Atv1200 Installation Manual en st03196 01

Altivar 1200
Installation Manual
English
07/2013
ST03196 07/2013
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance
of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining
suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application
or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of
the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this
publication, notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying,
without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of
safety and to help ensure compliance with documented system data, only the manufacturer must perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure
to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper
operating results.
Failure to observe this information can result in injury or equipment damage.
© 2013 Schneider Electric. All rights reserved.
2 ST03196 07/2013
Table of Contents
About this manual...................................................................................................................................................... 4
CHAPTER 1: Before you begin - safety information............................................................................................... 5

1.1 Qualification of personnel .....................................................................................................................................................5
1.2 Intended use .........................................................................................................................................................................5
1.3 Hazard categories .................................................................................................................................................................6
1.4 Basic information ..................................................................................................................................................................7
CHAPTER 2: Technical data and features................................................................................................................ 9

2.1 Technical data........................................................................................................................................................................9
2.2 Presentation.........................................................................................................................................................................17
2.3 Key interlock system............................................................................................................................................................20
2.4 Purchase order....................................................................................................................................................................22
CHAPTER 3: Steps for setting up........................................................................................................................... 23
CHAPTER 4: Transportation, storage and disposal.............................................................................................. 24

4.1 Transport and storage conditions........................................................................................................................................24
4.2 Storage and handling instructions for spare parts...............................................................................................................24
4.3 Unpacking and inspection....................................................................................................................................................25
4.4 Disposal of packaging materials and components..............................................................................................................25
4.5 Lifting and transport.............................................................................................................................................................25
CHAPTER 5: Mechanical Installation..................................................................................................................... 27

5.1 Overview of installation work...............................................................................................................................................27
5.2 General notes on installation...............................................................................................................................................27
5.3 Cabinet Installation..............................................................................................................................................................29
5.4 Integrated transportation......................................................................................................................................................29
5.5 Connecting cabinets together..............................................................................................................................................30
5.6 Power Cell Installation.........................................................................................................................................................30
5.7 Cooling Fan Installation.......................................................................................................................................................31
5.8 Alertor installation................................................................................................................................................................32
5.9 HMI installation....................................................................................................................................................................33
CHAPTER 6: Electrical Wiring................................................................................................................................. 34

6.1 Overview of installation work...............................................................................................................................................34
6.2 Transformer connection.......................................................................................................................................................34
6.3 Top cooling fan power cables..............................................................................................................................................35
6.4 Power Cell Wiring................................................................................................................................................................36
6.5 Connection of bypass cabinet..............................................................................................................................................38
6.6 Connection between Main Circuit Breaker and Drive..........................................................................................................38
6.7 Connection between main circuit breaker and bypass cabinet (optional)............................................................................39
6.8 Inspection............................................................................................................................................................................40
CHAPTER 7: Routine Maintenance......................................................................................................................... 41

7.1 Service and Maintenance....................................................................................................................................................41
7.2 Performing visual drive inspection.......................................................................................................................................41
7.3 Cleaning the drive ...............................................................................................................................................................42
7.4 Conducting wiring inspection...............................................................................................................................................42
7.5 Cleaning and replacement of filters.....................................................................................................................................42
7.6 Power cell replacement.......................................................................................................................................................44
7.7 Maintenance intervals..........................................................................................................................................................45
APPENDIX A: Units and conversion tables........................................................................................................... 46
APPENDIX B: Medium Voltage Drive System Conventional Inspection............................................................. 48
APPENDIX B: Medium Voltage Drive System Conventional Inspection............................................................. 49
APPENDIX C: Connection between medium voltage drive system I/O Interfaces............................................. 50
APPENDIX D: Medium Voltage Drive System Maintenance Form....................................................................... 51
ST03196 07/2013 3
About this manual
Document Scope
The purpose of this document is:
• to give you mechanical and electrical information related to the ATV1200 drive.
• to show you how to install and wire this drive.
Validity Note
This documentation is valid for the Altivar 1200 drive.
Related Documents
Title of Documentation Reference Number

ATV1200 Catalog 8P02 640EN.00/00
ATV1200 Programming manual ST03197

You can download the latest versions of these technical publications and other technical information from our Website at
www.schneider-electric.com.
Standard and terminology

Technical terms, terminology and the corresponding descriptions in this manual are intended to use the terms or definitions of
the pertinent standards.
In the area of drive systems, this includes, but is not limited to, terms such as "safety function", "safe state", "fault", "fault reset",
"failure", "error", "error message", "warning", "warning message", etc.
Among others, these standards include:

• IEC 61800: "Adjustable speed electrical power drive systems"
• IEC 61158: "Digital data communications for measurement and control-Fieldbus for use in industrial control systems"
• ICE 61784: "Industrial communication networks-Profiles"
• IEC 61508: "Functional safety of electrical/electronic/programmable electronic safety-related systems"
4 ST03196 07/2013
CHAPTER 1: Before you begin - safety information
What's in this Chapter?
This chapter contains the following topics:
Topic Page
1.1 Qualification of personnel 5
1.2 Intended use 5
1.3 Hazard categories 6
1.4 Basic information 7
1.1 Qualification of personnel

Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent
product documentation are authorized to work on and with this product. In addition, these persons must have received safety
training to recognize and avoid hazards involved. These persons must have sufficient technical training, knowledge and
experience and be able to foresee and detect potential hazards that may be caused by using the product, by changing the
settings and by the mechanical, electrical and electronic equipment of the entire system in which the product is used.
All persons working on and with the product must be fully familiar with all applicable standards, directives, and accident
prevention regulations when performing such work.
1.2 Intended use

This product is a Medium Voltage drive system for three-phase servo motors and intended for industrial use according to this
manual.
The product may only be used in compliance with all applicable safety regulations and directives, the specified requirements and
the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the
appropriate afety measures must be implemented.
Since the product is used as a component in an entire system, you must ensure the safety of persons by means of the design of
this entire system (for example, machine design).
Operate the product only with the specified cables and accessories.
Use only genuine accessories and spare parts.
The product must NEVER be operated in explosive atmospheres (hazardous locations, Ex areas).
Any use other than the use explicitly permitted is prohibited and can result in hazards.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
ST03196 07/2013 5
1.3 Hazard categories
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate,
or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will
result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment
damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.
NOTICE
NOTICE indicates a potentially hazardous situation, which, if not avoided, can result in equipment damage.
6 ST03196 07/2013
1.4 Basic information
Read and understand these instructions before performing any procedure on this drive.
PLEASE NOTE
The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product.
© 2013 Schneider Electric. All Rights Reserved.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent
product documentation and who have received safety training to recognize and avoid hazards involved are authorized
to work on and with this drive system. Installation, adjustment, repair and maintenance must be performed by qualified
personnel.
• The system integrator is responsible for compliance with all local and national electrical code requirements as well as all
other applicable regulations with respect to grounding of all equipment.
• Apply appropriate personal protective equipment (PPE).
• Many components of the product, including the printed circuit boards, operate with mains voltage. Do not touch. Use only
electrically insulated tools.
• Do not touch unshielded components or terminals with voltage present.
• Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the drive system, block the
motor shaft to prevent rotation.
• AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused conductors of the
motor cable.
• Before performing work on the drive system :
- Always verify that red LED of each power cell is ON when mains voltage is present. LED status can be checked when
doors are locked through the holes of the doors. If one or more of the red power cell LEDs is OFF, contact your local
Schneider Electric representative.
- Disconnect all power, including external control power that may be present.
- Place a "Do Not Turn On" label on all power switches.
- Lock all power switches in the open position.
- Wait 20 minutes to allow the DC bus capacitors of the power cells to discharge. The DC bus LEDs located on each power
cell are not an indicator of the absence of DC bus voltage.
- If one or more of the red power cell LEDs remains ON 20 minutes after the mains voltage has been disconnected:
- Do not repair or operate the product.
- Contact your local Schneider Electric representative.
• Always use a properly rated voltage sensing device to confirm power is off.
• Install and close all devices, doors and covers before turning on power to this equipment.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNEXPECTED EQUIPMENT OPERATION
Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect data or other
errors.
• Carefully install the wiring in accordance with the EMC requirements.
• Do not operate the product with unknown and unsuitable settings or data.
• Perform a comprehensive commissioning test. (refer to "System Commissioning" chapter in the programming manual
ST03197)
Failure to follow these instructions can result in death or serious injury.
ST03196 07/2013 7
CHAPTER 1: Safety information
WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure modes of control paths and, for critical control
functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are
emergency stop, overtravel stop, power outage and restart.
• Separate or redundant control paths must be provided for critical control functions.
• System control paths may include communication links. Consideration must be given to the implications of unanticipated
transmission delays or failures of the link.
• Observe all accident prevention regulations and local safety guidelines. (1)
• Each implementation of the product must be individually and thoroughly tested for proper operation before being placed into
service.
Failure to follow these instructions can result in death or serious injury.

