Emerson Netsure 501 A50 User Manual: Quick Links
Emerson Netsure 501 A50 User Manual: Quick Links
Emerson Netsure 501 A50 User Manual: Quick Links
Manuals / Brands / Emerson Manuals / Power Supply / NetSure 501 A50 / User manual / PDF
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Model Information
Table of Contents
Table of Contents
Model Information
Composition And Configuration
Features
Safety Regulations
Preparation
Mechanical Installation
Electrical Installation
Connecting Power Cables
Connecting Signal Cables
Installation Check And Startup
Basic Settings
Alarm Check And System Operation Status Check
Final Steps
Front Panel
Power On Order
Querying System Status
First Page Of System Information
Other System Information
Querying Rectifier Status
Querying Alarms And Setting Alarm Plans
Querying Active Alarm
Querying Alarm History
Alarm Type Table
Changing Audible/Visual Alarm And Alarm Call Back Plan
Changing Alarm Types Of Dry Contacts
Maintenance
Setting System Parameters
Parameter Setting Method
Battery Selection
LVD Parameter Description
Charging Management Parameters
Battery Test Parameters
Temperature Compensation Coefficient Parameters
AC Settings
DC Settings
Rectifier Settings
System Settings
Alarm Settings
Operation Panel
Use Of The Operation Panel
Main Screen
Main Menu
Running Information
Maintain
Parameter Set
Access M800D Through Web
Overview Of Web Function
Login
Homepage Introduction
Device Explore
Alarms
Settings
Maintenance
Query
Access M800D Through NMS
NMS Supported By SNMP Agent
MIB Installation
Access M800D through NMS
Parameter Setting Guidance
Rectifier Parameters
Battery Management Parameters
Energy Management Parameters
Diesel Management Parameters
Power Split Parameters
Front Panel
Power On Order
Querying System Status
First Page Of System Information
Other System Information
Querying Rectifier Status
Querying And Handling Alarms
Querying Active Alarm
Querying Alarm History
Changing Audio/Video Alarm And Alarm Callback
Change Alarm Types Of Dry Contacts
Programmable Setting On The Dry Contact Output Alarm Type
Maintenance
Setting System Parameters
Parameter Setting Method
Alarm Settings
Battery Settings
AC Settings
DC Settings
Rectifier Settings
System Settings
Handling Alarms
Handling Rectifier Fault
NetSure 501 A50, NetSure 501 AA0, NetSure 701 A51
19-Inch Subrack Power Supply System
User Manual
Version V1.0
Revision date June 13, 2008
BOM 31011680
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Electrical Safety
I. Hazardous voltage
Danger
Danger
Some components of the power system carry hazardous voltage in operation. Direct contact or indirect contact through
moist objects with these components will result in fatal injury.
Safety rules in the industry must be observed when installing the power system. The installation personnel must
be licensed to operate high voltage and AC power.
In operation, the installation personnel are not allowed to wear conductive objects such as watches, bracelets,
bangles, rings.
When water or moisture is found on the Subrack, turn off the power immediately. In moist environment,
precautions must be taken to keep moisture out of the power system.
"Prohibit" warning label must be attached to the switches and buttons that are not permitted to operate during
installation.
Danger
Danger
High voltage operation may cause fire and electric shock. The connection and wiring of AC cables must be in compliance
with the local rules and regulations. Only those who are licensed to operate high voltage and AC power can perform high
voltage operations.
II. Tools
Warning Warning
In high voltage and AC operation, special tools must be used. No common or self-carried tools should be used.
III. Thunderstorm
Danger
Danger
Never operate on high voltage, AC, iron tower or mast in the thunderstorm.
In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment should be
well earthed in time to avoid damage by lightning strikes.
IV. ESD
Notice
Notice
The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale
ICs. Before touching any plug-in board, PCB or IC chip, ESD wrist strap must be worn to prevent body static from
damaging the sensitive components. The other end of the ESD wrist strap must be well earthed.
V. Short circuit
Danger
Danger
During operation, never short the positive and negative poles of the DC distribution unit of the system or the non-grounding
pole and the earth. The power system is a constant voltage DC power equipment, short circuit will result in equipment
burning and endanger human safety.
Check carefully the polarity of the cable and connection terminal when performing DC live operations.
As the operation space in the DC distribution unit is very tight, please carefully select the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Insulated tools must be used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the free movement of
the human body and tool is reduced to a minimum.
Battery
Danger
Danger
Before any operation on battery, read carefully the safety precautions for battery transportation and the correct battery
connection method.
Non-standard operation on the battery will cause danger. In operation, precautions should be taken to prevent
battery short circuit and overflow of electrolyte. The overflow of electrolyte will erode the metal objects and
PCBs, thus causing equipment damage and short circuit of PCBs.
Before any operation on battery, pay attention to the following points:
Remove the watch, bracelet, bangle, ring, and other metal objects on the wrist.
Use special insulated tools.
Use eye protection device, and take preventive measures.
Wear rubber gloves and apron to guard against electrolyte overflow.
In battery transportation, the electrode of the battery should always be kept facing upward. Never put the battery
upside down or slanted.
BLVD
The system has battery low voltage disconnection (BLVD) function. BLVD means when the mains fail and
batteries supply power, the monitoring module cuts the load off when the battery voltage drops down to below
43.2V to prevent over-discharge. The BLVD voltage is settable. Refer to 4.7.2 Battery Selection, 5.3.6Settings,
or 6.7.3Battery Settings for setting method.
The factory setting is enabling BLVD, which means that if power outage lasts for a long time or the power supply
system fails, there might be BLVD. Users should classify the loads and connect the priority loads to BLVD
routes. For vital loads, users can disable BLVD of these loads to insure reliability of the power supply.
The method of disabling BLVD is:
Set “BLVD Enable” item of the monitoring module to “N”. Refer to 4.7.3LVD Parameter Description, 5.5.2Battery
Management Parameters or 6.7.3Battery Settings for setting method.
Notice
Notice
The advantage of enabling BLVD is protecting the batteries from over-discharge when the battery voltage is low. The
disadvantage of enabling BLVD is that when the battery voltage drops down to a certain value, all the loads (including non-
priority loads and priority loads) will be cut off due to battery disconnection.
The advantage of software disabling BLVD is prolonging the power supply of priority loads. The disadvantage is that
software disabling cannot prevent unwanted power failure due to misoperation or power supply system failure.
Others
I. Sharp object
Warning
Warning
When moving equipment by hand, protective gloves should be worn to avoid injury by sharp object.
Notice
Notice
Please verify the compliance of the cable and cable label with the actual installation prior to cable connection.
Notice
Notice
The signal lines should be bound separately from heavy current and high voltage lines, with binding interval of at least
150mm.
Contents
Chapter 1 Overview.............................................................................................................................................................. 1
Chapter 1 Overview
This chapter introduces model description, composition and configuration, and features.
The “system” in this manual refers to the PS48150-3B/1800 (NetSure 501 A50) (abbreviated as “NetSure 501 A50”),
PS48300-3C/1800 (NetSure 501 AA0) (abbreviated as “NetSure 501 AA0”) and PS48300-3A/3200 (NetSure 701
A51) & PS48300-3A/3200-X2 (NetSure 701 A51) (abbreviated as “NetSure 701 A51”) power supply system.
NetSure 501 A 5 0
Version
The number of the rectifier in the typical power supply system: 5. If the number ranges between
0 ~ 9, the character is represented by a number. If the number is larger than 9, the character is
represented by a letter, for example, A represents the number 10, B represents the number 11,
and so on.
Positive terminals
Load MCB
Battery MCB
AC input MCB
Monitoring module
Dummy plate
Rectifier
NetSure 501 A50, NetSure 501 AA0, NetSure 701 A51 19-Inch Subrack Power Supply System User Manual
2 Chapter 1 Overview
Positive terminals
AC input MCB
Monitoring module
Rectifier
Dummy plate
Positive terminals
AC input MCB
Monitoring module
Positive terminals
Load MCB
Battery MCB
AC input MCB
Monitoring module
Dummy plate
Rectifier
System configuration
The configurations of the power supply system are described in Table 1-1.
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Chapter 1 Overview 3
1.3 Features
The rectifier uses the active Power Factor Compensation (PFC) technology, raising the power factor to 0.99
Wide AC input voltage range: 85V ~ 290V (NetSure 701 A51) or 85Vac ~ 300Vac (NetSure 501 A50 & NetSure
501 AA0)
The rectifier uses soft switching technology, raising the system efficiency to 89% (R48-1800)/ 90% (R48-3200)
Ultra-low radiation. With advanced EMC design, the rectifier meets international standards such as CE and
NEBS. Both the conducted and radiated interference reach Class B
The rectifier safety design complies with UL, CE and NEBS standards
High power density
Rectifiers are hot pluggable. It takes less than 1min to replace a rectifier
Two over-voltage protection methods are optional: hardware protection and software protection. The latter one
also has two optional modes: lock-out at the first over-voltage and lock-out at the second over-voltage
Perfect battery management: The management functions include the LLVD (optional), BLVD, temperature
compensation, auto voltage regulation, stepless current limiting, battery capacity calculation and on-line battery
test, etc
Up to 200 pieces of historical alarm records, and 10 sets of battery test data records
Network design: Providing multiple communication ports (such as RS232, modem, RJ45 and dry contacts),
which enables flexible networking and remote monitoring
Perfect lightning protection at AC side
Complete fault protection and fault alarm functions
NetSure 501 A50, NetSure 501 AA0, NetSure 701 A51 19-Inch Subrack Power Supply System User Manual
4 Chapter 2 Installation Instruction
This chapter introduces installation and cable connection. Before installation, please read through safety regulations,
and then follow this instruction to carry out the installation step by step.
2.2 Preparation
Unpacking inspection
The equipment should be unpacked and inspected after it arrives at the installation site. The inspection shall be done
by representatives of both the user and Emerson Network Power Co., Ltd.
To inspect the equipment, you should:
1. Open the packing case in which the packing list is put.
2. Take out the packing list.
3. Check against the packing label, including customer name, customer address, machine No., total amount, case
No., contract No.
Unpacking and inspection: After opening the packing case, check the goods one by one according to the goods list
on the packing label. The checking should include:
1. The number of the packing cases and the serial number marked on them.
2. The correctness of the equipment packing according to the packing list.
3. The number and model of the accessories according to the accessory list.
4. The completeness of the equipment set according to the system configuration.
5. The condition of the goods through visual inspection. For example, check the subrack for any damage and
condensation. Shake the rectifier module gently to see if any component or connection has loosened during
transportation.
Cables
The cable design should meet relevant industry standards.
It is recommended to use the RVVZ cables as AC cables. The cable should reach at least +70°C temperature
durability. With cable length shorter than 30 meters, the Cross-Sectional Area (CSA) calculation should be based on
the current density of 2.5A/mm2. The suggested CSA value is no less than 25mm2.
The CSA of DC cable depends on the current flowing through the cable and the allowable voltage drop. To select the
battery cable CSA, see Table 2-1. Select the DC load cable CSA according to the Table 2-2:
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Chapter 2 Installation Instruction 5
The MCB capacity should be strictly limited so that it can function properly upon load over-current. The
recommended MCB capacity is 1.5 ~ 2 times larger than the load peak capacity.
The CSA of the system earth cable should be consistent with that of the maximum power distribution cable and no
less than 35mm2.
266
466
483
490
466.8
483
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6 Chapter 2 Installation Instruction
445
466
483
Figure 1.3 Installation size of NetSure 701 A51 (PS48300-3A/3200) (unit: mm)
311
465.5
483.0
Figure 1.4 Installation size of NetSure 701 A51 (PS48300-3A/3200-X2) (unit: mm)
Danger
1. Switch off all MCBs before the electrical connection.
2. Only the qualified personnel can do the mains cable connection.
Feed all the cables into the subrack from top of the subrack. Take the NetSure 701 A51 power supply system as an
example, the position of the connection terminals are shown in Figure 2-5. Connect the AC input cables to the AC
input MCB.
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Chapter 2 Installation Instruction 7
Positive terminals
AC input MCB
1. Note
1. The batteries may have dangerous current. Before connecting the battery cables, the corresponding battery input MCBs or the
battery cell connector must be disconnected to avoid live state of the power system after installation.
2. Be careful not to reverse connect the battery. Otherwise, both the battery and the power system will be damaged!
1. Connect one end of the negative battery cable to the upper terminal of battery MCBs. Connect one end of the
positive battery cable to the DC positive bus bar.
2. Connect copper lugs to the other end of the battery cables. Bind the connecting parts with insulating tape, and put
them beside the battery. Connect the cables to the battery when the DC distribution unit is to be tested.
S6415X2 user
connector board
Monitoring module
The interfaces of the signal transfer board are shown in Figure 2-7. The functions of the interfaces are shown in Table
2-3.
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8 Chapter 2 Installation Instruction
NetSure 501 A50, NetSure 501 AA0, NetSure 701 A51 19-Inch Subrack Power Supply System User Manual
Chapter 2 Installation Instruction 9
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10 Chapter 3 Installation Testing
This chapter introduces procedures of installation testing. The corresponding safety rules shall be adhered to in the
test.
Installation check
OK Comments
Check all the MCBs and cables. Are their models correct?
Check the bus bar connections, input and output cable connection, and connection between the power
system and the system grounding.
Check the if the number and connections of the batteris are correct. Check the polarity of the battery string
with a voltmeter.
Make sure all the cable connections are firm and reliable.
Startup preparations
OK Comments
Make sure that all the MCB are switched off.
Measure the AC input voltage. Make sure the input voltage is within the allowable range. Umin=___V
Check that the communication and alarm cables are connected to the signal transfer board.
Check that the temperature sensor, if any, has been installed.
Check that the battery string circuit is not closed.
Connect the disconnected batteries to the battery string circuit
Measure with a voltmeter across the connection points of each battery and make sure that the polarity is Umin=___V
right. For a lead-acid battery with 24 cells, the voltmeter should read 2.0-2.1V/cell or 48-51V/battery. If the
voltage of certain cell is lower than 2.0V, that cell must be replaced.
Check with an ohmmeter that there is no short circuit between the positive & negative distribution bus
bars, or between the positive & negative battery poles
(Note: Pull out all modules before the check and restore them after the check)
Startup
OK Comments
Switch on the system AC input MCB. The green LED on the rectifier will be on and the fan will start running
after a certain delay. The monitoring module will show that the power supply voltage is 53.5V.
Check the system voltage and busbar polarity with a voltmeter. The voltage difference between the
measured value and displayed value should be less than 0.2V.
Start and stop each rectifier of the system by unplugging and inserting each rectifier. Check their output
voltages.
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Chapter 3 Installation Testing 11
OK Comments
The system model has been set correctly in factory before delivery, check that the setting agrees with
the actual system (NetSure 501 A50: 48V/30A/SET/NONE; NetSure 701 A51 (PS48300-3A/3200):
48V/50A/300/ NONE; NetSure 701 A51 (PS48300-3A/3200-X2): 48V/50A/SET/NONE; NetSure 501
AA0: 48V/30A/300/NONE).
The battery string number set at the monitoring module should be the same as the number actually
connected. (By default: 2)
Set the battery capacity according to the actual capacity of the battery connected to the system.
