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MEB 532 - MODERN MACHINING PROCESSES

UNIT I AUTOMATIC LATHES AND GEAR MANUFACTURING (1 4H rs )


Automatic Lathes:
Automatic lathe – classification of single spindle
automatic lathe principle of automatic lathes – (3Hrs)
automatic screw cutting machines – multi spindle
automatic lathes Transfer Machines – In-line &
Rotary types, advantages & disadvantages. (3Hrs)
Gear Manufacturing Processes –
Gear Broaching : Gear shaper-gear hobbing-principle
of operation only-gear finishing (3Hrs)
processes-burnishing- shaving-grinding and lapping-gear (2Hrs)
materials-cast iron, steel, alloy steels, brass, bronze,
aluminum, nylon (3Hrs)

UNIT II MECHANICAL ENERGY BASED PROCESSES (1 4Hrs )


Ultrasonic Machining :
Principle- Transducer types – Concentrators –
Abrasive Slurry – ( 3Hrs)
Advantages and Limitations – Applications. Abrasive Jet
Machining: Process- ( 3Hrs)
Principle -Advantages andV Limitations ( 2Hrs)
Applications. Water Jet Machining: Principle ( 3Hrs)
Advantages and Limitations Practical Applications ( 3Hrs)

UNIT III ELECTRICAL ENERGY BASED PROCESSES (1 4Hrs )


Electrical Discharge Machining (EDM),
M echanism of metal removal – Dielectric Fluid –
Electrode Materials - (2Hrs)
Spark Erosion Generators – Electrode Feed System –
Tool Electrode Design (3Hrs)
Characteristics of Spark Eroded Surfaces -
Advantages and Limitations – (3Hrs)
Practical Applications EDM Wire Cut and Grinding:
Principle – (3Hrs)
Wire Feed System - Advantages and Limitations
Practical Application (3Hrs)

UNIT IV CHEMICALS AND ELECTRO CHEMICAL ENERGYBASED


PROCESSES (1 4H rs )
Chemical Machining :
fundamentals, Principle –classification and selection of
Etchant –chemical milling, (3Hrs)
Engraving, Blanking, Drilling and Trepanning-Advantages and
limitations – (2Hrs)
Applications. Electro Chemical Machining: Electro-
chemistry of the process- (3Hrs)
Electrolytes-Electrolyte and their Properties –
Advantages and Limitations – (3Hrs)
Applications -Electro Chemical Grinding: Honing, cutting off,
Deburring and turning. (3Hrs)

UNIT V THERMAL ENERGY BASED PROCESSES (1 4Hrs )


Electron Beam Machining:
Principle –Generation and control of electron beam-
Advantages and Limitations – (3Hrs)
Applications. Laser Beam Machining: Principle –Solid and Gas
Laser Application – (3Hrs)
Thermal Features of LBM - Advantages and Limitations –
Applications. Ion Beam Machining: Equipment – (3Hrs)
Advantages and Limitations – Applications. Plasma Arc
Machining: Principle – (2Hrs)
Gas mixture– Types of Torches –Advantages and
Limitations – Applications. Super finishing,
cryogenic machining. (3Hrs)

Revision and Test (1 0 H r s )

Reference Book

Sl. Title Author Publisher


No
1 Modern Machining P.C Pandey And Tata Mc Graw – Hill
Process H.S. Shan Publishing Company
Limited, New Delhi, 2007
2 Advanced V.K. Jain Allied Publishers PVT
Machining Process Limited 2007
3 New Technology Amitadha Tata McGraw–Hill
Bhattacharyya Publishing Company
Limited,New Delhi, 2006.
4 Text Book of P.C. Sharma S. Chand & CompanyLtd.,
Production Ramnagar,
Engineering New Delhi.
New Delhi.

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