(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation,
and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for
Selection, Installation and Operation of Adjustable-Speed Drive Systems”.
8 ST03196 07/2013
CHAPTER 2: Technical data and features
Topic Page
2.1 Technical data 9
2.2 Presentation 17
2.3 Key interlock system 20
2.4 Purchase order 22
2.1 Technical data
Power specifications for output voltage 3.3 kV

Nominal Continuous
Number
Type Motor current [A] Power Number
of Weight 4)
Model 1) rating 2) power 3) Standard High cell cur- of Input
Power [kg]
[kVA] [kW] overload overload rent [A] Pulses
cells
120% 150%
Voltage class: 3.3 kV
ATV1200-A370–3333●●● 370 309 65 52 65 9 18 2200
ATV1200-A470–3333●●● 470 393 82 66 100 9 18 2400
ATV1200-A570–3333●●● 570 477 100 80 100 9 18 2600
ATV1200-A660–3333●●● 660 552 116 93 135 9 18 3200
ATV1200-A770–3333●●● 770 644 135 108 135 9 18 3200
ATV1200-A860–3333●●● 860 719 150 120 150 9 18 3400
ATV1200-A1000–3333●●● 1000 836 175 140 200 9 18 4300
ATV1200-A1140–3333●●● 1140 953 200 160 200 9 18 4600
ATV1200-A1250–3333●●● 1250 1045 220 176 220 9 18 4700
ATV1200-A1400–3333●●● 1400 1170 245 196 280 9 18 5000
ATV1200-A1600–3333●●● 1600 1338 280 224 280 9 18 5400
ATV1200-A1830–3333●●● 1830 1530 320 256 320 9 18 6400
ATV1200-A2000–3333●●● 2000 1672 350 280 410 9 18 6500
ATV1200-A2340–3333●●● 2340 1956 410 328 410 9 18 7100
ATV1200-A2800–3333●●● 2800 2341 490 392 490 9 18 7800
ATV1200-A3150-3333●●● 3150 2633 550 440 550 9 18 9800
ATV1200-A3500-3333●●● 3500 2926 612 490 720 9 18 10200
ATV1200-A3780-3333●●● 3780 3160 661 529 720 9 18 10600
ATV1200-A4120-3333●●● 4120 3444 720 576 720 9 18 11100
ATV1200-A4460-3333●●● 4460 3729 780 624 850 9 18 11800
ATV1200-A4860-3333●●● 4860 4063 850 680 850 9 18 12400
Table 2-1
1)... Please contact Schneider Electric for other combinations of input and output voltage.
2)... For higher drive capacity please contact Schneider Electric.
3)... Values are calculated with a power factor of 0.88 and efficiency of 95%. The real value must come from the used equipment.
4)... Values valid only for standard efficiency.
ST03196 07/2013 9
Nominal Continuous
current [A] Number
Type Motor Power Number
of Weight 4)
Power [kg]
cells
120% 150%
ATV1200-A350–4242●●● 350 293 49 39 65 12 24 2400
ATV1200-A470–4242●●● 470 393 65 52 65 12 24 2600
ATV1200-A560–4242●●● 560 468 78 62 100 12 24 2800
ATV1200-A720–4242●●● 720 602 100 80 100 12 24 3100
ATV1200-A790–4242●●● 790 660 109 87 150 12 24 3800
ATV1200-A940–4242●●● 940 786 130 104 150 12 24 4000
ATV1200-A1080–4242●●● 1080 903 150 120 150 12 24 4400
ATV1200-A1190–4242●●● 1190 995 165 132 200 12 24 5000
ATV1200-A1450–4242●●● 1450 1212 200 160 200 12 24 5300
ATV1200-A1585–4242●●● 1585 1325 220 176 220 12 24 5600
ATV1200-A1750–4242●●● 1750 1463 243 194 280 12 24 5800
ATV1200-A2020–4242●●● 2020 1689 280 224 280 12 24 6300
ATV1200-A2310–4242●●● 2310 1931 320 256 320 12 24 7700
ATV1200-A2500–4242●●● 2500 2090 347 278 410 12 24 7900
ATV1200-A2960–4242●●● 2960 2475 410 328 410 12 24 8500
ATV1200-A3130–4242●●● 3130 2617 434 347 490 12 24 8800
ATV1200-A3530–4242●●● 3530 2951 490 392 490 12 24 9600
ATV1200-A4000-4242●●● 4000 3344 550 440 550 12 24 12100
ATV1200-A4400-4242●●● 4400 3678 611 489 720 12 24 12500
ATV1200-A4760-4242●●● 4760 3979 661 529 720 12 24 13000
ATV1200-A5200-4242●●● 5200 4347 720 576 720 12 24 13800
ATV1200-A5650-4242●●● 5650 4723 784 627 850 12 24 14200
ATV1200-A6150-4242●●● 6150 5141 850 680 850 12 24 14700
Table 2-2
10 ST03196 07/2013
Nominal Continuous
Type Motor current [A] Number
Power cell Number of Weight 4)
Model 1) rating 2) power 3) Standard of Input
High over- current [A] Power cells [kg]
[kVA] [kW] overload Pulses
load 150%
120%
ATV1200-A430-5555●●● 430 359 45 36 65 15 30 2900
ATV1200-A520-5555●●● 520 435 55 44 65 15 30 2900
ATV1200-A620-5555●●● 620 518 65 52 65 15 30 3300
ATV1200-A730-5555●●● 730 610 76 61 100 15 30 3300
ATV1200-A860-5555●●● 860 719 90 72 100 15 30 3600
ATV1200-A960-5555●●● 960 803 100 80 100 15 30 3800
ATV1200-A1090-5555●●● 1090 911 114 91 135 15 30 4100
ATV1200-A1290-5555●●● 1290 1078 135 108 135 15 30 5100
ATV1200-A1430-5555●●● 1430 1195 150 120 150 15 30 5300
ATV1200-A1610-5555●●● 1610 1346 168 135 200 15 30 5500
ATV1200-A1910-5555●●● 1910 1597 200 160 200 15 30 6600
ATV1200-A2100-5555●●● 2100 1756 220 176 220 15 30 6900
ATV1200-A2300-5555●●● 2300 1923 241 192 280 15 30 7200
ATV1200-A2670-5555●●● 2670 2232 280 224 280 15 30 7800
ATV1200-A2870-5555●●● 2870 2399 301 241 320 15 30 8100
ATV1200-A3050-5555●●● 3050 2550 320 256 320 15 30 10000
ATV1200-A3210-5555●●● 3210 2684 337 269 410 15 30 10300
ATV1200-A3610-5555●●● 3610 3018 379 303 410 15 30 10900
ATV1200-A3910-5555●●● 3910 3269 410 328 410 15 30 11100
ATV1200-A4100-5555●●● 4100 3428 430 344 490 15 30 11300
ATV1200-A4680-5555●●● 4680 3912 490 392 490 15 30 12500
ATV1200-A5250-5555●●● 5250 4389 550 440 550 15 30 15300
ATV1200-A5810-5555●●● 5810 4857 611 489 720 15 30 15600
ATV1200-A6300-5555●●● 6300 5267 660 528 720 15 30 16500
ATV1200-A6900-5555●●● 6900 5768 720 576 720 15 30 18400
ATV1200-A7450-5555●●● 7450 6228 780 624 850 15 30 19900
ATV1200-A8100-5555●●● 8100 6772 850 680 850 15 30 20300
Table 2-3
ST03196 07/2013 11
Nominal Continuous
current [A] Number
of Weight 4)
Power [kg]
cells
120% 150%
ATV1200-A470–6060●●● 470 393 45 36 65 15 30 2900
ATV1200-A570–6060●●● 570 477 55 44 65 15 30 2900
ATV1200-A670–6060●●● 670 560 65 52 65 15 30 3300
ATV1200-A790–6060●●● 790 660 76 61 100 15 30 3300
ATV1200-A940–6060●●● 940 786 90 72 100 15 30 3600
ATV1200-A1040–6060●●● 1040 869 100 80 100 15 30 3800
ATV1200-A1190–6060●●● 1190 995 114 91 135 15 30 4100
ATV1200-A1400–6060●●● 1400 1170 135 108 135 15 30 5100
ATV1200-A1560–6060●●● 1560 1304 150 120 150 15 30 5300
ATV1200-A1750–6060●●● 1750 1463 168 135 200 15 30 5500
ATV1200-A2080–6060●●● 2080 1739 200 160 200 15 30 6600
ATV1200-A2290–6060●●● 2290 1914 220 176 220 15 30 6900
ATV1200-A2500–6060●●● 2500 2090 241 192 280 15 30 7200
ATV1200-A2910–6060●●● 2910 2433 280 224 280 15 30 7800
ATV1200-A3130–6060●●● 3130 2617 301 241 320 15 30 8100
ATV1200-A3325–6060●●● 3325 2780 320 256 320 15 30 10000
ATV1200-A3500–6060●●● 3500 2926 337 269 410 15 30 10300
ATV1200-A3940–6060●●● 3940 3294 379 303 410 15 30 10900
ATV1200-A4260–6060●●● 4260 3561 410 328 410 15 30 11100
ATV1200-A4470–6060●●● 4470 3737 430 344 490 15 30 11300
ATV1200-A5100–6060●●● 5100 4264 490 392 490 15 30 12500
ATV1200-A5720-6060●●● 5720 4782 550 440 550 15 30 15300
ATV1200-A6350-6060●●● 6350 5309 611 489 720 15 30 15600
ATV1200-A6860-6060●●● 6860 5735 660 528 720 15 30 16500
ATV1200-A7500-6060●●● 7500 6270 720 576 720 15 30 18400
ATV1200-A8110-6060●●● 8110 6780 780 624 850 15 30 19900
ATV1200-A8840-6060●●● 8840 7390 850 680 850 15 30 20300
Table 2-4
12 ST03196 07/2013
Nominal Continuous
current [A] Number
of Weight 4)
Power [kg]
cells
120% 150%
ATV1200-A450-6363●●● 450 376 41 33 65 18 36 3100
ATV1200-A530-6363●●● 530 443 49 39 65 18 36 3300
ATV1200-A720-6363●●● 720 602 65 52 65 18 36 3500
ATV1200-A820-6363●●● 820 686 75 60 100 18 36 3600
ATV1200-A900-6363●●● 900 752 82 66 100 18 36 3800
ATV1200-A1020-6363●●● 1020 853 93 74 100 18 36 4100
ATV1200-A1100-6363●●● 1100 920 100 80 100 18 36 4200
ATV1200-A1190-6363●●● 1190 995 109 87 135 18 36 5000
ATV1200-A1480-6363●●● 1480 1237 135 108 135 18 36 5500
ATV1200-A1640-6363●●● 1640 1371 150 120 150 18 36 5800
ATV1200-A1970-6363●●● 1970 1647 180 144 200 18 36 7200
ATV1200-A2190-6363●●● 2190 1831 200 160 200 18 36 7500
ATV1200-A2400-6363●●● 2400 2006 220 176 220 18 36 7800
ATV1200-A2670-6363●●● 2670 2232 245 196 280 18 36 8300
ATV1200-A3050-6363●●● 3050 2550 280 224 280 18 36 8700
ATV1200-A3490-6363●●● 3490 2918 320 256 320 18 36 11200
