
5
Batt Fuse Alarm it. Otherwise, the alarm circuit is faulty. Please contact Emerson
Find out the rectifier that caused the over-voltage alarm. pull out all the rectifiers under the
circumstance that the battery can supply power normally. Then insert the rectifiers one by one.
6 DC Volt High
When inserting a certain rectifier, the system triggers over-voltage again, that rectifier is
over-voltage, replace it
1. Check if any rectifier is inoperative, or has no output current. If yes, replace it.
2. Check if the total load current exceeds the total rectifier current during float charge. If yes,
7 DC Volt Low
disconnect some loads or add more rectifiers to make the total rectifier current bigger than 120%
of the total load current with one redundant rectifier
8 LVD2 Check if there is mains failure, and the battery voltage is lower than the value of ‘LVD2’.
The rectifier with the fault indicator (red) on is faulty.
9 Rect Fault
Power off the rectifier, and then power it on after a while. If the alarm persists, replace the rectifier
Check if the AC over-voltage value is too low. If yes, change the value.
A mild over-voltage does not affect the system operation. However, the rectifier will stop
10 AC Voltage High
operation when the mains voltage is more than 305V. If the mains voltage is above the AC
over-voltage value, the mains grid should be improved
11 AC Voltage Low Check if the AC under- voltage value is too high. If yes, change the value.

No. Alarm Handling method

When the mains voltage is lower than 176V, the output power of the rectifiers will be derated.
11 AC Voltage Low When the mains voltage is lower than 80V, the rectifiers will stop working. If the mains voltage is
under the AC under-voltage value, the mains grid should be improved
Check if the mains voltage is above 305V or under 80V. If the mains voltage is under the AC
12 Rect Protect
under-voltage value or above the AC over-voltage value, the mains grid should be improved
5.2.2 Handling Rectifier Fault

When the rectifier has any other component failure except rectifier fan, the rectifier needs to be replaced. Therefore,
do not disassemble or replace any part of the rectifier other than the fan.
The symptoms of usual rectifier faults include: run indicator (green) off, protection indicator (yellow) on or blinking, fault
indicator (red) on or blinking.
The indicators of the rectifier are shown in Figure 5-2.
电源指示灯（绿色）
Run indicator (green)
保护指示灯（黄色）
Protection indicator (yellow)
Fault indicator (red)
故障指示灯（红色）
Figure 5-2 Rectifier indicators
The handling methods of rectifiers are given in Table 5-4.

Table 5-4 Handling methods of rectifiers
Normal Abnormal
Indicator Color Cause Handling method
state state
Run Make sure that there is input voltage
Green On Off No input or output voltage
indicator and output voltage
AC input voltage exceeds normal range Ensure AC input voltage is normal
PFC output OverVolt/LowVolt Replace the faulty rectifier with a new
protection one
Replace the faulty rectifier with a new
Current sharing imbalance strongly
one
On Rect over temp: 1. Remove the object that blocks the
Protection
Yellow Off 1. Fan blocked fan
indicator
2. Ventilation path blocked at the inlet 2. Remove the object at the inlet or
or vent vent
3. Ambient temperature too high or the 3. Decrease the ambient temperature
inlet too close to a heat source or remove the heat source
Check whether the communication
Blinking Rectifier communication interrupted
cable is properly connected
Restart the rectifier. If the protection is
Rectifier over-voltage
triggered again, replace the rectifier
Check whether the rectifier outputs
Fault On Fuse fault over-voltage. If not, replace the
Red Off
indictor rectifier
Rectifier current sharing imbalance
Replace the rectifier
(current imbalance degree＞±5％)
Blinking Fan fault Replace the fan

Chapter 5 Maintenance 17
5.3 Replacing Parts
5.3.1 Replacing Rectifier

For rectifier, it is recommended not to repair any other parts. When faulty, the rectifier should be replaced, not repaired.
See the following procedures to replace the rectifier.
1. Take a new rectifier and check it for any damage from transport.
2. Loosen the fixing screw of the rectifier handle. Pull out the faulty rectifier from the rack by grabbing its handle, as
shown in Figure 5-3.
Fixing screw of handle
Handle
Figure 5-3 Replacing rectifier
 Note
The surface temperature of the rectifier just exit working is still very high, pay attention to grasp the rectifier to avoid falling
damage.
3. Hold the rectifier handle and push the new rectifier into the slot just vacated and make sure the connection is good.
After a brief delay, the run indicator of the rectifier will turn on and the fan will start running.
4. Check whether the new rectifier works normally.
You should make sure that:
1) The monitoring unit recognizes the new rectifier.
2) The new rectifier shares current with other rectifiers.
3) When this new rectifier is pulled out, there is a corresponding alarm and the monitoring unit displays the alarm.
If the new rectifier passes all the above tests, the replacement is a success.
5. Push the handle back into the front panel to fix the rectifier, and tighten the fixing screw of the rectifier handle.
5.3.2 Replacing Controller