Default: 300Ah.
Configure the temperature coefficient according to the battery manufacturer’s requirement. Setting
range: 0-500mV/°C. By default: 72mV/°C. (if no temperature sensor is installed, do not set this
parameter)
Set the charge current limit according to your needs. Setting range: 0.1~0.25C10. (By default: 0.1C10)
Set the monitoring module according to the voltage suggested by the battery supplier.
Floating Charge (FC) voltage range: 42V ~ Boost Charge (BC) voltage. Default: 53.5V.
BC voltage range: FC voltage ~ 58V. By default: 56.4V.
For batteries that do not need BC, set the BC voltage to FC voltage plus 0.1V.
Put through the battery MCBs and connect the batteries.
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12 Chapter 3 Installation Testing
OK Comments
Check the voltage, current, current limiting point of rectifiers through the monitoring module. They
should agree with the actual parameters.
For the system configured with temperature sensor, the monitoring module should be able to display
the battery ambient temperature. Hold the probe of the temperature sensor with hand and watch the
monitoring module, which should diplay the change of temperature.
If any defect is found in this equipment, inform the personnel responsible for the contract.
If repairing is needed, please fill in the FAILURE REPORT and send the report together with the defective unit to the
repairing center for fault analysis.
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Chapter 4 Use Of Monitoring Module M500D 13
This chapter introduces the front panel and functional keys briefly, and expounds screen contents, access method,
system controlling, information querying and parameter setting.
After the monitoring module is powered on, the language selection screen will pop up, and the monitoring module is
initialized. The default language is Chinese. After the initialization, the first system information page will appear.
Alarm indicator
LCD
M500D monitoring module uses a 128 × 64 LCD, a keypad with 6 keys. The interface language is Chinese/English
optional.
Table 1.3 Description of monitoring module keypad
Key Function
ESC Return to the upper level menu
ENT Enter the main menu or confirm the menu operation
“▲” and “▼” Shift among parallel menus. For a character string, these 2 keys can be used to shift among different options
““ and ““ Change values at a value setting interface. For a character string, these 2 keys can move the cursor left or right
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14 Chapter 4 Use Of Monitoring Module M500D
2. Note
For the exact meanings of the abbreviations used in LCD displayer, see Appendix 7 Glossary.
1. The LCD will prompt you to select a language once the monitoring module is powered on.
English
English
▼
自动均充
You can use “◄”, “►”, “▲” or “▼” to select the language you want, and press “ENT” to confirm.
2. The monitoring module will prompt you to wait, and start initialization.
Waiting…
▼
2004-5-12
53.5V 125A
System:No Alarm
Auto /BC ▼
自动均充
The system information is shown in many pages. You can repeatedly press “▼” to view other system information
pages in a cycle.
4. At any system information page, press “ESC” to enter the help page, which displays software version (SW),
product code (PC), product reversion (PR) and serial number (SS).
SW: V1.20
PC: 1M502D
PR: A00
SS: 01051200012
5. At any system information page, press “ENT” to enter the “MAIN MENU” page, which contains 3 sub-menus:
“Status”, “Maintenance” and “Settings”.
MAINMENU
Status
Maintenance
Settings
You can press “▲” or “▼” repeatedly to select a sub-menu, and press “ENT” to enter the sub-menu. Press “ESC” to
return to the menu of higher level.
1) Status
Including rectifier information, active alarm information and alarm history information.
2) Maintenance
The maintenance operation can be conducted only when the battery management mode is set to “Manual”. The
maintenance includes battery FC, BC and test, load power off/on, battery power off/on and rectifier voltage trimming,
current limit, switch control and resetting.
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Chapter 4 Use Of Monitoring Module M500D 15
3) Settings
Including the setting of alarm parameter, battery parameter, AC/DC parameter, rectifier parameter and system
parameter.
1. At the main menu page, press “ESC” to return to the first system information page.
2. If no operation is conducted on the monitoring module keypad for 8 minutes, the LCD will return to the first system
information page and shut down the back light to protect the screen. Pressing any key will turn on the back light.
The first system information page contains the major system operation information, including date/time, busbar
voltage, total load current, system operation state (normal or alarm), battery management mode (AUTO or MANUAL)
and battery state.
Among which, the battery state include FC, temperature compensation, BC, Cyclic Boost, test, short test and
scheduled test. The current time are displayed in two pages shifting at the interval of 2s. One page shows year,
month and date, the other shows hour, minute and second. The year is displayed with four digits; other time units are
in two digits.
2004-5-12 12:20:30
53.5V 125A 53.5V 125A
System:No Alarm System: No Alarm
Auto /BC ▼ Auto /BC ▼
自动均充 Or 自动均充
3. Note
1. At this page, you may use “◄” and “►" to adjust the LCD contrast (7-level).
2. If there has been no keypad operation for 8 minutes, the monitoring module will return to the first system information page.
The time of that return will be recorded automatically, and can be queried through the host.
The system information is shown in many pages. The default page of the monitoring module after the system power
on is the system information first page. You can press “▲” or “▼” to scroll up or down to view more operation
information, as shown in the following page:
Batt1: 50A
Remain : 60%
Batt2: 50A
Remain: 60% ▼
1. Battery 1, battery 2
They represent respectively the current of the battery that battery shunt 1 and shunt 2 is connected to. If the “Shunt
Coeff” of a certain battery group is set to “No”, this situation will be reflected at the battery information page by “Not
connected”, and no actual capacity will be displayed.
2. Actual battery capacity
The monitoring module can approximately calculate the remaining battery capacity in real time. Through configuration
at the host, the remaining battery capacity can be displayed in the mode of percentage, remaining Ah or remaining
time, etc. The default is the percentage.
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16 Chapter 4 Use Of Monitoring Module M500D
During the normal BC/FC management, the monitoring module regards the rated capacity as the capacity that each
battery group can reach. When the battery discharges, the monitoring module will calculate the battery remaining
capacity according to the discharge current, discharge time and the preset “battery discharge curve”. When the
battery is being charged, the monitoring module will calculate the real-time battery capacity according to the detected
charge current, charge time and preset “battery charge efficiency”. If the calculated battery remaining capacity is
higher than the rated capacity, the monitoring module will automatically change the calculated battery remaining
capacity to the rated capacity.
AC information page
1. If the power system is a 3-phase input system with manual-switchover between 2 AC inputs, the voltage of the
three phases will be displayed.
AC
Phase A: 221V
Phase B: 225V
Phase C: 223V ▼
2. If the power system is a 1-phase input system with manual-switchover between 2 AC inputs, the single-phase
voltage will be displayed.
AC
Single: 221V
3. If there is no AC sampling board in the power system, the LCD will display the max and min AC input voltages of all
rectifiers.
Rect AC Volt
Max: 230V
Min: 220V
▼
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Chapter 4 Use Of Monitoring Module M500D 17
STATUS
Rectifiers
Active Alarm
Alarm History
3. Use “▲” or “▼” to select the “Rectifiers” submenu, as shown in the above figure. Press “ENT” to confirm.
The information of every rectifier is displayed in three pages. The information in the first page includes: output voltage
and current, input/ output on/off state and AC input voltage. The information in the second page includes: the states
of “Power Used” (the percentage of actual output power in rated output power) and “Temp Derated”. The information
in the third page includes: software version (SW), product code (PC), product reversion (PR) and serial number (SS).
Press “►” to scroll to the next page, or “◄” to return to the last.
4. Press “▼” or “▲” to query other rectifier’s information.
At most 48 pieces of rectifier’s information can be displayed. If the rectifier does not exist, there will be no information.
If the rectifier communication is interrupted, the information will be displayed in high light.
5. At any rectifier information page, press “ESC” repeatedly and you can return to the higher-level menus.
When a new alarm is raised, and there is no operation on monitoring module keypad within 2 minutes, the LCD of the
monitoring module will prompt automatically the active alarm.
If there are multiple alarms in the current system, you can query alarms through the following steps:
1. At any system information page, press “ENT” to enter the main menu
2. Use “▲” or “▼” to select the “Status” submenu in the main menu and press “ENT” to confirm.
STATUS
Rectifiers
Active Alarm
Alarm History
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18 Chapter 4 Use Of Monitoring Module M500D
3. Press “▲” or “▼” to select the “Active Alarm”, as shown in the above figure, and press “ENT” to confirm.
1) If there is no active alarm, “Active Alarm: None” will be displayed
ACTIVE ALARM
None
1 Major Alarm
ACTIVE ALARM AC1 Ph-A Failure
3 040412 12:30:23
The information in the active alarm information pages includes: alarm serial No., alarm level, alarm name and time
(year, month, day, hour, minute and second). The alarm raising time determines the sequence it is displayed, with the
latest alarm displayed first. Use “▲” or “▼” to view all active alarms.
While querying rectifier alarms, press “►”, and the rectifier ID will be displayed, and the “Run” indicator of the
corresponding rectifier will blink.
Rect ID
01051200012
In the case of battery test alarm or maintenance time alarm, press “►” to display the prompt information.
Notice:
Press ENT Clear,
ESC Key Quit.
1. At any system information page, press “ENT” to enter the main menu
2. Press “▲” or “▼” to select the “Status” submenu, and press “ENT” to confirm.
STATUS
Rectifiers
Active Alarm
Alarm History
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Chapter 4 Use Of Monitoring Module M500D 19
3. Use “▲” or “▼” to select the “Alarm History”, as shown in the above figure and press “ENT” to confirm.
If there is no historical alarm, the prompt will be “Alarm History: None”.
ALARM HISTORY
None
The historical alarms of the monitoring module are stored in cyclic order. Up to 200 alarms will be recorded. Above
that, the earliest alarm will be cleared automatically.
1 Alarm
SPD Fault
040411 20:08:30
040411 22:08:30
At the monitoring module, the displayed historical alarm information includes: alarm serial No., alarm name and alarm
start/end time (year, month, day, hour, minute, second).
If it is a rectifier that raised the alarm, the ID of that rectifier will be displayed.
4. At any Alarm History information page, press “ESC” repeatedly to return to the higher-level menus.
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20 Chapter 4 Use Of Monitoring Module M500D
Default Default
Serial Related parameter
Alarm Description alarm related
No. configuration
level relay
All the AC input voltages from the rectifier are
16 Mains Failure Major 1
less than 80V
AC Voltage AC input voltage less than “AC Low#2”. The Observati AC input under-
17 None
Low2# default for AC Voltage Low#2 is 80Vac on voltage alarm point
AC input voltage lower than the setting of “AC
AC Voltage Observati AC input under-
18 Low#1”. The default for AC Voltage Low#1 is None
Low1# on voltage alarm point
180Vac
AC Voltage AC input voltage higher than the setting of “AC Observati AC input over-
19 None
High High”. The default for AC Voltage High is 280Vac on voltage alarm point
Observati
20 Maintain Alarm Time to maintain system None
on
21 Self-detect Err Hardware Self-detect Error No Alarm None
Observati
22 Manual Mode Battery management is in manual control mode None
on
When system reaches settable level of total
23 High Load
capacity. The default is 75%
24 Power Major System contains Major or Critical alarm (red LED) Critical None
25 Power Minor System contains Observation alarm (yellow LED) Critical None
The controller has detected a reduction in the Observati
26 Rectifier Lost None
number of running rectifiers on
Multi-Rect
27 More than two rectifiers alarm Critical None
Alarm
The output current of one rectifier is higher than
Load share
28 the certain value and higher than the average Critical None
Alarm
value for all rectifiers
Rect Not
29 Rectifier does not communicate with M500D Major 3
Respond
30 Rect AC Fail AC input voltage of this rectifier lower than 80V Major 3
This rectifier output voltage was higher than the
31 Rect HVSD Major 3
rectfier HVSD setting and has shut down
Serious load sharing alarm (the output current of
32 Rect Failure the rectifier is lower than 1A and the average load Critical 3
is greater than 6A). Or rectifier’s ID repetition
AC over voltage or Rectifier PFC failure or
current imbalance or Over-temperature or AC Observati
33 Rect Protect 3
Low voltage or AC phase loss or position pin on
failure or Inner communication fault
34 Rect Fan Fails Rectifier fan fails Major 3
Rectifier AC input voltage is low and the rectifier Observati
35 Rect Derated 3
internal temperature is high and high load on
Temperature higher or Lower than the setting of Observati
36 Temp Alarm None
Temp,inluding Ambient temp and battery Temp on
Battery temperature higher than the setting of Over-temperature
37 Batt Over Temp Major None
“High Temp”, inluding temperature sensor fault alarm point
Alarm name can be defined by users. Whether
Digital 1 ~
38 the alarm is triggered at high voltage level or low No alarm 8
Digital 6
voltage level can be configured
Alarm name can be defined by users. Whether
Digital7 /LVD1
39 the alarm is triggered at high voltage level or low No alarm None
Alarm
voltage level can be configured
Alarm name can be defined by users. Whether
Digital8 /LVD2
40 the alarm is triggered at high voltage level or low No alarm None
Alarm
voltage level can be configured
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Chapter 4 Use Of Monitoring Module M500D 21
There are different audible/visual alarms and call back modes for alarms of different levels. For the products in China
market, the alarming mode for major alarms and critical alarms are the same.
Table 1.1 Different alarms and call back modes for different alarm levels
Alarm level Red indicator Yellow indicator Alarm horn Call back Remark
Critical ON / ON Y Callback No. can be set
Major ON / ON Y Callback No. can be set
Observation / ON OFF N
No alarm OFF OFF OFF N
Therefore, changing the alarm level of different alarms may change their audible/visual alarm mode and call back
plan too.
Pressing any key on the monitoring module can silence the alarm sound. The sound will disappear and alarm
indicator will be off when all alarms are cleared.
You can configure how long an alarm sound will last, or choose to make no alarm sound. For details, see 4.7.11
Alarms Settings.
As one of the alarm type parameter, “Related Relay” refers to the serial No. of the dry contract corresponding to the
alarm type, whose value is either 1 ~ 8 or “None”. “None” means there is no corresponding dry contact. For details,
see Alarm Settings.
4.6 Maintenance
4. Note
1. This operation can be conducted only when the battery management is set to “Manual”.
2. Be careful! BLVD operations may result in power interruption.
Enter Password:
123456
To input the password, use “▲” or “▼” to modify numbers, and use “◄” or “►” to move the cursor. After the input,
press “ENT” to confirm.
If the password is incorrect, system will prompt “password incorrect”.
5. Note
You can choose to enter the “Maintenance” menu by using either the user, operator or administrator password, for in this menu,
all users have the same authority.
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or
Press “ESC” to return to the menu of higher level.
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1. At any system information page, press “ENT” to enter the main menu.
MAINMENU
Status
Maintenance
Settings
2. Use “▲” or “▼” to select the submenu “Settings” and press “ENT” to confirm. System will then prompt you to input
the password.
Enter Password:
123456
3. Press "◄" or "►" to select the number of password digits. Enter the password digit by digit using “▲” or “▼”. Press
“ENT” to confirm and enter the parameter setting submenu.