ATV1200-A3760-6363●●● 3760 3143 344 276 410 18 36 11800
ATV1200-A4240-6363●●● 4240 3545 388 311 410 18 36 12400
ATV1200-A4470-6363●●● 4470 3737 410 328 410 18 36 12400
ATV1200-A4770-6363●●● 4770 3988 437 350 490 18 36 13300
ATV1200-A5350-6363●●● 5350 4473 490 392 490 18 36 13800
ATV1200-A6000-6363●●● 6000 5016 550 440 550 18 36 16700
ATV1200-A6660-6363●●● 6660 5568 612 490 720 18 36 18300
ATV1200-A7200-6363●●● 7200 6019 660 528 720 18 36 19000
ATV1200-A7860-6363●●● 7860 6571 720 576 720 18 36 20800
ATV1200-A8550-6363●●● 8550 7148 783 626 850 18 36 21400
ATV1200-A9300-6363●●● 9300 7775 850 680 850 18 36 22300
Table 2-5
ST03196 07/2013 13
Nominal Continuous
current [A] Number
of Weight 4)
Power [kg]
cells
120% 150%
ATV1200-A470–6666●●● 470 393 41 33 65 18 36 3100
ATV1200-A560–6666●●● 560 468 49 39 65 18 36 3300
ATV1200-A750–6666●●● 750 627 65 52 65 18 36 3500
ATV1200-A860–6666●●● 860 719 69 55 100 18 36 3600
ATV1200-A940–6666●●● 940 786 82 66 100 18 36 3800
ATV1200-A1070–6666●●● 1070 895 93 74 100 18 36 4100
ATV1200-A1150–6666●●● 1150 961 100 80 100 18 36 4200
ATV1200-A1250–6666●●● 1250 1045 109 87 135 18 36 5000
ATV1200-A1550–6666●●● 1550 1296 135 108 135 18 36 5500
ATV1200-A1715–6666●●● 1715 1434 150 120 150 18 36 5800
ATV1200-A2060–6666●●● 2060 1722 180 144 200 18 36 7200
ATV1200-A2290–6666●●● 2290 1914 200 160 200 18 36 7500
ATV1200-A2515–6666●●● 2515 2103 220 176 220 18 36 7800
ATV1200-A2800–6666●●● 2800 2341 245 196 280 18 36 8300
ATV1200-A3200–6666●●● 3200 2675 280 224 280 18 36 8700
ATV1200-A3660–6666●●● 3660 3060 320 256 320 18 36 11200
ATV1200-A3940–6666●●● 3940 3294 344 276 410 18 36 11800
ATV1200-A4440–6666●●● 4440 3712 388 311 410 18 36 12400
ATV1200-A4685–6666●●● 4685 3917 410 328 410 18 36 12400
ATV1200-A5000–6666●●● 5000 4180 437 350 490 18 36 13300
ATV1200-A5600–6666●●● 5600 4682 490 392 490 18 36 13800
ATV1200-A6300-6666●●● 6300 5267 550 440 550 18 36 16700
ATV1200-A7000-6666●●● 7000 5852 612 490 720 18 36 18300
ATV1200-A7550-6666●●● 7550 6312 660 528 720 18 36 19000
ATV1200-A8250-6666●●● 8250 6897 720 576 720 18 36 20800
ATV1200-A8950-6666●●● 8950 7482 783 626 850 18 36 21400
ATV1200-A9750-6666●●● 9750 8151 850 680 850 18 36 22300
Table 2-6
14 ST03196 07/2013
Power specifications for output voltage 10 kV
Nominal Continuous
current [A] Number
of Weight 4)
Power [kg]
cells
120% 150%
Voltage class: 10 kV
ATV1200-A470–1010●●● 470 393 27 22 35 24 48 4100
ATV1200-A610–1010●●● 610 510 35 28 35 24 48 4300
ATV1200-A700–1010●●● 700 585 40 32 65 24 48 4400
ATV1200-A790–1010●●● 790 660 46 36 65 24 48 4500
ATV1200-A940–1010●●● 940 786 54 43 65 24 48 4700
ATV1200-A1070–1010●●● 1070 895 62 49 65 24 48 4900
ATV1200-A1130–1010●●● 1130 945 65 52 65 24 48 5000
ATV1200-A1250–1010●●● 1250 1045 72 58 100 24 48 5100
ATV1200-A1570–1010●●● 1570 1313 91 73 100 24 48 5500
ATV1200-A1730–1010●●● 1730 1446 100 80 100 24 48 5700
ATV1200-A2000–1010●●● 2000 1672 115 92 135 24 48 6900
ATV1200-A2340–1010●●● 2340 1956 135 108 135 24 48 7300
ATV1200-A2600–1010●●● 2600 2174 150 120 150 24 48 7900
ATV1200-A2800–1010●●● 2800 2341 162 129 200 24 48 9100
ATV1200-A3130–1010●●● 3130 2617 181 145 200 24 48 9400
ATV1200-A3470–1010●●● 3470 2901 200 160 200 24 48 9900
ATV1200-A3810–1010●●● 3810 3185 220 176 220 24 48 10300
ATV1200-A4440–1010●●● 4440 3712 256 205 280 24 48 11500
ATV1200-A4850–1010●●● 4850 4055 280 224 280 24 48 12000
ATV1200-A5000–1010●●● 5000 4180 289 231 320 24 48 14800
ATV1200-A5540–1010●●● 5540 4631 320 256 320 24 48 15200
ATV1200-A6250-1010●●● 6250 5225 361 289 410 24 48 16700
ATV1200-A7100-1010●●● 7100 5936 410 328 410 24 48 18300
ATV1200-A7900-1010●●● 7900 6604 456 365 490 24 48 20100
ATV1200-A8500-1010●●● 8500 7106 490 393 490 24 48 20100
ATV1200-A9530-1010●●● 9530 7967 550 440 660 24 48 26200
ATV1200-A10600-1010●●● 10600 8862 612 490 734 24 48 26700
ATV1200-A11500-1010●●● 11500 9614 664 531 797 24 48 28400
ATV1200-A12500-1010●●● 12500 10450 720 576 864 24 48 30400
ATV1200-A13500-1010●●● 13500 11286 779 624 935 24 48 32000
ATV1200-A14750-1010●●● 14750 12331 850 680 1020 24 48 37400
Table 2-7
ST03196 07/2013 15
General technical data
Input 18-54 pulse diode rectifier bridge
Output Multilevel PWM with 2 level low-voltage IGBT inverter cells
■ 2.4kV, 3.0kV, 3.3kV, 4.16kV, 5.5kV, 6.0kV, 6.3kV, 6.6kV, 6.9kV, 10kV, 11kV, 13.8 kV
Input voltage
■ Variation: standard±10%
The drive is subject to de-rating operation when the voltage drop of power supply is within
Allowable voltage fluctuation
-25%
Input frequency 50/60 Hz ±5%
Acceleration / deceleration time 0-3200 s
■ Standard overload 120% 60s/10 min and 150% 3s/10 min, instant trip threshold 200%
Overload capability
■ High overload 150% 60s/10 min, 185% 3s/10 min, instant trip threshold 250%
Total harmonics THD(i) Comply with the requirements of power quality standard of IEEE519-1992
Frequency resolution 0.01 Hz
Trigger signal transmission Fiber optic transmission
Input power factor ≥ 0.96 from 20 % to 100 % of speed
The efficiency of the drive including input transformer 96% or over 96.5% depending on
Efficiency at rated power product
Inverter efficiency without transformer is 98.5%
Type of motor Asynchronous motor, synchronous motor
Three-phase output voltage for 0...2400V - 0...3000V - 0...3300V - 0...4160V - 0...5500V - 0...6000V
motor connection 0...6300V - 0...6600V - 0...6900V - 0...10000V - 0...11000V
Output frequency 120Hz for V/f, 70Hz for Vector Control
Indoor type integrated in the frequency variable device, the dry phase-shifting transformer
Input transformer
can be supplied with 18 – 54 pulse rectifier
Control power supply 220 VAC, 3 kVA capacity, other voltage on request, with UPS 30 min autonomy
■ Standard: IP31
Protection class
■ Option: IP41, IP42
Cooling fan power supply Internal from the drive transformer secondary (does not require additional auxiliary supply)
Paint RAL 7032
Cooling Forced air ventilation
IEC EN 61800-3, IEC EN 61800-4, IEC EN 61800-5-1, IEC EN 60204-11, IEC EN 60529,
Reference standard
IEEE 519 and other optional ones
Environment features
Storage temperature -10°C to 60°C
Working temperature 0-40°C, up to 50°C possible with derating
Cooling method Forced air cooling
Relative humidity 90% (without condensate), Optional: maximum up to 95%
≤ 1000 m without derating. With derating of 0.6% every 100m up to 2000 meters, can be
Altitude
customized for high altitude
Vibration Acceleration: 4.9 m/s² acceptable (10-50 Hz)
Noise level ≤ 80 dB (A) (including the noise of the cooling fans on the cabinet top)
Degree 2 of IEC61800 (Adjustable speed electrical power drive systems – Part 5-1:Safety
Pollution Degree
requirements –Electrical, thermal and energy)
Category II of IEC61800 (Adjustable speed electrical power drive systems – Part 5-1:Safety
Over Voltage Category
requirements –Electrical, thermal and energy)
Table 2-8
Ambient conditions for operation such as temperature, relative humidity, air contamination, shock and vibration must be in
compliance with the maximum permissible levels.
DANGER
HAZARD OF EXPLOSION AND ARC FLASH
The product must NEVER be operated in explosive atmospheres and where vibrations and inductive bursts occur.
Contact Schneider Electric if the condition of the installation site is not within the specifications.
16 ST03196 07/2013
2.2 Presentation
Power
cell
Industrial control
2.2.1 Drive topology
Power
cell (Analog, Digital,
Power Fieldbus)
cell
Its simple two level power cell design reduces the complexity of multilevel
architecture and makes it into an understandable technology.
Power
cell
This helps to save your maintenance cost because the crew will easily
Power
VFD Controller
cell
understand Altivar 1200.