Controller fault: the run indicator (green) is off and the LCD screen does not display (external alarms may also be
triggered if a background system is connected).
Please check whether the system bus voltage is normal, and the controller connection terminal is reliable. If the above
two points are normal, then the controller is faulty, replace a new controller.
The replacing procedures are as follows:
1. Safety preparation
Attach one end of the effective grounding strap to the wrist and the other end to a suitable ground.
2. Loosen the locking screw on the controller to pull out the controller from the subrack power system until the
terminals J6, J7, J2 (when the temperature sensor is configured) are exposed. Unplug the connection terminal on J6,
J7 and J2, then pull out the controller from the subrack power system completely.

Locking
松不脱螺钉 screw
监控模块
Controller
Figure 5-4 Replacing the controller
3. Insert the new controller into the subrack power system, reconnect the terminals J2, J6, J7, and then tighten the
locking screw of the controller.
4. After restarting the controller, set the parameters according to 4.4 Setting System Parameters and actual
configuration.
5.3.3 Replacing Logic Board

The position of the logic board is shown in Figure 5-5. The replacing procedures of the logic board are as follows:
1. Switch off the battery MCB (see Figure 5-6) and system AC output MCB.
2. Loosen all the fixing screws on the top cover of the subrack power system, and remove the top cover.
3. Unplug all the cable connectors connected to the logic board.
The terminal layout of the logic board is shown in Figure 5-5.
H1 H4
J2
J1
H2 H3
Figure 5-5 Connection terminal layout
4. Loosen the four fixing screws of the logic board, and then remove the logic board, as shown in Figure 5-6.
Logic board
Fixing screw (4 pcs)
Battery MCB
Figure 5-6 Dismantling logic board
5. Replace a new logic board and install the new logic board according to the above reverse steps.
6. Switch on the battery MCB and system AC output MCB.

Appendix 1 Technical Data 19
Appendix 1 Technical Data
Table 2 Technical data

Parameter
Parameter Description
category
Operating temperature -5°C ~ 40°C
Storage temperature -40°C ~ 70°C
Relative humidity ≤ 90%RH (30°C)
Environmental Altitude ≤ 2000m (derating is necessary above 2,000m)
Over-voltage level Level II
Pollution level Level II
Others No conductive dust or erosive gases. No possibility of explosion
AC input system L＋N＋PE/220Vac
Applicable power grid TN, TT
Input voltage range 85Vac ~ 300Vac
AC input
Input AC voltage frequency 45Hz ~ 65Hz
Max input current ≤ 12.3A
Power factor ≥ 0.99
Nominal outout voltage -48Vdc
Reted output voltage -53.5Vdc
Output DC voltage -42.3Vdc ~ -57.6Vdc
0 ~ 34.4A (output voltage is -53.5V)
Output DC current
DC output load current ≤ 20A, battery charge current ≤ 14.4A
Voltage set-point accuracy ≤ 1%
Efficiency ≥ 93.5%
Noise (peak-peak) ≤ 200mV (0 ~ 20MHz)
Weighted noise ≤ 2mV (300Hz ~ 3400Hz)
AC input over-voltage alarm point Default: 280Vac ± 5Vac, configurable through controller
AC input over-voltage recovery Default: 270Vac ± 5Vac, 10Vac less than the AC input over-voltage
difference alarm point
AC input under-voltage alarm point Default: 180Vac ± 5Vac, configurable through controller
AC input under-voltage recovery Default: 190Vac ± 5Vac, 10Vac higher than the AC input under-voltage
difference alarm point
AC input alarm AC input over-voltage protection
Default 305Vac ± 5Vac, configurable through controller
and protection point
AC input over-voltage protection Default: 295Vac ± 5Vac, 10Vac lower than the AC input over-voltage
recovery difference protection point
AC input under-voltage protection
Default: 80Vac ± 5Vac, configurable through controller
point
AC input under-voltage protection Default: 95Vac ± 5Vac, 10Vac higher than the AC input under-voltage
recovery difference protection point
DC output over-voltage alarm point Default: -58.5Vdc ± 0.2Vdc, configurable through controller
DC output over-voltage recovery Default: -58Vdc ± 0.2Vdc, 0.5Vdc lower than the DC output
difference over-voltage alarm point
DC output under-voltage alarm point Default: -45.0Vdc ± 0.2Vdc, configurable through controller
DC output alarm DC output under-voltage recovery Default: -45.5Vdc ± 0.2Vdc, 0.5Vdc higher than the DC output
and protection difference under-voltage alarm point
DC output over-voltage protection
Default: -59.0Vdc ± 0.2Vdc, configurable through controller
point
LLVD Default: -44.0Vdc ± 0.2Vdc, configurable through controller
BLVD Default: -43.2Vdc ± 0.2Vdc, configurable through controller
The rectifiers can work in parallel and share the current. The unbalance
Load sharing
is better than ± 5% rated output current.
The rectifier can output power of 100% with input voltage of 176Vac;
Rectifier
The rectifier can output power of 750% with input voltage of 132Vac;
Derate by input (at 45°C)
Rectifiers output 20% power with input voltage of 85Vac;
Rectifiers under-vlotage stop with input voltage of 80Vac