Users with different password levels have different authorities. See the following table:
Table 1.1 Different password levels and relevant different authorities
Level Authority Default password
User Configuration of general parameters 1
Operator User’s authority, plus resetting system, resetting password and modifying system type 2
Operator’s authority, plus modifying password of all levels, controling alarm sound
Administrator 640275
volume, browsing system parameters that can be set only through the host
4. There are two pages of “Settings”. Shift page by using “▼” or “▲”, and select the parameter by using “▼” or “▲”.
Press “ENT” to confirm.
As shown in the above figure, the monitoring module divides the parameters to be set into 6 kinds: alarms parameter,
battery parameter, AC parameter, DC parameter, rectifier parameter and system parameter.
Among which, the battery parameters are divided into 5 kinds: basic, BLVD, charging management, battery test,
temperature coefficient, and they are displayed in two pages, as shown below:
What follows is the description of the parameter functions and values by dividing them into 5 small categories and 5
big categories.
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Mode: Manual
Batt String: 2
Capacity: 300Ah
Batt Name: 1# ▼
Use “▼” or “▲” to select the page and the parameter to be set, and “◄” or “►” to select the proper value for the
parameter. Press “ENT” to confirm.
After setting the “Battery Type”, the following prompt will appear, asking you to name a certain type of battery for the
sake of identifying them:
Battery Name:
Batt1
To name a rectifier, you can use “▲” or “▼” to change the number, and “◄” or “►” to move the cursor left or right.
Press “ENT” to confirm afterwards.
2. If setting parameter “System Type” does not require setting the battery shunt coefficient, the second page of the
basic battery settings is as follows:
Batt Shunt1:
Y
Batt Shunt2:
Y
3. If setting parameter “System Type” requires setting the battery shunt coefficient, the second page of the basic
battery settings is as follows:
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Chapter 4 Use Of Monitoring Module M500D 25
1. Function description
LLVD means the monitoring module opens the LLVD contactor, so that the non-priority load will be powered off. In
this way, the battery remaining capacity can sustain the priority load longer.
BLVD means the monitoring module opens the BLVD contactor. In this way, the battery will stop powering the load,
preventing over-discharge.
2. There are 3 related pages, as shown below:
Use “▼” or “▲” to select one page or one of the parameters, and “◄” or “►” to select the parameter value. Press
“ENT” to confirm and save.
6. Note
Generally you do not need to set the LVD parameters’ value. The defaults will do.
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Use “▼” or “▲” to select one page or one of the parameters, and “◄” or “►” to select the parameter value. Press
“ENT” to confirm and save.
7. Note
Generally you do not need to set the management value. The defaults will do.
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Charge current
Constant BC smaller than
time-up "Constant BC
Constant
BC Curr"
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Temp 1:
Ambient
Temp 2:
Battery ▼
2. If the “Temperature1” or “Temperature2” is set to “Battery Temp”, you need to set the following parameters:
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Chapter 4 Use Of Monitoring Module M500D 29
Use “▼” or “▲” to select one page or one of the parameters, and “◄” or “►” to select the parameter value. Press
“ENT” to confirm and save.
3. The value description of the parameters is listed below:
Table 1.1 Temperature compensation coefficient parameters description
Parameter Range Default Value description
Temperature1 The “Ambient Temp” and “Battery Temp” refer to the measurement of
the ambient or battery temperature sensor at the local power system.
Ambient Temp,
“None” means there is no measurement input. You should set this
None, Battery None
Temperature2 parameter according to the actual situation. The temperature
Temp
measurement data will be displayed in the system operation
information screen
Center Batteries are sensitive to temperature. To ensure battery’s capacity
10°C ~ 40°C 25°C
Temp and life, its FC voltage should change together with the temperature:
lower FC voltage for higher temperature, and vice versa.
FC = BattTemp – Center Temp Temp Comp
Upon alarms such as “Rect Com Failure”, “DC Under-volt” and “DC
Temp
0 ~ 500mV/°C 72mV/°C Voltage High”, the monitoring module will not do temperature
Comp
When compensation to the battery FC voltage.
Temperature1 or Set this parameter according to the actual battery technical
Temperature 2 is parameters
set to “Battery When the detected battery temperature is higher
Temp” Over 10°C ~ 100°C 50°C than the “Over”, the monitoring module will raise an The “High”
alarm must not be
When the detected battery temperature is higher higher than
High 10°C ~ 100°C 50°C than the “High”, the monitoring module will raise an the “Over”
alarm
The monitoring module will raise an alarm when the detected battery
Low -40°C ~ 10°C 0°C
temperature is lower than the “Low”
4.7.7 AC Settings
OverVolt 280V
LowVolt : 180V
UnderVolt : 80V
AC Input: 3-phase
Use “▼” or “▲” to select one page or one of the parameters, and “◄” or “►” to select the parameter value. Press
“ENT” to confirm and save.
2. The value description of the parameters is listed below:
Table 1.1 AC Setting parameter description
Parameter Range Default Value description
The monitoring module will raise an alarm when the The “OverVolt” must be higher
OverVolt 50V ~ 300V 280V
AC input voltage is higher than the “OverVolt” than the “LowVolt”. To avoid
The monitoring module will raise an alarm when the alrm disorder, it is suggested to
LowVolt 50V ~ 300V 180V
AC input voltage is lower than the “LowVolt” use the default values
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4.7.8 DC Settings
Use “▼” or “▲” to select one page or one of the parameters, and “◄” or “►” to select the parameter value. Press
“ENT” to confirm and save.
2. The value description of the parameters is listed below:
Table 1.1 DC setting parameter description
Parameter Range Default Value description
The “DC Over Voltage” alarm will be raised when the
Over (over-
58.5V system DC output voltage is higher than the value of The values of
voltage)
“Over” these three
Low (low- The DC low voltage alarm will be raised when the system
40V ~ 60V 45.0V parameters should
voltage) DC output voltage is lower than the value of “Low”
be: Over > Low >
The DC under voltage alarm will be raised when the
Under (under- Under
45.0V system DC output voltage is lower than the value of
voltage)
“Under”
The high temperature alarm will be raised when the
High (high 10°C ~ The value of
40°C detected ambient temperature is higher than the value of
temperature) 100°C parameter “High”
“High”
must be higher
The low temperature alarm will be raised when the
Low (low -40°C ~ than that of
-5°C detected ambient temperature is lower than the value of
temperature) 10°C parameter “Low”
“Low”
Load shunt Y, None None Set according to the system actual situation
Dependent on system In the system with a load shunt, this parameter can be set only when the
Shunt Coeff
type parameter “Shunt” (as a system type) is set to “Set”
Use “▼” or “▲” to select one page or one of the parameters, and “◄” or “►” to select the parameter value. Press
“ENT” to confirm and save.
2. The value description of the parameters is listed below:
Table 1.1 DC rectifier parameter description
Parameter Range Default Value description
The rectifier over voltage alarm will be raised when the
Rect Over Volt 56V ~ 59V 59V The “Default Volt”
rectifier output voltage is higher than the “Rect Over Volt”
must be lower than
When the communication between the rectifier and the
the “Rect Over
Default Volt 48V ~ 58V 53.5V monitoring module is interrupted, the output voltage of
Volt”
the rectifier is the default voltage
Walkin Enabled Y, N N The output soft start function means the rectifier voltage will rise from 0V to the
Walkin Time 8s ~ 128s 8s “Default Volt” after the “Walkin Time”
Rectifier input
1A ~ 50A 30A The monitoring module limits the rectifier input current within the limit value
current limit
Full Speed, Half When set to “Half Speed”, the rectifier will regulate the fan speed according to
Fan Speed
Half Speed speed the temperature. When set to “Full Speed”, the fan will operate at full speed
HVSD Time 50s ~ 300s 300s The rectifier will shut off automatically upon over-voltage, and restart after a
certain delay to see whether it is still over-voltage then. That delay is set
through the parameter “HVSD Time”. If the rectifier’s output voltage is normal
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Use “▼” or “▲” to select one page or one of the parameters, and “◄” or “►” to select the parameter value. Press
“ENT” to confirm and save.
When the “CommMode” is “MODEM” or “EEM-M”, the “CallBack Number” and “CallBack Num” (how many times
should callback be made) should be set.
Use “▼” or “▲” to change the number, and “◄” or “►” to move the cursor left or right. Press “ENT” to confirm.
2. For the operator level password (by default: 2) or administrator level password (by default: 640275), you can see
the following pages, besides the pages above, as shown below:
Init PWD: N
Init Param: N
System Type:
48V/50A/300/NONE
Notice:
All Param lost!
ENT Continue,
ESC Quit.
3. For administrator level password (by default: 640275), you can see the following pages, besides all those above,
as shown below:
You can change the value of the parameter “Change Password” and press “ENT” to confirm.
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Input Again!
Use “▼” or “▲” to change the number, and “◄” or “►” to move the cursor left or right. Press “ENT” to confirm. You
should input the same number twice to complete the setting.
4. The value description of the parameters is listed below:
Table 1.1 System setting parameter description
Parameter Range Default Value description
Chinese,
Text English and Chinese Set according to your need
Spanish
The addresses of power systems that are at the
Address 1 ~ 254 1
same monitored office should be different
“MODEM”: Through modem and based on the
Telecom protocol.
MODEM, EEM- “EEM-M”: Through modem and based on the EES
CommMode RS-232
M, RS-232 protocol.
“RS-232”: Through a transparent serial port and
based on the Telecom protocol
1200bps,
2400bps, Make sure the baud rates of both the sending and
BaudRate 9600bps
4800bps, receiving parties are the same
9600bps
Set Date 2,000 ~ 2,099 Set the time according to the current actual time,
Set Time Hour, min, sec regardless of whether it is a leap year or not
Init PWD
Selecting “Y” can reset the user level and
(initialize Y, N N
administrator level passwords to the defaults
password)
When the system parameters cannot be set
Operator normally, and the usual resetting methods do not
level or
Init Param work, you can set the “Init Param” to Y, and all the
above
(initialize Y, N N system parameters will be restored to defaults.
parameters) Alarms may be raised for the defaults may fail to
meet the actual situation. Set the parameters
according to the actual situation then
NetSure 501 A50: This parameter has been set according to the actual
48V/30A/SET/NONE; situation upon delivery and needs not to be
NetSure 701 A51 changed. However, when a new monitoring module
(PS48300-3A/3200): is used, its “System Type” should be set according
Operator 48V/50A/300/ NONE; to the actual situation.
System
level or NetSure 701 A51 After this parameter is changed, the monitoring
above Type
(PS48300-3A/3200- module will restart automatically, and other
X2): parameters of the monitoring module will be
48V/50A/SET/NONE; changed to the defaults of the corresponding
NetSure 501 AA0: system type. You should change some parameters
48V/30A/300/NONE according to the actual situation
Change User, Operator,
The password can be 6 digits long at most
Password Admin
Con Alarm 3min, 10min, 1h,
Contstant The period that an alarm sound will last
Voice 4h, constant
Administrator Serial The production serial No. of the monitoring module. This parameter cannot be changed
SW Ver The software version No. of the monitoring module. This parameter cannot be changed
Reflecting the jumper status of a hardware switch within the monitoring module. If this parameter is
Set Enable set to ”N”, you are not allowed to use the jumper, nor change any parameter except the battery
management mode. The maintenance over the monitoring module will not be affected
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AC input switchover:
AUTO/MAN/NONE
System shunt coefficient:
100/300/500/SET
8. Note
Monitoring module M500D can monitor multiple power systems made by Emerson. If the system type is not set correctly,
unpredictable faults may occur.
ALARM SETTINGS
Alarm Type
Alarm Mode
Alarm Control
There are 3 submenus. Use “▼” or “▲” to select one, and use “ENT” to confirm.
2. The three submenus are shown below:
Use “▼” or “▲” to select one page or one of the parameters, and “◄” or “►” to select the parameter value. Press
“ENT” to confirm and save.
3. After setting the “Set DI Name” and confirming it, the system will prompt you to name the DI:
DI Name:
SPD
Use “▼” or “▲” to change the number, and “◄” or “►” to move the cursor left or right. Press “ENT” to confirm.
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36 Chapter 5 Use Of Monitoring Module M800D
This chapter introduces the front panel and functional keys briefly, and expounds screen contents, access method,
system controlling, information querying, parameter setting, access M800D through web and NMS, and parameter
setting guidance.
Alarm indicator
LCD
Functional keys
M800D
M800D controller uses a 128 × 64 dot- matrix LCD unit. It has 6 functional keys. Its interface is easy-to-use and it
supports multi-language (English, Chinese, French, Spanish, Portuguese, Italian and Swedish) display. The functions
of these 6 keys are shown in Table 4-2:
Table 1.3 Functions of M800D keys
Keys Name of keys Functions
Press this key to back to previous menu or cancel a
ESC Return Key
setting of a parameter
Press this key to go to next menu or highlight editable Press ESC and ENT together to reset M800D
ENT Enter key area for parameter setting, validate the change made to
a parameter setting
▲ Up These four arrow keys can be used to change
Press ▲ or ▼ to scroll through the menus
▼ Down the value of a parameter: Press ▲ or ▼ to move
◄ Left the cursor to the parameter to be changed and
Change the edit value of a parameter. In main screen,
► Right press ◄ or ► to change the value of a
press ◄ or ► to adjust the contrast of LCD
parameter
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英语
English
2005-06-30
53.5V 7.8A
System: Alarm
Float Charge
The main screen displays system time, DC voltage, DC current, system status and battery status. The system time
displays the date and time alternatively.
In the default main screen:
Press ◄ or ► to change the contrast of LCD
Press ▲ and ▼ and ESC together to log out (The password will be invalid)
Press ENT and ESC together to reset M800D
Press ENT to enter main menu
The main menu is the highest- level menu. The setting, controlling, information querying (rectifier information and
alarm information) of all the parameters are carried out by the submenus of the main menu. The main menu is shown
in the following figure.
Main Menu
Running Info
Maintain
Parameter Set
1. Press ENT in any screen of the main screen to enter main menu.
2. Press ESC in the submenu to return to the main screen step by step.
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Running Info
M800D System
Rect Group
Rectifier
The running information includes Equipments information, Active alarm and History alarm. The equipment information
displayed in the screen of “Running Info” is configurable. Press ▲or▼ to view more running information:
Batt Group SMIO 8
Battery Active Alarm
SM Batt4806 History Alarm
Press ▲ or ▼ to select the sub-menus in the screen of “Running Info”, and press ENT to activate the menu. For
example, move the cursor to the sub-menu of “History Alarm”, and press ENT to view the history alarm. If there is no
history alarm, following screen pops up:
No History Alarm
2. Equipment information
If the equipment category has more than one piece of equipment, the detailed equipment information will be
displayed in two-level menus. For example, the rectifier information is displayed in two-level menus, as shown below.
Running Info
M800D System
Rect Group
Rectifier
In the preceding screen, select the sub-menu of “Rectifier” and press ENT to display the first level:
Rectifier
Rectifier 1
Rectifier 2
Rectifier 3
In the preceding screen, select a rectifier, for example, select Rectifier1, and press ENT to display the detailed
information (signals) of the rectifier:
The second-level of the rectifier information screen is shown in the following figures.
In the preceding screen, press ◄ or ► to view the information of other rectifiers such as rectifier2.
The detailed signals are configurable. Every piece of equipment has its own configuration file (text file) that includes
all the information of the equipment signals. Modify the configuration file can change the equipment signals to be
displayed in the screen.