Power
cell
Input power
The core component of ATV1200 is the “Power cell”. This “Power cell” is 3-phase AC Power
cell
a single phase, two level output switching device, supplied by a 700V low
Power
cell
voltage winding of a transformer. Power

cell
The advantage of this is, that the switching elements are LV components. Power
cell HMI
By putting this AC - supplies in series, higher voltages are achieved. The Power
cell
number of “Power cells” determines the output voltage. Every cell provides Power
cell
a small step of motor supply, resulting in a smooth waveform.

Phase shifting can be done on the secondary windings of transformer,
M
allowing an elimination of harmonics of input.
The cells create the right part of the drive and the transformer the left
section of the drive. The drives regulation system and control is installed in Powercell
front of the drive to provide an optimized footprint. The transformer and cell
section can be separated for easy installation. Adequate cooling fans on top
of the panel are supplied by additional secondary windings of the integrated
transformer. This avoids additional 3phase supplies for the drive.
Schneider Electric offers this transformer in a standard efficiency as well as

in increased high efficiency.
Figure 2-1 ATV1200 multilevel architecture
Voltage Current
Figure 2-2 Typical output waveform of a single power cell
ST03196 07/2013 17
2.2.2 Control- and Transformer cabinet
Modular arrangement of control section in front of transformer.

This section with independent access allows the integration of additional components according to your personal needs.
Figure 2-3 Control- and transformer cabinet
2.2.3 Power cells cabinet
The power cells cabinet contains the inverter function of the ATV1200. It is a modular cabinet that can
be used with the transformer cabinet according to the implementation requirements. The power cells
are placed onto a fast-rack system providing a convenient access to it.
Figure 2-5 Power cell
Figure 2-4 Power cells cabinet
18 ST03196 07/2013
2.2.4 Cooling concept
Innovative transformer design with optimized cooling arrangement without

the need of additional bottom blowers, keeping maintenance costs low
and increasing the availability due to reduced number of fans. A reduced
number of fans in ATV1200 also improves the total efficiency. Small fans
should be avoided.
The bottom transformer blowers can be replaced by an innovative air
duct system for a better cooling system. The airflow circulation inside
the transformer cabinet avoids hotspots. This increases the transformer
lifetime.
Figure 2-6
2 5
2.2.4.1 Standard cooling 2
1. Air inlet grid for transformer cabinet.

2. Air outlet with fans. 4
3. Guided air flow to avoid internal air short-circuit between transformer-

and power cell cabinet.
3
4
1
4. Air inlet grid for power cell cabinet. 1 4
5. Air outlet with fans.
Figure 2-7
2.2.4.2 Cooling with air duct channel (as an option)

4
The ATV1200 can be equipped with the air duct system to exhaust losses
outside the electrical room. This solution optimizes the design of the air
conditioning system. Clean air has to be provided in the drive air inlets. 3
3
1. Air inlet grid for transformer cabinet.
2. Guided air flow to avoid internal air short-circuit between transformer- 2
3
and power cell cabinet. 1
3. Air inlet grid for power cell cabinet. 3
4. Air duct channel. 1
Figure 2-8 Drive with air duct channel
2.2.4.3 Audible noise silencer (as an option) 4
The ATV1200 can be equipped with a silencer to reduce the audible noise 3
generated by the drive. This solution mitigates the noise generated by 3

the fan cooling system (on the top) and provides a better comfort to the
surroundings. With this option the audible noise reaches 76db(A) during 2
3
drive operation. 1
3
1. Air inlet grid for transformer cabinet. 1
2. Guided air flow to avoid internal air short-circuit between transformer-

and power cell cabinet.
3. Air inlet grid for power cell cabinet.
Figure 2-9 Drive with air duct channel
4. Air duct channel with audible noise silencer.
ST03196 07/2013 19
2.3 Key interlock system
2.3.1 Main Features
Key interlock system is used to prevent to open a door when the mains voltage is present. It prevents also to apply mains
voltage when a door is still unlocked. (Only the control parts are not locked when the mains voltage is present)
• Key box are used to mechanically lock electrical installations. The basic functionalities are:
- The lock must function with the intended key only.
- The lock must self- lock (i.e. cannot rotate) in the absence of a key being present.
- The lock must not function when using an unintended key or simple tools i.e. - flat blade screw driver for instance.
- The lock must trap the key (i.e. it cannot be removed) when the key is turned in the locked position.
- The lock must not eject the key. Hereunder take 5 keys product as an example.
Figure 2-10
2.3.2 Description
Figure 2-11
0: Free key
1,2,3,4,5: Captive key
20 ST03196 07/2013
Free Captive Free Captive
Figure 2-12 Figure 2-13
2.3.3 Power on procedure
Step1: After installation completed, close all the doors and take out the captive key from each door.
Closed door
5 4 3 2 1 0 The free key ”0” only can be released when the captive keys “1,2,3,4,5” have been turning in
captive position.
Figure 2-14
Step2: Put the captive keys into the corresponding key box which should be mounted on the transformer cabinet and then turn
to captive position.
Step3: Take out the free key after all the captive keys are in the captive position.
Step4: Switch off the grounded switch of the Main circuit breaker, lock the free key with main circuit breaker.
Step5: Wait for the commissioning engineer to give Permission to power on.
2.3.4 Power off procedure (for maintenance)
Step1: Switch on the grounded switch of main circuit breaker.

Step2: Take out the free key from the main circuit breaker.
Step3: Put the free key into the key box and turn to captive position.
Step4: Turn the captive keys to free position and then take them out to open the corresponding door for maintenance.
Opened door
The “1,2,3,4,5” keys may be released when the free key ”0” has been turned to the captive
5 4 3 2 1 0 position.
Figure 2-15
If the lock we provide can not fit the Main Circuit Breaker, it's mandatory required to have the free key of drive and key of Main
Circuit Breaker's band together and never be separated.
ST03196 07/2013 21
BLOCKS DIAGRAM (OUT OF SERVICE)
Medium Voltage Main Circuit Breaker

QMMV
M
RING QTMV
A
B A
ATV120
KEYS BOX
Free Key Captive Keys
Keys for doors opening
MOTOR
M
3~
Figure 2-16
2.3.5 Interlock with main circuit breaker
The main circuit breaker can be switched on only if the free key “0” is taken out from the key box and locked with the
main circuit breaker. Once the main circuit breaker is power is on, the free key is trapped and cannot be taken out, so
that the doors cannot be opened.
Only when the main circuit breaker is grounded, the free key can be taken out from the main circuit breaker to open
the door for maintenance purposes, if any door is opened the main circuit breaker cannot be powered on.
2.4 Purchase order

The product designation of the Altivar frequency inverters consists of several points of reference (characters and
figures). The meaning of each point is illustrated in the following example.
ATV1200 -A 470 - 66 66 A 3 S
Serial Name Cooling type: Drive(kVA) Input voltage*): Output voltage: Style: IP: Drive efficiency:
"A" for air cooled
"24"...2.4 kV "24"...2.4 kV "A"... Async. motor control "3"...IP31 Drive efficiency
"30"...3.0 kV "30"...3 .0 kV "B"... Async. motor control "4"...IP41 "S"... Standard efficiency (ุ96%)
"33"... 3.3 kV "33"... 3.3 kV with Powercell bypass "5"...IP42 "H"... High efficiency (ุ96.5%)
"42"...4.16 kV "42"...4.16 kV "S"... Sync. motor control
"55"...5. 5 kV "55"...5. 5 kV "Y"... Sync. motor control
"60"...6.0 kV "60"...6.0 kV with Powercell bypass
"63"...6.3 kV "63".. .6.3 kV

"66"...6.6 kV "66"...6.6 kV
"69"...6.9 kV "69"...6.9 kV
"10"... 10 kV "10".. .1 0 kV
"11"... 11 kV "11"... 11 kV
"14"... 13.8 kV
*) input voltage must
be higher than or
equal to the
output voltage
22 ST03196 07/2013
CHAPTER 3: Steps for setting up
Topic Page
Steps for setting up 23
1. Check the delivery of the drive

• Check that the part number printed on the label is the same as that on the purchase order.
• Remove the Altivar from its packaging and check that it has not been damaged in transit.
2. Check the line voltage compatibility

• Check that the voltage range of the drive is compatible with the supply voltage.
3. Mount the drive

• The drive MUST be mounted level- on a flat surface.
• Mount the drive in accordance with the instructions in this document.
• Install the HMI,alertor and cooling fans according to chapter 5.
Steps 1 to 4 must
be performed with
the power off. 4. Wire the drive
• Connect the line supply and ensure the drive is grounded whilst the
power supply is off.
• Connect the motor, ensuring that it meets requirements for the
corresponding voltage.
• Connect the control wires according to the drawing.
PROGRAMMING
5. Please refer to the

programming manual
ST03196 07/2013 23
CHAPTER 4: Transportation, storage and disposal
Topic Page
4.1 Transport and storage conditions 24
4.2 Storage and handling instructions for spare parts 24
4.3 Unpacking and inspection 25
4.4 Disposal of packaging materials and components 25
4.5 Lifting and transport 25
CAUTION
INCORRECT DISMOUNTING
The drive must only be handled by personnel who are skilled and experienced in unpacking and transporting heavy
equipment.
Failure to follow these instructions can result in injury or equipment damage.
4.1 Transport and storage conditions

The product should be protected from rain and excessive sun exposure. The room where the drive is stored should be well-
ventilated, ensure that there is no corrosive gas in the storage room.
The following relative temperature is permissible during transportation and storage:
Temperature [°C] -10 … 60

The changing of the temperature should be less than 5oC/hour.
The following relative humidity is permissible during transportation and storage:
Relative humidity (non-condensing) [%] <90

The variance rate of the humidity should be less than 5%/hour.
Ensure that there is no corrosive gas in the storage room. If the product is stored for more than 6 months, the oxidation and
aging of cabinets and components of the medium voltage drive system must be inspected completely. Prior to installation all
components of the medium voltage drive must be thoroughly inspected.
4.2 Storage and handling instructions for spare parts

Check the spare parts immediately after receipt for damages. Report any damage to the shipping company and Schneider
Electric. Observe the following to maintain spare parts in good condition and to keep the warranty valid during the warranty
period:
Storage place requirements:

• Protected against vibration and shocks.
• Free from dust, sand, vermin and insects.
• Free from corrosive gases, salt and other impurities that could damage electronic equipment.
• Dry; no condensation Relative air humidity: 5 to 90%.
• Keep spare parts in their original packaging.
• Store printed circuit boards in antistatic bags or boxes.
• Storage temperature range: -10°C to + 60°C (14°F to 140°F).
The storage conditions and the packaging should be checked regularly. Any damage that occurs during the storage period
should be repaired immediately.
Handling requirements:
• Do not touch components without wearing a wrist grounding strap.
• Put the component on a grounded working surface protected against electrostatic discharges.
• Hold components only at their edges.
24 ST03196 07/2013
NOTICE
RISK OF COMPONENT DAMAGE DUE TO INCORRECT HANDLING
Static electricity can damage printed circuit boards.