20 Appendix 1 Technical Data
Parameter
Parameter Description
category
The rectifier provides over-voltage hardware and software protection.
The hardware protection point is 59.5V ± 0.5V, and it requires manual
resetting to restore operation. The software protection point is between
56V and 59V (0.5V above output voltage, 59V by default), and can be
set through the controller
There are two software protection modes, which can be selected
through the software at the host:
1. Lock out at the first over-voltage
Once the output voltage reaches protection point, the rectifier will shut
Over-voltage protection off and hold that state. it requires manual resetting to restore the
operation
2. Lock out at the second over-voltage
Rectifier
When the output voltage reaches the software protection point, the
rectifier will shutdown, and restart automatically after 5 seconds. If the
over-voltage happens again within a set time (default: 5min.
Configurable through controller), the rectifier will shut off and hold that
state. It requires manual resetting to restore the operation
Manual resetting: Resetting can be done manually through the
controller, or by removing the rectifier from system
Output voltage can rise slowly upon rectifier start up. The rise time is
Output delay
configurable
Fan speed adjustable Rectifier fan speed can be set to half or full speed
Temperature derating (176 ~
-5°C ~ 40°C, the system outputs with full load
300VAC)
Conducted emission
/
Radiated emission
Harmonic current emissions Class A EN61000-3-2
Voltage wave and flicker / EN61000-3-3
EMC Immunity to EFT Level 4 EN61000-4-4
Immunity to ESD Level 3 EN61000-4-2
Immunity to Surges Level 4 EN61000-4-5
Immunity to radiation Level 2 EN61000-4-3
Immunity to conduction Level 2 EN61000-4-6
safety Meet the criteria of EN60950
Acoustic noise ≤ 55dB (A) (When the ambient temperature is lower than25℃)
At temperature of 15°C ~ 35°C and relative humidity not bigger than
90%RH, apply a test voltage of 500Vdc. The insulation resistances
Insulation resistance
between AC circuit and earth, DC circuit and earth, and AC and DC
circuits are all not less than 2MΩ
(Remove the controller and rectifiers from the power system before the
Others test.)
AC circuit to earth:, 3535Vac
Insulation strength DC circuit to earth: 707Vac
AC to DC circuits: 4242Vac
For all the three tests above, there should be no breakdown or
flashover within 1min, with leakage current not bigger than 10mA
MTBF /
ROHS Satisfy R6
Dimensions Subrack power
482 (W) × 240 (D) × 43.6 (H)
(mm) system
Mechanical Subrack power
≤ 4 (excluding rectifiers)
Weight (kg) system
Rectifier ≤ 0.5

Appendix 2 Menu Structure Of The Controller 21
Appendix 2 Menu Structure Of The Controller
Model: LCU
SW Ver: 1.02
ESC
51.3V 0.0A
FC Alarm ENT AC failure
Active alarm
000105 18:00:08
Cap: 0.0A ENT Rect Infor
Door alarm
Remaining: 100％ Settings
000105 18:00:02
History alarm
AC Volt: 220V SPD alarm
Temp: 25.0℃ 000105 18:00:02
Rect1: ON
53.5V 38.5A
Rect 2: ON
53.5V 38.5A
...
Cap: 300Ah
LVD Volt: 43.2V
FC Volt: 53.5V
BC Volt: 56.4V
Shunt A: 300A
Shunt V: 25mV
ECO Enable: No
Clear: History alarm
Address: 1
Baud rate: 9600
LLVD: Y
LLVD: 44.0V
Relay 2: LLVD
Walk-in T: 0S
SPD Alarm
Start 0105 17:00:02
End 1213 18:00:00
Door Alarm
Start 0105 16:00:02
End 1213 17:00:00
AC Failure
Start 0105 16:00:08
End 1213 17:00:00
Figure 1 Menu structure of the controller