If the equipment category has only one piece of equipment, the detailed information will only be displayed in a one-
level menu.
For example, the signals of DC distribution unit are only displayed in one level:
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Chapter 5 Use Of Monitoring Module M800D 39
Running Info
DC
DC Fuse
Diesel Group
In above screen, select DC and press ENT to display the detailed information (signals) of the DC distribution unit:
DC Voltage
53.5 V
DC Current
50.0 A
3. Alarm information
In the screen of “Running Info”, press ▲ or ▼ to select the sub-menu of Active Alarm:
Running Info
SMIO 8
Active Alarm
History Alarm
Press ENT to activate the menu of “Active Alarm”, the following screen pops up if the DC power has active alarms:
Active Alarm
Observation: 2
Major: 2
Critical: 2
In the preceding screen, press ENT to view the detailed alarm information and one screen only displays one alarm:
001 SM Battery 7
T Sensor Fault
050627 19:13:15
Observation
In the preceding screen, “001” is the alarm sequence number, and “050627 19:13:16” is the time when the alarm
occurs. Press ▲ or ▼ to view other alarms.
002 SM Battery 7
Batt disconnect
050627 20:13:16
Observation
No Active Alarm
In the screen of “Running Info”, press ▲ or ▼ to select the sub-menu of History Alarm and press ENT to activate the
menu, the following screen pops up if the DC power has history alarms:
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40 Chapter 5 Use Of Monitoring Module M800D
History Alarm
Observation: 2
Major: 2
Critical: 2
In the preceding screen, press ENT to view the detailed history alarm information and one screen only displays one
alarm:
In the preceding screen, “050610 15:13:16” is the start time of the alarm and “050610 16:17:20” is the end time of
the alarm.
5.2.4 Maintain
In the screen of Main Menu, press ▲ or ▼ to select the sub-menu of “Maintain”, and press ENT to activate the menu,
following screen pops up:
Select User
admin
Enter Password
*
If the user has selected the user (default user: “admin”) and entered the password (default password: “1”) to set the
parameters, and if the user and password are still active, he can directly implement the “Maintain” operation.
Otherwise he has to select the user and enter the password again. See 5.3.6Settings for the methods of selecting of
user and password entry.
The Maintain screen is shown as follows:
Maintain
ACU System
Rect Group
Rectifier
If the equipment category has more than one piece of equipment, the detailed equipment information will be
displayed in two-level menus. For example, the rectifier information is displayed in two-level menus. In the preceding
screen, select the sub-menu of “Rectifier” and press ENT to display the first level:
Rectifier
Rectifier 1
Rectifier 2
Rectifier 3
In the preceding screen, select a rectifier, for example, select Rectifier1, and press ENT to display the detailed
information (signals) of the rectifier:
Second-level:
Off Off
Rect AC Ctrl Rect Reset
Off Off
Control Method:
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With control method of “Rect AC Ctl” as an example, press ▲ or ▼ to move the cursor to the setting of “Rect AC Ctl”,
and press ENT. At this point, this row is highlighted which indicates user can modify the setting. User can change the
setting from “off” to “On” by pressing ◄ or ►. After setting, press ENT, following pops up:
Off
ENT Confirm
ESC Cancel
In the screen of Main Menu, press ▲ or ▼ to select the sub-menu of “Parameter Set”, and press ENT to activate the
menu, following screen pops up:
Select User
admin
Enter Password
*
Before setting the parameters, select user first because different users have different authorities. To select the user,
press ▲ or ▼ to move the cursor to the second row, press ENT to highlight editable area and then press ◄ or ►to
select the user, and finally press ENT again to validate the selection.
After selecting the user, press ▲ or ▼ to move the cursor to the last row and press ENT to begin typing the
password. At this point, the last row is highlighted, which indicates that the controller is ready for password entry.
When typing the password, press ▲ or ▼ to select the character and press ◄ or ► to move from digit to digit.
Letters, numbers, upper case and lower case of the letters are available for the password. If no key has been
pressed for 4 minutes, the controller will require the user to enter the password again. If the password entered is
wrong, following screen pops up:
Parameter Set
Password Error
ESC or ENT Ret
Enter the correct user name and password to access the screens of Parameter Set.
Parameter Set
M800D System
Rect Group
Batt Group
Parameter Set
SM Batt4806
LVD Unit
Diesel Group
In above screen, press ▲ or ▼ to select the menu of “Rect Group” and press ENT to view the settable parameters of
the rectifier: For example:
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Rated Voltage
53.50 V
Rated Current
50.5 A
The settable parameters of the rectifier are displayed in one more screen. Press ▲ or ▼ to scroll through the
screens:
59.50 V
Rated Low Volt
40.5 V
WALKIn Enable
Enabled
Redundancy Enb
Enabled
With “WALKIn Enable” as an example, press ▲ or ▼ to move the cursor to the value of “WALKIn Enable” and press
ENT to highlight the row. Press ◄ or ► to change the value (from “Enable” to “Disable”, or from “Disable” to
“Enable”).
If the equipment category has more than one piece of equipment, the detailed settable parameters of the equipment
are displayed in two-level menus. Press ◄ or ► to view the information of other equipment that belongs to the
equipment category.
Alarm parameter setting
The alarm parameter setting screen is shown in the following figure.
Parameter Set
SMIO 8
Alarm Param
System Param
In the preceding screen, press ▲ or ▼ to move the cursor to the menu of “Alarm Param” and press ENT, the
following screen pops up:
Alarm Param
Alarm Level
Alarm Control
In the preceding screen, press ▲ or ▼ to move the cursor to the menu of “Alarm Level” and press ENT, the following
screen pops up to allow the user to set the alarm level:
Alarm Level
M800D System
Rect Group
Rectifier
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Rect AC Failure
Major
Rect Over Temp
Observation
The above screen displays the alarm information of the rectifier. The information is configurable. The alarm
information is displayed in several screens, user can press ▲ or ▼ to scroll through the screens to view the alarm
information.
If user wants to change the alarm level of “Rectifier AC Failure” from “Major” to “Critical”, press ▲ or ▼ to move the
cursor to the setting of “Rectifier AC Failure”, and press ENT. At this point, this row is highlighted which indicates user
can modify the setting. User can select the alarm level of “Critical” by pressing ◄ or ►.
Method of setting alarm control:
The Alarm parameter setting is shown in the following figure.
Alarm Param
Alarm Level
Alarm Control
In the preceding screen, press ▲ or ▼ to move the cursor to the menu of “Alarm Control” and press ENT, following
screen pops up:
On Normal
Block Alarm Clear His Alarm
Normal Yes
Similar to modifying the alarm level, user can modify the setting of “Alarm Voice” from “On” to “Off”,”3 Min”, “10 Min”,
”1 Hour”, or ”4 Hour”.
User can also modify the setting of “Block Alarm” from “Normal” to “Blocked” or from “Blocked” to “Normal” by using
the same method.
If user executes the setting “Yes” of “Clear His Alarm” (Note: For “Clear His Alarm”, there is only one option of ”Yes”,
and there is no option of ”No”), all the history alarm will be cleared.
System parameters setting
Parameter Set
SMIO 8
Alarm Param
System Param
In the preceding screen, move the cursor “” to “System Param”, and then press ENT to set the system information
(parameters).
System information is displayed in following screens:
Language
English
LCD Time Zone
GMT
M800D supports 2 languages, one is English and another is the local language, which are configurable through
above screen. LCD Time Zone support the selection from GMT-12:00 to GMT+13:00. User can select the language in
the preceding screen.
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Set Date
2005-10-15
Set Time
20: 09: 09
In the preceding screen, user can set the date and time. For example, move the cursor “” to “2005-10-15”, press
ENT to highlight the date, and then press ◄ or ► to change the date, after changing the date, press ENT to validate
the change.
192.168.0.1 192.168.0.1
Subnet Mask Reload Config
255.255.254.0 Yes
M800D supports time setting and network function. User can modify the M800D IP address and Subnet mask to allow
other computers can access the M800D through IE, NMS and HLMS.
Power limit setting
Enter the parameter setting interface:
Parameter Set
M800D System
Rect Group
Batt Group
In the above interface, select “M800D System” and continue to press ▲ or ▼to show the screen of power limit
function as show below:
P limit Enb
Disable
Over Voltage
58.50
Note: User can set the power limit function to “enable” or “disable”. If the power limit function is set to be “Disable”,
the diesel generator will not be controlled by M800D and has to be controlled manually.
5.3.2 Login
To log in M800D, double-click the icon of IE to run the software, click the menus of ToolsInternet Options and then
click the button “Connections” to pop up the following screen:
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In the screen shown in Figure 4-2, click the button “LAN Settings” to pop up the following screen:
In the preceding screen, uncheck the proxy screen and click OK to finish the LAN setting. Then input the IP address
and press ENT, the following Web interface pops up requiring user to enter user name and password.
Note that the user needs to do the above settings only when the M800D is connected to an intranet and the user has
set that the access to the intranet must be made through proxy. If the M800D is connected to Internet and the user
computer is connected to the intranet, the user cannot disable the proxy, otherwise he cannot access the M800D.
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In the preceding screen, enter the user name (default user name: “admin”) and password (default password: “1”) to
log in M800D, and the homepage screen as shown in Figure 4-4 pops up.
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In the Homepage screen, the left part displays the user name, the login time, the menus of “Device explore”,
“Alarms”, “Settings”, “Maintenance”, “Query data” and “Site map”. The alarm bar is displayed at the bottom of the
screen.
As shown in Figure 4-5, the menu “Device explore” has the sub-menus of equipment groups such as
“RectifierGroup”, “BatteryGroup”, “DC Distribution”, “Battery Fuse Group”, “AC Group”, “Diesel Group”, “Main Switch”,
“SM IO” and “LVD Group”. User can check the sample data of the equipment, set the equipment parameter and
control the equipment by operating these sub-menus.
Every piece of equipment has 3 signals that are data acquisition signals (sampled values), control signal and setting
signal.
The following part introduces the device explore operation with rectifier and battery as examples.
1. Rectifier group
In the screen shown in Figure 4-6, click “RectifierGroup”, following screen pops up:
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The signals in the screen shown in Figure 4-6 are all the actually sampled values such as “Total current”, “Average
voltage” and so on. In the screen, click the button “Control”, and the following screen pops up:
The signals in the screen shown in Figure 4-7 are all the values used to control the rectifier. For example, in “Fan full
speed control”, user can select “Full Speed” and click “Set” to make the rectifier fan run at full speed. The control
command is effective for all the rectifiers. Pay attention that the “Control” button is only active when the M800D is in
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manual status. Therefore, before implementing the “Control” operation, the user have to set the “Auto/Man State” of
the M800D System to “Man” status.
Click the button “Setting”, following screen pops up:
The screen shown in Figure 4-8 lists all the values that can be set. For example, user can select “Disabled” for the
value of “Walk-in enabled” in the box of “Set value”, and then click the button “Set” to make the setting effective. After
the setting, the walk-in function of all the rectifiers is disabled.
2. Single rectifier
Click the submenu “Rectifier1” of “RectifierGroup”, following screen pops up as shown in Figure 4-9:
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The screen shown in Figure 4-9 shows the sample value of “Rectifier1”, similar to the operation of “RectifierGroup”,
the user can click the button “Control” to view the values of rectifier 1 that can be controlled, as shown in Figure 4-10.
In the screen shown in Figure 4-10, the user can control rectifier 1. For example, the user can set the AC input of
rectifier 1 to “on”.
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In Figure 4-11, the battery voltage is the total battery string voltage. The battery current is the total battery current.
Similar to browse the control values of the rectifier, click the button “Control” to view the control signals of the battery
as shown in Figure 4-12.
In the screen shown in Figure 4-12, the user can control the battery. For example, in the “Set value” box of
“Boost/Float charge control”, the user can set the “Float Charge” to “Boost Charge”, and click the button “set” to make
the setting become effective. Click the button “setting” to view setting signals of the battery as shown in Figure 4-13.
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In the screen shown in Figure 4-13, the user can set the battery parameters. For example, in the “Set value” box of
“Very High Temperature Limit”, the user can set the “temperature limit” from “36.00” to “38.00”, and click the button
“set” to make the setting become effective.
Click the submenu of “Battery1”, the following screen pops up:
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The screen shown in Figure 4-14 displays the sampled values of battery 1. In this screen, if the user click “Control” or
“Setting”, nothing will be displayed because it is not allowed to control the single battery or set the values of the single
battery.
Click “SMDU2Battery2”, following screen pops up:
Figure 4-15 shows the sampled values of SM battery 1. Click the button [Setting], to configure the battery
parameters.
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Click the “Control” button to perform LVD control, for example, the user can set “LVD1 control” to “on” or “off” as
shown in the following Figure:
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Click “Setting” button to set the parameters of SM DU. For example, the user can enable or disable LVD1 in the
following screen:
5.3.5 Alarms
In any screen, click the icon “ ▼ ” located in the middle bottom part of the screen to pop up the alarm screen as
shown below:
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The screen shown in Figure 4-19 shows all the alarms. Click the button “Observation”, all the observation alarms will
be displayed:
In the same way, click “Major” to display all the major alarms and click “Critical” to display all the critical alarms. The
observation alarm is displayed in yellow color. The major alarm is displayed in pink color and the critical alarm is
displayed in red color.
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To view the history alarm, click the submenu “History” of “Alarms”, history alarm query screen pops up. In the screen,
select device first (for example, select “All device”), enter the start time and end time (for example from 00:00:00
August 16, 2007 to 23:59:59 August 16, 2007), click “Query”, then the history alarm recorded from 00:00:00 August
16, 2007 to 23:59:59 August 16, 2007 for the device will be displayed.
The information of the history alarm includes the signal name, alarm level, alarm start time and alarm end time. The
lower part of the screen displays the active alarm.
5.3.6 Settings
Click the icon in the left of “SETTINGS”, and then click the sub-menu of “Network configuration”, following screen
pops up:
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In the screen shown in Figure 4-22, the user can configure the network parameters of M800D, such as M800D IP,
default gateway and Mask. After modifying the network parameters, click “Save Parameter” to validate the change
made the parameters.
After modifying the IP address, be sure to re-log in the M800D with the new IP address.
Click the sub-menu of “NMS Configure”, following screen pops up:
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In the screen shown in Figure 4-23, the user can configure the NMS IP, authority and trap level. The user can also
add new NMS, modify NMS information and delete the selected NMS through the interface as shown in Figure 4-23.
The user can also set the trap level.
Click the sub-menu of “ESR Configure”, following screen pops up:
In the screen shown in Figure 4-24, the user can configure the phone number and protocol for communication. Refer
to the document of “ESR private configuration” for the meaning of each parameter. Click the sub-menu of “User
information”, following screen pops up:
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In the screen shown in Figure 4-25, the user can add a user, and the method is as follows:
(1) Enter the user name in the box at the right side of “User name”;
(2) Select authority of the user;
(3) Select the user type;
(4) Configure the password for the user;
(5) Finally, click “Add” button to add the user.
The method to delete a user is as follows:
(1) Select the user to be deleted in the user list;
(2) Click “Delete user” to delete the user.
The method to modify a user is as follows:
(1) Select the user to be deleted in the user list;
(2) Modify the user information;
(3) Click “Modify the user” to validate the modified user information.