- Apply static-sensitive precautions when handling these components.
Failure to follow these instructions can result in equipment damage
4.3 Unpacking and inspection

Proceed as follows:
1). Remove all packaging material carefully. Do not use sharp or pointed tools.
2). Check the drive and accompanying equipment for damages.
3). Compare the complete delivery with the purchase order and the packing list.
4). If parts are missing or damaged, immediately inform the shipping company and Schneider Electric.
Reserve the package of spare parts that can be recycled for transportation in case of repair is required. The User must record
any such damage in detail, obtain a confirmation signature from the carrier, take photos of the damaged components and report
details to Schneider Electric.
CAUTION
Do not use sharp tools to open the packaging.
4.4 Disposal of packaging materials and components

Dispose of the packaging materials and the components at the end of the life time of the drive according to local regulations.
4.5 Lifting and transport

Check the size and weight of medium voltage drive system components to choose proper lifting equipment.
It is recommended to have the General layout drawing which contains relevant dimensions and weight information of the product
before it is transported.
WARNING
RISK OF INCORRECT TRANSPORTATION AND HANDLING
• Select lifting equipment with sufficient capacity.

• During the transportation and handling the goods must not be exposed to moisture, overturned, inverted, tilted or subjected
to shock. The goods should not be tilted more than 30 degrees.
Failure to follow these instructions can result in death or serious injury
ST03196 07/2013 25
Transformer cabinet Lifting
Mounting Steps Key Points Illustration
Transformer cabinet with lifting stick
Pull out the lifting stick
Use lifting belt to lift the cabinet select sufficient

capacity lifting tools
Table 4-1
Power cell Cabinet Lifting

Find the lifting points
Disassemble the cover
Use a 1.6m long 35mm diameter solid

core steel rod
Use lifting belt to lift the cabinet select sufficient

capacity lifting tools
move the medium voltage drive system to After erection, put the
the correct location cover back and fasten
the screws
Table 4-2
26 ST03196 07/2013
CHAPTER 5: Mechanical Installation
Topic Page
5.1 Overview of installation work 27
5.2 General notes on installation 27
5.3 Cabinet Installation 29
5.4 Integrated transportation 29
5.5 Connecting cabinets together 30
5.6 Power Cell Installation 30
5.7 Cooling Fan Installation 31
5.8 Alertor installation 32
5.9 HMI installation 33
CAUTION
All installation work must be carried out by qualified personnel according to the site and equipment requirements and in
compliance with local regulations.
5.1 Overview of installation work

The installation includes the following work:
• Preparing the foundation

See section 5.2.3 Foundation requirements.
• Fixing the drive to the floor

See section 5.2.7 Floor fixings.
• Installing the cooling fan

See section 5.7 Fan installation.
• Installing the alertor

See section 5.8 Alertor installation.
• Installing the HMI

See section 5.9 HMI installation.
5.2 General notes on installation

When working on the drive, ensure that foreign matter cannot enter the cabinet. Close the doors and cover openings completely
when work is discontinued. Any foreign matter which accidentally enters or drops into the cabinet must be retrieved. Metallic
dust in particular can cause malfunction and damage when the drive is energized.
5.2.1 Dimensions, Foundation
See General Layout drawing shipped with the drive for information on:
• Cabinet dimensions
• Maintenance space
• Foundation plan
ST03196 07/2013 27
5.2.2 Foundation requirements
Before installation, the foundation for the medium voltage drive system positioning must be prepared by the User. The floor must
be of non-flammable material, with smooth and nonabrasive surface, protected against humidity diffusion, leveled and able to
support the weight of the cabinet. The suggestions for the foundation are as follows:
a) The pre-buried steel channel must be 5mm higher than the ground level. In order to increase the stressed area, the length of
the buried steel channel must be 400mm longer than the base of the medium voltage drive system (200mm longer for both left
and right sides respectively), the quality of the pre-buried steel installation must be guaranteed.
Installation size chart Side view
D Amplification
1:5
Channel steel of VSD

120mm
5mm
±0.00mm
Channel steel of Fundation
±0.00mm
800mm
L transformer cabinet depth
Figure 5-1 Foundation Plan Figure 5-2 Foundation Plan
b) Cable ducts should be of non-flammable material and of a non-abrasive surface. All cable entries and exits should be
protected to prevent dust, humidity and animals entering into the drive. Suitable fire protection measures should be applied to
prevent fire spreading into the drive.
5.2.3 Cabinet roof
The cabinet roof is not designed as a mounting base for foreign devices, cable ducts etc. Therefore, it is not permitted to install
any foreign device on the roof.
28 ST03196 07/2013
5.2.4 Floor fixings
To ensure that the drive cabinets are reliably grounded, one of the following two methods detailed below must be followed.
• The base of medium voltage drive system must be connected to the pre-buried steel channel by spot –welding.
• The cabinet is fitted with specially designed fixing holes at its base which should be used to fix to the floor.
Floor fixings are not supplied. Anchor bolts or screws and nuts of size M20 are recommended.
WARNING
DAMAGED DRIVE EQUIPMENT
Do not operate or install any drive or drive accessories that appear to be damaged.
Failure to follow these instructions can result in death or serious injury
5.3 Cabinet installation

Typical medium voltage drive systems consist of two cabinets:
• Transformer Cabinet.
• Power Cell Cabinet.
The medium voltage drive system will be disassembled into 2 sections, the transformer cabinet being the heavier of the two.
Ensure that the lifting equipment has sufficient capacity.
Refer to section 3.6 Lifting and transport when lifting the cabinets.
Maln vlew
Transformer cabinet Power unit cabinet
Figure 5-3 Front View of the medium voltage drive system
5.4 Integrated transportation

ATV1200 designed as integrated transportation, power cell will be fastened with its rail by front and back screws for easy and
quick installation.
Power cell
Reinforcing rib
Fastening screws
Figure 5-4 Back view of power cell cabinet
ST03196 07/2013 29
For front access before mounting against a wall, the fastening screws at the rear of the Power Cell Cabinet should be removed
in order to facilitate future repairs (should these be necessary).
Carefully read the "CAUTION" note fixed to the back of the drive and proceed as follows:
1) Open the doors located at the back of the unit.
2) Remove fastening screws as described in Figure 5-4.
3) After completion shut doors.
5.5 Connecting cabinets together

After anchoring cabinets to foundation, the cabinets need to be connected together. The connection between transformer
cabinet and power cell cabinet must be precisely adjacent, ensuring that the doors can still easily be opened and shut. Please
note figure 5-5 for bolting procedures.
Figure 5-5 The Cabinet Combination
• Units must be bolted or welded to the pre-buried steel channels (please refer to 5.2.3 and 5.2.5).
• Ensure that the resistance of the pre-buried steel channels is equal or less to 1 Ohm.
DANGER
ELECTRIC SHOCK CAUSED BY INCORRECT GROUNDING
Inadequate or incorrect grounding can lead to serious injury by electric shock or in extreme cases to electrocution.
• Ensure drive systems are correctly grounded before applying voltage.
• Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with
respect to grounding of all equipment.
• Do not use conduits as protective ground conductors.
• The cross section of the protective ground conductor must comply with the applicable standards.
• Cable shields must not be considered to be protective ground conductors.
5.6 Power Cell Installation

5.6.1 Power cell inspection:
Conduct a careful inspection before installation of power cells:

a. Confirm that the reference number on the package of of the power cell is consistent with the nameplate of the medium voltage
drive system.
b. Confirm that each power cell of the medium voltage drive system is mechanically and electrically identical, (dimensions and
capacity) and could be interchanged.
30 ST03196 07/2013
5.6.2 Power Cell positioning:
a. Install cells by sliding them into the cabinet channels, ensuring that the power cells are correctly positioned. Figure 5-6 shows
the typical installation mode for power cells.
Figure 5-6 View of correct configuration of installed power cells.
b. Once correctly positioned the cells are to be bolted (supplied washers to be used). Bolts and washers are kept with the spare
parts.
5.7 Cooling fan installation

For convenience during transportation, cooling fans and alertors are packed individually. Before proceeding with installation of
cooling fans, carefully distinguish between those to be fitted to the power cell cabinet and those to be fitted to the transformer
cabinet according to supplied drawings and labels.
5.7.1 Clear any debris from the fan mounting area before installation.
Section inlet of cooling fan
The top of cabinet
Figure 5-7
5.7.2 Cooling fan installation
a. Mount the suction inlet to the top panel of cabinet, ensuring that the small bore diameter is facing upwards.
b. Mount the fan and its shield to the cabinet. The face with yellow mark towards front side of cabinet.( The yellow
arrow represents direction of fan rotation).
Fan and its shield
Figure 5-8
ST03196 07/2013 31
c. After installation,check there is no rubbing between the blades and shield
d. Use M6*20 screws (contained in the spare parts box) to fasten the fan
Refer to Table 6.1 for the screw torque
Figure 5-9
e. Connection wirings according refer the drawings delivered within the drive package
f. Mount the air duct for each fan if there are air ducts provided. (Optional)
Fan type Size (mm) Weight (kg)