Appendix 3 Schematic Diagram 22
Appendix 3 Schematic Diagram
1 2 2 1 1 2 1 2 2 1 1 2 0V
J3 J4 J2 J3 J4 J2
-48V
Module backboard X1 Module backboard X1 1
W34C3C1 J2
3
2
1 J1
J1 J2
Can+
-48V
-48V
Can+
Can-
Can-
0V
0V
L N PE L N PE KMD
FL
2 2
QFD3
QFB1
QFD1
QFD2
2
Batt_com
D3
D1
D2
Batt_off
Power+
Power-
3 3
BAT-
1 2 4 5 6 7 8 9 12
0V
0V
Can+
Can+
-48V
Can-
-48V
Can-
J7 Can- 2
1 Can+
2
3 JX2
4
H1 H2 5
6
J6 7 BAT1_SH+
8 BAT1_SH-
Controller M1 9 BATfuse1
10 Loadfuse1
11
12
PE N L PE N L 13
14
15
2
1
J3 2 Optional
3
L N JX1
RS232 DO1 DO2
1 2 3 1 2 3 4
Rx Tx Temp
Figure 2 Schematic diagram

Appendix 4 Wiring Diagram 23
Appendix 4 Wiring Diagram
W03
W03 W03 W03 W03
12--,13--,14--
W02 W03
6-J1-2
6-J1-1
3-J4-1
3-J4-2
W01 W02 W03 W01
20-1
16-1
2-J4-2,4-J6-2
2-J4-1,4-J6-1
15--
3-J4-1
3-J4-2
5-1
7-b
7-a
1-N
1-L
1-N
16-2
1-L
16-2
5-1
5-1
J3 CAN-D CAN+D J2 J3 CAN-D CAN+D

J7 J6
15
J2
12
10
Loadfuse111
12
13
14
J4
11
10
D-DCVOUT+ D-DCVOUT- ACN ACL D-DCVOUT+ D-DCVOUT- J4
Power- 1
BAT- 2
3
4
5
Batt_off 6
7
8
9
Can- 1
Can+ 2
3
4
5
6
BAT1_SH+ 7
BAT1_SH- 8
BATfuse1 9
ACN ACL
Batt_com
Power+
PE
PE
H2
PE
PE
H2
H1
H1
J1 J1
A1 A7 A1 A7
B1 B7 B1 B7
1 Temp+
2 Temp-
4
3 PE
M225S
2 3
W5432X1 W5432x1 J3
Temperature sensor cable(optional)
M225SSL02W01
2-J3-DC-,3-J3-DC-,8-1,4-J7-1,6-J2-3
W02 W03
W02 1
10-2,4-J6-11
8-2,4-J6-11
9-2,4-J6-11
11-2,4-J6-9
W03 16-3
A1 16-1 W02 PE
W02 W02 W02 W02
5
W03
14--
12--
13--
15--
KMD 2-J3-DC+,3-J3-DC+,20-2 W02

W02
A2 6-J2-2
6
1 16-1
5-A2
2 2 2 2 2 1 3
PE
W34C3C1 J2 2 W03
L
5-1
2-J2-ACL,3-J2-ACL 4-J7-5
3
W03 2
1 J1 4-J7-4,6-J2-1,5-A1 16
1 1 1
4-J7-6
W01 1 W03 BUS+
N 2-J2-ACN,3-J2-ACN
20-2
9-1
8-1,10-1
5-1,9-1
4-J6-8
a
7
FL W03
20
1 BATT-
b 4-J6-7
W02 W02 W02 W02 12 13 14 15
1 JX1 JX2 JX3 JX4
2
AC Connector
W03 4-J7-2
8 9 10 11
QFD1 QFD2 QFD3 QFB1
11-1,16-2
W02
Figure 3 Wiring diagram

Netsure 2100 A31s1

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NetSure 2100 A31-S1 Subrack Power System

Copyright © 2017 by Vertiv Tech Co., Ltd.

Vertiv Tech Co., Ltd.

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VI. Short circuit

VII. Reverse connection

VIII. Dangerous energy

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II. Power cable

III. Binding the signal lines

IV. Subrack power supply

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Chapter 1 Overview ............................................................................................................................................................ 1

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1.1 Model Description

Figure 1-1 Model description

1.2 Composition And Configuration

Figure 1-2 Structure of the power system