Any user who visits user interfaces of the M800D, such as LCD, Web interface, Console, shall be assigned with one
of the following 5 security levels/user groups:
Table 1.2 User Security Levels
Privilege level User group User authority
Level A Browser All users can browse power information without any writing permission
Level B Operator The operator needs to write one password for control power system
The engineer needs to write one password to get the following access: browsing, control,
Level C Engineer modifying parameter, downloading configuration file, but except updating application an OS and
modifying, adding, deleting user information (user name, user level, password)
The administrator needs to write one password to get full access that include updating
Level D Administrator application an OS and modifying, adding, deleting user information (user name, user level,
password)
Level E Hardware A H/W switch is set that makes no writing of any kind possible to the product
Click “Edit PLC Config” and then click “Add” button, the following screen shows up:
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In the PLC configuration screen, you can configure the equipment name, signal type and signal name to generate a
kind of output signal.
User can learn the meanings of symbols such as “AND”, “OR”, “XOR”, “NOT” and so on by checking the page of
“SYMBOLS INFORMATION”. For PLC configuration, Select operator in “PLC CONFIG” page, for example, select
“OR”;
Edit “Input1”: Select equipment name, for example, select “ACU System”; Select Signal Type, for example,
select “Sampling”, and then select SignalName;
Edit “Input2”: Same with “Edit Input1”;
Edit output signals;
Click “Add” to enable the PLC calculation, or click “Cancel” to cancel the PLC setting.
Click “Edit GC PowerSplit”, the following screen shows up:
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In the above screen, click “Edit” button to configure the signals, for example, click the “Edit” button of
“BOOST_CHARGE”:
Click the sub-menu of “Time synchronization” to calibrate the clock as shown in the screen below:
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After changing the time, click “Setting” to validate the new time.
5.3.7 Maintenance
Click the menu of “Maintenance”, and then click “Upload/download” sub-menu to upload or download the files, as
shown in the figure below:
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In maintenance status, the user cannot browse the device information. User needs to restart M800D to browse the
device information.
Click the button of [Close ACU], and then following screen pops up:
Figure 4-31 shows “Waiting” to prompt the user that M800D is being closed, after M800D is closed, following screen
pops up:
In Figure 4-32, click [Browse…] to find the file folder where the file to be uploaded is located, select the file to be
uploaded and then click the button [Upload] to upload the file.
The M800D can download the configuration package file, application program package file and language package
file, but the postfix of these files to be downloaded must be “.tar” or “.tar.gz”. The M800D can also download the file
with the filename of “MonitoringSolution.cfg”, except the above files, M800D cannot download other kind of files.
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The M800D can upload configuration package file and language package file. In the screen shown in Figure 4-32,
click “Upload”, a box shows up requiring the user specify the directory where the uploaded file will be placed:
In the screen shown in Figure 4-33, click “Save”, then the file will be placed in desktop. Soon, following screen pops
up indicating that the file has been uploaded.
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In the preceding screen, user can select “System Runtime log” to clear the log. In the same way, user can select
“History battery test log” to clear the battery test log.
Click the sub-menu of “Restore default”, following screen pops up:
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User can click the button of [Restore default] to restore all the default settings and then click the button [Reboot ACU]
to make the default settings become effective.
9. Note
If the user uses the restore function, M800D may lose the original solution configuration and current parameter settings. After the
restore operation, be sure to wait for 5 minutes before re-accessing the M800D through the Web.
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The screen shown in Figure 4-37 displays the product information which is sampled by M800D monitoring module.
Click the sub-menu of “Get Setting Parameter”, following screen pops up:
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User can click the button of [Get Setting Parameter] to get the setting parameter of M800D monitoring module.
Click the sub-menu of “Auto Configuration”, following screen pops up:
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User can click the button of [Auto Configuration] to start the process of auto configuration.
Click the sub-menu of “Modify configure online”, and then click the button of “Modify M800D” to pop up following
screen:
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In the screen shown in Figure 4-40, user can modify the information of M800D such as the site name and site
location.
In the screen shown in Figure 4-40, user can click the button [Modify device], following screen pops up:
In the screen shown in Figure 4-41, user can modify the device name. All entering the new device name, click “Set” to
validate the change.
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The characters of the device name and signal name can be English letters, digits, space, and underline. Other
characters are illegal.
Click the button of “Modify signal”, following screen pops up:
User can modify the signal name in the screen shown in Figure 4-42. After the entering the new signal name, click
“Set” to validate the change.
5.3.8 Query
Click the menu of “Query”, and then click “History data” following screen pops up:
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In the screen shown in Figure 4-43, select the device (for example select “M800D System”, enter the start time and
end time, and then click the button [Query] to query the data during this period.
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In the screen shown in Figure 4-45, select query type first, enter the start time and end time (for example from
00:00:00 June 21, 2005 to 23:59:59 June 29, 2005), then the log recorded from 00:00:00 June 21, 2005 to 23:59:59
June 29, 2005 will be displayed as shown in Figure 4-46.
Click the button “Battery test data”, and the following screen pops up:
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In the screen shown in Figure 4-47, enter the last battery test time first, and then click query to query the battery test
data.
All the queried data can be down loaded and saved in a text file by clicking the “Download” button.
MIB installation
The M800D MIB is located in the installation CD delivered together with M800D, and file name is M800D-power.mib.
Use the MIB loading function of NMS to load the MIB database, refer to the corresponding NMS user manual for the
detailed loading method.
Contents of MIB
This MIB is suitable for the firmware version 1.10 of M800D. The MIB will change with the upgrading of M800D
firmware. The contents of MIB supported by M800D SNMP agent, and the OID are listed in Table 4-4. For the details,
please refer to the file of M800D-power.mib.
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Note*:
R means OID is read-only (GET). W means OID is writable. R/W means OID can be read and modified (GET/SET)
The following part introduces how to access M800D with HP OpenView as an example.
Apply administrative authority
In order to use NMS to manage the devices connected to M800D, the administrative authority needs to be applied for
the NMS, that is, add the NMS information to the access list of SNMP agent.
Add NMS through Web browser
Refer to 5.3.6Settings for the method of adding NMS.
M800D monitoring module could work with MINI/SMALL/MEDIUM/LARGE capacity rectifiers. For each type of
rectifiers, the following parameters should be set correctly.
Table 1.1 Rectifier Type Related Parameters
Parameter Range Default Step change
Rated Current NA 50
Double
Rectifier Power type Single Double
Small
Single phase
AC phases Single Phase
Three phases
Rated Current should be set according to the actual power of rectifier. Rectifier power and AC phases should be set
according to the following table:
Table 1.2 Rectifier power and AC phases
Capacity type (model) Rectifier Power type AC phases
MINI (R48-800, R48-400) Single phase Single
SMALL (R48-1800, R48-1800A) Single phase Small
MEDIUM (R48-2900U, R48-3200) Single phase Double
LARGE (R48-5800) Three phases Double
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1. Test End Voltage, Test End Time, and Test End Capacity:
The M800D has battery test function and can record 10 groups of battery test data. The test data can only be queried
through MC. First, the user starts the battery test manually, the M800D regulates the rectifier output voltage according
to the setting of “Test End Voltage” to make the rectifier output voltage be lower than the battery voltage, and then the
battery starts to discharge. If the battery voltage reaches the setting of “Test End Voltage” or the battery discharging
time reaches the setting of “Test End Time” or the battery capacity reaches the setting of “Test End Cap”, the M800D
will stop the battery test and regulate the rectifier output voltage to normal Float Charge Voltage. The rectifier then
starts to charge the battery and the DC Power System transits to battery auto management mode. Meanwhile, the
M800D will record the battery test start/end time, battery test voltage and battery remaining capacity in the battery
test log. The user can query the test log from the M800D through MC.
During battery test, if the DC Power System has a fault, the M800D will stop the battery test automatically.
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LLVD: The M800D disconnects the LLVD contactor, thus the non-priority load controlled by the contactor will be
powered off so that the battery can power the priority load longer. If the “LLVD Enable” is set to “Yes”(factory setting),
monitoring module will enable the auto LLVD function.
BLVD: The M800D disconnects the BLVD contactor. Thus the battery will not continue to power the load so as to
prevent its life from being reduced due to over discharging. If the “BLVD Enable” is set to “Yes”(factory setting),
monitoring module will enable the auto BLVD function.
Table 1.1 Parameter and alarm for lower consumption during high cost hours
Parameter Range Default Step change
Lower consumption during high
Yes/No No N/A
cost hours enabled
Prohibit Battery Charge Enabled Yes/No No N/A
Default category LED Alarm Number Alarm name
OA Y Battery Charge Prohibited Alarm
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Table 1.3 Parameter and alarm for redundant rectifier switch ON/OFF
Parameter Range Default Step change
Rectifier Redundancy Enabled Yes/No No N/A
Min Redundancy 1 to Max Redundancy – 110 100 10
Max Redundancy 111 to 4800 300 10
Switch Off Delay 1 to 60min 5min 1min
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This chapter introduces the front panel and functional keys briefly, and expounds screen contents, access method,
system controlling, information querying and parameter setting.
Run indicator
Alarm indicator
LCD
M501D monitoring module uses a 128 64 LCD, a keypad with six keys. The interface language is Chinese,
English, Spanish, Portuguese, Italian and French optional. The front panel is easy to remove and replace.
Table 1.3 Description of monitoring module keypad
Key Function
ESC Return to the upper level menu
ENT Enter the main menu or confirm the menu operation
‘▲’ and ‘▼’ Shift among parallel menus. For a character string, these 2 keys can be used to shift among different options
‘‘ and ‘‘ Change values at a value setting interface. For a character string, these 2 keys can move the cursor left or right
10. Note
For the exact meanings of the abbreviations used in LCD displayer, see Appendix 4 Glossary.
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1. The LCD will prompt you to select a language once the monitoring module is powered on.
English
You can use ◄, ►, ▲ or ▼ to select the language you want, and press ENT to confirm. If the user does not press
any key for 10 seconds, the monitoring module will select automatically the current language.
2. The monitoring module will prompt you to wait, and start initialization.
Waiting...
2005-06-30
53.5V 500A
Alarm
Auto Float
The system information is shown in many pages. You can repeatedly press ▼ to view other system information
pages in a cycle.
4. Press the ESC key at the information root screen, and the user can browse the serial number of the module, the
software version and the operation time of the module.
5. At any system information page, press ENT to enter the ‘MAIN MENU’ page, which contains 3 sub-menus: ‘Status’,
‘Maintenance’ and ‘Settings’.
Main Menu
Status
Maintenance
Settings
You can press ▲ or ▼ repeatedly to select a sub-menu, and press ENT to enter the sub-menu. Press ESC to return
to the menu of higher level.
Status
Including rectifier information, active alarm information and alarm history information.
1) Maintenance
The maintenance operation can be conducted only when the battery management mode is set to ‘Manual’. The
maintenance includes battery FC, BC and test, load power off/on, battery power off/on and rectifier voltage trimming,
current limit, switch control and resetting.
2) Settings
Including the setting of alarm parameter, battery parameter, AC/DC parameter, rectifier parameter and system
parameter.
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At the main menu page, press ESC to return to the first system information page.
If no operation is conducted on the monitoring module keypad for 8 minutes, the LCD will return to the first system
information page and shut down the back light to protect the screen. Pressing any key will turn on the backlight.
The first system information page contains the major system operation information, including date/time, busbar
voltage, total load current, system operation state (normal or alarm), battery management mode (AUTO or MANUAL)
and battery state.
The current time is divided into two screens and displayed alternatively every two seconds: one screen displaying the
year, month and day, another screen displaying hour, minute and second. Year is displayed in 4-digit number, other
time units are displayed in 4-digit numbers.
In the system indirectly measuring the total load current, the load current represents the sum of the module output
current and battery output current.
The energy management mode includes manual mode and auto mode, which can be changed through battery
parameter setting. Under manual mode, if the bus voltage is lower than the DC voltage alarm threshold, the system
will switch to the auto battery management mode.
The battery status includes float charge, boost charge, cyclic boost charge, test, fast test and timed test.
11. Note
In this screen, the user can adjust the LCD contrast (7 levels in total) through the ◄ and ► keys.
In this screen, the user can view the module serial number, software version number and running time through the ESC key.
If there is no operation on the monitoring module in 8 minutes after the last key pressing operation, the display screen will
automatically return to the root screen of the information screen, the back light will be switched off, and the monitoring module
will record the return time, which can be viewed through the background tool.
The system information is shown in many pages. The default page of the monitoring module after the system power
on is the system information first page. You can press ▲ or ▼ to scroll up or down to view more operation
information, as shown in the following page:
Batt.1: 0A
Remain: 100%
Batt.2: 0A
Remain: 100%
Battery 1, battery 2
These two items indicate the battery currents connected to battery shunt 1 and battery shunt 2 respectively. If the ‘Bat
shunt’ of certain battery pack is set as ‘None’, the corresponding battery information screen will display ‘not
connected’, and there is no display of the remaining capacity. If the system is not connected to the battery shunt, and
the number of the battery packs is set as ‘0’, the relevant information will not be displayed.
Remaining capacity of battery
The monitoring module has the function of real time calculating the remaining capacity of the battery. The result is
generally an estimate value. Through background configuration, the ‘remaining’ capacity of the battery may be
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displayed in the form of capacity percentage, remaining Ah number and the remaining time. The default display is the
capacity percentage, as shown in the above figure.
During the normal boost charge/float charge management, the monitoring module will take the nominal capacity of
the single battery pack as the full capacity of the battery pack. During the discharge of the battery, the monitoring
module will obtain the real time remaining capacity of the battery according to the detected discharge current and
discharge time. During the charge of the battery, the monitoring module will obtain the remaining capacity of the
battery by calculating the charged capacity according to the detected charge current and charge time. If the
calculated remaining capacity of the battery is higher than the nominal capacity, the monitoring module will
automatically calibrate the real time remaining capacity of the battery to be the nominal capacity.
AC information screen
The maximal and minimal voltage values of all the rectifier AC inputs for the power system will be displayed.
Rect AC Volt
Max Volt: 221
Min Volt: 220
BC prompt page
Used Capacity:
80.2%
Next Cyc Boost:
2397h
If the monitoring module disables boost charge or boost charge is being conducted, ‘0h’ will be displayed.
Bat. Temp:
None
Amb. Temp:
None
If the monitoring module has not been configured with the temperature sensor, the screen will not be displayed.
The temperature information detected by the temperature sensor will differ with different parameter configurations.
For details about the parameter configuration, please refer to 6.7.3Battery Settings. If the temperature sensor has not
been connected or fails in measurement, ‘invalid’ will be prompted.
STATUS
Rectifiers
Active Alarm
Alarm History
3. Use ▲ or ▼ to select the ‘Rectifiers’ submenu, as shown in the above figure. Press ENT to confirm.
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1: 2043040501 1: 2043040501
54.1V 30.2A CurrLimit: 34%
AC: On DC: On AC Derated: Y
AC: 220V Temp Derated: N
The information of every rectifier is displayed in two pages. The information in the first screen includes: the last 10
digits of the serial number of the corresponding module, the output voltage, output current, the AC/DC switch status,
the AC input voltage. The information in the second screen includes: the last 10 digits of the serial number of the
corresponding module, the current limiting threshold, the AC power derated status, the temperature derated status.