R4D400 500*470*330 20
R4D560 620*710*400 30
Table 5-1
NOTICE
DAMAGED DRIVE EQUIPMENT DUE TO INCORRECT CONNECTION
Re-inspect sequence of A/B/C phases to ensure that the fans rotate correctly (the blade rotation direction is shown by the
arrow sticker).
Failure to follow these instructions can result in equipment damage.
5.8 Alertor installation

Install cable gland Ensure that there is no gap
between the cable gland and the
cabinet surface
Install siren Use M3 screws, torque 0.5Nm to

fasten
Wiring Connect power source

cable(12VDC)to alertor, check
the polarity before before
connecting
Table 5-2
32 ST03196 07/2013
5.9 HMI installation

HMI positioning 4 screws to fasten the HMI
Fasten Use torque screwdriver to fasten

(0.2Nm)
Wiring Connect power source

cable(24VDC) and
communication cable, check the
polarity before do connection
Table 5-3
ST03196 07/2013 33
CHAPTER 6: Electrical Wiring
Topic Page
6.1 Overview of installation work 34
6.2 Transformer connection 35
6.3 Top cooling fan power cables 35
6.4 Power Cell Wiring 36
6.5 Connection of bypass cabinet 38
6.6 Connection between Main Circuit Breaker and Drive 38
6.7 Connection between main circuit breaker and bypass cabinet (optional) 39
6.8 Inspection 40
DANGER
• Only appropriately trained persons who are familiar with and understand the safety instructions in the chapter "Safety
Information" may perform the wiring.
• When the electrical installation is completed, the main and auxiliary power supply to the drive must not be switched on
without the consent of the commissioning personnel.
• Take appropriate measures to prevent main and auxiliary power supply being switched on during installation.
6.1 Overview of installation work

The electrical installation includes the following wire and cable connections:
• Transformer cables
See section 6.3 Transformer secondary windings connection.
• Top cooling Fan cables

See section 6.4 Top cooling fan power cables.
• Power cell cables

See section 6.5 power cell wiring.
• Auxiliary power and control cables

See section 6.6 Auxiliary power, control and serial communication cables.
• Torque setting Table
Bolt dimension Carbon steel Copper

N·m lb·in N·m lb·in
M2.5 0.36 3.2 0.180 1.6
M3 0.63 5.6 0.315 2.8
M4 1.5 13.3 0.76 6.7
M5 3.00 26.6 1.5 13.3
M6 5.2 46 2.6 23
M8 12.5 111 6.2 55
M10 24.5 217 12.5 111
M12 42 372 21 186
M14 68 602 34 301
M16 106 938 53 469
Table 6-1 Torque setting Table
(1) 1 N·m =100 CN·m.

(2) The maximum deviation of the torque applied should be no more than ±10%.
(3) For other torque please refer APPENDIX A: Units and conversion tables 1.6 Torque.
34 ST03196 07/2013
6.2 Transformer connection
Washer
Nut 2
Nut 1
Cable terminal
Figure 6-1
Proceed as follows:
2 nuts and 1 washer are used for fastening transformer secondary windings, first put the cable terminal, then put washer, use
torque spanner to fasten nut 1.
When fasten nut 2, use a spanner to lock nut 1 to avoid sliding, then use torque spanner to fasten nut 2.
A Torque wrench or torque screwdriver must be used to fasten bolts/screws. To avoid loosening, injury or fracturing, correct
torque is applied refer to table 6-1.
6.3 Top cooling fan power cables

Connect the wiring between the transformer cabinet and the power cell cabinet.
10 pin socket used for door limit switch,16 pin socket used for top cooling fan of power cell cabinet, connect as shown below.

Distinguish between 10 and 16 Ensure that pins are straight
pin
Insert into socket Insert and fasten
Inspection Ensure mounting has been

reliably performed
Table 6-2
ST03196 07/2013 35
6.4 Power Cell Wiring
6.4.1. Markings specification
a) Each power cell is marked with a part reference, for example: APVa1, APVa2…, APVb1, APVb2…, APVc1, APVc2…, which
indicates the location of the cell in the system. For example, APVa1 is the marking of the first cell of A phase.
b) Each power cell has three input terminals and two fuses. Each terminal is marked with L1-LV, L2-LV, L3-LV, which indicates
the input terminals of each phase.
c) Each power cell has two optic fibre sockets J1, J2.
For the torque refer to Table 6-1.
6.4.2. Wiring on power cells
a) Input line wiring connection: there are three input terminals L1-LV, L2-LV, L3-LV and two input fuses, connect the wiring
according to the drawing.
b) Communication wirings connection.
• The power cells are connected with the main controller through fibre optic cables.
• Connect the optic fiber cable as per drawing.
NOTICE
IMPROPER CONNECTION & LAYOUT
• The head of the optic fiber and its socket must be clean and well fixed, never pull or bend it, bending radius no less than 90
degree.
• The fiber optics heads and sockets must be of matching colour.
Failure to follow these instructions can result in equipment damage
c) Connection between the power cells:

The output termination of each cell is marked as U and V, which provide a single phase AC voltage. The cells of the same phase
are connected in series, i.e., the output terminal V of cell APVa1 is connected with the output terminal U of cell APVa2, and so
on. For details refer to the drawing provided, the typical connection is shown below (Connection wirings according refer the
drawings delivered within the drive package):
Figure 6-2
36 ST03196 07/2013
d) Connection between the neutral points:
The output terminal V of each cell at the end of every phase is connected at neutral point using cables or a copper bus-bar. In a
6 cascade system (as shown below), the output terminal V of cell APVa6, APVb6, APVc6 are connected together using cables
or a copper bus-bar. The Hall sensor should be mounted with cable/bus-bar passing through it. For details refer to the drawing
provided, the connection is shown below:
Figure 6-3
e) Connection of output cables:

The output cables are connected to the terminal U of the cells which is the first one in each phase, the cable sign of each is
301U, 301V, and 301W, ie. Cable 301U connected to the output terminal U of Cell APVa1, Cable 301V connected to the output
terminal U of Cell APVb1,Cable 301W connected to the output terminal U of Cell APVc1. For detailed connection refer to the
drawing provided, and the connection drawing is shown above. Connection cable size according refer the drawings delivered
within the drive package.
NOTICE
DESTRUCTION DUE TO INCORRECT OPERATION
• All connections for the copper bus-bar, three phase output cables and neutral point connection cables must be connected
tightly.
• The torque setting for each bolt of incoming/out-going cables is shown in table 6-1.
Failure to follow these instructions can result in equipment damage.
ST03196 07/2013 37
6.5 Connection of bypass cabinet
6.5.1. Bypass cabinet cables:
6.5.1.1. The cables between bypass cabinet and transformer cabinet:
a. Connection of the input cables: The cables from the bypass cabinet to the transformer cabinet are located in the transformer
cabinet when delivered. Connect the three input cables to the bypass cabinet in accordance to the diagrams in the wiring
drawings section.(please specify). Cables must be neatly arranged and well tightened.
b. Connection of the output cables: The cables from the bypass cabinet leading to the left side of the power cell cabinet are
located in the bypass cabinet when delivered. Connect the three output cables to the side plate in accordance with the diagrams
described in the wiring drawings section.(please specify). Cables must be neatly arranged and well tightened.
6.5.1.2. Wiring between the bypass cabinet and the control cabinet: the control wires are located in the bypass cabinet when
delivered: the bypass cabinet wiring has been connected and passes through the cable channel or bridge to the control cabinet,
ensure that the wiring numbers do not become detached whilst passing through the cable channel or bridge. The wiring
connections to the terminals must be performed as described in the related drawings.
6.6 Connection between Main Circuit Breaker and Drive

The main circuit breaker (main circuit breaker) is a major protection device whose primary function is to protect all downstream
installations, including the VSD. In case of electrical surges such as excessive current, excessive voltage, short circuit or Drive
command, the main circuit breaker must disconnect the main power supply from the VSD immediately. The main circuit breaker
is located on the primary side of the VSD’s phase-shifting transformer. When the system and the VSD are used in conjunction,
the main circuit breaker must remain installed upstream of the installation in order to ensure the protection of the entire system.
Grid Grid
QF(Main Circuit Breaker) QF(Main Circuit Breaker)
KM41 VSD
QS41
M
3~
Automatic-B
ypass cabinet Figure-6-5 Drive without bypass cabinet
(optional) VSD KM43
QS42
KM42
M
M
~
3
Figure-6-4 Drive with bypass cabinet
38 ST03196 07/2013
Depending on the configuration, the drive can be supplied directly via the main circuit breaker (see Figure 6-5) and/or a bypass
cabinet (optional) (see Figure 6-4). In both cases the VSD trip command has to be wired to the main circuit breaker.
6.6.1 Mains voltage off button
When operated, the mains voltage off button stops the VSD.
It is requirement to extend a sub-voltage release module on the main circuit breaker to achieve this function.
6.7 Connection between main circuit breaker and bypass cabinet (optional)
With a NC (nominal close) contactor main circuit breaker, one of the NC output spaces must be dedicated for controlling the
electromagnetic lock of the isolated switch that is mounted in the bypass cabinet. N.B. The connection MUST be hard-wired.
Refer APPENDIX C.
• When the main circuit breaker is closed, the electromagnet will remain in the locked position. This avoids any switching on/off
operation of the manual isolated switch with load.
• When the main circuit breaker is open, the electromagnetic lock can be operated.
Figure 6-6
ST03196 07/2013 39
6.8 Inspection
This section generally describes the necessary inspection before medium voltage drive system is powered on. Beside other,
review the following steps:
Steps Description
1 Check that the site power supply meets the requirement of the medium voltage drive system. The rated input
voltage of the medium voltage drive system must be equal to the utility grid voltage.
2 The maximum output voltage of the medium voltage drive system must match the rated voltage of the motor which
is marked on the motor nameplate.
3 The control power supply (low voltage) must match the rated voltage of control system.
4 The rated power of the medium voltage drive system must be compatible to the power of motor.
5 Make sure that the medium voltage drive system is connected to ground securely. Grounding resistance must be
lower than 4 ohm. The control system with a separate ground bus-bar and its resistance must be lower than 1
ohm.
6 Inspect all cables and terminations. Ensure that there is no insulation damage.
7 Inspect and confirm all terminals, components mounting, and other parts are marked or labeled, otherwise notify
your supplier or the manufacturer.
8 Ensure that control power supply and main power supply are correctly connected and they comply with local
codes and electrical specifications
9 Check that all wiring is tightly and correctly connected.
10 Inspect whether the disconnecting switches in bypass cabinet (optional) are installed tightly and that the
mechanical interlock of the disconnecting switch is functional. Make sure that the switch blade is well contacted.
11 Confirm that the input and output medium voltage cables are connected correctly.
12 Be sure that all electrical connections of the transformer are tight including input, output and secondary.
13 Check that the temperature sensors are installed appropriately.
14 Verify that cooling fans on the top of cabinet are connected correctly and tightly, and can rotate freely and in the
correct direction
15 Verify that all bolts used to connect transformer output cables; secondary windings; three-phase input cables are
tightly connected.
16 Verify that the input and output fibre optic connections are correct (Color and wire number), optical fiber and the
fiber terminal is correctly connected, optical head and optical block must be clean with good connections. The
fiber length must be correct so that there is no pulling or bending
17 All cables must be fastened. Printed circuit boards in the control box must be plugged into the right place. The
boards and control boxes must be fastened tightly by screws.
18 Verify that frequency setting signal is a 4~20mA or 0~10V source signal. .
19 Confirm that the control wiring is separated from power wiring.
Table 6-3
If any inspection result is abnormal, seek advice from the supplier or manufacturer.
40 ST03196 07/2013
CHAPTER 7: Routine Maintenance
Topic Page
7.1 Service and Maintenance 41
7.2 Performing visual drive inspection 41
7.3 Cleaning the drive 42
7.4 Conducting wiring inspection 42
7.5 Cleaning and replacement of filters 42
7.6 Power cell replacement 44
7.7 Maintenance intervals 45
DANGER
• Only appropriately trained persons who are familiar with and understand the safety instructions in the chapter "Safety
Information" may perform troubleshooting or maintenance work.
• Don’t carry out any measurement, spare part replacement or other maintenance work that is not covered or included in this
manual.
7.1 Service and Maintenance

