The document outlines the units and topics covered in the course MEB 532 - MODERN MACHINING PROCESSES. The 5 units cover automatic lathes and gear manufacturing, mechanical energy based processes like ultrasonic machining, electrical energy based processes like EDM, chemical and electrochemical energy based processes, and thermal energy based processes like laser beam machining. Key machining processes like lathing, milling, grinding, honing and newer non-traditional machining methods are discussed along with operating principles, advantages, limitations and applications in each unit.
The document outlines the units and topics covered in the course MEB 532 - MODERN MACHINING PROCESSES. The 5 units cover automatic lathes and gear manufacturing, mechanical energy based processes like ultrasonic machining, electrical energy based processes like EDM, chemical and electrochemical energy based processes, and thermal energy based processes like laser beam machining. Key machining processes like lathing, milling, grinding, honing and newer non-traditional machining methods are discussed along with operating principles, advantages, limitations and applications in each unit.
The document outlines the units and topics covered in the course MEB 532 - MODERN MACHINING PROCESSES. The 5 units cover automatic lathes and gear manufacturing, mechanical energy based processes like ultrasonic machining, electrical energy based processes like EDM, chemical and electrochemical energy based processes, and thermal energy based processes like laser beam machining. Key machining processes like lathing, milling, grinding, honing and newer non-traditional machining methods are discussed along with operating principles, advantages, limitations and applications in each unit.
The document outlines the units and topics covered in the course MEB 532 - MODERN MACHINING PROCESSES. The 5 units cover automatic lathes and gear manufacturing, mechanical energy based processes like ultrasonic machining, electrical energy based processes like EDM, chemical and electrochemical energy based processes, and thermal energy based processes like laser beam machining. Key machining processes like lathing, milling, grinding, honing and newer non-traditional machining methods are discussed along with operating principles, advantages, limitations and applications in each unit.
UNIT III ELECTRICAL ENERGY BASED PROCESSES (1 4Hrs )
Electrical Discharge Machining (EDM), M echanism of metal removal – Dielectric Fluid – Electrode Materials - (2Hrs) Spark Erosion Generators – Electrode Feed System – Tool Electrode Design (3Hrs) Characteristics of Spark Eroded Surfaces - Advantages and Limitations – (3Hrs) Practical Applications EDM Wire Cut and Grinding: Principle – (3Hrs) Wire Feed System - Advantages and Limitations Practical Application (3Hrs)
UNIT IV CHEMICALS AND ELECTRO CHEMICAL ENERGYBASED
PROCESSES (1 4H rs ) Chemical Machining : fundamentals, Principle –classification and selection of Etchant –chemical milling, (3Hrs) Engraving, Blanking, Drilling and Trepanning-Advantages and limitations – (2Hrs) Applications. Electro Chemical Machining: Electro- chemistry of the process- (3Hrs) Electrolytes-Electrolyte and their Properties – Advantages and Limitations – (3Hrs) Applications -Electro Chemical Grinding: Honing, cutting off, Deburring and turning. (3Hrs)
UNIT V THERMAL ENERGY BASED PROCESSES (1 4Hrs )
Electron Beam Machining: Principle –Generation and control of electron beam- Advantages and Limitations – (3Hrs) Applications. Laser Beam Machining: Principle –Solid and Gas Laser Application – (3Hrs) Thermal Features of LBM - Advantages and Limitations – Applications. Ion Beam Machining: Equipment – (3Hrs) Advantages and Limitations – Applications. Plasma Arc Machining: Principle – (2Hrs) Gas mixture– Types of Torches –Advantages and Limitations – Applications. Super finishing, cryogenic machining. (3Hrs)
Revision and Test (1 0 H r s )
Reference Book
Sl. Title Author Publisher
No 1 Modern Machining P.C Pandey And Tata Mc Graw – Hill Process H.S. Shan Publishing Company Limited, New Delhi, 2007 2 Advanced V.K. Jain Allied Publishers PVT Machining Process Limited 2007 3 New Technology Amitadha Tata McGraw–Hill Bhattacharyya Publishing Company Limited,New Delhi, 2006. 4 Text Book of P.C. Sharma S. Chand & CompanyLtd., Production Ramnagar, Engineering New Delhi. New Delhi.