Press ► to scroll to the next page, or ◄ to return to the last.
4. Press▼ or ▲ to view other rectifiers’ information.
The information of 48 modules can be displayed at most. If the module does not exist, no information will be
displayed. If the communication of the module is interrupted, the information will be highlighted.
5. At any rectifier information page, press ESC repeatedly and you can return to the higher-level menus.
When a new alarm is raised, if there is no key pressing operation on the monitoring module, two minutes later, the
monitoring module will automatically pop up the active alarm screen on the LCD.
If there exist multiple alarms in the system, the viewing steps are as follows:
1. At any system information page, press ENT to enter the main menu.
2. Use ▲ or ▼ to select the ‘Status’ submenu in the main menu and press ENT to confirm.
STATUS
Rectifiers
Active Alarm
Alarm History
3. Use the ▲ or ▼ key to select the ‘active alarm’ submenu in the submenu screen, and press the ENT screen to
confirm and run the active alarm information screen.
Press ▲ or ▼ to select the ‘Active Alarm’, as shown in the above figure, and press ENT to confirm.
1) If there is no active alarm, ‘Active Alarm None’ will be displayed
Active Alarm
NONE
2) If there is active alarm, the screen will display the following information:
1 Alarm
Active Alarm SPD Fault
100 040501 02:40:20
040501 19:56:04
On the active alarm information menu, the display contents include; the alarm sequence number, alarm level, alarm
name and time (year, month, day, hour, minute, and second). The display sequence will follow the sequence of the
occurring time of the alarms. The latest alarm will be displayed as the first one. Use ▲ or ▼ to view all active alarms.
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When querying the alarm of the rectifier, the user can press ► to display the last 10 digits of the serial number of the
rectifier, and then the running indicator of the corresponding rectifier will flash.
Rect ID:
02030405
In the case of battery test alarm or maintenance time alarm, press ► to display the prompt information.
On the prompt screen, press ENT to confirm and clear the alarm.
4. At any active alarm information page, press ESC repeatedly and you can return to the higher-level menus.
1. At any system information page, press ENT to enter the main menu.
Press ▲ or ▼ to select the ‘Status’ submenu, and press ENT to confirm.
STATUS
Rectifiers
Active Alarm
Alarm History
2. Use ▲ or ▼ to select the ‘Alarm History’, as shown in the above figure and press ENT to confirm.
If there is no historical alarm, the prompt will be ‘Alarm History None’.
Alarm History
NONE
3. The historical alarms of the monitoring module are stored in cyclic order. Up to 200 alarms will be recorded. Above
that, the earliest alarm will be cleared automatically.
1 Alarm 2 Alarm
SPD Fault Input MCB Trip
040501 02:40:20 040501 00:00:35
040501 19:56:04 040501 02:32:21
At the monitoring module, the displayed historical alarm information includes: alarm serial No., alarm name and alarm
start/end time (year, month, day, hour, minute, second).
If it is a rectifier that raised the alarm, the ID of that rectifier will be displayed.
4. At any Alarm History information page, press ESC repeatedly to return to the higher-level menus.
The monitoring module provides different audio/video alarms and alarm Callbacks for active alarms of different alarm
levels, as show in Table 5-3.
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Table 1.1 Different alarms and call back modes for different alarm levels
Alarm level Alarm red indicator Alarm amber indicator Alarm loudspeaker Alarm callback Remarks
Critical alarm On On Yes Set Callback
Major alarm On On Yes Set Callback
Observation alarm On Off No
No alarm Off Off Off No
Therefore, when the alarm levels of the alarms are changed, there will be different audio/video alarm and alarm
callback.
Press any key of the monitoring module, and the alarm beeping will be silenced. If all the alarms have resumed
normal, the alarm beeping will be silenced, and the alarm indicators will be off.
The user can flexibly set the alarm beeping time of the monitoring module and choose not to generate alarm beeping.
For details, please refer to 6.7.2Alarm Settings.
As one of the alarm type parameter, ‘Related Relay’ refers to the serial No. of the dry contract corresponding to the
alarm type, whose value is either 1 ~ 8 or ‘None’. ‘None’ means there is no corresponding dry contact. For details,
see 6.7.2Alarm Settings.
For the detailed description about the PLC configuration method, please refer to the user’s manual of the background
Pctools.
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6.6 Maintenance
12. Note
This operation can be conducted only when the battery management is set to ‘Manual’.
The battery re-connection operation may cause load LVD accident. The user shall be prudent when conducting this operation!
Enter Password
123456
To input the password, use ▲ or ▼ to modify numbers, and use ◄ or ► to move the cursor. After the input, press
ENT to confirm.
After inputting the correct password, the user can enter into the control screen. If the input password is wrong, the
display screen will display ‘password incorrect’.
13. Description
When entering into the ‘Maintenance’ screen, the user can select the user level password, engineer level password and manager
password as the operation password. The operation authorities are of the same.
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change the sequence number of the module, and then press ENT key to confirm. The bottom line of the display
screen will display the last 10 digits of the serial number of the module. 2) Use the ▲ or ▼ key to shift the cursor to
the control operation option block and select the suitable value with the ◄ or ► key.
If the rectifier is blocked upon over-voltage, the user can reset the rectifier with ‘reset’ operation.
6. There is confirmation information prompt for the control command. If the control command can be executed, the
system prompts to press ENT for confirmation, and then the control action becomes valid, or the user can press the
ESC key to abandon the operation. If the control conditions are not satisfied, the monitoring module will prompt that
the control operation cannot be conducted.
7. Press the ESC key on any Maintenance screen, the user can directly return to the ‘main menu 4 system control
output’. Repeatedly press the ESC key, the user can return to the root screen of the system information screen.
1. At any system information page, press ENT to enter the main menu.
MAINMENU
Status
Maintenance
Settings
2. Press ▲ or ▼ to select the submenu ‘Settings’ and press ENT to confirm. System will then prompt you to input the
password.
Enter Password:
123456
3. Press ◄ or ► to select the number of password digits. Enter the password digit by digit using ▲ or ▼. Press ENT
to confirm and enter the parameter setting submenu.
SETTINGS
SETTINGS
Users with different password levels are entitled to set different types of parameters or operation types, shown as
follows:
Table 1.1 Different password levels and revelant operation types
Level Operation authority Default password
User Configuration of general parameters 1
Operator User’s authority, plus resetting system, resetting password and modifying system type. 2
Operator’s authority, plus modifying password of all levels, controling alarm sound volume,
Administrator 640275
browsing system parameters that can be set only through the host
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4. There are two pages of ‘Settings’. Shift page by using ▼ or ▲, and select the parameter by using ▼ or ▲. Press
ENT to confirm.
As shown in the above figure, the parameters are classified into 6 categories by the monitoring module, including
alarm parameter, battery parameter, AC parameter, DC parameter, module parameter and system parameter.
The alarm parameters include three types: alarm level, alarm mode and alarm control, shown as follows:
Alarm Settings
Alarm Level
Alarm Mode
Alarm Control
The battery parameters include five types: basic parameters, LVD protection, charge management, battery test, and
temperature compensation coefficient. The setting interface is divided into two screens, as shown in the following:
Batt. Settings
Batt. Settings
Alarm Settings
Alarm Level
Alarm Mode
Alarm Control
There are 3 submenus. Use ▼ or ▲ to select one, and use ENT to confirm.
The three submenus are shown below:
Use ▼ or ▲ to select one page or one of the parameters, and ◄ or ► to select the parameter value. Press ENT to
confirm and save.
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Default Default
Associated
No. Alarm name Alarm description alarm associated
setting parameters
level relay
During the discharge of the battery, when the
battery voltage is lower than the set value of the
‘battery protection’ parameter or the discharge
Critical Battery LVD
4 Battery protect time exceeds the set value of the ‘ LVD2 4
alarm enabled
protection time’ parameter, the battery protection
contactor will be automatically disconnected.
Manual control of battery LVD
The charging current of battery pack 1 is larger
Battery charge Observati Battery charge
5 than the set value of the parameter ‘charging N/A
over-current on alarm over-current
over-current threshold’.
Battery bypass Overload, short circuit, manual disconnection or Critical
6 N/A
disconnected alarm circuit error alarm
monitoring monitoring module
7 Hardware self-detection error No alarm N/A
module fault fault
Manual
The monitoring battery management is in manual
8 management No alarm N/A
state
of module
Battery non-
Including: auto boost charge, cyclic boost charge, Battery non-float
9 float charge No alarm 7
constant current test, fast test charge state
state
Battery
10 Battery is discharging. No alarm N/A
discharge
In the system with shunt, there exists great
System
difference between the collected load current plus
11 current No alarm N/A
the battery current and the module output
unbalanced
current.
Fast test During the fast test, the discharge capacity of two Observati
12 N/A
abnormal batteries is larger than the set value on alarm
Battery test The battery discharge time is shorter than the Observati
13 N/A
abnormal estimated time on alarm
The control output voltage is different from the
Output voltage collected bus voltage, and different from the Observati
14 N/A
abnormal reported data of the module. The error is larger on alarm
than 1V
In the system with AC collection board:
All the AC voltages are lower than 80V.
Neither AC circuit 1 nor circuit 2 is in working
state. Critical
15 AC power-cut 1 AC power-cut
In the system without AC collection board: alarm
The AC input of all the rectifiers is cut off.
The AC input voltage of all the rectifiers is lower
than the ‘phase loss alarm’ threshold
Multi-module Critical
16 More than 2 rectifiers have alarm N/A
fault alarm
System
It has exceeded the set maintenance time of the Observati
17 maintenance N/A
system on alarm
time out
Module
The rectifier fails to communicate with the Critical
18 communicatio 3
monitoring unit alarm
n interrupted
Module AC All the AC voltages are lower than the under- Critical
19 3
power cut voltage threshold alarm
Module over- The internal temperature of the module is too Observati
20 N/A
temperature high, higher than 90°C on alarm
The rectifier voltage is too high, higher than upper Critical
21 Module fault 3
limit of the rectifier voltage alarm
Module Observati
22 AC over-voltage (295V) or under-voltage (80V) 3
protection on alarm
Module fan The fan has fault, and the temperature of the Critical
23 3
fault rectifier air inlet is high alarm
The AC voltage is low, and the internal
Module limited Observati
24 temperature or air inlet temperature of the 3
power on alarm
rectifier is high
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Default Default
Associated
No. Alarm name Alarm description alarm associated
setting parameters
level relay
The DC output voltage of the system is lower
DC under- Critical Under-voltage
25 than the set value of the ‘under-voltage alarm’ 2
voltage alarm alarm
parameter
The DC output voltage of the system is lower
Low DC Critical
26 than the set value of the ‘low voltage alarm’ 2 Low voltage alarm
voltage alarm
parameter
The DC output voltage of the system is higher
DC over- Critical
27 than the set value of the ‘over-voltage alarm’ 2 Over voltage alarm
voltage alarm
parameter
The AC input voltage of the power system is Observati
28 AC phase loss N/A
lower than 80V on alarm
The AC input voltage of the system is lower than
AC under- Observati Under-voltage
29 the set value of the ‘under-voltage alarm’ N/A
voltage on alarm alarm
parameter
The AC input voltage of the system is higher than
AC over- Observati
30 the set value of the ‘over-voltage alarm’ N/A Over voltage alarm
voltage on alarm
parameter
The temperature is higher than the set value of Over-temperature
Temperature the ‘over-temperature alarm’ parameter Observati alarm threshold
31 N/A
Alarm The temperature is lower than the set value of on alarm Low temperature
the ‘low temperature alarm’ parameter alarm threshold
The battery temperature is higher than the set
Battery over-
value of the ‘ high temperature alarm’ parameter Critical High temperature
32 temperature N/A
The temperature sensor has not been connected alarm alarm threshold
alarm
or has fault
Lightning Critical
33 The lightning protection circuit has fault 8
protector fault alarm
AC input
The AC input circuit breaker of the system is Critical Existing in the
34 circuit breaker N/A
disconnected alarm system with AC
disconnected
Other collection board
Critical
35 equipment Including the DC/DC module fault N/A
alarm
fault
In the system
The alarm name is defined by the user. The N/A (The self-
without AC
name shall have no more than 10 characters. defined digital 1
collection board,
36 Digital 1 alarm ‘Digital1’~’ Digital8’ can be changed according to No alarm is associated
the names of the 8
the need. The high level or low level alarm can be with the relay of
ways can be self-
set in the alarm mode digital 8)
defined.
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When the user changes the alarm name, he/she can select the relevant value to ‘set digital name’. After pressing the
ENT key for confirmation, the monitoring module will pop up the following digital name input screen.
Digital Name:
12
The setting method is as follows: use ▲ or ▼ to modify the digit or character and ◄ or ► to shift left or right. After
the modification, press ENT key to confirm. If ‘#’ or space is entered in the alarm name, in default, the name ends
with the ‘#’ or space.
Table 1.3 Settings of alarm mode parameter
Defa
Parameter Setting range ult Value description
value
The numbers refer to the 8 terminals, which are sequenced following the
DI No. No.1~8 1
hardware switch numbers
The value ‘high’ means the high level alarm. The value ‘low’ means the
Alarm
High, low Low low level alarm. It shall be set according to the actual power system
mode
configuration
Set digital
1 to 8 1 The no. of the connecting terminal for inputting the power system digital
name
When there are DI alarms, this parameter shows the alarm name you
Figures or
have actually defined. In the system with an AC sampling board, you
DI Name letters, 10 at SPD Only
can define by yourself the DIs of routes No.7 and No.8.
most functions to
In the system without an AC sampling board, you can define all DIs
the self-
The 8 corresponding connecting terminals, queued up in the order that
DI No. No. 1 ~ 8 2 defined
the hardware switches are put
‘High’: alarm upon high level; digital alarm
Alarm
High, Low High ‘Low’: alarm upon low level.
Mode
Set according to the actual situation
Set DI
1# ~ 8# 2# Serial No. of the connecting terminal for DI input
Name
When there are DI alarms, this parameter shows the alarm name you
Figures or
have actually defined. In the system with an AC sampling board, you
DI Name letters, 10 at BCU
can define by yourself the DIs of routes No.7 and No.8.
most
In the system without an AC sampling board, you can define all DIs
Battery selection
Set the initial screen of the interface as follows:
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Use ▼ or ▲ to select the page and the parameter to be set, and ◄ or ► to select the proper value for the parameter.
Press ENT to confirm and save.
After setting the ‘Battery Type’, the following prompt will appear, asking you to name a certain type of battery for the
sake of identifying them:
Battery Name
12
To name a battery, use ▲ or ▼ to modify the number and ◄ or ► to move the direction. Upon modification, press
ENT key to confirm.
If it is not required to set the battery diverter coefficient in the ‘System Type’ parameter selection, the next screen for
the battery basic parameter setting is shown as follows:
Bat. Strings: 2
Bat. Shunt1: None
Bat. Shunt2: None
If it is required to set the battery diverter coefficient in the ‘System Type’ parameter selection, the next screen for the
battery basic parameter setting is shown as follows:
Bat. Strings: 2
Bat. Shunt1: None
Bat. Shunt2: None
CO.: 50A 75mV
Setting the battery diverter coefficient is to set the diverter model, which consists of two settings and shall be set
according to the actual situation.