• Performing visual drive inspection
See section 7.2.
• Cleaning the drive

See section 7.3.
• Performing wiring inspection

See section 7.4.
• Cleaning and replacement of filters

See section 7.5.
• Power cell replacement

See section 7.6.
7.2 Performing visual drive inspection

The drive must be regularly inspected and cleaned (in accordance to regulations and maintenance schedule).
1. Ensure that the drive exterior and interior as well as the surrounding area are free of dust, sand, vermin and insects. Electrical
components such as wiring and circuit boards are prone to overheating and malfunction by build up of dust and moisture.
2. Ensure that the drive exterior and interior has not been affected by corrosive elements such as corrosive gases, salt or other
impurities that can damage electrical equipment, structural integrity of the drive or the insulation of cabling.
3. Ensure that there are no signs of over-heating of elements and components (circuit boards, wiring connections etc...), and that
cooling fans are correctly mounted and functioning. Ensure that filters are not damaged and free of dust and grime. If necessary
replace filters.
4. Ensure that cables are correctly and tightly fastened as well as all other screws, bolts and wiring.
5. Ensure that the area is dry and free of condensation and at suitable relative air humidity level.
ST03196 07/2013 41
7.3 Cleaning the drive
• Dust, sand, moisture, vermin and insects can cause serious damage to electrical components and wiring. It is therefore
imperative that the drive (exterior and interior) be regularly checked and cleaned, as well as the surrounding area. Filters and
air intake ducts must be free of all obstruction at all times as well as free of dust and grime.
• Circuit boards are prone to damage from moisture and dust, but also from static electrical discharges. Therefore it is important
to exercise care when cleaning sensitive components and to ensure that antistatic cleaning equipment is used. Also please
note that chemical cleaners, alcohol and other solvents should not be used for cleaning.
7.4 Conducting wiring inspection

• The drive is continually in operation and therefore prone to vibrations, which in turn causes loosening of connections and
components within. It is essential to regularly check that plugs, sockets, screws, bolts and cabling of the entire drive are
connected and tightly fixed. Failure to do so can lead to equipment malfunction, failure and/or short-circuiting.
• Duties of staff responsible for operation and maintenance MUST regularly take temperature and humidity measurements and
record these. Particular attention should be taken to temperature of the transformer windings. Temperature rising from the
transformer coils must not exceed 90 degrees Celsius.
• After commencement of operating life, the transformer must be thoroughly cleaned and the insulation inspected at least once a
year. Inspection and tightening of bolts, screws and wiring MUST be conducted every 6 months.
7.5 Cleaning and replacement of filters

The filter mats are located at the air intake panels of the following sections:
(1) Power cell compartment.
(2) Transformer compartment.
Figure 7-1
42 ST03196 07/2013
Check the filter mats regularly, the inspection intervals depend on the cleanliness of the cooling air.
To replace a filter mat, remove the louvered panel of the corresponding section.
Figure 7-2
When replacing a filter mat, do not discontinue work for a longer period to prevent foreign matter entering the drive.
The dimension of dust filters depend on the capacity of the drive.
1 2 types dust filter on the Power cell cabinet:
Specification Dimension
6.437.048 345mm*395mm
6.437.050 545mm*395mm
Table 7-1
2 4 types dust filter on the Transformer cabinet:
Specification Dimension
6.437.048 345mm*395mm
6.437.052 345mm*615mm
6.437.050 545mm*395mm Figure 7-3
6.437.051 545mm*615mm
Table 7-2
ST03196 07/2013 43
7.6 Power cell replacement
Step 1 : Always verify that red LED of each power cell is ON when mains voltage is present. LED status can be checked when
doors are locked through the holes of the doors. If one or more of the red power cell LEDs is OFF, contact your local Schneider
Electric representative.
Step 2 : Disconnect all power, including external control power that may be present.
Step 3 : Place a "Do Not Turn On" label on all power switches.
Step 4 : Lock all power switches in the open position.
Step 5 : Wait 20 minutes to allow the DC bus capacitors of the power cells to discharge. The DC bus LEDs located on each
power cell are not an indicator of the absence of DC bus voltage.
- If one or more of the red power cell LEDs remains ON 20 minutes after the mains voltage has been disconnected:
- Never touch any power cell.
- Do not repair or operate the product.
- Contact your local Schneider Electric representative.
Step 6 : Open the power cell cabinet doors.
Step 7: verify that temperature on encloser part of the power cell is under 70°C (with also the equivalent of 158 °F) and wait to
reach this value if above.
Step 8: Remove the input cables L1-LV, L2-LV, L3-LV and output copper bar between UV.
Step 9: Demount the bolts which used to fasten the power cell and its rail.
Step 10: Pull out the power cell along the rail carefully.
Step 11: Install the spare power cell
Remark: When returning the damaged power cell, pack it with the spare packing box to avoid damage during transportation.
44 ST03196 07/2013
7.7 Maintenance intervals
The following table describes particular elements of a plant requiring inspection, necessary upgrades and tests at given time
intervals. Maintenance work according to this scheme reduces the likelihood of blackouts and must therefore be adhered to.
Further information can be found at the bottom of the page.
Task / Description Intervals* [years]
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Launch S
Cooling
Dust Filter R R R R R R R R R R R R R R R R R R R R
Master Controller Cooling Fan T T T T T R T T T T T R T T T T T R T T
Top Cooling Fan T T R T T R T T R T T R T T R T T R T T
Component Aging
UPS T T T T T T T T T R T T T T T T T T T T
DC-link Capacitor T T T T T T T R T T T T T T T R T T T T
Circuit Board T T T T T T T R T T T T T T T R T T T T
Power Module T T T T T T T T T R T T T T T T T T T T
Ambient & Wire
Optical Fiber T T T T T T T T T R T T T T T T T T T T
Wire Connection(Input/Output) T T T T T T T T T T T T T T T T T T T T
Power Cell Contection T T T T T T T T T T T T T T T T T T T T
Transformer secondary windings T T T T T T T T T T T T T T T T T T T T
Oxidation, Corrosion, Dust T T T T T T T T T T T T T T T T T T T T
Temperature and Humidity T T T T T T T T T T T T T T T T T T T T
Upgrade
Software upgrade T T R T T R T T R T T R T T R T T R T T
Hardware upgrade T T T T T T T T T T T T T T T T T T T T
Measurement & Test
Isolation Measurement S S S S S S S S S S S S S S S S S S S S
Electrical Testing S S S S S S S S S S S S S S S S S S S S
Spare parts T T T T T T T T T T T T T T T T T T T T
Spare parts T T T T T T T T T T T T T T T T T T T T
R: Component Replacement
T: Inspection (perform modification and/or replacement work according to inspection results)
S: Site service (commissioning, measurement, testing)
The intervalls in the table above are recommendations under normal ambient conditions.
If the drive is operated under worse case conditions than stated above, the intervalls become shorter. [Quantify/Clarify this
statement] Operating the inverter for more than 15 years requires additional spare parts' storage on site.
*) since commissioning date