For instance, if the diverter setting is 500A/75 Mv, it indicates the diverter with a nominal value of 500A outputs 75Mv
voltage correspondingly.
The value of battery basic parameters is described in the following table.
Table 1.1 Description of battery basic parameters
Setting
Parameter Default value Value description
range
Normally, it is in the auto mode. In this case, the monitoring module manages
the overall power system in an auto manner, including auto conversion of
battery boost charging/float charging, auto power-off of load and auto
protection of battery. In the manual mode, it can conduct battery boost
Management Auto,
Auto charging/float charging test and control the battery re-connection/LVD, and
Mode Manual
automatically implement two functions, i.e. Protection of the battery boost
charging time and capacity calculation. In addition, in case of DC under
voltage alarm, it can switch to the automatic management mode so as to
prevent system abnormality due to incorrect manual control
Quantity of The user shall set in accordance with the actual battery configuration. If there
0 to 4 2
battery pack is a setting of battery diverter, the number of battery pack cannot be set to ‘0’
Nominal 50 to It indicates the capacity of single pack of batteries. The user shall set in
300Ah
capacity 5000Ah accordance with the actual battery configuration
The type of battery has been reserved in the module system. The type of
Battery type 1 to 11 1 battery under current management can be configure d through the
background
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Setting
Parameter Default value Value description
range
8-bit
Battery name Name different types of batteries for the convenience of identification
character
Battery shunt
Yes According to the situation, if there is diverter connected, set to ‘Available’, or
1
Yes, none set to ‘Unavailable’. The monitoring module only implements management
Battery shunt
None over the battery connected to the diverter
2
Subject to
If the diverter parameter is set to ‘set’ in the system type setting, the diverter
Diverter the system 500A/ 75mV or
coefficient setting field will display, or the diverter coefficient is default. Two
coefficient type 300A/ 75mV
packs of batteries have same diverter coefficient
setting
LVD setting
Function description
LVD1: LLVD, which means the monitoring module opens the LLVD contactor, so that the non-priority load will be
powered off. In this way, the battery remaining capacity can sustain the priority load longer.
LVD2: BLVD, which means the monitoring module opens the BLVD contactor. In this way, the battery will stop
powering the load, preventing over-discharge.
The setting interface is divided into three screens, as shown in the following:
Use ▼ or ▲ to select one page or one of the parameters, and ◄ or ► to select the parameter value. Press ENT to
confirm and save.
14. Note
Normally, the user shall retain the default values of parameters instead of performing additional setting.
The description of value of the LLVD (load low voltage disconnection) battery protection parameters is shown in the
table below.
Table 1.2 Description of LLVD battery protection parameters
Setting Default
Parameter Value description
range value
If selecting ‘Yes’, it indicates the monitoring module has function of automatic
LVD1 enabled
load LVD
Yes, No Yes
If selecting ‘Yes’, it indicates the monitoring module has function of battery
LVD2 enabled
protection
Time, If selecting the ‘According to voltage’, when the monitoring module detects that
LVD mode Voltage
voltage the battery voltage is lower than the setting value of ‘Load LVD voltage’, the
LVD1 voltage 40V to 44.0V monitoring module disconnects the load LVD contactor. When the monitoring
LVD2 voltage 60V 43.2V module detects that the battery voltage is lower than the setting value of ‘Battery
300 protection voltage’, the monitoring module disconnects the battery protection
LVD1 time
minutes contactor.
3 to 1,000 If selecting the ‘According to time’, when the battery discharging time reaches
minutes 600 the setting value of ‘Load LVD time’, the monitoring module disconnects the
LVD2 time power-off contactor. When the battery discharging time reaches the setting
minutes
value of ‘Battery protection time’, the monitoring module disconnects the battery
protection contactor
Charge setting
The setting interface is divided into five screens, as shown in the following:
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Use ▼ or ▲ to select one page or one of the parameters, and ◄ or ► to select the parameter value. Press ENT to
confirm and save.
15. Note
Normally, the user shall retain the default value of the parameter instead of performing additional setting.
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Setting Default
Parameter Value description
range value
During the boost charging process, if the boost charging time reaches the setting
value of ‘Boost charging protection time’ or if there are abnormalities (including AC
Boost charging 60 to 2880 1080
power failure, disconnection of battery branch and rectifier communication), the
protection time minutes minutes
monitoring module will automatically switch the power system to float charging with
force in order to ensure the system security
Charge current
Constant BC smaller than
time-up "Constant BC
Constant
BC Curr"
Abnormal situation
In the diagram, ‘FC’ stands for ‘Float Charging’ and ‘BC’ stands for ‘Boost Charging’.
When conducting setting, use ▼or ▲ key to select one of screens or parameter items to be set, and ◄ or ► to select
the parameter value. Then press ENT key to confirm and save.
The value of battery test parameters is described in the following table.
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Chapter 6 Use Of Monitoring Module M501D 99
Temp. 1:
None
Temp. 2:
None
If the ‘Temperature1’ or ‘Temperature2’ is set to ‘Battery Temp’, you need to set the following parameters:
When conducting setting, use ▼ or ▲ key to select one of screens or parameter items to be set, and ◄ or ► to
select the parameter value. Then press ENT key to confirm and save.
The value of temperature compensation coefficient is described as follows:
Table 1.5 Description of temperature compensation coefficient
Setting
Parameter Default value Value description
range
N/A, The ‘Ambient Temp’ and ‘Battery Temp’ refer to the
Temperature 1 battery measurement of the ambient or battery temperature sensor at
temperatur the local power system. ‘None’ means there is no measurement
N/A
e, ambient input. You should set this parameter according to the actual
Temperature 2 temperatur situation. The temperature measurement data will be displayed
e in the system operation information screen
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100 Chapter 6 Use Of Monitoring Module M501D
Setting
Parameter Default value Value description
range
Temperature Batteries are sensitive to temperature. To ensure battery’s
10°C to
compensatio 25°C capacity and life, its FC voltage should change together with the
40°C
When the n point temperature: lower FC voltage for higher temperature, and vice
value of versa.
temperature 1 FC = BattTemp – Center Temp Temp Comp
or temperature Temperature Upon alarms such as ‘Rect Com Failure’, ‘DC Under-volt’ and
0 to
2 is ‘Battery compensatio 72Mv/°C ‘DC Voltage High’, the monitoring module will not do
500Mv/°C
temperature’ n coefficient temperature compensation to the battery FC voltage.
Set this parameter according to the actual battery technical
parameters
When the detected battery
Over
10°C to temperature is higher than
temperature 50°C
When the 100°C the ‘Over’, the monitoring
protection
value of module will raise an alarm The ‘High’ must not be higher
temperature When the detected battery than the ‘Over’
High
temperature 1 10°C to temperature is higher than
temperature 50°C
or temperature 100°C the ‘High’, the monitoring
alarm
2 is ‘Battery module will raise an alarm
temperature’ Low
-40°C to The monitoring module will raise an alarm when the detected
temperature 0°C
10°C battery temperature is lower than the ‘Low’
alarm
6.7.4 AC Settings
When conducting setting, use ▼ or ▲ key to select one of screens or parameter items to be set, and ◄ or ► to
select the parameter value. Then press ENT key to confirm and save.
The value of AC parameters is described as follows:
Table 1.1 Description of AC parameters
Default
Parameter Setting range Value description
value
When the system AC input voltage is over the
The setting value of ‘Over
Over voltage setting value of the ‘Over voltage alarm’
50V to 300V 280V voltage alarm’ must be higher
alarm parameter, the monitoring module will
than that of the ‘Under voltage
generate an AC over voltage alarm
alarm’. To prevent miss-alarm or
When the system AC input voltage is lower
abnormal alarm function, the
Under-voltage than the setting value of the ‘Under voltage
50V to 300V 180V user should retain the default
alarm alarm’ parameter, the monitoring module will
value
generate an AC under voltage alarm
When the AC voltage of the system work
number is lower than the setting value of the
The setting value of ‘Phase loss
Phase loss ‘Phase loss alarm’, the monitoring module will
50V to 300V 80V alarm’ must be lower than that
alarm generate a phase loss alarm. If the AC voltage
of the ‘Under voltage alarm’
of the standby number is low, it will generate
an alarm
3-phase, Subject to It will set according to the actual configurations of the power system. In a system
AC input single phase, the system with AC collecting board, it can only select ‘3-phase’ and ‘single phase’. In a
N/A type setting system without AC collecting board, it can only select ‘N/A’.
6.7.5 DC Settings
The setting interface is divided into three screens, as shown in the following:
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Chapter 6 Use Of Monitoring Module M501D 101
When conducting setting, use ▼ or ▲ key to select one of screens or parameter items to be set, and ◄ or ► to
select the parameter value. Then press ENT key to confirm and save.
The value of DC parameters is described as follows:
Table 1.1 Description of DC parameters
Setting Default
Parameter Value description
range value
Over (over- The ‘DC Over Voltage’ alarm will be raised when the system
58.5V
voltage) DC output voltage is higher than the value of ‘Over’ The values of these
Low (low- 40V to The DC low voltage alarm will be raised when the system three parameters
45.0V
voltage) 60V DC output voltage is lower than the value of ‘Low’ should be: Over >
Under (under- The DC under voltage alarm will be raised when the system Low > Under
45.0V
voltage) DC output voltage is lower than the value of ‘Under’
High (high -40°C to The high temperature alarm will be raised when the detected The value of
40°C
temperature) 100°C ambient temperature is higher than the value of ‘High’ parameter ‘High’
must be higher than
Low (low -40°C to The low temperature alarm will be raised when the detected
-5°C that of parameter
temperature) 100°C ambient temperature is lower than the value of ‘Low’
‘Low’
Available,
Shunt enable Unavailabl N/A Set according to the actual system configuration
e
Subject to the system In a system with load diverter, it can be set only when the diverter option is ‘set’ in
Coefficient
type setting the system type
Use ▼ or ▲ to select one page or one of the parameters, and ◄ or ► to select the parameter value. Press ENT to
confirm and save.
The value of module parameter is described as follows:
Table 1.1 Description of module parameters
Setting Default
Parameter Value description
range value
When the module output voltage is higher than the The setting value of the
Module over
56V to 59V 59V setting value of the ‘Module over voltage’ parameter, ‘Default voltage’ must be
voltage
the rectifier will generate a module over voltage alarm lower than that of the
Default voltage 48V to 58V 53.5V ‘Module over voltage’
Output soft start
Yes, No No Load soft start function means that the rectifier voltage increases gradually from
enabled
0V to the setting value of the ‘Default voltage’ after the setting value of the ‘Output
Output soft start
8s to 128s 8s soft start time’
time
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102 Chapter 6 Use Of Monitoring Module M501D
Setting Default
Parameter Value description
range value
Full speed, Speed If setting to the ‘Speed regulation’ status, the rectifier will regulate the running
Fan speed speed regulatio speed of the rectifier fan according to the air inlet temperature. If setting to the ‘Full
regulation n speed’ status, the fan will run at full speed
When the rectifier is over voltage, the rectifier will automatically power off. Power
on the rectifier after a delay of setting time, and judge whether it is still over
Over voltage voltage. This delay refers to the setting value of the ‘Over voltage restart time’. If
50s to 300s 300s
restart time the rectifier is not over voltage in the ‘Over voltage restart time’, it is considered
that the rectifier can work normally. If the rectifier is over voltage within that time,
the rectifier will power off and be locked and cannot power on automatically
The rectifier will output the voltage in a specific sequence and interval. If it is set to
Interval start 0 to 10s 0s
‘0’, it indicates the voltage is output simultaneously
If setting to ‘Yes’, it indicates that the rectifier will still power on forcibly and output
OverVolt Enable Yes, No No
the voltage even if it detects there is AC over voltage
Users with different password levels will have different system parameter settings.
1. For the user level password (by default: 1), the setting interface is divided into two screens, as shown in the
following diagram.
When conducting setting, use ▼ or ▲ key to select one of screens or parameter items to be set, and ◄ or ► to
select the parameter value. Then press ENT key to confirm and save.
When the communication mode is ‘MODEM’, it needs to set Callback number and Callback times.
To modify a Callback number, use ▲ or ▼ to modify the number and ◄ or ► to move the direction. Upon
modification, press ENT key to confirm.
2. For the engineer level password (by default: 2) or administrator level password (the default is ‘640275’), use ▼ or
▲ to select the following setting screen besides above all screens.
Init PWD: N
Init Param: N
System Type:
48V/50A/500/NONE
Notice:
All Param lost!
ENT Continue,
ESC Quit.
3. For the administrator level password (the default is ‘640275’), use ▼ or ▲ to select the following setting screen in
addition to the above screens.
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Chapter 6 Use Of Monitoring Module M501D 103
Change Password:
User
After selecting a value in the ‘Modify Password’ and pressing the ENT key, the password may be modified.
Enter Password:
123456
Input Again!
To name a password, use ▲ or ▼ to modify the number and ◄ or ► to move the direction. Upon modification, press
ENT key to confirm. During the setting process, it must input the same numbers twice.
4. Password setting and use rules
1) Password can be set to 0 to 6 digits. 0 digit indicates there is no password. When modifying the password, set the
first digit of the password to ‘#’ or null, indicating there is no password.
2) The password can be set to numbers and capital letters and lowercase. The capital letters and lowercase are
different.
3) After inputting the correct password, stop operating the keypads and the password will remain valid for 4 minutes.
In other words, if the user inputs the correct password and operates the keypad constantly, the password will be valid.
If no operation is performed to the keypad, the password will be invalid after 4 minutes.
4) If the user level password is identical with the administrator level password, the monitoring module will consider
the administrator level password as the default password authority by default. That is to say, if it is set to ‘null’ by the
administrator, all users can access with the administrator level.
16. Note
If the administrator password is set to ‘null’, all operations to the monitoring module will be open. Only is the maintenance
personnel allowed to perform setting, otherwise incorrect setting may cause system abnormality.
It is better to use the 6-digit password recommended.
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104 Chapter 6 Use Of Monitoring Module M501D
Default
Parameter Setting range Value description
value
Between year 2000 and year
Setting date Set the time according to the current actual time,
2099
regardless of whether it is a leap year or not
Setting time Hour, minute, second
If selecting ‘Yes’, reset the password. Upon
completion, it will recover to ‘No’.
If operating with the engineer level password,
Reset the theuser level password and the engineer level
Y, N N
password password can be recovered to the default password.
If the administrator level password is used to conduct
resetting operation, all passwords shall be recovered
to the default ones
If the system cannot set normally and cannot restore
by power off and reset, it can set the ‘Init system’ to
‘Y’ and restore setting values of all parameters to the
Users with
System default ones, and then the monitoring module will
engineer level or N, Y N
reset restart. But alarm may be generated if it is
above password
inconsistent with the actual situation. Therefore, it
needs to reset the parameters after restoring the
default parameters
NetSure 501 A50: This parameter has been set according to the actual situation
48V/30A/SET/NONE; NetSure upon delivery and needs not to be changed. However, when a
701 A51 (PS48300-3A/3200): new monitoring module is used, its ‘System Type’ should be set
System 48V/50A/300/ NONE; NetSure according to the actual situation.After this parameter is
type 701 A51 (PS48300-3A/3200- changed, the monitoring module will restart automatically, and
X2): 48V/50A/SET/NONE; other parameters of the monitoring module will be changed to
NetSure 501 AA0: the defaults of the corresponding system type. You should
48V/30A/300/NONE change some parameters according to the actual situation
Users with Modify
User level, engineer level, The password has 0 ~ 6 digits, with ‘#’ or space being the end
administrator the
administrator level flag
level password password
17. Note
If the system type is set incorrectly, it may result in inaccurate test of parameter value or invisible failures.
NetSure 501 A50, NetSure 501 AA0, NetSure 701 A51 19-Inch Subrack Power Supply System User Manual
Chapter 7 Alarm Handling 105
This chapter describes the handling of alarms, as well as the preventive maintenance of the system during system
daily operation.
The maintenance personnel must have adequate knowledge about the power system.
18. Note
The maintenance must be conducted under the guidance of related safety regulations.
Only the trained personnel with adequate knowledge about the power system can maintain the inner part of the subrack.
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106 Chapter 7 Alarm Handling
Run indicator
Protection indicator Run indicator
Fault indicator Protection indicator
R48-3200 Fault indicator
R48-1800
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Chapter 7 Alarm Handling 107
Monitoring module
Symptom Causes Handling method
alarms
Two or more recitifiers have the same ID
Rect Failure Contact Emerson for maintenance
number
Check whether the rectifier communication is
Serious current sharing imbalance (R48-
normal. If not, check whether the
1800: load current imbalance > ± 3%; R48-
Rect Failure communication cable is in normal connection.
3200/ R48-2900U: load current imbalance >
If the communication is normal while the
± 5%)
protection indicator is on, replace the rectifier
Fault indicator
Rect Fan Fails Fan fault Replace the fan
blinks
Replacing rectifier
Except replacing the fan, it is recommended not to repair any other part of the module. When faulty, the module
should be replaced, not repaired. See the following procedures to replace the rectifier.
1. Take a new rectifier and check it for any damage from transport.
2. Loosen the fixing screw of the handle of the R48-1800 rectifier with a Phillips screwdriver. Pull out the faulty
rectifier from the rack by grabbing its handle.
Be careful with the rectifier just pulled out from the system, as it could be very hot due to long-term operation. Do not
let it slip away and get damaged.
3. By holding the rectifier handle, push the new rectifier into the slot just vacated and make sure the connection is
good. After a brief delay, the rectifier run indicator will turn on and the fan will start running.
4. Check whether the new rectifier works normally. You should make sure that:
1) The monitoring module recognizes the new rectifier.
2) The new rectifier shares current with other rectifiers.
3) When this new rectifier is pulled out, there is a corresponding alarm and the monitoring module displays the alarm.
If the new rectifier passes all the above tests, the replacement is a success.
5. Push the handle back into the front panel to fix the rectifier with the positioning pin. Fix the fixing screw of the
handle of the R48-1800 rectifier with a Phillips screwdriver.
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108 Appendix 1 Technical And Engineering Data
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Appendix 1 Technical And Engineering Data 109
Parameter
Parameter Description
category
The rectifiers can work in parallel and share the current. The
unbalanceness is better than ± 3% (R48-1800) or ± 5% (R48-3200/
Current sharing
R48-2900U) rated output current. Test current range: 10% ~ 100%
rated current
R48-1800:
The rectifier outputs max. 1700W power with input voltage 176Vac.
The rectifier outputs 800W power with input voltage 85Vac
Derate by input (at 45°C) R48-3200/ R48-2900U:
The rectifier outputs 100% power with input voltage 176Vac.
The rectifier outputs 50% power with input voltage 120Vac.
The rectifier outputs 18.75% power with input voltage 85Vac
The rectifier provides over-voltage hardware and software
protection. The hardware protection point is 59.5V ± 0.5V, and it
requires manual resetting to restore operation. The software
protection point is between 56V and 59V (0.5V above output
voltage, 59V by default), and can be set through the monitoring
module
There are two software protection modes, which can be selected
through the software at the host:
1. Lock out at the first over-voltage
Once the output voltage reaches protection point, the rectifier will
Over-voltage protection shut off and hold that state. It requires manual resetting to restore
the operation
2. Lock out at the second over-voltage
When the output voltage reaches the software protection point, the
rectifier will shutdown, and restart automatically after 5 seconds. If
the over-voltage happens again within a set time (default: 5min.
Rectifier Configurable through monitoring module), the rectifier will shut off
and hold that state. It requires manual resetting to restore the
operation
Manual resetting: Resetting can be done manually through the
monitoring module, or by removing the rectifier from system
Output voltage can rise slowly upon rectifier start up. The rise time
Output delay
is configurable
Fan speed adjustable Rectifier fan speed can be set to half or full speed
R48-1800:
Temperature below 45°C, outputs full power
Temperature above 45°C, there will be linear derating, that is:
At 55°C, output power is 1,600W
At 65°C, output power is 1,500W
At 75°C, output power is 800W
At 80°C, output power is 0W
R48-3200:
Starts at -40°C; Temperature below 45°C, outputs full power
Temperature above 45°C, there will be linear derating, that is:
Temperature derating
At 65°C, output power is 2,320W
At 70°C, output power is 1,450W
At 75°C, output power is 0W
R48-2900U:
At the ambient temperature of:
Below 45°C, outputs full power: 2,900W
Above 45°C, there will be linear derating, that is:
At 55°C, output power ≥ 2,320W
At 60°C, output power ≥ 1,450W
At 65°C, output power: 0W
EMC Conducted emission
Class A EN55022
Radiated emission
Voltage fluctuation and flash EN61000-3-11
Immunity to EFT Level 4 EN/IEC 61000-4-4
Immunity to ESD Level 3 EN/IEC 61000-4-2
Immunity to surges Level 4 EN/IEC 61000-4-5
Immunity to radiation Level 2 EN/IEC 61000-4-3
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110 Appendix 1 Technical And Engineering Data
Parameter
Parameter Description
category
Immunity to conduction Level 2 EN/IEC 61000-4-6
The AC input side can withstand five times of simulated lightning
voltage of 5Kv at 10/700µs, for the positive and negative polarities
respectively. It can withstand five times of simulated lightning surge
Lightning
At AC side current of 20Ka at 8/20µs, for the positive and negative polarities
protection features
respectively. The test interval is not smaller than 1 minute. It can
also withstand one event of simulated lightning surge current of
40Ka at 8/20µs
Safety regulation IEC60950-1:2001
Acoustic noise ≤ 55 db (A) (When the ambient temperature is lower than25℃)
At temperature of 15°C ~ 35°C and relative humidity not bigger than
90%RH, apply a test voltage of 500Vdc. The insulation resistances
Insulation resistance
between AC circuit and earth, DC circuit and earth, and AC and DC
circuits are all not less than 10MΩ
(Remove the SPD, monitoring module and rectifiers from the
system before the test.)
Others AC circuit to earth: 50Hz, 2,500Vac; or 3535Vdc
DC circuit to earth: 50Hz, 1,000Vac; or 1414Vdc
Insulation strength Assistant circuit (not directly connected to the host circuit): 50Hz,
500Vac
AC to DC circuits: 50Hz, 3,000Vac; or 4242Vdc
For all the three tests above, there should be no breakdown or
flashover within 1min, with leakage current not bigger than 10Ma
MTBF 200,000hr
ROHS Compliant with R5 requirement
NetSure 501 A50: 483 (W) × 380 (D) × 267 (H)
NetSure 501 AA0: 483 (W) × 380 (D) × 490 (H)
Maximum dimensions of
NetSure 701 A51 (PS48300-3A/3200): 483 (W) × 380 (D) × 445 (H)
the subracks
NetSure 701 A51 (PS48300-3A/3200-X2): 483 (W) × 380 (D) × 311
Dimensio
(H)
ns (mm)
Monitoring module
87 (H) × 85 (W) × 287 (D)
M501D/ M500D
R48-1800: 87.9 (H) × 85.3 (W) × 272 (D)
Mechanical Rectifier
R48-3200/ R48-2900U: 132.5 (H) × 88 (W) × 287 (D)
Subrack (without
NetSure 501 A50, NetSure 701 A51 ≤ 25
rectifiers and monitoring
NetSure 501 AA0 ≤ 30
module)
Weight
Monitoring module
(kg) < 0.8
M501D/ M500D
R48-1800 ≤ 2.0
Rectifier
R48-3200/ R48-2900U: ≤ 3.5
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Appendix 2 Wiring Diagram 111
To 1-PL busbar
Technical requirement:
1. Before wiring, attach specified labels to the corresponding positions according to the design document.
2. Peel the heat shrinkable tube before wiring if the cable terminal is wrapped with it. If the cable needs no connection,
Configuration explanation:
1. AC input: three schemes optional. The 3P+N+PE/380V is one option. See AC input distribution schemes for other options.
2. Rectifiers: 2 ~ 5 pieces optional.
3. The number of the battery MCBs is determinded by requirements. 2 ~ 4 routes optional.
4. BLVD and LLVD: the DC output routes and battery routes are protected by MCBs. The contactors are normally-closed type. The LLVD contactor KM2 is optional.
5. DC distribution: DU is optional. The sum dimension of the load MCBs should be smaller than 410mm. The MFU can be configured with load MCBs. The sum dimension of the load MCBs should be smaller than 190mm.
6. If the monitoring module is M501D, refer to the wiring of the monitoring backboard for M501D. If the monitoring module is M800D, refer to the wiring of the monitoring backboard for M800D.
7. Load alarm signal connection of the monitoring backboard: the first 8 load alarm signal cables connect to the first 8 load alarm terminals of the monitoring backboard. The rest 2 signal cables connect to the 9th and 10th terminal of the monitoring
backboard if the DU is not configured, or connect to the signal transfer board of the DU if DU is configured.
8. There are 22 load alarm signal cables in the DU, all connected to the monitoring backboard via the two signal transfer boards in the DU.
9. This diagram describes the flexible configuration system. The actual wiring, devices and components configured are determined by the configuration document and described in corresponding design document.
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112 Appendix 3 Wiring Diagram
DU Front view
Rectifier subrack1 Rear view
To 1-PL busbar
To user PE
Technical requirement:
1. Before wiring, attach specified labels to the corresponding positions according to the design document.
Configuration explanation:
2. Peel the heat shrinkable tube before wiring if the cable terminal is wrapped with it. If the cable needs no connection,
1. AC input: three schemes optional. The 3P+N+PE/380V is one option. See AC input distribution schemes for other options.
2. Rectifiers: 2 ~ 5 pieces optional. keep the tube and bind the cables as required.
3. The number of the battery MCBs is determinded by requirements. 2 ~ 4 routes optional.
4. BLVD and LLVD: the DC output routes and battery routes are protected by MCBs. The contactors are normally-closed type. The LLVD contactor KM2 is optional.
5. DC distribution: DU is optional. The sum dimension of the load MCBs should be smaller than 410mm. The MFU can be configured with load MCBs. The sum dimension of the load MCBs should be smaller than 190mm.
6. If the monitoring module is M501D, refer to the wiring of the monitoring backboard for M501D. If the monitoring module is M800D, refer to the wiring of the monitoring backboard for M800D.
7. Load alarm signal connection of the monitoring backboard: the first 8 load alarm signal cables connect to the first 8 load alarm terminals of the monitoring backboard. The rest 2 signal cables connect to the 9th and 10th terminal of the monitoring
backboard if the DU is not configured, or connect to the signal transfer board of the DU if DU is configured.
8. There are 22 load alarm signal cables in the DU, all connected to the monitoring backboard via the two signal transfer boards in the DU.
9. This diagram describes the flexible configuration system. The actual wiring, devices and components configured are determined by the configuration document and described in corresponding design document.
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Appendix 2 Wiring Diagram 113
Rectifier subrack1
Back view To 1-PL busbar
To user PE
Note:
The wiring in the dashed square means the load alarm routes can be expanded to 10.
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Appendix 3 Wiring Diagram 114
PE Bar
N Bar
N Bar
Multifunction Unit Monitor
2QFx
Monitor Back Board
Note:
1. The AC distribution has 3 schemes, determined by user requirement.
Rectifier Unit
Note:
1. The AC distribution has 3 schemes, determined by user requirement. Refer to diagram (2).
2. The maximum output current of the MFU is 150A.
3. The number of the 1QFx and 2QFx in MFU is configurable. The total width of the load MCBs should be smaller than 190mm.
4. The DU is optional. The number of the 3QFx, 4QFx and 5QFx in MFU is configurable. The total width of the load MCBs should be smaller than 410mm.
5. The monitoring module can be M501D or M800D.
6. The number of the battery MCBs can be 2 or 3.
7. The LLVD contactor KM2 is configurable.
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Appendix 3 Schematic Diagram 115
Distribution unit
PD4 PD5
Multi-function unit
Scheme 2
PE
User connector board
PE Bar
N Bar
Monitoring
backboard Monitoring module
Rectifier unit
Note:
1. The AC distribution has 6 schemes, determined by user requirement. Refer to diagram (2).
3. The number of the 1QF and 2QF in MFU is configurable. The maximum number is 10.
4. The DU is optional. The number of the 3QF, 4QF and 5QF in MFU is configurable. The maximum number is 22.
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Appendix 3 Wiring Diagram 116
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
PE PE PE
N Bar
to DC+ to DC+
Note:
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Appendix 3 Schematic Diagram 117
Multifunction Unit
PE Bar L N 0V
Connector Board
QF1
Bat.1 RB Monitor
QD1
Shunt KM1
Rectifiers Unit
-48V
0V
CAN
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Appendix 3 Wiring Diagram 118
Distribution Unit
0V
PD3 PD4
3QF1 3QF2 3QF3 3QFx 4QF1 4QF2 4QF3 4QFx 5QF1 5QF2 5QF3 5QFx
PL NPL NPL
PE Bar L1 L2 L3 N 0V
N Bar
SPD Bat.3
QD3
to 0V Bat.2
QD2
Bat.1 RB
QD1
Rectifier Unit
-48V
0V
CAN
Rect.1 Rect.2 Rect.3 Rect.4 Rect.5 Rect.6 Rect.7 Rect.8 Rect.9 Rect.10
230VAC 230VAC 230VAC 230VAC 230VAC 230VAC 230VAC 230VAC 230VAC 230VAC
Note:
1. The AC distribution has 3 schemes, determined by user requirement. Refer to diagram (2).
3. The number of the 1QFx and 2QFx in MFU is configurable. The total width of the load MCBs should be smaller than 190mm.
4. The DU is optional. The number of the 3QFx, 4QFx and 5QFx in MFU is configurable. The total width of the load MCBs should be smaller than the installation size.
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Appendix 3 Schematic Diagram 119
L1 L2 L3 N L1 L2 L3 N L1 L2 L3
PE PE PE
N Bar
to PD2 to PD2
to 0V to 0V
Note:
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120 Appendix 4 Glossary
Appendix 4 Glossary
NetSure 501 A50, NetSure 501 AA0, NetSure 701 A51 19-Inch Subrack Power Supply System User Manual