ST03196 07/2013 45
APPENDIX A: Units and conversion tables
The value in the specified unit (left column) is calculated for the desired unit (top row) with the formula (in the field).
Example: conversion of 5 meters [m] to yards [yd] 5 m / 0.9144 = 5.468 yd.
1.1 Length
in ft yd m cm mm
in - / 12 / 36 * 0.0254 * 2.54 * 25.4
ft * 12 - /3 * 0.30479 * 30.479 * 304.79
yd * 36 *3 - * 0.9144 * 91.44 * 914.4
m / 0.0254 / 0.30479 / 0.9144 - * 100 * 1000
cm / 2.54 / 30.479 / 91.44 / 100 - * 10
mm / 25.4 / 304.79 / 914.4 / 1000 / 10 -
1.2 Mass
lb oz slug kg g
lb - * 16 * 0.03108095 * 0.4535924 * 453.5924
-3
oz / 16 - * 1.942559*10 * 0.02834952 * 28.34952
-3
slug /0.03108095 /1.942559*10 - * 14.5939 * 14593.9
kg /0.45359237 / 0.02834952 / 14.5939 - * 1000
g / 453.59237 / 28.34952 / 14593.9 / 1000 -
1.3 Force
lb oz p N
lb - * 16 * 453.55358 * 4.448222
oz / 16 - * 28.349524 * 0.27801
p / 453.55358 / 28.349524 - * 9.807*10-3
N / 4.448222 / 0.27801 / 9.807*10-3 -
1.4 Power
HP W
HP - * 746
W / 746 -
1.5 Rotation
min-1 (RPM) rad/s deg./s

-1
min (RPM) - * π / 30 *6
rad/s * 30 / π - * 57.295
deg./s /6 / 57.295 -
46 ST03196 07/2013
APPENDIX A: Units and conversion tables
1.6 Torque
lb•in lb•ft oz•in Nm kp•m kp•cm dyne•cm

lb•in - / 12 * 16 * 0.112985 * 0.011521 * 1.1521 * 1.129*106
lb•ft / 12 - * 192 * 1.355822 * 0.138255 * 13.8255 * 13.558*106
oz•in /16 / 192 - * 7.0616*10-3 * 720.07*10-6 * 72.007*10-3 * 70615.5
-3
Nm /0.112985 /1.355822 /7.0616*10 - * 0.101972 * 10.1972 * 10*106
kp•m /0.011521 / 0.138255 / 720.07*10-6 / 0.101972 - * 100 * 98.066*106
kp•cm /1.1521 / 13.8255 /72.007*10-3 /10.1972 / 100 - * 0.9806*106
6 6 6 6 6
dyne•cm /1.129*10 /13.558*10 / 70615.5 / 10*10 /98.066*10 /0.9806*10 -
1.7 Moment of inertia
lb•in2 lb•ft2 kg•m2 kg•cm2 kp•cm•s2 oz•in2

lb•in2 - / 144 / 3417.16 / 0.341716 / 335.109 * 16
lb•ft2 * 144 - * 0.04214 * 421.4 * 0.429711 * 2304
2 3
kg•m *3417.16 / 0.04214 - * 10*10 * 10.1972 * 54674
2 3
kg•cm *0.341716 /421.4 /10*10 - / 980.665 * 5.46
kp•cm•s2 *335.109 /0.429711 /10.1972 * 980.665 - * 5361.74
2
oz•in /16 /2304 /54674 /5.46 /5361.74 -
1.8 Temperature
°F °C K
°F - (°F - 32) * 5/9 (°F - 32)* 5/9 + 273.15
°C °C * 9/5 + 32 - °C + 273.15
K (K - 273.15) * 9/5 + 32 K - 273.15 -
1.9 Conductor cross section
AWG 1 2 3 4 5 6 7 8 9 10 11 12 13
mm2 42.4 33.6 26.7 21.2 16.8 13.3 10.5 8.4 6.6 5.3 4.2 3.3 2.6
AWG 14 15 16 17 18 19 20 21 22 23 24 25 26
mm2 2.1 1.7 1.3 1.0 0.82 0.65 0.52 0.41 0.33 0.26 0.20 0.16 0.13
ST03196 07/2013 47
48
Inspection Item Content Period Method Standard Equipment
position Routine Regular (year)
1 2 3
Whole Ambience Temperature, humidity, ● Observation Temperature Thermometer,
medium dirt -10°C~+40°C, no frozen; hygrometer
voltage Humidity: less than 90%,
drive no condensate
system All components Whether abnormal ● Observation and listen No abnormal
vibration and noise
Main power voltage Voltage is normal ● Observe input voltage on HMI Rated voltage ±10%
Control power Voltage is normal ● Measure connecting points of 220VAC±10%
voltage control power wire
HMI Display information is ● Observation Data must be in normal
normal range
Dust Filter1 Dust Filter is not ● Observation Depend on the
blocked environment , for site with
heavy dust replace dust
filter every 1~2 week
Main whole (1) Check by ● ● ● (1) Insulation resistance of (1) more than 100MΩ DC2500V
circuit ohmmeter transformer winding must be grade
(transformer in normal range. ohmmeter
insulation)
(2) Fastened parts are ● ● ● (2) Tighten the fastened (2) - (3) no abnormal
not loose components.
(3) components are ● ● ● (3) Observation
not over-temperature
(4) clean ● ● ●
Wire Outer surface of wire ● ● ● Observation (1) - (2) no abnormal
is not damaged.
Terminal Not damaged ● ● ● Visually Observation no abnormal
Filter Capacitor (1) no leakage ● ● ● ● (1) - (2) Observation (1) - (2) no abnormal Capacity
(2) no expansion ● ● ● ● measure
equipment
(3) measure static ● (3) Measured by gauge (3) more than 85% of
capacity rated capacity
Relay (1) whether sound of ● ● ● (1) Listen (1) no abnormal
“Be, Be”
(2) contact point is not ● ● ● (2) visually observation (2) no abnormal
drive. The drive should be checked at least every year by qualified personnel whose recommendations MUST be followed.
rough or ruptured
APPENDIX B: Medium Voltage Drive System Conventional Inspection
ST03196 07/2013
The recommended intervals for maintenance and component replacement are based on the normal operational conditions of the
Inspection Item Content Period Method Standard Equipment
position Routine Regular (year)
1 2 3
Cooling Fan (1) Whether abnormal ● (1) Rotating it by hand when (1) rotate smoothly
system vibration and noise power off.
ST03196 07/2013
(2) Connecting parts ● ● ● (2) Observation (2) no abnormal
are not loose
Display Display (1) HMI is normal ● (2)clean it with cotton, never Display well
(2) clean ● use organic solvent
Instrument Display is normal ● To confirm the indicator value Satisfy the regulated Voltmeter,
on instrument value ammeter
Motor Whole (1) Whether abnormal ● (1) observed by listening, (1) - (2) no abnormal
vibration and noise feeling, and visual
(2) Whether abnormal ● (2) bad smell caused by
smell thermal air or damage
Insulation resistor ohmmeter check ● Remove cables to terminal More than 5M 2500V
(between all terminals U, V, W, including motor ohmmeter
and ground terminals) connecting cable.
1 Dust filters can be replaced or cleaned. The decision to replace or clean a filter depends on the condition of the filter.
APPENDIX B: Medium Voltage Drive System Conventional Inspection
49
APPENDIX C: Connection between medium voltage drive system I/O Interfaces
50 ST03196 07/2013
APPENDIX D: Medium Voltage Drive System Maintenance Form
User
Address
Personnel Time
Tel Mobile
Fax E-mail
Medium voltage Medium voltage drive system

drive system model
information
Medium voltage drive system
number
Operation date
Maintenance type Serious fault and trip off Other

instruction
Minor fault
Add more function
Periodic maintenance
record HMI displays information (in red)
Fault information (click fault

button, record the red)
Operation record when detected time given f run f description

fault U input U output I input I output
Others
Spares existing
ST03196 07/2013 51
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Altivar 1200

Failure to observe this information can result in injury or equipment damage.

© 2013 Schneider Electric. All rights reserved.

CHAPTER 1: Before you begin - safety information............................................................................................... 5

CHAPTER 2: Technical data and features................................................................................................................ 9

CHAPTER 3: Steps for setting up........................................................................................................................... 23

CHAPTER 4: Transportation, storage and disposal.............................................................................................. 24

CHAPTER 5: Mechanical Installation..................................................................................................................... 27

CHAPTER 6: Electrical Wiring................................................................................................................................. 34

CHAPTER 7: Routine Maintenance......................................................................................................................... 41

APPENDIX A: Units and conversion tables........................................................................................................... 46

APPENDIX B: Medium Voltage Drive System Conventional Inspection............................................................. 48

APPENDIX B: Medium Voltage Drive System Conventional Inspection............................................................. 49

APPENDIX C: Connection between medium voltage drive system I/O Interfaces............................................. 50

APPENDIX D: Medium Voltage Drive System Maintenance Form....................................................................... 51

Title of Documentation Reference Number

Standard and terminology

Among others, these standards include:

1.1 Qualification of personnel

1.2 Intended use

Use only genuine accessories and spare parts.

Failure to follow these instructions will result in death or serious injury.

Failure to follow these instructions can result in death or serious injury.

Failure to follow these instructions can result in death or serious injury.

2.1 Technical data

Power specifications for output voltage 3.3 kV

Failure to follow these instructions will result in death or serious injury.

understand Altivar 1200.

voltage winding of a transformer. Power

a small step of motor supply, resulting in a smooth waveform.

Schneider Electric offers this transformer in a standard efficiency as well as

Figure 2-2 Typical output waveform of a single power cell

Modular arrangement of control section in front of transformer.

Figure 2-3 Control- and transformer cabinet

2.2.3 Power cells cabinet

Figure 2-5 Power cell

Figure 2-4 Power cells cabinet

Innovative transformer design with optimized cooling arrangement without

1. Air inlet grid for transformer cabinet.

3. Guided air flow to avoid internal air short-circuit between transformer-

2.2.4.2 Cooling with air duct channel (as an option)

and power cell cabinet. 1

3. Air inlet grid for power cell cabinet. 3

4. Air duct channel. 1

Figure 2-8 Drive with air duct channel

2.2.4.3 Audible noise silencer (as an option) 4

generated by the drive. This solution mitigates the noise generated by 3

1. Air inlet grid for transformer cabinet. 1

2. Guided air flow to avoid internal air short-circuit between transformer-

Free Captive Free Captive

Figure 2-12 Figure 2-13

2.3.3 Power on procedure

2.3.4 Power off procedure (for maintenance)

Step1: Switch on the grounded switch of main circuit breaker.

Medium Voltage Main Circuit Breaker

Free Key Captive Keys

Keys for doors opening

2.3.5 Interlock with main circuit breaker

2.4 Purchase order